KG Stpcs7 2016 en Web
KG Stpcs7 2016 en Web
KG Stpcs7 2016 en Web
SIMATIC PCS 7
Catalog Edition
ST PCS 7 2016
siemens.com/simatic-pcs7
© Siemens AG 2016
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© Siemens AG 2016
Siemens is the world's leading supplier We consistently rely on integrated tech- Market launch times can be reduced
of innovative and environmentally nologies and, thanks to our bundled by up to 50% due to the combination
friendly products and solutions for portfolio, we can respond more quickly of powerful automation technology
industrial companies. End-to-end and flexibly to our customers' wishes. and industrial software. At the same
automation technology and industrial With our globally unmatched range of time, the costs for energy or waste
software, solid market expertise, and automation technology, industrial water for a manufacturing company
technology-based services are the control and drive technology as well can be reduced significantly. In this
levers we use to increase our customers’ as industrial software, we equip compa- way, we increase our customers’
productivity, efficiency and flexibility. nies with exactly what they need over competitive strength and make an
their entire value chain – from product important contribution to environmen-
design and development to production, tal protection with our energy-efficient
sales and service. Our industrial custom- products and solutions.
ers benefit from our comprehensive
portfolio, which is tailored to their
market and their needs.
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Efficient engineering is the first step toward better production that is faster,
more flexible, and more intelligent. With all components interacting efficiently,
Totally Integrated Automation (TIA) delivers enormous time savings right from
the engineering phase. The result is lower costs, faster time-to-market, and
greater flexibility.
• Integrated engineering
Consistent, comprehensive engineering throughout the
entire product development and production process
• Industrial data management
Access to all important data occurring in productive
operation – along the entire value chain and across
all levels
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SIMATIC PCS 7
performance you trust
OS server,
Batch server,
Route Control server,
Maintenance server, Industrial
Process Historian Wireless LAN
Industrial Ethernet
Ex operator
terminal
Wireless HART
ET 200M, Ex-I/O, HART
ET 200M
Weighing systems
ET 200SP
AS-Interface
Modbus, serial connection SCALANCE X
switch IE/PB
link
PROFIBUS DP
Integrated
power
management
IE/PB link +
DP/PA coupler AFD AFDiSD
PROFINET PROFIBUS PA
Integrated drives
Optional clients
- Simulation with SIMIT Engineering
Network - MES/MIS with SIMATIC IT Management Stations
printer - COMOS Plant Lifecycle Management Console
Back
Firewall
Zone 2 Zone 1
ET 200M ET 200M
single/redundant
ET 200M
F modules
MTA
Zone 1
PROFIBUS DP-iS
ET 200iSP ET 200iSP
ET 200SP
Y-link
PA link PROFIBUS PA
Gas analysis
AFD AFD
PA Link/Compact FF Link
PA/FF H1
SIMOCODE pro
for PROFINET ET 200pro
PA Link/Compact FF Link
PROFIBUS DP
PROFIBUS DP
PA/FF H1
AFD AFDiSD
PROFINET
ET 200S
G_PCS7_XX_00535
Energy
Information
management
management
SIMATIC
PCS 7
Integration of Batch
switchgears automation
Integration of
Material
package units
transport
Integrated Integrated
Safety
field devices telecontrol
Integrated
Performance in operation
• Flexible, high-performance
Manufacturing Execution System
(MES)
1 ■ Design
Product categories for SIMATIC PCS 7 software Delivery form package
Generally, the SIMATIC PCS 7 and TIA software products offered The products are delivered in a form and package suitable
in Catalog ST PCS 7 can be categorized as follows: for parcel shipping by conventional means of transportation
• Core products (single, floating or rental license) with: (e.g. shipped by truck, rail or air) to the shipping address of
- Installation Software (Software Media Package) the customer.
- License key for software licensing The installation software (Software Media Packages) and
• Secondary products (single, floating or rental license) with: product-specific software licenses for the following products are
- License key for licensing of installation software is delivered separate packages, which are not merged into a single delivery
with a core product or supplied separately unit when supplied in package form.
• Cumulative volume licenses (quantity options) with • SIMATIC PCS 7 core products
- License keys for a specific license volume in the form of (installation software provided as SIMATIC PCS 7 Software
process objects (POs), archive tags, TAGs, agents, clients, Media Package or SIMATIC PCS 7 Software Media Package
sources or units ASIA)
All software products categorized in this way are available as • SIMATIC PDM, SIMATIC S7 F Systems and SIMATIC Safety
packages. As an alternative to this physical form of delivery, the Matrix
installation software, software and volume licensing are often (Iinstallation software provided as product-specific software
available online as well. Media package)
The available forms of delivery for each product are explicitly The installation software (Software Media Package) is provided
specified in the ordering data and identified by different article once for each ordered item for these products. When ordering
numbers. more than one item, you can influence the number of software
Media packages using the order item. For example, if you order
three SIMATIC PCS 7 OS Software Single Station software
products as a single ordered item, you will receive only one soft-
ware Media package. However, if your order is divided into three
ordered items, you will receive a software Media package for
each of the three software licenses.
Additional software Media packages and volume licenses
specified for the corresponding product can be ordered sepa-
rately depending on the requirement.
The following table illustrates these ordering and delivery logis-
tics:
Order Product package
Item No. Quantity Product name Article No. Quantity Components
Ordering of 3 units with one order item
010 3 SIMATIC PCS 7 OS Software Single Station V8.2 6ES7658-2AA28-0YA0 3 License key USB flash drive, certificate of
with 100 OS Runtime POs license
1 SIMATIC PCS 7 Software Media Package
Ordering of 3 units with three order items
010 1 SIMATIC PCS 7 OS Software Single Station V8.2 6ES7658-2AA28-0YA0 1 License key USB flash drive, certificate of
with 100 OS Runtime POs license
1 SIMATIC PCS 7 Software Media Package
020 1 SIMATIC PCS 7 OS Software Single Station V8.2 6ES7658-2AA28-0YA0 1 License key USB flash drive, certificate of
with 100 OS Runtime POs license
1 SIMATIC PCS 7 Software Media Package
030 1 SIMATIC PCS 7 OS Software Single Station V8.2 6ES7658-2AA28-0YA0 1 License key USB flash drive, certificate of
with 100 OS Runtime POs license
1 SIMATIC PCS 7 Software Media Package
■ Design (continued)
1
Delivery form online When ordering a product that can be delivered online, the email
address of the ship-to party must be provided. The recipient of
We offer online delivery for SIMATIC PCS 7 software and license the goods is informed by email as soon as the ordered products
keys via the Internet as an innovative alternative to the physical are available for downloading. The email message with the avail-
delivery of goods. The decisive advantage over the physical ability information also contains the login data. Parallel delivery
delivery of goods lies in the fact that the software and licenses on a data carrier does not take place.
are available imMediately and can be easily managed.
The software, license key and associated documents, e.g. the
The software products and licenses that can be downloaded online certificate of License (CoL), are downloaded in the Auto-
have different article numbers. They are ordered through the mation License Manager (ALM). A license key can be down-
normal channels, e.g. the Industry Mall. loaded once only. To log in, the login data received in the email
When ordering via the Industry Mall, you can filter out the order- is required. As an alternative, the access data to the Industry
ing data of those products that can be delivered online with ref- Mall account can be used for logging in.
erence to the selected branch of the product and offering tree. Apart from the download, ALM also supports license manage-
This can be done by selecting the type of delivery "Online deliv- ment. You can, for example, get an overview of the available
ery" from a drop-down list on the right of the screen. This way you licenses or those obtained online, allocate licenses, and run a
will achieve a better overview of the online offering. hardware-specific license analysis.
■ More information
Regional product versions If a product listed in this catalog does not have the suffix "ASIA"
in its name, it can always be used globally. However, the follow-
Originally, all SIMATIC PCS 7 software products were designed ing restriction applies: If a regional ASIA product is offered,
for international use, i.e. there was only one product version for the pendant for international use does not support the Asian
worldwide use, which was offered in up to 6 languages: English, languages (currently Chinese simplified) present in the ASIA
German, French, Italian, Spanish and Chinese. However, the product.
number of supported languages was not uniform; it varied
depending on the product. This internationally usable product The products for international use, i.e. products without the suffix
variant remains available for all SIMATIC PCS 7 software "ASIA", are not intended as the basis for runtime systems with
products. fonts in Asian languages.
In addition, a regional "ASIA" product version will also be offered The following special points must be observed as a result of the
for the SIMATIC PCS 7 Software Media Package and specific definition of separate products for installation software and
SIMATIC PCS 7 software products of the "Engineering System" licenses. The SIMATIC PCS 7 installation software is available in
and "Operator System" system components. The ASIA products the form of two data medium packages:
are currently available in two languages: English and Chinese • SIMATIC PCS 7 Software Media Package
(simplified). They are explicitly identified in the name by the suf-
fix "ASIA". • SIMATIC PCS 7 Software Media Package ASIA
The specific ASIA software licenses harmonize exclusively with
the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
PCS 7 software licenses for which there is no ASIA pendant can
be used with both SIMATIC PCS 7 Software Media Packages.
1 ■ Overview
The license inventory is defined by a single product for the other
list items. The list item that combines the most licenses is ulti-
mately decisive in determining the number of required SUS
packages. Based on the example, you would therefore need to
order 5 SUS OS server packages.
Duration of subscription, cancellation
Delivery is to the address entered in the order. An SUS is auto-
matically extended for a further year unless canceled no later
than 3 months prior to expiration. Cancellation must be made in
writing, and must be sent to the dispatch center with reference
to the contract number.
SUS editions
SUS packages are available as:
• SUS Standard Edition
• SUS Compact Edition
Software Update Service for SIMATIC PCS 7 • SUS Download Edition
Siemens offers a cost-effective Software Update Service (SUS) The SUS Standard Edition is the most comprehensive package
for international SIMATIC PCS 7 software products (except for form. If you order this edition n-times, you will receive n number
specially marked regional versions, such products with the of packing units.
"ASIA" label). If you utilize this service, you participate in the fur-
Each of these packing units contains
ther development of the SIMATIC PCS 7 software you are using,
and are always in possession of the latest release versions. You • Initial delivery: 1 Certificate of Contract
can join the software update service for SIMATIC PCS 7 by pur- • Upgrade delivery: 1 data carrier set, 1 license key USB flash
chasing SUS packages, and this is only possible on the basis of drive with one license
the current software versions at the time of purchase.
The SUS Compact Edition reduces the scope of the package for
The SUS packages represent a structural division of the the Software Update Service for multiple workstations and sim-
SIMATIC PCS 7 software product range using functional and plifies the central management of licenses.
system-specific aspects. The number and composition of the
package components identified as list elements are mainly If you order the SUS Compact Edition n-times, you will receive
characterized by license aspects (see "Design" for structure and only one packing unit. This packing unit contains
contents). A list element can represent a single software product • Initial delivery: n Certificates of Contract
or also be a synonym for several products of the same type. • Upgrade delivery: 1 data carrier set, 1 license key USB flash
When purchasing one SUS package, you automatically receive drive with n licenses
all upgrades and ServicePacks for the software referred to in this The SUS Compact Edition is offered for the following SIMATIC
package for one year. Within this period of one year, you are PCS 7 SUS packages:
therefore authorized to update one corresponding license from
your stock for each list element in this package. The total num- • SUS OS single station
ber of SUS packages of one type which you require is therefore • SUS OS server
determined by the list element which includes most of the soft- • SUS OS Client, SFC Visualization
ware licenses you use.
• SUS SIMATIC BATCH Server/Single Station
An example of the SUS OS server package should make this
• SUS SIMATIC BATCH Client
clear once again based on a fictitious license inventory:
The SUS Download Edition delivered over the Internet has the
Software products in inventory License License Number advantage that software and licenses are available more rapidly
inventory inventory of SUS
per list item packages
than with the physical delivery, and can also be managed more
easily.
• 3 × PCS 7 OS Software Server, 3 5 5
1 × PCS 7 Process Historian 2 When delivering the SUS Download Edition, the email address of
Redundancy the consignee is obligatory. An order item can only be assigned
• 1 × PCS 7 Information Server Basic 1 1 to a single email address. The consignee is informed by email as
Package soon as the Certificates of Contract or the software and licenses
• 3 × PCS 7 SFC Visualization 3 3 are available for downloading.
For a list item that represents several products, existing licenses Downloading of software, license keys, and associated docu-
of these products are to be added in the inventory first. In the ments is carried out in the Automation License Manager (ALM).
example, these are the licenses of the "PCS 7 OS Software
Server" and "PCS 7 Process Historian Redundancy" for the first SUS Manager
list element of the SUS OS server. Be aware that the "PCS 7 It is easy to manage SUS contracts, e.g. change the delivery
Process Historian Redundancy" product contains 2 licenses. form, with the SUS Manager:
www.siemens.com/susmanager
■ Overview (continued)
1
The following table uses an example to clarify the differences between the SUS editions:
Edition SUS Standard Edition SUS Compact Edition SUS Download Edition
Delivery form Physical delivery Physical delivery Online delivery
Order 25 × SUS Standard Edition in one order 25 × SUS Compact Edition in one order 25 × SUS Download Edition in one order item
item item
First delivery 25 packing units with: 1 packing unit with: 1 email message for
• 1 × Certificate of Contract (CoC) • 25 × Certificate of Contract (CoC) • 25 × online certificate of Contract (ECoC)
Subsequent delivery of 25 × Service Pack (data carrier set) 1 × Service Pack (data carrier set) 1 × Service Pack (download)
Service Packs
Subsequent delivery of 25 packing units with: 1 packing unit with: 1 email message for
upgrades • 1 × data carrier set • 1 × data carrier set • Software download
• 1 × license key USB flash drive with • 1 × license key USB flash drive with • 25 × license key download
1 license 25 licenses • 25 × Certificate of License online
• 1 × Certificate of License (CoL) • 25 × Certificate of License (CoL)
Billing 1 bill 1 bill 1 bill
If a comparable product exists in a different edition for an exist- Software Update Service for TIA products
ing SUS package, the existing SUS contract can be modified
accordingly if required. In addition to the SUS for the SIMATIC PCS 7 process control
system, there is also the SUS for SIMATIC PCS 7 products used
in a different context (CFC, SIMATIC PDM) within the scope of
Totally Integrated Automation (TIA). The SIMATIC PDM packages
SUS PDM Basic und SUS PDM Complete are identical for both
cases.
The SUS range is rounded-off by the SUS for SIMATIC S7
products used in the context of SIMATIC PCS 7, e.g.
SUS S7-PLCSIM.
■ Design
Structure and content of the SUS packages for the SIMATIC PCS 7 Software Update Service
Note:
Each item of an SUS package (element in list) represents a software license.
SUS Engineering • PCS 7 Engineering AS/OS, SUS OS server • PCS 7 OS Software Server,
AS/OS PCS 7 Engineering AS (2 SUS packages PCS 7 OS Software Server Redundancy (for one
• PCS 7 ES Single Station (AS/OS: 250 POs) are required for a server),
redundant pair) PCS 7 Process Historian Basic Package,
• PCS 7 Management Console PCS 7 Process Historian Redundancy (for one server)
• PCS 7 Import-Export Assistant PCS 7 Process Historian and Information Server Basic
Package
• Version Cross Manager • PCS 7 Process Historian Archive BATCH
• Version Trail • PCS 7 Process Historian OPC UA Server
• PCS 7 SFC Visualization • PCS 7 Information Server Basic Package
• PCS 7 OpenPCS 7/OS Client
• PCS 7 BCE • PCS 7 OpenPCS 7
• IE S7 license for communication via CP 1623/ • PCS 7 SFC Visualization
CP 1613 A2 • PCS 7 BCE
• IE S7 license for communication via CP 1623/
SUS PDM Basic1) • PDM Basic CP 1613 A2
PDM Service
PDM S7 SUS OS Client, • PCS 7 OS Software Client
PDM PCS 7 SFC Visualization • PCS 7 SFC Visualization
• PDM HART Server SUS Web Server • PCS 7 Web Server
SUS PDM Com- • PDM Stand alone Server • PCS 7 Web Diagnostics Server
plete1) • PDM PCS 7 Server • PCS 7 Web Diagnostics Client
• PDM PCS 7-FF SUS Maintenance • PCS 7 Maintenance Station Engineering
• PDM HART Server Station • PCS 7 Maintenance Station Runtime Basic Package
SUS OS single • PCS 7 OS Software Single Station, • PCS 7 OS Software Client
station PCS 7 OS Software Single Station Redundancy (for SUS SIMATIC • PCS 7 SIMATIC BATCH Server
(2 SUS packages one single station) BATCH Server/ • PCS 7 SIMATIC BATCH Single Station Package
are required for a • PCS 7 OpenPCS 7/OS Client Single Station • PCS 7 SIMATIC BATCH Basic
redundant pair) • PCS 7 OpenPCS 7 • PCS 7 SIMATIC BATCH API
• PCS 7 SFC Visualization • PCS 7 BCE
• PCS 7 BCE • IE S7 license for communication via CP 1623/
• IE S7 license for communication via CP 1623/ CP 1613 A2
CP 1613 A2
1) SUS SIMATIC • PCS 7 SIMATIC BATCH Client
Optional product components for SIMATIC PDM such as PDM Extended, BATCH Client • PCS 7 SIMATIC BATCH Recipe System
PDM Integration in STEP 7/PCS 7, PDM Routing, PDM Server and PDM
Communication FOUNDATION Fieldbus are each included in a product SUS SIMATIC • PCS 7 SIMATIC Route Control Engineering
package listed in the SUS PDM Basic or SUS PDM Complete and are Route Control • PCS 7 SIMATIC Route Control Center
implicitly authorized to be updated via the corresponding license. You • PCS 7 SIMATIC Route Control Server
need to change from SUS PDM Basic to SUS PDM Complete to use the • PCS 7 BCE
PDM Server or PDM Communication FOUNDATION Fieldbus product • IE S7 license for communication via CP 1623/
components. CP 1613 A2
My Documentation Manager not only enables you to view Additional information is available on the Internet at:
documents, you can also collect them in your own library and www.siemens.com/simatic-docu
generate your own documents. Information about using these
functions as well as FAQs are available in My Documentation
Manager.
The SIMATIC PCS 7 system documentation provides both begin-
ners and experienced users with valuable information on all
aspects of the process control system. The range extends from
the system introduction, covers initial steps and cross-system
topics, up to a description of individual system components.
With the "Getting Started" documentation you can gain initial
practical experience using example projects.
In order to use this, select the manuals for your SIMATIC PCS 7
version on the website for SIMATIC PCS 7 technical documenta-
tion:
www.siemens.com/pcs7-documentation
You can open the available SIMATIC PCS 7 manuals directly
in the My Documentation Manager, or first start the My Docu-
mentation Manager and then select the desired documentation
in the integrated Siemens library.
In addition to the SIMATIC PCS 7 system documentation, the
Siemens library in the My Documentation Manager provides
access to the technical documentation of other products and
systems from the SIMATIC range of products.
Notes
1
System Administration
System Administration
Management Console
■ Overview
A process control system includes numerous heterogeneous
2 components with specific parameters and settings. It is also
subject to a dynamic change process due to updates, upgrades
as well as modernization measures and expansion. As the plant
gets older, it becomes more difficult for you to keep track of the
current state of hardware and software. What is more, establish-
ing and maintaining transparency without system support is very
time consuming.
The SIMATIC PCS 7 Management Console enables you to
reduce the work for managing your SIMATIC PCS 7 plant to a
minimum. You also have the latest status of the installed hard-
ware and software components imMediately at hand.
SIMATIC PCS 7 Management Console enables:
• Centralized, standardized administration of SIMATIC PCS 7
software
• Inventory of all installed hardware and software components
of the SIMATIC PCS 7 plant
■ Design
PCS 7 PH/IS PCS 7 clients PCS 7 engineering station PCS 7 management console
Terminal bus
PCS 7 server
Plant bus
PROFIBUS DP
FF Links (redundant)
PA Link PROFIBUS PA
AFD AFD
AFDiSD
Y-Link
G_PCS7_XX_00332
Example of a SIMATIC PCS 7 plant with a stand-alone SIMATIC PCS 7 Management Console
System Administration
Management Console
System Administration
Management Console
Industrial Workstation/IPC
3/2 Introduction
Industrial Workstation/IPC
Introduction
Industrial Workstation/IPC
SIMATIC Rack PC
■ Overview
The SIMATIC PCS 7 Industrial Workstation of type IPC547E is an
excellent platform for the configuration of single stations, servers
or clients. With its all-round capabilities it is ideal for numerous
applications in process automation. The more powerful types,
3
IPC647D and IPC847D, are excellent alternatives to meet higher
requirements.
Because the basic components such as chipset, processor or
memory, are identical, many technical specifications of the
IPC647D and IPC847D types of workstations are comparable.
The essential differences result from the different overall heights.
Since the IPC647D is only half as high as IPC847D, the number
and variety of the free slots are reduced. On the other hand, the
more compact design requires significantly less space and
enables higher packing densities in the control cabinet. This
allows the realization of space-saving designs.
The IPC847D is the most powerful and best equipped SIMATIC
PCS 7 Industrial Workstation. Its numerous and varied slots pro-
vide a great deal of potential for expansion. The IPC847D is pre-
Rack PC family IPC647, IPC847, IPC547 destined for use as a server or single station. Since it would be
over-dimensioned as a client, IPC847D is not offered in this ver-
sion.
■ Application
Features SIMATIC PCS 7 Industrial Workstation
IPC547E IPC647D IPC847D
Industrial Workstation/IPC
SIMATIC Rack PC
■ Application (continued)
Specially optimized versions are available for operation as Note:
single stations, servers or clients. The operating system and the
following ES/OS software of the SIMATIC PCS 7 process control Please note the standard installation if you use the SIMATIC
system are factory installed: PCS 7 Industrial Workstations within the SIMATIC PCS 7 process
control system for other tasks, e.g. as basic hardware for
3
• Single station: PCS 7 Engineering Software for AS/OS SIMATIC BATCH, SIMATIC Route Control, PCS 7 TeleControl,
(including OS Runtime software) PCS 7 PowerControl, PCS 7 Process Historian, PCS 7 Informa-
• Server: PCS 7 OS Software Server tion Server or PCS 7 Web Server. You can then expand or dis-
• Client: PCS 7 OS Software Client card the existing SIMATIC PCS 7 pre-installation, or restore it
using one of the supplied restore DVDs (for details, see section
You only need the corresponding licenses in order to use the restore DVDs under IPC547E, IPC647D or IPC847D).
pre-installed SIMATIC PCS 7 software.
■ Design
Types of plant bus communication
A SIMATIC PCS 7 workstation in the single station or server ver-
sion can be used in a variety of ways on the Industrial Ethernet
plant bus depending on the type and number of automation sys-
tems connected:
Interface Software for AS communication
Communication module SIMATIC NET HARDNET-IE S7 communication software, with up to 64 AS single stations
CP 1623/CP 1613 A2/CP 1628 licensed for up to four CP 1623/CP 1613 A2/CP 1628 (not AS redundant stations)
(license for 4 units)
SIMATIC NET HARDNET-IE S7-REDCONNECT communica- with redundant automation systems (redundant stations)
tion software, licensed for up to four CP 1623/CP 1613 A2/
CP 1628 (license for 4 units)
Ethernet card BCE (Basic Communication Ethernet) license with up to 8 AS single stations
Industrial Workstation/IPC
SIMATIC Rack PC
■ Technical specifications
Comparison of the workstation types for SIMATIC PCS 7 V8.2
Type SIMATIC IPC547E SIMATIC IPC647D SIMATIC IPC847D
Design and equipment features
Design
19" rack 4U 2U 4U
3
Ready for telescopic rails? Yes Yes Yes
Horizontal/vertical installation Yes/Yes Yes/No Yes/Yes
19" fixing bracket with handle; Yes Yes Yes
dismountable from outside
Tower kit (accessory) Yes No Yes
Degree of protection IP30 at front (front door closed); IP41 at front (front door closed); IP20 IP41 at front (front door closed); IP20
IP20 at the rear according to EN 60529 at the rear according to EN 60529 at the rear according to EN 60529
Dust protection With closed front door in conformity With closed front door in conformity With closed front door in conformity
with IEC 60529 with IEC 60529 with IEC 60529
Filter class G2 EN 779, particles > Filter class G2 EN 779, particles > Filter class G2 EN 779, particles >
0.5 mm are blocked by 99% 0.5 mm are blocked by 99% 0.5 mm are blocked by 99%
Chipset Intel Q87 Intel C226 (DH82C226 PCH) Intel C226 (DH82C226 PCH)
CPU
Processor, clock • Intel Core i7-4770S (4C/8T; • Intel Xeon E3-1268L v3, 4 cores, • Intel Xeon E3-1268L v3, 4 cores,
3.1 (3.9) GHz, 8 MB cache, iAMT) 8 threads, 2.3 (3.3) GHz, GT2, 8 MB 8 threads, 2.3 (3.3) GHz, GT2, 8 MB
• Intel Core i5-4570S (4C/4T; cache, Turbo Boost, VT-d, iAMT cache, Turbo Boost, VT-d, iAMT
2.9 (3.6) GHz, 6 MB cache, iAMT) • Intel Core i5-4570TE, 2 cores, • Intel Core i5-4570TE, 2 cores,
• Intel Pentium Dual Core G3420 (2C/ 4 threads, 2.7 (3.3) GHz, GT2, 4 MB 4 threads, 2.7 (3.3) GHz, GT2, 4 MB
2T; 3.2 GHz, 3 MB cache) cache, Turbo Boost, VT-d, iAMT cache, Turbo Boost, VT-d, iAMT
• Intel Core i3-4330TE, 2 cores, • Intel Core i3-4330TE, 2 cores,
4 threads, 2.4 GHz, GT2, 4 MB cache 4 threads, 2.4 GHz, GT2, 4 MB
cache
Main memory (SDRAM)
Type DDR3-1600 SDRAM (PC3-12800) DDR3-1600 SDRAM (PC3-12800), with DDR3-1600 SDRAM (PC3-12800), with
or without ECC or without ECC
Maximum configuration 4 DIMM memory sockets in total; 4 DIMM memory sockets in total; 4 DIMM memory sockets in total;
together up to 32 GB together up to 32 GB together up to 32 GB
Standard configuration 4 GB DDR3-1600 SDRAM 4 GB DDR3 SDRAM (2 × 2.0 GB); 8 GB DDR3 SDRAM (2 × 4.0 GB);
(2 × 2.0 GB); dual channel dual channel dual channel (without/with ECC)
8 GB DDR3-1600 SDRAM 4 GB DDR3 SDRAM (1 × 4.0 GB); 16 GB DDR3 SDRAM (2 × 8.0 GB);
(2 × 4.0 GB); dual channel single channel, ECC dual channel (without/with ECC)
16 GB DDR3-1600 SDRAM 8 GB DDR3 SDRAM (2 × 4.0 GB); 32 GB DDR3 SDRAM (4 × 8.0 GB);
(2 × 8.0 GB); dual channel dual channel (without/with ECC) dual channel (without/with ECC)
32 GB DDR3-1600 SDRAM 16 GB DDR3 SDRAM (2 × 8.0 GB); 8 GB or more can be selected for
(4 × 8.0 GB); dual channel dual channel (without/with ECC) OS server or ES/OS single station
8 GB or more can be selected for 32 GB DDR3 SDRAM (4 × 8.0 GB);
OS server or ES/OS single station dual channel (without/with ECC)
4 GB and more can be selected for 8 GB or more can be selected for
OS client OS server or ES/OS single station
4 GB and more can be selected for
OS client
Motherboard slots Total of 7 slots: Selectable bus modules with total of Bus module with total of 11 slots:
4 × PCI 4 slots: 1 × PCIe x16 (8 lanes, Gen 3.0)
1 × PCIe x8 (1 lane, Gen 2.0) • 2 × PCIe x16 (8 lanes, Gen 3.0) and 2 × PCIe x16 (4 lanes, Gen 3.0)
1 × PCIe x16 (4 lanes, Gen 2.0) 2 × PCI 2 × PCIe x16 (4 lanes, Gen 2.0)
1 × PCIe x16; Gen 3.0 • 1 × PCIe x16 (8 lanes, Gen 3.0), 3 × PCIe x4 (4 lanes, Gen 2.0)
1 × PCIe x16 (4 lanes, Gen 2.0); 3 × PCI
Modules up to 312 mm in length can 2 × PCIe x16 (4 lanes, Gen 3.0)
be used Modules up to 312 mm in length can
Modules up to 312 mm in length can be used
be used
Industrial Workstation/IPC
SIMATIC Rack PC
Industrial Workstation/IPC
SIMATIC Rack PC
Industrial Workstation/IPC
SIMATIC Rack PC
Industrial Workstation/IPC
SIMATIC Rack PC
Industrial Workstation/IPC
SIMATIC Rack PC
3
IEC 6100-4-3) 1.4 … 2 GHz, 80 % AM (to 1.4 … 2 GHz, 80 % AM (to
10 V/m, 80 … 1 000 MHz, 80 % AM (to IEC 6100-4-3) IEC 6100-4-3)
IEC 6100-4-3) 10 V, 10 kHz ... 80 MHz, 80 % AM (to 10 V, 10 kHz ... 80 MHz, 80 % AM (to
10 V, 150 kHz … 80 MHz, 80 % AM (to IEC 61000-4-6) IEC 61000-4-6)
IEC 61000-4-6)
Magnetic field 30 A/m, 50 Hz/60 Hz (according to 100 A/m, 50 Hz/60 Hz (to 100 A/m, 50 Hz/60 Hz (to
IEC 61000-4-8) IEC 61000-4-8) IEC 61000-4-8)
Climatic conditions
Temperature Tested according to IEC 60068-2-2, Tested according to IEC 60068-2-2, Tested according to IEC 60068-2-2,
IEC 60068-2-1, IEC 60068-2-14 IEC 60068-2-1, IEC 60068-2-14 IEC 60068-2-1, IEC 60068-2-14
• Operation +5 … +35 °C (without restriction) +5 … +35 °C (without restriction) +5 … +35 °C1)
+5 ... +40 °C (no DVD burner opera- +5 … +40 °C (with DVD burner)1) +5 … +40 °C (with DVD burner)1)
tion) +5 … +45 °C (without DVD burner)1) +5 … +45 °C (without DVD burner)1)
CPU up to 65 W power loss +5 ... +50 °C (without DVD burner, no +5 ... +50 °C (without DVD burner,
Gradient: max. 10 K/h, HDD operation in removable drive max. 3 removable drive bays)2)
no condensation bay)2) Gradient: max. 10 °C/h,
Gradient: max. 10 °C/h, no condensation
no condensation 1) Power dissipation of the expansion
1) Power dissipation of the expansion modules in total max. 80 W
modules in total < 55 W 2) Power dissipation of the expansion
2)Power dissipation of the expansion modules in total < 30 W
modules in total < 30 W
• Storage/transport -20 … +60 °C -20 … +60 °C -20 … +60 °C
Gradient: max. 20 K/h, Gradient: max. 20 °C/h, Gradient: max. 20 °C/h,
no condensation no condensation no condensation
Relative humidity Tested according to IEC 60068-2-78, Tested according to IEC 60068-2-78, Tested according to IEC 60068-2-78,
IEC 60068-2-30 IEC 60068-2-30 IEC 60068-2-30
• Operation 5 … 80 % at 25 °C (no condensation) 5 … 80 % at 25 °C (no condensation) 5 … 80 % at 25 °C (no condensation)
Gradient: max. 10 K/h, Gradient: max. 10 °C/h, Gradient: max. 10 °C/h,
no condensation no condensation no condensation
• Storage/transport 5 … 95 % at 25 °C (no condensation) 5 … 95 % at 25 °C (no condensation) 5 … 95 % at 25 °C (no condensation)
Gradient: max. 20 K/h, Gradient: max. 20 °C/h, Gradient: max. 20 °C/h,
no condensation no condensation no condensation
Atmospheric pressure
• Operation 1080 ... 795 hPa 1080 ... 795 hPa 1080 ... 795 hPa
(corresponds to a height of (corresponds to a height of (corresponds to a height of
-1 000 ... 2 000 m) -1 000 ... 2 000 m) -1 000 ... 2 000 m)
• Storage/transport 1080 ... 660 hPa 1080 ... 660 hPa 1080 ... 660 hPa
(corresponds to a height of (corresponds to a height of (corresponds to a height of
-1 000 ... 3 500 m) -1 000 ... 3 500 m) -1 000 ... 3 500 m)
Mechanical environmental
conditions
Vibrations Tested according to IEC 60068-2-6, Tested according to IEC 60068-2-6, Tested according to IEC 60068-2-6,
10 cycles 10 cycles 10 cycles
• Operation 20 … 58 Hz: Amplitude 0.015 mm; 10 … 58 Hz: Amplitude 0.0375 mm; 10 … 58 Hz: Amplitude 0.0375 mm1);
58 ... 200 Hz: 2 m/s² (approx. 0.2 g) 58 ... 500 Hz: 4.9 m/s² (approx. 0.5 g) 58 ... 500 Hz: 4.9 m/s²
Note: Note: (approx. 0.5 g)1)
No mechanical loads when using hard No mechanical loads when using hard Note:
disks in removable drive bay and disks in removable drive bay and No mechanical loads when using hard
during DVD burning process. during DVD burning process. disks in removable drive bay and
during DVD burning process.
1) With HDD mounting on side panel
and assembly of device using
telescopic rails max. 0.019 mm at
10 … 58 Hz; max. 3 m/s² at
58 … 500 Hz
• Storage/transport 5 ... 8.51 Hz: Amplitude 3.5 mm; 5 … 9 Hz: Amplitude 3.5 mm; 5 … 9 Hz: Amplitude 3.5 mm;
8.51 ... 500 Hz: 9.8 m/s² 9 … 500 Hz: 9.8 m/s² 9 … 500 Hz: 9.8 m/s²
Industrial Workstation/IPC
SIMATIC Rack PC
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
■ Overview
The SIMATIC PCS 7 Industrial Workstations based on a SIMATIC
Rack PC of type IPC547E are UL-certified and have the CE mark
for use in industry as well as residential, business and commer-
cial environments. With their innovative Intel PC architecture of
3
19" rack design, their high availability, flexibility and service
friendliness they are highly suitable for the specific requirements
associated with process control technology.
■ Design
The SIMATIC PCS 7 Industrial Workstations of type IPC547E
Removable drive bay have an all-metal enclosure in 19" rack design (4 Us), which is
for hard disks and solid state drives
particularly protected against dust by a filter and pressurized
ventilation. This mechanically and electromechanically rugged
enclosure has a service-friendly design. The SIMATIC PCS 7
Industrial Workstations of type IPC547E can be positioned and
installed horizontally or vertically. Using an optional tower kit, the
Rack PC can be converted into an industry tower. The compact
dimensions also allow space-saving assembly in 500-mm deep
19" control cabinets.
The SIMATIC PCS 7 Industrial Workstations of type IPC547E are
suitable for reliable 24-hour continuous operation at ambient
Status displays On/off button
temperatures between 5 and 40 °C. Shocks up to 1 g and vibra-
2 × USB 3.0 Optical drive
tions up to 0.2 g can be tolerated during operation.
Further essential features
Alarm acknowledgement button
Powerful technology with modern processors and graphic
controllers
• Motherboard based on the Intel chipset Q87
• Main memory expansion with 4 to 32 GB (client) or 8 to 32 GB
(server/single station) DDR3-1600 SDRAM, without ECC (in
dual-channel mode for optimum performance)
• Powerful and energy-saving Intel multi-core processors: i7, i5,
or Pentium Dual Core
• Powerful Intel graphics controller onboard, integrated in the
G_PCS7_XX_00379
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
■ Design (continued)
Expansion options and interfaces Integration in SIMATIC PCS 7 system diagnostics
• 2 × 10/100/1000 Mbit/s Ethernet RJ45 port integrated • Can be integrated into the system diagnostics with the
onboard SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
• Numerous slots for PCI/PCI-Express expansion modules (all IPC DiagMonitor diagnostics software for monitoring the
3
for modules up to 312 mm in length) program execution (watchdog), temperature, fan speed, hard
- 4 × PCI disk status and system failure
- 1 × PCIe x8 (1 lane) Practical and service-friendly design for industrial use
- 1 × PCIe x16
- 1 × PCIe x16 (4 lanes) • High EMC
• Total of 4 USB 3.0 ports • Degree of protection at front: IP30 (with front door closed), at
- 2 on the rear of the device rear: IP20
- 2 on the front • Dust protection through fan-controlled pressurized cooling via
• Total of 7 USB 2.0 ports filter
- 6 on the rear of the device • Filter can be replaced without tools
- 1 internal, e.g. for software license dongle ASIA • Special hard disk holders and card retainers for protection
• Serial COM interface (1 × COM1) against vibration and shock
• Further interfaces at the rear of the device: • Fast replacement of hard disks by means of hot-swap frame
- 2 × PS/2 for mouse and keyboard (configuration option)
- Audio (1 × Line In, 1 × Line Out, 1 × Micro In) • Simple cabinet assembly possible using telescopic rails
• Connections for SATA drives, occupied in accordance with High investment protection
preconfigured features:
- HDD/SSD in slimline removable drive bay (up to 4) or in the • System-tested with SIMATIC PCS 7
5.25" slot (at the front) • Marketing period 1.5 to 2 years, supply with replacement
- 1 slimline DVD burner (at the front) parts/repairs over 3 years
- Up to 2 HDD/SSD 3.5"/2.5" in the internal drive cage • Support for legacy interfaces (PS/2, COM)
• Slots for drives (occupied in accordance with configuration): • Certification for worldwide marketing (cULus)
- 3 slots 5.25" (at the front) for accommodating 4 slimline
removable drive bays for HDD/SSD • Installation compatible across device generations
- 1 slot 3.5" (at the front) for slimline DVD burner • Worldwide service and support
- 2 slots 3.5" (internal)
High system availability
• High-quality components with high MTBF values
• RAID1 configuration for data mirroring on 2 SATA hard disks
(also in hot swap drive bay for replacement of a hard disk
during operation)
• Faulty hard disk in a RAID configuration can be quickly
identified via the HDD alarm LED
• RAID configuration optionally with hot-spare hard disk
(reserve) for automatically taking over the function of a faulty
hard disk
• Redundant 100 to 240 V AC power supply with hot swap
functionality as a design variation
• Lockable front door provides access protection for removable
Media, USB ports, operator controls (on/off button), fan, and
air filter on the front
• Diagnostics and monitoring functions for temperature, fan,
and program execution (watchdog) as well as for battery and
drives
• LEDs on front for power, hard disk activity, and status of RAID,
temperature and fans
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
■ Design (continued)
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
Individual configuration of
SIMATIC PCS 7 Industrial Workstations
By selecting predefined equipment features, you can individu- The "PCS 7 INDUSTRIAL WORKSTATION IPC547E" configurator
ally configure the SIMATIC PCS 7 Industrial Workstation and thus in the Industry Mall allows you to interactively select and order
also its article number. Selection tables for single station, server the SIMATIC PCS 7 Industrial Workstation in the single station,
and client are available for this in the "Ordering data" (paper cat- server or client version - directly for your system or as a replace-
alog) section. A further selection table enables you to order com- ment part.
plete SIMATIC PCS 7 Industrial Workstations as replacement
parts. Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.
■ Technical specifications
Detailed technical specifications for the SIMATIC PCS 7 Indu-
strial Workstation of type IPC547E is available under "Compari-
son of the workstation types" in the catalog section "SIMATIC
Rack PC, Introduction", page 3/5.
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
■ Ordering data
Individually configurable SIMATIC PCS 7 Industrial Workstations IPC547E
Article No. Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SIMATIC PCS 7 Industrial Workstation 6ES7660-
3
for ES/OS single station for ES/OS single station
4 ■■■■- 2 A ■■ 4 ■■■■- 2 A ■■
SIMATIC IPC547E industrial PC SIMATIC IPC547E industrial PC
Windows 7 Ultimate 64-bit operating system, Windows 7 Ultimate 64-bit operating system,
multi-language (English, German, French, Italian, multi-language (English, German, French, Italian,
Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre- Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre-
installed installed
Processor and system type Enclosure type/swap Media/
• Pentium Dual Core G3420 (2C/2T, 3.30 GHz, A multi-monitor option
3 MB cache), ES/OS single station Unpainted enclosure
• Core i5-4570S (4C/4T, 2.90 (3.60) GHz, D • Without optical drive
6 MB cache, iAMT), ES/OS single station
• Core i7-4770S (4C/8T, 3.10 (3.90) GHz, G - Without multi-monitor mode A
8 MB cache, iAMT), ES/OS single station - Multi-monitor mode for 2 screens1) B
Hard disks and solid-state drives - Multi-monitor mode for 4 screens2) C
with SATA hard disk (HDD) • With DVD±RW (slim)
• 500 GB HDD SATA, 0.2 g vibration, 1 g shock; A
internal - Without multi-monitor mode D
• 1 TB HDD SATA, 0.2 g vibration, 1 g shock; inter- B - Multi-monitor mode for 2 screens1) E
nal
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C - Multi-monitor mode for 4 screens2) F
ing); 0.2 g vibration, 1 g shock; internal
Painted enclosure
• 500 GB HDD SATA in removable drive bay; at D
the front • Without optical drive
• 1 TB HDD SATA in removable drive bay, at the E - Without multi-monitor mode G
front
- Multi-monitor mode for 2 screens1) H
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F
ing); in removable drive bay, for hot swapping; - Multi-monitor mode for 4 screens2) J
at the front
• With DVD±RW (slim)
• RAID 1, 1 TB (2 x 1 TB HDD SATA, data mirror- G
ing) + 1 TB HDD SATA as hot spare; in remov- - Without multi-monitor mode K
able drive bay, for hot swapping; at the front
- Multi-monitor mode for 2 screens1) L
HDD SATA + SSD
- Multi-monitor mode for 4 screens2) M
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- J
ing), in removable drive bay, for hot swapping;
Power supply unit, country-specific version
at the front + 240 GB SSD (eMLC) SATA, in re-
movable drive bay; at the front • 100 ... 240 V AC industrial power supply to
NAMUR
SSD - Power cord for Europe 0
• 240 GB SSD (eMLC) SATA; internal L
- Power cord for the UK 1
• 480 GB SSD (eMLC) SATA; internal M
- Power cord for Switzerland 2
• 240 GB SSD (eMLC) SATA, in removable drive P
bay; at the front - Power cord for the USA 3
• 480 GB SSD (eMLC) SATA, in removable drive Q - Power cord for Italy 4
bay; at the front
- Power cord for China 5
Main memory
• 2 × 100 ... 240 V AC, redundant power supply; 6
• 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1
without power supply cord
• 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2 1)
Incl. 1 adapter cable (DisplayPort to DVI-D)
• 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3 2)
Incl. PCIe x16 graphics card
Communication with plant bus
• BCE 0
• Industrial Ethernet (CP 1623) 1
• Without additional communication modules 8
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
Industrial Workstation/IPC
SIMATIC Rack PC
IPC547E
3
ment • DisplayPort to VGA for onboard 6ES7648-3AG00-0XA0
SIMATIC HMI USB mouse 6AV2181-8AT00-0AX0 graphics
Optical mouse with scroll wheel and • DVI-I to VGA for onboard 6ES7648-3AB00-0XA0
USB connection, color anthracite graphics, 250 mm long
Memory expansion 3 m power cord for Rack PC 1)
• 2 GB DDR3 SDRAM (1 × 2 GB) 6ES7648-2AJ50-0MA0 • Europe (for Austria, Belgium, Fin- 6ES7900-0AA00-0XA0
• 4 GB DDR3 SDRAM (1 × 4 GB) 6ES7648-2AJ60-0MA0 land, France, Germany, the Neth-
• 8 GB DDR3 SDRAM (1 × 8 GB) 6ES7648-2AJ70-0MA0 erlands, Spain, Sweden)
• For UK 6ES7900-0BA00-0XA0
Tower kit for SIMATIC PCS 7 6ES7648-1AA00-0XC0 • For Switzerland 6ES7900-0CA00-0XA0
Industrial Workstations
Tower kit for conversion of a • For the USA 6ES7900-0DA00-0XA0
Rack PC into an industrial tower PC • For Italy 6ES7900-0EA00-0XA0
• For China 6ES7900-0FA00-0XA0
Retainer 6ES7648-1AA00-0XK0
for locking the internal USB port SIMATIC NET HARDNET IE S7
REDCONNECT PowerPack
Tray for low-profile removable 6ES7648-0EG01-1BA0
For communication with high avail-
drive bay
ability AS systems, see section
for 3.5" hard drive (SATA/SAS) or
"Communication", section "Industrial
2.5" SSD (SATA), without drive
Ethernet – system connection of
PCS 7 systems", page 10/47
1) The SIMATIC PCS 7 preferred types are delivered as standard with a
"European power cable". The country-specific versions listed above are
required for some countries.
■ Accessories
Power supply cord for Rack PC Tower Kit for IPC547E
The SIMATIC PCS 7 preferred types are always delivered with a The Tower Kit enables conversion of a SIMATIC PCS 7 Industrial
"European power supply cord". This can be used in Germany, Workstation with rack PC design to an industrial tower PC.
France, Spain, Netherlands, Belgium, Sweden, Austria and Fin- A Tower Kit can be ordered as an accessory for the SIMATIC
land. PCS 7 Industrial Workstation IPC547E.
The country-specific versions listed in the Ordering data are
required for other countries. The following picture shows the
design of a number of power supply plugs:
Europe USA
Switzerland China
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
■ Overview
Based on a SIMATIC Rack PC of type IPC647D, SIMATIC PCS 7
Industrial Workstations in 19" format are extremely compact, rug-
ged and powerful. They are UL-certified and have the CE mark
for use in industry as well as residential, business and commer-
3
cial environments. They are therefore ideally suited for use as a
single station, server or client in the SIMATIC PCS 7 process
control system. They enable high packing density in the control
cabinet and save a significant amount of space in the control
room due to their low overall height (2 Us).
SIMATIC IPC647D
■ Design
The SIMATIC PCS 7 Industrial Workstations of type IPC647D
On/off button have a painted all-metal enclosure in 19" rack design (2 Us),
Reset switch which is particularly protected against dust by a filter and pres-
Lock for front door
Status displays and hot swap drive bay
surized ventilation. This mechanically and electromechanically
rugged enclosure has a service-friendly design.
SIMATIC PCS 7 Industrial Workstations of type IPC647D are
especially suited for space-saving mounting in 500-mm deep
19" control cabinets due to their compact dimensions. They can
be installed or positioned horizontally.
The SIMATIC PCS 7 Industrial Workstations of type IPC647D are
Housing with
Optical drive suitable for reliable 24-hour continuous operation at ambient
anti-corrosion 1 × USB 2.0, Removable drive bay temperatures between 5 and 50 °C. Shocks up to 5 g and vibra-
coating 1 × USB 3.0 for hard disks and solid state drives tions up to 0.5 g can be tolerated during operation.
Further essential features
Expansion slots: Powerful technology with modern processors and graphic
Power supply 2 × PCI and 2 × PCIe x16 (8 Lanes) controllers
100 ... 240 V AC, or
single or redundant 1 × PCIe x16 (8 Lanes) and 3 × PCIe x16 (4 Lanes) • Motherboard based on an Intel C226 chipset (DH82C226
PCH)
• Main memory expansion with 4 to 32 GB (client) or 8 to 32 GB
(server/single station) DDR3-1600 SDRAM, with or without
ECC (mainly in dual-channel mode for the optimum perfor-
mance)
• Powerful and energy-saving Intel multi-core processors with
Alarm Power virtualization technology: XEON E3, Core i5 or Core i3
acknowledgment switch Interfaces for keyboard, mouse,
button 1 × DVI-I, 2 × DisplayPort, • Powerful Intel graphics controller HD Graphics 4600/4700
2 × USB 2.0, 2 × USB 3.0, onboard, integrated in the processor:
audio, COM1, 2 × Gigabit Ethernet
- 2 digital interfaces: DVI-I and DisplayPort (DVI-D via
DisplayPort DVI adapter)
SIMATIC IPC647D, front with open front door (top) and rear - Analog VGA connection via DVI-I adapter to VGA or
DisplayPort to VGA
• Optional graphics expansion for multi-monitor mode with up to
4 process monitors (up to 2 process monitors on the onboard
graphics controller)
• Optimization to maximum performance with 160/240/480 GB
solid-state drive
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
■ Design (continued)
Expansion options and interfaces Integration in SIMATIC PCS 7 system diagnostics
• 2 × 10/100/1000 Mbit/s Ethernet RJ45 port integrated • Can be integrated into the system diagnostics with the
onboard SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
• Alternative bus modules with up to 4 slots for PCI/PCI-Express IPC DiagMonitor diagnostics software for monitoring the
3
expansion modules (all for modules up to 312 mm long) program execution (watchdog), temperature, fan speed, hard
- 2 × PCIe x16 (8 lanes) and 2 × PCI or disk status and system failure
- 1 × PCIe x16 (8 lanes) and 3 × PCIe x16 (4 lanes) Practical and service-friendly design for industrial use
• Total of 4 USB 3.0 ports • High EMC
- 2 × on the rear of the device
- 1 × on the front • Degree of protection at front: IP41 (with door closed), at rear:
- 1 × internal, e.g. for software license dongle ASIA IP20
• Total of 3 USB 2.0 ports • Dust protection by means of pressurized ventilation with
- 2 × on the rear of the device regulated front fan and dust filter
- 1 × on the front • Front fan and dust filter can be replaced without tools
• Serial COM interface (1 × COM1) • Special hard disk holders and card retainers for protection
• Further interfaces at the rear of the device: against vibration and shock
- 2 × PS/2 for mouse and keyboard • Fast replacement of hard disks by means of hot-swap frame
- Audio (1 × Line Out, 1 × Micro In) (configuration option)
• Connections for SATA/SAS drives, occupied in accordance • Simple cabinet assembly possible using telescopic rails
with preconfigured features: High investment protection
- Up to 2 HDD/SSD in slimline removable drive bay (at the
front) or alternatively • System-tested with SIMATIC PCS 7
- Up to 2 HDD in the vibration-damped drive cage (internal) • Marketing period 5 years, supply with replacement parts/
- 1 slimline DVD burner (at the front) or alternatively repairs over further 5 years
- 1 SSD in the DVD drive slot • Support for legacy interfaces (PS/2, COM)
High system availability and safety • Certification for worldwide marketing (cULus)
• High-quality components with high MTBF values • Worldwide service and support
• RAID1 configurations for data mirroring on 2 drives (also in hot
swap removable drive bay for replacement of a hard disk
during operation):
- 2 SATA HDD or 2 SATA SSD on the onboard RAID controller
- 2 SAS HDD on the hardware RAID controller
• Faulty hard disk in a RAID network can be quickly identified
via the HDD alarm LED
• Redundant power supply 100 to 240 V AC as design variation
• Efficient self-diagnostics via LEDs on front for power,
watchdog (ready/fault signal), hard disk activity, and status of
Ethernet, RAID, fans and temperature
• Closing of the front door prevents:
- Access to drives, removable memory Media, USB interface,
operator controls (reset, power), front fan and filter mat
- Opening of the enclosure cover
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
■ Design (continued)
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
Individual configuration of
SIMATIC PCS 7 Industrial Workstations
By selecting predefined equipment features, you can individu- The PCS 7 INDUSTRIAL WORKSTATION IPC647D configurator
ally configure the SIMATIC PCS 7 Industrial Workstation and thus in the Industry Mall allows you to interactively select and order
also its article number. Selection tables for single station, server the SIMATIC PCS 7 Industrial Workstation in the single station,
and client are available for this in the "Ordering data" (paper cat- server or client version - directly for the system or as a replace-
alog) section. A further selection table enables you to order com- ment part.
plete SIMATIC PCS 7 Industrial Workstations as replacement
parts. Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.
■ Technical specifications
Detailed technical specifications for the SIMATIC PCS 7 Indu-
strial Workstation of type IPC647D is available under "Compari-
son of the workstation types" in the catalog section "SIMATIC
Rack PC, Introduction", page 3/5.
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
■ Ordering data
Individually configurable SIMATIC PCS 7 Industrial Workstations IPC647D
Article No. Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SIMATIC PCS 7 Industrial Workstation 6ES7660-
3
for ES/OS single station for ES/OS single station
5 ■■■■- 2 A ■■ 5 ■■■■- 2 A ■■
SIMATIC Industrial PC IPC647D SIMATIC Industrial PC IPC647D
Windows 7 Ultimate 64-bit operating system, Windows 7 Ultimate 64-bit operating system,
multi-language (English, German, French, Italian, multi-language (English, German, French, Italian,
Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre- Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre-
installed installed
Processor and system type Communication with plant bus
• Core i3-4330TE (2C/4T, 2.40 GHz, 4 MB cache), A • BCE 0
ES/OS single station
• Industrial Ethernet (CP 1623) 1
• Core i5-4570TE (2C/4T, 2.70 GHz, 4 MB cache, D
TB, VT-d, AMT), ES/OS single station • Without additional communication modules 8
• Xeon E3-1268L v3 (4C/8T, 2.30 GHz, 8 MB G
cache, TB, VT-d, AMT), ES/OS single station Bus module/removable Media/
multi-monitor option
Hard disks and solid-state drives
Bus module with 2 × PCI, 2 × PCIe x16 (8 lanes)
with SATA hard disk (HDD) • Without optical drive
• 500 GB HDD SATA, 0.5 g vibration, 5 g shock; A
internal - Without multi-monitor mode4) A
• 1 TB HDD SATA, 0.5 g vibration, 5 g shock; inter- B - Multi-monitor mode for 2 screens2)4) B
nal
- Multi-monitor mode for 4 screens3)4) C
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C
ing); 0.5 g vibration, 5 g shock; internal • With DVD±RW (slim)1)
• 500 GB HDD SATA, in removable drive bay; at D
- Without multi-monitor mode1)4) D
the front
• 1 TB HDD SATA, in removable drive bay, at the E - Multi-monitor mode for 2 screens1)2)4) E
front - Multi-monitor mode for 4 screens1)3)4) F
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F
ing); in removable drive bay, for hot swapping; Bus module with 1 × PCIe x16 (8 lanes),
at the front 3 × PCIe x16 (4 lanes)
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- G • Without optical drive
ing); in removable drive bay, for hot swapping;
at the front; with hardware RAID controller - Without multi-monitor mode G
(PCIe x8; 2 slots occupied) incl. zero-mainte- - Multi-monitor mode for 2 screens2) H
nance cache protection (ZMCP) module4)
- Multi-monitor mode for 4 screens3) J
HDD SATA + SSD
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- H • With DVD±RW (slim)1)
ing); 0.5 g vibration, 5 g shock, internal + - Without multi-monitor mode1) K
240 GB SSD (eMLC) SATA; internal in the DVD
drive slot1) - Multi-monitor mode for 2 screens1)2) L
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- J - Multi-monitor mode for 4 screens1)3) M
ing); in removable drive bay, for hot swapping,
at the front + 240 GB SSD (eMLC) SATA; inter- Power supply unit, country-specific version
nal, in the DVD drive slot1) • 100 ... 240 V AC industrial power supply to
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- K NAMUR
ing); in removable drive bay, hot-swap; at the - Power cord for Europe 0
front; with hardware RAID controller (PCIe x8;
2 slots occupied) incl. ZMCP module + 240 GB - Power cord for the UK 1
SSD (eMLC) SATA; internal in DVD drive slot1)4) - Power cord for Switzerland 2
SSD - Power cord for the USA 3
• 240 GB SSD (eMLC) SATA; internal Q
- Power cord for Italy 4
• 480 GB SSD (eMLC) SATA; internal R
- Power cord for China 5
• 240 GB SSD (eMLC) SATA, in removable drive T
bay; at the front • 2 × 100 ... 240 V AC, redundant power supply; 6
without power supply cord
• 480 GB SSD (eMLC) SATA, in removable drive U
bay; at the front 1) The RAID 1 with SSD drive option cannot be used together with a DVD
• RAID 1, 240 GB (2 × 240 GB) SSD (eMLC), V drive since they use the same drive slot:
SATA, data mirroring; in removable drive bay; for Selection criterion "Hard disks and solid state drives", item H, J, K, cannot
hot swapping; at the front be combined with selection criterion "Bus module/removable Media/multi-
• RAID 1, 480 GB (2 × 480 GB) SSD (eMLC), W monitor option", position D, E, F, K, L, M
SATA, data mirroring; in removable drive bay; for 2) Incl. 1 adapter cable (DisplayPort to DVI-D)
hot swapping; at the front
3) Incl. PCIe x16 graphics card
Main memory 4)
• 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1 Selection criterion "Hard disks and solid state drives", Position G, K, cannot
be combined with selection criterion "Bus module/removable Media/multi-
• 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2 monitor option", position A, B, C, D, E, F
• 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3
• 8 GB DDR3 SDRAM (2 × 4 GB), ECC, dual 5
channel
• 16 GB DDR3 SDRAM (2 × 8 GB), ECC, dual 6
channel
• 32 GB DDR3 SDRAM (4 × 8 GB), ECC, dual 7
channel
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
3
Article No. Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SIMATIC PCS 7 Industrial Workstation 6ES7660-
as replacement part 5 ■■■■- 8 ■■■ as replacement part 5 ■■■■- 8 ■■■
Industrial PC SIMATIC IPC647D without pre- Industrial PC SIMATIC IPC647D without pre-
installation, without SIMATIC PCS 7 restore DVDs installation, without SIMATIC PCS 7 restore DVDs
Processor and system type Communication with plant bus
• Core i3-4330TE (2C/4T, 2.40 GHz, 4 MB cache), W • BCE 0
replacement part • Industrial Ethernet (CP 1623) 1
• Core i5-4570TE (2C/4T, 2.70 GHz, 4 MB cache, X
TB, VT-d, AMT), replacement part • Without additional communication modules 8
• Xeon E3-1268L v3 (4C/8T, 2.30 GHz, 8 MB Y
cache, TB, VT-d, AMT), replacement part Operating system
• Windows 7 Ultimate, 64-bit, multi-language A
Hard disks and solid-state drives (English, German, French, Italian, Spanish,
with SATA hard disk (HDD) Chinese)
• 500 GB HDD SATA, 0.5 g vibration, 5 g shock; A • Windows Server 2008 R2 Standard Edition D
internal incl. 5 CAL, 64-bit, multi-language (English,
• 1 TB HDD SATA, 0.5 g vibration, 5 g shock; inter- B German, French, Italian, Spanish, Chinese)
nal • Windows Server 2012 R2 Standard Edition E
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C incl. 5 CAL, 64-bit, multi-language (English,
ing); 0.5 g vibration, 5 g shock; internal German, French, Italian, Spanish, Chinese)
• 500 GB HDD SATA, in removable drive bay; at D • Without operating system X
the front
Interfaces on bus module/swap Media/
• 1 TB HDD SATA, in removable drive bay, at the E
multi-monitor option
front
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F Bus module with 2 × PCI, 2 × PCIe x16 (8 lanes)
ing); in removable drive bay, for hot swapping; • Without optical drive
at the front - Without multi-monitor mode4) A
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- G
ing); in removable drive bay, for hot swapping; - Multi-monitor mode for 2 screens2)4) B
at the front; with hardware RAID controller - Multi-monitor mode for 4 screens3)4) C
(PCIe x8; 2 slots occupied) incl. zero-mainte-
nance cache protection (ZMCP) module4) • With DVD±RW (slim)1)
HDD SATA + SSD - Without multi-monitor mode1)4) D
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- H - Multi-monitor mode for 2 screens1)2)4) E
ing); 0.5 g vibration, 5 g shock, internal +
240 GB SSD (eMLC) SATA; internal in the DVD - Multi-monitor mode for 4 screens1)3)4) F
drive slot1)
Bus module with 1 × PCIe x16 (8 lanes),
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- J
3 × PCIe x16 (4 lanes)
ing); in removable drive bay, for hot swapping,
• Without optical drive
at the front + 240 GB SSD (eMLC) SATA; inter-
nal, in the DVD drive slot1) - Without multi-monitor mode G
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- K - Multi-monitor mode for 2 screens2) H
ing); in removable drive bay, hot-swap; at the
front; with hardware RAID controller (PCIe x8; - Multi-monitor mode for 4 screens3) J
2 slots occupied) incl. ZMCP module + 240 GB • With DVD±RW (slim)1)
SSD (eMLC) SATA; internal in DVD drive slot1)4)
- Without multi-monitor mode1) K
SSD
• 160 GB SSD (eMLC) SATA; internal P - Multi-monitor mode for 2 screens1)2) L
• 240 GB SSD (eMLC) SATA; internal Q - Multi-monitor mode for 4 screens1)3) M
• 480 GB SSD (eMLC) SATA; internal R Power supply unit, country-specific version
• 160 GB SSD (eMLC) SATA, in removable drive S • 100 ... 240 V AC industrial power supply to
bay; at the front NAMUR
• 240 GB SSD (eMLC) SATA, in removable drive T - Power cord for Europe 0
bay; at the front - Power cord for the UK 1
• 480 GB SSD (eMLC) SATA, in removable drive U
bay; at the front - Power cord for Switzerland 2
• RAID 1, 240 GB (2 × 240 GB) SSD (eMLC), V - Power cord for the USA 3
SATA, data mirroring; in removable drive bay; for
- Power cord for Italy 4
hot swapping; at the front
• RAID 1, 480 GB (2 × 480 GB) SSD (eMLC), W - Power cord for China 5
SATA, data mirroring; in removable drive bay; for • 2 × 100 ... 240 V AC, redundant power supply; 6
hot swapping; at the front without power supply cord
Main memory 1) The RAID 1 with SSD drive option cannot be used together with a DVD
• 4 GB DDR3 SDRAM (2 × 2 GB), dual channel 0
drive since they use the same drive slot:
• 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1 Selection criterion "Hard disks and solid state drives", item H, J, K, cannot
• 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2 be combined with selection criterion "Bus module/removable Media/multi-
• 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3 monitor option", position D, E, F, K, L, M
• 4 GB DDR3 SDRAM (1 × 4 GB); ECC, single 4 2) Incl. 1 adapter cable (DisplayPort to DVI-D)
channel 3)
• 8 GB DDR3 SDRAM (2 × 4 GB), ECC, dual 5 Incl. PCIe x16 graphics card
channel 4) Selection criterion "Hard disks and solid state drives", Position G, K, cannot
• 16 GB DDR3 SDRAM (2 × 8 GB), ECC, dual 6 be combined with selection criterion "Bus module/removable Media/multi-
channel monitor option", position A, B, C, D, E, F
• 32 GB DDR3 SDRAM (4 × 8 GB), ECC, dual 7
channel
Industrial Workstation/IPC
SIMATIC Rack PC
IPC647D
3
ment • DisplayPort to VGA for onboard 6ES7648-3AG00-0XA0
SIMATIC HMI USB mouse 6AV2181-8AT00-0AX0 graphics
Optical mouse with scroll wheel and • DVI-I to VGA for onboard 6ES7648-3AB00-0XA0
USB connection, color anthracite graphics, 250 mm long
Memory expansion 3 m power cord for Rack PC 1)
• 2 GB DDR3 SDRAM (1 × 2 GB) 6ES7648-2AJ50-0MA0 • Europe (for Austria, Belgium, 6ES7900-0AA00-0XA0
• 4 GB DDR3 SDRAM (1 × 4 GB) 6ES7648-2AJ60-0MA0 Finland, France, Germany, the
• 4 GB DDR3 SDRAM with ECC 6ES7648-2AJ60-1MA0 Netherlands, Spain, Sweden)
(1 × 4 GB) • For UK 6ES7900-0BA00-0XA0
• 8 GB DDR3 SDRAM (1 × 8 GB) 6ES7648-2AJ70-0MA0 • For Switzerland 6ES7900-0CA00-0XA0
• 8 GB DDR3 SDRAM with ECC 6ES7648-2AJ70-1MA0 • For the USA 6ES7900-0DA00-0XA0
(1 × 8 GB) • For Italy 6ES7900-0EA00-0XA0
Retainer 6ES7648-1AA00-0XK0 • For China 6ES7900-0FA00-0XA0
for locking the internal USB port SIMATIC NET HARDNET IE S7
Rack unit for low-profile 6ES7648-0EG01-1BA0 REDCONNECT PowerPack
removable drive bay For communication with high avail-
for 3.5" hard drive (SATA/SAS) or ability AS systems, see Chapter
2.5" SSD (SATA), without drive "Communication", Section "Indu-
strial Ethernet – system connection
Filter mats A5E02396171 of PCS 7 systems", page 10/47
for SIMATIC IPC647D (packing unit:
1) The SIMATIC PCS 7 preferred types are delivered as standard with a
10 units)
"European power cable". The country-specific versions listed above are
required for some countries.
■ Accessories
Power supply cord for Rack PC
The SIMATIC PCS 7 preferred types are always delivered with a
"European power supply cord". This can be used in Germany,
France, Spain, Netherlands, Belgium, Sweden, Austria and
Finland.
The country-specific versions listed in the Ordering data are
required for other countries. The following picture shows the
design of a number of power supply plugs:
Europe USA
Switzerland China
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
■ Overview
The SIMATIC PCS 7 Industrial Workstation of type IPC847D is
the most powerful and best equipped system platform. It satis-
fies all requirements for implementing complex server applica-
tions and for archiving process data.
SIMATIC IPC847D
■ Design
SIMATIC PCS 7 Industrial Workstations of type IPC847D are
UL-certified and have the CE marking for use in industry as well
On/off Removable drive bay Lock for
button for hard disks and solid state drives front door and
as residential, business and commercial environments.
hot swap drive bay
The painted all-metal enclosure in 19" mounting format (4 HUs)
is especially protected against dust by a filter and pressurized
ventilation. It features a mechanically and electromagnetically
rugged design and is very easy to service.
The SIMATIC PCS 7 Industrial Workstations of type IPC847D can
be positioned and installed horizontally or vertically. Using an
optional tower kit, the Rack PC can be converted into an industry
tower. The dimensions of the IPC847D also allow space-saving
assembly in 500-mm deep 19" control cabinets.
The SIMATIC PCS 7 Industrial Workstations of type IPC847D are
Housing with Optical drive
anti-corrosion coating
suitable for reliable 24-hour continuous operation at ambient
Status displays Reset switch
temperatures between 5 and 50 °C. Shocks up to 5 g and vibra-
1 × USB 2.0 tions up to 0.5 g can be tolerated during operation.
1 × USB 3.0
Further essential features
Power supply Expansion slots: Powerful technology with modern processors and graphic
100 ... 240 V AC, 3 × PCI, 3 × PCIe x4, 1 × PCIe x16 (8 Lanes),
single or redundant 4 × PCIe x16 (8 Lanes)
controllers
• Motherboard based on an Intel C226 chipset (DH82C226
PCH)
• Main memory expansion with 4 to 8 GB DDR3-1066 SDRAM,
either with or without ECC (mainly in dual-channel mode for
the best performance)
• Powerful and energy-saving Intel multi-core processors with
virtualization technology: XEON E3, Core i5 or Core i3
• Powerful Intel graphics controller HD Graphics 4600/4700
onboard, integrated in the processor:
- 2 digital interfaces: DVI-I and DisplayPort (DVI-D via
DisplayPort DVI adapter)
Interfaces for keyboard, mouse, - Analog VGA connection via DVI-I adapter to VGA or
1 × DVI-I, 2 × DisplayPort,
2 × USB 2.0, 2 × USB 3.0,
DisplayPort to VGA
audio, COM1, 2 × Gigabit Ethernet • Optional graphics expansion for multi-monitor mode with up to
4 process monitors (up to 2 process monitors on the onboard
SIMATIC IPC847D, front with open front door (top) and rear graphics controller)
• Optimization to maximum performance with 240/480 GB
solid-state drive
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
■ Design (continued)
Expansion options and interfaces Integration in SIMATIC PCS 7 system diagnostics
• 2 × 10/100/1000 Mbit/s Ethernet RJ45 port integrated • Can be integrated into the system diagnostics with the
onboard SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
• Bus module with up to 11 slots for PCI/PCI-Express expansion IPC DiagMonitor diagnostics software for monitoring the
3
modules (all for modules up to 312 mm long) program execution (watchdog), temperature, fan speed, hard
- 1 × PCIe x16 (8 lanes) disk status and system failure
- 4 × PCIe x16 (4 lanes) Practical and service-friendly design for industrial use
- 3 × PCIe x4 (4 lanes)
- 3 × PCI • High EMC
• Total of 4 USB 3.0 ports • Degree of protection at front: IP41 (with door closed),
- 2 × on the rear of the device at rear: IP20
- 1 × on the front • Dust protection by means of pressurized ventilation with
- 1 × internal, e.g. for software license dongle ASIA regulated front fan and dust filter
• Total of 3 USB 2.0 ports • Front fan and dust filter can be replaced without tools
- 2 × on the rear of the device • Special hard disk holders and card retainers for protection
- 1 × on the front against vibration and shock
• Serial COM interface (1 × COM1) • Fast replacement of hard disks by means of hot-swap frame
• Further interfaces at the rear of the device: (configuration option)
- 2 × PS/2 for mouse and keyboard • Simple cabinet assembly possible using telescopic rails
- Audio (1 × Line Out, 1 × Micro In)
High investment protection
• Connections for SATA/SAS drives, occupied in accordance
with preconfigured features: • System-tested with SIMATIC PCS 7
- Up to 4 HDD/SSD in slimline removable drive bay (at the • Marketing period 5 years, supply with replacement parts/
front) repairs over further 5 years
- 1 slimline DVD burner (at the front) • Support for legacy interfaces (PS/2, COM)
- Up to 2 HDD/SSD 3.5"/2.5" in the internal drive cage
- Up to 2 HDD in the rear drive cage (internal, vibration- • Certification for worldwide marketing (cULus)
damped) • Installation compatible across device generations
High system availability and safety • Worldwide service and support
• High-quality components with high MTBF values
• RAID1 configurations for data mirroring on 2 drives (also in hot
swap removable drive bay for replacement of a hard disk
during operation) with:
- 2 SATA HDD or 2 SATA SSD on the onboard RAID controller
- 2 SAS HDD on the hardware RAID controller
• RAID 5 configuration with 3 SAS HDD on the hardware RAID
controller for striping with parity (in hot swap removable drive
bay for replacement of a hard disk during operation)
• RAID configurations optionally with hot-spare hard disk
(reserve) for automatically taking over the function of a faulty
hard disk
• Faulty hard disk in a RAID configuration can be quickly
identified via the HDD alarm LED
• Redundant 100 to 240 V AC power supply with "hot swap"
functionality (module replacement during operation) as
design variation
• Efficient self-diagnostics via LEDs on front for power,
watchdog (ready/fault signal), hard disk activity, and status of
Ethernet, RAID, fans and temperature
• Closing of the front door prevents:
- Access to drives, removable memory Media, USB interface,
operator controls (reset, power), front fan and filter mat
- Opening of the enclosure cover
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
■ Design (continued)
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
Individual configuration of
SIMATIC PCS 7 Industrial Workstations
By selecting predefined equipment features, you can individu- The PCS 7 INDUSTRIAL WORKSTATION IPC847D configurator
ally configure the SIMATIC PCS 7 Industrial Workstation and thus in the Industry Mall allows you to interactively select and order
also its article number. Selection tables for single station, server the SIMATIC PCS 7 Industrial Workstation in the single station or
and client are available for this in the "Ordering data" section. A server version - directly for the system or as a replacement part.
further selection table enables you to order complete SIMATIC
PCS 7 Industrial Workstations as replacement parts. Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.
■ Technical specifications
Detailed technical specifications for the SIMATIC PCS 7
Industrial Workstation of type IPC847D is available under
"Comparison of the workstation types" in the catalog section
"SIMATIC Rack PC, Introduction", page 3/5.
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
■ Ordering data
Individually configurable SIMATIC PCS 7 Industrial Workstations IPC847D
Article No. Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SSD
3
for ES/OS single station • 240 GB SSD (eMLC) SATA; internal R
6 ■■■■- 2 A ■■
SIMATIC IPC847D industrial PC • 480 GB SSD (eMLC) SATA; internal S
Windows 7 Ultimate 64-bit operating system,
multi-language (English, German, French, Italian, • 240 GB SSD (eMLC) SATA, in removable drive T
Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre- bay; at the front
installed • 480 GB SSD (eMLC) SATA, in removable drive U
bay; at the front
Processor and system type
• RAID 1, 240 GB (2 × 240 GB) SSD (eMLC), V
• Core i3-4330TE (2C/4T, 2.40 GHz, 4 MB cache), A SATA, data mirroring; in removable drive bay; for
ES/OS single station hot swapping; at the front
• Core i5-4570TE (2C/4T, 2.70 GHz, 4 MB cache, D • RAID 1, 480 GB (2 × 480 GB) SSD (eMLC), W
TB, VT-d, AMT), ES/OS single station SATA, data mirroring; in removable drive bay; for
• Xeon E3-1268L v3 (4C/8T, 2.30 GHz, 8 MB G hot swapping; at the front
cache, TB, VT-d, AMT), ES/OS single station
Main memory
Hard disks and solid-state drives • 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1
with SATA hard disk (HDD) • 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2
• 500 GB HDD SATA, 0.5 g vibration, 5 g shock; A
internal • 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3
• 1 TB HDD SATA, 0.5 g vibration, 5 g shock; inter- B • 8 GB DDR3 SDRAM (2 × 4 GB), ECC, 5
nal dual channel
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C • 16 GB DDR3 SDRAM (2 × 8 GB), ECC, 6
ing); 0.5 g vibration, 5 g shock; internal dual channel
• 500 GB HDD SATA, in removable drive bay; at D • 32 GB DDR3 SDRAM (4 × 8 GB), ECC, 7
the front dual channel
• 1 TB HDD SATA, in removable drive bay, at the E Communication with plant bus
front
• BCE 0
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F
ing); in removable drive bay, for hot swapping; • Industrial Ethernet (CP 1623) 1
at the front
• Without additional communication modules 8
• RAID 1, 1 TB (2 x 1 TB HDD SATA, data mirror- G
ing) + 1 TB HDD SATA as hot spare; in remov-
Interfaces on bus module/swap Media/
able drive bay, for hot swapping; at the front
multi-monitor option
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- H
ing); in removable drive bay, for hot swapping; Bus module with 3 × PCI, 3 × PCIe x4,
at the front; with hardware RAID controller 5 × PCIe x16
(PCIe x8; 2 slots occupied) incl. zero-mainte- • Without optical drive
nance cache protection (ZMCP) module
- Without multi-monitor mode A
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with K
parity); in removable drive bay, for hot swap- - Multi-monitor mode for 2 screens1) B
ping; at the front; with hardware RAID controller
(PCIe x8; 2 slots occupied) incl. ZMCP module - Multi-monitor mode for 4 screens2) C
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with L • With DVD±RW (slim)
parity) + 1 TB HDD SAS as hot spare; in remov-
able drive bay, for hot swapping; at the front; - Without multi-monitor mode D
with hardware RAID controller (PCIe x8; 2 slots - Multi-monitor mode for 2 screens1) E
occupied) incl. ZMCP module
- Multi-monitor mode for 4 screens2) F
HDD SATA + SSD
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- M Power supply unit, country-specific version
ing); 0.5 g vibration, 5 g shock, internal + • 100 ... 240 V AC industrial power supply to
240 GB SSD SATA; in removable drive bay, at NAMUR
the front
- Power cord for Europe 0
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- N
ing), in removable drive bay, for hot swapping + - Power cord for the UK 1
240 GB SSD (eMLC) SATA, in removable drive
bay; at the front - Power cord for Switzerland 2
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- P - Power cord for the USA 3
ing); in removable drive bay, for hot swapping;
at the front; with hardware RAID controller - Power cord for Italy 4
(PCIe x8; 2 slots occupied) incl. ZMCP module - Power cord for China 5
+ 240 GB SSD (eMLC) SATA; in removable drive
bay, at the front • 2 × 100 ... 240 V AC, redundant power supply; 6
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with Q without power supply cord
parity); in removable drive bay, for hot swap- 1)
ping; at the front; with hardware RAID controller Incl. 1 adapter cable (DisplayPort to DVI-D)
2)
(PCIe x8; 2 slots occupied) incl. ZMCP module Incl. PCIe x16 graphics card
+ 240 GB SSD (eMLC) SATA; in removable drive
bay, at the front Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SIMATIC PCS 7 Industrial Workstation 6ES7660-
for ES/OS single station For OS server
6 ■■■■- 2 A ■■ 6 ■■■■- 2 E ■■
SIMATIC IPC847D industrial PC SIMATIC IPC847D industrial PC
Windows 7 Ultimate 64-bit operating system, Windows Server 2012 R2 Standard Edition oper-
multi-language (English, German, French, Italian, ating system, 64-bit, incl. 5 CAL, multi-language
Spanish, Chinese), and SIMATIC PCS 7 V8.2 pre- (English, German, French, Italian, Spanish, Chi-
installed nese), and SIMATIC PCS 7 V8.2 preinstalled
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
3
• Core i5-4570TE (2C/4T, 2.70 GHz, 4 MB cache, E Windows Server 2012 R2 Standard Edition oper-
TB, VT-d, AMT), OS server ating system, 64-bit, incl. 5 CAL, multi-language
• Xeon E3-1268L v3 (4C/8T, 2.30 GHz, H (English, German, French, Italian, Spanish, Chi-
8 MB cache, TB, VT-d, AMT), OS server nese), and SIMATIC PCS 7 V8.2 preinstalled
Hard disks and solid-state drives SSD
with SATA hard disk (HDD) • 240 GB SSD (eMLC) SATA; internal R
• 500 GB HDD SATA, 0.5 g vibration, 5 g shock; A • 480 GB SSD (eMLC) SATA; internal S
internal
• 240 GB SSD (eMLC) SATA, in removable drive T
• 1 TB HDD SATA, 0.5 g vibration, 5 g shock; inter- B
bay; at the front
nal
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C • 480 GB SSD (eMLC) SATA, in removable drive U
ing); 0.5 g vibration, 5 g shock; internal bay; at the front
• RAID 1, 240 GB (2 × 240 GB) SSD (eMLC), V
• 500 GB HDD SATA, in removable drive bay; at D
SATA, data mirroring; in removable drive bay; for
the front
hot swapping; at the front
• 1 TB HDD SATA, in removable drive bay, at the E
front • RAID 1, 480 GB (2 × 480 GB) SSD (eMLC), W
SATA, data mirroring; in removable drive bay; for
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F hot swapping; at the front
ing); in removable drive bay, for hot swapping;
at the front Main memory
• RAID 1, 1 TB (2 x 1 TB HDD SATA, data mirror- G • 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1
ing) + 1 TB HDD SATA as hot spare; in remov-
able drive bay, for hot swapping; at the front • 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- H • 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3
ing); in removable drive bay, for hot swapping;
at the front; with hardware RAID controller • 8 GB DDR3 SDRAM (2 × 4 GB), ECC, dual 5
(PCIe x8; 2 slots occupied) incl. zero-mainte- channel
nance cache protection (ZMCP) module • 16 GB DDR3 SDRAM (2 × 8 GB), ECC, dual 6
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with K channel
parity); in removable drive bay, for hot swap- • 32 GB DDR3 SDRAM (4 × 8 GB), ECC, dual 7
ping; at the front; with hardware RAID controller channel
(PCIe x8; 2 slots occupied) incl. ZMCP module Communication with plant bus
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with L • BCE 0
parity) + 1 TB HDD SAS as hot spare; in remov-
able drive bay, for hot swapping; at the front; • Industrial Ethernet (CP 1623) 1
with hardware RAID controller (PCIe x8; 2 slots
occupied) incl. ZMCP module • Without additional communication modules 8
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
3
Article No. Article No.
SIMATIC PCS 7 Industrial Workstation 6ES7660- SIMATIC PCS 7 Industrial Workstation 6ES7660-
as replacement part 6 ■■■■- 8 ■■■ as replacement part 6 ■■■■- 8 ■■■
Industrial PC SIMATIC IPC847D without pre- Industrial PC SIMATIC IPC847D without pre-
installation, without SIMATIC PCS 7 restore DVDs installation, without SIMATIC PCS 7 restore DVDs
Processor and system type Main memory
• Core i3-4330TE (2C/4T, 2.40 GHz, 4 MB cache), W • 8 GB DDR3 SDRAM (2 × 4 GB), dual channel 1
replacement part • 16 GB DDR3 SDRAM (2 × 8 GB), dual channel 2
• Core i5-4570TE (2C/4T, 2.70 GHz, 4 MB cache, X
TB, VT-d, AMT), replacement part • 32 GB DDR3 SDRAM (4 × 8 GB), dual channel 3
• Xeon E3-1268L v3 (4C/8T, 2.30 GHz, 8 MB Y • 8 GB DDR3 SDRAM (2 × 4 GB), ECC, dual 5
cache, TB, VT-d, AMT), replacement part channel
Hard disks and solid-state drives • 16 GB DDR3 SDRAM (2 × 8 GB), ECC, dual 6
channel
with SATA hard disk (HDD) • 32 GB DDR3 SDRAM (4 × 8 GB), ECC, dual 7
• 500 GB HDD SATA, 0.5 g vibration, 5 g shock; A channel
internal
• 1 TB HDD SATA, 0.5 g vibration, 5 g shock; inter- B Communication with plant bus
nal • BCE 0
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- C • Industrial Ethernet (CP 1623) 1
ing); 0.5 g vibration, 5 g shock; internal
• 500 GB HDD SATA, in removable drive bay; at D • Without additional communication modules 8
the front
Operating system
• 1 TB HDD SATA, in removable drive bay, at the E
• Windows 7 Ultimate, 64-bit, multi-language (En- A
front
glish, German, French, Italian, Spanish, Chi-
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- F nese)
ing); in removable drive bay, for hot swapping;
• Windows Server 2008 R2 Standard Edition incl. D
at the front
5 CAL, 64-bit, multi-language (English, German,
• RAID 1, 1 TB (2 x 1 TB HDD SATA, data mirror- G French, Italian, Spanish, Chinese)
ing) + 1 TB HDD SATA as hot spare; in remov-
• Windows Server 2012 R2 Standard Edition incl. E
able drive bay, for hot swapping; at the front
5 CAL, 64-bit, multi-language (English, German,
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- H French, Italian, Spanish, Chinese)
ing); in removable drive bay, for hot swapping;
• Without operating system X
at the front; with hardware RAID controller
(PCIe x8; 2 slots occupied) incl. zero-mainte- Interfaces on bus module/swap Media/
nance cache protection (ZMCP) module multi-monitor option
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with K
parity); in removable drive bay, for hot swap- Bus module with 3 × PCI, 3 × PCIe x4,
ping; at the front; with hardware RAID controller 5 × PCIe x16
(PCIe x8; 2 slots occupied) incl. ZMCP module • Without optical drive
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with L - Without multi-monitor mode A
parity) + 1 TB HDD SAS as hot spare; in remov-
able drive bay, for hot swapping; at the front; - Multi-monitor mode for 2 screens1) B
with hardware RAID controller (PCIe x8; 2 slots - Multi-monitor mode for 4 screens2) C
occupied) incl. ZMCP module
• With DVD±RW (slim)
HDD SATA + SSD
- Without multi-monitor mode D
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- M
ing); 0.5 g vibration, 5 g shock, internal + - Multi-monitor mode for 2 screens1) E
240 GB SSD SATA; in removable drive bay, at - Multi-monitor mode for 4 screens2) F
the front
• RAID 1, 1 TB (2 × 1 TB HDD SATA, data mirror- N Power supply unit, country-specific version
ing), in removable drive bay, for hot swapping + • 100 ... 240 V AC industrial power supply to
240 GB SSD (eMLC) SATA, in removable drive NAMUR
bay; at the front - Power cord for Europe 0
• RAID 1, 1 TB (2 × 1 TB HDD SAS, data mirror- P
ing); in removable drive bay, for hot swapping; - Power cord for the UK 1
at the front; with hardware RAID controller - Power cord for Switzerland 2
(PCIe x8; 2 slots occupied) incl. ZMCP module
- Power cord for the USA 3
+ 240 GB SSD (eMLC) SATA; in removable drive
bay, at the front - Power cord for Italy 4
• RAID 5, 2 TB (3 × 1 TB HDD SAS, striping with Q - Power cord for China 5
parity); in removable drive bay, for hot swap-
ping; at the front; with hardware RAID controller • 2 × 100 ... 240 V AC, redundant power supply; 6
(PCIe x8; 2 slots occupied) incl. ZMCP module without power supply cord
+ 240 GB SSD (eMLC) SATA; in removable drive 1) Incl. 1 adapter cable (DisplayPort to DVI-D)
bay, at the front
2) Incl. PCIe x16 graphics card
SSD
• 240 GB SSD (eMLC) SATA; internal R
• 480 GB SSD (eMLC) SATA; internal S
• 240 GB SSD (eMLC) SATA, in removable drive T
bay; at the front
• 480 GB SSD (eMLC) SATA, in removable drive U
bay; at the front
• RAID 1, 240 GB (2 × 240 GB) SSD (eMLC), V
SATA, data mirroring; in removable drive bay; for
hot swapping; at the front
• RAID 1, 480 GB (2 × 480 GB) SSD (eMLC), W
SATA, data mirroring; in removable drive bay; for
hot swapping; at the front
Industrial Workstation/IPC
SIMATIC Rack PC
IPC847D
3
ment • DisplayPort to VGA for onboard 6ES7648-3AG00-0XA0
SIMATIC HMI USB mouse 6AV2181-8AT00-0AX0 graphics
Optical mouse with scroll wheel and • DVI-I to VGA for onboard 6ES7648-3AB00-0XA0
USB connection, color anthracite graphics, 250 mm long
Memory expansion 3 m power cord for Rack PC1)
• 2 GB DDR3 SDRAM (1 × 2 GB) 6ES7648-2AJ50-0MA0 • Europe (for Austria, Belgium, 6ES7900-0AA00-0XA0
• 4 GB DDR3 SDRAM (1 × 4 GB) 6ES7648-2AJ60-0MA0 Finland, France, Germany, the
• 4 GB DDR3 SDRAM with ECC 6ES7648-2AJ60-1MA0 Netherlands, Spain, Sweden)
(1 × 4 GB) • For UK 6ES7900-0BA00-0XA0
• 8 GB DDR3 SDRAM (1 × 8 GB) 6ES7648-2AJ70-0MA0 • For Switzerland 6ES7900-0CA00-0XA0
• 8 GB DDR3 SDRAM with ECC 6ES7648-2AJ70-1MA0 • For the USA 6ES7900-0DA00-0XA0
(1 × 8 GB) • For Italy 6ES7900-0EA00-0XA0
Tower kit for SIMATIC PCS 7 6ES7648-1AA00-0XD0 • For China 6ES7900-0FA00-0XA0
Industrial Workstations SIMATIC NET HARDNET IE S7
Tower kit for conversion of a REDCONNECT PowerPack
Rack PC into an industrial tower PC For communication with high avail-
Retainer 6ES7648-1AA00-0XK0 ability AS systems, see Chapter
for locking the internal USB port "Communication", Section "Indu-
strial Ethernet – system connection
Rack unit for low-profile 6ES7648-0EG01-1BA0 of PCS 7 systems", page 10/47
removable drive bay
1) The SIMATIC PCS 7 preferred types are delivered as standard with a
for 3.5" hard drive (SATA/SAS) or
2.5" SSD (SATA), without drive "European power cable". The country-specific versions listed above are
required for some countries.
Filter mats A5E01064980
for SIMATIC IPC847D (packing unit:
10 units)
■ Accessories
Power supply cord for Rack PC Tower Kit for IPC847D
The SIMATIC PCS 7 preferred types are always delivered with a The Tower Kit enables conversion of a SIMATIC PCS 7 Industrial
"European power supply cord". This can be used in Germany, Workstation with rack PC design to an industrial tower PC.
France, Spain, Netherlands, Belgium, Sweden, Austria and A Tower Kit can be ordered as an accessory for the SIMATIC
Finland. PCS 7 Industrial Workstation IPC847D.
The country-specific versions listed in the Ordering data are
required for other countries. The following picture shows the
design of a number of power supply plugs:
Europe USA
Switzerland China
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
■ Overview ■ Design
The SIMATIC IPC627D Industrial PC serves as platform for the
SIMATIC PCS 7 BOX OS Client 627D. In accordance with its CE
marking it can be used in industrial environments as well as in
domestic, business and commercial environments.
The IPC627D based on Intel Core i3 or Xeon processor technol-
ogy has the following particularly impressive properties and 3
equipment features:
• Stable platform available for a period of about 5 years with
embedded Intel components (spare parts supply and repairs
for approx. 5 years)
• Rugged metal enclosure with IP20 degree of protection with
high electromagnetic compatibility.
• Powerful and energy-saving Intel multi-core processors with
XEON E3 or Core i3
• Powerful Intel graphics controller HD Graphics 4600 onboard,
integrated in the processor:
- 2 digital interfaces DVI-I and DisplayPort (DVI-D via
DisplayPort DVI adapter)
The SIMATIC PCS 7 BOX OS Client 627D based on the SIMATIC - Analog VGA connection via DVI-I adapter to VGA or
Box PC of type SIMATIC IPC627D can be used within the DisplayPort to VGA
SIMATIC PCS 7 process control system as OS Client or SIMATIC
BATCH client. For these applications it is an alternative to clients • Support of multi-monitor mode with two process monitors via
based on a SIMATIC Microbox PC or SIMATIC Rack PC. onboard graphics:
- 1 × process monitor at DVI-I connection
With its compact and sturdy metal enclosure, the SIMATIC - 1 × process monitor at DisplayPort via DisplayPort to DVI-D
PCS 7 BOX OS Client 627D with a comparable interface config- adapter cable
uration is slightly larger than a client on the basis of the SIMATIC
Microbox PC. In return, it is additionally equipped with a DVD • Alternative design version of panel front: SIMATIC PCS 7 BOX
drive and two free slots for expansion modules. with fixed 22" TFT display with touch screen, resolution
1920 × 1080
• Flexible installation in various positions with mounting
brackets or portrait installation kits
• High shock/vibration resistance in all possible mounting
positions
• Variable power supply: 24 V DC or 110/230 V AC (100 to
240 V)
• Maximum processor performance up to an ambient
temperature of 55 °C
• Integrated drives:
- 1 × SATA 3.5" (HDD) hard disk or SATA 2.5" (SSD) solid-state
drive
- 1 × optical drive SATA DVD±R/RW
• Certification for worldwide marketing (cULus)
• Fast restoration of the delivery state with supplied restore DVD
Interfaces
• 4 × USB 3.0 (SuperSpeed) external
• 1 × USB 3.0 (SuperSpeed) external, on front (Panel Front
design version only)
• 1 × USB 3.0 (SuperSpeed) internal, e.g. for ASIA license key,
hardlock USB
• 1 × COM1 (RS 232)
• 1 × DVI-I interface (DVI/VGA combined; VGA via adapter
cable)
• 1 × DisplayPort (DVI-D or VGA via adapter cable)
• 2 × Ethernet 10/100/1000 Mbps (RJ45)
• 1 × PCI-Express x16 (185 mm) and 1 × PCI (185 mm), vacant
for expansions
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
■ Design (continued)
Diagnostics
• Integrated diagnostic displays (4 dual-color LEDs for status
display of the operating state)
• Monitoring and diagnostics functions available in combination
3 with the SIMATIC IPC DiagMonitor diagnostics software for:
- Temperatures
- Backup battery voltage
- HDD/SSD status (S.M.A.R.T.)
- System status (Watchdog)
- Fan speed
- Operating hours counter
Pre-installed software
The following software is pre-installed on the SIMATIC PCS 7
BOX OS Client 627D on delivery:
SIMATIC PCS 7 BOX with Panel Front, side and front views • Operating system Windows 7 Ultimate 64-bit, multi-language
(English, German, French, Italian, Spanish, Chinese)
Design versions/expandability
• SIMATIC PCS 7 OS Software Client V8.2
The SIMATIC PCS 7 BOX in standard design is a compact com-
• SIMATIC IPC DiagMonitor diagnostics software
puting unit with HMI devices (mouse, keyboard, process moni-
tor) that can be ordered separately and are connected by means Note
of integrated ports/interfaces.
In contrast to usual practice, the license of the SIMATIC PCS 7
The device is equipped with four USB 3.0 ports for mouse and OS Software Client for the SIMATIC PCS 7 BOX OS Clients is no
keyboard as well as additional USB input/output devices, e.g. longer included in the scope of delivery. As with the SIMATIC
chip card reader USB. PCS 7 Industrial Workstations in rack version, they must now be
purchased separately.
Two process monitors can be controlled in multi-monitor mode
via the integrated digital graphic interfaces DVI-I and DVI-D (via
adapter cable at the DisplayPort). The selection of the process
monitors depends on the technical data of the integrated graph-
ics as well as the image formats and resolutions which can be
adjusted in the project editor of the OS software (see section
"Operator System, OS Software, Introduction", page 5/5).
As an alternative to the SIMATIC PCS 7 BOX in standard design,
we are offering a built-in unit with Panel Front according to
SIMATIC IPC677D which can be mounted in mounting cutouts of
control cabinets, enclosures or consoles as well as on swivel
arms.
With the built-in unit, a panel with 22" TFT display and touch
screen is permanently connected with the computing unit. The
22" TFT display supports a resolution of 1920 × 1080 pixels. An
additional USB 3.0 port for connection of external I/O devices is
available on the panel front on the left below the display.
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
■ Technical specifications
SIMATIC IPC627D, SIMATIC PCS 7 BOX Standard design Panel front design
OS Client 627D version
Design and equipment features
Design Rack-mountable device with sturdy metal enclo- Rack-mounted device with rugged metal enclosure
sure, suitable for wall and portrait mounting and Panel Front, suitable for mounting in control
cabinets, enclosures, consoles and on swivel arms; 3
max. mounting angle ±20° from the vertical
Degree of protection IP20 Computer unit and rear of panel IP20;
panel front: IP65
Processor (alternatively) • Intel Xeon E3-1268L v3, 4 cores, 8 threads, 2.3 (3.3) GHz, GT2, 8 MB cache, Turbo Boost, VT-d, iAMT
• Intel Core i3-4330TE, 2 cores, 4 threads, 2.4 GHz, GT2, 4 MB cache, VT-x
Chipset Intel C226 (DH82C226 PCH)
Main memory
• Type DDR3-1600 SDRAM (PC3-12800) DIMM
• Maximum configuration 16 GB DDR3 SDRAM (2 sockets)
• Standard configuration 8 GB DDR3 SDRAM
Graphics
• Graphic controller Onboard Intel graphics controller HD Graphics P4600; 2-D and 3-D engine integrated in processor
• Graphics memory Dynamic Video Memory (uses up to 512 MB RAM)
• Resolutions, frequencies, colors of the onboard
graphics
- DVI 1920 × 1200 at 60 Hz, 24-bit color depth
- Display port 3840 × 2160 at 130 Hz, 30-bit color depth
• Color display (panel front) – 22" TFT display with touch screen
- Resolution (W × H in pixels) – 1920 × 1080
- Luminance (cd/m²), up to – 400
- Horizontal/vertical viewing angle – 170°/170°
- MTBF LED backlight – 80 000 h
Free expansion slots 1 × PCI (185 mm)
1 × PCI Express x16 (185 mm)
Drives
• Hard disk (HDD)/Solid State Drive (SSD) 1 × HDD 3.5" SATA, 250 GB or 1 × SSD 2.5" SATA, 240 GB
• Optical drive 1 × Slimline SATA DVD±R/RW
Interfaces
Ethernet 2 × 10/100/1000 Mbps (RJ45), Intel WGI217LM (AMT interface) and Intel WGI210IT
USB
• External 4 × USB 3.0 (max. 2 high-current ports at the same 4 × USB 3.0 (max. 2 high-current ports at the same
time) time)
1 x USB 3.0 high-current port on the front panel
• Internal 1 × USB 3.0 high-current for internal USB flash drive/dongle
Serial 1 × COM1 (V.24), 9-pin sub-D connector
Parallel –
Graphics connection • 1 × DVI-I (DVI/VGA combined)
• 1 × DisplayPort
Keyboard, mouse Connectable via USB (keyboard and mouse not included in scope of delivery)
Operating system and diagnostics software
Operating system Windows 7 Ultimate 64-bit operating system, multi-language (English, German, French, Italian, Spanish,
Chinese), pre-installed on hard disk and enclosed on restore DVD, no activation required
System-tested SIMATIC industrial software SIMATIC IPC DiagMonitor
Monitoring and diagnostics functions
Display elements 4 × dual-color LEDs for status display of the operating state:
PC ON/WD (watchdog), RUN/STOP, ERROR, MAINT
SIMATIC IPC DiagMonitor diagnostics software
• Temperature (overtemperature/undertemperature) • Processor temperature
• Temperature close to the RAM chips
• Temperature of the basic module
• Battery voltage Backup battery
• Storage Media Monitoring of HDD /SSD with S.M.A.R.T functionality
• Watchdog System monitoring; possible reactions: Hardware or software reset
• Fans Monitoring of the fan speed
• Operating hours counter Information about the total runtime
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
■ Ordering data
SIMATIC PCS 7 BOX OS Client 627D SIMATIC PCS 7 BOX 627D as a spare part
Article No. The configuration table below for spare part systems is not only
intended for the SIMATIC PCS 7 BOX OS Client 627D, but for all
SIMATIC PCS 7 BOX OS Client System 6ES7650-
system variants of the SIMATIC PCS 7 BOX 627D.
3
Type: SIMATIC IPC627D, equipped with
2 × 10/100/1000 Mbps Ethernet RJ45; graphics 4 B ■8 1 - 2 Q ■■
onboard, Article No.
4 × USB 3.0; 1 × serial (COM1); 1 × PCI, SIMATIC PCS 7 BOX System as a spare part 6ES7650-
1 × PCIe (X16) Type: SIMATIC IPC627D without pre-installation,
without SIMATIC PCS 7 restore DVDs, equipped 4 B ■■■- 8 X ■■
SIMATIC PCS 7 Software V8.2 preinstalled
with
Windows 7 Ultimate 64-bit operating system, 2 × 10/100/1000 Mbps Ethernet RJ45; graphics
multi-language (English, German, French, Italian, onboard,
Spanish, Chinese) 4 × USB 3.0; 1 × serial (COM1); 1 × PCI,
Without additional communications interfaces 1 × PCIe (X16)
Processor and storage Media Processor and storage Media
• Intel Core i3-4330TE processor (2 cores/ A • Intel Core i3-4330TE processor (2 cores/ A
4 threads, 2.4 GHz, 4 MB cache, VT-x); main 4 threads, 2.4 GHz, 4 MB cache, VT-x); main
memory 8 GB, DDR3 1600, DIMM; 250 GB memory 8 GB, DDR3 1600, DIMM; 250 GB
SATA; DVD±R/RW SATA; DVD±R/RW
• Xeon E3-1268Lv3 processor (4 cores/8 threads, B • Xeon E3-1268Lv3 processor (4 cores/8 threads, B
2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main 2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main
memory 8 GB DDR3 1600, DIMM; 240 GB SSD; memory 8 GB DDR3 1600, DIMM; 240 GB SSD;
DVD±R/RW DVD±R/RW
Panel Front • Xeon E3-1268Lv3 processor (4 cores/8 threads, C
2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main
• without panel A memory 8 GB DDR3 1600, DIMM, ECC; RAID1,
• 22" Single Touch, 1920 × 1080 pixels B 2 × 320 GB SATA (2.5"); DVD±R/RW
Communication interfaces
Power supply, country-specific power supply
cable • PROFIBUS onboard (CP 5622 compatible) 0
• 110/230 V AC industrial power supply to • PROFINET onboard (CP 1616 compatible) 1
NAMUR;
• Without additional communication modules 8
- Power cord for Europe 0
- Power cord for the UK 1 Operating system
• Windows 7 Ultimate 32-bit, multi-language 0
- Power cord for Switzerland 2 (English, German, French, Italian, Spanish,
- Power cord for the USA 3 Chinese)
• Windows 7 Ultimate 64-bit, multi-language 1
- Power cord for Italy 4 (English, German, French, Italian, Spanish,
- Power cord for China 5 Chinese)
• Without operating system 8
• 24 V DC industrial power supply 6
Panel Front
• without panel A
• 22" Single Touch, 1920 × 1080 pixels B
Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627D
Accessories
Portrait assembly kit
• Kit 1: Interfaces to the front 6ES7648-1AA10-1YB0
• Kit 2: Interfaces upward/down- 6ES7648-1AA10-1YA0
ward
Industrial Workstation/IPC
SIMATIC Microbox PC
■ Overview
Clients based on the rugged SIMATIC Microbox PC can be used
within the SIMATIC PCS 7 process control system in the operator
system and in SIMATIC BATCH. With their compact design, they
are a space-saving alternative to clients based on a SIMATIC
3
BOX PC or SIMATIC Rack PC for these applications. However,
the numbers of expansion options and interfaces are compara-
tively lower.
Two designs are available:
• SIMATIC PCS 7 OS Client 427D
computing unit (without monitor) in compact metal enclosure,
suitable for mounting rail and wall mounting, optional instal-
lation with portrait mounting kit
• SIMATIC PCS 7 OS Client 477D
built-in unit, consisting of 22" TFT Touch Panel with integrated
computing unit, suitable for installation in mounting cutouts,
e.g. in consoles or cabinets
Both designs are available with hard disk as well as solid state
drive. Due to their exceptional physical properties, both versions
SIMATIC IPC427D and SIMATIC IPC477D family are suitable for maintenance-free 24/7 operation without the sup-
port of a fan.
For the SIMATIC PCS 7 OS Client 427D, visualization of a project/
subproject can be distributed to two process monitors con-
nected to the onboard interfaces in multi-monitor mode. For the
SIMATIC PCS 7 OS Client 477D, process control takes place pri-
marily via the integrated 22" display.
■ Technical specifications
Comparison of SIMATIC PCS 7 OS Clients 427D and 477D
SIMATIC PCS7 OS Clients based on Microbox
Types SIMATIC PCS 7 OS Client 427D SIMATIC PCS 7 OS Client 477D
Design and equipment features
Design • Compact Microbox PC without panel • Compact Panel PC, consisting of 22" TFT Touch Panel
• DIN rail or wall mounting; horizontal (preferred) or ver- with integrated computing unit
tical • Built-in unit for installation in mounting cutouts, e.g. in
• Portrait mounting; vertical consoles or cabinets; in landscape format (vertical or
max. ± 45° vertical incline)
• Fastening with mounting clips or mounting brackets
Degree of protection in accordance with IP20 IP65 front; IP20 rear (enclosure)
IEC 60529
CPU
• Processor Intel Core i7-3517UE 1.7 GHz Intel Core i7-3517UE 1.7 GHz
• Second Level Cache 4 MB 4 MB
Main memory (module up to 8 GB operable 4 GB DDR3-SDRAM 1066 (1 SO-DIMM module without 4 GB DDR3-SDRAM 1066 (1 SO-DIMM module without
without/with ECC) ECC) ECC)
Graphic
• Graphic controller Intel HD4000 integrated in the chipset Intel HD4000 integrated in the chipset
• Graphics memory 32 ... 512 MB shared memory 32 ... 512 MB shared memory
• Resolutions/frequencies (digital)
- DVI-I Up to 1920 × 1200, 60 Hz Up to 1920 × 1200, 60 Hz
- Display port (DPP) Up to 1920 × 1200, 60 Hz Up to 1920 × 1200, 60 Hz
• Color display – 22" Touch Panel with LED backlight
- Resolution – 1920 × 1080, 24-bit colors
- Half brightness lifetime – 30 000 h
Storage Media, alternative
• Hard disk 1 × 2.5" SATA-HDD 320 GB 1 × 2.5" SATA-HDD 320 GB
• Solid State Drive 1 × 2.5" SATA-SSD 160 GB (eMLC) 1 × 2.5" SATA-SSD 160 GB (eMLC)
Storage Media, additive
• CD-ROM/DVD-RW/diskette Connectable via USB (not included in scope of deliv- Connectable via USB (not included in scope of deliv-
ery) ery)
Industrial Workstation/IPC
SIMATIC Microbox PC
Industrial Workstation/IPC
SIMATIC Microbox PC
3
Temperature Tested according to IEC 60068-2-1, IEC 60068-2-2, Tested according to IEC 60068-2-1, IEC 60068-2-2
IEC 60068-2-14
• Horizontal mounting, in operation (427D only)
- Operation with hard disk and max. +5 ... +40 °C1) –
2 expansion modules (max. load 10 W)
- Operation with SSD and max. 0 … +40 °C –
2 expansion modules (max. load 10 W)
- Operation with SSD in RAL2) and max. 0 ... +50 °C 1)
–
2 expansion modules (max. load 10 W)
• Vertical mounting/portrait mounting,
in operation (427D only)
- Operation with hard disk +5 ... +35 °C1) –
(without expansion module)
- Operation with SSD 0 … +40 °C –
(without expansion module)
- Operation with SSD in RAL2) and max. 0 … +45 °C1) –
2 expansion modules (max. load 10 W)
• Mounting in landscape format, vertical
(477D only)
- Operation with hard disk – +5 ... +40 °C
- Operation with SSD – 0 … +45 °C
• Mounting in landscape format,
vertical incline max. ±45 ° (477D only)
- Operation with hard disk – +5 ... +35 °C
- Operation with SSD – 0 … +40 °C
• Storage/transport
- HDD -40 … +60 °C -20 … +60 °C
- SSD -40 … +70 °C -20 … +60 °C
• Gradient
- Operation Max. 10 °C/h –
- Storage 20 °C/h; no condensation 20 °C/h; no condensation
Relative humidity Tested according to IEC 60068-2-78, IEC 60068-2-30 Tested according to IEC 60068-2-78, IEC 60068-2-30
• Operation 5 ... 80 % at 25 °C (no condensation) 5 ... 85 % at 30 °C (no condensation)
• Storage/transport 5 ... 95 % at 25 °C (no condensation) 5 ... 95 % at 25 °C (no condensation)
Air pressure Tested according to IEC 60068-2-13 Tested according to IEC 60068-2-13
• Operation 1080 ... 795 hPa, corresponds to an altitude of 1080 ... 795 hPa, corresponds to an altitude of
-1000 … 2000 m -1000 … 2000 m
• Storage/transport 1080 ... 660 hPa, corresponds to an altitude of 1080 ... 660 hPa, corresponds to an altitude of
-1000 … 3500 m -1000 … 3500 m
Mechanical environmental conditions
Vibrations Tested according to IEC 60068-2-6 Tested according to IEC 60068-2-6
• Operation
- With SSD 5 … 9 Hz: 3.5 mm 5 … 8.4 Hz: 3.5 mm
9 … 500 Hz: 9.8 m/s² 8.4 … 500 Hz: 9.8 m/s²
- With hard disk and wall mounting (427D) or 10 … 58 Hz: 0.0375 mm 10 … 58 Hz: 0.375 mm
installation (477D) 58 ... 200 Hz: 4.9 m/s² 58 ... 200 Hz: 4.9 m/s²
- With hard disk and DIN rail mounting or ver- Starting prohibited –
tical mounting (427D)
• Storage/transport 5 … 9 Hz: 3.5 mm 5 … 8.4 Hz: 3.5 mm
9 … 500 Hz: 9.8 m/s² 8.4 … 500 Hz: 9.8 m/s²
Shock resistance Tested according to IEC 60068-2-27 Tested according to IEC 60068-2-27, IEC 60068-2-29
• Operation Without hard disk: 150 m/s², 11 ms 50 m/s², 30 ms
With hard disk: 50 m/s², 30 ms
• Storage/transport 250 m/s², 6 ms 250 m/s², 6 ms
Industrial Workstation/IPC
SIMATIC Microbox PC
3
CE according to 2004/108/EC, 2006/95/EC Yes Yes
Industrial area of application
• Interference emission EN 61000-6-4: 2007 EN 61000-6-4: 2007
• Immunity to interference EN 61000-6-2: 2005 EN 61000-6-2: 2005
Application in apartments, business, trade,
small enterprises
• Interference emission EN 61000-6-3: 2007 –
• Immunity to interference EN 61000-6-1: 2007 –
cUlus Underwriters Laboratories (UL) according to standard Underwriters Laboratories (UL) according to standard
UL 60950-1 and UL 508 as well as Canadian National UL 508 and Canadian National Standard CAN/CSA-
Standard CAN/CSA-C22.2 No. 60950-1 (I.T.E) and C22.2 No. 142 (IND.CONT.EQ)
CAN/CSA-C22.2 No. 142 (IND.CONT.EQ)
USA: FCC Rules, Part 15, Class A Yes Yes
Canada: ICES-003, Class A; Yes Yes
NMB-003, Class A
Australia/New Zealand: EN 61000-6-4:2007 Yes Yes
Korea: Korean Certification (KC Mark) Yes Yes
Special features
Quality assurance According to ISO 9001 According to ISO 9001
Power supply (electrically isolated)
Supply voltage 24 V DC (19.2 ... 28.8 V) 24 V DC (19.2 ... 28.8 V)
Short-term voltage interruption Min. 15 ms (at 20.4 V) Min. 20 ms
Max. 10 events per hour; recovery time of at least 1 s Max. 10 events per hour; recovery time of at least 1 s
Max. power consumption (at 24 V DC) 64.8 W 74 W
Dimensions and weights
External dimensions (W × H × D in mm) 262 × 133 × 50.5 560 × 380 × 84
Mounting cutout (W × H in mm) – 540 × 360
Mounting depth (D in mm) – 75.5
Weight Approx. 2 kg Approx. 7 kg
1)
If the "Turbo Mode Level" setting in the BIOS Setup "Power" menu is not set to "Temperature optimized", the maximum ambient temperature must be reduced
by 5 °C.
2)
RAL = Restricted Access Location: Installation of device in operating environment with restricted access, e.g. a locked control cabinet
3)
Operating hours after which the maximum brightness is reduced by half compared to the original value.
Industrial Workstation/IPC
SIMATIC Microbox PC
OS Client 427D
■ Overview Expansions/interfaces
The SIMATIC PCS 7 OS Client 427D (HDD/SSD) has:
• 4 USB 3.0 ports (max. 2 high-current ports can be used simul-
taneously)
• 1 COM1 port (RS 232)
Industrial Workstation/IPC
SIMATIC Microbox PC
OS Client 427D
Accessories
Portrait mounting
Portrait mounting kit 6ES7648-1AA20-0YP0
For space-saving installation of the
SIMATIC PCS 7 OS Client 427D
(front)
Industrial Workstation/IPC
SIMATIC Microbox PC
OS Client 477D
■ Overview Expansions/interfaces
The SIMATIC PCS 7 OS Client 477D (HDD/SSD) features:
• 4 USB 3.0 ports, rear (max. 2 high-current ports can be used
simultaneously)
• 1 USB 2.0 port, front, on TFT Panel (high current)
DisplayPort
COM1
Industrial Workstation/IPC
SIMATIC Microbox PC
OS Client 477D
Industrial Workstation/IPC
Expansion components
Mouse and Keyboard
3 Interfaces
Dimensions (L x W x H) in mm
USB
116 × 67.9 × 42.3
Weight, approx. 131 g
Connecting cable, cable length 1930 mm
Ambient temperature
• Operation 0 …40 °C
• Storage/transport -40 … +60 °C
Supply voltage, rated value 5 V DC; via USB
Current consumption 100 mA; USB-compatible
Standards, approvals, certificates • CE mark; WEEE (European Union)
available
• KC
• cUlus; ICES-003 (Canada) available
SIMATIC PCS 7 Industrial Workstations, SIMATIC PCS 7 com-
pact systems as well as OS clients based on SIMATIC BOX/ Keyboard
Microbox PC are delivered without a mouse. The SIMATIC HMI SIMATIC PC keyboard
USB mouse is recommended as the input device for the opera-
tor-controlled stations of a SIMATIC PCS 7 system. Designation SIMATIC PC keyboard, USB
Layout MF2, 105 keys, German/international
Keyboard
Interfaces USB; PS/2 via USB-PS/2 adapter
Dimensions (L x W x H) in mm 470 × 195 × 44
Weight, approx. 1.4 kg
Connecting cable 1.75 m long, USB plug
Temperature
• Operation 0 ... +50 °C
• Storage/transport -20 ... +60 °C
Approvals FCC, cURus, GS, CE, c-tick, GOST-R
SIMATIC PCS 7 industrial workstations, SIMATIC PCS 7 compact
systems as well as OS Clients based on SIMATIC BOX and
Microbox PC are delivered without a keyboard. ■ Ordering data Article No.
A keyboard without additional special functions which is suitable SIMATIC HMI USB mouse 6AV2181-8AT00-0AX0
for process operation with SIMATIC PCS 7 is e.g. the SIMATIC Optical mouse with scroll wheel and
PC keyboard with USB connection and German/international USB connection, color anthracite
key assignment. SIMATIC PC keyboard 6ES7648-0CB00-0YA0
German/international key assign-
The SIMATIC PC keyboard is a stable, standard MF2 keyboard ment, with USB connection and
with 105 keys, and can also be used on a PS/2 interface together USB-PS/2 adapter
with the supplied USB-PS/2 adapter. It combines the conve-
nience of an office keyboard with the rugged design of an indus-
trial device.
In addition, a process control keyboard for SIMATIC PCS 7 is
offered in the ST PCS 7 AO (Add-ons for SIMATIC PCS 7) cata-
log, "Operator control and monitoring" section. It comes
equipped with a USB connection, 104 standard keys and
90 programmable function keys.
Industrial Workstation/IPC
Expansion components
Multi-monitor mode
■ Overview
Using multi-monitor mode, the visualization of a project/subproj- A separate multi-monitor graphics card "4 Screens" is available
ect when engineering or a plant/unit in process operation can be for controlling 3 or 4 process monitors.
divided among up to 4 process monitors per operator station
with application of different views. These project/plant sections Both versions of the multi-monitor mode can be delivered fac-
can all be operated using just one keyboard and one mouse. tory-set with the SIMATIC PCS 7 Industrial Workstation (configu-
Compared to single-channel mode, it is possible to enormously ration option) or retrofitted. The desired configuration option can
improve the efficiency, convenience and ergonomics of engi- be selected using the online configurator of the SIMATIC PCS 7
neering and process control. Industrial Workstation or the ordering data tables of the single
station, server or client versions.
The SIMATIC PCS 7 Industrial Workstations are already
equipped with an onboard graphics interface which supports The multi-monitor graphics card "2 Screens" can be used as an
multi-monitor mode with 2 process monitors. alternative to the onboard graphics interface or for retrofitting.
This graphics card must be ordered separately.
One process monitor can be connected to the DVI-I port of the
onboard graphics interface. The second one can be connected
via an adapter cable (DisplayPort to DVI-D) to its DisplayPort.
■ Technical specifications
Multi-monitor graphics cards Graphics card "2 Screens" Graphics card "4 Screens"
Memory 512 MB DDR2 512 MB DDR2
Resolution
• Max. analog resolution per channel 2048 x 1536 1920 x 1200
• Max. digital resolution per channel 1920 x 1200 1920 x 1200
Electromagnetic compatibility (EMC) Class B Class B
Slot requirement 1 x PCIe (Express) x16 1 x PCIe (Express) x16
Low-profile format The format of the cards is "low profile"
Scope of delivery:
2 retaining clamps for installation in systems with the "low-profile format" as well as in systems with the
ATX format of full height
Passive cooling and low current consumption Design without fan for silent operation and to improve product reliability
Industrial Workstation/IPC
Expansion components
Multi-monitor mode
3
DisplayPort to DVI-D for onboard For operation of 4 process moni-
graphics tors on 1 station
Multi-monitor mode with Delivery package: Quad graphics
two process monitors card, driver CD, 1 quad DVI cable
via multi-monitor graphics card for 4 digital outputs, 4 adapters for
VGA outputs
Multi-monitor graphics card 6ES7652-0XX04-1XE0
"2 Screens"
For operation of 2 process moni-
tors on 1 station
Delivery package: Dual graphics
card, driver CD, 1 dual DVI cable
for 2 digital outputs, 2 adapters for
VGA outputs
Industrial Workstation/IPC
Expansion components
Smart Card Reader
Transmission rate
USB 1.1 compatible
12 Mbit/s
3
Power supply Via USB
Design and equipment
Design Desktop unit with foot for vertical
positioning; adhesive pad at rear for
optional mounting
Material ABS
Color Two shades of gray
Status display Two-color LED
Cable length 1.8 m
Dimensions and weights
A smart card reader can be used to check operator privileges Dimensions (L × W × D in mm) 80 × 67 × 28
on a single station or client. The smart card reader then works
Weight without foot 110 g
together with SIMATIC Logon, the user administration and
access control function integrated in SIMATIC PCS 7 (see sec- Weight with foot 141 g
tion "IT Security", under "SIMATIC Logon", page 15/6). Ambient conditions during
operation
The smart card has the function of a "key" for the operator station.
Inputs are only permissible as long as it is inserted in the reader. Temperature 0 … 55 °C
Such unambiguous identification is particularly necessary for Humidity 10 … 90 %
plants having to comply with validation requirements.
Service life/MTBF
Insertion cycles 100 000
MTBF (Mean Time Between Failures) 500 000 h
Test symbols/approvals • Microsoft WHQL (Windows Hard-
ware Quality Lab)
• ISO 7816
• USB 2.0 (USB 1.1 compatible)
• CCID (Chip Card Interface Device)
• GSA Fips201 approved product list
Safety/environmental standards • CE
• WEEE
• FCC
• UL
• VCCI
• MIC
• RoHS
■ Ordering data
USB smart card reader 6ES7652-0XX02-1XC0
Desktop unit with USB cable
SIMATIC PCS 7 TCOS 3.0 chip 6ES7652-0XX00-1XD2
card for chip card reader
Pack with 10 units; 1 card is
required per user
Industrial Workstation/IPC
Expansion components
Signal Output
3
For connection of an external horn
Driver to a signal module
•3m 6XV2175-8AH30
Acknowledgeable contact
• 10 m 6XV2175-8AN10
Acknowledgement input • 32 m 6XV2175-8AN32
• 50 m 6XV2175-8AN50
Contact channel 1
Contact channel 2
G_PCS7_XX_00003
Contact channel 3
Engineering System
4/2 Introduction
4/3 ES Software
4/4 Standard Engineering Software
4/12 SIMATIC PCS 7 Logic Matrix
4/13 Version Cross Manager
4/14 Version Trail
4/15 Advanced Engineering
4/17 Import/Export Assistant
4/18 Simulation
4/18 Simulation with S7-PLCSIM
Engineering System
Introduction
■ Overview
The engineering system of the SIMATIC PCS 7 process control
system is based on the high-performance SIMATIC PCS7 Indu-
strial Workstation, which can be used either in office applications
or in industrial environments.
The engineering software run on this hardware can be optimally
matched to different customer requirements and tasks. The
basic functionality defined by the standard engineering software
can be optionally expanded depending on the project-specific
4 task and its implementation.
The software licenses provided for the engineering system can
be used to configure two system variants for different applica-
tions areas:
• Classic, dedicated engineering station
allows in addition to engineering a 2-hour OS test mode, but
no productive operation as an operator station
• Combined engineering/operator station for small applica-
tions
allows in addition to engineering also process control for small
plants in productive operation
■ Design
The architecture of the engineering system depends on how the Engineering network
SIMATIC PCS 7 project is processed:
With concurrent engineering in an engineering network, the
• Locally, on a central engineering station project is localized on one of the participating Engineering
• In the engineering network (concurrent engineering) Stations, the "Project server". The engineering stations working
as "Project clients" can access the project server data via LAN/
Central engineering station WAN. Every engineering station in the network (project server/
Hardware platform for the central engineering station is the client) is able to download configuration data to a SIMATIC
SIMATIC PCS 7 Industrial Workstation in the single station ver- PCS 7 subsystem provided it has the required communication
sion. This is based on a SIMATIC IPC of Rack PC design which connections.
is prepared for installation in 19" rack systems. It is available in With this architecture, it is appropriate to install the project server
two versions which have different communication links to the on a SIMATIC PCS 7 Industrial Workstation, server version. The
Industrial Ethernet plant bus: Windows Server 2008 R2 Standard 64-bit operating system and
• SIMATIC PCS 7 ES/OS IPC1) BCE the SIMATIC PCS 7 OS Software server are factory installed on
Connection to plant bus with 10/100/1000 Mbps RJ45 network this (adaptation/expansion of SIMATIC PCS 7 installation
adapter and Basic Communication Ethernet (BCE) for required).
communication with up to 8 automation systems (no redun- Like the single station version of the SIMATIC PCS 7 Industrial
dancy stations) Workstation, the server version is also available in two versions
• SIMATIC PCS 7 ES/OS IPC1) IE which differ with regard to the plant bus communication:
Connection to plant bus with CP 1613 A2/1623/1628 commu- • SIMATIC PCS 7 OS Server IPC1) BCE
nication module for communication with up to 64 automation Connection to plant bus with 10/100/1000 Mbps RJ45 network
systems adapter and Basic Communication Ethernet (BCE) for
Two onboard 10/100/1000 Mbps Ethernet RJ45 ports are avail- communication with up to 8 automation systems (no redun-
able for connecting to the terminal bus. dancy stations)
The Windows 7 Ultimate 64-bit operating system and the • SIMATIC PCS 7 OS Server IPC1) IE
SIMATIC PCS 7 engineering software for AS/OS are factory Connection to plant bus with CP 1613 A2/1623/1628 commu-
installed on the SIMATIC PCS 7 Industrial Workstation. The nication module for communication with up to 64 automation
scope of performance of the pre-installed SIMATIC PCS 7 engi- systems
neering software is defined by installation of the purchased soft- With the SIMATIC PCS 7 Industrial Workstation, single station
ware licenses. version, you can use the same hardware platform for the project
clients as for the central engineering station.
Configuration can be made easier by multi-monitor mode with
up to 4 process monitors, both for a central engineering station
and for individual stations in an engineering network.
See section "Industrial Workstation/IPC" for ordering data and
detailed information on the product package and technology of
the SIMATIC PCS 7 Industrial Workstations.
1) IPC stands for one of the SIMATIC IPC types from the product range in the
section "Industrial Workstation/IPC, SIMATIC Rack PC" that are authorized
for SIMATIC PCS 7 V8.2.
Engineering System
ES Software
■ Overview
The functionality of the engineering system is largely covered by • Engineering Process Safety (see chapter 14
the standard engineering software. The following software "Safety Integrated for Process Automation")
options are available in addition for special functions: • SIMATIC PCS 7 Maintenance Station Engineering
• SIMATIC PCS 7 Logic Matrix (see chapter 7 "Plant Device Management")
• SIMATIC Version Cross Manager • SIMATIC Route Control Engineering (see chapter 13
• SIMATIC Version Trail "Route Control")
• SIMATIC PCS 7 Advanced Engineering System (AdvES) • SIMATIC PCS 7 TeleControl OS Engineering (see in
4
Catalog ST PCS 7 T)
• SIMATIC PCS 7 Import/Export Assistant
• SIMATIC PCS 7 PowerControl OS Engineering (see in
• SIMATIC PDM Process Device Manager for SIMATIC PCS 7 Catalog ST PCS 7 T)
• S7-PLCSIM for the functional testing of CFC/SFC programs
■ Design
SIMATIC PCS 7 Engineering System
with operating system Windows 7 Ultimate 64-bit or Windows Server 2008 R2 Standard 64-bit
Versions Classic, exclusively engineering station Combined engineer-
ing/operator station for
small applications
Productive operation as an operator station possible – n
Version Project server Project client Single station Single station
BCE IE BCE IE BCE IE BCE IE
SIMATIC PCS 7 Industrial Workstation including operating system
BCE communication for up to SIMATIC PCS 7 ES/OS – – n – n – n –
8 automation systems (no redundant IPC1) BCE
systems)
SIMATIC PCS 7 OS n – – – – – – –
Server IPC1) BCE
IE communication SIMATIC PCS 7 ES/OS – – – n – n – n
IPC1) IE
SIMATIC PCS 7 OS – n – – – – – –
Server IPC1) IE
Additional Industrial Ethernet communications software
SIMATIC NET HARDNET-IE S7 REDCONNECT PowerPack for – n – n – n – n
IE communication with redundant automation systems (additive
to SIMATIC NET HARDNET-IE S7)
Standard engineering software, alternatives
SIMATIC PCS 7 Engineering Soft- AS and OS, including n n n –
ware, unlimited POs 2-hour OS test mode
AS n n n –
SIMATIC PCS 7 ES single station, with 250 AS/OS Runtime POs – – – n
Supplementary engineering software (optional)
SIMATIC PCS 7 Logic Matrix n n n n
Version Cross Manager n n n n
Version Trail n n n n
Advanced Engineering System (AdvES) n n n n
Import/Export Assistant n n n n
Engineering Process Safety (S7 F Systems, Safety Matrix Tool) n n n n
PCS 7 Maintenance Station Engineering n n n n
SIMATIC Route Control Engineering n n n n
SIMATIC PDM n n n n
SIMATIC PCS 7 TeleControl OS Engineering2) n n n n
SIMATIC PCS 7 PowerControl OS Engineering2) n n n n
Simulation with S7-PLCSIM n n n n
Hardware and software components of the engineering system, as well as possible configurations
1)
IPC stands for one of the SIMATIC IPC types from the product range in the section "Industrial Workstation/IPC, SIMATIC Rack PC" that are authorized for
SIMATIC PCS 7 V8.2.
2)
Products can be found in Catalog ST PCS 7 T, SIMATIC PCS 7 technology components
Engineering System
ES Software
Standard Engineering Software
Engineering System
ES Software
Standard Engineering Software
■ Function
Essential tools of the standard engineering software and their bilities for data access. Access rights for stations of the process
functions: control system and operator privileges for blocks can both be
set up. Configurable change logs permit the recording of all
SIMATIC Logon access operations to the engineering system as well as all online
SIMATIC Logon is a user administration and access control func- changes concerning the automation systems, operator systems,
tion integrated in the engineering system. Together with the SIMATIC BATCH or SIMATIC Route Control.
detailed recording facilities provided by the change log, If the modification reports are linked to the data of SIMATIC
SIMATIC Logon offers plant owners exceptional system support Logon during evaluation, it can be clearly proven who has car-
when verifying changes.
Using SIMATIC Logon, the administrator can assign specific
ried out a specific modification and at what time. Such verifica-
tions are often the object of special sector-specific requirements,
4
access privileges to groups of users, thus controlling the possi- formulated, for example, in FDA 21 CFR Part 11 or GAMP.
OS
engineering
Technological
function blocks
SIMATIC S7
Advanced HW Graphics SIMATIC SIMATIC
Libraries CFC/SFC Route F Systems
ES Config Designer BATCH PDM
Control
SIMATIC Manager /
uniform database
G_PCS7_XX_00114
Engineering for network/ Engineering for Engineering for Parameterization
communication/hardware automation fail-safe systems of field devices
Engineering System
ES Software
Standard Engineering Software
■ Function (continued)
To implement the automation logic, standardized function blocks The project engineer can recognize all changes since the last
must be combined with other blocks in the graphic configuration download by their color, and the current chart states by means
tool CFC according to technological specifications. You can sim- of the corresponding symbols. The project engineer can make a
ply select predefined blocks or charts for this purpose from a specific choice in a dialog form for selective downloading. In
catalog and then position, graphically interconnect and config- association with the Version Trail, each download is automati-
ure them in the working area. The process tag data relevant to cally followed by archiving.
operation and monitoring, such as messages and variables, are
generated at the same time. The SIMATIC PCS 7 Logic Matrix In the case of blocks being executed on the AS 410 automation
can be used for fast and easy creation of the interlock logic system, it is even possible to change types during runtime by
4 between various Control Modules/Equipment Modules. means of seamless copying (TCiR).
The SIMATIC Manager can also be used to organize the project
Sequential controls permit control and selective processing of
the basic automation functions created per CFC by means of data for engineering of the operator systems. All the relevant
changes in operating mode and status. Convenient editing func- process tag data relevant to operation and monitoring is
tions for the graphic configuration of sequential controls as well generated when the automation function is defined. A powerful
as powerful test and commissioning functions are offered by the Graphics Designer is available for generation of the process dis-
SFC editor. plays. The basis for generating process displays is provided by
static symbols and dynamic block icons and faceplates that are
With the optional Advanced Engineering System, configuring organized in libraries and linked to the parameters of the func-
and commissioning can be effectively rationalized, e.g. by tion blocks.
means of automatic generation of the hardware configuration or
multiple use of standardized software modules. The Advanced
Engineering System can also exchange data with higher-level
planning systems for this purpose (for additional information,
refer to "Advanced Engineering" section).
Complete SIMATIC PCS 7 projects or all project modifications
can be compiled in one working step and downloaded to the tar-
get systems involved, e.g. to automation systems, Operator Sys-
tems or SIMATIC BATCH. The engineering system automatically
ensures that the sequence is correct. The procedure is dis-
played and controlled in a central dialog.
A more effective method for less comprehensive changes to the
standard automation, e.g. addition or modification of single pro-
cess tags, is selective compilation and downloading at chart
level. This can be started from the technological hierarchy, from
the CFC, or from the chart folder.
Engineering System
ES Software
Standard Engineering Software
■ Function (continued)
Project views
The various tasks for creating a plant project are supported by
the following project views:
• Component view (HW-Config)
for configuration of hardware such as automation systems,
bus components or process I/O
• Process object view
4
as the central development environment for all aspects of
process tags/objects
The process object view supports the work carried out by a pro-
cess engineer by providing a universal view of the process tag.
It shows the plant hierarchy represented in tree form in combina-
tion with a tabular view of all aspects of the process tag/object
(general, charts, blocks, parameters, signals, messages, pic-
ture objects, archive variables, hierarchy folders, equipment Continuous function chart
properties and global declarations). This provides the technolo-
gist with fast orientation. Continuous function chart (CFC)
All objects in the marked branch of the hierarchy are displayed The CFC editor permits graphic configuration of the continuous
in the table so that they can be directly processed with user- automation functions. In addition to convenient editing functions,
friendly edit, filter, replace, import and export functions. A spe- its scope of functions also includes powerful test and commis-
cial test mode offers the facility for testing process tags and sioning functions as well as individually configurable documen-
CFCs online and for starting them up. tation functions.
The OS areas and the image hierarchy for process control, as When creating a new CFC, a new runtime group with the same
well as the SIMATIC PCS 7 asset management, can be derived name as the chart is created. All the blocks that are subse-
from the technological hierarchy. Furthermore, it also forms the quently entered in the chart are automatically added to this run-
basis for the plant-oriented identification of process objects. time group. Each block is therefore already assigned runtime
properties when it is inserted, and configuration engineers can
Common displays can be positioned in pictures by means of the optimize these properties by means of modifications in the run-
image hierarchy, and automatically linked to lower-level images. time editor or by using algorithms.
The configuration engineer is only responsible for the correct
positioning. Since the number of common display fields and The algorithm first determines the optimum block sequence sep-
their semantics can be configured, it is also possible to imple- arately for each runtime group, and then the optimum sequence
ment customized alarm configurations. of runtime groups.
I&C and process messages are already pre-configured in the Instances of function block types can be positioned on CFCs,
function blocks, and operator input messages are already pre- assigned parameters, and interconnected. Operator privilege
configured in the faceplates. These are automatically generated levels can already be defined at block level for each block attri-
when the triggering event occurs. If required, message texts can bute so that finely granular operator privileges can be imple-
be modified or message priorities defined. mented.
Using the process object view, "Smart Alarm Hiding" can also be Additional potential for rationalization is offered by special con-
configured. This refers to the dynamic hiding of alarms that are figuration techniques such as chart-in-chart for implementing
of secondary importance to the safe and interference-free oper- hierarchical charts, or the multiple use of chart block types (indi-
ation of the plant under certain plant conditions. Depending on vidual control unit types and process tag types) or SFC types
the operating status of a plant unit (startup, service etc.), mes- (standardized sequence controls) in the form of instances.
sages of the technological blocks grouped in this plant unit are The CFC editor supports the following types of standardized
shown or hidden in accordance with the previously set configu- software modules:
ration. Alarms can be displayed or hidden separately for each of • Function block type
the maximum 32 operating states through selection of option The function block types supplied with I&C libraries are used
boxes in the alarm matrix of the process object view. Although for I&C modeling of engineering equipment such as valves or
hidden alarms are not signaled visually and audibly, they are still motors. The smallest standardized software modules for
logged and archived as before. multiple usage have connections for actuating and control
signals and for parameter assignment and monitoring
functions. Some also contain interlocking functions for
automatic transition to defined safety settings.
• Process tag type
Process tag types implemented with function blocks each
represent a standardized CFC for the basic automation of
specific I&C functions, e.g. for a level controller. Their
instances can be modified centrally by the type-instance
concept, and also manually adapted and linked.
Engineering System
ES Software
Standard Engineering Software
■ Function (continued)
• Control module type SFC type
The control module type (CMT) marks a new type of
standardized software module. In conjunction with the SFC types are standardized sequential controls which can be
Advanced Engineering System, this offers even more efficient applied repeatedly and which access one partial area of the pro-
engineering than classic process tag types. A CMT can duction plant. They can be organized in libraries, and handled
contain blocks, charts, control variables (block I/Os such as like normal function blocks, i.e. they can be selected from a
signals and parameters) and messages. catalog and positioned, interconnected and configured as an
instance in a CFC plan.
Note:
4
Changes to the original automatically result in corresponding
The CFC is not just a component in the standard engineering changes in all instances. An SFC type may contain up to
software of the SIMATIC PCS 7 process control system. As a 32 sequences. Using the function "Create/update block sym-
separate product, it can also be used together with other bols", a block symbol is automatically positioned and intercon-
SIMATIC products in the context of Totally Integrated Automation nected in the associated process display for all SFC instances
(TIA). This SIMATIC CFC is a component of Catalog ST 70, sec- with HMI features.
tion "SIMATIC Software" (article number of the current SIMATIC
CFC V8.2, physical delivery: 6ES7658-1EX28-0YA5; online deliv- I&C libraries
ery: 6ES7658-1EX28-0YH5). The use of library elements plays a major role in minimizing the
amount of engineering required and thus also the project costs.
Two process control libraries are integrated in the standard engi-
neering software of SIMATIC PCS 7:
• Advanced Process Library (current standard, pre-installed)
• PCS 7 Standard Library (former standard, can be installed
subsequently if required)
Pre-configured and tested blocks, faceplates and symbols are
organized in these libraries and form the basic elements for the
graphic configuration of automation solutions.
The comprehensive range of blocks can be categorized as fol-
lows:
• Blocks for mathematical operations, analog and digital logic
• Interlocking blocks
• Technological function blocks with integral display, operation
Sequential function chart and signaling functions, e.g.:
- Standard Control and Advanced Process Control blocks
Sequential function chart (SFC) - Motor and valve blocks
The SFC editor is used for the graphical configuration and com- - Counter blocks
missioning of sequential controls for batch production opera- - Dosing block
tions. It possesses convenient editing functions as well as pow- • Blocks for the integration of field devices
erful test and commissioning functions. An integrated graphical • Operator control and monitoring blocks
formula editor for arithmetic operations, Boolean algebra and
mathematical functions enables calculations within the SFC. • Message and diagnostics blocks
Using a sequential control, basic automation functions usually Furthermore, pre-configured process tag types for process
created using CFC are controlled and selectively processed by equipment such as pumps, valves, dosing units and controllers
means of changes in operating mode and status. Depending on (cascade, spit-range) etc. extend the scope of library elements.
the subsequent use, the sequential controls can be created This is advantageous for adaptation of the user software follow-
either as a SFC plan or SFC type ing a system upgrade so that multiple versions of a library can
SFC plan exist side by side.
Engineering System
ES Software
Standard Engineering Software
■ Function (continued)
Technology libraries
The additional technology libraries "Industry Library" and
"Condition Monitoring Library" offered in Catalog ST PCS 7 T
(SIMATIC PCS 7 technology components) expand the standard
functionality of the APL. All display icons, function blocks and
faceplates of these libraries are in APL design.
The Industry Library contains blocks for:
• Building automation (heating, ventilation, air conditioning)
• Operator control and monitoring using SIMATIC HMI Comfort 4
Panels
• Integration of SIMATIC S7 Package Units and RTUs based on
S7-300
• Interfacing of external Advanced Process Control systems
• Hierarchical multi-control room operation
Examples of OS standard faceplates from the SIMATIC PCS 7 Advanced • Other technological functions, e.g. for expanding measured
Process Library, valves value monitoring, or specifying a setpoint trend
Advanced Process Library The Condition Monitoring Library contains blocks for:
The Advanced Process Library (APL) based on many years of • Monitoring of centrifugal pumps (PumpMon)
experience of project engineers and plant owners takes into • Monitoring of control valves (VlvMon)
consideration current NAMUR recommendations and PNO
specifications. Proven functions as well as visually attractive • Online valve test during operation (PST)
GUIs for a high level of operator convenience facilitate and also • Monitoring for pressure loss, and early detection of blockages
force interaction of operators with the plant. (PressDropMon)
Alternative, small versions of function blocks reduced to core • Detection of steady states of a dynamic process or steady
functions, whose block icons and faceplates occupy less space state of a signal.
in the process display, improve clarity in complex process dis- Advanced Process Control (APC) functions
plays.
In addition to numerous basic control functions, e.g. PID control,
Other features worth mentioning are: cascade control, split range control and ratio control, the I&C
• Special operating modes: libraries of SIMATIC PCS 7 also provide function blocks and tem-
- "Local" for integration and application of local control options plates for advanced control functions at no extra cost.
- "Shutdown" for deactivating a measuring point for mainte-
nance and service Gain scheduling
• Several faceplate views: The GainSched block allows continuous adjustment of the
- "Preview" with information on the I/O signal status, automatic controller parameters in non-linear processes depending on
control, and possible/permissible operator inputs; display of the operating point. The block, which works in a similar manner
real value for simulation to the polygon block, can derive three separate output values
- "Memo view" for temporary operator information from one input value (measured variable X), which serve as
• Convenient interlocking blocks with initial signal information, regulating parameters for an interconnected controller block.
can be directly called from the technological function blocks, Depending on the characteristic of the measured variable X, the
e.g. from a motor block GainSched changes the regulating parameters of the combined
closed-loop controller in a sliding manner.
• Flexible adaptation of functions in the library blocks
Override control
• Commissioning support through direct simulation on the
operator station The outputs of two or more controllers are connected to a com-
• Protection against operator errors as the result of detailed mon final control element. The decision concerning which con-
grading of user privileges troller actually receives access to the final control element is
made depending on the evaluation of the current process state.
• Explicit enabling/disabling of operations for a process tag for
individual operator stations of the plant using the function
"Local operator enabling"
• Integration of any compact drives and switch/starter objects
via standard PROFIBUS profiles
• Coordination of multiple access operations, e.g. of SFC/
SIMATIC BATCH, to equipment such as valves, dosing units or
pumps
• Tacking of operator input windows facilitates repeated,
successive operations
• Browser for the tag selection by status
• Customized online trends for display
• Reduced operator workload and faster operator control
through tag groups assembled online for standard situations
Note:
SIMATIC PCS 7 Advanced Process Graphics V8.2 from
Catalog ST PCS 7 T (SIMATIC PCS 7 Technology Compo-
nents) is required for this.
Engineering System
ES Software
Standard Engineering Software
■ Function (continued)
Lead-lag/feed-forward control Model-based predictive multi-variable control
A strong interference which can be measured is compensated Model-based predictive multi-variable controllers (MPC) sepa-
in advance by feed-forward control. The control is thus limited to rately analyze the behavior of several interdependent variables
model uncertainties and non-measurable faults. for complex processes over a longer period. The results are
used for optimized control of these variables. They eliminate
adverse interactions which occur with separate control of the
interdependent variables. Using a mathematical model of the
process dynamics, MPCs are able to predict the future process
4 response over a defined period of time (prediction horizon) and
optimize a quality criterion on this basis.
The APL provides two multi-variable controllers with different
functionalities and performance:
• MPC4x4 (ModPreCon) for up to 4 coupled manipulated
variables and controlled variables
• MPC10x10 for up to 10 coupled manipulated variables and
controlled variables and up to 4 measurable disturbance
variables
Note:
Model-based multi-variable controllers make high demands on
memory and processing time of the designated automation sys-
tem. For that reason, please check the resources of the desig-
nated automation system before using them.
PID tuning
Graphics Designer
The integrated PID Tuner is suitable for optimization of the
CTRL_PID and CTRL_S software controllers in circuits with PID, The project data for the engineering of the operator systems are
PI, or P control. On the basis of an experimentally determined organized with the SIMATIC Manager. All the data relevant to
model of the controlled system, favorable controller parameters operation and monitoring of a process tag, such as messages
for an optimum disturbance response or an optimum control and HMI variables, are generated automatically during definition
response of the controller can be determined according to the of the automation function. A powerful graphics designer is
procedure of absolute value optimization. Optimization can be available for the generation of process displays.
carried out in manual or automatic mode. The typical controller DOCPRO
values (actual value, setpoint, manipulated variable) are
recorded by a trend function. The transient response of the con- DOCPRO is a tool for effective generation and management of
trollers with the determined parameters can be checked by plant documentation in accordance with defined standards.
defining jumps. The controller parameters can be saved, and DOCPRO permits you to structure your project data in any man-
recalled as required. ner, to process them in the form of standardized circuit manuals,
and to print them in a uniform layout. You can incorporate your
Monitoring of the control quality own cover sheets, layouts, graphics, logos or title block data. It
The ConPerMon block determines the control quality of a con- is easy to control printing, i.e. you can specifically output individ-
troller block (e.g. PID controller) on the basis of the online data ual parts of the project or all project data on the printer.
of the setpoint, actual value and manipulated variable. Depend-
ing on deviation of the comparison quality, e.g. the control qual-
ity at commissioning, it can trigger a warning or an alarm. The
faceplates of all control quality monitoring of a plant or a plant
unit can be summarized in OS screens, which enables problems
to be detected early on, analyzed, and specifically corrected.
Smith Predictor
The Smith Predictor can significantly improve the control quality
of processes with long and relatively constant dead times. By
eliminating the dead time component using a process model
running parallel to the actual process, the controller can be
designed for a process free of dead time, and thus set more
effectively.
Engineering System
ES Software
Standard Engineering Software
4
5 languages (English, German,
5 languages (English, German, French, Italian, Spanish), software
French, Italian, Spanish), software class A, runs with Windows 7 Ulti-
class A, runs with Windows 7 Ulti- mate 32/64-bit or Windows Server
mate 32/64-bit or Windows Server 2008 R2 Standard 64-bit, single
2008 R2 Standard 64-bit, floating license for 1 installation
license for 1 user With SIMATIC PCS 7 Software
With SIMATIC PCS 7 Software Media Package
Media Package - Physical delivery 6ES7651-5AA28-0YA0
• Physical delivery 6ES7658-5AX28-0YA5 License key on USB flash drive,
License key on USB flash drive, certificate of license, bundled
certificate of license, bundled with with 1 × SIMATIC PCS 7 Soft-
1 × SIMATIC PCS 7 Software ware Media Package per order
Media Package per order item item
• Online delivery 6ES7658-5AX28-0YH5 - Online delivery 6ES7651-5AA28-0YH0
License key download and License key download and
online certificate of license, com- online certificate of license,
bined with SIMATIC PCS 7 Soft- combined with SIMATIC PCS 7
ware Media Package (software Software Media Package (soft-
download and online certificate of ware download and
license) online certificate of license)
Note: E-mail address required! Note: E-mail address required!
SIMATIC PCS 7 AS/OS Enginee- SIMATIC PCS 7
ring Software ASIA V8.2 ES Single Station ASIA V8.2
2 languages (English, Chinese), Incl. 250 AS/OS Runtime POs
software class A, runs with 2 languages (English, Chinese),
Windows 7 Ultimate 32/64-bit or software class A, runs with
Windows Server 2008 R2 Standard Windows 7 Ultimate 32/64-bit or
64-bit, floating license for 1 user Windows Server 2008 R2 Standard
With SIMATIC PCS 7 Software 64-bit, single license for
Media Package ASIA 1 installation
• Physical delivery 6ES7658-5AX28-0CA5 With SIMATIC PCS 7 Software
ASIA license key on USB hardlock Media Package ASIA
and certificate of license, bundled
with 1 × SIMATIC PCS 7 Software Physical delivery
Media Package ASIA per order ASIA license key on USB hardlock,
item certificate of license, bundled with
1 × SIMATIC PCS 7 Software Media
SIMATIC PCS 7 Package ASIA per order item
AS Engineering Software V8.2 • ASIA 6ES7651-5AA28-0CA0
Unlimited POs • SN ASIA (including SOFTNET 6ES7651-5AA28-6CA0
6 languages (English, German, REDCONNECT)
French, Italian, Spanish, Chinese),
software class A, runs with For more information on the Software Media Package, see the section
Windows 7 Ultimate 32/64-bit or "Software Media and Logistics", "PCS 7 Software Packages".
Windows Server 2008 R2 Standard
64-bit
No SIMATIC PCS 7 Software Media
■ More information
Package
Regional product versions
• Physical delivery
License key on USB flash drive, see page 1/2
certificate of license
- floating license for 1 user 6ES7658-1AX28-0YB5
- Rental license for 30 days (time 6ES7658-1AX28-0YA6
billing independent of use)
- Rental License for 50 hours 6ES7658-1AX28-0YB6
(time billing dependent on use)
• Online delivery
License key download,
online certificate of license
Note: E-mail address required!
- floating License for 1 user 6ES7658-1AX28-0YH5
- Rental license for 30 days (time 6ES7658-1AX28-0YH6
billing independent of use)
Engineering System
ES Software
SIMATIC PCS 7 Logic Matrix
■ Overview
Faceplates of the Logic Matrix and the linked Control Module in the
Logic Matrix Viewer of the SIMATIC PCS 7 Operator Station
Logic Matrix Editor within the SIMATIC PCS 7 Engineering System
The SIMATIC PCS 7 Logic Matrix is based on the principle of ■ Ordering data Article No.
logic creation with a cause and effect matrix - similar to the
SIMATIC Safety Matrix for safety-related applications that has SIMATIC PCS 7 Logic Matrix
been established for years. It enables easy creation of the inter- SIMATIC PCS 7 6ES7658-1JB28-2YA0
lock logic between technological functions (e.g. control modules Logic Matrix Viewer V8.2
or equipment modules) of the automation project. There is no Operator control and monitoring of
time-consuming configuring of the interlock logic in the CFC. the SIMATIC PCS 7 Logic Matrix via
OS single station/OS client
The SIMATIC PCS 7 Logic Matrix Tool, which can be opened Runtime software, 2 languages
from SIMATIC Manager, is used to create and edit the Logic (English, German), software class
Matrix oriented to one controller in each case and then to inte- A, runs with Windows 7 Ultimate 32/
grate the created matrix data at the chart level in the CFC proj- 64-bit or Windows Server 2008 R2
ect. The APL-based process tag types of the Control Module are Standard 64-bit, single license for
1 installation
linked with the cause or effect blocks of the Logic Matrix by tem-
plates created with the Link Type Editor of the Logic Matrix (Link No SIMATIC PCS 7 Software Media
Package
Types).
Physical delivery
The matrix table is comparable to a spreadsheet program, Software on DVD, license key on
and the configuration engineer first enters the possible events USB flash drive and certificate of
license
(inputs) in the horizontal lines, and then configures their type and
number, logic operations, timings, alarms and possible
bypasses. He then defines possible actions (outputs) to these
events in the vertical columns. The events and reactions are
linked by simply clicking the cell at the intersection of the row
and column.
The SIMATIC PCS 7 Safety Matrix Viewer enables operator con-
trol and monitoring of the Logic Matrix on the operator station
(OS Single Station and OS Client). The Logic Matrix faceplate in
APL design can be opened from the faceplates of the control
module linked together via the cause and effect matrix.
Based on this causal chain, jumps from the Effect faceplate to
the Cause faceplate and vice versa are possible via the Logic
Matrix faceplate.
Engineering System
ES Software
Version Cross Manager
Engineering System
ES Software
Version Trail
4
Package
Library • Physical delivery 6ES7658-1FX28-2YA5
License key on USB flash drive,
certificate of license and TIA
Versioned project 2 Engineering Toolset CD
• Online delivery 6ES7658-1FX28-2YH5
License key download,
online certificate of license
Note: Email address required!
SIMATIC Version Trail is a software option for engineering which, Upgrade package
together with the SIMATIC Logon central user administration, (only for TIA applications)
can assign a version history to libraries, projects and multi- SIMATIC Version Trail Upgrade
projects. from V8.0/8.1 to V8.2
6 languages (English, German,
■ Function French, Italian, Spanish, Chinese),
software class A, runs with
Windows 7 Professional/Ultimate
SIMATIC Version Trail tags the with a version ID when archiving, 32/64-bit or Windows Server
and enters the following information in the version history: 2008 R2 Standard 64-bit, floating
license for 1 user
• Version
No SIMATIC PCS 7 Software Media
• Version name Package
• Date and time • Physical delivery 6ES7658-1FX28-2YE5
License key on USB flash drive,
• User certificate of license
• Comment • Online delivery 6ES7658-1FX28-2YK5
License key download and
Individual versions can be retrieved from the archive, and used online certificate of license
further. SIMATIC Logon organizes the access protection. Note: Email address required!
Engineering System
ES Software
Advanced Engineering
■ Overview ■ Function
Data from process tag and signal lists can be imported into
AdvES in an automated manner. Integrated change manage-
External data Advanced ES SIMATIC PCS 7
ment supports the import of modified data from Microsoft Excel
Manual input multiple times.
Process tag lists Tag types AdvES recognizes process tags from Excel lists after a one-time
Import Import assignment, automatically assigns them to process tag types of
Hardware
any PCS 7 project library automatically and then generates the
Signal lists following from this:
4
Import Import configuration
• PCS 7 process tag instances with signal and parameter
settings
• Plant hierarchy (PH)
Export Plant hierarchy • Hardware configuration
Inconsistencies can be filtered out quickly by means of plausi-
Export Process tags bility and data consistency checks, displayed in an easy-to-read
log and then eliminated in a targeted manner.
G_PCS7_XX_00312
Export Symbolic
Manual processing functions for editing plant hierarchies and
process tags as well as for interconnecting signals between pro-
Export HW Config cess tags allow completion of the import data. Numerous filter
functions support data selection.
Data flow when using the Advanced Engineering System The AdvES streamlines mass data engineering through duplica-
tion of standardized software modules. Both the individual con-
Using the Advanced Engineering System (AdvES), consulting trol module types (CMTs) and the classic process tag types are
engineers and planning offices as well as end customers can supported. AdvES is optimized for working with the control mod-
significantly reduce their configuration and commissioning costs ule types. Special editors for mass data processing relieve the
while simultaneously improving the engineering quality. project engineer from having to perform time-consuming routine
The SIMATIC PCS 7 Advanced Engineering System (AdvES) work.
expands the functionality for plant configuration and can be With the help of integrated design templates, the different table
started from a SIMATIC PCS 7 project in SIMATIC Manager. It views of the AdvES data can also be displayed and printed as
acts as a link between reports
• Tools for basic and detailed planning, e.g. EPlan, ELCAD or
SmartPlant, and
• Standard engineering tools from the SIMATIC PCS 7
engineering toolset, e.g. CFC, HW Config, plant hierarchy.
AdvES uses various data import options in order to collect exist-
ing engineering data from the SIMATIC PCS 7 process control
system and from process tag and signal lists in Microsoft Excel
format and to prepare these for utilization in the SIMATIC PCS 7
engineering system.
■ Benefits
Engineering and planning offices as well as end customers
benefit from the use of SIMATIC PCS 7 Advanced Engineering
System (AdvES) in particular through:
• Shorter configuration and commissioning times
- Qualification is simplified due to standardized interfaces Integrated workflow management with progress bar in the header
- Less coordination overhead with the planner The user is supported in carrying out tasks by integrated work-
- Short-term changes from bi-directional generation flow management. The sequence and progress of execution are
• Increased quality displayed in a header.
- Errors are avoided due to standardized interfaces
- Plausibility and data consistency can be checked
- Changes to automation are reliably integrated in system
planning
• No overhead for creating and maintaining proprietary tools
and solutions
Engineering System
ES Software
Advanced Engineering
Engineering System
ES Software
Import/Export Assistant
SIMATIC PCS 7
Typical libraries: Import/Export Assistant V8.2
Example solutions 6 languages (English, German,
Import/export
and process object French, Italian, Spanish, Chinese),
assistant software class A, runs with
types (e.g. control,
motor, valve) Windows 7 Ultimate 32/64-bit or
Windows Server 2008 R2 Standard
64-bit; floating license for 1 user
No SIMATIC PCS 7 Software Media
4
Package
Process • Physical delivery 6ES7658-1DX28-2YB5
License key on USB flash drive,
object plans certificate of license
• Online delivery 6ES7658-1DX28-2YH5
License key download,
online certificate of license
Note: E-mail address required!
OS display hierarchy
■ More information
Technological
G_PCS7_XX_00115
Upgrade
hierarchy
You can upgrade SIMATIC PCS 7 Engineering Systems with
OS displays
Engineering Software V8.0/V8.1 to Version 8.2 with SIMATIC
PCS 7 Engineering Upgrade Packages AS/OS. The upgrade for
upgrading the SIMATIC PCS 7 Import/Export Assistant from
V8.0/V8.1 to V8.2 is also part of these upgrade packages.
Efficient processing of mass data For more information, see chapter 16 "Update/upgrade
The import/export assistant (IEA) and the more sophisticated packages".
Advanced Engineering System (AdvES) can be used for rational
engineering of mass data. The IEA is based on the principle of
multiple application of process tag types and example solutions.
It is particularly suitable for plants with numerous process tags
of the same type or with multiple plant components of the same
type.
Following exporting of the PCS 7 project, the data can be
modified, duplicated, adapted and also reimported using the
IEA editor or a spreadsheet program such as Microsoft Excel.
Comparison with the parameters optimized during commission-
ing is possible at a later point in time.
■ Function
• Generation/modification of process tag types or example
solutions
• Data import
• Data export
• Matching of process tags
Engineering System
Simulation
Simulation with S7-PLCSIM
G_PCS7_XX_00181
Functional testing on PC/PG of pro-
grams created with CFC/SFC
5 languages (English, German,
French, Italian, Spanish), software
class A, runs with Windows 7 Pro-
fessional/Ultimate 32/64-bit, Win-
OS server dows Server 2003/2003 R2
Standard 32-bit or Windows Server
4
2008 R2 Standard 64-bit, floating
license for 1 user
■ More information
simulation
with SIMIT ET 200M
■ Function
S7-PLCSIM simulates a SIMATIC S7 CPU with the associated
process images. The program to be tested is loaded into the
simulated S7 CPU in a manner identical to the procedure with
real hardware, and is executed there. S7-PLCSIM is completely
integrated in STEP 7. Process data can be exchanged between
S7-PLCSIM and other Windows applications via an interface.
Operator system
5/2 Introduction
5/5 OS software
5/6 OS Standard Software for
Single Station/Server/Client
5/12 SFC Visualization
Operator system
Introduction
■ Overview ■ Benefits
• High-performance operator stations based on versatile,
rugged SIMATIC PCS 7 Industrial Workstations, optimized for
use in industrial environments
• Flexible, modular architecture with scalable hardware and
software components for
- Single-user system (OS single station) with up to
8 500 process objects
- Flat system configurations based on a redundant
OS Single Station pair, expandable with reference stations
to up to 8 OS Single Stations.
- Client/server multiple station systems with up to
18 OS servers/pairs of servers, each for 12 000 process
5 objects (PO) and up to 40 OS clients
• High-performance archiving system based on Microsoft SQL
Server with short-term archives and integrated archive
backup, can be optionally expanded for long-term archiving
with the Process Historian
• Self-diagnostics (health check) for monitoring important
OS server applications
The operator system of the SIMATIC PCS 7 process control sys-
tem allows easy and safe control of the process by the operating • Integration of modifications without interrupting runtime
personnel. The operator can observe the process sequence by operations, and online testing through selective loading of
means of various views and intervene to control the system when redundant servers
necessary. • Optimized AS/OS communication:
data transmission only following change in data, independent
The operator system architecture is extremely variable and can of AS reply cycle; suppression of nuisance alarms
be flexibly adapted to different plant architectures and customer
requirements. • User-friendly process control and high operational reliability
with support of multi-screen technology
The basis is formed by perfectly coordinated operator stations
for single-user systems (OS single stations) and for multi-user • Extended status displays through combination of status/
systems with client/server architecture. analog values with alarm information
• Highly effective alarm management provides support for
The system software of the operator stations can be expanded operating personnel
by cumulative SIMATIC PCS 7 OS Runtime licenses for 100, - Assignment of priorities with up to 16 message priorities as
1 000 and 5 000 process objects (PO) up to following configura- additional attribute to the message classes
tion limits: - Visual and audible suppression of messages which are
• 8 500 POs per OS Single Station irrelevant to a specific operating state (dynamic or manual)
• 12 000 POs per OS Server (with client/server architecture) - Suppression of sensor/actuator alarms during startup or in
event of malfunction
• Centralized user administration with access control and
electronic signature
• Sign-of-life monitoring for subordinate systems connected to
the plant bus
• System-wide time synchronization based on UTC (Universal
Time Coordinated)
Operator system
Introduction
■ Design
All operator stations are based on modern SIMATIC PCS 7
Industrial Workstations optimized for use as OS single station, OS Single OS Single OS Single
OS client or OS server. The SIMATIC PCS 7 Industrial Worksta- Station 1 Station 2 Station 8
tions are suitable for use in harsh industrial environments and
are characterized by powerful industrial PC technology com-
bined with a Windows Desktop operating system (Windows 7 .....
Ultimate 32/64-bit or Windows 10 Enterprise 2015 LTSB 64-bit)
or a Windows Server operating system (Windows Server
2008 R2 Standard 64-bit or Windows Server 2012 R2 Standard
64-bit) from Microsoft. Standard components and interfaces Plant bus
from the PC world offer generous scope for system-, customer-
or sector-specific options and expansions.
The operating system and the following ES/OS software of the 5
G_PCS7_XX_00343
SIMATIC PCS 7 process control system are factory installed:
• Single station: PCS 7 Engineering Software for AS/OS
including OS Runtime software
• Server: PCS 7 OS Software Server Process Historian S7-400H
OS servers
(max. 18
G_PCS7_XX_00071
redundant)
Industrial Ethernet
Automation systems
Operator system
Introduction
5
SIMATIC PCS 7 are based on the process objects.
areas from each other, which results in higher availability.
Every block fulfilling the following criteria is counted and
SIMATIC PCS 7 supports multi-user systems with up to calculated as a PO:
18 OS servers or 18 redundant OS pairs of servers. In multi- • The block is not a driver block.
• The block can be operated and monitored.
client mode, OS clients can access data from some or all of the • This block can handle messages.
18 OS servers/pairs of servers in parallel (up to 40 OS clients
The license verification also takes into account the sum of
with simultaneous access to all). all OS tags used.
The OS servers are designed in addition with client functions
which permit them to access the data (archives, messages, OS quantity framework
tags, variables) from the other OS servers of the multi-user Max. number of OS single stations 8
system. This means that process graphics on one OS server Max. number of OS servers/pairs of 18
can also be linked with variables on other OS servers (area- servers
independent displays).
Max. number of automation systems 64
Like the OS single stations, the OS servers can be connected per OS server/pair of servers
to the Industrial Ethernet plant bus using one of the following Max. number of OS clients in multi- 40
network components client mode1) (per multi-user system)
• IE: CP 1623 communication module (pre-installed in SIMATIC Max. number of monitors per operator 4
PCS 7 Industrial Workstation), CP 1628 or CP 1613 A2 for station with multi-channel operation
communication with up to 64 automation systems Max. number of OS areas 64
• BCE: Standard Ethernet network card (10/100/1000 Mbps) Max. number of windows per monitor 1 to 16 (adjustable)
and Basic Communication Ethernet for communication with
up to 8 automation systems (not redundancy stations) Number of trends per trend window 10
Selection time for OS area display <2s
Two 10/100/1000 Mbps Ethernet RJ45 ports onboard can be (100 process symbols)
used to connect to the terminal bus.
Max. number of process objects:
Data archiving • Per OS single station 8 500 POs
• Per OS server 12 000 POs
The OS Single Stations and OS servers already include a high-
performance archiving system, configurable at run-time, based Max. number of configurable 200 000
on Microsoft SQL Server with cyclic archives for short-term messages per server/single station
archiving of process values (typically for 1 to 4 weeks) and Number of process tags
messages/events (typically for 2 months). This may be com- • Per OS single station approx. 5 100
bined with an external data archiving system for long-term data • Per OS server Approx. 7 000
storage. The Process Historian offered in the section "Process • Per multi-user system Approx. 126 000
data archiving and reporting" is available for this purpose. Integral high-performance archive
The archive data can be saved on all storage Media supported system
(cyclic buffer), based on
by the operating system, for example, on a NAS (Network Microsoft SQL server, for:
Attached Storage). • Process value archiving (per Approx. 1 500/s
OS server / single station)
• Message archiving (per OS server / Steady-state load approx. 10/s
single station) Message peak approx. 3 000 / 4 s
1) If every OS client has access to all OS servers/pairs of servers
Operator system
OS software
SIMATIC PCS 7 Single Station Redundancy – 1 Note on Microsoft SQL Server software
Volume licenses and supplementary OS software The "SQL Server" software from Microsoft which is delivered
(optional) together with SIMATIC PCS 7 is exclusively intended for this pro-
SIMATIC PCS 7 OS Runtime License for adding 1 2 cess control system. It must not be used in any other context
OS Runtime POs without previous written approval by Siemens.
SIMATIC PCS 7 OS Archive for expansion of short-term 1 2
cyclic buffer archive
SIMATIC PCS 7 SFC Visualization 1 2
SIMATIC Safety Matrix Viewer 1 2
Operator system
OS software
OS Standard Software for Single Station/Server/Client
■ Overview
The OS standard software is adapted to the SIMATIC PCS 7 The OS standard software for a redundant pair of OS servers or
Industrial Workstations offered (OS single station, OS server and two redundant OS single stations is combined in a package
OS client). (SIMATIC PCS 7 OS Software Server Redundancy or SIMATIC
PCS 7 OS Software Single Station Redundancy). See section
It can be adapted to plants of various sizes by adding cumula- "OS redundancy" for details, from page 5/13.
tive SIMATIC PCS 7 OS Runtime licenses for sets of 100, 1 000
and 5 000 process objects (PO). The expansion limits are Subsequent conversion of the software license from
• 8 500 POs per OS Single Station OS Single Station to OS Server
• 12 000 POs per OS Server It frequently happens in practice that systems based on
OS single stations are later expanded to client-server configura-
The high-performance circular buffer archiving system inte- tions. The SIMATIC PCS 7 OS Software ConversionPack Single
grated in the OS standard software for OS single station and Station to Server allows you to subsequently convert the soft-
5
OS server for the temporary archiving of up to 512 tags can be ware license of your existing OS single station to an OS server
expanded up to the expansion limit of 10 000 tags with cumula- license.
tive SIMATIC PCS 7 OS volume licenses.
■ Function
A configuration dialog allows you to assemble customer-specific
function key sets, integrate user-created function keys, and set
necessary operator input rights for the button area. These cus-
tomer-specific settings are retained when the Operator System
is upgraded.
The project editor in the operator system offers a wide range of
different image formats and resolutions for displaying process
graphics:
Graphic standard Format Resolution Support of
multi-monitor
mode
XGA 4:3 1024 × 768 Yes
XGA+ 4:3 1152 × 864 Yes
SXGA 5:4 1280 × 1024 Yes
UXGA 4:3 1600 × 1200 Yes
OS process control with freely-positionable windows
WSXGA+ 16:10 1680 × 1050 Yes
Graphical user interface (GUI) HD 1080 (Full HD) 16:9 1920 × 1080 Yes
The predefined user interface of the operator system has all the WUXGA 16:10 1920 × 1200 Yes
features typical of a control system. It is multilingual, clearly WQXGA 16:10 2560 × 1600 --
structured, ergonomic and easy to understand. Operators can
survey the process extremely easily, and rapidly navigate Their use depends on how the graphics controller of the opera-
between different views of the plant. The system supports them tor station and the process monitors controlled by it are
in this process with hierarchical display structures that can be designed.
configured as required. These facilitate the direct selection of
lower-level areas during process control. The current position The representative functional display of the plant is supported
within the hierarchy can always be recognized in a window of the by a high-quality, modern design. The global appearance can
Picture Tree Manager. be set using predefined or user-specific designs: color palette,
colors, styles (fill patterns), optical effects (2D/3D, shading,
Process displays and process tags can also be called directly transparency, colored identification of an image object when
by their name, or by a "Loop-in-alarm" starting from a selected selected, etc.). These can be changed locally for each image
message An online language selector permits the user to object.
change the display language during runtime.
In addition, the design is fundamentally influenced using a wide
A standard view and a server view are available for the techno- range of attractive elements provided by the Graphics Designer
logical representation of a plant, each with variously designed when configuring in the engineering system:
area overviews. Features provided in both views include: • Object palettes with styles, controls (applications for control
• Message line for the last received message, configurable for and monitoring, e.g. for curve and message display),
priority-based display of message with highest message standard objects and smart objects
class or priority • Global symbol library with standardized display objects for
• Date, time and name of the operator plants and units
• Area overview; number of displayed areas depends on • Symbols and faceplates from the SIMATIC PCS 7 libraries,
resolution: up to 36 (lowest/XGA), up to 144 (highest/WQXGA) especially the Advanced Process Library (APL)
• Working area for plant displays and movable windows for Customized object properties of APL symbols can be managed
faceplates, trends, messages etc. in a library copy and transferred from there again after an
• Button area upgrade.
Operator system
OS software
OS Standard Software for Single Station/Server/Client
■ Function (continued)
Process tag browser TrendControls functions can also be combined with a ruler win-
dow. Depending on the selection of a time or time range in the
The SIMATIC PCS 7 process tag browser enables status infor- trend/table window using a ruler, it shows additional information
mation from APL-based process tags to be displayed, filtered in three views:
and sorted. Process tags that have a certain status can then be
quickly identified and selected. The faceplate of a process tag • Coordinate window with X and Y coordinates of the curve
can be selected directly in the process image via the Loop In points at the points of intersection of the rulers
function. The query results of the process tag browser can be • Statistics range window with the values lying within a selected
saved and printed out. range
TrendControls function for table displays and curve displays • Statistics window with statistical information on a selected
range: minimum, maximum, average, standard deviation,
integral
APL Operator Trend Control
5
The APL Operator Trend Control coordinated with the Advanced
Process Library offers another option to the operator for flexible
online compilation of trends. The values for the trend display are
selected with a simple mouse click, in which case the value
range and unit are adopted automatically by the process tag.
The selection made can be subsequently adjusted by adding
and removing values. In addition, messages corresponding to
the trend selection can be called.
AlarmControl function for message display and processing
Up to 200 000 messages can be configured per OS single sta-
tion/OS server:
• Predefined system messages, triggered by a system event
• Individual or group messages, initiated by a change in
process states
• Operator input messages, resulting from the manual operation
Trend window on the operator station of objects
With TrendControls the operator can display archived values: The message system integrated in the operator system records
these process messages and local events, saves them in mes-
• Archive tags from the process value archive
sage archives, and displays them by means of the freely-config-
• Online values of process tags from tag management urable AlarmControl function (message view/window).
The display is in relation to time (table/trend window) or in rela- Operators can use the toolbar to select various standardized
tion to another value (function window). lists with integral scrolling function:
The time can be defined statically (absolute, as configured) or • Entered state list: currently present, unacknowledged
dynamically (in relation to the actual system time) as: messages
• Start and end times • Acknowledged list: currently present, acknowledged
• Start time and period messages
• Start time and number of measuring points • Exited state list: not yet acknowledged, but already exited
messages
All TrendControls have scrolling functions and a function for • Operator list: current and archived operator input messages
directly selecting the start or end.
• Process control list: current and archived I&C messages
During runtime, operators can individually adapt the
• Chronicle: all currently present and archived messages
TrendControls functions which have already been predefined
arranged in chronological order
during plant configuration, and save the settings globally or
user-specific. They are able to change the data link during run- • List of manually or automatically suppressed messages
time, and to access other data. It is also possible to integrate • List of messages to be suppressed when they occur
exported archive databases online.
The displayed data can be processed further by:
• Exporting per CSV file
• Output in a predefined print job
Operator system
OS software
OS Standard Software for Single Station/Server/Client
■ Function (continued)
The AlarmControl function displays: The "Loop-in-alarm" and "Select display using process tag" func-
• Each message in a separate message line tions support the quick evaluation and resolution of faults. Using
"Loop-in-alarm", the operator can jump directly from a message
• Message state and color according to the configured selected in the message window to the process display with the
message class (e.g. fault requiring acknowledgment) and object which caused the fault, and can then call up the associ-
message type (e.g. alarm or warning) ated faceplate (loop display) through the process tag whose
• Selected message blocks, each in a separate column: block icon is colored (cyan). The faceplate window (loop dis-
- System blocks: system data such as date and time, priority, play) can be anchored so that it remains visible even when the
triggering CPU/station, user name, loop-in-alarm, message display is changed.
state (UP/DOWN), acknowledgment status (acknowledged/
not yet acknowledged, duration from UP to DOWN/acknowl- Group displays visually signal the messages currently present in
edged) the process display. They also provide information on whether
messages are disabled or not.
5
- Process value blocks: current process value at time of
message, e.g. temperature The last message to have arrived – or the message with the high-
- User text blocks: 255 characters of text, e.g. message text est priority when alarm priorities are utilized – is displayed at the
with fault location and cause of malfunction top edge of the standard view. Using the button "Extended mes-
• Status and info text represented as symbol sage line", the AlarmControl function can be displayed as a win-
dow with all received messages. A list of all messages currently
Parallel to the display, all messages recorded during runtime present with maximum priority 16 can also be directly called
and their changes in state can be documented in chronological using a button.
order in a message sequence log.
Flexible setting options for audible output and priorities which
can be defined using signal tags support the signaling of mes-
sages through a sound card or by controlling external horns via
a signal module.
Operators can individually adapt the AlarmControl function
during runtime by filtering, selecting or sorting the display
according to the contents of individual message blocks, e.g.
chronologically according to message priority or fault location,
and save the settings globally or user-specific. It is also possible
to integrate exported archive databases online.
The displayed data can be processed further by:
• Exporting per CSV file
• Output in a predefined print job
A configuration dialog allows you to centrally specify the basic
settings for all global alarm lists of the project, e.g. visibility, for- Message window on the operator station
mat, column order and column sorting These settings are
retained when an upgrade is performed. Reporting and logging system
After a power failure, the last messages (e.g. 60) can be The project created during configuring is documented with the
reloaded from the message archive to the message window. reporting system. The logging system allows an easy-to-read
Thus, when the system is restarted, the last message map prior printout of data acquired during operation. Different types of pre-
to the power failure is reconstructed. defined logs are available:
With large quantity frameworks and a high number of messages, • Message sequence log
the following measures can be used to noticeably reduce the • Message and archive log
operator workload by reducing the relevant messages and • Measured value log
improving the transparency:
• Operator activity log
• Visual and audible hiding of messages which are of reduced
importance in certain situations for the safe and fault-free • System message log
operation of the plant, e.g. process signals (logging and • User log
archiving are not influenced): However, a page layout editor can be used to create completely
- Dynamically, i.e. depending on pre-configured definition for new page layouts or to individually adapt predefined ones. Log
up to 32 operating states (Smart Alarm Hiding) objects to be printed are simply selected from the editor's object
- Manually, for a limited period palette, positioned and configured.
• Assignment of priorities using up to 16 message priorities as
additional attribute to the known message classes
• Intentional blocking and enabling of messages from an
individual process tag or all process tags of the display/area
by the operator in the event of faults on a sensor/actuator or
during commissioning (recording of blocking and enabling in
the operator activity log)
Operator system
OS software
OS Standard Software for Single Station/Server/Client
■ Function (continued)
The log objects are categorized as follows: Sign-of-life monitoring
• Host log objects, e.g. With the "Sign-of-life monitoring" function, the operator system is
- Static objects (circle, rectangle etc.) able to monitor the correct operation of all lower-level systems
- Dynamic objects that are assigned current values during connected to the plant bus. A graphical plant configuration dis-
output play shows the operating state of each monitored component.
- System objects (date/time, project name etc.) Additional functionality in this respect is offered by the SIMATIC
- Special runtime log objects PCS 7 Maintenance Station (see chapter 7 "Plant Device
• OS-specific log objects, e.g.: Management").
- Control objects (windows for messages, tables, trends,
functions, and user data) Time-of-day synchronization
- Current value of a process tag
- Contents of user archives
- Embedded layout
- Hardcopy 5
• Log objects for integration of external data, e.g.:
- CSV provider (CSV data as table or curve)
- ODBC data source (field as text or table)
- COM provider (COM objects as text, table or image)
The current data of the log defined in the page layout is output
on the printer by means of a predefined or self-generated print
job. Prior to output on the printer, the logs can be saved in EMF
format and displayed as a preview on the screen. Print jobs can
be started manually, time-controlled or event-controlled. Opera-
tors are able to scan the status of the print jobs online.
Data archiving
The high-performance archiving system, configurable at run-
time, in the OS standard software of OS Single Stations and
OS Servers temporarily records process values and messages/ TC400 central plant clock
events (alarms) in cyclic archives. Intervals of approximately 1 to Together with a SICLOCK time generator (see catalog "Add-ons
4 weeks for process values and approximately 2 months for for SIMATIC PCS 7"), the operator system of the SIMATIC PCS 7
alarms are typical for this short-term archiving. Data from the process control system can implement the system-wide syn-
cyclic archives can be exported time-controlled or event-con- chronization on the basis of UTC (Universal Time Coordinated).
trolled to the Process Historian for permanent archiving. See the This feature is especially beneficial for widely distributed plants
"Process data archiving and reporting" section for information on present in different time zones, e.g. pipelines.
this.
Central user administration, access control and
electronic signature
With SIMATIC Logon, the operator system has central user
administration with access control that complies with the valida-
tion requirements of 21 CFR Part 11. The administrator can
divide the users into groups and assign differently defined
access rights (roles) to these groups. The operator obtains the
specific rights when logging on within the scope of the access
control. Apart from the keyboard, an optional smart card reader,
for example, can be used as the logon device. In addition,
SIMATIC Logon offers the "electronic signature" function.
SIMATIC Logon is fully integrated in SIMATIC PCS 7. In the con-
text of SIMATIC PCS 7, no software licenses need be ordered for
this. For more information on SIMATIC Logon as well as ordering
data for an optional smart card reader, see "Expansion compo-
nents, smart card reader" in the section "Industrial Workstation/
IPC".
Operator system
OS software
OS Standard Software for Single Station/Server/Client
Operator system
OS software
OS Standard Software for Single Station/Server/Client
5
and certificate of license dows Server 2012 R2 Standard
• Online delivery 6ES7658-2CX28-0YH5 64-bit, single license for
License key download and 1 installation
online certificate of license No SIMATIC PCS 7 Software Media
Note: E-mail address required! Package
SIMATIC PCS 7 • Goods delivery 6ES7658-2BA28-0YD0
OS Software Client ASIA V8.2 License key on USB flash drive
2 languages (English, Chinese), and certificate of license
software class A, runs with • Online delivery 6ES7658-2BA28-0YJ0
Windows 7 Ultimate 32/64-bit or License key download and
Windows 10 Enterprise 2015 LTSB online certificate of license
64-bit, floating license for 1 user Note: E-mail address required!
No SIMATIC PCS 7 Software Media
Package ASIA For more information on the Software Media Package, see section
• Physical delivery 6ES7658-2CX28-0CB5 "Software Media and Logistics", "Software Packages", page 1/2.
ASIA license key on USB hard-
lock, certificate of license
■ More information
Regional product versions
see page 1/2
Operator system
OS software
SFC Visualization
SIMATIC PCS 7
SFC Visualization V8.2
For displaying and operating SFC
sequence controls on an operator
station
6 languages (English, German,
French, Italian, Spanish, Chinese),
software class A, runs with
Windows 7 Ultimate 32/64-bit, Win-
dows Server 2008 R2 Standard
64-bit or Windows Server 2012 R2
Standard 64-bit, floating license for
1 user
5
No SIMATIC PCS 7 Software Media
Package
• Goods delivery 6ES7652-0XD28-2YB5
License key on USB flash drive
and certificate of license
• Online delivery 6ES7652-0XD28-2YH5
License key download and
online certificate of license
Note: E-mail address required!
Operator system
Redundant operator systems
OS Redundancy
■ Overview
OS single stations and OS servers can have a redundant design Depending on the environmental conditions and the distance
if necessary. The following program packages are available: involved, the Ethernet connection between the two redundant
• SIMATIC PCS 7 Single Station Redundancy for setup of stations can be implemented either as an electrical or optical
redundant OS Single Stations connection. For more information, refer to the Manual "SIMATIC
PCS 7 V8.2 high availability Process Control Systems"; for
• SIMATIC PCS 7 Server Redundancy for setup of redundant suitable cable material and further accessories, refer to
OS servers. Catalog IK PI (Industrial Communication).
For optimizing internal communication, connect the two stations What further components are required depends on the plant
of the redundant OS Single Station/OS Server pair to each other architecture. The design of the plant bus and terminal bus is of
either via an RS 232 connecting cable or via an Ethernet cable, particular importance, as well as the type and number of subor-
e.g. cross-over network cable with RJ45 connectors (up to dinate automation systems. The maximum requirements are
100 m). The cable material is to be ordered separately in each determined by the redundant configuration shown in the figure
case: with a high availability automation system and two redundant
rings each for the plant bus and terminal bus.
5
■ Design
The following table provides an overview of which components
are required for a redundant OS single station or OS pair of serv-
ers depending on certain criteria:
Hardware and software components Up to 8 AS per single 9 to 64 AS per single Min. 1 redundant AS
station or server pair station or server pair
SIMATIC PCS 7 Industrial Workstation, single station or server version,
alternatives
Including Ethernet network card 10/100/1000 Mbps and BCE 2 – –
incl. CP 1613 A2/CP 1623/CP 1628 and SIMATIC NET HARDNET-IE S7 2 (alternative to BCE) 2 2
Software
SIMATIC PCS 7 Single Station/Server Redundancy 1 1 1
SIMATIC NET HARDNET-IE S7-REDCONNECT PowerPack – – 2
Connection to redundant plant bus (2 rings), alternatives
BCE Desktop adapter network card 2 – –
CP 1613 A2, CP 1623, Communication module 2 (alternative to BCE) 2 2
CP 1628
SIMATIC NET HARDNET-IE S7 2 (alternative to BCE) 2 2
SIMATIC NET HARDNET-IE S7 REDCONNECT – – 2
Connection to redundant terminal bus with PRP (2 rings)
SOFTNET-IE RNA communication software 1 × per PCS 7 station on 1 × per PCS 7 station on 1 × per PCS 7 station on
the terminal bus the terminal bus the terminal bus
Integration of non-PRP-enabled devices in redundant terminal bus
with PRP
SCALANCE X204RNA 1 × for 2 terminal devices 1 × for 2 terminal devices 1 × for 2 terminal devices
Operator system
Redundant operator systems
OS Redundancy
■ Design (continued)
Connection to plant bus
G_PCS7_XX_00143
Max. 8 automation systems Max. 64 automation systems Redundant
per single station/pair of servers per single station/pair of servers automation systems
Components for connection of redundant OS single stations / OS servers on the plant bus
• The IE versions of the SIMATIC PCS 7 Industrial Workstation
Redundant are equipped with a CP 1623 and SIMATIC NET HARDNET-IE
servers S7 communication software, licensed for up to four CP 1623/
CP 1628/CP 1613 A2 (license for 4 units). If subordinate
automation systems (AS redundant stations) are to be
connected, SIMATIC NET HARDNET-IE S7-REDCONNECT is
required, however. The SIMATIC NET product HARDNET-IE
Redundant Industrial Ethernet S7REDCONNECT PowerPack (license for 4 units) can be
plant bus (double ring) used to upgrade features.
• If an operator station with BCE communication is to be
upgraded for operation with redundant automation systems
(AS redundancy stations), a CP 1623, CP 1628 or CP 1613 A2
communication module is required in addition to the SIMATIC
G_PCS7_XX_00334
Operator system
Redundant operator systems
OS Redundancy
■ Design (continued)
Connection to terminal bus Connecting non-PRP-enabled devices
Up to 2 non-PRP-enabled devices that have only one Industrial
Client Client Ethernet port, such as SICLOCK TC 400, a WLAN access point
or an infrastructure computer, such as DNS, WINS, DHCP or a
file server, can be integrated into a redundant, high availability
terminal bus with PRP via a SCALANCE X204RNA.
Product versions of the SCALANCE X204RNA:
SCALANCE
• SCALANCE X204RNA
X204RNA Router in plastic housing with 4 electrical ports for connecting
up to two non-PRP-enabled terminal devices to redundant
networks
• SCALANCE X204RNA EEC
Router in metal housing with two electric terminal device ports
5
Terminal bus, ring 1 Terminal bus, ring 2 and two optical/electrical combo ports for network connection
of up to two non-PRP-enabled terminal devices to redundant
networks
SCALANCE X-200RNA is typically installed with the stations to
be connected in a control cabinet.
G_PCS7_XX_00333
Operator system
Redundant operator systems
OS Redundancy
Operator system
Redundant operator systems
OS Redundancy
5
Ultimate 32/64-bit or Windows 10 64-bit, single license for 2 installa-
Enterprise 2015 LTSB 64-bit; single tions
license for 2 installations No SIMATIC PCS 7 Software Media
No SIMATIC PCS 7 Software Media Package
Package • Goods delivery 6ES7652-3BA28-2YD0
• Goods delivery 6ES7652-3AA28-2YD0 License key on USB flash drive
License key on USB flash drive and certificate of license
and certificate of license • Online delivery 6ES7652-3BA28-2YJ0
• Online delivery 6ES7652-3AA28-2YJ0 License key download and
License key download and online certificate of license
online certificate of license Note: E-mail address required!
Note: E-mail address required!
Individual components
Conversion of two redundant
OS single stations to redundant RS 232 connecting cable, 10 m 6ES7902-1AC00-0AA0
OS servers For redundant OS single stations /
OS servers
SIMATIC PCS 7 OS Software
ConversionPack Single Station Expansion components for
Redundancy to Server Redun- OS single stations / OS servers
dancy V8.2 For connection to redundant plant
For the conversion of two redundant bus (BCE or CP 1613 A2/1623/
OS single stations from OS single 1628), for upgrading from BCE to
station redundancy to OS server CP 1613 A2/1623/1628 including
redundancy communication with redundant AS
Supports all languages of the OS Desktop adapter network card
Software Single Station Redun- for BCE and as spare part for
dancy, software class A, runs with redundant terminal bus
Windows Server 2008 R2 Standard INTEL PCI network adapter for con-
64-bit or Windows Server 2012 R2 nection to Industrial Ethernet (10/
Standard 64-bit, single license for 100/1000 Mbps), with RJ45 con-
2 installations nection
No SIMATIC PCS 7 Software Media Note: License for the BCE commu-
Package nication with SIMATIC PCS 7 Indu-
• Goods delivery 6ES7652-3BA28-2YC0 strial Workstations with BCE
License key on USB flash drive communication already included
and certificate of license • With conventional PCI interface A5E00718412
• Online delivery 6ES7652-3BA28-1YJ0 • With PCI Express interface A5E01579552
License key download and
online certificate of license CP 1613 A2 6GK1161-3AA01
Note: E-mail address required! PCI card with one port (ITP or RJ45)
for connecting to Industrial Ethernet
(10/100 Mbps)
CP 1623 6GK1162-3AA00
PCI Express x1 card for connection
to Industrial Ethernet (10/100/
1000 Mbps), with 2-port switch
(RJ45)
CP 1628 6GK1162-8AA00
PCI Express x1 card for connecting
to Industrial Ethernet (10/100/
1000 Mbps), with 2-port switch
(RJ45) and integrated security func-
tions (firewall, VPN)
Operator system
Redundant operator systems
OS Redundancy
5
dows Server 2012 R2 Standard
1 installation 64-bit, single license for
No SIMATIC PCS 7 Software Media 1 installation
Package No SIMATIC PCS 7 Software Media
• Physical delivery 6GK1716-1CB13-0AA0 Package
Software and electronic manual on
CD, license key on USB flash drive Physical delivery
Software and electronic manual on
• Online delivery 6GK1716-1CB13-0AK0 CD, license key on USB flash drive
Software and license key down-
load SCALANCE X-204RNA Industrial
Note: Email address required! Ethernet routers
With integrated SNMP access, Web
Activation licenses when using diagnostics and PROFINET diag-
redundant AS nostics, for connecting to non-PRP-
Alternative license for SIMATIC NET enabled terminal devices on PRP
HARDNET-IE S7: networks, with operating instruc-
tions, Industrial Ethernet network
SIMATIC NET manual and configuration software
HARDNET-IE S7-REDCONNECT on CD
V13 • SCALANCE X204RNA 6GK5204-0BA00-2KB2
Runtime software, 2 languages with four 100 Mbps RJ45 ports
(English, German), software class A
• SCALANCE X204RNA EEC 6GK5204-0BS00-3LA3
License for up to 4 Industrial Ether- with two 100 Mbps RJ45 ports and
net CPs, single license for two RJ45/SFP combo ports
1 installation
Accessories See section Communication, Indu-
No SIMATIC PCS 7 Software Media such as cable material, plug con- strial Ethernet, System Connection
Package nectors and transceivers PCS 7 Systems, page 10/47
• Physical delivery 6GK1716-0HB13-0AA0
Software and electronic manual on For more information on the Software Media Package, see the section
CD, license key on USB flash drive "Software Media and Logistics", "PCS 7 Software Packages", page 1/2.
• Online delivery 6GK1716-0HB13-0AK0
Software and license key down-
load ■ More information
Note: Email address required!
Regional product versions
Additive license for SIMATIC NET
HARDNET-IE S7: see page 1/2.
SIMATIC NET
HARDNET-IE S7-REDCONNECT
PowerPack V13
Runtime software, 2 languages
(English, German), software class A
License for up to 4 Industrial Ether-
net CPs, single license for
1 installation
No SIMATIC PCS 7 Software Media
Package
• Physical delivery 6GK1716-0HB13-0AC0
Software and electronic manual on
CD, license key on USB flash drive
• Online delivery 6GK1716-0HB13-0AK1
Software and license key down-
load
Note: Email address required!
Operator system
Operator control and monitoring via Web
SIMATIC PCS 7 Web Server
■ Overview ■ Function
PCS 7 Web clients
LAN LAN
INTERNET
Front
Firewall
5
Back
Firewall
Terminal bus
A plant can be operated and monitored via PCS 7 Web clients in
the same manner as via the OS clients. SFC Visualization is sup-
G_PCS7_XX_00116
Plant bus
ported in addition to the standard OS functions.
The process pictures are displayed on the PCS 7 Web clients
with Internet Explorer. The PCS 7 Web clients access the project
data provided by the PCS 7 Web server via an intranet or the
Internet.
The PCS 7 Web server makes available the project data of the All web publishing contents of a SIMATIC PCS 7 project can be
OS servers for PCS 7 Web clients and thus enables worldwide defined and managed in a central configuration dialog. This pro-
operator control and monitoring of a plant via intranet/Internet. vides customized, project-specific setting options for each
It does this by accessing project-specific process data in the PCS 7 Web server. The configuration created with this dialog
lower-level OS servers using the mechanisms of a multi-client. can be imMediately published or stored for later use. Trend dis-
The integrated OS user management guarantees a high degree plays can also be configured online.
of security here. The operator must log onto the PCS 7 Web client in the same
way as for an OS client. The rules for assignment of rights are
■ Application also identical. Operator actions on the PCS 7 Web client are
recorded in the OS operator activities report. If the operator does
A differentiation is basically made between the following types of not have write access on the PCS 7 Web client, a special cus-
application when operating and monitoring SIMATIC PCS 7 sys- tomizable mouse pointer that cannot trigger an operator input is
tems via the Web: available to the operator for the display. The settings for this
• Standard: mouse pointer are retained following an upgrade.
Up to 50 PCS 7 web clients access the data of one PCS 7 web
server over intranet/Internet.
• Diagnostics:
One or only a few Web clients have access to several PCS 7
Web servers/single-user systems for remote operation,
diagnostics or monitoring.
Operator system
Operator control and monitoring via Web
SIMATIC PCS 7 Web Server
6/2 Introduction
■ Overview ■ Benefits
Process Historian
OS server / OS single station:
• Scalable high-performance archiving system in
short-term archiving (cyclic)
SIMATIC PCS 7
Process values • No restriction with respect to single stations, servers or server
pairs that can be archived
Slow Automatic saving
e.g. daily • Single or redundant configuration possible
archiving cycle
> 1 min 30 byte/ • May be combined with Information Server for the generation
value of reports
e.g.
2 weeks Long-term archiving
with Process Historian
Fast
archiving cycle
≤ 1 min Max. Microsoft
30 byte/
6
SQL server
e.g. value
7 days
Messages/events
Alarm archive
200 to
e.g. 4 000 byte/ Automatic Database
2 months message saving backup/
(applicative) recovery
e.g. weekly
Batch server
Batch data
G_PCS7_XX_00070
■ Overview
The Process Historian is used for long-term archiving of the fol-
Project A Project B lowing data from the SIMATIC PCS 7 process control system:
OS clients • OS archive data (process values and messages)
Information server
• Batch data
The process values and messages exported from the OS
archives, as well as the batch data from SIMATIC BATCH are
Terminal bus managed by the Process Historian in a central database. They
can be visualized on OS clients or OS single stations either
OS single directly or with the support of the information server.
station
- OS server Process Historian
- Batch server
Plant bus
6
G_PCS7_XX_00297
Automation
systems
■ Design
The basic hardware for the Process Historian is the SIMATIC Configuration of the Process Historian
PCS 7 Industrial Workstation of type IPC847D, server version
(see section "Industrial Workstation/IPC"). With larger quantity The licenses contained in the SIMATIC PCS 7 Process Historian
frameworks (more than 1 OS server in maximum archive config- Basic Package, SIMATIC PCS 7 Process Historian Server
uration), the premium server from Catalog ST PCS 7 AO can be Redundancy or SIMATIC PCS 7 Process Historian and Informa-
used, for example. Individual consultation on project-specific tion Server Basic Package are required for configuration of the
hardware configurations is recommended. Process Historian as the long-term archive of a SIMATIC PCS 7
system. These licenses must always be stored on the Process
If high online availability is required, a redundant Process Historian server. The SIMATIC PCS 7 Process Historian Archive
Historian can be configured with a server pair. BATCH software product for archiving batch data from SIMATIC
BATCH can be ordered optionally.
The Information Server can be installed and operated on the
Process Historian hardware or on separate hardware. When the Configuration of applicative couplings with the Process Historian
Process Historian is configured redundantly, the separation of
the Information Server is mandatory. When the Information
Server is separate, any OS client version of the SIMATIC PCS 7 Application 1 Application 2 Application 3
Industrial Workstation is suitable (see section "Industrial Work-
station/IPC"). OPC UA Client OPC UA Client OPC UA Client
The Process Historian and Information Server run with Windows
Server 2008 R2 Standard 64-bit or Windows Server 2012 R2
Standard 64-bit operating system; the Information Server on
separate hardware can also run with Windows 7 Ultimate 32/
64-bit or Windows 10 Enterprise 2015 LTSB 64-bit. G_PCS7_XX_00383
The Process Historian and Information Server do not need a con- PCS 7 Process Historian OPC UA Server
nection to the plant bus. They can be connected to the OS and (Software + License)
batch servers of the SIMATIC PCS 7 system via terminal bus,
e.g. via the integrated network connection (Ethernet RJ45 port Process Historian
onboard) of the server.
Reading of Process Historian data via OPC UA
As an OPC UA client, any applications can read the process
values and messages archived in the database of the Process
Historian. A SIMATIC PCS 7 Process Historian OPC UA Server is
required for this on the Process Historian (software from SIMATIC
PCS 7 Software Media Package plus single license for one
installation).
■ Design (continued)
Configuration of the Information Server
In addition to the SIMATIC PCS 7 Information Server Basic
IS Client IS Client IS Client IS Client IS Client Package or the SIMATIC PCS 7 Process Historian and Informa-
tion Server Basic Package, for configuration of the Information
Server you require cumulative SIMATIC PCS 7 Information
Server Client Access licenses corresponding to the number of
Client Access Licenses clients that access the Information Server.
Information Server The Information Server is able to access one or multiple data
sources in parallel. In addition to the Process Historian, this
Datasource Access License might also include archive data from operator stations
(OS single station, OS server). In contrast to accessing the
no licence required Process Historian, to read data from OS single stations and
OS servers you need cumulative licenses for SIMATIC PCS 7
Information Server Data Source Access. The license volume
G_PCS7_XX_00337
depends on the number of sources.
6 Process
Historian
OS
Server
OS Single
Station The installation of the SIMATIC PCS 7 Information Server Client
Access and Data Source Access licenses is performed on the
Information Server.
Configuration options
The SIMATIC PCS 7 Process Historian Conversion Pack 2x
Server to Server Redundancy enables you to convert two
Process Historian (PH) servers with the Process Historian Basic
Package to redundant PH servers with Process Historian redun-
dancy.
■ Design (continued)
Conversion of Central Archive Server (CAS)
Change in product from CAS to Process Historian The single or redundant Process Historian V8.0 can subse-
quently be upgraded to V8.2 (for further information, see
A change in product from CAS to Process Historian is possible "Update/upgrade packages, Upgrades from SIMATIC PCS 7
with products from the SIMATIC PCS 7 V8.0 range. In the sepa- V8.0/V8.1 to V8.2, Upgrades for Process Historian and Informa-
rate catalog section "Previous versions", the following conversion tion Server").
packages are available under "SIMATIC PCS 7 V8.0, Process
data archiving and reporting": Migration of CAS database
• SIMATIC PCS 7 CAS Conversion Pack "Single CAS Software The migration wizard of the Process Historian V8.2 supports the
V7.1+SP4/V8.0 to Process Historian Basic Package V8.0" for migration of CAS databases of SIMATIC PCS 7 V7.0 and higher.
conversion of a single CAS to a corresponding Process
Historian
• SIMATIC PCS 7 CAS Conversion Pack "Redundant CAS
Software V7.1+SP4/V8.0 to Process Historian Server Redun-
dancy V8.0" for conversion of a redundant CAS to a redundant
Process Historian
6
■ Function
Archiving and visualization functions
• Real-time archiving of process values and messages from
SIMATIC PCS 7 operator systems (OS Single Stations and
OS Servers)
• Archiving the batch data of SIMATIC BATCH
• Conversion of runtime segments in archive segments:
- Loss-free data compression
- Reduction of segment size in accordance with assignment
and release of unused storage space
• Support of multiple SIMATIC PCS 7 projects
• Scaling relative to the basic hardware employed in terms of
performance and quantity structure
• Export of all data as well as cataloging onto external storage
Media
• Reading the swapped-out data and cataloging from external
storage Media
• Data visualization on the OS clients/OS single stations:
- Configuration of views (picture windows and masks)
including the selection criteria for displaying the data
- Visualizing of messages in table form dependent on filter
functions
- Displaying of process values in table or graphic form
dependent on filter functions
Process Historian - Visualization of a batch overview (selecting the detailed log
of a batch from the batch overview is possible)
The Process Historian can archive process values, messages,
and batch data from the SIMATIC PCS 7 process control system.
It is configured in a SIMATIC PCS 7 project similar to other sta-
tions of the SIMATIC PCS 7 process control system (e.g.
OS Server, Batch Server, Route Control Server, OpenPCS 7
Server or all clients).
The process values and messages managed in the database of
the Process Historian on the OS clients and OS single stations
can be visualized in a clear and comprehensible manner. Data
selection is supported by integrated filter functions. Messages
and process values can be shown in table form, and process
values also in graphic form. Tables of process values can be
exported in CSV format for further processing in other Windows
applications, e.g. Microsoft Excel.
Any application can access the archived process values and
messages in the Process Historian via OPC UA.
The data managed by Process Historian can be transferred to
external storage Media (Backup/Restore). This requires addi-
tional hardware and software suitable for the operating system of
the Process Historian, e.g. NAS (Network Attached storage).
The Process Historian also supports backup and restoring of the
complete database – both manually and automatically.
■ Function (continued)
Information Server
The Information Server is the reporting system of the Process
Historian. Based on the Microsoft Reporting Services, it offers
web-based thin-client access to the historical data. Add-ins for
Microsoft Word and Excel provide additional access to the data-
base of the Process Historian.
Add-ins for
Microsoft Word and Excel
6
IS client
G_PCS7_XX_00298
Reporting functions
• Frequently used report templates for process values,
messages and batches
• Open reporting system for creating any number of new report
templates
• Storage of configured (parameterized) report templates for
faster access
• Report export in common document formats
• Support of subscriptions for cyclic report generation including
email service
• Creation and storage of role-based dashboards
• Role management for Windows users; supports workgroups
and Active Directory; user rights can be assigned for specific
projects
• Generation of reports and inserting as graphics in Microsoft
Office Word documents
• Creation of Microsoft Excel reports for historical process
values and messages as well as storage of the Excel report
templates on the Information Server
• Support of subscriptions for Microsoft Excel report templates
6
• Physical delivery 6ES7652-7AX28-2YB0
License key on USB flash drive, • Online delivery 6ES7652-7BX28-2YH0
certificate of license License key download,
online certificate of license
• Online delivery 6ES7652-7AX28-2YH0 Note: E-mail address required!
License key download,
online certificate of license SIMATIC PCS 7 Process Historian
Note: E-mail address required! Server Redundancy V8.2
For installation of a redundant
Process Historian and Informa- Process Historian on server ver-
tion Server on separate hardware sions of two Industrial Workstations
SIMATIC PCS 7 Information 5 languages (English, German,
Server Basic Package V8.2 French, Italian, Spanish), software
For installation of the Information class A, runs with Windows Server
Server on a single station or server 2008 R2 Standard 64-bit or Win-
version of the Industrial Worksta- dows Server 2012 R2 Standard
tion, separate from the Process His- 64-bit; single license for
torian 2 installations
5 languages (English, German, No SIMATIC PCS 7 Software Media
French, Italian, Spanish), software Package
class A, runs with Windows 7 Ulti- • Physical delivery 6ES7652-7CX28-2YB0
mate 32/64-bit, Windows 10 Enter- License key on USB flash drive,
prise 2015 LTSB 64-bit, Windows certificate of license
Server 2008 R2 Standard 64-bit or
Windows Server 2012 R2 Standard • Online delivery 6ES7652-7CX28-2YH0
64-bit, single license for License key download,
1 installation online certificate of license
Note: E-mail address required!
No SIMATIC PCS 7 Software Media
Package
• Physical delivery 6ES7652-7EX28-2YB0
License key on USB flash drive,
certificate of license
• Online delivery 6ES7652-7EX28-2YH0
License key download,
online certificate of license
Note: E-mail address required!
■ Overview
Central SIMATIC PCS 7 SIMATIC PCS 7 Device on
service station engineering station maintenance station the workbench
with SIMATIC PDM client
Industrial Ethernet
S7-400 S7-400
PROFINET
ET 200M SIMOCODE
PROFIBUS PA
IE/PB Link PN IO
RS 232/RS 485
PA Link Compact ET 200M SIMOCODE ET 200iSP HART
FF Link multiplexer
7 PROFIBUS PA FF H1
HART
HART
G_PCS7_XX_00386
Connection point for
Field devices local service station
■ Application
Many years of real-world use have yielded the following main • HART service and parameter assignment station
use cases for SIMATIC PDM: - For processing HART field devices
• Single Point Station - Connection to the local HART multiplexer networks or the
- For handling a single field device Ethernet networks of the "Wireless HART Gateways"
- Direct connection to the device • Field device configuration on the SIMATIC PCS 7 engineering
• Local service and parameter assignment station station
- For handling multiple field devices on the fieldbus segment - For handling field devices in the hardware configurator of the
or remote I/O station PCS 7 engineering station or locally at the field device via a
- Connection to the local bus segment mobile SIMATIC PDM client
- Data storage on the PCS 7 engineering station
• Central service and parameter assignment station - Using the communication paths of the engineering station
- For centralized handling of field devices or a production
plant • Field device configuration and servicing on the SIMATIC
- Connection on the plant bus PCS 7 maintenance station
- Access to field devices via the SIMATIC automation systems; - For field device management during the operating phase of
- Can be used multiple times within an automation project, the automation plant
e.g. as service and parameter assignment stations for - Field device handling via the operator stations of the PCS 7
various plant units maintenance station or via a mobile SIMATIC PDM client
- Information on the fieldbuses and connected field devices locally on the field device
can be transferred from the engineering station. - SIMATIC PDM supplies the PCS 7 maintenance station with
7
information on the field device type, parameter assignment
and diagnostics.
Components Product packages
SIMATIC PDM Stand alone SIMATIC PDM system-integrated
Minimum Basic Service and parameter in the configuration environment
configuration configuration assignment station
local central SIMATIC S7 SIMATIC PCS 7
PDM PDM PDM PDM Stand PDM PDM PDM PCS 7 PDM
Single Point Basic Service alone Server S7 PCS 7 Server PCS 7 FF
SIMATIC PDM TAGs1) in 1 4 4 + 50 4 + 100 4 + 100 4 + 100 4 + 100 4 + 100
product package
SIMATIC PDM expansion options
Count Relevant - 10 TAGs cannot be o o o o o o o
Licenses - 100 TAGs expanded
(accumulative) - 1 000 TAGs
SIMATIC PDM Basic n n n n n n n
SIMATIC PDM Extended o o n n n n n
SIMATIC PDM integration in o o o n n n n
STEP 7/PCS 7
SIMATIC PDM Routing2) o o o o n n n
SIMATIC PDM Server o o n o o n o
3)
SIMATIC PDM 1 Client o o n (2 ×) o o o o
SIMATIC PDM Communication o o o o o o n
FOUNDATION Fieldbus
SIMATIC PDM HART server o o o o – – –
■ Application (continued)
Customer-oriented product structure Selection criteria
The customer-oriented product structure of SIMATIC PDM In addition to considering the environment of use and the func-
provides optimal support for the named main use cases and tional and performance features when selecting the product
enables you to adapt the scope of functions and performance to (see table in "Design" section, page 7/5), also observe the
your individual requirements. The product range is organized as system requirements (see "Technical specifications" section,
follows: page 7/9).
SIMATIC PDM Stand alone product packages
• SIMATIC PDM Single Point, a minimum configuration for single
device handling
• SIMATIC PDM Basic for local service and parameter
assignment stations as well as basic configuration for
individual product package with optional product components
• SIMATIC PDM Service for local service and parameter
assignment stations
• SIMATIC PDM Stand alone Server for central service and
parameter assignment stations, e.g. for various plant units
SIMATIC PDM system-integrated product packages
■ Design
Product range SIMATIC PDM V9.0
Single Point Basic Service Stand alone S7 PCS 7 PCS 7 PCS 7-FF
Server Server
TAGs contained 1 4 4 + 50 4 + 100 4 + 100 4 + 100 4 + 100 4 + 100
Project: Create offline n n n n n n n n
Project: Usable TAG extensions – n n n n n n n
Project: Process device network view n n n n n n n n
Project: Process device plant view n n n n n n n n
Project: Export/import devices – – n n – – – –
Project: Export/import parameters – o n n n n n n
Project: HW Config – o o o n n n n
Project: Utilization of SIMATIC PDM options – n n n n n n n
Project: Integration in STEP 7/PCS 7 – o o o n n n n
Communication: HART modem n n n n n – – –
Communication: HART interface n n n n n – – –
Communication: PROFIBUS DP/PA
Communication: HART over PROFIBUS DP
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
7
Communication: FF H1 – o1) o1) o1) o o o n
Communication: Modbus n n n n n n n n
Communication: Ethernet n n n n n n n n
Communication: PROFINET n n n n n n n n
Communication: HART over PROFINET n n n n n n n n
Devices: Export/import parameters – o n n n n n n
Devices: Comparison of parameter values – o n n n n n n
Devices: Saving parameters n n n n n n n n
Devices: Change log (Audit Trail) – o n n n n n n
Devices: Calibration report – o n n n n n n
Devices: Print function n o n n n n n n
Devices: Document manager – o n n n n n n
Lifelist: Basic functionality n n n n n n n n
Lifelist: Expanded functionality (scan – o n n n n n n
range, diagnostics, export, addressing)
Communication: Data record routing – o o o o n n n
Communication: HART multiplexer – o o o o – – –
Communication: Wireless HART – o o o o – – –
Function: HART SHC mode (increased n n n n n n n n
communication speed)
Function: Device parameterization on – o o o o o n o
PCS 7 maintenance station clients
Function: Device parameter assignment on – o o n (2 ×) o o o o
SIMATIC PDM clients
1)
Not in Stand alone mode
■ Design (continued)
SIMATIC PDM Stand alone product packages SIMATIC PDM Service V9.0
SIMATIC PDM Single Point V9.0 With this product package for extended service, local service
and parameter assignment stations can be realized on any type
This minimum configuration with handheld functionality is of computer (IPC/notebook) with a local connection to a bus
intended for handling exactly one field device via point-to-point segment or direct connection to field devices.
coupling. It cannot be expanded with functions or with SIMATIC
PDM TAG or SIMATIC PDM 1 Client licenses. Upgrading to a dif- It comprises:
ferent product variant, e.g. SIMATIC PDM Basic, or a different • SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs)
product version is also not possible.
• 50 SIMATIC PDM TAGs
Supported communication types:
Like SIMATIC PDM Basic, SIMATIC PDM Service can be
• PROFIBUS DP/PA expanded with all functional SIMATIC PDM options (PDM
• HART communication (modem, RS 232 and via PROFIBUS/ Routing only in combination with PDM Integration in STEP 7/
PROFINET) PCS 7 required) as well as with cumulative SIMATIC PDM TAGs
• Modbus (sets of 10, 100 or 1 000) (see "Optional product components",
page 7/7). SIMATIC PDM 1 Client licenses (sets of 1) can also be
• Ethernet added in combination with the SIMATIC PDM Server option. It is
• PROFINET permitted to upgrade to another product version.
The functionality is matched accordingly. The device functions Note: For use of gateways and for PROFINET or Ethernet com-
7
are supported as defined in the device description, for example: munication with field devices, SIMATIC PDM TAG licenses are
• Managing the device library and unlimited device selection charged for according to the objects configured in the process
device plant view as follows:
• Parameter assignment and diagnostics according to the
device description • 10 SIMATIC PDM TAGs per S7 DSGW (data record gateway)
with one PROFIBUS subnet
• Exporting and importing of parameter data
• 20 SIMATIC PDM TAGs per S7 DSGW with more than one
• Device identification PROFIBUS subnet
• Lifelist • 10 TAGs per IE/PB Link
• Printing the parameter list • 1 TAG per field device (except in the case of special specifi-
SIMATIC PDM Basic V9.0 cations)
SIMATIC PDM Basic is for local service and parameter assign- SIMATIC PDM Stand alone Server V9.0
ment stations on any computers (IPC/notebook) with local con- With the SIMATIC PDM Stand alone Server product package,
nection to bus segments or direct connection to the device. you can establish central service and parameter assignment
Supported communication types: stations that operate according to the client/server principle.
Portals opened on licensed SIMATIC PDM clients (SIMATIC PDM
• PROFIBUS DP/PA sessions) enable handling of production plant field devices via
• HART communication (modem, RS 232 and via PROFIBUS/ the SIMATIC PDM server on the plant bus assigned via registra-
PROFINET) tion. The product package can be used multiple times within a
• Modbus plant, e.g. for various plant units. It comprises:
• Ethernet • SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs)
• PROFINET • SIMATIC PDM Extended
SIMATIC PDM Basic is equipped with all basic functions • SIMATIC PDM Server
required for operation and parameter assignment of devices. • 2 × SIMATIC PDM 1 Client
That is, compared to SIMATIC PDM Single Point, it has the fol- • 100 SIMATIC PDM TAGs
lowing additional functions:
SIMATIC PDM Stand alone Server can be expanded with all
• EDD-based diagnostics in the lifelist functional SIMATIC PDM options (PDM Routing only in combina-
• Memory function (only exporting and importing of parameter tion with PDM Integration in STEP 7/PCS 7 required) as well as
data) with cumulative sets of 10, 100 or 1 000 SIMATIC PDM TAGs and
• Report function SIMATIC PDM 1-client licenses (see "Optional product compo-
nents", page 7/7). The portals opened on these clients (SIMATIC
• Communication with HART field devices via remote I/Os PDM sessions) must also be licensed with the SIMATIC PDM
As a basic block for an individual configuration, SIMATIC PDM 1-client licenses (besides the SIMATIC PDM clients). For
Basic can be expanded with all functional SIMATIC PDM options details about this, refer to "SIMATIC PDM 1 Client" under
(PDM Routing only in combination with PDM Integration in "Optional product components", page 7/8. For user management
STEP 7/PCS 7 required) as well as with cumulative sets of 10, of the SIMATIC PDM clients, the SIMATIC Logon product is also
100 or 1 000 SIMATIC PDM TAGs. Without TAG expansion, required. It is possible to upgrade to another product version.
SIMATIC PDM Basic is suitable for projects with up to 4 TAGs. Note: For use of gateways and for PROFINET or Ethernet com-
SIMATIC PDM 1 Client licenses (sets of 1) can also be added in munication with field devices, SIMATIC PDM TAG licenses are
combination with the SIMATIC PDM Server option. charged for according to the objects configured in the process
The SIMATIC PDM Extended option allows activation of addi- device plant view (for details, see corresponding note under
tional SIMATIC PDM system functions (for details, see SIMATIC SIMATIC PDM Service V9.0, page 7/6).
PDM Extended V9.0 under "Optional product components",
page 7/7).
■ Design (continued)
SIMATIC PDM system-integrated product packages SIMATIC PDM PCS 7-FF V9.0
SIMATIC PDM S7 V9.0 Instead of SIMATIC PDM PCS 7, the SIMATIC PDM PCS 7-FF
product package expanded with the SIMATIC PDM Communi-
The SIMATIC PDM S7 product package designed for use in a cation FOUNDATION Fieldbus option can also be used for a
SIMATIC S7 configuration environment is intended for setup of a central SIMATIC PCS 7 engineering and service station. This
local SIMATIC S7 engineering and service station. It requires the additionally supports parameter assignment of field devices on
installation of STEP 7 V5.5+SP4. It includes: FOUNDATION Fieldbus H1. Components of SIMATIC PDM
• SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs) PCS 7-FF are:
• SIMATIC PDM Extended • SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs)
• SIMATIC PDM integration in STEP 7/PCS 7 • SIMATIC PDM Extended
• 100 SIMATIC PDM TAGs • SIMATIC PDM integration in STEP 7/PCS 7
SIMATIC PDM S7 can be expanded with the functional options • SIMATIC PDM Routing
SIMATIC PDM Routing, SIMATIC PDM Communication • SIMATIC PDM Communication FOUNDATION Fieldbus
FOUNDATION Fieldbus, SIMATIC PDM Server, and SIMATIC
PDM HART Server as well as with cumulative SIMATIC PDM • 100 SIMATIC PDM TAGs
TAGs (sets of 10, 100 or 1 000) (see "Optional product compo- SIMATIC PDM PCS 7-FF V9.0 can be expanded with the func-
nents", page 7/7). SIMATIC PDM 1 Client licenses (sets of 1) can tional option SIMATIC PDM Server as well as with cumulative
also be added in combination with the SIMATIC PDM Server sets of 10, 100 or 1 000 SIMATIC PDM TAGs (see "Optional
option.
SIMATIC PDM PCS 7 V9.0
product components", page 7/7). SIMATIC PDM 1 Client
licenses (sets of 1) can also be added in combination with the 7
SIMATIC PDM Server option.
The SIMATIC PDM PCS 7 product package suitable for use in a
SIMATIC PCS 7 configuration environment is intended for use in Optional product components
a central SIMATIC PCS 7 engineering and service station. It Option SIMATIC PDM Extended V9.0
comprises:
The SIMATIC PDM Extended option enables you to unlock other
• SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs) system functions for SIMATIC PDM Basic and SIMATIC PDM, for
• SIMATIC PDM Extended example:
• SIMATIC PDM integration in STEP 7/PCS 7 • Change log
• SIMATIC PDM Routing • Calibration report
• 100 SIMATIC PDM TAGs • Extended information in the Lifelist
SIMATIC PDM PCS 7 can be expanded with the functional • Export and import functions
options SIMATIC PDM Communication FOUNDATION Fieldbus • Print functions
and SIMATIC PDM Server as well as with cumulative SIMATIC
PDM TAGs (sets of 10, 100 or 1 000) (see "Optional product • Document manager
components", page 7/7). SIMATIC PDM 1 Client licenses (sets • Comparison function
of 1) can also be added in combination with the SIMATIC PDM This functionality is already integrated in the following product
Server option. packages: SIMATIC PDM Stand alone Server, SIMATIC PDM S7,
SIMATIC PDM PCS 7 Server V9.0 SIMATIC PDM PCS 7, SIMATIC PDM PCS 7 Server and SIMATIC
PDM PCS 7-FF.
Instead of SIMATIC PDM PCS 7, the SIMATIC PDM PCS 7 Server
product package expanded with the SIMATIC PDM Server Option SIMATIC PDM Integration in STEP 7/PCS 7 V9.0
option can also be used for a central SIMATIC PCS 7 engineer- This option is used for the integration of SIMATIC PDM in a
ing and service station. Field devices integrated using an SIMATIC S7 or SIMATIC PCS 7 configuration environment.
Electronic Device Description (EDD) can then be assigned SIMATIC PDM can then be started directly from the hardware
parameters on any client of the SIMATIC PCS 7 Maintenance configurator (HW Config) in STEP 7/SIMATIC PCS 7.
Station as well as on local SIMATIC PDM clients. The following
are components of SIMATIC PDM PCS 7 Server: This functionality is already integrated in the product packages
• SIMATIC PDM Basic (incl. 4 SIMATIC PDM TAGs) of category "SIMATIC PDM system-integrated" (SIMATIC
PDM S7, SIMATIC PDM PCS 7, SIMATIC PDM PCS 7 Server,
• SIMATIC PDM Extended and SIMATIC PDM PCS 7-FF).
• SIMATIC PDM integration in STEP 7/PCS 7
• SIMATIC PDM Routing
• SIMATIC PDM Server
• 100 SIMATIC PDM TAGs
SIMATIC PDM PCS 7 Server can be expanded with the func-
tional option SIMATIC PDM Communication FOUNDATION
Fieldbus as well as with cumulative sets of 10, 100 or 1 000
SIMATIC PDM TAGs and SIMATIC PDM 1-Client licenses (see
"Optional product components"), page 7/7. The portals opened
on these clients (SIMATIC PDM sessions) must also be licensed
with the SIMATIC PDM 1-client licenses (besides the SIMATIC
PDM clients). For details about this, refer to "SIMATIC PDM 1
Client" under "Optional product components", page 7/8.
■ Design (continued)
Option SIMATIC PDM Routing V9.0 SIMATIC PDM 1 Client (version-independent)
If SIMATIC PDM is used on an engineering station, the SIMATIC Cumulative 1 client license newly introduced with SIMATIC PDM
PDM Routing option enables handling of every device in the field V9.0 for SIMATIC PDM configurations with SIMATIC PDM Server,
that can be configured per EDD throughout the plant and across e.g. SIMATIC PDM Stand alone Server or SIMATIC PDM PCS 7
different bus systems and remote I/Os. SIMATIC PDM Routing Server. The license is used to activate registered SIMATIC PDM
can be used in combination with SIMATIC PDM Integration in clients and SIMATIC PDM sessions (opened portals) on these
STEP 7/SIMATIC PCS 7. clients.
Routing is already integrated in SIMATIC PDM PCS 7, SIMATIC Each "SIMATIC PDM 1 Client" license activates one SIMATIC
PDM PCS 7 Server, and SIMATIC PDM PCS 7-FF. SIMATIC PDM PDM client with one SIMATIC PDM session. A SIMATIC PDM ses-
Routing can be additionally installed as an option on a local sion is defined as one opened portal together with the parameter
SIMATIC S7 engineering and service station with SIMATIC views of the field devices opened from the portal. Each addi-
PDM S7. tional simultaneously opened SIMATIC PDM session on this cli-
ent requires its own "SIMATIC PDM 1 Client" license. For larger
Option SIMATIC PDM Server V9.0 projects, up to 30 registered SIMATIC PDM Clients are possible.
The server functionality can be activated in a local or central The "SIMATIC PDM 1 Client" license must be transferred to the
service station with this option. It enables parameter assignment computer with the SIMATIC PDM Server. The SIMATIC PDM
of selected field devices on any client of the SIMATIC PCS 7 Standalone Server product package comes with 2 "SIMATIC
Maintenance Station as well as on local SIMATIC PDM clients. PDM 1 Client" licenses.
This functionality is already integrated in the SIMATIC PDM
7 Stand alone Server and SIMATIC PDM PCS 7 Server. The
SIMATIC PDM clients as well as the portals opened on these
SIMATIC PDM Software Media Package V9.0
The current SIMATIC PDM installation software is offered
clients (SIMATIC PDM sessions) must be licensed with SIMATIC
PDM 1 client licenses. For details about this, refer to "SIMATIC without a license in the form of the SIMATIC PDM Software Media
PDM 1 Client" under "Optional product components", page 7/8. Package. Purchasing of corresponding software licenses is
necessary to unlock the product-specific functionalities.
Option SIMATIC PDM Communication FOUNDATION Fieldbus
V9.0 With SIMATIC PDM product packages, when supplied via
physical delivery (not with optional product components), a
In a SIMATIC S7/PCS 7 configuration environment, using this SIMATIC PDM Software Media Package is supplied together
option SIMATIC PDM can communicate with field devices on the with each ordering item. Further SIMATIC PDM Software Media
FOUNDATION Fieldbus H1 via the FF link. Packages must be ordered separately as required.
This functionality is already integrated in the SIMATIC PDM The software of the SIMATIC PDM Media Package without a
PCS 7-FF product package. license can be used for demonstration purposes in demo mode.
Option SIMATIC PDM HART Server V9.0 The SIMATIC PDM functionality is limited as follows in demo
mode:
This option permits the use of HART multiplexers from various • Stand alone mode
vendors in SIMATIC PDM. Furthermore, wireless HART field
devices can also be parameterized with SIMATIC PDM. • Storage functions disabled
• Export and import functions disabled
SIMATIC PDM TAGs (version-independent)
• Expanded functionality disabled
Depending on the project size, the SIMATIC PDM TAGs supplied • Communication functions restricted
with a product package (except SIMATIC PDM Single Point) can
be cumulatively expanded with sets of 10, 100 or 1 000 SIMATIC Information on ordering and delivery
PDM TAGs.
SIMATIC PDM is among the products for which the installation
A SIMATIC PDM TAG corresponds to a SIMATIC PDM object that software is provided in the form of a software Media package.
represents the individual field devices or field components Software Media packages and product-specific software
within a project, e.g. measuring instruments, positioners, switch- licenses are separate packages, which are not merged into a
ing devices or remote I/Os. SIMATIC PDM TAGs are also relevant single delivery unit for a physical delivery.
for diagnostics with the lifelist of SIMATIC PDM. In this case,
TAGs are considered to be all recognized devices with diagnos- The number of delivered software Media packages can be
tics capability, whose detailed diagnostics is effected through determined by the number of ordered items. You can find more
the device description (EDD). information under "Delivery form package" in the "Software
Media and Logistics", "PCS 7 Software Packages" section,
page 1/2.
■ Function ■ Integration
Device integration
SIMATIC PDM supports all devices described by EDD (Electro-
nic Device Description). EDD is standardized to EN 50391 and
IEC 61804. Internationally it is the most widely used standard-
ized technology for device integration. At the same time, it is the
guideline of the established organizations for
• PROFIBUS and PROFINET (PI – PROFIBUS & PROFINET
International)
• HART (HCF: HART Communication Foundation)
• FF (Fieldbus Foundation)
The devices are integrated directly in SIMATIC PDM through
a company-specific EDD or the current HCF or Fieldbus
Foundation libraries. To achieve improved transparency,
they can be managed in project-specific device libraries.
Field devices are described in the EDD in terms of functionality
and construction using the Electronic Device Description
Language (EDDL). Using this description, SIMATIC PDM auto-
matically creates its user interfaces with the specific device
data. Existing devices can be updated, and further devices 7
integrated into SIMATIC PDM, by simply importing the manu-
facturer's device-specific EDD.
Fieldbus Foundation provides pre-defined device descriptions
(standard DD) for the basic functions of specific field device
types. The basic functions are implemented using various
standard function and transmission blocks.
Technical support
If you wish to use devices which cannot be found in the SIMATIC
PDM device description library, we would be pleased to help you
SIMATIC PDM, parameter view and trend window
integrate them.
SIMATIC PDM core functions Support Request
• Creation of project-specific device libraries
You can request support by service specialists at Technical
• Adjustment and modification of device parameters Support by using a "Support Request" on the Internet:
• Comparing (e.g. project and device data)
www.siemens.com/automation/support-request
• Plausibility testing of data input
Contacts in the Region
• Device identification and testing
• Device status indication (operating modes, interrupts, states) The Technical Support responsible for your Region can be found
on the Internet at:
• Simulation
• Diagnostics (standard, detailed) www.automation.siemens.com/partner
• Export/import (parameter data, logs, documents)
• Management (e.g. networks and PCs)
■ Technical specifications
• Commissioning functions, e.g. measuring circuit tests of SIMATIC PDM V9.0
device data Hardware • PG/PC/notebook with processor
• Lifecycle management functions, e.g. for device replacement corresponding to operating system
requirements
• Global and device-specific modification logbook for user
Operating system (alternatives) Can be used generally:
operations (audit trail) • Windows 7 Professional/Ultimate/
• Device-specific calibration reports Enterprise SP1, 32-bit/64-bit
• Graphic presentations of echo envelope curves, trend Only with integration in
SIMATIC PCS 7:
displays, valve diagnosis results etc. • Windows Server 2008 R2 SP1
• Presentation of incorporated manuals Standard Edition, 64-bit
• Windows Server 2012 R2 SP1
• Document manager for integration of up to 10 multiMedia files Standard Edition, 64-bit
Integration in STEP 7/PCS 7 • SIMATIC PCS 7 V8.0+SP2 (without
Communication FOUNDATION
Fieldbus)
• SIMATIC PCS 7 V8.1/V8.2 (with/
without ServicePack)
• STEP 7 V5.5+SP4
SIMATIC PDM Client • Internet Explorer 10 or 11
7
(without SIMATIC PCS 7 Software Media Package per ordering posi-
Media Package) tion
License key on USB flash drive • Online delivery 6ES7658-3JD58-0YH5
and certificate of license, bundled (without SIMATIC PCS 7 Software
with 1 × SIMATIC PDM Software Media Package)
Media Package per ordering posi- License key download and
tion online certificate of license com-
• Online delivery 6ES7658-3HA58-0YH5 bined with SIMATIC PDM Software
(without SIMATIC PCS 7 Software Media Package (SIMATIC PDM
Media Package) and device library software down-
License Key download and load)
online certificate of license com- Note: Email address required!
bined with SIMATIC PDM Software
Media Package (SIMATIC PDM Configuration for central service
and device library software down- and parameter assignment station
load) SIMATIC PDM Stand alone Server
Note: Email address required! V9.0
Basic configuration for individual Product package for service and
product package as well as local device management in plant units,
service and parameter assign- with
ment stations - SIMATIC PDM Basic incl. 4 TAGs
- SIMATIC PDM Extended
SIMATIC PDM Basic V9.0 - SIMATIC PDM Server
including 4 TAGs; product pack- - 2 × SIMATIC PDM 1 Client
age for operation and configuration - 100 TAGs
of field devices and components; 6 languages (German, English,
communication via PROFIBUS DP/ French, Italian, Spanish, Chinese),
PA, HART (modem, RS 232, software class A, runs with
PROFIBUS/PROFINET), Modbus, Windows 7 Ultimate 32/64-bit, Win-
Ethernet or PROFINET dows Server 2008 R2 Standard
6 languages (English, German, 64-bit, or Windows Server 2012 R2
French, Italian, Spanish, Chinese), Standard 64-bit, single license for
software class A, runs on 1 installation
Windows 7 Ultimate 32/64-bit, Win- • Goods delivery 6ES7658-3TX58-0YA5
dows Server 2008 R2 Standard (without SIMATIC PCS 7 Software
64-bit, or Windows Server 2012 R2 Media Package)
Standard 64-bit, floating license for License key on USB flash drive
1 user and certificate of license, bundled
• Goods delivery 6ES7658-3AB58-0YA5 with 1 × SIMATIC PDM Software
(without SIMATIC PCS 7 Software Media Package per ordering posi-
Media Package) tion
License key on USB flash drive • Online delivery 6ES7658-3TX58-0YH5
and certificate of license, bundled (without SIMATIC PCS 7 Software
with 1 × SIMATIC PDM Software Media Package)
Media Package per ordering posi- License key download and
tion online certificate of license com-
• Online delivery 6ES7658-3AB58-0YH5 bined with SIMATIC PDM Software
(without SIMATIC PCS 7 Software Media Package (SIMATIC PDM
Media Package) and device library software down-
License key download and load)
online certificate of license com- Note: Email address required!
bined with SIMATIC PDM Software
Media Package (SIMATIC PDM
and device library software down-
load)
Note: Email address required!
7
online certificate of license SIMATIC PDM Communication
Note: E-mail address required! FOUNDATION Fieldbus V9.0
For communication with field
SIMATIC PDM Integration in devices on FOUNDATION Fieldbus
STEP 7/SIMATIC PCS 7 V9.0 H1
For integration in a SIMATIC S7/
SIMATIC PCS 7 configuration envi- 6 languages (English, German,
ronment French, Italian, Spanish, Chinese),
software class A, runs on
6 languages (English, German, Windows 7 Ultimate 32/64-bit, Win-
French, Italian, Spanish, Chinese), dows Server 2008 R2 Standard
software class A, runs on 64-bit, or Windows Server 2012 R2
Windows 7 Ultimate 32/64-bit, Win- Standard 64-bit, floating license for
dows Server 2008 R2 Standard 1 user
64-bit, or Windows Server 2012 R2
Standard 64-bit, floating license for • Goods delivery 6ES7658-3QX58-2YB5
1 user (without SIMATIC PCS 7/SIMATIC
PDM Software Media Package)
• Goods delivery 6ES7658-3BX58-2YB5 License key on USB flash drive
(without SIMATIC PCS 7/SIMATIC and certificate of license
PDM Software Media Package)
License key on USB flash drive • Online delivery 6ES7658-3QX58-2YH5
and certificate of license (without SIMATIC PCS 7/SIMATIC
PDM Software Media Package)
• Online delivery 6ES7658-3BX58-2YH5 License key download and
(without SIMATIC PCS 7/SIMATIC online certificate of license
PDM Software Media Package) Note: E-mail address required!
License key download and
online certificate of license SIMATIC PDM HART Server V9.0
Note: E-mail address required! For using HART multiplexers as well
as for configuration of wireless
SIMATIC PDM Routing V9.0 HART field devices
For plant-wide navigation to field
devices 6 languages (English, German,
French, Italian, Spanish, Chinese),
6 languages (English, German, software class A, runs on
French, Italian, Spanish, Chinese), Windows 7 Ultimate 32/64-bit, Win-
software class A, runs on dows Server 2008 R2 Standard
Windows 7 Ultimate 32/64-bit, Win- 64-bit, or Windows Server 2012 R2
dows Server 2008 R2 Standard Standard 64-bit, floating license for
64-bit, or Windows Server 2012 R2 1 user
Standard 64-bit, floating license for
1 user • Goods delivery 6ES7658-3EX58-2YB5
(without SIMATIC PCS 7/SIMATIC
• Goods delivery 6ES7658-3CX58-2YB5 PDM Software Media Package)
(without SIMATIC PCS 7/SIMATIC License key on USB flash drive
PDM Software Media Package) and certificate of license
License key on USB flash drive
and certificate of license • Online delivery 6ES7658-3EX58-2YH5
(without SIMATIC PCS 7/SIMATIC
• Online delivery 6ES7658-3CX58-2YH5 PDM Software Media Package)
(without SIMATIC PCS 7/SIMATIC License key download and
PDM Software Media Package) online certificate of license
License key download, Note: E-mail address required!
online certificate of license
Note: E-mail address required!
7
- 100 TAGs 6ES7658-3XD00-2YB5 (without SIMATIC PCS 7 Software
Media Package)
- 1 000 TAGs 6ES7658-3XE00-2YB5
SIMATIC PDM and device library
• Online delivery software download
License key download and Note: E-mail address required!
online certificate of license
Note: E-mail address required!
- 10 TAGs 6ES7658-3XC00-2YH5
- 100 TAGs 6ES7658-3XD00-2YH5
- 1 000 TAGs 6ES7658-3XE00-2YH5
■ More information
Update/Upgrade Projects with SIMATIC PDM V7.0 can only be upgraded to
version 9.0 by first upgrading to version 8.0. Two upgrade
Existing installations based on SIMATIC PDM V6.x or V8.x packages are offered for SIMATIC PDM V8.x:
(including SP in each case) can be upgraded directly to V9.0
with upgrade packages. Alternatively, an upgrade is also possi- • SIMATIC PDM Upgrade Package Basic1) (with/without
ble as part of the Software Update Service. For details, see "Soft- SIMATIC PDM HART Server option in each case) for configu-
ware Media and logistics", "Software Update Service" section, rations based on:
page 1/4. - SIMATIC PDM Basic
- SIMATIC PDM Service
- SIMATIC PDM S7
- SIMATIC PDM PCS 7
• SIMATIC PDM Upgrade Package Complete1) for configura-
tions based on:
- SIMATIC PDM PCS 7 Server
- SIMATIC PDM PCS 7-FF
1)
Optional product components for SIMATIC PDM such as PDM Extended,
PDM Integration in STEP 7/PCS 7, PDM Routing, PDM Server and PDM
Communication FOUNDATION Fieldbus are each included in a product
package listed in the SIMATIC PDM Upgrade Package Basic or SIMATIC
PDM Upgrade Package Complete and are implicitly authorized to be
updated via the corresponding license. The SIMATIC PDM Upgrade
Package Complete is required for use of the product components PDM
Server or PDM Communication FOUNDATION Fieldbus.
For more information, see the section "Update/upgrade pack-
ages", "Updates/upgrades asynchronous to the PCS 7 version" -
"Upgrades SIMATIC PDM", page 16/38.
■ Overview
SIMATIC PCS 7 Maintenance Station
Automation Maintenance
Manufacturing MES
Execution Systems Maintenance
(MES level) Operations
7
The maintenance station is specialized for plant asset manage-
ment (also known as plant-floor asset management), i.e. the
The SIMATIC PCS 7 Maintenance Station makes additional hard-
management of company assets that are used as fixed assets
ware or software components for plant asset management
for production. Its tasks include efficient administration and
superfluous. Fully integrated in SIMATIC PCS 7, it supplements
management of equipment in technological systems, in particu-
the process control system with a valuable instrument for mini-
lar the I&C equipment, with the objective of maintaining and
mizing the total cost of ownership over the complete life cycle of
increasing the value.
the plant.
The following maintenance strategies are used for this purpose:
Parallel to process control, the SIMATIC PCS 7 Maintenance Sta-
• Corrective maintenance tion provides consistent maintenance information and functions
Response to pending error and diagnostics messages for the system components of the plant (assets):
- Failures are risked or minimized by redundant configurations
• The plant operator receives all process-relevant information
- Maintenance in the form of repair or replacement
via the operator system, as well as an overview of the
• Preventive maintenance diagnostics status of the process control system.
Preventive diagnostics and maintenance
• The maintenance engineer checks the hardware of the
- Initiation of appropriate maintenance measures before a
automation system using the SIMATIC PCS 7 Maintenance
fault actually occurs
Station, and processes its diagnostics messages and mainte-
- Maintenance in the form of time-dependent or status-
nance requests.
dependent maintenance (depending on degree of wear)
• Predictive maintenance The SIMATIC PCS 7 Maintenance Station provides maintenance
Predictive diagnostics for timely detection of potential and service personnel access to:
problems and determination of the remaining service life • Components of the process control system, e.g. intelligent
field devices and I/O modules, fieldbuses, controllers, network
Using the maintenance station, the maintenance engineer can
components and plant buses as well as single stations,
check the hardware of the automation system, evaluate its diag-
servers and clients
nostics messages and information and derive maintenance
measures from them. He or she is thus in a position to plan, • Assets that do not directly belong to the process control
control and document the entire maintenance cycle - starting system, such as pumps, motors, centrifuges, heat
with the arrival of a diagnostics message, continuing with the exchangers (mechanical assets) or control loops. They are
evaluation of detailed diagnostics information and the planning, represented by proxy objects in which the diagnostics rules
initiation and tracking of maintenance measures, all the way to are stored.
their completion. It is therefore no longer the case that maintenance functions and
information are only available in a separate level independent of
the production process.
Plant operators and service personnel are thus able to con-
stantly act the following, for example:
• Service requests
• Service approvals
• Placing an asset in "In Service" status
• Information regarding a completed service measure
■ Design
Architecture
The SIMATIC PCS 7 Maintenance Station uses hardware and
software components of the engineering system (ES) and
operator system (OS) for asset management. Depending on
the project-specific SIMATIC PCS 7 architecture, it can be imple-
mented on the basis of a SIMATIC PCS 7 BOX (PCS 7 BOX RTX
ES/OS system or PCS 7 BOX ES/OS system), a SIMATIC PCS 7
ES single station, or a client/server combination.
As a result of the close interlacing, ES, OS, and asset manage-
ment functions run on common hardware. Such a multi-func-
tional station cannot only be used for asset management, but
also for system engineering or HMI.
The following table shows possible hardware/software configu-
rations of the SIMATIC PCS 7 Maintenance Station (MS).
SIMATIC PCS 7 Maintenance Station as Single-user system Multi-user system (client-server combination)
Required SIMATIC PCS 7 hardware/software PCS 7 BOX PCS 7 ES PCS 7 PCS 7 PCS 7 ES Server or
Single Station MS/ES Client MS Server Single Station
Basic hardware
PCS 7 BOX RTX ES/OS system (Windows 7 Ultimate 32-bit) or n – – – –
PCS 7 BOX ES/OS system (Windows 7 Ultimate 64-bit)
SIMATIC PCS 7 ES/OS IPC1) BCE/IE (Windows 7 Ultimate 64-bit) – n n – n (Single Station)
SIMATIC PCS 7 OS Server IPC1) BCE/IE (Windows 2008 R2 – – – n n (Server)
Standard 64-bit or Windows Server 2012 R2 Standard 64-bit)
Required SIMATIC PCS 7 software corresponding to operating system of basic hardware
(without taking into account the quantity frameworks)
SIMATIC PCS 7 Engineering Software AS/OS – n n – n
Optional2): SIMATIC PDM PCS 7 Server3); optionally also n n – – n
SIMATIC PDM-FF4)
SIMATIC PCS 7 OS Software Server – – – n –
SIMATIC PCS 7 OS Software Client – – n – –
SIMATIC PCS 7 Maintenance Station Engineering n n n – n
SIMATIC PCS 7 Maintenance Station Runtime n n – n –
(basic package and additional asset TAGs)
1)
IPC stands for one of the SIMATIC IPC types from the product range in the section "Industrial Workstation/IPC, SIMATIC Rack PC", which are authorized for
SIMATIC PCS 7.
2)
Only when using intelligent field devices or AssetMon functionality
3)
Allows SIMATIC PDM to be started on every MS Client
4)
SIMATIC PDM-FF required for plants with FOUNDATION Fieldbus H1
The MS Server can even be operated as a redundant pair of The SIMATIC PCS 7 Maintenance Station Runtime basic pack-
servers. The redundant MS servers must be configured like age already contains 100 asset TAGs. These can be expanded
redundant OS servers and expanded by the SIMATIC PCS 7 by cumulative SIMATIC PCS 7 Maintenance Station Runtime
Maintenance Station Runtime functionality. licenses for 100 or 1 000 asset TAGs (Count Relevant Licenses).
■ Design (continued)
The signaling system, user interface, picture hierarchy and oper- Configuration
ator prompting are based on the HMI philosophy of the operator
system. The diagnostics data of all assets are displayed on uni- The SIMATIC PCS 7 Maintenance Station is based on the hard-
form faceplates whose contents depend on the intelligence of ware and software project of the application which is generated
the respective component. This means that working with the during the standard configuration with the SIMATIC PCS 7 engi-
SIMATIC PCS 7 Maintenance Station is simple and intuitive – neering system. With system support, all data relevant to the
a time-consuming training period is not required. plant asset management are derived from the project data of the
application, and the diagnostics screens are also generated,
The SIMATIC PCS 7 Maintenance Station uses the optional simply by pressing a button. The procedure is simple, and
product package SIMATIC PDM PCS 7 Server for parameter requires no additional configuration work:
assignment and diagnostics of the devices integrated via an • Generation of the hardware and software project of the appli-
Electronic Device Description (EDD). The optional product cation
component SIMATIC PDM-FF is required for plants with
FOUNDATION Fieldbus H1. • Parameter settings for optional functionalities
• System-supported generation of the diagnostics screens with
For editing the devices, the user receives the functional rights all components present in the project, including the picture
corresponding to their role following identification. User man- hierarchy based on the project's hardware structure
agement and access control for the SIMATIC PCS 7 Main-
tenance Station is handled by SIMATIC Logon integrated in • Compilation of the configuration data, and downloading to the
SIMATIC PCS 7. operator station and Maintenance Station with subsequent
test and commissioning phase
SIMATIC PDM supplies comprehensive device information for
7 display and further processing on the maintenance station and
can be called from any SIMATIC PCS 7 Maintenance Station
The names of imported pictures, icons, etc. can be permanently
changed for further use in the maintenance project.
Client (MS Client). The display of diagnostics displays struc- Conformity to international standards, specifications, and
tured according to the plant hierarchy with the operating states recommendations
of the SIMATIC PCS 7 components is possible both on purely
MS clients and combined MS/OS clients. The faceplates of Plant asset management with the SIMATIC PCS 7 Maintenance
these stations can also display the enhanced diagnostics infor- Station conforms to international standards, specifications,
mation determined by SIMATIC PDM. A device-specific call of and recommendations. It is based on the NAMUR requirements
SIMATIC PDM is also possible. However, enhanced online diag- (process control standards committee in the chemical and
nostics functions in conjunction with HW Config can only be pharmaceutical industries) defined for systems for plant asset
called on stations that are both an MS client and engineering management and for status messages from field devices:
station for SIMATIC PCS 7 at the same time. • NAMUR recommendation NE91 (requirements for systems for
plant asset management)
• NAMUR recommendation NE 105 (requirements for the
integration of fieldbus devices in engineering tools)
• NAMUR recommendation NE107 (status messages from field
devices "Device failure", "Maintenance requirements",
"Function check")
In addition, it also observes IEC 61804-2 for describing devices
by means of the Electronic Device Description Language
(EDDL) and specifications made by the PROFIBUS & PROFINET
International (PI) organization, e.g.:
• PROFIBUS Profile Guidelines Identification & Maintenance
Functions
• PROFIBUS PA Profile for Process Control Devices
■ Function
Enhanced information for assets according to IEC 61804-2
Further information can be called for assets described by the
electronic device description (EDD) according to IEC 61804-2.
This information is automatically read out of the components and
made available by SIMATIC PDM in the background.
• Device type information (electronic rating plate)
• Detailed diagnostics information
- Device-specific information from the vendor
- Information on fault diagnostics and troubleshooting
- Additional documentation
• Results of internal condition monitoring functions
• Status information (e.g. local configuration changes)
• Information on changes (audit trail report)
• Parameter information
Visualization of the maintenance information
Diagnostics message of a component in the "Identity" faceplate view
The SIMATIC PCS 7 Maintenance Station provides maintenance
7
Good Maintenance Maintenance
engineers with comprehensive maintenance information on the requirement job unknown/
system components (assets) of the plant. Starting from the over- (low) not requested
view display, maintenance engineers can navigate to the diag-
nostics displays of the subordinate hardware levels to obtain Simulation Maintenance Maintenance
information on the diagnostics status of individual plant areas or request job
(medium) requested
G_PCS7_XX_00072
components. If a fault is signaled in the overview display, the
"Loop in alarm" function permits rapid switching to the diagnos-
tics faceplate of the associated component. Change in Maintenance Maintenance
configuration alarm job
The scope of information available depends on the individual detected (high) in progress
possibilities of the asset, and is filtered according to the user's
area of responsibility.
Uniform symbols for visualization of the maintenance status as well as
The following information is available, for example: operator prompting
• Display of diagnostics status detected by the system
The hierarchical structuring of information and the uniform sym-
• Information on the component, such as process tag name, bols support the overview, facilitate orientation, and permit the
manufacturer or serial number maintenance engineer to rapidly access detailed information
• Display of diagnostics messages of an individual component starting from the plant overview.
• Visualization of the type and current state of the initiated The symbol set defined for the plant asset management contains
maintenance measure symbols which identify the diagnostic status of the devices/com-
ponents, the relevance of the maintenance request, and the sta-
Information on mechanical assets tus of the maintenance measure.
For mechanical assets without self-diagnostics (pumps, motors, Group displays in the plant overview visualize the diagnostics
etc.), the AssetMon function block can determine inadmissible status of the subordinate structures/components according to a
operating states from various measured values and their devia- type of traffic light with red, yellow or green.
tions from a defined normal status. These are displayed as main-
tenance alarms on the SIMATIC PCS 7 Maintenance Station. Appropriate to their significance, the components described per
AssetMon is able to process up to 3 analog values and up to EDD can be marked as follows and also directly filtered using
16 binary values. these features:
In addition, AssetMon is suitable for implementation of: • Normal
• Individual diagnostics structures • Important
• Project-specific diagnostics rules • Safety Instrumented Function (SIF)
• Condition monitoring functions Diagnostics screens display the status of components and sub-
ordinate devices/components through standardized symbols
with the following elements:
• Bitmap of component
• TAG identification of component
• Maintenance state display
• Group display for diagnostics status of subordinate compo-
nents
Clicking an element in the symbol display either opens the sub-
ordinate hierarchy level or a component faceplate. The compo-
nent faceplate offers various views of the associated component
with additional device-specific information, e.g. an identification,
message or maintenance view.
Automation systems
8/2 Introduction
Automation systems
Introduction
■ Overview
Automation systems are available in different designs for the
SIMATIC PCS 7 process control system. The automation perfor-
mance can therefore be finely scaled within wide limits.
The automation systems offered can be classified as follows:
• Modular systems of the S7-400 series with hardware controller
in the versions "Standard", "High Availability" and "Safety-
related"
- AS 410 automation systems
- Complementary S7-400 systems
• Embedded systems with software controller
- Microbox automation system SIMATIC PCS 7 RTX in
product versions SIMATIC PCS 7 AS RTX PROFIBUS and
SIMATIC PCS 7 AS RTX PROFINET
SIMATIC PCS 7 automation systems in various designs: Modular S7-400
systems plus Microbox system
■ Application
Automation system AS AS AS AS AS AS AS AS AS AS AS
with APL 412H 414-3 414-3IE 414H 416-2 416-3 416-3IE 416H 417-4 417H RTX
|----- -------- -------- -------- -------- AS 410 -------- -------- -------- -----|
Analog value measurements 10 150 150 100 300 500 500 400 800 600 300
Typical mixed configuration limits for SIMATIC PCS 7 automation systems, based on the SIMATIC PCS 7 Advanced Process Library (APL)
Note:
The values quoted here are not AS-specific maximum values for the
particular item. Instead, they represent a typical distribution of the
available total capacity of the AS during mixed operation of all the items
of a contiguous block.
The number of process objects is not an absolute value, but depends on
the library used as well as on the number and type of blocks used in the
application.
Automation systems
Introduction
■ Application (continued)
Modular automation systems of the S7-400 range
AS type CPU Interfaces
PN/IE MPI/DP DP DP module
(2 ports) as optional plug-in
Standard systems
AS 410S CPU 410-5H Process Automation 2 – 1 –
AS 414-3 CPU 414-3 – 1 1 1
AS 414-3IE CPU 414-3 PN/DP 1 1 – 1
AS 416-2 CPU 416-2 – 1 1 –
AS 416-3 CPU 416-3 – 1 1 1
AS 416-3IE CPU 416-3 PN/DP 1 1 – 1
AS 417-4 CPU 417-4 – 1 1 2
High Availability and safety-related systems
AS 410H/F/FH CPU 410-5H Process Automation 2 – 1 –
(1 × or 2 ×)
AS 412H/F/FH CPU 412-5H (1 × or 2 ×) 1 1 1 –
AS 414H/F/FH CPU 414-5H (1 × or 2 ×) 1 1 1 –
AS 416H/F/FH CPU 416-5H (1 × or 2 ×) 1 1 1 –
8
AS 417H/F/FH CPU 417-5H (1 × or 2 ×) 1 1 1 –
The rugged automation systems of the S7-400 series are suit- Embedded automation systems
able for universal use. They are characterized by high process-
ing and communication performance. The product range offered The embedded automation system SIMATIC PCS 7 AS RTX is a
basically differs in the following features: low-priced compact Microbox system with excellent physical
properties. It is especially well-suited for plant-level use in the
• AS 410 automation systems low to medium performance range or as an OEM product, e.g.
- Preferred systems for new plants with SIMATIC PCS 7 in Package Units. Depending on the selected product variant, it
- Suitable for SIMATIC PCS 7 as of V8.0+SP1, is possible to connect the process I/O via a routing-capable
an additional Hardware Upgrade Package (HUP PROFIBUS DP interface (SIMATIC PCS 7 AS RTX PROFIBUS) or
CPU 410-5H) is required for SIMATIC PCS 7 V8.0+SP1 a PROFINET interface (SIMATIC PCS 7 AS RTX PROFINET).
- Standard systems, high availability systems, and safety-
related systems are based on the very same CPU
- Performance of the general purpose CPU is scalable and ■ More information
expandable based on the number of process objects Online configurators
- Changes in the type of module during operation (TCiR)
possible together with the SIMATIC PCS 7 Engineering Selected SIMATIC S7-400 components are combined as
System V8.1 and higher "AS bundles" according to the task involved for the modular
• Complementary S7-400 systems SIMATIC PCS 7 automation systems. Configurators are available
- Can be used in plants with SIMATIC PCS 7 V8/V7 in the Industry Mall help you to assemble the AS bundles:
- As an alternative to AS 410, primarily in systems with • Online configurators for AS 410 automation systems
SIMATIC PCS 7 V7 - SIMATIC PCS 7 AS 410 Single Station configurator
- Scalable based on types of CPU differing in performance - SIMATIC PCS 7 AS 410 Redundancy Station configurator
The CPU for all automation systems of the S7-400 series is • Online configurators for complementary S7-400 systems
already equipped as standard with the PROFIBUS DP fieldbus - SIMATIC PCS 7 AS Single Station configurator
connection. Depending on the type of CPU, one or two further - SIMATIC PCS 7 AS Redundancy Station configurator
PROFIBUS DP interfaces are possible directly on the CPU using
additive IF 964 DP interface modules. If required, up to
10 PROFIBUS communication modules can be additionally
operated on each CPU.
S7-400 automation systems can be integrated via a PROFINET
interface into the CPU in PROFINET IO, some types via commu-
nication module CP 443-1 as well.
Automation systems
AS 410 modular systems
■ Overview
With the rugged all-round AS 410 system, the SIMATIC PCS 7 With its high-performance hardware and optimized firmware,
process control system offers an exclusive automation system the innovative CPU 410-5H Process Automation of the AS 410
from the SIMATIC S7-400 series, which can be used in all covers the entire spectrum of conventional AS 412 to AS 417
domains due to its versatility. Depending on the requirements, automation systems. Its automation performance can be scaled
you can configure it as a: with system expansion cards based on the number of SIMATIC
• Standard AS 410S automation system PCS 7 process objects (POs) as follows:
• High Availability AS 410H automation system • 100 POs
• Safety-related AS 410F/FH automation system • 500 POs
• 1 000 POs
• 1 600 POs
• t 2 000 POs (PO 2k+)
The CPU performance defined by the system expansion card
can be increased with CPU 410 Expansion Packs for 100 and
500 POs. The type reduction to a single CPU offers numerous
advantages. It significantly simplifies selection and configura-
tion of the automation system as well as spare part inventory and
plant expansion.
■ Design
Similar to all SIMATIC PCS 7 automation systems of the S7-400 AS 410 bundles for operating temperatures up to 70 °C
series, AS 410 automation systems are available as "AS bundles"
8 as follows: The AS 410 bundles are usually designed for operating tem-
peratures up to 60 °C. Additional designs are available for
• Individual components bundled per system in one delivery extreme conditions; these are permitted for operating tempera-
• Pre-assembled and tested complete systems (no extra tures up to 70 °C. Their components mainly carry the designa-
charge compared to delivery of individual components) tion "XTR" (extended temperature range) in their names. All com-
ponents of the "AS 410 bundles for the extended temperature
The AS bundles come furnished with the SIMATIC PCS 7 Run- range (XTR)" also have an additional coating (conformal coa-
time license for 100 process objects (PO). Building on this, the ting).
number of process objects can be increased with cumulative
AS Runtime licenses for 100, 1 000 or 10 000 POs. The Article No.'s of the AS 410 bundles for the extended tem-
perature range (XTR) can be defined in the sections "Standard
The configuration of the AS bundles as well as the Article No.’s automation systems", "High Availability automation systems" and
can be defined by selecting pre-configured ordering units. "Safety-related automation systems" by means of an individual
System-specific ordering configurations are available in tabular configuration table.
form for this purpose in the sections "Standard automation sys-
tems", "High Availability automation systems" and "Safety-related
automation systems".
For interactive configuration of AS bundles, there are also two
online configurators available in the Industry Mall:
• SIMATIC PCS 7 AS 410 Single Station configurator
• SIMATIC PCS 7 AS 410 Redundancy Station configurator
CPU, aluminum rack (except UR1), optionally redundant or
redundant power supply modules (in 4 A and 10 A versions),
communication modules and sync modules of the SIMATIC
PCS 7 AS 410 bundles have an additional coating (conformal
coating).
Automation systems
AS 410 modular systems
■ Design (continued)
Flexible and scalable availability
■ Single power supply ■ Double power supply ■ Single power supply ■ Double power supply
■ Single plant bus communi- ■ Single plant bus communi- ■ Double plant bus ■ Double plant bus
cation cation communication communication
(Single Controller)
Single Station
■ Double power supply ■ Quadruple power supply ■ Double power supply ■ Quadruple power supply
■ Double plant bus communi- ■ Double plant bus communi- ■ Quadruple plant bus ■ Quadruple plant bus
cation cation communication communication
Redundancy Station
(Dual Controller)
G_PCS7_XX_00185
8
A particular characteristic of the modular S7-400 systems is the Even the AS Redundancy Station of the AS 410 type with its
flexible and scalable availability of various components. redundant CPUs offers significantly higher availability. It oper-
ates according to the 1oo2 principle, in which a switch is made
For a SIMATIC PCS 7 AS Single Station of the AS 410 type, you from the active subsystem to the standby system in the event of
have the option of specifically increasing the availability by a fault. Starting from here, you can double the power supply or
implementing a redundant configuration of the power supply or the Industrial Ethernet communications module for each subsys-
the Industrial Ethernet communications module, and combining tem, and combine these measures.
these measures.
S7 time synchronization.
Automation systems
AS 410 modular systems
■ Design (continued)
Other features include: I/O connection via PROFIBUS DP
• Integrated 48 MB load memory and 16 MB RAM each for The distributed process I/O can be integrated into a
program and data PROFIBUS DP segment either directly or via a lower-level field-
• Cycle time up to 10 ms/9 process tasks bus (PROFIBUS PA or FOUNDATION Fieldbus H1). For details
• Total number of I/Os (on PROFIBUS DP and PROFINET IO) on this, see the sections "Communication", "PROFIBUS DP",
approx. 7 500, 16 KB each for inputs and outputs "PROFIBUS PA" and "FOUNDATION Fieldbus H1".
• Additional protection of the circuit board with coating PROFIBUS DP segments with distributed process I/O can be
(conformal coating) operated on a PROFIBUS DP interface in the CPU and on addi-
tive CP 443-5 Extended (conformal coating) PROFIBUS DP
• Expanded temperature range during operation up to 70 °C interfaces. You can configure up to 4 individual or redundant
(as of product version 2) CP 443-5 Extended PROFIBUS DP interfaces (conformal coa-
• High-precision time stamping ting) for an automation system using the configurators for
• Recessed RESET button SIMATIC PCS 7 automation systems in the Industry Mall as
well as in the catalog sections "Standard automation systems",
• Preset hardware parameters (PCS 7 skinning) "High Availability automation systems" and "Safety-related auto-
• Changes in the type of module during operation (TCiR) in mation systems".
association with the SIMATIC PCS 7 Engineering System V8.1
and higher You can additionally implement further PROFIBUS interfaces
using separately ordered CP 443-5 Extended PROFIBUS DP
For detailed information about CPU 410-5H Process Automa- interfaces (conformal coating). According to the manual, up to
tion, see "Technical specifications". 10 CP 443-5 Extended interfaces (conformal coating) can be
operated in one automation system.
I/O connection via PROFINET IO
8 You can easily and efficiently connect AS 410 automation sys-
tems to remote I/O stations via the PROFINET IO interfaces inte-
grated in the CPU 410-5H Process Automation, for example, to
remote ET 200M or ET 200SP I/O stations (see also the section
"Communication", "PROFINET"). PROFINET IO interfaces made
available by additive communication modules of the CP 443-1
type (conformal coating) cannot be used.
Automation systems
AS 410 modular systems
■ Technical specifications
CPU 410-5H Process Automation I/O
General information Total number of I/Os Approx. 7 500 (16 KB inputs/outputs)
Firmware version V8.1 Number of I/Os per DP interface Approx. 3 800 (8 KB inputs/outputs)
Engineering with SIMATIC PCS 7 as of V8.1 Number of I/Os per PN interface Approx. 3 800 (8 KB inputs/outputs)
Degree of protection IP20 Communication
Version with conformal coating (ISA-S71.04 Number of S7 connections 120
severity level G1; G2; G3) and oper-
ating temperature up to 70 °C (as of Alarm_8P 10 000 (max. 80 000 messages)
product version 2) Interfaces
Power supply • X1: PROFIBUS DP 1 × up to 12 Mbit/s, 9-pin Sub-D
socket
Supply voltage 5 V DC from system power supply • X5: PROFINET IO with 2 ports 2 × 10/100 Mbit/s, RJ45
Input current • X8: PROFINET IO with 2 ports 2 × 10/100 Mbit/s, RJ45
• From backplane bus, 5 V DC max. 1.7 A • IF1: Sync module slot (redundant Sync module 1
• From interface 5 V DC, max. 90 mA systems)
• IF2: Sync module slot (redundant Sync module 2
Power loss, typical 7.5 W systems)
Memory Electromagnetic compatibility
RAM (EMC)
• For program 16 MB Emission of radio interference acc. to Limit class A, for use in industrial
• For data 16 MB EN 55011 areas
Load memory, integrated 48 MB Climatic conditions
Buffering with battery Yes, all data Temperature
• Operation 0 to 70 °C (as of product version 2)
8
CPU performance
Clock 450 MHz (multiprocessor system) Relative humidity
• Operation 0 to 95 %, without condensation
Average processing time of Approx. 110 μs
APL typicals Standards, specifications,
approvals
PCS 7 process objects, can be set Up to approx. 2 600
with system expansion card CE mark Yes
Process tasks cULus Yes
Cyclic interrupts (can be set from 9 CSA approval Yes
10 ms to 5 s) FM approval Yes
ATEX approval Yes
Dimensions and weights
Dimensions (W x H x D in mm) 50 × 290 × 219
Weight approx. 1.1 kg
■ Accessories
Backup batteries
Lithium backup batteries of type AA with 2.3 Ah are used in the The following backup batteries are required depending on the
power supply modules of all SIMATIC PCS 7 automation systems configuration of the AS bundles:
of the S7-400 range (AS bundles). Since lithium batteries are • SIMATIC PCS 7 AS Single Station with
easily inflammable, more rigorous transport and storage regula- - 1 power supply module: 2 units
tions apply to them. - 2 redundant power supply modules: 4 units
To avoid subjecting the AS bundles to these more rigorous trans- • SIMATIC PCS 7 AS Redundancy Station with
port and storage regulations, the backup batteries must be - 2 power supply modules: 4 units
ordered and delivered separately (Article No. 6ES7971-0BA00 - 2 x 2 redundant power supply modules: 8 units
or 6ES7971-0BA02).
Automation systems
AS 410 modular systems
Standard automation systems
AS Single Station
with PROFINET CPU
G_PCS7_XX_00323
In the range from 100 to approx. 2 600 POs, their performance ET 200M ET 200M
can be customized to meet the task at hand using system
expansion cards (for more information, see the previous section
of the catalog "Modular S7-400 systems").
An AS 410S is also the base system for a high availability
(AS 410H) or a safety-related automation system (AS 410F, Example for PROFINET IO communication with Media redundancy
AS 410FH). Your decision for the AS 410S is therefore not final, Industrial Ethernet (IE) plant bus communication
you can remain flexible. If the task changes, the automation sys-
tem can be used differently at any time and the target system If the PROFINET interfaces integrated in the CPU are not used
can be expanded accordingly. for PROFINET IO, they can then also be used for the connection
to the Industrial Ethernet plant bus. Otherwise, the AS 410S
■ Design standard automation system can be connected to the Industrial
Ethernet plant bus via the CP 443-1 communication module
Individual configuration of AS bundles (conformal coating). If necessary, the availability of plant bus
communication can be increased by using a second CP 443-1
The configuration of the standard automation systems as well as communication module (conformal coating).
the Article No.'s can be defined by selecting pre-configured
ordering units. Redundant power supply
Typical combinations can be selected from the tables in section If you have two separate power supply networks for your plant,
"Ordering data" of the paper catalog. The complete range is you can increase the availability of the AS 410S standard auto-
available to you via the SIMATIC PCS 7 AS 410 Single Station mation systems by using two redundant power supplies.
online configurator in the Industry Mall.
Runtime licenses
Subsequent increase in performance
The AS bundles come furnished with the SIMATIC PCS 7 Run-
If the performance limit defined by the ordered system expan- time license for 100 POs. The number of process objects can be
sion card is reached during configuration, commissioning or extended by additional Runtime licenses for 100, 1 000 or 10
operation, a subsequent increase in performance is possible by 000 POs. The process objects of additional Runtime licenses
using an appropriate number of CPU 410 Expansion Packs can be added to process objects which already exist. The num-
100 POs/500 POs. Hardware modifications are not necessary. ber and type (e.g. 100 or 1000) of additional Runtime licenses
are irrelevant with regard to the implementable quantity frame-
I/O connection via PROFIBUS DP work.
Several PROFIBUS DP segments with distributed process I/Os
can be operated on one standard automation system. A
PROFIBUS DP interface is already integrated in the CPU 410-5H
Process Automation. Up to four more PROFIBUS DP interfaces
can be configured via additive CP 443-5 PROFIBUS DP inter-
faces (conformal coating).
Automation systems
AS 410 modular systems
Standard automation systems
■ Ordering data
Article No. Standard automation systems for the expanded
temperature range (XTR)
AS 410S 6ES7654-
CPU 410-5H with PROFIBUS DP and
PROFINET IO interface ■C ■0 ■- ■■F ■ Article No.
32 MB RAM (16 MB each for program and data) AS 410S 6ES7654-
with SIMATIC PCS 7 AS Runtime license for CPU 410-5H with PROFIBUS DP and
100 POs PROFINET IO interface ■C ■0 ■- ■■F ■
32 MB RAM (16 MB each for program and data)
Type of delivery with SIMATIC PCS 7 AS Runtime license for
• Individual components, not pre-assembled 5 100 POs
• Pre-assembled and tested 6 Type of delivery
• Individual components, not pre-assembled 5
System expansion card
• System expansion card 100 POs J • Pre-assembled and tested 6
• System expansion card 500 POs L System expansion card
• System expansion card 1 000 POs N • System expansion card 100 POs J
• System expansion card 1 600 POs P • System expansion card 500 POs L
• System expansion card PO 2k+ (t 2 000) Q • System expansion card 1 000 POs N
• System expansion card 0 PO (blank) R • System expansion card 1 600 POs P
• System expansion card PO 2k+ (t 2 000) Q
Additive Industrial Ethernet interfaces1)
• Without CP 443-1 0 • System expansion card 0 PO (blank) R
• 1 × CP 443-12) 3 Additive Industrial Ethernet interfaces
• 2 × CP 443-12) 4 • Without CP 443-1 0
8
Racks Racks
• UR2 (9 slots), aluminum1)2) 3 • UR2 XTR (9 slots), aluminum1) 3
• UR2 (9 slots), steel1) 4 • CR3 XTR, 4 slots, aluminum2) 7
• UR1 (18 slots), aluminum 5 Power supply (without backup batteries)
• UR1 (18 slots), steel 6 • 1 × PS 407, 4 A XTR for 120/230 V AC/DC A
• CR3 (4 slots), aluminum2)3) 7 • 1 × PS 407, 10 A XTR for 120/230 V AC/DC, C
optional redundancy
Power supply (without backup batteries) • 2 × PS 407, 10 A XTR for 120/230 V AC/DC, E
• 1 × PS 407, 4 A for 120/230 V AC/DC2) A redundant
• 1 × PS 405, 4 A XTR for 24 V DC F
• 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 405, 10 A XTR for 24 V DC, H
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C optional redundancy
redundancy2)
• 2 × PS 405, 10 A XTR for 24 V DC, redundant K
• 1 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × PS 407, 10 A for 120/230 V AC/DC, E Additive PROFIBUS DP interfaces
redundant2) • Without CP 443-5 Extended 0
• 1 × PS 405, 4 A for 24 V DC2) F
1)
Only in conjunction with 10 A power supplies
• 1 × PS 405, 10 A for 24 V DC G
2)
Only in conjunction with 4 A power supplies
• 1 × PS 405, 10 A for 24 V DC, optional redun- H
dancy2)
• 1 × PS 405, 20 A for 24 V DC J
• 2 × PS 405, 10 A for 24 V DC, redundant2) K
1)
Additive PROFIBUS DP interfaces
• Without CP 443-5 Extended 0
• 1 × CP 443-5 Extended2) 1
• 2 × CP 443-5 Extended2) 2
• 3 × CP 443-5 Extended2) 3
• 4 × CP 443-5 Extended2) 4
1)
Up to 5 CPs (Industrial Ethernet/PROFIBUS) can be plugged into the UR2
rack with a single power supply, or up to 3 with a redundant power supply.
2)
Conformal coating
3) Only in conjunction with 4 A power supplies
Automation systems
AS 410 modular systems
Standard automation systems
Automation systems
AS 410 modular systems
Standard automation systems
Automation systems
AS 410 modular systems
High Availability automation systems
■ Overview
High Availability automation systems are used to reduce the risk
of production failures. The higher investment costs for high avail-
ability automation systems are frequently negligible compared
to the costs resulting from production failures. The higher the
costs of a production failure, the more worthwhile it is to use a
high availability system.
High Availability SIMATIC PCS 7 automation systems can be
used in a system configuration on their own or together with
standard and safety-related automation systems.
■ Design
The AS 410H, which consists of two redundant, galvanically iso- Subsequent increase in performance
8
lated subsystems, can be mounted on a UR2-H compact rack
with a split backplane bus or on two separate racks (UR1 or If the performance limit defined by the ordered system expan-
UR2). The configuration in two racks has the advantage that the sion card is reached during configuration, commissioning or
redundant subsystems are spatially separated (for example, by operation, a subsequent increase in performance is possible by
a fire-proof wall) and can be located far apart from each other. using an appropriate number of CPU 410 Expansion Packs
Depending on the sync modules used, distances from 10 m to 100 POs/500 POs. Hardware modifications are not necessary.
10 km are possible between the two subsystems. As a result of I/O connection via PROFIBUS DP
the electrical isolation, the system is also resistant to EMC inter-
ference. The distributed process I/O can be integrated into a
PROFIBUS DP segment either directly or via a lower-level field-
Individual configuration of AS bundles bus (PROFIBUS PA or FOUNDATION Fieldbus H1).
The configuration of the high availability automation systems and Several PROFIBUS DP segments with distributed process I/Os
the Article No.'s can be defined by selecting pre-configured can be operated on an AS 410H high availability automation
ordering units. system. A PROFIBUS DP interface is integrated in each of
Typical combinations can be selected from the tables in section the two CPUs 410-5H Process Automation. Up to four more
"Ordering data" of the paper catalog. The complete range for PROFIBUS DP interfaces with add-on CP 443-5 PROFIBUS DP
selection is available via the SIMATIC PCS 7 AS 410 Redun- interfaces (conformal coating) can be configured for each
dancy Station online configurator in the Industry Mall. redundant subsystem.
Ordering information: With redundant PROFIBUS DP lines, the process I/Os can be
connected to an AS 410H as follows:
• For an AS 410H redundant configuration based on two
AS Single Stations (AS 410S), you additionally require 4 sync • ET 200M remote I/Os stations with two IM 153-2 High Feature
modules (up to 10 m or up to 10 km) and 2 fiber-optic sync interface modules on a special bus module
cables. The selection depends on the distance between the • ET 200iSP remote I/Os stations with two IM 152-1 on a special
two AS Single Stations. terminal module
• FO sync cables longer than 1 m must always be ordered • Field devices on the PROFIBUS PA over a PA link to two
separately (2 cables required in each case). redundant IM 153-2 High Feature interface modules
• Field devices on the FOUNDATION Fieldbus H1 via a
redundant Compact FF Link pair
• Non-redundant PROFIBUS DP devices, e.g. ET 200S or
ET 200pro remote I/O stations per Y-Link
Automation systems
AS 410 modular systems
High Availability automation systems
■ Design (continued)
I/O connection via PROFINET IO Communication via the Industrial Ethernet (IE) plant bus
High Availability AS 410H automation systems can be con- If the PROFINET interfaces integrated in the CPUs of the
nected via PROFINET IO with remote I/O stations, for example, AS 410H are not used for PROFINET IO, they can then also be
ET 200M or ET 200SP remote I/O stations. Only the PROFINET used for the connection to the Industrial Ethernet plant bus.
interfaces integrated in the CPUs can be used for this on the Otherwise, the two subsystems of the AS 410H can be con-
automation system. nected to the plant bus using one CP 443-1 communication
module (conformal coating) each.
The maximum availability with minimum error reaction times is
achieved by the AS 410H when used in conjunction with system The plant bus can be implemented in the form of a ring structure,
redundancy of the I/O devices. System redundancy refers to a which can also be configured with redundant architecture if the
type of PROFINET IO communication in which each I/O device availability requirements are high. When there are two redundant
establishes a communication link to each of the two CPUs of an rings it makes sense to configure two IE interface/communica-
AS 410H over the topological network. Then, the failure of a CPU tion modules in each case and to distribute their connections
does not automatically lead to failure of the connected I/O between the two rings (4-way connection). Double faults such as
devices. failure of the switch on ring 1 with simultaneous interruption of
the bus cable on ring 2 can thus be tolerated.
Runtime licenses
AS redundancy
station with
The automation systems come furnished with the SIMATIC
PROFINET CPU PCS 7 AS Runtime license for 100 process objects (PO). The
number of process objects can be extended by additional Run-
time licenses for 100, 1 000 or 10 000 POs. The process objects
of additional Runtime licenses can be added to process objects
which already exist. The number and type (e.g. 100 or 1000) of
ET 200M
SCALANCE X
ET 200M additional Runtime licenses are irrelevant.
8
G_PCS7_XX_00322
ET 200M ET 200M
Automation systems
AS 410 modular systems
High Availability automation systems
■ Ordering data
Article No. High Availability automation systems for the
expanded temperature range (XTR)
AS 410H (Redundancy Station) 6ES7656-
2 x CPU 410-5H with PROFIBUS DP and
PROFINET IO interface ■C ■■■- ■■F ■ Article No.
32 MB RAM (16 MB each for program and data) AS 410H (Redundancy Station) 6ES7656-
with SIMATIC PCS 7 AS Runtime license for 2 x CPU 410-5H with PROFIBUS DP and
100 POs PROFINET IO interface ■C ■■■- ■■F ■
32 MB RAM (16 MB each for program and data)
Type of delivery with SIMATIC PCS 7 AS Runtime license for
• Individual components, not pre-assembled 5 100 POs
• Pre-assembled and tested 6 Type of delivery
• Individual components, not pre-assembled 5
System expansion card
• 2 × system expansion card 100 POs J • Pre-assembled and tested 6
• 2 × system expansion card 500 POs L System expansion card
• 2 × system expansion card 1 000 POs N • 2 × system expansion card 100 POs J
• 2 × system expansion card 1 600 POs P • 2 × system expansion card 500 POs L
• 2 × system expansion card PO 2k+ (t 2 000) Q • 2 × system expansion card 1 000 POs N
• 2 × System Expansion Card 0 PO (blank) R • 2 × system expansion card 1 600 POs P
• 2 × system expansion card PO 2k+ (t 2 000) Q
Sync modules and cables
• 2 × 2 sync modules2) for distances up to 10 m 3 • 2 × System Expansion Card 0 PO (blank) R
and 2 × FO sync cable, 1 m
Sync modules and cables
8
• 2 × 2 sync modules for up to 10 km and 2 × FO 4
sync cable, 1 m, for testing • 2 × 2 sync modules V8 XTR for distances up to 3
10 m and 2 × FO sync cable, 1 m
Additive Industrial Ethernet interfaces1)
• Without CP 443-1 0 Additive Industrial Ethernet interfaces
• Without CP 443-1 0
• 2 × 1 CP 443-12) 3
• 2 × 2 CP 443-12) 4 Racks
• 1 × UR2-H XTR (2 × 9 slots), aluminum1) 1
Racks • 2 × UR2 XTR (9 slots), aluminum1) 3
• 1 × UR2-H (2 × 9 slots), aluminum1)2) 1
• 2 x CR3 XTR, 4 slots, aluminum2) 7
• 1 × UR2-H (2 × 9 slots), steel1) 2
• 2 × UR2 (9 slots), aluminum1)2) 3 Power supply (without backup batteries)
1)
• 2 × PS 407, 4 A XTR for UC 120/230 V A
• 2 × UR2 (9 slots), steel 4
• 2 × PS 407, 10 A XTR for 120/230 V AC/DC, C
• 2 × CR3 (4 slots), aluminum2)3) 7 optional redundancy
• 2 × 2 PS 407, 10 A XTR for 120/230 V AC/DC, E
Power supply (without backup batteries) redundant
• 2 × PS 407, 4 A for 120/230 V AC/DC2) A • 2 × PS 405, 4 A XTR for 24 V DC F
• 2 × PS 407, 10 A for 120/230 V AC/DC B • 2 × PS 405, 10 A XTR for 24 V DC, optional re- H
• 2 × PS 407, 10 A for 120/230 V AC/DC, optional C dundancy
redundancy2) • 2 × 2 PS 405, 10 A XTR for 24 V DC, redundant K
• 2 × PS 407, 20 A for 120/230 V AC/DC D
Additive PROFIBUS DP interfaces
• 2 × 2 PS 407, 10 A for 120/230 V AC/DC, redun- E • Without CP 443-5 Extended 0
dant2)
• 2 × PS 405, 4 A for 24 V DC2) F 1) Only in conjunction with 10 A power supplies
• 2 × PS 405, 10 A for 24 V DC G 2) Only in conjunction with 4 A power supplies
• 2 × PS 405, 10 A for 24 V DC, optional redun- H
dancy2)
• 2 × PS 405, 20 A for 24 V DC J
• 2 × 2 PS 405, 10 A for 24 V DC, redundant2) K
1)
In configurations with UR2/UR2-H racks, up to 5 CPs (Industrial Ethernet/
PROFIBUS) can be configured with a single power supply per subsystem,
or up to 3 CPs per subsystem with a redundant power supply.
2)
Conformal coating
3)
Only in conjunction with 4 A power supplies
Automation systems
AS 410 modular systems
High Availability automation systems
Automation systems
AS 410 modular systems
High Availability automation systems
8
for PS 405/407, type AA, 3.6 V, For connection of devices with only
2.3 Ah; for operating temperature 1 PROFIBUS DP interface to a
up to 70 °C redundant automation system
Aluminum rack
• UR1, 18 slots 6ES7400-1TA11-0AA0
• UR2 XTR, 9 slots 6ES7400-1JA11-0AA1
(conformal coating; for operating
temperature up to 70 °C)
• UR2-H XTR, for divided central 6ES7400-2JA10-0AA1
controllers; 2 × 9 slots
(conformal coating; for operating
temperature up to 70 °C)
• CR3 XTR, 4 slots 6ES7401-1DA01-0AA1
(conformal coating; for operating
temperature up to 70 °C)
Steel rack
• UR1, 18 slots 6ES7400-1TA01-0AA0
• UR2, 9 slots 6ES7400-1JA01-0AA0
• UR2-H, for divided central control- 6ES7400-2JA00-0AA0
lers; 2 × 9 slots
■ Options
Y-Link The Y-link comprises:
• Bus coupler for transition from a redundant PROFIBUS DP • 2 IM 153-2 High Feature Outdoor high feature interface
master system to a single-channel PROFIBUS DP master modules
system • One Y coupler including RS 485 repeater
• For connection of devices with only one PROFIBUS DP • One BM IM/IM bus module for two IM 153-2 High Feature
interface to the redundant PROFIBUS DP master system Outdoor modules
• One BM Y coupler bus module
Evaluation of the Y-Link diagnostics (and hence indirectly of the
connected DP standard slaves) is supported by driver blocks.
Automation systems
AS 410 modular systems
Safety-related automation systems
■ Overview
Safety-related automation systems are used for critical applica-
tions where a fault could endanger life or result in damage to the
plant or the environment. These F/FH systems also referred to as
"fail-safe automation systems" detect both faults in the process
and their own internal faults in association with the safety-related
F modules of the ET 200 distributed I/O systems or fail-safe
transmitters connected directly via the fieldbus. They automati-
cally transfer the plant to a safe state in the event of a fault.
■ Design
8
The PROFIsafe profile allows safety-related communication The redundancy of the FH systems is only used to increase the
between the automation system (controller) and the process I/O availability. It is not relevant to processing of the safety functions
via both PROFIBUS and PROFINET. The decision for choosing and the associated fault detection.
either PROFINET IO or the PROFIBUS DP/PA fieldbuses has
a significant influence on the architecture of the safety-related Individual configuration of AS bundles
system. Configuration of the safety-related automation systems as well
For information on the safety-related design versions with as the Article No.'s can be defined by selecting pre-configured
PROFIBUS DP/PA and PROFINET IO, refer to the section ordering units.
"Safety Integrated for Process Automation", "Introduction", Typical combinations for the respective system can be selected
page 14/2. using tables in the "Ordering data" section. These are divided
The safety-related SIMATIC PCS 7 automation systems are into:
based either on the hardware of the AS 410S standard automa- • AS Single Station AS 410F with one CPU
tion system (F systems) or the hardware of the AS 410H high • AS Redundancy Station AS 410FH with two redundant CPUs,
availability automation system (FH systems), which have been mounted on one common rack (UR2-H) or two separate racks
supplemented with safety functions using S7 F systems. (UR2)
In accordance with the design variant, they are categorized as: The complete range for selection is available using two corre-
• AS Single Station AS 410F with only one CPU (safety- spondingly structured online configurators in the Industry Mall:
related) • SIMATIC PCS 7 AS 410 Single Station configurator
• AS Redundancy Station AS 410FH with two redundant • SIMATIC PCS 7 AS 410 Redundancy Station configurator
CPUs (safety-related and high availability)
System expansion cards including an S7 F systems Runtime
The availability can be flexibly increased with a redundant license should be selected here for safety-related AS 410 F/FH
design for the power supply or the Industrial Ethernet communi- automation systems.
cations module (for details, see the section "Modular S7-400 sys-
tems" under "Flexible and scalable availability", page 8/5). FO sync cables longer than 1 m must always be ordered sepa-
rately (2 cables required in each case).
All AS 410F/FH systems are TÜV-certified and comply with the
safety requirements up to SIL 3 according to IEC 61508. The components suitable for engineering the safety-related
applications can be ordered in the section "Safety Integrated for
In these systems with multitasking capability, several programs Process Automation":
can be executed simultaneously in one CPU – basic process
control (BPCS) applications or also safety-related applications. • S7 F Systems
The programs are reaction-free, i.e. faults in BPCS applications F programming tool with F block library for programming
have no effect on safety-related applications, and vice versa. safety-related user programs on the engineering system
Special tasks with very short response times can also be imple- • SIMATIC Safety Matrix
mented. Convenient safety lifecycle tool for configuration, operation
and servicing
The redundant FH systems operating according to the 1-out-of-2
principle consist of two subsystems of identical design. These
are electrically isolated from each other to achieve optimum
EMC, and are synchronized with each other via fiber-optic
cables. In case of an error, there is a bumpless switchover from
the active subsystem to the reserve system. The two subsystems
can be present in the same rack or separated by up to 10 km.
The spatial separation provides additional security in the case of
extreme influences in the environment of the active subsystem,
e.g. resulting from a fire.
Automation systems
AS 410 modular systems
Safety-related automation systems
■ Design (continued)
Subsequent increase in performance I/O connection via PROFINET IO
If the performance limit defined by the ordered system expan- Safety-related AS 410F/FH automation systems can be con-
sion card is reached during configuration, commissioning or nected via PROFINET IO with remote I/O stations, for example,
operation, a subsequent increase in performance is possible by ET 200M or ET 200SP remote I/O stations. Only the two PROF-
using an appropriate number of CPU 410 Expansion Packs INET interfaces (2-port switches) integrated in the CPU can be
100 POs/500 POs. Hardware modifications are not necessary. used for this on the automation system. You can find more infor-
mation in the section "Safety Integrated for Process Automation",
I/O connection via PROFIBUS DP "Introduction", page 14/2.
The distributed process I/O can be integrated into a Communication over the plant bus
PROFIBUS DP segment either directly or via a lower-level
PROFIBUS PA fieldbus. Several PROFIBUS DP segments with If the PROFINET interfaces integrated in the CPU of the safety-
distributed process I/Os can be operated on an AS 410F/FH related automation systems are not used for PROFINET IO, they
automation system. are then available for connection to the Industrial Ethernet plant
bus. Otherwise, the AS 410F and the two subsystems of the
A PROFIBUS DP interface is already integrated in each AS 410FH can be connected to the plant bus via one CP 443-1
CPU 410-5H Process Automation. Using the online configurator (conformal coating) communication module each.
in the Industry Mall or in the Ordering data, up to four additional
PROFIBUS DP interfaces can be configured with additive The plant bus can be implemented in the form of a ring structure,
CP 443-5 PROFIBUS DP interfaces (conformal coating) for each which can also be configured with redundant architecture if the
AS 410F as well as for each subsystem of the AS 410FH. availability requirements are high. When there are two redundant
rings, it makes sense to configure two IE interface/communica-
Connection of the process I/Os to two redundant PROFIBUS DP tion modules per AS (AS 410F) or AS subsystem (AS 410FH)
lines of an FH system (AS Redundancy Station) is carried out as and to distribute their connections over the two rings (4-way con-
described in the section "High Availability automation systems". nection). Double faults such as failure of the switch on ring 1 with
8 The FOUNDATION Fieldbus (FF) H1 and the FF devices are not
supported by Safety Integrated for Process Automation.
simultaneous interruption of the bus cable on ring 2 can thus be
tolerated.
Runtime licenses
Safety-related automation systems come furnished with the
SIMATIC PCS 7 AS Runtime license for 100 process objects
(PO) and the S7 F Systems RT license. The 100 POs of the
SIMATIC PCS 7 AS Runtime license can be expanded by addi-
tional Runtime licenses for 100, 1 000 or 10 000 POs. The pro-
cess objects of additional Runtime licenses can be added to
process objects which already exist. The number and type (e.g.
100 or 1000) of additional Runtime licenses are irrelevant.
Automation systems
AS 410 modular systems
Safety-related automation systems
■ Ordering data
Article No. Article No.
AS 410F (Single Station) 6ES7654- AS 410FH (Redundancy Station) 6ES7656-
CPU 410-5H with PROFIBUS DP and 2 × CPU 410-5H with PROFIBUS DP and
PROFINET IO interface ■C ■0 ■- ■■F ■ PROFINET IO interface ■C ■■■- ■■F ■
32 MB RAM (16 MB each for program and data) 32 MB RAM (16 MB each for program and data)
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 100 POs
Type of delivery Type of delivery
• Individual components, not pre-assembled 5 • Individual components, not pre-assembled 5
• Pre-assembled and tested 6 • Pre-assembled and tested 6
• 3 × CP 443-5 Extended 2)
3 Additive PROFIBUS DP interfaces1)
• 4 × CP 443-5 Extended2) 4 • Without CP 443-5 Extended 0
• 2 × 1 CP 443-5 Extended2) 1
1) Up to 5 CPs (Industrial Ethernet/PROFIBUS) can be plugged into the UR2
• 2 × 2 CP 443-5 Extended2) 2
rack with a single power supply, or up to 3 with a redundant power supply.
2) Conformal coating • 2 × 3 CP 443-5 Extended2) 3
3) Only in conjunction with 4 A power supplies • 2 × 4 CP 443-5 Extended2) 4
1)
In configurations with UR2/UR2-H racks, up to 5 CPs (Industrial Ethernet/
PROFIBUS) can be configured with a single power supply per subsystem,
or up to 3 CPs per subsystem with a redundant power supply.
2)
Conformal coating
3)
Only in conjunction with 4 A power supplies
Automation systems
AS 410 modular systems
Safety-related automation systems
8
S7 F Systems Runtime license including S7 F Systems Runtime license
Additive Industrial Ethernet interfaces Sync modules and cables
• Without CP 443-1 0 • 2 × 2 sync modules V8 XTR for distances up 3
to 10 m and 2 × FO sync cable, 1 m
Racks
Additive Industrial Ethernet interfaces
• UR2 XTR (9 slots), aluminum1) 3
• Without CP 443-1 0
• CR3 XTR, 4 slots, aluminum2) 7
Racks
Power supply (without backup batteries) • 1 × UR2-H XTR (2 × 9 slots), aluminum1) 1
• 1 × PS 407, 4 A XTR for 120/230 V AC/DC A
• 2 × UR2 XTR (9 slots), aluminum1) 3
• 1 × PS 407, 10 A XTR for 120/230 V AC/DC, C
optional redundancy • 2 × CR3 XTR, 4 slots, aluminum2) 7
• 2 × PS 407, 10 A XTR for 120/230 V AC/DC, E Power supply (without backup batteries)
redundant
• 2 × PS 407, 4 A XTR for 120/230 V AC/DC A
• 1 × PS 405, 4 A XTR for 24 V DC F
• 2 × PS 407, 10 A XTR for 120/230 V AC/DC, C
• 1 × PS 405, 10 A XTR for 24 V DC, optional H optional redundancy
redundancy
• 2 × 2 PS 407, 10 A XTR for 120/230 V AC/DC, E
• 2 × PS 405, 10 A XTR for 24 V DC, redundant K redundant
Additive PROFIBUS DP interfaces • 2 × PS 405, 4 A XTR for 24 V DC F
• Without CP 443-5 Extended 0 • 2 × PS 405, 10 A XTR for 24 V DC, optional H
redundancy
1) • 2 × 2 PS 405, 10 A XTR for 24 V DC, redundant K
Only in conjunction with 10 A power supplies
2)
Only in conjunction with 4 A power supplies
Additive PROFIBUS DP interfaces
• Without CP 443-5 Extended 0
1)
Only in conjunction with 10 A power supplies
2)
Only in conjunction with 4 A power supplies
Automation systems
AS 410 modular systems
Safety-related automation systems
Automation systems
AS 410 modular systems
Safety-related automation systems
Automation systems
Complementary S7-400 systems
■ Overview ■ Design
With the S7-400 automation systems, which are scalable via dif- Racks
ferent types of CPU, you have an alternative to AS 410 automa-
tion systems. The systems that can be used in plants with Automation systems based on only one CPU (AS Single Station)
SIMATIC PCS 7 V7/V8 can be classified as follows: can be mounted on a UR1 rack (18 slots) or UR2 rack (9 slots).
• Standard automation systems The automation systems (AS Redundancy Station) consisting of
• High Availability automation systems two electrically isolated redundant subsystems can be mounted
on a UR2-H compact rack with divided backplane bus or on two
• Safety-related automation systems separate racks (UR1 or UR2). The design with two racks allows
Standard automation systems physical separation of the redundant subsystems, e.g. by a fire-
proof partition and over a distance of up to 10 km. As a result of
The AS 414-3, AS 414-3IE, AS 416-2, AS 416-3, AS 416-3IE and the galvanic isolation, the system is insensitive to electromag-
AS 417-4 standard automation systems are extremely robust netic interferences.
and feature high processing and communication performance.
Redundant power supply
The AS 414-3 and AS 414-3IE are tailored for smaller-scale
applications with smaller quantity structures. This allows for a If you have two separate power supply networks for your system,
low-cost starter solution with a modular and scalable system you can increase the availability of the automation systems with
based on the S7-400 controller range. Larger quantity frame- redundant power supplies (2 power supplies for one AS Single
works can be implemented with the AS 416-2, AS416-3/416-3IE Station or 1 or 2 power supplies for each subsystem of an
and AS 417-4 automation systems. These systems are preferred AS Redundancy Station).
for medium and large-sized plants. Communication via the Industrial Ethernet (IE) plant bus
High Availability automation systems Each standard automation system is connected to the Industrial
The aim in using high availability automation systems is to mini- Ethernet plant bus by means of a CP 443-1 communication
mize the risk of a production outage. In accordance with their
basic design, these systems are categorized as:
module.
If the PN/IE interfaces integrated in the CPUs of the high avail-
8
• AS Single Stations: AS 412-5-1H, AS 414-5-1H, AS 416-5-1H, ability and safety-related automation systems are not used for
and AS 417-5-1H with only one CPU, e.g. for the following PROFINET IO, they can then also be used for the connection
applications: to the Industrial Ethernet plant bus. Otherwise, the 1H/F systems
- Subsequent expansion to a redundant system (AS Single Station) and the two subsystems of the 2H/FH sys-
- Redundant configuration on UR1 racks, comprising 2 single tems (AS Redundancy Station) can be connected to the plant
stations, 4 sync modules, and 2 sync fiber-optic cables bus via one CP 443-1 communication module each.
• AS Redundancy Stations: AS 412-5-2H, AS 414-5-2H, I/O connection via PROFIBUS DP
AS 416-5-2H and AS 417-5-2H with two redundant CPUs,
mounted on one common rack (UR2-H) or two separate racks The distributed process I/O can be integrated into a
(UR2) PROFIBUS DP segment either directly or via a lower-level field-
bus (PROFIBUS PA or FOUNDATION Fieldbus H1).
Safety-related automation systems
Several PROFIBUS DP segments with distributed process I/O
Safety-related automation systems (F/FH systems) are available can be operated on a standard automation system, an 1H/F sys-
for safety-relevant applications in which an incident can result in tem (AS Single Station), or a 2H/FH system (AS Redundancy
danger to persons, plant damage or environmental pollution. Station). The following table provides an overview of the number
These are based on the hardware of the high availability automa- and type of configurable PROFIBUS DP interfaces.
tion systems, which is expanded by safety functions with
S7 F systems.
In accordance with the design variant, they are categorized as:
• AS Single Stations
AS 412F, AS 414F, AS 416F, and AS 417F with only one CPU
(safety-related)
• AS Redundancy Stations
AS 412FH, AS 414FH, AS 416FH, and AS 417FH with two
redundant CPUs (safety-related and high availability)
The safety-related F/FH systems collaborate with safety-related
F modules of the ET 200 distributed I/O systems or fail-safe
transmitters connected directly via the fieldbus to detect not only
faults in the process, but also their own, internal faults. They
automatically transfer the plant to a safe state in the event of a
fault. The redundancy of the FH systems is only used to increase
the availability. It is not relevant to processing of the safety func-
tions and the associated fault detection.
All F/FH systems are TÜV-certified and comply with the safety
requirements up to SIL 3 according to IEC 61508.
Automation systems
Complementary S7-400 systems
■ Design (continued)
AS type PROFIBUS interfaces
1 2 3 4 5 6 7 8
AS 412-5-1H/AS 412F MPI/DP DP CP CP CP CP
AS 412-5-2H/AS 412FH MPI/DP DP CP CP CP CP
AS 414-5-1H/AS 414F MPI/DP DP CP CP CP CP
AS 414-5-2H/AS 414FH MPI/DP DP CP CP CP CP
AS 416-5-1H/AS 416F MPI/DP DP CP CP CP CP
AS 416-5-2H/AS 416FH MPI/DP DP CP CP CP CP
AS 417-5-1H/AS 417F MPI/DP DP CP CP CP CP
AS 417-5-2H/AS 417FH MPI/DP DP CP CP CP CP
AS 416-2 MPI/DP DP CP CP CP CP
AS 414-3IE MPI/DP IF CP CP CP CP
AS 416-3IE MPI/DP IF CP CP CP CP
AS 414-3 MPI/DP DP IF CP CP CP CP
AS 416-3 MPI/DP DP IF CP CP CP CP
AS 417-4 MPI/DP DP IF IF CP CP CP CP
■ Accessories
Backup batteries
Lithium backup batteries of type AA with 2.3 Ah are used in the The following backup batteries are required depending on the
power supply modules of all SIMATIC PCS 7 automation sys- configuration of the AS bundles:
tems AS 412 to AS 417. Since lithium batteries are easily inflam- • SIMATIC PCS 7 AS Single Station:
mable, more rigorous transport and storage regulations apply to - With 1 power supply module: 2 units
them. - With 2 redundant power supply modules: 4 units
To avoid subjecting the AS bundles to these more rigorous trans- • SIMATIC PCS 7 AS Redundancy Station:
port and storage regulations, the backup batteries must be - With 2 power supply modules: 4 units
ordered and delivered separately (Article No. 6ES7971-0BA00). - With 2 x 2 redundant power supply modules: 8 units
Automation systems
Complementary S7-400 systems
Standard automation systems
■ Ordering data
Configuration tables for standard automation systems
Article No. Article No.
AS 414-3 6ES7654- AS 416-2 6ES7654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs ■■■■■- ■■G■ 100 POs ■■■■■- ■■G ■
CPU with 3 interfaces (MPI/DP and slot for CPU with 2 interfaces (MPI/DP and DP)
IF module) 8 MB RAM (4 MB each for program and data)
4 MB RAM (2 MB each for program and data)
Type of delivery
Type of delivery • Individual components, not pre-assembled 7
• Individual components, not pre-assembled 7
• Pre-assembled and tested 8
• Pre-assembled and tested 8
Memory card
Memory card • Memory card 4 MB RAM C
• Memory card 2 MB RAM B (up to approx. 210 POs)
(up to approx. 100 POs) • Memory card 8 MB RAM D
• Memory card 4 MB RAM C (up to approx. 800 POs)
(up to approx. 210 POs) • Memory card 16 MB RAM E
• Memory card 8 MB RAM D (up to approx. 3 000 POs)
(up to approx. 800 POs)
CPU type
CPU type • CPU 416-2 (up to approx. 900 POs) G
• CPU 414-3 (up to approx. 450 POs) C
Additive IF 964-DP interface module
Additive IF 964-DP interface module • Without additive IF 964-DP 0
• Without additive IF 964-DP
• 1 × IF 964-DP
0
1
Interface to Industrial Ethernet/PROFINET
plant bus
8
Interface to Industrial Ethernet/PROFINET • 1 × CP 443-1EX30 3
plant bus • 2 × CP 443-1EX30 4
• 1 × CP 443-1EX30 3
Racks
• 2 × CP 443-1EX30 4
• UR2 (9 slots), aluminum 3
Racks • UR2 (9 slots), steel 4
• UR2 (9 slots), aluminum 3
• UR1 (18 slots), aluminum 5
• UR2 (9 slots), steel 4
• UR1 (18 slots), steel 6
• UR1 (18 slots), aluminum 5
Power supply (without backup batteries)
• UR1 (18 slots), steel 6
• 1 × PS 407, 10 A for 120/230 V AC/DC B
Power supply (without backup batteries) • 1 × PS 407, 10 A for 120/230 V AC/DC, optional C
• 1 × PS 407, 10 A for 120/230 V AC/DC B redundancy
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C • 1 × PS 407, 20 A for 120/230 V AC/DC D
redundancy • 2 × PS 407, 10 A for 120/230 V AC/DC, optional E
• 1 × PS 407, 20 A for 120/230 V AC/DC D redundancy
• 2 × PS 407, 10 A for 120/230 V AC/DC, optional E • 1 × PS 405, 10 A for 24 V DC G
redundancy • 1 × PS 405, 10 A for 24 V DC, optional redun- H
• 1 × PS 405, 10 A for 24 V DC G dancy
• 1 × PS 405, 10 A for 24 V DC, optional redun- H • 1 × PS 405, 20 A for 24 V DC J
dancy • 2 × PS 405, 10 A for 24 V DC, optional redun- K
• 1 × PS 405, 20 A for 24 V DC J dancy
• 2 × PS 405, 10 A for 24 V DC, optional redun- K Additive PROFIBUS DP interfaces
dancy • Without CP 443-5 Extended 0
Additive PROFIBUS DP interfaces • 1 × CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 × CP 443-5 Extended 2
• 1 × CP 443-5 Extended 1
• 3 × CP 443-5 Extended 3
• 2 × CP 443-5 Extended 2
• 4 × CP 443-5 Extended1) 4
• 3 × CP 443-5 Extended1) 3
1)
• 4 × CP 443-5 Extended1) 4 With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 3.
1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.
Automation systems
Complementary S7-400 systems
Standard automation systems
Automation systems
Complementary S7-400 systems
Standard automation systems
Racks Racks
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 × PS 407, 10 A for 120/230 V AC/DC B • 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C • 1 × PS 407, 10 A for 120/230 V AC/DC, optional C
redundancy redundancy
• 1 × PS 407, 20 A for 120/230 V AC/DC D • 1 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × PS 407, 10 A for 120/230 V AC/DC, optional E • 2 × PS 407, 10 A for 120/230 V AC/DC, optional E
redundancy redundancy
• 1 × PS 405, 10 A for 24 V DC G • 1 × PS 405, 10 A for 24 V DC G
• 1 × PS 405, 10 A for 24 V DC, optional redun- H • 1 × PS 405, 10 A for 24 V DC, optional redun- H
dancy dancy
• 1 × PS 405, 20 A for 24 V DC J • 1 × PS 405, 20 A for 24 V DC J
• 2 × PS 405, 10 A for 24 V DC, optional redun- K • 2 × PS 405, 10 A for 24 V DC, optional redun- K
dancy dancy
Additive PROFIBUS DP interfaces Additive PROFIBUS DP interfaces
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 × CP 443-5 Extended 1 • 1 × CP 443-5 Extended 1
• 2 × CP 443-5 Extended 2 • 2 × CP 443-5 Extended 2
• 3 × CP 443-5 Extended 3 • 3 × CP 443-5 Extended 3
• 4 × CP 443-5 Extended1) 4 • 4 × CP 443-5 Extended1) 4
1) With the UR2 rack in combination with a redundant power supply, the 1) With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 3. number of additive CP 443-5 Extended is limited to 3.
Automation systems
Complementary S7-400 systems
Standard automation systems
Automation systems
Complementary S7-400 systems
High Availability automation systems
■ Ordering data
Configuration tables for high availability automation systems
Article No. Article No.
AS 412-5-1H (Single Station) 6ES7654- AS 414-5-1H (Single Station) 6ES7654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs ■■■■■- ■■F ■ 100 POs ■■■■■- ■■F ■
CPU with 2 PROFIBUS interfaces (MPI/DP master CPU with 2 PROFIBUS interfaces (MPI/DP master
and DP master) and 1 PN/IE interface (2 port and DP master) and 1 PN/IE interface (2 port
switch) switch)
1 MB RAM (512 KB each for program and data) 4 MB RAM (2 MB each for program and data)
Automation systems
Complementary S7-400 systems
High Availability automation systems
8
• Without additive IF 964-DP 0
• Without additive IF 964-DP 0
Interface to Industrial Ethernet plant bus
Interface to Industrial Ethernet plant bus
• Without interface module 0
• Without interface module 0
• 1 × CP 443-1EX301) 3
• 1 × CP 443-1EX301) 3
• 2 × CP 443-1EX30 for redundant interface1) 4
• 2 × CP 443-1EX30 for redundant interface1) 4
Racks
Racks
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6
• UR1 (18 slots), steel 6
Power supply (without backup batteries)
Power supply (without backup batteries)
• 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C
redundancy • 1 × PS 407, 10 A for 120/230 V AC/DC, optional C
redundancy
• 1 × PS 407, 20 A for 120/230 V AC/DC D
• 1 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × PS 407, 10 A for 120/230 V AC/DC (redun- E
dant) • 2 × PS 407, 10 A for 120/230 V AC/DC (redun- E
dant)
• 1 × PS 405, 10 A for 24 V DC G
• 1 × PS 405, 10 A for 24 V DC G
• 1 × PS 405, 10 A for 24 V DC, optional redun- H
dancy • 1 × PS 405, 10 A for 24 V DC, optional redun- H
dancy
• 1 × PS 405, 20 A for 24 V DC J
• 1 × PS 405, 20 A for 24 V DC J
• 2 × PS 405, 10 A for 24 V DC (redundant) K
• 2 × PS 405, 10 A for 24 V DC (redundant) K
Additive PROFIBUS DP interfaces
Additive PROFIBUS DP interfaces
• Without CP 443-5 Extended 0
• Without CP 443-5 Extended 0
• 1 × CP 443-5 Extended 1
• 1 × CP 443-5 Extended 1
• 2 × CP 443-5 Extended1) 2
• 2 × CP 443-5 Extended1) 2
• 3 × CP 443-5 Extended1) 3
• 3 × CP 443-5 Extended1) 3
• 4 × CP 443-5 Extended1) 4
• 4 × CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power supply 1)
or up to 3 with a redundant power supply. Up to 5 CPs can be plugged into the UR2 rack with a single power supply
or up to 3 with a redundant power supply.
Automation systems
Complementary S7-400 systems
High Availability automation systems
• 2 × 3 CP 443-5 Extended 1)
3 • 2 × 2 CP 443-5 Extended1) 2
Automation systems
Complementary S7-400 systems
High Availability automation systems
Racks Racks
• 1 × UR2-H (2 × 9 slots), aluminum 1 • 1 × UR2-H (2 × 9 slots), aluminum 1
• 1 × UR2-H (2 × 9 slots), steel 2 • 1 × UR2-H (2 × 9 slots), steel 2
• 2 × UR2 (9 slots), aluminum 3 • 2 × UR2 (9 slots), aluminum 3
• 2 × UR2 (9 slots), steel 4 • 2 × UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 2 × PS 407, 10 A for 120/230 V AC/DC B • 2 × PS 407, 10 A for 120/230 V AC/DC B
• 2 × PS 407, 10 A for 120/230 V AC/DC, optional C • 2 × PS 407, 10 A for 120/230 V AC/DC, optional C
redundancy redundancy
• 2 × PS 407, 20 A for 120/230 V AC/DC D • 2 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × 2 PS 407, 10 A for 120/230 V AC/DC (redun- E • 2 × 2 PS 407, 10 A for 120/230 V AC/DC (redun- E
dant) dant)
• 2 × PS 405, 10 A for 24 V DC G • 2 × PS 405, 10 A for 24 V DC G
• 2 × PS 405, 10 A for 24 V DC, optional redun- H • 2 × PS 405, 10 A for 24 V DC, optional redun- H
dancy dancy
• 2 × PS 405, 20 A for 24 V DC J • 2 × PS 405, 20 A for 24 V DC J
• 2 × 2 PS 405, 10 A for 24 V DC (redundant) K • 2 × 2 PS 405, 10 A for 24 V DC (redundant) K
1) Up to 5 CPs can be plugged in per subsystem with a single power supply 1) Up to 5 CPs can be plugged in per subsystem with a single power supply
or up to 3 with a redundant power supply. or up to 3 with a redundant power supply.
Automation systems
Complementary S7-400 systems
High Availability automation systems
8
• 10 m, consisting of 4 sync 6ES7656-7XX30-0XE0
via IP access list, initialization via
modules for up to 10 m and
LAN 10/100 Mbit/s; with electronic
2 fiber-optic sync cables, 1 m
manual on DVD
each
• 10 km, consisting of 4 sync 6ES7656-7XX40-0XE0 CP 443-5 Extended 6GK7443-5DX05-0XE0
modules for up to 10 km Communication module for
Note: please order fiber-optic connection of SIMATIC S7-400 to
sync cables (2 units) in the re- PROFIBUS as DP master or for
quired length separately. S7 communication, for increasing
the number of DP lines, for data set
Sync module routing with SIMATIC PDM and for
For linking the two 412-5H, 414-5H, 10-ms time stamping, electronic
416-5H or 417-5H CPUs; manual on CD; module occupies
2 modules required per CPU 1 slot
For distances of up to
• 10 m 6ES7960-1AA06-0XA0
• 10 km 6ES7960-1AB06-0XA0
Sync cable (fiber-optic cable)
For connecting the two 412-5H,
414-5H, 416-5H or 417-5H CPUs;
each redundant automation system
requires 2 cables
•1m 6ES7960-1AA04-5AA0
•2m 6ES7960-1AA04-5BA0
• 10 m 6ES7960-1AA04-5KA0
Other lengths On request
Automation systems
Complementary S7-400 systems
High Availability automation systems
Automation systems
Complementary S7-400 systems
Safety-related automation systems
■ Ordering data
Configuration tables for safety-related automation systems
Article No. Article No.
AS 412F (Single Station) 6ES7654- AS 414F (Single Station) 6ES7654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs ■■■■■- ■■F ■ 100 POs ■■■■■- ■■F ■
CPU with 2 PROFIBUS interfaces (MPI/DP master CPU with 2 PROFIBUS interfaces (MPI/DP master
and DP master) and 1 PN/IE interface (2 port and DP master) and 1 PN/IE interface (2 port
switch) switch)
1 MB RAM (512 KB each for program and data) 4 MB RAM (2 MB each for program and data)
Type of delivery Type of delivery
• Individual components, not pre-assembled 7 • Individual components, not pre-assembled 7
• Pre-assembled and tested 8 • Pre-assembled and tested 8
Automation systems
Complementary S7-400 systems
Safety-related automation systems
8
Additive IF 964-DP interface module • Without additive interface module 0
• Without additive IF 964-DP 0
Interface to Industrial Ethernet plant bus
Interface to Industrial Ethernet plant bus • Without interface module 0
• Without interface module 0
• 1 × CP 443-1EX301) 3
• 1 × CP 443-1EX301) 3
• 2 × CP 443-1EX30 for redundant interface1) 4
• 2 × CP 443-1EX30 for redundant interface1) 4
Racks
Racks • UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6
• UR1 (18 slots), steel 6
Power supply (without backup batteries)
Power supply (without backup batteries) • 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 407, 10 A for 120/230 V AC/DC B
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C
• 1 × PS 407, 10 A for 120/230 V AC/DC, optional C redundancy
redundancy • 1 × PS 407, 20 A for 120/230 V AC/DC D
• 1 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × PS 407, 10 A for 120/230 V AC/DC (redun- E
• 2 × PS 407, 10 A for 120/230 V AC/DC (redun- E dant)
dant) • 1 × PS 405, 10 A for 24 V DC G
• 1 × PS 405, 10 A for 24 V DC G
• 1 × PS 405, 10 A for 24 V DC, optional redun- H
• 1 × PS 405, 10 A for 24 V DC, optional redun- H dancy
dancy • 1 × PS 405, 20 A for 24 V DC J
• 1 × PS 405, 20 A for 24 V DC J
• 2 × PS 405, 10 A for 24 V DC (redundant) K
• 2 × PS 405, 10 A for 24 V DC (redundant) K
Additive PROFIBUS DP interfaces
Additive PROFIBUS DP interfaces • Without CP 443-5 Extended 0
• Without CP 443-5 Extended 0
• 1 × CP 443-5 Extended 1
• 1 × CP 443-5 Extended 1
• 2 × CP 443-5 Extended1) 2
• 2 × CP 443-5 Extended1) 2
• 3 × CP 443-5 Extended1) 3
• 3 × CP 443-5 Extended1) 3
• 4 × CP 443-5 Extended1) 4
• 4 × CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power supply
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power supply or up to 3 with a redundant power supply.
or up to 3 with a redundant power supply.
Automation systems
Complementary S7-400 systems
Safety-related automation systems
8
2 × FO sync cable, 1 m • 2 × 2 sync modules for up to 10 km and 4
Interface to Industrial Ethernet plant bus 2 × FO sync cable, 1 m, for testing
• Without interface module 0 Interface to Industrial Ethernet plant bus
• 2 × CP 443-1EX30 for redundant interface1) 3 • Without interface module 0
Automation systems
Complementary S7-400 systems
Safety-related automation systems
8
Sync modules and cables Sync modules and cables
• 2 × 2 sync modules for distances up to 10 m and 3 • 2 × 2 sync modules for distances up to 10 m and 3
2 × FO sync cable, 1 m 2 × FO sync cable, 1 m
• 2 × 2 sync modules for up to 10 km and 4 • 2 × 2 sync modules for up to 10 km and 4
2 × FO sync cable, 1 m, for testing 2 × FO sync cable, 1 m, for testing
Interface to Industrial Ethernet plant bus Interface to Industrial Ethernet plant bus
• Without interface module 0 • Without interface module 0
• 2 × CP 443-1EX30 for redundant interface1) 3 • 2 × CP 443-1EX30 for redundant interface1) 3
• 2 × 2 CP 443-1EX30 for 4-way connection1) 4 • 2 × 2 CP 443-1EX30 for 4-way connection1) 4
Racks Racks
• 1 × UR2-H (2 × 9 slots), aluminum 1 • 1 × UR2-H (2 × 9 slots), aluminum 1
• 1 × UR2-H (2 × 9 slots), steel 2 • 1 × UR2-H (2 × 9 slots), steel 2
• 2 × UR2 (9 slots), aluminum 3 • 2 × UR2 (9 slots), aluminum 3
• 2 × UR2 (9 slots), steel 4 • 2 × UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 2 × PS 407, 10 A for 120/230 V AC/DC B • 2 × PS 407, 10 A for 120/230 V AC/DC B
• 2 × PS 407, 10 A for 120/230 V AC/DC, optional C • 2 × PS 407, 10 A for 120/230 V AC/DC, optional C
redundancy redundancy
• 2 × PS 407, 20 A for 120/230 V AC/DC D • 2 × PS 407, 20 A for 120/230 V AC/DC D
• 2 × 2 PS 407, 10 A for 120/230 V AC/DC (redun- E • 2 × 2 PS 407, 10 A for 120/230 V AC/DC (redun- E
dant) dant)
• 2 × PS 405, 10 A for 24 V DC G • 2 × PS 405, 10 A for 24 V DC G
• 2 × PS 405, 10 A for 24 V DC, optional redun- H • 2 × PS 405, 10 A for 24 V DC, optional redun- H
dancy dancy
• 2 × PS 405, 20 A for 24 V DC J • 2 × PS 405, 20 A for 24 V DC J
• 2 × 2 PS 405, 10 A for 24 V DC (redundant) K • 2 × 2 PS 405, 10 A for 24 V DC (redundant) K
1)
Additive PROFIBUS DP interfaces Additive PROFIBUS DP interfaces
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 2 × CP 443-5 Extended 1 • 2 × CP 443-5 Extended 1
• 2 × 2 CP 443-5 Extended1) 2 • 2 × 2 CP 443-5 Extended1) 2
• 2 × 3 CP 443-5 Extended1) 3 • 2 × 3 CP 443-5 Extended1) 3
• 2 × 4 CP 443-5 Extended1) 4 • 2 × 4 CP 443-5 Extended1) 4
1) Up to 5 CPs can be plugged in per subsystem with a single power supply 1) Up to 5 CPs can be plugged in per subsystem with a single power supply
or up to 3 with a redundant power supply. or up to 3 with a redundant power supply.
Automation systems
Complementary S7-400 systems
Safety-related automation systems
8
Module occupies 2 slots PS 407 power supply module
with battery compartment for
Sync set
2 backup batteries, module occu-
For linking the two redundant
pies 2 slots
412-5H, 414-5H, 416-5H or 417-5H
CPUs; for distances up to • 10 A 6ES7407-0KA02-0AA0
120/230 V AC/DC; 5 V DC/10 A,
• 10 m, consisting of 4 sync 6ES7656-7XX30-0XE0
24 V DC/1 A
modules for up to 10 m and
2 fiber-optic sync cables, • 10 A, redundant 6ES7407-0KR02-0AA0
1 m each 120/230 V AC/DC; 5 V DC/10 A,
24 V DC/1 A
• 10 km, consisting of 4 sync 6ES7656-7XX40-0XE0
modules for up to 10 km • 20 A 6ES7407-0RA02-0AA0
Note: please order fiber-optic 120/230 V AC/DC; 5 V DC/20 A,
sync cables (2 units) in the 24 V DC/1 A
required length separately. PS 405 power supply module
Sync module with battery compartment for
For connection of the two 2 backup batteries, module occu-
CPU 412-5H, 414-5H, 416-5H or pies 2 slots
417-5H; 2 modules required for • 10 A 6ES7405-0KA02-0AA0
each CPU, for distances up to 24 V DC; 5 V DC/10 A,
• 10 m 6ES7960-1AA06-0XA0 24 V DC/1 A
• 10 km 6ES7960-1AB06-0XA0 • 10 A, redundant 6ES7405-0KR02-0AA0
24 V DC; 5 V DC/10 A,
Sync cable (fiber-optic cable) 24 V DC/1 A
For connecting the two 412-5H, • 20 A 6ES7405-0RA02-0AA0
414-5H, 416-5H or 417-5H CPUs; 24 V DC; 5 V DC/20 A,
each redundant automation system 24 V DC/1 A
requires 2 cables
•1m 6ES7960-1AA04-5AA0 Backup battery 6ES7971-0BA00
Type AA, 2.3 Ah
•2m 6ES7960-1AA04-5BA0
• 10 m 6ES7960-1AA04-5KA0 Aluminum rack
• UR1, 18 slots 6ES7400-1TA11-0AA0
Other lengths On request
• UR2, 9 slots 6ES7400-1JA11-0AA0
Memory card RAM • UR2-H, for divided central control- 6ES7400-2JA10-0AA0
• 1 MB 6ES7952-1AK00-0AA0 lers; 2 × 9 slots
• 2 MB 6ES7952-1AL00-0AA0
Steel rack
• 4 MB 6ES7952-1AM00-0AA0
• UR1, 18 slots 6ES7400-1TA01-0AA0
• 8 MB 6ES7952-1AP00-0AA0
• UR2, 9 slots 6ES7400-1JA01-0AA0
• 16 MB 6ES7952-1AS00-0AA0
• UR2-H, for divided central control- 6ES7400-2JA00-0AA0
• 64 MB 6ES7952-1AY00-0AA0 lers; 2 × 9 slots
Memory Card Flash-EPROM Runtime licenses for SIMATIC See "Individual components of stan-
Only required to update firmware; PCS 7 automation systems dard automation systems", page 8/28
alternative: firmware update via the (can be added to existing licenses)
engineering system
• 16 MB 6ES7952-1KS00-0AA0
Automation systems
SIPLUS automation systems
■ Overview
You can find an overview of the complete SIPLUS extreme
product range online at:
www.siemens.com/siplus
Under "Devices for extreme requirements > Controllers >
Advanced Controllers", you will find conversion tools that display
the SIPLUS S7-400 articles for the corresponding SIMATIC
S7-400 articles.
8 • High humidity
• Condensation
• Chemically, mechanically or biologically active materials
Automation systems
Embedded systems
Microbox Automation System
■ Overview ■ Design
SIMATIC PCS 7 2 × Gigabit PROFIBUS
AS RTX PROFIBUS Ethernet 12 Mbit/s
DisplayPort COM1
DVI-I connection
24 V DC 4 × USB 3.0 (DVI/VGA combined)
G_PCS7_XX_00160
Depending on the preferred communication in the field, the fol-
lowing design versions are available:
• SIMATIC PCS 7 AS RTX PROFIBUS for connecting
PROFIBUS DP
• SIMATIC PCS 7 AS RTX PROFINET for connecting
PROFINET IO Design of the SIMATIC PCS 7 AS RTX
The two versions of the SIMATIC PCS 7 AS RTX Microbox auto-
■ Application mation system, (PROFIBUS/PROFINET), are based on a
SIMATIC IPC427D with a system-specific configuration.
As a result of its exceptional physical properties and small
dimensions, the SIMATIC PCS 7 AS RTX Microbox automation The compact design and flexible installation options of the
system is exceptionally suitable for industrial use at plant level. SIMATIC IPC427D (DIN rail, wall or portrait mounting in
Possible fields of application: horizontal or vertical orientation) support space-saving designs
of SIMATIC PCS 7 plants. A DIN rail and bracket for wall
• Small production applications mounting are supplied with SIMATIC PCS 7 AS RTX (PROFIBUS/
• Package units PROFINET).
• Laboratory automation The following are pre-installed on the built-in solid state disk
SIMATIC PCS 7 AS RTX can also be combined with SIMATIC (SATA SSD 80 GB, eMLC):
PCS 7 BOX or automation systems of S7-400 design within a • Windows 7 Ultimate 32-bit operating system, multi-language
plant. (English, German, French, Italian, Spanish, Chinese)
• WinAC RTX 2010 controller software
• SIMATIC IPC DiagMonitor diagnostics software
The pre-installed software is also supplied on a Restore DVD.
The SIMATIC PCS 7 AS RTX has an integral power supply with
electrical isolation.
Automation systems
Embedded systems
Microbox Automation System
■ Design (continued)
Configurable monitoring functions can be recorded and ET 200M, ET 200iSP, ET 200S and ET 200pro remote I/O stations
evaluated via SIMATIC IPC DiagMonitor and SIMATIC PCS 7 can be linked to a comprehensive range of low-cost signal/func-
Maintenance Station. These monitoring functions include: tion modules as well as intelligent field/process devices on the
• Program execution (watchdog) PROFIBUS PA via the PROFIBUS DP interface integrated in
SIMATIC PCS 7 AS RTX PROFIBUS. With this CP 5622-compati-
• Processor and board temperatures ble interface, the SIMATIC PCS 7 AS RTX also supports routing
• Enhanced diagnostics/messages, e.g. operating hours from the engineering system up to the field devices connected
counter, hard disk status or system status, backup battery via PROFIBUS.
status
With SIMATIC PCS 7 AS RTX PROFINET, the PROFIBUS inter-
The "Power" and "Watchdog" signals are displayed on LEDs. face is replaced by a PROFINET interface with 3 ports that are
based on CP 1616. Sensors/actuators can thus be integrated in
One (SIMATIC PCS 7 AS RTX PROFINET) or two (SIMATIC PCS 7 remote ET 200M or ET 200SP I/O stations via PROFINET IO.
AS RTX PROFIBUS) Ethernet interfaces 10/100/1000 Mbps
(RJ45) are available for the plant bus communication with the The SIMATIC PCS 7 AS RTX is configured using the engineering
engineering station, operator stations, maintenance station and system of the SIMATIC PCS 7 process control system.
other SIMATIC PCS 7 system components.
The engineering system also administers the AS Runtime
licenses of the SIMATIC PCS 7 AS RTX. The scope of delivery
of the SIMATIC PCS 7 AS RTX already includes an AS Runtime
license for 100 POs. This can be expanded by further
AS Runtime licenses for 100 POs or 1 000 POs up to the limit
of 2 000 POs. The process objects of additional AS Runtime
licenses are then added to process objects which already exist.
8 ■ Technical specifications
SIMATIC PCS 7 AS RTX (Microbox), based on SIMATIC IPC427D Interfaces
Design and equipment features • PROFIBUS/MPI (SIMATIC PCS 7 CP 5622 onboard, 1 × 9-pin sub d
AS RTX PROFIBUS only) socket. 12 Mbit/s (electrically iso-
Design versions • SIMATIC PCS 7 AS RTX PROFIBUS lated)
• SIMATIC PCS 7 AS RTX PROFINET • PROFINET (SIMATIC PCS 7 AS RTX CP 1616 onboard, 3 × RJ45 socket;
Design • Compact Microbox PC without PROFINET only) integrated 3-port real-time switch
panel • Ethernet
• DIN rail or wall mounting; horizontal - PCS 7 AS RTX PROFIBUS 2 × Ethernet ports (RJ45)
(preferred) or vertical Intel 82579LM and Intel 82574L;
• Portrait assembly; vertical 10/100/1000 Mbit/s, electrically iso-
Degree of protection according to EN IP20 lated, teaming-capable
60529 (front/rear) - PCS 7 AS RTX PROFINET 1 × Ethernet port (RJ45); 10/100/
1000 Mbit/s, isolated
CPU
• USB 4 × USB 3.0, max. 2 can be simulta-
• Processor Intel Core i7-3517UE 1.7 GHz neously operated as high current
• Second Level Cache 4 MB • Serial 1 × COM1 RS 232, 115 Kbps max.,
Main memory 4 GB DDR3-SDRAM 1066 9-pin sub D connector
(1 SO-DIMM module without ECC) • Parallel -
Graphics • Graphics connection 1 × DVI-I (DVI/VGA combined)
• Graphics controller Intel HD4000 integrated in the 1 × DisplayPort (DPP); DVI via DPP-
chipset to-DVI adapter
• Graphics memory 32 ... 512 MB shared memory • Keyboard, mouse Connectable via USB (not included in
• Resolutions, color-depth, frequen- scope of delivery)
cies LED displays • PC ON/WD for power supply and
- DVI-I Up to 1920 × 1200, 60 Hz watchdog
- Display port (DPP) Up to 1920 × 1200, 60 Hz • L1, L2 and L3 freely programmable
by the user
Storage Media
Software (pre-installed and on
• Solid state drive 1 × 2.5" SATA-SSD 80 GB (eMLC)
Restore DVD)
• CD-ROM / DVD-RW, diskette Connectable via USB (not included in
scope of delivery) Operating system Windows 7 Ultimate SP1, 32-bit,
multi-language (English, German,
French, Italian, Spanish, Chinese)
Controller software WinAC RTX 2010
System-tested SIMATIC industrial soft- SIMATIC IPC DiagMonitor
ware
Automation systems
Embedded systems
Microbox Automation System
8
Emitted interference EN 61000-6-3, EN 61000-6-4, CIS-
IEC 61140
PR220 Class B
FCC Class A CE in conformity with 2004/108/EC, Yes
2006/95/EC
Immunity to conducted interference ± 2 kV (according to IEC 61000-4-4;
on the supply lines burst) Area of application: Industry
• Interference emission EN 61000-6-4: 2007
± 1 kV (according to IEC 61000-4-5;
symmetrical surge) • Noise immunity EN 61000-6-2: 2005
± 2 kV (according to IEC 61000-4-5; Area of application: Residential, busi-
asymmetrical surge) ness, trade, small enterprise
Immunity to interference on signal ± 1 kV (according to IEC 61000-4-4; • Emitted interference EN 61000-6-3: 2007
lines burst; length < 3 m) • Noise immunity EN 61000-6-1: 2007
± 2 kV (according to IEC 61000-4-4; cULus Underwriters Laboratories (UL)
burst; length > 3 m) according to Standard UL 60950-1
± 2 kV (according to IEC 61000-4-5; and UL 508 as well as Canadian
surge; length > 30 m) National Standard CAN/CSA-C22.2
No. 60950-1 (I.T.E) and CAN/
Immunity to static discharge ± 6 kV contact discharge CSA-C22.2 No. 142 (IND.CONT.EQ)
± 8 kV air discharge USA: FCC Rules, Part 15, Class A Yes
Immunity to high-frequency irradiation 10 V/m, 80 ... 1 000 MHz and Canada: ICES-003, Class A; Yes
1.4 ... 2 GHz, 80 % AM according to NMB-003, Class A
IEC 61000-4-3
Australia/New Zealand: Yes
1 V/m, 2 ... 2.7 GHz, 80 % AM EN 61000-6-4:2007
according to IEC 61000-4-3
10 V, 10 kHz ... 80 MHz, 80 % AM Korea: Korean Certification (KC Mark) Yes
according to IEC 61000-4-6 Special features
Immunity to magnetic fields 100 A/m; 50/60 Hz according to Quality assurance according to ISO 9001
IEC 61000-4-8
Power supply (electrically isolated)
Climatic conditions
Power supply 24 V DC (19.2 ... 28.8 V)
Temperature Tested according to IEC 60068-2-1,
IEC 60068-2-2, IEC 60068-2-14 Short-term voltage dip Min. 15 ms (at 20.4 V)
• During operation, horizontal installa- Max. 10 events per hour;
tion (preferred position) recovery time of at least 1 s
1)
- Operation with SSD and max. 2 ex- 0 ... +40 °C
Max. power consumption (at 24 V DC) 64.8 W
pansion modules (max. load 10 W)
- Operation with SSD in RAL2) and 0 ... +50 °C1) Dimensions and weights
max. 2 expansion modules (max.
Dimensions (W x H x D in mm) 262 × 133 × 50.5
load 10 W)
• During operation, vertical/portrait Weight approx. 2 kg
mounting 1)
- Operation with SSD (without ex- 0 ... +40 °C1) If the "Turbo Mode Level" setting in BIOS Setup "Power" menu is not set to
pansion module) "Temperature optimized", the maximum ambient temperature must be
reduced by 5 °C.
- Operation with SSD in RAL2) and 0 ... +45 °C1) 2)
max. 2 expansion modules (max. RAL = Restricted Access Location: Installation of device in operating
load 10 W) environment with restricted access, e.g. a locked switchgear cabinet
• Storage/transport (with SSD) -40 ... +70 °C
• Gradient
- During operation Max. 10 °C/h
- Storage/transport 20 °C/h; no condensation
Automation systems
Embedded systems
Microbox Automation System
Compact systems
Compact systems
SIMATIC PCS 7 BOX
■ Overview
PCS 7 BOX RTX PCS 7 BOX
ES/OS system OS Runtime ES/OS system OS Runtime
System functionality ES + OS + AS OS + AS ES + OS OS
Compact systems
SIMATIC PCS 7 BOX
Compact systems
SIMATIC PCS 7 BOX
■ Design (continued)
Design versions/expandability A system produced with the SIMATIC PCS 7 BOX can be
expanded at any time with additional SIMATIC PCS 7 hardware
The SIMATIC PCS 7 BOX in standard design is a compact com- and software components. It is just as easy to integrate SIMATIC
puting unit with HMI devices (mouse, keyboard, process moni- PCS 7 BOX into existing SIMATIC PCS 7 systems. The connec-
tor) that can be ordered separately and are connected by means tions to the plant bus and terminal bus are usually made via the
of integrated ports/interfaces. integrated Ethernet interfaces.
The device is equipped with four USB 3.0 ports for mouse and In association with the redundant AS 41xH modular controllers,
keyboard as well as additional USB input/output devices, e.g. however, an additional CP 1623, CP 1628 or CP 1613 A2 com-
chip card reader USB. munication module with appropriate communications software is
Two process monitors can be controlled in multi-monitor mode required for the Industrial Ethernet plant bus (see section Com-
via the integrated digital graphic interfaces DVI-I and DVI-D (via munication, Industrial Ethernet, System connection of PCS 7).
adapter cable at the DisplayPort). The selection of the process This can be operated at an expansion slot of the appropriate
monitors depends on the technical data of the integrated graph- interface type: PCI Express (CP 1623/1628) or PCI
ics as well as the image formats and resolutions which can be (CP 1613 A2).
adjusted in the project editor of the OS software (see section:
Operator System, OS Software, Introduction). SIMATIC
As an alternative to the SIMATIC PCS 7 BOX in standard design, PCS 7 BOX
we are offering a built-in unit with Panel Front according to
SIMATIC IPC677D which can be mounted in mounting cutouts of
control cabinets, enclosures or consoles as well as on swivel
arms.
With the built-in unit, a panel with 22" TFT display and touch
screen is permanently connected with the computing unit. The OS clients
Engineering
Terminal bus
22" TFT display has a resolution of 1920 × 1080 pixels. An addi- system
PROFIBUS DP/MPI
tional USB 3.0 port for connection of external I/O devices is avail-
able on the panel front on the left below the display.
Plant bus
9
OS
server
Automation
systems
DP/PA
link
PROFIBUS PA
G_PCS7_XX_00530
SIMATIC PCS 7 BOX with Panel Front, side and front views
Stand-alone operation/plant network
ally configure the SIMATIC PCS 7 BOX with the desired article
numbers. To do so, selection tables are available from
page 9/11.
A configurator in the Industry Mall allows you to interactively
select and order SIMATIC PCS 7 BOX compact systems.
SIMATIC PCS 7 BOX in stand-alone mode
SIMATIC PCS 7 BOX systems can be operated in stand-alone
mode and also in the system network with other SIMATIC PCS 7
system components.
Compact systems
SIMATIC PCS 7 BOX
■ Design (continued)
Software and licenses
PCS 7 BOX RTX PCS 7 BOX
ES/OS system OS Runtime ES/OS system OS Runtime PC spare part
Article No. 6ES7650-4B..0-2L.. 6ES7650-4B..0-2M.. 6ES7650-4B.81-2N.. 6ES7650-4B.81-2P.. 6ES7650-4B…-8X..
System functionality ES + OS + AS OS + AS ES + OS OS None (without PCS 7
software/licenses)
Supplied PCS 7 software/licenses (incl. SP)
SIMATIC PCS 7 Runtime license RTX, n n
Article No. 6ES7650-1CL00-2XB5
SIMATIC WinAC RTX 2010, Article No. n n
6ES7671-0RC08-0YA0
SIMATIC PCS 7 ES Single Station V8.2, n n
with 250 AS/OS Runtime POs, Article
No. 6ES7651-5AA28-0YA0
SIMATIC PCS 7 OS Software Single Sta- n n
tion V8.2 (250 OS Runtime POs), analog
Article No. 6ES7658-2AA28-0YA0 but
with 250 OS Runtime POs
SIMATIC PCS 7 AS Runtime license for n
250 AS RT POs
SIMATIC PCS 7 BCE V8.2 Runtime n n
license, Article No. 6ES7650-1CD28-
2YB5
SIMATIC PCS 7 V8.2 Software Media n n n n
Package, Article No. 6ES7658-4XX28-
9
0YT8
Software types of delivery
Preinstallation on system hard disk n n
corresponds to content of
restore DVD Set 1
Preinstallation on system hard disk n n
corresponds to content of
restore DVD Set 2
Restore DVD Set 11): Windows 7 Ulti- n n
mate SP1, 32-bit operating system with
default settings for optimized PCS 7
operation including PCS 7 software
installation for SIMATIC PCS 7 BOX
operation
Restore DVD Set 21): Windows 7 Ulti- n n
mate 64-bit operating system with
default settings for optimized PCS 7
operation including PCS 7 software
installation for SIMATIC PCS 7 BOX
operation
Recovery CD Windows 7 Ultimate SP1 n
operating system, either 32-bit or 64-bit
1)
Within the restore DVD sets, you also have the option of installing purely the operating system including drivers and default settings for optimized PCS 7
operation, but without PCS 7 software.
Software and licenses of the SIMATIC PCS 7 BOX product versions
On delivery, the individual SIMATIC PCS 7 BOX product versions The OS Runtime licenses of the SIMATIC PCS 7 BOX product
are equipped as follows with process objects for process mode: versions are limited according to the envisaged field of
application to 2 000 POs (process objects). The limit for the
Product version Engineering Runtime AS Runtime PO is defined by the type of controller. Type-specific
POs POs
limit data can be found in the table "Typical mixed configuration
AS and OS AS OS limits" in Section "Automation systems", section "Introduction", in
SIMATIC PCS 7 BOX RTX ES/OS system unlimited 250 250 the selection tables of the AS ordering data, and in the SIMATIC
PCS 7 AS Single Station and SIMATIC PCS 7 AS Redundancy
SIMATIC PCS 7 BOX RTX OS Runtime unlimited 250 250 Station configurators. The engineering license for AS and OS is
SIMATIC PCS 7 BOX ES/OS System unlimited 250 250 always unlimited.
SIMATIC PCS 7 BOX OS Runtime unlimited – 250 The supplied OS Runtime POs can be extended by cumulative
SIMATIC PCS 7 BOX spare part (without – – – OS Runtime licenses for 100 and 1 000 POs up to the upper limit
licenses, without preinstallation) of 2 000 POs. Analogous to this, SIMATIC PCS 7 BOX product
versions with integrated or separate automation functionality of
the upper limit of the controller can be expanded by cumulative
AS Runtime licenses for 100 and 1 000 POs.
Compact systems
SIMATIC PCS 7 BOX
■ Function
System configuration PCS 7 BOX RTX
WinAC RTX controller PCS 7 AS RTX PROFIBUS/ Modular AS 41x Modular AS 41xH or AS 41xF
integrated PROFINET (Microbox) as (AS Single Station) (AS Single Station or
separate controller as separate controller AS Redundancy Station)
as separate controller
Supported functions and limits:
Software
AS/OS Engineering n n n n
OS Runtime Single Station n n n n
up to 2 000 OS Runtime PO
PCS 7 APL n n n n
SIMATIC PDM PCS 7 n n n n
SIMATIC PCS 7 Maintenance n n n n
Station
SIMATIC BATCH up to 10 units n n n
Web server, n n n
for up to 2 Web clients
OS Single Station Redundancy n n n
S7 F Systems n
Compact systems
SIMATIC PCS 7 BOX
■ Technical specifications
SIMATIC PCS 7 BOX basic hardware: Standard design Panel front design
SIMATIC IPC627D
Design and equipment features
Design Rack-mountable device with sturdy metal enclo- Rack-mounted device with rugged metal enclosure
sure, suitable for wall and portrait mounting and Panel Front, suitable for mounting in control
cabinets, enclosures, consoles and on swivel arms;
max. mounting angle ±20° from the vertical
Degree of protection IP20 Computer unit and rear of panel IP20; panel front
IP65
Processor • Intel Xeon E3-1268L v3, 4 cores, 8 threads, 2.3 (3.3) GHz, GT2, 8 MB cache, Turbo Boost, VT-d, iAMT
• Intel Core i3-4330TE, 2 cores, 4 threads, 2.4 GHz, GT2, 4 MB cache, VT-x
Chipset Intel C226 (DH82C226 PCH)
Main memory
• Type DDR3-1600 SDRAM (PC3-12800) DIMM
• Maximum configuration 16 GB DDR3 SDRAM (2 sockets)
• Standard configuration Alternatives:
• 8 GB DDR3 SDRAM without ECC
• 8 GB DDR3 SDRAM with ECC
Graphics
• Graphic controller Onboard Intel graphics controller HD Graphics P4600; 2-D and 3-D engine integrated in processor
• Graphics memory Dynamic Video Memory
(uses up to 512 MB RAM)
• Resolutions, frequencies, colors of the onboard
graphics
- DVI 1920 × 1200 at 60 Hz, 24-bit color depth
- Display port 3840 × 2160 at 130 Hz, 30-bit color depth
• Color display (panel front)
- Resolution (W × H in pixels)
–
–
22" TFT display with touch screen
1920 × 1080 9
- Luminance (cd/m²), up to – 400
- Horizontal/vertical viewing angle – 170°/170°
- MTBF LED backlight – 80 000 h
Free expansion slots 1 × PCI (185 mm)
1 × PCI Express x16 (185 mm)
RAID controller Intel PCH RAID controller onboard with Intel Rapid Storage Technology
Drives
• Hard disk (HDD)/ Solid State Drive (SSD), alterna- • 1 × 3.5" HDD SATA, 250 GB
tives • 1 × 2.5" SSD SATA, 240 GB
• 320 GB RAID 1 (2 × 320 GB HDD SATA, data mirroring)
• Optical drive 1 × Slimline SATA DVD±R/RW
• Floppy disk drive No (can be connected with USB; not included in the scope of delivery)
Interfaces
PROFIBUS/MPI, isolated
• Version 1 × 9-pin sub D socket, CP 5622-compatible
• Transmission rate 9.6 kbps to 12 Mbps
PROFINET, isolated (alternative to PROFIBUS/MPI) 3 × 10/100 Mbps, (RJ45), CP 1616-compatible
Ethernet 2 × 10/100/1000 Mbps (RJ45), Intel WGI217LM (AMT interface) and Intel WGI210IT
USB
• External 4 × USB 3.0 (max. 2 high-current at the same time) 4 × USB 3.0 (max. 2 high-current at the same time)
1 × USB 3.0 high-current on Panel Front
• Internal 1 × USB 3.0 high-current for internal USB flash drive/dongle
Serial 1 × COM1 (V.24), 9-pin sub-D connector
Parallel –
Graphics connection • 1 × DVI-I (DVI/VGA combined)
• 1 × DisplayPort
Keyboard, mouse Connectable via USB (keyboard and mouse not included in scope of delivery)
Compact systems
SIMATIC PCS 7 BOX
Compact systems
SIMATIC PCS 7 BOX
Compact systems
SIMATIC PCS 7 BOX
9
PCS 7 BOX RTX OS Runtime • SIMATIC PCS 7 OS Software Single Station V8.2 (250 OS Runtime POs)
(WinAC RTX 2010 integrated) • SIMATIC PCS 7 AS Runtime license for 250 AS Runtime POs
• WinAC RTX 2010 and PCS 7 RTX license on USB flash drive
SIMATIC PCS 7 BOX ES/OS System • SIMATIC PCS 7 ES Single Station V8.2, with 250 AS/OS Runtime POs
• SIMATIC PCS 7 BCE V8.2 Runtime license
SIMATIC PCS 7 BOX OS Runtime • SIMATIC PCS 7 OS Software Single Station V8.2 (250 OS Runtime POs)
• SIMATIC PCS 7 BCE V8.2 Runtime license
Restore DVDs/preinstallation
• Restore DVD Set 1 for SIMATIC PCS 7 BOX RTX Windows 7 Ultimate SP1 operating system (32-bit), multi-language (English, German, French, Italian,
Spanish, Chinese), with default settings for optimized SIMATIC PCS 7 operation including PCS 7 software
installation for SIMATIC PCS 7 BOX TRX
• Restore DVD Set 2 for SIMATIC PCS 7 BOX Windows 7 Ultimate SP1 operating system (64-bit), multi-language (English, German, French, Italian,
Spanish, Chinese), with default settings for optimized SIMATIC PCS 7 operation including PCS 7 software
installation for SIMATIC PCS 7 BOX
Compact systems
SIMATIC PCS 7 BOX
■ Ordering data
SIMATIC PCS 7 BOX RTX (AS integrated) SIMATIC PCS 7 BOX without WinAC RTX (AS separate)
Article No. Article No.
SIMATIC PCS 7 BOX System 6ES7650- SIMATIC PCS 7 BOX System 6ES7650-
PC type: SIMATIC IPC627D PC type: SIMATIC IPC627D
4 B ■■0 - 2 ■■■ 4 B ■8 1 - 2 ■■■
2 × 10/100/1000 Mbps Ethernet RJ45; onboard 2 × 10/100/1000 Mbps Ethernet RJ45; onboard
graphics, graphics,
4 × USB 3.0; 1 × serial (COM1); 1 × PCI, 4 × USB 3.0; 1 × serial (COM1); 1 × PCI,
1 × PCIe (X16) 1 × PCIe (X16)
SIMATIC PCS 7 software version V8.2 preinstalled SIMATIC PCS 7 software version V8.2 preinstalled
Windows 7 Ultimate 32-bit operating system, Windows 7 Ultimate 64-bit operating system,
multi-language (English, German, French, Italian, multi-language (English, German, French, Italian,
Spanish, Chinese) Spanish, Chinese)
Processor and storage Media Without additional communications interfaces
• Intel Core i3-4330TE processor (2 cores/ A Processor and storage Media
4 threads, 2.4 GHz, 4 MB cache, VT-x); main • Intel Core i3-4330TE processor (2 cores/ A
memory 8 GB, DDR3 1600, DIMM; 250 GB 4 threads, 2.4 GHz, 4 MB cache, VT-x); main
HDD SATA; DVD±R/RW memory 8 GB, DDR3 1600, DIMM; 250 GB
• Xeon E3-1268Lv3 processor (4 cores/8 threads, B SATA; DVD±R/RW
2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main • Xeon E3-1268Lv3 processor (4 cores/8 threads, B
memory 8 GB DDR3 1600, DIMM; 240 GB SSD; 2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main
DVD±R/RW memory 8 GB DDR3 1600, DIMM; 240 GB SSD;
• Xeon E3-1268Lv3 processor (4 cores/8 threads, C DVD±R/RW
2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main • Xeon E3-1268Lv3 processor (4 cores/8 threads, C
memory 8 GB DDR3 1600, DIMM, ECC; RAID1, 2.3 (3.3) GHz, 8 MB cache, VT-d, AMT); main
2 × 320 GB SATA (2.5"); DVD±R/RW memory 8 GB DDR3 1600, DIMM, ECC; RAID1,
Communication interfaces 2 × 320 GB SATA (2.5"); DVD±R/RW
• PROFIBUS onboard (CP 5622 compatible) 0 System type
9
• PROFINET onboard (CP 1616 compatible) 1 • PCS 7 V8.2 BOX ES/OS System N
• PCS 7 V8.2 BOX OS Runtime P
System type
• PCS 7 V8.2 BOX RTX ES/OS System L Panel front
(WinAC RTX 2010) • Without panel Q
• PCS 7 V8.2 BOX RTX OS Runtime M
(WinAC RTX 2010) • 22" Single Touch, 1920 × 1080 pixels B
Panel front Power supply, country-specific power supply
• Without panel Q cable
• 22" Single Touch, 1920 × 1080 pixels B • 110/230 V AC industrial power supply to
NAMUR;
Power supply, country-specific power supply - Power supply cord for Europe 0
cable - Power supply cord for the UK 1
• 110/230 V AC industrial power supply to
NAMUR; - Power supply cord for Switzerland 2
- Power cord for Europe 0 - Power supply cord for USA 3
- Power cord for UK 1 - Power supply cord for Italy 4
- Power cord for Switzerland 2 - Power supply cord for China 5
- Power cord for USA 3 • 24 V DC industrial power supply 6
- Power cord for Italy 4
- Power cord for China 5
• 24 V DC industrial power supply 6
Compact systems
SIMATIC PCS 7 BOX
9 Operating system
• Windows 7 Ultimate 32-bit, multi-language 0
Package
• Physical delivery
(English, German, French, Italian, Spanish, License key on USB flash drive,
Chinese) certificate of license
• Windows 7 Ultimate 64-bit, multi-language 1 - 100 POs 6ES7653-2BA00-0XB5
(English, German, French, Italian, Spanish, - 1 000 POs 6ES7653-2BB00-0XB5
Chinese) • Online delivery
• Without operating system 8 License key download,
online certificate of license
Panel front Note: E-mail address required!
• Without panel Q - 100 POs 6ES7653-2BA00-0XH5
- 1 000 POs 6ES7653-2BB00-0XH5
• 22" Single Touch, 1920 × 1080 pixels B
Further SIMATIC PCS 7 system
Power supply, country-specific power supply software
cable SIMATIC PDM and SIMATIC PCS 7
• 110/230 V AC industrial power supply to Maintenance Station see chapter 7
NAMUR; "Plant Device Management"
- Power supply cord for Europe 0
Keyboard/mouse
- Power supply cord for the UK 1
SIMATIC PC keyboard 6ES7648-0CB00-0YA0
- Power supply cord for Switzerland 2 German/international with USB con-
nection
- Power supply cord for USA 3
SIMATIC HMI USB mouse 6AV2181-8AT00-0AX0
- Power supply cord for Italy 4 Optical mouse with scroll wheel and
- Power supply cord for China 5 USB connection, color anthracite
Accessories
Portrait mounting kit
• Kit 1: Interfaces to the front 6ES7648-1AA10-1YB0
• Kit 2: Interfaces point up/down 6ES7648-1AA10-1YA0
Compact systems
SIMATIC PCS 7 BOX
■ Accessories
Portrait assembly kit Uninterruptible DC power supply (DC UPS)
As an alternative to installation with mounting brackets, the por- You can bypass power failures by using a SITOP DC UPS unin-
trait mounting kit allows for space-saving installation of the terruptible power supply. For information and suitable products
SIMATIC PCS 7 BOX (standard design without Panel Front). It is see the chapter "Process I/O", section "Power supplies", from
available in two models: page 11/8, as well as catalog KT 10.1.
• Kit 1: Portrait assembly with interfaces to the front
• Kit 2: Portrait assembly with interfaces on top or bottom
Together with the kit, the SIMATIC PCS 7 BOX occupies a mount-
ing depth of 365 mm (Kit 1) or 279 mm (Kit 2) in the control cab-
inet. The limitations associated with portrait assembly regarding
vibration and shock resistance are relatively small (see technical
specifications).
Since all interfaces are accessible from the front when using Kit
1, this type of assembly is particularly suitable for commission-
ing and servicing.
Please observe the information on operation planning and
device installation in the manual of the SIMATIC IPC627D in con-
junction with the use of portrait mounting kits for SIMATIC PCS 7
BOX.
Compact systems
Notes
Communication
10/2 Introduction
10/58 PROFINET
10/60 Architecture
10/63 PROFIBUS
10/64 PROFIBUS DP
10/65 Electrical Networks
10/67 Optical Networks
10/69 AS Connection
10/70 Y-Link
10/71 PROFIBUS PA
10/75 PA Routers
10/79 Active Field Distributors for PA components
10/85 Passive PA Components
10/97 OpenPCS 7
Communication
Introduction
■ Overview
Through application of SIMATIC NET network components
based on globally established standards, SIMATIC PCS 7 is pro-
vided with a powerful and rugged range of products for imple-
menting integrated communications networks for reliable data
exchange between all system components and levels of a plant.
The SIMATIC NET products specially developed for industrial
applications provide optimum suitability for plants in all sectors.
They are matched to one another, and satisfy maximum
demands, especially in areas subject to extreme influences,
such as:
• Electromagnetic interfering fields
• Corrosive liquids and atmospheres
• Danger of explosion
• High mechanical stress
The SIMATIC NET products guarantee expandability and the
protection of investments as a result of compatible further devel-
opments, as well as uniformity from inbound logistics to out-
bound logistics and from field devices up to the management
information system.
10
Communication
Introduction
■ Design
Incorporated in Totally Integrated Automation, the unique basis Industrial Ethernet plant bus
offered by Siemens for uniform automation of all sectors in the
production, process or hybrid industries, the SIMATIC NET bus- Industrial Ethernet is used as the plant bus as well as terminal
ses promote fast and reliable communication between the indi- bus for multi-user systems with client/server architecture. For
vidual systems/applications of the SIMATIC PCS 7 process con- small systems, the "Basic Communication Ethernet" (BCE) inte-
trol systems such as: grated in the SIMATIC PCS 7 Industrial Workstations permits
operation of single stations and servers on the plant bus even
• Automation systems, distributed I/Os and field components without a CP 1613/CP 1623/CP 1628 communications proces-
• Engineering system, operator system and Maintenance sor.
Station In medium and large plants characterized by high requirements,
• SIMATIC BATCH and SIMATIC Route Control SIMATIC PCS 7 applies modern Gigabit and FastEthernet tech-
• Web clients and Web servers for operator control and nology which combines the high security provided by redundant
monitoring via Internet/Intranet as well as IT applications optical rings with the scalable performance provided by switch-
ing technology and high transmission rates up to 1 Gbit/s.
PROFINET
PROFINET is based on the international standards IEC 61158
and IEC 61784 and combines the advantages of the open net-
work standard, Ethernet, and the PROFIBUS fieldbus system. It
stands for maximum transparency, open IT communication, net-
work security and real-time communication down to the field
level. This makes PROFINET the basis for uniform automation
network in the plant, into which existing fieldbuses implemented
with PROFIBUS can be easily integrated.
Operator stations
(OS server)
10
Industrial Ethernet
PROFINET
ET 200M ET 200SP
Zone 2 Zone 1
Weighing systems
IE/PB link PROFIBUS PA
PROFIBUS DP
SIMOCODE pro DP/PA
SENTRON coupler
PAC3200/PAC4200
G_PCS7_XX_00387
SINAMICS
Communication
Introduction
■ Design (continued)
Fieldbus systems
PROFIBUS has become established as sturdy and reliable com-
munications medium for connecting intelligent distributed I/O
devices, transmitters and actuators to the controller level of the
SIMATIC PCS 7 process control system. The universal, open
fieldbus corresponds to the international standards IEC 61158
and IEC 61784.
OS multi-clients
Engineering
station
Maintenance/
OS server
Industrial Ethernet
SIMATIC PCS 7
automation system
PROFIBUS DP
10
G_PCS7_XX_00247
Integration of PROFIBUS PA and FOUNDATION Fieldbus H1
PROFIBUS DP PROFIBUS PA and FOUNDATION Fieldbus H1
PROFIBUS DP is a system bus and simultaneously an open In addition to the direct connection of transmitters and actuators
communications system, and it is designed for high data trans- including power supply via the communication medium, the high
mission rates and short response times. It is therefore optimally information content of the communication as well as the diag-
suitable for the control of the following devices: nostics facilities are also of importance for the automation of
• Directly connected field devices, e.g. drives, motor starters, industrial processes that frequently take place in corrosive,
analyzers, process controllers, or panels harmful, and hazardous environments.
• Distributed I/O devices such as the ET 200M, ET 200iSP, Both the PROFIBUS PA fieldbus and the FOUNDATION
ET 200S or ET 200pro remote I/O stations Fieldbus H1 meet these requirements. Both are optimally suit-
• Transmitters and actuators on a seamlessly integrated able for directly integrating actuators and sensors in operating
PROFIBUS PA fieldbus or FOUNDATION Fieldbus H1 environments up to Ex zone 1/21 or 0/20 into the process sys-
tem.
Since it also supports the transmission of the HART protocol,
HART field devices can also be integrated in a PROFIBUS DP Their physical bus characteristics are based on the MBP trans-
communication network. mission technology (Manchester Coded; Bus Powered) and are
largely identical according to IEC 61158. Both fieldbuses can be
integrated seamlessly in the SIMATIC PCS 7 process control
system using PROFIBUS DP as link.
PROFIBUS PA and FOUNDATION Fieldbus H1 thus profit
equally from the higher-level PROFIBUS architecture.
Communication
Industrial Ethernet
■ Overview
The plant bus and the terminal bus for multi-user systems with
client/server architecture are implemented with Industrial Ether-
net, a powerful area and cell network for industrial applications
in line with the international IEEE 802.3 standard (Ethernet). Bus
OS clients structures with optical rings are particularly suitable for this
Remote because of their high noise immunity and high availability.
client
In medium-sized and large plants characterized by high require-
SCALANCE Terminal bus ments, SIMATIC PCS 7 applies modern Gigabit and FastEther-
XM-400 (optical/electrical) net technology. This combines the high reliability of optical rings
with the scalable performance of switching technology and high
transmission rates up to 1 Gbps.
Engineering SCALANCE X-300 IWLAN
station Access Point
Redundant OS servers
SCALANCE XM-400
SCALANCE
X-200/X-200 IRT
SIMATIC
SCALANCE PCS 7 BOX
X-300 Plant bus
Industrial Ethernet
(optical/electrical)
10
AS Redundancy SCALANCE XM-400 AS Single
Station Station
G_PCS7_XX_00124
AS Redundancy
Station
■ Benefits
Ethernet presently has a market share of over 80 % with a ten- Ethernet technology for industrial environment
dency to rise further, thus placing it in pole position in the global
LAN landscape. Ethernet offers important characteristics that With Industrial Ethernet, SIMATIC NET expands the Ethernet
can give you significant advantages for your application: technology by future-oriented network components with special
properties and capabilities for use in industrial environments,
• Fast commissioning through simple connections e.g.:
• High flexibility since existing networks can be extended • Rugged design, suitable for harsh industrial environments
without any adverse effects
• Fast local assembly using the FastConnect cabling system
• High availability thanks to redundant network topologies with RJ45 technology
• Almost unlimited communications performance because • High fault tolerance through redundancy and fast switchover
scalable performance is available through switching to redundant system (max. 300 ms)
technology if required
• Continuous monitoring of network components through a
• Networking of different application areas such the office and simple yet effective signaling concept
production areas
• Investment security through continuous compatible further
development
• Plant-wide clock system permits exact assignment of events
within the complete plant
Communication
Industrial Ethernet
Communication
Industrial Ethernet
SCALANCE X Switches Product Overview
■ Overview
Switches are active network components that specifically dis-
tribute data to the relevant addressees. SCALANCE X is the
modern range of Industrial Ethernet switches from SIMATIC NET.
The SCALANCE X family comprises product lines that comple-
ment each other and are carefully tuned to the specific automa-
tion task.
■ Design
In the context of SIMATIC PCS 7, switches from the following These product lines are specifically suited for electrical and/or
SCALANCE X product lines can be used: optical networks based on linear, star and ring topologies.
• SCALANCE X-000 They are characterized by the fact that the number of ports,
• SCALANCE X-100 modularity, flexibility and functionality increase with increasing
• SCALANCE X-200 numbers.
• SCALANCE XB-200 The designs of the switches differ not only among individual
product lines, but also within a product line, for example:
• SCALANCE X-200 IRT
• Compact design or flat design in the ET 200S format for X-200
• SCALANCE X-300 and X-200 IRT
• SCALANCE XM-400
• SCALANCE X-500
• Compact design or rack design for X-300
10
High-volume machine
Machine building and
Plant subnetworking
Office incorporation
plant engineering
Internal machine
Plant networking
Industry-related
and distribution
applications
networking
building
Application areas / type of network /
requirements
High-performance backbone networks
with very high emphasis on functionality/ ● ● ●
X-500 port density/availability and interface to
IT network
X204RNA EEC ● ● ●
Communication
Industrial Ethernet
SCALANCE X Switches Product Overview
■ Design (continued)
Enhanced Environmental
PROFINET IO Device
Time synchronization
Power-over-Ethernet
Real-Time (IRT)
Modular through
Gigabit Ethernet
media modules
Isochronous
19“ design
Support of
Diagnosis
Layer 3
Features
X-500 ● ● ● ● ● ● ● ●
XM-400 ● ● ● ● ● ●
X-300 ● ● ● ● ● ● ●
X-300EEC/ ● ● ● ● ● ● ●
XR-300EEC
2)
X-200 ● ● ●
*B3&6B;;B
X204RNA ●
X204RNA EEC ● ●
X-100 ●
X-000 ●1)
● applies 1)
with Gigabit version 2)
with IRT version
■ More information
The following catalog sections provide you with information and The SIMATIC NET Selection Tool provides you with support for
Ordering data for the individual SCALANCE X product lines. selecting the right Industrial Ethernet switches as well as during
configuration of the modular versions:
For detailed information and technical specifications of the
10
SCALANCE X Industrial Ethernet switches, see Catalog IK PI, Online version:
section "PROFINET/Industrial Ethernet", subsection "Industrial www.siemens.com/snst
Ethernet switches/Media converters".
Offline version:
www.siemens.com/snst-download
Communication
Industrial Ethernet
SCALANCE X-000 Switches
10
bling glass fiber-optic cables
SCALANCE XB004-1
• 4 x 10/100 Mbps RJ45 ports, electrical
• 1 x 100 Mbps SC port, optical (multi-mode, glass), up to 5 km
■ Design
The box enclosure type is designed for space-saving installation
on a standard DIN rail in the control cabinet. Wall mounting is
possible.
Boundary conditions for network configuration
• Length of the TP cable between two switches
- max. 10 m via patch cables with TP Cord
- Max. 100 m with Industrial Ethernet FastConnect products
• Length of the optical cables max. 5 km with Industrial Ethernet
multi-mode FO cables
Communication
Industrial Ethernet
SCALANCE X-100 Switches
■ Design
FC BFOC Plug 6GK1900-1GB00-0AC0
Screw connector for on-site assem-
bly on FC fiber-optic cable; (1 pack
The rugged metal housing is designed for space-saving instal- = 20 units + cleaning cloths)
lation on a standard DIN rail or an S7-300 mounting rail in control IE FC Stripping Tool 6GK1901-1GA00
cabinets. Direct wall mounting in various positions is also possi- Pre-adjusted stripping tool for fast
ble. stripping of the Industrial Ethernet
FC cables
Boundary conditions for network configuration
FC FO termination kit 6GK1900-1GL00-0AA0
• Length of the TP cable between two switches Assembly case for on-site assembly
- Max. 100 m with Industrial Ethernet FastConnect products of FC SC and FC BFOC connectors
• Length of the optical cables max. 5 km with Industrial Ethernet to FC FO standard cable, compris-
ing a stripping tool, Kevlar cutters,
multi-mode FO cables fiber breaking tool and microscope
SITOP compact 24 V/0.6 A 6EP1331-5BA00
1-phase power supply with wide-
range input 85 ... 264 V AC/
110 ... 300 V DC, stabilized output
voltage 24 V, rated output current
value 0.6 A, slim design
1)
Special fiber-optic cables, lengths and accessories available on request
2)
Special tools and specially trained personnel are required for pre-assem-
bling glass fiber-optic cables
Communication
Industrial Ethernet
SCALANCE X-200 Switches
■ Overview
Switches with electrical ports for TP cables up to 100 m max.
and optical ports for glass single-mode FOC up to 26 km:
• SCALANCE X204-2LD for optical line or ring topologies
- 4 electrical RJ45 ports (10/100BaseTX)
- 2 optical BFOC ports (100BaseFX) for glass single-mode
FOC
• SCALANCE X206-1LD for star topologies as well as for line or
ring topologies with electrical and optical transmission paths
- 6 electrical RJ45 ports (10/100BaseTX)
- 1 optical BFOC port (100BaseFX) for glass single-mode
FOC
• SCALANCE X212-2LD for optical line or ring topologies
- 12 electrical RJ45 ports (10/100BaseTX)
- 2 optical BFOC ports (100BaseFX) for glass single-mode
FOC
Flat design
10/12
X224
X216
X208
XF208
XF204
X212-2
X206-1
X204-2
● applies
Special features
XF206-1
XF204-2
X208PRO
X212-2LD
X206-1LD
X204-2LD
Communication
■ Overview (continued)
Type of device
Industrial Ethernet
SCALANCE X-200 Switches
PC module
●
●
●
●
Flat type of construction
●
●
●
●
●
●
●
●
●
● Rugged, compact housing
Modular design
© Siemens AG 2016
10 Gigabit Ethernet
Gigabit Ethernet
●
●
●
●
●
●
●
●
●
●
●
●
●
●
LED diagnosis
●
●
●
●
●
●
●
●
●
●
●
●
●
●
SIMATIC environment
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Signal contact
●
●
●
●
●
●
●
●
●
●
●
●
●
●
C-PLUG slot
*B3&6B;;B
© Siemens AG 2016
Communication
Industrial Ethernet
SCALANCE X-200 Switches
■ Overview (continued)
Software
Broadcast/Multicast/Unicast Limiter
GMRP (Generic Multicast Protocol)
VLAN (Virtual Local Area Network)
Security Integrated (Firewall/VPN)
Configuration Protocol)
Management Protocol)
Redundancy Protocol)
IEEE 802.1x (Radius)
PROFINET diagnosis
Standby redundancy
Broadcast blocking
Passive Listening
Link Aggregation
Static Routing
IP Access List
IRT capability
SCALANCE X-200
SNMP
Type of
device
X204-2 ● ● ● ● ● ● ● ●
X204-2LD ● ● ● ● ● ● ● ●
X206-1 ● ● ● ● ● ● ● ●
X206-1LD ● ● ● ● ● ● ● ●
X208 ● ● ● ● ● ● ● ●
X208PRO ● ● ●
X212-2 ● ● ● ● ● ● ● ●
X212-2LD ● ● ● ● ● ● ● ●
X216 ● ● ● ● ● ● ● ●
X224 ● ● ● ● ● ● ● ●
*B3&6B;;B
XF204 ● ● ● ● ● ● ● ●
XF204-2
XF206-1
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XF208 ● ● ● ● ● ● ● ●
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■ Design
Installation can performed on a standard DIN rail, on an S7-300 Summary of interfaces
mounting rail or directly on the wall. The electrical ports support
auto-crossover. Module type Type and number of ports
Fast Ethernet 100 Mbps
Boundary conditions for network configuration
Electrical (TP) Optical (glass FOC)
• Length of the TP cable between two SCALANCE X switches:
- Max. 100 m with Industrial Ethernet FastConnect products RJ45 M12 BFOC (ST socket)
(IE FC cable and IE FC RJ45 plug 180/IE FC M12 plug PRO) Compact design
- Max. 10 m using patches with TP cord
X204-2 4 – 2 (multimode)
• Length of the optical cables
X204-2LD 4 – 2 (single-mode)
- Max. 5 km with Industrial Ethernet glass fiber-optic cables
(multi-mode) X206-1 6 – 1 (multimode)
- Max. 26 km with Industrial Ethernet glass fiber-optic cables X206-1LD 6 – 1 (single-mode)
(single-mode)
X208 8 – –
X208PRO – 8 –
X212-2 12 – 2 (multimode)
X212-2LD 12 – 2 (single-mode)
X216 16 – –
X224 24 – –
Flat design
XF204 4 – –
XF204-2 4 – 2 (multimode)
XF206-1 6 – 1 (multimode)
XF208 8 – –
Communication
Industrial Ethernet
SCALANCE X-200 Switches
10 (10/100BaseTX)
1 x 100 Mbps multi-mode BFOC
ports (100BaseFX)
GP 50/125/14001)2)
Multi-mode cable,
sold by the meter, max. length
1 000 m; minimum order 20 m
SCALANCE X212-2 6GK5212-2BB00-2AA3
12 x 10/100 Mbps RJ45 ports FO Robust Cable 6XV1843-2R
(10/100BaseTX) GP 4E9/125/901)2)
2 x 100 Mbps multi-mode BFOC Single-mode cable,
ports (100BaseFX) sold by the meter, max. length
1 000 m; minimum order 20 m
With electrical ports and optical
ports for glass single-mode FOC up FC FO Standard Cable 6XV1847-2A
to max. 26 km GP 62.5/200/2301)2)
FC FO standard cable for fixed rout-
SCALANCE X204-2LD 6GK5204-2BC10-2AA3 ing indoors with PVC sheath;
4 x 10/100 Mbps RJ45 ports sold by the meter, max. length
(10/100BaseTX) 1 000 m; minimum order 20 m
2 x 100 Mbps single-mode BFOC
ports (100BaseFX) IE FC RJ45 Plug 180 2x2
RJ45 plug connector for Industrial
SCALANCE X206-1LD 6GK5206-1BC10-2AA3 Ethernet with a sturdy metal enclo-
6 x 10/100 Mbps RJ45 ports sure and integrated insulation dis-
(10/100BaseTX) placement contacts for connecting
1 x 100 Mbps single-mode BFOC Industrial Ethernet FC installation
ports (100BaseFX) cables; with 180° cable outlet; for
SCALANCE X212-2LD 6GK5212-2BC00-2AA3 network components and CPs/
12 x 10/100 Mbps RJ45 ports CPUs with Industrial Ethernet inter-
(10/100BaseTX) face
2 x 100 Mbps single-mode BFOC • 1 pack = 1 unit 6GK1901-1BB10-2AA0
ports (100BaseFX) • 1 pack = 10 units 6GK1901-1BB10-2AB0
• 1 pack = 50 units 6GK1901-1BB10-2AE0
Communication
Industrial Ethernet
SCALANCE X-200 Switches
10
C-PLUG slot
• 0.3 m 6XV1870-8AE30
• 0.5 m 6XV1870-8AE50 1)
Special fiber-optic cables, lengths and accessories available on request
• 1.0 m 6XV1870-8AH10 2)
Special tools and specially trained personnel are required for pre-assem-
• 1.5 m 6XV1870-8AH15 bling glass fiber-optic cables
• 2.0 m 6XV1870-8AH20
Note:
• 3.0 m 6XV1870-8AH30
• 5.0 m 6XV1870-8AH50 For further components and accessories, especially cable mate-
• 10 m 6XV1870-8AN10 rial and connectors as well as tools and supplementary material
• 15 m 6XV1870-8AN15 for assembly, refer to the sections "FastConnect" (page 10/41),
IE M12 Panel Feedthrough
"ITP cables and connectors" (page 10/45) and "Fiber-optic
Control cabinet feedthrough for cables" (page 10/46) as well as to Catalog IK PI.
transition from 4-pin, D-coded M12
interface (IP65IP67) to RJ45 socket
(IP20)
• 1 pack = 5 units 6GK1901-0DM20-2AA5
Communication
Industrial Ethernet
Switches SCALANCE XB-200
■ Overview ■ Design
Industrial Ethernet Switches SCALANCE XB-200 are designed
with IP20 degree of protection. The rugged plastic enclosure is
designed installation on a standard DIN rail or in control cabi-
nets. A 6-pin terminal block is provided for the redundant 24 V
DC supply and ground.
Boundary conditions for network configuration
• Length of the TP cable between two switches
- Max. 100 m with Industrial Ethernet FastConnect products
- Max. 10 m using patches with TP cord
• Length of the optical cables
- Max. 5 km with Industrial Ethernet FO cables Multimode
(100 Mbit/s)
- Max. 26 km with Industrial Ethernet FO cables single-mode
between the SC ports of two LD switches (100 Mbit/s)
SCALANCE XB205-3LD
The simple, economical SCALANCE XB-200 managed switches
are optimized for setting up 10/100 Mbit/s Industrial Ethernets in
a line, star or ring topology (Redundancy Manager built-in)
Special features
• Rugged plastic enclosure
• Low-maintenance operation due to fanless construction
• LED diagnostics (power, port status, data traffic)
• SNMP access, integrated Web server, remote diagnostics and
signaling via network
10 • Diagnostics and configuration via website or console port
• Integrated autocrossover function
Product range for SIMATIC PCS 7
Switches with electrical ports
• SCALANCE XB208
8 × 10/100 Mbit/s RJ45 port, electric
• SCALANCE XB216
16 × 10/100 Mbit/s RJ45 port, electric
Switches with electrical and optical ports
• SCALANCE XB205-3
5 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s BFOC port, optical
• SCALANCE XB205-3
5 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s SC port, optical
• SCALANCE XB205-3LD
5 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s SC port, optical
• SCALANCE XB213-3
13 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s BFOC port, optical
• SCALANCE XB213-3
13 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s SC port, optical
• SCALANCE XB213-3LD
13 × 10/100 Mbit/s RJ45 port, electric
3 × 100 Mbit/s SC port, optical
Communication
Industrial Ethernet
Switches SCALANCE XB-200
Communication
Industrial Ethernet
SCALANCE X-200 IRT Switches
■ Overview
Product range for SIMATIC PCS 7
Compact design
• SCALANCE X204 IRT
- 4 electrical RJ45 ports (10/100BaseTX) for TP cables up to
100 m max.
• SCALANCE X204 IRT PRO (for use outside the control
cabinet)
- 4 electrical push-pull RJ45 ports (10/100BaseTX) for
TP cables up to 100 m max.
• SCALANCE X202-2 IRT
- 2 electrical RJ45 ports (10/100BaseTX) for TP cables up to
100 m max.
- 2 optical BFOC ports (100BaseFX) for the connection of
glass multi-mode FOC (up to 5 km)
• SCALANCE X202-2P IRT
SCALANCE X-200 IRT switches in compact design - 2 electrical RJ45 ports (10/100BaseTX) for TP cables up to
You can implement line and star topologies with the switches of 100 m max.
the SCALANCE X-200 IRT product line; it is also possible to - 2 optical SC RJ ports (100BaseFX) for the connection of
implement low-cost electrical or optical ring topologies with Ethernet POF FOC (up to 50 m) and PCF FOC (up to 100 m)
transmission rates up to 100 Mbps. using SC RJ plug connectors
• SCALANCE X202-2P IRT PRO
The switches are available in two designs:
- 2 electrical push-pull RJ45 ports (10/100BaseTX) for
• Compact design X-200 IRT TP cables up to 100 m max
Rugged compact enclosure with - 2 optical push-pull SC RJ ports (100BaseFX) for the
- IP30 degree of protection, for installation in control cabinets connection of Ethernet POF FOC (up to 50 m) and PCF FOC
- IP65/67 degree of protection, for installation outside control (up to 100 m) using SC RJ Plug PRO connectors
cabinets (PRO version)
• SCALANCE X201-3P IRT
• Flat design XF-200 IRT - 1 electrical RJ45 port (10/100BaseTX) for TP cables up to
Flat enclosure in ET 200S format, IP20 degree of protection, 100 m max
10 for installation in control cabinets or small control boxes - 3 optical SC RJ ports (100BaseFX) for the connection of
Ethernet POF FOC (up to 50 m) and PCF FOC (up to 100 m)
using SC RJ plug connectors
• SCALANCE X200-4P IRT
- 4 optical SC RJ ports (100BaseFX) for the connection of
Ethernet POF FOC (up to 50 m) and PCF FOC (up to 100 m)
using SC RJ plug connectors
Flat design
PRO
PRO
device
Type of
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● applies
Special features
X204IRT
X204IRT
X204IRT
XF204IRT
XF204IRT
X202-2IRT
X202-2IRT
X201-3P IRT
X200-4P IRT
X202-2P IRT
X202-2P IRT
X202-2P IRT
X201-3P IRT
X200-4P IRT
■ Overview (continued)
X204IRT PRO
Type of device
Security Integrated (Firewall/VPN)
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Software
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Topology support (LLDP) Connection to S7 backplane bus
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Command Line Interface/Telnet
Format module S7
Hardware
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SNMP
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Ring redundancy incl. RM-functionality
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Standby redundancy
Box type of construction
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IRT capability
VLAN (Virtual Local Area Network) 19“ type of construction
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STP/RSTP (Spanning Tree Protocol/
Rapid Spanning Tree Protocol)
Modular design
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Passive Listening
© Siemens AG 2016
10 Gigabit Ethernet
IGMP Snooping/Querier (Internet Group
Management Protocol)
Gigabit Ethernet
GMRP (Generic Multicast Protocol)
Broadcast/Multicast/Unicast Limiter PoE (Power over Ethernet)
Broadcast blocking
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LED diagnosis
DHCP Option 82 (Dynamic Host
Configuration Protocol)
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SIMATIC environment
IP Access List
Access Control List (MAC)
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Static Routing
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Signal contact
RIPv2 (Dynamic Routing)
*B3&6B;;B *B3&6B;;B
10/19
SCALANCE X-200 IRT Switches
Industrial Ethernet
Communication
10
© Siemens AG 2016
Communication
Industrial Ethernet
SCALANCE X-200 IRT Switches
■ Design
Installation can performed on a standard DIN rail, on an S7-300 Summary of interfaces
mounting rail or directly on the wall. The electrical ports support
auto-crossover. Module type Type and number of ports
Fast Ethernet 100 Mbps
Boundary conditions for network configuration
Electrical (TP) Optical (FO)
• Length of the TP cable between two SCALANCE X switches:
- Max. 100 m with Industrial Ethernet FastConnect products RJ45 RJ45 Plastic FO: Glass fiber-
(IE FC cable and IE FC RJ45 plug 180/IE FC RJ45 plug PRO) push- (POF/PCF) optic cable
pull
- Max. 10 m using patches with TP cord SC RJ SC RJ BFOC
push-pull (ST socket)
• Length of the optical cables
- Max. 4 km with Industrial Ethernet glass FOC (62.5/125 μm) Compact design
- Max. 5 km with Industrial Ethernet glass FOC (50/125 μm) X200-4P IRT – – 4 – –
- Max. 100 m with Industrial Ethernet PCF fiber-optic cables
X201-3P IRT 1 – 3 – –
- Max. 50 m with Industrial Ethernet POF fiber-optic cables
X202-2 IRT 2 – – – 2 (multimode)
X202-2P IRT 2 – 2 – –
X202-2P IRT PRO – 2 – 2 –
X204 IRT 4 – – – –
X204 IRT PRO – 4 – – –
Flat design
XF204 IRT 4 – – – –
Communication
Industrial Ethernet
SCALANCE X-200 IRT Switches
10
consisting of stripping tool, Kevlar
cutters, SC RJ grinding plate,
grinding paper, grinding base and
microscope
Termination Kit 6GK1900-0NL00-0AA0
SC RJ PCF Plug
Assembly case for on-site assem-
bly of SC RJ PCF connectors,
comprising a stripping tool, buffer
stripping tool, Kevlar cutters, fiber
breaking tool and microscope
Communication
Industrial Ethernet
SCALANCE X-300 Switches
■ Overview
• SCALANCE X307-3
- 3 optical Gigabit Ethernet SC ports for glass multi-mode
FOC (1000BaseSX) up to 750 m
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
• SCALANCE X307-3LD
- 3 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 10 km
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
Fast Ethernet ports
• SCALANCE X310FE
- 10 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
• SCALANCE X306-1LD FE
- 6 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
- 1 optical Fast Ethernet SC port (100BaseFX) for glass single-
mode FOC up to 26 km
• SCALANCE X320-1FE
- 20 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
- 1 optical Fast Ethernet SC port (100BaseFX) for glass multi-
Switches of the SCALANCE X-300 product line with compact design,
standard version mode FOC up to 5 km
• SCALANCE X320-3LD FE
Electrical and/or optical line, star or ring topologies can be - 20 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
implemented with the switches of the SCALANCE X-300 product - 1 optical Fast Ethernet SC port (100BaseFX) for glass multi-
line. Switches with Fast Ethernet and/or Gigabit Ethernet ports mode FOC up to 5 km
are available for this purpose. - 2 optical Fast Ethernet SC ports (100BaseFX) for glass
The switches of the SCALANCE X-300 product line are available single-mode FOC up to 26 km
in different designs: Compact design, semi-modular version
• Compact design
- Standard version X-300 Gigabit Ethernet ports
- Partially modular version X-300 M • SCALANCE X308-2M
10 • Rack design: Modular rack for installation in 19" control
cabinets
- 4 electrical Gigabit Ethernet RJ45 ports (1000BaseTX)
- 2 slots for 2-port Media modules 10/100/1000 Mbps,
- Standard version XR-300 M electrical or optical
- PoE version XR-300 M PoE (Power over Ethernet)
- EEC version XR-300 M EEC (Enhanced Environmental
Conditions)
Product range for SIMATIC PCS 7
Compact design, standard version
Fast and Gigabit Ethernet ports
• SCALANCE X310
- 3 electrical Gigabit Ethernet RJ45 ports (1000BaseTX)
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
• SCALANCE X308-2
- 2 optical Gigabit Ethernet SC ports for glass multi-mode
FOC (1000BaseSX) up to 750 m
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
• SCALANCE X308-2LD
- 2 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 10 km
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX) SCALANCE X308-2M
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX) Rack design, standard version
• SCALANCE X308-2LH • SCALANCE XR324-12M (power supply connection and data
- 2 optical Gigabit Ethernet SC ports for glass single-mode cable outlet at front/back)
FOC (1000BaseLX) up to 40 km with power supply unit 1 x 24 V DC or 1 x 110 to 230 V AC
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX) - 12 slots for 2-port Media modules 10/100/1000 Mbps,
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX) electrical or optical
• SCALANCE X308-2LH+
- 2 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 70 km
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical Fast Ethernet RJ45 ports (10/100BaseTX)
Communication
Industrial Ethernet
SCALANCE X-300 Switches
■ Overview (continued)
10
Box type of construction
Flat type of construction
SIMATIC environment
10 Gigabit Ethernet
Format module S7
Gigabit Ethernet
Modular design
LED diagnosis
Signal contact
C-PLUG slot
PC module
SCALANCE X-300
Type of device
X306-1LD FE ● ● ● ● ● ● ●
X307-3 ● ● ● ● ● ● ● ●
X307-3LD ● ● ● ● ● ● ● ●
X308-2 ● ● ● ● ● ● ● ●
X308-2LD ● ● ● ● ● ● ● ●
X308-2LH ● ● ● ● ● ● ● ●
X308-2LH+ ● ● ● ● ● ● ● ●
X308-2M ● ● ● ● ● ● ● ● ●
X310 ● ● ● ● ● ● ● ●
X310FE ● ● ● ● ● ● ●
X320-1FE ● ● ● ● ● ● ●
*B3&6B;;B
X320-3LD FE ● ● ● ● ● ● ●
XR324-12M ● ● ● ● ● ● ● ● ●
XR324-4M PoE ● ● ● ● ● ● ● ● ● ●
XR324-4M EEC ● ● ● ● ● ● ● ● ●
● applies
10/24
PoE
EEC
X310
device
X308-2
X307-3
Type of
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X310FE
X308-2M
X320-1FE
X308-2LH
X308-2LD
X307-3LD
XR324-4M
XR324-4M
X308-2LH+
XR324-12M
X320-3LD FE
X306-1LD FE
Communication
■ Overview (continued)
Industrial Ethernet
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PROFINET diagnosis
Software
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Web based Management
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Standby redundancy
IRT capability
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Passive Listening
© Siemens AG 2016
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Management Protocol)
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Configuration Protocol)
IP Access List
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Link Aggregation
Static Routing
RIPv2 (Dynamic Routing)
OSPFv2 (Dynamic Routing)
*B3&6B;;B
© Siemens AG 2016
Communication
Industrial Ethernet
SCALANCE X-300 Switches
■ Design
Summary of interfaces
Module type Integrated ports, type and number Number of Media module ports
(Port types, see table Overview of
Media modules)
Gigabit Ethernet 1000 Mbps Fast Ethernet 100 Mbps
Electrical (TP) Optical (FO) Electrical (TP) Optical (FO)
RJ45 socket SC socket RJ45 socket SC socket
X-300 compact design
X320-1FE – – 20 1 (multi-mode) for up –
to 5 km
X320-3LD FE – – 20 1 (multi-mode) for up –
to 5 km and 2 (single-
mode) for up to 26 km
X310 3 – 7 – –
X310FE – – 10 – –
X308-2 1 2 (multi-mode) for up 7 – –
to 750 m
X308-2LD 1 2 (singlemode) for up 7 – –
to 10 km
X308-2LH 1 2 (singlemode) for up 7 – –
to 40 km
X308-2LH+ 1 2 (singlemode) for up 7 – –
to 70 km
X307-3 – 3 (multi-mode) for up 7 – –
to 750 m
X307-3LD – 3 (singlemode) for up 7 – –
to 10 km
10
X-306-1LD FE – – 6 1 (singlemode) for up –
to 26 km
X-308-2M 4 – – – 4 (2 x 2)
Rack design XR-300
XR324-12M – – – – 24 (12 x 2)
XR324-4M PoE 16 (including 8 PoE) – – – 8 (4 x 2)
XR324-4M EEC 16 – – – 8 (4 x 2)
Communication
Industrial Ethernet
SCALANCE X-300 Switches
■ Design (continued)
Media modules for SCALANCE X-300/XR-300
The use of 2-port Media modules (electrical or optical) lets you:
• Expand the network by subsequent installation of additional
Media modules in free Media module slots
• Change the cabling technology (e.g. conversion from copper
to fiber-optic cables, or from multi-mode to single-mode FOC)
10 MM992-2CU
MM992-2M12 (C)
2x RJ45
2x M12 4)
100 m
100 m
MM991-2 2x BFOC 5 km
MM991-2FM 2x BFOC 5 km
MM991-2LD 2x BFOC 26 km
MM991-2 2x SC 5 km
MM991-2LD 2x SC 26 km
MM991-2LH+ 2x SC 70 km
MM991-2P 2x SCRJ 50 m / 100 m
MM992-2 2x SC 750 m
MM992-2 (C) 2x SC 750 m
MM992-2LD 2x SC 10 km
MM992-2LH 2x SC 40 km
MM992-2LH+ 2x SC 70 km
MM992-2ELH 2x SC 120 km
MM992-2SFP 2x LC2) 2x LC 2) 2x LC 2) 2x LC 2)
SFP modules 3)
SFP991-1 1x LC 5 km
SFP991-1LD 1x LC 26 km
SFP991-1LH+ 1x LC 70 km
SFP991-1ELH200 1x LC 200 km
SFP992-1 1x LC 750 m
G_IK10_XX_10277
SFP992-1LD 1x LC 10 km
SFP992-1LH 1x LC 40 km
SFP992-1LH+ 1x LC 70 km
SFP992-1ELH 1x LC 120 km
1) with retaining collars 3) Can only be plugged into an MM392- (C) Conformal Coating
2) The MM392-2SFP SFP slot module 2SFP slot module * see media modules manual
can accommodate up to two 1-port SFP 4) M12 X-coded
modules
Overview of Media modules and SFP plug-in transceivers for SCALANCE X-300
Communication
Industrial Ethernet
SCALANCE X-300 Switches
■ Design (continued)
Optical
2-port media modules are
inserted into the device
G_IK10_XX_10282
Electrical Optical
2-port media modules are SFP pluggable transceivers
inserted into the device (one port) are inserted into the
SFP media module
Communication
Industrial Ethernet
SCALANCE X-300 Switches
10
4 × slots for 2-port Media modules diagnostics
10/100/1000 Mbit/s, electrical or
optical with 2 × 100 Mbit/s SC ports,
optical
1 × 24 V DC power supply
• MM991-2 multi-mode, glass, up to 6GK5991-2AD00-8AA0
• Data cable outlet at front 6GK5324-4GG00-1ER2 5 km
• Data cable outlet at rear 6GK5324-4GG00-1JR2 • MM991-2LD single-mode, glass, 6GK5991-2AF00-8AA0
1 × 100 to 240 V AC/60 to up to 26 km
250 V DC power supply • MM991-2LH+ single-mode, glass, 6GK5991-2AE00-8AA0
• Data cable outlet at front 6GK5324-4GG00-3ER2 up to 70 km
• Data cable outlet at rear 6GK5324-4GG00-3JR2 with 2 × 100 Mbps SC RJ ports,
optical
2 × 24 V DC power supply
• MM991-2P, PO fiber-optic cable 6GK5991-2AH00-8AA0
• Data cable outlet at front 6GK5324-4GG00-2ER2
up to 50 m
• Data cable outlet at rear 6GK5324-4GG00-2JR2
with 2 × 1000 Mbit/s SC ports,
2 × 100 to 240 V AC/60 to optical
250 V DC power supply
• MM992-2 multi-mode, glass, up to 6GK5992-2AL00-8AA0
• Data cable outlet at front 6GK5324-4GG00-4ER2 750 m
• Data cable outlet at rear 6GK5324-4GG00-4JR2 • MM992-2 multi-mode, glass, up to 6GK5992-2AL00-8FA0
750 m, coated PCBs (conformal
coating)
• MM992-2LD single-mode, glass, 6GK5992-2AM00-8AA0
up to 10 km
• MM992-2LH single-mode, glass, 6GK5992-2AN00-8AA0
up to 40 km
• MM992-2LH+ single-mode, glass, 6GK5992-2AP00-8AA0
up to 70 km
• MM992-2ELH single-mode, glass, 6GK5992-2AQ00-8AA0
up to 120 km
with 2 × 100/1000 Mbit/s for SFP
plug-in transceiver, optical
• MM992-2SFP for SFP plug-in 6GK5992-2AS00-8AA0
transceivers with 1 × 100 Mbit/s or
1 × 1000 Mbit/s multi-mode or
single-mode, glass
Communication
Industrial Ethernet
SCALANCE X-300 Switches
Communication
Industrial Ethernet
SCALANCE XM-400 Switches
■ Overview
Product range for SIMATIC PCS 7
• Basic devices with integrated Gigabit Ethernet twisted pair
interfaces (10/100/1000 Mbit/s)
- XM416-4C with 16 ports (of which 4 are combo ports)
- XM408-8C with 8 combo ports
- XM408-4C with 8 ports (of which 4 are combo ports)
• Port extender for flexible expansion of the basic device up to
24 ports (8 RJ45 ports, 8 RJ45 ports with Power over Ethernet
or 8 slots for SFP plug-in transceiver)
Note:
A combo port consists of an electric port and a slot for a plug-in
transceiver. Only one of the two can be active at any one time.
Inserting a plug-in transceiver results in disabling of the electric
port.
device
PE408
X408-2
X408-2
Type of
● applies
Special features
X414-3E
X414-3E
XM408-4C
XM408-8C
XM416-4C
XM408-4C
XM408-8C
XM416-4C
PE408 PoE
PE400-8SFP
■ Overview (continued)
●
●
●
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●
PROFINET diagnosis Format module S7
Software
●
●
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Hardware
●
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●
Command Line Interface / Telnet Flat type of construction
●
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Configuration with STEP 7 / TIA 19“ type of construction
●
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SNMP Rugged, compact housing
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Ring redundancy incl. RM-functionality Modular design
●
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Standby redundancy 10 Gigabit Ethernet
●
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IRT capability Gigabit Ethernet
●
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VLAN (Virtual Local Area Network) PoE (Power over Ethernet)
●
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GVRP (Generic VLAN Registaration Protocol) LED diagnosis
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Management Protocol) External supply for integrated switch
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Configuration Protocol)
●
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Access Control List (IP)
●
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Access Control List (MAC)
●
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●
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IEEE 802.1x (Radius)
●
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Link Aggregation
●
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●
Static Routing
●
●
●
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RIPv2 (Dynamic Routing)
●
●
●
●
Redundancy Protocol)
10/31
SCALANCE XM-400 Switches
Industrial Ethernet
Communication
10
© Siemens AG 2016
Communication
Industrial Ethernet
SCALANCE XM-400 Switches
■ Design
All SCALANCE XM-400 basic devices are additionally equipped
with:
• Console port (serial interface RJ11) and management port
(100 Mbit/s, RJ45) for on-site parameterization/diagnostics
and firmware update
• Slot for C-PLUG swap medium for simple device exchange
(included in scope of delivery) or KEY-PLUG XM-400
(optional) for additional activation of Layer 3 functions
• Freely-configurable, floating signal outputs
• LEDs and selector for display of mode and status information
• Grounding bolts for defined ground connection
• Two power supplies for protection against power failure
• Connection for a port extender on the right (tool-free instal-
lation)
XM-400 port extender
• PE408 with 8 × 10/100/1000 Mbit/s RJ45 ports with retaining
collar
• PE400-8SFP with 8 SFP slots 100 or 1000 Mbit/s
• PE408PoE with 8 × 10/100/1000 Mbit/s RJ45 ports, Power
over Ethernet (PoE) according to IEEE 802.3at Type 2, and
retaining collar; separate power supply required
SCALANCE XM416-4C with PE400-8SFP port extender SFP plug-in transceiver
The modular SCALANCE XM-400 Industrial Ethernet switches The following SFP (Small Form-Factor Pluggable) transceivers
consist of various basic devices (8 or 16 ports) which can be can be used in the SFP slots:
expanded by port extenders and plug-in transceivers up to
24 ports (10/100/1000 Mbit/s). Depending on the configuration, • Optical SFP plug-in transceivers with 1 × 100 Mbit/s LC port
they support both electrical and optical transmission Media. The - SFP991-1, multi-mode, glass, up to 5 km
10 rugged, industry-compatible enclosure with IP20 protection is
suitable for mounting on rails.
- SFP991-1LD, single-mode, glass, up to 26 km
- SFP991-1LH+, single-mode, glass, up to 70 km
- SFP991-1ELH200, single-mode, glass, up to 200 km
XM-400 basic devices • Optical SFP plug-in transceivers with 1 × 1 Gbit/s LC port
• XM416-4C with a total of 16 ports, of which - SFP992-1, multi-mode, glass, up to 750 m
- 12 × 10/100/1000 Mbit/s RJ45 ports with retaining collar - SFP992-1LD, single-mode, glass, up to 10 km
- 4 combo ports (4 × 10/100/1000 Mbit/s RJ45 ports with - SFP992-1LH, single-mode, glass, up to 40 km
retaining collar and 4 SFP slots 100 or 1000 Mbit/s for alter- - SFP992-1LH+, single-mode, glass, up to 70 km
native use) - SFP992-1ELH, single-mode, glass, up to 120 km
- 1 port extender with 8 ports can be connected
Plug-in transceiver for XM408-4C basic device
• XM408-8C with a total of 8 ports, of which
- 8 combo ports (8 × 10/100/1000 Mbit/s RJ45 ports with • ST plug-in transceiver, ST/BFOC connection, 100 Mbit/s
retaining collar and 8 SFP slots 100 or 1000 Mbit/s for alter- - STP991-1, multi-mode FOC, up to 5 km
native use) - STP991-1LD, single-mode FOC, up to 26 km
- 2 port extenders with 8 ports each can be connected • SC plug-in transceiver, SC connection, 1 Gbit/s
• XM408-4C with a total of 8 ports, of which - STP992-1, multi-mode FOC, up to 750 m
- 4 × 10/100/1000 Mbit/s RJ45 ports with retaining collar - STP992-1LD, single-mode FOC, up to 10 km
- 4 combo ports (4 × 10/100/1000 Mbit/s RJ45 ports with Boundary conditions for network configuration with
retaining collar and 4 slots for ST plug-in transceiver SCALANCE XM-400
100 Mbit/s or SC plug-in transceiver 1000 Mbit/s for alter-
native use) • Maximum line length between 2 modules for multimode fiber-
- 2 port extenders with 8 ports each can be connected optic conductors:
- 5 000 m at 100 Mbit/s
- 750 m at 1 Gbit/s
• Maximum line length between 2 modules for single-mode
fiber-optic conductors:
- 200 km at 100 Mbit/s
- 120 km at 1 Gbit/s
• Maximum length of installation cable:
- 100 m at 100 Mbit/s with IE FC TP Cable 2 × 2 and IE FC
Plug 180
- Max. 90 m at 1 Gbit/s with IE FC TP cable 4 × 2, IE FC RJ45
modular outlet and patch cable (10 m)
- 100 m at 1 Gbit/s with IE FC TP Cable 4 × 2 and IE FC Plug
4×2
Communication
Industrial Ethernet
SCALANCE XM-400 Switches
10/34
■ Overview
device
Type of
● applies
XR528-6M
XR528-6M
XR524-8C
XR524-8C
XR552-12M/
XR552-12M/
Communication
Industrial Ethernet
●
●
PROFINET diagnosis Format module S7
Software
●
●
SCALANCE X-500 Switches
Hardware
Topology support (LLDP) PC module
●
●
●
●
Configuration with STEP 7 / TIA 19“ type of construction
●
●
SNMP Rugged, compact housing
●
●
●
●
Ring redundancy incl. RM-functionality Modular design
●
●
●
Standby redundancy 10 Gigabit Ethernet
●
●
IRT capability Gigabit Ethernet
●
●
●
VLAN (Virtual Local Area Network) PoE (Power over Ethernet)
●
●
●
●
GVRP (Generic VLAN Registaration Protocol) LED diagnosis
●
●
●
●
SIMATIC environment
Rapid Spanning Tree Protocol)
●
●
●
●
Passive Listening Redundant power supply (2 x 24 V DC)
© Siemens AG 2016
●
●
●
Management Protocol) External supply
●
●
●
●
GMRP (Generic Multicast Protocol) Signal contact
●
●
●
●
Broadcast/ Multicast/ Unicast Limiter Local display (SET pushbutton)
●
●
●
●
Broadcast blocking PLUG slot
●
●
Configuration Protocol)
●
●
Access Control List (MAC)
●
●
IEEE 802.1x (Radius)
●
●
Link Aggregation
●
●
Static Routing
●
●
RIPv2 (Dynamic Routing)
●
●
OSPFv2 (Dynamic Routing)
●
●
Redundancy Protocol)
© Siemens AG 2016
Communication
Industrial Ethernet
SCALANCE X-500 Switches
■ Overview (continued)
The high-performance, fully/partially modular SCALANCE SCALANCE XR-500 product overview
XR-500 Industrial Ethernet switches of the SCALANCE X-500
product line are suitable for designing electrical and optical line, The basic types of SCALANCE XR-500 designed for installation
ring and star topologies with high data transfer rates up to in 19" control cabinets correspond to IP20 protection. The data
10 Gbit/s. ports are either at the front or rear depending on the device ver-
sion. Further expansion of the ports is possible using SFP or
The devices are designed for high system availability, and are SFP+ plug-in transceivers and 4-port Media modules (electrical
suitable for networking system components and distributed field or optical).
devices in an industrial network as well as for integrating the
industrial network in a corporate network. They have extensive The SCALANCE XR-500 devices differ as follows with regard to
diagnostics facilities. the number and type of slots:
• SCALANCE XR552-12M (ports at front/rear)
To increase network availability, as many as 50 X-200, X-300, fully modular; 4 integral SFP+ slots for optical SFP (1 Gbit/s) or
X-400 or X-500 switches cascaded in line can be connected into SFP+ (10 Gbit/s) plug-in transceivers
a ring (Ethernet with fast Media redundancy). Several rings can 12 slots for 4-port Media modules 10/100/1000 Mbit/s,
be redundantly linked through the standby function. Up to electrical or optical
52 nodes or subnets can be electrically connected together by
means of a SCALANCE XR-500 as star point in a star topology. • SCALANCE XR528-6M (ports at front/rear)
fully modular; 4 integral SFP+ slots for optical SFP (1 Gbit/s) or
The modularity and scalability of the SCALANCE XR-500 enable SFP+ (10 Gbit/s) plug-in transceivers
application-specific adaptation and expansion of the device 6 slots for 4-port Media modules 10/100/1000 Mbit/s,
configuration. electrical or optical
• SCALANCE XR524-8C
partially modular; 24 ports in total: 16 electrical ports 10/100/
1000 Mbit/s and 8 combo ports 10/100/1000 Mbit/s (optical
per SFP plug-in transceiver or electric);
built-in power unit (variants: 230 V AC, 230 V AC redundant or
24 V DC redundant)
The PS598 24 V DC power supply which is also optimized for the
19" control cabinet and provided with a wide-range input (85 to
264 V AC) can be used for single or redundant configuration. It
can be mounted either directly on the rear of the SCALANCE
XR-500 or connected via cables.
10
Communication
Industrial Ethernet
SCALANCE X-500 Switches
■ Design
Summary of interfaces
10 SFP992-1LD3) 4)
SFP992-1LH3) 4)
1x LC
1x LC
10 km
40 km
SFP992-1LH+3) 4) 1x LC 70 km
SFP992-1ELH3) 4) 1x LC 120 km
G_IK10_XX_10293
SFPplus-Module4)
SFP993-1 1x LC 300 m
SFP993-1LD 1x LC 10 km
SFP993-1LH 1x LC 40 km
1) With retaining collars
2) The MM992-4SFP SFP slot module can accommodate up to four 1-port SFP modules
3) Can only be plugged into an MM992-4SFP slot module
4) Puggable in XR-500 SFPplus slots only
Communication
Industrial Ethernet
SCALANCE X-500 Switches
■ Design (continued)
Optical SFP+
pluggable transcei-
vers (one port) are SFP media modules
inserted into (four SFP slots) are
the device inserted into the device
Optical SFP
Optical
pluggable transceivers
4-port media modules
(one port) are inserted
are inserted into the
into the SFP media module
device
Electrical 4-port
media modules are
G_IK10_XX_10325
inserted into the device
4-port Media modules plugged into Media module slot and SFP/SFP+ plug-in transceivers in SFP+ slots
Media modules for SCALANCE XR-500 The following types of Media module are available for the
SCALANCE XR-500 switches:
• Electrical Media modules with 4 × 10/100/1000 Mbit/s RJ45
ports 10
- MM992-4CUC with retaining collar
- MM992-4CU without retaining collar
• Electrical Media modules with 4 × 10/100/1000 Mbit/s RJ45
ports and PoE
- MM992-4PoEC with retaining collar
- MM992-4PoE without retaining collar
• Optical Media modules with 4 × 100 Mbit/s BFOC ports
- MM991-4, multi-mode, glass, up to 5 km
- MM991-4LD, single-mode, glass, up to 26 km
• Optical Media modules with 4 × 1000 Mbit/s SC ports
- MM992-4, multi-mode, glass, up to 750 m
- MM992-4LD, single-mode, glass, up to 10 km
• Optical Media modules with 4 × 100/1000 Mbit/s for SFP plug-
in transceiver
- MM992-4SFP, for SFP plug-in transceivers with 1 × 100 Mbit/
s or 1 × 1000 Mbit/s multi-mode or single-mode, glass
Communication
Industrial Ethernet
SCALANCE X-500 Switches
■ Design (continued)
Plug-in transceivers for SCALANCE XR-500
SFP product versions SFP+ product versions
The SFP plug-in transceivers (Small Form-factor Pluggable) can The SFP+ plug-in transceivers (Small Form-factor Pluggable
be used together with the SFP Media module MM992-4SFP, and plus) can only be used in the integral SFP+ slots of the
in the integral SFP+ slots of the SCALANCE XR-500. SCALANCE XR-500.
• Optical SFP plug-in transceivers with 1 × 100 Mbit/s LC port • Optical SFP+ plug-in transceivers with 1 × 10 Gbit/s LC port
- SFP991-1; multi-mode, glass, up to 5 km - SFP993-1; multi-mode, glass, up to 300 m
- SFP991-1LD; single-mode, glass, up to 26 km - SFP993-1LD; single-mode, glass, up to 10 km
- SFP991-1LH+; single-mode, glass, up to 70 km - SFP993-1LH; single-mode, glass, up to 40 km
- SFP991-1ELH200; single-mode, glass, up to 200 km
The preassembled electric IE Connecting Cable SFP+/SFP+
• Optical SFP plug-in transceivers with 1 × 1 Gbit/s LC port with SFP+ connectors at both ends permits low-cost connection
- SFP992-1; multi-mode, glass, up to 750 m of SCALANCE XR-500 switches over short distances at 10 Gbit/
- SFP992-1LD; single-mode, glass, up to 10 km s. It is available in lengths of 1, 2 and 7 m.
- SFP992-1LH; single-mode, glass, up to 40 km
- SFP992-1LH+; single-mode, glass, up to 70 km
- SFP992-1ELH; single-mode, glass, up to 120 km
Communication
Industrial Ethernet
SCALANCE X-500 Switches
Communication
Industrial Ethernet
Industrial Ethernet Media Converter
■ Overview
The SCALANCE X101 Industrial Ethernet Media converters are
used for converting various transmission Media in Industrial
Ethernet networks with 10/100 Mbit/s in line, star and ring topol-
ogies.
Common features of all product versions:
• Rugged metal enclosure, suitable for space-saving instal-
lation in control cabinets on a DIN rail or an S7-300 mounting
rail as well as for wall mounting
• 4-pin terminal block for redundant power supply (2 x 24 V DC)
• LED diagnostics on the device (power, link status, data
communication)
• Error signaling contact with easy adjustment using the SET
button
• Electrical RJ45 socket with collar for strain relief
Note:
10 For detailed information and further product variants, see
Catalog IK PI, section "PROFINET/Industrial Ethernet,
Industrial Ethernet Switches / Media Converters".
Communication
Industrial Ethernet
Passive network components
FastConnect
■ Overview
Industrial Ethernet FastConnect (IE FC) is a fast assembly sys-
tem with insulation displacement for easy assembly and wiring
of 4-core and 8-core IE FC cables. Using the FC Stripping Tool it
is possible to remove the outer casing and the woven shield of
the IE FC cable accurately in a single step. The cable prepared
in this manner is subsequently assembled on the contacts of the
connection element.
■ Application
Linking elements
The Linking elements which can be used depend on whether the The following table provides an overview of the electric port
transmission rate is 10/100 Mbit/s or 1 000 Mbit/s: types of the switches, the transmission rates they support, and
• IE FC RJ45 Plug 2×2 90/180 (10/100 Mbit/s) in association the IE FC TP standard cables and IE FC linking elements which
with 4-core (2×2) IE FC cables can be used. In addition to the IE FC TP standard cables, Cata-
log IK PI offers further IE FC TP cables with special properties.
• IE FC RJ45 Plug 4×2 180 (10/100/1000 Mbit/s) in association
with 8-core (4×2) IE FC cables
• IE FC Outlet RJ45 (10/100 Mbit/s) in association with 4-core
(2x2) IE FC cables
• IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s) with 8-core
(4x2) IE FC cables
Transmission rate 10/100 Mbit/s 1 000 Mbit/s
Port type 10/100BaseTX 1000BaseTX
Max. cable length 100 m 90 m (+ total of 10 m for TP Cord 90 m 90 m (+ total of 10 m for
Patch cables) TP Cord Patch cables)
Cable type IE FC TP Standard Cable 2×2 IE FC TP Standard Cable 4×2 IE FC TP Standard Cable IE FC TP Standard Cable 4×2
4×2 (AWG 24) (AWG 22)
Linking elements IE FC RJ45 Plug 2×2 90/180, IE FC RJ45 Modular Outlet with insert IE FC RJ45 Plug 4×2 180 IE FC RJ45 Modular Outlet with
alternative: IE FC Outlet RJ45 + 2FE + TP Cord
TP Cord
insert 1GE + TP Cord
10
zpth{pjGwjzG^G zpth{pjGwjzG^G
plGmjGyq[\ plGmjGyq[\
wGYÝY wGYÝY
plGmjGjGYÝY
plGmjG{wGzGjGnwGYÝYGO{ GhP
plGmjG{wGmGjGnwGYÝYGO{ GiP
plGmjG{wG{GjGnwGYÝYGO{ GjP
plGmjG{GjGYÝYGO{ GjP
u plGmjG{wG{GjGYÝYGO{ GjP u
plGmjG{wGtGjGYÝYGO{ GiP
plGmjG{wGmGjGYÝYGO{ GjP
plGmjG{wGmyujGjGnwGYÝYGO{ GiP
nwjz^WWYZZ
plGmjG{wGmGjGnwGYÝYGO{ GiP
pGGGGGGGGS
GplG{wGwGGGGGGGGGGU
Communication
Industrial Ethernet
Passive network components
FastConnect
■ Application (continued)
IE FC RJ45 IE FC RJ45
Plug 4×2 Plug 4×2
IE FC TP Cable 4×2
G_PCS7_XX_00234
component IE FC TP Flexible Cable GP 4×2 (AWG 24) component
IE FC IE FC
IE FC RJ45 Outlet Outlet
Modular RJ45 RJ45
Outlet
Insert 1GE
IE FC RJ45
Modular
G_PCS7_XX_00077
Outlet
Insert 1GE
Communication
Industrial Ethernet
Passive network components
FastConnect
■ Design
IE FC RJ45 Plugs 4×2 and 2×2
IE FC RJ45 Plug 2×2 with 90° outgoing cable (left) and with 180° IE FC RJ modular outlet with insert 1GE
outgoing cable (right)
IE FC RJ45 Modular Outlet
The IE FC RJ45 Modular Outlet (Base Module) designed for
transmission rates up to 1 000 Mbit/s consists of a rugged metal
housing with IP40 degree of protection which is suitable for both
DIN rail and wall mounting. It has 8 barrel contacts for connect-
ing 8-core Industrial Ethernet FC installation cables (AWG 22)
and an interface for the replaceable insert, for example:
• IE FC RJ45 Modular Outlet Insert 2FE with 2 × RJ45 sockets
for 100 Mbit/s
• IE FC RJ45 Modular Outlet Insert 1GE with 1 × RJ45 socket for
10
1 000 Mbit/s
• IE FC RJ45 Modular Outlet Power Insert with 1 × RJ45 socket
for 100 Mbit/s and 1 × 24 V DC connection (for details on use
and ordering, see Section "Industrial Wireless LAN", from
page 10/51)
Communication
Industrial Ethernet
Passive network components
FastConnect
10
TPE outer sheath, fixed installation,
for connection to IE FC RJ45 or • 1 pack = 1 unit 6GK1901-1BB11-2AA0
IE FC Outlet RJ45, for universal use, • 1 pack = 10 units 6GK1901-1BB11-2AB0
4-core, shielded, Cat. 5e • 1 pack = 50 units 6GK1901-1BB11-2AE0
Sold by the meter, max. length Industrial Ethernet 6GK1901-1FC00-0AA0
2 000 m; minimum order 20 m FC Outlet RJ45
Industrial Ethernet 6GK1901-1GA00 IE FC RJ45 Modular Outlet with 6GK1901-1BE00-0AA2
FC Stripping Tool Insert 1GE
Preadjusted stripping tool for fast FastConnect RJ45 Outlet for Indu-
stripping of Industrial Ethernet FC strial Ethernet with a replaceable
cables insert for 1 × 1 000 Mbit/s interface
Industrial Ethernet 6GK1901-1GB00 IE FC RJ45 Modular Outlet with 6GK1901-1BE00-0AA1
FC Blade Cassettes Insert 2FE
Replacement blade cassette for the FastConnect RJ45 Outlet for Indu-
Industrial Ethernet stripping tool, strial Ethernet with a replaceable
5 units; for use with IE FC RJ45 insert for 2 × 100 Mbit/s interface
Plugs and Modular Outlet
For further IE FC RJ45 Modular Out-
let versions and replaceable
inserts, see Catalog IK PI
Communication
Industrial Ethernet
Passive network components
ITP Cables and Connectors
plug
Overall braided screen • 2m 6XV1850-0BH20
• 5m 6XV1850-0BH50
Core Pair 2 • 8m 6XV1850-0BH80
• 12 m 6XV1850-0BN12
• 15 m 6XV1850-0BN15
• 20 m 6XV1850-0BN20
Terminals can be connected through industrial twisted pairs • 30 m 6XV1850-0BN30
(ITPs). The preassembled ITP standard cable with Sub-D con- • 40 m 6XV1850-0BN40
nectors is available for connection between stations and network • 50 m 6XV1850-0BN50
components. Line lengths of up to 100 m can be achieved while • 60 m 6XV1850-0BN60
saving on patch technology.
• 70 m 6XV1850-0BN70
The ITP standard cable 9/15 is equipped with a 9-pin and a • 80 m 6XV1850-0BN80
15-pin connector. The cable is used for direct connection of ter- • 90 m 6XV1850-0BN88
minals with ITP interface to Industrial Ethernet components with • 100 m 6XV1850-0BT10
ITP interface. ITP XP Standard Cable 9/9
Crossed ITP installation cable for
The ITP XP standard cable 9/9 is equipped with two 9-pin direct connection of two Industrial
connectors. This cable is crossed for direct connection of two
10
Ethernet network components with
Industrial Ethernet network components with ITP interface. ITP interface; with two 9-pin Sub-D
plugs
The ITP XP standard cable 15/15 is equipped with two 15-pin • 2m 6XV1850-0CH20
connectors. This cable is crossed for direct connection of two • 5m 6XV1850-0CH50
terminals with ITP interface. • 8m 6XV1850-0CH80
The Industrial Ethernet ITP connectors have Sub-D connectors • 12 m 6XV1850-0CN12
made of metal and are available in two versions: • 15 m 6XV1850-0CN15
• 20 m 6XV1850-0CN20
• 9-pin plug with straight cable outlet
• 30 m 6XV1850-0CN30
• 15-pin plug with variable cable outlet, for connection to • 40 m 6XV1850-0CN40
terminals with ITP interface
ITP XP Standard Cable 15/15
Alternatively, the terminals can also be connected to twisted pair Crossed ITP installation cable for
(TP cord) cables. Detailed information on the TP cords can be direct connection of two terminals
with ITP interface; with two 15-pin
found in Catalog IK PI, in the Industry Mall, or in Catalog CA 01 sub-D plugs
under "Industrial Communication". • 2m 6XV1850-0DH20
• 6m 6XV1850-0DH60
• 10 m 6XV1850-0DN10
ITP Connector for
Industrial Ethernet
• 9-pin 6GK1901-0CA00-0AA0
• 15-pin, for connection to terminals 6GK1901-0CA01-0AA0
with ITP interface
Communication
Industrial Ethernet
Passive network components
Fiber-Optic Cables
■ More information
Various versions of the optical connections for fiber-optic cables
are available with the network components or terminal equip-
ment:
Design of optical connection Description
BFOC connection = ST (stick and BFOC connectors have a bayonet lock for glass fiber-optic cables. They are suitable for
twist) monomode and multimode fibers.
SC connection SC connectors are standard connectors for glass fiber-optic cables. The SC connector
is usually in the duplex version. However, it can also be used as a simplex connector by
separating it from the isolating piece.
Communication
Industrial Ethernet
System Connection PCS 7 Systems
■ Design
Connection of single stations, servers and clients If you use alternative hardware instead of the SIMATIC PCS 7
Industrial Workstation, you require an additional BCE license for
SIMATIC PCS 7 subsystems for engineering, operation and each station which communicates over the plant bus via BCE
monitoring (also via Internet/Intranet), batch control, route con- (Basic Communication Ethernet).
trol, asset management or IT applications are distributed
between various SIMATIC PCS 7 Industrial Workstations of With BCE, AS communication is possible with up to 8 automation
single station, server or client design depending on the configu- systems, with SIMATIC NET HARDNET-IE S7 communication via
rationverteilt. Depending on their task and the associated inte- CP 1623/CP 1613 A2/CP 1628 with up to 64 automation systems
gration into the entire plant, these SIMATIC PCS 7 Industrial (only AS single stations in each case, no AS redundancy sta-
Workstations are connected either only on the plant bus, only on tions).
the terminal bus or on both buses of the Industrial Ethernet net-
work. The connection can be redundant or non-redundant, and Only the SIMATIC PCS 7 workstation with CP 1623/CP 1613 A2/
is made using: CP 1628 can communicate with redundant automation systems.
You require for this purpose SIMATIC NET HARDNET-IE S7-RED-
• Interfaces integrated onboard CONNECT (license for 4 units) communication software instead
• Simple network adapters of the SIMATIC NET HARDNET-IE S7 communication software.
• Special communication modules, e.g. CP 1623, CP 1613 A2, SIMATIC NET HARDNET-IE S7-REDCONNECT PowerPack
CP 1628 (license for 4 units) can be used to upgrade the communications
software.
Single stations and servers with BCE can be retro-upgraded to
CP 1613/1623/1628 communication. Depending on the criteria
mentioned above, this requires SIMATIC NET HARDNET-IE S7
or SIMATIC NET HARDNET-IE S7-REDCONNECT in addition to
the CP 1623, CP 1613 A2 or CP 1628 communication module.
The communication software for CP 1623, CP 1613 A2 or
CP 1628 is generally supplied with the SIMATIC PCS 7 software
and is installed based on the operating system.
In order to activate this communications software, you may need
additional licenses for the SIMATIC NET HARDNET-IE S7,
SIMATIC NET HARDNET-IE S7-REDCONNECT, or SIMATIC NET
HARDNET-IE S7-REDCONNECT PowerPack communication
products. 10
Connection to terminal bus
SIMATIC PCS 7 Industrial Workstations in client, server or single
CP 1628 communication module station configurations are usually connected to the terminal bus
via the onboard Industrial Ethernet interfaces. In the case of
Connection to plant bus servers or single stations without a connection to the plant bus,
A SIMATIC PCS 7 workstation, designed as single station or the network adapter envisaged for BCE can be used as an alter-
server, can be operated on the Industrial Ethernet plant bus per native.
Ethernet network adapter (10/100/1000 Mbps) and BCE license The terminal bus can also be configured redundantly. A config-
or per CP 1623/CP 1613 A2/CP 1628 communication module and uration with two separate rings is recommended for the redun-
SIMATIC NET HARDNET-IE S7 or SIMATIC NET HARDNET-IE dant, high availability terminal bus. The communication is per-
S7-REDCONNECT communication software. formed in this case using the Parallel Redundancy Protocol
The IE versions of the SIMATIC PCS 7 Industrial Workstation for (PRP) in accordance with IEC 62439-3. Each PCS 7 station
single stations and servers are factory equipped with a CP 1623 should be connected to one of two Industrial Ethernet interfaces
communication module and SIMATIC NET HARDNET-IE S7 on each of the two separate rings. Industrial Ethernet interfaces
communication software, licensed for up to four CP 1623/ are standard in all current SIMATIC PCS 7 Industrial Worksta-
CP 1613 A2/CP 1628 (license for 4 units). tions.
CP 1623 and CP 1628 both have a PCI Express port x1 as well The SIMATIC NET SOFTNET-IE RNA communication software on
as a 2-port switch (RJ45) for connecting to Industrial Ethernet the redundantly connected PCS 7 stations organizes communi-
(10/100/1000 Mbps). CP 1628 also features security functions cation processes based on the PRP. Therefore, SIMATIC NET
such as Firewall, VPN. CP 1613 A2 which operates on a conven- SOFTNET-IE RNA communication software is required on each
tional PCI slot has only one port (ITP/RJ45) for connection to of the redundantly connected PCS 7 stations.
Industrial Ethernet (10/100 Mbps).
An Ethernet card (10/100/1000 Mbps) with BCE license is inte-
grated in the BCE versions of the SIMATIC PCS 7 Industrial
Workstation. A separately available desktop adapter network
adapter can also be used with this BCE license in a SIMATIC
PCS 7 Industrial Workstation.
Communication
Industrial Ethernet
System Connection PCS 7 Systems
■ Design (continued)
Connecting non-PRP-enabled devices SCALANCE X-200RNA is typically installed with the stations to
be connected in a control cabinet.
Up to 2 non-PRP-enabled devices that have only one Industrial
Ethernet port, such as SICLOCK TC 400, a WLAN Access Point For more information and technical specifications for the
or an infrastructure computer, such as DNS, WINS, DHCP or a SCALANCE X204RNA, see Catalog IK PI.
file server, can be integrated into a redundant, high availability
terminal bus with PRP via a SCALANCE X204RNA. Connection of automation systems
SCALANCE X204RNA is available in two product versions: The SIMATIC PCS 7 automation systems communicate with
other subsystems of the process control system (e.g. operator
• SCALANCE X204RNA system or engineering system) via the Industrial Ethernet plant
Router in plastic housing with 4 electrical ports for connecting bus. The automation systems are connected to the plant bus
up to 2 non-PRP-enabled devices to redundant networks using the CP 443-1 communications processor, also redundant
• SCALANCE X204RNA EEC in the case of high availability systems. Instead of the CP 443-1,
Router in metal housing with 2 electric terminal device ports the CP 443-1 Advanced with integrated security function (fire-
and 2 optical/electrical combo ports for network connection of wall and VPN) can also be used.
up to 2 non-PRP-enabled terminal devices to redundant
networks With the AS 410 modular automation systems, an additional
layer is applied to the PCB of CPU 410-5H Process Automation
The following constraints must be observed: (conformal coating). To match the AS 410, a CP 443-1 in the
• Length of the TP cable between the network and SCALANCE conformal coating version is therefore preferred (component of
X-200RNA: the AS bundle configuration).
- Max. 100 m with IE FC cable and IE FC RJ45 Plug 180
- Max. 10 m using patches with TP cord
• Length of the optical cables between the network and
SCALANCE X-200RNA
- Max. 5 000 m with Industrial Ethernet glass fiber-optic
cables (multi-mode)
- Max. 26 000 m with Industrial Ethernet glass fiber-optic
cables (singlemode)
Communication
Industrial Ethernet
System Connection PCS 7 Systems
Communication
Industrial Ethernet
System Connection PCS 7 Systems
Communication
Industrial Ethernet
Industrial Wireless LAN
■ Overview
The IWLAN client modules and the IWLAN access points of the
OS clients SCALANCE W700 product family are very rugged, use state-of-
PCS 7
Web server the-art authentication and encryption procedures, and ensure
high wireless channel reliability. By means of link aggregation
and parallel use of several antennas (MIMO technology) in
accordance with the international standard IEEE 802.11n you
can achieve gross data transfer rates of up to 450 Mbit/s.
Various designs are offered for the following operational environ-
SCALANCE ments:
Terminal bus
XM-400 • IWLAN client modules and access points for control cabinets
• IWLAN client modules and access points for indoor use
SCALANCE
X204-2/X208 • IWLAN access points for outdoor use (also configurable as
IWLAN client modules)
Redundant OS server
For outdoor
use *)
G_PCS7_XX_00119
G_PCS7_XX_30311
ranges into the terminal bus. For use in
control
The following applications, for example, can be implemented in cabinet
this manner:
• Configuration of additional remote OS clients (up to 2 on
IWLAN) *) also configurable as a client module
• Linking of Web clients to a SIMATIC PCS 7 Web server (up to
2 Web clients on IWLAN) SCALANCE W access points and clients according to IEEE 802.11n
• Remote access to an engineering station using the "RealVNC"
software (Enterprise Edition), e.g., during commissioning The C-PLUG swap medium for saving configuring data supports
rapid exchange of equipment without specially trained person-
Mobile remote clients (e.g. notebooks) equipped with a WLAN nel.
interface can use it to communicate with the IWLAN access
point. Stationary remote clients in a desktop/tower housing In addition to this, the KEY-PLUG swap medium can enable
(SIMATIC PCS 7 Industrial Workstations) require an IWLAN client additional functions for products of the SCALANCE W700 family.
module of the SCALANCE W720, W730 or W740 client range for Note:
communication with the IWLAN access point.
Note that Industrial Wireless LAN is not approved as terminal
bus or plant bus of SIMATIC PCS 7.
Communication
Industrial Ethernet
Industrial Wireless LAN
■ Design
Product categorization according to environment of use IWLAN client modules for control cabinets
IWLAN products for control cabinets SCALANCE • A wireless card is permanently installed in the
W734-1 RJ45 device; functional scope can be expanded by
The IWLAN client modules and IWLAN access points intended using a KEY-PLUG W740 iFeatures
for installation in control cabinets are a low-cost alternative for • Low-profile, compact aluminum enclosure, shock
indoor areas with less harsh environmental conditions. They are and vibration-proof for high mechanical require-
particularly suited for setting up infrastructures in which great ments
• Implementation of simple and cost-effective wireless
temperature differences and protection against dust and water networking
are less important. • Degree of protection IP20
• For use at ambient temperatures from -20 ... +60 °C
IWLAN products for indoor use • Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz
frequency band; data transfer rate up to 300 Mbit/s
IWLAN client modules and IWLAN access points of this category • 2 × R-SMA sockets for the connection of direct
can be installed at the location that is most favorable for the wire- mountable and remote antennas
less link in indoor areas. The devices with IP65 protection offer • Antenna placement optimized for the 2×2 MIMO
exceptional protection against dust and water and tolerate large technology; the antennas do not interfere with each
differences in temperature. The enclosure and the connectors other when they are mounted directly on the device
• 2 × RJ45 connector for 10/100/1000 Mbit/s, of which
are resistant to high levels of shock and vibration. one connector with Power-over-Ethernet according
IWLAN products for outdoor use to IEEE 802.3at
• 2 × 24 V DC connection for redundant power infeed
The IWLAN access points designed for installation outdoors and • 1 × PLUG compartment for KEY-PLUG/C-PLUG
• Function LEDs for optical signaling of faults and op-
in publicly accessible areas are extremely rugged devices for erating states
high climatic demands and can be installed at a location that is • Mounting on wall, S7-1500 rail, S7-300 rail, or 35 mm
most favorable for the wireless link. They are resistant to conden- standard rail
sation, UV radiation, and salt spray. • SIMATIC design matches existing components in the
control cabinet
IWLAN client modules for control cabinets SCALANCE • A wireless card is permanently installed in the de-
SCALANCE • A wireless card permanently installed in the device W748-1 RJ45 vice; functional scope can be expanded by using a
W721-1 RJ45 KEY-PLUG W780 iFeatures
• Compact design for space-saving installation in con- • Rugged aluminum enclosure, shock and vibration-
trol cabinets or boxes on a standard mounting rail proof, for high mechanical requirements
• Implementation of simple and cost-effective wireless • Dust protection with IP30 degree of protection
networking • For use at ambient temperatures from -20 ... +60 °C
Communication
Industrial Ethernet
Industrial Wireless LAN
■ Design (continued)
IWLAN access points for control cabinets IWLAN access points for control cabinets
SCALANCE • A wireless card permanently installed in the device SCALANCE • Two product versions; functional scope can be ex-
W761-1 RJ45 • Compact design for space-saving installation in con- W788 RJ45 panded by KEY-PLUG W780 iFeatures:
trol cabinets or boxes on a standard mounting rail - SCALANCE W788-1 RJ45 with one wireless card
permanently installed
• Implementation of simple and cost-effective wireless - SCALANCE W788-2 RJ45 with two wireless cards
networking permanently installed
• Degree of protection IP20 • Rugged aluminum enclosure, shock and vibration-
proof, for high mechanical requirements
• For use at ambient temperatures from 0 ... +55 °C • Dust protection with IP30 degree of protection
• Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz • For use at ambient temperatures from -20 ... +60 °C
frequency band; data transfer rate up to 150 Mbit/s • Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz
• 1 × R-SMA socket for the connection of a remote frequency band; data transfer rate up to 450 Mbit/s
antenna • 3 × R-SMA sockets for the connection of directly
mountable and remote antennas (6 × R-SMA sockets
• 1 × RJ45 port for 10/100 Mbit/s for the variants with 2 wireless modules)
• 1 × 24 V DC connection • Antenna placement optimized for the 3×3 MIMO
technology; the antennas do not interfere with each
• Function LEDs for optical signaling of faults and other when they are mounted directly on the device
operating states • 1 × RJ45 connector for 10/100/1 000 Mbit/s with
• SIMATIC design matches existing components in the Power-over-Ethernet according to IEEE 802.3at
control cabinet (e.g. ET 200SP) • 2 × 24 V DC connection for redundant power infeed
• 1 × PLUG compartment for KEY-PLUG/C-PLUG
SCALANCE • A wireless card is permanently installed in the de- • Function LEDs for optical signaling of faults and
W774-1 RJ45 vice; functional scope can be expanded by using a operating states
KEY-PLUG W780 iFeatures • Digital input for feeding in a signal from a sensor, for
• Low-profile, compact aluminum enclosure, shock example, to an SNMP-based network management
and vibration-proof for high mechanical require- system
ments • Digital output for converting a command received
• Implementation of simple and cost-effective wireless over SNMP into a signal and switching a hardware
networking function
• Degree of protection IP20 • Mounting on wall, S7-1500 rail, S7-300 rail, or 35 mm
• For use at ambient temperatures from -20 ... +60 °C standard rail
• Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz
frequency band; data transfer rate up to 300 Mbit/s
• 2 × R-SMA sockets for the connection of direct IWLAN client modules for indoor use
mountable and remote antennas SCALANCE • A wireless card is permanently installed in the de-
10
• Antenna placement optimized for the 2×2 MIMO W748-1 M12 vice; functional scope can be expanded by using a
technology; the antennas do not interfere with each KEY-PLUG W780 iFeatures
other when they are mounted directly on the device
• 2 × RJ45 connector for 10/100/1000 Mbit/s, of which • Rugged aluminum enclosure, shock and vibration-
one connector with Power-over-Ethernet according proof, for high mechanical requirements
to IEEE 802.3at • High IP65 degree of protection against dust and wa-
• 2 × 24 V DC connection for redundant power infeed ter jets
• 1 × PLUG compartment for KEY-PLUG/C-PLUG
• For use at ambient temperatures from -20 ... +60 °C
• Function LEDs for optical signaling of faults and
operating states • Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz
• Mounting on wall, S7-1500 rail, S7-300 rail, or 35 mm frequency band; data transfer rate up to 450 Mbit/s
standard rail • 3 × N-Connect sockets for the connection of directly
• SIMATIC design matches existing components in the mountable and remote antennas (6 × N-Connect
control cabinet (e.g. ET 200SP) sockets for the variants with 2 wireless modules)
• Antenna placement optimized for the 3×3 MIMO
technology; the antennas do not interfere with each
other when they are mounted directly on the device
• 1 × M12 connector for 10/100/1 000 Mbit/s with
Power-over-Ethernet according to IEEE 802.3at
• 1 × M12 socket for power supply (24 V DC)
• 1 × PLUG compartment (KEY-PLUG/C-PLUG)
• Function LEDs for optical signaling of faults and
operating states
• Mounting on wall, S7-1500 rail, S7-300 rail, or 35 mm
standard rail
Communication
Industrial Ethernet
Industrial Wireless LAN
■ Design (continued)
IWLAN access points for indoor use IWLAN access points for outdoor use
SCALANCE • Two product versions; functional scope can be SCALANCE • Three product versions; functional scope can be
W788 M12 expanded by KEY-PLUG W780 iFeatures: W786 RJ45 expanded by KEY-PLUG W780 iFeatures:
- SCALANCE W788-1 M12 with one wireless card - SCALANCE W786-1 RJ45 with 1 wireless card
permanently installed permanently installed in the device; connections
- SCALANCE W788-2 M12 with two wireless cards for 3 external antennas
permanently installed - SCALANCE W786-2 RJ45 with 2 radio cards
• Rugged aluminum enclosure, shock and vibration- permanently installed; connections for 6 external
proof, for high mechanical requirements antennas
• High IP65 degree of protection against dust and - SCALANCE W786-2IA RJ45 with 2 radio cards per-
water jets manently installed; 6 internal antennas
• For use at ambient temperatures from -20 ... +60 °C • Rugged, impact-resistant plastic enclosure, shock
and vibration-proof for demanding mechanical
• Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz requirements
frequency band; data transfer rate up to 450 Mbit/s
• High IP65 degree of protection against dust and
• 3 × N-Connect sockets for the connection of directly water jets
mountable and remote antennas (6 × N-Connect
sockets for the variants with 2 wireless modules) • For use at ambient temperatures from -40 ... +60 °C
• Antenna placement optimized for the 3×3 MIMO • Supports IEEE 802.11a/b/g/h/n; 2.4 GHz and 5 GHz
technology; the antennas do not interfere with each frequency band; data transfer rate up to 450 Mbit/s
other when they are mounted directly on the device • Resistant to condensation
• 1 × M12 connector for 10/100/1 000 Mbit/s with • Resistant to UV radiation and salt spray
Power-over-Ethernet according to IEEE 802.3at • 3 × R-SMA sockets for the connection of remote an-
• 1 × M12 socket for power infeed (24 V DC) tennas (6 × R-SMA sockets or 6 internal antennas for
• 1 × PLUG compartment (KEY-PLUG/C-PLUG) the variants with 2 wireless modules)
• Function LEDs for optical signaling of faults and • 1 × RJ45 connector for 10/100/1 000 Mbit/s and
operating states Power-over-Ethernet according to IEEE 802.3at
• Mounting on wall, S7-1500 rail, S7-300 rail, or 35 mm • 1 × 24 V DC connection, optional operation with
standard rail 12 to 24 V DC or 100 to 240 V AC with power supply
integrated into device
SCALANCE W788-2 M12 EEC for enhanced environ-
mental conditions • 1 × PLUG compartment (KEY-PLUG/C-PLUG)
Main features like SCALANCE W788 M12. Deviating or • Function LEDs for optical signaling of faults and
10
additional features: operating states
• Two wireless cards are permanently installed; func- • Resistant to destruction through connections within
tional scope can be expanded by KEY-PLUG W780 the device
iFeatures • Mounting on wall, with optional mounting set on
• For use at ambient temperatures from -40 ... +70 °C S7 rail, 35 mm standard rail, or on a pole
• 6 × N-Connect sockets for the connection of direct • Can also be configured as client modules (max.
mountable and remote antennas 1 wireless module) using the web-based manage-
ment system
• Special coating of the printed circuit boards (confor-
mal coating) SCALANCE W786-2 SFP
• Resistant to condensation Main features like SCALANCE W786 RJ45. Deviating
or additional features:
• Railroad approval in accordance with EN 50155
• Two wireless cards permanently installed in the de-
vice; can be expanded to establish wireless connec-
tions with KEY-PLUG W780 iFeatures
• Two slots for SFP plug-in transceivers (optical 2-port
switch)
• For use at ambient temperatures from -40 ... +60 °C
(depending on the SFP plug-in transceiver used)
• 6 × R-SMA sockets for the connection of remote
antennas
Communication
Industrial Ethernet
Industrial Wireless LAN
10
• National approvals for operation 6GK5761-1FC00-0AA0
For administration of the wireless outside the U.S.
connection of one device with Indu- • National approvals for operation 6GK5761-1FC00-0AB0
strial Ethernet connection; with within the U.S.1)
iFeatures
• National approvals for operation 6GK5722-1FC00-0AA0 SCALANCE W774-1 RJ45
outside the U.S. IWLAN access point with integrated
• National approvals for operation 6GK5722-1FC00-0AB0 wireless interface for establishing
within the U.S.1) wireless connections with iFeatures;
wireless networks IEEE 802.11a/b/
SCALANCE W734-1 RJ45 g/h/n at 2.4/5 GHz up to 300 Mbit/s;
IWLAN Ethernet client module with WPA2/AES; integrated 2-port
integrated wireless interface; wire- switch; Power over Ethernet (PoE),
less networks IEEE 802.11a/b/g/h/n IP30 degree of protection
at 2.4/5 GHz up to 300 Mbit/s; (-20 ... +60 °C)
WPA2/AES; integrated 2-port Product package: Mounting hard-
switch; Power over Ethernet (PoE), ware, 4-pin screw terminal for
IP30 degree of protection 24 V DC; manual on CD; English/
(-20 ... +60 °C) German
Product package: Mounting hard- • National approvals for operation 6GK5774-1FX00-0AA0
ware, 4-pin screw terminal for outside the U.S.
24 V DC; manual on CD; English/ • National approvals for operation 6GK5774-1FX00-0AB0
German within the U.S.1)
For managing the wireless connec-
tion of up to eight linked devices
with Industrial Ethernet connection;
• National approvals for operation 6GK5734-1FX00-0AA0
outside the U.S.
• National approvals for operation 6GK5734-1FX00-0AB0
within the U.S.1)
Communication
Industrial Ethernet
Industrial Wireless LAN
10
WPA2/AES; Power over Ethernet grated wireless interface and
(PoE), IP65 degree of protection RJ45 connection: Connections for
(-20 ... +60 °C) three external antennas
Product package: Mounting hard- - National approvals for operation 6GK5786-1FC00-0AA0
ware; manual on CD, German/ outside the U.S.
English - National approvals for operation 6GK5786-1FC00-0AB0
within the U.S.1)
For managing the wireless connec-
tion of up to eight linked devices • SCALANCE W786-2 RJ45
with Industrial Ethernet connection IWLAN access point with two inte-
grated wireless interfaces and
• National approvals for operation 6GK5748-1GD00-0AA0 RJ45 connection: Six connections
outside the U.S. for external antennas
• National approvals for operation 6GK5748-1GD00-0AB0 - National approvals for operation 6GK5786-2FC00-0AA0
within the U.S.1) outside the U.S.
Access points for indoor use - National approvals for operation 6GK5786-2FC00-0AB0
within the U.S.1)
SCALANCE W788 M12
IWLAN access point with integrated • SCALANCE W786-2IA RJ45
wireless interfaces; wireless net- IWLAN access point with two inte-
works IEEE 802.11a/b/g/h/n at 2.4/ grated wireless interfaces and
5 GHz up to 450 Mbit/s; WPA2/AES; RJ45 connection: Six internal an-
Power over Ethernet (PoE), IP65 tennas
degree of protection (-20 ... +60 °C) - National approvals for operation 6GK5786-2HC00-0AA0
outside the U.S.
Product package: Mounting hard-
ware; manual on CD, German/ - National approvals for operation 6GK5786-2HC00-0AB0
English within the U.S.1)
• SCALANCE W788-1 M12 • SCALANCE W786-2 SFP
IWLAN access point with one inte- IWLAN access point with two inte-
grated wireless interface grated wireless interfaces and
RJ45 connection: Six external an-
- National approvals for operation 6GK5788-1GD00-0AA0 tennas
outside the U.S.
- National approvals for operation 6GK5786-2FE00-0AA0
- National approvals for operation 6GK5788-1GD00-0AB0 outside the U.S.
within the U.S.1)
- National approvals for operation 6GK5786-2FE00-0AB0
• SCALANCE W788-2 M12 within the U.S.1)
IWLAN access point with two inte-
grated wireless interfaces
- National approvals for operation 6GK5788-2GD00-0AA0
outside the U.S.
- National approvals for operation 6GK5788-2GD00-0AB0
within the U.S.1)
Communication
Industrial Ethernet
Industrial Wireless LAN
Communication
PROFINET
■ Overview ■ Benefits
Wireless
Flexible topologies
PROFINET
Fieldbus standard PROFIBUS
Fast I/O communication
Safety
Diagnostics
■ Function
Your advantages at a glance
Communication
PROFINET
■ Function (continued)
PROFINET aspects focused on process automation
Open standard Easy cabling
The open vendor-independent standard (IEC 61158/61784), Industry-standard networks require no specialist knowledge and
PROFINET, is supported by PROFIBUS and PROFINET Interna- can be configured without problems in the shortest possible
tional (PI). It stands for maximum transparency, open IT commu- time. At the same time, stringent demands are placed on the
nication, network security and real-time communication down to installation of cables in the industrial environment.
the field level.
Siemens offers the FastConnect assembly system, which meets
Due to its openness, PROFINET creates the basis for a uniform these requirements. FastConnect is the standards-compliant,
automation network in the plant to which all of the devices can industry-standard cabling system for PROFINET networks con-
be connected. Existing plant parts, for example those imple- sisting of cables, connectors, and assembly tools.
mented with the PROFIBUS fieldbus, can be easily integrated.
The time required for connecting the terminal devices is mini-
Flexible topologies mized due to the easy installation using just one tool. The prac-
tical color coding helps avoid installation errors. Both copper
In addition to a line topology, PROFINET also supports star, tree cables and glass fiber-optic cables can be easily assembled on-
and ring topologies. This is made possible by switching technol- site in this way.
ogy, which is based on active network components (Industrial
Ethernet switches and Media converters) and field devices/com- Ruggedness/stability
ponents with integrated switch functionality. This all results in
more flexibility for plant planning as well as savings in cabling. An automation network must be extremely resistant to external
sources of interference. Switched Ethernet prevents faults in one
The PROFINET network meets all the requirements relevant for section of the network from influencing the entire plant network.
the industrial sector. It can be installed without any specialist Highly resistant fiber-optic cables can be used in particularly
knowledge. A PROFINET "Cabling and Interconnection Technol- EMC-critical areas.
ogy" guideline provides network installation support for manu-
facturers and users. Symmetrical copper cables or fiber-optic Speed and precision
cables resistant to electromagnetic interference are used PROFINET communication is fast, deterministic and precise. It is
depending on the application. Devices from various manufactur- based on Real Time Ethernet (RT) with prioritization of the trans-
ers are easily connected via rugged, standardized plug-in con- mission and division of the bandwidth.
nectors (up to IP65/IP67).
With PROFIdrive, the standardized drive profile, vendor-inde-
Expandability pendent communication between CPUs and drives can be
Integrating existing systems and networks is simple and
requires little effort and expense. This enables you to protect
implemented as well.
Large quantity structures
10
your investments in plant units with communication via
PROFIBUS and other fieldbuses (e.g. AS-Interface). A SIMATIC PCS 7 controller (automation system) can manage
up to 256 devices in the field via PROFINET. The number of
Additional PROFINET stations can be integrated at any time as nodes in a PROFINET network is practically unlimited since the
well. The use of additional network components allows both entire IP address range is available.
wired and wireless network infrastructures to be expanded.
With 64 KB of user data per message frame, the transmittable
Safety volume of data on PROFINET is significantly greater than with
The PROFIsafe safety profile, which has been tried and tested PROFIBUS DP with 244 bytes.
with PROFIBUS and which permits the transmission of standard High transmission rate
and safety-related data on a single bus cable, can also be used
with PROFINET. No special network components are required for Based on Ethernet, PROFINET with 100 Mbit/s in full duplex
fail-safe communication, standard switches and standard net- mode achieves a significantly higher transmission rate than pre-
work transitions can be used without restrictions. vious fieldbuses. The transmission of large volumes of data has
no effect on the I/O data transfer.
Industrial Wireless LAN (IWLAN)
Media redundancy
PROFINET also supports wireless communication with Industrial
Wireless LAN and thus opens up new application fields. Higher plant availability can be achieved by means of a redun-
dant installation (ring topology). Media redundancy can be
Device and network diagnostics implemented with both external switches and via integrated
Retaining the proven PROFIBUS model makes the same diag- PROFINET interfaces. It prevents plant standstill should an inter-
nostic information available for PROFINET. In addition, device ruption in the communication in part of the ring installation occur.
diagnostics also includes read-out of module-specific and chan- Re-configuration times of 200 ms can be achieved. Required
nel-specific data from the devices. This enables simple and fast maintenance and repair work can thus be performed without
location of faults. In addition to the availability of device informa- time pressure.
tion, the top priority in network management is to achieve reli-
able network operation. PROFINET uses the Simple Network
Management Protocol (SNMP) for maintenance and monitoring
of the network components and their functions.
Communication
PROFINET
Architecture
■ Overview ■ Design
When configuring PROFINET communication, it is generally rec- Based on line, star, tree, and ring topologies, numerous network
ommendable to separate the field communication from the plant configurations can be implemented with PROFINET IO for the
communication. In the context of the SIMATIC PCS 7 process field communication of the SIMATIC PCS 7 process control sys-
control system, PROFINET mainly focuses on PROFINET IO tem. The remote I/O stations can be connected directly via an
communication between the automation systems (controllers) interface module or using SCALANCE X switches.
and the process I/O.
The configuration settings available depend on the version of the
The integration of HART communication in PROFINET enables automation system. PROFINET architectures with SIMATIC
HART field devices on the PROFINET IO to be configured via PCS 7 AS RTX PROFINET or SIMATIC PCS 7 BOX RTX corre-
SIMATIC PDM from a central engineering station. spond to architectures with an S7-400 AS single station, in which
the PROFINET IO communication is carried out via the CPU
The following list shows those SIMATIC PCS 7 system compo- interface. PROFINET architectures for AS single stations and
nents and their PROFINET IO interfaces which are suitable for S7-400 AS redundant stations differ in principle.
PROFINET IO communication:
• S7-400 standard automation systems (AS Single Stations) The following configuration examples are also applicable to
with safety-related PROFINET IO architectures. However, this
- PROFINET interface in the CPU or requires the use of safety-related system components from the
- CP 443-1 communication module "Safety Integrated for Process Automation" product range as a
communication partner (for more information, see the "Safety
• S7-400 high availability and safety-related automation Integrated for Process Automation" chapter). The PROFIsafe
systems (AS Single Stations/AS Redundancy Stations) with profile for the transmission of safety-related data is integrated in
PROFINET interface in the CPU PROFINET as standard.
• SIMATIC PCS 7 AS RTX PROFINET and SIMATIC PCS 7
BOX RTX with PROFINET interface onboard
• ET 200M remote I/O stations with IM 153-4 PN High Feature
interface module
• ET 200SP remote I/O stations with IM 155-6PN High Feature
interface module
The Ordering data for automation systems and their PROFINET
components can be found in the sections "Modular AS 410
systems", "Complementary S7-400 systems" and "Embedded
Communication
PROFINET
Architecture
■ Design (continued)
Typical PROFINET configurations with S7-400 AS single stations
Plant communication
Plant communication
Operator Operator
stations stations
SCALANCE X
SCALANCE X
AS single
station AS single station
with PROFINET
CPU
SCALANCE X SCALANCE X
Field communication
Field communication
G_PCS7_XX_00300
G_PCS7_XX_00301
ET 200M
ET 200M ET 200M
Networking of PROFINET IO stations via SCALANCE X switches Direct networking of PROFINET IO stations via integrated interfaces
When using AS single stations, PROFINET IO configurations with
ring topology and Media redundancy ensure higher availability 10
of the I/O devices than other configurations. If the ring wire is
interrupted or if a station fails, the redundancy manager
imMediately activates an alternative communication path, thus
preventing failure of the entire segment.
Plant communication
Operator
stations
SCALANCE X
ET 200iSP
PROFINET PROFIBUS DP-iS
SCALANCE X SCALANCE X
PROFIBUS DP
Field communication
PA Link
IE/PB Link PN IO
+ DP/PA coupler
ET 200M
ET 200M
Fieldbus integration via network transition or fieldbus interface in the automation system
Communication
PROFINET
Architecture
Operator
stations
SCALANCE X
AS redundancy
station with
PROFINET CPU
Field communication
ET 200M ET 200M
10 SCALANCE X
G_PCS7_XX_00313
ET 200M ET 200M
Communication
PROFIBUS
■ Overview ■ Benefits
SIMATIC PCS 7 utilizes the benefits of the PROFIBUS from start
Industrial Ethernet to finish:
Automation system • Small planning and engineering overheads as well as low
commissioning costs
• Optimum distributed system structure with low hardware and
Long distances with fiber-optic space requirements
• Significantly reduced overhead for wiring, jumpering, distri-
PROFIBUS DP (RS 485) bution, power supply and field mounting
• High-speed communication with high measurement accuracy
• Efficient engineering, interoperability and replaceability of
OLM OLM devices through vendor-independent device description
• Short commissioning times through short loop tests, easy
AFD AFDiSD parameterization and the elimination of calibration work
• Bidirectional communication and high amounts of information
PA Link PROFIBUS PA permit enhanced diagnostics functions for fast fault locating
(MBP) and troubleshooting
• Optimum life cycle management thanks to processing and
evaluation of diagnostics and status information by the
Maintenance Station
AFD AFDiSD
■ Function
Compact FOUNDATION
FF Link Fieldbus H1 Users have numerous facilities for communication and line diag-
(MBP) nostics, as well as for diagnostics of the intelligent field devices
connected. Furthermore, the PROFIBUS is fully integrated into
the global asset management with the Maintenance Station of
the SIMATIC PCS 7 process control system.
G_PCS7_XX_00125
Ex isolation + repeater
For process automation, the following PROFIBUS functions are
10
PROFIBUS DP (RS 485-iS) particularly relevant in addition:
RS 485-iS coupler • Integration of previously installed HART devices
• Redundancy
Communication at field level with PROFIBUS • Safety-related communication with PROFIsafe up to SIL 3
according to IEC 61508
Distributed peripherals such as remote I/O stations with their
I/O modules, transmitters, drives, valves or operator terminals • Time-of-day synchronization
communicate with the automation systems (controllers) at field • Time tagging
level through a powerful real-time bus system. This communica-
tion is characterized by: PROFIBUS transmission systems
• Cyclic transmission of process data PROFIBUS DP
• Acyclic transfer of interrupts, parameters and diagnostics • RS 485
data Simple and low-cost electrical transmission system based on
shielded two-wire cable.
PROFIBUS is predestined for these tasks because it enables
high-speed communication with the intelligent distributed I/Os • RS 485-iS
by means of a communications protocol (PROFIBUS DP) as well Intrinsically-safe electrical transmission system for hazardous
as communication and simultaneous power supply for transmit- areas up to Ex zone 1 or 21, implemented using a shielded
ters and actuators (PROFIBUS PA). two-wire cable with a transmission rate of 1.5 Mbps.
• Fiber-optic
PROFIBUS is simple, rugged and reliable, can be expanded Optical transmission system with glass or plastic fiber-optic
online by further distributed components, and can be used in cables, for fast transmission of large quantities of data in
both standard environments and hazardous areas. It supports environments with high interferences or for covering long
the coexistence of field devices from different vendors on one distances.
line (interoperability) as well as the vendor-independent
exchangeability of devices from one profile family. PROFIBUS PA
• MBP (Manchester coded; bus powered)
Intrinsically-safe transmission system which permits simulta-
neous transmission of digital data and powering of the field
devices by means of a two-wire cable. It is suitable for direct
connection of devices in environments up to Ex zone 1 or 21
and associated sensors/actuators in environments up to
Ex zone 0 or 20.
Communication
PROFIBUS DP
■ Application
Controller communication with intelligent distributed devices on
PROFIBUS PA, FOUNDATION Fieldbus H1 or HART I/Os is also
implemented via PROFIBUS DP.
In a SIMATIC PCS 7 automation system, PROFIBUS DP lines can
be connected to distributed process I/O both via a
PROFIBUS DP interface in the CPU and via a CP 443-5 Exten-
ded communication module. On a PROFIBUS DP line it is possi-
ble to operate up to 125 devices, and on a bus segment up to
31 devices with PROFIBUS DP interface (32 stations).
Electrical and optical transmission technologies offer many dif-
ferent configuration options for PROFIBUS DP networks. Electri-
cal networks can span up to approx. 10 km. With optical trans-
mission systems, the total size of the network is governed
primarily by the cycle times as a result of the almost loss-free
transmission.
With SIMATIC PCS 7, PROFIBUS DP topologies are always
implemented through the standard electrical PROFIBUS DP
connection on the automation system in the form of electrical or
The PROFIBUS DP fieldbus enables the SIMATIC PCS 7 auto- mixed (electrical/optical) networks. In the case of mixed net-
mation systems (controllers) to communicate with distributed I/ works, the transition between the two Media is implemented by
Os from the ET 200 range (remote I/Os) as well as with field/pro- an optical link module (OLM). As regards communication
cess devices, CPUs/CPs and operator terminals that have a between the stations, there is no difference between electrical
PROFIBUS DP interface. With the aid of the fieldbus isolating two-wire technology and fiber-optic technology.
transformer (RS 485-iS coupler) and the RS 485-iS transmission Electrical networks can be configured with a line or tree topol-
technology, PROFIBUS DP can be run as an intrinsically-safe ogy. Mixed electrical/optical networks with OLMs as routers can
fieldbus in all environments up to Ex zone 1 or 21. be configured with a line, ring or star topology.
■ Technical specifications
10 PROFIBUS DP
Data transmission RS 485 RS 485-iS Fiber-optic
Transmission rate 9.6 kbit/s ... 12 Mbit/s 9.6 kbit/s ... 1.5 Mbit/s 9.6 kbit/s ... 12 Mbit/s
Cable 2-wire shielded 2-wire shielded Plastic as well as multi-mode and
single-mode glass-fiber
Type of protection EEx(ib)
Topology Line, tree Line Ring, star, line
Nodes per segment 32 321) –
Nodes per network (with repeater) 126 126 126
Cable length per segment dependent 1 200 m at max. 93.75 kbit/s 1 000 m at 187.5 kbit/s1) Max. 80 m (plastic)
on transmission rate 1 000 m at 187.5 kbit/s 400 m at 500 kbit/s 1) 2 ... 3 km (multimode glass fiber)
400 m at 500 kbit/s 200 m at 1.5 Mbit/s 1) >15 km at 12 Mbit/s (single-mode
200 m at 1.5 Mbit/s glass-fiber)
100 m at 12 Mbit/s
Repeater for signal refreshing with Max. 9 Max. 91) Not relevant
RS 485 networks
1)
According to PROFIBUS installation guideline 2.262
Communication
PROFIBUS DP
Electrical Networks
■ Overview FastConnect
■ Design
Seg- 2 3 4 5
ment
1
20 19 18 17 16 15 14
the stripping tool)
Seg-
ment
• FastConnect bus connector for PROFIBUS
4 Repeater for PROFIBUS
A repeater links the individual bus segments with RS 485 tech-
Segment length Number of devices 2 nology. Main applications are:
1 200 m at max. 93.75 kbit/s Max. 126 devices Address
• Increase in number of nodes and distances
1 000 m at 187.5 kbit/s
400 m at 500 kbit/s
Max. 9 repeaters
Max. 32 participiants per
DP Master
3 ... 20 • Electrical isolation of segments 10
200 m at 1,5 Mbit/s segment Address
100 m at 12 Mbit/s
If diagnostics functions for physical cable diagnostics are
DP Slaves desired in addition to the standard repeater functionality, a diag-
Configuration example of an electrical RS 485 network with linear/tree nostic repeater can be alternatively used. It monitors the copper
structure bus cables in online mode. In the event of a fault it sends a diag-
nostic message with detailed information about the type and
The network size with an electrical RS 485 network is in total location of the fault to the DP master.
smaller than that with an optical network. However, by using seg-
menting and signal regeneration with up to 9 repeaters, dis- Active RS 485 terminating element
tances from 1 km (at 12 Mbps) up to 10 km (at 187.5 kbit/s) can The active RS 485 terminating element is used to terminate bus
be achieved depending on the transmission rate. segments. The component supplied with 24 V DC independent
A segment can have up to 32 participants (master/slaves), and of the bus nodes provides a defined RS 485 signal level, and
the total network up to 126 participants. The start and end of suppresses reflections on the line. Bus nodes (e.g. ET 200S) can
each segment must be terminated by an active bus resistor be coupled and decoupled without feedback to/from PROFIBUS
which is typically pre-integrated in the device (e.g. repeater) or networks terminated by active RS 485 terminating elements.
is available as an active RS 485 termination element.
The configuration example (figure at top right) shows a typical
addressing scheme for a PROFIBUS DP network made up of
multiple segments. Although repeaters are electrical partici-
pants on the PROFIBUS, they are not assigned a slave address
since they are not directly addressed by the master.
Communication
PROFIBUS DP
Electrical Networks
■ Design (continued)
RS 485-iS coupler The RS 485-iS coupler as an open resource can only be used in
housings, cabinets or rooms for electrical equipment. It is
The RS 485-iS coupler is an isolating transformer with which the assembled on a SIMATIC S7-300 rail which can be positioned
PROFIBUS DP fieldbus can be routed intrinsically-safe into the horizontally or vertically.
hazardous area.
The RS 485-iS coupler is integrated into the PROFIBUS as fol-
The RS 485-iS coupler has the following functions: lows:
• Connection of intrinsically-safe PROFIBUS DP stations, e.g. • Connection to standard PROFIBUS DP via standard Sub-D
ET 200iSP or devices from other vendors with Ex i DP socket (at the bottom on the RS 485-iS coupler, behind the
connection right front door).
• Conversion of the electrical PROFIBUS DP RS 485 trans- • Connection of PROFIBUS DP with RS 485-iS transmission
mission technology into the intrinsically-safe RS 485-iS trans- technology via screw terminals (at the top of the RS 485-iS
mission technology with a transmission rate of 1.5 Mbps coupler, behind the right front door)
• Suitable as a safety barrier • The last bus node on the intrinsically-safe PROFIBUS DP
• Additional use as a repeater in the hazardous area. segment (not further RS 485-iS couplers) must be terminated
by a selectable terminating resistor using the connector, order
no. 6ES7972-0DA60-0XA0.
10
- 100 m 6XV1830-0ET10 For connection of 1 or 2 segments
- 200 m 6XV1830-0ET20 to PROFIBUS DP; with online diag-
- 500 m 6XV1830-0ET50 nostics functions for monitoring the
bus lines
- 1 000 m 6XV1830-0EU10
Active RS 485 Terminating 6ES7972-0DA00-0AA0
PROFIBUS FastConnect Standard 6XV1831-2A
Element for PROFIBUS
Cable IS GP, blue
For terminating bus segments for
Cable type for use in potentially
data transfer rates from 9.6 kbit/s to
explosive atmospheres, with spe-
12 Mbit/s
cial design for fast mounting,
2-core, shielded, cut-to-length RS 485-IS Coupler 6ES7972-0AC80-0XA0
Specify length in m Isolating transformer for connec-
Max. delivery unit 1 000 m, tion of PROFIBUS DP segments
minimum order quantity 20 m with RS 485 and RS 485-iS trans-
mission technologies
Further PROFIBUS cables with See Catalog IK PI
Operating temperature
associated specifications
-40 …+70 °C
PROFIBUS FastConnect 6GK1905-6AA00
PROFIBUS connector with 6ES7972-0DA60-0XA0
Stripping Tool
selectable terminating resistor
Preadjusted stripping tool for
For connection of IM 152 to
fast stripping of PROFIBUS
PROFIBUS DP with RS 485-iS trans-
FastConnect bus cables
mission technology
PROFIBUS FastConnect 6GK1905-6AB00
S7-300 rails
Blade Cassettes
Lengths:
Spare blade cassettes for
PROFIBUS FastConnect stripping • 160 mm 6ES7390-1AB60-0AA0
tool, 5 units • 482 mm 6ES7390-1AE80-0AA0
PROFIBUS FastConnect • 530 mm 6ES7390-1AF30-0AA0
bus connector RS 485 with • 830 mm 6ES7390-1AJ30-0AA0
90° cable outlet • 2 000 mm 6ES7390-1BC00-0AA0
With insulation displacement
15.8 × 59 × 35.6 mm (W × H × D) Note:
max. Data transfer rate 12 Mbps
• No programming port 6ES7972-0BA52-0XA0 For more information on electrical PROFIBUS networks as well as
• With programming port 6ES7972-0BB52-0XA0 components and accessories, particularly cable material for spe-
cial applications, refer to Catalog IK PI, Chapter "PROFIBUS",
Section "Network components for PROFIBUS – electrical net-
works".
Communication
PROFIBUS DP
Optical Networks
or OLM/G12-1300
Up to 15 km Glass singlemode FOC
Communication
PROFIBUS DP
Optical Networks
Communication
PROFIBUS DP
AS Connection
10
nent of the AS bundle configuration).
For information on the type and number of configurable
PROFIBUS DP interfaces, see chapter 8 "Automation systems".
■ Benefits
Advantages of the CP 443-5 Extended communications module:
• Compact design; 9-contact Sub-D socket for connection to
PROFIBUS DP
• Simple installation
Can be plugged into AS rack slot; connection to the other
S7-400 modules via backplane bus
• Operation without fan; backup battery or memory submodule
are not required
• With additional PBC coating option (conformal coating)
Communication
PROFIBUS DP
Y-Link
Y-Link 6ES7197-1LA12-0XA0
For connection of devices with only
one PROFIBUS DP interface to a
redundant automation system,
comprising:
• 2 IM 153-2 High Feature Outdoor
interface modules
• 1 Y-coupler
• 1 BM IM/IM bus module
• 1 BM Y-coupler bus module
PS 307 load current supply
Including connecting comb;
120/230 V AC; 24 V DC
• 2 A; 40 mm wide 6ES7307-1BA01-0AA0
• 5 A; 60 mm wide 6ES7307-1EA01-0AA0
• 5 A, extended temperature range; 6ES7307-1EA80-0AA0
80 mm wide
• 10 A, 80 mm wide 6ES7307-1KA02-0AA0
PS 305 load current supply
The Y-Link is a bus coupler for transition from a redundant 24/48/60/110 V DC; 24 V DC
PROFIBUS DP master system to a simple, single-channel • 2 A, extended temperature range; 6ES7305-1BA80-0AA0
PROFIBUS DP master system. It can be used to connect 80 mm wide
devices with only one PROFIBUS DP interface to the redundant
PROFIBUS DP master system.
■ Design
Redundant
automation system
10
Y-Link
redundant PROFIBUS DP
G_PCS7_XX_00127
Connection of non-redundant
PROFIBUS DP devices to
redundant PROFIBUS DP
Communication
PROFIBUS PA
■ Benefits
Advantages provided by distributed field automation with appli-
cation of the PROFIBUS PA profile included low hardware over-
SIMATIC Fieldbus Calculator head, cost-effective engineering, increased operational safety
and problem-free maintenance. These advantages are under-
Direct interfacing of the devices in the field, especially in the lined by the following features:
hazardous area, together with the information content of the
• Modularity and uniformity from the sensor up to the control
communication, are of significant importance in the process
level permit new plant concepts
industry. PROFIBUS PA, which permits both digital data trans-
mission and the power supply on a two-wire line with the intrinsi- • Implementation of intrinsically-safe applications through use
cally-safe MBP transmission technology (Manchester Coded; of the fieldbus in hazardous areas
Bus Powered) is tailored to these requirements. It is optimally • Redundant PROFIBUS PA architectures (ring and line topol-
suitable for direct integration of solenoid valves, sensors, and ogies with coupler redundancy) support Flexible Modular
pneumatic actuators positioned in operating environments up to
Ex zone 1/21 or 0/20 into the process control system.
Redundancy (FMR) from the automation system (controller)
down to a PA field device 10
The typical response time of a transmitter of approx. 10 ms indi- • Safety-related and high availability applications with low
cates that short cycle times can be achieved with the device and cabling requirements
PROFIBUS PA even in the case of a segment configuration with • Reduced configuration costs through simple, central
up to 31 devices. Practically all typical applications of the pro- engineering of the field devices (PROFIBUS PA and HART
cess industry can be implemented, both in small and large with SIMATIC PDM, also cross-vendor)
plants. Bidirectional communication and high information con-
tent allow enhanced diagnostics for fast and exact fault detec- • Simple installation using two wire cable for common power
tion and elimination. The standardized communications services supply and data transmission
guarantee interoperability and replaceability between multi-ven- • Reduced commissioning costs through simplified loop check
dor field devices and remote configuration of the field devices • Low servicing costs thanks to simple wiring and compre-
during operation. hensive diagnostics facilities
Safety communication with the PROFIsafe profile
The PROFIsafe profile allows seamless integration of safety
communication into the PROFIBUS PA. You need not configure
a separate safety bus for your safety-related applications. The
PROFIBUS PA with the PROFIsafe profile is incorporated in
"Safety Integrated for Process Automation". This comprehensive
range of products and services from Siemens for failsafe, high
availability applications in the process industry offers you attrac-
tive and cost-effective alternatives to separate safety systems.
Communication
PROFIBUS PA
■ Design
Examples of PROFIBUS PA architectures
The following graphical representations illustrate possible SIMATIC PCS 7 automation system
(AS Redundancy Station)
PROFIBUS PA configuration variants with DP/PA coupler and
PA Link routers on the:
DP/PA coupler
• PROFIBUS DP master, simple design (AS Single Station)
in PA Link
• PROFIBUS DP master, redundant design (AS Redundancy
Station) PROFIBUS PA
10 PROFIBUS PA
G_PCS7_XX_00146
AFS
Active field distributors
PROFIBUS PA
PROFIBUS PA
Active field distributors
PROFIBUS DP
G_PCS7_XX_00527
Communication
PROFIBUS PA
■ Design (continued)
Line architecture with single coupler Ring architecture with coupler and Media redundancy
In the line architecture with individual couplers, each line seg- With the redundant DP/PA coupler pair (2 x FDC 157-0) of a
ment is connected to one DP/PA coupler each. PA router, a ring segment with automatic bus termination can
also be implemented instead of a line segment with AFS. Apart
If the PA router is an independent DP/PA coupler, then a from the ring segment, only line segments with individual cou-
PROFIBUS PA line (line segment) can be connected. A maxi- plers can be configured on this PA router. The PA router can be
mum of 5 line segments can be operated via single couplers connected to a single or a redundant PROFIBUS DP.
(max. 3 for mixed configurations with ring or coupler redun-
dancy) on a PA link as PA router, equipped with up to 5 DP/PA Integration of the PA field devices into the ring segment is car-
couplers. ried out via active AFD or AFDiSD field distributors whose num-
ber is limited as with the line architectures (up to 8 AFD, up to
The PA router can be connected to a single or redundant 5 AFDiSD or up to 5 AFDiSD and AFD combined; for mixed
PROFIBUS DP, depending on the version (see figures). AFDiSD and AFD operation, extended fieldbus diagnostics for
The FDC 157-0 is the first choice as the DP/PA coupler. When the AFDiSD is not possible). These field distributors have gal-
using this coupler, the PA-devices can be integrated into the line vanically isolated, short-circuit-proof spur line connections for
segment via AFD active field distributors, e.g. AFD4, AFD4 connecting the PA devices.
RAILMOUNT, AFD4 FM and AFD8 (approval for Ex zone 2/22) At the device level, flexible modular redundancy is possible by
and AFDiSD (approval for Ex zone 1/21). The PA devices are grouping individual devices on different field distributors.
connected to these field distributors via short-circuit-proof spur
lines. Special advantages of the ring architecture:
Alternatively, it is possible to operate up to 8 AFD field distribu- • High availability
tors, up to 5 AFDiSD field distributors or any combination of up • Transparent redundancy management of the intelligent
to 5 AFDiSD and AFD field distributors in a line segment. With DP/PA couplers FDC 157-0 for the host system
mixed AFDiSD/AFD operation, however, extended fieldbus diag- • Active bus terminators for automatic bus termination in the
nostics of the AFDiSD in the PROFIBUS PA is not possible. The FDC 157-0 DP/PA couplers and the AFD and AFDiSD active
last field distributor at the end of the line leading away from the field distributors enable:
DP/PA coupler automatically activates its bus terminating resis- - Automatic, smooth isolation of faulty subsegments in the
tor. event of a short-circuit or open-circuit
Intrinsically-safe PA devices in hazardous areas in accordance - Modification of the ring configuration or instrumentation
with Ex zone 1/21 or 0/20 are preferably integrated into a bus during operation, including the addition or removal of ring
segment by means of AFDiSD active field distributors. For PA segments
devices in Ex zone 1/21, connection via a line segment on the
DP/PA coupler Ex [i] (in the PA Link or independently) is a possi-
• Safety-related and high availability applications with low
device and cabling requirements
10
ble alternative. The devices are integrated separately into the
line segment using SpliTConnect taps (via spur line or directly
via SpliTConnect M12 outlet). A SplitConnect terminator is
required for the bus termination of the segment.
By grouping individual devices in different line segments,
Flexible Modular Redundancy is possible at device level.
Line architecture with redundant coupler
The PA Link operable as a PA router on a single or redundant
PROFIBUS DP can only be equipped with one redundant DP/PA
coupler pair (up to 3 single couplers can also be optionally con-
figured). The redundant DP/PA coupler pair can be used either
for a line architecture with Active Field Splitter (AFS) or for a ring
architecture.
With a line architecture, the AFS is connected to the redundant
DP/PA coupler pair (2 x FDC 157-0) in the PA router. It connects
the line segment connected to it to the active of the two redun-
dant DP/PA couplers. A DP/PA coupler can be replaced without
interrupting the ongoing operation.
The PA devices are integrated in the line segment as for a line
architecture with single couplers via active AFD or AFDiSD field
distributors. The limits with respect to the number of field distrib-
utors are also identical (up to 8 AFD, up to 5 AFDiSD or up to 5
AFDiSD and AFD combined; for mixed AFDiSD and AFD opera-
tion, extended fieldbus diagnostics for the AFDiSD is not possi-
ble).
Communication
PROFIBUS PA
Communication
PROFIBUS PA
PA Routers
■ Overview ■ Application
The two PA routers are based on two versions of the DP/
PA coupler:
• Ex [i] DP/PA coupler (max. output current 110 mA)
for implementation of PROFIBUS PA networks with a line or
tree topology in environments up to Ex zone 1/21, not for
redundant architectures (coupler redundancy, ring)
• FDC 157-0 DP/PA coupler (max. output current 1 000 mA)
for implementation of PROFIBUS PA networks with a line, tree
or ring topology in environments up to Ex zone 2/22; can be
used for the "Ring" and "Line with coupler redundancy"
redundant architectures.
DP/PA couplers are also integral components of the PA link (see
design, from page 10/76). The PA link connects PROFIBUS DP
and PROFIBUS PA together, and decouples the transmission
rates. In contrast to the DP/PA coupler which limits the data
transmission rate on the PROFIBUS DP to 45.45 kbit/s, the
PA link does not influence the performance of the PROFIBUS DP.
The PA link functions as a slave on the PROFIBUS DP and as a
master on the PROFIBUS PA. From the viewpoint of the host
PROFIBUS DP master, the PA link is a modular slave whose
PA link, consisting here of IM 153-2 High Feature Outdoor and
DP/PA coupler modules are the devices connected on the PROFIBUS PA.
Addressing of these devices is carried out indirectly via the
To create a smooth network transition between PROFIBUS DP PA link that itself only requires one node address. The host
and PROFIBUS PA, the SIMATIC product range offers two ver- PROFIBUS master can scan devices connected to the PA link all
sions: the DP/PA coupler and the PA link. at once.
The following criteria can be applied when choosing the network If the router is a DP/PA coupler, the nodes on the PROFIBUS PA
transition: are directly addressed by the PROFIBUS DP master (controller).
• DP/PA coupler: The DP/PA coupler is an electrical node, but is transparent for
For small quantity frameworks (volumes of data) and low communication between the master and PA field devices; it
timing requirements; data transfer rate on the PROFIBUS DP
limited to 45.45 kbit/s
therefore does not require setting of parameters or addresses
(exception: FDC 157-0 DP/PA coupler used as PROFIBUS diag- 10
nostics slave).
• PA link:
For large number of stations and high cycle time require- PROFIBUS diagnostics with FDC 157-0 DP/PA coupler,
ments; data transfer rate on the PROFIBUS DP up to 12 Mbit/s configured as PROFIBUS diagnostics slave
FDC 157-0 DP/PA couplers configured as PROFIBUS diagnos-
tics slaves supply extensive diagnostic and status information
via PROFIBUS for swift localization and correction of faults:
• I&M (Identification & Maintenance) data
• Current and voltage values on the main cable
• Redundancy status
• Wire breakage
• Short-circuit
• Signal level
To this end, each of these DP/PA couplers FDC 157-0 requires
its own PROFIBUS address. This applies independent of use in
a PA Link or as a PA router.
The PA link and DP/PA coupler available for use in operating
environments up to Ex zone 2/22. Both are operated with
24 V DC. Assembly is on an S7-300 rail with horizontal or
vertical alignment.
Communication
PROFIBUS PA
PA Routers
■ Design
High Speed solution with PA link Low-cost solution with direct addressing
PROFIBUS master
2 S7-400 2
DP/PA coupler
3 PROFIBUS PA
PA link
2 PROFIBUS PA
31.25 kbit/s 1 3 4
3 4 5 6 7 8
G_PCS7_XX_00078
PA link DP/PA coupler
• IM 153-2 interface module (single/redundant) • transparent for communication
• DP/PA couplers (max. 5 per IM 153-2) • Ex version 13.5 V, 110 mA
• Slave on DP side - master on PA side • Non-Ex version 31 V, 1 000 mA
• Max. 64 PA devices (244 bytes I/O data)
Communication
PROFIBUS PA
PA Routers
■ Technical specifications
DP/PA coupler IM 153-2 High Feature Outdoor
Bus connection Bus connection
Connection for PROFIBUS PA • Connection for PROFIBUS DP 9-pin Sub-D plug, contact assign-
• DP/PA coupler Ex [i] 2 terminals of a 4-pole screw-type ter- ment as described in IEC 61158/
minal, integrated terminating resistor EN 50170, Vol. 2
• DP/PA coupler FDC 157-0 4-pole screw-type terminal for con- Connectable lower-level compo-
nection and looping through, select- nents
able terminating resistor
Number of couplers
Connection for PROFIBUS DP 9-pin Sub-D plug, • DP/PA coupler max. 5
contact assignment as described in
IEC 61158/EN 50170 • Y coupler 1
10
Galvanic isolation
• DP/PA coupler Ex [i] max. 110 mA
• DP/PA coupler FDC 157-0 max. 1 A • to the higher-level DP master system Yes
• to the DP/PA coupler or Y coupler No
Galvanic isolation 24 V DC
• PROFIBUS DP/PROFIBUS PA Yes Power consumption of modules
• PROFIBUS DP/supply Yes (24 V DC)
• PROFIBUS PA/supply Yes • In the PA link Max. 200 mA (at 20.4 V)
• All electric circuits/functional Yes • In the Y link Max. 400 mA (at 20.4 V)
grounding Power loss of the module
Power consumption of modules • In the PA link Max. 2.6 W (at 28.8 V)
(24 V DC) • In the Y link Max. 3.6 W (at 28.8 V)
• DP/PA coupler Ex [i] Max. 400 mA
• DP/PA coupler FDC 157-0 max. 2.3 A Infeed, mechanical design 4-pin screw terminal, short-circuiting
link between PE and M24; the short-
Power loss of the module circuiting link must be removed for
• DP/PA coupler Ex [i] Typ. 7 W floating operation (independent of
• DP/PA coupler FDC 157-0 Typ. 13.4 W this, the DP interface is always
floating)
Status, interrupts, diagnostics
Status, interrupts, diagnostics
Diagnostics displays DP/PA coupler
Ex [i] and DP/PA coupler FDC 157-0 Diagnostic displays
• PROFIBUS DP bus monitoring Yellow LED "DP" • Group error Red LED "SF"
• PROFIBUS PA bus monitoring Yellow LED "PA" • Bus error on higher level DP master Red LED "BF 1"
• 24 V DC power supply monitoring Green "ON" LED system
Additive diagnostics displays of the • Bus error on underlying bus system Red LED "BF 2"
DP/PA coupler FDC 157-0 • Module is active in redundancy Yellow LED "ACT"
• Group error Red LED "SF" mode
• Bus error Red LED "BF" • 24 V DC power supply monitoring Green "ON" LED
• Monitoring DP/PA coupler (active Yellow LED "ACT" Climatic conditions
coupler in redundant configuration)
Permissible operating temperature
Climatic conditions
• Horizontal installation -25 … +60 °C
Permissible operating temperature • Vertical installation -25 … +40 °C
DP/PA coupler Ex [i] and DP/
PA coupler FDC 157-0 Dimensions and weight
• Horizontal installation -25 … +60 °C
Dimensions (W × H × D) in mm 40 × 125 × 130
• Vertical installation -25 … +40 °C
Weight approx. 360 g
Dimensions and weight
Dimensions (W × H × D) in mm 80 × 125 × 130
Weight
• DP/PA coupler Ex [i] approx. 550 g
• DP/PA coupler FDC 157-0 Approx. 515 g
Communication
PROFIBUS PA
PA Routers
10
• 10 A, 80 mm wide 6ES7307-1KA02-0AA0
Bundles
PS 305 Load Power Supply
24/48/60/110 V DC; 24 V DC I/O subsystem for PA Link or 6ES7654-0XX10-1XA0
• 2 A, extended temperature range; 6ES7305-1BA80-0AA0 ET 200M
80 mm wide For PA Link or for ET 200M stations
with up to 8 I/O modules, suitable
Standard profile rails for hot swapping, consisting of:
(without hot swapping function) • DIN rail for active bus modules,
• 482 mm wide (19 inches) 6ES7390-1AE80-0AA0 482 mm long (19 inches)
• 530 mm wide 6ES7390-1AF30-0AA0 • PS/IM bus module
• PROFIBUS DP interface IM 153-2
High Feature Outdoor
I/O subsystem extended for 6ES7654-0XX10-1XB0
PA Link or ET 200M
For PA Link or for ET 200M stations
with up to12 I/O modules, suitable
for hot swapping, consisting of:
• DIN rail for active bus modules,
620 mm long
• PS/IM bus module
• PROFIBUS DP interface IM 153-2
High Feature Outdoor
RED I/O subsystem for PA Link or 6ES7654-0XX20-0XA0
ET 200M
For operation of a PA Link or an
ET 200M station on a redundant
automation system of the S7-400
series, suitable for hot swapping,
consisting of:
• 2 PROFIBUS DP interfaces
IM 153-2 High Feature Outdoor
• 1 active bus module IM/IM Out-
door
Communication
PROFIBUS PA
Active Field Distributors for PA components
■ Overview
Active Field Distributor AFD
Active field distributors (AFD) can be operated in environments
in accordance with Division 2, Zone 2 or Zone 22. It is offered
with the following models:
• AFD4, AFD4 RAILMOUNT and AFD4 FM with 4 spur line
connections for 1 field device each
• AFD8 with 8 spur line connections for 1 field device each
An AFD4, AFD4 RAILMOUNT and AFD4 FM can therefore con-
nect up to 4 field devices, and an AFD8 can connect up to
8 standard-compliant PROFIBUS PA-field devices, via short-
circuit proof spur line connections to a PA-fieldbus segment
(line/ring) with automatic bus termination.
The PA fieldbus segment can be connected to a single or redun-
dant PROFIBUS DP via a PA router and can thus be seamlessly
integrated into the SIMATIC PCS 7 process control system.
Up to 8 active field distributors AFD with a total of up to
31 connected field devices can be operated for each fieldbus
Active Field Distributor AFD4
segment. The number of field devices is also limited by the cur-
rent consumption of the field devices. A maximum of 60 mA per
spur line and a maximum of 1 A per segment is available for the
field devices.
An AFD in a ring segment can be replaced during operation
without resulting in failure of the segment.
For compliance with IP66 protection, it is necessary to protect
unused spur line connections using plugs.
10
Communication
PROFIBUS PA
Active Field Distributors for PA components
■ Overview (continued)
Specific product features of the AFD4 FM
PROFIBUS DP
The AFD4 FM with cFMus approval is adapted to the special
requirements for product models of the AFD4 active field distrib- PA link
utor in the USA and Canada. The AFD4 FM features threaded
plugs ex factory, because the cable glands of the AFD4 do not
conform to the requirements of cFMus.
The threaded plugs for connecting the main and spur lines must
be replaced by the cable glands and cables listed by UL or AFDiSD AFDiSD AFDiSD
CSA. This must conform to the US National Electrical Code
(NEC) and Canadian Electrical Code (CEC). The user is respon-
sible for the selection and ordering. Ex Zone 1
Available suppliers for suitable cable glands:
• Cooper Capri SAS
• CMP products
Due to the larger bushing for the main line (M20 instead of M16),
sheathed main line cables can also be used for AFD4 FM.
Subsegment max. 500 m
G_PCS7_XX_00285
The relevant requirements of the US National Electrical Code
(ANSI/NFPA-70 NEC) must be met for the installation of the Bus
Ex Zone 0
AFD4 FM. terminating
resistor 100 Ω
AFDiSD active field distributor
10
AFDiSDs can integrate up to 6 intrinsically-safe PA field devices
in a PA fieldbus segment (line/ring) via its intrinsically-safe,
short-circuit proof spur line connections. Instead of the spur line,
it is also possible to use a subsegment for 3 to 4 devices with a
max. length of 500 m at connection S1. The spur lines with Ex [ia]
type of protection as well as the subsegment can be routed into
Zone 0/20.
Up to 5 AFDiSD active field distributors with a total of up to 31
field devices can be operated in a fieldbus segment. A limitation
AFDiSD active field distributor of 5 active field distributors is also mandatory for mixed opera-
tion of AFD and AFDiSD (extended PA fieldbus diagnostics in
mixed operation).
The number of field devices per segment additionally depends
on the current consumption of the devices and the cable lengths
used. A current of 1 A is available for all field devices and the
active field distributors of the segment.
With its integrated repeater function, AFDiSDs have the following
advantages compared to the AFD:
• Spur line lengths are independent of the total number of spur
lines in the bus segment
• Spur line lengths need not be be taken into account when
determining the total length of the bus segment
In environments in accordance with Ex zone 2/22 or in non-
hazardous areas, an AFDiSD in a ring segment can be replaced
during operation without failure of the segment.
For compliance with IP66 protection, it is necessary to protect
unused spur line connections using plugs.
Communication
PROFIBUS PA
Active Field Distributors for PA components
■ Overview (continued)
Enhanced fieldbus diagnostics with AFDiSD in Active Field Splitter AFS
PROFIBUS PA
The active field splitter (AFS) connects a PA line segment with a
AFDiSD diagnostics are limited to short-circuits, loss of redun- redundant coupler pair in the PA router PA Link. The AFS inter-
dancy, detection of chatter, and failure of field devices. In addi- connects the line segment with the respective active coupler.
tion, the extended fieldbus diagnostics, which can be activated
per mode selector, enables comprehensive diagnostics of the The PA line segment can be connected to the AFS via one or two
entire PROFIBUS PA segment. (center feed) identical Y-connectors out of a total of 4. For the
center feed, the line segment is connected via the two Y-connec-
This includes, among others, the detection, recording and mon- tors (bus termination switch on both FDC 157 couplers set to
itoring of: "OFF").
• Topology (DP/PA coupler, AFDiSD) For compliance with IP66 protection, it is necessary to close
• Voltage and currents on the main and spur lines unused connections using sealing plugs.
• Signal and noise levels
• Capacitive unbalance to shield of main line
Configuration errors or defects can thus be rapidly detected and
eliminated.
However, a prerequisite for application of the extended fieldbus
diagnostics is that all active field distributors of the segment as
well as the components of the PA link support this functionality.
The following components satisfy this requirement:
• Active Field Distributor AFDiSD, Article No. 6ES7655-5DX60-
1BB0
• IM 153-2 High Feature Outdoor interface module,
Article No. 6ES7153-2BA70-0XB0
• DP/PA coupler FDC 157, Article No. 6ES7157-0AC85-0XA0
The interface module creates a topology model of the
connected bus segment, and maps its status information. The
DP/PA coupler and the locally installed active field distributor
AFDiSD provide the interface module with the physical data of
the bus segment for this purpose, as well as information on the
AFS: Active Field Distributor for PROFIBUS PA 10
status of the connected lines. The information provided by the
interface module can be displayed on the PCS 7 Maintenance
Station and evaluated by SIMATIC PDM.
When delivered from the factory, the enhanced fieldbus diag-
nostics is not activated in the AFDiSD. In this state, the function-
ality of the AFDiSD is equivalent to that of the AFDiS predecessor
type.
Communication
PROFIBUS PA
Active Field Distributors for PA components
■ Technical specifications
Active Field Distributor AFD
General data Spur lines
Connection of field devices • Standard-compliant field devices Number of connections
for PROFIBUS PA or FOUNDATION • AFD4, AFD4 RAILMOUNT, AFD4 FM 4
Fieldbus H1 • AFD8 8
• Max. 4 per AFD4/
AFD4 RAILMOUNT/AFD4 FM Cable bushings
• Max. 8 per AFD8 • AFD4 Cable glands M16
• Max. 31 per fieldbus segment
• AFD4 RAILMOUNT No cable glands/threaded plugs
• Operating environment up to Zone 2
or 22; Class I Zone 2/ Division 2 • AFD4 FM Terminal screws M16
Zone 2 • AFD8 Cable glands M16
(with AFD4 RAILMOUNT depending
on enclosure used) Short-circuit proof Yes
• The max. current consumption of all Intrinsically-safe acc. to FISCO No
fieldbus components of the PA field-
bus segment is 1 A Current Imax (DC) on spur lines 1 to 4 60 mA
(AFD4) or 1 to 8 (AFD8)
Degree of protection
• AFD4, AFD4 FM, AFD8 IP66 Short-circuit current (test current) 6 mA
• AFD4 RAILMOUNT Depending on enclosure used Debounce logic Yes
Voltages, currents, potentials No-load voltage < 30 V
Power supply Via bus, no auxiliary power necessary Current output to field devices
Rated supply voltage, permissible 16 to 32 V DC • AFD4, AFD4 RAILMOUNT, AFD4 FM Max. 240 mA
range • AFD8 Max. 480 mA
Reverse polarity protection (together Yes Status, interrupts, diagnostics
with FDC 157) Status indicator Yes
Overvoltage protection No Diagnostics function Yes
Current consumption Diagnostics LED Yes
• Current consumption at idle
Interrupts No
- AFD4, AFD4 RAILMOUNT, 24 mA
10
AFD4 FM Climatic conditions
- AFD8 34 mA Permissible operating temperature -40 to +70 °C
• Current consumption with
connected field devices Permissible storage/transport tem- -40 to +85 °C
perature
- AFD4, AFD4 RAILMOUNT, 24 mA + total current of all field
AFD4 FM devices Relative humidity during operation Max. 95 %
- AFD8 34 mA + total current of all field Approvals for potentially explosive
devices atmospheres
• Additional current consumption of 30 mA • Gas Zone 2
the AFD at end of line (an open main (AFD4 RAILMOUNT depending on
line connection) enclosure used)
• Current consumption at max. power • Dust Zone 22
output per spur line (AFD4 RAILMOUNT depending on
- AFD4, AFD4 RAILMOUNT, 264 mA enclosure used)
AFD4 FM
- AFD8 514 mA Dimensions and weight
Communication
PROFIBUS PA
Active Field Distributors for PA components
10
and spur lines IIC T4 Gb
Ex nA ic [ia IIC Ga] [ia IIIC Da]
Test voltage 2550 V DC, 2 s IIC T4 Gc
Connections, interfaces Ex t IIIC T80 °C Db IP66
KEMA 10 ATEX 0055
Main line • IECEx IECEx KEM 10.0026
Number of connections 2 • KCC Korea Certification
Cable bushings Cable glands M20 • INMETRO Ex e ib mb [ia IIC Ga] [ia IIIC Da]
IIC T4 Gb
Interfaces PROFIBUS PA and Ex nA ic [ia IIC Ga] [ia IIIC Da]
FOUNDATION Fieldbus H1 IIC T4 Gc
Ex tb IIIC T80 °C IP66
Automatic bus terminator Yes (-40 … +70 °C)
Spur lines • NEPSI Ex e ib mb [ia IIC GA] [iaD] IIC T4 Gb;
Ex nA ic [ia IIC Ga] [iaD] IIC T4 Gc;
Number of connections 6 DIP A21 T80°C IP66
Cable bushings Cable glands M16 System requirements
Short-circuit proof Yes • SIMATIC PCS 7 system software As of V8.1
Intrinsically-safe acc. to FISCO Yes • SIMATIC PDM As of V8.2
Current Imax
• on spur line S1 60 mA
• on spur lines S2 to S6 40 mA
• in total for all field devices 180 mA
Short-circuit current (test current) 5 mA
Debounce logic Yes
No-load voltage Max. 15.3 V
Current output to field devices Max. 260 mA
Communication
PROFIBUS PA
Active Field Distributors for PA components
Communication
PROFIBUS PA
Passive PA Components
■ Overview ■ Design
The following cables in different colors are offered for setting up
PROFIBUS PA networks in accordance with IEC 61158-2 (for DP/PA link SpliTConnect
detailed information, refer to the IK PI Catalog, Industry Mall, or terminator
CA 01 Offline Mall under Network components for PROFIBUS,
Electrical networks (PROFIBUS PA)):
• PROFIBUS FC Process Cable, 2-wire, shielded, black sheath:
for applications in non-intrinsically safe areas SpliTConnect
coupler
SpliTConnect taps
FC Process cable
SpliTConnect
M12 Jack
SpliTConnect
The SpliTConnect Tap enables the design of fieldbus segments
according to IEC 61158-2 with field device connection points.
The SpliTConnect Coupler can be used to construct a
PROFIBUS PA hub by connecting SpliTConnect Taps in series.
By replacing the contacting screw by the SpliTConnect Termina- 10
tor, the SpliTConnect Tap can be used as a bus terminating ele-
ment.
Terminal equipment can be connected directly through the
FC Process Cable. Using the SpliTConnect M12 Outlet, PA field
The FastConnect stripping tool can be used to strip the outer devices can also be connected to the SpliTConnect Tap by
sheath and shield of the PROFIBUS FC Process Cables to the means of an M12 connection. The SpliTConnect M12 Jack is a
required lengths for PROFIBUS PA. connecting element between an FC Process Cable and an M12
connector on the PROFIBUS PA field device. For details on
SpliTConnect network components, see Catalog IK PI.
Communication
FOUNDATION Fieldbus H1
G_PCS7_XX_00284
Compact FF Link
10 FOUNDATION Fieldbus H1
Active field distributors
PROFIBUS DP
PROFIBUS DP master
Line architecture with redundant Compact FF Links
A line segment on the AFS active field distributor (Active Field
Splitter) can be connected to a redundant PROFIBUS DP via a
redundant Compact FF Link pair. The AFS connected to both
Compact FF Links interconnects that line segment connected to
FOUNDATION Fieldbus H1 on an AS Single Station as PROFIBUS DP it with the active Compact FF Link in each case. A Compact
master FF Link can be replaced without interrupting the ongoing opera-
Line architecture with single Compact FF Link tion.
A line segment can be connected to an individual PROFIBUS DP The FF field devices are integrated in the line segment as
line via a Compact FF Link. The FF-field devices can be inte- described in the section "Line architecture with single Compact
grated into the line segment via AFD active field distributors, e.g. FF Link". The limits with respect to the number of field distribu-
AFD4, AFD4 RAILMOUNT, AFD4 FM and AFD8 (approval for tors are also identical (up to 8 AFD, up to 5 AFDiSD or any com-
Ex zone 2/22) and AFDiSD (approval for Ex zone 1/21). The bination of up to 5 AFDiSD and AFD).
FF-field devices are connected to these field distributors using Ring architecture with redundant Compact FF Links
short-circuit-proof spur lines.
The highest availability can be achieved with a FOUNDATION
Alternatively, it is possible to operate up to 8 AFD field distribu- Fieldbus H1 ring segment, which can be connected to a redun-
tors, up to 5 AFDiSD field distributors or any combination of up dant PROFIBUS DP via a redundant Compact FF Link pair.
to 5 AFDiSD and AFD field distributors in a line segment. The last
field distributor at the end of the line farthest away from the Com- The FF field devices are integrated into the ring segment using
pact FF Link automatically activates its bus terminating resistor. the short-circuit-proof spur lines of the AFD or AFDiS active field
distributors. The number of field distributors is limited as with the
line architectures (up to 8 AFD, up to 5 AFDiS or any combina-
tion of up to 5 AFDiS and AFD).
The bus is terminated automatically and is imMediately adapted
in the event of changes or faults on the bus. An extension on the
fieldbus or replacement of a Compact FF Link during operation
is possible.
Communication
FOUNDATION Fieldbus H1
10
The SIMATIC Fieldbus Calculator provides help in calculating
and designing fieldbus segments:
http://support.automation.siemens.com/WW/view/en/53842953
■ Technical specifications
The FOUNDATION Fieldbus H1 combines cyclic and acyclic FOUNDATION Fieldbus H1
communication. Time-critical tasks such as the transfer of pro- Data transmission MBP
cess data are executed cyclically according to an exact pro-
Transmission rate 31.25 Kbps
cessing schedule. On the other hand, non-time-critical informa-
tion such as maintenance/diagnostics data, configuration or Cable 2-wire shielded
configuration data is transferred acyclically. Topology Line, tree, ring
Device management with EDD FF devices per segment/FF Link 31
The field device data for the following block types are distributed Active field distributors per segment/
FF Link
according to the block model:
• AFD 8
• Device block (device-specific information) • AFDiSD or combinations of AFDiSD 5
• Function block (implemented functions) and AFD
• Transmission block (function for controlling input/output Max. total current consumption of all 0.5 A
variables of a function block) FF field devices
Cable length per segment 1 900 m
Fieldbus Foundation provides pre-defined device descriptions
(standard DD) for the basic functions of specific field device Bus segments with AFD
types. The basic functions of the devices (e.g. analog input, dig- Max. spur line length related to the
ital output, etc.) are implemented by means of various standard total number of spur lines
function and transmission blocks. Number of spur lines (1 device per
spur line)
The device descriptions are interpreted with SIMATIC PDM. • 1 to 12 spur lines 120 m
Control in the field • 13 to 14 spur lines 90 m
• 15 to 18 spur lines 60 m
Function and transmission blocks can also be interconnected to • 19 to 24 spur lines 30 m
form control loops. Together with suitable field devices, such a • 25 to 31 spur lines 1m
control application operates independent of the controller (auto-
Bus segments with AFDiSD
mation system) of the control system.
Max. spur line length independent of
total number of spur lines
Number of spur lines (1 device per
spur line)
• 1 to 31 spur lines
- Not intrinsically-safe 120 m
- Intrinsically-safe acc. to FISCO 120 m
Communication
FOUNDATION Fieldbus H1
FF Routers
■ Overview
OS Single SIMATIC PCS 7
Station Engineering/Maintenance Station with
Process Device Manager SIMATIC PDM
Plant bus
SIMATIC PCS 7
automation systems
PROFIBUS DP
G_PCS7_XX_00258
Examples of DP/FF gateways with Compact FF Link
A gateway based on the Compact FF Link between A PROFIBUS address from 1 to 125 must be assigned for the
PROFIBUS DP and FOUNDATION Fieldbus H1 (FF) enables Compact FF Link. In the case of redundant architecture, identi-
integration of a fieldbus segment with up to 31 standard-compli- cal PROFIBUS addresses must be set for both Compact
ant FF-H1 field devices in the SIMATIC PCS 7 process control FF Links.
10
system. If the PROFIBUS DP master and PROFIBUS DP are
implemented without redundancy, the gateway can be realized As the FF Link master, the Compact FF Link controls the distrib-
with a single Compact FF Link. With redundant implementation uted communication of the FOUNDATION Fieldbus H1 segment
of the PROFIBUS DP maser and PROFIBUS DP, a redundant deterministically using LAS (Link Active Scheduler). If the
Compact FF Link pair is required for the gateway. Compact FF Link fails, a redundant partner module or a field
device with the "Backup Link Master" property takes over the
The Compact FF Link is simultaneously a slave on communication control. FF field devices in an FF segment are
PROFIBUS DP and the master on FOUNDATION Fieldbus H1. thus able to execute closed-loop control functions (Control in the
It decouples the hardware, communication protocols, and time Field) even independent of the higher-level controller.
response of the two bus systems.
■ Design
Compact FF Link
The Compact FF Link is a S7-300 format device, consisting of a
PROFIBUS DP interface (DPV1 slave) and a field device coupler
for a subordinate FF bus segment. It can operated individually
or redundantly in a pair.
The following architectures are thus possible (also refer to
"FOUNDATION Fieldbus H1" section under "Design"):
• Single PROFIBUS DP interface (1 × Compact FF Link)
- Line architecture with single Compact FF Link
• Redundant PROFIBUS DP interface (2 × Compact FF Link)
- Line architecture with redundant Compact FF Link pair and
AFS active field distributor
- Ring architecture with redundant Compact FF Link pair (link
and Media redundancy)
Communication
FOUNDATION Fieldbus H1
FF Routers
■ Design (continued)
Compact FF Link in non-redundant operation Compact FF Links in redundant operation
If the FF segment is connected to PROFIBUS DP via a single In a redundant configuration, the BM Compact FF Link bus mod-
Compact FF Link, the Compact FF Link can be mounted directly ule is first mounted on a mounting rail for "hot swapping". The two
on a standard mounting rail. redundant Compact FF Links are then inserted. This enables a
Compact FF Link to be replaced during operation.
If the 24 V DC incoming supply is not from a central power sup-
ply of the plant, a PS 307 or PS 305 load power supply can be In the case of a redundant Compact FF Link pair, a redundant
used. 24 V DC supply is also recommended, e.g. with two PS 307/
PS 305 load power supplies.
■ Technical specifications
Compact FF Link Status, interrupts, diagnostics
Design and equipment features Status displays
Function Bus link of PROFIBUS DP (slave func- • Group error Red LED "SF"
tionality) and FOUNDATION • Bus error on higher level DP master Red "BF DP" LED
Fieldbus H1 (link master functionality) system
with support of the "Configuration in • Bus error on subordinate FF H1 Red "BF FF" LED
Run" functionality • Active PROFIBUS DP channel Yellow "ACT DP" LED
Installation type/mounting Front mounting, preferably on mount- • Active FF H1 channel Yellow "ACT FF" LED
ing rail • 24 V DC power supply monitoring Green "ON" LED
Degree of protection according to IP20 Climatic conditions
EN 60529
Ambient temperature in operation
Voltages, currents, potentials • Horizontal installation -40 to +70 °C
Rated supply voltage 24 V DC (20.4 V ... 28.8 V) • Vertical installation -40 to +50 °C
Input current, max. current consump- 1.3 A Permissible storage/transport tem- -40 to +85 °C
tion perature
External fusing of power supply lines min. 4 A Relative humidity during operation max. 95%, without condensation
(recommended)
Approvals for potentially explosive
Rated output voltage for FF H1 31 V DC ± 1 V atmospheres
• Overvoltage monitoring
• Voltage failure bridging
U > 35 V; latching shutdown
5 ms
• Gas
• Dust
ATEX II 3 G Ex nA II T4
No
10
• Equipment Ex ia/Ex ib No/No
Output current for FF H1 (for supply of 0.5 A
all FF field devices) Standards, specifications,
approvals
Power loss 8W
CE mark according to 2004/108/EC, Yes
Galvanic isolation
94/9/EC
• FF H1 to PROFIBUS DP Yes
• DP master system to FF H1 Yes UL approval Yes
• FF H1/24 VDC supply/ Yes RCM (formerly C-Tick) Yes
PROFIBUS DP
KC certification Yes
• All electric circuits/functional Yes
grounding EAC (formerly Gost-R) Yes
Frame length PROFIBUS standard IEC 61784-1 CP 3/1
• Input/output data 244 bytes/244 bytes
FOUNDATION Fieldbus guideline IEC 61158-2
• Configuration frame Max. 244 bytes
• Diagnostics frame Max. 244 bytes Dimensions and weight
• Parameter assignment frame Max. 244 bytes Dimensions (W × H × D) in mm 40 × 125 × 130
Interfaces Weight approx. 350 g
Interface hardware RS 485 - yes; FOC - no
PROFIBUS DP
• Permissible device addresses 1 to 125
• Transmission rate (automatic detec- max. 12 Mbps
tion)
• Bus protocol/transmission protocol PROFIBUS DP
• Transmission mode RS 485
• Connection 9-pin Sub-D plug
FOUNDATION Fieldbus H1
• Transmission rate 31.25 Kbps
• Bus protocol/transmission protocol FOUNDATION Fieldbus H1
• Transmission mode MBP
• Connection 2-pin screw terminal
Communication
FOUNDATION Fieldbus H1
FF Routers
10
Communication
FOUNDATION Fieldbus H1
Active Field Distributors for FF components
■ Overview
Active Field Distributor AFD
Active field distributors (AFD) can be operated in environments
in accordance with Division 2, Zone 2 or Zone 22. It is offered
with the following models:
• AFD4, AFD4 RAILMOUNT or AFD4 FM with 4 spur line
connections for 1 field device each
• AFD8 with 8 spur line connections for 1 field device each
An AFD4/AFD4 RAILMOUNT/AFD4 FM can therefore
integrate up to 4, and an AFD8 up to 8 standard-compliant
FF (FOUNDATION Fieldbus H1) field devices via short-circuit
proof spur line connections to a fieldbus segment (line/ring) with
automatic bus termination.
The FF fieldbus segment can be connected to a single or redun-
dant PROFIBUS DP via an FF gateway and can thus be seam-
lessly integrated into the SIMATIC PCS 7 process control sys-
tem.
Up to 8 active field distributors AFD with a total of up to 31 con-
Active Field Distributor AFD4
nected field devices can be operated for each fieldbus seg-
ment. The number of field devices is also limited by the current
consumption of the field devices. A maximum of 60 mA per spur
line and a maximum of 0.5 A per segment is available for the
field devices.
An AFD in a ring segment can be replaced during operation
without resulting in failure of the segment.
For compliance with IP66 protection, it is necessary to protect
unused spur line connections using plugs.
Based on the AFD4, two product versions with different inten-
tions were developed with the AFD4 RAILMOUNT and the
AFD4 FM: 10
Specific product features of the AFD4 RAILMOUNT
The AFD4 RAILMOUNT is supplied without die-cast aluminum
enclosure; it is a product model of the AFD4 active field distrib-
utor with flexible installation options. It can be installed on a
DIN mounting rail into an enclosure of choice, for example, an
Active Field Distributor AFD4 RAILMOUNT enclosure made of stainless steel, die-cast aluminum or plastics.
Specific product features of the AFD4 FM
The AFD4 FM with cFMus approval is adapted to the special
requirements for product models of the AFD4 active field distrib-
utor in the USA and Canada. The AFD4 FM features threaded
plugs ex factory, because the cable glands of the AFD4 do not
conform to the requirements of cFMus.
The threaded plugs for connecting the main and spur lines must
be replaced by the cable glands and cables listed by UL or
CSA. This must conform to the US National Electrical Code
(NEC) and Canadian Electrical Code (CEC). The user is respon-
sible for the selection and ordering.
Available suppliers for suitable cable glands:
• Cooper Capri SAS
Active Field Distributor AFD8 • CMP products
Due to the larger bushing for the main line (M20 instead of M16),
sheathed main line cables can also be used for AFD4 FM.
The relevant requirements of the US National Electrical Code
(ANSI/NFPA-70 NEC) must be met for the installation of the
AFD4 FM.
Communication
FOUNDATION Fieldbus H1
Active Field Distributors for FF components
■ Overview (continued)
AFDiSD active field distributor The number of field devices per segment additionally depends
on the current consumption of the devices. A current of 0.5 A is
available for all field devices of the segment.
With the integrated repeater function, the AFDiS has the follow-
ing advantages compared to the AFD:
• Spur line lengths are independent of the total number of spur
lines in the bus segment.
• Spur line lengths need not be be taken into account when
determining the total length of the bus segment.
In environments in accordance with Ex zone 2/22 or in non-haz-
ardous areas, an AFDiSD in a ring segment can be replaced
during operation without failure of the segment.
For compliance with IP66 protection, it is necessary to protect
unused spur line connections using plugs.
Active Field Splitter AFS
AFDiSD active field distributor The AFS active field distributor (Active Field Splitter) connects
an FF line segment with a redundant Compact FF Link pair. The
PROFIBUS DP AFS interconnects the FF line segment with the active Compact
FF Link in each case.
Compact FF Links (redundant) The FF line segment can be connected to the AFS via one or two
(center infeed) out of a total of 4 identical Y-connectors. In the
case of the center infeed, the line segment is looped through via
the two Y-connectors.
For compliance with IP66 protection, it is necessary to protect
unused connections using plugs.
AFDiSD AFDiSD AFDiSD
10 Ex Zone 1
Ex Zone 0 Bus
terminating
resistor 100 Ω
Communication
FOUNDATION Fieldbus H1
Active Field Distributors for FF components
■ Technical specifications
Active Field Distributors AFD4
General data Spur lines
Connection of field devices • Standard-compliant field devices Number of connections
for PROFIBUS PA or FOUNDATION • AFD4, AFD4 RAILMOUNT, AFD4 FM 4
Fieldbus H1 • AFD8 8
• Max. 4 per AFD4/
AFD4 RAILMOUNT/AFD4 FM Cable bushings
• Max. 8 per AFD8 • AFD4 Cable glands M16
• Max. 31 per fieldbus segment
• AFD4 RAILMOUNT No cable glands/threaded plugs
• Operating environment up to Zone 2
or 22; Class I Zone 2/ Division 2 • AFD4 FM Terminal screws M16
(with AFD4 RAILMOUNT depending • AFD8 Cable glands M16
on enclosure used)
• The max. current consumption of all Short-circuit proof Yes
fieldbus components of the FF field- Intrinsically-safe acc. to FISCO No
bus segment is 0.5 A
Current Imax (DC) on spur lines 1 to 4 60 mA
Degree of protection (AFD4) or 1 to 8 (AFD8)
• AFD4, AFD4 FM, AFD8 IP66
Short-circuit current (test current) 6 mA
• AFD4 RAILMOUNT Depending on enclosure used
Debounce logic Yes
Voltages, currents, potentials
No-load voltage < 30 V
Power supply Via bus, no auxiliary power necessary
Current output to field devices
Rated supply voltage, permissible 16 to 32 V DC
range • AFD4, AFD4 RAILMOUNT, AFD4 FM Max. 240 mA
• AFD8 Max. 480 mA
Reverse polarity protection (together Yes
with FDC 157) Status, interrupts, diagnostics
Overvoltage protection No Status indicator Yes
Current consumption Diagnostics function Yes
• Current consumption at idle Diagnostics LED Yes
- AFD4, AFD4 RAILMOUNT, 24 mA Interrupts No
AFD4 FM
10
- AFD8 34 mA Climatic conditions
• Current consumption with connect- Permissible operating temperature -40 to +70 °C
ed field devices
Permissible storage/transport tem- -40 to +85 °C
- AFD4, AFD4 RAILMOUNT, 24 mA + total current of all field perature
AFD4 FM devices
- AFD8 34 mA + total current of all field Relative humidity during operation Max. 95 %
devices Approvals for potentially explosive
• Additional current consumption of 30 mA atmospheres
the AFD at end of line (an open main • Gas Zone 2
line connection) (AFD4 RAILMOUNT depending on
• Current consumption at max. power enclosure used)
output per spur line • Dust Zone 22
- AFD4, AFD4 RAILMOUNT, 264 mA (AFD4 RAILMOUNT depending on
AFD4 FM enclosure used)
- AFD8 514 mA
Dimensions and weight
Power loss
Dimensions (W × H × D) in mm
• AFD4, AFD4 RAILMOUNT, AFD4 FM Min. 384 mW; max. 3.2 W (without screwed glands)
• AFD8 min. 544 mW; max. 4.1 W • AFD4, AFD4 RAILMOUNT, AFD4 FM 220 × 120 × 83
Grounding Direct, via grounding rail • AFD8 360 × 120 × 83
Electrical isolation between main line No Weight
and spur lines • AFD4/AFD4 FM 2 000 g
Connections, interfaces • AFD4 RAILMOUNT 1 000 g
• AFD8 3 000 g
Main line
Approvals, standards
Number of connections 2
AFD4, AFD4 RAILMOUNT and AFD8
Cable bushings
• CE According to 94/9/EG (formerly ATEX
• AFD4 Cable glands M16 100a), 2004/108/EG and 2006/95/EG
• AFD4 RAILMOUNT No cable glands/threaded plugs • ATEX II 3G Ex nA ic [ic] IIC T4 Gc
• AFD4 FM Terminal screws M20 II 3D Ex tc [ic] IIIC T80°C Dc IP66
• AFD8 Cable glands M16 • IECEx IECEx DEK 12.0069X
Interfaces PROFIBUS PA and • KCC Korea Certification
FOUNDATION Fieldbus H1 • INMETRO Ex nA [ic] IIC T4 Gc
Ex tc [ic] IIIC T80 °C
Automatic bus terminator Yes
AFD4 FM
• cFMus FM Class 3600, 3611, 3810, ANSI/ISA
60079-0/-31, ANSI/ISA 60529, ANSI/
NEMA250
Communication
FOUNDATION Fieldbus H1
Active Field Distributors for FF components
10
and spur lines Ex nA ic [ia IIC Ga] [ia IIIC Da] IIC T4
Gc
Test voltage 2550 V DC, 2 s Ex t IIIC T80 °C Db IP66
Connections, interfaces KEMA 10 ATEX 0055
• IECEx IECEx KEM 10.0026
Main line
• KCC Korea Certification
Number of connections 2 • INMETRO Ex e ib mb [ia IIC Ga] [ia IIIC Da] IIC
Cable bushings Cable glands M20 T4 Gb
Ex nA ic [ia IIC Ga] [ia IIIC Da] IIC T4
Interfaces PROFIBUS PA and Gc
FOUNDATION Fieldbus H1 Ex tb IIIC T80 °C IP66
(-40 to +70 °C)
Automatic bus terminator Yes
• NEPSI Ex e ib mb [ia IIC GA] [iaD] IIC T4
Spur lines Gb;
Ex nA ic [ia IIC Ga] [iaD] IIC T4 Gc;
Number of connections 6 DIP A21 T80°C IP66
Cable bushings Cable glands M16 System requirements
Short-circuit proof Yes • SIMATIC PCS 7 system software As of V8.1
Intrinsically-safe acc. to FISCO Yes • SIMATIC PDM As of V8.2
Current Imax
• on spur line S1 60 mA
• on spur lines S2 to S6 40 mA
• in total for all field devices 180 mA
Short-circuit current (test current) 5 mA
Debounce logic Yes
No-load voltage Max. 15.3 V
Current output to field devices Max. 260 mA
Communication
FOUNDATION Fieldbus H1
Active Field Distributors for FF components
Communication
FOUNDATION Fieldbus H1
Passive FF Components
10
Communication
OpenPCS 7
■ Overview ■ Function
The OpenPCS 7 interface is based on various OPC specifica-
tions (openness, productivity, collaboration). In addition to
OPC clients OpenPCS 7 Microsoft's DCOM technology (Distributed Component Object
server Model), it also supports the more sophisticated OPC UA (Unified
Architecture) protocol for communication between applications.
Special features of OPC UA:
• Data transfer combined with machine-readable semantic data
description
Office LAN
• Platform independence
Front
Firewall • Access via firewalls and over the Internet
• Communication reliability
Back Process • Security implementation
Firewall Historian
Access facilities of OPC clients
OPC DA/OPC UA DA (data access server)
Terminal bus For read and write access to process values
OS server As an OPC DA or OPC UA DA server, the OpenPCS 7 server
provides other applications with current data from the OS data
G_PCS7_XX_00144
Plant bus
management. The OPC client can log itself onto ongoing
changes and also write values.
OPC HDA (historical data access server)
For read access to archived process values
Use the OpenPCS 7 interface to directly integrate the SIMATIC As an OPC HDA server, the OpenPCS 7 server provides other
PCS 7 process control system into host systems for production applications with historical data from the OS archive system. The
planning, process data evaluation and management. These OPC client, e.g. a reporting tool, can specifically request the
higher-level systems (OPC clients) can access SIMATIC PCS 7 required data by defining the start and end of a time interval.
10
process data by means of the OpenPCS 7 server. However, Numerous aggregate functions, e.g. variance, mean value or
access to the SIMATIC BATCH data is not possible. integral, already permit preprocessing by the HDA server and
thus contribute toward reduction of the communications load.
The OpenPCS 7 server collects data for the OPC clients.
Depending on the system configuration, these data may be dis- OPC A&E (alarm & events server)
tributed across different SIMATIC PCS 7 stations (OS server, For read access to messages, alarms and events
central archive server). It covers the distribution of data with
respect to As an OPC A&E server, the OpenPCS 7 server passes on
• time period (OS1/OS2/…) OS messages together with all accompanying process values to
the subscribers at the production and corporate management
• location (OS1/OS2/...) levels. They can of course also be acknowledged there. Filter
• redundancy (OS1 master/OS1 standby …) mechanisms and subscriptions ensure that only selected,
modified data are transmitted.
■ Design OPC "H" A&E (Historical Alarm & Events Server)
The OpenPCS 7 server can be operated in two different config- For read access to archived alarms and messages
urations:
Thanks to a Siemens extension of the OPC standard interface,
• Autonomous OpenPCS 7 server based on a SIMATIC PCS 7 the OpenPCS 7 server is able to transmit historic alarms and
Industrial Workstation in the client version (recommended messages from the archive to subscribers in the production con-
preferred configuration) trol and corporate control level.
• Multi-functional SIMATIC PCS 7 Industrial Workstation, client OLE-DB
version, with OpenPCS 7 server and OS client functionalities
(OpenPCS 7 server/OS client) Simple, standardized direct access to the archive data in the
Microsoft SQL server database of the operator system is possi-
ble with the OLE-DB. It makes all OS archive data accessible
with the accompanying process values, message and user
texts.
Communication
OpenPCS 7
■ More information
To ensure safe operation of the plant, you need to take suitable
security measures that also include IT security (e.g. network
segmentation). For more information on the topic of industrial
security, go to:
www.siemens.com/industrial-security
10
Communication
Other communication
AS Interface
■ Overview ■ Design
DP/AS-i LINK
IM 153-2
Advanced
AS-Interface is integrated as a subordinatebus in SIMATIC
PCS 7. For further information on the AS-Interface, see Catalogs
IK PI and IC 10.
AS-Interface AS-Interface
G_PCS7_XX_00228
AS-i AS-i AS-i AS-i
slave slave slave slave
Standard A/B Standard A
SIMATIC PCS 7
automation systems
PROFINET
IE/AS-i LINK PN IO
AS-Interface
G_PCS7_XX_00385
AS-i AS-i
slave slave
Standard A/B
Communication
Other communication
AS Interface
Communication
Other communication
Modbus
Communication
Notes
10
Process I/O
Process I/O
Introduction
■ Overview
In practice, however, distributed process I/Os are mainly used
which, depending on the type, also support redundant configu-
rations or operation in explosive gas/dust atmospheres:
• SIMATIC ET 200 remote I/Os in conjunction with classic field/
process devices and HART field devices
• Intelligent field/process devices for direct fieldbus connection
Especially convincing arguments for distributed process I/O
include:
• Modularity and consistency
• Flexible adaptability to the plant structure
• Minimum cabling and engineering requirements
• Low commissioning, servicing and lifecycle costs
• Wide technical bandwidth
Process I/O
Introduction
■ Design
Comparison of distributed I/O systems for SIMATIC PCS 7
I/O system ET 200M ET 200iSP ET 200SP ET 200S ET 200pro
Design
Degree of protection IP20 IP30 IP20 IP20 IP65/IP66/IP67
Design Modular Modular Discretely scalable Bit modular, expandable Modular
block
Assembly Mounting rail Mounting rail Standard mounting rail Standard mounting rail Mounting rail
Connection system for Single-wire connection Multi-wire connection Single/multi-conductor Multi-wire connection M8, M12, M23
sensors/actuators Spring-loaded/screw- Spring-loaded/screw- connection Spring-loaded/screw-
type connections, type connections Push-in terminals type connections,
FastConnect, FastConnect
TopConnect
Special applications
Safety engineering n n – n n
For use in hazardous Zones 2, 22 Zones 1, 21 Zones 2, 22 Zones 2, 22 –
areas
Increased availability Switched, redundant Switched, redundant – – –
Temperature range 0 … +60 °C1) -20 … +70 °C 0 … +60 °C1) 0 … +60 °C1) -25 … +55 °C
(horizontal)
Vibration resistance 1g 1g Up to 5 g 2g 5 g (module-dependent)
(continuous)
Communication
PROFIBUS (Cu/FO) n / – (12 Mbps) n / – (1.5 Mbps) –/– n / n (12 Mbps) n / n (12 Mbps)
PROFINET (Cu/FO) n/– –/– n/n –/– –/– 11
System functions
Permanent wiring n (plugging and n n n –
removal)
Hot swapping n (with active n n n n
backplane bus)
Expansion/ n/n n/n –/– n/– –/–
configuration during
ongoing operation
Diagnostics (module- Channel-discrete Channel-discrete Channel-discrete Channel-discrete Channel-discrete
dependent)
functions
Digital channels n n n n n
Analog channels n n n n n
incl. HART n n n – –
Motor starters – – – n –
Pneumatic interface – n – – –
Technological functions Counting/measuring, Counting, frequency – Counting/measuring –
controlling, weighing measuring
1)
Also available as a SIPLUS component for extended temperature range -25/-40 … +60/+70 °C and corrosive atmosphere/condensation
(see details at www.siemens.com/siplus)
Process I/O
Introduction
■ Design (continued)
Integration of process I/O in the hazardous area
Industrial Ethernet
Hazardous area
S7-4002)
ET 200SP1)
PROFINET
Ex e, Ex d
Actuators/
sensors
Ex e, Ex d
Actuators/
sensors
ET 200M1)
Ex i, Ex e, Ex d
Actuators/
sensors
11 HART
ET 200iSP1) 3)
Fieldbus
Isolating Transformer1) PROFIBUS DP-iS
Ex i
Actuators/
Ex i, Ex e
sensors
Compact FF link/ HART
G_PCS7_XX_00373
PA link1) PROFIBUS PA/FF H1
AFDiSD
PROFIBUS
1)
Dust atmospheres: installation of components always in an enclosure with IP6x degree of protection
2)
With 10 A DC standard power supply
3)
Also complies with FM/UL according to Class I Division 2
Process I/O
Introduction
11
Process I/O
Central I/O for SIMATIC PCS 7
Central I/O Modules
■ Technical specifications
You can find the detailed technical data of the S7-400 modules
at the following points:
• Catalog ST 70 or
• Industry Mall/CA 01 under "Automation technology –
Automation systems – SIMATIC industrial automation systems
– Controllers – Advanced Controller – S7-400/S7-400H/
S7-400F/FH"
Process I/O
Central I/O for SIMATIC PCS 7
Expansion Units for Central I/O
G_P CS7_XX_00131
IM 460-1 Interface Module 6ES7460-1BA01-0AB0
CP and FM • Transmitter module for central
controller
IM 461-x • With transmission of the 5 V sup-
ply for I/O modules
• Cable up to 1.5 m long
• Without transmission of the K-bus,
hence solely for communication
Expansion units can be used for the distributed expansion of the from I/O modules
SIMATIC S7-400. The IM 460-x interface modules are used as IM 461-1 Interface Module 6ES7461-1BA01-0AA0
the interface for these expansion units. Corresponding receiver module for
the expansion unit
Restrictions compared to standard I/O modules from the
ET 200M range IM 460-3 Interface Module 6ES7460-3AA01-0AB0
• Transmitter module for central
• No redundant interfacing of expansion units controller
• No configuration during operation • Without transmission of voltage to
the expansion unit
Racks • Cable up to 100 m long
• With K-bus for communication
The universal racks (UR) are used for SIMATIC PCS 7. They can with CPs and FMs in the expan-
be used as central racks and as expansion racks. Other racks: sion unit
• For connecting as many as 8 ex-
see Catalog ST 70. pansion units
IM 461-3 Interface Module 6ES7461-3AA01-0AA0
Corresponding receiver module for
the expansion unit
UR1 rack 6ES7400-1TA01-0AA0
11
for central and expansion units
• 18 slots
• Suitable for redundant power sup-
ply
UR2 rack 6ES7400-1JA01-0AA0
for central and expansion units
• 9 slots
• Suitable for redundant power sup-
ply
Accessories
468-1 Connecting Cable
for connecting IM 460-0 and
IM 461-0; IM 460-3 and IM 461-3
• 0.75 m 6ES7468-1AH50-0AA0
• 1.5 m 6ES7468-1BB50-0AA0
•5m 6ES7468-1BF00-0AA0
Additional lengths for connecting
IM 460-3 and IM 461-3
• 10 m 6ES7468-1CB00-0AA0
• 25 m 6ES7468-1CC50-0AA0
• 50 m 6ES7468-1CF00-0AA0
• 100 m 6ES7468-1DB00-0AA0
Terminator 6ES7461-0AA00-7AA0
for IM 461-0
468-3 Connecting Cable
for connecting IM 460-1 and
IM 461-1
• 0.75 m 6ES7468-3AH50-0AA0
• 1.5 m 6ES7468-3BB50-0AA0
Process I/O
Power Supplies
■ Overview
11
information about the control circuit including energy flow data.
Power Redundancy
Power DC UPS Selectivity PLC HMI Actuators/
supply module supply module sensors
+ 24 V
G_PCS7_XX_00349
GND
24 V DC 24 V DC, buffered
■ More information
You can find detailed information and technical specifications for SITOP Selection Tool
the 1-phase, 2-phase and 3-phase SITOP modular power sup-
plies, for the SITOP PSU8600 power supply system, for the The SITOP Selection Tool helps you select the power supply and
redundancy, buffer and selectivity modules, as well as for corre- DC UPS for your specific application easily and quickly:
sponding 24 V DC uninterruptible power supplies in the Catalog www.siemens.com/sitop-selection-tool
KT 10.1. SITOP library for SIMATIC PCS 7
Additional information is available via the Internet at: SIMATIC PCS 7 V8.0 with SP2, V8.1, V8.1 with SP1 (V8.2 avail-
• SITOP power supplies: able soon) are supported.
www.siemens.com/sitop https://support.industry.siemens.com/cs/ww/en/view/109476154
• CAx data (2D, 3D, circuit diagram macros): SIMATIC PCS 7 Standard Architectures manual (section 18,
www.siemens.com/sitop-cax 24 V DC supply concepts)
• Operating instructions: https://support.industry.siemens.com/cs/ww/en/view/109480315
www.siemens.com/sitop/manuals
Application example: Integration of a SITOP 24V power supply
in SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/de/view/109481908
Process I/O
Power Supplies
Single-Phase Power Supplies, 24 V DC
■ Overview
• 24 V DC/5 A, 10 A, 20 A and 40 A • Optional short-circuit behavior between constant current and
• Single-phase wide-range input allows connection to any restart
supply system and ensures safety in the case of voltage • Optional symmetrical load distribution for parallel operation
supply deviations • Operating status display on 3 LEDs
• Extremely slim design – no lateral installation clearances • Extremely high efficiency up to 94%
required
• Large temperature range from -25 °C to +70 °C
• Power Boost with 3 times the rated current (for 25 ms) for
tripping protective devices • Comprehensive certifications, such as cULus, ATEX, IECex or
GL
• Extra power with 1.5 times the rated current (5 s/min) for brief,
operational overload • Direct integration in SIMATIC PCS 7 via SITOP library
■ Design
Product overview
Modules Versions Input Output
Power supplies
SITOP modular, 1-phase, PSU8200, 5 A 120/230 V AC 24 V DC, 5 A
24 V DC
PSU8200, 10 A 120/230 V AC 24 V DC, 10 A
11
■ Ordering data Article No.
Process I/O
Power Supplies
Single and 2-Phase Power Supplies 24 V DC
■ Overview
• 24 V DC/5 A and 10 A, also available as version with PCB with • Optional short-circuit behavior between constant current and
protective coating. restart
• 1-phase and 2-phase ultra-wide input range • Optional symmetrical load distribution for parallel operation
• Extremely slim design – no lateral installation clearances • Operating status display on 3 LEDs
required • High degree of efficiency of up to 91%
• Power Boost with 3 times the rated current (for 25 ms) for • Large temperature range from -25 °C to +70 °C
tripping protective devices
• Comprehensive certifications, such as cULus, ATEX, IECex or
• Extra power with 1.5 times the rated current (5 s/min) for brief, GL
operational overload
• Direct integration in SIMATIC PCS 7 via SITOP library
■ Design
Product overview
Modules Versions Input Output
Power supplies
SITOP modular, 1-phase and PSU200M, 5 A 120/230 ... 500 V AC 24 V DC, 5 A
2-phase, 24 V DC
PSU200M, 10 A 120/230 ... 500 V AC 24 V DC, 10 A
SITOP modular PLUS, 1-phase PSU200M, 5 A 120/230 ... 500 V AC 24 V DC, 5 A
and 2-phase, 24 V DC, with
protective coating PSU200M, 10 A 120/230 ... 500 V AC 24 V DC, 10 A
Process I/O
Power Supplies
3-phase modular power supplies, 24 V DC
■ Overview
• 24 V DC/20 A and 40 A • Optional short-circuit behavior between constant current and
• 3-phase wide-range input from 320 to 575 V AC for global use restart
• Extremely slim design – no lateral installation clearances • Optional symmetrical load distribution for parallel operation
required • Operating status display on 3 LEDs
• Power Boost with 3 times the rated current (for 25 ms) for • Extremely high efficiency up to 94%
tripping protective devices • Large temperature range from -25 °C to +70 °C
• Extra power with 1.5 times the rated current (5 s/min) for brief, • Comprehensive certifications, such as cULus, ATEX, IECex
operational overload and GL
• Direct integration in SIMATIC PCS 7 via SITOP library
■ Design
Product overview
Modules Versions Input Output
Power supplies
SITOP modular, 3-phase, PSU8200, 20 A 3 AC 400 ... 500 V 24 V DC, 20 A
24 V DC
11
■ Ordering data Article No.
Process I/O
Power Supplies
3-phase power supply system, 24 V DC
■ Overview
Special features
• Reduced space requirement and costs due to multiple
integrated outputs with selective monitoring
• Individually configurable outputs (voltage from 5 V to 28 V,
power response threshold value from 0.5 A to 5 A or 10 A)
• Compensation for power losses can be set separately for
each output
• Narrow width without lateral installation clearances
• Low temperature rise in the control cabinet due to very high
efficiency
• Two integrated Ethernet/PROFINET ports (no external switch
required)
• Can be added without wiring overhead (more outputs, buffer
module for bridging transient power failures)
• Preventive maintenance reduces downtimes
• Energy savings during breaks through targeted switching of
The unique SITOP PSU8600 power supply system sets new outputs (via STEP 7 program or PROFIenergy profile)
standards for industrial power supplies. Voltage and current • SIMATIC S7 function blocks for easy integration in STEP 7 user
response thresholds can be set individually for each output of programs and faceplates for operator control and monitoring.
this power supply system. Selective monitoring of each output • Direct integration in SIMATIC PCS 7 via SITOP library
for overload also enables fast fault location. Depending on
requirements, additional modules from the modular system can
be added without wiring overhead, for example, to buffer against
transient power failures.
Comprehensive diagnostic and maintenance information is
available via PROFINET and can be evaluated and visualized
directly in SIMATIC PCS 7. Optimal support is also provided for
energy management of a plant: From the acquisition of energy
data from individual outputs, the specific activation and deacti-
vation of outputs via PROFIenergy, to direct integration in power
management systems.
11
Process I/O
Power Supplies
3-phase power supply system, 24 V DC
■ Design
Product overview
Modules Versions Input Output
PSU8600 basic units
SITOP power supply system, PSU8600, 20 A 3 AC 400 to 500 V 24 V DC, 20 A
3-phase, 24 V DC
PSU8600, 40 A 3 AC 400 to 500 V 24 V DC, 40 A
BUF8600 buffer
SITOP BUF8600 buffer module BUF8600, 100 ms/40 A 24 V DC 24 V DC, 40 A 11
BUF8600, 300 ms/40 A
BUF8600, 4 s/40 A
BUF8600, 10 s/40 A
Process I/O
Power Supplies
Expansion Modules
■ Overview
Redundancy modules Selectivity modules
G_KT01_XX_00121
G_KT01_XX_00122
24 V DC 24 V DC
11
• Evaluation of the status of 4 current circuits of selectivity
modules with single-channel signaling via SIMATIC S7
function blocks.
G_KT01_XX_00123
24 V DC
Process I/O
Power Supplies
Expansion Modules
■ Design
Product overview
Modules Versions Input Output
Redundancy modules
SITOP redundancy module 24 V DC, 40 A 24 V DC Ue – approx. 0.5 V
PSE202U
24 V DC, 10 A 24 V DC Ue – approx. 0.5 V
Buffer module
SITOP modular buffer module -- 24 V DC Ue - approx. 1 V
Selectivity modules
SITOP PSE200U selectivity Without single-channel signal- 24 V DC Ue - approx. 0.2 V
module, 3 A, 4-channel, ing (common signaling con-
4x3A tact)
Adjustable output current:
0.5 ... 3 A With single-channel signaling
11
■ Ordering data Article No. Article No.
Process I/O
Power Supplies
SITOP DC UPS Uninterruptible Power Supplies
■ Overview
SITOP DC UPS SITOP UPS1600 DC UPS modules with UPS1100 battery
with capacitors modules
24 V DC unbuffered 24 V DC buffered
Industrial Ethernet
HMI 24 V DC
G_KT01_XX_00758
Actuators Energy Storage Link
(e.g. motor Distributed Indi-
controls I/O with cator Power SITOP SITOP
G_KT01_XX_00796
and valves) sensors light supply UPS1600 UPS1100
SITOP
• Buffering of 24 V DC up to 15 A
• Buffering of power failures for up to several minutes enables Uninterruptible 24 V power supply
data backup and controlled shutdown
• Ambient temperatures up to +60 °C
• High-performance DC UPS modules in space-saving, slim
• Short charging times design
• Maintenance-free operation and long lifetime, also at high • 24 V DC buffering for a few hours for the purpose of continuing
temperatures processes
• Status messages via LEDs and floating signaling contacts • High overload capability for mains and buffer mode
• Communication with controller/IPC via USB • Starting from the battery module supports stand-alone mode,
• Extension of the buffer time with up to 3 expansion modules e.g. for starting generators
• Open communication via USB or two Ethernet/PROFINET
ports
• Easy configuration thanks to automatic detection of battery
11 modules
• High reliability and availability due to monitoring of the opera-
tional readiness, battery feed, aging and charging status
• Battery-saving charging due to temperature-specific charging
characteristic
• Defined shutdown of several IPCs or controllers on one UPS
(versions with Ethernet/PROFINET)
• Remote monitoring via integrated web server (versions with
Ethernet/PROFINET)
• SIMATIC S7 function blocks for easy integration in STEP 7 user
programs and faceplates for operator control and monitoring.
• Direct integration in SIMATIC PCS 7 via SITOP library
The intelligent UPS1600 battery management charges the
UPS1100 with the optimal, temperature-controlled charging
characteristics and monitors the status (operating data and
diagnostic information) of the connected battery modules via the
energy storage link. For longer backup times, up to six same
type battery modules can be connected in parallel.
Process I/O
Power Supplies
SITOP DC UPS Uninterruptible Power Supplies
■ Design
Product overview
Modules Versions Input Output
Uninterruptible 24 V DC power supplies
SITOP DC UPS with capacitors
SITOP DC UPS basic device Power 2.5 KW 24 V DC (22 ... 29 V) 24 V DC
UPS500S, 15 A, IP20, can be (23.3 ... 24.7 V DC or 24 V
expanded with SITOP Power 5 KW ± 3 %)
UPS501S
SITOP DC UPS expansion Power 5 KW 24 V DC 24 V DC
module UPS501S, 7 A
SITOP DC UPS basic device Power 5 KW 24 V DC (22.5 ... 29 V DC) 24 V DC
UPS500P, 7 A, IP65, cannot be (23.3 ... 24.7 V DC or 24 V
expanded Power 10 KW ± 3 %)
SITOP DC UPS with battery modules
SITOP UPS1600 DC UPS, can be combined with SITOP UPS1100 battery modules
SITOP UPS1600 Without communications inter- 24 V DC Normal mode:
24 V/10 A face (21 … 29 V) Ue – approx. 0.01 × I
USB interface Buffer mode:
2 Ethernet/PROFINET inter- 27 V DC (no load);
faces 24 V (50% battery rated cur-
rent);
SITOP UPS1600 Without communications inter- 22 V (100% battery rated cur-
24 V/20 A face rent);
USB interface 18.5 V (exhaustive discharge
protection)
2 Ethernet/PROFINET inter-
faces
SITOP UPS1600 Without communications inter-
24 V/40 A face
USB interface
2 Ethernet/PROFINET inter-
faces
SITOP UPS1100 battery modules for SITOP UPS1600 DC UPS modules
SITOP UPS1100 battery
module for SITOP UPS1600,
24 V DC, 1.2 Ah -- 24 V DC, 22 ... 27.0 V DC
(no load)
11
10 A 24 V DC, 2.5 Ah, high tem-
perature
SITOP UPS1100 battery 24 V DC, 3.2 Ah -- 24 V DC, 22 ... 27.0 V DC
module for SITOP UPS1600, (no load)
10 A and 20 A 24 V DC, 7 Ah
24 V DC, 5 Ah LIFePo 24 V DC, 22 ... 28.8 V DC
(no load)
SITOP UPS1100 battery 24 V DC, 12 Ah -- 24 V DC, 22 ... 27.0 V DC
module for SITOP UPS1600, (no load)
20 A and 40 A
Process I/O
Power Supplies
SITOP DC UPS Uninterruptible Power Supplies
Process I/O
Terminal modules
MTA Terminal Modules
■ Overview
MTA terminal modules (Marshalled Termination Assemblies)
can be used to connect field devices, sensors and actuators to
the I/O modules of the ET 200M remote I/O stations simply, rap-
idly and reliably. They can be used to significantly reduce the
costs and required work for cabling and commissioning, and
prevent wiring errors.
The individual MTA terminal modules are each tailored to spe-
cific I/O modules from the ET 200M range (see design for
assignment table). MTA versions are available for standard I/O
modules as well as for redundant and safety-related I/O mod-
ules.
The MTA terminal modules are connected to the I/O modules
using 3 m or 8 m long preassembled cables.
The MTA Power Supply 24 V DC terminal module comes with
16 24 V DC, 0.5 A outputs protected against short-circuit for
redundant power supply of field devices that are no longer sup-
plied by means of signal lines by some of the newer MTAS, for
example, 4-wire transmitter. If 0.5 A is insufficient, you can also
MTA AI HART terminal module, 8-channel connect two or more outputs in parallel.
■ Design
ET 200M ET 200M
redundant single
MTA MTA
11
Preassembled
cable with
front connector
G_PCS7_XX_00136
Process I/O
Terminal modules
MTA Terminal Modules
■ Design (continued)
Product overview with information on combinable ET 200M modules and connection cables
MTA type Input/output area Article No. of Article No. of Article No. of I/O redun-
MTA and accessories ET 200M module connecting cable dancy
8 channels, AI 1 ... 5 V; ± 5 V; ± 10 V; 6ES7 650-1AA52-2XX01) 6ES7 331-7NF00-0AB0 6ES7 922-3BD00-0BA0 (3 m) Yes
0 ... 20 mA; 4 ... 20 mA; ± 20 mA (from product version 5) 6ES7 922-3BJ00-0BA0 (8 m)
8 channels, AI 1 ... 5 V; ± 5 V; ± 10 V; 6ES7 650-1AA52-2XX01) 6ES7 331-7NF10-0AB0 6ES7 922-3BD00-0BB0 (3 m) Yes
0 ... 20 mA; 4 ... 20 mA; ± 20 mA (from product version 8) 6ES7 922-3BJ00-0BB0 (8 m)
8 channels, AO 0 ... 20 mA; 4 ... 20 mA 6ES7 650-1AB51-2XX0 6ES7 332-5HF00-0AB0 6ES7 922-3BD00-0AS0 (3 m) Yes
(from product version 3) 6ES7 922-3BJ00-0AS0 (8 m)
8 channels, AI HART 0 ... 20 mA (without use of HART) 6ES7 650-1AA61-2XX01) 6ES7 331-7TF01-0AB0 6ES7 922-3BD01-0AM0 (3 m) Yes
4 ... 20 mA (with/without use of HART) 6ES7 922-3BJ01-0AM0 (8 m)
8 channels, AO 0 ... 20 mA (with/without use of HART) 6ES7 650-1AB61-2XX0 6ES7 332-8TF01-0AB0 6ES7 922-3BD01-0AM0 (3 m) Yes
HART 4 ... 20 mA (with/without use of HART) 6ES7 922-3BJ01-0AM0 (8 m)
8 channels, AI TC Thermocouple types B, C, N, E, R, S, J, 6ES7 650-1AF51-2XX0 6ES7 331-7PF10-0AB0 6ES7 922-3BD00-0AS0 (3 m) No
L, T, K, U (from product version 4) 6ES7 922-3BJ00-0AS0 (8 m)
or
6ES7 331-7PF11-0AB0
8 channels, AI RTD Resistance thermometers Pt100, Pt200, 6ES7 650-1AG51-2XX0 6ES7 331-7PF00-0AB0 6ES7 922-3BD00-0AS0 (3 m) No
Pt500, Pt1000, Ni100, Ni120, Ni200, (from product version 8) 6ES7 922-3BJ00-0AS0 (8 m)
Ni500, Ni1000, Cu10 or
6ES7 331-7PF01-0AB0
16 channels, DO 24 V DC, 0.5 A 6ES7 650-1AD11-2XX0 6ES7 322-8BH10-0AB0 6ES7 922-3BD00-0AT0 (3 m) Yes
6ES7 922-3BJ00-0AT0 (8 m)
6 channels F-AI 0 ... 20 mA (without use of HART); 6ES7 650-1AH62-5XX01) 6ES7 336-4GE00-0AB0 6ES7 922-3BD00-0AU0 (3 m) Yes
HART (safety- 4 ... 20 mA (with/without use of HART) 6ES7 922-3BJ00-0AU0 (8 m)
related)
16 channels, DI 24 V DC 6ES7 650-1AC11-3XX0 6ES7 321-7BH01-0AB0 6ES7 922-3BD01-0AM0 (3 m) Yes
(from product version 2) 6ES7 922-3BJ01-0AM0 (8 m)
24 channels F-DI 24 V DC 6ES7 650-1AK11-7XX0 6ES7 326-1BK00-0AB0, 6ES7 922-3BD00-0AS0 (3 m) Yes
(safety-related) 6ES7 326-1BK01-0AB0 6ES7 922-3BJ00-0AS0 (8 m)
or
Process I/O
Terminal modules
MTA Terminal Modules
MTA terminal modules for MTA F-AI HART terminal module, 6ES7650-1AH62-5XX0
SIMATIC PCS 7 6-channel
Terminal module for connection of
MTA AI terminal module, 6ES7650-1AA52-2XX0 field devices/sensors to a single or
8-channel two redundant safety-related
Terminal module for connection of ET 200M analog input modules
field devices/sensors to a single or 6ES7336-4GE00-0AB0
two redundant ET 200M analog
input modules 6ES7331-7NF00- Input range: 0 ... 20 mA (without
0AB0 or 6ES7331-7NF10-0AB0 use of HART), 4 ... 20 mA (with/with-
out use of HART)
Input range: 1 to 5 V; ± 5 V; ± 10 V
and 0/4 ... 20 mA; ± 20 mA Note:
4-wire devices must be supplied
Note: separately with current.
4-wire devices must be supplied
separately with current. MTA DI terminal module, 6ES7650-1AC11-3XX0
16-channel
MTA AO terminal module, 6ES7650-1AB51-2XX0 Terminal module for connection of
8-channel field devices/sensors to a single or
Terminal module for connection of two redundant ET 200M digital
field devices/actuators to a single input modules 6ES7321-7BH01-
or two redundant ET 200M analog 0AB0
output modules 6ES7332-5HF00-
0AB0 Input range: 24 V DC
Output range: 0/4 ... 20 mA MTA F-DI terminal module, 6ES7650-1AK11-7XX0
24-channel
MTA AI HART terminal module, 6ES7650-1AA61-2XX0 Terminal module for connection of
8-channel field devices/sensors to a single or
Terminal module for connection of two redundant safety-related
field devices/sensors to a single or ET 200M digital input modules
two redundant ET 200M analog 6ES7326-1BK00-0AB0, 6ES7326-
input modules 6ES7331-7TF01- 1BK01-0AB0 or 6ES7326-1BK02-
0AB0 0AB0
Input range: 0 ... 20 mA (without Input range: 24 V DC
use of HART), 4 ... 20 mA (with/with-
out use of HART) MTA F-DO terminal module, 6ES7650-1AL11-6XX0
Note: 10-channel
4-wire devices must be supplied Terminal module for connection of
separately with current. field devices/actuators to a single
or two redundant safety-related
MTA AO HART terminal module, 6ES7650-1AB61-2XX0 ET 200M digital output modules
8-channel 6ES7326-2BF01-0AB0 or 6ES7326-
Terminal module for connection of 2BF10-0AB0
field devices/actuators to a single
or two redundant ET 200M analog
Output range: 24 V DC, 2A 11
output modules 6ES7332-8TF01- MTA DO Relay terminal module, 6ES7650-1AM30-3XX0
0AB0 16-channel
Output range: 0 to 20 mA (with/with- Terminal module for connection of
out use of HART), 4 ... 20 mA (with/ field devices/actuators to a single
without use of HART) or two redundant ET 200M digital
output modules 6ES7322-8BH01-
MTA AI TC terminal module, 6ES7650-1AF51-2XX0 0AB0 or 6ES7322-8BH10-0AB0
8-channel Output range: 120 to 230 V AC,
Terminal module for connection of 5 A; 24 V DC, 5 A
field devices/sensors to a single
ET 200M analog input module MTA F-DO Relay terminal module, 6ES7650-1AM31-6XX0
6ES7331-7PF10-0AB0 or 6ES7331- 10-channel
7PF11-0AB0 Terminal module for connection of
Input range: Thermocouple types field devices/actuators to a single
B, C, N, E, R, S, J, L, T, K, U or two redundant safety-related
ET 200M digital output modules
MTA AI RTD terminal module, 6ES7650-1AG51-2XX0 6ES7326-2BF01-0AB0 or 6ES7326-
8-channel 2BF10-0AB0
Terminal module for connection of Output range: 120 to 230 V AC,
field devices/sensors to a single 5 A; 24 V DC, 5 A
ET 200M analog input module
6ES7331-7PF00-0AB0 or 6ES7331-
7PF01-0AB0
Measuring range: Resistance ther-
mometers Pt100, Pt200, Pt500,
Pt1000, Ni100, Ni120, Ni200, Ni500,
Ni1000, Cu10
MTA DO terminal module, 6ES7650-1AD11-2XX0
16-channel
Terminal module for connection of
field devices/actuators to a single
or two redundant ET 200M digital
output modules 6ES7322-8BH10-
0AB0
Output range: 24 V DC, 0.5 A
Process I/O
Terminal modules
MTA Terminal Modules
■ More information
Detailed information on the MTA terminal modules can be found
in the manual "ET 200M Marshalled Termination Assemblies
Remote I/O Modules".
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Power Supply
You can use the PS 307 or PS 305 load power supplies as the
power supply module for the ET 200M. You can select different
input voltages and output currents (120/230 V AC with 2 A, 5 A
or 10 A or 24 to 110 V DC with 2 A) depending on the applica-
tion.
With a redundant ET 200M configuration, it is also recommend-
able to have a redundant 24 V DC supply, e.g. with two PS 307 /
PS 305 load power supplies.
11
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Interface Modules
■ Overview ■ Function
IM 153-2 High Feature and IM 153-2 High Feature Outdoor
The IM 153-2 High Feature and IM 153-2 High Feature Outdoor
support the following functions:
• HART configuring of intelligent field devices
• Configuration of ET 200M I/Os in RUN mode of the automation
system
• Connection to redundant automation systems
• Use of ET 200M function modules (controller and counter
modules)
• Operation of up to 12 I/O modules per remote I/O station
• Time stamping (SOE) with the safety-related SM 326F digital
input module (F-DI24)
• Transmission of additional values with HART secondary
variables of the HART SM 331 and SM 332 analog modules
(up to 4 per channel or up to 8 per module)
IM 153-4 PN High Feature
Interface module IM 153-2 High Feature Outdoor for PROFIBUS
connection • Integrated 2-port switch
• Baud rate 10 Mbps / 100 Mbps (Autonegotiation/Full Duplex)
Interface module for the PROFIBUS connection
• Operation of up to 12 I/O modules per remote I/O station
The IM 153-2 High Feature and IM 153-2 High Feature Outdoor
(electrical PROFIBUS DP transmission mode) interface modules • I&M functions in accordance with PROFIBUS International
are available for connecting the ET 200M remote I/O station to Guidelines, order no. 3.502, version V1.1
the PROFIBUS DP fieldbus. Depending on the fieldbus configu- Note:
ration (single/redundant), the ET 200M remote I/O station can be
connected via one single or two redundant interface modules. In order to be able to use the hot swap function, use of the active
bus module and the mounting rail for hot swap is necessary (see
under the following section "Accessories", page 11/26).
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Accessories
■ Overview
Following components are available as accessories for the
ET 200M:
• Bus modules for connection/disconnection of modules during
operation (hot swapping)
• DIN rail for connection and disconnection of modules during
operation
• Covers for backplane bus and bus modules
• Front connectors
• Ex partition for ET 200M
• LK 393 cable guide
• DM 370 dummy module
■ Design
Redundant connection
Singular connection
intrinsically-safe area
with screw-type
IM 153-2 ET 200M
connection
High Feature standard modules
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Accessories
Bus modules for hot swapping Front connector for Ex analog 6ES7392-1AJ20-0AA0
• BM PS/IM for load current supply 6ES7195-7HA00-0XA0 input module 6ES7331-7SF00-
and IM 153, including 1 bus mod- 0AB0 (1 unit)
ule cover • 20-pin, with screw contacts
• BM 2 × 40 for 2 modules, width 6ES7195-7HB00-0XA0 Enables an accuracy of ±1.5 °K for
40 mm the internal cold junction tempera-
• BM 1 × 80 for 1 module, width 6ES7195-7HC00-0XA0 ture when taking thermocouple tem-
80 mm perature measurements in the
"internal compensation" measuring
• BM IM/IM Outdoor for 2 IM 153-2 6ES7195-7HD80-0XA0
mode at ambient temperatures of
for configuring redundant systems
0 to 60 °C
• BM IM/IM for 2 IM 153-2/-2 FO for 6ES7195-7HD10-0XA0
configuring redundant systems Ex partition for ET 200M 6ES7195-1KA00-0XA0
• Separation of IM 153 and down-
DIN rail for hot swapping stream Ex modules within an
• 482 mm long (19 inches) 6ES7195-1GA00-0XA0 ET 200M line
• 530 mm long 6ES7195-1GF30-0XA0 • Mixed operation of non-Ex and
• 620 mm long 6ES7195-1GG30-0XA0 Ex modules within an ET 200M
line
• 2 000 mm long, for vertical instal- 6ES7195-1GC00-0XA0 • For supporting the hot swapping
lation function in connection with
Covers 6ES7195-1JA00-0XA0 IM 153-2
Package with 4 backplane bus cov- LK 393 cable duct 6ES7393-4AA00-0AA0
ers and 1 bus module cover [EEx ib] IIC-conform routing of load
Front connector (1 unit) voltage cable in front plug, 5 units
• 20-pin, with screw contacts 6ES7392-1AJ00-0AA0 DM 370 dummy module 6ES7370-0AA01-0AA0
• 20-pin, with spring contacts 6ES7392-1BJ00-0AA0 including bus connector, labeling
• 40-pin, with screw contacts 6ES7392-1AM00-0AA0 strips
• 40-pin, with spring contacts 6ES7392-1BM01-0AA0
11
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Bundles
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Digital Modules
■ Overview
Digital input modules
• Simple signal modules for DC and AC voltage
• Modules with diagnostics capability that automatically output
a corresponding message to the operator system in the event
of a fault
Digital output modules
• Simple signal modules for DC and AC voltage with different
output currents per channel, where various relay modules are
available for larger output currents and voltages
• Modules with diagnostics capability which provide information
for fault diagnosis and also permit parameterizable reactions
to failure of the automation system
Digital input/output modules
• Standard signal module for DC voltage (24 V DC) with
8 digital inputs and 8 digital outputs
• For connection of switches, 2-wire proximity switches (BERO),
solenoid valves, contactors, signal lamps
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Digital Modules
11
changeover contacts) Note:
• Diagnostics inside module 2 connection cables 6ES7392-4..0-
• Front connector required: 40-pin 0AA0 and 2 terminal blocks
6ES7392-1.N00-0AA0 required per
16 inputs, 24 to 125 V DC 6ES7321-7EH00-0AB0 module.
• Isolated in groups of 16
• Time stamping in association with S7-300 cable for 64-channel
IM 153-2 High Feature, accuracy modules; 2 units
1 ms, rising or falling edge, can be •1m 6ES7392-4BB00-0AA0
configured channel-granular • 2.5 m 6ES7392-4BC50-0AA0
• Diagnostics inside module •5m 6ES7392-4BF00-0AA0
• Channel-granular wire break mon-
itoring Terminal block for 64-channel
• Front connector required: 40-pin modules; 2 units
• With screw contacts 6ES7392-1AN00-0AA0
• With spring-loaded contacts 6ES7392-1BN00-0AA0
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Digital Modules
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Analog Modules
■ Overview
Analog input modules
• Multi-function modules for current, voltage and temperature
measurements
• Special, highly accurate modules for current and voltage
measurements or temperature measurements
All modules automatically supply channel-specific and module-
internal diagnostics data, except module 6ES7 331-1KF02-
0AB0. With this module, a channel failure is detected by the
SIMATIC PCS 7 analog driver block.
The channels of the analog input modules can be parameterized
in groups independent of each other.
Analog output modules
• Modules with 12-bit resolution and different numbers of
channels
• Highly accurate module with 15-bit resolution
The analog output modules can be parameterized in groups
independent of each other, and automatically provide all chan-
nel-specific and module-internal diagnostics information.
11
(2 channels) 1 ... 5 V, ±80 mV,
• Voltage measurement ±250 mV, ±500 mV, ±1 V, ±2.5 V,
(8 channels) 1 ... 5 V, 0 ... 10 V, ±5 V, ±10 V
±50 mV, ±500 mV, ±1 V, ±5 V, • Resistance thermometer Pt100,
±10 V Ni100 (1 channel, 2 or 4 wires)
• Resistance thermometer Pt100, • Thermocouples type E, N, J, K, L
Ni100, Ni1000, LG-Ni1000 (2 channels),
(8 channels; 2, 3 or 4 wires) internal compensation or external
• Front connector required: 40-pin compensation with compensating
8 inputs in 4 channel groups 6ES7331-7KF02-0AB0 box or 0 °C cold junction
Redundancy optional • Wire break monitoring
(module-granular redundancy) • Internal module diagnostics
• Changeover of measurement type • Front connector required: 20-pin
by range module per channel
group
• Resolution 14 bit + sign
• Current measurement
(8 channels) 0 ... 20 mA, ±3.2 mA,
±10 mA, ±20 mA (4 wires) or
4 ... 20 mA (2 or 4 wires)
• Voltage measurement
(8 channels) 1 ... 5 V, 0 ... 10 V,
±50 mV, ±500 mV, ±1 V, ±5 V,
±10 V
• Resistance thermometer Pt100,
Ni100 (4 channels, 2 or 4 wires)
• Thermocouples type E, N, J, K, L
(8 channels),
internal compensation or external
compensation with compensating
box or 0 °C cold junction
• Wire break monitoring
• Internal module diagnostics
• Front connector required: 20-pin
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Analog Modules
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Analog Modules
11
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Analog Modules with HART
■ Overview ■ Function
HART is a serial transmission procedure with which additional
parameter data such as measuring ranges, attenuation etc. can
be sent to transmitters and actuators over a 4 to 20-mA current
loop. The HART jobs for each channel can be remotely initiated
over the PROFIBUS DP. This usually takes place from the central
engineering system of the SIMATIC PCS 7 process control sys-
tem per SIMATIC PDM.
The modules with HART have the following features:
• Connections compatible with the conventional analog
modules of the ET 200M
• Additional communications possibility over the current loop
• Up to 8 analog channels per module (2 analog channels with
Ex modules; 6 analog channels with safety-related SM 336
F-AI HART module)
• Each channel is a primary master of the HART protocol
• Selectable input range per channel (AI):
- 0 to 20 mA (without HART function)
The modules with HART (Highway Addressable Remote Trans- - ± 20 mA (without HART function, not with Ex module or
ducer) which can be used in ET 200M remote I/O stations (with SM 336 F-AI HART module)
IM 153-2 High Feature interface module) permit connection of - 4 to 20 mA (with/without HART function)
HART devices to the SIMATIC PCS 7 automation system. • Selectable output range per channel (AO):
Transmitters and HART actuators that are certified for digital - 0 to 20 mA (with/without HART function; in the case of
communication with the HART protocol can be connected Ex module, only without HART function)
through these modules. - 4 to 20 mA (with/without HART function)
With 0/4 to 20 mA technology, conventional transmitters/actua- Additional functions of the 6ES7331-7TF01-0AB0 and 6ES7332-
tors without HART protocol can also be connected. 8TF01-0AB0 HART analog modules:
• Supplementary HART variables (up to 4 per channel, up to 8
All modules with HART come with diagnostics capability (chan- per module) allow the transmission of additional values from/
nel and module diagnostics). The diagnostics and monitoring to the HART devices
functions are directly available in SIMATIC PCS 7. They require
no additional engineering. Plain text messages output on the • Modules can be used redundant (channel-granular redun-
operator station provide information on faults or changes in the dancy)
11
HART parameter settings. Additional functions of the SM 336 F-AI HART module:
Homogenous integration in the SIMATIC Process Device Man- • Modules can be used redundant (channel-granular redun-
ager (PDM) and the PCS 7 Asset Management permit intuitive dancy)
online diagnostics and parameterization of all connected field • HART communication can be activated safety-related in
devices from a central position. online mode, or switched off
Parameterization
• For the analog input modules (AI), it is possible to parame-
terize e.g. conversion time, input range, limits, alarms,
smoothing of measured values
• For the analog output modules (AO), it is possible to parame-
terize e.g. output range, response on stoppage of AS (CPU),
diagnostics
• Remote parameterization (per PROFIBUS DP) of the HART
transmitters and actuators with SIMATIC PDM
• It is still possible to parameterize the HART devices using an
operator terminal (handheld).
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Analog Modules with HART
11
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Ex Digital/Analog Modules
■ Overview
The following analog and digital input and output modules are
suitable for use in hazardous plants. They separate the non-
intrinsically safe electrical circuits of the automation system and
the intrinsically safe electrical circuits of the process. Sensors
and actuators suitable for placing in zone 1 or 21 and 2 or 22
hazardous areas as well as intrinsically safe equipment compli-
ant with DIN 50020 and [EEx ib] IIC can be operated on these
modules.
All Ex modules come with diagnostics capability (channel and
module diagnostics).
Ex modules identified by "redundant design possible"
(6ES7 321-7RD00-0AB0, 6ES7 322-5SD00-0AB0, 6ES7 331-
7RD00-0AB0, 6ES7 332-5RD00-0AB0) can also be configured
redundant when used in non-hazardous plants.
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
F Digital/Analog Modules
■ Overview ■ Options
Isolating
module F-modules
IM 153-2
ET 200 rack
only for SIL 3 operation,
SIL 2 also possible
without isolating module
IM 153-2
ET 200 rack
G_PCS7_XX_00128
The safety functions of the safety-related automation systems
are matched to the safety-related I/O modules (F-modules) of
the ET 200M distributed I/O system. The F-signal modules (DI/
PROFIBUS Isolating module for isolation of
DO/AI) in the ET 200M remote I/O stations comply with safety standard and F-modules
copper cable
requirements up to SIL 3 (IEC 61508). They can diagnose both or fiber-optic cable
internal and external faults. To this end, they carry out self-tests,
e.g. for short-circuit or open-circuit, and automatically monitor
Isolating module
the discrepancy time defined in the parameter settings. They are
able to guarantee plant safety even if there is a CPU failure in the The following components are available as accessories for the
automation system. F modules:
Depending on the version, the input modules support 1oo1 and • Isolating module
1oo2 evaluation on the module. 2oo3 evaluation of three sensors - Isolation of F and standard modules in an ET 200M remote
is possible using the corresponding voter block (component of I/O station
the S7 F block library) within the safety program. - Signal isolation when using a copper bus connection (only
F modules in an ET 200M remote I/O station with IM 153-2)
In the event of a faulty output, the digital output modules allow a
11 safe shutdown via a second shutdown path. • Isolating bus submodule for isolating module, when using an
active backplane bus
Note:
The isolating module is required in SIL 3 applications with
The SM 326 F-DI NAMUR digital input module, Article No. F signal modules SM 326; AI 6 x 13 bit, SM 326; DI 8 x NAMUR
6ES7326-1RF00-0AB0, does not support PROFINET. and SM 326; DO 10 x DC 24 V/2 A (width 80 mm) in the follow-
ing cases:
■ Design • Design of PROFIBUS DP with copper cables
• Design of PROFIBUS DP with fiber-optic cables and
SM 336 F-AI HART analog input module
joint operation of the mentioned F signal modules with
The safety-related SM 336 F-AI HART analog input module has standard modules in an ET 200M station
6 inputs for current measurements in the range from 0 to 20 mA
Note:
or 4 to 20 mA, all of which are designed for SIL 3. The compact
width of 40 mm means that a relatively high packing density can The isolating module for F modules and the isolating bus sub-
be achieved for F modules, allowing a design which saves module can only be used together. The 40-mm wide gap cannot
space and costs. be used for other modules.
The module can also handle HART communication with appro-
priate HART field devices. HART communication can be acti-
vated safety-related in online mode, or switched off.
Digital output module SM 326 F-DO
The 40-mm wide safety-related SM 326 F-DO digital output mod-
ule with 10 outputs (24 V DC, 2 A) and parameterizable redun-
dancy extends the range of compact F-modules commenced
with the SM 336 F-AI HART. The module features short response
times, and can be used in SIL 3 applications even without an iso-
lating module. It supports the "Keep last valid value" function as
well as channel-selective passivation.
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
F Digital/Analog Modules
11
toring (for contacts with external 6 inputs, 0 ... 20 mA or 4 ... 20 mA 6ES7336-4GE00-0AB0
resistor circuit) 40 mm wide
• Discrepancy monitoring Electrically isolated in groups of 3
• Module internal diagnostics Redundancy optional
• PROFIsafe telegram (channel-granular redundancy)
• Front connector required: 40-pin • Resolution: 15 bits + sign
• 2-wire or 4-wire connection
• 6 short-circuit-proof sensor sup-
plies for 1 channel each
• External sensor power supply
possible
• SIL 3: 1oo1 evaluation
(6 channels) and 1oo2 evaluation
(3 channels) on the module
• SIL 3 achievable without isolating
module
• Discrepancy monitoring with 1oo2
evaluation (adjustable discrepan-
cy time)
• Wire break monitoring
• Module and channel diagnostics
• HART communication in measur-
ing range 4 ... 20 mA (can be
switched on/off online)
• HART status display
• PROFIsafe telegram
• Front connector required: 20-pin
Options
Isolating module 6ES7195-7KF00-0XA0
For F modules, 40 mm wide
• For isolation of F and standard
modules in an ET 200M rack
• For signal isolation when using a
copper bus connection (only F
modules in a rack with IM 153-2)
Isolating bus module 6ES7195-7HG00-0XA0
80 mm wide, for isolating module,
when using an active backplane
bus
1)
The SM 326 F-DI NAMUR module does not support PROFINET
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Control Modules
■ Overview ■ Function
The FM 355 and FM 355-2 modules have four separate control
channels. The controllers have the following features:
• Predefined controller structures for
- Fixed setpoint control
- Cascade controller
- Ratio control
- 3-component control
• Different operating modes
- Automatic mode
- Manual mode
- Safety mode
- Follow-up mode
- Backup mode
• Sampling time (depending on the resolution of the analog
inputs and the compensation input):
- At 12 bits: 20 ms to 100 ms (FM 355-2 only)
- At 14 bits: 100 ms to 500 ms (depending on the number of
released analog inputs)
The FM 355 is an intelligent 4-channel controller module for uni- • 2 control algorithms:
versal control tasks. It can be used to control temperature, pres- - Self-optimizing temperature control algorithm
sure and flow. - PID algorithm
The following versions of the FM 355 are available: • Integrated online self-optimization without configuration
(FM 355-2 only)
• FM 355 C - Faster adjustment to the operating point
Continuous-action controller with 4 analog outputs for
controlling analog actuators • Convenient controller optimization
• FM 355 S • Backup mode
Step or pulse controller with 8 digital outputs for controlling The controller can continue to control independently in the
motor-driven (integrating) actuators or binary controlled event of CPU failure or CPU stop. To this end, configurable
actuators (e.g. electrical heating strips and cartridges) safety setpoints or safety manipulated variables are set.
• FM 355-2 C/S • Feed forward control
Specially optimized for temperature controls with user-friendly The analog inputs can optionally be used for feed forward
online self-optimization integrated control in addition to actual value recording.
11
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Control Modules
G_PCS7_XX_00135G
package, manual and Getting
ET 200 Rack Started (English, German, French,
Italian) on CD-ROM
11
well. The parameters that can be accessed with the operator In the case of the FM 355 C and FM 355 S controller modules,
panel are the setpoint and manipulated variable. If the FM 355 the channels are not electrically isolated from one another
module is operated from the operator panel, the automation sys-
tem reads back the values accessible from the operator panel
after the input privilege is withdrawn or recovered again. Bump-
less continuation of the operations is thus assured.
IM 153-2 High Feature interface modules are needed for the
PROFIBUS DP connection when the FM 355/FM 355-2 controller
modules are used in ET 200M.
SIMATIC PCS 7 blocks
CFC blocks with OS faceplates for all FM 355 modules are
included in the scope of supply of the standard SIMATIC PCS 7
library (part of engineering software). These blocks are inte-
grated into the SIMATIC PCS 7 driver concept. This guarantees
homogenous system integration (including automatic diagnos-
tics messages).
Parameterization in HW-Config
A configuration package containing all parameterization masks
required for configuring, parameterizing and commissioning is
included in the scope of supply of the FM 355 controller mod-
ules.
Process I/O
SIMATIC ET 200M for SIMATIC PCS 7
Counter Modules
11
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
■ Overview ■ Design
Terminal module for Power Supply Terminal modules
for electronics module
Interface module
Power Supply
EEx d Electronics module
EEx ib
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Power Supply Unit
■ Overview ■ Application
Functions of the power supply modules
• Supply of ET 200iSP with safely isolated operating voltages for
- Power bus
- Backplane bus
- Interface module (IM 152-1)
• Safety-related limiting of output voltages
■ Design
Depending on the operating mode (standard or redundant), one
or two power supply modules are plugged onto the correspond-
ing terminal modules. In standard mode, a PS power supply
module is combined with a TM-PS-A terminal module. In redun-
dant mode, a second power supply unit is provided on the right
of the first one. This consists of a PS power supply module and
a TM-PS-B terminal module.
The power supply modules can also be used in hazardous
areas. The explosion protection is guaranteed by an explosion-
An ET 200iSP power supply unit consists of a TM-PS terminal proof metal enclosure (explosion protection EEx d).
module (A or B) and a PS power supply module which is
plugged onto this. Terminal modules and power supply modules The power source (24 V DC or 120/230 V AC) may be used in
can be ordered separately. the safe area. It is connected to the terminal module of the power
supply unit via EX e terminals. The power source must not be
The power supply modules are suitable for both individual oper- connected or disconnected in the hazardous area, but only in a
ation (standard) and redundant operation. Depending on the safe environment.
operating mode, they must be combined with the terminal mod-
ules as follows: The power supply module is moved into its working position by
means of a slide system, and manually fixed there by means of
• Standard: 1 x PS on TM-PS-A a mechanical lock. Replacement through disconnection of the
• Redundancy: 1 x PS on TM-PS-A (left) plus 1 x PS on TM-PS-B existing power supply module and insertion of a new module is
(right) also permissible in the hazardous area. To replace the module,
Power supply modules are available for supplies of 24 V DC and the mechanical lock must first be released to remove the module
120/230 V AC. These can only be used together with the match- from its working position using the slide.
ing terminal module versions.
The operating state of the power supply modules is indicated by
two LEDs on the IM 152 interface module (one for each module). 11
■ Technical specifications
Order number 6ES7138-7EA01-0AA0 6ES7138-7EC00-0AA0
ET200ISP, POWER SUPPLY MODULE ET200ISP, POWER SUPPLY MOD. AC120/230V
Supply voltage
Rated value (DC) 24 V
Rated value (AC) 230 V; 120/230V AC
Reverse polarity protection Yes
Line frequency
• permissible range, lower limit 47 Hz
• permissible range, upper limit 63 Hz
Input current
from supply voltage L+, max. 4A
from supply voltage L1, max. 1.04 A; at rated voltage 230 VAC:0.45A at rated voltage
120 VAC:0.75A
Power loss
Power loss, typ. 20 W 5 W; 5 W + 1.2 x total power loss of the electronics
modules
Power loss, max. 21.3 W
Interrupts/diagnostics/status infor-
mation
Status indicator Yes Yes
Alarms No No
Diagnostic messages
• Diagnostic information readable Yes; via IM 152 Yes; via IM 152
Diagnostics indication LED
• Group error SF (red) No No
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Power Supply Unit
11 Dimensions
Width 60 mm 60 mm 60 mm 60 mm
Height 190 mm 190 mm 190 mm 190 mm
Depth 52 mm 52 mm 52 mm 52 mm
Weights
Weight, approx. 230 g 230 g
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Interface Module
■ Design
The terminal module of the IM 152 (TM-IM/EM or TM-IM/IM) is
connected directly next to the power supply unit on the DIN rail.
The PROFIBUS DP connection of the IM 152 is made using the
standard Sub-D socket on the terminal module. The matching
connection element we provide is a special terminating plug with
selectable terminating resistance. The terminating resistance
The IM 152 interface module connects the ET 200iSP to the must be activated on the last ET 200iSP station of each
PROFIBUS DP with intrinsically-safe RS 485-iS transmission PROFIBUS DP segment.
technology with transmission rates up to 1.5 Mbit/s. A redundant Hot swapping of the IM 152 and the PROFIBUS connector is per-
connection is also possible. In this case the ET 200iSP is con- missible under hazardous conditions.
nected via two interface modules to two redundant
PROFIBUS DP segments of a high availability automation sys- A terminating module is provided together with the IM 152, and
tem. must be fitted at the right end of each ET 200iSP station following
the last electronics module.
The IM 152 is plugged onto a special terminal module (to be
ordered separately). The following terminal modules are avail- The IM 152 has a slot for micro memory cards (MMC). The firm-
able: ware can therefore be updated either via the PROFIBUS DP or
• TM-IM/IM terminal module for two interface modules (for using MMCs.
redundant PROFIBUS DP connection) The PROFIBUS addresses can be set using DIL switches at the
• TM-IM/EM60 terminal module for one interface module and front which are protected by a cover.
one watchdog, reserve or electronics module (except 2 DO LEDs on the front of the IM 152 signal the supply voltage, group
relay) faults, bus faults, the active IM with redundant operation, and the
- with blue screw-type or spring-loaded terminals for
hazardous environments
operating state of the fitted power supply modules. 11
- with black screw-type terminals for non-hazardous environ-
ments
■ Technical specifications
Order number 6ES7152-1AA00-0AB0 Order number 6ES7152-1AA00-0AB0
ET200ISP, IM152-1 INTERFACE ET200ISP, IM152-1 INTERFACE
MODULE MODULE
General information Interfaces
Vendor identification (VendorID) 8110H Interface physics, RS 485 Yes; intrinsically safe
Input current PROFIBUS DP
from supply voltage L+, max. 30 mA • Transmission rate, max. 1.5 Mbit/s; 9,6 / 19,2 / 45,45 / 93,75 /
Power loss 187,5 / 500 kbit/s
Power loss, typ. 0.5 W • SYNC capability Yes
Time stamping • FREEZE capability Yes
Description for each digital input, digital input • Direct data exchange (slave-to- Yes; Slave to slave as publisher
module, total ET 200iS slave communication)
Accuracy 20 ms Protocols
Number of stampable digital inputs, 64; for accuracy class 20 ms PROFIBUS DP Yes
max. Protocols (Ethernet)
Time format RFC 1119 Internet (ISP) • TCP/IP No
Time resolution 1 ms Isochronous mode
Time interval for transmitting the 1 000 ms Isochronous operation (application No
message buffer if a message is synchronized up to terminal)
present
Time stamp on signal change rising / falling edge as signal
entering or exiting
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Interface Module
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
■ Design
• The digital electronics modules are installed on terminal
modules which must be ordered separately.
- TM-IM/EM60 terminal modules for one interface module and
one watchdog, reserve or electronics module (for versions,
see section Interface module)
Digital input modules
- TM-EM/EM60 terminal modules with two slots for watchdog
• 8-channel digital input module DI NAMUR EEx i, for evaluation module, reserve module or electronics module (except 2 DO
of NAMUR sensors, connected and non-connected contacts, relay), with blue screw-type or spring-loaded terminals for
as well as for use as counter or frequency meter hazardous environments or with black screw-type terminals
Parameterizable connections: for non-hazardous environments
- NAMUR sensor on/off - TM-RM/RM 60 terminal modules with two slots for relay or
- NAMUR changeover contact reserve modules
- Single contact connected (mechanical NO contact)
• The digital electronics module 2 DO Relays must be plugged
- Changeover contact connected (mechanical changeover
onto the terminal module TM-RM/RM 60S (screw-type
contact)
connection system). All other digital electronics modules are
- Single contact non-connected (mechanical NO contact with
plugged as planned onto terminal modules using screw-type
single contact)
systems (TM-EM/EM60S) or spring-loaded systems (TM-EM/
- Changeover contact non-connected (mechanical
EM60C).
changeover contact)
- Counting function: optional use of 2 channels for recording • Using a spare module plugged onto a terminal module
counter pulses or for frequency measurement TM-EM/EM60S, TM-EM/EM60C or TM-RM/RM 60S, you can
- Short-circuit and wire break monitoring reserve a slot for a digital electronics module or close a gap
resulting from the design. The spare module can be simply 11
Digital output modules replaced by the envisaged electronics module at a later point
• 4-channel digital output modules DO EEx i, 23.1 V DC/20 mA, in time.
17.4 V DC/27 mA , 17.4 V DC/40 mA or 25.5 V DC/22 mA, with • The mechanical coding of the terminal module which is
external actuator switch-off via High or Low signal (H/L switch- carried out when an electronics module is plugged on for the
off) first time prevents the connection of incorrect replacement
- Load-free switching of outputs via external intrinsically-safe modules.
signal
• Hot swapping of individual modules is possible under
- Power boosting through parallel connection of two outputs
hazardous conditions.
for one actuator with 4 DO 17.4 V DC/27 mA or
4 DO 17.4 V DC/40 mA • The process signals are connected to the terminals of the
- Short-circuit and wire break monitoring terminal modules assigned according to the plan, using either
conventional screw-type or spring-loaded systems
• 2-channel digital output module DO Relay EEx e, e.g. for
(conductor cross-sections 0.14 mm² to max. 2.5 mm²)
switching solenoid valves, DC contactors or signaling lamps
depending on the type of module.
- Can be plugged onto TM-RM/RM terminal module
- Output current up to 2 A with 60 V AC/DC for each of the two
relay outputs
- Installation up to Ex zone 1
- Intrinsically-safe and non-intrinsically-safe signals can be
mixed in a station
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
■ Technical specifications
Order number 6ES7131-7RF00-0AB0 Order number 6ES7131-7RF00-0AB0
ET200ISP, EL-MOD., 8DI, NAMUR ET200ISP, EL-MOD., 8DI, NAMUR
Digital inputs Integrated Functions
Number of digital inputs 8 Frequency measurement Yes; (Gate time) 50 ms; 200 ms; 1 s
Number of NAMUR inputs 8 Number of frequency meters 2
Input voltage Counter
• Type of input voltage DC Number of counter inputs 2; normal and periodic count
Input delay (for rated value of input function
voltage) Input frequency, max. 5 kHz;
for standard inputs with a cable length of 20 m: 5 kHz;
with a cable length of 100 m: 1 kHz;
- at "0" to "1", min. 2.8 ms with a cable length of 200 m: 500 Hz
- at "0" to "1", max. 3.5 ms Potential separation
- at "1" to "0", min. 2.8 ms Potential separation digital inputs
- at "1" to "0", max. 3.5 ms • between the channels No
Cable length • between the channels and Yes
• shielded, max. 500 m backplane bus
Encoder Permissible potential difference
Number of connectable encoders, 8 between different circuits 60 V DC/30 V AC
max. Standards, approvals, certificates
Connectable encoders CE mark Yes
• NAMUR encoder Yes Use in hazardous areas
NAMUR encoder • Type of protection acc. to EN 50020 II2 G (1) GD Ex ib[ia] IIC T4 and I M2
• Input current for signal "0", max. 1.2 mA (CENELEC) Ex ib[ia] I
• Input current for signal "1", min. 2.1 mA • Type of protection acc. to KEMA 04 ATEX 1248
Interrupts/diagnostics/status infor- Dimensions
mation Width 30 mm
Diagnostic functions Yes Height 129 mm
Alarms Depth 136.5 mm
• Diagnostic alarm Yes; Parameterizable Weights
• Hardware interrupt No Weight, approx. 255 g
Diagnostic messages
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
11
• Status indicator digital output Yes Yes Yes; Per channel
(green)
Parameter
Remark 14 byte
Diagnostics wire break Yes Yes Yes
Diagnostics short-circuit Yes Yes Yes
Behavior on CPU/Master STOP Substitute a value/keep last value Substitute a value/keep last value Substitute a value/keep last value
Ex(i) characteristics
Maximum values of output circuits
(per channel)
• Co (permissible external capacity), 241 nF; For IIC, 1507 nF for IIB
max.
• Io (short-circuit current), max. 118 mA
• Lo (permissible external inductivity), 1.7 mH; For IIC, 10.4 mH for IIB
max.
• Po (power of load), max. 572 mW
• Uo (output no-load voltage), max. 19.4 V
• Ta (permissible ambient 70 °C 70 °C
temperature), max.
Potential separation
Potential separation digital outputs
• between the channels No No No
• between the channels and Yes Yes Yes
backplane bus
• Between the channels and load Yes Yes Yes
voltage L+
Permissible potential difference
between different circuits 60 V DC/30 V AC
Standards, approvals, certificates
CE mark Yes
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
11
Number of digital outputs 4; additionally 1 intrinsically- 4; additionally 1 intrinsically- 4; additionally 1 intrinsically- 4; additionally 1 intrinsically-
safe input for L shutdown safe input for L shutdown safe input for L shutdown safe input for L shutdown
Short-circuit protection Yes Yes Yes Yes
No-load voltage Uao (DC) 23.1 V 17.4 V 17.4 V 25.5 V
Internal resistor Ri 150 ? 167 ? 260 ?
Trend key points E
• Voltage Ue (DC) 17.1 V 13.2 V 10.7 V 19.8 V
• Current Ie 20 mA 27 mA; 54 mA when outputs 40 mA 22 mA
connected in parallel
Output current
• for signal "1" rated value 0.02 A 0.027 A 0.04 A 0.022 A
Output delay with resistive load
• "0" to "1", max. 2 ms 2 ms 2 ms 2 ms
• "1" to "0", max. 1.5 ms 1.5 ms 1.5 ms 1.5 ms
Parallel switching of two outputs
• for uprating No; for Ex reasons not Yes Yes No
possible; nor for prede-
cessor
Switching frequency
• with resistive load, max. 100 Hz 100 Hz 100 Hz 100 Hz
• with inductive load, max. 2 Hz 2 Hz 2 Hz 2 Hz
Cable length
• shielded, max. 500 m 500 m 500 m 500 m
• unshielded, max. 500 m 500 m 500 m 500 m
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
11
mation
Status indicator Yes
Alarms No
Substitute values connectable Yes
Alarms
• Diagnostic alarm Yes
• Hardware interrupt No
Diagnostic messages
• Diagnostic information readable Yes
• Wire-break No; Cannot be determined in contact
power circuit
• Short-circuit No; Cannot be determined in contact
power circuit
Diagnostics indication LED
• Group error SF (red) Yes
• Status indicator digital output Yes; Per channel
(green)
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Digital Electronics Modules
11
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
■ Overview ■ Design
• The analog electronics modules are installed on terminal
modules which must be ordered separately:
- TM-IM/EM60 terminal modules for one interface module and
one watchdog, reserve or electronics module (for versions,
see section Interface module)
- TM-EM/EM60 terminal modules with two slots for watchdog
module, reserve module or electronics module (except 2 DO
relay), with blue screw-type or spring-loaded terminals for
hazardous environments or with black screw-type terminals
for non-hazardous environments
• The analog electronics modules are plugged as planned onto
terminal modules using screw-type systems (TM-EM/EM60S)
or spring-loaded systems (TM-EM/EM60C).
• Using a spare module plugged onto a terminal module
TM-EM/EM60S or TM-EM/EM60C, you can reserve a slot for
an analog electronics module or close a gap resulting from
how the modules were placed. The spare module can be
simply replaced by the envisaged electronics module at a
later point in time.
Analog input modules • The mechanical coding of the terminal module which is
• 4-channel analog input module AI 2 WIRE HART EEx i for carried out when an electronics module is plugged on for the
current measurement in the range 4 to 20 mA, suitable for first time prevents the connection of incorrect replacement
connection of two-wire transmitters (with/without HART modules.
functionality) • Hot swapping of individual modules is possible under
- Resolution 12 bit + sign hazardous conditions.
- Max. load of transmitter 750 :
- Short-circuit and wire break monitoring • The process signals are connected to the terminals of the
terminal modules assigned according to the plan, using either
• 4-channel analog input module AI 4 WIRE HART EEx i for conventional screw-type or spring-loaded systems
current measurement in the range 0/4 to 20 mA, suitable for (conductor cross-sections 0.14 mm² to max. 2.5 mm²)
connection of 4-wire transmitters (with/without HART function- depending on the type of module.
ality)
- Resolution 12 bit + sign
- Max. load of transmitter 750 :
- Wire break monitoring
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
■ Technical specifications
Order number 6ES7134-7SD00-0AB0 6ES7134-7SD51-0AB0 6ES7134-7TD00-0AB0 6ES7134-7TD50-0AB0
ET200ISP, EL-MOD., 4 AI TC ET200ISP, EL-MOD., 4 AI ET200ISP, EL-MOD., 4 AI, ET200ISP, EL-MOD., 4 AI,
RTD, PT100/NI100 HART, 2-WIRE HART, 4-WIRE
Input current
from supply voltage L+, max. 30 mA 22 mA 320 mA 30 mA
Output voltage
Power supply to the transmitters
• short-circuit proof Yes
• Supply current, max. 23 mA; per channel
Power loss
Power loss, typ. 0.4 W 0.4 W 2.7 W 0.4 W
Analog inputs
Number of analog inputs 4 4 4 4
permissible input current for current 90 mA 50 mA
input (destruction limit), max.
Cycle time (all channels) max. 320 ms; 66 ms basic 320 ms; 66 ms basic 120 ms; 30 ms basic 120 ms; 30 ms basic
conversion time x 4 channels conversion time x 4 channels conversion time x 4 channels conversion time x 4 channels
with interference frequency with interference frequency with 60 Hz, 50 Hz inter- with 60 Hz, 50 Hz inter-
suppression 60 Hz, 80 ms suppression 60 Hz, 80 ms ference frequency ference frequency
basic conversion time x basic conversion time x suppression suppression
4 channels with interference 4 channels with interference
frequency suppression frequency suppression
50 Hz 50 Hz
Technical unit for temperature Yes Yes Yes Yes
measurement adjustable
Input ranges
• Voltage Yes No No No
• Current No No Yes Yes
• Thermocouple Yes No No No
• Resistance thermometer No Yes No No
• Resistance No Yes No No
Input ranges (rated values),
voltages
• -80 mV to +80 mV Yes
• Input resistance (-80 mV to +80 mV) 1 000 k: 11
Input ranges (rated values), currents
• 4 mA to 20 mA Yes Yes
• Input resistance (4 mA to 20 mA) 295 :
Input ranges (rated values), thermo-
couples
• Type B Yes
• Input resistance (Type B) 1 000 k:
• Type C Yes
• Input resistance (Type C) 1 000 k:
• Type E Yes
• Input resistance (Type E) 1 000 k:
• Type J Yes
• Input resistance (type J) 1 000 k:
• Type K Yes
• Input resistance (Type K) 1 000 k:
• Type L Yes
• Input resistance (Type L) 1 000 k:
• Type N Yes
• Input resistance (Type N) 1 000 k:
• Type R Yes
• Input resistance (Type R) 1 000 k:
• Type S Yes
• Input resistance (Type S) 1 000 k:
• Type T Yes
• Input resistance (Type T) 1 000 k:
• Type U Yes
• Input resistance (Type U) 1 000 k:
Input ranges (rated values), resis-
tance thermometer
• Ni 100 Yes
• Input resistance (Ni 100) 2 000 k:
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
• 0 to 20 mA Yes
• Diagnostic alarm Yes
• 4 mA to 20 mA Yes
Diagnostic messages
Connection of actuators
• Diagnostic information readable Yes
• for current output two-wire Yes
connection • Wire-break Yes
Load impedance (in rated range of • Short-circuit Yes
output) Diagnostics indication LED
• with current outputs, max. 750 ? • Group error SF (red) Yes
Cable length Potential separation
• shielded, max. 500 m Potential separation analog outputs
Analog value generation for the • between the channels No
outputs • between the channels and Yes
Integration and conversion time/ backplane bus
resolution per channel Standards, approvals, certificates
• Resolution with overrange (bit 14 bit CE mark Yes
including sign), max.
Use in hazardous areas
Settling time
• Type of protection acc. to EN 50020 II2 G (1) GD Ex ib[ia] IIC T4 and I M2
• for resistive load 4 ms (CENELEC) Ex ib[ia] I
• for capacitive load 40 ms • Type of protection acc. to KEMA 04 ATEX 1250
• for inductive load 40 ms Dimensions
Errors/accuracies Width 30 mm
Linearity error (relative to output 0.015 % Height 129 mm
range), (+/-)
Depth 136.5 mm
Temperature error (relative to output 0.005 %/K
range), (+/-) Weights
Crosstalk between the outputs, min. -50 dB Weight, approx. 265 g
Repeat accuracy in steady state at 0.01 %
25 °C (relative to output area), (+/-)
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Analog Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Safety-related Electronics Modules
■ Overview
F digital output modules
• 4 F-DO Ex DC 17.4 V/40 mA
Safety-related digital output module for controlling actuators in
hazardous and non-hazardous areas, e.g. solenoid valves,
DC current relays or indicator lamps
- SIL 3/Cat. 3/PLe with 4 outputs, P/P-switching
- Electrical isolation from power bus and backplane bus
- Rated load voltage 17.4 V DC
- Max. output current 40 mA
- Performance enhancement through parallel connection of
two digital outputs for one actuator
- Short-circuit, overload and wire-break monitoring
- Configurable diagnostics
- Internal diagnostics buffer
- Programmable diagnostics interrupt
- Channel-selective passivation
- Firmware update using HW Config possible
- Exclusively for safety mode
- LED displays for safety mode, group errors and channel
The electronics modules of the SIMATIC ET 200iSP distributed status/fault
I/O system equipped with safety functions can be used together
with the safety-related automation systems of the SIMATIC F analog input modules
PCS 7 process control system for the implementation of safety • 4 F-AI Ex HART (0 ... 20 mA or 4 ... 20 mA)
applications. The input modules record the process signals, Safety-related digital input module for evaluating the signals
evaluate them, and prepare them for addional processing by the from current sensors in hazardous and non-hazardous areas,
automation system. The output modules convert the safety- e.g. 2-wire transmitters and HART field devices
related signals output by the automation systems so that they are - SIL 3/Cat. 3/PLe with 4 inputs of one module (1-channel/
suitable for controlling the connected actuators. 1oo1 evaluation) or 4 inputs of two modules (2-channel/1oo2
evaluation)
F digital input modules - Measuring ranges: 0 ... 20 mA or 4 ... 20 mA
• 8 F-DI Ex NAMUR - Resolution 15 bit + sign
Safety-related digital input module for evaluating the signals - HART communication in measuring range 4 ... 20 mA
from IEC 60947-5-6/NAMUR sensors and connected/non- - 4 short-circuit-proof sensor supplies (min. 12 V DC;
connected mechanical contacts in hazardous and non- max. 26 V DC) for 1 channel each
hazardous areas - Inputs and sensor supplies electrically isolated from
- SIL 3/Cat. 3/PLe with 8 inputs (1-channel/1oo1 evaluation) or
4 inputs (2-channel/1oo2 evaluation)
backplane bus
- Configurable diagnostics 11
- 8 short-circuit-proof sensor supplies (8 V DC) for 1 channel - Programmable diagnostics interrupt
each - Internal diagnostics buffer
- Inputs and sensor supplies electrically isolated from power - Firmware update using HW Config possible
bus and backplane bus - Exclusively for safety mode
- Diagnostics evaluation (deactivated for non-connected - LED displays for safety mode, group errors, channel faults
mechanical contacts) and HART status per channel
- Internal diagnostics buffer
- Programmable diagnostics interrupt
- Support of time stamping
- Channel-selective passivation
- Firmware update using HW Config possible
- Exclusively for safety mode
- LED displays for safety mode, group errors and channel
status/fault
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Safety-related Electronics Modules
■ Design
• The safety-related electronics modules are installed on • Using a spare module plugged onto a terminal module
terminal modules which must be ordered separately: TM-EM/EM60S or TM-EM/EM60C, you can reserve a slot for
- TM-IM/EM60 terminal modules for one interface module and an safety-related electronics module or close a gap resulting
one watchdog, reserve or electronics module (for versions, from the design. The spare module can be simply replaced by
see section Interface module) the envisaged electronics module at a later point in time.
- TM-EM/EM60 terminal modules with two slots for watchdog • The mechanical coding of the terminal module which is
module, reserve module or electronics module (except 2 DO carried out when an electronics module is plugged on for the
relay), with blue screw-type or spring-loaded terminals for first time prevents the connection of incorrect replacement
hazardous environments or with black screw-type terminals modules.
for non-hazardous environments
• Hot swapping of individual modules is possible under
• The safety-related electronics modules are plugged as hazardous conditions.
planned onto terminal modules using screw-type systems
(TM-EM/EM60S) or spring-loaded systems (TM-EM/EM60C). • The process signals are connected to the terminals of the
terminal modules assigned according to the plan, using either
conventional screw-type or spring-loaded systems
(conductor cross-sections 0.14 mm² to max. 2.5 mm²)
depending on the type of module.
■ Technical specifications
Order number 6ES7138-7FN00-0AB0 Order number 6ES7138-7FN00-0AB0
ET200ISP, 8F-DI NAMUR EX, ET200ISP, 8F-DI NAMUR EX,
FAILSAFE FAILSAFE
Input current Interrupts/diagnostics/
from supply voltage L+, max. 150 mA; int. Powerbus status information
Encoder supply Status indicator Yes
Number of outputs 8 Diagnostic functions Yes
Type of output voltage 8 V DC Alarms
Power loss • Diagnostic alarm Yes; Parameterizable
Power loss, typ. 1.4 W • Hardware interrupt No
Address area Diagnostic messages
Occupied address area • Diagnostic information readable Yes
• Inputs 6 byte • Wire-break Yes; NAMUR encoders or single
contact with 10 kOhm parallel
11
• Outputs 4 byte resistor
Digital inputs • Short-circuit Yes; R load < 150 ohms with NAMUR
Number of digital inputs 8 sensor/sensor and NAMUR
changeover contact/sensor to
Number of NAMUR inputs 8 DIN 19234
Input voltage Diagnostics indication LED
• Type of input voltage DC • Group error SF (red) Yes
Input current Parameter
• for signal "1", typ. 9.5 mA Diagnostics wire break channel by channel
Input delay (for rated value of input Diagnostics short-circuit channel by channel
voltage)
Potential separation
for standard inputs
Potential separation digital inputs
- at "0" to "1", min. 0.7 ms
• between the channels No
- at "0" to "1", max. 16 ms; Parameterizable
• between the channels and Yes
- at "1" to "0", min. 0.7 ms backplane bus
- at "1" to "0", max. 16 ms; Parameterizable Permissible potential difference
Cable length between different circuits 60 V DC/30 V AC
• shielded, max. 500 m Isolation
• unshielded, max. 200 m Isolation tested with 350 V AC/1 min between the shield
Encoder and backplane bus connection 350
V AC/1 min between the shield and I/
Number of connectable encoders, 8
O 2830 V AC/1 min between
max.
backplane bus connection and I/O
Connectable encoders
• NAMUR encoder Yes
NAMUR encoder
• Input current for signal "0", max. 1.2 mA
• Input current for signal "1", min. 2.1 mA
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Safety-related Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Safety-related Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Safety-related Electronics Modules
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Watchdog Module
Watchdog module
Watchdog module 6ES7138-7BB00-0AB0
For failure monitoring and for the
intrinsically-safe power supply of an
external actuator switch-off
Terminal modules
ET 200iSP terminal module
TM-EM/EM60
For two modules (reserve module,
watchdog module and all electron-
ics modules except 2 DO Relay can
be plugged in)
• For hazardous environments
- TM-EM/EM60S (blue screw-type 6ES7193-7CA00-0AA0
terminals)
- TM-EM/EM60C (blue spring- 6ES7193-7CA10-0AA0
loaded terminals)
• For non-hazardous environments
The watchdog module has two fundamental functions: - TM-EM/EM60S (black screw- 6ES7193-7CA20-0AA0
• Monitoring of the ET 200iSP remote I/O station for hardware type terminals)
failures (hardware lifebeat); external, applicative failure
monitoring is also possible via an I/O address area of the
module
• Intrinsically-safe power supply for external actuator switch-off
The watchdog module must be plugged onto a terminal module
(order separately). The following terminal modules are suitable
for this:
• TM-IM/EM60 terminal modules for one interface module and
one watchdog, reserve or electronics module (for versions,
see section Interface module)
• TM-EM/EM60 terminal modules with two slots for watchdog
module, reserve module or electronics modules (except 2 DO
relay):
- with blue screw-type or spring-loaded terminals for
11 hazardous environments
- with black screw-type terminals for non-hazardous environ-
ments
The first slot directly next to the interface module is provided for
the watchdog module.
■ Technical specifications
Order number 6ES7138-7BB00-0AB0
ET 200ISP, WATCHDOG MOD.
Digital inputs
Number of digital inputs 0
Dimensions
Width 30 mm
Height 129 mm
Depth 136.5 mm
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
RS 485-iS Coupler
■ Overview ■ Design
• The RS 485-iS coupler is an open unit; assembly is only
permissible in enclosures, cabinets or rooms for electrical
equipment.
• The RS 485-iS coupler is approved for use in Zone 2
hazardous areas. For this purpose, it must be fitted in an
enclosure complying at least with degree of protection IP54. A
manufacturer's declaration for zone 2 (according to
EN 50021) is required for the enclosure and the necessary
cable glands.
• The RS 485-iS coupler can be used in a horizontal or vertical
position.
• Installation is on a SIMATIC S7-300 rail.
• Diagnostics LEDs on the front panel signal the operating
status.
Connection to PROFIBUS DP
• Connection to standard PROFIBUS DP via standard Sub-D
socket (at the bottom on the RS 485-iS coupler, behind the
Tasks of the RS 485-iS coupler right front door).
• Conversion of the electrical PROFIBUS DP RS 485 trans- Integrated bus connection for PROFIBUS DP with RS 485-iS
mission technology into the intrinsically-safe RS 485-iS trans- transmission technology
mission technology with a transmission rate of 1.5 Mbit/s • Connection of PROFIBUS DP with RS 485-iS transmission
• Required to connect intrinsically-safe PROFIBUS DP stations, technology via screw terminals (at the top of the RS 485-iS
e.g. ET 200iSP or devices from other vendors with Ex i DP coupler, behind the right front door)
connection • The last bus node on the intrinsically safe PROFIBUS DP
• Functionality as a safety barrier segment (not further RS 485-iS couplers) must be terminated
• Additional use as a repeater in the hazardous area by a selectable terminating resistor using the connector,
article number 6ES7972-0DA60-0XA0.
• Passive bus station (no configuration necessary)
• Certified according to ATEX 100a
11
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
RS 485-iS Coupler
■ Technical specifications
Technical data RS 485-IS coupler Technical data RS 485-IS coupler
Dimensions and weight Voltages, Currents, Potentials
Dimensions W x H x D (mm) 80 x 125 x 130 Nominal supply voltage for 24 V DC (20.4 to 28.8 V)
RS 485-IS coupler
Weight Approx. 500 g
• Polarity reversal protection Yes
Technical data - General • Voltage drop bypass Min. 5 ms
Degree of protection IP20 Potential isolation for 24 V power supply
Ambient temperature - 20 °C to + 60 °C • to PROFIBUS DP Yes
- tested with 500 V DC
Standards and approvals
• to PROFIBUS RS 485-IS Yes
• PROFIBUS IEC 61784-1:2002 Ed1 CP 3/1
- tested with AC 500 V
• EU directive 94/9/EG (ATEX 100a)
• CENELEC II 3 (2) G EEx nA[ib] IIC T4 Current consumption 150 mA
• UL and CSA Class I, Division2, Group A, B, C, D T4 RS 485-IS coupler (24 V DC),
Class I Zone 2, Group IIC T4 max.
AIS Class I, Divison 1, Group A, B, C, D Power loss of the module, typi- 3 Watts
[Aexib] IIC, Class I, Zone1, 2, Group IIC cally
• FM Class I, Division2, Group A, B, C, D T4
Class I Zone 2, Group IIC T4 Status, alarms, diagnostics
AIS Class I, Divison 1, Group A, B, C, D Status display no
[Aexib] IIC, Class I, Zone1, 2, Group IIC
• IEC IEC61131-2, Part 2 Alarms None
• CE Conforming with 89/336/EWG Diagnostic functions Yes
Conforming with 73/23/EWG • Bus monitoring Yellow LED "DP1"
• Ship-building certification Classification companies PROFIBUS DP (primary)
• ABS (American Bureau of Shipping) • Bus monitoring Yellow LED "DP2"
PROFIBUS RS 485-IS (sec-
• BV (Bureau Veritas) ondary)
• DNV (Det Norske Veritas) • Monitoring 24 V power supply Green LED "ON"
• GL (Germanischer Lloyd)
Technical safety notice
• LRD (Lloyds Register of Shipping)
VDC ±4.2 V
• Class NK (Nippon Kaiji Kyokai)
ISC ±93 mA
Module-Specific Specifications
P0 0.1 Watts
Transfer rate on PROFIBUS DP, 9.6; 19.2; 45.45; 93.75; 187.5; 500 kbit/s
PROFIBUS RS 485-IS 1.5 Mbps Vmax ±4.2 V
11 Bus-Protocol PROFIBUS DP LI
Ci
0
0
Um AC 250 V
Ta –25 ... +60 °C
RS 485-iS segment
permitted cable length on a RS 485–iS DP Ex i
single line
• 9.6 to 187.5 Kbps 1,000 m 200 m
• 500 kbit/s 400 m 200 m
• 1.5 Mbps 200 m 200 m
Number of PROFIBUS DP 31 16
nodes that can be connected,
max.
PROFIBUS RS 485-IS bus ter- integrated, can be added
mination switch
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Stainless Steel Wall Enclosure
■ Design
ET 200iSP modules can also be installed in stainless steel wall
enclosures designed to meet more exacting protection require-
ments. The enclosures are available in various sizes. They com-
ply with degree of protection IP65 and can be used in Ex zones 1
and 21.
Delivery is possible as an empty enclosure (6DL2804-0….) or
including components (6DL2804-1…. or 6DL2804-2….),
depending on the order. The ET 200iSP components and
AirLINE Ex components (see Catalog "Add-ons for SIMATIC
PCS 7") envisaged for installation must be ordered separately
and delivered to the following address with reference to the
enclosure order:
Siemens AG
DF FA SE MF M-SD
Christl Vala
(please insert project name here)
Siemensallee 84
76187 Karlsruhe, Germany
Stainless steel enclosure IP65, • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD52
protection class Ex e, suitable for bus cables, 65 × M16 (5 rows) for
Ex zones 1 and 21 signal lines, cable inlets M20 and
M16 of blue plastic, M32 of black
Empty enclosure without installa- plastic
tion of modules, for use in gas
area (zones 1 and 2), IP65 • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD62
bus cables, 60 × M20 (5 rows) for
Enclosure with hinged cover signal lines, cable inlets M20 of
650 × 450 × 230 blue plastic, M32 of black plastic
For the installation of max.
15 ET 200iSP modules, for use in Enclosure with hinged cover
gas area, for temperature range 950 × 450 × 230
-20 … +70 °C, with equipotential For the installation of max.
25 ET 200iSP modules, for use in
11
bonding rail and cable inlets:
gas area, for temperature range
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD30 -20 … +70 °C, with equipotential
bus cables, 39 × M16 (3 rows) for bonding rail and cable inlets:
signal lines and 2 rows of blanking
plugs, all cable inlets of black • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE30
plastic bus cables, 66 × M16 (3 rows) for
signal lines and 2 rows of blanking
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD31 plugs, all cable inlets of black
bus cables, 39 × M16 (3 rows) for plastic
signal lines, and 2 rows of blank-
ing plugs, all cable inlets of metal, • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE31
for extended temperature range bus cables, 66 × M16 (3 rows) for
-40 to +70 °C signal lines, and 2 rows of blank-
ing plugs, all cable inlets of metal,
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD32 for extended temperature range
bus cables, 39 × M16 (3 rows) for -40 to +70 °C
signal lines and 2 rows of blanking
plugs, cable inlets M20 and M16 • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE32
of blue plastic, M32 of black plas- bus cables, 66 × M16 (3 rows) for
tic signal lines and 2 rows of blanking
plugs, cable inlets M20 and M16
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD42 of blue plastic, M32 of black plas-
bus cables, 36 × M20 (3 rows) for tic
signal lines and 2 rows of blanking
plugs, cable inlets M20 of blue • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE42
plastic, M32 of black plastic bus cables, 57 × M20 (3 rows) for
signal lines and 2 rows of blanking
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD50 plugs, cable inlets M20 of blue
bus cables, 65 × M16 (5 rows) for plastic, M32 of black plastic
signal lines, all cable inlets of
black plastic • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE50
bus cables, 110 × M16 (5 rows)
• 2 × M32 for infeed, 4 × M20 for 6DL2804-0AD51 for signal lines, all cable inlets of
bus cables, 65 × M16 (5 rows) for black plastic
signal lines, all cable inlets of met-
al, for extended temperature • 2 × M32 for infeed, 4 × M20 for 6DL2804-0AE51
range -40 … +70 °C bus cables, 110 × M16 (5 rows)
for signal lines, all cable inlets of
metal, for extended temperature
range -40 … +70 °C
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Stainless Steel Wall Enclosure
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Stainless Steel Wall Enclosure
11
al, minimum ambient operating
temperature -30 °C (heater must • 2 × M32 for infeed, 4 × M20 for 6DL2804-1AE51
be ordered separately) bus cables, 110 × M16 (5 rows)
for signal lines, all cable inlets of
• 2 × M32 for infeed, 4 × M20 for 6DL2804-1AD52 metal, minimum ambient operat-
bus cables, 65 × M16 (5 rows) for ing temperature -30 °C (heater
signal lines, cable inlets M20 and must be ordered separately)
M16 of blue plastic, M32 of black
plastic • 2 × M32 for infeed, 4 × M20 for 6DL2804-1AE52
bus cables, 110 × M16 (5 rows)
• 2 × M32 for infeed, 4 × M20 for 6DL2804-1AD62 for signal lines, cable inlets M20
bus cables, 60 × M20 (5 rows) for and M16 of blue plastic, M32 of
signal lines, cable inlets M20 of black plastic
blue plastic, M32 of black plastic
• 2 × M32 for infeed, 4 × M20 for 6DL2804-1AE61
bus cables, 95 × M20 (5 rows) for
signal lines, all cable inlets of met-
al, minimum ambient operating
temperature -30 °C (heater must
be ordered separately)
• 2 × M32 for infeed, 4 × M20 for 6DL2804-1AE62
bus cables, 90 × M20 (5 rows) for
signal lines, cable inlets M20 of
blue plastic, M32 of black plastic
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Stainless Steel Wall Enclosure
11
M16 of blue plastic, M32 of black
plastic 650 × 450 × 230
For the installation of max.
• 2 × M32 for infeed, 4 × M20 for 6DL2804-1DD62 15 ET 200iSP modules, for use in
bus cables, 60 × M20 (5 rows) for mining (Cat. M2), for temperature
signal lines, cable inlets M20 of range -20 to +70 °C, with equipo-
blue plastic, M32 of black plastic tential bonding rail and cable inlets:
• 6 × M25 for infeed, 6 × M32 6DL2804-1MD16
(1 row) for signal lines, all cable in-
lets of metal
• 6 × M25 for infeed, 12 × M32 6DL2804-1MD26
(2 rows) for signal lines, all cable
inlets of metal
Enclosure with hinged cover
950 × 450 × 230
For the installation of max.
25 ET 200iSP modules, for use in
mining (Cat. M2), for temperature
range -20 to +70 °C, with equipo-
tential bonding rail and cable inlets:
• 6 × M25 for infeed, 9 × M32 6DL2804-1ME16
(1 row) for signal lines, all cable in-
lets of metal
• 6 × M25 for infeed, 18 × M32 6DL2804-1ME26
(2 rows) for signal lines, all cable
inlets of metal
Process I/O
SIMATIC ET 200iSP for SIMATIC PCS 7
Stainless Steel Wall Enclosure
■ Options
Special configurations
For all configurations which deviate from the described standard
configurations the order no. 6DL5 711-8AB must be listed as an
additional order number alongside one of the specified basic
order numbers.
The following additional information must be appended to the
order number:
• Specification/description of the supplementary service
and/or
• Reference to an offer
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
■ Overview ■ Design
Bus
termination
module
Interface Terminal
module IM 151 modules
G_PCS7_XX_00197
Terminal module TM-D
with integrated energy bus
PE/N module
SIMATIC ET 200S with safety-related and standard I/O Main components of the ET 200S distributed I/O system:
The SIMATIC ET 200S is a bit-modular distributed I/O system • Terminal modules enable the electrical and mechanical
in IP 20 degree of protection and is approved for operation in connection of the I/O modules and they house the terminals
Ex zone 2 or 22 (except for operation with motor starters). It is for the process wiring
designed with independent wiring that supports the hot swap- - TM-P terminal modules for power modules
ping of I/O modules (with fire certificate). - TM-E terminal modules for electronics modules
- TM-DS/TM-RS terminal modules for motor starters and
The range of I/Os that can be used with SIMATIC PCS 7 includes TM-xB expansion modules
power modules for electronics modules and motor starters, ana-
log and digital signal modules, and motor starters up to 7.5 kW. • IM 151 interface module for connecting the PROFIBUS DP to
11 The implementation of safety engineering applications is sup-
the ET 200S station. The terminal module is included in the
scope of delivery.
ported by:
• Power modules for PM-E electronics modules and PM-D
• Safety-related F-components which are integrated in the motor starters
SIMATIC Safety Integrated System, e.g. terminal, power and - Individual grouping of load and sensor supply voltages and
electronics modules as well as motor starters their monitoring, as well as for the safe shutting down of
• SIGUARD safety engineering for motor starter applications digital output modules
with conventional safety logic in plants of safety categories - Supplying and monitoring the auxiliary voltages for motor
2 to 4 (EN 954-1) starters, as well as for the shutting down of a complete group
of motor starters
Note:
• Electronic modules for process data acquisition and output
In addition to the selected modules, all other current ET 200S (I/O modules)
electronics modules can be used, but with limited functionality. - Digital electronics modules for connecting digital sensors
Use of components from the SIPLUS extreme range in extended and actuators
temperature ranges and under Medial loading on request. - Analog electronics modules for connecting analog sensors
and actuators
• Technology modules
- 1 COUNT 24 V/100 kHz counter module
• Motor starter modules for switching and protecting any
three-phase loads
• Accessories
- Reserve module for reserving a slot for any electronics
module
- Labeling sheets for printing ID labels on a laser printer
- Shield connection: shield connecting element, shield
terminal, ground terminal, copper voltage bus 3 × 10 mm;
components for the low-impedance connection of cable
shielding with low installation costs
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Terminal Modules
11
• Color coding facility for the terminals and for identifying the to the left, screw-type terminals
slot numbers Ordering unit 1 item
TM-P15C22-01 terminal module 6ES7193-4CE10-0AA0
2 × 2 terminals, no terminal access
to AUX1 bus, AUX1 interconnected
to the left, spring-loaded terminals
Ordering unit 1 item
TM-P15N22-01 terminal module 6ES7193-4CE60-0AA0
2 × 2 terminals, no terminal access
to AUX1 bus, AUX1 interconnected
to the left, FastConnect
Ordering unit 1 item
TM-P30S44-A0 terminal module 6ES7193-4CK20-0AA0
7 × 2 terminals, terminal access on
AUX1 rail, AUX1 disconnected to
the left, screw terminals for PM-E F
PROFIsafe
Ordering unit 1 item
TM-P30C44-A0 terminal module 6ES7193-4CK30-0AA0
7 × 2 terminals, terminal access on
AUX1 rail, AUX1 disconnected to
the left, spring-loaded terminals for
PM-E F PROFIsafe
Ordering unit 1 item
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Terminal Modules
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Interface Modules
11
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Power Modules
■ Overview
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Power Modules
■ Design
Depending on the possible combinations listed in the table, the module. The total current of all modules of a potential group is
power modules are plugged onto corresponding TM-P terminal limited by the maximum current carrying capacity of the power
modules. Power modules are suitable for dividing the ET 200S module, which is up to 10 A, depending on the voltage and tem-
into potential groups. A power module must be plugged in at the perature range; for details, refer to the technical specifications of
beginning of each potential group. In addition, the first module the power modules in the ST 70 Catalog or in the Industry Mall
following the IM 151-1 High Feature interface module must under "Automation technology - Automation systems - SIMATIC
always be a power module. industrial automation systems - IO systems - SIMATIC ET 200
systems for control cabinets" – SIMATIC ET 200S".
The TM-P terminal module of the power module interrupts the
voltage buses (P1/P2) and therefore opens up a new potential Possible combinations of the TM-P terminal modules and
group. All sensor and load supplies of the downstream electron- PM-E power modules
ics modules are fed from the TM-P and monitored by the power
TM-P terminal modules for power modules
Screw terminal TM-P15S23-A1 TM-P15S23-A0 TM-P15S22-01 TM-P30S44-A0
6ES7193-... ...4CC20-0AA0 ...4CD20-0AA0 ...4CE00-0AA0 ...4CK20-0AA0
Spring terminal TM-P15C23-A1 TM-P15C23-A0 TM-P15C22-01 TM-P30C44-A0
6ES7193-... ...4CC30-0AA0 ...4CD30-0AA0 ...4CE10-0AA0 ...4CK30-0AA0
FastConnect TM-P15N23-A1 TM-P15N23-A0 TM-P15N22-01
6ES7193-... ...4CC70-0AA0 ...4CD70-0AA0 ...4CE60-0AA0
Power modules
PM-E 24 V DC n n n
PM-E 24 V DC High Feature n n n
PM-E 24 ... 48 V DC, 24 ... 230 V AC n n n
PM-E F 24 V DC PROFIsafe n
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Digital Electronics Modules
■ Overview
• 2, 4 and 8-channel digital inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic
coding.
• High-feature versions for enhanced plant availability,
additional functions and comprehensive diagnostics
• Hot swapping of modules possible
• Safety-related digital input module 4/8 F-DI PROFIsafe
• Safety-related digital output module 4 F-DO PROFIsafe
24 V DC/2 A
• Isolated from the backplane bus
■ Design
Possible combinations of the TM-E terminal modules and digital modules
TM-E terminal modules for electronic modules
Screw terminal TM-E15S26-A1 TM-E15S24-A1 TM-E15S24-01 TM-E15S23-01 TM-E15S24-AT TM-E30S44-01 TM-E30S46-A1
Order No. 6ES7193-… …4CA40-0AA0 …4CA20-0AA0 …4CB20-0AA0 …4CB00-0AA0 …4CL20-0AA0 …4CG20-0AA0 …4CF40-0AA0
Spring terminal TM-E15C26-A1 TM-E15C24-A1 TM-E15C24-01 TM-E15C23-01 TM-E15C24-AT TM-E30C44-01 TM-E30C46-A1
Order No. 6ES7193-… …4CA50-0AA0 …4CA30-0AA0 …4CB30-0AA0 …4CB10-0AA0 …4CL30-0AA0 …4CG30-0AA0 …4CF50-0AA0
Fast Connect TM-E15N26-A1 TM-E15N24-A1 TM-E15N24-01 TM-E15N23-01 - - -
Order No. 6ES7193-… …4CA80-0AA0 …4CA70-0AA0 …4CB70-0AA0 …4CB60-0AA0
Electronics modules
2 DI 24 V DC Standard n n n n
2 DI 24 V DC High Feature
4 DI 24 V DC Standard
4 DI 24 V DC High Feature 11
4 DI 24 … 48 V AC/DC n n n n
High Feature
4 DI NAMUR n n n n
8 DI 24 V DC Standard n n n n
2 DI 120 V AC Standard n n n n
2 DI 230 V AC Standard n n n n
2 DO 24 V DC/0.5 A Standard n n n n
2 DO 24 V DC/0.5 A High Feature
4 DO 24 V DC/0.5 A Standard
4 DO 24 V DC/0.5 A High Feature
8 DO 24 V DC/0.5 A Standard n n
8 DO 24 V DC/0.5 A High Feature
2 DO 24 V DC/2 A Standard n n n n
2 DO 24 V DC/2 A High Feature
4 DO 24 V DC/2 A Standard
4 DO 24 V DC/2 A High Feature
2 DO 24 … 230 V AC/2 A n n n n
2 RO, 24 … 120 V DC/5 A, n n n n
24 … 230 V AC/5 A
2 RO, 24 … 48 V DC/5 A,
24 … 230 V AC/5 A
4/8 failsafe DI 24 V DC1) n n
4 failsafe DO 24 V DC/2 A1) n n
Reserve (width 15 mm) n n n n n
Reserve (width 30 mm) n n
1)
See Manual "ET 200S Failsafe Modules" in the documentation packages "S7 F Systems" and "S7 Distributed Safety"
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Digital Electronics Modules
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Digital Electronics Modules
11
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Analog Electronics Modules
■ Overview
• Analog inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic
coding.
• High-feature variants with enhanced accuracy and resolution
• Hot swapping of modules possible
■ Design
Possible combinations of the TM-E terminal modules and analog modules
TM-E terminal modules for electronic modules
Screw terminal TM-E15S26-A1 TM-E15S24-A1 TM-E15S24-01 TM-E15S23-01 TM-E15S24-AT
Order number 6ES7 193… …4CA40-0AA0 …4CA20-0AA0 …4CB20-0AA0 …4CB00-0AA0 …4CL20-0AA0
Spring terminal TM-E15C26-A1 TM-E15C24-A1 TM-E15C24-01 TM-E15C23-01 TM-E15C24-AT
Order number 6ES7 193… …4CA50-0AA0 …4CA30-0AA0 …4CB30-0AA0 …4CB10-0AA0 …4CL30-0AA0
Fast Connect TM-E15N26-A1 TM-E15N24-A1 TM-E15N24-01 TM-E15N23-01 --
Order number 6ES7 193… …4CA80-0AA0 …4CA70-0AA0 …4CB70-0AA0 …4CB60-0AA0
Electronic modules
2AI U Standard n n n n
2AI U High Feature
11
2AI I 2WIRE Standard n n n n
2AI I 2/4WIRE High Feature n n
2 AI I 4WIRE Standard n n
2AI RTD Standard n n
2AI RTD High Feature n n n n
2 AI TC Standard n n n n
2 AI TC High Feature n
2AO U Standard n n
2AO U High Feature
2 AO I Standard n n n n
2AO I High Feature
Reserve (width 15 mm) n n n n n
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Analog Electronics Modules
11
- Max. resolution 15 bits + sign tems – IO systems – SIMATIC
- Resistance thermometer Pt100, ET 200 systems for control cabinets
Ni100 – SIMATIC ET 200S".
- Module diagnostics: Overflow/
underflow, internal faults,
parameterization errors
- Wire break monitoring per
channel
• AI 2 × U (1 … 5 V, ±5 V, ±10 V), 6ES7134-4LB02-0AB0
15 bits, High Feature
- Diagnostics inside module
- Overflow/underflow diagnostics
• AI 2 × I, 2/4-wire transmitter 6ES7134-4MB02-0AB0
(±20 mA, 4 … 20 mA), 15 bits,
High Feature
- Diagnostics inside module
- Overflow/underflow diagnostics
- Wire break monitoring
• AI 2 × TC, 15 bits, High Feature 6ES7134-4NB01-0AB0
- Diagnostics inside module
- Overflow/underflow diagnostics
- Wire break monitoring
- Internal temperature compensa-
tion with TM-E15S24-AT or
TM-E15C24-AT terminal module
• AI 2 × RTD, 15 bits, High Feature 6ES7134-4NB51-0AB0
- Diagnostics inside module
- Overflow/underflow diagnostics
- Wire break monitoring
- Resistance thermometer Pt100/
200/500/1 000, Ni100/1 000 (2,
3 or 4 wires)
- Temperature in Celsius or
Fahrenheit
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Technology Modules
■ Overview ■ Function
1 COUNT 24 V/100 kHz counter module
• 1 channel for counting up and down; counting range ± 31 bits
• Counting frequency up to 100 kHz
• 6 different operating modes:
- Continuous counting
- Single counting
- Periodic count
- Frequency measurement
- Speed measurement
- Period measurement
• Gate control via level at digital input (HW gate) as well as
software control (SW gate)
• 1-, 2- or 4-fold evaluation
• Response on reaching a comparison value or on exceeding a
range
• Loading of counter with defined starting value
• Once-only or periodic synchronization
1 COUNT 24 V/100 kHz counter module
• Latch function: saving of current counter values through
• Single-channel, intelligent 32 bit counter module for universal setting of digital input
counting and time-based measuring tasks (frequency, speed
and period measurements) • Parameterizable response in case of CPU failure: abort,
continue, connection of substitute value, holding of last value
• For direct connection of 24 V DC incremental encoders or initi-
ators
• Comparison functions with definable comparison values
■ Ordering data Article No.
• Integrated digital output for output of the response on 1 COUNT 24 V/100 kHz counter 6ES7138-4DA04-0AB0
reaching the comparison value module
For universal counting and measur-
• Can be plugged onto TM-E terminal modules with automatic ing tasks with ET 200S
coding Accessories
• Hot swapping of modules possible For SIMODRIVE sensor incremen-
• Simple parameterization without additional software tal encoders, signal cables, shield
connection clamps and supports as
11 ■ Design
well as additional accessories, such
as labeling sheets, see Catalog
ST 70 or the Industry Mall under
Possible combinations of the TM-E terminal modules and "Automation technology – Automa-
technology modules tion systems – SIMATIC industrial
automation systems – IO systems –
SIMATIC ET 200 systems for control
TM-E terminal modules for
cabinets – SIMATIC ET 200S".
electronic modules
Screw terminal TM-E15S26-A1 TM-E15S24-01
Order number 6ES7 193… …4CA40-0AA0 …4CB20-0AA0
Spring terminal TM-E15C26-A1 TM-E15C24-01
Order number 6ES7 193… …4CA50-0AA0 …4CB30-0AA0
Fast Connect TM-E15N26-A1 TM-E15N24-01
Order number 6ES7 193… …4CA80-0AA0 …4CB70-0AA0
Technology modules
1 COUNT 24 V/100 kHz n n
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Motor Starters
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Motor Starters
■ Design (continued)
Terminal modules for motor starters and Supplementary/expansion modules for safety-related motor
power modules starter applications
With power bus supply for TM-DS65-S32 TM-RS130- -- The PM-D F X1 power/expansion module permits selective shut-
one load group, including 3RK1903- S32 down of 1 to 6 shutdown groups through external safety devices
3 caps for termination of 0AK00 3RK1903-
power bus 0AL00 (e.g. safety relay or AS-i safety monitor). The PM-D F X1 uses the
safety-related shutdown signals connected to the module to trig-
With power bus bushing TM-DS65-S31 TM-RS130- -- ger the downstream failsafe motor starters which then safely
3RK1903- S31
0AK10 3RK1903- switch off the assigned motors.
0AL10 In addition, external safety devices can also be powered by a
with screw-type terminals -- -- TM-P15-S27- safe 24 V DC voltage V1 via the safety-related PM-D F X1 power/
01 expansion module.
3RK1903-
0AA00 The F-CM contact multiplier equipped with four safe floating
Power module contacts (NO contacts) can be used together with the PM-D F
PROFIsafe or the PM-D F X1 as an interface to plants with con-
PM-D 24 V DC n ventional safety engineering. It has internal diagnostics func-
Motor starters tions and can be set to one of 6 shutdown groups.
DSS1e-x n
Terminal modules for supplementary/
High Feature direct soft
expansion modules
starter
Without supply from left (as power TM-PFX30 S47-G1 --
RS1e-x n
module) 3RK1903-3AE00
High Feature reversing
starter With supply from left (for expan- TM-PFX30 S47-G0 --
sion) 3RK1903-3AE10
Safety-related motor starters
-- TM-FCM30-S47
In EMERGENCY STOP applications, safety-related motor start- 3RK1903-3AB10
ers can be shut down selectively by means of the upstream Additional/expansion modules
PM-D F PROFIsafe power module. Up to 6 shutdown groups can
PM-D F X1 n
be formed per power module. The PM-D F PROFIsafe obtains safety-related power/expansion
the shutdown signal from the F/FH automation system via the module
interface module of the ET 200S.
F-CM n
Combined with a terminal module according to the table, a safety-related contact multiplier
PM-D F PROFIsafe power module opens up a new potential
group. The scope of the group is limited in that the total current
11 of all modules in a potential group must not exceed the current
carrying capacity of the power module (with PM-D F PROFIsafe:
inrush current 10 A; continuous current 5 A).
Terminal modules for motor starters, power
modules and supplementary/expansion
modules
With power bus supply for TM-FD65-S32 TM-FRS130- --
one load group, including 3RK1903- S32
3 caps for termination of 3AC00 3RK1903-
power bus 3AD00
With power bus bushing TM-FD65-S31 TM-FRS130- --
3RK1903- S31
3AC10 3RK1903-
3AD10
with screw-type terminals -- -- TM-PF30S47-
F0
3RK1903-
3AA00
Power module
PM-D F PROFIsafe n
Motor starters
F-DS1e-x n
High Feature direct starter
F-RS1e-x n
High Feature reversing
starter
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Motor Starters
11
TM-P15-S27-01 For motors with mechanical brake
• xB1 3RK1903-0CB00
24 V DC / 4 A
• xB2 3RK1903-0CC00
500 V DC / 0.7 A
• xB3 3RK1903-0CE00
24 V DC / 4 A, DI 2 x 24 V DC with
two optional inputs
• xB4 3RK1903-0CF00
500 V DC / 0.7 A, DI 2 x 24 V DC
with two optional inputs
Terminal modules for brake con-
trol expansion module
• TM-xB15S24-01 3RK1903-0AG00
for xB1 or xB2
• TM-xB215S24-01 3RK1903-0AG01
for xB3 or xB4
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
Motor Starters
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
SIGUARD Safety Technology
■ Overview ■ Application
The following ET 200S motor starters can be combined with the
safety modules of the SIGUARD safety system:
• Standard motor starter (see Catalog ST 70) with additive
failsafe kit 1 or 2
• High Feature motor starters
This results in versatile options for use. Several safety circuits
can be designed without problem. Typical application examples
are presented in the manual "SIMATIC ET 200S motor starters".
AS 41x
PM-D F1 PM-D F2
PM-X PM-X
PROFIBUS
The SIGUARD safety system based on the PM-D F1, F2, F3, F4,
F5 and PM-X safety modules can be combined with ET 200S
motor starters to enable local safety applications up to
category 4 in accordance with EN 954-1, independent of the ET 200S
safety-related control carried out by the PLC. The costs involved
in the configuration and wiring of conventional safety systems
are no longer incurred.
The safety sensors are directly connected to the safety modules.
Instead of the safety relays which are otherwise essential, the Motor 1 Motor 2 Motor 3 Motor 4 Motor 5
safety modules available with functions for evaluating emer-
gency stop circuits, for monitoring protective doors or for imple-
mentation of time-delayed shut-downs safely switch off down-
G_PCS7_XX_00198
stream motor starters. In addition, they monitor their auxiliary
voltages.
EMERGENCY-STOP Bowden wire
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
SIGUARD Safety Technology
■ Design (continued)
Safety modules PM-D F1/F2/F3/F4/F5 TM-PF30 terminal modules for PM-D F1 ... F5 safety modules
In the case of safety applications with SIGUARD systems, the The TM-PF30 terminal modules are used to accommodate the
following safety modules are used individually or combined PM-D F1 ... F5 safety modules (see table for possible combina-
instead of the PM-D standard power module: tions). Depending on the version, they are suitable for:
• PM-D F1 for evaluating emergency stop circuits with the • Supply of 24 V DC for the electronics (U1) and the contactors
function "Monitored start" of the motor starters (U2)
• PM-D F2 for monitoring of protective doors with the function • Sensor connection: connection of 2-channel sensor circuit
"Automatic start" (e.g. emergency stop button) and a reset button
• PM-D F3 as expansion for PM-D F1/F2 for time-delayed • Design of separate safety circuits
tripping • Cascading of safety circuits
• PM-D F4 for expanding safety circuits with other ET 200S
motor starters, e.g. in a different tier (station) Summary of product range with important differences in fea-
tures:
• PM-D F5 for transmitting the status of PM-D F1...4 over four
floating relay circuits to external safety devices (contact multi- • TM-PF30 S47-B1
pliers) - Carrier for PM-D F1 or PM-D F2 safety module
- Creates a safety circuit
These serve as safety relays for downstream ET 200S motor - Supply of U1 and U2
starters. - Sensor connection
The PM-D F1 and PM-D F2 safety modules can be combined • TM-PF30 S47-B0
with the PM-D F3 or PM-D F4 modules. A PM-D F5 can be - Carrier for PM-D F1 or PM-D F2 safety module
arranged in any position between a PM-D F1...4 and a PM-X. - Creates a subordinate (cascaded) safety circuit
- No separate supply of U1 and U2; (U1 and U2 are present on
Every safety circuit starting with a PM-D F1 ... 4 must be termi- the voltage buses)
nated by a PM-X. An additional PM-D power module is not - Sensor connection
required.
• TM-PF30 S47-C1
The PM-D F1 ... F4 safety modules monitor the auxiliary voltages - Carrier for PM-D F3 or PM-D F4 safety module
U1 and U2. A voltage failure is communicated in the form of a - Creates the expansion of a safety circuit in a new station
diagnostics message via bus. - Supply of U1 and U2
- Control input IN+/IN-
Failsafe kit - No sensor connection
Every standard motor starter in a safety segment has to be sup- • TM-PF30 S47-C0
plemented by the failsafe kit (F-kit) in order to monitor the switch- - Carrier for PM-D F3 or PM-D F4 safety module
ing function. F-Kit 1 supplements the DS1-x direct-on-line - Creates a subordinate (cascaded) safety circuit
11 starter, F-Kit 2 the RS1-x reversing starter.
The F-kits comprise:
- Separate supply of U2 (U1 is present on the voltage buses)
- No sensor connection
• Contact carriers for the terminal modules • TM-PF30 S47-D0
- Carrier for PM-D F5 safety module
• 1 or 2 auxiliary switch blocks for the contactor(s) of the motor - Arrangement between a TM-PF30 S47-B0, B1, C0 or C1 and
starter a TM-X
• Connecting lines - No sensor connection
High Feature motor starters and their terminal modules come TM-X terminal module for PM-X safety module
equipped with the F-Kit functions.
The TM-X 15 S27-01 terminal module (TM-X) is a carrier for the
PM-X safety module. It must be positioned on the right next to the
last motor starter of a safety circuit.
The TM-X is suitable for connecting an external supply contactor
(second switch-off possibility). It has terminals for connecting
the contactor coil and the feedback contact.
Process I/O
SIMATIC ET 200S for SIMATIC PCS 7
SIGUARD Safety Technology
11
motor starter (not necessary for
High Feature motor starter)
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
■ Overview
Summary of main features
• Remote I/O stations with IP20 protection, can be networked
via PROFINET IO
• Free selection of PROFINET connection system and hardware
using BusAdapter (BA 2×RJ45, BA 2×FC, BA 2×SCRJ,
BA SCRJ/RJ45 or BA SCRJ/FC)
• System redundancy S2: ET 200SP station can establish
communication to each of the two CPUs of an AS redundancy
station via an interface module
• Up to 64 I/O modules (digital/analog); full data volume up to
1 440 bytes (with S2 system redundancy to 1 000 bytes)
• Compact, rugged, and easy-to-service design with
permanent wiring:
- Shielded backplane bus, designed as module rack using
BaseUnits
- Push-in terminals for quick, one-handed wiring without the
use of tools
- Excellent accessibility of terminals arranged in rows
SIMATIC ET 200SP is a highly flexible and scalable I/O system - I/O module and terminal box can be replaced during
with IP20 protection which can communicate with SIMATIC operation (hot swapping)
PCS 7 automation systems (controllers) via PROFINET IO. - Automatic coding of the I/O modules prevents destruction of
Designed for installation in enclosures or control cabinets, it con- the electronics due to faulty equipping
vinces with a particularly compact design, exceptional usability, - Simple retrofitting of modules at the station end without
and impressive performance. reconfiguration
The comprehensive, channel-specific and easy-to-program - Unambiguous inscription and color concept helps avoid
diagnostics with plain text messages means that faults can be faults
located and eliminated in an extremely short time. - Consistent shielding of conductor via terminal box and
backplane bus to the PROFINET cable
- Low space requirement allows high packing density in the
control cabinet
• Significant system functions
- Self-assembling potential groups without external wiring or
jumpers
11
- Individual load groups can be formed without extra power
modules
- Partial commissioning: Tolerating of gaps in the design
through reservation of slots for further configuration
- Electronic rating plate (I&M data 0...3)
- Extensive diagnostics, channel-specific
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
■ Design
The BaseUnits mounted on a standard rail can already be wired
and tested prior to connection of the I/O modules (permanent
wiring).
Hot swapping of the I/O modules and terminal boxes plugged
onto the BaseUnits is possible. Mechanical coding prevents the
use of an incorrect slot and the resulting destruction of the mod-
Standard ule electronics.
mounting
rail A BU cover is available for reserved, unequipped slots
(BaseUnit without I/O module) as protection for the BaseUnit
connectors. It can be provided with a reference ID label.
For the connection of cable shields that is both space-saving as
G_PCS7_XX_00371
well as optimized in terms of EMC, a shield connection is avail-
able that is quick and easy to mount. This consists of a shield
connection element that can be plugged onto the BaseUnit and
IM 155-6PN I/O BaseUnit Server a shield terminal.
interface module modules module
with BusAdapter An inscription and color identification system with the following
components facilitates orientation:
ET 200SP for SIMATIC PCS 7, design • Labeling strips for insertion in interface and I/O modules (foil
on rolls for thermal transfer printers or pre-perforated A4 size
Main components of the SIMATIC ET 200SP distributed
paper for laser printers)
I/O system
• Color-coded labels for cable assignment and identification of
• Interface module IM 155-6PN High Feature
the potentials of an I/O module
with BusAdapter (separate component for establishing the
connection system) for communication with the SIMATIC • Reference identification labels for interface module,
PCS 7 automation system (controller) via PROFINET IO BusAdapter, BaseUnits and I/O modules for identifying
system components
• I/O modules
4, 8 or 16 digital channels (DI, DQ, RQ) and 2 or 4 analog Installation
channels (AI, AQ); up to 64 I/O modules can be plugged into
passive BaseUnits in any combination Installation of an ET 200SP station is quick and easy:
• BaseUnits • Latching-in of interface module, BaseUnits and server
Supports for the plug-in I/O modules and the terminal box; for module on a standard mounting rail (35 x 15 x 7.5 mm or
construction of the backplane bus and for the mechanical/ 35 x 15 x 15 mm)
11
electrical connections • Connection of the cables for the 24 V DC power supply on the
• Server module interface module
for connection of ET 200SP station • Plugging-on and screwing tight of the bus adapter
• Standard mounting rail • Prewiring of the 24 V DC power supply and process signal
for latching-in of interface module, BaseUnits and server cables on the BaseUnits
module; for installation of ET 200SP station in control cabinet • Plugging-on of the I/O modules
The extremely compact design allows a high packing density. The ET 200SP station can be installed in any orientation in an
With a depth of approx. 75 mm, the overall height is e.g.: enclosure or control cabinet. The preferred position is horizontal.
• 117 mm with 16 channels and 1-wire connection
(without AUX terminals) Configuration limits and guidelines
• 141 mm with 8 channels and 3-wire connection and AUX • Up to 64 I/O modules (digital/analog); full data volume up to
terminals 1 440 bytes (with S2 system redundancy to 1 000 bytes)
• The thermal continuous current for the load or encoder supply
Replaceable bus adapters enable free selection of the can be a maximum of 10 A per potential group.
PROFINET connection system from the following versions:
• BA 2×RJ45: 2 electrical connections for bus cable with
standard RJ45 connectors (Cu)
• BA 2×FC: 2 electrical connections for direct connection of
FastConnect bus cable (Cu; full-surface shielded connection,
increased mechanical strength)
• BA 2×SCRJ: 2 optical connections for fiber-optic cables with
SC RJ connectors (POF, PCF, increased mechanical strength)
• BA SCRJ/RJ45: 1 optical connection (port 1) for fiber-optic
cables with SC RJ connector (POF, PCF, increased
mechanical strength) and 1 electrical connection (port 2) for
bus cable with standard RJ45 connector (Cu)
• BA SCRJ/FC: 1 optical connection (port 1) for fiber-optic
cables with SC RJ connector (POF, PCF, increased
mechanical strength) and 1 electrical connection (port 2) for
direct connection of FastConnect bus cable (Cu; full-surface
shielded connection, increased mechanical strength)
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
■ Technical specifications
Selected technical specifications of the ET 200SP
in the context of SIMATIC PCS 7:
Design Functions
Degree of protection IP20 Digital channels Yes
Design Discretely scalable Analog channels Yes
Installation DIN rail (standard mounting rail) HART Yes
Connection system for sensors/actua- Single-conductor or multi-conductor Motor starters No
tors connection; push-in terminals
Pneumatic interface No
Power supply
Technological functions No
Rated voltage 24 V DC; tolerance range:
19.2 ... 28.8 V DC (static); Approvals, standards
18.5 ... 30.2 V DC (dynamic) • CE for industrial applications According to 94/9/EC, 2004/108/EC
and 2006/95/EC
Relevant properties • Interference emission EN 61000-6-4:2007
Safety engineering No • Noise immunity EN 61000-6-2:2005
For use in hazardous areas Zones 2, 22 • ATEX in accordance with II 3 G Ex nA IIC Tx Gc DEKRA
EN 60079-15 and EN 60079-0 12ATEX0038X
Increased availability No (can be operated on the redun- • IECEx in accordance with Ex nA IIC Tx Gc IECEx DEK
dant automation system using sys- EN 60079-15 and EN 60079-0 13.0011X
tem redundancy S2) • AS/NZS for Australia and New Zea- AS/NZS CISPR 16
Temperature range land
• Horizontal installation 0 … +60 °C1) • cULus Class I, Division 2, Groups A, B, C,
• Vertical installation 0 ... +50 °C1) in accordance with UL 508, D, Tx
CSA C22.2 No. 142 and No. 213, Class I, Zone 2, Group IIC Tx
Resistance to vibration Up to 1 g with BA 2×RJ45; up to 5 g ANSI/ISA 12.12.01
with BA 2×FC • PROFIBUS IEC 61784-1:2010 Ed3 CP 3/1
Communication • IEC IEC 61131-2
• CE According to 94/9/EC, 2004/108/EC
PROFIBUS (Cu/FO) No/No and 2006/95/EC
PROFINET (Cu/FO) Yes/Yes • KCC Korean Certification
KCC-REM-S49-ET200SP
System functions
• Shipbuilding approval Classification companies
Permanent wiring Yes • ABS (American Bureau of Ship-
ping)
Hot swapping Yes • BV (Bureau Veritas)
■ More information
General information Brochures
www.siemens.com/et200sp Information material for downloading can be found on the
Internet:
TIA Selection Tool
www.siemens.com/simatic/printmaterial
Note:
When working with the TIA Selection Tool in the context of
SIMATIC PCS 7, please note the specified limitations for the
ET 200SP in the "SIMATIC ET 200SP for SIMATIC PCS 7" section
with regard to area of application and product range.
www.siemens.com/tia-selection-tool
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Interface modules and BusAdapters
■ Overview
IM 155-6PN High Feature interface module, with reference ID label BusAdapter BA 2×RJ45
IM 155-6PN HF (High Feature) interface module BusAdapter (BA)
• Interface module for linking the ET 200SP station to
PROFINET IO A BusAdapter can be used to adapt the universal PROFINET IO
interface of the interface module to the specific requirements of
• 24 V DC supply for interface module and backplane bus the environment of use. If a connection socket is faulty or when
• Integrated 2-port switch for line configuration changing the connection system at a later stage, it is only nec-
• Handling of complete data transfer with the controller essary to replace the BusAdapter.
• Data exchange with the I/O modules via the backplane bus The following bus adapters are available:
• Support of identification data I&M0 to I&M4 • BA 2×RJ45
With two sockets for commercially available RJ45 plugs;
• Delivery including server module
suitable for standard applications with moderate mechanical
• BusAdapter with integrated 2-port switch for individual strength and EMI resistance
selection of the PROFINET IO connection system can be
• BA 2×FC
ordered separately
With two FastConnect terminals for direct connection of the
bus cables; suitable for applications with higher mechanical
strength and/or EMI resistance (5x higher resistance against
11
vibrations and EMI)
• BA 2×SCRJ
With two optical PROFINET interfaces for connection of
optical-fiber cables via SC RJ connectors (5x higher resis-
tance against vibrations and EMI; PROFINET cable lengths
between two stations up to 300 m)
• BA SCRJ/RJ45
With two PROFINET interfaces:
- 1 × optical, for connection of fiber-optic cables via SC RJ
connectors (port 1)
- 1 × electric, for connection of bus cable with standard RJ45
connectors (port 2)
• BA SCRJ/FC
With two PROFINET interfaces (5x higher resistance against
vibrations and EMI):
- 1 × optical, for connection of fiber-optic cables via SC RJ
connectors (port 1)
- 1 × electric, for direct placement of the FastConnect bus
cable (port 2)
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Interface modules and BusAdapters
11 Spare parts
Server module (spare part) 6ES7193-6PA00-0AA0
Power supply connector interface
module (spare part)
For 24 V DC supply
• with push-in terminals (10 units) 6ES7193-4JB00-0AA0
• with screw-type terminals 6ES7193-4JB50-0AA0
(10 units)
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
BaseUnits and I/O modules
■ Overview ■ Design
BaseUnits
• Type A0 BaseUnits with 16 process terminals
- Terminal box light
- Terminal box light, with 10 additional AUX terminals (inter-
nally jumpered)
- Terminal box dark
- Terminal box dark, with 10 additional AUX terminals (inter-
nally jumpered)
• Type A1 BaseUnits for analog modules for temperature
detection with 16 process terminals
- Terminal box light
- Terminal box light, with 2 × 5 internally jumpered add-on
terminals
- Terminal box dark
- Terminal box dark, with 2 × 5 internally jumpered add-on
terminals
• Type B0 BaseUnit for digital output module with relays,
terminal box dark; 12 process terminals and 4 internally
jumpered AUX terminals ET 200SP BaseUnit
I/O modules BaseUnits
• Digital I/O modules The I/O modules are plugged into BaseUnits (BU). BaseUnit ver-
- Digital input modules, 8 or 16 channels sions suitable for this are those which correspond to the BU type
- Digital output modules, 4, 8 or 16 channels, including relay (A0/A1/B0/D0) of the selected I/O module.
module
• Analog I/O modules The BaseUnits provide electrical and mechanical connections
- Analog input modules, 2 or 4-channel between the I/O modules. To this end, the BaseUnits are
- Analog output modules, 2 or 4-channel mounted on a standard rail and latched into each other from the
side.
Supplementary material
The module slot also has a position for a coding element. This
• BU cover automatically codes the I/O module type when it is inserted for
• Labeling strips the first time, and prevents any different type of module from
• Reference ID labels being inserted.
• Color-coding labels
• Shield connection
Each BaseUnit has a replaceable terminal box. In addition to the
process terminals, this has two terminals (L+ and M) for the 11
24 V DC supply for the I/O modules and sensors. The plug-in ter-
minals are designed to be space-saving and easy to fit.
BaseUnits are available with light or dark terminal boxes.
BaseUnits with a light terminal block (light BUs) separate the
self-assembling voltage buses (P1, P2, and AUX) from the adja-
cent module on the left and thus open up a new load group. The
24 V DC supply for the I/O modules and sensors of this load
group (max. thermal continuous load 10 A) is connected to
P1 (+) and P2 (-) via the terminals at the bottom with red and
blue spring NC contacts.
BaseUnits with dark terminal box (dark BUs) are connected onto
the right of a light BU. Contrary to the light BUs, they link the volt-
age buses P1, P2 and AUX to the adjacent module on the left
and thus extend the voltage group. A new power supply is there-
fore only necessary at the next light BU.
Certain BaseUnits additionally have internally jumpered AUX ter-
minals. Potentials of up to 24 V DC or protective earth (PE) con-
ductors can be connected to the AUX rails.
The BaseUnits of type A1 which can be connected to analog
modules for temperature detection enable recording of the ter-
minal temperature using an integrated sensor for automatic tem-
perature compensation for thermocouples. These BaseUnits are
also available with 2 × 5 add-on terminals (internally jumpered).
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
BaseUnits and I/O modules
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Digital I/O modules
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Digital I/O modules
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Analog I/O modules
■ Design BU15-P16+A10+2B
BU type A0; BaseUnit (dark),
6ES7193-6BP20-0BA0
Process I/O
SIMATIC ET 200SP for SIMATIC PCS 7
Analog I/O modules
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
■ Overview ■ Design
The architecture of the ET 200pro is based on the proven sepa-
ration of modules from the bus/power supply connection system.
This permits the T functionality for bus and 24 V DC power sup-
ply for the interface module, and prewiring of sensor/actuator
connections for the electronics modules (independent wiring).
When servicing, the independent wiring permits hot swapping of
an electronics module without having to switch off the remaining
station. This can continue without interruption during the
replacement. When replacing an electronics module, the com-
plete I/O wiring remains on the connection module, and need be
neither labeled nor removed.
Up to 16 electronics modules can be arranged in any order
between the interface module (left) and the terminating module
SIMATIC ET 200pro is a modular I/O system with high IP65/66/67 (right limit).
protection suitable for use at machine level outside the control Modules of an ET 200pro remote I/O station
cabinet. As a result of the innovative design, the ET 200pro has
a relatively small size and can be flexibly adapted to the require- The ET 200pro modules are usually designed in two or three
ments of the respective automation task with regard to the con- parts. Interface and power modules as well as digital and analog
nection system and I/Os. Summary of the most important fea- electronics modules comprise:
tures of the SIMATIC ET 200pro: • Bus module as mechanical and electrical connection element
• Distributed I/O system with IP65/67 protection for use without of the individual ET 200pro modules (they form the backplane
a control cabinet at machine level bus of the system)
• Small, multi-functional complete solution: analog and digital • Electronics or interface module
I/O modules as well as safety-related digital I/O modules • Connection module
• Communication over PROFIBUS DP, transmission rate up to
The ET 200pro modules are fitted when delivered on the associ-
12 Mbit/s
ated bus module.
• Mixed arrangement of safety-oriented and standard modules
in the same station possible A ET 200pro remote I/O station consists of:
• Free selection of connection system: direct, ECOFAST or • Module support
M12 7/8" • Interface module for PROFIBUS DP
• Power module for simple implementation of load groups • Connection module for the PROFIBUS DP interface module
• Hot swapping of modules - CM IM DP direct with up to 6 M20 cable glands
- CM IM DP ECOFAST Cu
• Simple assembly and independent wiring
• Comprehensive diagnostics: exact to the module or channel
- CM IM DP M12 7/8" 11
• Max. 16 electronics modules with associated connection
modules which may be assembled up to a station width of 1 m
• Terminating module (included in scope of delivery of interface
module)
Expansion modules
The following expansion modules are available:
• Digital electronics modules
• Analog electronic modules
• Safety-related electronic modules
• I/O connection modules
- CM IO 4 × M12 for digital or analog electronics modules
- CM IO 8 × M12 for digital electronics modules
- CM IO 12 × M12 for 4/8 F-DI/4 F-DO
- CM IO 16 × M12 for 8/16 F-DI
• Power module electronics PM-E
• Connection modules for power module
- CM PM-E direct with up to 2 M20 cable glands
- CM PM-E ECOFAST Cu
- CM PM-E 7/8"
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Module support
■ Integration
Various module supports are available for mounting the
ET 200pro: The distributed ET 200pro remote I/O stations are connected
to SIMATIC PCS 7 automation systems (controllers) via
• Narrow module support PROFIBUS DP. Data transfer rates of up to 12 Mbit/s are
With two mounting flanges, the ET 200pro remote I/O station possible.
can be completely pre-installed on this module support on the
workbench. The SIMATIC ET 200pro is integrated into SIMATIC PCS 7
using standard driver blocks. You can therefore configure and
parameterize the ET 200pro remote I/O stations in the SIMATIC
Manager of the engineering system very simply using
HW Config.
■ Technical specifications
Technical specifications - General
Electronics modules • Digital inputs/outputs
• Analog inputs/outputs
• Safety-related digital inputs/outputs
Connection system for actuator/sen- M12 round plug connection with stan-
sor dard assignments for actuator/sensor
Data transfer rate, max. 12 Mbit/s (PROFIBUS DP)
Supply voltage 24 V DC
Current consumption of an ET 200pro d 5 A
(internal and sensor supply, non-
• Compact-narrow module support switched voltage), up to 55 °C, max.
The compact-narrow module support permits the most space-
saving design. Load current for ET 200pro per incom- 10 A
ing supply (IM, PM, switched voltage),
up to 55 °C, max.
For total configuration with looping 16 A (with direct connection module)
through (several ET 200pro), up to
55 °C, max.
Degree of protection IP65/66/IP67 for interface, digital and
analog modules
Material Thermoplast (glass-fiber reinforced)
Ambient conditions
11 Temperature 0 … 55 °C (-25 °C on request)
Relative humidity 5 … 100 %
Atmospheric pressure 795 … 1 080 hPa
Mechanical stress
Vibrations Vibration test in accordance with
IEC 60068 Part 2-6 (sine)
Expansion limits • Constant acceleration 5 g, occa-
sionally 10 g, for interface, digital
• Number of electronics modules per station (between interface and analog modules
module and terminating module): up to 16 • 2 g for motor starters
• Max. width (without module support): 1 m Shock • Shock test according to IEC 680068
Part 2-27, half-sine, 30 g, 18 ms du-
• Electronics/sensor supply 1L+ max. 5 A per station ration for interface, digital and ana-
• Load voltage supply 2L+ max. 10 A per potential group log modules
• 15 g, 11 ms duration for motor
• Maximum address range of a station: 244 bytes for inputs and starters
244 bytes for outputs
Approvals UL, CSA and cULus
ET 200pro configuration
For detailed technical specifications, especially for individual
The TIA Selection Tool can be used to assemble an ET 200pro components such as interface modules, power modules and
remote I/O station quickly and easily. The tool is familiar with the electronic modules, see Catalog ST 70, Chapter "IO systems" or
configuration rules and supports users in the selection of all Industry Mall under “Automation technology - Automation sys-
components and associated accessories in interactive mode. tems - SIMATIC industrial automation systems - IO systems -
SIMATIC ET 200 systems without control cabinets" – SIMATIC
www.siemens.com/tia-selection-tool
ET 200pro".
Note:
Please note when working with the TIA Selection Tool that the
applications and product range of ET 200pro are limited in the
context of SIMATIC PCS 7!
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
IM 154-2 DP High Feature Interface Module
■ Accessories
Connection modules
The connection module for the IM 154-2 DP High Feature inter-
face module (to be ordered separately) is available in three dif-
ferent connection versions:
• CM IM DP direct
• CM IM DP ECOFAST Cu
• CM IM DP M12 7/8"
The PROFIBUS address can be set on the connection module
per DIL switch. The segmenting terminating resistor can be con-
nected using a further DIL switch.
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Digital Electronics Modules EM 141, EM 142
11 lights
- Output current 2 A per output
IO systems – SIMATIC ET 200 sys-
tems without control cabinets –
SIMATIC ET 200pro"
- Rated load voltage 24 V DC
- Diagnostics "Short-circuit of outputs to ground" per channel
- Diagnostics "Short-circuit of outputs to P" per channel
- Diagnostics "Open-circuit in outputs" per channel
■ Accessories
- Diagnostics "Load voltage missing" per module Connection modules
- Parameterizable substitute value
Actuators and sensors are connected using commercially-
available 5-contact M12 plugs on the connection module. The
connection module is plugged onto the electronics module, and
screwed to the latter. The following connection modules (to be
ordered separately) are available for the above-mentioned elec-
tronics modules:
• CM IO 4x M12 (for EM DI and EM DO)
• CM IO 8x M12 (for EM DI)
Depending on the selected connection module, each plug for
the 8-channel digital input module has one or two channels:
• 4 x M12 round plug connections with 2 channels per plug
(double assignment)
• 8 x M12 round plug connections with 1 channel per plug
(single assignment)
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Analog Electronics Modules EM 144, EM 145
■ Overview
EM 4 AI RTD High Feature
• 4 inputs for isolated (floating) resistance measurements or
resistance thermometers with 2-, 3- and 4-wire connections
• Input ranges:
- Resistance measurement: 150 :; 300 :; 600 :; 3000 :;
resolution 15 bit
- Resistance thermometer: Pt100; Ni100; Ni120; Pt200; Ni200;
Pt500; Ni500; Pt1000; Ni1000; resolution 15 bit + sign
• Automatic compensation of line resistances with 3-wire and
4-wire connections
• Parameterizable temperature coefficient with resistance-type
sensors
• Electrically isolated from load voltage supply 1L+ and 2L+
• Linearization of sensor characteristics
• Diagnostics "Open-circuit" per channel (terminals 1 and 3 are
monitored for open-circuit)
The following analog electronics modules can be used for con-
necting actuators/sensors in the context of SIMATIC PCS 7: • Permissible common mode voltage 10 V AC pp
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Analog Electronics Modules EM 144, EM 145
11
High Feature, ±20 mA; 0 to 20 mA;
4 to 20 mA, channel diagnostics,
including bus module. The connec-
tion module must be ordered sepa-
rately.
Accessories
Connection module CM IO 6ES7194-4CA00-0AA0
4 × M12
4 M12 sockets for connecting digi-
tal or analog sensors/actuators to
ET 200pro
Module labels 6ES7194-4HA00-0AA0
for color-coded identification of the
CM IOs (white, red, blue, green);
pack with 100 units of each color
Further accessories
Connectors, cables and further
accessories, see Catalog ST 70,
section "IO systems" or Industry
Mall under "Automation engineering
– Automation systems – SIMATIC
industrial automation systems – IO
systems – SIMATIC ET 200 systems
without control cabinets – SIMATIC
ET 200pro"
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Safety-related Electronics Modules
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Power Module PM-E
Power module
Power module PM-E DC 24 V 6ES7148-4CA00-0AA0
For generating 24 V DC load volt-
age groups for electronic modules
within an ET 200pro station
Accessories
Connection modules for power
module
• Connection module 6ES7194-4BA00-0AA0
CM PM-E ECOFAST for supply of
24 V DC load voltage,
1 ECOFAST Cu connector
• Connection module 6ES7194-4BC00-0AA0
CM PM-E direct for supply of
24 V DC load voltage, one or
two M20 cable glands
• Connection module CM PM-E 7/8" 6ES7194-4BD00-0AA0
for supply of 24 V DC load volt-
age, 1 x 7/8"
Spare fuse 6ES7194-4HB00-0AA0
The power module PM-E DC 24 V is used within an ET 200pro 12.5 A fast-blow, for interface and
station when generating 24 V DC load voltage groups for elec- power modules, 10 units per pack
tronics modules.
Further accessories
You can position power modules in an ET 200pro station any- For connectors, cables and further
where to the right of the interface module. The first power mod- accessories, see Catalog ST 70 or
ule is already integrated in the interface module. Industry Mall under "Automation
technology – Automation systems –
Each power module installed in the ET 200pro remote I/O station SIMATIC industrial automation sys-
interrupts the load voltage busbar and opens a new potential tems – I/O systems – SIMATIC
group (common potential) for the 2L+ load voltage supply. All ET 200 systems without control
cabinet – SIMATIC ET 200pro".
subsequent load voltages of the electronics modules are fed
from this power module. Each power module has a replaceable
fuse for protecting the device. Only line protection according to
DIN VDE 0100 need be provided externally in addition. ■ Accessories
The electronics/sensor supply 1L+ is not interrupted by the Connection module
power module, it is looped through.
11 The power module is fitted on the associated bus module when
The connection module for the power module PM-E is used to
connect the load voltage 2L+. It is fitted on the power module.
delivered. The module must be ordered separately, and is available with
the following types of connection:
• CM PM-E direct
• CM PM-E ECOFAST
• CM PM-E 7/8"
Process I/O
SIMATIC ET 200pro for SIMATIC PCS 7
Power Supply for ET 200pro
11
ET 200pro PS. The other cable end is left open, enabling it to be www.siemens.com/sitop-cax
fitted with an ECOFAST connector, 7/8" round connector or a • Operating instructions:
programming device screw connector and individually adapted www.siemens.com/sitop/manuals
to the various connection systems of power module terminal
• SITOP Selection Tool for selecting power supplies:
modules of the ET 200pro.
www.siemens.com/sitop-selection-tool
SIMATIC ET 200pro PS reports its status via signaling contacts
for "24 V DC OK" and "Overtemperature".
Process I/O
Notes
11
Batch automation
Batch automation
SIMATIC BATCH
■ Overview ■ Design
SIMATIC PCS 7 SIMATIC BATCH clients Engineering
operator station and OS clients System
with
SIMATIC BATCH
Terminal bus
G_PCS7_XX_00053
Plant bus
only on AS mode
Automation
systems
Batch automation
SIMATIC BATCH
■ Design (continued)
The hardware configuration of the batch server depends on the Basic hardware
SIMATIC BATCH operating mode:
The modularity and flexibility of SIMATIC BATCH are optimally
• In PC mode, the complete recipe logic is executed in the supported by the hardware available. The basic hardware from
Batch server. If SIMATIC BATCH is only executed in PC mode, the section "Industrial Workstation/IPC" as well as the SIMATIC
the Batch server does not require a connection to the plant PCS 7 BOX from the section "Compact systems" can be used for
bus. Communication with the automation system is via the SIMATIC BATCH. Please note that the operating system and the
operator system. ES/OS software of the SIMATIC PCS 7 process control system
• In AS mode, the recipe unit logic is executed in the are pre-installed as standard on the SIMATIC PCS 7 Industrial
automation system. Mixed operation with PC operating mode Workstations of version Single Station, Server and Client. If these
is also possible within a batch where recipe units are run on basic devices are used for SIMATIC BATCH, it is possible to
both the batch server and on the automation system. In AS extend or reject the existing SIMATIC PCS 7 installation, and
mode, the batch server requires a connection to the plant bus restore it for the operating system using the restore DVD.
for communication with the automation system.
Expansion options
System connection OS/Batch Single Station and Batch Client can be optionally
Batch Single Station and Batch Server can be connected to the expanded for multi-monitor mode with up to 4 monitors. Using
Industrial Ethernet plant bus via a CP 1623/CP 1628/ multi-monitor mode, the visualization of a plant/unit can be
CP 1613 A2 communication module or via a simple Fast Ether- divided among 2 to 4 process monitors per operator station
net network adapter with BCE (suitable for communication with using different views. These plant sections can all be operated
up to 8 automation systems; not redundant systems). using just one keyboard and one mouse.
The IE versions of the SIMATIC PCS 7 Workstation for single sta- Note:
tions and servers are equipped with a CP 1623 communication Since all messages from SIMATIC BATCH are processed in the
module with the SIMATIC NET HARDNET-IE S7 communications operator system's message system, the use of a signal module
software. When using redundant automation systems, the is only recommendable with multi-function OS/batch stations
SIMATIC PCS 7 workstation requires SIMATIC NET HARDNET-IE (clients, single stations).
S7-REDCONNECT communications software instead of the
SIMATIC NET HARDNET-IE S7 communication software. The
SIMATIC NET HARDNET-IE S7-REDCONNECT PowerPack is
suitable for upgrading the communications software (for order-
ing data, see section "Communication", section "Industrial Ether-
net, System Connection of PCS 7 systems", page 10/47).
The 10/100/1000 Mbps Ethernet RJ45 port is already onboard
and can be used for connecting to the terminal bus.
Redundancy
SIMATIC BATCH supports the Batch server redundancy. The two
batch servers in a redundant pair of servers have identical con-
12
figurations. A separate redundant connection between these
servers is used to optimize the internal communication. This
must always be provided as an Ethernet connection. This also
applies if SIMATIC BATCH software and SIMATIC PCS 7 OS soft-
ware are installed together on the redundant pair of servers. The
serial RS 232 connection described in the section "OS redun-
dancy" is not possible in this case.
A redundant optical or electrical connection can be used
depending on the environmental conditions and the distance
between the two batch servers, e.g. up to 100 m per crossover
network cable (RJ45 connectors). For details, refer to Manual
"High Availability process control systems"; for appropriate cable
material and further accessories, refer to Catalog IK PI.
For information and components for the redundant bus connec-
tion (plant bus and terminal bus), see the section "Communi-
cation", "Industrial Ethernet" and "System connection of PCS 7
systems", page 10/47.
Note:
Licenses for the server, API and UNITs must be installed on both
servers for the redundant version.
Batch automation
SIMATIC BATCH
■ Integration
Operating modes for recipe processing
• PC mode: Processing of the recipe logic in the batch server
• AS mode: Execution of recipe logic in the automation system
• Mixed operation: Parallel application of PC and AS modes in
one batch (unit recipe-granular)
SIMATIC BATCH works as standard in PC mode. The complete
control recipe is executed in the batch server. In the alternative
AS operating mode, the control recipe logic can be executed in
the automation system unit recipe-granular.
Advantages of AS mode are:
• Very fast step changing times
• Improved deterministics during execution of a batch
• Enhanced availability
Process display with integrated OS Control Communication with the automation systems
Integration in SIMATIC PCS 7 Depending on the operating mode, SIMATIC BATCH communi-
cates with the automation systems via the operator system or
SIMATIC BATCH is fully integrated in SIMATIC PCS 7. The plant directly via S7-DOS.
data can be configured entirely using the engineering system.
The engineering system transfers all data required for creating SFC instances derived from a SFC type template are generally
recipes to the batch server. It is therefore possible to edit recipes used as the interface to the subordinate automation level. The
separate from the engineering system. Changes to the configu- properties of the SFC type can be defined in a properties dialog,
ration which are made on the engineering system can be trans- including:
ferred to the batch server using an update function (online/ • Control strategies
offline). • Setpoint/actual value
SIMATIC BATCH supports the operation and monitoring of batch • Instance parameters
processes by means of standard faceplates (faceplates and • Timers
OS controls integrated in the process picture).
In addition to the SFC instances, individual unit parameters can
The SIMATIC Logon integrated in SIMATIC PCS 7 uses SIMATIC be described by parameter steps of the recipe.
BATCH for the following functions:
• Central user administration with access control
• "Electronic Signature" function
This means that actions cannot be performed until enabled by
authorized users/user groups.
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
■ Overview
The product structure of the SIMATIC BATCH software is optimi- In exceptional cases, the SIMATIC BATCH client software can
zed for configuration of client-server systems and single station also be operated on the Batch server. However, the preferred
systems. SIMATIC BATCH Basic and SIMATIC BATCH Server are target system for the SIMATIC BATCH client software is the
two alternative software products for the server installation and standalone Batch client.
differ in their functional scope.
The SIMATIC BATCH Single Station package is intended for the
Additional functions of SIMATIC BATCH Server compared to Batch single station. The SIMATIC BATCH recipe system already
SIMATIC BATCH Basic are, for example: integrated in the SIMATIC BATCH Single Station package must
• ROP Library be ordered separately for the stations of the client/server sys-
tem. The SIMATIC BATCH API can be optionally used in both the
• Separation Procedures/Formulas Batch Single Station and in batch servers.
• Electronic signature
The SIMATIC BATCH project can be matched quantitatively to
• MES High Level Synchronization the plant size using SIMATIC BATCH UNITs (cumulative quantity
• Route Control Integration options for instances of units).
SIMATIC BATCH software products/licenses for Batch Single Station, Batch Server and BATCH Client
1)
Alternative Batch Server software: SIMATIC BATCH Server with full functionality or SIMATIC BATCH Basic with reduced range of functions
2)
A client/server system is required on at least one client.
3)
Instances of units; at least one SIMATIC BATCH UNIT license is required per project.
n Software product/license required
o Software product/license optional
12 – Software product/license not required or not available
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
■ Function
Recipe editor The Batch Recipe Editor can be started individually, but can also
be launched from the Batch Control Center (BatchCC). It pos-
sesses a GUI, processing functions typical to Microsoft Win-
dows for individual and grouped objects, and a structural syntax
check.
The recipe editor offers powerful functions for the following
tasks:
• Creation of new master recipes and library operations
• Definition of user interface in the project settings
• Modification of existing master recipes and library operations
(changes in structure or parameters)
• Querying the states of recipe objects and process values in
transition conditions
• Assignment of route control locations as transfer parameters
(source, target, via) to the transport phases, in order to direct
products of one batch to other units (local or external)
• Configuration of arithmetic expressions for calculating
setpoints for transitions and recipe parameters from recipe
variables and constants
• Documentation of master recipes and library operations
• Validation under inclusion of user-specific plausibility checks
• Selection of unit candidates via a class-based view or
limitation of the equipment properties
The recipe editor is integrated in the SIMATIC BATCH Single Sta- • Releasing master recipes and library operations for test or
tion Package and can be installed as a functional expansion production
component of the SIMATIC BATCH Recipe System on a batch
client and batch server.
It is used for easy, intuitive creation and modification of master
recipes and library operations. The basis for recipe creation are
the batch objects created from the plant configuration using the
SIMATIC PCS 7 Engineering System, e.g. units and equipment
phases.
Equipment Recipe
module operation
Control Recipe
G_PCS7_XX_00102
module phase
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
■ Function (continued)
SIMATIC BATCH supports hierarchical recipes in accordance Batch Control Center (BatchCC)
with the ISA-88.01 standard. SIMATIC BATCH and SIMATIC
PCS 7 form a functional unit that fully covers the models
described in the standard.
The hierarchical recipe structure is mapped on the plant module
as follows:
• Recipe procedure for controlling the process or the
production in a plant
• Recipe unit procedure for controlling a process step in a plant
unit
• Recipe operation/function for the process engineering task/
function in an equipment module
Recipe elements for handling of exceptions
Monitoring of process states is possible during runtime by mark-
ing freely selectable recipe sections. It is then possible to auto-
matically react to evaluated events or faults using a command
block or jump function in a special container.
ROP Library
The SIMATIC BATCH Batch Control Center (BatchCC) is the
Recipe operations managed in a user library (ROP library) can "command center" for monitoring and controlling batch pro-
be installed in the recipe procedures of hierarchical recipes as a cesses with SIMATIC BATCH. Using BatchCC you can manage
reference and thus modified centrally. all data relevant to SIMATIC BATCH through a graphical user
This reduces the effort for engineering and validation. If the ref- interface.
erence link is broken, the recipe operation becomes a fixed BatchCC offers powerful functions for the following tasks:
component of the recipe procedure, and is thus independent of • Import and update of basic automation plant data
further central modifications.
• Definition of user privileges for all functions, for clients, or for
Separation Procedures/Formulas plant units of SIMATIC BATCH
• Definition of material names and codes
• Management of master recipes
• Management of libraries with recipe elements (library opera-
tions)
• Editing of formula categories and management of associated
formulas (parameter sets)
• Creation of master recipes from control recipe
Formula 1 Formula 2 Formula 3 • Exporting and importing of master recipes, formulas and
library objects
12
Quantity 1 000 kg 500 kg 900 kg
Temperature 90 °C 80 °C 95 °C
Time 10 min 15 min 12 min
• Creation of batches with master recipes
Salt Yes Yes No • Starting of batch processing and controlling of batches
Pepper No No Yes
Sugar 100 g 150 g 50 g • Monitoring and diagnostics of batch processing
• Allocation strategy for recipe creation and unit allocation at
Master Recipe #1 Master Recipe #2 Master Recipe #3 batch runtime
• Online modification, deletion or insertion of objects (RPH,
ROP, RUP) and structure elements (loops, transitions, etc.) of
the recipe (special privileges and explicit authorization
G_PCS7_XX_00064
required)
• Recording and archiving of recipes and batch data
• Calling of SFC visualization directly from the control recipe
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
■ Function (continued)
Batch OS Control Batch planning
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
12
Batch automation
SIMATIC BATCH
SIMATIC BATCH Software
12
Route control
Route control
SIMATIC Route Control
■ Overview ■ Design
SIMATIC Route Control clients and OS clients Engineering
System
Terminal bus
G_PCS7_XX_00052
Plant bus
Automation
systems
Route control
SIMATIC Route Control
Route control
SIMATIC Route Control
■ Configuration (continued)
Route Control Server/Route Control Center RC block symbols and faceplates
Following configuration of the route network and testing of the In the process displays of the SIMATIC PCS 7 operator systems,
material transport versions, the Route Control configuration data each route block is represented by an RC block symbol and an
is transferred to the Route Control server. There they can be acti- RC faceplate. Through a route block's RC block symbol it is pos-
vated via the Route Control Center at a suitable point in time from sible to select its RC faceplate, and through a route block's RC
the process engineering viewpoint. From this time onwards, the faceplate it is possible to select the Route Control Center.
new data are included in route searches.
If a material transport is pending during operation, a route (mate-
rial transport) is requested by the controller (e.g. using an
adapted RC SFC type) or by the operator on the Route Control
Center. In addition to selection of the origin and destination as
well as up to 10 interMediate plant points (synonyms: nodes,
locations), this also includes the application of a start signal on
the route control block RC_IF_ROUTE in the automation system
(AS). The AS "informs" the RC Server which then starts searching
for the route and – if possible – combines the statically defined
sub-routes into a complete transport route. From this point
onward, the Route Control takes over control and monitoring of
all RC elements involved in the transport route. If faults occur,
detailed diagnostics information is provided concerning the
cause, e.g. why the search for a suitable transport route was
unsuccessful. The plant control program only switches the indi-
vidual technological functions, everything else is handled by the
Route Control.
The Route Control Server (RC Server) supplies the Route Control
Clients (Route Control Center) with the necessary data and
transfers their operations to the automation systems.
For maintenance purposes, an automation system can be spe-
cifically set to "in maintenance" (out of service). The material
transports being carried out by this automation system are still
continued until finished. However, new material transports are no
longer permitted.
13
Route control
SIMATIC Route Control
Route Control Runtime Software
■ Overview
The Route Control Software is structured such that SIMATIC Software compo- RC single RC server RC server RC
Route Control can be flexibly adapted to different plant sizes and nents (runtime) station single redundant client
architectures (single/multi-user systems): Server Server
• Route Control Engineering (component of the SIMATIC PCS 7 A B
Engineering System) SIMATIC Route n n n n –
• Route Control Server Control Server
■ Function
Route Control Server Route Control Center (RCC)
The Route Control Server supplies the RC Clients (Route Control The RCC can be called either from the faceplate of a route block
Center) with the necessary data and transfers their operations to or from the keyset on the operator station. It displays all of a
the automation systems. When a material transport is requested material transport's relevant route data and error information in
through the Route Control Center, it is the job of the RC Server to several coordinated views
dynamically compile a suitable transport route from the partial
routes which were configured using a map of the automation Key functional features are:
systems on the basis of the selected parameters (source, desti- • Overview of all RC elements, partial routes and request details
nation and interMediate locations) and with due consideration of • Operation of the selected material transport:
other parameters (e.g. function catalogs, function IDs or material - Selection of operating mode: Manual/automatic
IDs). Configuration changes can be taken imMediately into - Request, start, stop, continue and terminate material
account in the determination of a suitable transport route after
transfer from the Route Control Engineering Tool to the Route
transport in manual mode
- Set/modify request parameters (origin, destination, inter- 13
Control Server and subsequent activation through the Route Mediate points) as well as general properties (function
Control Center (online loading). catalog, function ID, material ID and "ignore fault") in manual
mode
- Enable/disable sequence functions in manual mode
• Diagnostics of material transport request errors caused by
locked RC elements, locked partial routes, inconsistent actua-
tions or prohibited sequential material
• Diagnostics of currently running material transports: color and
text display of transport route status in the route view of the
RCC; detailed analyses by evaluation of feedback signals
from RC elements
• Server functions: select RC Server, display RC Server status,
update view (read in data again from the RC Server)
• Display of the operator who has logged on
• Definition of route parameters (source, destination, material,
function ID etc.), and saving and loading these settings with
names
• Switchover between "AS in maintenance" and "AS in operation"
Route Control Center
Route control
SIMATIC Route Control
Route Control Runtime Software
13
Route control
SIMATIC Route Control
Route Control Engineering Software
Route control
SIMATIC Route Control
Route Control Engineering Software
14/2 Introduction
■ Overview
The process industry frequently features complex technological • Failsafe process instruments/devices for connection to ET 200
sequences with high safety demands, and faults and failures in distributed I/O systems (see Catalog FI 01, Field devices for
the process automation could have fatal consequences for per- process automation)
sonnel, machines, plants and the environment. The safety tech- • SIMATIC Safety Integrated software for implementation and
nology used must reliably detect dangerous states in the pro- operation of safety applications, with additional components
cess and also its own internal errors, and automatically set the for the engineering system and the operator systems:
plant/application to a safe state. S7 F Systems, SIMATIC Safety Matrix
Safety Integrated for Process Automation is the comprehensive • Special applications, for example, Partial Stroke Test
14 range of products and services from Siemens for safe, high
availability applications in the process industry. This is charac-
• Safety lifecycle management with support by highly qualified
solution partners: services for all phases in the lifecycle of a
terized by: safety instrumented system (analysis, implementation, and
• Safety-related F/FH automation systems of the S7-400 series operation)
(see Chapter 8 "Automation systems")
• Failsafe communication with the PROFIsafe profile via
PROFIBUS (see Section "Communication", PROFIBUS, from
page 10/63) or PROFINET (see Section "Communication",
PROFINET, from page 10/58)
• Failsafe transmitters (SITRANS P DS III) on the PROFIBUS PA
with PROFIsafe (see Catalog FI 01, Field devices for process
automation)
• ET 200M, ET 200iSP, ET 200S and ET 200pro distributed I/O
systems with safety-oriented F-I/O modules/submodules (see
chapter 11 "Process I/O")
■ Benefits
Safety Integrated for Process Automation enables full integration • Integrated data management – no complex data exchange
of safety engineering into the SIMATIC PCS 7 process control between BPCS and SIS
system. The Basic Process Control System (BPCS) and Safety • Integration of safety-related applications into process visual-
Instrumented System (SIS) combine seamlessly to form a uni- ization on the operator station
form and innovative complete system. The advantages of this
fusion are quite clear: • Automatic integration of safety-related fault messages with
time tagging into the process control system
• One common controller platform
• Integration of safety-related hardware into the asset
• One common engineering system management with the SIMATIC PCS 7 Maintenance Station for
• No separate safety bus – standard and safety-related commu- diagnostics and preventive maintenance
nication take place on the same fieldbus (PROFIBUS/
PROFINET with PROFIsafe)
• Mixed operation of standard and safety-related I/O modules in
ET 200M, ET 200iSP, ET 200S and ET 200pro remote I/O
stations
■ Design
The PROFIsafe profile allows safety-related communication Safety-related design versions with PROFIBUS
between the automation system (controller) and the process I/O
via either PROFIBUS or PROFINET. The decision for choosing In the case of a safety-related system with PROFIBUS communi-
either PROFINET IO or the PROFIBUS DP/PA fieldbuses has a cation integrated into SIMATIC PCS 7, a distinction is made
significant influence on the architecture of the safety-related sys- across all architecture levels between two design versions:
tem. • Single-channel, non-redundant design
• Redundant, high availability design
Both design versions are extremely variable, and offer a large
scope for different customer requirements. Standard automation
(basic process control) and safety-related functions can be
combined flexibly, not only in the area of distributed I/O. Even at
the controller level, they can be combined in one system or sep-
arated. In addition, there are numerous possibilities arising from
the use of flexible modular redundancy.
ET 200M PA Link
ET 200M PROFIBUS PA
14
F-modules
F-modules
ET 200M
ET 200M
F- and standard modules
PA Link
ET 200iSP F- and standard modules with redundant
PA couplers
F- and standard modules ET 200iSP Active field
splitter
ET 200S
F- and F- and standard modules
standard
ET 200M
modules
Module or channel PA Link
PA Link redundancy over with redundant
several separate PA couplers
PROFIBUS PA stations
Active field distributors
F- and standard modules
G_PCS7_XX_00130
ET 200S
Y-Link
ET 200pro PROFIBUS DP
F- and standard modules PROFIBUS PA
■ Design (continued)
At the individual architectural levels (controller, fieldbus, distrib- The maximum availability with minimum error handling times is
uted I/O), the configuration alternatives shown in the figure are achieved by the AS Redundancy Station (FH system) in con-
available depending on the distributed I/O used (ET 200M, junction with the system redundancy of the I/O devices. System
ET 200iSP, ET 200S, ET 200pro remote I/O stations or redundancy refers to a type of PROFINET IO communication
PROFIBUS PA devices with PA-Profile 3.0 or higher). where each I/O device establishes a communication connection
to each of the two CPUs of an AS Redundancy Station over the
Safety-related design versions with PROFINET topological network. In contrast to the single-sided I/O device
Safety-related AS Single Stations (F systems) and connection to only one CPU, failure of a CPU in this case does
AS Redundancy Stations (FH systems) from the S7-400 range not automatically lead to failure of the connected I/O devices.
can be networked simply and effectively with ET 200M remote
I/O stations via PROFINET IO. The PN/IE interface integrated in
the CPU is available for this on the side of the automation sys-
AS redundancy
tems, and the IM 153-4 PN High Feature interface module in the station with
ET 200M remote I/O stations. PROFINET CPU
The availability of the I/O devices on an AS Single Station
(F systems) can be increased by a ring topology with Media
redundancy. If the transmission link in the ring is interrupted at
one point, for example, due to a break in the ring cable or the fail- ET 200M ET 200M
ure of a station, the redundancy manager then imMediately acti-
vates the alternative communication path. SCALANCE X
G_PCS7_XX_00324
AS Single Station ET 200M ET 200M
with PROFINET CPU
SCALANCE X
G_PCS7_XX_00325
ET 200M ET 200M
14
■ Overview ■ Configuration
SIMATIC S7 F Systems supports configuration using functions
for:
• Comparison of safety-related F-programs
• Recognition of changes in the F-program using the checksum
• Separation of safety-related and standard functions.
Access to the F functions can be password-protected.
The F-block library integrated in SIMATIC S7 F Systems contains
predefined function blocks for generation of safety-related appli-
cations with the CFC or the SIMATIC Safety Matrix based on it.
The certified F-blocks are extremely robust and intercept pro-
gramming errors such as division by zero or out-of-range values.
They avoid the need for diverse programming tasks for detect-
ing and reacting to errors.
Notes:
• Depending on the software requirements of the SIMATIC PCS
The SIMATIC S7 F Systems engineering tool for configuration of
7 version, SIMATIC S7 F Systems can be operated under the
safety-related SIMATIC PCS 7 automation systems and safety-
operating systems Windows XP Professional 32-bit (SP2/SP3),
related F-modules from the ET 200 range is integrated in the
Windows Server 2003 32-bit (SP2), Windows 7 Ultimate 32/
SIMATIC Manager. SIMATIC S7 F Systems are based on pre-
64-bit or Windows Server 2008 R2 Standard 64-bit.
configured and inspectorate-approved blocks. The following
functions are then available: • The SIMATIC S7 F Systems RT license for processing safety-
related user programs is already integrated in the
• Parameterization of CPU and F signal modules
"AS bundles" of the safety-related automation systems.
• Creation of safety-related applications in the CFC The article number for ordering further licenses can be found
in the section "Automation systems" under "Modular AS 410
■ Design systems", "Safety-related automation systems" and under
"Complementary S7-400 systems".
Information on ordering and delivery
SIMATIC S7 F Systems is among the products for which the
installation software is provided in the form of a software Media
package. Software Media packages and product-specific soft-
ware licenses are separate packages. They are not merged into
a single delivery unit when supplied in package form.
The number of delivered software Media packages can be
determined by the number of ordered items. You can find addi-
tional information under "Delivery form package" in the "Software
Media and Logistics", "PCS 7 Software Packages" section of the
ST PCS 7 catalog, page 1/2.
14
■ Options
S7 F ConfigurationPack
For the use of safety-related I/O modules of the ET 200 range, an
S7 F ConfigurationPack is required for engineering. This is
included in SIMATIC S7 F systems and is also available on the
Internet for download:
http://support.automation.siemens.com/WW/view/en/15208817
14
■ Design
Process image of an operator station with Safety Matrix Viewer displayed
In the context of SIMATIC PCS 7, the following individual
The SIMATIC Safety Matrix which can be used in addition to the products are offered for the SIMATIC Safety Matrix:
CFC is an innovative safety lifecycle tool from Siemens that can
be used not only for user-friendly configuration of safety applica- Safety Matrix Tool
tions, but also for their operation and service. The tool, which is
For the SIMATIC PCS 7 engineering system; for creating,
based on the proven principle of a cause & effect matrix, is ide-
configuring and compiling the Safety Matrix as well as for
ally suited to processes where defined statuses require specific
loading, operator control and monitoring of the safety-related
safety reactions.
CFC program.
The SIMATIC Safety Matrix not only means that programming of
The application covers the complete safety lifecycle from analy-
the safety logic is significantly simpler and more convenient, but
sis through implementation up to operation and maintenance.
also much faster than in the conventional manner. During the risk
analysis of a plant, the configuration engineer can assign exactly Safety Matrix Editor
defined reactions (effects) to events (causes) which may occur
during a process. For creating, configuring, testing and documenting the Safety
Matrix logic on an external computer independent of the
■ Benefits SIMATIC PCS 7 engineering system (can optionally be used
together with the Safety Matrix Tool).
Advantages of the Safety Matrix in the implementation and The application is focused on planning and configuring in the
operation phase analysis and implementation phases.
Implementation phase The Safety Matrix Editor runs on a computer with Windows XP
• Direct further processing of safety specification possible Professional 32-bit (from SP2), Windows Server 2003/2003 R2
32-bit (SP1 and higher), Windows 7 Ultimate 32/64-bit or Win-
• Simple programming using Cause&Effect method dows Server 2008 R2 Standard 64-bit operating systems. It also
14
• No programming knowledge required enables the Safety Matrix to be set up, configured, checked for
• Preprocessing of input values plausibility and documented, independently of the engineering
system of the SIMATIC PCS 7 process control system.
• Alarm generation and provision of diagnostic information for
each individual cause and effect However, generation of the safety-related CFC program, compi-
• Prealarm for analog values lation and downloading to the automation system and proce-
dural test are only possible with the Safety Matrix Tool on the
• Free color selection for alarms and messages SIMATIC PCS 7 Engineering System.
• Automatic generation of CFCs including driver blocks
Safety Matrix Viewer for SIMATIC PCS 7
• Matrix comparison on basis of created CFC charts
• Automatic version tracking For the SIMATIC PCS 7 operator system; for operator control and
monitoring of the SIMATIC Safety Matrix in the operational
• integrated change tracking phase.
• 1-to-1 printout of Cause&Effect matrix With the Safety Matrix Viewer that can be installed on the
SIMATIC PCS 7 Operator Station, single station or client version,
the safety application can be operated and monitored simply
and intuitively during operation.
■ Design (continued)
Information on ordering and delivery
The SIMATIC Safety Matrix is among the products for which the
installation software is provided in the form of a software Media
package. Software Media packages and product-specific soft-
ware licenses are separate packages, which are not merged into
a single delivery unit when supplied in package form.
The number of delivered software Media packages can be
determined by the number of ordered items. You can find addi-
tional information under "Delivery form package" in the "Software
Media and Logistics", "PCS 7 Software Packages" section of the
ST PCS 7 catalog, page 1/2.
■ Function
Input window for configuration of analog "causes" with process value
preprocessing
Each input value can be combined with a freely configurable
preprocessing if necessary without giving up the simulation
option.
The alarm management is supported by collective alarms, alarm
prioritization and individually adjustable acknowledgement.
In addition to the alarms derived from process values, alarms
can also be generated and diagnostics information can be
provided for each individual cause and effect. Priorities and
response behavior can be defined in various profiles here. The
color scheme for the alarms and messages can be adapted on
a customer- or country-specific basis.
For the Safety Life-cycle Management, functions are integrated
for the version management and for the documentation of pro-
gram changes and operator interventions.
During plant operation, the operator has direct access to the
relevant data with the viewer of the SIMATIC Safety Matrix. From
the overall view it can change directly to cause or effect related
detailed views and return from there. In the detailed views, alarm
Safety Matrix: intersections define the linking of causes and effects indications corresponding with the respective cause or effect
The matrix table is comparable with a spreadsheet program, and can be called up.
the configuration engineer first enters the possible process
events (inputs) in the horizontal lines, and then configures their
type and number, logical links, possible delays and interlocks,
and any tolerable faults. The reactions (outputs) to a particular
event are then defined in the vertical columns.
The events and reactions are linked by simply clicking the cell at
the intersection of the row and column. Using these data, the
14 SIMATIC Safety Matrix automatically generates complex, safety-
related CFC programs. No special programming knowledge is
required of the configuration engineer, and he can completely
concentrate on the safety requirements of the plant.
Tag display in online mode with process value, simulation value and
active value
The signal status is indicated online in the Cause&Effect matrix.
The process value, simulation value and active value are indi-
cated on the tag display in each case.
The Safety Matrix viewer enables the operator to display and
save first value messages as well as to record safety-relevant
events. Changes in parameters are supported, as are bypass,
reset and override functions.
■ Technical specifications
Safety lifecycle support Operating modes Hardware requirements Software requirements
Safety Matrix Tool Complete lifecycle: Offline, online SIMATIC PCS 7 with safety-related Alternative SIMATIC PCS 7 versions:
Analysis phase automation systems (S7 F systems RT • V7.0 SP3 and higher/V7.1 HF1 and
license integrated) higher
Implementation phase
Installation basis: SIMATIC PCS 7 • V8.0/V8.1/V8.2
Operation and maintenance Engineering Station
phase Microsoft Windows operating system
(depending on the software requirements
of the SIMATIC PCS 7 version):
• Windows XP Professional 32-bit (SP2/
SP3)
• Windows Server 2003 or 2003 R2, each
32-bit (SP1/SP2)
• Windows 7 Ultimate 32/64-bit
• Windows Server 2008 R2 Standard
64-bit
For offline testing: S7-PLCSIM, depending
on the installed S7 F System version
S7 F Systems as of V5.2+SP1 with
F-library "Failsafe Blocks" V1_2 or
"S7 F Systems Lib" V1_3 (depending on
S7 F Systems version); S7 F Lib V1_3 in
combination with SIMATIC PCS 7 as of
V6.1+SP2
Safety Matrix Analysis phase Offline PC, independent from SIMATIC PCS 7 Operating system alternatives:
Editor Partial implementation phase • Windows XP Professional 32-bit (SP2/
(planning and configuration of SP3)
a Safety Matrix only, no pro- • Windows Server 2003 or 2003 R2, each
gram generation and commis- 32-bit (SP1/SP2)
sioning) • Windows 7 Ultimate 32/64-bit
• Windows Server 2008 R2 Standard
64-bit
Safety Matrix Operating phase (control and Online SIMATIC PCS 7 with safety-related Alternative SIMATIC PCS 7 versions:
Viewer monitoring) automation systems (S7 F systems RT • V7.0 SP3 and higher/V7.1 HF1 and
license integrated) higher
Installation basis: SIMATIC PCS 7 • V8.0/V8.1/V8.2
Operator Station, single station or cli- Microsoft Windows operating system
ent version (depending on the software requirements
of the SIMATIC PCS 7 version):
• Windows XP Professional 32-bit (SP2/
SP3)
• Windows Server 2003 or 2003 R2,
each 32-bit (SP1/SP2)
• Windows 7 Ultimate 32/64-bit
• Windows Server 2008 R2 Standard
64-bit
System requirements
14
14
1 × SIMATIC S7 Safety Matrix Soft- Software download
ware Media Package per ordering Note: E-mail address required!
position
• Delivery form online 6ES7833-1SM42-0YH5 Upgrades for Safety Matrix Tool
(without SIMATIC PCS 7 Software and Safety Matrix Viewer
Media Package and SIMATIC S7 See page 16/40
Safety Matrix Software Media
Package)
License key download and
online certificate of license
Notes: E-mail address required;
installation software also available
separately as SIMATIC S7 Safety
Matrix Software Media Package.
IT Security
IT security
Industrial Security
■ Overview
Web client ERP Domain controller
- OS
- Maintenance
- Information
Virus scan WSUS
server server
Front-end
Domain MES/MIS COMOS plant firewall
controller SIMATIC IT lifecycle management
Engineering
station
Terminal bus
Plant bus
G_PCS7_XX_00145
Example of a defense-in-depth security architecture
With advancing standardization, openness and networking, the • Formation of a network architecture with defense-in-depth
security risks for process control systems have risen signifi- security, combined with segmenting of the plant into security
cantly. The danger potential arising from malicious programs cells
such as computer viruses, worms and trojans or from access by • Network administration, assignment of IP addresses, and
unauthorized personnel ranges from network overloads or fail- division into subnetworks
ures and theft of passwords and data to unauthorized interven-
tions in the process automation. Apart from property damage, • Operation of plants in Windows domains (active directory)
targeted sabotage can also have dangerous consequences for • Administration of Windows operator authorizations and
personnel and the environment. SIMATIC PCS 7 operator authorizations; integration of
SIMATIC PCS 7 operator authorizations into the Windows
With the security concept developed for SIMATIC PCS 7 you administration
have comprehensive protection for your process control system
15 against these various dangers. Siemens supports you with addi-
tional services as needed, including security assessment, secu-
• Reliable control of time synchronization
• Management of security patches for Microsoft products
rity implementation and security management during operation • Use of virus scanners, whitelisting software and firewalls
(for details see section "Services", "Plant Security Services",
page 17/18). • Establishment and operation of support access and remote
access (VPN, IPSec)
SIMATIC PCS 7 security concept
The manual "Security concept PCS 7 and WinCC - Basic docu-
The SIMATIC PCS 7 security concept, which is described in the ment" is available on the Internet under "SIMATIC Manual Over-
"Security concept PCS 7 & WinCC (Basic)" manual and in detail view" - "Manuals SIMATIC PCS 7" - "Manuals for SIMATIC PCS 7
in other documents, provides far-reaching recommendations V8.2":
(best practices) for safeguarding process plants based on a
defense-in-depth security architecture. It is not restricted to the www.siemens.com/simatic-docu
use of individual security methods (e.g. encryption) or devices
(e.g. firewalls).
The strengths of this holistic concept lie rather in the interaction
of a host of security measures in the plant network:
IT security
Industrial Security
■ Design
On the system side, SIMATIC PCS 7 supports implementation of With the built-in security mechanisms, the CP 1628 can protect
guidelines and recommendations of the security concept by: PCS 7 stations as well as their data communication within an
• Compatibility with current versions of the following virus automation network and remote access over the Internet. It
scanners: Trend Micro OfficeScan, Symantec Norton AntiVirus enables secure access to individual stations or entire automa-
and McAfee VirusScan tion cells that are protected by security modules. Different secu-
rity measures, such as firewall and VPN over IPsec tunnel, can
• Use of the local Windows firewall also be combined.
• Automatic setting of safety-related parameters during setup,
e.g. in DCOM, registry and Windows firewall For more information and technical specifications for the
CP 1628 communication module, refer to the Catalog IK PI, sec-
• Operator administration and authentication using SIMATIC tion Industrial Ethernet, under System Utilities, System connec-
Logon (for details, see "SIMATIC Logon" section) tion for PG/PC/IPC.
• CP 1628 communication module with integrated security
features (firewall, VPN) as an alternative to the Industrial
Ethernet connection of SIMATIC PCS 7 Industrial Workstations
• Integration of the SCALANCE S602, S612, S623 and S627-2M
industrial security modules
• Automation firewall
• Application whitelisting
IT security
Industrial Security
■ Design (continued)
Product versions: Automation firewall
• SCALANCE S602 industrial security modules The automation firewall (see Catalog ST PCS 7 AO, "Architecture
- Uses the Stateful Inspection Firewall to protect network and Configuration" section) features Stateful Inspection packet
segments against unauthorized access filter, application layer firewall, VPN gateway functionality, URL
- "Ghost mode" for protection of individual, even alternating, filtering, Web proxy and intrusion prevention. Depending on the
devices by dynamically taking over the IP address plant size, it can be used as a front and back firewall or in a
• SCALANCE S612 industrial security modules three-homed configuration. It thus protects the access point to
- Uses the Stateful Inspection Firewall and VPN (Virtual Private the production environment, e.g. from the office or intranet net-
Network) functionality to protect network segments against works. The automation firewall is supplied preinstalled.
unauthorized access, data manipulation and espionage The value of the Automation Firewall is increased even further by
- Up to 128 IPsec tunnels can be operated simultaneously integrated services, e.g.:
• SCALANCE S623 industrial security modules • Hotline support
- Uses the Stateful Inspection Firewall and VPN (Virtual Private
Network) functionality to protect network segments against • Replacement service
unauthorized access, data manipulation and espionage • Software Update Service
- Up to 128 IPsec tunnels can be operated simultaneously
- Additional RJ45 DMZ port (yellow) for setting up a "Demilita- Additive services complete the offerings, for example, custom-
rized Zone" (DMZ), which can terminate VPNs and is ized firewall solutions or integration of firewalls in customer sys-
secured by firewalls to the red and green port tems.
- Redundant protection of automation cells by means of router Application whitelisting
and firewall redundancy as well as stand-by linking of the
redundant device via the yellow port Whitelisting protection mechanisms guarantee that only trust-
• SCALANCE S627-2M industrial security modules worthy applications and programs are executed on a station of
- Uses the Stateful Inspection Firewall and VPN (Virtual Private the SIMATIC PCS 7 process control systems. They prevent the
Network) functionality to protect network segments against execution of non-permitted software and the modification of
unauthorized access, data manipulation and espionage installed applications, thus providing additive protection against
- Up to 128 IPsec tunnels can be operated simultaneously malware (malicious software). This protection can be imple-
- Additional RJ45 DMZ port (yellow) for setting up a "Demilita- mented by means of additionally installed security applications,
rized Zone" (DMZ), which can terminate VPNs and is e.g. the McAfee Application Control V5.1.
secured by firewalls to the red and green port
- Redundant protection of automation cells by means of router
and firewall redundancy as well as stand-by mode of the
redundant device; status matching of the firewall by means
of a synchronization cable between the yellow ports
- Two additional slots for one 2-port Media module each (see
SCALANCE X-300) for direct integration in ring structures
and FO networks with two additional switched red or green
ports per module
- Bridging of longer cable runs; use of existing 2-wire cables
by deploying MM992-2VD (variable distance) Media
modules
Note:
Using the supplied Security Configurations Tool (SCT), it is easy
to create and configure the security modules that can communi-
cate securely with one another. You do not require any special IT
knowledge.
The complete configuration can be saved on the optional swap
medium C-PLUG (order separately) and transmitted to another
IT security
Industrial Security
■ More information
Siemens provides automation and drive products with industrial To ensure the secure operation of a plant or machine it is also
security functions that support the secure operation of plants or necessary to take suitable preventive action (e.g. cell protection
machines. They are an important component in a holistic indus- concept) and to integrate the automation and drive components
trial security concept. With this in mind, our products undergo into a state-of-the-art holistic industrial security concept for the
continuous development. We therefore recommend that you entire plant or machine. Any third-party products that may be in
keep yourself informed with respect to our product updates. use must also be taken into account. Please find further informa-
Please find further information and newsletters on this subject at: tion at:
http://support.automation.siemens.com www.siemens.com/industrialsecurity
15
IT security
SIMATIC Logon
■ Overview ■ Design
Logon devices
The following logon devices are supported by SIMATIC Logon:
• Keyboard
• Smart card reader (see "Industrial Workstation/IPC" chapter
under "Expansion components", page 3/53)
• Logon devices which can be operated with a Microsoft device
driver for the respective operating system, e.g. logon devices
on a USB interface
Number of licenses
If SIMATIC Logon is not integrated on the system side, you
require the same number of SIMATIC Logon licenses as the
number of clients/single stations accessing the application for
which the SIMATIC Logon is used as access protection.
SIMATIC Logon Upgrade
All previous versions can be upgraded to the current version.
IT security
SIMATIC Logon
15 prise) 32/64-bit
• Windows 10 (Professional/Enter-
prise) 2015 LTSB 64-bit
• Windows Server 2003 SP1/SP2
32-bit
• Windows Server 2003 R2/2003 R2
SP2 32-bit
• Windows Server 2008 (Standard/
Enterprise/Datacenter) up to SP2
32/64-bit
• Windows Server 2008 R2 (Stan-
dard/Enterprise/Datacenter) up to
SP1 64-bit
• Windows Server 2012 (Founda-
tion/Essentials/Standard/Datacen-
ter) 64-bit
• Windows Server 2012 R2 (Essen-
tials/Standard/Datacenter) 64-bit
Physical delivery: Software and
electronic documentation on CD,
license key on USB flash drive, cer-
tificate of license
Note: This product is not for
SIMATIC PCS 7 applications!
IT security
Notes
15
Update/Upgrade Packages
16/37 Updates/Upgrades
Asynchronous to the PCS 7 Version
16/37 Upgrades for SIMATIC Logon
16/38 Upgrades for SIMATIC PDM
16/40 Upgrades Safety Integrated for
Process Automation
16/41 Upgrades for S7-PLCSIM Simulation
Software
16/42 System Communication via
Industrial Ethernet
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V8.0/V8.1 to V8.2
Upgrades for Engineering System and Management Console
16
32/64-bit or Windows Server
2008 R2 Standard 64-bit, floating
license for 1 user
No SIMATIC PCS 7 Software Media
Package
• Physical delivery 6ES7658-1CX28-2YE5
License key on USB flash drive,
certificate of license and TIA
Engineering Toolset CD
• Online delivery 6ES7658-1CX28-2YK5
License key download,
online certificate of license
Note: Email address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V8.0/V8.1 to V8.2
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
■ Overview
Upgrades combined in packages enable upgrading of existing In addition to the licenses for the PCS 7 OS Software Single Sta-
Operator Systems V8.0/V8.1 to V8.2 with consideration of the tion or Server, the Upgrade Packages for OS Single Station and
number of existing process objects and archive tags. OS Server include upgrade licenses for:
OS software Upgrades V8.0/V8.1 to V8.2 • SIMATIC PCS 7 SFC Visualization
• SIMATIC PCS 7 BCE
The following Upgrade Packages for upgrading to V8.2 will be
offered for SIMATIC PCS 7 Operator Stations with OS Software • Industrial Ethernet communication software for CP
V8.0/8.1 as a matter of course: • SIMATIC PCS 7 OpenPCS 7 and SIMATIC PCS 7 OpenPCS 7/
• SIMATIC PCS 7 OS Single Station Upgrade Package OS Client
• SIMATIC PCS 7 OS Server Upgrade Package The upgrade license for SIMATIC PCS 7 SFC Visualization is
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade also part of the Upgrade Package SIMATIC PCS 7 OS Client/
Package SFC Visualization.
The ASIA product variants "SIMATIC PCS 7 OS Single Station SN The upgrade licenses for Process Historian and Information
ASIA V8.1" and "SIMATIC PCS 7 OS Server SN ASIA V8.1" that Server are also embedded in the SIMATIC PCS 7 OS Server
come with communication software SOFTNET-REDCONNECT Upgrade Package. With a SIMATIC PCS 7 OS Server Upgrade
can be upgraded to V8.2 with specific upgrade packages: Package, only one SIMATIC PCS 7 OS Server or one SIMATIC
PCS 7 Process Historian (with/without Information Server) can
• SIMATIC PCS 7 OS Single Station SN ASIA Upgrade Package be upgraded (for details see table in section "Upgrades for
• SIMATIC PCS 7 OS Server SN ASIA Upgrade Package Process Historian and Information Server", page 16/5).
Two Upgrade Packages of type OS Single Station or OS Server Upgrade of the Web Option for OS
are required in each case for redundant SIMATIC PCS 7 Opera-
tor Stations. Using the SIMATIC PCS 7 OS Web Server Upgrade Package,
you can upgrade the SIMATIC PCS 7 Web Server, SIMATIC
PCS 7 Web Diagnostics Server and SIMATIC PCS 7 Web Diag-
nostics Clients from V8.0 or V8.1 to V8.2.
OS software
OS Software Upgrade from V8.0/ SIMATIC PCS 7 OS Single Station
8.1 to V8.2, based on the existing SN ASIA Upgrade Package V8.1 to
number of POs V8.2 (including SOFTNET
REDCONNECT)
SIMATIC PCS 7 OS Single Station For OS Single Station
Upgrade Package V8.0/8.1 to V8.2
For OS Single Station, software 2 languages (English, Chinese),
class A, runs with Windows 7 Ulti- software class A, runs with
mate 32/64-bit or Windows 10 Enter- Windows 7 Ultimate 32/64-bit or
prise 2015 LTSB 64-bit, single Windows 10 Enterprise 2015 LTSB
license for 1 installation 64-bit, single license for
1 installation
5 languages (English, German,
French, Italian, Spanish) No SIMATIC PCS 7 Software Media
Package ASIA
With SIMATIC PCS 7 Software • Physical delivery 6ES7658-2AA28-6CE0
Media Package ASIA license key on USB hardlock,
• Physical delivery 6ES7652-5AX28-0YE0 certificate of license
License key on USB flash drive,
certificate of license, bundled with
1 × SIMATIC PCS 7 Software
Media Package per order item
• Online delivery 6ES7652-5AX28-0YK0
License key download,
online certificate of license, com-
bined with SIMATIC PCS 7 Soft-
ware Media Package (software
download and online certificate of
license)
Note: Email address required!
ASIA, 2 languages (English,
16
Chinese)
With SIMATIC PCS 7 Software
Media Package ASIA
• Physical delivery 6ES7652-5AX28-0CE0
ASIA license key on USB hardlock,
certificate of license, bundled with
1 × SIMATIC PCS 7 Software
Media Package ASIA per order
item
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V8.0/V8.1 to V8.2
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V8.0/V8.1 to V8.2
Upgrades for Process Historian and Information Server, Upgrades for Maintenance Station
■ Overview
The upgrade licenses for Process Historian and Information
Server are embedded in the SIMATIC PCS 7 OS Server Upgrade
Package V8.0/V8.1 to V8.2. The following table shows the num-
ber of SIMATIC PCS 7 OS Server Upgrade Packages required
for upgrading the various types of station.
Upgrade Package Single Server Server Redundancy
OS Server Process Historian Information Server Process OS Server Process
plus Historian Historian
Information Server
PCS 7 OS Server Upgrade 1 1 – 1 2 2
Package V8.0/V8.1 to V8.2
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V8.0/V8.1 to V8.2
Upgrades for SIMATIC BATCH and SIMATIC Route Control
■ Overview ■ Overview
SIMATIC BATCH Upgrade Packages SIMATIC Route Control Upgrade Packages
Upgrades combined in packages enable upgrading of existing With SIMATIC Route Control Upgrade Packages you can
SIMATIC BATCH systems from V8.0 or V8.1 to V8.2: upgrade Route Control Engineering, Route Control Server and
Route Control Center from V8.0 or V8.1 to V8.2. The number of
SIMATIC BATCH Server Upgrade Package existing "Routes" (quantity option for number of simultaneous
With upgrade licenses for: material transports) is fully available again after the upgrade.
• SIMATIC BATCH Server SIMATIC Route Control Center Upgrades, which are only avail-
• SIMATIC BATCH Basic able only as an online delivery, allow separate upgrading of the
Route Control Center software from V8.0 or V8.1 to V8.2.
• SIMATIC BATCH Single Station User
• SIMATIC BATCH Single Station System
• SIMATIC BATCH API
• PCS 7 BCE
• Industrial Ethernet communication software for CP
SIMATIC BATCH Client Upgrade Package
With upgrade licenses for:
• SIMATIC BATCH Client
• SIMATIC BATCH Recipe System
The cumulative SIMATIC BATCH UNITs are independent of the
version. Existing UNITs are completely available following the
upgrade.
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Engineering System and Management Console
■ Overview
Engineering Upgrade Package V7.1 to V8.2 The licenses included in the Engineering Upgrade Package
V7.1 to V8.2 apply to the following software products:
SIMATIC PCS 7 Engineering System with Engineering Software
V7.1 can be upgraded in two steps, initially to V8.0 and then to • PCS 7 Engineering AS, OS, AS/OS (250 to 2 000 POs or
V8.2. Depending on the starting point, one of the two following unlimited POs)
versions of the SIMATIC PCS 7 Engineering Upgrade Package • PCS 7 Import-Export Assistent
can be used: • SIMATIC Version Cross Manager
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, • SIMATIC Version Trail
unlimited POs
(without OS Runtime license for productive operation), for • PCS 7 SFC Visualization
classic engineering station without limitation of engineering. • PCS 7 BCE
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, 250 to • PCS 7 Management Console
2 000 POs • Industrial Ethernet communication software for CP
(with OS Runtime license for productive operation), for
combined engineering/operator station in small applications Advanced Engineering System Upgrade
Any existing OS Runtime license is converted to a cumulative The SIMATIC PCS 7 Advanced Engineering System Upgrade is
"Count Relevant License" during the upgrade from V7.1 to V8.0. offered as a separate product in addition to the SIMATIC PCS 7
The number of OS Runtime POs is retained. Engineering Upgrade Package.
Since the SIMATIC PCS 7 Advanced Engineering System V8.0
(incl. service pack) can be used in SIMATIC PCS 7 V8.0 as well
as in SIMATIC PCS 7 V8.1 and V8.2, this upgrade is only avail-
able for the upgrade from V7.1 to V8.0 (incl. SP1).
Engineering software
Engineering Software Upgrade ASIA, 2 languages (English,
from V7.1 to V8.2, based on the Chinese),
existing number of POs comprising:
SIMATIC PCS 7 Engineering • SIMATIC PCS 7 Engineering Up-
Upgrade Package AS/OS (250 to 2 grade Package AS/OS ASIA (250
000 POs) V7.1 to V8.2 to 2 000 POs) V7.1 to V8.0
Software class A, runs with Win- • SIMATIC PCS 7 Engineering Up-
dows 7 Ultimate 32/64-bit or Win- grade Package AS/OS ASIA V8.0/
dows Server 2008 R2 Standard 8.1 to V8.2
64-bit, floating license for 1 user • SIMATIC PCS 7 OS Single Station
Upgrade Package ASIA V8.0/8.1
5 languages (English, German, to V8.2
French, Italian, Spanish) • SIMATIC PCS 7 Software Media
comprising: Package ASIA V8.2
• SIMATIC PCS 7 Engineering Up- - Delivery form package 6ES7651-7AC28-0CE5
grade Package AS/OS (250 to 2 ASIA license key USB hardlock,
000 POs) V7.1 to V8.0 certificate of license, bundled
• SIMATIC PCS 7 Engineering Up- with 1 × SIMATIC PCS 7 Soft-
grade Package AS/OS V8.0/8.1 to ware Media Package ASIA per
V8.2 order item
• SIMATIC PCS 7 OS Single Station
Upgrade Package V8.0/8.1 to
V8.2
• SIMATIC PCS 7 Software Media
Package V8.2
- Delivery form package 6ES7651-7AC28-0YE5
License key USB stick, certifi-
cate of license, bundled with 1 ×
SIMATIC PCS 7 Software Media
Package per order item
16
- Online delivery 6ES7651-7AC28-0YK5
License key download,
online certificate of license,
combined with SIMATIC PCS 7
Software Media Package (soft-
ware download and
online certificate of license)
Note: E-mail address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Engineering System and Management Console
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
■ Overview
Upgrades combined in packages enable upgrading of existing In addition to the licenses for the PCS 7 OS Software Single Sta-
Operator Systems V7.1 to V8.2 with consideration of the number tion or Server, the Upgrade Packages for OS Single Station and
of existing process objects and archive variables. OS Server include upgrade licenses for:
SIMATIC PCS 7 Operator Stations with OS Software V7.1 can • SIMATIC PCS 7 SFC Visualization
be upgraded in two steps, initially to V8.0 and then to V8.2. • SIMATIC PCS 7 BCE
Depending on the starting point, the following Upgrade • Industrial Ethernet communication software for CP
Packages are available:
• SIMATIC PCS 7 OpenPCS 7 and SIMATIC PCS 7 OpenPCS 7/
• SIMATIC PCS 7 OS Single Station Upgrade Package OS Client
• SIMATIC PCS 7 OS Single Station Redundancy Upgrade
Package The upgrade license for SIMATIC PCS 7 SFC Visualization is also
part of the Upgrade Package SIMATIC PCS 7 OS Client/SFC
• SIMATIC PCS 7 OS Server Upgrade Package Visualization.
• SIMATIC PCS 7 OS Server Redundancy Upgrade Package
The upgrade licenses for Process Historian and Information
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade Server are also embedded in SIMATIC PCS 7 OS Server
Package Upgrade Package V8.0/8.1 to V8.2 (part of SIMATIC PCS 7 OS
The OS Runtime licenses are converted to cumulative "Count Server Upgrade Package V7.1 to V8.2). With a SIMATIC PCS 7
Relevant Licenses" during the upgrade. The number of existing OS Server Upgrade Package V8.0/8.1 to V8.2, only one SIMATIC
OS Runtime POs is retained. PCS 7 OS Server or one SIMATIC PCS 7 Process Historian (with/
without Information Server) can be upgraded.
Upgrade of the Web Option for OS
Using the SIMATIC PCS 7 OS Web Server Upgrade Package,
you can upgrade the SIMATIC PCS 7 Web server, SIMATIC
PCS 7 Web diagnostics server and SIMATIC PCS 7 Web diag-
nostics clients from V7.1 to V8.2. It is first necessary to upgrade
to V8.0 and subsequently to V8.2.
OS software
OS Software Upgrade from V7.1 to ASIA, 2 languages (English,
V8.2, based on the existing num- Chinese),
ber of POs comprising:
SIMATIC PCS 7 OS Single Station • SIMATIC PCS 7 OS Single Station
Upgrade Package V7.1 to V8.2 Upgrade Package ASIA V7.1 to
for OS Single Station, software class V8.0
A, runs with Windows 7 Ultimate 32/ • SIMATIC PCS 7 OS Single Station
64-bit or Windows 10 Enterprise Upgrade Package ASIA V8.0/8.1
2015 LTSB 64-bit, single license for to V8.2
1 installation • SIMATIC PCS 7 Software Media
Package ASIA V8.2
5 languages (English, German, - Delivery form package 6ES7652-8AX28-0CE0
French, Italian, Spanish), ASIA license key USB hardlock,
comprising: certificate of license, bundled
• SIMATIC PCS 7 OS Single Station with 1 × SIMATIC PCS 7 Software
Upgrade Package V7.1 to V8.0 Media Package ASIA per order
• SIMATIC PCS 7 OS Single Station item
Upgrade Package V8.0/8.1 to V8.2
• SIMATIC PCS 7 Software Media
Package V8.2
- Delivery form package 6ES7652-8AX28-0YE0
License key USB stick, certifi-
cate of license, bundled with 1 ×
SIMATIC PCS 7 Software Media
Package per order item
16
- Online delivery 6ES7652-8AX28-0YK0
License key download,
online certificate of license, com-
bined with SIMATIC PCS 7 Soft-
ware Media Package (software
download and online certificate
of license)
Note: E-mail address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for Maintenance Station
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for SIMATIC BATCH
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.2
Upgrades for SIMATIC Route Control
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Engineering System and Management Console
■ Overview
Engineering Upgrade Package V8.0 to V8.1 SIMATIC Version Cross Manager Upgrade
SIMATIC PCS 7 Engineering System with Engineering Software SIMATIC Version Cross Manager V7.1 can be used in both
V8.0 and Management Console V8.0 can be upgraded to Ver- SIMATIC PCS 7 V7.1 and in SIMATIC PCS 7 V8.0 and V8.1. As a
sion 8.1 using the SIMATIC PCS 7 Engineering Upgrade Pac- result, there is no need for this upgrade when upgrading from
kage. SIMATIC PCS 7 V7.1 to V8.0 or V8.1. Consequently, SIMATIC
Version Cross Manager is not included in the SIMATIC PCS 7
The licenses included in the Engineering Upgrade Package Engineering Upgrade Packages AS/OS for upgrading from V7.1
V8.0 to V8.1 apply to the following software products of SIMATIC to V8.0 or V8.1.
PCS 7 Version 8.0:
• PCS 7 ES Single Station, PCS 7 AS Engineering Software, Advanced Engineering System Upgrade
PCS 7 AS/OS Engineering Software The SIMATIC PCS 7 Advanced Engineering System Upgrade is
• PCS 7 Import-Export Assistant offered as a separate product in addition to the SIMATIC PCS 7
• SIMATIC Version Trail Engineering Upgrade Package.
• PCS 7 SFC Visualization Since the SIMATIC PCS 7 Advanced Engineering System V8.0
• PCS 7 BCE (incl. service pack) can be used both in SIMATIC PCS 7 V8.0
and SIMATIC PCS 7 V8.1, this upgrade is only available for the
• PCS 7 Management Console upgrade from V7.1 to V8.0 (incl. SP1).
• Industrial Ethernet communication software for CP
Engineering Upgrade Package V7.1 to V8.1
SIMATIC PCS 7 Engineering System with Engineering Software
V7.1 can be upgraded in two steps, initially to V8.0 and then to
V8.1. Depending on the starting point, one of the two following
versions of the SIMATIC PCS 7 Engineering Upgrade Package
can be used:
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS,
unlimited POs
(without OS Runtime license for productive operation), for
classic engineering station without limitation of engineering.
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, 250 to
2 000 POs
(with OS Runtime license for productive operation), for
combined engineering/operator station in small applications
Any existing OS Runtime license is converted to a cumulative
"Count Relevant License" during the upgrade from V7.1 to V8.0.
The number of OS Runtime POs is retained.
The licenses included in the Engineering Upgrade Package
V7.1 to V8.1 apply to the following software products of SIMATIC
PCS 7 Version 7.1:
• PCS 7 Engineering AS, OS, AS/OS (250 POs to 2 000 POs) or
PCS 7 Engineering AS, OS, AS/OS (unlimited POs), each
including redundancy
• PCS 7 Import-Export Assistant
• SIMATIC Version Trail
• PCS 7 SFC Visualization
• PCS 7 BCE
• Industrial Ethernet communication software for CP
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Engineering System and Management Console
Engineering software
Engineering Software Upgrade Engineering Software Upgrade
from V8.0 auf V8.1, based on the from V7.1 to V8.1
existing number of POs
SIMATIC PCS 7 Engineering
SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.1 to
Upgrade Package AS/OS V8.0 to V8.1
V8.1 Software class A, runs with
Software class A, runs with Windows 7 Ultimate 32/64-bit or
Windows 7 Ultimate 32/64-bit or Windows Server 2008 R2 Standard
Windows Server 2008 R2 Standard 64-bit, floating license for 1 user;
64-bit, floating license for 1 user comprising:
• SIMATIC PCS 7 Engineering
5 languages (English, German, Upgrade Package AS/OS V7.1 to
French, Italian, Spanish) V8.0
• Delivery form package 6ES7651-5AX18-0YE5 • SIMATIC PCS 7 Engineering
(with SIMATIC PCS 7 Software Upgrade Package AS/OS V8.0 to
Media Package) V8.1
License key USB stick, certificate
of license, software DVDs and cer- 5 languages (English, German,
tificate of license for SIMATIC French, Italian, Spanish)
PCS 7 Software Media Package • Delivery form package
V8.1 (with SIMATIC PCS 7 Software
• Delivery form online 6ES7651-5AX18-0YK5 Media Package)
(without SIMATIC PCS 7 Software License key USB stick, certificate
Media Package) of license, software DVDs and cer-
License key download, tificate of license for SIMATIC
online certificate of license PCS 7 Software Media Package
Note: E-mail address required! V8.1
- 250 to 2 000 POs 6ES7651-7AC18-0YE5
ASIA, 2 languages (English, (with OS Runtime license for
Chinese) productive operation)
• Delivery form package 6ES7651-5AX18-0CE5 - Unlimited POs 6ES7651-7AF18-0YE5
(with SIMATIC PCS 7 Software (without OS Runtime license for
Media Package ASIA): productive operation)
ASIA license key USB hardlock,
certificate of license, software • Delivery form online
DVDs and certificate of license for (without SIMATIC PCS 7 Software
SIMATIC PCS 7 Software Media Media Package)
Package ASIA V8.1 License key download,
online certificate of license
Note: E-mail address required!
- 250 to 2 000 POs 6ES7651-7AC18-0YK5
(with OS Runtime license for
productive operation)
- Unlimited POs 6ES7651-7AF18-0YK5
(without OS Runtime license for
productive operation)
Advanced Engineering
SIMATIC PCS 7 Advanced
Engineering System Upgrade
V7.1 to V8.0 (incl. SP)
2 languages (English, German),
software class A, runs with Win-
dows XP Professional 32-bit,
Windows 7 Ultimate 32/64-bit, Win-
dows Server 2003 R2 Standard 32-
bit, or Windows Server 2008 R2
Standard 64-bit, floating license for
1 user
• Delivery form package 6ES7658-1GX08-2YE5
(without SIMATIC PCS 7 Software
16
Media Package)
License key USB stick, certificate
of license
• Delivery form online 6ES7658-1GX08-2YK5
(without SIMATIC PCS 7 Software
Media Package)
License key download,
online certificate of license
Note: E-mail address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
■ Overview
Upgrades combined in packages enable upgrading of existing OS Software Upgrades V7.1 from V8.1
Operator Systems V7.1/V8.0 to V8.1 with consideration of the
number of existing process objects and archive variables. SIMATIC PCS 7 Operator Stations with OS Software V7.1 can
be upgraded in two steps, initially to V8.0 and then to V8.1.
OS Software Upgrades V8.0 from V8.1 Depending on the starting point, the following Upgrade
Packages are available:
The following Upgrade Packages for upgrading to V8.1 are
offered for SIMATIC PCS 7 operator stations with OS Software • SIMATIC PCS 7 OS Single Station Upgrade Package
V8.0: • SIMATIC PCS 7 OS Single Station Redundancy Upgrade
• SIMATIC PCS 7 OS Single Station Upgrade Package Package
• SIMATIC PCS 7 OS Server Upgrade Package • SIMATIC PCS 7 OS Server Upgrade Package
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade • SIMATIC PCS 7 OS Server Redundancy Upgrade Package
Package • SIMATIC PCS 7 OS Client/SFC Visualization Upgrade
Package
Two Upgrade Packages of type OS Single Station or OS Server
are required in each case for redundant SIMATIC PCS 7 opera- The OS Runtime licenses are converted to cumulative "Count
tor stations. Relevant Licenses" during the upgrade. The number of existing
OS Runtime POs is retained.
The following table shows the number of Upgrade Packages
required for upgrading the individual types of station.
Upgrade Package Version OS Single Station OS server OS
Client
Separate Redundant Separate Redundant
PCS 7 OS Single Station V8.0 to V8.1 1 2 – – –
V7.1 to V8.1 1 – – – –
PCS 7 OS Single Station Redundancy V7.1 to V8.1 – 1 – – –
PCS 7 OS Server V8.0 to V8.1 – – 1 2 –
V7.1 to V8.1 – – 1 – –
PCS 7 OS Server Redundancy V7.1 to V8.1 – – – 1 –
PCS 7 OS Client/SFC Visualization V8.0 to V8.1 – – – – 1
V7.1 to V8.1 – – – – 1
In addition to the licenses for the PCS 7 OS Software Single Upgrade of the Web Option for OS
Station or Server, the Upgrade Packages for OS Single Station
and OS Server include upgrade licenses for: Using the SIMATIC PCS 7 OS Web Server Upgrade Package,
you can upgrade the SIMATIC PCS 7 Web server, SIMATIC
• SIMATIC PCS 7 SFC Visualization PCS 7 Web diagnostics server and SIMATIC PCS 7 Web diag-
• SIMATIC PCS 7 BCE nostics clients from V7.1 or V8.0 to V8.1. When upgrading from
• Industrial Ethernet communication software for CP V7.1 to V8.1 it is first necessary to upgrade to V8.0 and subse-
quently to V8.1.
• SIMATIC PCS 7 OpenPCS 7 and SIMATIC PCS 7 OpenPCS 7/
OS Client
The upgrade license for SIMATIC PCS 7 SFC Visualization is
also part of the Upgrade Package SIMATIC PCS 7 OS Client/
SFC Visualization.
The upgrade licenses for Process Historian and Information
Server are also embedded in SIMATIC PCS 7 OS Server
Upgrade Package V8.0 to V8.1. With a SIMATIC PCS 7
OS Server Upgrade Package V8.0 to V8.1, only one SIMATIC
PCS 7 OS Server or one SIMATIC PCS 7 Process Historian (with/
without Information Server) can be upgraded (for details see
16
table in section "Upgrades for Process Historian and Information
Server").
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
OS Software
OS Software Upgrade from V8.0 SIMATIC PCS 7 OS Client/
auf V8.1, based on the existing SFC Visualization Upgrade
number of POs Package V8.0 to V8.1
Software class A, runs with
SIMATIC PCS 7 OS Single Station Windows 7 Ultimate 32/64-bit or
Upgrade Package V8.0 to V8.1 Windows Server 2008 R2 Standard
For OS Single Station, software 64-bit, floating license for 1 user
class A, runs with Windows 7 Ulti-
mate 32/64-bit; single license for 5 languages (English, German,
1 installation French, Italian, Spanish)
5 languages (English, German, • Delivery form package 6ES7652-5CX18-0YF5
French, Italian, Spanish) (without SIMATIC PCS 7 Software
Media Package)
• Delivery form package 6ES7652-5AX18-0YE0 License key USB stick, certificate
(with SIMATIC PCS 7 Software of license
Media Package)
License key USB stick, certificate • Delivery form online 6ES7652-5CX18-0YK5
of license, software DVDs and cer- (without SIMATIC PCS 7 Software
tificate of license for SIMATIC Media Package)
PCS 7 Software Media Package License key download,
V8.1 online certificate of license
Note: E-mail address required!
• Delivery form online 6ES7652-5AX18-0YK0
(without SIMATIC PCS 7 Software ASIA, 2 languages (English,
Media Package) Chinese)
License key download, • Delivery form package 6ES7652-5CX18-0CF5
online certificate of license (without SIMATIC PCS 7 Software
Note: E-mail address required! Media Package ASIA)
ASIA, 2 languages (English, ASIA license key USB hardlock,
Chinese) certificate of license
• Delivery form package 6ES7652-5AX18-0CE0 OS Software Upgrade from V7.1
(with SIMATIC PCS 7 Software auf V8.1, based on the existing
Media Package ASIA) number of POs
ASIA license key USB hardlock,
certificate of license, software SIMATIC PCS 7 OS Single Station
DVDs and certificate of license for Upgrade Package V7.1 to V8.1
SIMATIC PCS 7 Software Media For OS Single Station, software
Package ASIA V8.1 class A, runs with Windows 7 Ulti-
mate 32/64-bit; single license for
SIMATIC PCS 7 OS Server 1 installation; comprising:
Upgrade Package V8.0 to V8.1 • SIMATIC PCS 7 OS Single Station
For OS Server, software class A, Upgrade Package V7.1 to V8.0
runs with Windows Server 2008 R2 • SIMATIC PCS 7 OS Single Station
Standard 64-bit; single license for Upgrade Package V8.0 to V8.1
1 installation
5 languages (English, German,
5 languages (English, German, French, Italian, Spanish)
French, Italian, Spanish) • Delivery form package 6ES7652-8AX18-0YE0
• Delivery form package 6ES7652-5BX18-0YE0 (with SIMATIC PCS 7 Software
(with SIMATIC PCS 7 Software Media Package)
Media Package) License key USB stick, certificate
License key USB stick, certificate of license, software DVDs and cer-
of license, software DVDs and cer- tificate of license for SIMATIC
tificate of license for SIMATIC PCS 7 Software Media Package
PCS 7 Software Media Package V8.1
V8.1 • Delivery form online 6ES7652-8AX18-0YK0
• Delivery form online 6ES7652-5BX18-0YK0 (without SIMATIC PCS 7 Software
(without SIMATIC PCS 7 Software Media Package)
Media Package) License key download,
License key download, online certificate of license
online certificate of license Note: E-mail address required!
Note: E-mail address required!
ASIA, 2 languages (English,
16
Chinese)
• Delivery form package 6ES7652-5BX18-0CE0
(with SIMATIC PCS 7 Software
Media Package ASIA)
ASIA license key USB hardlock,
certificate of license, software
DVDs and certificate of license for
SIMATIC PCS 7 Software Media
Package ASIA V8.1
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Operator System incl. OpenPCS 7 and Web Option for OS
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for Process Historian and Information Server, Upgrades for Maintenance Station
■ Overview
The upgrade licenses for Process Historian and Information
Server are embedded in the SIMATIC PCS 7 OS Server Upgrade
Package V8.0 to V8.1. The following table shows the number of
SIMATIC PCS 7 OS Server Upgrade Packages required for
upgrading the various types of station.
Upgrade Package Single Server Server Redundancy
OS Server Process Historian Information Process His- OS Server Process
plus Information Server torian Historian
Server
PCS 7 OS Server Upgrade Package V8.0 to 1 1 – 1 2 2
V8.1
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for SIMATIC BATCH
■ Overview
SIMATIC BATCH Upgrade Packages
Upgrades combined in packages enable upgrading of existing SIMATIC BATCH Client upgrade package
SIMATIC BATCH systems from V7.x or V8.0 to V8.1:
With upgrade licenses for:
SIMATIC BATCH Server Upgrade Package • SIMATIC BATCH Client
With upgrade licenses for: • SIMATIC BATCH Recipe System
• SIMATIC BATCH Server SIMATIC BATCH V7.0 and SIMATIC BATCH V7.1 are identical in
• SIMATIC BATCH Basic their functions. When upgrading from V7.0/V7.1 to V8.1 it is first
• SIMATIC BATCH Single Station User necessary to upgrade to V8.0 and subsequently to V8.1.
• SIMATIC BATCH Single Station System The cumulative SIMATIC BATCH UNITs are independent of the
• SIMATIC BATCH API version. Existing UNITs are completely available following the
upgrade.
• PCS 7 BCE
• Industrial Ethernet communication software for CP
16
Note: E-mail address required! Note: E-mail address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1/V8.0 to V8.1
Upgrades for SIMATIC Route Control
■ Overview
SIMATIC Route Control Upgrade Package
With SIMATIC Route Control Upgrade Packages you can to V8.1 it is first necessary to upgrade to V8.0 and subsequently
upgrade Route Control Engineering, Route Control Server and to V8.1. When upgrading to V8.0, the "Routes" are converted into
Route Control Center from V7.x or V8.0 to V8.1. The number of cumulative "Count Relevant Licenses".
existing "Routes" (quantity option for number of simultaneous
material transports) is fully available again after the upgrade. SIMATIC Route Control Center Upgrades, which are only avail-
able as an online delivery, allow separate upgrading of the Route
SIMATIC Route Control V7.0 and SIMATIC Route Control V7.1 Control Center software from V7.0 or V7.1 to V8.0 and V8.0 to
are identical in their functions. When upgrading from V7.0/V7.1 V8.1.
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for Engineering System
■ Overview
Engineering Upgrade Package The licenses included in the Engineering Upgrade Package
V7.1 to V8.0 apply to the following software products of SIMATIC
SIMATIC PCS 7 engineering systems with Engineering Software PCS 7 Version 7.1:
V7.1 can be upgraded to Version 8.0 using the SIMATIC PCS 7
Engineering Upgrade Package. One of the following two ver- • PCS 7 Engineering AS, OS, AS/OS (250 POs to 2 000 POs) or
sions of the SIMATIC PCS 7 Engineering Upgrade Packages can PCS 7 Engineering AS, OS, AS/OS (unlimited POs), each
be used depending on the starting configuration: including redundancy
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, • PCS 7 Import-Export Assistant
unlimited POs • Version Cross Manager
(with OS Runtime license for productive operation), for classic • Version Trail
engineering station without limitation of engineering.
• PCS 7 SFC Visualization
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, 250 to
2 000 POs • PCS 7 BCE
(with OS Runtime license for productive operation), for • SIMATIC NET HARDNET-IE S7
combined engineering/operator station in small applications
Advanced Engineering Upgrade
Any existing OS Runtime license is converted to a cumulative
"Count Relevant License" with an upgrade. The number of OS Additive to the SIMATIC PCS 7 Engineering Upgrade Package
Runtime POs is fully retained. AS/OS, a separate upgrade for V8.0 is available for the SIMATIC
PCS 7 Advanced Engineering System V7.1.
Engineering software
Engineering Software Upgrade ASIA, 2 languages (English,
from V7.1 to V8.0 Chinese)
SIMATIC PCS 7 Engineering • Delivery form package
Upgrade Package AS/OS V7.1 to (with SIMATIC PCS 7 Software
V8.0 Media Package ASIA):
Software class A, runs with Win- ASIA license key USB hardlock,
dows XP Professional 32-bit, Win- certificate of license, software
dows 7 Ultimate 32/64-bit, Windows DVDs and certificate of license for
Server 2003 R2 Standard 32-bit, SIMATIC PCS 7 Software Media
Windows Server 2008 Standard 32- Package ASIA V8.0
bit, or Windows Server 2008 R2 - 250 to 2 000 POs 6ES7651-5AC08-0CE5
Standard 64-bit, floating license for (with OS Runtime license for
1 user productive operation)
- Unlimited POs (without OS Run- 6ES7651-5AF08-0CE5
5 languages (English, German, time license for productive oper-
French, Italian, Spanish) ation)
• Delivery form package
(with SIMATIC PCS 7 Software Advanced Engineering
Media Package)
License key USB stick, certificate
SIMATIC PCS 7 Advanced
of license, software DVDs and cer-
Engineering System Upgrade
tificate of license for SIMATIC
V7.1 to V8.0
PCS 7 Software Media Package
2 languages (English, German),
V8.0
software class A, runs with Win-
- 250 to 2 000 POs (with OS Run- 6ES7651-5AC08-0YE5 dows XP Professional 32-bit,
time license for productive oper- Windows 7 Ultimate 32/64-bit, Win-
ation) dows Server 2003 R2 Standard 32-
- Unlimited POs (without OS Run- 6ES7651-5AF08-0YE5 bit or Windows Server 2008 R2
time license for productive oper- Standard 64-bit, floating license for
ation) 1 user
• Delivery form online • Delivery form package 6ES7658-1GX08-2YE5
(without SIMATIC PCS 7 Software (without SIMATIC PCS 7 Software
Media Package) Media Package)
License key download, License key USB stick, certificate
online certificate of license of license
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for Operator System
■ Overview
Upgrades combined in packages enables upgrading of existing This permits archiving according to the number of existing pro-
V7.1 operator systems to V8.0. cess objects and archive variables.
Upgrades of OS software The OS Runtime licenses are converted to cumulative "Count
Relevant Licenses" during the upgrade. The number of existing
The upgrade of the SIMATIC PCS 7 OS Software V7.1 to V8.0 is OS Runtime POs is fully retained.
included on the following OS Software Upgrade Packages:
• SIMATIC PCS 7 OS Single Station Upgrade Package The table below shows which and how many products are
upgraded with the various upgrade packages.
• SIMATIC PCS 7 OS Single Station Redundancy Upgrade
Package
• SIMATIC PCS 7 OS Server Upgrade Package
• SIMATIC PCS 7 OS Server Redundancy Upgrade Package
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade
Package
OS Single Stations OS Server OS Clients
Separate Redundant Separate Redundant
Upgrade Package OS Single OS Single OS Server OS Server OS Client/
Station Station Redundancy SFC Visualization
Redundancy
PCS 7 OS Software Single Station (all PO versions) 1 – – – –
PCS 7 OS Software Single Station with WinCC Redun- – 2 – – –
dancy (all PO variants)
PCS 7 OS Software Server – – 1 – –
(all PO versions)
PCS 7 OS Software Server with WinCC Redundancy – – – 2 –
(all PO variants)
PCS 7 OS Software Client – – – – 1
Central Archive Server (CAS) – – 0 0 –
PCS 7 StoragePlus 1 2 1 2 –
PCS 7 SFC Visualization 1 2 1 2 1
PCS 7 BCE 1 2 1 2 –
SIMATIC NET S7-1613 for Industrial Ethernet 1 2 1 2 –
PCS 7 OpenPCS 7 Server/OS Client (multi-functional) 1 2 1 2 –
PCS 7 OpenPCS 7 Server (stand-alone) 1 2 1 2 –
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for Operator System
OS software
OS software upgrade from V7.1 to SIMATIC PCS 7 OS Server
V8.0, based on the existing num- Upgrade Package V7.1 to V8.0
ber of POs For OS Server, software class A,
runs with Windows Server 2003 R2
SIMATIC PCS 7 OS Single Station Standard 32-bit, Windows Server
Upgrade Package V7.1 to V8.0 2008 Standard 32-bit, or Windows
For OS Single Station, software Server 2008 R2 Standard 64-bit,
class A, runs with Windows XP Pro- single license for 1 installation
fessional 32-bit, Windows 7 Ulti-
mate 32/64-bit, single license for • 5 languages (English, German,
1 installation French, Italian, Spanish)
• 5 languages (English, German, - Delivery form package 6ES7658-2BX08-0YE0
French, Italian, Spanish) (with SIMATIC PCS 7 Software
Media Package)
- Delivery form package 6ES7658-2AX08-0YE0 License key USB stick, certifi-
(with SIMATIC PCS 7 Software cate of license, software DVDs
Media Package) and certificate of license for
License key USB stick, certifi- SIMATIC PCS 7 Software Media
cate of license, software DVDs Package V8.0
and certificate of license for
SIMATIC PCS 7 Software Media - Delivery form online 6ES7658-2BX08-0YK0
Package V8.0 (without SIMATIC PCS 7 Soft-
ware Media Package)
- Delivery form online 6ES7658-2AX08-0YK0 License key download,
(without SIMATIC PCS 7 Soft- online certificate of license
ware Media Package) Note: E-mail address required!
License key download,
online certificate of license • ASIA, 2 languages (English,
Note: E-mail address required! Chinese)
• ASIA, 2 languages (English, - Delivery form package 6ES7658-2BX08-0CE0
Chinese) (with SIMATIC PCS 7 Software
Media Package ASIA)
- Delivery form package 6ES7658-2AX08-0CE0 ASIA license key USB hardlock,
(with SIMATIC PCS 7 Software certificate of license, software
Media Package ASIA) DVDs and certificate of license
ASIA license key USB hardlock, for SIMATIC PCS 7 Software
certificate of license, software Media Package ASIA V8.0
DVDs and certificate of license
for SIMATIC PCS 7 Software SIMATIC PCS 7 OS Server Redun-
Media Package ASIA V8.0 dancy Upgrade Package V7.1 to
V8.0
SIMATIC PCS 7 OS Single Station For OS Server Redundancy, soft-
Redundancy Upgrade Package ware class A, runs with Windows
V7.1 to V8.0 Server 2003 R2 Standard 32-bit,
For OS Single Station Redundancy, Windows Server 2008 Standard 32-
software class A, runs with Win- bit, or Windows Server 2008 R2
dows XP Professional 32-bit, Win- Standard 64-bit, single license for 2
dows 7 Ultimate 32/64-bit, single installations
license for 2 installations
• 5 languages (English, German,
• 5 languages (English, German, French, Italian, Spanish)
French, Italian, Spanish)
- Delivery form package 6ES7652-3BX08-2YE0
- Delivery form package 6ES7652-3AX08-2YE0 (with SIMATIC PCS 7 Software
(with SIMATIC PCS 7 Software Media Package)
Media Package) License key USB stick, certifi-
License key USB stick, certifi- cate of license, software DVDs
cate of license, software DVDs and certificate of license for
and certificate of license for SI- SIMATIC PCS 7 Software Media
MATIC PCS 7 Software Media Package V8.0
Package V8.0
- Delivery form online 6ES7652-3BX08-2YK0
- Delivery form online 6ES7652-3AX08-2YK0 (without SIMATIC PCS 7 Soft-
(without SIMATIC PCS 7 Soft- ware Media Package)
ware Media Package) License key download,
License key download, online certificate of license
online certificate of license Note: E-mail address required!
Note: E-mail address required!
• ASIA, 2 languages (English,
16 • ASIA, 2 languages (English,
Chinese)
- Delivery form package 6ES7652-3AX08-2CE0
Chinese)
- Delivery form package 6ES7652-3BX08-2CE0
(with SIMATIC PCS 7 Software
(with SIMATIC PCS 7 Software Media Package ASIA)
Media Package ASIA) 2 x ASIA license key USB hard-
2 x ASIA license key USB hard- lock, certificate of license, soft-
lock, certificate of license, soft- ware DVDs and certificate of
ware DVDs and certificate of license for SIMATIC PCS 7 Soft-
license for SIMATIC PCS 7 Soft- ware Media Package ASIA V8.0
ware Media Package ASIA V8.0
SIMATIC PCS 7 OS Client/
SFC Visualization Upgrade Pac-
kage V7.1 to V8.0
Software class A, runs with Win-
dows XP Professional 32-bit, Win-
dows 7 Ultimate 32/64-bit, Windows
Server 2003 R2 Standard 32-bit,
Windows Server 2008 Standard 32-
bit, or Windows Server 2008 R2
Standard 64-bit, floating license for
1 user
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for Operator System
16
sional 32-bit or Windows 7 Ultimate
32/64-bit (Web Diagnostics Client),
single license for 1 installation
• Delivery form package 6ES7652-5DX08-0YF0
(without SIMATIC PCS 7 Software
Media Package)
License key USB stick, certificate
of license
• Delivery form online 6ES7652-5DX08-0YK0
(without SIMATIC PCS 7 Software
Media Package)
License key download,
online certificate of license
Note: E-mail address required!
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for Maintenance Station, Upgrades for SIMATIC BATCH
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V7.1 to V8.0
Upgrades for SIMATIC Route Control, Upgrades for SIMATIC PCS 7 TeleControl
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Engineering System
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Operator System
■ Overview
Upgrades combined in packages permit upgrading of existing Upgrades of OS software
operator systems V6.x or V7.0 to V7.1.
The upgrade of the SIMATIC PCS 7 OS Software V6.x to V7.1 and
V7.0 to V7.1 is divided on the following OS Upgrade Packages
in each case:
• SIMATIC PCS 7 OS Single Station Upgrade Package
• SIMATIC PCS 7 OS Server Upgrade Package
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade
Package
This permits archiving according to the number of existing pro-
cess objects and archive variables.
Upgrade packages SIMATIC PCS 7 OS Single SIMATIC PCS 7 OS Server SIMATIC PCS 7 OS Client/
Station Upgrade Package Upgrade Package SFC Visualization Upgrade
Package
Content for OS Single Stations for OS Server and for OS clients
central archive server
PCS 7 OS Software Single Station (all PO versions) n
PCS 7 OS Software Server n
(all PO versions)
PCS 7 OS Software Client n
Central archive server basic package n
PCS 7 Archive (archive TAGs) n n
PCS 7 StoragePlus n n
PCS 7 SFC Visualization n n n
WinCC Redundancy n n
PCS 7 BCE n n
SIMATIC NET S7-1613 for Industrial Ethernet n n
PCS 7 OpenPCS 7 Server/OS Client (multi-functional) n n
PCS 7 OpenPCS 7 Server (stand-alone) n n
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Operator System
OS software
OS Software Upgrade from V7.0 OS Software Upgrade from V6.0/
to V7.1, based on the existing V6.1 to V7.1, based on the exist-
number of POs ing number of POs
SIMATIC PCS 7 OS Single Station SIMATIC PCS 7 OS Single Station
Upgrade Package V7.0 to V7.1 Upgrade Package V6.x to V7.1
for OS Single Station, software for OS Single Station, software
class A, runs with Windows XP Pro- class A, runs with Windows XP Pro-
fessional, single license for fessional, single license for
1 installation 1 installation
• 5 languages (English, German, 6ES7658-2AX17-0YH0 • 5 languages (English, German, 6ES7658-2AX17-0YE0
French, Italian, Spanish) French, Italian, Spanish)
Delivery form package (with Delivery form package (with
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package): License key on USB Package): License key on USB
stick, certificate of license as well stick, certificate of license as well
as SIMATIC PCS 7 Software Media as SIMATIC PCS 7 Software Media
Package V7.1 Package V7.1
• ASIA, 2 languages (English, 6ES7658-2AX17-0CH0 • ASIA, 2 languages (English, 6ES7658-2AX17-0CE0
Chinese) Chinese)
Delivery form package (with Delivery form package (with
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package ASIA): ASIA license key Package ASIA): ASIA license key
USB hardlock, certificate of li- USB hardlock, certificate of li-
cense as well as SIMATIC PCS 7 cense as well as SIMATIC PCS 7
Software Media Package ASIA Software Media Package ASIA
V7.1 V7.1
SIMATIC PCS 7 OS Server SIMATIC PCS 7 OS Server
Upgrade Package V7.0 to V7.1 Upgrade Package V6.x to V7.1
for OS Server and archive server, for OS Server and archive server,
software class A, runs with Win- software class A, runs with Win-
dows Server 2003, single license dows Server 2003, single license
for 1 installation for 1 installation
• 5 languages (English, German, 6ES7658-2BX17-0YH0 • 5 languages (English, German, 6ES7658-2BX17-0YE0
French, Italian, Spanish) French, Italian, Spanish)
Delivery form package (with Delivery form package (with
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package): License key on USB Package): License key on USB
stick, certificate of license as well stick, certificate of license as well
as SIMATIC PCS 7 Software Media as SIMATIC PCS 7 Software Media
Package V7.1 Package V7.1
• ASIA, 2 languages (English, 6ES7658-2BX17-0CH0 • ASIA, 2 languages (English, 6ES7658-2BX17-0CE0
Chinese) Chinese)
Delivery form package (with Delivery form package (with
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package ASIA): ASIA license key Package ASIA): ASIA license key
USB hardlock, certificate of li- USB hardlock, certificate of li-
cense as well as SIMATIC PCS 7 cense as well as SIMATIC PCS 7
Software Media Package ASIA Software Media Package ASIA
V7.1 V7.1
SIMATIC PCS 7 OS Client/ SIMATIC PCS 7 OS Client/
SFC Visualization Upgrade Pac- SFC Visualization Upgrade
kage V7.0 to V7.1 Package V6.x to V7.1
Software class A, runs with Win- Software class A, runs with
dows XP Professional, floating Windows XP Professional, floating
license for 1 user license for 1 user
• 5 languages (English, German, 6ES7652-5CX17-0YH5 • 5 languages (English, German, 6ES7652-5CX17-0YE5
French, Italian, Spanish) French, Italian, Spanish)
Delivery form package (without Delivery form package (without
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package): License key on USB Package): License key on USB
16
stick, certificate of license stick, certificate of license
• ASIA, 2 languages (English, 6ES7652-5CX17-0CH5 • ASIA, 2 languages (English, 6ES7652-5CX17-0CE5
Chinese) Chinese)
Delivery form package (without Delivery form package (without
SIMATIC PCS 7 Software Media SIMATIC PCS 7 Software Media
Package ASIA): ASIA license key Package ASIA): ASIA license key
USB hardlock, certificate of li- USB hardlock, certificate of li-
cense cense
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Operator System
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for SIMATIC BATCH
SIMATIC BATCH Upgrade from V6.x to V7.1 SIMATIC BATCH Upgrades V7.0
to V7.1
The following two SIMATIC BATCH Upgrade Packages permit
upgrading of the SIMATIC BATCH Software V6.x to V7.1 depend- No special upgrade packages are
required for upgrading from
ing on the number of existing batch process objects SIMATIC BATCH V7.0 to V7.1. The
(Batch POs): SIMATIC BATCH V7.1 software is
available with the SIMATIC PCS 7
SIMATIC BATCH Client Upgrade Package Software Media Packages of the
The SIMATIC BATCH Client Upgrade Package contains upgrade ES/OS upgrade packages. The
existing V7.0 licenses are autho-
licenses for: rized for licensing.
• SIMATIC BATCH Recipe System SIMATIC BATCH Upgrade Packa-
• SIMATIC BATCH Batch Planning ges V6.0/V6.1 to V7.1, based on
the existing number of POs
• SIMATIC BATCH BatchCC
SIMATIC BATCH Client Upgrade 6ES7657-5XX17-0YF5
SIMATIC BATCH Server Upgrade Package Package V6.x to V7.1
6 languages (English, German,
The SIMATIC BATCH Server Upgrade Package contains French, Italian, Spanish, Chinese),
upgrade licenses for software class A, runs with Win-
dows XP Professional or Windows
• SIMATIC BATCH Server (including all PO options and Server 2003, floating license for
PowerPacks) 1 user
• SIMATIC BATCH Hierarchical Recipe Delivery form package (without
SIMATIC PCS 7 Software Media
• SIMATIC BATCH ROP Library Package): License key on USB
• SIMATIC BATCH Separation Procedures/Formulas stick, certificate of license
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for SIMATIC Route Control
SIMATIC Route Control Upgrade from V6.x to V7.1 SIMATIC Route Control Upgrade
Package V7.0 to V7.1
You can use the SIMATIC Route Control Upgrade Package V6.x
to V7.1 to upgrade the Route Control Engineering, Route Control No special upgrade packages are
required for upgrading from
Server and Route Control Client software components from V6.0 SIMATIC Route Control V7.0 to
or V6.1 to V7.1. The BCE license PCS 7 BCE and SIMATIC NET V7.1. The SIMATIC Route Control
S7-1613 for Industrial Ethernet are also involved in the Upgrade V7.1 software is available with the
Package. SIMATIC PCS 7 Software Media
Packages of the ES/OS upgrade
SIMATIC Route Control Upgrade from V7.0 to V7.1 packages. The existing V7.0
licenses are authorized for licens-
You do not require any special upgrade packages for upgrading ing.
from SIMATIC Route Control V7.0 to V7.1. Since SIMATIC Route SIMATIC Route Control Upgrade
Control is completely integrated in SIMATIC PCS 7, the SIMATIC Package V6.0/6.1 to V7.1
Route Control V7.1 software is available anyway with the
SIMATIC Route Control Upgrade 6ES7652-5BX17-0YF0
SIMATIC PCS 7 Software Media Packages of the ES/OS upgrade Package V6.x to V7.1
packages. for Route Control Engineering,
Route Control Server and Route
In addition to the V7.1 licenses, the existing V7.0 licenses are Control Center, suitable for single
also authorized for licensing of the SIMATIC Route Control V7.1 station and client/server configura-
software. tion
6 languages (English, German,
The Certificate of License for SIMATIC Route Control V7.0 is also French, Italian, Spanish, Chinese),
valid for SIMATIC Route Control V7.1. software class A, runs with Win-
dows XP Professional or Windows
Server 2003, single license for
1 installation
Delivery form package
(without SIMATIC PCS 7 Software
Media Package)
License key on USB stick, certifi-
cate of license
16
Update/Upgrade Packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Maintenance Station
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
Upgrades for SIMATIC Logon
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
Upgrades for SIMATIC PDM
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
Upgrades for SIMATIC PDM
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
Upgrades Safety Integrated for Process Automation
■ Overview
S7 F Systems and SIMATIC Safety Matrix software products can Compatibility tool
be optionally integrated in the process control system for the
implementation and operation of safety applications. With the compatibility tool on the Internet you can determine the
versions of S7 F Systems and SIMATIC Safety Matrix that are
The version cycle of these software components is not synchro- suitable for the various versions of SIMATIC PCS 7:
nous with that of SIMATIC PCS 7, however.
https://support.industry.siemens.com/cs/de/en/view/64847781
SIMATIC Compatible versions
PCS 7 version
S7 F Systems Safety Matrix Tool, Safety Matrix
Viewer
V8.1/V8.2 V6.1 SP2 or higher V6.2 SP2 or higher
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
Upgrades for S7-PLCSIM Simulation Software
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
System Communication via Industrial Ethernet
■ Overview
With SIMATIC PCS 7, communications software and licenses When upgrading SIMATIC PCS 7, a separate upgrade is only
of SIMATIC NET are used for the system communication via required for the S7-REDCONNECT and SOFTNET-IE RNA com-
Industrial Ethernet. Their version cycle is not usually synchro- munication software. For the other SIMATIC NET products, the
nous with that of SIMATIC PCS 7. version upgrade is implemented for the SIMATIC PCS 7 upgrade
with SIMATIC PCS 7 Upgrade Packages.
The SIMATIC PCS 7 versions correspond to the SIMATIC NET
products as follows:
• SIMATIC PCS 7 V8.2 with SIMATIC NET products V13
• SIMATIC PCS 7 V8.1 with SIMATIC NET products V12
• SIMATIC PCS 7 V8.0 with SIMATIC NET products:
- V8.1 (Windows 7 Ultimate 32/64-bit or Windows Server 2008
R2 Standard 64-bit operating system)
- V7.1 (Windows XP Professional 32-bit or Windows Server
2003 R2 Standard 32-bit operating system)
• SIMATIC PCS 7 V7.1 with SIMATIC NET products V7.1
(2008 edition)
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
System Communication via Industrial Ethernet
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
System Communication via Industrial Ethernet
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
System Communication via Industrial Ethernet
16
Update/Upgrade Packages
Updates/Upgrades Asynchronous to the PCS 7 Version
System Communication via Industrial Ethernet
16
PCS 7 Services
Services
SIMATIC PCS 7 Lifecycle Services
■ Overview
SIMATIC SIMATIC
Remote Virtualization
Services as a Service
Asset Extended
Optimization Exchange
Services Option
17
Services
SIMATIC PCS 7 Lifecycle Services
■ Application
SIMATIC PCS 7 service programs
Our service programs comprise selected packages of services Based on the portfolio elements of the SIMATIC Lifecycle Ser-
for a product family or a service topic. The individual portfolio vices, the following service programs are offered for SIMATIC
elements are coordinated to ensure seamless coverage PCS 7.
throughout the entire life cycle and support optimum use of your
products and systems. The individual services of a service pro-
gram can be also be used separately.
Plant SIMATIC
Inventory System
Audit
Asset
Optimization
Spare Parts Services
Stock
Modernization Operation
Legacy State-of-the-art
Operator System virtualized
Operator SIMATIC
System Remote
Services
SIMATIC SIMATIC Lifecycle
System Virtualization Service
Audit as a Service Contracts
Managed
Support
Services
Hypervisor
17
The "Services for Virtualized Operator & Engineering Systems"
service program includes the portfolio elements recommended
for a virtual control system. It is based on a central element, the
"SIMATIC Virtualization as a Service", and the optional upstream
service "SIMATIC System Audit".
Services
SIMATIC PCS 7 Lifecycle Services
■ Application (continued)
Professional System Support
Managed Siemens
Support Customer
Services Care Center
SIMATIC
Customer Remote
Services
Technical
Support
Basic
Technical
Support
Extended
■ More information
More information is available on the Internet at:
www.siemens.de/PCS7LCS
www.siemens.com/pils
17
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC Inventory Baseline Services
■ Overview ■ Benefits
• Cost-efficient and standardized inventory of all of the installed
Installed Data Inventory automation components
Base Data Processing Report
Collection & Verification • Valid decision aid for planned plant expansions, moderniza-
tions as well as preparation for updates/upgrades
• Solid basis for planning and implementation of additional
lifecycle services
■ More information
The correct decisions have to be made when planning modern- More information is available online at:
ization measures or when budgeting necessary maintenance
measures. The basis for such decisions is an in-depth knowl- www.siemens.com/sibs
edge of the installed system base. The requirements in this con-
text are:
• Uniform and complete inclusion of all installed automation
components
• Implement inclusion in a relatively short time and at low costs
• Make the result available through standardized reports
With SIMATIC Inventory Baseline Services, Siemens is offering
data-driven services employing new methods and tools for even
more efficient maintenance of your machines and plants.
Performing an inventory provides an overview of the currently
installed plant equipment and the spare parts inventory. The
result of the inventory is used as a decision-making tool when
planning future measures for maintenance and modernization.
SIMATIC Inventory Baseline Services offer transparency with
regard to the installed automation components of machines and
plants and provide the data for additional lifecycle services,
such as, SIMATIC System Audit, Lifecycle Information Services
or Asset Optimization Services.
17
Services
SIMATIC PCS 7 Lifecycle Services
Lifecycle Information Services
■ More information
More information is available online at:
www.siemens.com/lis
17
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC System Audit
■ Overview ■ Benefits
SIMATIC System Audit not only provides you with a comprehen-
Audit
SCADA
sive overview of the status of your automation system and the uti-
Status lized components, it also offers a number of additional benefits:
• Competent analysis of weak points and risks with recommen-
dations
• Avoidance or minimization of system risks for service and
Audit SIMATIC upgrade capability
DCS Lifecycle • Reduction of standstill and downtimes by ensuring service
Services System capability
Audit • Valid basis for the preparation of long-term lifecycle service
contracts
Audit SIMATIC System Audit is available for physical as well as virtual
DCS Status system configurations.
LCS
Audit Audit System
Conformance
SCADA Status DCS Status Upgrade Report
Report
System System
Audit Status Audit Status
Report Report Upgrade Check Conformance Check
17
DCS Status
SIMATIC System DCS - 9LA1110-8AC10-4AA2
Upgrade Study
SIMATIC System Audit - 9LA1110-8AC10-4AA3
DCS Lifecycle Services
SIMATIC System Audit DCS - 9LA1110-8AC10-3AA1
Special Configurations
SIMATIC System - 9LA1110-8AD10-0AA1
Assessment SCADA
SIMATIC System Audit - 9LA1110-8AD10-1AA1
SCADA Status
Services
SIMATIC PCS 7 Lifecycle Services
Asset Optimization Services
■ Overview
High plant availability with optimal spare part supply - Asset
Concept Implemen- Operation
tation
Optimization Services provide a structured and systematic pro-
cedure for the holistic optimization of the supply of spare parts.
The four phases of Asset Optimization Services are coordinated
with each other but can also be used independently:
• Phase I: Analysis
Analysis Determine the current spare part situation on site: Availability,
Asset product lifecycle, spare part delivery times
• Phase II: Concept
Optimization The concept phase consists of an analysis of the actual
requirements and the development of a spare part concept.
Services
• Phase III: Implementation
Based on the results of the concept phase, necessary
inventory structures and inventory locations are established
and spare parts procured.
• Phase IV: Operation
The optimized and continuous supply of spare parts is an
essential contribution to high plant availability. Depending on
the specific contractual agreements, cyclic inventory analysis
and a regular exchange of information also take place.
17 ■ More information
More information is available online at:
www.siemens.com/aos
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC Virtualization as a Service
■ Benefits
• Comprehensive lifecycle services for the virtual system
including hardware and software – all from a single source
• Preconfigured, ready-to-use operator and engineering
stations
• Optimal use of existing hardware resources
• Simple and cost-effective system expansions and updates
17
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC Virtualization as a Service
■ More information
More information is available online at:
www.siemens.com/sivaas
17
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC Remote Services
■ Overview
SIMATIC Remote Services can be combined and adapted as
Proactive Virus
Pattern
necessary from different packages and service modules. The
Distribution following service modules are available:
• The Reactive module is a low-cost means of getting started
with the latest, efficient support service. Service availability
based on the SRS platform and remote access tools forms the
basis for rapid fault rectification or a comprehensive consul-
Preventive SIMATIC tation regarding your machine or plant.
Remote • Inspection services are provided "remotely" with the
Preventive module. The services include preventive
Services checking of the system status for transparent display of the
plant situation and recommendation for preventive measures.
Reactive
The results are made available in form of a system status
report.
• The Proactive module offers continuous real-time monitoring
of the utilized SIMATIC automation system. The monitoring of
critical system status information in real-time is combined in
this module with a proactive response to arising events by
SIMATIC Remote Services
qualified system specialists.
• The Virus Pattern Distribution module extends the SIMATIC
Remote Services portfolio to include an additional proactive
component which promptly supplies the system with the latest
and system-tested virus signatures.
The "Remote Access Services" (so-called “Connectivity pack-
ages”) are required once per installation and enable communi-
cation between the customer system and Siemens IT infrastruc-
ture (cRSP = common Remote Service platform); they consist of
different hardware and software components. You can obtain
detailed information from the Siemens representative in your
region.
Web
Portal
OEM Support
Web
Portal
Customer DMZ Remote Service
cRSP Expert
Remote Engineer
Access Server
Internet (VPN)
Maintenance Engineer
■ Benefits
• Secure remote connection of your automation system to the • Complete transparency due to central administration of all 17
SIMATIC TechSupport IT infrastructure system accesses
• Global, direct connection to the network of the Siemens • Compatible with generally valid Industrial Security concepts
system experts • TÜV/CERT certification of the Siemens cRSP infrastructure
• Provision of the remote infrastructure including support and
maintenance
Services
SIMATIC PCS 7 Lifecycle Services
SIMATIC Remote Services
17
Services
SIMATIC PCS 7 Lifecycle Services
Managed Support Services
■ Overview
Managed Siemens
Support Customer
Services Care Center
SIMATIC
Customer Remote
Services
Technical
Support
Basic
Technical
Support
Extended
Managed Support Services offer competent and efficient sup- The Dedicated Support Manager coordinates and prioritizes all
port through a "Dedicated Support Manager" as central contact activities, is familiar with the customer plant, knows the mainte-
person who ensures an efficient exchange of information nance processes and the installed base and, if necessary, uses
between all parties involved. remote access for diagnostic and troubleshooting purposes.
■ More information
More information is available online at:
www.siemens.com/mss
17
Services
SIMATIC PCS 7 Lifecycle Services
Lifecycle Service Contracts
■ Overview
Typical contract profiles for Extended
Modernization SIMATIC PCS 7 Lifecycle Services contracts Lifecycle
Services
Lifecycle
Basic Modernization,
Service Lifecycle Updates/Upgrades
Maintenance
Contracts Maintenance Asset Optimization Services
Services Lifecycle Information Services
Standard Inspection
Maintenance
17
Services
SIMATIC PCS 7 Lifecycle Services
Lifecycle Service Contracts
■ Overview (continued)
Long-term investment protection with predictable costs
A reactive service concept increases the risk of obsolescence With a proactive service concept, however, the management
– operating expenses and unplanned standstills can fluctuate of obsolescence risks and modernizations can be planned con-
and are hard to predict. The investment pressure increases until sistently. The continuous maintenance of the plant keeps the
an upgrade becomes necessary. Long-term maintenance plan- obsolescence risk low; the optimized costs for maintenance and
ning is extremely difficult, the risks are difficult to assess and the modernization (OPEX) are mostly consistent and therefore pre-
overall costs cannot be clearly calculated. dictable.
Cumulative Cumulative
service costs service costs
Annual service costs
Risk of
obsolescense
■ Benefits
• Long-term investment protection
• Planning capability for modernization and maintenance costs
at the time of the investment across the entire lifetime of up to
15 years (TCO)
• Increased plant availability, for example, through guaranteed
arrival times for service, secured spare part supply and
preventive maintenance measures
• Ensure service capability through active obsolescence
management for hardware and software components
• Securing system manufacturer know-how
• Professional project management from a single source for the
entire duration of the contract
17
Services
Functional Safety Services
■ Overview
Verification
Safety Instrumented System (SIS) other means of Risk Reduction
Realization
G_PCS7_XX_00223
Operation
Modification
Decommissioning
17
Services
Functional Safety Services
■ Benefits ■ Design
• Standardized processes for faster and safer project imple- The following service modules are offered as a service:
mentation and commissioning
• Management, evaluation of "functional safety" and audits
• Uniform verification and validation documents
• Configuration and planning of the SLC (Safety Plan)
• Reduction of development time and costs through interdisci-
plinary team of experts with process and automation expertise • Hazard and safety assessment
• Acceleration of the acceptance of plants by means of • Assignment of the safety functions to the protection levels
customized safety concepts • Safety Requirement Specification (SRS)
• Verification and validation (e.g. SIL verification, hardware/
■ Application software audit)
• Plant operators that use PLT protective equipment to reduce • Modification
risks - this includes the operators of almost all chemical plants, • Training
all refineries, distillation and combustion plants.
• SIMATIC PCS 7 plants with integrated safety technology using ■ More information
S7 F systems and SIMATIC Safety Matrix, in which processing
must be performed according to IEC 61511 or a specific Siemens AG
safety integrity level (SIL). Industry Sector
Engineering & Consulting
[email protected]
Tel.: +49 (69) 797-84500
Additional information is available on the Internet at:
www.siemens.com/processsafety
17
Services
Plant Security Services
Security Assessments
Phases of the Plant Security Services Security Assessment for 9AS1411-1AA11-1AA1
Infected devices, unauthorized personnel, unauthorized access industrial plants
via networks and the internet now threaten more than just the Security Assessment for 9AS1411-2AA11-1AA1
administrative level. Even production facilities are exposed to SIMATIC WinCC/PCS 7
constant danger from disruptions, integrity impairment and Risk and weakness assessment 9AS1431-1AA11-1AB1
know-how loss.
Security Implementation
Many weak spots in security are not obvious at first glance. That Consultation on security guide- 9AS1432-1AA11-1AB1
is why continuous analysis and optimization of security in exist- lines and processes
ing plants is advisable. Only in this way can plant availability be
Consultation on network security 9AS1432-1AA11-1AC1
kept at a consistently high level.
Plant perimeter firewall installa- 9AS1433-1AA11-1AB3
Siemens offers you wide-ranging support with integrated Plant tion
Security Services for the following phases: Security Assessment,
Plant Security Monitoring (SIEM) 9AS1433-1AA11-1AB2
Security Implementation and Security Management. installation
Security Assessment Clean slate validation 9AS1432-1AA11-1AB2
The Plant Security Services for the Security Assessment phase Windows local guidelines instal- 9AS1432-1AA11-1AB5
serve to analyze and asses the security level of the technology, lation
network architecture and employees of an existing plant. The Windows group guidelines (AD) 9AS1432-1AA11-1AB4
objective of these analyses is to identify weaknesses or devia- installation
tions from standards. The result is a detailed report of the actual Windows patch installation 9AS1432-1AA11-1AB6
status of the plant with a description of weak spots and an
Virus protection installation 9AS1432-1AA11-1AB7
assessment of the risks together with possible measures for
improving the security level. Whitelisting installation 9AS1432-1AA11-1AB8
Virus protection and whitelisting 9AS1433-1AA11-1AB1
Security Implementation management server installation
The Plant Security Services of the Security Implementation (ePO)
phase aim to implement the measures defined in the Security Disaster recovery support: 9AS1432-1AA11-1AB3
Assessment. These measures can be classified as follows: System backup
• Training – targeted training of employees: Security Management
- Education on importance of security in industrial environ- Operator security awareness 9AS1432-1AA11-1AB0
ments training
- Information regarding the personal contribution of Plant perimeter firewall manage- 9AS1433-1AA11-1AC2
employees towards an increased security level ment
• Improvement of processes – Plant-specific implementation Quarterly firewall rule validation 9AS1433-1AA11-1AC1
of safety-relevant guidelines:
Managed Plant Security 9AS1433-1AA11-1AB7
- Writing and implementing safety-relevant guidelines and Monitoring (SIEM)
provisions taking plant-specific particularities into account
Patch & weakness management 9AS1433-1AA11-1AB5
• Security technologies – Implementation of protection support
measures
- Implementation of protection measures for the network and Virus protection management 9AS1433-1AA11-1AB6
for hardware and software of the plant Whitelisting management 9AS1433-1AA11-1AB8
- Long-term protection through monitoring with the help of a Remote incident handling 9AS1433-1AA11-1AC3
Cyber Security Operation Center (CSOC)
17 ■ More information
You will find more information on Plant Security Services on the
Internet:
www.siemens.com/plant-security-services
If you have any further questions, please contact:
Email: [email protected]
Appendix
Appendix
SITRAIN – Training for Industry
Your benefit from practical training directly from the Your benefits with SITRAIN – Training for Industry
manufacturer
Certified top trainers
SITRAIN – Training for Industry – provides you with comprehen-
sive support in solving your tasks. Our trainers are skilled specialists with practical experience.
Course developers have close contact with product develop-
Training directly from the manufacturer enables you to make cor- ment, and pass on their knowledge to the trainers and then to
rect decisions with confidence. you.
Increased profits and lower costs: Practical application with practice
• Shorter times for commissioning, maintenance and servicing Practice, practice, practice! We have designed the trainings
• Optimized production operations with an emphasis on practical exercises. They take up to half of
the course time in our trainings. You can therefore implement
• Reliable configuration and startup your new knowledge in practice even faster.
• Shorten commissioning times, reduce downtimes, and faster
troubleshooting 300 courses in more than 60 countries
• Exclude expensive faulty planning right from the start. We offer a total of about 300 classroom-based courses. You can
• Flexible plant adaptation to market requirements find us at more than 50 locations in Germany, and in 62 countries
worldwide. You can find which course is offered at which loca-
• Compliance with quality standards in production tion at:
• Increased employee satisfaction and motivation www.siemens.com/sitrain
• Shorter familiarization times following changes in technology Skills development
and staff
Do you want to develop skills and fill in gaps in your knowledge?
Our solution: We will provide a program tailored exactly to your
Contact personal requirements. After an individual requirements analy-
Visit our site on the Internet at: sis, we will train you in our training centers near you or directly
www.siemens.com/sitrain at your offices. You will practice on the most modern training
18 or let us advise you personally. You can request our latest
training catalog from:
equipment with special exercise units. The individual training
courses are optimally matched to each other and help with the
continuous development of knowledge and skills. After finishing
SITRAIN – Training for Industry a training module, the follow-up measures make success cer-
SITRAIN Customer Support Germany: tain, as well as the refreshment and deepening of the knowledge
gained.
Tel.: +49 911 895-7575
Fax: +49 911 895-7576
Email: [email protected]
Appendix
Partner at Siemens
18
Appendix
Partner at Industry
Siemens Partner Program
■ Overview
Siemens Solution und Approved Partners Partner Finder
Highest competence in automation and drive technology as well In the Siemens global Solution Partner program, customers are
as power distribution certain to find the optimum partner for their specific require-
ments - with no great effort. The Partner Finder is basically a
Siemens works closely together with selected partner compa-
comprehensive database that showcases the profiles of all our
nies around the world in order to ensure that customer require-
solution partners.
ments for all aspects of automation and drives, as well as power
distribution, are fulfilled as best as possible – wherever you are, Easy selection:
and whatever the time. It is for this reason that we systematically Set filters in the search screen form according to the criteria that
train and keep our partners well prepared, in addition to certify- are relevant to you. You can also directly enter the name of an
ing them in specific technologies. It is our declared intention and existing partner.
goal to train and prepare our partners to the same standards as
our own employees. Skills at a glance:
Gain a quick insight into the specific competencies of any par-
This approach is based on contractually agreed quality criteria ticular partner with the reference reports.
as well as optimum support for our partners by providing clearly-
defined processes. This ensures that they possess all the quali- Direct contact option:
ties to meet customer requirements optimally. The partner em- Use our electronic query form:
blem is the guarantee and indicator of proven quality. www.siemens.com/partnerfinder
Solution Partners and Approved Partners Additional information on the Siemens Solution Partner Program
The Siemens Partner Program distinguishes between Solution is available online at:
Partners and Approved Partners. www.siemens.com/partner-program
At present we are working with more than 1,400 Solution Part-
ners worldwide. They represent countless tailored and future-
proof automation and drive solutions in the most diverse indus-
tries.
With their extensive technical product knowledge, Siemens
Approved Partners offer a combination of goods and services
that include specialist technologies, customized modifications
and the provision of high-quality system and product packages.
They also provide qualified technical support and assistance
18
Appendix
Siemens Automation Cooperates with Education
Simplify your education in automation
Appendix
Siemens Automation Cooperates with Education
Simplify your education in automation
Support for your projects/textbooks You can find your personal SCE contact on our Internet site. Your
local SCE Promoter will answer all your questions concerning the
complete SCE offering, and provide you with timely and compe-
tent information about innovations. When you encounter chal-
lenges, you can profit from our global team of excellence.
If a direct SCE contact is not listed for your country, please con-
tact your local Siemens office.
www.siemens.com/sce/contact
SCE Support Finder for your Internet request
You are an educator and need support on the topic of industry
automation? Send us your request:
www.siemens.com/sce/supportfinder
18
Automation and drive technology is characterized by continuous
and rapid developments. Service and Support therefore play an
important role.
We can provide you with consulting for selected projects and
support from your personal SCE contact as well as our web-
based and regional Customer Support.
Appendix
Online Services
Information and Ordering Options on the Internet and DVD
18
CAx data types are also provided here.
You can find the Industry Mall on the Internet at:
www.siemens.com/industrymall
Appendix
Online Services
Information and Download Center, Social Media, Mobile Media
■ Downloading Catalogs
In addition to numerous other useful documents, you can also
find the catalogs listed on the back inside cover of this catalog
in the Information and Download Center. You can download
these catalogs in PDF format without having to register.
The filter dialog above the first catalog displayed makes it
possible to carry out targeted searches. If you enter "MD 3" for
example, you will find both the MD 30.1 and MD 31.1 catalogs.
If you enter "IC 10", both the IC 10 catalog and the associated
news or add-ons are displayed.
Visit us at:
www.siemens.com/industry/infocenter
Appendix
Industry Services
■ Overview
Unleash potential – with services from Siemens
Service
Programs and
Spare Parts Agreements
Services
Appendix
Industry Services
Industry Services – Portfolio overview
■ Overview
Plant Data Support and
Services Consulting
Services
Make your industrial processes transparent to gain improve- Industry Online Support site for comprehensive information,
ments in productivity, asset availability, and energy efficiency. application examples, FAQs and support requests.
Production data is generated, filtered and translated with intelli- Technical and Engineering Support for advice and answers
gent analytics to enhance decision-making. for all inquiries about functionality, handling, and fault
clearance.
This is done whilst taking data security into consideration and
with continuous protection against cyber attack threats. Information & Consulting Services, e.g. SIMATIC System
Audit; clarity about the state and service capability of your auto-
www.industry.siemens.com/services/global/en/portfolio/ mation system or Lifecycle Information Services; transparency
plant-data-services/Pages/index.aspx on the lifecycle of the products in your plants.
www.industry.siemens.com/services/global/en/portfolio/
support-consulting/Pages/index.aspx
From the basics and advanced to specialist skills, SITRAIN Are available worldwide for smooth and fast supply of spare
courses provide expertise right from the manufacturer – and parts – and thus optimal plant availability. Genuine spare parts
encompass the entire spectrum of Siemens products and are available for up to ten years. Logistic experts take care of
systems for the industry. procurement, transport, custom clearance, storage and order
management. Reliable logistics processes ensure that compo-
Worldwide, SITRAIN courses are available wherever you need a nents reach their destination as needed.
training course in more than 170 locations in over 60 countries.
Asset optimization services help you design a strategy for parts
www.industry.siemens.com/services/global/en/portfolio/ supply where your investment and carrying costs are reduced
training/Pages/index.aspx and the risk of obsolescence is avoided.
www.industry.siemens.com/services/global/en/portfolio/
spare_parts/Pages/index.aspx
18
Appendix
Industry Services
Industry Services – Portfolio overview
■ Overview (continued)
Repair Retrofit and
Services Modernization
Services
Are offered on-site and in regional repair centers for fast resto- Provide a cost-effective solution for the expansion of entire
ration of faulty devices’ functionality. plants, optimization of systems or upgrading existing products
to the latest technology and software, e.g. migration services for
Also available are extended repair services, which include addi- automation systems.
tional diagnostic and repair measures, as well as emergency
services. Service experts support projects from planning through commis-
sioning and, if desired over the entire extended lifespan, e.g.
www.industry.siemens.com/services/global/en/portfolio/ Retrofit for Integrated Drive Systems for an extended lifetime of
repair_services/Pages/index.aspx your machines and plants
www.industry.siemens.com/services/global/en/portfolio/
retrofit-modernization/Pages/index.aspx
Service
Field and
Programs and
Maintenance
Agreements
Services
Siemens specialists are available globally to provide expert field A technical Service Program or Agreement enables you to easily
and maintenance services, including commissioning, functional bundle a wide range of services into a single annual or multi-
testing, preventive maintenance and fault clearance. year agreement.
All services can be included in customized service agreements
with defined reaction times or fixed maintenance intervals. You pick the services you need to match your unique require-
ments or fill gaps in your organization’s maintenance capa-
www.industry.siemens.com/services/global/en/portfolio/ bilities.
field_service/Pages/index.aspx Programs and agreements can be customized as KPI-based
and/or performance-based contracts.
www.industry.siemens.com/services/global/en/portfolio/
service_programs/Pages/index.aspx
18
Appendix
Industry Services
Online Support
■ Overview
Online Support is a comprehensive information system for all The content, in six languages, is increasingly multiMedia-based
questions relating to products, systems, and solutions that – and now also available as a mobile app. Online support’s
Siemens has developed for industry over time. With more than “Technical Forum” offers users the opportunity to share informa-
300,000 documents, examples and tools, it offers users of auto- tion with each other. The “Support Request” option can be used
mation and drive technology a way to quickly find up-to-date to contact Siemens’ technical support experts.
information. The 24-hour service enables direct, central access The latest content, software updates, and news via newsletters
to detailed product information as well as numerous solution and Twitter ensure that industry users are always up to date.
examples for programming, configuration and application.
www.siemens.com/industry/onlinesupport
Online Support App
s
Using the Online Support app, you can access over 300,000
documents covering all Siemens industrial products – anywhere,
any time. Regardless of whether you need help implementing
your project, fault-finding, expanding your system or are plan-
ning a new machine. Scan the QR code
You have access to FAQs, manuals, certificates, characteristic for information on
curves, application examples, product notices (e.g. announce- our Online Support
ments of new products) and information on successor products app.
in the event that a product is discontinued.
Just scan the product code printed on the product directly using The app is available free of charge from the Apple App Store
the camera of your mobile device to imMediately see all techni- (iOS) or from Google Play (Android).
cal information available on this product at a glance. https://support.industry.siemens.com/cs/ww/en/sc/2067
The graphical CAx information (3D model, circuit diagrams or
EPLAN macros) is also displayed. You can forward this informa-
tion to your workplace using the e-mail function.
The search function retrieves product information and articles
and supports you with a personalized suggestion list. You can
find your favorite pages – articles you need frequently – under
“mySupport”. You also receive selected news on new functions,
important articles or events in the News section.
18
Appendix
Software Licenses
■ Overview
Software types Rental floating license
Software requiring a license is categorized into types. The rental floating license corresponds to the rental license,
The following software types have been defined: except that a license is not required for each installation of the
• Engineering software software. Rather, one license is required per object (for example,
user or device).
• Runtime software
Trial license
Engineering software
A trial license supports "short-term use" of the software in a non-
This includes all software products for creating (engineering) productive context, e.g. for testing and evaluation purposes.
user software, e.g. for configuring, programming, parameteriz- It can be transferred to another license.
ing, testing, commissioning or servicing.
Data generated with engineering software and executable Demo license
programs can be duplicated for your own use or for use by third- The demo license support the "sporadic use" of engineering soft-
parties free-of-charge. ware in a non-productive context, for example, use for testing
and evaluation purposes. It can be transferred to another
Runtime software license. After the installation of the license key, the software can
This includes all software products required for plant/machine be operated for a specific period of time, whereby usage can be
operation, e.g. operating system, basic system, system expan- interrupted as often as required.
sions, drivers, etc. One license is required per installation of the software.
The duplication of the runtime software and executable pro-
grams created with the runtime software for your own use or for Demo floating license
use by third-parties is subject to a charge. The demo floating license corresponds to the demo license,
You can find information about license fees according to use in except that a license is not required for each installation of the
the ordering data (e.g. in the catalog). Examples of categories of software. Rather, one license is required per object (for example,
use include per CPU, per installation, per channel, per instance, user or device).
per axis, per control loop, per variable, etc. Certificate of license (CoL)
Information about extended rights of use for parameteriza- The CoL is the licensee's proof that the use of the software has
tion/configuration tools supplied as integral components of the been licensed by Siemens. A CoL is required for every type of
scope of delivery can be found in the readme file supplied with use and must be kept in a safe place.
the relevant product(s).
Downgrading
License types
The licensee is permitted to use the software or an earlier ver-
Siemens Industry Automation & Drive Technologies offers vari- sion/release of the software, provided that the licensee owns
ous types of software license: such a version/release and its use is technically feasible.
• floating license
Delivery versions
• Single license
Software is constantly being updated.
• Rental license The following delivery versions
• Rental floating license • PowerPack
• Trial license • Upgrade
• Demo license can be used to access updates.
• Demo floating license Existing bug fixes are supplied with the ServicePack version.
floating license PowerPack
The software may be installed for internal use on any number of PowerPacks can be used to upgrade to more powerful software.
devices by the licensee. Only the concurrent user is licensed. The licensee receives a new license agreement and CoL
The concurrent user is the person using the program. Use (Certificate of License) with the PowerPack. This CoL, together
begins when the software is started. with the CoL for the original product, proves that the new soft-
A license is required for each concurrent user. ware is licensed.
Single license A separate PowerPack must be purchased for each original
license of the software to be replaced.
Unlike the floating license, a single license permits only one
installation of the software per license. Upgrade
The type of use licensed is specified in the ordering data and An upgrade permits the use of a new version of the software on
in the Certificate of License (CoL). Types of use include for the condition that a license for a previous version of the product
example per instance, per axis, per channel, etc. is already held.
One single license is required for each type of use defined. The licensee receives a new license agreement and CoL with
the upgrade. This CoL, together with the CoL for the previous
Rental license product, proves that the new version is licensed.
18
A rental license supports the "sporadic use" of engineering A separate upgrade must be purchased for each original license
software. Once the license key has been installed, the software of the software to be upgraded.
can be used for a specific period of time (the operating hours do
not have to be consecutive).
One license is required for each installation of the software.
Appendix
Software Licenses
■ Overview
ServicePack Software Update Service (SUS)
ServicePacks are used to debug existing products. As part of the SUS contract, all software updates for the respec-
ServicePacks may be duplicated for use as prescribed accord- tive product are made available to you free of charge for a period
ing to the number of existing original licenses. of one year from the invoice date. The contract will automatically
be extended for one year if it is not canceled three months
License key before it expires.
Siemens Industry Automation & Drive Technologies supplies The possession of the current version of the respective software
software products with and without license keys. is a basic condition for entering into an SUS contract.
The license key serves as an electronic license stamp and
is also the "switch" for activating the software (floating license, You can download explanations concerning license conditions from
rental license, etc.). www.siemens.com/automation/salesmaterial-as/catalog/en/
The complete installation of software products requiring license terms_of_trade_en.pdf
keys includes the program to be licensed (the software) and the
license key (which represents the license).
18
Appendix
Subject index
A D
Access Points.................................................................... 10/51 Delivery form package .......................................................... 1/2
Active field distributors........................................... 10/79, 10/91 Digital electronics modules ET 200iSP.............................. 11/49
Advanced Engineering........................................................ 4/15 Digital electronics modules ET 200pro ........................... 11/112
Advanced Process Control (APC) ......................................... 4/9 Digital electronics modules ET 200S................................. 11/85
Advanced Process Library.................................................... 4/9 Digital I/O modules ET 200SP ......................................... 11/105
AFD......................................................................... 10/79, 10/91 Digital modules ET 200M .................................................. 11/29
AFDiSD ................................................................... 10/79, 10/91 DM 370 dummy module .................................................... 11/26
AFS ......................................................................... 10/80, 10/92 DOCPRO ............................................................................. 4/10
AlarmControl.......................................................................... 5/7 Documentation ...................................................................... 1/7
Analog electronics modules ET 200iSP ............................ 11/58 DP/AS-i LINK Advanced.................................................. 10/100
Analog electronics modules ET 200pro .......................... 11/113 DP/PA coupler ................................................................... 10/75
Analog electronics modules ET 200S ............................... 11/88
E
Analog I/O modules ET 200SP ........................................ 11/107
Electronic Device Description (EDD) .................................... 7/2
Analog modules ET 200M ................................................. 11/32
Electronic signature...................................................... 5/9, 15/6
Application Whitelisting ....................................................... 15/4
Embedded systems ............................................................ 8/41
Archiving ............................................................................... 6/2
Engineering System .............................................................. 4/2
AS 410 ................................................................................... 8/4
ES software............................................................................ 4/3
AS-Interface ...................................................................... 10/99
ET 200iSP .......................................................................... 11/43
Assets.................................................................................. 7/15
ET 200M ............................................................................ 11/23
Automation Firewall ............................................................. 15/4
ET 200pro ........................................................................ 11/109
Automation systems .............................................................. 8/2
ET 200S ............................................................................. 11/78
B ET 200SP ........................................................................... 11/98
BaseUnits ........................................................................ 11/103 Ex digital/analog modules ................................................. 11/37
Basic Communication Ethernet (BCE) .............................. 10/48 Ex partition ........................................................................ 11/26
Batch Control Center (BatchCC)......................................... 12/7 Expansion units for central I/O ............................................ 11/7
Batch OS Control................................................................. 12/8
F
Batch Planning .................................................................... 12/8
F digital/analog modules ................................................... 11/38
Batch automation ................................................................ 12/1
F/FH systems....................................................................... 8/17
Brake Control Module........................................................ 11/91
FastConnect ........................................................... 10/41, 10/65
BusAdapter ..................................................................... 11/101
FDA 21 CFR Part 11 .............................................................. 4/5
C Fiber-optic cables.............................................................. 10/46
Central Archive Server (CAS)................................................ 6/5 Fieldbus systems................................................................. 10/4
Central I/O modules ............................................................ 11/6 FOUNDATION Fieldbus H1 ............................................... 10/86
Compact FF Link ............................................................... 10/88
G
Compact systems.................................................................. 9/2
GAMP .................................................................................... 4/5
Concurrent Engineering ........................................................ 4/4
Graphics Designer .............................................................. 4/10
Condition Monitoring Library ................................................. 4/9
Continuous Function Chart (CFC) ......................................... 4/7 H
Control modules ................................................................ 11/40 HART ................................................................................. 11/35
Counter modules .................................................... 11/42, 11/78 Hazardous area ................................................................... 11/4
Coupler redundancy ......................................................... 10/73 High availability automation systems ......................... 8/12, 8/29
CP 1623, CP 1613 A2, CP 1628........................................ 10/47 Hierarchical recipes ............................................................ 12/6
CP 341............................................................................. 10/101 Hot swapping ......................................................... 10/78, 11/28
CP 443-1............................................................................ 10/50 HW Config ............................................................................. 4/7
CP 443-5............................................................................ 10/69
CPU 410-5H Process Automation ......................................... 8/5
18
Appendix
Subject index
I O
I/O subsystem for ET 200M ............................................... 11/28 Online delivery ...................................................................... 1/3
IE/PB LINK PN IO .............................................................. 10/62 OpenPCS 7........................................................................ 10/97
IEC 61804-2......................................................................... 7/16 Operator System ................................................................... 5/2
IM 154-2 DP..................................................................... 11/111 Optical Link Modules (OLM) ............................................. 10/67
Import/Export Assistant ....................................................... 4/17 OS Client 427D.................................................................... 3/46
Industrial Ethernet ...................................................... 10/3, 10/5 OS Client 477D.................................................................... 3/48
Industrial Security Module................................................... 15/3 OS software ........................................................................... 5/5
Industrial Twisted Pair (ITP)............................................... 10/45
P
Industrial Wireless LAN (IWLAN)....................................... 10/51
PA Link............................................................................... 10/75
Industrial Workstation ............................................................ 3/2
PID controller....................................................................... 4/10
Industry Library ..................................................................... 4/9
Plant Device Management .................................................... 7/1
Information Server ................................................................. 6/4
Portrait assembly kit ................................................... 8/44, 9/13
Interface module ET 200iSP .............................................. 11/47
Power module PM-E ........................................................ 11/116
Interface module ET 200M ................................................ 11/25
Power module ET 200S ..................................................... 11/83
Interface module ET 200S ................................................. 11/82
Power supplies .................................................................... 11/8
Interface module ET 200SP............................................. 11/101
Power supply for ET 200pro ............................................ 11/117
Inventory................................................................................ 2/4
Predictive multi-variable control .......................................... 4/10
IPC547E............................................................................... 3/12
Process Historian ........................................................... 6/2, 6/3
IPC647D .............................................................................. 3/20
PROFIBUS ......................................................................... 10/63
IPC847D .............................................................................. 3/28
PROFIBUS PA.................................................................... 10/71
IT Security............................................................................ 15/2
PROFINET ....................................................... 10/3, 10/58, 14/4
K PROFIsafe ......................................................................... 10/71
Keyboard............................................................................. 3/50 Process data archiving.......................................................... 6/2
Process object view .............................................................. 4/7
L
PRP protocol........................................................................ 10/6
Libraries................................................................................. 4/8
LK 393 cable guide ........................................................... 11/26 R
Logic Matrix......................................................................... 4/12 Rack PC................................................................................. 3/3
Rails................................................................................... 10/78
M
Recipe editor ....................................................................... 12/6
Maintenance Station............................................................ 7/14
Redundancy Station AS 410H............................................. 8/12
Management Console ........................................................... 2/2
Redundancy ........................................................................ 5/13
MBP (Manchester Coded; Bus Powered) ......................... 10/63
Rental License....................................................................... 4/4
Media converter ................................................................ 10/40
Repeater............................................................................ 10/65
Media redundancy ............................................................ 10/73
Reporting............................................................................... 6/2
Message display ................................................................... 5/7
Reporting and logging system .............................................. 5/8
Microbox PC........................................................................ 3/42
Restore DVD...................................................... 3/14, 3/22, 3/30
Microbox automation system .............................................. 8/41
ROP Library ......................................................................... 12/7
Modbus ........................................................................... 10/101
Route Control....................................................................... 13/2
Modular Outlet................................................................... 10/43
Route Control Center (RCC)................................................ 13/5
Motor starter ...................................................................... 11/91
RS 485-iS coupler................................................... 10/66, 11/71
Mouse.................................................................................. 3/50
MTA ................................................................................... 11/19
Multi-monitor mode.............................................................. 3/51
Multiproject Engineering ....................................................... 4/4
My Documentation Manager ................................................. 1/7
18
Appendix
Subject index
S T
S7 F Systems....................................................................... 14/5 Table view.............................................................................. 5/7
S7-PLCSIM .......................................................................... 4/18 Technology modules ......................................................... 11/90
Safety Integrated for Process Automation........................... 14/2 Terminal modules .............................................................. 11/19
Safety Matrix........................................................................ 14/7 Terminal modules ET 200S ................................................ 11/80
Safety-related automation systems ..................................... 8/17 Time-of-day synchronization ................................................. 5/9
Safety-related electronics modules ET 200iSP ................. 11/65 Tower kit for IPC547E .......................................................... 3/19
Safety-related electronics modules ET 200pro ............... 11/115 Tower kit for IPC847D .......................................................... 3/34
SCALANCE S ...................................................................... 15/3 TrendControls ........................................................................ 5/7
SCALANCE W ................................................................... 10/51 Trend view ............................................................................. 5/7
SCALANCE X-000 ............................................................... 10/9
U
SCALANCE X-100 ............................................................. 10/10
Update/Upgrade ................................................................. 16/2
SCALANCE X-200 ............................................................. 10/11
SCALANCE X-200 IRT....................................................... 10/18 V
SCALANCE X-300 ............................................................. 10/22 Version Cross Manager ....................................................... 4/13
SCALANCE X-500 ............................................................. 10/34 Version Trail ......................................................................... 4/14
SCALANCE XB-200........................................................... 10/16 W
SCALANCE XM-400 .......................................................... 10/30 Watchdog module ............................................................. 11/70
Separation Procedures/Formulas........................................ 12/7 Web server .......................................................................... 5/19
Sequential Function Chart (SFC)........................................... 4/8 Workflow management........................................................ 4/15
SFC Visualization................................................................. 5/12
Signal output ....................................................................... 3/54 Y
Sign-of-life monitoring ........................................................... 5/9 Y-link .................................................................................. 10/70
SIGUARD........................................................................... 11/95
SIMATIC BATCH .................................................................. 12/2
SIMATIC BOX PC ................................................................ 3/35
SIMATIC Fieldbus Calculator ............................................ 10/71
SIMATIC Logon ............................................................ 4/5, 15/6
SIMATIC Manager ................................................................. 4/5
SIMATIC Microbox PC ......................................................... 3/42
SIMATIC NET ....................................................................... 10/2
SIMATIC PCS 7 BOX ............................................................. 9/2
SIMATIC PDM ........................................................................ 7/2
SIMATIC Rack PC.................................................................. 3/3
SIMIT Simulation Framework ............................................... 4/18
Simulation ............................................................................ 4/18
SIPLUS ................................................................................ 8/40
SITOP .................................................................................. 11/8
SITOP Selection Tool ........................................................... 11/8
Smart card reader ............................................................... 3/53
Smith Predictor .................................................................... 4/10
Software Media Packages..................................................... 1/3
Software Update Service....................................................... 1/4
SpliTConnect ..................................................................... 10/85
SQL Server ..................................................................... 4/3, 5/5
Stainless steel wall enclosure............................................ 11/73
Switches .............................................................................. 10/7
18
Appendix
Order No. index
Appendix
Order No. index
6ES7321-1B... .............................................. 11/29 6ES7400-1TA11-0AA0 .................8/11, 8/16, 8/22, 6ES7651-5AC17-.... ..................................... 16/30
6ES7321-1C... .............................................. 11/29 ......................................................8/28, 8/34, 8/39 6ES7651-5AF08-.... ...................................... 16/24
6ES7321-1E... .............................................. 11/29 6ES7400-2JA00-0AA0 .........8/16, 8/22, 8/34, 8/39 6ES7651-5AF17-.... ...................................... 16/30
6ES7321-1F................................................... 11/29 6ES7400-2JA10-0AA0 ...........................8/34, 8/39 6ES7651-5AX18-.... ..................................... 16/16
6ES7321-7BH01-0AB0 ................................ 11/30 6ES7400-2JA10-0AA1 ...........................8/16, 8/22 6ES7651-5AX28-.... ....................................... 16/2
6ES7321-7EH00-0AB0 ................................. 11/30 6ES7401-1DA01-0AA1 .................8/11, 8/16, 8/22 6ES7651-5CX58-.... ..................................... 16/38
6ES7321-7RD00-0AB0 ................................ 11/37 6ES7405-0DA02-0AA1 .................8/10, 8/16, 8/22 6ES7651-5DX08-.... ..................................... 16/39
6ES7321-7TH00-0AB0 ................................. 11/30 6ES7405-0KA02-0AA0 ................8/10, 8/16, 8/22, 6ES7651-5EX58-.... ...................................... 16/38
......................................................8/28, 8/34, 8/39
6ES7322-1B... .............................................. 11/30 6ES7651-5FX58-.... ...................................... 16/39
6ES7405-0KR02-0AA0 .................8/28, 8/34, 8/39
6ES7322-1C... .............................................. 11/30 6ES7651-7.... ............................. 16/7, 16/8, 16/16
6ES7405-0KR02-0AA1 .................8/10, 8/16, 8/22
6ES7322-1F... ............................................... 11/31
6ES7405-0RA02-0AA0 ................8/10, 8/16, 8/22, 6ES7652
6ES7322-1H... .............................................. 11/31 ......................................................8/28, 8/34, 8/39 6ES7652-0XD.. .............................................. 5/12
6ES7322-5FF00-0AB0 ................................. 11/31 6ES7407-0DA02-0AA1 .................8/10, 8/15, 8/22 6ES7652-0XX00-1XD2 ................................... 3/53
6ES7322-5GH00-0AB0 ................................ 11/31 6ES7407-0KA02-0AA0 ................8/10, 8/15, 8/22, 6ES7652-0XX02-1XC0 ................................... 3/53
6ES7322-5HF00-0AB0 ................................. 11/31 ......................................................8/28, 8/34, 8/39
6ES7652-0XX04-.... ........................................ 3/52
6ES7322-5RD00-0AB0 ................................ 11/37 6ES7407-0KR02-0AA0 .................8/28, 8/34, 8/39
6ES7652-3AA28-2CA0 .................................. 5/16
6ES7322-5SD00-0AB0 ................................. 11/37 6ES7407-0KR02-0AA1 .................8/10, 8/15, 8/22
6ES7652-3AA28-2YA0 ................................... 5/16
6ES7322-8B... .............................................. 11/31 6ES7407-0RA02-0AA0 ................8/10, 8/15, 8/22,
......................................................8/28, 8/34, 8/39 6ES7652-3AA28-2YD0 .................................. 5/17
6ES7323-1BH01-0AA0 ................................ 11/31
6ES7410-5HX08-0AB0 .................8/10, 8/15, 8/21 6ES7652-3AA28-2YH0 .................................. 5/16
6ES7326-1BK02-0AB0 ................................. 11/39
6ES7412-5HK06-0AB0 ..........................8/33, 8/39 6ES7652-3AA28-2YJ0 ................................... 5/17
6ES7326-1RF01-0AB0 ................................. 11/39
6ES7414-3EM07-0AB0 ...................................8/28 6ES7652-3AA28-6CA0 .................................. 5/16
6ES7326-2B... .............................................. 11/39
6ES7414-3XM07-0AB0 ...................................8/28 6ES7652-3AX08-2CE0 ................................. 16/26
6ES7331-1KF02-0AB0 ................................. 11/32
6ES7414-5HM06-0AB0 .........................8/33, 8/39 6ES7652-3AX08-2YE0 ................................. 16/26
6ES7331-7HF01-0AB0 ................................. 11/33
6ES7416-2XP07-0AB0 ...................................8/28 6ES7652-3AX08-2YK0 ................................. 16/26
6ES7331-7KB02-0AB0 ................................. 11/32
6ES7416-3ES07-0AB0 ...................................8/28 6ES7652-3AX18-.... ..................................... 16/19
6ES7331-7KF02-0AB0 ................................. 11/32
6ES7416-3XS07-0AB0 ...................................8/28 6ES7652-3AX28-.... ...................................... 16/10
6ES7331-7NF00-0AB0 ................................. 11/33
6ES7416-5HS06-0AB0 ..........................8/33, 8/39 6ES7652-3BA28-1YJ0 ................................... 5/17
6ES7331-7NF10-0AB0 ................................. 11/33
6ES7417-4XT07-0AB0 .................................... 8/28 6ES7652-3BA28-2CA0 .................................. 5/16
6ES7331-7PE10-0AB0 ................................. 11/33
6ES7417-5HT06-0AB0 ..........................8/33, 8/39 6ES7652-3BA28-2YA0 ................................... 5/16
6ES7331-7PF01-0AB0 ................................. 11/33
6ES7421-..... ...................................................11/6 6ES7652-3BA28-2YC0 .................................. 5/17
6ES7331-7PF11-0AB0 ................................. 11/33
6ES7422-..... ...................................................11/6 6ES7652-3BA28-2YD0 .................................. 5/17
6ES7331-7RD00-0AB0 ................................ 11/37
6ES7431-..... ...................................................11/6 6ES7652-3BA28-2YH0 .................................. 5/16
6ES7331-7SF00-0AB0 ................................. 11/37
6ES7432-..... ...................................................11/6 6ES7652-3BA28-2YJ0 ................................... 5/17
6ES7331-7TB00-0AB0 ................................. 11/36
6ES7460-..... ...................................................11/7 6ES7652-3BA28-6CA0 .................................. 5/16
6ES7331-7TB10-0AB0 ................................. 11/36
6ES7461-..... ...................................................11/7 6ES7652-3BX08-2CE0 ................................. 16/26
6ES7331-7TF01-0AB0 ................................. 11/36
6ES7468-..... ...................................................11/7 6ES7652-3BX08-2YE0 ................................. 16/26
6ES7332-5HB01-0AB0 ................................ 11/34
6ES7492-..... ...................................................11/6 6ES7652-3BX08-2YK0 ................................. 16/26
6ES7332-5HD01-0AB0 ................................ 11/34
6ES7652-3BX18-.... ..................................... 16/19
6ES7332-5HF00-0AB0 ................................. 11/34
6ES7648 6ES7652-3BX28-.... ...................................... 16/11
6ES7332-5RD00-0AB0 ................................ 11/37
6ES7648-0CB00-0YA0 .......3/19, 3/27, 3/34, 3/41, 6ES7652-5AX18-0CE0 ................................. 16/18
6ES7332-5TB00-0AB0 ................................. 11/36 .............................................3/47, 3/49, 3/50, 9/12 6ES7652-5AX18-0YE0 ................................. 16/18
6ES7332-5TB10-0AB0 ................................. 11/36 6ES7648-0EG01-1BA0 .................3/19, 3/27, 3/34 6ES7652-5AX18-0YK0 ................................. 16/18
6ES7332-7ND02-0AB0 ................................ 11/34 6ES7648-1AA00-0XC0 ...................................3/19 6ES7652-5AX28-0CE0 ................................... 16/3
6ES7332-8TF01-0AB0 ................................. 11/36 6ES7648-1AA00-0XD0 ...................................3/34 6ES7652-5AX28-0YE0 ................................... 16/3
6ES7336-4GE00-0AB0 ................................ 11/39 6ES7648-1AA00-0XK0 .................3/19, 3/27, 3/34 6ES7652-5AX28-0YK0 ................................... 16/3
6ES7341-..... .............................................. 10/101 6ES7648-1AA10-1YA0 ...........................3/41, 9/12 6ES7652-5BX08-0YF0 ................................. 16/29
6ES7350-..... ................................................ 11/42 6ES7648-1AA10-1YB0 ..........................3/41, 9/12 6ES7652-5BX08-0YK0 ................................. 16/29
6ES7355-..... ................................................ 11/41 6ES7648-1AA20-0YP0 ..........................3/47, 8/44 6ES7652-5BX17-0YF0 ................................. 16/35
6ES7370-..... ................................................ 11/27 6ES7648-2AH70-0KA0 ..........................3/47, 3/49 6ES7652-5BX18-0CE0 ................................. 16/18
6ES7390-1AB60-0AA0 ...................... 10/66, 11/72 6ES7648-2AJ50-0MA0 ........3/19, 3/27, 3/34, 3/41 6ES7652-5BX18-0YE0 ................................. 16/18
6ES7390-1AE80-0AA0 10/66, 10/78, 10/90, 11/72 6ES7648-2AJ60-0MA0 ........3/19, 3/27, 3/34, 3/41 6ES7652-5BX18-0YK0 ................................. 16/18
6ES7390-1AF30-0AA0 10/66, 10/78, 10/90, 11/72 6ES7648-2AJ60-1MA0 ..........................3/27, 3/34 6ES7652-5BX28-0CE0 ................................... 16/4
6ES7390-1AF85-0AA0 11/48, 11/57, 11/64, 11/69 6ES7648-2AJ70-0MA0 ........3/19, 3/27, 3/34, 3/41 6ES7652-5BX28-0YE0 ................................... 16/4
6ES7390-1AJ30-0AA0 ...................... 10/66, 11/72 6ES7648-2AJ70-1MA0 .................3/27, 3/34, 3/41 6ES7652-5BX28-0YK0 ................................... 16/4
6ES7390-1AJ85-0AA0 11/48, 11/57, 11/64, 11/69 6ES7648-3AB.. ...........3/19, 3/27, 3/34, 3/41, 3/47 6ES7652-5CX08-0CF5 ................................. 16/27
6ES7390-1BC00-0AA0 ..................... 10/66, 11/72 6ES7648-3AF.. ............3/19, 3/27, 3/34, 3/41, 3/52 6ES7652-5CX08-0YF5 ................................. 16/27
6ES7392-1AJ00-0AA0 .................... 10/100, 11/27 6ES7648-3AG.. ....................3/19, 3/27, 3/34, 3/41 6ES7652-5CX08-0YK5 ................................. 16/27
6ES7392-1AJ20-0AA0 ................................. 11/27
6ES7650 6ES7652-5CX17-.... ..................................... 16/32
6ES7392-1AM00-0AA0 ................................ 11/27
6ES7650- ......................................3/40, 9/11, 9/12 6ES7652-5CX18-.... ..................................... 16/18
6ES7392-1AN00-0AA0 ..................... 11/29, 11/30
6ES7650-0UG28-0... ......................................3/47 6ES7652-5CX28-0CF5 ................................... 16/4
6ES7392-1BJ00-0AA0 ................................. 11/27
6ES7650-0UG28-1... ......................................3/49 6ES7652-5CX28-0YF5 ................................... 16/4
6ES7392-1BM01-0AA0 ................................ 11/27
6ES7650-1A... ..............................................11/21 6ES7652-5CX28-0YK5 ................................... 16/4
6ES7392-1BN00-0AA0 ..................... 11/29, 11/30
6ES7650-1B... ..............................................11/22 6ES7652-5DX08-.... ..................................... 16/27
6ES7392-4BB00-0AA0 ...................... 11/29, 11/30
6ES7650-1CD08-.... .....................................16/45 6ES7652-5DX17-.... ..................................... 16/33
6ES7392-4BC50-0AA0 ..................... 11/29, 11/30
18
6ES7650-1CD17-.... .....................................16/46 6ES7652-5DX18-.... ..................................... 16/20
6ES7392-4BF00-0AA0 ...................... 11/29, 11/30
6ES7650-1CD18-.... .....................................16/44 6ES7652-5DX28-.... ....................................... 16/4
6ES7393-4AA00-0AA0 ................................. 11/27
6ES7650-1CD28-.... .......................... 10/49, 16/43 6ES7652-5FX08-.... ...................................... 16/28
6ES74 6ES7652-5FX17-.... ...................................... 16/36
6ES7400-1JA01-0AA0 ................ 8/11, 8/16, 8/22, 6ES7651 6ES7652-5FX18-.... ...................................... 16/21
............................................. 8/28, 8/34, 8/39, 11/7 6ES7651-5AA28-0CA0 ...................................4/11 6ES7652-5FX28-.... ........................................ 16/5
6ES7400-1JA11-0AA0 ................. 8/28, 8/34, 8/39 6ES7651-5AA28-0YA0 .................................... 4/11 6ES7652-5GX08-.... ..................................... 16/29
6ES7400-1JA11-0AA1 ................. 8/11, 8/16, 8/22 6ES7651-5AA28-0YH0 ...................................4/11 6ES7652-5XX18-.... ...................................... 16/23
6ES7400-1TA01-0AA0 ................ 8/11, 8/16, 8/22, 6ES7651-5AA28-6CA0 ...................................4/11 6ES7652-5XX28-.... ........................................ 16/6
............................................. 8/28, 8/34, 8/39, 11/7 6ES7651-5AA28-6CE0 ...................................16/2 6ES7652-7AX28-.... ......................................... 6/7
6ES7651-5AC08-.... ......................................16/24 6ES7652-7BX28-.... ......................................... 6/7
Appendix
Order No. index
18
6ES7972-0DA60-0XA0 .......... 10/66, 11/48, 11/72
6ES7657-0XB.. ............................................. 12/10 6ES7658-3XE00-.... ........................................7/13
6ES7657-0XC.. ............................................. 12/10 6ES7658-3XX01-.... ..........................................1/6
6ES7657-0XX.. ................................................. 1/6 6ES7658-3XX02-.... ..........................................1/6
6ES7657-0YX.. ............................................... 12/9 6ES7658-4XX28-.... ..........................................1/3
6ES7657-5XX08-.... ...................................... 16/28 6ES7658-5AX28-.... ........................................4/11
6ES7657-5XX17-.... ...................................... 16/34 6ES7658-5BA00-.... ..........................................2/4
6ES7657-5XX18-.... ...................................... 16/22 6ES7658-5BB00-.... ..........................................2/4
6ES7657-5XX28-.... ........................................ 16/6 6ES7658-5BC00-.... ..........................................2/4
6ES7657-8XX18-.... ...................................... 16/22 6ES7658-5BX28-.... ..........................................2/4
6ES7657-8XX28-........................................... 16/13 6ES7658-7BA00-2YB0 ...................................15/7
Appendix
Order No. index
Appendix
Catalogs
Digital Factory, Process Industries and Drives and Energy Management
Further information can be obtained from our branch offices listed at www.siemens.com/automation/partner
Process Instrumentation and Analytics Digital: These catalogs are only available as a PDF.
Digital: Field Instruments for Process Automation FI 01
Digital: SIPART Controllers and Software MP 31
Products for Weighing Technology WT 10 Information and Download Center
Digital: Process Analytical Instruments AP 01 Digital versions of the catalogs are available on the Internet at:
Digital: Process Analytics, Components for Continuous AP 11 www.siemens.com/industry/infocenter
Emission Monitoring There you’ll find additional catalogs in other languages.
Please note the section “Downloading catalogs” on page
“Online services” in the appendix of this catalog.
© Siemens AG 2016
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