P55413-E-SY-001 (SC Study) RA

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JOB NO. DOCUMENT NUMBER REV.

A
PT. INDOCEMENT TUNGGAL
PRAKARSA TBK.
55413 P55413-E-SY-001 PAGE : 1

DOCUMENT TYPE STUDY


Heidelberg Cement Technology
Center
CITEUREUP PCC IMPROVEMENT
AND CAPACITY INCREASE PROJECT
PT SCHNEIDER INDONESIA MAIN ELECTRICAL SUB-STATION

SHORT CIRCUIT
STUDY

A 7-Jun-12 ISSUED FOR APPROVAL AEP AA RWM/AJP


PREPARED APPROVED BY DATE
REV. DATE DESCRIPTON
BY CHECKED BY BY CLIENT APPROVAL
Table of Contents
Table of Contents...................................................................................................................................... 2 
1.  Objectives: .......................................................................................................................................... 3 
2.  Reference ............................................................................................................................................ 3 
3.  Calculation Metodology .................................................................................................................... 3 
4.  Simulation Modelling ........................................................................................................................ 3 
4.1  Assumption............................................................................................................................ 3 
4.2  Study cases ............................................................................................................................ 4 
4.3  Simulation Result .................................................................................................................. 4 
5.  Summary ............................................................................................................................................ 4 

Attachment:
1. Short Circuit Summary Report : Scenario-1
2. Short Circuit Summary Report : Scenario-2A/B

2
1. Objectives
This document covers the Short Circuit Study of Electrical Power System for “Main Electrical
Sub-Station, Citeureup PCC Improvement and Capacity Increase Project”.
Purpose of this study is to confirm that short circuit rating of main equipments (33kV Switchgear
and 6.6kV switchgear) are sufficient handling the maximum fault current in the system.
To determine the system faults at each bus, the ETAP (Electrical Transient Analyzer Program)
Software version 11.1.0 was utilized.

2. Reference

• Single Line Diagram MV Distribution Board (P55413-E-OL-001)


• Particular Requirements Electrical and Automation (Annex A1.1)
• Design Criteria & Concepts (DCC) Electrical and Automation (Annex A1.2)

3. Calculation Metodology
½ Cycle is the network used to calculate momentary short-circuit current and protective device
duties at the ½ cycle after the fault. The momentary short-circuit current at the ½ cycle represents
the highest of maximum value of the fault current (before its AC and DC components decay
toward the steady-state value). Although, in reality, the highest or maximum fault current actually
occurs slightly before the ½ cycle, the ½ cycle network was used for this calculation.
The symmetrical rms value of momentary short-circuit current are determined using the following
formula:
V pre− fault
I nom ,rms ,sym =
3Z eq
where Zeq is the equivalent impedance at the faulted bus from the ½ cycle network.

4. Simulation Modelling

4.1 Assumption
• Incoming 33kV Switchgear is supplied by Existing Power Plant assumed short circuit
capacity is 1000MVAsc and X/R is 45.
• Power factor and efficiency of all motors are based on ETAP Library.
• Power factor, efficiency and others Transformer data are based on ETAP Library.
• No tap changing in 30MVA, 5000kVA, 2000kVA, 1600kVA and 1000kVA Power
Transformers
• The R and X of all cable are based on ETAP Library
• All cables are set at a minimum temperature 400C.

3
4.2 Study cases
The short circuit study are performed under the worst of following configuration
scenarios:
1. Normal Operation: 6.6kV Switchgear supplied by two 30MVA Transformers, both
Incoming CBs in “close” position and Bus Coupler in “open” position.
2. Emergency Operation: 6.6kV Switchgear supplied by only one 30MVA Transformer,
one Incoming CB in “close” position, one Incoming CB in “open” position and Bus
Coupler in “close” position.

4.3 Simulation Result


Refer to attachment 1 and 2A/B.

5. Summary

• Normal operation (Scenario 1)

No Description Equipment Current Result Current


Rating (kA/3sec) Rating ( kA/1 sec)
1 33kV Switchgear bus bracing 31.5 15.6
rating
2 6.6kV Switchgear bus bracing 31.5 23.9
rating “A” bus bracing rating
3 6.6kV Switchgear bus bracing 31.5 21.6
rating “B” bus bracing rating

• Emergency operation (Scenario 2A and 2B)

No Description Equipment Current Result Current


Rating (kA/3sec) Rating ( kA/1 sec)
1 33kV Switchgear bus bracing 31.5 15.3
rating
2 6.6kV Switchgear bus bracing 31.5 27.7
rating “A” bus bracing rating
3 6.6kV Switchgear bus bracing 31.5 27.7
rating “B” bus bracing rating

4
One-Line Diagram - OLV1 (Short-Circuit Analysis)
U1
Attachment 1 : Scenario 1 1000 MVAsc

Cable1
CU 2575 m
3-1/C 240

CB1
1250 A
Bus2 15.6
33 kV 13.64 kA kA

1.13 kA .795 kA
CB4 CB5
630 A 630 A

Cable2 Cable4
CU 40 m CU 40 m
3-1/C 240 3-1/C 240

T1 T2
DS 30 MVA DS 30 MVA
33/6.6 kV 33/6.6 kV
12.5 %Z 12.5 %Z

Cable6 Cable7
CU 40 m CU 40 m
18-1/C 240 18-1/C 240

CB8 CB9
3150 A 3150 A

Bus8 23.9 Bus10 21.6


6.6 kV kA 17.38 kA 6.6 kV 17.48 kA kA

3.9 kA 1.96 kA .675 kA .547 kA .547 kA .547 kA 1.1 kA 1.49 kA

CB17 CB18 CB24 CB25 CB26 CB27 CB28


CB15
CB11 CB12 CB16 3150 A 630 A 630 A 630 A 630 A 630 A 630 A
630 A 630 A
630 A 630 A Open
Cable20 Cable35 Cable26
Cable12 CU 100 m Cable24 Cable22
Cable15 CU 100 m CU 100 m CU 100 m
CU 100 m 1-3/C 50 1-3/C 50 1-3/C 50 CU 100 m
1-3/C 50 CU 100 m 1-3/C 50 1-3/C 400
1-3/C 70

SpareLoad
T31 T6 T11 2000 kVA
T3 1600 kVA DS 1600 kVA T9 T8 T7
1000/500/500 kVA DS 6.6/0.4 kV 1600 kVA 1600 kVA 5000 kVA
6.6/0.69/0.69 kV DS 2000 kVA 6.6/0.4 kV DS DS DS
6.25/6.25/6.25 %Z 6.6/0.4 kV 6.25 %Z 6.25 %Z 6.6/0.4 kV 6.6/0.4 kV 6.6/0.4 kV
6.25 %Z 6.25 %Z 6.25 %Z 7.15 %Z

CAP1
0 kvar CAP3
0 kvar VFD1 Cable17 Cable34 Cable27 Cable25 Cable23
CU 100 m Cable21 CU 100 m CU 100 m CU 100 m CU 100 m
18-1/C 400 CU 100 m 18-1/C 400 18-1/C 400 18-1/C 400 18-1/C 400
18-1/C 400
M1 - Cement Mill M2 - Cement Mill Fan
5500 kW 2750 kW 0.4 kV
Bus44 30.05 kA 30.1
kA

VFD3 VFD7 VFD8

M3 - Separator Lump1
790 kW 1600 kVA Lump3 Lump6 Lump5 Lump4
1280 kVA 1280 kVA 1280 kVA 4000 kVA

M3 - Separator2 M3 - Separator6 M3 - Separator7


320 kW 320 kW 320 kW

page 1 15:53:35 Jun 07, 2012 Project File: Indocement


One-Line Diagram - OLV1 (Short-Circuit Analysis)
U1
1000 MVAsc

Cable1
CU 2575 m
Attachment 2A : Scenario 2A 3-1/C 240

CB1
1250 A
Bus2 15.3
33 kV 13.64 kA kA

1.64 kA
CB4 CB5
630 A 630 A

Cable2 Cable4
CU 40 m CU 40 m
3-1/C 240 3-1/C 240

T1 T2
DS 30 MVA DS 30 MVA
33/6.6 kV 33/6.6 kV
12.5 %Z 12.5 %Z

Cable6 Cable7
CU 40 m CU 40 m
18-1/C 240 18-1/C 240

CB8 CB9
3150 A 3150 A
Open

Bus8 27.7 Bus10 27.7


6.6 kV kA 17.11 kA 6.6 kV kA

3.9 kA 1.96 kA .675 kA 4.2 kA 23.62 kA .547 kA .547 kA .547 kA 1.1 kA 1.49 kA

CB17 CB18 CB24 CB25 CB26 CB27 CB28


CB15
CB11 CB12 CB16 3150 A 630 A 630 A 630 A 630 A 630 A 630 A
630 A 630 A
630 A 630 A
Cable20 Cable35 Cable26
Cable12 CU 100 m Cable24 Cable22
Cable15 CU 100 m CU 100 m CU 100 m
CU 100 m 1-3/C 50 1-3/C 50 1-3/C 50 CU 100 m
1-3/C 50 CU 100 m 1-3/C 50 1-3/C 400
1-3/C 70

SpareLoad
T31 T6 T11 2000 kVA
T3 1600 kVA DS 1600 kVA T9 T8 T7
1000/500/500 kVA DS 6.6/0.4 kV 1600 kVA 1600 kVA 5000 kVA
6.6/0.69/0.69 kV DS 2000 kVA 6.6/0.4 kV DS DS DS
6.25/6.25/6.25 %Z 6.6/0.4 kV 6.25 %Z 6.25 %Z 6.6/0.4 kV 6.6/0.4 kV 6.6/0.4 kV
6.25 %Z 6.25 %Z 6.25 %Z 7.15 %Z

CAP1
0 kvar CAP3
0 kvar VFD1 Cable17 Cable34 Cable27 Cable25 Cable23
CU 100 m Cable21 CU 100 m CU 100 m CU 100 m CU 100 m
18-1/C 400 CU 100 m 18-1/C 400 18-1/C 400 18-1/C 400 18-1/C 400
18-1/C 400
M1 - Cement Mill M2 - Cement Mill Fan
5500 kW 2750 kW 0.4 kV
Bus44 30.65 kA 30.6
kA

VFD3 VFD7 VFD8

M3 - Separator Lump1
790 kW 1600 kVA Lump3 Lump6 Lump5 Lump4
1280 kVA 1280 kVA 1280 kVA 4000 kVA

M3 - Separator2 M3 - Separator6 M3 - Separator7


320 kW 320 kW 320 kW

page 1 15:55:02 Jun 07, 2012 Project File: Indocement


One-Line Diagram - OLV1 (Short-Circuit Analysis)
U1
1000 MVAsc
Attachment 2B : Scenario 2B
Cable1
CU 2575 m
3-1/C 240

CB1
1250 A
Bus2 15.3
33 kV 13.64 kA kA

1.64 kA
CB4 CB5
630 A 630 A

Cable2 Cable4
CU 40 m CU 40 m
3-1/C 240 3-1/C 240

T1 T2
DS 30 MVA DS 30 MVA
33/6.6 kV 33/6.6 kV
12.5 %Z 12.5 %Z

Cable6 Cable7
CU 40 m CU 40 m
18-1/C 240 18-1/C 240

CB8 CB9
3150 A 3150 A

Open

Bus8 27.7 Bus10 27.7


6.6 kV kA 6.6 kV 17.11 kA kA

3.9 kA 1.96 kA .675 kA 21.22 kA 6.52 kA .547 kA .547 kA .547 kA 1.1 kA 1.49 kA

CB17 CB18 CB24 CB25 CB26 CB27 CB28


CB15
CB11 CB12 CB16 3150 A 630 A 630 A 630 A 630 A 630 A 630 A
630 A 630 A
630 A 630 A
Cable20 Cable35 Cable26
Cable12 CU 100 m Cable24 Cable22
Cable15 CU 100 m CU 100 m CU 100 m
CU 100 m 1-3/C 50 1-3/C 50 1-3/C 50 CU 100 m
1-3/C 50 CU 100 m 1-3/C 50 1-3/C 400
1-3/C 70

SpareLoad
T31 T6 T11 2000 kVA
T3 1600 kVA DS 1600 kVA T9 T8 T7
1000/500/500 kVA DS 6.6/0.4 kV 1600 kVA 1600 kVA 5000 kVA
6.6/0.69/0.69 kV DS 2000 kVA 6.6/0.4 kV DS DS DS
6.25/6.25/6.25 %Z 6.6/0.4 kV 6.25 %Z 6.25 %Z 6.6/0.4 kV 6.6/0.4 kV 6.6/0.4 kV
6.25 %Z 6.25 %Z 6.25 %Z 7.15 %Z

CAP1
0 kvar CAP3
0 kvar VFD1 Cable17 Cable34 Cable27 Cable25 Cable23
CU 100 m Cable21 CU 100 m CU 100 m CU 100 m CU 100 m
18-1/C 400 CU 100 m 18-1/C 400 18-1/C 400 18-1/C 400 18-1/C 400
18-1/C 400
M1 - Cement Mill M2 - Cement Mill Fan
5500 kW 2750 kW 0.4 kV
Bus44 30.65 kA 30.6
kA

VFD3 VFD7 VFD8

M3 - Separator Lump1
790 kW 1600 kVA Lump3 Lump6 Lump5 Lump4
1280 kVA 1280 kVA 1280 kVA 4000 kVA

M3 - Separator2 M3 - Separator6 M3 - Separator7


320 kW 320 kW 320 kW

page 1 15:55:27 Jun 07, 2012 Project File: Indocement

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