ELECTRICITY COMMISSION

PLANNING AND STUDY DEP

BAGHDAD, REPUBLIC OF IRAQ

SPECIFICATION No. D-26

DISTRIBUTION TRANSFORMER
kV

REVISION YEAR 2001

 DISTRIBUTION TRANSFORMERS

1- SCOPE OF THE TENDER :

Tenderer are invited for the design , manufacture , testing and supply of a
11000/416 volt,oil immersed copper winding outdoor type (Directly under the sun)
transformers to be supplied complete with all necessary fittings , accessories off-
load tap changer , insulating oil and spare parts . . . etc.
The transformer is to be hermetically sealed (without conservator tank)bolted cover
with bushing insulators on both H.T and L.T sides for the following rating : 100 ,
250 , 400 , Box type for rating 630 and 1000 KVA .
And a valid ISO 9001 certificate.

2- GENERAL REQUIREMENTS :
The transformers shall be of first class quality and design for continuous
satisfactory operation as continuity of supply is of prime consideration . the design
shall be allow all necessary precaution for the safety of operation and maintenance
personnel . the transformers shall operate satisfactorily under variations of load ,
voltage or short circuit or other conditions which may occur on the system provided
that these variations are within the assigned rating of the apparatus. All the
equipment shall be designed to obviate the risk of accidental short circuit.

2-1 Climatic Conditions :

The materials used shall be suitable for the following climatic conditions
prevailing at the site:

2-1-1 Ambient temperature:

Highest maximum (in the shade) +55C for about 6 hrs a day.
Lowest minimum 10C
Maximum yearly average+30C
Maximum daily average +40C

2-1-2 Sun Temperature:

Black objects under direct sunshine attain a temperature of 80 C .

2-1-3 Air humidity :

Maximum 92% at 40 C
Minimum 12%
Yearly average 44%
 2-1-4 Sand storm:
In general the atmosphere is dusty which may result in a layer of
dust being deposited on all exposed surfaces. Also fine dust
particles may penetrate even through minute openings.

2-2 Altitudes
From sea level up to (1000m)

2-3 System Data:

2-3-1 High voltage side:-

Nominal voltage 11000 Volts
Short circuit level 25 KA at 11000 volts
Frequency 50 HZ.
Highest system voltage 12000 volts
system 3- phase,3-wire with neutral isolated but
provision is made for earthling through an
earthling resistance of 21.1 ohms to limit
the earth fault current to 300 Amp.

2-3-2 Low voltage side:-

Nominal voltage: 416/240 volts s
system phase,4-wire neutral solidly
earthed.
Short circuit level
According to the short circuit level of
H.T side and the rated power of the
transformer

2-4 Standards:
All the equipments shall be in accordance with the latest issue of the
international Electro technical commission (IEC specification).

2-5 Deviation:
The tenderer shall particularly mention in his tender all deviations from the
specification described in these tender specification.

2-6 Schedules:
The tender shall duly fill in the schedules A&B of guaranteed technical
particulars , prices , delivery and deviations attached to this specification.
Incomplete tenders are liable to rejection.
 2-7 Guarantee:
The tenderer shall confirm than the transformer guaranteed against all
defects arising from faults design, materials and workmanship, for a period of
(12) months from commissioning or (18) months from arrivals, whichever period
expires earlier.
3- system composition
The transformer shall operate in distribution systems where most of the net work
is overhead lines and comprising partly underground cable.

4- TECHNICAL SPECIFICATION
The transformers shall be copper winding. Hermetically sealed of the blolted cover and
should have the following characteristics:-

KVA.
ep-down, outdoor bushing type for 100,250,400,Box type for 630 & 1000
KVH.
-phase
- 416 volt.

- star with neutral brought out.

Vector rel

C in top oil by thermometer (ii) 50 C in winding by

resistance.

Off circuit tapings . . . . . . five tapping for 2.5% - 5% on the H.T winding for off
circuit operation externally. The machine must be of
the robust and definite position type with a click
indicating position arrived during tap changing.
System Highest Voltage . . H.V side 12 kV
Terminal arrangement of transformers:-
The 11 kV side terminal is to be a clamp type with eyebolt and nut suitable for
conductors up to 150 mm2 copper.
The low voltage terminal are to be flat bar type with holes suitable for
compression type thimble the sizes of L.V side:
For 100 KVA transformer 4x1x70 mm2 copper.
For 250 KVA transformer 6x1x195+1 70 mm2 copper
For 400KVA transformer 7x1x150 mm2 copper
For 630 KVA transformer 11x1x240 mm2 copper
For 1000 KVA transformer 14x1x240 mm2 copper
 Terminal arrangement of outdoors transformers must be brown colored bushing
insulator mounted on the top cover of transformer for both H.T. and L.T, with arcing
horn on H.T.bushing for outdoor transformer only. Neutral bushing should
distinguished from phase bushing,
- For box-type transformer a suitable iron box cover the top bushings.

5- Fittings and Accessories:

- Terminal marking plate.
- Tapping switch.
- Valves 3 / 4 B.S.P fitted on cover and bottom of tank, switch cocks.
- Thermometer pocket.
- Lifting lugs.
- Pressure relief valve.
- Earthling terminal on tank.
- Rating and diagram plate to be chromium plated of the engraved type.
- Skid mounting to be vertical with the length of the transformer.
- Oil level indicator , to be of mechanical type located on the top cover of
transformer to avoid oil leakage , covered by metallic envelop.

6- painting
A primary coat shall be applied immediately after cleaning all ungalvanized
metallic parts thoroughly. An oil and weather resistant type second coat shall then
be applied and the transformer finished in aluminum paint.

7- insulating oil
The transformer is to be shipped with first filling of oil which shall be SHELL
DIALA (B).

8- loss evaluation
The tolerance permitted is +10% of the evaluated guaranteed total losses
mentioned in the offer. Any transformer with total losses more than + 10% will be
rejected. For transformer with total losses within +5% of the evaluated guaranteed
losses , no variation to the contract price shall be made , for transformers where the
total losses between 105% to 110% of the total evaluated guaranteed losses , the
contract price shall be reduced by the cost of the difference between the total losses and
the 105% of the total evaluated guaranteed losses according to the following values.
Iron losses 1800 USD per kW.
Copper losses 600 USD per kW.
For any transformer with total losses less than 100% of the guaranteed losses , no
variation to the contract price shall be made.
 9- Test
9-1 Inspection:
The material shall be subjected to inspection and test by our inspectors or
international inspector at any time during manufacture.
The manufacture shall provide all inspection facilities for the said
inspection and inspection shall be made at the place of manufacture or at
international testing facilities.
The inspector shall have the right of rejecting any portion of the material at
any time during manufacture if it dose not meet with the requirements of this
specification in all particulars . He shall have the right of overseeing the packing
and shipping of all material to be supplied.

9-2 Test at manufacture work:

Test at manufactur
routine tests.
a-Type tests
The type test prescribed shall be carried out on one unit of each capacity
1- Test of temperature rise clause 41 of IEC 76/1967.
2- Full wave impulse-voltage withstand test clause test
45 of IEC 76/1967.
3- Cost of these tests to be borne by the manufacturer.
b- Routine tests
Each transformer shall be subjected to all the routine tests specified in
section twelve of IEC 76/1967.

9-3 Test reports:

Five copies of the test reports will be mailed within 8 days after
the tests have taken place. These reports will indicate:
- The results of the tests.
- The calculation of performance of the items.
- The guarantee figures to show that each apparatus performs
the conditions of the specification within the guaranteed limits.
9-4 Test Certificates:
The tenderer shall furnish the Electricity Commission (EC) with 6 copies
of test certificates.
No equipment shall be shipped without obtaining the (EC) inspector prior
approval of the certificates.
 9-5 Witnessing tests:
Unless otherwise agreed to , all tests at factory shall be witnessed by an
authorized representative of our (EC).
The cost of travelling & accommodation of required authorized engineers
to witness the test at the place of manufacture for required days , to be on
tenderer account.

10- Drawing , Instruction Book And Litreature.

10-1 document to be submitted with the tender:

The following documents shall be submitted by the tenderer along with his
tender:-
a- full and technical specification of transformer including schedule
A&B of guaranteed technical particulars.
b- An outline drawing showing the plan , front and side elevation of
the transformers , dimensions , terminals , equipment , and all accessories of
the transformers.
c- Catalogues of the manufacturer for transformers.
d- Valid ISO-9001 certificate of the manufacture r for transformers.
e- Test certificate for identical transformers.
f- Reference list of manufactured and exported transformers.
g-Incomplete tenders are liable to rejection.

10-2 Document to be furnished by the successful tenderer:

Within a period of 4 months from the date of award of the contract , the
successful tenderer shall furnish the (EC) with the following documents:-
a- 24 sets of prints on paper on all drawings.
b- 24 copies of all instruction books and technical maintenance of the
transformer, OFF Load tap changing gear and other ancillary equipments.
c- 24 copies of instruction for erection of the equipment.
d- 24 copies of spare parts list with catalogue number.

10-3 Language:
The language to be used in the drawings and instruction book shall be
English.

10-4 Dimension:
Due to the space requirement in our system it is important for the
participants in this tender to make sure that the dimension of each type of the
 required transformers to be as small as possible the following table is indicative
as a maximum for each single dimension:-

Table of Dimension
Transformer Length Width Height
KVA MM MM MM
100 1220 600 1200
250 1230 700 1300
400 1400 1000 1400
630 1500 1200 1600
1000 1500 1300 1800

10-5 Approval of drawings:

The successful tenderer shall prepare and submit to the (EC) all necessary
drawings complete with explanations in due time and obtain approval of the
same before commencing manufacture.
Failure to comply with this clause shall make the equipment or parts or
parts there of liable to rejection.

11- Packing
The supplier will pack or protect the goods in the most appropriate manner.
He will be responsible for any loss or damage arising from careless
packing or protection up to the place of final destination after completion of the
inspection and tests at the factory, each item shall be packed for export shipment.
All parts provided for shipping purposes only and which are to be removed at the
time of erection shall be conspicuously tagged.
The method of packing shall be such as to protect all the items against
excessive corrosion of dampness, and shall afford adequate protection against
breakage or other injury, or loss due to breakage of cases or crates from the time
the items leaves the factory until finally installed at the substation during which
time, the apparatus will travel by rail by a long sea voyage again by rail or truck
to the site of the substation. The equipment will also undoubtedly stand on
wharves and in the open during and in between periods of transportation and will
thereby be exposed to heavy rain, hot sun, humid climate and sudden changes of
temperature.
Owing to the numerous handlings, the containers should be very strong
also extra ordinary care should be given to the packing of the equipment and
especially the items having insulating material to prevent the injury due to
moisture, from sources external to the packing or from excessive condensation
with the packing.
 12- Spare parts and special tools for each rating
12-1 Spare parts:
1- H.T / L.T winding. 3%
2- 10%
3- 10%
4- Tap changer. 3%
5- Pressure relief valve. 2%
6- Oil level indicator. 10%
7- Cover gasket 10%
Unit price per set and per piece for each item are required.
12-2 Special tools:

All special tools required for maintenance of transformer shall be

included in the scope of supply. An itemized list of special tools together with
prices shall be submitted with the tender.
 SCHEDULE ((A))
SCHEDULE OF THE GUARANTEED PERFORMANCE AND
OTHER TECHNICAL PARTICULARS
(TO BE COMPLETED BY THE TENDERER)

Unit 100 250 400 630 1000

KVA KVA KVA KVA KVA
Tr. Tr. Tr. Tr. Tr.

1- Name of manufacturer.
2- Country of origin.
3- Standard on which performance data is based.
4- Continuous maximum rating for the specified.
Temperature rise and ambient temperature ( valid clause 5 (1) ONAN rating-(KVA)
5- Rated temperature rise ( C )
a- Oil by thermometer.
b- Winding by resistance
6- Hottest spot temperature-(c).
7- No-load voltage ratio at normal tap & vector relationship>
8- Exciting current referred to H.V. and 50 c/s and at . . (Amps)
a- 90% rated voltage.
b- 100% rated voltage.
c- 110% rated voltage.
9- Power factor of exciting current at100% rated voltage and 50 HZ . . (%).
10- Iron losses at 50 HZ and at .. (kW).
a- 90% rated voltage.
b- 100% rated voltage.
c- 110% rated voltage.
11- Copper losses at full load (O.N.rating) and at 75 C (kW)
12- Total losses .. (kW).
13- Resistance voltage at full load and at 75 C (%).
14- Reactance voltage at full load and at 75 C . . . (%)
15- Impedance voltage at full load 75 C . . .
a- At normal tap.
b- At highest tap.
c- At lowest tap.
16- Resistance of H.V. winding per phase at 20 C -(ohms).
17- Resistance of L.V. winding per phase at 20 C -(ohms).
18- regulation at full load at 75 C
a- 1.0 power factor.
b- 0.8 P,F lagging.
19- Efficiency at 75 C -(%)
a- 100% load
b- 75% load
c- 50% load
d- 25% load
20- Calculated thermal time constant -(Hrs).
21- Maximum flux density at normal voltage and frequency and at normal ratio -
(KI/sq.cm)
a- core
b- yoke
22- Maximum flux density at 110% voltage and frequency and at normal voltage and
frequency and at normal ratio
a-Core
b- Yoke

23- Insulation of
a-Core bolts
b- Core bolts washer
c-Side plates
d- Core laminations
24- Current destiny in windings Amps/sq.cm.
a- H.V. winding
b- L.V. winding
25- Insulation on copper
26- insulation strength of winding.
a- Impulse full wave -(kV)
( I ) H.V.
(I I ) L.V.
b- Impulse chopped wave -(kV)
( I ) H.V.
(I I ) L.V.
c- Applied voltage test. -(kV)
d- Induced voltage test. -(kV)
27- Insulation strength of terminals.
a- Over voltage test -(kV)
b- Minimum wet withstand voltage. -(kV)
c- Minimum impulse withstand. -(kV)
d-Minimum puncture or oil-immersed withstand voltage. -(kV)

28- Type of core

29- Tap changer
a- Manufacturer
b- Type
c- Step of one tap in per cent of rated voltage
30- Thickness of transformer tank (mm)
a-Sides
b-Bottom
c-Corrugated radiators
 31- Weights and dimensions
a-Net weight of core -(Kg)
b-Net weight of copper -(Kg)
(i) H.V.
(ii) L.V.
c-Net untanking weight of
(i) Core -(Kg)
(ii) Frame -(Kg)
(iii) Coil -(Kg)
d- Volume of insulating oil -(IMP.Gall)
e- Net weight of insulating oil -(Kg)
f- Total weight of transformer less oil -(tons)
g- Weight of the largest shipping package -(tons)
h- Crane lift for untanking core and coils -(m)
i- Crane lift for removal of bushings -(m)
j- Dimensions of transformer -(m)
(i) Under base to top most point
(ii) Under base to bushing mounting flanges
(iii) Overall breadth
(iv) Overall length
k- Overall shipping dimensions of tee largest package.
32- Noise level ..dB.
 SCHEDULE B

OIL CHABACTERISTICS TABLE (TO BE COMPLETED BY THE TENDERER)

NO. DESCRIPTION UNIT SPECIFICATIONS
1. MAKER S NAME
2. REFERENCE NAME OF OIL
3. SLUDGE VALUE 0%
4. FLASH POINT (CLOSED) C
5. POUR POINT C
6. VISCOSITY AT 21 CST
7. ELECTRIC STRENGTH(BREAKDOWN KV VOLTAGE)
8. ACIDITY(NEUTRALIZATION VALUE)
-TOTAL mg/KOH/g
-INORGANIC
9. SAPONIFICATION VALUE mg/KOH/g
10. COPPER DISCELERATION
11. CRACKLE
12. SPECIFIC GRAVITY
13. SULFER CONTENT
14. DIELECTRIC DISSIP ATION FACTOR (tend)