Centrifuge Decanter

CD 518 High Volume Centrifuges

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Index

• Introduction

• Working Principle

• High Volume Centrifuges Application

• Advantages Respect Standard Model

• CD 518 HV

• CD 518 HV VFD

• CD 518 HV SL

• Technical Specification

• Choosing CD 518 High Volume

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Introduction

• M-I SWACO new technology

518 HV Models
• Produced both in Italy and in U.S.A.

• High Efficiency Centrifuge

• High Volume Processed
518 HV Models • Independent Electric Motors
• Fixed Speed or VFD Driven
• ATEX Certifications

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Introduction

• Same bowl and conveyor

518 HV Models • Same main and electric motors

• Shared safety equipments

518 HV • Fixed Speed (Easy functioning but pour regulation)

518 HV VFD • A VFD (Variable Frequency Drive) provides fully

variable speed for both electric motors

518 HV SL • A compact centrifuge (Slim Line) with VFD module

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Working Principle

(at 3200 rpm)

High force G Up to 1975 g

CD 518 HV Up to 2302 m2 static tank

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 High Volume Centrifuges Application

• Remove fine solids from mud to avoid dilution

LGS Removal
( 1 – 60µ) • Maintain mud property (weight, solids contents)

• The 1st centrifuge remove high gravity solids at low speed

Barite Recovery
(Dual Centrifuge package) • The 2nd centrifuge remove low gravity solids at high speed

Dewatering • Centrifuge + Floc unit to separate mud in solution using

( Centrifuge + Floc. Unit) chemicals (Save in disposal cost)

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 High Volume Centrifuges Application

Low Gravity Solids Removal

High Speed (≈2000 G’s)

From the
well bore

To the
Solids discharge well bore

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 High Volume Centrifuges Application

Barite Recovery

Low Speed High Speed

(≈500 G’s) (≈2000 G’s)

From the
Well Bore

To the
Barite Solids discharge well bore

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High Volume Centrifuges Application

Dewatering

CD 518 HV + Floc Unit (Chemicals)

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High Volume Centrifuges Application

1. Reduced water usage and trucking costs

2. Reduced drilling fluid chemical additions

3. Elimination of disposal pit construction costs

4. Less Environmental Impact

5. Savings in pit closure and fluid disposal costs

6. Faster core rates due to less solids

7. Better core quality by less invasion of drill solids

8. Less wear on core rig parts and core bits

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Advantages Respect Standard Model

1. Increased electric motors power (main from 18.5 to 37 and back from 7.5 to 11 kW)
2. Quasi axial screw conveyor for increase the flow area
3. Fully tiled conveyor (tungsten carbide tiles)

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Advantages Respect Standard Model

1. Completely variable speed for bowl and conveyor (HV VFD & HV SL)
2. Increased liquid discharge diameter
3. Open ended feed tube and upgraded acceleration chamber

Accelerator Open ended Solids Discharge

Liquid Discharge Chamber Feed Tube

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 Advantages Respect Standard Model

Tests show as a 518 HV delivers a greater performance two CD 518 STD

9.4ppg
Mud Weight

The solids removal efficiency is the mass flow rate of dry solids in the solids discharge,
expressed as a percentage of the mass flow rate of dry solids in the feed.

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Shared Technologies

1. Adjustable pond dams to “fine-tune” centrifuge performance (2.54” – 2.42” – 2.02”)

2. Tungsten carbide discharge ports to improve wear resistance
3. Highest quality stainless steel bowl and conveyor to reduce corrosion problems

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CD 518 HV (High Volume)

Control Panel

Main Breaker Vessel Cover

(Power Supply Connection)
Feed Pipe

Back Drive Motor

Main Drive Motor

• Manual Control – Change Pulleys for change bowl and conveyor speed
• Main Drive – 3 different velocities for bowl rotational speed
• Back Drive – Forward or Reverse
• Hydraulic coupling - Bowl soft start

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 CD 518 HV

CD 518 HV
Overall Dimensions and Weight

Overall weight 2798 kg (6169 Lbs)

Length X 3023 mm (119.02”)

Height Y 1353 mm (53.27”)

Width Z 1778 mm (70.00”)

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 CD 518 HV VFD (High Volume, Variable Frequency Drive)

Centrifuge Module VFD Module

Vessel Cover
Bowl
Feed Pipe

Touch
Screen

Main Drive Back Drive

Guards Guards

• Manual or automatic control Mode

• The VFD module ensures the necessary frequency to the electrical motors (inverters)
• Fully variable bowl and conveyor speed ---> Complete control of the process

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 CD 518 HV VFD

CD 518 HV VFD
Overall Dimensions and Weight
(The VFD module is not included)

Overall weight 2641 kg (5822 Lbs)

Length X 3023 mm (119.02”)

Height Y 887 mm (34.92”)

Width Z 1778 mm (70.00”)

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 CD 518 HV SL (High Volume, Slim Line)

Centrifuge Module VFD Module

Vessel Cover
Feed Pipe

Touch
Main Drive Back Drive Screen
Motor Motor

• Compact Version with very small footprint

• Manual or automatic control mode throught the touch screen placed on the VFD
• Fully variable bowl and conveyor speed ---> Complete control of the process

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 CD 518 HV SL

CD 518 HV SL
Overall Dimensions and Weight
(The VFD module is not included)

Overall weight 2656 kg (5856 Lbs)

Length X 3368 mm (132.60”)

Height Y 1674 mm (65.91”)

Width Z 1000 mm (39.37”)

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CD 518 STD - Technical Specifications

Maximum Operating Speed 3200 RPM

Hydraulic Capacity (Water) Achieved up to 415 gpm (94.3 m3/h)
Maximum Solids Discharge Rate 27 gpm (6.1 m3/h)
Gear Ratio 57:1 Planetary Gearbox
Gear Box Torque Output Max 2530 ft-lbs (3431Nm)
Overload Protection Primary Electrical - Secondary Re - Settable Torque Limiter

Power Required 120 kW (160 HP)

Main Drive 37 kW (50 HP)
Back Drive 11 kW (15 HP)
Voltage 400V@ 50Hz 3PH - 460V@60Hz 3PH
Drive System Electric Independent System for Bowl and Scroll Drive
Control System Fix Speed or VFD driven
Operating Safety System Safety Monitoring and self shut down on all critical operating parameters
Certification Conform to standards ATEX
Operating temperature 0 ÷ 40 °C (for special orders it is possible to increase this range)
Storage temperature -20 ÷ 40 °C

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 Technical Specifications – 518 HV Models

Feed tube

Solids discharge Liquid discharge

Liquid Discharge Out Solids Discharge Out Feed Tube

CD 518 HV & HV 530mm x 350mm

1 x 8 Inch Victaulic adapter 2 Inch NPT
VFD & HV SL (20.87” x 13.78”)

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Technical Specifications – 518 HV Models

Safety Features

1. Programmable Logical Control (PLC) - to control and monitor the entire process

2. Integrated safety shutdowns device

3. Micro switch on vessel and belt guards to avoid start-up while servicing

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Technical Specifications – 518 HV Models

Safety Features

1. Torque limiter and micro switch to protect the gearbox sun-wheel shaft

2. Vibrator sensor to stop the machine in case of high vibration

3. Control sensor and possibility to set “limit” on torque, vibration and current

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Technical Specifications – 518 HV Models

(@ 3200 rpm)

High force G Up to 1975g

CD 518 HV 2302m2 static tank

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Choosing CD 518 High Volume

Resume

1. Togheter with CD 518 STD, 518 HV models are our best seller centrifuges

2. ATEX certification achieved

3. Safety Monitoring and self shut down system in case of fault

4. Great hydraulic capacity

5. High efficiency separation (clean effluents – low Oil On Cutting)

6. New conveyor design: tungsten carbide tiles and quasi axial flow

7. Fully variable bowl and conveyor speed (VFD models)

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Customer-Focused, Solution-Driven

Centrifuges Decanter 518 High Volume

Nearly anyone can develop products, M-I SWACO develops Technologies

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Conctats

Mantovani & Vicentini S.r.l.

Via Bellaria 228 - 44033 Berra (Fe) Italy
Tel. +390532831010 Fax. +39 0532831650
E-mail: [email protected]

Luca Rosa Product Support Specialist

Tel.+39 0532 876336 Fax. +39 0532 876098
Mobile. +39 348 9108160 E-mail: [email protected]

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