Straightening & Guide Rolls STRAIGHTENING & GUIDE ROLLS

Contents Page
Introduction 94

STRAIGHTENING ROLLS
WR Series 95
WN & WK Series 96 nc 7

si
e

6
GB & FT Series 97 19
NC/GC Series - WICAS Cartridge Rolls 98
HS N/HS G Series - High Speed Rolls 98
HL N/HL G Series - Rolls for High Loads 98

GUIDE ROLLS
C, F & P Series 99
SH Series 100

Straightening
& Guide Rolls
Straightening Rolls Advanced Straightening Roll Designs
WR, WN and WK rollers have been specifically designed to A range of advanced designs are available including roller
provide high-quality, consistent straightening. In contrast and axle combinations, tool-less quick-release rolls and
with lower quality rollers the thick walled outer ring allows WICAS® sealed-bearing rolls for exceptionally high loads
direct rolling on the outer surface along with a wide range
of groove shapes and profiles. Custom groove profiles may Guide Rolls
be manufactured on request. Heavy duty ball-bearing based guide rolls for a variety of
Rollers are constructed from ARNE (oil-hardened tool processing needs.
steel), with high quality ball-bearing steel bearings and Diameter tolerances: ISO f7, f9, h9.
polyamide 6.6 ball cages. Designed to bear high loads and
FA / FB / FC - Hardened Steel
operate at high speeds, our rollers are corrosion resistant,
FASH / FBSH / FCSH
provide excellent elasticity, damping and creep resistance
60 HRC hardened-steel rolls for general use.
and are compatible with most lubricating and drawing oils.
Standard rollers are suitable for use at temperatures from CA / CB / CC - Cromax Steel
-20C to 100⁰C. Special designs may be requested for more CASH / CBSH / CCSH
extreme temperatures. Cromax hard chromium plated steel rolls for improved
Our straightening rollers are manufactured in accordance corrosion resistance and use with hard or abrasive
with DIN 620 to provide life expectancy, smooth running materials. With a minimum chromium layer thickness of
and ensure consistent straightening. Contactless sealing 20µm for extended life.
ensures that friction is minimised for smooth running PA / PB / PC - PETP Plastic
whilst also ensuring that the high-performance lubricants PASH / PBSH / PCSH
incorporated into the rollers remain in place. Bearings are Rolls in PETP plastic or other materials to suit customer
generally sealed on both sides. For special applications requirements, offering increased corrosion resistance.
such as low/high temperature, use in humid environments
or exposure to fume or dust, fully sealed bearings may be Advanced Guide Roll Designs
requested. Repositionable guide rolls are available, extending the service
life of rollers by up to four times and reducing maintenance
and replacement costs. Available in three configurations and
eight diameters in hardened steel, Cromax or PETP.

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 STRAIGHTENING & GUIDE ROLLS
WR - Straightening Rolls
Type A Type B

Straightening Rolls
Note:
dyn. C[N] = standard bearing reference “max. force in a radial direction.”

WR Dimensions (mm)
Order Ref. d D B α b Type Sealing * Ø dyn. C [N]
WR 4 1.5 4 2 100° 0.4 A 2Z -0.2 78
WR 7 3 7 3 100° 0.6 A 2Z -0.2 216
WR 10 3 10 4 90° 0.6 A 2Z -0.4 445
WR 13 4 13 5 90° 0.8 A 2Z 0.2 - 0.5 900
WR 16 4 16 5 90° 1.0 A 2Z 0.5 - 0.8 1880
WR 17 4 17 5 90° 1.0 A 2Z 0.5 - 0.8 1880
WR 19 5 19 6 100° 1.7 A 2Z 1.0 - 1.5 2460
WR 21 6 21 6 90° 2.4 A 2Z 0.7 - 1.4 2460
WR 22 8 22 7 90° 1.7 A 2Z 0.8 - 1.5 3300
WR 23 8 23 7 90° 1.7 A 2Z 0.8 - 1.5 3300
WR 26 8 26 7 90° 3.3 A 2Z 1.0 - 2.5 3300
WR 30 10 30 14 90° 3.2 B 2Z 1.5 - 3.0 8000
WR300 10 30 8 90° 3.3 A 2Z 1.0 - 3.0 4600
WR 31 10 31 14 90° 3.2 B 2Z 1.5 - 3.0 6800
WR 32 10 32 14 90° 4.2 B 2Z 1.5 - 4.0 6800
WR 320 12 32 16 90° 4.2 B 2Z 1.5 - 4.0 10600
WR 3200 10 32 9 90° 4.4 A 2RS 1.5 - 4.0 4350
WR 35 12 35 16 90° 4.7 B 2Z 2.0 - 4.5 8600
WR 350 12 35 10 90° 4.7 A 2Z 2.0 - 4.5 5600
WR 3500 10 35 9 90° 4.5 A 2Z 1.5 - 3.5 6100
WR 3501 9 35 18 U-Groove Radius = 2 B 2Z/RK 2.0 - 4.0 6700
WR 40 15 40 16 90° 5.0 B 2Z 3.0 - 5.0 9800
WR 400 15 40 11 90° 5.0 A 2RS 3.0 - 5.0 6500
WR 45 12 45 22 110° 10.5 B 2Z/RK 5.0 - 7.0 10600
WR 450 12 45 22 U-Groove Radius = 4 B 2Z/RK 4.0 - 8.0 10600
WR 47 17 47 17.5 90° 8.2 B 2Z 4.0 - 8.0 12600
WR 470 17 47 12 90° 7.0 A 2RS 4.0 - 7.5 8400
WR 4700 15 47 11 90° 6.5 A 2Z 3.0 - 6.0 8400
WR 4701 15 47 11 90° 9.5 A 2Z 5.0 - 9.0 8400
WR 52 12 52 22 110° 10.5 B 2Z/RK 7.0 - 9.0 10600
WR 520 20 52 20.6 90° 9.4 B 2Z 6.0 - 9.5 15800
WR 5200 20 52 14 100° 8.5 A 2RS 6.0 - 8.5 10500
WR 5201 12 52 22 U-Groove Radius = 6 B 2Z/RK 8.0 - 12.0 10600
WR 62 25 62 20.6 100° 13.0 B 2Z 6.5 - 10.5 18500
WR 620 25 62 15 100° 9.7 A 2RS 6.5 - 10.0 12500
WR 72 30 72 23.8 100° 12.0 B 2Z 7.0 - 12.0 24600
WR 720 30 72 16 100° 11.0 A 2RS 7.0 - 11.0 16600
WR 74 25 74 35 U-Groove Radius = 8 B 2Z/RK 8.0 - 16.0 15800
WR 80 25 80 30 100° 22.0 B 2Z/RK 8.0 - 16.0 21600
WR 800 35 80 27 100° 13.0 B 2Z 7.5 - 16.0 30500
WR 8000 35 80 17 100° 12.5 A 2RS 7.5 - 15.0 20200
WR 85 25 85 35 U-Groove Radius = 12 B 2Z/RK 16.0 - 24.0 21600
WR 1000 30 100 40 U-Groove Radius = 15 B 2Z/RK 24.0 - 30.0 30000
WR 110 35 110 40 100° 27.0 B 2Z/RK 10.0 - 21.0 39500
WR 125 40 125 50 U-Groove Radius = 20 B 2Z/RK 30.0 - 40.0 55000
WR 1250 35 125 55 110° 45.0 B 2Z/RK 14.0 - 40.0 51000
WR 1251 35 125 40 100° 30.0 B 2Z/RK 15.0 - 27.0 39500
WR 150 40 150 80 U-Groove Radius = 30 B 2Z/RK 40.0 - 60.0 100000
WR 1500 40 150 80 100° 46.0 B 2Z/RK 18.0 - 40.0 100000
WR 240 45 240 120 U-Groove Radius = 50 B 2Z/RK 20.0 - 100.0 164000
* 2Z = Metal Shields
2RS = Rubber Contact Seals
RK = Double Lip Rubber Contact Seals

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 STRAIGHTENING & GUIDE ROLLS
WN / WK - Straightening Rolls
WN WK
Straightening Rolls

Note:
dyn. C[N] = standard bearing reference “max. force in a radial direction.”

WN Dimensions (mm)
Order Ref. d D B α b Sealing * Ø dyn. C [N]
WN 16 5 16 12 90° 1.0 2RS 0.5 - 1.0 3150
WN 19 6 19 12 90° 1.7 2RS 0.7 - 1.5 3500
WN 24 8 24 15 90° 3.2 2RS 1.0 - 3.0 5500
WN 30 10 30 15 90° 3.7 2RS 1.5 - 3.5 6800
WN 32 12 32 15 90° 4.7 2RS 1.5 - 4.5 6900
WN 35 15 35 19 90° 5.0 2RS 2.0 - 5.0 9700
WN 40 17 40 21 90° 5.5 2RS 2.5 - 5.5 10900
WN 47 20 47 25 90° 8.5 2RS 3.5 - 8.5 15500
WN 52 25 52 25 100° 9.7 2RS 6.5 - 10.0 15400
WN 62 30 62 29 100° 12.0 2RS 6.0 - 11.0 23600
WN 72 35 72 29 100° 13.0 2RS 7.0 - 13.0 25500
WN 80 40 80 32 110° 17.0 2RS 7.0 - 17.0 33000
WN 90 50 90 32 110° 18.0 2RS 9.0 - 20.0 32000

WK Dimensions (mm)
Order Ref. d D B α b l A Sealing * Ø dyn. C [N]
WK 16 6 16 12 90° 1.0 16 M 6 × 1.0 2RS 0.5 - 1.0 3150
WK 19 8 19 12 90° 1.7 20 M 8 × 1.25 2RS 0.7 - 1.5 3500
WK 22 10 22 13 90° 2.0 23 M 10 × 1.0 2RS 0.8 - 1.8 4450
WK 26 10 26 13 90° 3.2 23 M 10 × 1.0 2RS 1.0 - 3.0 5100
WK 30 12 30 15 90° 3.7 25 M 12 × 1.5 2RS 1.5 - 3.5 6800
WK 32 12 32 15 90° 4.7 25 M 12 × 1.5 2RS 1.5 - 4.5 7100
WK 35 16 35 19.5 90° 5.0 32.5 M 16 × 1.5 2RS 2.0 - 5.0 9700
WK 40 18 40 21.5 90° 5.5 36.5 M 18 × 1.5 2RS 2.5 - 5.5 10900
WK 47 20 47 25.5 90° 8.5 40.5 M 20 × 1.5 2RS 3.5 - 8.5 15500
WK 52 20 52 25.5 100° 9.7 40.5 M 20 × 1.5 2RS 6.5 - 10.0 16800
WK 62 24 62 30.5 100° 12.0 49.5 M 24 × 1.5 2RS 6.0 - 11.0 26500
WK 72 24 72 30.5 100° 13.0 49.5 M 24 × 1.5 2RS 7.0 - 13.0 37000
WK 80 30 80 37 110° 17.0 63 M 30 × 1.5 2RS 7.0 - 17.0 39500
WK 90 30 90 37 110° 18.0 63 M 30 × 1.5 2RS 9.5 - 20.0 41500

* 2Z = Metal Shields
2RS = Rubber Contact Seals
RK = Double Lip Rubber Contact Seals

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 STRAIGHTENING & GUIDE ROLLS
GB - Roller and Axle Combination
Straightening Rollers complete with axles.

Straightening Rolls
SW = dimension across flats

GB Dimensions (mm)
Order Ref. A B C D E H SW α b
GB 13 5 M6 7.5 13 13.5 6 10 90° 0.8
GB 17 5 M6 7.5 17 13.5 6 10 90° 1.0
GB 23 7 M10 9.5 23 17 7 14 90° 1.7
GB 26 7 M10 9.5 26 17 7 14 90° 3.3
GB 31 14 M10 9.5 31 26 13 19 90° 3.2
GB 35 16 M10 9.5 35 27 13 19 90° 4.7
GB 40 16 M12 9.5 40 29.5 13 24 90° 5
GB 45 22 M12 11.5 45 34 16 24 110° 10.5
GB 52 22 M12 11.5 52 34 16 24 110° 10.5
GB 520 20.6 M12 11.5 52 35 17.3 30 90° 9.4
GB 62 20.6 M12 9.5 62 38 15.8 36 100° 13
GB 72 23.8 M20 19.5 72 41.8 18 41 100° 12
GB 80 30 M20 19.5 80 46 22 30 100° 22
GB 800 27 M20 15 80 46 18.5 41 100° 13
GB 110 40 M24 22 110 54.5 21 41 100° 27
GB 1250 55 M24 24 125 66 29 41 110° 45
GB 1500 80 M30 40 150 111.5 52 55 100° 46

FT - Quick Change Rollers

FT rolls and spindles allow rapid change of rolls
without the need for tools.

SW = dimension across flats

FT Dimensions (mm)
Order Ref. A B C D E H SW α b
FT 22 7 M10 9.5 22 23.5 7 14 90° 1.7
FT 23 7 M10 9.5 23 23.5 7 14 90° 1.7
FT 26 7 M10 9.5 26 23.5 7 14 90° 3.3
FT 31 14 M10 9.5 31 39 13 19 90° 3.2
FT 32 14 M10 7.5 32 39 13 19 90° 4.2
FT 40 16 M12 9.5 40 42.5 13 24 90° 5
FT 45 22 M12 11.5 45 49.5 16 24 110° 10.5
FT 52 22 M12 11.5 52 49.5 16 24 110° 10.5
FT 520 20.6 M12 11.5 52 54.9 17.3 30 90° 9.4
FT 62 20.6 M12 9.5 62 53.4 15.8 30 100° 13
FT 72 23.8 M20 19 72 63.5 17.9 41 100° 12
FT 80 30 M20 19 80 70.5 21.8 30 100° 22
FT 800 27 M20 15.5 80 66 18.5 41 100° 13
FT 110 40 M24 22 110 69 21 41 100° 27

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 STRAIGHTENING & GUIDE ROLLS
NC/GC - WICAS Cartridge System® Detailed dimensions on request
Rolls for harsh environments and high loads with sealed roller bearings
and solid rolls.
Straightening Rolls

NC Dimensions (mm) GC Dimensions (mm)

Order Order
NC 13 NC 17 NC 23 NC 31 NC 40 GC 13 GC 17 GC 23 GC 31 GC 40
Ref. Ref.
D 13 17 23 31 40 C 7.5 7.5 9.8 9.8 11.5
E 41 42 51 51 76.5 D 13 17 23 31 40
E 23.5 24.5 31.5 31.5 53.5

HS N/HS G - Rolls for High Speeds

HS N Dimensions (mm) HS G Dimensions (mm)

Order
Order HS 14 G HS 17 G HS 23 G HS 31 G HS 40 G
HS 14 N HS 17 N HS 23 N HS 31 N HS 40 N Ref.
Ref. C 7.5 7.5 9.5 9.5 11.5
D 14 17 23 31 40 D 14 17 23 31 40
E 44 44 45.5 49.5 60 E 26.5 26.5 26 30 37

HL N/HL G - Rolls for High Loads

HL G Dimensions (mm)
Order
HL N Dimensions (mm) HL 17 G HL 23 G HL 31 G
Ref.
Order C 7.5 9.5 9.5
HL 17 N HL 23 N HL 31 N
Ref. D 17 23 31
D 17 23 31 E 36.5 30 34
E 54 49.5 53.5 F M6 M10 M10

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 STRAIGHTENING & GUIDE ROLLS
CA/CB/CC / FA/FB/FC / PA/PB/PC - Guide Rolls

CA - Cromax Steel - For general use

Guide Rolls
FA - Hardened Steel - For hard or abrasive materials
e.g. steel, copper, copper alloys

PA - PETP Plastic - Non marking & corrosion resistant

CA / FA / PA CB / FB / PB

SW = dimension across flats

CC / FC / PC
How to Order
Customer Required
Type Ref. ØD Length [C](mm)

FA 20 XXX mm

CA / CB / CC FA / FB / FC PA / PB / PC
Cromax Steel Hardened Steel PEPT Plastic

Order Ref. Dimensions (mm)

ØD A B A1 E C SW M d I
20 17 C+2 12 6 to order 13 M8* 8 1
25 17 C+2 12 6 to order 13 M8 10 1
30 24 C+2 16 7.5 to order 17 M8 10 1
40 34 C+2 24 10 to order 19 M12 15 2
50 34 C+2 24 10 to order 24 M12 20 2
60 45 C+3 32 13 to order 30 M16 25 2
70 45 C+3 32 13 to order 30 M16 25 2
80 56 C+4 40 16 to order 36 M20 30 2
90 56 C+4 40 16 to order 41 M24 35 3
100 67 C+4 48 19 to order 55 M24 40 4
110 67 C+4 48 19 to order 55 M24 40 4
* FA20 = M6

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 CABLE STRIPPING&&GUIDE
STRAIGHTENING MEASUREMENT
ROLLS
SH - Guide Rolls to fit Roller Guides ZR SH (page 88)
In many processes, product only makes contact with approximately allowing the rolls to be moved as they wear. Friction clamping rings
25% of the guide roll. This causes uneven wear, necessitating facilitate tool-less repositioning of the rollers, enabling users to
premature replacement of rolls where much of the surface is still change the point of contact, utilise the entire roll and extend service
usable. ZR SH Guide Roll Assemblies offer increased roll lifetime by life by up to four times.
Guide Rolls

FA SH / CA SH / PA SH

FB SH / CB SH / PB SH FC SH / CC SH / PC SH
SW = dimension across flats

How to Order
Customer Required
FA SH, FB SH, FC SH - Hardened steel - For general use Type Ref. ØD Length [C](mm)
CA SH, CB SH, CC SH - Cromax steel - For hard or abrasive materials
e.g. steel, copper, copper alloys
FA SH 40 XXX mm
PA SH, PB SH, PC SH - PEPT plastic - Non marking and corrosion resistant

FA SH / FB SH / FC SH / CA SH / CB SH / CC SH / PA SH / PB SH / PC SH
Order Ref. Dimensions (mm)
ØD A B A1 E C SW M d V
40 34 C+22 24 10 to order 19 M 12 15 20
50 34 C+28 24 10 to order 24 M 12 20 25
60 45 C+28 32 13 to order 30 M 16 25 30
70 45 C+28 32 13 to order 30 M 16 25 35
80 56 C+28 40 16 to order 36 M 20 30 40
90 56 C+28 40 16 to order 41 M 24 35 45
100 67 C+28 48 23 to order 55 M 24 35 50
110 67 C+28 48 23 to order 55 M 24 35 55

100