Movement Joints in Internal Tiling: Published by The Tile Association
Movement Joints in Internal Tiling: Published by The Tile Association
Movement Joints in Internal Tiling: Published by The Tile Association
Movement Joints
In Internal Tiling
Published by
The Tile Association
The Tile Association
The Mount, 43 Stafford Road, Stone, Staffordshire ST15 0HG
Tel 0300 365 8453
Email: [email protected] Website: www.tiles.org.uk
A Technical Working Group of the Tile Association has prepared the paper
“Movement Joints in internal tiling”.
The paper has been written with the aim of providing advice for all parties in the
process of installing movement joints in internal tiling and should be read in
conjunction with current and forthcoming British, European and International
Standards.
The Tile Association acknowledges the support given by members of the Working
Group, Adshead Ratcliffe and Ceram in the drafting of this document.
2. Scope
Every building is affected in some way by movement, yet in many cases insufficient
consideration is given to the phenomenon when planning or undertaking a tiling
project. This document sets out to provide an explanation of movement in a building
and advice on how to ensure a successful tiling project by using the correct type of
movement joint in the correct situation. The document provides advice on internal
tiling only, external tile fixing is subject to other considerations and advice should be
sought when planning this type of project. The object is to provide information on
positive steps that can be taken to reduce the risk of installed tiling being damaged
by the effects of movement.
3. Movement in Buildings
3.1 General
Fig 2
Wall tile failure caused by movement
It is the effects of the movement from the above causes that have to be
accommodated so that the installed tiling will not be adversely affected. Movement
due to a) and b) frequently continue to occur for some time after completion of the
construction. The architect or specifier should select background materials, methods
of construction and work schedules that minimise the effect of any movement in the
building after the tiles have been fixed.
Lateral stresses can build up within tiling systems resulting from background
shrinkage or thermal expansion and it is vital that the bond strength of any of the
interfaces within the various ‘strata’ of the tiling (tile to adhesive, adhesive to screed,
cohesive strength of screed etc) – is greater than the lateral stresses likely to develop
within the system as a whole.
Incorporating movement control joints through the tiles only and not through the
screed, causes excessive lateral stress development in the tiling/adhesive layer
because expansion movement of the tiling, towards the compressible movement
joints in the tiling, cannot be replicated by the screed to which the tiles are bonded,
as there is no corresponding joint in the screed.
Pre formed movement joints will be designed for specific purposes; therefore the
movement accommodation will vary with the various profile types. The materials
chosen to manufacture the various profiles will provide different elasticity; therefore
guidance from the manufacturer should be obtained with regard to movement
capability and usage. As a general guide, pre formed movement joints can
accommodate approximately 15-20% of their movement zone width. Tests for
compression, loading and shear deformation for the different profile types should be
obtained from the individual manufacturer.
BS 5385-4 advises that stresses may develop within the tiling system as a result of
movements due to such factors as drying shrinkage and moisture movements in the
background and thermal and moisture changes in the tiling. These stresses, if not
properly controlled, can be sufficient to cause loss of adhesion and bulging or
cracking of the tiling, sometimes with dramatic effect.
The likelihood of settlement and subsidence cannot usually be determined at the time
tiles are installed so that no precautions can be taken to eliminate its effects.
However effects of vibration may be reduced by appropriate choice of adhesive, and
specialist advice should be sought.
The thickness, mass and density of these in situ constructions also have to be
considered since backgrounds such as power floated concrete can take a longer time
to dry than expected.
In practice tiles will frequently be fixed before all the initial background shrinkage has
taken place. The amount of stress of this nature that can be restrained by the
adhesive depends on the strength of the background, the adhesion achieved and the
physical characteristics of the hardened adhesive. Where the tiling is fixed before
most of the background drying shrinkage has taken place the residual background
shrinkage will compress the tile bed laterally and this can frequently be sufficient to
cause the tiling to delaminate.
The actual moisture content of the background can be checked with a range of
testing equipment or suitable method of measuring moisture to ensure that sufficient
drying time has taken place.
Where the tiling is fixed before most of the background drying shrinkage has taken
place the residual background shrinkage will compress the tile bed laterally and this
can frequently be sufficient to cause the tiling to delaminate even when movement
joints are incorporated in the tile bed.
1
See
TTA
document
on
Tiling
to
Calcium
Sulfate
based
Screeds
Where water sensitive backgrounds of this type are used it is important to ensure that
the moisture content of the background is appropriate for the temperature and
humidity conditions that will prevail once it has been tiled. This is normally referred to
as ‘conditioning’ and usually it requires the background to be acclimatised to the ‘in
use’ temperature and humidity conditions for sufficient time before the tiles are
adhered. In some cases tanking or waterproofing of some installations may be
necessary.
Very large areas of insitu concrete can take many months to dry and the shrinkage
that occurs can be significant therefore the anticipated shrinkage has to be
accommodated by large mechanical joints which are usually located as advised by a
structural engineer. It is imperative that joints in the ceramic tiling reflect structural
movement joints precisely.
4.1 General
Movement joints are an integral part of any ceramic tile or stone installation. The
various components of a tiled assembly (covering, adhesive, substrate, etc.) have
unique physical characteristics that affect their behaviour. Specifically, these
components will expand and contract at different rates, according to each
component’s intrinsic physical properties, with changes in moisture, temperature and
loading (both dead and live loads). The differential expansion/contraction of attached
components results in internal stresses.
Furthermore, structures that restrain overall expansion of the tiled field (walls,
columns, etc.) cause stress build up within the system. If the aforementioned
movements are not accommodated through the use of movement joints in the tiled
field and at restraining structures, the resulting stresses can cause cracking of the
grout and tile and delamination of the tile from the substrate. Thus, movement joints
are an essential component of any durable tiled assembly because they relieve the
stress by deforming.
Movement joints can be formed in the floor and wall by using suitable sealants or
pre-formed movement joint profiles, typically comprising PVC or metal anchoring legs
connected to a flexible synthetic movement zone. Normally sealants can be used in
low traffic floors, e.g. where neither the edge of the ceramic tile or stone flooring unit,
nor the sealant will be exposed to high levels of impact or abrasion.
In high traffic environments the sealant will not protect the edges of the ceramic tile
or stone flooring units and these may become damaged.
There are two basic types of movement joints in floors, structural or non-structural
joints and non-structural or non structural joints. A structural joint passes through the
tile, screed and floor slab. A non structural joint passes through the tile and screed
only and does not penetrate the floor slab
Generally sealants with greater movement capabilities and hence more flexibility are
required for Structural joints than for non structural joints. In floors metal reinforced
mechanical joints are normally used for structural joints.
The sealant needs to have properties that will accommodate all the conditions of
service. In order to keep the joint widths relatively narrow, sealant with a high
movement accommodation factor is required, however in many cases it will mean
that the sealant is relatively soft and may be more vulnerable to damage. Planning of
the joint locations at the design stage may reduce such problems. The joint should
not be less than 6mm in width and not less than 12mm in depth. For width depth ratio
see table.
The need for non structural joints around the extreme edges of the floor and others
dividing the floors into bays will depend upon the floor dimensions, the screed or
bedding system and the tile type. Where perimeter joints are required (not more than
2 metres between retaining structures) they should also be provided around features
such as columns, steps etc. Where possible intermediate joints should be located at
points of high stress in the concrete base, such as over supporting beams.
Intermediate movement control joints in underfloor heated screeds are crucial and
should penetrate through the full depth of the tiles and the base screed – down to the
insulation or the slip membrane.
The joint should not be less than 6mm in width and not less than 12mm in depth. For
width depth ratio see table.
The filler or backing material immediately below the sealant should be compatible
with the sealant being used. It should be compressible and should support the
sealant. It needs to be of a material type that the sealant will not adhere to. Such
materials include closed cell foam polyethylene and appropriate closed cell rubber
where additional support is required. Where there is insufficient joint depth to
accommodate a joint backing material and the required sealant depth polyethylene
bond breaker tape may be used.
The choice of sealant and joint design is dictated by the amount of movement to be
accommodated and conditions of service. There is a range of available sealant type
in both one and two-part varieties and it is important to ensure that the sealant
Profiles are available in a wide variety of materials and finishes, which are designed
for certain applications, therefore it is important to select the correct movement joint
profile for the tiled application.
Points to consider:
Typically pre-formed movement joints are available, that can be fitted with a mortar
bed or adhesive fixed tile coverings. The most common is usually the profiles with
anchoring legs, which are used where tiles are fixed with adhesive.
These types of profiles are manufactured with either PVC or metal anchoring legs,
which should have large closely spaced punched sections to allow the tile adhesive
to mechanically lock the profile and adequately support the tile edges. Metal
anchoring edges will give greater protection to tile edges and should be used in
heavy trafficked areas.
Anchoring legs without punched cut-out sections are not ideal and should be avoided
where possible. The movement joint zone of these profiles is usually created with a
synthetic compressible material, which can be bonded or clamped to the anchoring
legs. Where clamped systems are used it is possible to replace the sealant material.
Areas of use:
5.1 General
Both BS 5385-1 and BS 5385-3 state that consideration should be given at the
design stage to the provision of movement joints. The building designer should
assess the magnitude of any stresses and decide where movement joints should be
located. The type and location of movement joints involve considerations of
construction materials, bedding systems, anticipated temperature and humidity
conditions, areas concerned and the setting out of the tiling.
For many other backgrounds and tile installations additional information can be found
in BS5385-4. Other cladding materials are referred to in BS5385-5.
When wall tiling is planned and the background is mature and stable, e.g. existing
rendering or plaster, the non-structural movement joints in the tiling might need to
extend only through the tiling and its bed, and should be a minimum of 6 mm wide.
Before the type of movement joint can be determined, it is essential that the
background or base can support a tiling system.
The choice of large format tiles may result in the cutting of tiles to allow for the
installation of movement joints.
When planning an installation using tiles such as natural stone or terrazzo, using the
semi-dry mixed method advice should be sought from the Stone Federation and
National Federation of Terrazzo Marble and Mosaic.
5.2 Location
BS 5385-1 states that movement joints should be located in the wall tiling installation
to coincide and be continuous with all existing structural movement joints, although
they are actually formed as separate joints isolated by suitable thicknesses of back-
up material.
In detailing the location of movement joints in tiling the designer normally specifies
that they are positioned in the following locations:
a) over existing and/or structural movement joints;
b) where tiling abuts other materials;
c) where tiling is continuous across junctions of different background materials;
d) in large tiled areas, at internal vertical corners and at 3 m to 4.5 m centres
horizontally and vertically;
e) where stresses are likely to be concentrated, for example at changes of
alignment.
Where large degrees of thermal movement or vibration are expected, the frequency
of movement joints should be increased to accommodate the movement.
Movement joints in the tiling should be of a suitable width to permit the sealant to
accommodate the expected structural movement.
Structural movement joints in the bed and tiling should be sited immediately over and
be continuous with structural movement joints in the base. This procedure might not
be acceptable if the base joints are not straight and parallel, or if their layout does not
coincide with that of the floor tiles; in these circumstances, guidance should be
sought from the buildings designer or engineer.
b) at floor perimeters and to divide the floor into bays of size not greater than 10m by
10m. Wherever possible they should coincide with structural features, e.g. columns
and door openings, or they can be planned to provide a decorative panelled effect.
Where high temperatures are expected, for instance around boilers, over heating
installations or from strong sunlight, an assessment of the likely temperature range
and corresponding linear changes in the flooring should be made to determine
whether and where any additional allowance for movement is necessary.
Where the background is less stable it may be prudent to increase the number of
movement joints. Additional information on this can be found in the Tile Association
document “Tiling to heated floors”.
In floors that have to withstand hard-rimmed wheel traffic or the dragging of heavy
loads, the position of movement joints should, where possible, be planned so that
they do not occur in the traffic area. Where this is not practicable the joints should be
of types having their edges reinforced with metal or rigid plastics sections.
Joints other than those protected by metal or rigid plastics edging, subject to traffic
heavier than light pedestrian, should not be wider than 10 mm. Information on the
permissible maximum and minimum joint widths should be obtained from the
manufacturer of the particular joint filling selected.
BS 5385-3 points out that some tiles are made in sizes that allow their installation in
modular grid systems. Factors concerning setting out and joint widths should be
appreciated and resolved at the design stage. For example, the introduction of
movement joints, if they are to be wider than the general joints between tiles in the
installation, calls for a decision as to the way in which the interruption to the modular
grid pattern is to be corrected.
Before inserting the sealant material, the joint surfaces should be clean and free from
contamination. The surface should be degreased using an appropriate surface
cleaner.
The sealant should be extruded into the joint using a firm even pressure.
The sealant should be allowed to cure, however the cure rate will be dependent on
localised temperatures, and in some cases surrounding humidity and depth of
sealant.
The British Adhesive and Sealant Association has published a guide to BS6213
Selection of Construction Sealants and reference should be made to this document.
6.1.1.1 General
All joints should be rectangular in section, with firm, straight, smooth edges free from
cavities and irregularities. The width:depth ratios and dimensions of the sealant
profile in a joint should accord with the recommendations of the sealant
manufacturer.
When forming the joints it is useful to insert a temporary filler strip that can be
removed when the tiling is sufficiently firm. The filler strip can be wrapped in
polyethylene film to ensure smooth, clean joint faces and to assist in its removal.
Care should be taken to avoid grout and other materials becoming trapped in the
joint cavity that prevent proper application of the back-up and sealant and might
prevent movement of the joint, resulting in damage or displacement.
There should be no appreciable difference in level across joints and the maximum
deviation between tile surfaces either side of a joint, including movement joints,
should be as follows:
6.1.2.1 General
Care should be taken to ensure that levelling screeds or tile beds adjacent to
movement joints are fully compacted.
Movement joint cavities should extend through the tiling, tile bed and levelling screed
and should be completely filled and sealed after the grouting of the normal joints.
Where separating layers are incorporated, however, the movement joint should
extend to this layer but should not penetrate it. Prior to the filling and sealing
operation, the joints should be thoroughly cleaned of all extraneous matter, excess
grout, dust, etc.
The need for intermediate joints between perimeter joints depends on the dimensions
of the floor; for example, with the exception of those on suspended construction, in
floors with less than 10 m between perimeter joints no intermediate joints are
necessary but in larger floors as illustrated in Figures 1c or 1d should be employed to
divide the area into bays of size not greater than 10 m × 10 m.
For floors, which might be subjected to significant thermal changes, i.e. direct
sunlight in atria, or underfloor heating etc., the floor area should be divided up by
movement joints into bays of size not greater than 40 m2 with an edge length not
greater than 8 m.
Perimeter movement joints should be inserted where the tiling abuts restraining
surfaces such as perimeter walls, columns, curbs, steps and plant fixed to the base.
In floors with dimensions of 2 m or less between restraining surfaces, perimeter joints
are not necessary unless the conditions that can generate stresses are likely to be
extreme, for example, violent temperature changes or prolonged immersion in liquid.
Setting out might have to be related to the siting of movement joints. Movement joints
should be detailed on working drawings but it is sometimes necessary for the exact
6.1.3.1 General
Like all building materials, natural stone and terrazzo tiles exhibit dimensional
changes in response to fluctuations in environmental conditions.
It is becoming more common to use stone units bedded on to other materials with
different movement characteristics. As a result there is a need to provide stress
relieving movement joints to prevent damage resulting from restrained dimensional
change which can manifest itself as minor spalling at grouted joints, or fracture and
major dislocation of stone units.
Where stone flooring is subjected to high temperatures (i.e. over heating installations
or from strong sunshine) an assessment of the likely temperature range and
corresponding linear changes should be made.
Any movement joints must be properly formed, according to the degree of exposure,
with a suitable flexible material. The extension capability and recovery performance
of the chosen joint former or sealant will frequently determine the actual joint width.
This section suggests spacings and sizes for movement joints in normal
environments.
It is important that the designed minimum gap is not obstructed. A careful check
should be carried out before joints are sealed. Perimeter joints can usually be hidden
beneath the skirting (see figure 1e).
Where day work joints in the screed do not coincide with those in the floor crack
inducing joints must be post-cut.
Reinforcement should cross all day work joints to ensure that no unpredicted
movement can affect the performance of the stone, particularly where the stone is set
on adhesive.
Where underfloor heating is used the pipes or cables should be located to ensure
that the system is contained within the pattern of expansion joints.
Movement joints for the flooring described in this code are as follows:
a) flexible joints aligned to structural movement joints (see Figure 1, types a and
b);
Structural movement joints in the flooring and bed should be sited immediately over
and be continuous with structural movement joints in the base. This procedure may
not be acceptable if the base joints are not true, for example, not straight and
parallel, or if the layout does not coincide with that of the flooring units. In these
circumstances, guidance should be sought from the building designer or engineer.
Flexible joints (see Figure 1, types c or d) should be inserted over supporting walls
and beams and at intermediate positions, to accommodate deflection of the base and
movements in the flooring. Contraction joints should be used to accommodate
shrinkage in terrazzo tile and slab flooring and may be used instead of flexible joints
over supporting walls and beams.
Flexible joints (see Figure 1, types c or d) or contraction joints should be used at floor
perimeters and to divide the floor into bays at the intervals given in the relevant
flooring sections. Where possible they should coincide with structural features such
as columns and door openings, or should be positioned to provide a decorative
effect.
Where high temperatures are expected, for instance, around boilers, over heating
installations, or from strong sunshine, an assessment of the likely temperature range
and corresponding linear changes in the flooring should be made to determine
whether and where any additional allowance for movement is necessary.
In floors that have to withstand hard-rimmed wheel traffic or the dragging of heavy
loads, the position of movement joints should, where possible, be planned so that
they do not occur in the traffic area. Where this is not practicable the joints should be
of types having their edges reinforced with metal or rigid plastics sections (see Figure
1, types a, b or d).
Joints other than those protected by metal or rigid plastics edging, subject to traffic
heavier than light pedestrian, should not be wider than 10 mm. Information on the
permissible maximum and minimum joint widths should be obtained from the
manufacturer of the particular joint filling selected.
Generic installation guidelines for movement joint profiles – please consult individual
manufacturers’ recommendations.
Site cutting of pre formed movement joints can be achieved using the appropriate
method.
PVC profiles can be cut using a proprietary pair of snips or hacksaw with an
appropriate blade. Metal profiles can be cut using a hacksaw or angle grinder with
the appropriate blade or disc. Specialist band saws and chop saws are available for
cutting large quantities of profile; these can be obtained from various tool suppliers
and manufacturers. Stainless steel products can be tarnished if the wrong cutting
blade or disc is chosen, therefore correct selection is important.
Tile fixers should ensure their personal safety when cutting profiles by wearing the
appropriate PPE for the task.
7. Tile Fixing
8.1 What is likely to happen if the joint in the tiles does not correspond to
the joint in the base?
The tiles will crack in line with the joint in the base. The tiles will have to be cut
directly above the joint in the base to avoid this happening.
8.2 If, for aesthetic reasons, joints in tiles and the base will not line through,
can anything be done to reduce the risk of failure?
Yes, but his is not a preferred option. It can be a way of rectifying a design fault.
Such joints are not as effective as those incorporated at the design stage.
This process will require much mechanical cutting and is an expensive process
highlighting the need to consider this at the design stage.
8.6 Can perimeter joints which are hidden by sit on skirting or timber
skirting be left open, i.e. not filled with appropriate mastic?
It is preferable to fill such joints in order to comply with Building Regulations on sound
transmission in multi storey dwellings and to prevent debris falling into the void.
8.7 Do PVC sided joints have the same movement capability as preformed
metal sided joints?
Where heavy duty cleaning machines are to be used, metal sided joints should be
installed.
8.8 Are floor and wall joints affected by chemicals or cleaning materials
used in every day cleaning?
8.9 If a base is suitably reinforced and a full curing period is adhered to, is
there any need to incorporate expansion/movement joints?
There is always likely to be some movement. This is dealt with in section 3 of this
document.
Yes.
9. Glossary of Terms
British Standards:
BS5385-1: 1995 Wall and floor tiling. Code of practice for the design and installation
of internal ceramic and natural stone wall tiling and mosaics in normal conditions.
BS5385-3: 2007 Wall and floor tiling. Code of practice for the design and installation
of ceramic floor tiles and mosaics
BS5384-4: 1992 Wall and floor tiling. Code of practice for tiling and mosaics in
specific conditions
BS5385-5:1994 Wall and floor tiling. Code of practice for the design and installation
of terrazzo tile and slab, natural stone and composition block floorings
BS8204-1:2003 Screeds, bases and in-situ floorings. Concrete bases and cement
sand levelling screeds to receive floorings. Code of practice
BS EN ISO 10545 Ceramic Tiles
BS EN 14411:2003 Ceramic Tiles – Definitions, classifications, characteristics and
marking
BE EN 12004:2001 Adhesives for tiles. Definitions and specifications
BS EN 13888 Grouts for tiles
BS6093:1993 Code of practice for design of joints and jointing in building
construction
Phil Brierton
Steve Brown
Peter Fereday
Richard Friebe
Ian Knifton
Brian Newell
Cyril Potter
Lesley Reid
Colin Stanyard
Bill Walters
David Wilson
Fig 1b
Prefabricated joint with reinforced edges and capping over structural movement joint
Fig 1d
Slightly flexible joint: preformed strip with reinforced edges