Corrosion Course Activity

Introduction
• Pourbaix Diagrams is the plot electrochemical stability

for different redox states of an element as a function of
pH.
• These diagrams are essentially phase diagrams that map
the conditions of potential and pH (most typically in aqueous
solutions) where different redox species are stable.
• The water redox reactions are plotted as dotted lines.
Figure 4.6.14.6.1: Pourbaix diagram for iron at ionic concentrations of 1.0 mM. (CC BY-SA 3.0 Unported;
Metallos
via Wikipedia)
The lines of Pourbaix diagrams
• The lines in Pourbaix diagrams represent redox and acid-base reactions, and are the parts of
the diagram where two species can exist in equilibrium.
• For example, in the Pourbaix diagram for Fe below, the horizontal line between the Fe3+ and
Fe2+ regions represents the reaction Fe3+(aq)+e−=Fe2+(aq)Fe(aq)3++e−=Fe(aq)2+, which has a
standard potential of +0.77 V.
• While we could use standard potentials for all these lines, in practice Pourbaix diagrams are
generally plotted for lower ion concentrations (often 1 mM) that are more relevant to corrosion
and electrochemical experiments.
• Areas in the Pourbaix diagram mark regions where a single species (Fe2+
(aq), Fe3O4(s), etc.) is stable. More stable species tend to occupy larger areas.
• Lines mark places where two species exist in equilibrium.
• Pure redox reactions are horizontal lines - these reactions are not pH-dependent.
Pure acid-base reactions are vertical lines - these do not depend on potential.
Reactions that are both acid-base and redox have a slope of -0.0592 V/pH x #
H+⁄# e-)
• The water redox lines have special significance on a Pourbaix
diagram for an element such as iron.
• Recall that liquid water is stable only in the region between the
dotted lines. Below the H2 line, water is unstable relative to hydrogen
gas, and above the O2 line, water is unstable with respect to oxygen.
• For active metals such as Fe, the region where the pure element
is stable is typically below the H2 line. This means that iron metal
is unstable in contact with water, undergoing reactions:
• Examples of equilibria in the iron Pourbaix diagram (numbered on the plot):
• 1. Fe2++2e−⟶Fe(s)Fe2++2e−⟶Fe(s) (pure redox reaction - no pH dependence)

2. Fe3++e−⟶Fe2+Fe3++e−⟶Fe2+ (pure redox reaction - no pH dependence)
3. 2Fe3++3H2O⟶Fe2O3(s)+6H+2Fe3++3H2O⟶Fe2O3(s)+6H+ (pure acid-
base, no redox)
4. 2Fe2++3H2O⟶Fe2O3(s)+6H++2e−2Fe2++3H2O⟶Fe2O3(s)+6H++2e− (slop
e = -59.2 x 6/2 = -178 mV/pH)
5. 2Fe3O4(s)+H2O⟶2H++2e−2Fe3O4(s)+H2O⟶2H++2e− (slope = -59.2 x 2/2
= -59.2 mV/pH)
• Fe(s)+2H+⟶Fe2+(aq)+H2Fe(s)+2H+⟶Fe(aq)2++H2 (in acid)
• fe(s)+2H2O⟶Fe(OH)2(s)+H2fe(s)+2H2O⟶Fe(OH)2(s)+H2 (in base)
• Iron (and most other metals) are also thermodynamically unstable in air-
saturated water, where the potential of the solution is close to the O2 line in the
Pourbaix diagram. Here the spontaneous reactions are:
• 4Fe(s)+3O2+12H+⟶4Fe3++6H2O4Fe(s)+3O2+12H+⟶4Fe3++6H2O (in acid)
• \(\ce{4Fe_{(s)} + 3O2 -> 2Fe2O3_{(s)} (in base)

• The corrosion of iron (and other active metals such as Al) is indeed rapid in parts of the Pourbaix
diagram where the element is oxidized to a soluble, ionic product such as Fe3+(aq) or Al3+(aq).
• However, solids such as Fe2O3, and especially Al2O3, form a protective coating on the metal that greatly
impedes the corrosion reaction. This phenomenon is called passivation.
• Draw a vertical line through the iron Pourbaix diagram at the pH of tap water
(about 6) and you will discover something interesting: at slightly acidic pH, iron
is quite unstable with respect to corrosion by the reaction:
• Fe(s)+2H+⟶Fe2+(aq)+H2(4.6.1)(4.6.1)Fe(s)+2H+⟶Fe(aq)2++H2
• But only in water that contains relatively little oxygen, i.e., in solutions where
the potential is near the H2 line. Saturating the water with air or oxygen moves
the system closer to the O2 line, where the most stable species is Fe2O3 and the
corrosion reaction is:
• 4Fe(s)+3O2⟶2Fe2O3(s)(4.6.2)(4.6.2)4Fe(s)+3O2⟶2Fe2O3(s)
• This oxidation reaction is orders of magnitude slower because the oxide that
is formed passivates the surface. Therefore iron corrodes much more slowly
in oxygenated solutions.
• Iron (and other active metals) are passivated whenever they oxidize to produce
a solid product, and corrode whenever the product is ionic and soluble. This
behavior can be summed up on the color-coded Pourbaix diagram below.
• The red and green regions represent conditions
under which oxidation of iron produces
soluble and insoluble products, respectively.
• In the yellow part of the diagram, an active
metal such as iron can be protected by a second
mechanism, which is to bias it so that its
potential is below the oxidation potential of the
metal.
• This cathodic protection strategy is most
frequently carried out by connecting a more
active metal such as Mg or Zn to the iron or
steel object (e.g., the hull of a ship, or an
underground gas pipeline) that is being
protected.
• The active metal (which must be higher than Fe
in the activity series) is also in contact with the
solution and slowly corrodes, so it must
eventually be replaced. In some cases a battery
or DC power supply - the anode of which
oxidizes water to oxygen in the solution - is used
instead to apply a negative bias.

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Introduction

• Pourbaix Diagrams is the plot electrochemical stability

• Lines mark places where two species exist in equilibrium.

• 1. Fe2++2e−⟶Fe(s)Fe2++2e−⟶Fe(s) (pure redox reaction - no pH dependence)

• fe(s)+2H2O⟶Fe(OH)2(s)+H2fe(s)+2H2O⟶Fe(OH)2(s)+H2 (in base)

• 4Fe(s)+3O2+12H+⟶4Fe3++6H2O4Fe(s)+3O2+12H+⟶4Fe3++6H2O (in acid)

• \(\ce{4Fe_{(s)} + 3O2 -> 2Fe2O3_{(s)} (in base)

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