COMPOSITE CATALOG

16619 Aldine Westfield Road

Houston, Texas 77032 USA
Tel: 832.467.9898
Fax: 832.467.9897
e-mail: [email protected]

www.FluidSystems.com
Rev 060114
 TABLE OF CONTENTS SOLIDS CONTROL EQUIPMENT
Company Profile 4
Shale Shakers 6
Quick Screen Panel Change 7
Cascade Systems 8
Replace-A-Bed 10
Flow Line Dividers 10
G Force Meter/Vibration Analyser 11
One-Lift Skid Unit 12
Mud CLeaner (Conditioners) 12
the HP eLIMIATOR 12
Hydrocyclones 14
Desanders 14
Desilters 14
Vacuum Degassers 15
Atmospheric Degassers 15
Mud Gas Separators 16
Centrifugal Pumps 17
Mud Agitators 18
Mud Guns 19
Standard Mud Hoppers 19
Mud Room Equipment 20
Bulk Silos 20
Dust Recovery Systems 20
Dust Free Mixing Systems 21
Big Bag Handling Systems 21
Caustic Soda Mixers 22
Shear Mixers 22
Pressure Washers 23
Vibrator Motors 23
Shaker Cuttings Driers 24
Vertical Cuttings Driers 25
Screw COnveyors (augers) 26
Vacuum Systems 26
Shaker Cuttings Drier Systems 27
Trailer Centrifuge Dewatering Systems 28
Dewatering Systems 29
Centrifuges 30
Complete Mud Systems 31
SAM State of the Art Mud Systems 33
Screen Panels 34

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 w w w. f l u i d s y s t e m s . c o m COMPANY PROFILE SOLIDS CONTROL EQUIPMENT
Fluid Systems, Inc. (FSI) began operations in early 1979 doing
developmental and engineering work on solids control equipment and
mud handling systems used on drilling rigs. The company has been
involved in furthering solids control technology for the oil industry
since its inception. The first type of equipment introduced was a line
of mud cleaners (hydrocyclones mounted over shaker screens) which
incorporated the use of linear motion in their design. In the early
1980’s, FSI was one of the first companies to introduce Linear Motion
Shakers, which have become the principal type of shakers in use
on drilling rigs today and was tagged by rig supervisors as a “rough
neck friendly” equipment. We developed a line of screen panels made
from the highest quality screen designed using our proprietary mesh
software for high liquid throughput, the maximum open area and op-
timum screen life using our state-of the-art facility. Our computerized
accelerometer testing allows our engineers to verify panel support
and rigidity. We have earned a reputation for quality, service, depend-
ability and equipment reliability around the world.
Fluid Systems, Inc. is now a worldwide provider of solids control ,
screening, waste management and process technology to the Oil &
Gas, Industrial, Environmental and Mining Industries. We can cus-
Ben Hiltl - President , CEO tomize your needs on zero discharge systems, dredging systems,
solids/liquid separation, filtration systems, micro tunnelling, waste
water processing, fine solids and sizing separation, agricultural sys-
tems, dewatering and HDD Systems .Our equipment innovations
include side-mounted high-‘G’ vibrators, WedgeLok™ fasteners and
pre-tensioned screen panels – all of which are being incorporated
by competitors today. Single Panel, Dual Panel, Triple Panel, Quad
Panel, and Five Panel Units are all available for varying process ap-
plications. Cascading Systems (Shaker-Over-Shaker) are available
for special applications where the footprint for installation is restricted.
FSI’s engineering department is always looking forward to the next
challenge, the next project , the next opportunity and the next frontier.

Pete Hoffmann - Vice-President

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A rig supervisor’s choice
SHALE SHAKERS “Roughneck Friendly Shaker”
We achieved the “BALANCED LINEAR and EL- - simple and reliable to operate.
LIPTICAL MOTION” with the aid of the latest
Solidworks®, AutoCAD® and Autodesk Inven- • No lubrication maintenance vibrators
tor® which can pin point the center of gravity of • Extremely low noise level less than
the basket wherein we positioned the vibrators 70dBA
to deliver the maximum “G” Force during heavy • Explosion proof: CSA and FM Approved
loading. Its easy to adjust “G” Force counter- • ATEX Certified and CE Marked
weights and can also achieve a well designed vi- • Stainless steel covers
bration for optimum perfromance. Such simplici- • Long B10 bearing lifetime
ty and balance can shorten the laminar-turbulent • Easy to adjust G-force
transition of the fluid giving you more residence • Almost maintenance free
time and eliminate expensive and complicated
competitors shakers.
50B Linear Power Shaker 500B Linear Power Shaker
Explosion proof sim-
ple to operate starter SERIES: 5000 LINEAR POWER SHAKER 500 LINEAR POWER SHAKER 50 LINEAR POWER SHAKER
box. MODEL: BLE B4 B4
Our WedgeLok™ is bet-
ter than the “hook style” Marsh Mellow® MOTORS: Two each 1800, 1500 or 1200 Two each 1800, 1500 or 1200 Two each 1800, 1500 or 1200
rpm exp. proof or non-exp. proof rpm exp. proof or non-exp. proof rpm exp. proof or non-exp. Proof
and eliminates improper isolator eliminates available. available. available
screen tension. We are noise caused by coil
STANDARD ELECTRICAL 240/480 volt, 60 Hz, 3 phase ,380 240/480 volt, 60Hz, 3 phase , 380 240/480 volt, 60Hz, 3 phase 380
the first in the industry to spring isolator REQUIREMENTS volt, 50Hz, 3 phase volt, 50Hz, 3 phase volt, 50Hz, 3 phase
introduce such for quick
BEARINGS: Permanently sealed and lubricated. Permanently sealed and lubricated. Permanently sealed and lubricated.
screen panel change.
MOTION: Elliptical/Linear, 0.13” A (1800), Linear, 0.13” A( 1800), 0.156” A Linear, 0.13” A( 1800), 0.156” A
0.156” A (1500), 0.23” A (1200), (1500), 0.23” A (1200), 5.0 “G“ (1500), 0.23” A (1200), 5.0 “G“
Our Adjustable While Drilling 5.0 “G“
We designed our screen us- Jacking mechanism can ad- VGS: Force adjustable to 7.0 ”G” maxi- Force adjustable to 8.0 ”G” maxi- Force adjustable to 7.0 ”G” maxi-
ing our proprietary software for just deck angle alignment from mum mum mum
high liquid throughput, maximum 0O to +5O DECK ADJUSTMENT: Adjustable 0o to 5o adjustable Adjustable 0o to 5o adjustable Adjustable 0o to 5o adjustable
open area, de-blinding layout, SCREENS: Four 42 in x 29 in pre-tensioned Three 42 in x 29 in pre-tensioned Two 42 in x 29 in pre-tensioned
and optimum screen life. Wheth- panels panels panels with WedgelokTM fasteners
er it is colloid, clay , sand, etc., 5000 BLE Balanced Linear Elliptical Motion Shaker with WedgelokTM fasteners with WedgelokTM fasteners
our screen panel technology SCREENING AREA: 34.0 ft2 (3.16 m2) 25.4 ft2(2.36 m2) 17.0 ft2 (1.57 m2)
and decades of experience will OVERALL DIMENSIONS: 146 7/8” L x 61” W x 54 5/8” H 117” L x 73 5/8” W x 43” H (2988 88 ½” L x 68 7/8” W x 42 7/8” H
be your guarantee that you will (3729 mm x 1549 mm x 1967 mm) mm x 1870 mm x 1091 mm) (2248 mm x 1747 mm x 1087 mm)
have an optimum mud recovery. AVERAGE WEIGHT: 4600 lbs (1717 kg) 2900 lbs (1082 kg) 2300 lbs (858 kg)
We are an API RP 13C Compli-
WEIR HEIGHT: 38” 29” 29”
ant .

The FSI Three Minute Solution for Quick Screen Panel Change

500 B4X-18 Series Actual G-Force Our portable propri- 5000 BLE-18X Series Actual G-Force Step 1. Step 2. Step 3.
Reading etary software for Reading Remove the WedgeLok™ Replace the screen panel Re-insert the WedgeLok™
G-Force reading and
vibration analysis.

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CASCADE SHAKER SYSTEM

SERIES: 5000/5000 BLE LINEAR ELLIPTICAL POWER CASCADE
UNIT
MODEL: BLE
SERIES: 500/5000 B4 LINEAR POWER CASCADE UNIT
MOTORS: Four each 1800, 1500, OR 1200 rpm
MODEL: B4 explosion proof
MOTORS: Four each 1800, 1500, OR 1200 rpm BEARINGS: Permanently sealed and lubricated
explosion proof
MOTION: Linear , 0.23” A (1200), 0.156” A(1500), 0.13”A(1800), 5.0
BEARINGS: Permanently sealed and lubricated “G“
MOTION: Linear , 0.23” A (1200), 0.156” A(1500), 0.13”A(1800), VGS: Force adjustable to 8.0 “G” maximum
5.0 “G“
DECK ADJUSTMENT: 0o to +5o (uphill)
VGS: Force adjustable to 8.0 “G” maximum
SCREENS: Eight each 42” x 29” pretensioned panels with WedgelokTM
DECK ADJUSTMENT: 0o to +5o (uphill) fasteners
SCREENS: Seven each 42” x 29” pretensioned panels with SCREENING AREA: 68 ft2
WedgelokTM fasteners
OVERALL 133 ¾” (2988mm) L x 73 ¾” (1870mm) W x
SCREENING AREA: 59.4ft2 (5.51m2) DIMENSIONS: 95 ½ “(1091mm) H
OVERALL DIMENSIONS: 133 ¾” (2988mm) L x 73 ¾” (1870mm) W x AVERAGE WEIGHT:
95 ½ “(1091mm) H
AVERAGE WEIGHT:
WEIR HEIGHT: 83 ¼”

500/5000 B4 Linear Power Cascade Unit

SERIES: 50/500 LINEAR POWER 500/500 LINEAR POWER
CASCADE CASCADE
MODEL: B4 B4
MOTORS: Four each 1800, 1500 or 1200 Four each 1800, 1500 or
rpm exp. proof or non-exp. 1200rpm exp. proof or non-exp.
proof available proof available
STANDARD ELEC. 240/480 volt, 60 Hz, 3 phase 240/480 volt, 60 Hz, 3 phase
REQUIREMENTS 380 volt, 50 Hz, 3 phase 380 volt, 50 Hz, 3 phase
BEARINGS: Permanently sealed and Permanently sealed and lubri-
lubricated. cated.
MOTION: Linear, 0.13” A (1800), 0.156” Linear, 0.13” A(1800), 0.156”
A (1500), 0.23” A (1200), 4.5 A (1500), 0.23” A (1200), 4.5
“G“ “G“
VGS: Force adjustable to 9.0 “G” Force adjustable to 9.0 “G”
Maximum Maximum
OFFSHORE OPTIONS
DECK Adjustable 0o to 5o uphill Adjustable 0o to 5o uphill (lower)
ADJUSTMENT: (lower)
SCREENS: Five each 29 in x 42 in Six 29 in x 42 in pre-tensioned
pre-tensioned panels with panels with WedgelokTM fas-
WedgelokTM fasteners teners
SCREENING 42.17 ft 2(3.92 m2) 50.8 ft2 (4.72 m2)
AREA:
50/500B Linear Power Cascade
OVERALL 103 7/8” L x 73 5/8” W x 80 132” L x 73 5/8” W x 84”
DIMENSIONS: 7/8” H (2638mm x 1870mm x H (3353mm x 1870mm x
2053mm) 2134mm)
AVERAGE 5350 lbs (2426 kg) 6220 lbs (2821 kg)
WEIGHT:
WEIR HEIGHT: 66 1/16” (1678 mm) 83 1/4”

Vapor Hood

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Replace-A-Bed™ G-Force Meter/Vibration Analyzer

The performance of your equipment is very vital in any rig

operation. Now you can test and gather information easily
with this instrument. It is easy to set up, install probes and
very simple to use. Test results and analysis can be printed
at your convenience. This package includes:
1. mini-laptop
2. vibration analyzer software
Our Replace-A-BedTM retrofits shaker baskets of some competitors 3. NI USB-9234 Module
machine at a fraction of cost if it would take you replacing the entire 4. PCB Biaxial Accelerometer
machine. If your shaker basket is in bad shape which affects the 5. PCB 4-Conductor BNC Cable
performance of your equipment, switch to our balanced and simple FSI’s proprietary software for vibration analysis and G-force
design Replace-A-BedTM . measurement is a proven instrument in the field. Its porta-
ble and lightweight parts make it ideal for any rig personnel
Model: Series A50B Upgrade Kit Series A500B Upgrade Kit to carry and bring it onsite.
Screening 16.9 ft [1.57 m ]
2 2
25.4 ft2 [2.36m2]
Area:
Screens : two 29” x 42” pretensioned panels three 29” x 42” pretensioned panels
Dimensions: 70” L x 68 7/8 “ W x 20”H 100” L x 73 5/8 “ W x 24” H
[1778mm x 1747mmx 508mm] [2540mm x 1870mm x 610mm]
Motors: two permanently sealed & lubricated vibrators two permanently sealed & lubricated vibrators
1200, 1500 & 1800 RPM available 1200, 1500 & 1800 RPM available
Standard Elec- 240/480 volt, 60 Hertz, 3 phase, 380 volt, 50 240/480 volt, 60 Hertz, 3 phase, 380 volt, 50 Hz,
trical Require- Hz, 3 phase 3 phase Fluid Systems advances the concept of shaker design with its innovative convertible features. FSI’s dual-function
ments: design offers versatility while achieving optimum performance - even in the most challenging applications. This can
easily be set to operate with linear motion or just as easily with balanced elliptical motion for optimum separation and
Flow Line Dividers consistently high throughput .

Our Flow dividers receive the flow from the flow line and distribute it equally between
the number of shakers on the mud pits. These Flow dividers have manual (air valves
available) to control the flows and also contain a separate cement bypass valve to
bypass the shakers.

PART NO. DESCRIPTION

EFSI3WFD Flow divider to feed three (3) shakers including cement bypass
valve.
EFSI4FLDB Flow divider to feed four (4) shakers including cement bypass
valve.
EFSI5FLDB Flow divider to feed five (5) shakers including cement bypass
valve.

Typical Linear Motion Typical Elliptical Motion

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ONE-LIFT SKID SYSTEM

FEATURES:
This three-piece unit combined into one integral assembly
can be lifted and mounted as single unit for economy of time
and motion. This reduces assembly time, shaker alignment
and positioning at the rig site. Its flow distribution can be con-
trolled by slide gates.

250 1/4 “ x 154 3/4” x 137”

Overall dimensions: 6356mm x 3931mm x 3479m
Weight: 21,500lbs[9773 kg] approx.
Weir Height: 37 15/16”

MUD CLEANERS (CONDITIONERS) NEW DESILTER CONCEPT!!

Mud cleaner is a combination of hydrocyclones mounted above a shale shaker. The primary use of the mud cleaner has
always been the removal of drilled solids larger than barite. Its secondary purpose is to remove drilled solids from unweight-
ed drilling fluids. With many models from which to choose, FSI offers a mud cleaner to meet the requirements of most all

FEATURES:
All FSI mud cleaners offer a
number of features that ensure
Series 5000 BDHC Mud Cleaner
both high performance and
long life: SERIES: 5000 Mud Cleaner 500 Mud Cleaner 5000 The Eliminator™
•High volume desilter and MODEL: B4 DHC B4NP102DHC B4
desander hydrocyclones. MOTORS: Two each 1800, 1500 or 1200rpm Two each 1800, 1500 or 1200rpm Two each 1800, 1500 or 1200rpm
•Consistently high “G” forces exp. proof or non-exp. proof avail- exp. proof or non-exp. proof avail- exp. proof or non-exp. proof avail-
generated. able able able
•Permanently sealed STANDARD ELECTRICAL RE- 240/480 volt, 60Hz, 3 phase 240/480 volt, 60Hz, 3 phase 240/480 volt, 60Hz, 3 phase
vibrators, which eliminate QUIREMENTS 380 volt, 50Hz, 3 phase 380 volt, 50Hz, 3 phase 380 volt, 50Hz, 3 phase
the need for a lubrication BEARINGS: Permanently sealed and lubricated. Permanently sealed and lubricated. Permanently sealed and lubricated.
system. MOTION: Linear, 0.13” A(1800), 0.156” A Linear, 0.13” A(1800), 0.156” A Linear, 0.13” A(1800), 0.156” A
•Easy installation (3 minutes (1500), 0.23” A(1200), 4.5 “G“ (1500), 0.23” A(1200), 4.5 “G“ (1500), 0.23” A(1200), 4.5 “G“
or less) of pre-tensioned VGS: Force adjustable to 8.0 “G” maxi- Force adjustable to 8.0 “G” maxi- Force adjustable to 7.0 “G” maxi-
screen panels, each inde- mum mum mum
pendent of the other. DECK ADJUSTMENT: Adjustable 0o to 5o uphill Adjustable 0o to 5o uphill Adjustable 0o to 5o uphill
•Low operating noise(80dB). SCREENS: Four each 29” x 42” pre-tensioned Three each 29” x 42” pre-tensioned Four each 29” x 42” pre-tensioned
5000 The eLIMINATORTM •Small footprint for efficient panels with WedgelokTM fasteners. panels with WedgelokTM fasteners. panels with WedgelokTM fasteners.
use of rig real estate. SCREENING AREA: 34 ft2(3.16 m2) 25.4 ft2(2.36 m2) 34 ft2(3.16 m2)
•Maintenance requirements
OVERALL DIMENSIONS: 131 ½” L x 65 ½” W x 105 5/8 “H 109 7/8” L x 73 ¾” W x 90” H 131 1/8” L x 67 5/8”W x 82 ½”H
limited to inspection of vari- 3340mm x 1664mm x 2681mm 2789mm x 1873mm x 2287mm 3331mm x 1718mm x 2096mm
ous assemblies, inflation of APPROX. WEIGHT: 6635 lbs (3016 kg) 4050 lbs (1841 kg) 5550 lbs (2523 kg)
air spring assemblies, and
CONES: Up to sixteen 4” desilter cones (100 Up to ten 4” desilter cones (100 Up to Four 8 in cone (desander-de-
torque-checking of vibrator GPM each) Up to three 10” GPM each) Up to two 10” de- silter in one) 350 gpm each - 1400
motor bolts. desander cones (500 GPM each) sander cones (500 GPM each) GPM Total
the HP eLIMINATORTM

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HYDROCYCLONES ROUND VACUUM DEGASSER

10” Desander Cone Assembly FEATURES:

Part#-DSR234A
SSR-K 4” Desilter Cone Assembly Part # Description • 5 hp or 7.5hp motor 60 Hz 480 volt 3 phase with
Part#-SSR246HVA
1. DSR233 Cone Feed Section starter and fan guard.
Part # Description
2. DSR233A overflow fittings • up to 29” Hg performance for viscous fluids.
1. SSR248HV Inlet Head Section • epoxy coated internal surface resist corrosion.
3. DSR233B overflow clamps
2. SSR252UHV upper clamp w/ hand wheel • fail-safe overflow valve.
4. DSR236RP upper retainer plate
3. SSR251HV Center section, urethane • low maintenance float assembly.
5. DSR236BP upper backing plate
4.SSR252LHV lower clamp w/ hand wheel • easy access to baffles and float switch.
6. DSR232 center cone body • compact design for easy placement.
5.SSR247HV apex insert 5/8”neoprene
7. DSR235BP lower backing plate • skid, self-contained unit.
6.SSR253HV apex bottom housing
8. DSR235RP lower retainer plate • minimum moving parts for reliable operation.
7.SSR260HC 1” hose clamp
9. DSR168A adjustable apex assembly • 4000 lbs. average dry weight.

FSI PART No. E100VDG

Flow rate: 1200 GPM [4542 lpm]
FSI hydrocyclones are designed to replace most standard desilting or desanding equipment. Manufactured from high-re- Leaf Area: 14,528in2 [369011 mm2]
sistant polyurethane, FSI cones feature long, reliable life. Each hydrocyclone represents a product of advanced design. Static 3900 lbs [1769 kg]
With interdependence of its inlet, vortex and apex orifices, the separation of fine, light and coarse particles is achieved with Weight:

FSI PART No. E1200VDG

CONE CAPACITY@75ft of head D50 Cut Point(microns) Flow rate: 1000 GPM [ lpm]
4” 100 GPM 20-40 Leaf Area:
10” 500 GPM 60-80 Static 3900 lbs [1769 kg]
Weight:
DESANDERS DESILTERS

Our vacuum degasser operates on a “thin strata” prin-

ciple. The drill mud enters the tank , forces it to flow and
distributed to a layer of internal baffle plates engineered to
allow the liquid inside the vacuum degasser to flow as thin
ATMOSPHERIC DEGASSER film and is exposed to the vacuum within the vessel. This
Atmospheric Degas- layer of mud allows the gas to escape or break out of the
sers remove retained mud . The vacuum pump releases the gas and discharge it
gas from drilling muds. to the disposal line. Mud exits the vessel under the action of
The DSDG atmospher- the venturi and is returned to the mud system.
ic degasser degasses FSI vacuum degasser operates in three functions – mud
mud by accelerating flu- circulation, vacuum creation and gas removal. The venturi
id through a submerged nozzle at the discharge piping creates vacuum within the
pump impeller and im-
vessel and circulates mud by drawing entrained bubbles in
pinging the fluid on sta-
tionary baffles to maxi- the mud into the the vessel. The vacuum pump runs con-
SERIES: DSR-F SSR-F SSR Desilter S mize surface area and tinuously removing gas from the vessel discharging it to the
thus enable gasses to es- rig’s flare or environmental control system.
No. of cones available 1 to 4 per header 1 to 16 per header 1 to 20 per header
cape to the atmosphere. It is a compact , skid-mounted and self-contained unit
Inlet Size: Depending on no. of cones Depending on no. of cones Depending on no. of cones designed to separate and vent trip gas and heavily gas cut
As with all process-
Outlet Size: Depending on no. of cones Depending on no. of cones Depending on no. of cones ing equipment the mud. Its series of baffles are made of corrugated fiberglass
Overall dimensions: 52” x 32” x 76” Depending on no. of cones 56” x 35” x 65” process rate is de- infused with epoxy for long life with access plate for easy
Cone Capacities: 500 GPM (1892.70 lpm) 100 GPM(378.5 lpm) 60 GPM (227 lpm) pendent upon solids
per cone @ 40psi (2.8kg/sq.cm) @ 40psi (2.8kg/sq.cm) content and fluid vis-
cosity. Processing rates
Cone construction: High durameter cast poly- High durameter cast polyurethane High durameter cast polyurethane
urethane are therefore depend-
Weight: 550 lbs. ( 249 kg) 675 lbs (306kg) 975 lbs. (442 kg) ent on mud properties.

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MUD GAS SEPARATORS Compact mud gas separators, together with the choke, are
designed to effectively vent “free” gas to a safe distance CENTRIFUGAL PUMPS
from the rig and return the mud to the mud pits. Gas en-
Flow Line (Fill up trenched in the mud can be removed by the mud gas sep-
arator. Fold-down models, designed for easy land-rig trans-
Gas Vent
Line port or offshore use, feature a small footprint. Several sizes
are available, depending on the volume to be processed.
Mud & Gas Most “Land” mud gas separators have telescopic frame to FSI centrifugal pumps feature highly reinforced housing and
Gas vary its height to meet the desired altitude for the flow line heavy-duty impellers for long, trouble-free life. These prov-
connection. en pumps are designed to be interchangeable with popu-
Mud
lar brands, ensuring ease of maintenance and manageable
Baffle
Manhole Cover parts inventories. It is designed to charge desanders, desil-
ters, mud mixing operations and fresh water transfer.
Return Line(to Active

Pump Selection:

High Pressure Inlet

Dump Line to Pit Line from Choke Careful selection of centrifugal pump will result in a unit
that will provide long lasting and dependable service. The
following information is required.
Process Flow for Mud Gas Separator
1. Type of operation to be performed
2. Amount of head and volume required for the
operation.
3. The type of driver desired (electric or engine)
4. Specific gravity or weight of fluid to be handled.
5. Total head loss due to friction plus the total net
lift above the mud level suction is taken from.
Lay-down position 6. Temperature, corrosiveness and abrasiveness of
for easy transport the fluid.

Telescopic Frame
Our experience , engineering capability and the perfor-
mance of pumps will guide you for correct impeller size, re-
Offshore Model quired horsepower and NPSH(Net Positive Suction Head).
Specifications:
MGS Model 4ft x 12ft 4ft x 18ft 4ft x 30ft 6ft x 22ft
Fluid Capacity 1000 gpm 1500 gpm 1500 gpm 1750 gpm
Standard Centrifugal Pump Package
Gas Capacity 12 MMscf/d 17.5 MMscf/d 25 MMscf/d 83 MMscf/d 3x2x13 10hp up to 60 hp
Vessel Diameter 48” [1219mm] 48” [1219mm] 48” [1219mm] 72” [1829 mm] 4x3x13 10hp up to 75hp
Vessel Height 12ft [3657mm] 18ft [5486mm] 30ft [9144mm] 22ft [6706mm] 5x6x14 50hp up to 100hp
FSI Part No. EFSIMGS4X12-OS-ASME-SS EFSIMGS4X18-OS-ASME-SS EFSIMGS4X30-OS-ASME-SS EFSIMGS6X22-OS-ASME-SS 6x5x11 50hp up to 100hp
Working Temperature 32° - 212° F [0° -100° C] 32° - 212° F [0° -100° C] 32° - 212° F [0° -100° C] 32° - 212° F [0° -100° C] 6x8x11 60hp up to 100hp
H2S Yes Yes Yes Yes 6x8x14 60hp up to 250 hp
Nace MR-01-75 MR-01-75 MR-01-75 MR-01-75
Other combinations are also available
ASME Boiler and Section VIII, Div I, Sect IX Lethal Section VIII, Div I, Sect IX Section VIII, Div I, Sect IX Section VIII, Div I, Sect IX
Pressure Vessel Service
Code
Working Pressure 125 PSI [8.6 bar] 125 PSI [8.6 bar] 125 PSI [8.6 bar] 125 PSI [8.6 bar]
Approximate weight 24,000 lbs [10,886 Kg]

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MUD AGITATORS MUD GUNS

FSI offers a choice of heavy-duty agitators in 7.5, 10, 15, 20, and 25 hp models. Available in 60 Hz, 480 volt (50 Hz 380V also For many years, mud guns applying venturi principle were
available), 3 phase, UL Class 1 Div.1, Group D, Class II E, F and G explosion proof “C” faced motor; complete with Helical-Bev- used as the sole means of agitation . These devices usually
el gear box, shaft, impeller and stabilizer. Average TOR is 60 seconds. Noise level: -75dBA . Customers can choose between carry mud from a downstream compartment and spray it into
vertical or horizontal installations. Fluid Systems Inc. uses an impeller to mix and suspend the solids using both axial and radial an upstream compartment to keep solids suspended. Fluid
flows, and by utilizing low shear mixers to suspend and mix mud additives particle size degradation and polymer shear. Unlike Systems’ nozzles are made of special high wear resistant
centrifugal pumps or mud guns. It is relatively low shear and low energy device, so it’s easy to operate and inexpensive to urethane which lowers repair cost by increasing nozzle life y
maintain. This will ensure that mud additives are homogeneously mixed to prevent dead spots. Agitators will keep the active 10-20 times over mild steel, increasing mud mixing pump life
mud system flowing even when the pumps are disengaged and keep the weighting agents in suspension. by preventing large increases in mixing gun volume which
causes cavitation and eliminating sharp reducers. Tank
depth or dimension “y” and volume should be specified for
the proper mud gun quantities. Mud guns come in 2” (FSI
Part No. FSI2STMG) and 3” (FSI Part No. FSI3STMG)

Standard MUD HOPPERS

Radial Flow

BENEFITS OF MUD AGITATOR: 6 inch Hopper

- Increase performance of solids
removal equipment. 6” Hopper 4” Hopper
- Maintain a uniform mud density. Choke Nipple 2” [51mm] 3/4” [19mm]
- Prevents solids settling , taking Bore 4 inch Hopper
up valuable tank displacement. Pressure: 40-65psi 40-65psi
- High shear mixing, aids chemical [2.812-4.569kg/cm2 2.812-4.569kg/cm2
and solids addition. MUD BULK SOLIDS MUD BULK SOLIDS

* Where grating will be installed over piping add “T” behind part number.
“A” dimension will be increased by 6 inches.
Axial Flow

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MUD ROOM The Fluid Systems Bulk Silos are used to transfer and store bulk barite and Our Dust-Free Speed Mixing System delivers ultimate blending performance
bulk cement when transferred from a marine supply vessel. together with optimal dust control. The Dual Suction Lobestar® Shear/
During the conveying process of material transfer, the vented dust is routed Mixer prevents dust from being generated during the mixing of drilling fluid
through a connecting pipe to a Dust Recovery Tank which is fitted with an products in the mudroom while the dust containment assembly provides a
Air Cyclone that uses special features developed by Vortex Ventures to hermetic seal between the Surge Tank and the Lobestar Shear/Mixer. As
separate the air and suspended solid particles. such, bulk barite and bulk bentonite can be rapidly delivered and mixed at a
regulated rate in a dust-free environment.
The exhausted air is discharged from the Air Cyclone with a particle size of
less than 12 microns. To further reduce solid particle release to the atmos- Benefits:
phere filter sock may be used on the vent line from the Air Cyclone. Solid
particles with a size greater than 12 microns are directed downward out of
the Air Cyclone into the Dust Recovery Tank, ensuring minimal product loss. Reduced mixing time
Less material required
Rapid and stable rheological properties
On-site oil-based drilling fluid preparation
Free of fisheyes and microgels

Bulk Silo

Dust Free Mixing System

Our Dust Recovery Tanks are fitted with an Air Cyclone that uses special The Fluid Systems Bulk Bag Handling System provides a simple and
features developed by Vortex Ventures™ to separate the air and suspend- effective method to completely eliminate dust and remove the health risk
ed solid particles. The exhausted air is discharged from the Air Cyclone associated with drilling fluid additive in a confined enclosure. Our Bulk
with a particle size of less than 12 microns. To further reduce the solid Bag Handling System uses the vacuum generated by the Mixing Educ-
particles released to the atmosphere, a filter sock can be used on the vent tor™ to promote a uniform and uninterrupted material flow. The vacuum
line from the Air Cyclone. also causes empty bags to collapse dust-free before disconnecting,
With Fluid Systems Product Recovery Tanks, solid particles with a size eliminating dust emission during manual flattening of the empty bags.
greater than 12 microns are directed downward out of the Air Cyclone into The Bulk Bag Handling System incorporates a Fluid Systems Shear/Mix-
the tank, ensuring minimal product loss. er with a bulk-bag frame and hopper. It reduces space, handling and the
elimination of wooden pallets and paper bags.
Benefits: Benefits:
Reduce product loss during mixing Dust Containment
Eliminate solid particle release to the atmosphere Increased Mixing Rate
Dust Recovery Systems Transfer recovered product back to the storage silo Improved Product Delivery Big Bag Handling
for Bulk Silo Rapid Hydration
Custom Designs

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT

CAUSTIC SODA MIXERS PRESSURE WASHING MACHINES

Designed to handle the most demanding substances, the Fluid

Systems Automatic Caustic Soda Mixer is a mixing device for
Explosion Proof
safely mixing and dispensing strong and aggressive, hazardous
3000 or 5000 psi Hot/Cold 480 Volt Electric Pressure Washer
chemicals, such as caustic soda, soda ash and drilling fluid
Class 1, Division 1 Motor
emulsifiers directly to the active fluid system.
4 Point Lifting System with Pull Test Certification
Double Barrel Wand
The built in impeller generates a turbulent swirl that provides
High Pressure Hose
rapid volume turnover and mixing for chemical dissolution and
Tool Box
uniform blending.
Fork Slots
Offshore Certified
In addition, the Fluid Systems Automatic Caustic Soda Mixer
is ideally suited to use with the Fluid Systems Shear/Mixer. A
hose or pipe can be connected between the tank outlet and a
suction connection located on the side of the eductor body.

Caustic soda mixer is designed to handle and safely mix strong and aggressive sub-
stances. Uniform blending and homogeneity will be achieved with the mixing action
of its impeller.
FLUID SYSTEMS VIBRATOR MOTORS

Capacity : 10 bbl
Dimensions: 54”L x 42 9/16”W x 47 3/8”H
[1371.6mm L x 1080mm W x 47 3/8 1202.9mm]

Manual or Electric Operated Available

FEATURES:
• Lubricated for life
• Long B10 bearing lifetime
SHEAR MIXERS • Maintenance free for years of service
• Stainless steel end covers
• Long B10 bearing lifetime
• Easy to adjust G-force
• Explosion proof; CSA and FM approved
• Extremely quiet less than 70dBA
With the Fluid Systems Shear/Mixer Bag Slitter, work- • ATEX Certified and CE Marked
ers benefit from a cleaner and healthier work environ-
ment. The product bag is placed on the roller table The Fluid Systems vibrator motor can sustain higher start-
conveyor then tilted over into the hopper and pierced ing torque and lower operating temperature than competing
by the bag slitter. The bag content is then drawn models. Its watertight stainless steel eccentric weight covers
through the Bag Slitter suction slots into the suction allow for wash downs in corrosive environments. With large
without creating dust. diameter silicon O-ring to provide sealing, a stable and se-
When emptying the bag content through the Bag Slitter cure mounting with its two rail base design, and easily ad-
and into the suction, the bag conforms to the internal justed counterweights, makes this a top of the line OEM and
contour of the hopper causing a soft seal between the replacement vibrator motor.
bag and the wall of the hopper. This prevents dust from
escaping from the hopper while dosing in chemicals
and other powdered drilling fluid products.

Shear Mixer

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT
VERTICAL CUTTINGS DRIER SYSTEMS
CUTTINGS DRIERS

500 B4 CD LP

3D Double Deck Drier

5000 BLE CD LP

5000 BLE CD

Technical Specifications for Cutting Driers

LINEAR POWER CUTTINGS DRIERS THE DEHYDRATOR VERTICAL DRIER
Series: 29126 5000 500 Fluid Systems Dehydrator vertical centrfiuge can
Model: 3D BLE CD and LP B4 CD and LP recover up to 95% of drilling fluids from your dis-
Motors: Two each 1800 rpm exp. proof or Two each 1800 rpm exp. proof or non- Two each 1800 rpm exp. proof or carded cuttings. The substantial reduction in liq-
non-exp. proof available exp. proof available non-exp. proof available uid/oil adhesion yields retort analysis of Dehydra-
Bearings: Permanently sealed and lubricated Permanently sealed and lubricated Permanently sealed and lubricated tor discards ranging from 6% to as low as 1% oil
by weight.
Motion: Linear, 0.13” A, 4.5 “G” , 20Hz Linear, 0.13” A, 4.5 “G” , 20Hz Linear, 0.13” A, 4.5 “G” , 20Hz
VGS: Force adjustable to 10.0 “G” maxi- Force adjustable to 7.0 “G” maximum Force adjustable to 7.0 “G” maximum
mum MODEL CAPACITY DIMENSIONS Weight Drive Motor
Screens: Six each 29” x 42” pre-tensioned Four each 29” x 42” pre-tensioned pan- Three each 29” x 42” pre-tensioned DH1 40 TO 60 TPH 106” [2235mm] L x 88” [2235mm] W x 72” [1829mm] H 9600 lbs [4355 kg] 75 HP
panels with Wedgelok™ fasteners els with Wedgelok™ fasteners panels with Wedgelok™ fasteners
DH3 25 TO 40 TPH 88” [2235mm] L x 64” [1626mm] W x 48” [1219mm] H 4200 lbs [1905 kg] 30 HP
Screening Area: 50.7 sq.ft. [4.7 sq.m] 34 sq.ft. [3.16 sq.m] 25.3 sq.ft. [2.35 sq.m]
DH4 40 to 60 TPH 99” [2515mm] L x 88” [2235mm] W x 68” [1727mm] H 7700 lbs [3493 kg] 75 HP
Overall 140” L x 63 9/16” W x 54 1/4”H Std CD:129 1/2” L x 67 5/8” W x 52” H Std CD:
Dimensions: CD LP: 129 1/2” L x 67 5/8” W x

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT
SCREW CONVEYORS (AUGERS) SHAKER CUTTINGS DRIER SYSTEMS

FSI offers a choice of standard screw conveyors (all sizes available) to transport cuttings for disposal or treatment on your
location. Each screw conveyor is made up of 6 feet or 12 feet lengths that can be bolted together and sized to fit your
application. We manufacture screw conveyors out of carbon steel, abrasion resistant steel, stainless steel or other alloys
to suit any specific requirements. Available diameters from 6” to 24”. Explosion proof electrical design.
Eliminate costly installations by using these
In determining the horsepower requirement
to overcome friction and convey the material
“plug and play” shaker drier systems - all in
at specified rate important criteria should be one systems makes installations very easy and
considered such as total length of conveyor, inexpensive.
properties of material to be handled, size of
lumps, capacity required, flight type, screw
diameter, flowability, material abrasiveness ,
handling temperature, corrosiveness and re-
quired duty of construction like overload fac-
tor, drive efficiency, flight factor etc. Our ex-
perienced engineers had already established
Operating Mode
design factors for optimum screw conveyor
performance.

Transport Mode

VACUUM SYSTEMS
Specifications: The FLUID SYSTEMS, INC. cuttings drier
shaker systems are manufactured to include
This Vacuum is Capable of Reverse Flow all appurtenances (access platforms, stair-
The Approximate Overall Skid Dimensions are 6’ x 12’ ways, pipe supports, walkways and service
x 9’
A 15 (+-) bbl Collection Tank is Mounted on the Skid
platforms, light brackets, etc…). These sys-
Challenger 607 Heavy Duty Vacuum Pump Capable of tems have become the standard when oper-
27 INHG and 29 psi ating waste management systems wolrdwide.
Driven by a 30 hp (up to 150 HP Available) 1750 rpm To install a system all one has to do is place
Class 1, Division 1 Motor it under the rig shakers, unfold the walkways,
Combination Vacuum and Pressure Gauge Comes
Standard
size shale slides to fit, place screw conveyor
Class 1, Division 2 Electrical System or cuttings tank in front of shakers, plug sys-
Separate Remote Start/Stop Switch is Standard tem into rig power or generator, check rotation
A Pad Eye Lift System is Located in Each Corner of the on equipment and drill away.
Overhead Rack and is Pull Tested with Certificate
The Unit is Equipped with a Tool Box to be Mounted on
the Skid for Spare Parts
The Unit Comes Primed and Painted with a Two Coat
Epoxy System

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT
CUSTOM TRAILER DEWATERING SYSTEMS DEWATERING SYSTEMS

Dewatering Trailer with

liquid polymer system

The Customized closed loop/dewatering mobile units are designed to process waste mud from
the rig tanks or shaker skid liquid tank to produce clean water which is suitable for re-use on site
and solids which are more easily handled for disposal.

The units are contained inside weather proof enclosures specifically designed for work in harsh
and cold oilfield environments. The weather proof enclosures are designed for quick disassem-
bly and re-assembly in case the centrifuge or other equipment needs to be removed or replaced.
Sides are incorporated into the design for durability and protection each time the system is rigged
up or down. Heavy duty canvas tarps are stretched between the openings and attached to light
weight metal frame.

The unitized construction includes all re-

quested storage and mixing tanks as well as
required pumps. One feed tank that receives
mud from either the cuttings dryer shaker
skid or the rig tanks. The material in the tank
is then transferred to the centrifuge. There is
a platform and a ladder with an OSHA back
guard for easy access in the rear of the trailer
system. The 3 x 4 centrifugal pump is stand-
ard oilfield design made to withstand rigorous
applications. A high- low level alarm system is
built into the feed tank to closely monitor the
operations.
DRY POLYMER PREP SYSTEM

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT
CENTRIFUGES COMPLETE MUD SYSTEMS
These high performance centrifuges are
able to work with a centrifugal accelera-
tion up to 3500 G Force. It’s entire rotat-
ing assembly is mounted in a “Split Case”
operating in a solid “big bowl” designed for 3000BBL Mud System
maximum separation of solids/liquid in two
phases.

PRINCIPLE OF OPERATION

We can customize 40bbl, 250

bbl, 500 bbl up to 4000 bbl
Centrifuge Model FORCE 20 (14in x 56in) FORCE 40 (19in x 80in)
mud systems.
Hydraulic capacity 265 gpm [1000 LPM] 440 gpm [1665 LPM]
Total Length 138.5” [3509mm] 180.43” [4583mm]
Total Width 36” [910mm] 45.28” [1150mm]
Total Height 39” [990mm] 54” [1371mm]
Housing Carbon Steel (split case) Carbon Steel (split case)
Solids Output 5.5 tons/Hr [5.0 Tonnes/Hr] 12 tons/Hr [10.9 Tonnes/Hr]
Screw flight coated from both side with tungsten carbide
Bowl Diameter 14” [355mm] 19” [483mm]
Bowl length 56” [1422mm] 80” [2013mm]
Bowl max. speed 4000 rpm 3650rpm
Torque (in-lbs) 43,000 53,100
Differential speed 2 to 67 rpm 2 to 40 rpm
Bowl powered by belt transmission and electric motors
Electric motors Main Drive: 50HP [37 Kw] Main Drive: 125HP [93 Kw]
Back Drive: 20HP [15 Kw] Back Drive: 20HP [15 Kw] 250BBL Mud System for
Workover Drilling
VFD starter controls the main drive/ back drive/ and feed pump
Vibration isolators under decanter frame
Noise level 80dB 80dB
Weight 6000lbs [2722 Kg] 10500lbs [4783 Kg]
Voltage 480 V 60Hz 3 Phase/50Hz 480 V 60Hz 3 Phase/50Hz
available available
Vibration control
Oilfield Skid
40BBL Mud Systems
for Methane Drilling or
small projects

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT
SAM Systems (State of the Art Mud Systems)
Our mud systems are designed by 21st Century Mud Engineers
for 21st Century Applications. We can customized 250, 500, 1000 up to
5000 bbl mud systems.

Basic Specifications:
Three(3) Tanks- 1500bbl Active Systems
•One(1)500 bbl shaker tank on a 50” skid with four(4) compartments
and one 10ft porch to accept three(3) 6x8 100hp centrifugal pumps.
Design Specifications: Overall Dimensions- 10’W x 9’6”H x 50’L ; one(1)
100bbl sand trap; one(1)133bbl degasser compartment; one(1) 133bbl
desander compartment; one(1) 133bbl desilter compartment.
•One(1) 632bbl intermediate/mixing tank on a 50’ skid with two compart-
ments.
Design Specifications: Overall Dimensions- 10’W x 9’6”H x 50’L; Two(2)
316bbl compartments.
•One(1) 500bbl suction tank on a 10’W x 9’6”H x 50’L skid with three(3)
compartments and one 10ft porch to accept two(2) 6x8 100hp centrifugal
pumps.
1500 bbl General Assembly Drawing

Design Specifications: Overall Dimensions- 10’W x 9’6” H x 50’L; Two(2)

224bbl compartments ; one (1) 50 bbl slugging pit.

All steel is A36, all pipe is schedule 40; butterfly valves, hammer seal

1500 bbl Flow Diagram

unions, hammer unions , required fittings and pipe; OSHA handrails with
kick plates; Three I beam runner skid, crimped 1/4 “ side walls with 3/8”
floor. Mud ditch along top side of tanks from shakers to mixing tank with
doors to discharge into each active system compartment. Sloped bottom
tanks with 12” butterfly valve clean out doors and man ways with lad-
ders in each compartment. All pumps outfitted with expansion couplings.
Compartments have their overflow cut outs or equalizer valves.

100bbl Sand Trap with slanted bottom and 12” butterfly valve clean-out
door.

6” x 6” x 1/2” ST mud rims; full galvanized grating where required ,

stairs, catwalks, full installation of equipment to tanks and skids prior to
paint, full fit-up of tanks together, all required electrical mounts for tanks,
Heavy duty folding outriggers in front of shaker and mud cleaner for
easy access to equipment.
Equipment Installation/Handling : All equipment will be installed as required full piped; all skidded mud handling require-
ment will be disassembled from shaker tank for shipment to customer; agitators, pumps, and hopper left assembled.
Features:
Grating & Safety:
• Standard manhole covers for each compartment; External walkways will be stiffened and hinged to prevent distor-
tion when retracting .
• Slots used for placement of handrails and walkways will be wide in order to accommodate some misalignment .
• All walkways to be hinged from the side of tanks and fold against side of tanks for transport.
• All folding walkways to include galvanized steel grating.

Electrical/Lighting (included in electrical rig-up)

Agitator starter mounts are included with ground lugs under each piece of equipment and two at each end of skids. Elec-
trical trays on side of tank to support cable runs from equipment to starters and to power source.

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 w w w. f l u i d s y s t e m s . c o m SOLIDS CONTROL EQUIPMENT

SCREEN PANELS
API RP 13C Compliant SCREEN PANELS

SEPARATION POTENTIAL Our sophisticated design software can pinpoint the center of
Mesh d100 API O.A. Cond. gravity of every screen panel model we manufacture to achieve
Our screen panels are available for most shale balanced vibration. Every model had been designed for mechani-
μm No. % kD/mm
shakers. All screens are manufactured with high cal and structural configuration that can withstand linear, elliptical
A. FMD SERIES
quality stainless steel wire mesh, and all wire and circular motion. Our jigs & fixtures are well-maintained and
cloth checked for conformance to tolerances FMD 24 793 20 49.4 18.38
and visually inspected for weaving flaws. Ad- FMD 38 518 35 30.0 8.80 FSI’s Screen Panel exhibits stability under varying G-Forces
vanced manufacturing processes and a strin- FMD 50 376 45 29.1 7.09 condition on all-points making it structurally stable and efficient
gent quality assurance program ensures that compared to competitors framing which flexes irratically. This point
FMD 60 319 50 28.5 5.99
only the highest quality screens are shipped. by point probe analysis of the two screen panels proved that FSI
FMD 70 261 60 27.8 4.88
All screens and a wide range of screen mesh- Screen Panels last longer and are structurally stable.
FMD 84 221 70 26.1 3.78
es are API RP 13C -Compliant.
FMD 100 194 80 25.8 3.45
FMD 110 163 100 25.4 3.11
FMD 140 137 120 27.0 2.45
FMD 175 116 140 26.5 1.94 IDEAL
FMD 210 97 170 26.5 1.70
FMD 230 87 170 26.8 1.53 FSI
FMD 250 82 200 27.0 1.36 SCREEN
FMD 270 74 200 25.4 1.10 PANEL
FMD 325 62 230 21.9 0.80
FMD 400 51 270 20.1 0.55
The floMAX D™ series screens are de-blinding FMD 450 45 325 17.8 0.41
screen panels that utilize a perforated support
B. FMR SERIES
plate for added mesh support and reparability.
The FMD series of screens are manufactured FMR 24 1179 16 49.9 16.42 API RP 13C Compliant Label
using ultra fine cloth square mesh and are FMR 38 701 25 34.2 12.48
available in mesh sizes from 24 to 450. As with FMR 40 661 25 35.5 11.21
all Fluid Systems, Inc. replacement screen FMR 50 514 35 31.2 8.77
frame panels, each screen is factory tensioned FMR 60 418 40 29.7 7.24
to eliminate improper tensioning in the field.
FMR 70 351 45 26.9 6.92
FMR 84 272 60 26.5 4.71
FMR 110 202 70 25.4 3.55
FMR 140 169 80 24.6 2.78
FMR 150 164 100 24.2 2.47
FMR 175 136 120 23.8 2.16
FMR 210 114 140 24.0 1.85
FMR 230 86 170 24.9 1.68
FMR 250 82 200 24.9 1.57
FMR 270 69 230 25.6 1.25
The flowMAX RTM screens consist of two layers
FMR 325 62 230 22.8 0.97
of durable rectangle opening wire cloth above
FMR 400 49 270 21.9 0.78
a heavy support cloth. The de-blinding charac-
teristics of the three layer mesh configuration FMR 450 43 325 20.1 0.56
allows for better flow rate efficiency. The light FMR 500 38 400 16.3 0.35
weight frame allows for less screen flexing
and more g-force transfer between screen and *d100 - Particles this size and larger will normally be discarded.
shaker basket. The diamond shaped open-
*API - Corresponding API sieve equivalent as per API RP 13C
ings in the screen frame prevent liquid chan-
*Cond. - Conductance - This represents the ease with which a liquid
nelling by distributing the flow evenly across
can flow through the screen. Larger values represent higher volume
the screen surface. The FMR series screen is handling.
manufactured using the powder coating adhe-
sive process.
34 35