2504163 - Design, Procurement, Fabrication, Installation, Testing, Pre-Commissioning,

TP PROJ NO. & TITLE

Commissioning and Start-Up of Two (2) New Well Manifolds WM-32 & WM-33

TP DOC NO. - REV TP-WMS-05967-DAS-A4-D1

DOCUMENT TITLE Datasheet of Biocide Injection Package for WM32 & WM33

CO NO. & JOB TITLE CO-492-2020 TATWEER PETROLEUM REVIEW STAMP

1. APPROVED TO PROCEED
CONTRACTOR DOC NO. N/A
(Submit Final Document)
2. APPROVED TO PROCEED AS NOTED
CONTRACTOR DOC REV. N/A
(Revise and Submit Final Document)
ISSUED FOR APPROVAL IFA 3. NOT APPROVED
ISSUED FOR DESIGN IFD X (Revise and Re-Submit for Approval)
ISSUED FOR CONSTRUCTION IFC 4. FOR INFORMATION ONLY
ISSUED FOR RE-APPROVAL IRA
ISSUED FOR INFORMATION IFI 5. AS-BUILT
(After FAT as Applicable)
AS-BUILT ASB
FINAL/HANDOVER DOSSIER HDD 6. CANCELLED
CANCELLED CAN
Acceptance in any of these categories in no way relieves the contractor / supplier of its responsibility to the due and
proper performance of the works in accordance with the contract / purchase order.
REVIEWER
SIGNATURE DATE
NAME

D1 3-Aug-22 Issued for Design ZJ UA NK

D0 1-Jul-22 Issued for Design ZJ UA NK
A1 27-May-22 Issued for Approval ZJ UA NK
A0 18-Apr-22 Issued for Approval SK UA NK
REV DATE DESCRIPTION PREPARED CHECKED APPROVED
 Datasheet of Biocide Injection Package
Rev.: D1
Date: 03-Aug-2022
TP-WMS-05967-DAS-A4
Page: 2 of 9

Rev Para. Revision Description

A0 Issued for Approval
A1 Issued for Approval
D0 Issued for Design
D1 Issued for Design

Hold No. Para. Description of Hold

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Datasheet of Biocide Injection Package
3 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

REV
CONTROLLED VOLUME PUMP (API STD 675) 3rd EDITION

1 PROPOSAL PURCHASE AS BUILT

2 FOR : TATWEER PETROLEUM UNIT : WELL MANIFOLDS
3 SITE : BAHRAIN NO. OF PUMPS REQUIRED : 2 x 100%
4 SERVICE : Biocide SIZE AND TYPE : API 675, DOUBLE DIAPHRAGM D1
5 MANUFACTURER : VTA SERIAL NO. : VTA

6 MODEL : VTA

7 NOTE: INDICATES INFORMATION TO BE COMPLETED BY CONTRACTOR BY MANUFACTURER / VENDOR

8 GENERAL
9 NO. MOTORS DRIVEN : 2 x 100% OTHER DRIVER TYPE : N/A
10 PUMP TAG NO'S : PR-7001 A/B GEAR ITEM NO'S : N/A
11 MOTOR TAG NO'S : PM-7001 A/B GEAR ITEM NO'S : N/A
12 MOTOR PROVIDED BY : PUMP VENDOR GEAR PROVIDED BY : N/A
13 MOTOR MOUNTED BY : PUMP VENDOR GEAR MOUNTED BY : N/A
14 MOTOR DATA SHEET NO. : NOTE 42 GEAR DATA SHEET NO. : N/A
15
16 OPERATING CONDITIONS PUMPING LIQUID
17 CAPACITY (LPH): TYPE/NAME OF LIQUID AQUCAR TM IG 50 Water Treatment Microbiocide
18 MINIMUM 0.453 RATED 4.53 PUMPING TEMPERATURE (°F):
19 DISCHARGE PRESSURE (PSIG): NORMAL AMB MAX. 129 MIN. 45

20 MAXIMUM 200 (Note-59) MINIMUM 50 SPECIFIC GRAVITY at 68 °F 1.129 D1

21 SUCTION PRESSURE (PSIG): SPECIFIC HEAT Cp (kJ/kg °C)
22 MAXIMUM VTA MINIMUM VTA VISCOSITY (cP) @ 77 °F 13.64
23 DIFFERENTIAL PRESSURE (PSIG): CORROSIVE/EROSIVE AGENTS N/A
24 MAXIMUM 200 (Note-59) MINIMUM 50 CHLORIDE CONCENTRATION (PPM) N/A
25 NPSH AVAILABLE (m): VTA H2S CONCENTRATION (PPM) N/A
26 (INCLUDING ACCELERATION LOSSES) LIQUID TOXIC FLAMMABLE OTHER
27 TURNDOWN RATIO 1:10 VAPOUR PRESSURE @ NORMAL TEMP. < ATM
28 PH 3.0 - 5.0
29 PERFORMANCE SITE AND UTILITY DATA
30 NUMBER OF FEEDS VTA RATED CAPACITY (LPH) VTA LOCATION INDOOR OUTDOOR
31 NPSH REQUIRED (m) VTA HEATED UNHEATED UNDER ROOF (Note 31)
32 BHP RATED VTA AT RELIEF SETTING VTA ELECT. AREA CLASS ZONE 2 GROUP IIA/II B TEMP T3

33 PLUNGER SPEED (strokes/min) VTA DESIGN MAX VTA WINTERIZATION REQD TROPICALIZATION REQD
34 DIAMETER (mm) VTA LENGTH OF STROKE (mm) VTA SITE DATA
35 PUMP HEAD: VTA RANGE OF AMBIENT TEMPS: MIN/MAX 45 °F / 129 °F
36 MAWP (PSIG) VTA UNUSUAL CONDITIONS (Note 4 )
37 HYDRO TEST PRESSURE (PSIG) VTA DUST FUMES SALT ATMOSPHERE
38 MAX DISCH PRESS. W/ JOB DRIVER (psi (g)) VTA SANDSTORMS RELATIVE HUMIDITY MAX. 1 MIN. 0.03
39 MAX BHP BASIS GEAR STRENGTH N/A UTILITY CONDITIONS

40
41 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
42 ANSI FACING POSITION VOLTAGE 415V (+/- 10%) 240 V (+/- 10%)
CONNECTIONS SIZE
43 RATING HERTZ 50 (+/-2%) 50
44 SUCTION VTA 150# VTA BOTTOM PHASE 3 1
45 DISCHARGE VTA 150# VTA TOP COOLING WATER INLET RETURN DESIGN MAX
46 FLUSH TEMP °F MAX
47 JACKET REQ'D PRESS. (BARG) MIN
48 DRIVER TYPE ELECTRIC MOTOR OTHER SOURCE
49 LIQUID END TYPE DOUBLE DIAPHRAGM PLUNGER INSTRUMENT AIR PRESSURE (psi(g)) MAX MIN :
50 X DIAPHRAGM DIA (mm) VTA NOS. VTA
51 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:

52 TYPE BALL BALL API STD 675 3RD EDITION POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
`
53 NUMBER VTA VTA GOVERNING SPECIFICATION
54 NACE MR-0103 (6.14.2.13) NACE MR-0175 (6.14.2.13)
55 MATERIAL REQUISITION (NOTE 1)
`
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Datasheet of Biocide Injection Package
4 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

1 MATERIALS CONTROLS REV

2 LIQUID END : VTA TYPE OF STROKE CONTROL: SIGNAL:

3 CONTOUR PLATE : VTA MANUAL REMOTE PNEUMATIC

4 HYDRAULIC DIAPHRAGM : VTA AUTOMATIC LOCAL ELECTRONIC

5 PROCESS DIAPHRAGM : VTA STROKE CONTROL:

6 PLUNGER : VTA PNEUMATIC (PSIG):

7 LANTERN RING : VTA MINIMUM N/A MAXIMUM N/A

8 PACKING GLAND : VTA ELECTRONIC (mA):

9 PACKING : VTA MINIMUM N/A MAXIMUM N/A

10 PIPING : VTA

11 VALVE : VTA OTHER PURCHASE REQUIREMENTS

12 VALVE SEAT : VTA NAMEPLATE UNITS U.S. CUSTOMARY SI

13 VALVE GUIDE : VTA VENDOR FURNISHED PROCESS PIPING

14 VALVE BODY : VTA

15 VALVE GASKET : VTA VENDOR REVIEW PIPING DRAWINGS

16 FRAME : VTA VENDOR FURNISHED PULSATION SUPRESSION DEVICES

17 SPECIAL MATERIAL TESTS (6.14.2.5) : VTA VENDOR FURNISHED RELIEF VALVE

18 PULSATION DAMPNER : VTA INTERNAL EXTERNAL

19 RELIEF VALVE SETTING -INT. / EXT. VTA
20 VENDOR FURNISHED BACK-PRESSURE VALVE
21 QA INSPECTION AND TEST DOUBLE DISSIMILAR CHECK VALVES REQUIRED
22 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
23 CERTIFICATION OF MATERIALS (Note 5) VENDOR FURNISHED CONTROL PANEL
24 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR OFFSHORE
25 SURFACE AND SUBSURFACE EXAMINATIONS (Note 34) PROVIDE TECHNICAL DATA MANUAL
26 RADIOGRAPHY CALIBRATION POT
27 ULTRASONIC DIAPHRAGM RUPTURE (LEAK) DETECTION
28 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
29 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
30 X CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 12 MONTHS
31 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (LBS)

32 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP VTA BASE GEAR DRIVER VTA
33 TESTS REQ'D WIT OBS DRIVERS

34 HYDROSTATIC (8.3.2) MOTOR:

35 STEADY STATE ACCURACY MANUFACTURER : VTA
36 REPEATABILITY TYPE : LOW VOLTAGE INDUCTION MOTOR
37 LINEARITY FRAME NO. : VTA
38 PERFORMANCE (8.3.4) CONSTANT SPEED : YES
39 MECHANICAL RUN - 4hrs (8.3.5)
40 NPIP (8.3.7.1)
41 COMPLETE UNIT (8.3.7.2)
42 SOUND LEVEL (8.3.7.3)
43 HIGH DISCHARGE PRES (8.3.7.4)
44 FACTORY ACCEPTANCE (8.3.8) VARIABLE SPEED
45
46 LUBRICATION FLUID x HP : VTA RPM : VTA
47 CRANKCASE (Note 35) INTERMEDIATE VOLTS : 415 (+/- 10%) PHASE : 3
48 HYDRAULIC FLUID HERTZ : 50 (+/-2%) SERVICE FACTOR : VTA
49 ACCESSORIES ENCLOSURE : Ex n IP55
50 SPEED REDUCER MANUFACTURER VTA OTHER (SEE SEPARATE DATA SHEETS) (Note-42)
51 INTEGRAL SEPARATE GAS DRIVEN
52 MODEL : VTA STEAM TURBINE
53 RATIO : VTA OTHER
54 BASEPLATE : VTA MOTOR INSULATION : Class F
55 COUPLING MANUFACTURER : VTA STARTING VOLTAGE (MIN) : 80 % of rated voltage
56 X TYPE : VTA STARTING METHOD : DOL
57
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Datasheet of Biocide Injection Package
5 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

REV
CONTROLLED VOLUME PUMP (API STD 675) 3rd EDITION

1 PROPOSAL PURCHASE AS BUILT

2 FOR : TATWEER PETROLEUM UNIT : WELL MANIFOLDS
3 SITE : BAHRAIN NO. OF PUMPS REQUIRED : 2 x 100%
4 SERVICE : Biocide SIZE AND TYPE : API 675, DOUBLE DIAPHRAGM D1
5 MANUFACTURER : VTA SERIAL NO. : VTA

6 MODEL : VTA

7 NOTE: INDICATES INFORMATION TO BE COMPLETED BY CONTRACTOR BY MANUFACTURER / VENDOR

8 GENERAL
9 NO. MOTORS DRIVEN : 2 x 100% OTHER DRIVER TYPE : N/A
10 PUMP TAG NO'S : PR-7002 A/B GEAR ITEM NO'S : N/A
11 MOTOR TAG NO'S : PM-7002 A/B GEAR ITEM NO'S : N/A
12 MOTOR PROVIDED BY : PUMP VENDOR GEAR PROVIDED BY : N/A
13 MOTOR MOUNTED BY : PUMP VENDOR GEAR MOUNTED BY : N/A
14 MOTOR DATA SHEET NO. : NOTE 42 GEAR DATA SHEET NO. : N/A
15
16 OPERATING CONDITIONS PUMPING LIQUID
17 CAPACITY (LPH): TYPE/NAME OF LIQUID AQUCAR TM IG 50 Water Treatment Microbiocide
18 MINIMUM 0.053 RATED 0.53 PUMPING TEMPERATURE (°F):
19 DISCHARGE PRESSURE (PSIG): NORMAL AMB MAX. 129 MIN. 45

20 MAXIMUM 95 MINIMUM 50 SPECIFIC GRAVITY at 68 °F 1.129

21 SUCTION PRESSURE (PSIG): SPECIFIC HEAT Cp (kJ/kg °C)
22 MAXIMUM VTA MINIMUM VTA VISCOSITY (cP) @ 77 °F 13.64
23 DIFFERENTIAL PRESSURE (PSIG): CORROSIVE/EROSIVE AGENTS N/A
24 MAXIMUM 95 MINIMUM 50 CHLORIDE CONCENTRATION (PPM) N/A
25 NPSH AVAILABLE (m): VTA H2S CONCENTRATION (PPM) N/A
26 (INCLUDING ACCELERATION LOSSES) LIQUID TOXIC FLAMMABLE OTHER
27 TURNDOWN RATIO 1:10 VAPOUR PRESSURE @ NORMAL TEMP. < ATM
28 PH 3.0 - 5.0
29 PERFORMANCE SITE AND UTILITY DATA
30 NUMBER OF FEEDS VTA RATED CAPACITY (LPH) VTA LOCATION INDOOR OUTDOOR
31 NPSH REQUIRED (m) VTA HEATED UNHEATED UNDER ROOF (Note 31)
32 BHP RATED VTA AT RELIEF SETTING VTA ELECT. AREA CLASS ZONE 2 GROUP IIA/II B TEMP T3

33 PLUNGER SPEED (strokes/min) VTA DESIGN MAX VTA WINTERIZATION REQD TROPICALIZATION REQD
34 DIAMETER (mm) VTA LENGTH OF STROKE (mm) VTA SITE DATA
35 PUMP HEAD: VTA RANGE OF AMBIENT TEMPS: MIN/MAX 45 °F / 129 °F
36 MAWP (PSIG) VTA UNUSUAL CONDITIONS (Note 4 )
37 HYDRO TEST PRESSURE (PSIG) VTA DUST FUMES SALT ATMOSPHERE
38 MAX DISCH PRESS. W/ JOB DRIVER (psi (g)) VTA SANDSTORMS RELATIVE HUMIDITY MAX. 1 MIN. 0.03
39 MAX BHP BASIS GEAR STRENGTH N/A UTILITY CONDITIONS

40
41 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
42 ANSI FACING POSITION VOLTAGE 415V (+/- 10%) 240 V (+/- 10%)
CONNECTIONS SIZE
43 RATING HERTZ 50 (+/-2%) 50
44 SUCTION VTA 150# VTA BOTTOM PHASE 3 1
45 DISCHARGE VTA 150# VTA TOP COOLING WATER INLET RETURN DESIGN MAX
46 FLUSH TEMP °F MAX
47 JACKET REQ'D PRESS. (BARG) MIN
48 DRIVER TYPE ELECTRIC MOTOR OTHER SOURCE
49 LIQUID END TYPE DOUBLE DIAPHRAGM PLUNGER INSTRUMENT AIR PRESSURE (psi(g)) MAX MIN :
50 X DIAPHRAGM DIA (mm) VTA NOS. VTA
51 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:

52 TYPE BALL BALL API STD 675 3RD EDITION POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
`
53 NUMBER VTA VTA GOVERNING SPECIFICATION
54 NACE MR-0103 (6.14.2.13) NACE MR-0175 (6.14.2.13)
55 MATERIAL REQUISITION (NOTE 1)
`
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Datasheet of Biocide Injection Package
6 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

1 MATERIALS CONTROLS REV

2 LIQUID END : VTA TYPE OF STROKE CONTROL: SIGNAL:

3 CONTOUR PLATE : VTA MANUAL REMOTE PNEUMATIC

4 HYDRAULIC DIAPHRAGM : VTA AUTOMATIC LOCAL ELECTRONIC

5 PROCESS DIAPHRAGM : VTA STROKE CONTROL:

6 PLUNGER : VTA PNEUMATIC (PSIG):

7 LANTERN RING : VTA MINIMUM N/A MAXIMUM N/A

8 PACKING GLAND : VTA ELECTRONIC (mA):

9 PACKING : VTA MINIMUM N/A MAXIMUM N/A

10 PIPING : VTA

11 VALVE : VTA OTHER PURCHASE REQUIREMENTS

12 VALVE SEAT : VTA NAMEPLATE UNITS U.S. CUSTOMARY SI

13 VALVE GUIDE : VTA VENDOR FURNISHED PROCESS PIPING

14 VALVE BODY : VTA

15 VALVE GASKET : VTA VENDOR REVIEW PIPING DRAWINGS

16 FRAME : VTA VENDOR FURNISHED PULSATION SUPRESSION DEVICES

17 SPECIAL MATERIAL TESTS (6.14.2.5) : VTA VENDOR FURNISHED RELIEF VALVE

18 PULSATION DAMPNER : VTA INTERNAL EXTERNAL

19 RELIEF VALVE SETTING -INT. / EXT. VTA
20 VENDOR FURNISHED BACK-PRESSURE VALVE
21 QA INSPECTION AND TEST DOUBLE DISSIMILAR CHECK VALVES REQUIRED
22 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
23 CERTIFICATION OF MATERIALS (Note 5) VENDOR FURNISHED CONTROL PANEL
24 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR OFFSHORE
25 SURFACE AND SUBSURFACE EXAMINATIONS (Note 34) PROVIDE TECHNICAL DATA MANUAL
26 RADIOGRAPHY CALIBRATION POT
27 ULTRASONIC DIAPHRAGM RUPTURE (LEAK) DETECTION
28 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
29 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
30 X CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 12 MONTHS
31 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (LBS)

32 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP VTA BASE GEAR DRIVER VTA
33 TESTS REQ'D WIT OBS DRIVERS

34 HYDROSTATIC (8.3.2) MOTOR:

35 STEADY STATE ACCURACY MANUFACTURER : VTA
36 REPEATABILITY TYPE : LOW VOLTAGE INDUCTION MOTOR
37 LINEARITY FRAME NO. : VTA
38 PERFORMANCE (8.3.4) CONSTANT SPEED : YES
39 MECHANICAL RUN - 4hrs (8.3.5)
40 NPIP (8.3.7.1)
41 COMPLETE UNIT (8.3.7.2)
42 SOUND LEVEL (8.3.7.3)
43 HIGH DISCHARGE PRES (8.3.7.4)
44 FACTORY ACCEPTANCE (8.3.8) VARIABLE SPEED
45
46 LUBRICATION FLUID x HP : VTA RPM : VTA
47 CRANKCASE (Note 35) INTERMEDIATE VOLTS : 415 (+/- 10%) PHASE : 3
48 HYDRAULIC FLUID HERTZ : 50 (+/-2%) SERVICE FACTOR : VTA
49 ACCESSORIES ENCLOSURE : Ex n IP55
50 SPEED REDUCER MANUFACTURER VTA OTHER (SEE SEPARATE DATA SHEETS) (Note-42)
51 INTEGRAL SEPARATE GAS DRIVEN
52 MODEL : VTA STEAM TURBINE
53 RATIO : VTA OTHER
54 BASEPLATE : VTA MOTOR INSULATION : Class F
55 COUPLING MANUFACTURER : VTA STARTING VOLTAGE (MIN) : 80 % of rated voltage
56 X TYPE : VTA STARTING METHOD : DOL
57
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Datasheet of Biocide Injection Package 7 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

1 PACKAGE SCOPE OF SUPPLY/ SERVICES REV

2 Service: : Biocide Injection (1) Double Diaphragm Injection Pump(s) Yes No D1
3 Tank Quantity: : 1 Nos. per Package T-7001 (2) Coupling -Integral Yes No
`
Tag.
4 Capacity (Working volume) : 2800 Liters Nos. (3) Calibration Pot at suction line of pump Yes No
5 Capacity (Total volume) : VTA (4) First fill of oil/lubricants (Note 32) Yes No
6 Tank Type/Construction: : Rectangular (flat roof) Cylindrical (5) Gear box (in built with pump) Yes No
7 : Vertical Horizontal (6) Electrical motor driver Yes No
8 Tank Dimensions (LXWXH) mm : VTA (7) Common base plate with lifting lugs Yes No
9 Design Code : Standard Engineering Practice (8) Pump and Motor holding down bolts Yes No
10 Material (Incl. Internals): : SS 316 L (A240 TP-316L) (9) Foundation bolts Yes No
11 Corrosion allowance: : 0 (10) Pump Pulsation dampener (discharge) (Note 16 & 17) Yes No
12 Fluid Composition wt % : N/A (11) External Relief valve Yes No
13 Operating pressure: psi(g) : Atm (12) Pump suction strainer with drain valve Yes No
14 Design Pressure : psi(g) : Atm + Full of liquid (13) Instrument Cable and its tray with in the skid Yes No
15 Design Temp. Max / Min (⁰ F): : 200 / 45 (14) PI, NRV and PT at each discharge line Yes No
16 Vapour Pr. at Operating Temp : < Atm
17 Mixer required at Tank: : Not Required (Only provision to be provided) (15) Junction Boxes (at skid edge, as applicable) Yes No
Pumps shall start/stop from PCS & Emergency trip from
18 Insulation and lining: : Not required (Tank to be provided with Sunshade) (16)
ESD/F&G system
Yes No
All the instrumentation selected shall be from Company
19 External painting: : Not Required (17)
approved vendor list.
Yes No
20 (18) Diaphragm rupture detection (Note 9) Yes No
21 (19) Flame arrestor for the tank Yes No
N1 MH N5 N6
22 N4 N7 (20) Complete skid with SS 316L piping & Tubing, valves, Yes No
23 package limit valves.
24
N11
(21) Common skid frame with gratings Yes No
25 (22) Name plate for Individual equipment and for skid Yes No
26 (23) Earthing lugs / bosses and lifting lugs Yes No
N8A
27 HHLL - VTA mm (24) Chemical Tank with Level Gauge Yes No
HLL - VTA mm
28 (25) Drip / Tray (placed underneath the entire package skid) Yes No
29 (26) Inspection & Shop testing Yes No
30 LLL - VTA mm (27) Providing Procedure and attending SAT Yes No
31 LLLL - VTA mm (28) Painting (Note 30) Yes No
N8B
N3
32 (29) Documentation as per SDRL Yes No
N10
33 (30) Start-up and Commissioning Spares Yes No
34 (31) Special tools (as applicable) Yes No
N9 N2
35 (32) Spares for 2 years of normal operation Yes No
36 NOZZLE SCHEDULE (VTA) Remark-1 (33) 15 m long SS316 braded flexible hose and Yes No
37 MARK SIZE QTY SERVICES RATING TYPE Remarks (34) Quick connector couplings for tank filling with ball valve and NRV Yes No
38 N1 2" 1 Filling Line 150# Flanged (35) Motor starters for each motors Yes No
39 N2 2" 1 Liquid Outlet 150# Flanged (36) Electrical Cables & Cable trays within skids Yes No
40 N3 2" 1 Level Transmitter 150# Flanged (37) Distribution Panel for Motors and auxiliary voltage supplies Yes No
41 N4 8" 1 Mixer Provision 150# Flanged (38) Platforms, handrailing and ladders for access and maintenance Yes No
42 N5 2" 1 Flame Arrestor 150# Flanged (as applicable)
43 N6 2" 1 PSV Return 150# Flanged (39) Independent flowmeter for each injection point Yes No
44 N7 2" 1 Calibration Pot Return 150# Flanged (40) Level transmitter at tank Yes No
45 N8A/B 2" 2 Level Gauge 150# Flanged REMARKS
46 N9 2" 1 Tank Drain 150# Flanged (1) Chemical Type to be stenciled in black colour on the tank in addition to the Nameplate details.
47 N10 2" 1 Utility Connection 150# Flanged (2) Tank bottom to be sloped towards drain nozzle. Drain nozzle to be at the opposite end
48 N11 2" 1 Overflow 150# Flanged to the liquid outlet to pump suction. Leaking/ draining/ venting liquids shall not hold in the

Top mounted &

49 MH 24" 1 Man Hole - - pump near-by base area.
Fabricated Man hole

50 INSPECTION & TESTING (Refer : Note : 34 ) (3) Relief valve discharge / Calibration Pot vent discharge shall be routed to tank.
51 TESTS Wit. Non-Wit (4) Vent shall be provided with Flame Arrestor.
52 Material certificates (5) Nozzle N1 to be provided with dip pipe that will have anti-Siphon hole at the top.
53 Assembly clearance
54 Non destructive test
53 Hydrostatic test
54 Leak test for the tank
55 Pump Performance tests
56 Steady state accuracy of pump TESTS Wit. Non-Wit.
57 Repeatability / linearity of pump Completeness of package skid
58 Mechanical run of pump and Motor Pressure test of Skid tubing
59 Dismantle inspection for sun shades Functional test of Instruments
60 Package Visual & Dimensional check Complete Package functional test
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Datasheet of Biocide Injection Package 8 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

GENERAL NOTES ON PACKAGE CONFIGURATION REV

1 1 VENDOR shall comply with Material requisitation for Chemical Injection Packages.
2
3 2 Package consists of Injection Pumps (1 working + 1 standby) for Production header and 1 working for each Test headers 1 & 2 respectively.
4
5 3 Ambient temperature maximum 129 °F and minmum 45 °F. The maximum black body temperature is 185°F.
6
7 4 The environment is a desert climate and the equipment must be designed for sandstorms and dust. It is important that packaged equipment be robust, reliable
8 and easy to maintain.
9
10 5 VENDOR shall provide material certification for pressure parts, process contact parts like pump and pulsation dampener (if required) wetted parts as per BS EN 10204 3.1; any
11 other parts and structural steel work as per BS EN 10204 2.2.
12
13 6 Inspection and testing shall be in accordance with Datasheets, Scope of Supply, Vendor Quality Requirements Form and approved Inspection and Test Plan.
14
15 7 A drip tray with (valve) lowest point drain connection for containment of drips and minor leaks and spills.
16
17 8 VENDOR to Participate in HAZOPs, layout review and other safety related meetings.
18
19 9 Double diaphragm pumps (API 675 Compliance) to have diaphragm rupture detection using pressure transmitter.
20
21 10 (i) Tank size to be finalized by VENDOR and elevation to be defined according to chemical characteristics and pump NPSH requirement including, acceleration head losses.
22 Vendor to indicate acceleration losses.
23 (ii) NPSHA (including acceleration head loss), at all operating flow rates shall be greater than NPSHR by 15%.
24
25 11 Pump shall have Manual Stroke adjustment to provide flow between 0 to 100% of rated flow rate while pump is running or stationary.
26
27 12 VENDOR shall supply calibration pot for calibration of a pump.
28
29 13 Package VENDOR shall confirm pump suction pressure, differential pressure, differential head and NPSHA based on properties of selected chemical.
30
31 14 Pump may continue to operate with no net forward flow for extended period. VENDOR to provide control / relief device to allow pump to operate without damage.
32
33 15 Maximum Flowrate and efficiency to be confirmed by Pump VENDOR.
34
35 16 Requirement of pulsation damper and its size at pump discharge shall be confirmed by VENDOR. Vendor shall inform the expected pressure pulsations
36 with and without pulsation suppression devices. Charging Kit for pulsation dampener shall be provided by vendor.
37
38 17 Pulsation dampeners shall comply with the ASME Sec VIII Div-1.
39
40 18 VENDOR shall state the minimum life of the diaphragm for the specified service.
41
42 19 The relief valve set pressure shall comply with requirments of API 675. The Internal relief valve (Pump PRV) shall be set at 115% and External relief
43 valve shall be set at 110% of maximum discharge pressure . PSV outlet valve provided with Car Seal Open (CSO) arrangement.
44
45 20 Pump relief valve discharge to be routed to the storage tank.
46
47 21 VENDOR shall design the system to limit the noise level to 85 dB (A) maximum at 1m from equipment/skid edge.
48
49 22 Instrumentation provided shall include a minimum of: Level gauge with drain and vent valve, DP type Level transmitter for tank, PRV & pressure gauge at dicharge of each pump
50 and pressure transmitter (PT) at each discharge line of the package.
51 Alarm shall be provided in package to alert the control room operator when Pump trips.
52 High pressure trip shall be provided at pump discharge tripping the duty pump within the package.
53
54 23 Equipment and piping layout on the skid shall be arranged in a practical and orderly manner for safe operation / maintenance.
55
56 24 Pipework tie-ins including drains shall terminate at skid edge with flanged connection.
57
58 25 All piping interconnections within the package shall be provided by VENDOR.
59
60 26 Package skid shall be supplied with complete field instruments fully installed and cabled to skid edge mounted junction boxes (Including cabling, trays, glands &
61 Junction box etc,). Equipment earthing & skid earthing lugs to be provided.
62
63 27 Where MOC is not specified, VENDOR selected material is acceptable subject to COMPANY approval.
64
65 28 Skid name plate shall be welded permanently, riverting is not acceptable.
66
67 29 PSV should be suitable for tubing design having NPT connection.
68
69 30 External painting of all equipment and piping shall be as per the Specification of Painting and Coating "TP-WMS-05810-SPC-A4". Painting will be provided for the Carbon Steel parts only.
70
71 31 Removable Sunshade for the complete package skid (Located on the Grade) shall be provided by the VENDOR. Sunshade will be 0.7mm GI corrugated sheet.
72
73 32 First fill of lubricants shall be supply by VENDOR. Quantity and grade to be specified by VENDOR.
First fill quantity shall be full/max volume under of the operating range.
 Doc. Title:

Datasheet of Biocide Injection Package PAGE

9 of 9

Doc. No. TP-WMS-05967-DAS-A4 Rev. D1

GENERAL NOTES ON PACKAGE CONFIGURATION REV

1 33 PERFORMANCE GUARANTEES :
2 (a) Injection flow rate
3 (b) Turndown
4 (c) Discharge pressure at skid battery limit
5 (d) Noise
6 (e) Power Consumption
7
8 34 All pressure containing castings, forgings, pipe and other pressure part welding shall be NDE tested as per following:
9 (a) RT (or) UT for all subsurface defects and MPT for surface defects.
10 (b) Routine test for all motors and Motor type test certificate.
11 (c) Positive Material Identification (PMI) test is required for SS and alloy materials.
12
13 35 Crankcase shall have a sight glasses to view the Oil levels.
14
15 36 (i)Level Gauge shall be magnetic type and shall be visible from tank filling point.
16 (ii) 2” nozzle along with LT for the tank shall be part of Vendor supply.
17
18 37 Vendor to comply with Project Design Basis (Doc. No. TP-WMS-05701-BOD-A4).
19
20 38 Field instruments shall be 4-20 m Amps, 24 VDC (Loop powered) smart type using HART protocol (Latest version). The use of HART protocol
21 shall be limited to device configuration, calibration and maintenance.
22
23 39 All control, critical and protection signals shall be hardwired.
24
25 40 All electrical items including motors shall be classified for hazardous area Zone 2, Group IIA/ IIB & temperature class T3. Motor shall be fully
26 compliant with relevant sections of IEC 60034. Motor Routine tests shall be performed as per requirements listed in IEC 60034.
27 For motor type tests, only certificates shall be provided.
28
29 41 All instruments shall be suitable for installation in Hazardous area Zone-2, IIA/ IIB, and T3 as a minimum. Field Transmitters shall be
30 certified as Ex 'ia/ib'. All field Instruments shall be suitable to IP 66 & Junction Boxes shall be suitable to Ex 'e', IP 65.
31 All field instruments, tubing, fittings etc shall be selected as as per Company approved vendor list and all the ESD transmitters shall be SIL-2 certified as minimum.
32
33
34 42 Vendor to provide motor datasheet as per requirements listed in "Section 10 – Electrical Basis of Design" of Project Design Basis (Doc. No. TP-WMS-05701-BOD-A4).
35
36 43 All instrument wetted parts shall be as per PMS & Material Selection Report.
37
38 44 Pumps discharge line pressure Gauges shall be provided with Snubber, liquid etc.,
39
40 45 VENDOR to provide MSDS box with the skid and it shall not be welded to the frame of Skid.
41
42 46 Dip pipe for fill nozzle shall be provided with necessary supports.
43
44 47 The inlet filling Nozzle shall be extended up to skid edge and shall be provided with Ball valve, quick connector coupling and Check valve.
45 The filling nozzle size 150# ASME flange to 2” SS CAMLOCK female connection with suitable plug.
46
47 48 As a minimum, all electrical items shall comply with "Section 10 – Electrical Basis of Design" of Project Design Basis (Doc. No. TP-WMS-05701-BOD-A4).
48
49 49 All Structural shall comply with "Section 11 – Civil & Structural Basis of Design" of Project Design Basis (Doc. No. TP-WMS-05701-BOD-A4).
50
51 50 The seismic loads shall be considered as per International Building Code (IBC) 2015, Section 1613 –Earthquake loads.
52 Criteria to be considered in earthquake design are tabulated below:
53 Earthquake Criteria
54 Short Period Acceleration (Ss) in %g 8.3
55 1-Sec Period Acceleration (S1) in %g 2.8
56 Site Classification D
57
58 51 All austenitic stainless steel items shall be pickled and passivated in accordance with ASTM A380.
59
60 52 The package shall interface with PLC and ESD system for necessary monitoring, control and protection.
61
62 53 Package vendor to provide datasheets for all instruments, GA drawings and all other applicable relevant documents.
63
64 54 Ferruling to be provided for Earthing System as per approved drawing.
65
66 55 Vendor to ensure and provide Pickling and Passivation requirements.
67
68 56 Proper insulating kits to be provided for connection with dissimilar materials if applicable.
69
70 57 All Instruments are Hooked-up as per approved drawing and supported properly.
71
72 58 Vendor shall provide tank fabrication tolerance drawing for TATWEER review and approval.
73
74 59 Pump should be capable of producing maximum discharge pressure of 250 psig. D1