DGBB DGBC Dgca DGCB Parts Manual (7-1996)

Parts Catalog
DGBB
DGBC
DGCA
DGCB
Generator Set
Printed in U.S.A. 960–0207 DGBB (Spec C) 7–96

DGBC (Spec B)
DGCA, DGCB (Spec K)
Introduction
This catalog applies to the standard generator models DGBB, DGBC, DGCA and DGCB as listed in the Gen-
erator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by
a reference number corresponding to the same reference number in the parts list. Parts illustrations are typi-
cal. Unless otherwise mentioned in the description or page heading, parts are interchangeable between mod-
els. Throughout this catalog left and right sides are determined by facing the engine end (front) of the set.
Engine parts that have been modified or added by Onan are identified in this catalog. All other engine replace-
ment parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s name-
plate and supplying all available information. Contact your nearest engine parts distributor for assistance in
ordering replacement parts.
Replacement Engine
Onan/Cummins
Generator Model Cummins Engine Model
DGBB 4B3.9–G Spec No. SES1691

DGBC 4B3.9–G Spec No. SES1691
DGCA 4BT3.9–G2 Spec No. SES1693
DGCB 4BT3.9–G2 Spec No. SES1693
Replacement engines cannot be ordered from Onan.

Order from your nearest Cummins distributor.
Generator Set Data Table
Model Electrical Data Battery

Specification Watts Volts Hertz Wire Phase Voltage
28DGBB * 28,000 # 50 4,6,12 1 or 3 24 VDC

35DGBB * 35,000 # 60 4,6,12 1 or 3 24 VDC
32DGBC * 32,000 # 50 4,6,12 1 or 3 24 VDC

40DGBC * 40,000 # 60 4,6,12 1 or 3 24 VDC
40DGCA * 40,000 # 50 4,6,12 1 or 3 24 VDC

50DGCA * 50,000 # 60 4,6,12 1 or 3 24 VDC
50DGCA* 50,000 # 50 4,6,12 1 or 3 24 VDC

60DGCB* 60,000 # 60 4,6,12 1 or 3 24 VDC
* – The specification number denotes customer requested options or deviations from the standard
model. The specification letter advances (B to C, C to D, etc.) with major manufacturing changes.
# – Broad range reconnectible
1
Index
Actuator, Electronic Governor, 26 Breaker, Circuit – AC – Fuel Tank Control, 24
Adapter, Exhaust, 27 Breaker, Circuit – DC – Fuel Tank Control, 24
Adapter, Generator, 51 Breaker, Circuit – Non–UL Approved, 79
Adapter, Generator Stator, 51 Breaker, Circuit – UL Approved – Three Pole, 83
Alarm, Audible, 71 Breaker, Circuit – UL Approved – Two Pole, 81
Alarm, Bell – Circuit Breaker – Non–UL Approved, 79 Bulb, Replacement – Emergency Stop Switch, 77
Alarm, Common, 65
Cable, Battery, 7
Alarm, Low Fuel, 10
Cable, Control Heater, 62
Alternator, Engine, 41
Cable, Oil Heater, 32
Ammeter – AC Control Door, 60
Cable, Shielded – Potentiometer – Speed Adjusting, 74
Band, Mounting – Air Cleaner – DGBB, DGBC, 8 Cap, Air Cleaner – DGBB, DGBC, 8
Band, Mounting – Air Cleaner – DGCA, DGCB, 9 Cap, Air Cleaner – DGCA, DGCB, 9
Basin, Rupture, 12 Cap, End – Subbase Fuel Tank – Dual Wall – 12 or 24 Hour,
15
Bearing, Ball – Generator, 51
Cap, End – Subbase Fuel Tank – Single Wall – 24 Hour, 13
Bell, End, 53
Cap, Fuel – Day Tank – With Control, 19
Block, Terminal – Auxiliary, 45
Cap, Fuel – Day Tank – With Fuel Tank Pump and Control,
Block, Terminal – Control Box, 59 21
Block, Terminal – Generator Heater, 47 Cap, Fuel – Day Tank – Without Fuel Tank Pump or Control,
Board, Printed Circuit – Alarm Relay, 64 17
Board, Printed Circuit – Common Alarm, 65 Cap, Fuel – Subbase Fuel Tank – Dual Wall – 12 or 24
Hour, 15
Board, Printed Circuit – Electronic Overspeed, 66
Cap, Fuel – Subbase Fuel Tank – Single Wall – 24 Hour, 13
Board, Printed Circuit – Engine Monitor, 59
Cap, Radiator, 35
Board, Printed Circuit – Fuel Tank Control, 24
Cap, Rain – Exhaust, 28
Board, Printed Circuit – Isolation Transformer, 63
Cap, Vent – Subbase Fuel Tank – Dual Wall – 12 or 24
Board, Printed Circuit – Over/Under Voltage Relay, 67 Hour, 15
Board, Printed Circuit – Time Delay Start/Stop, 68 Capaciter, Voltmeter, 60
Board, Printed Circuit – Voltage Regulator, 63 Cartridge, Generator Heater, 47
Box, Control, 59 Cleaner, Air – DGBB, DGBC, 8
Box, Control – Fuel Tank, 24 Cleaner, Air – DGCA, DGCB, 9
Box, Entrance, 43 Contact, Auxiliary – Circuit Breaker – Non–UL Approved, 79
Box, Mounting – Circuit Breaker – Non–UL Approved, 79 Control, Electronic Governor, 26
Box, Mounting – Circuit Breaker – UL Approved, 81 Control, Fuel Tank – Components, 24
Box, Mounting – Control Housing, 42 Control, Fuel Tank – Day Tank – With Control, 19
Box, Terminal – Generator Heater, 47 Control, Fuel Tank – Day Tank – With Fuel Tank Pump and
Bracket, Mounting – Air Cleaner – DGBB, DGBC, 8 Control, 21
Bracket, Mounting – Air Cleaner – DGCA, DGCB, 9 Control, Fuel Tank – Subbase Fuel Tank Control, 23
Bracket, Mounting – Day Tank – With Control, 19 Cover, Belt Guard – Remote Radiator, 33
Bracket, Mounting – Day Tank – With Fuel Tank Pump and Cover, Box – Circuit Breaker – Non–UL Approved, 79
Control, 21 Cover, Box – Circuit Breaker – UL Approved, 81
Bracket, Mounting – Day Tank – Without Fuel Tank Pump or Cover, Box – Fuel Tank Control, 24
Control, 17 Cover, End Bell – Overspeed Switch, 49
Bracket, Mounting – Electronic Governor Control, 26 Cover, End Bell – Permanent Magnet Exciter, 48
Bracket, Mounting – Float Switch, 25 Cover, Entrance Box, 43
Bracket, Mounting – Fuel Tank Pump – Day Tank – With Cover, Stator – Generator, 51
Fuel Tank Pump and Control, 21
Cover, Terminal Box – Generator Heater, 47
Bracket, Mounting – Fuel Tank Pump – Subbase Fuel Tank
Control, 23 Cushion, Vibration – Engine End, 39
Cushion, Vibration – Generator End, 39
Bracket, Mounting – Generator Foot, 53
Cutout, Cover – Circuit Breaker – UL Approved, 81
Bracket, Mounting – Muffler, 28
Bracket, Mounting – Over/Under Frequency Relay, 69 Dial, Wattmeter, 72
Bracket, Mounting – Overspeed Switch, 49 Diode – Low Coolant Level Sender – With Continuously
Bracket, Mounting – Remote Radiator, 33 Monitored Low Coolant Level – 12 Light Indicator Controls,
Bracket, Mounting – Transformer – Auxiliary Terminal Block, 30
45 Disc, Drive – Generator, 51
Bracket, Mounting – Watts Transducer, 72 Door, Control – AC, 60
Breaker, Circuit – AC – AC Control Door, 73 Door, Control – DC, 61
2
Index
Door, Housing, 37 Harness, Wiring – Wattmeter, 72
Heater Assembly, Control, 62
Element, Air Cleaner – DGBB, DGBC, 8 Heater, Engine Coolant, 31
Element, Air Cleaner – DGCA, DGCB, 9 Heater, Generator, 47
Exciter, Permanent Magnet, 48 Heater, Oil, 32
Hose, Fuel – Day Tank – With Fuel Tank Pump and Control,
Fan, Alternator – Engine, 41 21
Fan, Radiator, 35 Hose, Fuel – Subbase Fuel Tank Control, 23
Fuse – Engine Monitor Board, 59 Hose, Oil Drain, 7
Hose, Radiator, 35
Gasket, Exhaust, 27
Housing, Control, 42
Gasket, Exhaust – Muffler Tubing, 28
Housing, Generator Set, 37
Gasket, Float Valve – Day Tank – Without Fuel Tank Pump
Hub, Drive – Generator, 51
or Control, 17
Gasket, Oil Drain, 7
Indicator, Service – Air Cleaner – DGBB, DGBC, 8
Gauge, Liquid Level – Day Tank – With Control, 19 Indicator, Service – Air Cleaner – DGCA, DGCB, 9
Gauge, Liquid Level – Day Tank – With Fuel Tank Pump and Isolator, Vibration – Control Box Mounting, 59
Control, 21
Gauge, Liquid Level – Subbase Fuel Tank – Dual Wall – 12 Kit, Heater – Engine Coolant Heater, 31
or 24 Hour, 15
Kit, Repair – Fuel Tank Pump – Subbase Fuel Tank Control,
Gauge, Liquid Level – Subbase Fuel Tank – Single Wall – 23
24 Hour, 13
Gauge, Oil Pressure, 61 Lamp, Indicator – Replacement – Fuel Tank Control, 24
Gauge, Oil Temperature, 76 Lead, Circuit Breaker – Non–UL Approved, 79
Gauge, Water Temperature, 61 Lead, Circuit Breaker – UL Approved, 81
Generator, 51 Lens, Indicator Light – Basin Alarm Switch, 11
Governor, Electronic, 26 Lens, Indicator Light – Low Battery Voltage, 70
Grille, Housing, 37 Lens, Indicator Light – Low Coolant Level Sender – With
Grille, Radiator, 35 Continuously Monitored Low Coolant Level – 12 Light Indi
Guard, Belt – Radiator, 35 cator Controls, 30
Guard, Belt – Remote Radiator, 33 Lens, Indicator Light – Over/Under Voltage Relay, 67
Guard, Fan – Generator, 53 Light Assembly, Indicator – DC Control Door, 61
Guard, Fan – Radiator, 35 Light Assembly, Indicator – Fuel Tank Control, 24
Guard, Radiator, 35 Light, Indicator – Over/Under Frequency Relay, 69
Light, Indicator – Upper/Lower Scale, 60
Harness, Wiring – AC Control Door, 59 Light, Panel – DC Control Door, 61
Harness, Wiring – Alarm Relay Board, 64 Line, Fuel – Day Tank – With Control, 19
Harness, Wiring – Auxiliary Terminal Block, 45 Line, Fuel – Day Tank – With Fuel Tank Pump and Control,
Harness, Wiring – Common Alarm, 65 21
Harness, Wiring – Current Transformer, 44 Line, Fuel – Day Tank – Without Fuel Tank Pump or Control,
17
Harness, Wiring – Day Tank – With Control, 19
Line, Fuel – Fuel In – Sets Without Subbase Fuel Tank, 7
Harness, Wiring – Day Tank – With Fuel Tank Pump and
Control, 21 Line, Fuel – Fuel Out – Sets Without Subbase Fuel Tank, 7
Line, Fuel – Subbase Fuel Tank – Dual Wall – 12 or 24
Harness, Wiring – DC Control Door, 59 Hour, 15
Harness, Wiring – Electronic Overspeed, 66 Line, Fuel – Subbase Fuel Tank – Single Wall – 24 Hour, 13
Harness, Wiring – Engine Coolant Heater, 31 Lug Set – Circuit Breaker – Non–UL Approved, 79
Harness, Wiring – Engine to Control, 59 Lug, Solderless – Skid, 39
Harness, Wiring – Fuel Tank Control, 24
Harness, Wiring – Low Battery Voltage, 70 Meter, Frequency, 60
Harness, Wiring – Low Coolant Level Sender – With Contin Meter, Time Totalizing, 61
uously Monitored Low Coolant Level – 12 Light Indicator Motor – Fuel Tank Pump – Day Tank – With Fuel Tank
Controls, 30 Pump and Control, 21
Harness, Wiring – Low Coolant Level Sender – Without Motor – Fuel Tank Pump – Subbase Fuel Tank Control, 23
Continuously Monitored Low Coolant Level, 29
Mount, Shock – Over/Under Frequency Relay, 69
Harness, Wiring – Over/Under Frequency Relay, 69
Mount, Shock – Watts Transducer, 72
Harness, Wiring – Over/Under Voltage Relay, 67
Muffler, 28
Harness, Wiring – Permanent Magnet Exciter, 48
Harness, Wiring – Subbase Fuel Tank Control, 23 Overspeed, Electronic, 66
Harness, Wiring – Time Delay Start/Stop, 68
3
Index
Package, Mounting – Actuator to Injection Pump, 26 Standoff, Insulator – Entrance Box, 43
Paint, 5 Starter, 40
Panel, Box – Circuit Breaker – Non–UL Approved, 79 Stator, Exciter, 53
Panel, Control Housing, 42 Stator, Generator – DGBB, 54
Pipe, Exhaust, 28 Stator, Generator – DGBC, 55
Pipe, Fuel – Day Tank – With Control, 19 Stator, Generator – DGCA, 56
Pipe, Fuel – Day Tank – With Fuel Tank Pump and Control, Stator, Generator – DGCB, 57
21 Stator, Permanent Magnet Exciter, 48
Pipe, Fuel – Fuel Supply – Day Tank – Without Fuel Tank Strap, Ground – Control Box, 59
Pump or Control, 17
Strap, Ground – Skid, 39
Plate, Mounting – Audible Alarm, 71
Support, Engine, 39
Plate, Mounting – Electronic Overspeed, 66 Support, Grille – Radiator, 35
Plate, Mounting – Over/Under Frequency Relay, 69 Switch, Basin – Low Fuel Alarm, 10
Plate, Mounting – Voltage Regulator, 63 Switch, Basin Alarm – Subbase Fuel Tank – 12 and 24
Point, Overspeed, 49 Hour, 11
Potentiometer – Speed Adjusting, 74 Switch, Float – Basin, 25
Potentiometer – Voltage Regulator, 63 Switch, Fuel – Day Tank – With Control, 19
Pump, Fuel Tank – Day Tank – With Fuel Tank Pump and Switch, Fuel – Day Tank – With Fuel Tank Pump and Con
Control, 21 trol, 21
Pump, Fuel Tank – Subbase Fuel Tank Control, 23 Switch, Fuel – Subbase Fuel Tank Control, 23
Switch, Oil Pressure, 7
Radiator, 35 Switch, Overspeed, 49
Radiator, Remote, 33 Switch, Pushbutton – Emergency Stop, 77
Rectifier – Control Heater, 62 Switch, Rocker – DC Control Door, 61
Regulator, Voltage – Control, 63 Switch, Rocker – Fuel Tank Control, 24
Regulator, Voltage – Engine Alternator, 41 Switch, Rotary – Voltmeter/Ammeter, 60
Relay – Alarm Relay Board, 64 Switch, Temperature – High Engine Coolant, 7
Relay – Fuel Pump – Fuel Tank Control, 24 Switch, Temperature – Low Engine Coolant, 7
Relay – Over/Under Frequency, 69
Relay – Over/Under Voltage, 67 Tachometer, 75
Resistor – Oil Temperature Gauge, 76 Tank, Day – With Control, 19
Resistor – Voltage Regulator, 63 Tank, Day – With Fuel Tank Pump and Control, 21
Rotor – Permanent Magnet Exciter, 48 Tank, Day – Without Fuel Tank Pump or Control, 17
Rotor, Exciter, 51 Tank, Fuel – Subbase – Dual Wall – 12 or 24 Hour, 15
Rotor, Generator, 51 Tank, Fuel – Subbase – Single Wall – 24 Hour, 13
Thermostat – Engine Coolant Heater, 31
Sealant, Thread, 5 Top, Housing, 37
Sender, Low Coolant Level – With Continuously Monitored Transducer, Watts, 72
Low Coolant Level – 12 Light Indicator Controls, 30 Transformer – Auxiliary Terminal Block, 45
Sender, Low Coolant Level – Without Continuously Moni Transformer, Current, 44
tored Low Coolant Level, 29
Trip, Shunt – Circuit Breaker – Non–UL Approved, 79
Sender, Oil Pressure, 7
Tube, Air Inlet – DGBB, DGBC, 8
Sender, Oil Temperature, 76
Tube, Air Inlet – DGCA, DGCB, 9
Sender, Water Temperature, 7
Tubing, Exhaust, 28
Sensor – Low Battery Voltage, 70
Shroud, Fan – Radiator, 35 Valve, Float – Day Tank – Without Fuel Tank Pump or Con
Skid, 39 trol, 17
Sleeve, Fuel Pump, 7 Valve, Shutoff – Oil Drain, 7
Solenoid, Pre–Heat – Glow Plugs, 59 Voltage, Low Battery, 70
Spacer, Fan – Radiator, 35 Voltmeter – AC, 60
Spacer, Mounting – End Bell – Permanent Magnet Exciter, Voltmeter – DC, 61
48
Stand, Control Box – Subbase Fuel Tank Control, 23 Wattmeter, 72
Standoff, Insulator – Circuit Breaker Lead – Non–UL Ap Well, Thermostat – Engine Coolant Heater, 31
proved, 79 Wrapper, Fan Shroud – Radiator, 35
Standoff, Insulator – Circuit Breaker Lead – UL Approved, Wrapper, Fuel Tank – Subbase Fuel Tank – Single Wall – 24
81 Hour, 13
4
Abbreviations
Some of the following abbreviations may be used throughout this Parts Catalog;
Alternating Current AC Not For Sale NFS
Ampere Amp Nominal Pipe Thread NPT
As Required A/R Outside Diameter OD
Automatic Voltage Regulator AVR Ounce oz.
American Wire Gauge AWG Permanent Magnet Exciter PMG
Degree Deg Phase Ph
Direct Current DC Printed Circuit PC
External Tooth ET Radio Frequency Interference RFI
External/Internal Tooth EIT Right RT
Ground Fault Interrupter GFI Specification Spec
Inside Diameter ID Thick Thk
Internal Tooth IT Underwriters Laboratories Inc. UL
Kilowatt kW Union National Coarse UNC
Liquid Petroleum Gas LPG Union National Fine UNF
Left LT Volts Alternating Current VAC
Meter M(meter Number) Volts Direct Current VDC
Millimeter mm With W/(ET, IT, EIT)
Paint and Thread Sealant
REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
Onan Green Enamel Cummins Beige Enamel

(Non–Metallic) 525–0551–02 – 13 oz. Pressurized
525–0305 – 13 oz. Pressurized Spray Can
Spray Can 525–0551–03 – Quart Can
525–0306 – Quart Can 525–0551–04 – Gallon Can
525–0304 – Gallon Can 518–0601 – Sealant, Thread (6 ml Tube)
5
External Engine Parts
7
35
30
40
28
29
42 39
41
1
11
4 5
9
1
4 10
6
22
12
32
33 31
38
34
8 3
8
37 36
33
27
23
13
26
14 18 17
15 17
24
25 20
21 16 19
13
100–2703
6
External Engine Parts

1 856–0013 2 Washer, Lock – W/EIT (1/2”) 25 323–1548 1 *Wedge, Receptacle

2 800–2085 1 Screw, Cap – Hex Head 26 323–1492 1 *Socket, Contact
(M10 x 25mm) 27 332–2921 1 Clamp, ”J”
3 309–0554 1 Switch, Temperature – High 28 860–2009 1 Nut, Hex (M10)
Engine Coolant (Opens at 205 29 860–2006 1 Nut, Hex (M5)
Deg F, Closes at 230 Deg F) 30 850–2010 1 Washer, Lock – Spring (M10)
(S2) 31 332–3196 1 Clamp, ”J”
4 800–2111 2 Screw, Cap – Hex Head 32 502–0199 1 Elbow, Male – Inverted – 45 Deg
(M12 x 25mm) 33 526–0003 2 Washer, Flat (#8)
5 193–0375 1 Sender, Water Temperature 34 309–0553 1 Switch, Temperature – High
(E2) Engine Coolant (Opens at 195
6 526–0008 1 Washer, Flat (#10) Deg F, Closes at 220 Deg F)
7 850–0030 1 Washer, Lock – Spring (#10) (S6 – Pre–Alarm)
8 870–0221 2 Nut, Hex – W/ET (#8–32) 35 309–0641–07 1 Switch, Oil Pressure – 20 PSI
9 870–0131 1 Nut, Hex – W/ET (#10–32) (S5 – Pre–Alarm)
10 416–0921–01 1 Cable, Battery (24”) 36 800–2058 1 Screw, Cap – Hex Head
11 416–0893 1 Cable, Battery (10”) (M8 x 25mm)
12 526–2140 1 Washer, Flat (M12) 37 850–2008 1 Washer, Lock – Spring (M8)
13 505–1503 2 Adapter, Pipe (1/8”) 38 309–0269 1 Switch, Temperature – Low
14 102–1147 1 Gasket, Oil Drain Engine Coolant (S4)
15 102–1237 1 Adapter, Oil Drain 39 501–0502 1 Line, Fuel – Flexible (60”) (Fuel
16 504–0011 1 Valve, Shutoff (1/2”) Out) (Sets Without Subbase
17 505–0185 2 Nipple, Pipe – Half Fuel Tank)
(1/2” x 1–1/2”) 40 503–0685 1 Clamp, Hose
18 503–0197 2 Clamp, Hose 41 416–0446 1 Cable, Battery (12–1/2”)
19 503–1195 1 Hose, Oil Drain 42 501–0627–03 1 Line, Fuel – Flexible (40”) (Fuel
20 505–0050 1 Elbow, Street – 90 Deg (1/2”) In) (Sets Without Subbase
21 309–0641–03 1 Switch, Oil Pressure – 14 PSI Fuel Tank)
(S1)
22 147–0779 1 Sleeve, Fuel Pump
23 193–0448 1 Sender, Oil Pressure (Includes * – Parts Included in 193–0448 Oil Pressure Sender
Parts Marked *) (E1)
24 323–1549 1 *Connector, Receptacle –
4 Place
7
Air Cleaner
DGBB, DGBC
2 22
10 7 9
15
12
8
10
3
4
6 18
1 5
11
17
14 16 21
13
20
19
140–2681

1 503–1870–05 1 Clamp, Hose 13 Element – Outer
2 140–2683 1 Elbow 140–2697 1 Standard (Air Cleaners With
3 800–2085 2 Screw, Cap – Hex Head One Element)
(M10 x 20mm) 140–2159 1 Heavy Duty (Air Cleaners
4 850–2010 2 Washer, Lock – Spring (M10) WithTwo Elements)
5 526–2120 2 Washer, Flat (M10) 14 140–2762 1 Element – Inner – Heavy Duty
6 140–2177 1 Tube, Air Inlet (Air Cleaners With Two
7 140–2008 1 Indicator, Service Elements)
8 140–1260 1 Adapter, Indicator 15 821–0016 4 Screw, Self–Locking – Hex
9 140–2157 1 Cap, Air Cleaner (Unhoused Washer Head (5/16–18 x 3/4”)
Sets) 16 870–0257 4 Nut, Hex – Locking (5/16–18)
10 503–1870–04 3 Clamp, Hose 17 140–2684 1 Bracket, Mounting – Lower
11 140–1864 1 Elbow 18 140–2682 1 Bracket, Mounting – Upper
12 Cleaner, Air (Includes 19 800–2110 1 Screw, Cap – Hex Head
Element(s)) (M12 x 20mm)
140–2693 1 Standard (Air Cleaners With 20 850–2012 1 Washer, Lock – Spring (M12)
One Element) 21 526–2140 1 Washer, Flat (M12)
140–2763 1 Heavy Duty (Air Cleaners 22 140–2227 2 Band, Mounting
With Two Elements)
8
Air Cleaner
DGCA, DGCB
8
1 5 12 6
9
4
2 18
14 15
16
3
2
13
7 17
11
10
15
16
19
140–2169

1 503–1543 1 Hose, Reducer 10 140–2159 1 Element – Outer

2 503–1870–05 3 Clamp, Hose 11 140–2762 1 Element – Inner – Heavy Duty
3 140–2166 1 Tube, Air Inlet Air Cleaners
4 140–1260 1 Adapter, Indicator 12 140–2157 1 Cap, Air Cleaner (Unhoused
5 140–1548 1 Indicator, Service Sets)
6 821–0016 5 Screw, Self–Locking – Hex 13 503–1542 1 Elbow, Reducing
Washer Head (5/16–18 x 3/4”) 14 140–2914 1 Bracket, Mounting – Upper
7 870–0257 5 Nut, Hex – Locking (5/16–18) 15 800–2110 3 Screw, Cap – Hex Head
8 140–2227 2 Band, Mounting (M12 x 20mm)
9 Cleaner, Air (Includes 16 850–2012 3 Washer, Lock – Spring (M12)
Element(s)) 17 140–2163 1 Bracket, Mounting – Lower
140–2158 1 Standard (Air Cleaners With 18 503–1870–04 1 Clamp, Hose
One Element) 19 526–2140 1 Washer, Flat (M12)
140–2763 1 Heavy Duty (Air Cleaners
With Two Elements)
9
Low Fuel Alarm
539–1287–01,09,10

1 308–0963–01 1 Switch, Basin 4 505–1050 1 Plug, Pipe – Square Head

2 505–0026 1 Coupling, Pipe (1/8”) (1–1/4”)
3 Nipple, Pipe (1/8”)
505–1458–01 1 9–7/8” – 24 Hour Single Wall
Subbase Fuel Tank
505–0768 1 4–1/2” – 12 Hour Dual Wall
Subbase Fuel Tank
505–0890 1 11–1/2” – 24 Hour Dual Wall
Subbase Fuel Tank
10
Basin Alarm Switch
12 Hour and 24 Hour Dual Wall Subbase Fuel Tanks
4
5
539–1532–01,02

1 308–0916–01 1 Switch, Basin Alarm 4 505–1050 1 Plug, Pipe – Square Head

2 505–0026 1 Coupling, Pipe (1/8”) (1–1/4”)
3 Nipple, Pipe (1/8”) 5 322–0463–06 1 Lens, Indicator Light – Marked
505–1458–04 1 5–11/16” – 12 Hour Dual Wall ”Basin”
Subbase Fuel Tank
505–1458–03 1 14–7/16” – 24 Hour Dual Wall
Subbase Fuel Tank
11
Rupture Basin
1 2
5
6
539–1295

1 159–1288 1 Basin, Rupture 4 505–0055 1 Plug, Pipe – Square Head (1/4”)

2 870–0550–07 3 Nut, Hex – Self–Locking 5 850–0114–06 3 Washer, Lock – Spring (5/16”)
(5/16–18) 6 526–0399–16 3 Washer, Flat (5/16”)
3 159–1268 3 Hanger, Rupture Basin
12
Subbase Fuel Tank
Single Wall
24 Hour
8 7
2 6 12
4
3
1
10 23
13
22
16
14
11
18
18
18
15
21
17
20 19
179–0667–01

1 159–1180 1 Tank, Fuel – Single Wall 12 505–0151 1 Bushing, Reducer (1/2” to 1/8”)
(100 Gallon) 13 526–0399–32 4 Washer, Flat (3/4”)
2 415–0565–01 1 Gauge, Liquid Level 14 850–0114–11 4 Washer, Lock – Spring (3/4”)
3 505–0748 1 Nipple, Pipe (2” x 9”) 15 159–1307–01 1 Wrapper, Fuel Tank (Right Side)
4 159–1208–01 1 Cap, Fuel 16 159–1307–02 1 Wrapper, Fuel Tank (Left Side)
5 415–0566–01 2 Pipe, Fuel 17 159–1308 1 Cap, End – Fuel Tank
6 505–0018 1 Bushing, Reducer (1/2” to 1/4”) 18 821–5003–01 14 Screw, Self–Locking – Hex
7 501–0441 1 Line, Fuel – Flexible (40”) Washer Head (5/16–18 x 1/2”)
8 501–0502 1 Line, Fuel – Flexible (60”) 19 870–0550–07 2 Nut, Hex – Flange (5/16–18)
9 503–0685 1 Clamp, Hose 20 850–0114–06 2 Washer, Lock – Spring (5/16”)
10 800–0156 4 Screw, Cap – Hex Head 21 526–0399–16 2 Washer, Flat (5/16”)
(3/4–10 x 2–1/4”) 22 505–0172 1 Nipple, Pipe – Close (2”)
11 862–0026–11 4 Nut, Hex (3/4–10) 23 505–0872 1 Elbow, Pipe – 45 Deg (2”)
13
Subbase Fuel Tank
Dual Wall
12 or 24 Hour
3
7
2
18
5
4
17
9
1
17
16
14 8
15
10
11 8
16
12 15
13
20
19
21
179–0695–01,02
14
Subbase Fuel Tank
Dual Wall
12 or 24 Hour

1 Tank, Fuel – Dual Wall (Includes 11 526–0399–32 4 Washer, Flat (3/4”)

End Cap and Mounting 12 850–0114–11 4 Washer, Lock – Spring (3/4”)
Screws) 13 862–0026–11 4 Nut, Hex (3/4–10)
159–1359 1 60 Gallon (10–3/4” High) 14 505–0110 1 Plug, Pipe (3/8”)
159–1360 1 125 Gallon (19–3/4” High) 15 505–0359 2 Plug, Pipe (1–1/4”)
2 Gauge, Liquid Level 16 505–0172 2 Nipple, Pipe – Close (2”) 60
415–0565–11 1 60 Gallon Tank Gallon Tank
415–0565–02 1 125 Gallon Tank 17 Cap, Vent
3 415–0043 1 Cap, Fuel 159–1371–03 2 60 Gallon Tank
4 501–0441 1 Line, Fuel – Flexible (Fuel In) 159–1371–05 2 125 Gallon Tank
(40”) 18 505–0203 1 Coupling, Pipe (2” ID)
5 501–0502 1 Line, Fuel – Flexible (Fuel Out) 19 159–1378 8 Shim, Fuel Tank
(60”) 20 Cap, End – Fuel Tank
6 503–0685 1 Clamp, Hose 159–1365 1 60 Gallon Tank
7 505–0401 1 Nipple, Pipe (2” ID x 6”) 159–1366 1 125 Gallon Tank
8 505–0027 2 Coupling, Pipe (1/4”) 21 821–0014 6 Screw, Self–Locking – Hex
9 505–0007 1 Bushing, Reducer (1/4” to 1/8”) Washer Head (5/16–18 x 1/2”)
10 800–0156 4 Screw, Cap – Hex Head
(3/4–10 x 2–1/4”)
15
Day Tank
Without Fuel Tank Pump or Control
4
19 6
20
21
16
22
18
12
11
13 5
17
10
24
23 15 25
14 2
3
8
539–1169–01
16
Day Tank
Without Fuel Tank Pump or Control

1 415–0647 1 Tank, Day (8 Gallons) 14 415–0660 1 Gasket

2 159–1208–01 1 Cap, Fuel 15 415–0657 1 Valve Assembly, Float (Includes
3 870–0550–05 2 Nut, Locking – Flange Head Parts Marked *)
(1/4–20) 16 415–0650–01 1 *Body
4 501–0627–04 1 Line, Fuel – Flexible – Tank to 17 415–0651–19 1 *Pin, Roll
Engine (With Filter) (18–3/4”) 18 415–0652 1 *Ball, Float
5 501–0502–01 1 Line, Fuel – Flexible – Engine to 19 864–0011 1 *Nut, Jam (1/4–20)
Tank (10”) 20 415–0654 1 *Arm
6 503–0685 1 Clamp, Hose 21 415–0655 1 *Ball, Steel
7 505–0172 1 Nipple, Pipe – Close (2”) 22 415–0656–21 1 *Seal, Ring
8 159–1206 1 Bracket, Mounting – Fuel Tank 23 526–0008 8 Washer, Flat (#10)
9 821–0018 6 Screw, Self–Locking – Hex 24 870–0131 8 Nut, Hex – Locking – W/ET
Washer Head (1/4–20 x 5/8”) (#10–32)
10 415–0566–04 1 Pipe, Fuel (Fuel Supply) 25 415–0752–01 1 Pipe, Fuel (Fuel Return)
11 505–0049 1 Elbow, Pipe – Street (1/8”)
12 505–0018 1 Bushing, Reducer (1/2” to 1/4”)
13 502–0053 1 Elbow, Brass – Street (1/8”) * – Parts Included In 415–0657 Float Valve Assembly
Low Oil Pressure Switch
17
Day Tank
With Control
16 18
9
7
8
6 15
4
13
2 14
17 20
3
19
12 10
12
11
12
539–1168–01
18
Day Tank
With Control

1 415–0574 1 Tank, Day (8 Gallons) 13 415–0566–04 1 Pipe, Fuel (Fuel Supply)

2 415–0565–04 1 Gauge, Fuel (Liquid Level) 14 505–0049 1 Elbow, Pipe – Street (1/8”)
3 159–1208–01 1 Cap, Fuel 15 505–0018 1 Bushing, Reducer (1/2” to 1/4”)
4 821–5002–03 4 Screw, Self–Locking – Hex 16 338–2398 1 Harness, Wiring – Fuel Tank
Washer Head (1/4–20 x 1/2”) Control Box Printed Circuit
5 870–0550–05 2 Nut, Locking – Flange Head Board TB1 to S1+ and Ground
(1/4–20) (2 Wire) (84”)
6 308–0913 1 Switch, Fuel – 5 Float 17 625–2141–01 1 Control, Fuel Tank (See
7 501–0627–04 1 Line, Fuel – Flexible – Tank to Separate Page For
Engine (With Filter) (18–3/4”) Components)
8 501–0502–01 1 Line, Fuel – Flexible – Engine to 18 502–0053 1 Elbow, Brass – Street – Low Oil
Tank (10”) Pressure Switch (1/8”)
9 503–0685 1 Clamp, Hose 19 505–0266 1 Plug, Pipe – Square –
10 505–0172 1 Nipple, Pipe – Close (2”) Countersunk (3/8”)
11 159–1206 1 Bracket, Mounting – Fuel Tank 20 415–0752–01 1 Pipe, Fuel (Fuel Return)
12 821–0018 6 Screw, Self–Locking – Hex
Washer Head (1/4–20 x 5/8”)
19
Day Tank
With Fuel Tank Pump and Control
21
23
14
12
13
20
11
6
18
2
19
22
8
24
9
10 3
17
4 17
15
1
10
25
5
17 17
16
26
7
17
539–1043–01
20
Day Tank
With Fuel Tank Pump and Control

1 415–0574 1 Tank, Day (8 Gallons) 14 503–0685 1 Clamp, Hose

2 415–0565–04 1 Gauge, Fuel (Liquid Level) 15 505–0172 1 Nipple, Pipe – Close (2”)
3 159–1208–01 1 Cap, Fuel 16 159–1206 1 Bracket, Mounting – Fuel Tank
4 399–0117–01 1 Pump, Fuel Tank (P103) 17 821–0018 12 Screw, Self–Locking – Hex
399–0121 1 Kit, Repair – Fuel Tank Pump Washer Head (1/4–20 x 5/8”)
(Includes Lip Seal, Bearings, 18 415–0566–04 1 Pipe, Fuel (Fuel Supply)
Gasket, Drive Gear, Idle Gear 19 505–0049 1 Elbow, Pipe – Street (1/8”)
and Coupler) (Not Illustrated) 20 505–0018 1 Bushing, Reducer (1/2” to 1/4”)
399–0122 1 Coupler, Pump (Drive Piece 21 Harness, Wiring
Between Motor and Pump) 338–2397 1 Fuel Tank Control Box Printed
(Not Illustrated) Circuit Board TB1 to Fuel
399–0123 1 Pump (Not Illustrated) Tank Pump P103 (5 Wire)
399–0124 1 Motor (Not Illustrated) (40”)
5 159–1207 1 Bracket, Mounting – Pump 338–2398 1 Fuel Tank Control Box Printed
6 821–5002–03 4 Screw, Self–Locking – Hex Circuit Board TB1 to S1+ and
Washer Head (1/4–20 x 1/2”) Ground (2 Wire) (84”)
7 870–0550–05 4 Nut, Locking – Flange Head 22 625–2141–01 1 Control, Fuel Tank (See
(1/4–20) Separate Page For
8 503–1660–01 1 Hose, Fuel – Pump to Tank (12”) Components)
9 503–0183 2 Clamp, Hose 23 502–0053 1 Elbow, Brass – Street – Low Oil
10 502–0942 2 Elbow, Brass – 90 Deg Pressure Switch (1/8”)
(1/2” Hose to 3/8” Pipe) 24 415–0752–01 1 Pipe, Fuel (Fuel Return)
11 308–0913 1 Switch, Fuel – 5 Float 25 526–0018 4 Washer, Flat (1/4”)
12 501–0627–04 1 Line, Fuel – Flexible – Tank to 26 870–0212 4 Nut, Self–Locking – Hex Flange
Engine (With Filter) (18–3/4”) Head (1/4”)
13 501–0502–01 1 Line, Fuel – Flexible – Engine to
Tank (10”)
21
Subbase Fuel Tank Control
9 1
6 10
14
7
2
3
11
4
5 13
12
9
539–1533–01,02
22
Subbase Fuel Tank Control

1 399–0117 1 Pump, Fuel Tank (P103) 9 821–0018 12 Screw, Self–Locking – Hex

399–0121 1 Kit, Repair – Fuel Tank Pump Washer Head (1/4–20 x 5/8”)
(Includes Lip Seal, Bearings, 10 Harness, Wiring
Gasket, Drive Gear, Idle Gear 338–2397 1 Fuel Tank Control Box Printed
and Coupler) (Not Illustrated) Circuit Board TB1 to Fuel
399–0122 1 Coupler, Pump (Drive Piece Tank Pump P103 (5 Wire)
Between Motor and Pump) (40”)
(Not Illustrated) 338–2398 1 Fuel Tank Control Box Printed
399–0123 1 Pump (Not Illustrated) Circuit Board TB1 to S1+ and
399–0124 1 Motor (Not Illustrated) Ground (2 Wire) (84”)
2 159–1207 1 Bracket, Mounting – Pump 11 625–2141–01 1 Control, Fuel Tank (See
3 821–0010 2 Screw, Self–Locking – Hex Separate Page for
Washer Head (1/4–20 x 1/2”) Components)
4 870–0212 6 Nut, Hex – Flange (1/4–20) 12 502–0943 1 Connector, Hose (3/8” Pipe to
5 503–1660–04 1 Hose, Fuel (18”) 1/2” Hose)
6 503–0183 2 Clamp, Hose 13 319–0863–01 1 Stand, Control Box
7 502–0942 1 Elbow, Hose – 90 Deg (3/8” 14 526–0018 4 Washer, Flat (1/4”)
Pipe to 1/2” Hose)
8 Switch, Fuel – 5 Float
308–0913–09 1 12 Hour Subbase Fuel Tank
308–0913 1 24 Hour Subbase Fuel Tank
23
Fuel Tank Control
13 2
12
16
11
13
14
9
3 10
8 18
5
1 4
15
6
7
17 625–2141

625–2141–01 1 Control, Fuel Tank – Complete 9 320–1654 1 Breaker, Circuit – AC (Double

(Includes Parts Listed Below) Pole) (CB101)
1 319–0486 1 Box, Control 10 300–3464 1 Board, Printed Circuit
2 319–0485 1 Cover, Box 11 870–0458 4 Spacer, Board – Printed Circuit
3 307–2677–02 1 Relay, Pump (K130) 12 338–2382 1 Harness, Wiring – Control Box
4 322–0403–02 1 Light, Assembly, Indicator – 13 815–0350 5 Screw, Self–Tapping – Slotted
7 Light (Includes Wiring Hex Washer Head (#10–32 x
Harness) 3/8”)
5 322–0369–02 1 Lamp, Indicator – Replacement 14 812–0075 2 Screw, Machine – Round Head
6 308–0912 1 Switch, Rocker (On/Off/ (#8–32 x 1/4”)
Emergency Run) (S102) 15 815–0385 2 Screw, Machine – Round Head
7 308–0852 1 Switch, Rocker (Reset/Off/Test) (#6–32 x 1/2”)
(S111) 16 332–2605 2 Jumper, Terminal
8 320–1653 1 Breaker, Circuit – DC (Single 17 331–0027 2 Connector, Romex
Pole) (CB107) 18 331–0042 1 Connector, Knockout
24
Float Switch
3
2
539–1286

1 319–0490 1 Bracket, Mounting 5 870–0257 1 Nut, Locking – Hex Flange

2 319–0489 1 Cover, Switch (5/16–18)
3 308–0916–01 1 Switch, Float – Basin 6 526–0029 2 Washer, Flat (3/8”)
4 821–5002–03 1 Screw, Self–Locking – Hex
25
Electronic Governor
8
2 3 4
1
539–1439–02
9

1 150–2578 1 Package, Mounting – Actuator 4 821–0005 4 Screw, Self–Locking – Hex

to Injection Pump (Includes Washer Head (#10–32 x 3/8”)
Actuator Mounting Bracket, 5 149–2309 1 Bracket, Mounting – Governor
Actuator Shaft Clevis, Clevis Control
Jam Nut, Male and Female 6 150–2331–01 1 Actuator, Governor
Rod End Bearings, Magnetic 7 151–0715–02 1 Control, Governor (A16)
Pickup, Wire Lugs, Mounting 8 526–2140 2 Washer, Flat (M12)
Hardware and Instruction 9 526–0425 1 Washer, Flat (13/16” ID x 1–1/4”
Bulletin) OD x 1/8” Thk)
2 850–2012 2 Washer, Lock – Spring (M12)
(M12 x 20mm)
26
Exhaust Adapter
4
1
2
5
179–1671,1675

1 155–2253 1 Adapter, Exhaust – DGCA, 5 850–2010 4 Washer, Lock – Spring (M10)

DGCB DGBB, DGBC
2 155–2175 1 Clamp – DGCA, DGCB 6 154–2708 1 Gasket, Exhaust – DGBB,
3 154–2706 1 Adapter, Exhaust – DGBB, DGBC
DGBC
(M10 x 25mm) DGBB, DGBC
27
Muffler
12
10
8
13
11 1 2
7
10 5
10 14
16
9 15
179–2673,2679

1 155–2687 1 Muffler 10 870–0257 8 Nut, Hex – Locking (5/16–18)

2 155–2660 1 Bracket, Mounting – Front 11 821–0016 4 Screw, Self–Locking – Hex
3 155–2661 1 Bracket, Mounting – Rear Washer Head (5/16–18 x 3/4”)
4 155–2701 1 Pipe, Exhaust – DGBB, DGBC 12 526–0115 4 Washer, Flat (5/16”)
5 155–2659 1 Tubing, Exhaust – Flexible – 13 128–0154–02 1 Insulation, Foam (12” x 17”)
DGCA, DGCB 14 800–2086 4 Screw, Cap – Hex Head
6 155–2062–01 1 Cap, Rain (M10 x 25mm) DGBB, DGBC
7 Clamp, Muffler 15 154–2708 1 Gasket, Exhaust – DGBB,
155–2175 1 DGBB, DGBC DGBC
155–2175 2 DGCA, DGCB 16 850–2010 4 Washer, Lock – Spring (M10)
8 155–2080 1 Clamp, Muffler DGBB, DGBC
9 128–0154–01 1 Insulation, Foam (4–3/4” x 13”)
28
Low Coolant Level Sender
Without Continuously Monitored Low Coolant Level
179–2688,–01

1 193–0322 1 Sender, Low Coolant Level (S7) 3 518–0548–15 1 Clip, Retaining – Insulated
2 338–2871 1 Harness, Wiring – Shutdown
and Warning (3 Wire) (32”)
29
Low Coolant Level Sender
With Continuously Monitored Low Coolant Level
12 Light Indicator Controls
1
4
3
300–4396–01

1 322–0463–07 1 Lens, Indicator Light (Marked 4 357–0030 1 Diode (6 Amp)

”Coolant Lo”) 5 226–4661–02 2 Lead (4”) (No Markings)
2 338–3035–01 1 Harness, Wiring (3 Wire) (138”) (A11TB2–1 to Diode and
(S7 to A11) A11TB2–16 to Diode)
3 193–0322 1 Sender, Low Coolant Level (S7)
30
Engine Coolant Heater
179–2238–01,02

1 Kit, Heater – Engine Coolant 4 333–0478 1 *#Thermostat

(1000 Watt) 5 503–1919–12 1 *#Clamp
333–0558–01 1 120 Volt (Includes Parts 6 Heater
Marked *) 333–0557–01 1 * 120 Volt
333–0558–02 1 240 Volt (Includes Parts 333–0557–02 1 # 240 Vol
Marked #)
2 Harness, Wiring
333–0475 1 * 120 Volt * – Parts Included in 333–0558–01 Engine Coolant Heater Kit
333–0476 1 # 240 Volt # – Parts Included in 333–0558–02 Engine Coolant Heater Kit
3 333–0511 1 *#Well, Thermostat
31
Oil Heater
179–2283

1 Heater, Oil (150 Watt) 2 Cable, Oil Heater (72”)

333–0429–01 1 120 Volt 335–0168–01 1 120 Volt
333–0429–02 1 240 Volt 335–0168–02 1 240 Volt
32
Remote Radiator
6 7
9
3 8
11
10
5
2
11
179–1292

1 130–3168 1 Cover, Belt Guard 8 800–2110 4 Screw, Cap – Hex Head

2 130–3169 1 Guard, Belt – Left Side (M12 x 20mm)
3 130–3170 1 Guard, Belt – Right Side 9 130–3582 1 Plate, Clamping
4 130–3171–01 1 Bracket, Mounting – Left Side 10 718–1812 4 Screw, Cap – Hex Head Flange
5 130–3171–02 1 Bracket, Mounting – Right Side (M8 x 25mm)
6 130–3172 1 Bracket, Mounting 11 850–2012 4 Washer, Lock – Spring (M12)
33
Radiator
29
23
13
22
12
9 27
21
28
30 31 16
6
8
28
24 15
9
31 11 26
14
9 7
9 10 28
18
19
26
17
1
20
4
2
28
25 179–1416–02,1417–02
5
28 28
34
Radiator

1 130–3069–01 1 Guard, Fan – Right Side (Top) 17 130–3082 1 Spacer, Fan

2 821–5002–04 10 Screw, Self–Locking – Hex 18 800–2068 4 Screw, Cap – Hex Head
Washer Head (1/4–20 x 5/8”) (M8 x 75mm)
3 130–3085 1 Guard, Belt – Right Side 19 526–2100 4 Washer, Flat (M8)
4 Wrapper, Fan Shroud 20 Fan, Radiator
130–3167 1 DGBB, DGBC 130–3166 1 DGBB, DGBC (5 Blade)
130–3091 1 DGCA, DGCB 130–3161 1 DGCA, DGCB (6 Blade)
5 130–3086 1 Guard, Belt – Left Side 21 130–3089 1 Support, Grille – Upper
6 821–5004–02 6 Screw, Self–Locking – Hex 22 130–4452 1 Grille
Washer Head (3/8–16 x 3/4”) 23 130–4454–01 1 Guard, Radiator – Right Side
7 130–3092 2 Shroud, Fan 24 504–0028 1 Cock, Drain (3/8”)
8 503–1928 1 Hose, Radiator – Upper – 25 130–3069–02 1 Guard, Fan – Left Side (Bottom)
DGBB, DGBC 26 821–5004–01 18 Screw, Self–Locking – Hex
9 Clamp, Hose Washer Head (3/8–16 x 1/2”)
503–0365 2 DGBB, DGBC 27 502–0153 1 Plug, Brass – Hex Head (1/4”)
503–0365 4 DGCA, DGCB 28 821–5002–03 32 Screw, Self–Locking – Hex
10 503–1929 1 Hose, Radiator – Lower Washer Head (1/4–20 x 1/2”)
11 503–0465 2 Clamp, Hose 29 821–5003–03 6 Screw, Self–Locking – Hex
12 130–4357 1 Radiator (Includes Cap) Washer Head (5/16–18 x 3/4”)
13 130–1788 1 Cap, Radiator 30 130–3083 1 Tube, Radiator – Upper –
14 870–0281 6 Nut, Hex – Locking (3/8–16) DGCA, DGCB
15 130–3090 1 Support, Grille – Lower 31 503–1391–01 2 Hose, Radiator (3–1/2”) DGCA,
16 130–4454–02 1 Guard, Radiator – Left Side DGCB
35
Housing
17
18
4
12
15
2
8
7
16
13
6
14
20
20
5
1
9
19
10
11
14
405–5346
36
Housing

1 821–5004–02 20 Screw, Self–Locking – Hex 10 405–5351 1 Post, Housing – Rear – Right

Washer Head (3/8–16 x 3/4”) Side
2 870–0281 22 Nut, Hex – Locking (3/8–16) 11 405–5386 1 Grille, Rear
3 405–5358 1 Top 12 405–5352 1 Post, Housing – Rear – Left Side
4 405–3841 2 Door, Grille 13 406–0807 2 Latch (Includes Key)
5 405–5364 2 Post, Housing – Center 14 406–0782 7 Key, Latch
6 815–0137 13 Screw, Hex Head – Thread 15 818–0231–02 8 Rivet
Forming (1/4–20 x 5/8”) 16 508–0231 2 Bumper, Door
7 405–5355 2 Door, Control – Side 17 517–0138–09 1 Plug, Hole (Fits 2–1/2” Hole)
8 405–5370 1 Door, Control – Rear 18 517–0135 2 Plug, Hole (Fits 5/8” Hole)
9 821–5003–01 4 Screw, Self–Locking – Hex 19 406–0765–01 5 Latch (Includes Key)
Washer Head (5/16–18 x 1/2”) 20 405–4932 6 Bumper, Door
37
Skid
20
19
18
7
13
21 8
9 16 22
14
10
15
12 25
17 17
24
22
26
12
23
5
20
6
1
11
5
4 403–3910
38
Skid

1 337–0090 1 Strap, Ground 15 870–0531–03 4 Nut, Hex – Locking (7/16–14)

2 800–0091 1 Screw, Cap – Hex Head 16 402–0568 2 Cushion, Vibration – Generator
(1/2–13 x 1–1/4”) End
3 850–0060 1 Washer, Lock – Spring (1/2”) 17 800–0520 3 Screw, Cap – Hex Head
4 862–0016 1 Nut, Hex (1/2–13) (3/4–10 x 1”)
5 856–0013 2 Washer, Lock – W/EIT (1/2”) 18 403–2567 1 Support, Engine
6 800–2111 1 Screw, Cap – Hex Head 19 800–2121 4 Screw, Cap – Hex Head
(M12 x 25mm) (M12 x 75mm)
7 332–1473 1 Lug, Solderless 20 850–2012 5 Washer, Lock – Spring (M12)
8 800–0026 1 Screw, Cap – Hex Head 21 402–0030 1 Cushion, Vibration – Engine
(5/16–18 x 3/4”) End
9 856–0008 1 Washer, Lock – W/EIT (5/16”) 22 526–0249 8 Washer, Flat (7/16”)
10 870–0257 1 Nut, Hex – Locking (5/16–18) 23 870–0531–04 2 Nut, Hex – Locking (1/2–13)
11 403–3902 1 Skid 24 416–0975–01 1 Bracket, Retainer – Battery
12 526–0219 4 Washer, Flat (17/32”) 25 870–0212 1 Nut, Locking – Hex Flange Head
13 800–0605 4 Screw, Cap – Hex Head (1/4–20)
(7/16–14 x 1–1/4”) 26 416–0853 1 Holddown, Battery
(1/2–13 x 1–1/2”)
39
Starter
2
3
179–2629–05

1 191–2103 1 Starter – 24 VDC 3 800–2088 3 Screw, Cap – Hex Head

2 850–2010 3 Washer, Lock – Spring (M10) (M10 x 35mm)
40
Alternator
6
5
2
179–2644–02

1 191–1983–02 1 Alternator – 24 VDC 3 850–2008 1 Washer, Lock – Spring (M8)

191–2121 1 Regulator, Voltage – Alternator 4 860–2008 1 Nut, Hex (M8)
(Included With Alternator) 5 850–2005 2 Washer, Lock – Spring (M5)
(Not Illustrated) 6 860–2006 2 Nut, Hex (M5)
2 191–1981 1 Fan, Alternator
41
Control Housing
1
8
300–3873

1 Box, Mounting 4 815–0350 18 Screw, Self–Locking – Hex

319–1189 1 With Offset Lower Side Panels Washer Head – Slotted
(Not Illustrated) UC22 (#10–32 x 3/8”)
Generator 5 821–0018 1 Screw, Self–Locking – Hex
319–1193 1 With Straight Lower Side Washer Head (1/4–20 x 5/8”)
Panels (Illustrated) UC27 6 526–0018 1 Washer, Flat (1/4”)
Generator 7 856–0006 1 Washer, Lock – EIT (1/4”)
2 319–0077 3 Panel 8 517–0135 1 Plug, Hole (Fits 5/8” Hole)
3 508–1057 1 Grommet
42
Entrance Box
1
6
2
4
3 319–2819

1 319–2422 1 Box, Entrance 6 508–0305–02 – Edging – Bulk (Order By The

2 319–2425–01 1 Cover, Box Foot – 1 Foot Required)
3 319–2426 2 Cover, Box 7 332–2744–07 1 Standoff, Insulator
4 821–0040 8 Screw, Self–Locking – Hex 8 800–0047 1 Screw, Cap – Hex Head
Washer Head (#10–32 x 5/16”) (3/8–16 x 5/8”)
5 821–0010 20 Screw, Self–Locking – Hex 9 850–0050 1 Washer, Lock – Spring (3/8”)
43
Current Transformer
1 300–3338–03,4,5,6

1 Transformer, Current 2 338–2229 1 Harness, Wiring

(CT21, CT22, CT23)
302–1845–03 3 Ratio 75/5 or 150/5
302–1845–04 3 Ratio 100/5 or 200/5
302–1845–05 3 Ratio 150/5 or 300/5
302–1845–06 3 Ratio 200/5 or 400/5
44
Auxiliary Terminal Block
4 5
6
2
1
3
7
11
10
13
8
12
539–1075

1 332–3007 3 *Block, Terminal 9 332–3007 3 *Block, Terminal

2 Harness, Wiring 10 812–0079 2 *Screw, Machine – Round Head
338–2506 1 190–240, 380–480 Volt 12 (#8–32 x 1/2”)
Lead Reconnectable 11 870–0221 12 *Nut, Hex – W/ET (#8–32)
Generator 12 821–0016 4 Screw, Self–Locking – Hex
338–2796 1 240–480 DELTA Generator Washer Head (5/16–18 x 3/4”)
338–3397 1 600 Volt WYE Generator 13 870–0257 4 Nut, Self–Locking – Hex
3 812–0085 3 Screw, Machine – Round Head Washer Head (5/16–18)
(#8–32 x 1–1/8”)
4 870–0221 3 Nut, Hex – W/ET (#8–32)
5 850–0025 3 Washer, Lock – Spring (#8) * – Parts Not Used on 190–240, 380–480 Volt 12 Lead
6 232–3536 1 *Base, Terminal Block Reconnectable Generator Application
7 319–1498 1 *Bracket, Mounting –
Transformer
8 *Transformer (PTW,PTV,PTU)
240/480 Volt DELTA Generator
315–0717–01 2 PTW, PTU Position
315–0717 1 PTV Position
315–0717 3 600 Volt WYE Generator
45
Generator Heater
6
2
1
14
7
15 18
16 10
11
5 8
17
13
12
179–2286
46
Generator Heater

1 Cartridge, Heater 10 332–3023 1 Block, Terminal

333–0438–07 1 120 Volt 11 508–0228 1 Grommet
333–0438–08 1 240 Volt 12 822–3047 1 Screw, Machine – Pan Head
2 332–3024–11 2 Clamp, Loop (M3 x 20mm)
3 822–3075 6 Screw, Machine – Pan Head 13 850–2003 1 Washer, Lock – Spring (M3)
(M4 x 16mm) 14 800–3034 1 Screw, Cap – Hex Head
4 860–2005 2 Nut, Hex (M4) (M4 x 12mm)
5 850–2004 4 Washer, Lock – Spring (M4) 15 332–3228 1 Mount, Cable Tie
6 526–2050 2 Washer, Flat (M4) 16 870–2064–01 1 Nut, Hex (M4)
7 330–0142 1 Box, Terminal 17 815–0792–04 2 Screw, Pan Head (M4 x 12mm)
8 330–0141–03 1 Cover, Terminal Box 18 517–0021 1 Plug, Dot Button
9 330–0141–04 1 Gasket, Terminal Box
47
Permanent Magnet Exciter
10
2
9
11
8
6
7
12
5
4 200–1286
1 3

1 775–0049 1 Pin, Dowel 9 850–2010 1 Washer, Lock – Spring (M10)

2 815–0761–01 1 Bolt, Hex Head 10 338–3149 1 Harness, Wiring
(M10 x 90mm) (AUX–P2,P3,P4 to
3 201–3446 1 Rotor VR21–P2,P3,P4) (3 Wire)
4 220–4233 1 Stator (40”)
5 232–3511 4 Clamp 11 338–3265 1 Harness, Wiring (P2,P3,P4 to
6 234–0875–02 1 Cover, End Bell P2,P3,P4) (3 Wire) (30”)
7 232–3462–02 4 Spacer 12 850–2006 4 Washer, Lock – Spring (M6)
8 821–2020 4 Screw, Self–Locking – Hex
Washer Head (M5 x 10mm)
48
Overspeed Switch

539–1052


1 150–2309 1 Bracket, Mounting – Overspeed 9 526–0240 1 Washer, Flat (13/32” ID x 1–1/2”

2 150–0956 1 Switch, Overspeed (S3) OD x 1/8” Thk)
3 150–0723 1 Point, Overspeed 10 821–2020 4 Screw, Self–Locking – Hex
4 870–0250 1 Nut, Insulated Washer Head (M5 x 10mm)
5 862–0001 2 Nut, Hex (1/4–20) 11 234–0875–01 1 Cover, End Bell
6 853–0013 1 Washer, Lock – W/ET (1/4”) 12 232–3462–01 4 Spacer, Cover
7 856–0010 1 Washer, Lock – W/EIT (3/8”) 13 526–2080 4 Washer, Flat (M6)
(M10 x 35mm)
49
Generator
5 7
15 6
18 14
3
16 10 13
9
59 12 8 4
11
19
21 60
2 62
63
25 17
64
66
65
40
35
39 33
58 43 41
31 34
61
32
26 46
24 57
29
48
51
20 37 47
22 28
23 49
50
27
1
30
37 36 33
32
38
31
42 45
44
56 53
54
53 55 54
52 200–3025
50
Generator

1 – 1 Stator, Generator (See 21 Adapter, Generator

Separate Page for Part 231–0328 1 UC22 Generator
Numbers) 231–0325 1 UC27 Generator
2 Rotor Assembly, Generator 22 Screw, Cap – Hex Head
(Includes Parts Marked *) 800–3017–41 6 UC22 Generator (M10 x
UC22 Generator 45mm)
201–3496–01 1 130mm Stack Length UC27 Generator
201–3496–02 1 160mm Stack Length 800–3017–42 5 M10 x 50mm
201–3496–03 1 180mm Stack Length 800–3017–44 1 M10 x 60mm (12 O‘Clock
201–3496–04 1 240mm Stack Length Position)
201–3496–05 1 300mm Stack Length 23 850–0114–55 6 Washer, Lock – Spring (M10)
UC27 Generator 24 720–1119 8 Screw, Cap – Hex Head
201–3497–01 1 165mm Stack Length (M16 x 40mm)
201–3497–02 1 190mm Stack Length 25 Disc, Drive – Generator
3 *Key, Exciter Rotor 232–3699 2 UC22 Generator
UC 22 Generator 232–3699 3 UC27 Generator
515–0299–02 1 130, 160mm Stack Length 26 526–0259 8 Washer, Flat (5/8”) Hardened
515–0299–04 1 180, 240mm Stack Length 27 Adapter, Generator Stator
515–0299–05 1 300mm Stack Length 231–0318 1 UC22 Generator
515–0298–02 1 UC27 Generator 231–0319 1 UC27 Generator
4 *Rotor Assembly, Exciter 28 Seal, Edging – Bulk (Order By
(Includes Parts Marked #) The Foot)
UC22 Generator 508–0139 – UC22 Generator (2 Feet
201–3434–01 1 130, 160mm Stack Length Required)
201–3434–02 1 180, 240, 300mm Stack 508–0139 – UC27 Generator (3 Feet
Length Required)
201–3434–02 1 UC27 Generator 29 Cover, Stator – Top
5 *#Rectifier Assembly (Includes UC22 Generator
Parts Marked +) 234–0936–01 1 130, 160mm Stack Length
357–0091 1 Forward ( With Positive 234–0936–02 1 180, 240mm Stack Length
Diode) 234–0936–03 1 300mm Stack Length
357–0092 1 Reverse (With Negative 234–0937–01 1 UC27 Generator
Diode) 30 Cover, Stator – Bottom
6 *#+Diode UC22 Generator
358–0135–01 3 Positive 232–3819–01 1 130, 160mm Stack Length
358–0135–02 3 Negative 232–3819–02 1 180, 240mm Stack Length
7 800–3009 6 *#+Screw, Cap – Hex Head 232–3819–03 1 300mm Stack Length
(M4 x 35mm) (CR1,2,3,4,5,6) 232–3820–01 1 UC27 Generator
8 860–2005 6 *#+Nut, Hex (M4) 31 Screw, Cap – Hex Head
9 850–2004 6 *#+Washer, Lock – Spring (M4) UC22 Generator
10 526–2050 6 *#+Washer, Flat (M4) 800–3017–37 8 130, 160mm Stack Length
11 870–2064–01 6 *#Nut, Locking – Nylon (M4) (M10 x 25mm)
12 526–2050 6 *#Washer, Flat (M4) 800–3017–37 10 180, 240, 300mm Stack
13 *Bearing, Ball Length (M10 x 25mm)
510–0165 1 UC22 Generator 800–3017–54 10 UC27 Generator (M12 x
510–0164 1 UC27 Generator 30mm)
14 *Ring, Retaining
518–0122 1 UC22 Generator
518–0083 1 UC27 Generator * – Parts Included in Generator Rotor Assemblies
15 304–0807 1 *Varistor # – Parts Included in Exciter Rotor Assemblies
16 860–2006 2 *Nut, Hex (M5) + – Parts Included in Rectifier Assemblies
17 *Hub, Drive – Generator
232–3438 1 UC22 Generator
232–3695 1 UC27 Generator Continued...
18 850–2005 2 *Washer, Lock – Spring (M5)
19 526–2060 2 *Washer, Flat (M5)
20 O–Ring
509–0266–01 1 UC22 Generator
509–0266–02 1 UC27 Generator
51
Generator
5 7
15 6
18 14
3
16 10 13
9
59 12 8 4
11
19
21 60
2 62
63
25 17
64
66
65
40
35
39 33
58 43 41
31 34
61
32
26 46
24 57
29
48
51
20 37 47
22 28
23 49
50
27
1
30
37 36 33
32
38
31
42 45
44
56 53
54
53 55 54
52 200–3025
52
Generator

Continued... 49 850–2006 4 Washer, Lock – Spring (M6)

50 Screw, Cap – Hex Head
UC22 Generator
32 Washer, Lock – Spring 800–2039 4 130, 160mm Stack Length
UC22 Generator (M6 x 45mm)
850–0114–55 8 130, 160mm Stack Length 800–2042 4 180, 240, 300mm Stack
(M10) Length (M6 x 60mm)
850–0114–55 10 180, 240, 300mm Stack 800–2042 4 UC27 Generator (M6 x 60mm)
Length (M10) 51 Stator, Exciter
850–0114–56 10 UC27 Generator (M12) UC22 Generator
33 Washer, Flat 220–4293–04 1 130, 160mm Stack Length
UC22 Generator 220–4293–05 1 180, 240, 300mm Stack
526–0399–62 8 130, 160mm Stack Length Length
(M10) 220–4293–05 1 UC27 Generator
526–0399–62 10 180, 240, 300mm Stack 52 Bracket, Mounting – Generator
Length (M10) Foot
526–0399–64 10 UC27 Generator (M12) 232–3452 2 UC22 Generator
34 508–1057 1 Grommet 232–3454 2 UC27 Generator
35 232–3421 1 Block, Terminal 53 Screw, Cap – Hex Head
36 517–0135 1 Plug, Hole 800–3017–38 8 UC22 Generator (M10 x
37 Washer 30mm)
232–3441 12 UC22 Generator – Special 800–3017–55 8 UC27 Generator (M12 x
526–0423 12 UC27 Generator – Flat 35mm)
(13/32” ID x 1–1/4” OD x 1/4” 54 Washer, Lock – Spring
Thk) 850–0114–55 8 UC22 Generator (M10)
38 Screw, Cap – Hex Head 850–0114–56 8 UC27 Generator (M12)
800–3017–20 6 UC22 Generator (M8 x 25mm) 55 Washer, Flat
800–3017–38 6 UC27 Generator (M10 x 526–0399–62 4 UC22 Generator (M10)
30mm) 526–0399–64 4 UC27 Generator (M12)
39 Washer, Lock – Spring (M8) 56 Spacer, Mounting Foot
850–0114–54 3 UC22 Generator 232–3730–03 4 UC22 Generator
850–2008 3 UC27 Generator 232–3730–04 4 UC27 Generator
40 800–2060 3 Screw, Cap – Hex Head 57 508–0305–02 – Edging – Bulk (Order By The
(M8 x 35mm) Foot – 5 Feet Required) UC27
41 526–2100 3 Washer, Flat (M8) Generator
42 Washer, Lock – Spring 58 805–0018 8 Bolt, Place (3/8–16 x 1”)
850–0114–54 6 UC22 Generator (M8) 59 Screw, Cap – Hex Head
850–0114–55 6 UC27 Generator (M10) UC22 Generator
43 Guard, Fan – Generator 800–2088 8 M10 x 35mm
234–0903 2 UC22 Generator 800–2090 4 M10 x 45mm
234–0867 2 UC27 Generator 800–2088 12 UC27 Generator (M10 x
44 Screen, Air Inlet 35mm)
234–0878 2 UC22 Generator 60 850–2010 12 Washer, Lock – Spring (M10)
234–0879 2 UC27 Generator 61 526–0174 8 Washer, Flat (3/8”)
45 821–6001–02 8 Screw, Self–Locking – Hex 62 860–2009 8 Nut, Hex (M10)
Washer Head (M5 x 12mm) 63 850–2010 8 Washer, Lock – Spring (M10)
46 Bell, End 64 526–2120 8 Washer, Flat (M10)
211–0422 1 UC22 Generator 65 332–2987 4 Link, Terminal
211–0423 1 UC27 Generator 66 821–6001–01 8 Screw, Self–Locking – Hex
47 Washer, Lock – Spring Washer Head (M5 x 10mm)
850–0114–54 6 UC22 Generator (M8)
850–0114–55 6 UC27 Generator (M10)
48 Screw, Cap – Hex Head * – Parts Included in Generator Rotor Assemblies
800–3017–20 6 UC22 Generator (M8 x 25mm) # – Parts Included in Exciter Rotor Assemblies
800–3017–38 6 UC27 Generator (M10 x + – Parts Included in Rectifier Assemblies
30mm)
53
Generator Stator
DGBB
REF PART QTY PART

NO. NO. USED DESCRIPTION
1 Stator, Generator (UC22 Generator)

4 Lead, Single Phase, Non–Reconnectible
220–4447–01 1 130mm Stack Length, 125 Deg C, 50 Hertz
6 Lead, Three Phase, Reconnectible
220–4447–26 1 130mm Stack Length, 105 Deg C
12 Lead
Three Phase, Non–Reconnectible
Single or Three Phase, Reconnectible
220–4447–11 1 130mm Stack Length, 105 Deg C, 50 Hertz, Broad Range
220–4447–16 1 130mm Stack Length, 105 Deg C, 60 Hertz, Low Range
220–4447–12 1 160mm Stack Length, 105 Deg C, 50 Hertz, Full Output on
Single Phase
Single Phase
220–4447–13 1 180mm Stack Length, 80 Deg C, 50 Hertz, Full Output on Single
Phase
Phase
54
Generator Stator
DGBC
REF PART QTY PART

1 Stator, Generator (UC22 Generator)

12 Lead
Single Phase
Single Phase
Phase
Phase
Single Phase
Single Phase
55
Generator Stator
DGCA
REF PART QTY PART

1 Stator, Generator
UC22 Generator
12 Lead
Single Phase
Single Phase
UC27 Generator
12 Lead, Single or Three Phase, Reconnectible
Phase
Phase
Single Phase
56
Generator Stator
DGCB
1
REF PART QTY PART
1 Stator, Generator
UC22 Generator
12 Lead
UC27 Generator
220–4448–31 1 6 Lead, Three Phase, Reconnectible, 165mm Stack Length,
80 Deg C
12 Lead, Single or Three Phase, Reconnectible
Single Phase
Single Phase
Single Phase
Single Phase
Single Phase
Single Phase
57
Control
46
49 24
43 33
45
47 32
44 42
41
48
34
28
40
38
12
39 4
6
13
36 5
37 35 15
14
18
16 15
10 11 21
ÂÂ
22
26 1 23
27
ÂÂ
ÂÂ
ÂÂ
2
13
25 38 8
17
31 3 7
30
29
9 20
19
612–6487
58
Control

1 815–0544 4 Screw, Machine – Round 25 337–0049 3 Strap, Ground

Head – Cross Recessed W/IT 26 800–0024 3 Screw, Cap – Hex Head
(#6–32 x 1/2”) (5/16–18 x 1/2”)
2 821–0004 8 Screw, Self–Locking – Hex 27 856–0008 3 Washer, Lock – W/EIT (5/16”)
Washer Head (#10–32 x 5/16”) 28 338–2278 1 Harness, Wiring – AC Control
3 301–8851 1 Bracket, Mounting Door Assembly to TB21
4 338–3252 1 Harness, Wiring – DC Control Terminal Block (Includes TB21
Door Assembly to Engine Terminal Block)
Monitor Board (Includes 29 332–0607 1 Block, Terminal – 12 Place
Connector Housing and (TB21)
Contact Pins) 30 332–2723 1 Strip, Marker
5 323–1308 1 Housing, Connector (12 Place) 31 812–0065 2 Screw, Machine – Hex Head
(J4) (#6–32 x 5/8”)
6 323–1302 11 Pin, Contact 32 332–0604 1 *Block, Terminal – 12 Place (T26)
7 Board Assembly, Printed 33 332–1043 4 *Jumper
Circuit – Engine Monitor 34 323–1492 3 *Socket, Contact
(Includes Fuses) (A11) 35 307–2167 1 Solenoid, Pre–Heat – Glow
300–4295 1 7 Light Control Plugs (K2)
300–4297 1 12 Light Control 36 821–0010 2 Screw, Self–Locking – Hex
8 Fuse Washer Head (1/4–20 x 1/2”)
321–0307–03 2 5 Amp (Tan) (F4, F5) 37 856–0006 1 Washer, Locking – W/EIT (1/4”)
321–0307–06 1 15 Amp (Light Blue) (F3) 38 821–0014 4 Screw, Self–Locking – Hex
321–0307–07 2 20 Amp (Yellow) (F1, F2) Washer Head (5/16–18 x 1/2”)
9 – – Door Assembly – Control – AC 39 526–0013 2 Washer, Flat (25/64”)
(See Separate Page For 40 338–3296 1 Harness, Wiring – Engine to
Components) Control (Includes Parts
10 871–0015 1 Nut, Hex (1/4–20) Marked *)
11 853–0013 1 Washer, Lock – W/ET (1/4”) 41 Housing, Connector
12 301–8065 1 Box, Control 323–1306 1 * 8 Place (J1)
13 402–0527 4 Isolator, Vibration 323–1304 1 * 6 Place (J2)
14 800–0045 4 Screw, Cap – Hex Head 42 815–0538 2 *Screw, Machine – Round
(5/16–18 x 3/8”) Head – Cross Recessed W/IT
15 850–0045 4 Washer, Lock – Spring (5/16”) (#8–32 x 1/2”)
16 508–0001 1 Grommet (Fits 1–1/16” Hole) 43 323–1200 12 *Socket, Contact
17 508–0051 1 Grommet (Fits 2” Hole) 44 353–0094–01 1 *Resistor (R1)
18 406–0332 2 Receptacle, Fastener 45 357–0030 1 *Rectifier (CR1)
19 406–0333 2 Stud, Fastener 46 323–1546 1 *Plug, Connector – 4 Place (E1)
20 406–0334 2 Washer, Stud Retainer 47 359–0051 1 *Diode (CR2)
21 332–0052 2 Clip, Wire 48 323–1591 1 *Plug, Connector
22 870–0131 6 Nut, Hex – W/ET (#10–32) 49 323–1548 1 *Wedge, Plug
23 – – Door, Assembly – Control – DC
(See Separate Page For
Components)
24 319–2006–01 1 *Bracket, Mounting – Terminal * – Parts Included in 338–3296 Engine Wiring Harness
Block
59
AC Control Door Assembly
11
2 9
10
8
7
612–6489

1 Door, Control – AC 5 302–1968 1 Meter, Frequency (M23)

301–9054–03 1 Without Meter Holes 6 308–1052 1 Switch, Rotary – Voltmeter/
301–9054–01 1 With Four Meter Holes Ammeter (S21)
301–9054–04 1 With Six Meter Holes 7 355–0189 1 Capaciter – Voltmeter
2 322–0363 1 Light, Indicator – Upper/ (.1 Mfd., 500 WVDC) (C21)
Lower Scale (DS21, DS22) 8 517–0302 1 Plug, Hole (Fits 2–1/4” Hole)
3 Voltmeter (M21) 9 815–0385 2 Screw, Machine – Round Head
302–1148 1 Scale Reads 0–300/600 (#6–32 x 1/2”)
302–1753 1 Scale Reads 0–750 10 870–0183 2 Nut, Hex – W/ET (#6–32)
4 Ammeter (M22) 11 815–0875–02 3 Screw, Machine – Pan Head –
302–1147 1 Scale Reads 0–75/150 Cross Recessed (M4 x 8mm)
302–1683 1 Scale Reads 0–100/200
302–1684 1 Scale Reads 0–150/300
302–1725 1 Scale Reads 0–375/750
60
DC Control Door Assembly
3 11 4
2
6
5
13
7 14
12 8
1 15
16
9
17
10
612–6487

1 301–9055–01 1 Door, Control – DC 10 302–1642 1 Voltmeter (M13)

2 815–0385 4 Screw, Machine – Round Head 11 302–0885 1 Meter, Time Totalizing (M14)
(#6–32 x 1/2”) 12 517–0131 1 Plug, Hole (Fits 3/8” Hole)
3 870–0183 4 Nut, Hex – W/ET (#6–32) 13 193–0250 2 Resistor (Mounted on Oil
4 Light Assembly, Indicator Pressure and Water
(Includes Wiring Harness and Temperature Gauges)
Connector Housing) (A12) (R12, R13)
322–0359–02 1 7 Light Assembly 14 308–1010 1 Switch, Rocker – Lamp
322–0360–02 1 12 Light Assembly Test/Reset Panel Lamp –
5 322–0369–02 1 Light, Indicator – Replacement Preheat (S11)
6 322–0361 1 Light, Panel (DS11) 15 308–1011 1 Switch, Rocker –
7 322–0017 1 Bulb, Panel Light – Run/Stop/Remote (S12)
Replacement 16 517–0137 1 Plug, Hole (Fits 7/8” Hole)
8 193–0466 1 Gauge, Oil Pressure (M11) 17 517–0301 2 Plug, Hole (Fits 2” Hole)
9 193–0351 1 Gauge, Water Temperature
(M12)
61
Control Heater
5 4
7
1 6
300–4426

1 332–3338 2 *#Mount, Cable 6 870–0257 1 *Nut, Locking – Hex (5/16–18)

2 Heater Assembly, Control – 100 7 856–0008 2 *Washer, Lock – W/EIT (5/16”)
Watt (Includes Rectifier)
300–4515–01 1 * 120 Volt
300–4515–02 1 # 240 Volt * – Parts Used in 120 Volt Control Heater Application
3 357–0114 1 *#Rectifier (3 Amp) # – Parts Used in 240 Volt Control Heater Application
4 335–0173 1 *Cable, Heater (7’)
5 800–0024 1 *Screw, Cap – Hex Head
(5/16–18 x 3/4”)
62
Voltage Regulator
8 2
4
6
1
5
11 9
12
10
300–3606/7

1 Potentiometer (R21) 6 517–0131 1 *#Plug, Hole (Fits 3/8” Hole)

303–0261 1 * 1.5K Ohms (Used With Model 7 812–0084 4 *#Screw, Machine – Round Head
SX440 Voltage Regulator) (#8–32 x 1”)
303–0285 1 # 5K Ohms (Used With Model 8 332–1043 1 *#Jumper (Used on TB21)
MX321 Voltage Regulator) 9 305–0868 1 #Board, Printed Circuit – Isolation
2 Board, Printed Circuit – Voltage Transformer (T30)
Regulator (VR21) 10 813–0108 4 #Screw, Machine – Round Head
305–0824 1 * Model SX440 (#10–32 x 1–1/2”)
305–0823 1 # Model MX321 11 526–0008 4 #Washer, Flat (#10)
3 319–0652 1 #Plate, Mounting (Used With 12 850–0030 4 #Washer, Lock – Spring (#10)
MX321 Voltage Regulator)
4 815–0544 6 #Screw, Machine – Round
Head – Cross Recessed W/IT * – Parts Used on Generators Without Permanent Magnet
(#6–32 x 1/2”) (Used With Exciter
MX321 Voltage Regulator) # – Parts Used on Generators With Permanent Magnet Exciter
5 350–1222 1 *#Resistor (1.5K Ohms) (Used on
TB21)
63
Alarm Relay Board
10
7
3
9
5 8
300–4228

1 Board, Printed Circuit – Alarm 6 338–2875 1 Harness, Wiring (Includes Parts

Relay (Includes K1 Relay) Marked *) (A11–TB1 and TB2
300–4111–02 1 Without Form C Relays to Alarm Relay Board)
300–4111–04 1 With Form C Relays 7 323–1291 2 *Plug – 9 Place (P1,P2)
2 307–1056 1 Relay (Quantity Used as 8 323–1199 9 *Pin, Contact
Required) (K1,K2,K3) 9 323–1200 12 *Socket, Contact
3 815–0544 6 Screw, Machine – Round 10 323–1292 1 *Plug – 4 Place (P3)
Head – Cross Recessed W/IT
(#6–32 x 1/2”)
4 870–0517–01 4 Standoff (Clear) (1–7/8”) * – Parts Included in 338–2875 Wiring Harness
5 870–0517–02 2 Standoff (Yellow) (2”)
64
Common Alarm
3
300–4394–02

1 300–4218–02 1 Board, Printed Circuit – 3 812–0063 4 Screw, Machine – Round Head

Common Alarm (A27) (#6–32 x 1/2”)
2 338–3033 1 Harness, Wiring (12 Wire) (A27
to A11)
65
Electronic Overspeed
1
5 300–3601–01

1 305–0902–02 1 Board, Printed Circuit – 4 815–0544 4 Screw, Machine – Round

Electronic Overspeed (A16) Head – Cross Recessed W/IT
2 319–0754 1 Plate, Mounting (#6–32 x 1/2”)
3 338–2493 1 Harness, Wiring (A16 to 5 812–0082 4 Screw, Machine – Round Head
A11, AUX) (5 Wire) (44”) (#8–32 x 3/4”)
66
Over/Under Voltage Relay
3
300–4697–01

1 307–2868 1 Board, Printed Circuit – 4 322–0463–03 1 Lens, Indicator Light (Marked

Over/Under Voltage Relay ”O/U VOLT”)
(A17)
2 338–3366 1 Harness, Wiring (6 Wire) (30”)
3 815–0550 4 Screw, Machine – Pan Head –
Cross Recessed W/ET
(#6–32 x 3/8”)
67
Time Delay Start/Stop
300–2981–03

1 815–0544 4 Screw, Machine – Round 3 338–1904 1 Harness, Wiring (5 Wire)

Head – Cross Recessed W/IT (21–1/2”)
(#6–32 x 1/2”)
2 300–2899 1 Board, Printed Circuit –
Time Delay (A15)
68
Over/Under Frequency Relay
2
1
7
6 11
3 10
6
6
5
7
6
6
9
8
7
300–3141–11,12

1 Relay (A19) 6 856–0002 18 Washer, Lock – W/EIT (#8)

307–2553 1 50 Hertz 7 860–0008 10 Nut, Hex (#8–32)
307–2709 1 60 Hertz 8 526–0115 2 Washer, Flat (5/16”)
2 338–2347 1 Harness, Wiring (TB21, A11, 9 870–0048 2 Nut, Hex – Locking (5/16–18)
GRD to A19) 10 812–0082 2 Screw, Machine – Round Head
3 301–9941 1 Plate, Mounting (#8–32 x 3/4”)
4 301–6987 1 Bracket, Mounting 11 322–0463–04 1 Light, Indicator (Marked
5 402–0354 4 Mount, Shock ”O/U HZ”) (DS20)
69
Low Battery Voltage
4
6
5
300–4395–01,02

1 322–0463–08 1 Lens, Indicator Light (Marked 5 870–1221 2 *Nut, Hex – W/ET (#8–32)
”Lo Battery”) 6 305–0901 1 *Sensor – Low Battery
2 338–3034 1 *Harness, Wiring (4 Wire) (36”) Voltage (K15)
(K15 to A11)
3 323–1410–03 1 *Base, Relay
4 812–0084 2 *Screw, Machine – Round Head * – Not Used on All Models
(#8–32 x 1”)
70
Audible Alarm
300–3729

1 333–0133 1 Alarm, Audible (DS2) 4 815–0385 2 Screw, Machine – Round Head

2 319–0898 1 Plate, Mounting (#6–32 x 1/2”)
3 517–0302 1 Plug, Hole 5 870–0183 2 Nut, Hex – W/ET (#6–32)
71
Wattmeter
8 4
9
7
10
5 7
1
2
300–4736

1 302–1722 1 Wattmeter (Dial Not Included) 4 Transducer, Watts (A21)

(M24) 302–1982–09 1 2 Element Watt, Single Phase,
2 Dial, Wattmeter 120/240 Volt
302–1721–01 1 0–35 kW Rating 302–1982–10 1 3 Element Watt, Three Phase,
302–1721–02 1 0–50 kW Rating Reconnectable WYE
302–1721–03 1 0–70 kW Rating 302–1982–11 1 3 Element Watt, Three Phase,
302–1721–04 1 0–90 kW Rating 120/240 Volt DELTA
302–1721–05 1 0–115 kW Rating 5 301–6987 1 Bracket, Mounting
3 Harness, Wiring 6 402–0354 4 Mount, Shock
338–3310 1 Single Phase, 120/240 Volt 7 856–0002 16 Washer, Lock – W/ET (#8)
338–3309 1 Three Phase, 120/240 Volt 8 860–0008 8 Nut, Hex (#8–32)
DELTA and Reconnectable 9 821–0017 2 Screw, Self–Locking – Hex
WYE Washer Head (5/16–18 x 1/2”)
10 870–0257 2 Nut, Locking – Hex (5/16–18)
72
Circuit Breaker
AC Control Door
300–3765–01

1 320–1688–01 1 Breaker, Circuit (CB21)
73
Potentiometer
Speed Adjust
300–3598

1 151–0402 1 Potentiometer, Speed Adjusting 2 334–0116 1 Cable, Shielded (6–1/2’)
74
Tachometer
3
300–3350–01

1 302–1873–01 1 Tachometer (0–4000 RPM) 2 301–6257 1 Switch – Blank

(M16) 3 302–1723 1 Ammeter – Blank Scale
75
Oil Temperature Gauge
7
6
4 3 300–2985–13

1 302–1723 1 Ammeter – Blank Scale 5 517–0137 1 Plug, Hole

2 301–6257 1 Switch – Blank 6 193–0388 1 Sender, Oil Temperature (E4)
3 193–0435 1 Gauge, Oil Temperature (M15) 7 505–1373 1 Bushing, Reducer
4 193–0250 1 Resistor (R13)
76
Emergency Stop Switch
300–3127

1 302–1723 2 Ammeter – Blank Scale 4 322–0394 1 Bulb, Replacement

2 301–6257 1 Switch – Blank
3 308–0853 1 Switch, Pushbutton –
Emergency Stop (Includes
Bulb) (S14)
77
Circuit Breaker
Non–UL Approved
3
2
7
1
4 14
11
12 9
15
10
13 16
13
11
12 5
2
8
6
3
625–2431
78
Circuit Breaker
Non–UL Approved

1 319–1332 1 Box, Mounting – Circuit Breaker 8 821–0010 13 Screw, Self–Locking – Hex

2 319–1333 2 Panel, Box Washer Head (1/4–20 x 1/2”)
3 821–5002–03 8 Screw, Self–Locking – Hex 9 Lug Set – Circuit Breaker
Washer Head (1/4–20 x 1/2”) (Packaged in Sets – Two Lugs
4 508–0239 – Edging – Bulk (Order By The Per Set) (Quantity Used As
Foot – 2 Feet Required) Required)
5 Breaker, Circuit (Includes 320–1755–11 1 100, 125, 160 Amp Breakers
Mounting Screws) (Circuit 320–1755–12 1 200, 250 Amp Breakers
Breaker Lugs Not Included 10 332–2744–07 1 *Standoff, Insulator
Except As Noted) (CB21) 11 800–0048 2 *Screw, Cap – Hex Head
Three Pole Breakers (3/8–16 x 3/4”)
320–1724–01 1 80 Amp (Includes Lugs) 12 850–0050 2 *Washer, Lock – Spring (3/8”)
320–1725–04 1 100 Amp 13 526–0029 2 *Washer, Flat (25/64” ID)
320–1725–05 1 125 Amp 14 320–1749–02 1 Trip, Shunt (160–250 Amp
320–1725–06 1 160 Amp Breakers
320–1726–06 1 200 Amp 15 320–1748–02 1 Alarm, Bell (160–250 Amp
320–1726–07 1 250 Amp Breakers
Four Pole Breakers 16 320–1747–03 1 Contact, Auxiliary (160–250
320–1724–04 1 80 Amp (Includes Lugs) Amp Breakers
320–1725–10 1 100 Amp
320–1725–11 1 125 Amp
320–1725–12 1 160 Amp * – Parts Used for Three Pole Circuit Breaker Application
320–1726–13 1 200 Amp
320–1726–14 1 250 Amp
6 Cover, Box
319–2049 1 80 Amp Breakers
319–1335 1 100, 125, 160, 200, 250 Amp
Breakers
7 Lead – Circuit Breaker (Quantity
Used As Required)
No Markings
226–3649 1 28” (No. 2 Wire)
226–3505–01 1 30” (No. 4 Wire)
226–0893 1 33” (No. 1/0 Wire)
Marked ”LO”
3 Pole Breakers
226–3505–03 1 30” (No. 4 Wire)
226–3505–04 1 30” (No.1/0 Wire)
4 Pole Breakers
226–3505–02 1 30” (No. 4 Wire)
226–1587 1 33” (No. 1/0 Wire)
79
Circuit Breaker
UL Approved
18
14
9
1
19
15
17
11 10 6
2 3
16
12
4
13
7 13 5
625–3022
80
Circuit Breaker
UL Approved

1 319–2422 1 Box, Mounting – Circuit Breaker 19 Breaker, Circuit (Includes Lugs)

2 526–0029 1 Washer, Flat (3/8”) (CB21)
3 319–2425 1 Cover, Box Two Pole Breakers
4 Cutout, Cover Standard
301–9650 1 With 1–1/4” Wide x 3” High x 320–1555–03 1 175 Amp
1–1/2” Deep Opening 320–1555–04 1 200 Amp
319–0284 1 With 1–1/4” Wide x 3” High x 320–1555–05 1 225 Amp
2–1/8” Deep Opening 320–1555–11 1 250 Amp
301–9891 1 With 2–7/8” Wide x 3–5/8” High 320–1555–12 1 300 Amp
x 5/8” Deep Opening 320–1555–13 1 350 Amp
5 813–0100 4 Screw, Machine – Round Head 320–1513–10 1 * 450 Amp
(#10–32 x 1/2”) 320–1513–11 1 * 500 Amp
6 870–0131 4 Nut, Hex – W/ET (#10–32) With Auxiliary Contacts
7 319–2426 2 Cover, Box 320–1556–03 1 175 Amp
8 821–5000–05 8 Screw, Self–Locking – Hex 320–1556–04 1 200 Amp
Washer Head (#10–32 x 1/2”) 320–1556–05 1 225 Amp
9 Lead – Circuit Breaker (Quantity 320–1556–11 1 250 Amp
Used As Required) 320–1556–12 1 300 Amp
226–3649 1 28” (#2 Wire) 320–1556–13 1 350 Amp
226–3505–01 1 30” (#4 Wire) 320–1516–10 1 * 450 Amp
226–0893 1 33” (#1 Wire) 320–1516–11 1 * 500 Amp
10 Screw, Machine – Round Head With 24 Volt Shunt Trip
812–0092 4 #8–32 x 2–3/4” 320–1521–08 1 175 Amp
812–0093 4 #8–32 x 3” 320–1521–09 1 200 Amp
813–0190 4 #10–32 x 4” 320–1521–10 1 225 Amp
812–0157 4 1/4–20 x 1–3/4” 320–1522–06 1 250 Amp
11 Washer, Flat 320–1522–07 1 300 Amp
526–0048 4 #8 320–1557–61 1 350 Amp
526–0008 4 #10 With Auxiliary Contacts
12 Washer, Lock and 24 Volt Shunt Trip
850–0025 4 #8 – Spring 320–1536–08 1 175 Amp
850–0030 4 #10 – Spring 320–1536–09 1 200 Amp
854–0014 4 1/4” – W/IT 320–1536–10 1 225 Amp
14 508–0239 – Edging – Bulk (Order By The * – Circuit Breakers With Interchangeable Trip
Foot – 2 Feet Required)
15 332–2744–07 1 Standoff, Insulator
16 800–0047 1 Screw, Cap – Hex Head Continued...(Reference Number 19...Three Pole Breakers)
(3/8–16 x 5/8”)
17 850–0050 1 Washer, Lock – Spring (3/8”)
18 091–0002 1 Strip, Copper (Used for
wrapping ends of leads before
securing to circuit breakers)
(Quantity Used As Required)
81
Circuit Breaker
UL Approved
18
14
9
1
19
15
17
11 10 6
2 3
16
12
4
13
7 13 5
625–3022
82
Circuit Breaker
UL Approved
Continued...(Reference Number 19...Three Pole Breakers)
19 Breaker, Circuit (Includes Lugs) 100 Amp

(CB21) 320–1462–28 1 480 Volt
Three Pole Breakers 320–1462–45 1 600 Volt
Standard 125 Amp
320–1458–40 1 50 Amp 320–1556–06 1 240 Volt
60 Amp 320–1462–30 1 480 Volt
320–1458–24 1 480 Volt 150 Amp
320–1458–41 1 600 Volt 320–1556–07 1 240 Volt
70 Amp 320–1462–31 1 480 Volt
320–1458–25 1 480 Volt 320–1462–48 1 600 Volt
320–1458–42 1 600 Volt 175 Amp
80 Amp 320–1556–08 1 240 Volt
320–1458–26 1 480 Volt 320–1463–08 1 600 Volt
320–1458–43 1 600 Volt 320–1556–09 1 200 Amp
90 Amp 225 Amp
320–1458–27 1 480 Volt 320–1556–10 1 240 Volt
320–1458–44 1 600 Volt 320–1463–10 1 600 Volt
100 Amp 320–1556–15 1 250 Amp
320–1458–28 1 480 Volt 320–1556–16 1 300 Amp
320–1458–45 1 600 Volt With 24 Volt Shunt Trip
125 Amp 320–1470–24 1 60 Amp
320–1555–06 1 240 Volt 320–1470–25 1 70 Amp
320–1458–30 1 480 Volt 80 Amp
150 Amp 320–1470–26 1 480 Volt
320–1555–07 1 240 Volt 320–1470–43 1 600 Volt
320–1458–31 1 480 Volt 320–1470–27 1 90 Amp
320–1458–48 1 600 Volt 320–1470–28 1 100 Amp
175 Amp 320–1470–30 1 125 Amp
320–1555–08 1 240 Volt 150 Amp
320–1459–08 1 600 Volt 320–1557–17 1 240 Volt
200 Amp 320–1470–31 1 480 Volt
320–1555–09 1 240 Volt 320–1471–08 1 175 Amp
320–1459–09 1 600 Volt 200 Amp
225 Amp 320–1557–19 1 240 Volt
320–1555–10 1 240 Volt 320–1471–09 1 600 Volt
320–1459–10 1 600 Volt With Auxiliary Contacts
320–1555–15 1 250 Amp and 24 Volt Shunt Trip
320–1555–16 1 300 Amp 320–1490–24 1 60 Amp
With Auxiliary Contacts 320–1490–25 1 70 Amp
320–1462–40 1 50 Amp 320–1490–26 1 80 Amp
60 Amp 320–1490–27 1 90 Amp
320–1462–24 1 480 Volt 320–1490–28 1 100 Amp
320–1462–41 1 600 Volt 320–1490–30 1 125 Amp
70 Amp 320–1490–31 1 150 Amp
320–1462–25 1 480 Volt 320–1491–08 1 175 Amp
320–1462–42 1 600 Volt 320–1491–09 1 200 Amp
80 Amp 320–1491–10 1 225 Amp
320–1462–26 1 480 Volt
320–1462–43 1 600 Volt
90 Amp * – Circuit Breakers With Interchangeable Trip
320–1462–27 1 480 Volt
320–1462–44 1 600 Volt
83
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
091–0002, 81 140–2684, 8 191–1983–02, 41 220–4447–22, 54, 55

102–1147, 7 140–2693, 8 191–2103, 40 220–4447–23, 55, 56
102–1237, 7 140–2697, 8 191–2121, 41 220–4447–24, 56, 57
128–0154–01, 28 140–2762, 8, 9 193–0250, 61, 76 220–4447–25, 57
128–0154–02, 28 140–2763, 8, 9 193–0322, 29, 30 220–4447–26, 54
130–1788, 35 140–2914, 9 193–0351, 61 220–4447–27, 54, 55, 56
130–3069–01, 35 147–0779, 7 193–0375, 7 220–4447–28, 56, 57
130–3069–02, 35 149–2309, 26 193–0388, 76 220–4447–29, 56, 57
130–3082, 35 150–0723, 49 193–0435, 76 220–4448–01, 57
130–3083, 35 150–0956, 49 193–0448, 7 220–4448–02, 57
130–3085, 35 150–2309, 49 193–0466, 61 220–4448–07, 57
130–3086, 35 150–2331–01, 26 201–3434–01, 51 220–4448–13, 56, 57
130–3089, 35 150–2578, 26 201–3434–02, 51 220–4448–14, 57
130–3090, 35 151–0402, 74 201–3446, 48 220–4448–19, 57
130–3091, 35 151–0715–02, 26 201–3496–01, 51 220–4448–31, 57
130–3092, 35 154–2706, 27 201–3496–02, 51 226–0893, 79, 81
130–3161, 35 154–2708, 27, 28 201–3496–03, 51 226–1587, 79
130–3166, 35 155–2062–01, 28 201–3496–04, 51 226–3505–01, 79, 81
130–3167, 35 155–2080, 28 201–3496–05, 51 226–3505–02, 79
130–3168, 33 155–2175, 27, 28 201–3497–01, 51 226–3505–03, 79
130–3169, 33 155–2253, 27 201–3497–02, 51 226–3505–04, 79
130–3170, 33 155–2659, 28 211–0422, 53 226–3649, 79, 81
130–3171–01, 33 155–2660, 28 211–0423, 53 226–4661–02, 30
130–3171–02, 33 155–2661, 28 220–4233, 48 231–0318, 51
130–3172, 33 155–2687, 28 220–4293–04, 53 231–0319, 51
130–3582, 33 155–2701, 28 220–4293–05, 53 231–0325, 51
130–4357, 35 159–1180, 13 220–4447–01, 54 231–0328, 51
130–4452, 35 159–1206, 17, 19, 21 220–4447–02, 54, 55 232–3421, 53
130–4454–01, 35 159–1207, 21, 23 220–4447–03, 54, 55, 56 232–3438, 51
130–4454–02, 35 159–1208–01, 13, 17, 19, 21 220–4447–04, 56, 57 232–3441, 53
140–1260, 8, 9 159–1268, 12 220–4447–06, 54 232–3452, 53
140–1540, 9 159–1288, 12 220–4447–07, 54, 55 232–3454, 53
140–1864, 8 159–1307–01, 13 220–4447–08, 55, 56 232–3462–01, 49
140–2008, 8 159–1307–02, 13 220–4447–09, 56, 57 232–3462–02, 48
140–2157, 8, 9 159–1308, 13 220–4447–11, 54 232–3511, 48
140–2158, 9 159–1359, 15 220–4447–12, 54, 55, 56 232–3536, 45
140–2159, 8, 9 159–1360, 15 220–4447–13, 54, 55, 56 232–3695, 51
140–2163, 9 159–1365, 15 220–4447–14, 55, 56, 57 232–3699, 51
140–2166, 9 159–1366, 15 220–4447–16, 54 232–3730–03, 53
140–2177, 8 159–1371–03, 15 220–4447–17, 54, 55, 56 232–3730–04, 53
140–2227, 8, 9 159–1371–05, 15 220–4447–18, 56 232–3819–01, 51
140–2682, 8 159–1378, 15 220–4447–19, 56, 57 232–3819–02, 51
140–2683, 8 191–1981, 41 220–4447–21, 54 232–3819–03, 51
84
Numerical Index
232–3820–01, 51 302–1723, 75, 76, 77 319–0077, 42 320–1462–28, 83

234–0867, 53 302–1725, 60 319–0284, 81 320–1462–30, 83
234–0875–01, 49 302–1753, 60 319–0485, 24 320–1462–31, 83
234–0875–02, 48 302–1845–03, 44 319–0486, 24 320–1462–40, 83
234–0878, 53 302–1845–04, 44 319–0489, 25 320–1462–41, 83
234–0879, 53 302–1845–05, 44 319–0490, 25 320–1462–42, 83
234–0903, 53 302–1845–06, 44 319–0652, 63 320–1462–43, 83
234–0936–01, 51 302–1873–01, 75 319–0754, 66 320–1462–44, 83
234–0936–02, 51 302–1968, 60 319–0863–01, 23 320–1462–45, 83
234–0936–03, 51 302–1982–09, 72 319–0898, 71 320–1462–48, 83
234–0937–01, 51 302–1982–10, 72 319–1189, 42 320–1463–08, 83
300–2899, 68 302–1982–11, 72 319–1193, 42 320–1463–10, 83
300–3464, 24 303–0261, 63 319–1332, 79 320–1470–24, 83
300–4111–02, 64 303–0285, 63 319–1333, 79 320–1470–25, 83
300–4111–04, 64 304–0807, 51 319–1335, 79 320–1470–26, 83
300–4218–02, 65 305–0823, 63 319–1498, 45 320–1470–27, 83
300–4295, 59 305–0824, 63 319–2006–01, 59 320–1470–28, 83
300–4297, 59 305–0868, 63 319–2049, 79 320–1470–30, 83
300–4515–01, 62 305–0901, 70 319–2422, 43, 81 320–1470–31, 83
300–4515–02, 62 305–0902–02, 66 319–2425, 81 320–1470–43, 83
301–6257, 75, 76, 77 307–1056, 64 319–2425–01, 43 320–1471–08, 83
301–6987, 69, 72 307–2167, 59 319–2426, 43, 81 320–1471–09, 83
301–8065, 59 307–2553, 69 320–1458–24, 83 320–1490–24, 83
301–8851, 59 307–2677–02, 24 320–1458–25, 83 320–1490–25, 83
301–9054–01, 60 307–2709, 69 320–1458–26, 83 320–1490–26, 83
301–9054–03, 60 307–2868, 67 320–1458–27, 83 320–1490–27, 83
301–9054–04, 60 308–0852, 24 320–1458–28, 83 320–1490–28, 83
301–9055–01, 61 308–0853, 77 320–1458–30, 83 320–1490–30, 83
301–9650, 81 308–0912, 24 320–1458–31, 83 320–1490–31, 83
301–9891, 81 308–0913, 19, 21, 23 320–1458–40, 83 320–1491–08, 83
301–9941, 69 308–0913–09, 23 320–1458–41, 83 320–1491–09, 83
302–0885, 61 308–0916–01, 11, 25 320–1458–42, 83 320–1491–10, 83
302–1147, 60 308–0963–01, 10 320–1458–43, 83 320–1513–10, 81
302–1148, 60 308–1010, 61 320–1458–44, 83 320–1513–11, 81
302–1642, 61 308–1011, 61 320–1458–45, 83 320–1516–10, 81
302–1683, 60 308–1052, 60 320–1458–48, 83 320–1516–11, 81
302–1684, 60 309–0269, 7 320–1459–08, 83 320–1521–08, 81
302–1721–01, 72 309–0553, 7 320–1459–09, 83 320–1521–09, 81
302–1721–02, 72 309–0554, 7 320–1459–10, 83 320–1521–10, 81
302–1721–03, 72 309–0641–03, 7 320–1462–24, 83 320–1522–06, 81
302–1721–04, 72 309–0641–07, 7 320–1462–25, 83 320–1522–07, 81
302–1721–05, 72 315–0717, 45 320–1462–26, 83 320–1536–08, 81
302–1722, 72 315–0717–01, 45 320–1462–27, 83 320–1536–09, 81
85
Numerical Index
320–1536–10, 81 320–1726–13, 79 332–0604, 59 338–2796, 45

320–1555–03, 81 320–1726–14, 79 332–0607, 59 338–2871, 29
320–1555–04, 81 320–1747–03, 79 332–1043, 59, 63 338–2875, 64
320–1555–05, 81 320–1748–02, 79 332–1473, 39 338–3033, 65
320–1555–06, 83 320–1749–02, 79 332–2605, 24 338–3034, 70
320–1555–07, 83 320–1755–11, 79 332–2723, 59 338–3035–01, 30
320–1555–08, 83 320–1755–12, 79 332–2744–07, 43, 79, 81 338–3149, 48
320–1555–09, 83 321–0307–03, 59 332–2921, 7 338–3252, 59
320–1555–10, 83 321–0307–06, 59 332–2987, 53 338–3265, 48
320–1555–11, 81 321–0307–07, 59 332–3007, 45 338–3296, 59
320–1555–12, 81 322–0017, 61 332–3023, 47 338–3309, 72
320–1555–13, 81 322–0359–02, 61 332–3024–11, 47 338–3310, 72
320–1555–15, 83 322–0360–02, 61 332–3196, 7 338–3366, 67
320–1555–16, 83 322–0361, 61 332–3228, 47 338–3397, 45
320–1556–03, 81 322–0363, 60 332–3338, 62 350–1222, 63
320–1556–04, 81 322–0369–02, 24, 61 333–0133, 71 353–0094–01, 59
320–1556–05, 81 322–0394, 77 333–0429–01, 32 355–0189, 60
320–1556–06, 83 322–0403–02, 24 333–0429–02, 32 357–0030, 30, 59
320–1556–07, 83 322–0463–03, 67 333–0438–07, 47 357–0091, 51
320–1556–08, 83 322–0463–04, 69 333–0438–08, 47 357–0092, 51
320–1556–09, 83 322–0463–06, 11 333–0475, 31 357–0114, 62
320–1556–10, 83 322–0463–07, 30 333–0476, 31 358–0135–01, 51
320–1556–11, 81 322–0463–08, 70 333–0478, 31 358–0135–02, 51
320–1556–12, 81 323–1199, 64 333–0511, 31 359–0051, 59
320–1556–13, 81 323–1200, 59, 64 333–0557–01, 31 399–0117, 23
320–1556–15, 83 323–1291, 64 333–0557–02, 31 399–0117–01, 21
320–1556–16, 83 323–1292, 64 333–0558–01, 31 399–0121, 21, 23
320–1557–17, 83 323–1302, 59 333–0558–02, 31 399–0122, 21, 23
320–1557–19, 83 323–1304, 59 334–0116, 74 399–0123, 21, 23
320–1557–61, 81 323–1306, 59 335–0168–01, 32 399–0124, 21, 23
320–1653, 24 323–1308, 59 335–0168–02, 32 402–0030, 39
320–1654, 24 323–1410–03, 70 335–0173, 62 402–0354, 69, 72
320–1688–01, 73 323–1492, 7, 59 337–0049, 59 402–0527, 59
320–1724–01, 79 323–1546, 59 337–0090, 39 402–0568, 39
320–1724–04, 79 323–1548, 7, 59 338–1904, 68 403–2567, 39
320–1725–04, 79 323–1549, 7 338–2229, 44 403–3902, 39
320–1725–05, 79 323–1591, 59 338–2278, 59 405–3841, 37
320–1725–06, 79 330–0141–03, 47 338–2347, 69 405–4932, 37
320–1725–10, 79 330–0141–04, 47 338–2382, 24 405–5351, 37
320–1725–11, 79 330–0142, 47 338–2397, 21, 23 405–5352, 37
320–1725–12, 79 331–0027, 24 338–2398, 19, 21, 23 405–5355, 37
320–1726–06, 79 331–0042, 24 338–2493, 66 405–5358, 37
320–1726–07, 79 332–0052, 59 338–2506, 45 405–5364, 37
86
Numerical Index
405–5370, 37 503–0365, 35 508–0051, 59 526–0249, 39

405–5386, 37 503–0465, 35 508–0139, 51 526–0259, 51
406–0332, 59 503–0685, 7, 13, 15, 17, 19, 508–0228, 47 526–0399–16, 12, 13
21
406–0333, 59 508–0231, 37 526–0399–32, 13, 15
503–1195, 7
406–0334, 59 508–0239, 79, 81 526–0399–62, 53
503–1391–01, 35
406–0765–01, 37 508–0305–02, 43, 53 526–0399–64, 53
503–1542, 9
406–0782, 37 508–1057, 42, 53 526–0423, 53
503–1543, 9
406–0807, 37 509–0266–01, 51 526–0425, 26
503–1660–01, 21
415–0043, 15 509–0266–02, 51 526–2050, 47, 51
503–1660–04, 23
415–0565–01, 13 510–0164, 51 526–2060, 51
503–1870–04, 8, 9
415–0565–02, 15 510–0165, 51 526–2080, 49
503–1870–05, 8, 9
415–0565–04, 19, 21 515–0298–02, 51 526–2100, 35, 53
503–1919–12, 31
415–0565–11, 15 515–0299–02, 51 526–2120, 8, 53
503–1928, 35
415–0566–01, 13 515–0299–04, 51 526–2140, 7, 8, 9, 26
503–1929, 35
415–0566–04, 17, 19, 21 515–0299–05, 51 625–2141–01, 19, 21, 23, 24
504–0011, 7
415–0574, 19, 21 517–0021, 47 718–1812, 33
504–0028, 35
415–0647, 17 517–0131, 61, 63 720–1119, 51
505–0007, 15
415–0650–01, 17 517–0135, 37, 42, 53 775–0049, 48
505–0018, 13, 17, 19, 21
415–0651–19, 17 517–0137, 61, 76 800–0024, 59, 62
505–0026, 10, 11
415–0652, 17 517–0138–09, 37 800–0026, 39
505–0027, 15
415–0654, 17 517–0301, 61 800–0045, 59
505–0049, 17, 19, 21
415–0655, 17 517–0302, 60, 71 800–0047, 43, 81
505–0050, 7
415–0656–21, 17 518–0083, 51 800–0048, 79
505–0055, 12
415–0657, 17 518–0122, 51 800–0091, 39
505–0110, 15
415–0660, 17 518–0548–15, 29 800–0156, 13, 15
505–0151, 13
415–0752–01, 17, 19, 21 518–0601, 5 800–0520, 39
505–0172, 13, 15, 17, 19, 21
416–0446, 7 525–0304, 5 800–0558, 39
505–0185, 7
416–0853, 39 525–0305, 5 800–0605, 39
505–0203, 15
416–0893, 7 525–0306, 5 800–2039, 53
505–0266, 19
416–0921–01, 7 525–0551–02, 5 800–2042, 53
505–0359, 15
416–0975–01, 39 525–0551–03, 5 800–2058, 7
505–0401, 15
501–0441, 13, 15 525–0551–04, 5 800–2060, 53
505–0748, 13
501–0502, 7, 13, 15 526–0003, 7 800–2068, 35
505–0768, 10
501–0502–01, 17, 19, 21 526–0008, 7, 17, 63, 81 800–2085, 7, 8
505–0872, 13
501–0627–03, 7 526–0013, 59 800–2086, 27, 28
505–0890, 10
501–0627–04, 17, 19, 21 526–0018, 21, 23, 42 800–2088, 40, 49, 53
505–1050, 10, 11
502–0053, 17, 19, 21 526–0029, 25, 79, 81 800–2090, 53
505–1373, 76
502–0153, 35 526–0048, 81 800–2110, 8, 9, 26, 33
505–1458–01, 10
502–0199, 7 526–0115, 28, 69 800–2111, 7, 39
505–1458–03, 11
502–0942, 21, 23 526–0174, 53 800–2121, 39
505–1458–04, 11
502–0943, 23 526–0219, 39 800–3009, 51
505–1503, 7
503–0183, 21, 23 526–0240, 49 800–3017–20, 53
508–0001, 59
503–0197, 7
87
Numerical Index
800–3017–37, 51 815–0550, 67 850–0030, 7, 63, 81 860–2006, 7, 41, 51

800–3017–38, 53 815–0761–01, 48 850–0045, 59 860–2008, 41
800–3017–41, 51 815–0792–04, 47 850–0050, 43, 79, 81 860–2009, 7, 53
800–3017–42, 51 815–0875–02, 60 850–0060, 39 862–0001, 49
800–3017–44, 51 818–0231–02, 37 850–0114–06, 12, 13 862–0016, 39
800–3017–54, 51 821–0004, 59 850–0114–11, 13, 15 862–0026–11, 13, 15
800–3017–55, 53 821–0005, 26 850–0114–54, 53 864–0011, 17
800–3034, 47 821–0010, 23, 43, 59, 79 850–0114–55, 51, 53 870–0048, 69
805–0018, 53 821–0014, 15, 59 850–0114–56, 53 870–0131, 7, 17, 59, 81
812–0063, 65 821–0016, 8, 9, 28, 45 850–2003, 47 870–0183, 60, 61, 71
812–0065, 59 821–0017, 72 850–2004, 47, 51 870–0212, 21, 23, 39
812–0075, 24 821–0018, 17, 19, 21, 23, 42 850–2005, 41, 51 870–0221, 7, 45
812–0079, 45 821–0040, 43 850–2006, 48, 53 870–0250, 49
812–0082, 66, 69 821–2020, 48, 49 850–2008, 7, 41, 53 870–0257, 8, 9, 25, 28, 39,
45, 62, 72
812–0084, 63, 70 821–5000–05, 81 850–2010, 7, 8, 27, 28, 40,
48, 53 870–0281, 35, 37
812–0085, 45 821–5002–03, 19, 21, 25,
33, 35, 79, 81 850–2012, 8, 9, 26, 33, 39 870–0458, 24
812–0092, 81
821–5002–04, 35 853–0013, 49, 59 870–0517–01, 64
812–0093, 81
821–5003–01, 13, 37 854–0014, 81 870–0517–02, 64
812–0157, 81
821–5003–03, 35 856–0002, 69, 72 870–0531–03, 39
813–0100, 81
821–5004–01, 35 856–0006, 42, 59 870–0531–04, 39
813–0108, 63
821–5004–02, 35, 37 856–0008, 39, 59, 62 870–0550–05, 17, 19, 21
813–0190, 81
821–6001–01, 53 856–0010, 49 870–0550–07, 12, 13
815–0137, 37
821–6001–02, 53 856–0013, 7, 39 870–1221, 70
815–0350, 24, 42
822–3047, 47 860–0008, 69, 72 870–2064–01, 47, 51
815–0385, 24, 60, 61, 71
822–3075, 47 860–2005, 47, 51 871–0015, 59
815–0538, 59
850–0025, 45, 81
815–0544, 59, 63, 64, 66, 68
88

DGBB DGBC Dgca DGCB Parts Manual (7-1996)

Uploaded by

Copyright:

Available Formats

DGBB DGBC Dgca DGCB Parts Manual (7-1996)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DGBB DGBC Dgca DGCB Parts Manual (7-1996)

Uploaded by

Copyright:

Available Formats

Parts Catalog

Printed in U.S.A. 960–0207 DGBB (Spec C) 7–96

DGBB 4B3.9–G Spec No. SES1691

Replacement engines cannot be ordered from Onan.

Generator Set Data Table

Model Electrical Data Battery

28DGBB * 28,000 # 50 4,6,12 1 or 3 24 VDC

32DGBC * 32,000 # 50 4,6,12 1 or 3 24 VDC

40DGCA * 40,000 # 50 4,6,12 1 or 3 24 VDC

50DGCA* 50,000 # 50 4,6,12 1 or 3 24 VDC

# – Broad range reconnectible

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART

Onan Green Enamel Cummins Beige Enamel

REF PART QTY PART REF PART QTY PART

1 856–0013 2 Washer, Lock – W/EIT (1/2”) 25 323–1548 1 *Wedge, Receptacle

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

1 503–1543 1 Hose, Reducer 10 140–2159 1 Element – Outer

REF PART QTY PART REF PART QTY PART

1 308–0963–01 1 Switch, Basin 4 505–1050 1 Plug, Pipe – Square Head

REF PART QTY PART REF PART QTY PART

1 308–0916–01 1 Switch, Basin Alarm 4 505–1050 1 Plug, Pipe – Square Head

REF PART QTY PART REF PART QTY PART

1 159–1288 1 Basin, Rupture 4 505–0055 1 Plug, Pipe – Square Head (1/4”)

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

1 Tank, Fuel – Dual Wall (Includes 11 526–0399–32 4 Washer, Flat (3/4”)

REF PART QTY PART REF PART QTY PART

1 415–0647 1 Tank, Day (8 Gallons) 14 415–0660 1 Gasket

REF PART QTY PART REF PART QTY PART

1 415–0574 1 Tank, Day (8 Gallons) 13 415–0566–04 1 Pipe, Fuel (Fuel Supply)

REF PART QTY PART REF PART QTY PART

1 415–0574 1 Tank, Day (8 Gallons) 14 503–0685 1 Clamp, Hose

REF PART QTY PART REF PART QTY PART

1 399–0117 1 Pump, Fuel Tank (P103) 9 821–0018 12 Screw, Self–Locking – Hex

REF PART QTY PART REF PART QTY PART

625–2141–01 1 Control, Fuel Tank – Complete 9 320–1654 1 Breaker, Circuit – AC (Double

REF PART QTY PART REF PART QTY PART

1 319–0490 1 Bracket, Mounting 5 870–0257 1 Nut, Locking – Hex Flange

REF PART QTY PART REF PART QTY PART

1 150–2578 1 Package, Mounting – Actuator 4 821–0005 4 Screw, Self–Locking – Hex

REF PART QTY PART REF PART QTY PART

1 155–2253 1 Adapter, Exhaust – DGCA, 5 850–2010 4 Washer, Lock – Spring (M10)

REF PART QTY PART REF PART QTY PART

1 155–2687 1 Muffler 10 870–0257 8 Nut, Hex – Locking (5/16–18)

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

1 322–0463–07 1 Lens, Indicator Light (Marked 4 357–0030 1 Diode (6 Amp)

REF PART QTY PART REF PART QTY PART

1 Kit, Heater – Engine Coolant 4 333–0478 1 *#Thermostat

REF PART QTY PART REF PART QTY PART

1 Heater, Oil (150 Watt) 2 Cable, Oil Heater (72”)

REF PART QTY PART REF PART QTY PART

1 130–3168 1 Cover, Belt Guard 8 800–2110 4 Screw, Cap – Hex Head

REF PART QTY PART REF PART QTY PART

1 130–3069–01 1 Guard, Fan – Right Side (Top) 17 130–3082 1 Spacer, Fan

REF PART QTY PART REF PART QTY PART

1 332–3007 3 Block, Terminal 9 332–3007 3 Block, Terminal

1 332–3338 2 #Mount, Cable 6 870–0257 1 Nut, Locking – Hex (5/16–18)