Manual Caixa de Velocidades ZF 5HP19

ZF 5HP19 Automatic Transmission - Spare Parts Catalog
Table of Contents
5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year 02
5HP19 Technical Information
Torque, Gear Ratio & Weight 03
Transmission Oil Reference Guide 03
5HP19 Lubrications 03
5HP19 Technical Literature 03
5HP19 General Transmission Oil Filling Procedure 04
5HP19 Spare Parts
How To Use This Catalog 06
Gearbox Housing Group 07
Oil Sump Group 09
Oil Supply Group 10
Output Group 12
Converter Group 12
Planetary Drive Groups 14
Clutch Pack Groups 16
5HP19 Valve Body
Duct Plate Group 22
Valve Housing Groups 24
5HP19 Selective Shims, Snap Rings & Kit Content
5HP19 Selective Shims & Snap Rings 29
5HP19 Kit Content 32
Miscellaneous
Quotation / Order Form 35
Notes 36
All Rights Reserved For Reference Only © 2003 ZF Industries, Inc. - Page 1
5HP19 Transmission Overview (North American Applications)
Make / Model / Model Year – BMW (A5S 325Z)

Make Model Style Model Year From – Up to Code OE Part # ZF Part #
BMW 320i E46 Sedan 2000 – TN 24 00 1 423 928 1060 000 008
BMW 323Ci E46 Convertible 2000 03/00 – RU 24 00 1 422 912 1060 000 005
BMW 323Ci E46 Coupe 2000 03/00 – RU 24 00 1 422 912 1060 000 005
BMW 323i E46 Sedan 2000 03/00 – RU 24 00 1 422 912 1060 000 005
BMW 323i E46 Touring 2000 03/00 – RU 24 00 1 422 912 1060 000 005
BMW 325Ci E46 Convertible 2000 – TT 24 00 1 423 930 1060 000 009
BMW 325Ci E46 Coupe 2000 – TT 24 00 1 423 930 1060 000 009
BMW 325i E46 Sedan 2000 – – 03/02 TT 24 00 1 423 930 1060 000 009
BMW 325i E46 Touring 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009
BMW 330Ci E46 Convertible 1999 – TU 24 00 1 423 932 1060 000 010
BMW 330Ci E46 Coupe 1999 – TU 24 00 1 423 932 1060 000 010
BMW 330i E46 Sedan 1999 – TU 24 00 1 423 932 1060 000 010
BMW 525i E39 Sedan (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009
BMW 525i E39 Touring (M52) 2001 – 03/01 – TT 24 00 1 423 930 1060 000 009
BMW 530i E39 Sedan (M52) 2001 – 2002 03/01 – TU 24 00 1 423 932 1060 000 010
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission
specification # when searching for spare parts and kits in this catalog (last three digits).
Transmission Serial #
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
5HP19 Technical Information
Torque, Gear Ratio & Weight

1st 2nd 3rd 4th 5th Rev Weight Oil Capacity
Input Torque
Gear Gear Gear Gear Gear Gear (approximate) (approximate)
300 Nm 3.67 2.00 1.41 1.00 0.74 4.10 ~79 kg (174 lbs.) ~9.2 liter (9.8 quart)
Transmission Oil Reference Guide

Make Oil Grade Type Plate (color) ZF Part # OE Part #
BMW ESSO LT 71141 Green 1060 000 005 24 00 1 422 912
1060 000 008 24 00 1 423 928
1060 000 009 24 00 1 423 930
1060 000 010 24 00 1 423 932
5HP19 Lubrications
Amount ZF Part # Description Where used Notes
(1060 000 ___)
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum) All
5HP19 Technical Literature

Language ZF Part # Description Where used Notes
(1060 000 ___)
English 5HP19FD 5HP19 Functional Description All
English 5HP19REP 5HP19 Repair Manual All
English 1060 764 001 5HP19 Wall Chart All
English 5HPVBMAN 5-Speed Valve Body Manual All
5HP19 Technical Information (continued)
5HP19 General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake.
Connect tester to read off transmission oil temperature and engine speed.
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),
through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340).
Start the engine (large consumers, such as A/C should be switched on).
Shift through gears with engine running at idle speed.
Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.
Hold each gear for 3 seconds and engage the parking lock.
Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Oil temperature should be between 86º…95ºF (30º…35ºC).

NO YES
Depending on value allow oil to cool down or

warm up.
Shift through gears with engine at idle speed.
Select R and D and use step shift (manual-

winter program) to shift through to 3rd gear.
Hold each gear for 3 seconds and engage

the parking lock.
Remove fill plug (Pos. 01.010/340) on housing.
Continues on next page
5HP19 Technical Information (continued)
5HP19 General Transmission Oil Filling Procedure (continued)
Continues from previous page
Oil emerges at oil temperature below 95ºF (35ºC).

NO YES
Oil level in transmission is below minimum.
Add ATF, only use lubricants as to

specification (see Page 3), through the fill
hole until oil emerges from fill hole.
Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).
Oil temperature must not exceed 122ºF (50ºC).
Allow time for excess oil to drip then install Fill Plug (Pos. 01.010/340). Torque Fill Plug to
35Nm ±3.5Nm (see also Repair Manual).
Fill Plug
How To Use This Catalog
Table of Contents
Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes
only transmission specification numbers for North American applications.
Technical Information
All technical information is specific to the transmission models that are referenced in this catalog. Weight
and oil capacity information are only approximate and may vary by actual transmission specification. For
any technical inquiry, please contact your preferred ZF passenger car transmission distributor for
assistance. For a list of technical literature available from ZF or for answers to frequently asked questions
about ZF transmissions visit us at www.zf-group.com.
Spare Parts
Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is
used to identify the location of each spare part in the transmission. A position number like 01.010 is either
a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.
Please contact your preferred ZF passenger car transmission distributor about availability of assemblies
and subcomponents.
The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits,
lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF
spare parts.
The description (Description) identifies the spare part.
The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position
number. The quantity may vary depending on the transmission specification and certain spare parts may
be used in multiple positions in the transmission.
This catalog includes only spare parts for North American specifications of a ZF transmission application.
The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission
specification that uses the listed spare part. If the column indicates “All”, then all North American
transmission specification use this spare part.
The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example:
Pos # ZF Part # Description Qty Where used Notes
(1056 000 ___)
01.010 1056 201 084 Gearbox Housing 1 087/088
1056 201 087 Gearbox Housing 1 081
01.010/110 1056 301 174 Gearbox Housing 1 087/088
1056 301 175 Gearbox Housing 1 081
Selective Shims, Snap Rings & Kit Content

Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the
clearance according to the repair manual and select the required spare part from the table.
The kit content section shows all available kits for the transmission models that are referenced in this
catalog, including the content of each kit.
5HP19 Spare Parts - Gearbox Housing Group

(1060 000 ___)
01.010 1060 201 056 Gearbox Housing 1 All
01.010/110 1060 301 096 Gearbox Housing 1 All
01.010/130 1055 206 014 Detent Spring 1 All
01.010/150 0736 101 240 Torx Screw M6x13 2 All
01.010/160 1056 306 052 Selector Shaft 1 All
01.010/170 1055 206 012 Detent Disc 1 All
01.010/180 0501 313 410 Clamping Sleeve 1 All
01.010/200 0734 319 623 Shaft Seal 1 All * Available in kit 1060 298 030
01.010/250 0631 306 123 Cylindrical Pin 1 All
01.010/320 0631 306 058 Cylindrical Pin 1 All
01.010/340 0636 308 025 Screw Plug M18x1.5 1 All * Available in kit 1060 298 030
01.020 1056 324 018 Pin 1 All
01.030 1056 324 011 Pawl 1 All
01.040 1056 324 005 Leg Spring 1 All
01.050 1060 201 008 Connecting Bar 1 All
Note: Parts marked with * are only available in kits.
5HP19 Spare Parts - Gearbox Housing Group (continued)

(1060 000 ___)
01.060 1056 324 016 Guiding Plate 1 All
01.080 0736 101 318 Torx Screw M6x20 4 All
01.090 0636 308 024 Screw Plug M12x1.5 1 All * Available in kit 1060 298 030
01.400 0501 317 781 Position Switch 1 All
01.420 0501 313 993 Cable Terminal 1 All
01.550 1056 290 003 Bracket 1 All
01.550/120 0501 315 137 Bracket 1 All
01.560 0636 103 157 Hexagon Screw M8x16 1 All
01.620 0501 318 900 Breather Tube 1 All
01.630 0501 314 809 Breather Cover 1 All
01.640 0637 900 068 Plug 2 All
01.650 0501 318 572 Screw Plug M10x1 1 All * Available in kit 1060 298 030
5HP19 Spare Parts – Oil Sump Group

(1060 000 ___)
03.010 1060 290 017 Oil Sump 1 All
03.010/120 1043 301 036 Magnet 8 All
* Available in kit 1060 298 030
03.010/130 0736 302 062 Screw Plug M14x1.5 1 All
* Available in kit 5HP19FK
03.020 1060 390 002 Gasket 1 All
03.044 0736 101 318 Torx Screw M6x22 22 All
5HP19 Spare Parts - Oil Supply Group

(1060 000 ___)
10.010 1060 210 047 Pump 1 All
10.010/120 1043 319 058 Sleeve 1 All
10.010/150 1056 310 075 Washer 1 All
10.030 0734 313 178 O-Ring 1 All * Available in kit 1060 298 030
10.040 1056 310 123 Intermediate Sheet 1 All
10.060 1060 210 051 Intermediate Plate 1 All
10.060/110 1060 310 078 Intermediate Plate 1 All
10.060/120 1060 210 049 Stator Hub 1 All
10.060/130 0736 401 061 Counters. Screw M6x20 5 All
10.100 0736 401 062 Counters. Screw M6x40 8 All
10.120 0736 401 063 Counters. Screw M6x48 1 All
10.160 0736 101 059 Torx Screw M5x55 1 All
10.180 1060 310 076 Cylinder C 1 005/008/009
1060 310 094 Cylinder C 1 010
10.210 1056 310 081 Piston 1 All
10.240 0501 315 929 Cup Spring 1 All
10.250 1056 310 061 Stop Ring 1 All
5HP19 Spare Parts - Oil Supply Group (continued)

(1060 000 ___)
10.270 0501 316 284 Undulated Spring 1 All
10.290 1060 310 027 Steel Plate C 3 005/008/009 * Available in kit 1060 298 027
1060 310 053 Steel Plate C 4 010 * Available in kit 1060 298 027
10.300 1019 273 019 Friction Plate C 3 005/008/009 * Available in kit 1060 298 023
1019 273 019 Friction Plate C 4 010 * Available in kit 1060 298 023
10.310 1060 310 005 End Plate C 1 All * Available in kit 1060 298 027
10.340 See Page 29 Clutch C Snap Ring 1 All Selective Snap Ring
10.370 0750 113 015 Piston Ring 2 All * Available in kit 1060 298 030
10.390 0735 368 039 Axial Needle Cage 1 All
10.400 See Page 29 Intermediate Plate Shim 1 All Selective Shim
10.440 0736 101 228 Torx Screw M6x70 9 All
0750 112 076 Usit Ring 9 All * Available in kit 1060 298 030
10.500 1060 310 079 Piston 1 All
10.510 0732 042 580 Compression Spring 1 All
10.520 1058 310 092 Sleeve 1 All
10.550 1060 310 045 Pipe 2 All
5HP19 Spare Parts – Output Group

(1060 000 ___)
14.010 1060 214 006 Extension 1 All
14.010/110 1056 314 044 Extension 1 All
14.010/120 0750 116 119 Ball Bearing 1 All
14.010/130 0630 502 037 Retaining Ring 1 All
14.030 1060 214 005 Output Flange 1 All
14.040 0737 502 168 Slotted Nut M40x1.5 1 All
14.050 See Page 29 Output Shim 1 All Selective Shim
5HP19 Spare Parts – Converter Group

(1060 000 ___)
22.020 4168 022 006 Torque Converter T51 1 008
4168 025 136 Torque Converter S38 1 005
4168 025 145 Torque Converter C51 1 009
4168 025 210 Torque Converter B61 1 010
5HP19 Spare Parts – Planetary Drive Groups

(1060 000 ___)
32.020 1056 232 105 Bearing Set 1 All
32.040 1060 232 026 Shaft 1 All
32.040/110 1056 232 085 Shaft 1 All
32.040/120 1060 332 028 Ring Gear 1 All
32.040/130 0730 513 330 Snap Ring 1 All
32.060 1056 232 104 Bearing Set 1 All
32.074 1050 317 060 Spider Clutch Bell 1 All
32.080 1060 232 032 Planet Carrier 1 All
32.090 1060 232 041 Sun Gear 1 All
32.120 0735 368 043 Axial Needle Bearing 1 All
32.140 1060 202 001 Sun Gear Shaft 1 All
32.160 1056 232 101 Bearing Set 1 All
32.180 1056 232 071 Intermediate Shaft 1 All
32.200 1056 232 099 Bearing Set 1 All
5HP19 Spare Parts – Planetary Drive Groups (continued)

(1060 000 ___)
42.010 1060 242 010 Planet Carrier 1 All
42.030 1056 242 039 Bearing Set 1 All
42.050 1056 232 083 Sun Gear 1 All
42.070 1056 242 038 Bearing Set 1 All
42.090 1056 242 016 Parking Lock Wheel 1 All
42.100 0630 513 031 Snap Ring 1 All
42.120 1056 242 038 Bearing Set 1 All
42.140 1056 242 041 Ring Gear 1 All
42.140/110 1056 242 017 Ring Gear Carrier 1 All
42.140/120 1056 332 010 Ring Gear 1 All
42.140/130 1056 332 012 Snap Ring 1 All
42.180 1056 242 038 Bearing Set 1 All
5HP19 Spare Parts – Clutch Pack Groups

(1060 000 ___)
70.010 1060 270 084 Cylinder A 1 005/009/010
1060 270 085 Cylinder A 1 008
70.010/110 1060 370 060 Cylinder A 1 005/009/010
1060 370 061 Cylinder A 1 008
70.010/120 0734 313 014 O-Ring 1 All * Available in kit 1060 298 030
70.010/140 0501 315 926 Cup Spring 1 All
70.010/170 1056 370 034 Stop Ring 1 All
70.010/180 1056 370 050 Piston 1 All
70.010/190 1050 302 012 Spring Clutch Disc 1 All
70.010/200 1060 370 002 Steel Plate A 4 008 * Available in kit 1060 298 027
1060 370 002 Steel Plate A 5 005/009/010 * Available in kit 1060 298 027
70.010/210 1060 271 005 Friction Plate A 4 008 * Available in kit 1060 298 023
1060 271 005 Friction Plate A 5 005/009/010 * Available in kit 1060 298 023
70.010/220 1060 370 003 End Plate A 1 All * Available in kit 1060 298 027
70.010/230 See Page 30 Clutch A Snap Ring 1 All Selective Snap Ring
5HP19 Spare Parts – Clutch Pack Groups (continued)

(1060 000 ___)
71.010 1060 271 007 Input Shaft 1 All
71.030 0734 317 190 Sealing Ring 1 All * Available in kit 1060 298 030
71.050 1056 371 060 Piston 1 008
1056 371 061 Piston 1 005/009/010
71.080 0501 315 427 Cup Spring 1 All
71.084 1056 371 025 Oil Dam 1 All
71.090 0630 501 030 Retaining Ring 1 All
71.094 0501 314 765 Spring Clutch Disc 1 All
71.100 1060 371 002 Steel Plate E 4 008 * Available in kit 1060 298 027
1060 371 002 Steel Plate E 5 005/009/010 * Available in kit 1060 298 027
71.110 1050 230 032 Friction Plate E 4 008 * Available in kit 1060 298 023
1050 230 032 Friction Plate E 5 005/009/010 * Available in kit 1060 298 023
71.120 1060 371 003 End Plate E 1 All * Available in kit 1060 298 027
71.130 See Page 30 Clutch E Snap Ring 1 All Selective Snap Ring
71.170 1056 370 051 Ring 1 All
71.180 0730 501 482 Retaining Ring 1 All
71.200 0735 368 038 Axial Needle Bearing 1 All

(1060 000 ___)
72.010 1056 272 051 Cylinder B 1 All
72.040 1060 272 008 Piston 1 All
72.070 1060 372 002 Steel Plate B 2 All * Available in kit 1060 298 027
72.080 1060 272 003 Friction Plate B 2 All * Available in kit 1060 298 023
72.090 1060 372 003 End Plate B 1 All * Available in kit 1060 298 027
72.100 See Page 30 Clutch B Snap Ring 1 All Selective Snap Ring
72.110 0501 315 493 Cup Spring 1 All
72.140 1056 310 061 Stop Ring 1 All

(1060 000 ___)
73.010 1060 273 004 Cylinder D 1 005/009/010
1060 273 010 Cylinder D 1 008
73.010/110 1056 373 032 Cylinder D 1 005/009/010
1056 373 033 Cylinder D 1 008
73.010/120 1050 317 050 Piston 1 All
73.010/150 0501 316 285 Cup Spring 1 All
73.010/160 1056 373 003 Spring Clutch Disc 1 All
73.010/170 1060 370 002 Steel Plate D 5 008 * Available in kit 1060 298 027
1060 370 002 Steel Plate D 6 005/009/010 * Available in kit 1060 298 027
73.010/180 1050 217 002 Friction Plate D 5 008 * Available in kit 1060 298 023
1050 217 002 Friction Plate D 6 005/009/010 * Available in kit 1060 298 023
73.010/190 1060 370 003 End Plate D 1 All * Available in kit 1060 298 027
73.010/200 See Page 31 Clutch D Snap Ring 1 All Selective Snap Ring
73.020 1060 373 013 Piston 1 All

(1060 000 ___)
73.030 0501 315 932 Cup Spring 1 All
73.050 1060 377 003 Steel Plate G 3 008 * Available in kit 1060 298 027
1060 377 003 Steel Plate G 4 005/009/010 * Available in kit 1060 298 027
73.060 1060 273 005 Friction Plate G 3 008 * Available in kit 1060 298 023
1060 273 005 Friction Plate G 4 005/009/010 * Available in kit 1060 298 023
73.070 1060 377 004 End Plate G 1 All * Available in kit 1060 298 027
73.080 See Page 31 Clutch G Snap Ring 1 All Selective Snap Ring
73.090 1056 373 021 Fixing Washer 1 All
73.100 1060 273 035 Carrier 1 All
73.100/110 1060 273 028 Carrier 1 All
73.100/120 1060 273 034 Free Wheel 1 All
73.110 1056 376 005 Thrust Washer 1 All
73.120 0730 513 461 Snap Ring 1 All
73.200 0736 101 137 Torx Screw M10x55 3 All

(1060 000 ___)
77.010 1060 277 021 Cylinder F 1 005/009/010
1060 277 022 Cylinder F 1 008
77.010/110 1060 277 010 Cylinder F 1 005/009/010
1060 277 018 Cylinder F 1 008
77.010/120 1056 377 038 Piston 1 All
77.010/150 1060 377 016 Pressure Plate 1 All
77.010/160 0501 315 931 Cup Spring 1 All
77.010/170 1060 377 009 Stop Ring 1 All
77.010/180 0501 315 943 Undulated Spring 1 All
77.010/190 1060 377 002 Steel Plate F 5 008 * Available in kit 1060 298 027
1060 377 002 Steel Plate F 6 005/009/010 * Available in kit 1060 298 027
77.010/200 1060 273 005 Friction Plate F 4 008 * Available in kit 1060 298 023
1060 273 005 Friction Plate F 5 005/009/010 * Available in kit 1060 298 023
77.010/210 See Page 31 Clutch F Snap Ring 1 All Selective Snap Ring
5HP19 Valve Body – Duct Plate Group

(1060 000 ___)
27.010 1060 327 142 Duct Plate 1 All
27.020 0501 210 474 Speed Sensor (Hall Effect) 1 All
27.030 0736 101 233 Torx Screw M6x15 1 All
27.040 0501 311 086 Speed Sensor 1 All
27.060 0736 101 397 Torx Screw M5x18 2 All
27.070 0501 313 177 Screen 1 All
27.090 1060 227 019 Valve 1 All
27.100 1043 326 037 Ball 2 All
27.104 1056 327 039 Valve Orifice D=1.7 1 All
27.174 1056 327 040 Valve Orifice (solid) 1 All
27.188 0501 314 645 Rubber Part 1 All * Available in kit 1060 298 030
1068 227 039 Piston 1 All * Available in kit 1060 298 030
27.220 1060 327 075 Gasket 1 All * Available in kit 1060 298 030
27.230 1060 327 128 Intermediate Sheet 1 All
27.250 0736 101 354 Torx Screw M5x60 4 All
27.260 0736 101 354 Torx Screw M5x60 7 All
27.270 0736 101 352 Torx Screw M5x40 10 All
27.280 0631 302 165 Cylindrical Pin 1 All
27.290 0736 101 350 Torx Screw M6x44 7 All
27.340 1060 227 021 Wiring Harness 1 All
27.360 0501 315 055 Clip 1 All
27.390 1058 327 026 Retaining Clamp 1 All
27.410 0736 101 348 Torx Screw M6x59 14 All
27.420 0501 210 388 Filter 1 All * Available in kit 5HP19FK
5HP19 Valve Body – Duct Plate Group (continued)

(1060 000 ___)
27.420/020 0501 314 578 Sealing Ring 1 All
27.440 0736 101 372 Torx Screw M5x12 2 All
27.540 1060 227 020 Valve 1 All
27.560 1060 227 020 Valve 1 All
5HP19 Valve Body – Valve Housing Groups

(1060 000 ___)
50.010 1060 327 138 Valve Housing 1 All
50.020 1056 327 173 Selector Shift Valve 1 All
50.030 1056 327 003 Piston 1 All
50.036 1024 323 202 Spring Cup 1 All
50.060 1056 327 183 Piston 1 All
50.070 1056 327 142 Stop Plate 1 All
50.100 1060 327 096 Piston 1 All
50.220 1043 326 169 Valve Spool 1 All
50.320 1058 327 017 Damper Piston 1 All
50.360 1055 327 059 Piston 1 All
50.440 1043 326 169 Valve Spool 1 All
50.470 1068 327 007 Support Plate 1 All
50.490 1060 327 105 Piston 1 All
50.520 1043 326 169 Valve Spool 1 All
50.540 1055 327 101 Sealing Cap 1 All
50.570 1060 327 049 Cover 1 All
50.600 0736 101 066 Torx Screw M5x18 9 All
5HP19 Valve Body – Valve Housing Groups (continued)

(1060 000 ___)
51.030 1043 326 169 Valve Spool 1 All
51.080 1056 327 029 Gear Shift Slide 1 All
51.104 1043 326 307 Plug 1 All
51.140 1056 327 028 Piston 1 All
51.230 1043 326 169 Valve Spool 1 All
51.260 1056 327 003 Piston 1 All
51.264 1024 323 202 Spring Cup 1 All
51.300 1056 327 183 Piston 1 All
51.304 1060 327 068 Plug 1 All
51.320 1060 327 119 Locking Wire 1 All
51.360 1056 327 142 Stop Plate 1 All
51.450 1060 327 116 Piston 1 All

(1060 000 ___)
51.452 1056 327 142 Stop Plate 1 All
51.490 1058 327 017 Damper Piston 1 All
51.500 1060 327 068 Plug 1 All
51.510 1060 327 119 Locking Wire 1 All
51.530 1060 327 106 Piston 1 All
51.550 1060 327 107 Piston 1 All
51.560 1043 326 307 Plug 1 All
51.580 1043 326 169 Valve Spool 1 All
51.620 1056 327 028 Piston 1 All
51.660 0501 316 463 Solenoid Valve 3 All * Available in kit 1060 298 033
51.680 0501 210 019 Pressure Regulator 3 All * Available in kit 1060 298 033
51.680/010 0734 313 219 O-Ring 3 All
51.700 1056 327 135 Fixing Plate 2 All
51.710 0736 101 094 Torx Screw M5x12 4 All

(1060 000 ___)
53.010 1060 327 098 Valve Housing 1 005/008/009
53.010 1060 327 099 Valve Housing 1 010
53.030 1055 327 059 Piston 1 All
53.090 1058 327 016 Piston 1 010
1058 327 024 Piston 1 005/008/009
53.096 1060 327 104 Piston 1 All
53.100 1043 327 078 Piston 1 All
53.104 1056 327 078 Stop Plate 1 All
53.160 1060 327 050 Cover 1 All
53.170 0736 101 066 Torx Screw M5x18 5 All

(1060 000 ___)
54.030 1056 328 013 Piston 1 All
54.036 1056 327 177 Piston 1 All
54.040 1060 327 053 Plug 1 All
54.070 1060 327 126 Stop Plate 1 All
54.090 1043 326 169 Valve Spool 1 All
54.120 0501 210 725 Pressure Regulator 1 All * Available in kit 1060 298 033
54.120/010 0634 316 523 O-Ring 1 All
54.130 1019 327 065 Fixing Plate 1 All
54.140 0736 101 094 Torx Screw M5x12 1 All
5HP19 Selective Shims & Snap Rings
5HP19 Selective Snap Ring

Pos # Select. Parts Description Qty Where used (1060 000 ___)
10.340 Clutch C Snap Ring 1 All
1056 310 054 Snap Ring A=1.40
1056 310 055 Snap Ring A=1.60
1056 310 056 Snap Ring A=1.80
1056 310 057 Snap Ring A=2.00
1056 310 058 Snap Ring A=2.20
1056 310 059 Snap Ring A=2.40
1056 310 060 Snap Ring A=2.60
1056 310 097 Snap Ring A=2.80
5HP19 Selective Shim

10.400 Intermediate Plate Shim 1 All
0730 105 263 Shim A=1.00
0730 105 264 Shim A=1.20
0730 105 265 Shim A=1.40
0730 105 266 Shim A=1.60
0730 105 267 Shim A=1.80
0730 105 268 Shim A=2.00
0730 105 269 Shim A=2.20
0730 105 270 Shim A=2.40
0730 105 271 Shim A=2.60
0730 105 272 Shim A=2.80
0730 105 273 Shim A=3.00
0730 105 274 Shim A=3.20
0730 105 275 Shim A=3.40
0730 105 276 Shim A=3.60
5HP19 Selective Shim

14.050 Output Shim 1 All
0730 107 753 Shim A=0.80 1 All
0730 107 754 Shim A=1.00 1 All
0730 107 755 Shim A=1.20 1 All
0730 107 756 Shim A=1.40 1 All
0730 107 757 Shim A=1.60 1 All
0730 107 758 Shim A=1.80 1 All
0730 107 759 Shim A=2.00 1 All
0730 107 760 Shim A=2.20 1 All
0730 107 761 Shim A=2.40 1 All
0730 107 762 Shim A=2.60 1 All
0730 107 763 Shim A=2.80 1 All
5HP19 Selective Shims & Snap Rings (continued)

70.010/230 Clutch A Snap Ring 1 All
0730 513 293 Snap Ring A=1.00
0730 513 294 Snap Ring A=1.20
0730 513 295 Snap Ring A=1.40
0730 513 296 Snap Ring A=1.60
0730 513 297 Snap Ring A=1.80
0730 513 298 Snap Ring A=2.00
0730 513 299 Snap Ring A=2.20
0730 513 300 Snap Ring A=2.40
0730 513 301 Snap Ring A=2.60
0730 513 302 Snap Ring A=2.80

71.130 Clutch E Snap Ring 1 All
0730 513 613 Snap Ring A=1.00
0730 513 614 Snap Ring A=1.20
0730 513 615 Snap Ring A=1.40
0730 513 567 Snap Ring A=1.50
0730 513 616 Snap Ring A=1.60
0730 513 617 Snap Ring A=1.80
0730 513 618 Snap Ring A=2.00
0730 513 619 Snap Ring A=2.20
0730 513 620 Snap Ring A=2.40
0730 513 621 Snap Ring A=2.60
0730 513 622 Snap Ring A=2.80

72.100 Clutch B Snap Ring 1 All
1056 371 069 Snap Ring A=1.00
1056 372 070 Snap Ring A=1.20
1056 372 071 Snap Ring A=1.40
1056 372 072 Snap Ring A=1.60
1056 372 073 Snap Ring A=1.80
1056 372 074 Snap Ring A=2.00
5HP19 Selective Shims & Snap Rings (continued)

73.010/200 Clutch D Snap Ring 1 All
0730 513 299 Snap Ring A=2.20
0730 513 300 Snap Ring A=2.40
0730 513 301 Snap Ring A=2.60
0730 513 302 Snap Ring A=2.80
0730 513 362 Snap Ring A=3.00
0730 513 568 Snap Ring A=3.20
0730 513 569 Snap Ring A=3.40
0730 513 570 Snap Ring A=3.60
0730 513 571 Snap Ring A=3.80
0730 513 364 Snap Ring A=4.00
0730 513 667 Snap Ring A=4.20

73.080 Clutch G Snap Ring 1 All
0730 513 212 Snap Ring A=1.80
0730 513 220 Snap Ring A=2.00
0730 513 221 Snap Ring A=2.20
0730 513 222 Snap Ring A=2.40
0730 513 223 Snap Ring A=2.60
0730 513 224 Snap Ring A=2.80
0730 513 439 Snap Ring A=3.00
0730 513 440 Snap Ring A=3.20
0730 513 441 Snap Ring A=3.40

77.010/210 Clutch F Snap Ring 1 All
0730 513 210 Snap Ring A=1.20
0730 513 211 Snap Ring A=1.40
0730 513 219 Snap Ring A=1.60
0730 513 212 Snap Ring A=1.80
0730 513 220 Snap Ring A=2.00
0730 513 221 Snap Ring A=2.20
0730 513 222 Snap Ring A=2.40
0730 513 223 Snap Ring A=2.60
0730 513 224 Snap Ring A=2.80
5HP19 Kit Content
5HP19 Fiber Clutch Kit – 1060 298 023

(1060 000 ___)
10.300 1019 273 019 Friction Plate C 4 All 005/008/009 use 3 pieces
70.010/210 1060 271 005 Friction Plate A 5 All 008 uses 4 pieces
71.110 1050 230 032 Friction Plate E 5 All 008 uses 4 pieces
72.080 1060 272 003 Friction Plate B 2 All
73.010/180 1050 217 002 Friction Plate D 6 All 008 uses 5 pieces
73.060 1060 273 005 Friction Plate G 4 All 008 uses 3 pieces
77.010/200 1060 273 005 Friction Plate F 5 All 008 uses 4 pieces
5HP19 Steel Kit – 1060 298 027

(1060 000 ___)
10.290 1060 310 027 Steel Plate C 3 005/008/009
1060 310 053 Steel Plate C 4 010
10.310 1060 310 005 End Plate C 2 All
70.010/200 1060 370 002 Steel Plate A 5 All 008 uses 4 pieces
70.010/220 1060 370 003 End Plate A 1 All
71.100 1060 371 002 Steel Plate E 5 All 008 uses 4 pieces
71.120 1060 371 003 End Plate E 1 All
72.070 1060 372 002 Steel Plate B 2 All
72.090 1060 372 003 End Plate B 1 All
73.010/170 1060 370 002 Steel Plate D 6 All 008 uses 5 pieces
73.010/190 1060 370 003 End Plate D 1 All
73.050 1060 377 003 Steel Plate G 4 All 008 uses 3 pieces
73.070 1060 377 004 End Plate G 1 All
77.010/190 1060 377 002 Steel Plate F 6 All 008 uses 5 pieces
5HP19 Overhaul Kit – 1060 298 030

(1060 000 ___)
01.010/200 0734 319 623 Shaft Seal 1 All
01.010/340 0636 308 025 Screw Plug M18x1.5 1 All
01.090 0636 308 024 Screw Plug M12x1.5 1 All
01.650 0501 318 572 Screw Plug M10x1 1 All
03.010/130 0636 308 018 Screw Plug M16x1.5 1 All Oil sump with M16 thread
0736 302 062 Screw Plug M14x1.5 1 All Oil sump with M14 thread
03.020 1060 390 002 Gasket 1 All
10.010/160 0734 310 316 Shaft Seal 1 All
10.030 0734 313 178 O-Ring 1 All
10.190 0734 313 006 O-Ring 1 All
10.200 0734 313 117 O-Ring 1 All
10.360 0734 313 064 O-Ring 1 All
10.370 0750 113 015 Piston Ring 2 All
10.380 0734 401 213 Piston Ring 1 All
10.440 0750 112 076 Usit Ring 9 All
Note: Above listed parts are not sold individually.
5HP19 Kit Content (continued)
5HP19 Overhaul Kit – 1060 298 030 (continued)

(1060 000 ___)
10.540 0734 313 161 O-Ring 4 All
14.010/140 0734 319 607 Shaft Seal 1 All
14.100 0734 313 083 O-Ring 1 All
27.188 0501 314 645 Rubber Part 1 All Early valve body
1068 227 039 Piston 1 All Late valve body
27.220 1060 327 075 Gasket 1 All
27.340/116 0501 209 253 O-Ring 2 All
27.420/020 0501 314 578 Sealing Ring 1 All
51.302 0734 313 190 O-Ring 1 All
51.498 0734 313 190 O-Ring 1 All
51.680/010 0734 313 219 O-Ring 3 All
54.120/010 0634 316 523 O-Ring 1 All
70.010/120 0734 313 014 O-Ring 1 All
70.010/130 0734 313 029 O-Ring 1 All
70.020 0734 313 163 O-Ring 1 All
71.020 0734 317 256 Piston Ring 1 All
71.030 0734 317 190 Sealing Ring 1 All
71.060 0734 313 022 O-Ring 1 All
71.070 0734 313 027 O-Ring 1 All
71.086 0734 313 008 O-Ring 1 All
71.150 0734 313 160 O-Ring 1 All
71.160 0734 313 211 O-Ring 1 All
72.050 0734 313 010 O-Ring 1 All
72.060 0734 313 007 O-Ring 1 All
73.010/130 0734 313 008 O-Ring 1 All
73.010/140 0734 313 006 O-Ring 1 All
73.022 0734 313 021 O-Ring 1 All
73.024 0734 313 010 O-Ring 1 All
73.100/140 0734 313 086 O-Ring 2 All
73.140 0734 317 205 Piston Ring 2 All
77.010/130 0734 313 008 O-Ring 1 All
77.010/140 0734 313 010 O-Ring 1 All
5HP19 Kit Content (continued)
5HP19 Solenoid Kit – 1060 298 033

(1060 000 ___)
51.660 0501 316 463 Solenoid Valve 3 All
51.680 0501 210 019 Pressure Regulator 3 All
51.680/010 0734 313 219 O-Ring 3 All
54.120 0501 210 725 Pressure Regulator 1 All
54.120/010 0634 316 523 O-Ring 1 All
5HP19 Filter Kit – 5HP19FK

(1060 000 ___)
03.010/130 0636 308 018 Screw Plug M16x1.5 1 All Oil sump with M16 thread
0736 302 062 Screw Plug M14x1.5 1 All Oil sump with M14 thread
03.020 1060 390 002 Gasket 1 All
27.420 0501 210 388 Filter 1 All
27.420/020 0501 314 578 Sealing Ring 1 All
Quotation / Order Form
FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR
Purchase Order Date: Purchase Order #:
Customer Information
Company Name: Contact:
Street: City, State & Zip:
Phone #: Fax #:
Email: Customer #:
Shipping Information
Ship To: Attention:
Street: City, State & Zip:
Request Date: Ship via:
Vehicle Information
Make: Model:
Model Year: Transmission Spec:
Order Information
Line Qty Pos. # ZF Part # Description / Cust. Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Signature: Date:
Notes
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months
after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or

workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair
of the vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this
information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF
Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or
consequential harm or damages. Replacement parts should not be used when they do not appear to fit.
ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such
modifications.
Copyright
Printed in USA – Copyright © 2003 ZF Industries, Inc.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written
permission of ZF Industries, Inc.

Manual Caixa de Velocidades ZF 5HP19

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ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Transmission Overview (North American Applications)

5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year – BMW (A5S 325Z)

Vehicle Manufacturer Transmission #

5HP19 Technical Information

Torque, Gear Ratio & Weight

Transmission Oil Reference Guide

5HP19 Technical Literature

5HP19 Technical Information (continued)

5HP19 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Shift through gears with engine running at idle speed.

Oil temperature should be between 86º…95ºF (30º…35ºC).

Depending on value allow oil to cool down or

Shift through gears with engine at idle speed.

Select R and D and use step shift (manual-

Hold each gear for 3 seconds and engage

Remove fill plug (Pos. 01.010/340) on housing.

Continues on next page

5HP19 Technical Information (continued)

5HP19 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC).

Oil level in transmission is below minimum.

Add ATF, only use lubricants as to

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Oil temperature must not exceed 122ºF (50ºC).

How To Use This Catalog

The description (Description) identifies the spare part.

Selective Shims, Snap Rings & Kit Content

5HP19 Spare Parts - Gearbox Housing Group

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts - Gearbox Housing Group (continued)

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Oil Sump Group

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts - Oil Supply Group

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts - Oil Supply Group (continued)

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Output Group

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Converter Group

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Planetary Drive Groups

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Planetary Drive Groups (continued)

Pos # ZF Part # Description Qty Where used Notes

Note: Parts marked with * are only available in kits.

5HP19 Spare Parts – Clutch Pack Groups