5 Impacts
5 Impacts
5 Impacts
Designation
RDLO V 500 - 685 A 01 P F
Lubrication of bearings
(F= grease, O= oil,
Type series
M = pumped medium)
Vertical installation
Shaft seal (P= gland packing,
Discharge nozzle DN G= mechanical seal)
Nominal impeller diameter [mm]
Material combination acc. to table
Impeller form
RDLO / RDLO V
Long--life bearings
-- Grease--lubricated rolling element
bearings (allowing relubrification) for
a long service life >100 000 h in all
operating ranges
-- Optional: oil lubrication
-- Closed bearing brackets for low--noise
and low vibration operation
Contents
Selection Charts 50 Hz / 60 Hz Page 4
General Information: -- Scope of Supply Page 5
-- Packaging and Dispatch / Transport
-- Guarantee, Inspections/Testing and Quality Assurance
-- Order Data
Types of Installation Page 6
Directions of Rotation / Flow Page 7
Materials / Application Limits Page 7
Pressure Limits Page 8
Technical Data Page 9
Speed Control; Vibration Behaviour Page 10
Surface Coating Page 10
Arrangement of Sealing and Flushing Pipe Page 11
Sectional Drawing RDLO Page 12
Options: oil lubrication, resistance thermometer PT 100 Page 13
Sectional Drawing RDLO V Page 14
Detail of bottom bearing Page 15
Option: Product--lubricated Plain Bearing Page 15
Option: Gland Packing Page 16
Option: Mechanical seal (balanced) Page 16
Option: Impeller with impeller wear ring Page 16
Noise Characteristics for Pumps without Motor Page 17
Dimension Tables RDLO Page 18 -- 23
Dimension Tables RDLO V Page 24 -- 29
General Arrangement Drawing 2E Page 30 -- 35
General Arrangement Drawing 3E Page 36 -- 41
General Arrangement Drawing 4E Page 42 -- 47
General Arrangement Drawing DK Page 48 -- 53
Recommended Spare Parts for Commissioning Page 54
Recommended Spare Parts for 2 Years‘ Operation Page 55
Recommended Spare Parts for 5 Years‘ Operation Page 56
Interchangeability of Pump Components, Horizontal Pump Page 57
Interchangeability of Pump Components, Vertical Pump with Rolling Element Bearing Page 58
at Bottom
Interchangeability of Pump Components, Vertical Pump with Plain Bearing at Bottom Page 59
Selection Chart 50 Hz
5000 6000 7000 8000 10000 12000 14000 16000 20000 25000 30000 Q [U.S. gpm] 45000
200
600-- 600
30 500-- 585 100
985 1/min
985 1/min
400-- 525
985 1/min
20
50
300 400 500 600 700 800 1000 2000 Q [l/s] 3000
Selection Chart 60 Hz
5000 6000 7000 8000 10000 12000 14000 16000 20000 25000 30000 Q [U.S. gpm] 45000
250
400-- 525
600-- 600
1180 1/min
20
50
300 400 500 600 700 800 1000 2000 Q [l/s] 3000
Scope of Supply
RDLO:
Pump with bare shaft end, priming coat, gland packing, 4 instruction manuals
RDLO V:
Pump with bare shaft end, baseplate, priming coat, gland packing, 4 instruction manuals
Available against extra charge:
-- oil--lubricated rolling element bearings, mechanical seal, interior coating meeting drinking water quality standards,
finish coat, baseplate for pump or pump/motor, motor stools for vertical installation, materials testing, additional
instruction manuals
Available accessories:
-- coupling and coupling guard, vibration sensor SPM nipple
-- set of pressure gauges, cyclone separator with piping
-- vent valve, drain valve
-- temperature sensor for rolling element bearing (PT 100), limit--value alarm for PT 100
-- universal--joint shaft for two--floor installation
Types of installation
Horizontal
2E
3E
4E
Vertical
DK DJ
Pressure Limits
Operating Pressure and Test Pressure:
The standard test pressure is calculated as follows:
1.2 x (HQ=0 + HInlet) or 1.5 x (HQ=Qopt + HInlet) The higher value is to be used
The values for operating pressure and test pressure of the RDLO stated in the table below must not be exceeded.
*) On request
Flanges
When specifying the casing flanges, the following must be observed:
-- Nominal pressures of flanges ³ operating pressures
-- Flanges of suction and discharge nozzles have equal nominal pressures
-- The permissible codes/standards for the flanges and the nominal pressures are stated in the dimension tables.
Mx
Permissible Permissible
Mass moments of inertia J
forces acting moments acting
on the nozzles on the nozzles (without coupling)
Pump sizes
Fx, Fy, Fz Mx, My, Mz
in kgm2
1) 2) 1) 2)
N N Nm Nm without water with water
350--575 4.325 6.0
5900 8300 3300 4600
350--690 5.44 6.975
400--525 3.45 4.875
400--665 7.5 10.35
6900 9700 3800 5300
400--705 8.65 11.85
400--935 20.18 27.64
500--585 5.15 7.275
500--685 10.08 13.95
500--835 17.8 25.5
8800 12300 4900 6900
500--860 28.2 36.24
500--1015 32.45 46.5
500--1035 48.3 62.08
600--600 8.5 13.6
600--705 13.7 18.5
10700 15000 6000 8400
600--885 29.23 38.77
600--1075 51.65 68.52
700--980 12600 17600 7100 9900 61.75 66.45
1) Values applicable for casing material cast iron
2) Values applicable for casing material nodular cast iron and Ni--Resist
Speed Control
If speed control is provided, we recommend to always select mechanical seals for the shaft!
The speeds stated in the selection charts on page 4 must not be exceeded!
Vibration Behaviour
Vibration values of the pump to ISO 10816--3, machinery class 3, zone B:
In the operating range of 0.5 to 1.2 x QOpt: Veff ≤ 4.5 mm/s
Surface Coating
Application range ≤ 60 °C > 60 °C
Grey cast iron / Grey cast iron /
Casing material Duplex Duplex
Nodular cast iron Nodular cast iron
Normal Type A No coating No coating No coating
n = 1480 min--1
92
n = 1780 min--1
87
n = 715 min--1
L pA [dB]
n = 740 min--1
82
77 n = 985 min--1
n = 1180 min--1
72
100 1000 10000
Nominal power input PN [kW]
Connections:
-- 1M Pressure gauge G 1/2 -- 9A Sealing liquid outlet G1
-- 6D Vent G1 -- 9E Sealing liquid inlet G 1/2
-- 6B Drain G1 -- 9D Sealing liquid vent G1
-- 8B Leakage G 1/2
Connections:
-- 1M Pressure gauge G 1/2 -- 9A Sealing liquid outlet G1
-- 6D Vent G1 -- 9E Sealing liquid inlet G 1/2
-- 6B Drain G1 -- 9D Sealing liquid vent G1
-- 8B Leakage G 1/2
Connections:
-- 1M Pressure gauge G 1/2 -- 9A Sealing liquid outlet G1
-- 6D Vent G1 -- 9E Sealing liquid inlet G 1/2
-- 6B Drain G1 -- 9D Sealing liquid vent G1
-- 8B Leakage G 1/2
Connections:
-- 1M Pressure gauge G 1/2
-- 6D Vent G1
-- 6B Drain G1
-- 9A Sealing liquid outlet G1
-- 9E Sealing liquid inlet G 1/2
-- 8A1 Leakage G 1/2
-- 8A2 Leakage G1
Direction of
rotation of pump:
CLOCKWISE
Connections:
-- 1M Pressure gauge G 1/2
-- 6D Vent G1
-- 6B Drain G1
-- 9A Sealing liquid outlet G1
-- 9E Sealing liquid inlet G 1/2
-- 8A1 Leakage G 1/2
-- 8A2 Leakage G1
Direction of
rotation of pump:
CLOCKWISE
Connections:
-- 1M Pressure gauge G 1/2
-- 6D Vent G1
-- 6B Drain G1
-- 9A Sealing liquid outlet G1
-- 9E Sealing liquid inlet G 1/2
-- 8A1 Leakage G 1/2
-- 8A2 Leakage G1
Direction of
rotation of pump:
CLOCKWISE
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
For the position of the terminal box please refer to the
motor dimensional drawing
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
1) z = clear height above the casing cover required for removing the rotor
RDLO 350 -- 575 and 350 -- 690 RDLO 400 -- 525 to 400 -- 935
Suction side Discharge side Suction side Discharge side
Code / Nominal DN 400 DN 350 DN 500 DN 400
Standard pressure
s1 d2 k n s2 d2 k n s1 d2 k n s2 d2 k n
PN 10 32 28 515 30 23 460 34 28 620 32 28 515
DIN EN 1092
1092--2
2 16 16 20 16
PN 16 38 31 525 36 28 470 42 34 650 38 31 525
DIN 2543 PN 16 32 30 525 16 30 26 470 16 36 33 650 20 32 30 525 16
DIN 2544 PN 25 40 36 550 16 38 33 490 16 44 36 660 20 40 36 550 16
Class 125 38 29 540 16 37 29 476 12 45 32 635 20 38 29 540 16
ASME B16
B16.1
1
Class 250 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
Class 150 37 29 540 16 35 29 476 12 43 32 635 20 37 29 540 16
ASME B16
B16.5
5
Class 300 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
For the position of the terminal box please refer to the
motor dimensional drawing
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
For the position of the terminal box please refer to the
motor dimensional drawing
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
1) z = clear height above the casing cover required for removing the rotor
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
After aligning grout the baseplate with non--shrinking concrete! Where appropriate, the pump sets are assembled completely
For the position of the terminal box please refer to the at the factory in order tocheck them for proper adjustment. Af-
motor dimensional drawing terwards they are disassembled for shipping, and the compo-
nents are dispatched separately.
RDLO 350 -- 575 and 350 -- 690 RDLO 400 -- 525 to 400 -- 935
Suction side Discharge side Suction side Discharge side
Code / Nominal DN 400 DN 350 DN 500 DN 400
Standard pressure
s1 d2 k n s2 d2 k n s1 d2 k n s2 d2 k n
PN 10 32 28 515 30 23 460 34 28 620 32 28 515
DIN EN 1092
1092--2
2 16 16 20 16
PN 16 38 31 525 36 28 470 42 34 650 38 31 525
DIN 2543 PN 16 32 30 525 16 30 26 470 16 36 33 650 20 32 30 525 16
DIN 2544 PN 25 40 36 550 16 38 33 490 16 44 36 660 20 40 36 550 16
Class 125 38 29 540 16 37 29 476 12 45 32 635 20 38 29 540 16
ASME B16
B16.1
1
Class 250 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
Class 150 37 29 540 16 35 29 476 12 43 32 635 20 37 29 540 16
ASME B16
B16.5
5
Class 300 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9 Where appropriate, the pump sets are assembled completely at the
factory in order to check them for proper adjustment. Afterwards they
After aligning grout the baseplate with non--shrinking concrete! are disassembled for shipping, and the components are dispatched
For the position of the terminal box please refer to the separately.
motor dimensional drawing
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
Where appropriate, the pump sets are assembled completely
After aligning grout the baseplate with non--shrinking concrete!
at the factory in order to check them for proper adjustment. Af-
For the position of the terminal box please refer to the terwards they are disassembled for shipping, and the compo-
motor dimensional drawing nents are dispatched separately.
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
Where appropriate, the pump sets are assembled completely
After aligning grout the baseplates with non--shrinking concrete! at the factory in order to check them for proper adjustment. Af-
For the position of the terminal box please refer to the terwards they are disassembled for shipping, and the compo-
motor dimensional drawing nents are dispatched separately.
RDLO 350 -- 575 and 350 -- 690 RDLO 400 -- 525 to 400 -- 935
Suction side Discharge side Suction side Discharge side
Code / Nominal DN 400 DN 350 DN 500 DN 400
Standard pressure
s1 d2 k n s2 d2 k n s1 d2 k n s2 d2 k n
PN 10 32 28 515 30 23 460 34 28 620 32 28 515
DIN EN 1092
1092--2
2 16 16 20 16
PN 16 38 31 525 36 28 470 42 34 650 38 31 525
DIN 2543 PN 16 32 30 525 16 30 26 470 16 36 33 650 20 32 30 525 16
DIN 2544 PN 25 40 36 550 16 38 33 490 16 44 36 660 20 40 36 550 16
Class 125 38 29 540 16 37 29 476 12 45 32 635 20 38 29 540 16
ASME B16
B16.1
1
Class 250 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
Class 150 37 29 540 16 35 29 476 12 43 32 635 20 37 29 540 16
ASME B16
B16.5
5
Class 300 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
Where appropriate, the pump sets are assembled completely
After aligning grout the baseplates with non--shrinking concrete! at the factory in order to check them for proper adjustment. Af-
For the position of the terminal box please refer to the terwards they are disassembled for shipping, and the compo-
motor dimensional drawing nents are dispatched separately.
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Connecting flange:
-- All flanges are designed as plate flanges
-- Connect the pipes without transmitting any stresses or strains
Permissible forces and moments acting on
the pump nozzles, see table on page 9
Where appropriate, the pump sets are assembled completely
After aligning grout the baseplates with non--shrinking concrete! at the factory in order to check them for proper adjustment. Af-
For the position of the terminal box please refer to the terwards they are disassembled for shipping, and the compo-
motor dimensional drawing nents are dispatched separately.
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
RDLO 350 -- 575 and 350 -- 690 RDLO 400 -- 525 to 400 -- 935
Suction side Discharge side Suction side Discharge side
Code / Nominal DN 400 DN 350 DN 500 DN 400
Standard pressure
s1 d2 k n s2 d2 k n s1 d2 k n s2 d2 k n
PN 10 32 28 515 30 23 460 34 28 620 32 28 515
DIN EN 1092
1092--2
2 16 16 20 16
PN 16 38 31 525 36 28 470 42 34 650 38 31 525
DIN 2543 PN 16 32 30 525 16 30 26 470 16 36 33 650 20 32 30 525 16
DIN 2544 PN 25 40 36 550 16 38 33 490 16 44 36 660 20 40 36 550 16
Class 125 38 29 540 16 37 29 476 12 45 32 635 20 38 29 540 16
ASME B16
B16.1
1
Class 250 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
Class 150 37 29 540 16 35 29 476 12 43 32 635 20 37 29 540 16
ASME B16
B16.5
5
Class 300 58 35 572 20 54 32 514 20 64 35 686 24 58 35 572 20
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Pump sizes
RDLO 500--1035
Pump sizes
Connecting flange: Permissible forces and moments acting on the pump nozzles,
-- All flanges are designed as plate flanges see table on page 9
-- Connect the pipes without transmitting any For the position of the terminal box please
stresses or strains refer to the motor dimensional drawing
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Pump sizes
Pump sizes
*) Dimensional and weight deviations due to different motor manufacturers/types must be taken into account
Spare Parts
1. Recommended Spare Parts for Commissioning
Number of pumps incl. stand--by pumps
Part No. Description 10 and
1 2 3 4 5 6 8
more
Spare parts quantity
Angular contact ball bea-
320 2 2 2 4 4 6 8 10
ring
321 Deep groove ball bearing
520 Sleeve 1 1 1 2 2 3 4 5
550.1 Disc (sets)
411.1/2 V--ring (sets)
1 2 3 4 5 6 8 10
412.1--9 O--ring (sets)
For vertical design with product--lubricated plain bearing (option), the items 321, 430 and 520 are not required; only half the number of mechanical
seals is necessary.
2. Recommended Spare Parts for 2 Years’ Operation (8000 hours per year)
For vertical design with product--lubricated plain bearing (option), the items 321, 430 and 520 are not required; only half the number of the items
433, 452, 457.1--3, 458, 525.1/2 and 940.5 is required.
3. Recommended Spare Parts for 5 Years’ Operation (8000 hours per year)
For vertical design with product--lubricated plain bearing (option), the items 321, 430 and 520 are not required; only half the number of the items
433, 452, 457.1--3, 458, 524.1/2 and 940.5 is required.
Spacer sleeve
Spacer sleeve
Bearing cover
Deep groove
Packing ring
ball bearing
ball bearing
Pump shaft
Disc spring
Neck ring
Sleeve
Gland
P mp size
Disc
Nut
Pump
Part No.
525.1
350.1
525.3
524.1
524.2
550.1
520
503
321
360
441
452
461
457
920
950
211
320
502
350--575
1 1 1
350--690
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
400--705
2 2 2
400--935
400--665
2 3 2 3 3
400--525
500--585
2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 4 4
500--685
3 3
600--600
5 5 5
600--705
500--835
6 6 6
500--860
4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3
500--1015
7 7 7
500--1035
600--885
5 5 8 8
600--1075 4 4 4 4 8 4 4 4 4 4 4 4 4 4 4
700--980 6 6 9 9
Same figure means same component for horizontal and vertical pump
Angular contact
Spacer sleeve
Spacer sleeve
Bearing cover
Deep groove
Packing ring
ball bearing
ball bearing
Pump shaft
Disc spring
Neck ring
Sleeve
Gland
Disc
Nut
Part No.
525.1
350.1
525.3
524.1
524.2
550.1
520
950
503
502
321
360
441
452
461
457
920
211
320
350--575
1 1 1
350--690
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
400--705
2 2 2
400--935
400--665
2 3 2 3 3
400--525
500--585
2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 4 4
500--685
3 3
600--600
5 5 5
600--705
500--835
6 6 6
500--860
4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3
500--1015
7 7 7
500--1035
600--885
5 5 8 8
600--1075 4 4 4 4 8 4 4 4 4 4 4 4 4 4 4
700--980 6 6 9 9
Same figure means same component for horizontal and vertical pump
Spacer sleeve
Spacer sleeve
Spacer sleeve
Bearing cover
Bearing bush
Packing ring
ball bearing
Disc spring
Pump shaft
Neck ring
Cover
Gland
P p size
Disc
Disc
Nut
Pump
Part No.
525.2
350.1
525.1
525.3
524.1
524.2
524.3
550.1
550.3
920.1
950
502
545
503
211
160
360
441
452
461
457
320
350--575
1 1 1
350--690
11 1 11 1 1 1 1 1 1 11 1 1 1 11 11 1 11 1 1
400--705
2 2 2
400--935
400--665
21 3 21 2 3 3
400--525
500--585
2 21 2 2 4 2 2 2 2 2 2 21 21 2 21 2 2 4 4
500--685
31 31 3
600--600
5 5 5
600--705
500--835
6 6 6
500--860
41 3 31 3 3 3 3 3 3 41 4 3 3 31 31 3 31 3 3
500--1015
7 7 7
500--1035
600--885
51 51 5 8 8
600--1075 4 41 4 4 8 4 4 4 4 4 4 41 41 4 41 4 4
700--980 61 61 6 9 9
Same figure means same component for horizontal and vertical pump
KSB Aktiengesellschaft
Johann--Klein--Str. 9 · 67227 Frankenthal · Germany
Phone: +49 6233 86--2656 · Fax: +49 6233 86--3412 · E--mail: [email protected] · www.ksb.com