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    Piping Spec: CS300 TFS 1022: Engineering Standard

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    bmanojkumar16
    This document provides a piping specification for carbon steel piping systems rated for Class 300. It specifies material requirements for pipe, fittings, flanges, valves and other components. Key requirements include using carbon steel pipe per ASTM A106 Grade C, welding and bolting flanges per ASME B16.5 Class 300, and pressure testing piping per ASME B31.1. Valve types including gate, globe, check, ball, and butterfly are specified meeting ASME or API standards.

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    Piping Spec: CS300 TFS 1022: Engineering Standard

    Uploaded by

    bmanojkumar16
    861 views4 pages
    This document provides a piping specification for carbon steel piping systems rated for Class 300. It specifies material requirements for pipe, fittings, flanges, valves and other components. Key requirements include using carbon steel pipe per ASTM A106 Grade C, welding and bolting flanges per ASME B16.5 Class 300, and pressure testing piping per ASME B31.1. Valve types including gate, globe, check, ball, and butterfly are specified meeting ASME or API standards.

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    TFS1022

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    This document provides a piping specification for carbon steel piping systems rated for Class 300. It specifies material requirements for pipe, fittings, flanges, valves and other components. Key requirements include using carbon steel pipe per ASTM A106 Grade C, welding and bolting flanges per ASME B16.5 Class 300, and pressure testing piping per ASME B31.1. Valve types including gate, globe, check, ball, and butterfly are specified meeting ASME or API standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    861 views4 pages

    Piping Spec: CS300 TFS 1022: Engineering Standard

    Uploaded by

    bmanojkumar16
    This document provides a piping specification for carbon steel piping systems rated for Class 300. It specifies material requirements for pipe, fittings, flanges, valves and other components. Key requirements include using carbon steel pipe per ASTM A106 Grade C, welding and bolting flanges per ASME B16.5 Class 300, and pressure testing piping per ASME B31.1. Valve types including gate, globe, check, ball, and butterfly are specified meeting ASME or API standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Engineering Standard

    Piping Spec: CS300


    Date Rev BHEL Standard No.
    BHEL Confidential and
    Proprietary. See Notice on page 1. 12 Dec 2020 00 TFS 1022
    NOTICE: This document and the information, design, and material contained and/or illustrated herein (hereinafter “proprietary material”), is the property of
    BHEL and is submitted, lent, and furnished to recipient in strict confidence with the express understanding that the recipient shall not reproduce, copy, loan,
    dispose of, or disclose to anyone outside recipient’s organization, directly or indirectly, or use said proprietary material for any purpose other than that for
    which it is furnished and submitted by BHEL. Recipient by receiving said proprietary material agrees to these terms, not to use the proprietary material in
    any way injurious to the interests of BHEL, and to return the same upon request by BHEL.

    1.0 Subject Piping Spec: CS300 – Carbon Steel - Class 300

    2.0 Purpose Specifies piping & valve material and design requirements

    3.0 Application Applies to piping systems as specified by project documents.

    Standard Piping specification standards are given to suppliers, contractors, customers, etc. as basis
    4.0
    Practice for proposal, design, fabrication, and installation efforts.

    5.0 References None.

    6.0 Keywords Piping, pipe spec, specification

    7.0 General Requirements


    Piping Code ASME B31.1 Power Piping Code
    Nom Rating / Matl. Class 300, Carbon Steel
    Size Range Up to 20"
    Service Range 505 psig @ -20 to 750 °F (Or as limited by valve rating)
    Pressure Testing Hydrostatic leak test in accordance with ASME B31.1, para. 137

    NDE Examination ASME B31.1, para. 136.


    Up to 2": ASTM A106, Grade C, seamless
    Pipe Material 2-1/2" and over: ASTM A106, Grade C, welded
    Up to 2": Schedule 80
    Pipe Schedule 2-1/2" thru 18”: Schedule Std.
    20” thru 24”: Schedule XS
    All condensate piping shall be Schedule 80
    Up to 2": ASTM A105, 3000#, forged steel, SW ends
    Fittings 2-1/2" and over: ASTM A234 Gr. WPC, Schedule to match pipe, BW ends
    Up to 2": ASTM A105, ASME B16.5 Class 300, RFSW
    Flanges 2-1/2" and over: ASTM A105, ASME B16.5 Class 300, RFWN or RFSO
    Stud Bolts: ASTM A 193, Gr. B7 continuously threaded with heavy duty hex nuts
    A194, Gr. 2H
    Flange Bolting
    Sizes through 1” shall be ASME B1.1, UNC threads; sizes greater than 1” shall be
    series 8 UN threads.
    Apply Never-Seize compound to bolts during assembly for avoiding seizing.
    Flange Gaskets ASME B16.20 Class 300 Spiral wound, 316L SS with flexicarb graphite filler,
    Flexitalic CG

    Page 1 of 4
    Engineering Standard
    Piping Spec: CS300
    Date Rev BHEL Standard No.
    BHEL Confidential and
    Proprietary. See Notice on page 1. 12 Dec 2020 00 TFS 1022

    Up to 2": API 602 Class 800, full port, ASTM A105 SW ends, OS&Y, bolted bonnet,
    13% Cr trim, hard faced seats, hand-wheel.

    Gate Valves 2-1/2" to 8”: ASME B16.34 Class 300, full port, ASTM A216 grade WCB, flanged
    ends, flexible wedge, bolted bonnet, 13% Cr trim, hard faced seats, hand-wheel.

    10” and over: Gear operator

    Up to 2": API 602 Class 800, full port, ASTM A105 SW ends, OS&Y, bolted
    bonnet, 13% Cr trim, hard faced seats, hand-wheel.

    2-1/2" to 8”: ASME B16.34 Class 300, full port, ASTM A 216 grade WCB, flanged
    Globe Valves ends, bolted bonnet, 13% Cr trim, stellite 6 seats, hand-wheel.

    10” and over: Gear operator

    Check Valves (Swing Up to 2": API 602 Class 800, ASTM A105 SW ends, bolted cap, 13% Cr trim,
    Type) stellite 6 seat.

    Check Valves Over 2”: Flanged, ASME B16.34 Class 300, WCB body, 13% Cr trim, stellite 6 seat,
    (Swing Type) bolted cap.
    1/4": FNPT, 1500 psi CWP, full port, CS body, 316 SS ball/stem/fasteners, multi-
    seal seats, lever.

    1/2" to 2": Socket weld, 3-piece design, 1500 psi CWP, full port, WCB body, 316 SS
    Ball Valves ball/stem/fasteners, multi-seal seats, lever.

    Over 2": Flanged, ASME B16.34 rating Class 300, full port, CS body, 316
    SS ball/stem, multi-seal seats, lever.
    ASME B16.34 rating, Class 300, lug type, ASTM A216 WCB body, 316 SS stem,
    RPTFE seat, lever, PTFE packing.
    Butterfly Valves
    Up to 10”: Lever operator
    12” and over: Gear operator
    Ball type, Socket weld, 3-piece design, 1500-psi CWP, full port, 3-piece A-105 body,
    Instrument Root Valve SS ball, stem, and fasteners, multi-seal seats. .
    Carbon steel body, SS trim, spring actuator.
    Excess Flow Control
    Valve 2” to 6”: 300 Lb. Flanged.

    Block & Bleed Valves 4000 psig rating, threaded ends, 316 SS construction, metal seat, grafoil packing,
    barstock handle.

    Instrument Fittings Compression type, 316L SS.

    Page 2 of 4
    Engineering Standard
    Piping Spec: CS300
    Date Rev BHEL Standard No.
    BHEL Confidential and
    Proprietary. See Notice on page 1. 12 Dec 2020 00 TFS 1022
    Tubing 1/4” - 3/4” ASTM A269, 316L, seamless, pickled bright, annealed

    0.250” OD, .035” wall thickness


    Instrument Tubing 0.375” OD, .035“ wall thickness
    0.500” OD, .049” wall thickness
    0.625” OD, .049” wall thickness
    0.750” OD, .065” wall thickness

    Page 3 of 4
    Engineering Standard
    Piping Spec: CS300
    Date Rev BHEL Standard No.
    BHEL Confidential and
    Proprietary. See Notice on page 1. 12 Dec 2020 00 TFS 1022

    Branch

    ½ ¾ 1 1- 2 2- 3 4 6 8 10 12 14 16 18 20
    1/2 1/2
    MAIN
    ½ T

    ¾ RT T

    1 RT RT T

    1-1/2 RT RT RT T

    2 RT RT RT RT T

    2-1/2 SL SL SL RT RT T

    3 SL SL SL SL RT RT T

    4 SL SL SL SL SL RT RT T

    6 SL SL SL SL SL WL WL RT T

    8 SL SL SL SL SL WL WL WL RT T

    10 SL SL SL SL SL WL WL WL WL RT T

    12 SL SL SL SL SL WL WL WL WL WL RT T

    14 SL SL SL SL SL WL WL WL WL WL RT RT T

    16 SL SL SL SL SL WL WL WL WL WL WL RT RT T

    18 SL SL SL SL SL WL WL WL WL WL WL WL RT RT T

    20 SL SL SL SL SL WL WL WL WL WL WL WL WL RT RT T

    T = Tee TH = Threadolet RT = Reducing Tee


    W L = Weldolet (Instrument or Special Connections Only) SL = Sockolet
    TR = Full Size Tee w/Reducing Fitting

    Notes for Branch Reinforcement:

    1. This table gives the minimum requirements for 90 deg. Branch connections in sizes shown.
    2. For lateral branch connections between 45 deg., 90 deg., stub-in connections and the need for reinforcement shall
    be calculated per ASME B31.1.
    3. This table covers the reinforcement requirements of a branch connection subject only to pressure. Special
    consideration shall be given to the design of a branch connection subjected to external loads due to expansion or
    contraction, dead loads, or live loads.
    4. 100 percent reinforcement shall be provided where reinforcing pad is required per ASME B31.1 latest edition.
    5. Reinforcement pads for branch connections shall be attached with full penetration welds in accordance with ASME
    B31.1.
    6. Use same material as the header pipe for the reinforcement pad unless otherwise specified. Verify reinforcement
    pad thickness, Per ASME B 31.1 Latest edition.

    Page 4 of 4

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