SOP - Saint Gobain
SOP - Saint Gobain
SOP - Saint Gobain
1. INTRODUCTION
Saint-Gobain Life Science sector of activity considers quality, compliance, and employee
health and safety as indispensable core values in providing safe and effective products.
Compliance is interpreted as adherence to applicable regulations, internal standards (e.g.
SOP’s, policies), and registrations for the ultimate purpose of reducing risk and ensuring
product quality. Any exclusion(s) to the standards or regulations will be documented and
justified within each individual site’s Quality Manual. For the Life Science Laboratory, there
are no exclusions to note within ISO 17025. The range of laboratory activities that are within
the scope of the ISO 17025 standard will be managed as a separate document.
Quality is measured and judged by both external and internal customers and indicates the
degree to which customers are satisfied and their objective needs, expectations, and
requirements are met. The QMS described in this Manual assures compliance with this
commitment.
The Saint-Gobain Life Science (LS) Leadership Team is accountable for the quality of the
Life Science (LS) product portfolio and for compliance to all applicable regulations. This
accountability is achieved through an effective QMS (Quality Management System).
Responsibility for the QMS is delegated to the Head of LS Quality. For sites governed by
ISO 13485, the Plant Quality Manager role is the site’s management representative. Business
leaders within Life Science are responsible for ensuring that the principles defined in the
QMS are adequately applied and resourced within their areas of responsibility.
Each plant must demonstrate ongoing compliance to the QMS by developing local Quality
Manuals based on the Life Science Quality Manual. Saint-Gobain expects that all employees
understand and actively follow the requirements of the QMS. In addition, Saint-Gobain’s
Quality Policy and Quality Vision Statement constitute fundamental inputs to the annual
Business and Quality objective setting process to cascade Quality Objectives throughout the
organization to the individual level.
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We believe that excellence in innovation, technology, and processes are key to our
commitment of providing safe and effective products to our customers.
With the exception of the exclusions outlined herein, this Quality Manual contains the
requirements as outlined in ISO 13485:2016, ISO 17025:2017 and ISO 9001:2015 required to
manage the product life cycle and the end-to-end supply chain of our products, components
and laboratory services. The Quality Manual is binding for all Life Science sites and
business units manufacturing and distributing products. In addition, the QMS is binding for
all global and local functions involved in managing the end-to-end supply chain for, and
lifecycle of, the Life Science product portfolio. This includes functional groups such as
Information Systems (IS/IT), Purchasing, Human Resources, and Supply Chain Management.
4. RESPONSIBILITIES
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4.3 Quality: The Quality Unit is responsible for specific activities related to quality
oversight. The responsibilities are mandated by regulations, standards and defined
in SOPs. These responsibilities include:
• The laboratory shall identify risks to its impartiality on an on-going basis. This
shall include those risks that arise from its activities, or from its relationships, or
from the relationships of its personnel. However, such relationships do not
necessarily present a laboratory with a risk to impartiality.
• The laboratory shall inform the customer in advance, of the information it intends
to place in the public domain.
• When the laboratory is required by law or authorized by contractual arrangements
to release confidential information, the customer or individual concerned shall,
unless prohibited by law, be notified of the information provided.
• The authority and responsibility to disposition all test results.
• Review and approve deviations and out of specification (OOS) investigation
reports
• Approve test methods, specifications, equipment, utilities, supplier and SOPs using
the appropriate change management system
• Facilitate the overall creation and maintenance of the operation of the lab.
• Ensure adherence to ALCOA principles following good laboratory practices and
data integrity principles as outlined in the corporate procedures
4.5 Employees: Every employee is responsible for understanding and supporting the
quality objectives and adhering to policies and procedures. It is every employee’s
responsibility to immediately act on any issue that could have an impact on
product quality and compliance. To act on means:
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5. DEFINITIONS
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The LS Quality Manual defines the minimum standards required across the Life
Science organization. The Life Science Leadership Team expects all plants or
functional units to comply with this Quality Manual.
7.2 Design of the QMS
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8. QMS PROCESSES
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Objectives. Performance indicators are used to measure progress and are acted
upon as required.
8.1.2 Management Oversight and Management Review
The intent of Management Oversight and Management Review is to actively
engage, drive ownership, and hold responsible all levels of management, the
Quality Unit, and all Life Science employees in their respective responsibilities
for quality and compliance to include: reporting, action, review, and
communication. By providing the right information at the right time and at the
right level, the organization, including management, is enabled to take the right
action by recognizing and focusing on what’s important.
Proper Management Oversight and Management Review assure awareness,
provide control and drive continuous improvement in the manufacture, testing,
warehousing, and distribution of Saint-Gobain products and analytical services
through:
• Quality Reporting
Quality Reporting is required for identification of events, for the tracking
and monitoring of the investigation and resolution of these events, and for
the trending and reporting of the events. This reporting occurs via our
established quality systems in accordance with procedures SOP-FLS-
CORP 0007, Event Process and SOP-FLS-CORP 0008, CAPA.
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• Management Review
Management Review is a formal ISO process. Management Review occurs
on three levels at SG. The first two levels of review are at the plant. The
first level review is considered a “Departmental” or “Job Board” or
“Quality Board” review. Key quality indicators are reviewed on a frequent
periodic basis (e.g. weekly/monthly). Examples of these reviews may be a
Change Board or Material Review Board.
The second level is called the Site Level QMR. Performance and trending
information related to the key quality systems elements are prepared in a
meaningful manner such that the health of individual quality system
elements can be determined, that product and process related trends can be
identified and most importantly, that actions can be identified and taken to
remedy any issues. The following quality indicators are included in the
scope of the Site QMR depending on the ISO certification that applies to
the LS site or laboratory:
extent to which the quality objectives have been met (fulfillment of
objectives)
changes in internal and external issues
suitability of policies and procedures
training
monitoring and measuring of processes or process performance
monitoring and measuring of products or conformances of products
deviations (product nonconformities)
complaints & handling
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• Validation Program
Validation is defined as the collection and evaluation of data, from the
process design stage to process discontinuation, with established scientific
evidence that a process is capable of consistently delivering quality
products. Validation activities at SG are conducted using a lifecycle
approach in four stages:
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• Warehousing
Raw materials, components, in-process product, and packaged finished
goods are stored and transported to meet label requirements and customer
specifications to ensure quality and integrity of the material or product is
maintained throughout the shelf life. Warehouses are secure and access
controlled, minimally by controlled access to the plant. Environmental
conditions are monitored as appropriate. Inventory remains traceable from
receipt through shipping or destruction. Appropriately segregated storage
areas are used where appropriate.
• Product Destruction
SOPs describe the requirements for handling and destruction of production
waste, laboratory waste and finished goods to ensure conformance to GMP,
EPA, and Foreign Trade Zone requirements.
• Customer Complaints/Satisfaction
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• Environmental Monitoring
In Life Science facilities with an ISO classified cleanroom, the
environmental monitoring program is managed and governed according to
LS Engineering Standard ENG-FLS-CORP-0018, Environmental
Monitoring Program. Monitoring data reviewed includes viable and non-
viable particulate, temperature, humidity, and differential pressure.
Compressed gases and facility water systems are also reviewed.
• CAPA System
SG ensures that appropriate, timely corrective action is taken whenever
systemic, major or critical non-conformities are discovered, and when
preventative actions are identified. CAPAs are the means by which formal
action is taken to address causes(s) (root, probable, or contributing) of any
event (examples include deviations, trends, audit observations, and
complaints).
SG utilizes either an electronic QMS software tool or a manual, paper-
based system to document CAPAs. The effectiveness of CAPAs is
reviewed and documented within the same system.
Corrective and Preventive actions which have the potential to impact the
following examples are within the scope of the CAPA system: product
registration, GMPs where applicable, product attributes, the state of
validation of processes, equipment, instruments, facilities (design or
cleanliness), record control, production and process controls, validations
and systems.
8.4 QMS enablers
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Data integrity is the extent to which all data are complete, consistent, and
accurate throughout the data lifecycle. Ensuring data integrity means
collecting, documenting, reporting, and retaining data and information in a
manner that accurately, truthfully and completely represents what actually
occurred.
Employees shall adhere to established company procedures that describe
documentation control and retention requirements, such as SOP-FLS-CORP-
0012, Good Documentation Practices for Validation Activities, and SOP-FLS-
CORP-0031, Good Documentation Practices.
8.4.2 Quality Risk Management
Saint-Gobain Corporate Policy SOP-FLS-CORP-0010, Quality Risk
Management Policy, provides the model for risk management that is used at
SG. Each site is expected to have a Risk Management Plan in alignment with
the policy and implement the identified risk management practices into the
sites Quality System Elements (e.g. CAPA, Change, Validation, etc.)
8.4.3 Knowledge Management
It is important to manage product and process knowledge throughout the
product lifecycle. Mechanisms and examples of documents contributing to
knowledge management and transmission at SG include:
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9. CROSS REFERENCES
11. ATTACHMENTS
None
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12. APPENDICES
None
None
14. DIAGRAMS
None
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Page(s)
Revision Revision Date Revision Description
Affected
0 January 31, 2017 All Original Issue
Updated title. Added in designation of management
representative for ISO 13485 registered sites. Added
ISO 13485 and 17025 to external references section
and requirements where needed throughout document.
Added in management review inputs from ISO 13485
and 17025. Updated product realization section to
include new Design, Development and Change Control
1 14 Jan 2019 All
Checklist. Clarified primary means of quarantining
product throughout LS. Added Prepared By signature
in approval section and remove General Manager role.
Updated titles to align with organizational change.
Removed Quality Policy since it is controlled as a
standalone document. Added Approved Delegates to
Responsibilities section.
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