SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -1
Responsible Standards Team: Piping

PART 1 GENERAL

1.1 SCOPE
A. This specification covers jacketed stainless steel piping. The Core portion shall be fabricated
from ASTM A312 TP304/304L stainless steel. The Jacket shall be fabricated from A312-
TP304L. Some applications are: High melt fluids (gas and liquid), such as polymer. Jacket will
contain heat transfer fluids.
B. Design Limits based on design of special items:
Maximum Pressure Design Temperature
Size, NPS psig kPag barg °F °C
Core Pipe: 1 - 8 3000 20690 207 700 371
Jacket Pipe: 2 - 10 175 1207 12.1 700 371

C. Corrosion Allowance: None

D. Previous Standard: S2500J used at MEX-PET

1.2 RELATED DOCUMENTS

A. Specification 15480.0001, "Piping, General Notes"
B. Specification 15480.0100, "Piping, General Fabrication"
C. Specification 15480.0200, "Piping, General Installation"
D. Specification 15480.0207, "Lubricants for Bolting"
E. Specification 15480.0210, "Flange Assembly Guidelines for Bolted Joints in Piping"
F. Specification 15480.0300, "Piping, General Testing"
G. Specification 15480.0400, "Piping, General Welding"
H. Specification 15480.0401, "Piping, Carbon Steel Welding"
I. Specification 15480.0402, "Piping, Stainless Steel Welding"
J. Specification 15480.0450, "Pipe Weld Inspection and Testing"
K. Specification 15480.0500, "Piping, General Cleaning"
L. EES PNSM0110 A, "Application of PIP PNSM0110, Purchasing Requirements for Valves"
M. Standard Details 15480.2006, "Piping Assemblies, Jacketed," Figures 1, 10, 11, and 12 only;
15480.2502, 15480.2503
N. Eastman TNO Drawings: 226-5-10042, 226-5-10043, 226-5-10045, 226-5-10116, 226-5-10182,
226-5-11084, 226-9P-10041, 226-9P-10114, 226-9P-11199, 265C-9P-029, 265C-9P-047, 265C-
9P-084, 265C-9P-086, 270-5-672, 270-5-673, 270-5-675, 270-5-676, 270-5-677, 270-5-678, 270-
5-679, 270-5-766, 270-5-767, 270-5-792, 270-5-793, 270-5-1041, 270-5-1042.

1.3 REFERENCES
A. ASME B31.3, "Process Piping"

1.4 DESIGN CONSIDERATIONS

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with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -2
A. All piping shall be shown on detailed engineering drawings. Some related drawings used on past
designs at TED and CED are available for use in development of the design details. Selection
and approval of the type of special items used must involve the Eastman Representative prior to
proceeding with final design. See paragraph 1.2.K for some reference Eastman (TED) drawings.
B. In the past, core/jacket ends used ASME/ANSI B16.5 Class 2500 weld neck, non-reducing
flanges with the jacket pipe welded to the WN hub. This is no longer a preferred method for
core/jacket terminations but is acceptable when shown in design. High-pressure end connectors
may be of special design to match up to equipment and valves. When special design is chosen,
the flanges shall meet the requirements of ASME/ANSI B16.5, with design values for m = 3 and
y = 20,000 (or higher as for metal gasket).
C. Design details may show Clamp-on jackets instead of fabricated jackets on valves and high
maintenance items. Steam shall be used to heat these portions.
D. Reducing and Non-Reducing Insert Flanges for Jacketed Piping:
1. There are two types of insert flanges listed in this specification for jacketed piping: reducing
and non-reducing. Reducing and Non-Reducing refer to the nominal flange size relating to
the core pipe size. Non-reducing insert flanges are sized to match the core pipe and allow the
use of core-sized valves and equipment. That is, an insert flange for a 2" flange x 2" core x 3"
jacket has a 2" flange and 2" core and would be Non-Reducing. In contrast, reducing insert
flanges have a flange size that matches the nominal size of the jacket pipe. Thus, an insert
flange for a 3" flange x 2" core pipe x 3" jacket pipe has a 3" flange but a reduced 2" core and
would be Reducing. If equipment must mate with the reducing insert flange, it must have
oversize flanges. In other words, the flange drilling of the reducing insert flange matches the
jacket size. The flange drilling of the non-reducing insert flange matches the core size. See
Para. 3.1 for a table of size combinations.
2. The insert flange for jacketed piping allows the jacket fluid to be brought up against the back
of the flange assembly and therefore minimize the heat transfer loss. Due to the insert design,
the thermodynamic benefit of the reducing flange is the better of the two styles and typically
preferred. The non-reducing insert flange, because of its smaller size, also demands more
dexterity of installation personnel than does a reducing insert flange. Usually, reducing
flanges are specified on pipe-to-pipe connections and non-reducing flanges limited to pipe-to-
equipment/valve connections or to single piping with traditional flanges.

PART 2 PRODUCTS
ITEM, NPS DESCRIPTION NOTES CODE
Pipe - Core Section:
1-8 ASTM A312-TP304/304L SS SMLS 160 02 209614
Pipe - Jacket Section:
2 - 10 ASTM A312-TP304/304L SS WLD PE 10S 206521
Pipe - for Jacket Branches and Jumpers:
3/4 - 2 ASTM A106-B CS PE XS/80 201322
3-4 ASTM A106-B CS SMLS BE STD/40 200104
Fittings - Core Section:
1-8 ELL 45 ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 112555
1-8 ELL 90 LR ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 209613
1-8 REDUCER CONC ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 209612
1-8 REDUCER ECC ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 209611
1-8 TEE ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 209610
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -3
ITEM, NPS DESCRIPTION NOTES CODE
1-8 TEE RED ASTM A403-WP304-WX SS BW 160 ASME B16.9 02 ______
Fittings - Jacket Section:
2 - 12 ELL 45 LR ASTM A403-WP304L SS BW 10S ASME B16.9 203360
2 - 12 ELL 90 SR ASTM A403-WP304L SS BW 10S ASME B16.28 203359
2 - 12 REDUCER CONC ASTM A403-WP304L SS BW 10S ASME B16.9 203352
2 - 12 REDUCER ECC ASTM A403-WP304L SS BW 10S ASME B16.9 203353
2 - 12 TEE ASTM A403-WP304L SS BW 10S ASME B16.9 203355
2 - 12 TEE RED ASTM A403-WP304L SS BW 10S ASME B16.9 205612
Fittings - for Jacket Branches and Jumpers:
3/4 COUPLET ASTM A105 CS 6000 THD VOGT ® 06 206998
3/4 - 2 ELL 45 ASTM A105 CS 3000 SW ASME B16.11 203385
3/4 - 2 ELL 90 ASTM A105 CS 3000 SW ASME B16.11 207091
3-4 ELL 45 LR ASTM A234-WPB CS BW STD ASME B16.9 203344
3-4 ELL 90 LR ASTM A234-WPB CS BW STD ASME B16.9 203345
3/4 PLUG ASTM A105 CS HEX HD THD NPT ASME B16.11 06 203371
3/4 - 2 SOCKOLET ASTM A105 CS 3000 SW MSS SP-97 203425
3-4 WELDOLET ASTM A105 CS BW STD/40 MSS SP-97 203405
Flanges - for Process, Core Ends: J2
2x1-10x8 REDUCING INSERT CS ASTM A105 FLANGE 2500 w/304 SS 82, 85, J1 207288MALE
INSERT ASME B16.5 RATED BUTTWELD FOR LG T&G 10S 207289FEMALE
JACKET (Ref. SIFCO® Series 26)
1-8 NON-REDUCING INSERT CS ASTM A105 FLANGE 2500 w/304 SS 82, 84, 85, 112640MALE
INSERT ASME B16.5 RATED BUTTWELD FOR LG T&G 10S J1 112641FEMALE
JACKET (Ref. SIFCO® Series 28)
1-8 WN ASTM A182-F316 SS ASME B16.5-2500 LG T&G 03 ______
1 - 10 BLIND ASTM A182-F316 SS ASME B16.5-2500 LG T&G ______
1-8 BLIND ASTM A240-304 SS PLATE FAB PER PROJECT DESIGN 03 Design Dwg
DWG
1-8 BLIND ASTM A240-316 SS PLATE FAB PER PROJECT DESIGN 03 Design Dwg
DWG
1x2 - 8 SPECIAL FLG ASTM A240-304 SS PLATE FAB PER PROJECT 03 Design Dwg
DESIGN DWG
1x2 - 8 SPECIAL FLG ASTM A240-316 SS PLATE FAB PER PROJECT 03 Design Dwg
DESIGN DWG
Flanges - for Jacket Branches & Jumpers, Ring Joint connections: 08
3/4 – 4 BLIND ASTM A105 CS ASME B16.5-300 RJ 205421
3/4 – 2 WN ASTM A105 CS ASME B16.5-300 RJ XS/80 203392
3-4 WN ASTM A105 CS ASME B16.5-300 RJ STD/40 206423
Flanges - Jacket Branches and Jumpers, RF connections used on some systems circa 08
1994:
3/4 – 4 BLIND ASTM A105 CS ASME B16.5-300 RF 08 205386
3/4 – 2 WN ASTM A105 CS ASME B16.5-300 RF XS/80 08 206419
3-4 WN ASTM A105 CS ASME B16.5-300 RF STD/40 08 205385
Gaskets – Process, for Core/Jacket Flanged Ends:
1 - 10 SP-WD ASME B16.5-2500 304/GRAPH FOR LARGE T&G 1/8" THK 205958
1 - 10 SP-WD ASME B16.5-2500 304/GRAPH FOR SPECIAL T&G 1/8" ______
THK
Gaskets - for Jacket Branches & Jumpers w/RJ connections: 08
3/4 – 4 OVAL RING ASME B16.5-300 RJ SOFT IRON 90 BR ASME B16.20 203272
TYPE-R TABLE-3

This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -4
ITEM, NPS DESCRIPTION NOTES CODE
Gaskets – for Jacket Branch & Jumper, w/RF connections used on some systems circa 08
1994:
3/4 – 3 SP-WD ASME B16.5 300-600 304/GRAPH/CS ER/304 IR, ASME 206038
B16.20 TABLE-9
4 SP-WD ASME B16.5-300 304/GRAPH/CS ER/304 IR, ASME B16.20 08 205906
TABLE-9
Bolting:
---- STUD ASTM A193-B7 STL 200021
---- NUT HEAVY HEX ASTM A194-2H STL 07 200029
---- WASHER ASTM F436 HARDENED STL G1 205881
Bolting, alternate choice for corrosive external environment:
---- STUD ASTM A193-B6, 410 SS F38 208043
---- NUT HEAVY HEX ASTM A194-6, 410 SS 07, F38 206384
---- WASHER PLAIN ROUND 410 SS F38, G1 204249
Miscellaneous:
---- PLATE ASTM A240-304 SS (*) THK 03, 13 Design Dwg
---- SHEET ASTM A240-304L SS 3/16 THK 11 00113222
Miscellaneous - for Jacket Connections:
1/2 - 4 LINE BLIND ASTM A516-70 CS ASME B16.5-300 RF 14, 22 206524
1/2 - 4 LINE BLIND ASTM A516-70 CS ASME B16.5-300 RJ 15, 22 ______
1/2 - 4 RESTRICTING ORIFICE ASTM A516-70, 300 RJ- ASME B16.5 08, 15, 22 See Blind
1/2 - 4 RESTRICTING ORIFICE ASTM A516-70, 300 RF-ASME B16.5 08, 14, 22 See Blind

ITEM, NPS DESCRIPTION NOTES INDEX CODE

Valves - Process valves shall be as indicated on design and P.O, and shall be V3, V19,
treated as special equipment. V41, V42

V3, V19,
Valves - for Jacket Connections: V41, V42
1/2 - 2 GLOBE ASTM A105 CS 800 SW HF 28 282A 203257
2-4 GLOBE ASTM A216-WCB CS 300 BW STD 28 272C 205726

NOTES:
02 Dual grade (304/304L) seamless pipe is acceptable. The design allowable stress shall be for
ASTM A312-TP304 "plain" grade stainless steel pipe per ASME B31.3 piping code.
03 Special Flanges for High-Pressure Process Core/Jacket Ends, when chosen, shall be specially
designed and shown on design details. See paragraph 1.4.
06 Threaded Vogt® couplet and plug shall be limited for use on jacket branches after terminal
valves at vents, drains, and pressure connections, and at temperature connections.
07 The A194-2H steel nuts may be used with 410 SS bolts where galling is a concern.
08 Ring Type Joint is the primary choice flange connection for heat transfer fluid on jacket
branches. Mexico-PET and Spain-PET projects used RF & SP-WD in 1994 & 1995.
11 Use to fabricate gussets for jacket vents and drains, and to fabricate jackets for valves shown in
details.
13 Use to fabricate pad flanges, etc., shown in details.
14 Line blinds, spacers, spectacle blinds, and restricting orifices shall be per Standard Detail
15480.2502.
15 Line blinds, spacers, spectacle blinds, and restricting orifices (RJ) shall be per Standard Detail
15480.2503.
22 These items have no flanges but are installed between line flanges with extra length bolts.

This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -5
NOTES:
28 Index 282A and 272C valves are to be used for connection of utility service to jacket only.
82 Stud bolt lengths may be longer due to increased thickness of the insert flange.
84 Use non-reducing flange against equipment or at spec break to piping with non-reducing
flange.
85 The large tongue and groove flange facing on the inset flange is not the standard supplied
facing and must be specified when ordered.
F38 Do not use 410 SS in coastal sites.
G1 Use hardened washer with 1-inch & larger flange nuts, and where needed to apply a more
uniform bolt torque and/or lower friction contact for the nut or bolt head. Washers are
recommended where flange back bearing surfaces are not parallel or appear damaged, or, to
prevent gouging damage to the flange back bearing surface. Use of washers may require extra
length bolts.
J1 Drilling of reducing insert flange matches jacket size. Drilling of non-reducing insert flange
matches core size.
J2 The insert flanges listed in this specification are the preferred method for jacket terminations.
V3 Cast valves specifying an increased casting quality factor of 1.00 per ASME B31.3 or used in
Critical Service, Very Critical Service, or Category M Service per ASME B31.3 shall be in
compliance with EES PNSM0110 A, Section 4.4.5.
V19 Valves which are to be installed in insulated piping systems shall have extended stems,
extended bonnets, or raised operating handles with lockout capabilities which will allow full
insulation plus hand clearance of approximately 3-inches (76 mm).
V41 The straight through bore of valves shall be checked to ensure sufficient clearance prior to
being selected for applications such as hot tapping, component insertion, etc. Valve
manufacturers vary bore configurations and sizes. Consult manufacturer’s specifications for
specific bore configuration, dimensions and clearance.
V42 Consult the manufacturer’s instructions for proper installation of valves including cautions on
weld end assembly, orientation, and disassembly.

PART 3 EXECUTION

3.1 See Specification 15480.0001, "Piping, General Notes"

SIZE COMBINATIONS, NPS
Flange Size, Flange Size, Core Pipe Jacket Pipe Supply, Jacket Jacket
Reducing Non-Reducing Return, & Drain Vent
Insert(1) Insert(1) Jumper
2x1 1 1 2 1 1/2 3/4 3/4
2 1/2 x 1 1/2 1 1/2 1 1/2 2 1/2 1 1/2 3/4 3/4
3x2 2 2 3 2 3/4 3/4
4x3 3 3 4 2 3/4 3/4
6x4 4 4 6 3 3/4 3/4
6 x 5* 5* 5* 8* 3 3/4 3/4
8x6 6 6 8 3 3/4 3/4
10 x 8 8 8 10 4 3/4 3/4
(1) ®
American Insert Flange (AIF), SIFCO , or similar make flange
* Special size combination to be used only when shown in design. Jacketed pipe size 5x8 will typically
transition to 5x6 at flange connections which shall be the standard flange size for NPS 5 core pipe.
Special flange sizes are available from manufacturers upon request. See Section 1.4.A.

This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -6
3.2 Assembly Details - Following are recommended vent/drain and instrument connections. Other
connections may show in design:
JACKET SIZE, NPS DESCRIPTION DETAIL
Jacket Jumper Assemblies (Standard Details 15480.2006, Figures 10 & 11):
2 - 2 1/2 JACKET JUMPER 1-1/2" FIG-10 MK-J
3-4 JACKET JUMPER 2" FIG-10 MK-J
6-8 JACKET JUMPER 3" FIG-10 MK-J
10 JACKET JUMPER 4" FIG-10 MK-J
2 - 2 1/2 JACKET JUMPER BRANCH 1-1/2" FIG-11 MK-B
3-4 JACKET JUMPER BRANCH 2" FIG-11 MK-B
6-8 JACKET JUMPER BRANCH 3" FIG-11 MK-B
10 JACKET JUMPER BRANCH 4" FIG-11 MK-B
Jacket Vent and Drain Assemblies (Standard Details 15480.2006, Figure 12):
2 - 10 VALVED JACKET VENT 3/4 GLOBE VA w/PLUG 3/4" MK-V1
2 - 10 VALVED JACKET DRAIN 3/4 GLOBE VA w/PLUG 3/4" MK-D1
2 - 10 VALVED JACKET VENT 3/4 ELL GLOBE VA w/PLUG 3/4" MK-V2
2 - 10 VALVED JACKET DRAIN 3/4 ELL GLOBE VA w/PLUG 3/4" MK-D2
2 - 10 VALVED JACKET VENT 3/4 GLOBE VA w/BLIND 3/4" MK-V3
2 - 10 VALVED JACKET DRAIN 3/4 GLOBE VA w/BLIND 3/4" MK-D3
2 - 10 VALVED JACKET VENT 3/4 ELL GLOBE VA w/BLIND 3/4" MK-V4
2 - 10 VALVED JACKET DRAIN 3/4 ELL GLOBE VA w/BLIND 3/4" MK-D4

Jacketed Branch Connection Assemblies, Process Branches, and Process Vents, Drains, and Instruments:
Shall be as shown on design detail drawings. Specially designed block fittings are recommended.
Details of Jacketed Elbows, Straight Tees and Reducers in run: See STD Detail 15480.2006, Figure 1.
Details of Spacer Lugs: See STD Detail 15480.2006, Figure 2. Use scrap 304L SST material for spacer
lugs.
Orifice Tap Connection Assemblies: N/A

3.3 FABRICATION
A. See Specification 15480.0100, "Piping, General Fabrication"
B. Welding: See Specification 15480.0400, "Piping, General Welding"; 15480.0401, "Piping,
Carbon Steel Welding"; 15480.0402, "Piping, Stainless Steel Welding"; and 15480.450, "Pipe
Weld Inspection and Testing"
C. Identification Tags: For each spool piece of jacketed piping make one type 304 stainless steel tag
20 gage x 5/8 inch x 2 1/2 inch (0.91mm x 16mm x 34mm). Stamp "S2500J" on the tag. Weld
the tag to one flange of the piece.
D. Branch Table: Non-applicable

3.4 INSTALLATION
A. See Specification 15480.0200, "Piping, General Installation"
B. Bolting:
1. Lubricant is required and shall be applied evenly on the bolt threads and all other mating
surfaces of the nut, washer, and bolt (e.g., the face of the washers, the inner face of the nuts, and
the inner face of the bolt head if applicable). See Specification 15480.0207, "Lubricants for
Bolting" to determine the correct lubricant to use.

This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
 SPECIFICATION

PIPING LINE CLASS S2500J

AUGUST 2017 15480.S2500J -7
2. See Specification 15480.0210, "Flange Assembly Guidelines for Bolted Joints in Piping", for
the assembly of bolted flange connections on piping systems.

3.5 TESTING
A. See Specification 15480.0300, "Piping, General Testing"
1. Apply a Hydrostatic Leak Test on the core pipe before attaching the jacket.
2. Apply a Sensitive Leak Test to the jacket section after the jacket has been fabricated to
identify any leaks prior to introduction of the thermal fluid, then Hydrostatic Leak Test the
jacket with thermal fluid. As an alternative, the jacket section can be hydrostatic tested with
water if properly dried before introducing thermal fluid. At the Owner's option and approval,
a Pneumatic Leak Test may be applied to the jacket section rather than the Hydrostatic Leak
Test.
B. Maximum Hydrostatic Test Pressure - Core section: 4500 psig (31027 kPag, 311 barg)
C. Maximum Hydrostatic Test Pressure - Jacket section: 265 psig (1827 kPag, 19 barg)
D. Maximum Pneumatic Test Pressure - Jacket Section: 195 psig (1344 kPag, 14 barg)

3.6 CLEANING
A. Core section: Core pipe shall be cleaned per Specification 15480.0500, "Piping, General
Cleaning".
B. Jacket section: The heat transfer fluid jacket shall be flushed with water and blown out with 60
psig nominal (414 kPag, 4 barg) instrument air if available. If instrument air is not available, 80
psig nominal (552 kPag, 5.5 barg) plant air will be used.

CAUTION: Do not allow water to enter the jacket section after the drying step is completed. It
is essential the jacket section be as free of moisture as possible before introduction of the thermal
fluid.

END OF SPECIFICATION

This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.