TP 6102

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The document discusses common replacement parts for generator sets and provides part numbers for different models. It also includes an index of part modules.

The document identifies common replacement parts like belts, air cleaners, oil filters, and spark plugs and provides the part numbers for different generator set models.

The table of contents provides an overview of the groups of parts covered in the manual and the page numbers where they are discussed.

Service Parts

Industrial Generator Sets

Model:
30--125RZG
25/30/50/150RZGB
35--125RES
See Group 701: Literature, inside this manual for
part numbers of engine and accessory parts catalogs

See TP-6009 Parts Catalog Industrial Controller


for controller parts

TP-6102 11/08i
Common Replacement Parts
Figure 1 identifies common replacement parts for your generator set. Refer to the groups on the following pages
and the engine parts manual listed in Group 701: Literature for a complete list of maintenance and service parts.

Part Number/Quantity On Model


25/30 kW 30--45 kW 50/60 kW 80 kW 100 kW 125 kW 150 kW
Description 3.0L 4.3L 5.0/5.7L 8.1L 8.1L 8.1L 8.1L
Belt, alternator GM39428 (1) GM16132 (1) GM16132 (1) GM22993 (1) ] (1) GM16132 (1) GM66205 (1)
or
GM19739[ (1)
Element, air cleaner GM16944 (1) 253107* (1) or 253107* (1) or 326099 (1) GM22172 (1) GM22172 (1) GM22172 (1)
258423** (1) 326099** (1)
Oil filter GM16703 (1) GM28351 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1)
Spark plug GM38998 (4) GM16531 (6) GM16531 (8) GM22171 (8) GM22171 (8) GM22171 (8) GM22171 (8)
Thermostat GM16537 (1) GM16537 (1) GM16537 (1) GM19726 (1) GM19726 (1) GM19726 (1) GM19726 (1)
* 35--60 kW with vapor fuel system.
** 35--60 kW with LP liquid fuel system.
[ 80/100 kW units before serial number 8.1L05449 use belt part number GM22993.
] Verify part number by using specification number.

Figure 1 Common Replacement Parts


Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
30--60 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
80--100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
125/150 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . 43
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . 44
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . 52
Fast-Response IIt Alternators . . . . . . . . . . . . . . . . . . . . . . 52
Fast-Response IIIt Alternators, 4PW and 4QW . . . . . . . 56
Fast-Response IIIt Alternators, 4SW and 4VW . . . . . . . . 58
Control and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
25--60 kW, Non-550 Controller . . . . . . . . . . . . . . . . . . . . . . . 60
80--150 kW, Non-550 Controller . . . . . . . . . . . . . . . . . . . . . . 64
30--60 kW, Non-550 Controller,
Fast-Response IIIt Alternators . . . . . . . . . . . . . . . . . . . 68
80--125 kW, Non-550 Controller,
Fast-Response IIIt Alternators . . . . . . . . . . . . . . . . . . . 70
25--150 kW, Decision-Maker 550 Controller . . . . . . . . . . . . 72
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cooling System Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Fuel System Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Appendix B Common Hardware Application Guidelines . . . . . 87
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . 88
Appendix D Common Hardware Identification . . . . . . . . . . . . . 89
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . 90
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Notes

4 Table of Contents TP-6102 11/08


Introduction
This manual lists service replacement parts for How to Find Part Numbers
25--150 kW generator sets. Use the following steps to locate a service replacement
At the time of print this manual applied to the generator part.
set specification (spec) numbers listed in the 1. Locate the generator set nameplate to identify the
Specification Number Index. On occasion this manual generator set spec number.
may apply to specs not listed in the Specification
Number Index. 2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
Information in this publication represents data available some models the accessory nameplate is mounted
at the time of print. Kohler Co. reserves the right to inside the generator junction box.
change this publication and the products represented 3. Turn to the Specification Number Index. The
without notice and without any obligation or liability first column lists the generator set spec numbers.
whatsoever. The headings identify the groups of parts that make
This manual includes the following main sections: up the generator set.
Table of Contents. Lists the sections of the manual. 4. Identify the group most likely to include the
service part number.
Introduction (and other information sections). 5. Find the group variation number at the
Contains introductory material about part numbers, intersection of the spec number row and the group
illustrations, and hardware. column. Note the variation number.
Specification Number Index. Lists the generator set 6. Page forward to locate the group identified in
specs and groups. step 4 or find the appropriate page in the Table of
Group Parts Lists. List the part numbers of parts in the Contents.
groups. 7. Find the part on the illustration and note the item
number of the part or find the part description in
Kit Sections. List modules and accessories and their the parts list.
parts.
8. Select the part number that corresponds to
Appendices. Include Abbreviations, Common your group variation. The first column lists the
Hardware Application Guidelines, General Torque illustration item number. Find the variation
Specifications, Common Hardware Identification, and identified in Specification Number Index or module
Common Hardware List. number found on the generator set nameplate in
Numbering System Significance the appropriate column on the right side of the parts
list table. Find the quantity used at the intersection
This manual uses the following numbering systems: of the item number row and the variation column. A
Specification Number. The product identification blank space at the intersection means the
number located on the generator set nameplate. variation/module does not use that part number.
Specification numbers break down into groups. Hardware References
Group Number. A unique number representing a parts Many common hardware items do not appear in parts
group needed to assemble a generator set function. For manuals or will appear as common hardware entries. A
example, Group 101 is the Air Intake group. common hardware entry lists the size of the hardware.
Variation or Module Number. A group might have For example, an item that appears as “Hardware,
several variations. Each variation performs the same 3/8-16” in the text means that the piece is 3/8-16 size.
function with different parts lists. For example, a 50 Hz Obtain common hardware locally or, if contacting the
generator alternator and a 60 Hz generator alternator factory, use the Common Hardware List in the appendix
both perform the same function; however, with different to identify the common hardware part number and
parts. Each difference requires a group variation or specifications. See Common Hardware Application
module number. Guidelines in the appendix for mating hardware
instructions.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit. Some hardware items require a specific size or some
other characteristic. In that case, use the part number
Illustrations listed in the text.
Illustrations (or exploded-view drawings) best When replacing hardware, do not substitute inferior
representing the widest range of variations accompany grade hardware. Replacement hardware grade should
most groups in this manual. Illustrations do not depict all be equal to or better than the grade of the
details and may not show all parts. Do not use manufacturer’s original hardware. Use the Common
illustrations for assembly or disassembly. Hardware List in the appendix to identify the common
hardware hardness.

TP-6102 11/08 5
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
30RZG
GM13685-GA1 * * 1 1 * * [ 96
GM13685-GA4 * * 2 1 * * [ 96
GM13685-GA7 * * 3 1 * * [ 96
GM13685-GA10 * * 7 1 * * [ 96
GM22383-GA1 * * 35 1 * * [ 96
GM22383-GA7 * * 36 1 * * [ 96
GM22383-GA10 * * 37 1 * * [ 96
GM39370-GA1 * * 57 1 * * [ 96
GM39370-GA7 * * 58 1 * * [ 96
GM39370-GA10 * * 59 1 * * [ 96
GM39370-GA13 * * 67 1 * * [ 96
GM39370-GA14 * * 68 1 * * [ 96
GM60227-GA1 * * 71 1 * * [ 96
GM60227-GA2 * * 72 1 * * [ 96
GM60227-GA7 * * 73 1 * * [ 96
GM60227-GA10 * * 74 1 * * [ 96
25/30RZGB
GM22316-GA1 * * 19 1 * * [ 154
GM22316-GA2 * * 20 1 * * [ 154
GM22316-GA3 * * 21 1 * * [ 154
GM22316-GA4 * * 66 1 * * [ 154
GM22316-GA5 * * 69 1 * * [ 320
GM22316-GA6 * * 75 1 * * [ 320
GM22316-GA7 * * 76 1 * * [ 320
GM22316-GA8 * * 98 1 * * [ 320
GM22316-GA9 * * 99 1 * * [ 320
GM22316-GA10 * * 100 1 * * [ 320
35RZG/RES
GM13685-GA2 * * 1 1 * * [ 98
GM13685-GA5 * * 2 1 * * [ 98
GM13685-GA8 * * 3 1 * * [ 98
GM13685-GA11 * * 7 1 * * [ 98
GM22383-GA2 * * 35 1 * * [ 98
GM22383-GA8 * * 36 1 * * [ 98
GM22383-GA11 * * 37 1 * * [ 98
GM39370-GA2 * * 57 1 * * [ 98
GM39370-GA8 * * 58 1 * * [ 98
GM39370-GA11 * * 59 1 * * [ 98
GM39370-GA15 * * 67 1 * * [ 98
GM39370-GA16 * * 68 1 * * [ 98
GM60227-GA3 * * 71 1 * * [ 98
GM60227-GA4 * * 72 1 * * [ 98
GM60227-GA8 * * 73 1 * * [ 98
GM60227-GA11 * * 74 1 * * [ 98

6 TP-6102 11/08
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number

45RZG
GM13685-GA3 * * 1 1 * * [ 100
GM13685-GA6 * * 2 1 * * [ 100
GM13685-GA9 * * 3 1 * * [ 100
GM13685-GA12 * * 7 1 * * [ 100
GM22383-GA3 * * 35 1 * * [ 100
GM22383-GA9 * * 36 1 * * [ 100
GM22383-GA12 * * 37 1 * * [ 100
GM39370-GA3 * * 57 1 * * [ 100
GM39370-GA9 * * 58 1 * * [ 100
45RZG/RES
GM39370-GA12 * * 59 1 * * [ 100
GM39370-GA17 * * 67 1 * * [ 100
GM39370-GA18 * * 68 1 * * [ 100
GM60227-GA5 * * 71 1 * * [ 100
GM60227-GA6 * * 72 1 * * [ 100
GM60227-GA9 * * 73 1 * * [ 100
GM60227-GA12 * * 74 1 * * [ 100
50RZG
GM13686-GA1 * * 4 1 * * [ 92
GM13686-GA3 * * 5 1 * * [ 92
GM13686-GA5 * * 6 1 * * [ 92
GM13686-GA7 * * 8 1 * * [ 92
50RZGB
GM21302-GA1 * * 22 1 * * [ 152
GM21302-GA5 * * 23 1 * * [ 152
GM21302-GA7 * * 24 1 * * [ 152
50RZGB/
RES
GM39374-GA1 * * 60 1 * * [ 152
GM39374-GA5 * * 61 1 * * [ 152
GM39374-GA7 * * 62 1 * * [ 152
GM60230-GA1 * * 77 1 * * [ 152
GM60230-GA2 * * 78 1 * * [ 152
GM60230-GA5 * * 79 1 * * [ 152
GM60230-GA9 * * 80 1 * * [ 152
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog TPTP-6009 P/C Controllers, Industrial for controller parts lists.

TP-6102 11/08 7
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
60RZG
GM13686-GA2 * * 4 1 * * [ 94
GM13686-GA4 * * 5 1 * * [ 94
GM13686-GA6 * * 6 1 * * [ 94
GM13686-GA8 * * 8 1 * * [ 94
GM21302-GA2 * * 38 1 * * [ 94
GM21302-GA6 * * 39 1 * * [ 94
GM21302-GA8 * * 40 1 * * [ 94
60RZG/RES
GM39374-GA2 * * 63 1 * * [ 94
GM39374-GA6 * * 64 1 * * [ 94
GM39374-GA8 * * 65 1 * * [ 94
GM60230-GA3 * * 81 1 * * [ 94
GM60230-GA4 * * 82 1 * * [ 94
GM60230-GA6 * * 83 1 * * [ 94
GM60230-GA10 * * 84 1 * * [ 94
80RZG
GM13934-GA1 * * 9 2 * * [ 102
GM13934-GA2 * * 10 2 * * [ 102
GM13934-GA3 * * 12 2 * * [ 102
GM13934-GA4 * * 11 2 * * [ 102
GM22407-GA1 * * 27 2 * * [ 102
GM22407-GA2 * * 28 2 * * [ 102
GM22407-GA3 * * 29 2 * * [ 102
GM22407-GA4 * * 30 2 * * [ 102
80RZG/RES
GM34436-GA1 * * 45 2 * * [ 102
GM34436-GA2 * * 46 2 * * [ 102
GM34436-GA3 * * 47 2 * * [ 102
GM34436-GA4 * * 48 2 * * [ 102
GM34436-GA13 * * 85 2 * * [ 102
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog TP-6009 P/C Controllers, Industrial for controller parts lists.

8 TP-6102 11/08
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number

100RZG
GM13934-GA5 * * 13 2 * * [ 104
GM13934-GA6 * * 14 2 * * [ 104
GM13934-GA7 * * 16 2 * * [ 104
GM13934-GA8 * * 15 2 * * [ 104
GM22407-GA5 * * 31 2 * * [ 102
GM22407-GA6 * * 32 2 * * [ 102
GM22407-GA7 * * 33 2 * * [ 102
GM22407-GA8 * * 34 2 * * [ 102
100RZG/RES
GM34436-GA5 * * 49 2 * * [ 102
GM34436-GA6 * * 50 2 * * [ 102
GM34436-GA7 * * 51 2 * * [ 102
GM34436-GA8 * * 52 2 * * [ 102
GM34436-GA9 * * 86 2 * * [ 102
GM34436-GA10 * * 87 2 * * [ 102
GM34436-GA11 * * 88 2 * * [ 102
GM34436-GA12 * * 89 2 * * [ 102
GM34436-GA14 * * 90 2 * * [ 102
125RZG
GM20568-GA1 * * 17 2 * * [ 130
GM20568-GA2 * * 18 2 * * [ 130
GM20568-GA3 * * 25 2 * * [ 130
GM20568-GA4 * * 26 2 * * [ 130
GM25339-GA1 * * 41 2 * * [ 130
GM25339-GA2 * * 42 2 * * [ 130
GM25339-GA3 * * 43 2 * * [ 130
GM25339-GA4 * * 44 2 * * [ 130
125RZG/RES
GM34464-GA1 * * 53 2 * * [ 130
GM34464-GA2 * * 54 2 * * [ 130
GM34464-GA3 * * 55 2 * * [ 130
GM34464-GA4 * * 56 2 * * [ 130
GM34464-GA5 * * 91 2 * * [ 130
GM34464-GA6 * * 92 2 * * [ 130
GM34464-GA7 * * 93 2 * * [ 130
GM34464-GA8 * * 94 2 * * [ 130
GM34464-GA9 * * 95 2 * * [ 130
150RZGB
GM49978-GA1 * * 70 2 * * [ 311
GM49978-GA3 * * 96 2 * * [ 311
GM49978-GA4 * * 97 2 * * [ 311

TP-6102 11/08 9
Group 101: Air Intake

10

1 9

4
11

12

8
13

5
3 14
6

2 7
Items 15 and 16 are not shown.

1, 4 17
18
19

20
21
21

22

6102_101c

10 TP-6102 11/08
Group 101: Air Intake
Quantity
Module Number

GM13687-MA10

GM13687-MA11
GM13687-MA1

GM13687-MA2

GM13687-MA3

GM13687-MA4

GM13687-MA5

GM13687-MA6

GM13687-MA7

GM13687-MA8

GM13687-MA9
Item Part Number Description
1 A-326051 Air cleaner 1 1
1 A-326315 Air cleaner 1
1 GM14303 Air cleaner 1
1 GM21040 Air cleaner 1 1
1 A-253104 Air cleaner 1
1 GM62308 Air cleaner assembly 1
1 GM62224 Air cleaner assembly 1 1
2 GM13761 Hose, molded breather, 13 mm ID 1 1 1 1
2 GM17414 Hose, molded breather, 9.5 mm ID 1
2 X-651-3 Hose, rubber, straight, 0.375 in. ID 1
3 X-426-10 Clamp, hose, 0.5/1.0 in. 2 2 1 2 2
3 X-426-9 Clamp, hose, 0.25/0.70 in. 1 1 2
4 326099 Element, air cleaner 1 1 1
4 258423 Element, air cleaner 1
4 253107 Element, air cleaner 1
4 GM22172 Element, air cleaner 1 1 1 1
4 GM62309 Element, air cleaner 1
5 X-426-1 Clamp, hose, 2.81/3.75 in. 1
6 328006 Hose, reducer, 3.00 in. to 2.50 in. ID 1
7 250081 Clamp, hose, 2.06/3 in. 1
8 X-582-26 Connector, hose 1
8 X-380-3 Connector, hose 1
9 250081 Clamp, hose, 2.06/3 in. 1
10 GM31890 Hose, air cleaner 1
11 X-426-16 Clamp, hose, 1.81/2.75 in. 1
12 226956 Mount, air cleaner 1
13 GM23382 Air cleaner assembly 1
14 GM16944 Element, air cleaner 1
15 GM31889 Bracket, air cleaner mtg. (not shown) 1
16 X-75-4 Plug, pipe, 1/8 in. NPT (not shown) 1
17 X-380-3 Connector, hose 1 1 1
18 X-651-3 Hose, rubber 1 1 1
19 X-426-9 Clamp, hose, 0.25/0.70 in. 2 2 2
20 GM49984 Hose, 90° elbow 1 1 1
21 X-426-5 Clamp, hose, 3.56/4.5 in. 3 3 3
22 GM62225 Bracket, air cleaner 1 1
22 GM66026 Bracket, air cleaner 1

TP-6102 11/08 11
Group 104: Cooling System
B

7 43 8

Items not shown: 26, 35 8 6

49
48
8
7
15
12

46 44
8
47
45 8 2 3, 4
46 A
1

5
16
23
B

20
22 A
24
19
18 C
14
9
17

25

28
42 21 To manifold

29 27
10
41
13 39 50
40 38 12
36 8
30 37 33 33
34 C
35 heat shield (not shown)
31
37
34 33
33 11

32

6102_104a

12 TP-6102 11/08
Group 104: Cooling System
Quantity
Module Number

GM14190-MA1

GM14190-MA2
GM30007-MA1

GM30007-MA2

GM30008-MA1

GM30008-MA2

GM13688-MA1

GM30009-MA1

GM13936-MA1

GM20570-MA1

GM30010-MA1

GM22317-MA1

GM22317-MA2
Part
Item Number Description
1 GM14096 Radiator assembly 1
1 GM14095 Radiator assembly 1 1 1
1 GM52729 Radiator assembly 1
1 A-336663 Radiator assembly 1
1 GM20718 Radiator assembly 1
1 GM36222 Cooler, oil (not shown) 1
1 GM52728 Radiator assembly 1
1 GM52729 Radiator assembly 1 1
1 GM29698 Radiator assembly 1 1
1 GM29699 Radiator assembly 1
1 GM30589 Cooler, oil (not shown) 1
1 X-75-2 Plug, pipe, 1/4 NPT (not shown) 1 1
2 352327 Cap, radiator 1 1 1 1 1 1
2 GM22997 Cap, radiator 1 1 1
2 GM16641 Cap, radiator 1
2 352327 Cap, radiator 1
2 GM36221 Cap, radiator 1
3 365289 Sensor, low fluid 1 1 1 1 1 1 1 1 1 1 1 1 1
4 X-6003-8 Conduit, convoluted 1 1 1 1 1 1 1 1 1 1 1 1 1
5 GM15347 Guard, belt top 1 1 1 1 1 1 1
5 GM16075 Guard, belt top 1 1 1 1
5 GM22176 Guard, belt top 1 1
6 X-794-1 Screw, HH seal washer, drill 10 10 10 10 10 10 10 10 10 10 10
7 GM13524 Hose, radiator, upper (see chart below) 1 1 1 1 1
7 GM22939 Hose, radiator, upper (see chart below) 1 1 1
7 GM13925 Hose, radiator, upper 1 1
7 GM31938 Tube, upper radiator 1 1
7 GM29884 Hose, radiator, upper 1
7 GM31194 Hose, radiator, upper 1
8 X-426-6 Clamp, hose, 1.56/2.5 in. 2 2 1 1 1 1 2 1 2 2 2 5 5
8 250081 Clamp, hose, 2.06/3 in. 1 1 1 1 1
9 X-256-3 Valve, drain, 1/4 in. NPT 1 1 1 1 1 1 1 1 1
9 278788 Valve, drain, 3/8 in. NPT 1 1 1 1
9 X-202-47 Bushing, reducing, 1/4 x 1/2 in. NPT (not shown) 1 1 1 1
9 X-75-28 Plug, pipe, 1/2 NPT (not shown) 3 3
10 GM15349 Guard, belt back 1 1 1 1 1 1 1
10 GM16080 Guard, belt back 1 1 1 1
10 GM22178 Guard, belt back 1 1
11 GM14098 Hose, radiator lower 1 1 1 1 1 1 1
11 GM13884 Hose, radiator lower 1 1 1
11 GM21048 Hose, radiator lower 1 1
11 GM31195 Hose, radiator lower 1
12 X-426-4 Clamp, hose, 1.31/2.25 in. 2 2 2 1 1
12 X-426-8 Clamp, hose, 0.81/1.75 in. 1 1
12 X-426-2 Clamp, hose, 2.31/3.25 in. 1 1 1 1 1 1 1 1
12 250081 Clamp, hose, 2.06/3 in. 1 1 1 1
12 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1 1 1 1
13 GM15348 Guard, belt, bottom 1 1 1 1 1 1 1
13 GM16079 Guard, belt, bottom 1 1 1 1
13 GM22179 Guard, belt, bottom 1 1
14 GM15345 Guard, belt, right side 1 1 1 1 1 1 1
14 GM16081 Guard, belt, right side 1 1 1 1
14 GM22177 Guard, belt, right side 1 1
Parts list continues on next page

Module GM13688-MA1 Serial Number-Contingent Parts

Part Number
Before Serial Serial Numbers
Part Description Number 0742838 0742838 and after
Item 7, upper radiator hose GM13524 GM22939

TP-6102 11/08 13
Group 104: Cooling System, continued
B

7 43 8

Items not shown: 26, 35 8 6

49
48
8
7
15
12

46 44
8
47
45 8 2 3, 4
46 A
1

5
16
23
B

20
22 A
24
19
18 C
14
9
17

25

28
42 21 To manifold

29 27
10
41
13 39 50
40 38 12
36 8
30 37 33 33
34 C
35 heat shield (not shown)
31
37
34 33
33 11

32

6102_104a

14 TP-6102 11/08
Group 104: Cooling System, continued
Quantity
Module Number

GM14190-MA1

GM14190-MA2

GM30007-MA1

GM30007-MA2

GM30008-MA1

GM30008-MA2

GM13688-MA1

GM30009-MA1

GM13936-MA1

GM20570-MA1

GM30010-MA1

GM22317-MA1

GM22317-MA2
Part
Item Number Description
15 GM14100 Guard, radiator 1 1 1 1 1 1 1 1 1 1
15 GM13843 Guard, radiator 1 1
15 GM31192 Guard, radiator 1
16 GM14006 Support, radiator, left side 1 1 1 1 1
16 GM29988 Support, radiator, left side 1 1 1 1 1 1 1 1 1 1 1 1
16 GM32286 Support, radiator, left side 1
17 GM29987 Support, radiator, right side 1 1 1 1 1 1 1 1 1 1 1 1
17 GM32285 Support, radiator, right side 1
18 352378 Guard, wire 1 1 1 1 1 1 1 1 1
18 GM16662 Guard, wire 1 1 1
18 336888 Guard, wire 1
19 X-6365-1 Insert, threaded, 5/16-18 in. 4 4 4 4 4 4 4 4 4 4 6 4 4
20 324076 Shroud, fan 1 1 1 1 1 1 1 1 1
20 276400 Shroud, fan 1
20 GM29772 Shroud, fan 1
20 GM20717 Shroud, fan 1
20 GM29800 Shroud, fan 1
21 X-25-73 Washer, plain, 0.266 ID x 1 OD 4 4 4 4 4 4 4 4 4
21 X-25-75 Washer, plain, 0.344 ID x 0.875 OD 4 4 4 4
22 GM15346 Guard, belt, left side 1 1 1 1 1 1 1
22 GM16077 Guard, belt, left side 1 1 1 1
22 GM22180 Guard, belt, left side 1 1
23 GM15350 Guard, belt upper back 1 1 1 1 1 1 1
23 GM16639 Guard, belt upper back 1 1 1 1
23 GM22181 Guard, belt upper back 1 1
23 GM16633 Guard, belt upper back, left side (LP liquid fuel only) 1 1 1 1 1 1 1
23 GM16783 Guard, belt upper back, right side (LP liquid fuel only) 1 1 1 1 1 1 1
24 352384 Bracket, belt guard 2 2 2 2 2 2 2
24 GM16078 Bracket, belt guard, bottom 2 2 2 2
25 324229 Spacer, radiator 2
26 X-75-28 Plug, pipe 1/2 in. (not shown) 3 3 3 3 3 3 3 3
27 GM16769 Fan, pusher 1 1 1 1 1
27 GM13526 Fan, pusher 1 1
27 GM16770 Fan, pusher 1
27 GM21284 Fan, pusher 1 1
27 GM22215 Fan, pusher 1 1
27 GM31940 Fan, pusher 1
28 M933-08030-82 Screw, hex cap 4 4 4 4 4 4 4 4 4 4 4
29 M125A-08-80 Washer, plain 4 4 4 4 4 4 4 4 4
30 X-209-26 Pipe, 1/2 NPT x 12 in. 1 1
31 X-207-7 Cross, pipe, 1/2 in. 1 1
32 X-75-28 Plug, pipe brass 2 2
33 X-426-3 Clamp, hose, 0.56/1.06 in. 4
33 X-426-10 Clamp, hose, 0.5/1.0 in. 4
34 X-6242-15 Line, flexible, 35 in. 1
34 X-6242-13 Line, flexible 1
34 X-6242-16 Line, flexible, 40 in. 1
34 X-6242-19 Line, flexible 1
35 GM10669 Shield, heat 2 2
36 X-391-21 Connector, 90°, 1/2 ID hose 2
37 X-582-5 Connector, hose + vibra seal 2 2
38 X-202-41 Bushing, reducing, 1/2 x 3/4 NPT 2
39 361598 Connector, swivel nut 2
40 X-672-13 Clamp, insulated 2 2
41 X-794-1 Screw, hex washer head 1 1
42 243488 Grommet, round 2 2
43 X-311-11 Hose, radiator, straight, 1.75 in. ID 1 1
44 X-304-2 Hose, radiator, straight, 1.5 in. ID 1 1
45 X-570-18 Adapter 1 1
46 X-215-14 Elbow, pipe, 90° x 1 1/4 in. NPT 2 2
47 GM34547 Pipe, coolant 1 1
48 X-202-18 Bushing, reducing, 3/4 x 1 1/4 in. NPT 1 1
49 X-206-23 Pipe, 3/4 in. NPT x 1.50 in. 1 1
50 X-256-3 Valve, drain, 1/4 in. NPT 1 1 1 1 1 1 1

TP-6102 11/08 15
Group 104: Cooling System, continued

1 21, 6
22
2

3 29
27 23
4 25 24
27 26
28
5

8 10 7 6

11
12

13
30
14
20
15
16

17

See Detail B
19
18

31 42
35

36
32

37
34
40 34
39 43 38
41

33

6102_104_2

16 TP-6102 11/08
Group 104: Cooling System, continued
Quantity
Module
Number

GM49980-MA1
Part
Item Number Description
1 343175 Clamp, hose, 3.06/3.38 in. 2
2 GM55317 Guard, charge cooler 1
3 GM52415 Guard, belt upper left side 1
4 GM52414 Guard, belt upper right side 1
5 365289 Sensor, low fluid assembly 1
6 X-426-15 Clamp, hose, 0.75/1.5 in. 3
7 GM51923 Hose, radiator bypass 1
8 GM52417 Guard, belt right rear 1
9 GM51912 Hose, upper radiator 1
10 X-426-4 Clamp, hose, 1.31/2.25 in. 2
11 GM49660 Radiator 1
12 X-672-30 Clamp, insulated, 1.06 in. 2
13 GM52252 Guard, belt lower right side 1
14 GM49816 Fan, pusher 1
15 GM52263 Tube, radiator bypass 1
16 GM54804 Guard, belt lower right side 1
17 GM49983 Bracket, radiator mtg. 2
18 GM58828 Bracket, belt guard 1
19 GM55480 Bracket, heat shield 1
20 GM55481 Shield, heat 1
21 X-426-3 Clamp, hose, 0.56/1.06 in. 1
22 GM51972 Hose, lower radiator bypass 1
23 X-220-6 Pipe, 1/4 in. NPT x 1.50 in. 1
24 X-250-2 Coupling, reducer, 3/8 in. x 1/4 in. NPT 1
25 278788 Valve, drain, 3/8 in. NPTF 1
26 X-311-7 Hose, radiator, straight, 1.75 in. ID 1
27 X-426-6 Clamp, hose, 1.56/2.5 in. 4
28 GM59156 Connector, hose 1
29 GM58131 Hose, lower radiator 1
30 GM58171 Guard, radiator 1
31 GM52253 Guard, belt lower left side 1
32 243488 Grommet, round 2
33 X-672-13 Clamp, insulated, 0.88 in. 2
34 X-582-5 Connector, hose + vibra seal 2
35 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1
36 X-207-7 Cross, pipe, 1/2 in. NPT 1
37 X-75-28 Plug, pipe, 1/2 in. NPTF 2
38 X-426-10 Clamp, hose, 0.5/1 in. 4
39 GM10669 Shield, heat, 32 mm ID x 305 mm length 2
40 X-6242-15 Hose, 0.5 ID x 35 in. 1
41 X-6242-19 Hose, 0.5 ID x 50 in. 1
42 X-209-31 Pipe 1
43 X-215-1 Elbow, pipe, 90° x 1/2 in. NPT 1

TP-6102 11/08 17
Group 105: Engine
30--60 kW
To starter To flywheel housing
46 Items 33 and 34 not shown

18
19
25 47

24
20
22, 23

16 2

Top View of Battery 21 3

4
1

17

7
9
8 10

OUT

IN

13 10 8 11
30 15 14 12
29
26

17

5
27

32
28
10

31 9

6102_105_1
Dual Fuel System 50/60 shown

18 TP-6102 11/08
Group 105: Engine
30--60 kW
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 1 2 3 4 5 6 7 8 19 22 23 24 35 36 37 38 39 40
1 See chart page 21 Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 2
2 X-218-22 Nipple, pipe, 1 x 3 in. 2 2
2 X-206-2 Pipe, 3/4 in. NPT x 2 in. 1 1 2
2 X-206-6 Pipe, 3/4 in. NPT x 3.5 in. 1 1 1 2 1
2 X-209-2 Pipe, 1/2 in. NPT x 1.19 in.
3 X-215-15 Fitting, elbow, 1 in., pipe 1 1 2 1 1 2 1 2 1 2 1 2
3 X-225-8 Elbow, pipe, 45° x 3/4 in. NPT 1
4 X-504-20 Fuel line, flexible 1 1 2 1 2 1 2
4 X-504-17 Fuel line, flexible 1 1 2 1 2
4 X-504-18 Fuel line, flexible 1
5 GM14263 Harness, fuel 1 1 1 1 1 1 1 1
5 GM14264 Harness, dual fuel 1 1 1 1 1
5 GM16632 Harness, fuel, LP liquid 1 1 1 1 1
7 326223 Valve assembly, gas 1 1 2 1 1 2
7 X-431-29 Terminal, fast-on, male, 18--22 AWG 1 1 2 1 1 2
7 X-431-52 Terminal, fast-on, female, 14--16 AWG 1 1 2 1 1 2
7 A-254469 Valve assembly, gas 1 1 2 1 2 1 2
7 X-431-29 Terminal, fast-on, male, 18--22 AWG 1 1 2 1 2 1 2
7 X-431-25 Terminal, fast-on, female, 18--22 AWG 1 1 2 1 2 1 2
8 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 2 2 2 1 2 4
8 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 2 2 2 2 2 2 2
9 X-206-2 Nipple, pipe, 3/4 x 2 in. 1 1 2 1 1 2
9 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 2 1 2 1 2
10 X-215-15 Fitting, elbow, 1 in., pipe 2 2 4 2 2 4 2 2 4 2 4 2 4
11 254456 Bracket, fuel valve 1 1 1 1 1
11 GM13662 Bracket, support 1 1 1 1 1 1
11 GM17262 Bracket, fuel valve 1 1
11 GM17263 Bracket, fuel valve 1
12 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 1 1 2 1 1 2 1
16 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1
17 X-218-22 Nipple, pipe, 1 x 3 in. 1 1 2 1 2
17 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 2 1 2 1 2
17 X-206-15 Pipe, 3/4 in. NPT x 6 in. 1
17 X-216-13 Coupling, pipe 1
18 X-545-137 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-545-112 Lead, battery cable, no. 2, 16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X-25-44 Washer, plain, 0.328 ID x 0.562 OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
24 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 286316 Bolt, angle, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
26 248362 Relay 1 1 1 1 1
27 287387 Switch, vacuum 1 1 1 1
27 GM35912 Switch, vacuum 2.0/2.5 in, water setting 1
28 AC-1459 Bushing, reducing, 1/8 x 1 in. NPT 1 1 1 1 1
29 M7985A-03012-20 Screw, pan head 2 2 2 2 2
30 M934-03-50 Nut, hex, 3 mm 2 2 2 2 2
31 X-203-2 Fitting, pipe tee, 1 x 1 x 1 in. 1 1 1 1 1
32 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1 1
33 358224 Plug, water, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 358306 Gasket, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Parts list continues on next page

TP-6102 11/08 19
Group 105: Engine, continued
30--60 kW, continued

36
Items 49 and 50 not shown 41
37

52

44
51 35
45
See engine parts catalog
for governor controller
part number

39
38 43 42 40

Opposite side of engine

48 Decal, fuel

6102_105_2

20 TP-6102 11/08
Group 105: Engine, continued
30--60 kW, continued
Quantity
Variation Number
Item Part Number Description 1 2 3 4 5 6 7 8 19 22 23 24 35 36 37 38 39 40
35 GM17618 Cover, governor controller 1 1 1 1 1 1 1 1
36 M125-05-80 Washer, plain 4 4 4 4 4 4 4 4
37 M7985A-05025-20 Screw, pan head machine 4 4 4 4 4 4 4 4
41 X-400-145 Spacer, 0.209 ID x 0.375 OD x 0.234 in. 4 4 4 4 4 4 4 4
44 X-6216-1 Screw, Phillips hex crimptite 4 4 4 4 4 4 4 4
45 X-301-45 Plug, button 1 1 1 1 1 1 1
45 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1 1 1 1 1 1 1 1
46 GM20743 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
48 GM20577 Decal, fuel type (natural gas or LPG) 1 1 1 1
48 GM20173 Decal, fuel type (natural gas) 1 1 1 1 1 1 1
48 GM20174 Decal, fuel type (LPG vapor) 1 1 1 1 1 1 1
48 GM20175 Decal, fuel type (LPG liquid) 1 1 1 1 1
49 GM16148 Spacer, thermostat cover (not shown) 1 1
50 GM16536 Gasket, water outlet (not shown) 1 1
51 GM21335 Shield, heat, 20 mm ID x 412 mm
length 1 1 1 1 1 1 1 1 1
52 GM21188 Shield, heat 1 1 1 1 1 1 1 1 1

Engine Part Numbers


Use this table to identify item 1, engine assembly.

Variation Engine Part


No. Number kW Description
1 GM12363 30--45 4.3 L, natural gas
2 GM12364 30--45 4.3 L, LP
3 GM12366 30--45 4.3 L, natural/LP gas
4 GM11942 50/60 5.7 L, natural gas
5 GM12356 50/60 5.7 L, LP
6 GM12358 50/60 5.7 L, natural/LP gas
7 GM12365 30--45 4.3 L, LPL
8 GM12357 50/60 5.7 L, LPL
19 GM22360-1 30 3.0 L, natural/LP gas
22 GM21297-1 50 5.0 L, natural/LP gas
23 GM21297-4 50 5.0 L, dual fuel
24 GM21297-3 50 5.0 L, LPL
35 GM22379-1 30--45 4.3 L, natural/LP gas
36 GM22379-4 30--45 4.3 L, dual fuel
37 GM22379-3 30--45 4.3 L, LPL
38 GM22351-1 50 5.7 L, natural/LP gas
39 GM22351-4 50 5.7 L, dual fuel
40 GM22351-3 50 5.7 L, LPL

TP-6102 11/08 21
Group 105: Engine, continued
30--60 kW, continued
To starter To flywheel housing
46 Items 33 and 34 not shown

18
19
25 47

24
20
22, 23

16 2

Top View of Battery 21 3

4
1

17

7
9
8 10

OUT

IN

13 10 8 11
30 15 14 12
29
26

17

5
27

32
28
10

31 9

6102_105_1
Dual Fuel System 50/60 shown

22 TP-6102 11/08
Group 105: Engine, continued
30--60 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 57 58 59 60 61 62 63 64 65 66 67 68 69 98 99
1 See chart page 25 Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 X-218-22 Nipple, pipe, 1 x 3 in. 2 2
2 X-206-6 Pipe, 3/4 in. NPT x 3.5 in. 1 2 1 1 1 1 2 1 1 1
2 X-209-2 Pipe, 1/2 in. NPT x 1.19 in.
3 X-215-15 Fitting, elbow, 1 in., pipe 1 2 1 2 1 2 1 2
3 X-225-8 Elbow, pipe, 45° x 3/4 in. NPT 1 1 1 1
4 X-504-20 Fuel line, flexible 1 2 1 2
4 X-504-17 Fuel line, flexible 1 2 1 2
4 X-504-18 Fuel line, flexible 1 1 1 1
5 GM14263 Harness, fuel 1 1 1 1 1 1 1 1
5 GM14264 Harness, dual fuel 1 1 1 1
5 GM16632 Harness, fuel, LP liquid 1 1 1
7 326223 Valve assembly, gas 1 2
7 GM14319 Valve assembly, gas 1 2 1 2
7 GM42530 Valve assembly, gas 1 1 2 1 1 1
8 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 2 4 1 2 4 1 1 1
8 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 2 2 2 2
9 X-206-2 Nipple, pipe, 3/4 x 2 in. 1 2 1 1 2 1 1 1
9 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 2 1 2
10 X-215-15 Fitting, elbow, 1 in., pipe 2 4 2 4 2 4 2 2 4 2 2 2
11 254456 Bracket, fuel valve 1 1 1 1 1 1 1 1
11 GM13662 Bracket, support 1 1 1 1
11 GM17262 Bracket, fuel valve 1 1
11 GM17263 Bracket, fuel valve
12 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 1 2 1 1 1 2
16 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1
17 X-218-22 Nipple, pipe, 1 x 3 in. 1 2 1 2
17 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 2 1 2
17 X-206-15 Pipe, 3/4 in. NPT x 6 in. 1 1 1 1
17 X-216-13 Coupling, pipe 1 1 1 1
18 X-545-137 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-545-112 Lead, battery cable, no. 2, 16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X-25-44 Washer, plain, 0.328 ID x 0.562 OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
24 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 286316 Bolt, angle, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
26 248362 Relay 1 1 1 1
27 287387 Switch, vacuum 1 1 1
27 GM35912 Switch, vacuum, 2.0/2.5 water setting 1
28 AC-1459 Bushing, reducing, 1/8 x 1 in. NPT 1 1 1 1
29 M7985A-03012-20 Screw, pan head 2 2 2 2
30 M934-03-50 Nut, hex, 3 mm 2 2 2 2
31 X-203-2 Fitting, pipe tee, 1 x 1 x 1 in. 1 1 1 1
32 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
33 358224 Plug, water, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 358306 Gasket, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Parts list continues on next page

TP-6102 11/08 23
Group 105: Engine, continued
30--60 kW, continued

36

Items 49 and 50 not shown 41


37

52
44
35
45 See engine parts catalog
51
for governor controller
part number

39
38 43 42 40

Opposite side of engine

48 Decal, fuel

6102_105_2

24 TP-6102 11/08
Group 105: Engine, continued
30--60 kW, continued
Quantity
Variation Number
Item Part Number Description 57 58 59 60 61 62 63 64 65 66 67 68 69 98 99
35 GM17618 Cover, governor controller
36 M125-05-80 Washer, plain
37 M7985A-05025-20 Screw, pan head machine
41 X-400-145 Spacer, 0.209 ID x 0.375 OD x 0.234 in.
44 X-6216-1 Screw, Phillips hex crimptite
45 X-301-45 Plug, button 1 1 1 1 1 1 1 1 1 1 1 1
45 X-634-16 Bushing, 1.312 x 1.50 in. NPT
46 GM20743 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
48 GM20577 Decal, fuel type (natural gas or LPG) 1 1 1 1 1 1 1 1
48 GM20173 Decal, fuel type (natural gas) 1 1 1 1
48 GM20174 Decal, fuel type (LPG vapor) 1 1 1 1
48 GM20175 Decal, fuel type (LPG liquid) 1 1 1
49 GM16148 Spacer, thermostat cover (not shown) 1 1
50 GM16536 Gasket, water outlet (not shown) 1 1
51 GM21335 Shield, heat, 20 mm ID x 412 mm length 1 1 1 1 1 1 1 1 1 1 1
52 GM21188 Shield, heat 1 1 1 1 1 1 1 1 1 1 1

Engine Part Numbers


Use this table to identify item 1, engine assembly

Variation Engine Part


No. Number kW Description
57 GM40178-1 30--45 4.3 L, natural/LP gas
58 GM40178-3 30--45 4.3 L, dual fuel
59 GM40178-2 30--45 4.3 L, LPL
60 GM40178-4 50 5.0 L, natural/LP gas
61 GM40178-6 50 5.0 L, dual fuel
62 GM40178-5 50 5.0 L, LPL
63 GM40178-8 50 5.7 L, natural/LP gas
64 GM40178-10 50 5.7 L, dual fuel
65 GM40178-9 50 5.7 L, LPL
66 GM22360-1 30 3.0 L, natural/LP gas
67 GM40178-1 30--45 4.3 L, natural/LP gas
68 GM40178-3 30--45 4.3 L, dual fuel
69 GM22360-2 25 3.0 L, natural/LP gas
98 GM22360-8 30 3.0 L, natural/LP gas
99 GM22360-9 25 3.0 L, natural/LP gas

TP-6102 11/08 25
Group 105: Engine, continued
30--60 kW, continued
To starter To flywheel housing
46 Items 33 and 34 not shown

18
19
25 47

24
20
22, 23

16 2

Top View of Battery 21 3

4
1

17

7
9
8 10

OUT

IN

13 10 8 11
30 15 14 12
29
26

17

5
27

32
28
10

31 9

6102_105_1
Dual Fuel System 50/60 shown

26 TP-6102 11/08
Group 105: Engine, continued
30--60 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 71 72 73 74 75 76 77 78 79 80 81 82 83 84 100
1 See chart page 29 Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 X-218-22 Nipple, pipe, 1 x 3 in. 2 2
2 X-206-6 Pipe, 3/4 in. NPT x 3.5 in. 1 2 1 1 1 1 1 1 1 1
2 X-209-2 Pipe, 1/2 in. NPT x 1.19 in.
3 X-215-15 Fitting, elbow, 1 in., pipe 1 2 1 1 2 1 1 2 1
3 X-225-8 Elbow, pipe, 45° x 3/4 in. NPT 1 1 1
4 X-504-20 Fuel line, flexible 1 2 1 1 2 1
4 X-504-17 Fuel line, flexible 1 2 1
4 X-504-18 Fuel line, flexible 1 1 1
5 GM14263 Harness, fuel 1 1 1 1 1 1 1 1 1
5 GM14264 Harness, dual fuel 1 1 1
5 GM16632 Harness, fuel, LP liquid 1 1 1
7 326223 Valve assembly, gas
7 GM14319 Valve assembly, gas 1 2 1 1 2 1
7 GM42530 Valve assembly, gas 1 2 1 1 1 1
8 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 2 4 2 1 1 1
8 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 2 2 2 2 2 2
9 X-206-2 Nipple, pipe, 3/4 x 2 in. 1 2 1 1 1 1
9 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 2 1 1 2 1
10 X-215-15 Fitting, elbow, 1 in., pipe 2 4 2 2 2 2 4 2 2 4 2 2
11 254456 Bracket, fuel valve 1 1 1 1 1 1
11 GM13662 Bracket, support 1 1 1 1 1 1
11 GM17262 Bracket, fuel valve 1
11 GM17263 Bracket, fuel valve
12 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-202-1 Bushing, reducing, 3/4 x 1 in. NPT 1 2 1 1 1 1 1
16 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1
17 X-218-13 Nipple, pipe, 1 x 4 in. 1 2 1
17 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 2 1 1 2 1
17 X-206-15 Pipe, 3/4 in. NPT x 6 in. 1 1 1
17 X-216-13 Coupling, pipe 1 1 1
18 X-545-137 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-545-112 Lead, battery cable, no. 2, 16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X-25-44 Washer, plain, 0.328 ID x 0.562 OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
24 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 286316 Bolt, angle, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
26 248362 Relay 1 1 1
27 287387 Switch, vacuum 1 1
27 GM35912 Switch, vacuum, 2.0/2.5 water setting 1
28 AC-1459 Bushing, reducing, 1/8 x 1 in. NPT 1 1 1
29 M7985A-03012-20 Screw, pan head 2 2 2
30 M934-03-50 Nut, hex, 3 mm 2 2 2
31 X-203-2 Fitting, pipe tee, 1 x 1 x 1 in. 1 1 1
32 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1
33 358224 Plug, water, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 358306 Gasket, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Parts list continues on next page

TP-6102 11/08 27
Group 105: Engine, continued
30--60 kW, continued

36

Items 49 and 50 not shown 41


37

52
44
35
45 See engine parts catalog
51
for governor controller
part number

39
38 43 42 40

Opposite side of engine

48 Decal, fuel

6102_105_2

28 TP-6102 11/08
Group 105: Engine, continued
30--60 kW, continued
Quantity
Variation Number
Item Part Number Description 71 72 73 74 75 76 77 78 79 80 81 82 83 84 100
35 GM17618 Cover, governor controller
36 M125-05-80 Washer, plain
37 M7985A-05025-20 Screw, pan head machine
41 X-400-145 Spacer, 0.209 ID x 0.375 OD x 0.234 in.
44 X-6216-1 Screw, Phillips hex crimptite
45 X-301-45 Plug, button 1 1 1 1 1 1 1 1 1 1 1
45 X-634-16 Bushing, 1.312 x 1.50 in. NPT
46 GM20743 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
48 GM20577 Decal, fuel type (natural gas or LPG) 1 1 1 1 1 1 1 1 1
48 GM20173 Decal, fuel type (natural gas) 1 1 1
48 GM20174 Decal, fuel type (LPG vapor) 1 1 1
48 GM20175 Decal, fuel type (LPG liquid) 1 1 1
49 GM16148 Spacer, thermostat cover (not shown) 1 1
50 GM16536 Gasket, water outlet (not shown) 1 1
51 GM21335 Shield, heat, 20 mm ID x 412 mm length 1 1 1 1 1 1 1 1 1 1 1 1
52 GM21188 Shield, heat 1 1 1 1 1 1 1 1 1 1 1 1

Engine Part Numbers


Use this table to identify item 1, engine assembly

Variation Engine Part


No. Number kW Description
71 GM60222-1 30--45 4.3 L, natural/LP gas
72 GM60222-2 30--45 4.3 L, dual fuel
73 GM60222-3 30--45 4.3 L, LPL
74 GM60222-4 30--45 4.3 L, natural/LP gas (prime)
75 GM22360-6 30 3.0 L, natural/LP gas (prime)
76 GM22360-7 25 3.0 L, natural/LP gas (prime)
77 GM60223-1 50 5.0 L, natural/LP gas
78 GM60223-2 50 5.0 L, dual fuel
79 GM60223-3 50 5.0 L, LPL
80 GM60223-5 50 5.0 L, natural/LP gas (prime)
81 GM60224-1 60 5.7 L, natural/LP gas
82 GM60224-2 60 5.7 L, dual fuel
83 GM60224-3 60 5.7 L, LPL
84 GM60224-5 60 5.7 L, natural/LP gas (prime)
100 GM22360-10 30 3.0 L, natural/LP gas (prime)

TP-6102 11/08 29
Group 105: Engine, continued
80--100 kW
To starter To flywheel housing
46 Items 33 and 34 not shown

18
19
25 47

24 16
20 2
22, 23
3

1
Top View of Battery 21

78
9
10

13 17 10 8
15 12 11
49 50
30 14
29
26

5
27

32
28
10

31 2
Dual Fuel System
6102_105_3

30 TP-6102 11/08
Group 105: Engine, continued
80--100 kW
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 9 10 11 12 13 14 15 16 27 28 29 30 31 32 33 34
1 See chart page 33
Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 2 2 4 2 2 4 2 2 4 2 2 4
3 X-215-15 Fitting, elbow, 1 in., pipe 1 1 2 1 1 2 1 1 2 1 1 2
4 X-504-20 Fuel line, flexible 1 1 2 1 1 2 1 1 2 1 1 2
5 GM14263 Harness, fuel 1 1 1 1
5 GM16830 Harness, dual fuel 1 1
5 GM19610 Harness, fuel, LP liquid 1 1
5 GM25009 Harness, fuel, LP liquid 1 1 1
7 GM14319 Valve assembly, gas 1 1 2 1 1 2 1 1 2 1 1 2
8 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 2 2 4 2 2 4 2 2 4 2 2 4
9 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 2 1 1 2 1 1 2 1 1 2
10 X-215-15 Fitting, elbow, 1 in., pipe 2 2 4 2 2 4 2 2 4 2 2 4
11 GM13662 Bracket, support 1 1 2 1 1 2 1 1 2 1 1 2
12 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1 1
13 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD
(not shown) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 1 1 2 1 1 2 1 1 2 2
16 X-202-11 Bushing, reducing, 1 x 1 1/2 in. NPT 1 1
16 153016 Bushing, reducing, 1 1/4 x 1 1/2 in. NPT 1 1 1
17 X-218-22 Nipple, pipe, 1 x 3 in. 1 1 2 1 1 2 1 1 2 1 1 2
18 X-545-137 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-545-112 Lead, battery cable, no. 2, 16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X-25-44 Washer, plain, 0.328 ID x 0.562 OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
24 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 286316 Bolt, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
26 248362 Relay 1 1
27 287387 Switch, vacuum 1 1 1 1
28 AC-1459 Bushing, reducing, 1/8 x 1 in. NPT 1 1 1 1
29 M7985A-03012-20 Screw, pan head 2 2
30 M934-03-50 Nut, hex, 3 mm 2 2
31 X-203-2 Fitting, pipe tee, 1 x 1 x 1 in. 1 1 1 1
32 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
33 358224 Plug, water, exh. outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 358306 Gasket, exh. outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
46 GM20743 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
49 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 1 1 1 1 1 1 1 1 2 1
49 X-218-9 Nipple, pipe, 1 x 6.5 in. 1 1 1 1
50 X-225-9 Elbow, pipe, 45° x 1 in. NPT 1 1 2 1 1 2 1 1 2 1 1 2
Parts list continues on next page

TP-6102 11/08 31
Group 105: Engine, continued
80--100 kW, continued

36
41
37

44
35
51 45 See engine parts catalog
52 for governor controller
part number

39
38 43 42 40
Starter, Opposite side
Opposite side of engine

48 Decal, fuel

6102_105_2

32 TP-6102 11/08
Group 105: Engine, continued
80--100 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 9 10 11 12 13 14 15 16 27 28 29 30 31 32 33 34
35 GM17618 Cover, governor control 1 1 1 1 1 1 1 1
36 M125-05-80 Washer, plain 4 4 4 4 4 4 4 4
37 M7985A-05025-20 Screw, pan head machine 4 4 4 4 4 4 4 4
38 X-202-12 Bushing, reducing, 1 x 1/2 NPT 1 1 1 1
39 X-256-5 Valve, drain, 1/2 NPT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
39 X-202-47 Bushing, reducing, 1/4 x 1/2 in. NPT 1 1 1 1 1 1 1 1
40 X-312-5 Hose, molded, 0.62 in. ID 1 1 1 1
41 X-400-145 Spacer, 0.209 ID x 0.375 OD x 0.234 in. 4 4 4 4 4 4 4 4
42 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
43 X-582-1 Connector, hose + vibra seal 1 1 1 1
44 X-6216-1 Screw, Phillips hex crimptite 4 4 4 4 4 4 4 4
45 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1 1 1 1 1 1 1 1
45 X-301-45 Plug, button 1 1 1 1 1 1 1
48 GM20173 Decal, fuel type (natural gas) 1 1 1 1 1 1 1 1
48 GM20174 Decal, fuel type (LPG vapor) 1 1 1 1
48 GM20175 Decal, fuel type (LPG liquid) 1 1 1 1
51 GM21335 Shield, heat, 20 mm ID x 412 mm length 1 1 1 1 1 1 1 1
52 GM21188 Shield, heat 1 1 1 1 1 1 1 1

Engine Part Numbers


Use this table to identify item 1, engine assembly

Variation Engine Part


No. Number kW Description
9 GM17324 80 8.1 L, natural gas
10 GM12325 80 8.1 L, LP
11 GM17327 80 8.1 L, dual fuel
12 GM17326 80 8.1 L, LPL
13 GM12371 100 8.1 L, natural gas
14 GM12372 100 8.1 L, LP
15 GM12374 100 8.1 L, dual fuel
16 GM12373 100 8.1 L, LPL
27 GM24983-1 80 8.1 L, natural gas
28 GM24983-2 80 8.1 L, LP gas
29 GM24983-3 80 8.1 L, LPL
30 GM24983-4 80 8.1 L, dual fuel
31 GM24982-1 100 8.1 L, natural gas
32 GM24982-2 100 8.1 L, LP gas
33 GM24982-3 100 8.1 L, LPL
34 GM24982-4 100 8.1 L, dual fuel

TP-6102 11/08 33
Group 105: Engine, continued
80--100 kW, continued
To starter To flywheel housing
46 Items 33 and 34 not shown
18
19
25 47

24 2 16
20
22, 23
3

1
Top View of Battery 21

78
9
10

13 17 10 8
15 12 11
49 50
30 14
29
26

5
27

32
28
10

31 2
Dual Fuel System

6102_105_3

34 TP-6102 11/08
Group 105: Engine, continued
80--100 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 45 46 47 48 49 50 51 52 85 86 87 88 89 90
1 See chart page 37 Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 2 2 4 2 2 4 2 2 2 4 2
3 X-215-15 Fitting, elbow, 1 in., pipe 1 1 2 1 1 2 1 1 1 2 1
4 X-504-20 Fuel line, flexible 1 1 2 1 1 2 1 1 1 2 1
5 GM25009 Harness, fuel, LP liquid 1 1 1 1
7 GM14319 Valve assembly, gas 1 1 2 1 1 2 1 1 1 2 1
8 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 2 2 4 2 2 4 2 2 2 4 2
9 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 2 1 1 2 1 1 1 2 1
10 X-215-15 Fitting, elbow, 1 in., pipe 2 2 4 2 2 4 2 2 2 4 2
11 GM13662 Bracket, support 1 1 2 1 1 2 1 1 1 2 1
12 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1
13 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD (not shown) 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-202-32 Bushing, reducing, 1 x 1 1/4 in. NPT 1 2 1 2 1 1 2 1
16 X-202-11 Bushing, reducing, 1 x 1 1/2 in. NPT 1 1 1
16 153016 Bushing, reducing 1 1/4 x 1 1/2 in. NPT 1 1 1
17 X-218-22 Nipple, pipe, 1 x 3 in. 1 1 2 1 1 2 1 1 1 2 1
18 X-545-137 Cable, battery, no. 2 x 30 in., red+ 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18 X-545-153 Cable, batt., no. 2 x 56 in., red+ (FAA configuration) 1 1 1 1 1
19 X-545-112 Lead, battery cable, no. 2, 16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2
23 X-25-44 Washer, plain, 0.328 ID x 0.562 OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2
24 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 286316 Bolt, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2
26 248362 Relay 1 1 1
27 287387 Switch, vacuum 1 1 1
28 AC-1459 Bushing, reducing, 1/8 x 1 in. NPT 1 1 1
29 M7985A-03012-20 Screw, pan head 2 2 2
30 M934-03-50 Nut, hex, 3 mm 2 2 2
31 X-203-2 Fitting, pipe tee, 1 x 1 x 1 in. 1 1 1
32 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1
33 358224 Plug, water, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 358306 Gasket, exhaust outlet tube (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
46 GM20743 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1
49 X-218-24 Nipple, pipe, 1 x 1 1/2 in. 1 1 1 1 2 1 1 1 2 1 1
49 X-218-9 Nipple, pipe, 1 x 6.5 in. 1 1 1
50 X-225-9 Elbow, pipe, 45° x 1 in. NPT 1 1 2 1 1 2 1 1 1 2 1
Parts list continues on next page

TP-6102 11/08 35
Group 105: Engine, continued
80--100 kW, continued

36
41
37

44
35
51 45
See engine parts catalog
52 for governor controller
part number

39
38 43 42 40
Starter, Opposite side
Opposite side of engine

48 Decal, fuel

6102_105_2

36 TP-6102 11/08
Group 105: Engine, continued
80--100 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Item Part Number Description 45 46 47 48 49 50 51 52 85 86 87 88 89 90
38 X-202-12 Bushing, reducing, 1 x 1/2 NPT 1 1 1
39 X-256-5 Valve, drain, 1/2 NPT 1 1 1 1 1 1 1 1 1 1 1 1 1 1
40 X-312-5 Hose, molded, 0.62 in. ID 1 1 1
41 X-400-145 Spacer, 0.209 ID x 0.375 OD x 0.234 in.
42 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2
43 X-582-1 Connector, hose + vibra seal 1 1 1
45 X-301-45 Plug, button 1 1 1 1 1 1 1 1 1 1 1 1 1
48 GM20173 Decal, fuel type (natural gas) 1 1 1 1 1 1 1 1
48 GM20174 Decal, fuel type (LPG vapor) 1 1 1
48 GM20175 Decal, fuel type (LPG liquid) 1 1 1
51 GM21335 Shield, heat, 20 mm ID x 412 mm length 1 1 1 1 1 1 1 1 1 1 1 1 1 1
52 GM21188 Shield, heat 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Engine Part Numbers


Use this table to identify item 1, engine assembly

Variation Engine Part


No. Number kW Description
45 GM24983-6 80 8.1 L, natural gas (w/SAE J1939)
46 GM24983-7 80 8.1 L, LP gas (w/SAE J1939)
47 GM24983-8 80 8.1 L, LPL (w/SAE J1939)
48 GM24983-9 80 8.1 L, dual fuel (w/SAE J1939)
49 GM24982-6 100 8.1 L, natural gas (w/SAE J1939)
50 GM24982-7 100 8.1 L, LP gas (w/SAE J1939)
51 GM24982-8 100 8.1 L, LPL (w/SAE J1939)
52 GM24982-9 100 8.1 L, dual fuel (w/SAE J1939)
85 GM24983-11 80 8.1 L, natural gas (prime)
86 GM60797-1 100 8.1 L, natural gas
87 GM60797-1 100 8.1 L, LP gas
88 GM60797-3 100 8.1 L, dual fuel
89 GM60797-2 100 8.1 L, LPL
90 GM60797-4 100 8.1 L, natural gas (prime)

TP-6102 11/08 37
Group 105: Engine, continued
125/150 kW

To starter To flywheel housing


34

33 25
30 29 24

24 23
26
31, 32

Starter
28

Top View of Battery 27

22

2
3
4
5 36
37

21
20
19 6

39
18
11 43 40
10
17 9
35
16 42 41
Dual Fuel System

13 12
15
14
6102_105_4

38 TP-6102 11/08
Group 105: Engine, continued
125/150 kW
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Variation Number
Part
Item Number Description 17 18 25 26 41 42 43 44 53 54 55 56 70 91 92 93 94 95 96 97
1 See chart
page 41 Engine assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 A-27 Elbow, street, 90° x 1 1/2 in.
NPT 1 1 1 1 1 2 1 1 1 1 1 1 1
2 155040 Pipe, 1 1/2 NPT x 1.75 in.
(LPG side) 1
2 151771 Elbow, pipe, 90° x 1 1/2 in.
NPT (LPG side) 1
3 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1 1 1 1 1 1 1 1 1
4 287387 Switch, vacuum 1 1 1 1 1 1 1 1 1 1 1 1
5 X-504-22 Fuel line, flexible 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1
6 X-205-25 Pipe, 1 1/2 NPT x 14.25 in. 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1
7 GM14263 Harness, fuel 1 1
7 GM24234 Harness, dual fuel 1
7 GM19610 Harness, fuel, LP liquid 1
7 GM25009 Harness, fuel, LP liquid 1 1 1 1 1 1
9 151771 Elbow, pipe, 90° x 1 1/2 in.
NPT 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1
10 155040 Pipe, 1 1/2 NPT x 1.75 in. 1 1 2 1 1 1 1 1 1 1 1 1 1
11 GM23543 Valve assembly, gas 1 1 2 1 1 2 1 1 2 1 1 2 1
11 GM23542 Valve assembly, gas 1 1 1
12 GM23545 Bracket, support 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1
13 151771 Elbow, pipe, 90° x 1 1/2 in.
NPT 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1
14 GM14099 Rack, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 X-22-26 Washer, lock, 0.521 ID x
1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 291891 Solenoid 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
17 X-22-12 Washer, lock, 0.262 ID x
0.743 in. OD 1 1 2 2 1 1 2 2 1 1 2 2 2 1 1 2 2 1 2 2
18 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 GM49281 Drain valve kit 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 358224 Plug, water, exhaust outlet
tube 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 358306 Gasket, exhaust outlet tube 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-301-45 Plug, button 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
23 GM21188 Shield, heat (attached to studs
at end of starter) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
24 GM21335 Shield, heat (attached to
positive battery cable) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 X-545-112 Lead, battery cable, no. 2,
16 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
26 345056 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
27 324033 Clamp, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
28 345039 Terminal, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
29 GM20745 Boot, battery lug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
30 286316 Bolt, 5/16-24 x 11.5 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
31 X-101-4 Nut, hex elastic stop, 5/16-24 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
32 X-25-85 Washer, plain 2 2 2 2 2 2 2 2 2 2
32 X-25-44 Washer, plain 2 2 2 2 2 2 2 2 2 2
33 X-545-137 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
34 GM22350 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
35 GM20173 Decal, fuel type (natural gas) 1 1 1 1 1 1 1 1 1 1 1 1
35 GM20174 Decal, fuel type (LPG vapor) 1 1 1 1 1 1 1 1
36 GM30905 Guard, hose, left 1 1 1 1 1 1 1 1 1 1 1
37 GM30906 Guard, hose, right 1 1 1 1 1 1 1 1 1 1 1
39 GM23590 Switch, vacuum 2 2 2 2
40 X-202-59 Bushing, reducer, 1 1/4 in.
NPT to 1/8 in. NPT 2 2 2 2
41 155040 Pipe, 1 1/2 NPT x 1.75 in. 2 2 2 2
42 155039 Tee, pipe, 1 1/2 x 1 1/2 x 1 1/2
NPT 2 2 2 2
43 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 2 2 2 2

TP-6102 11/08 39
Group 105: Engine, continued
125/150 kW, continued

50 51 52
48

49

44 Decal, fuel

45 46
47

6102_105_3

40 TP-6102 11/08
Group 105: Engine, continued
125/150 kW, continued
Internal and some external engine parts are shown in a separate engine parts catalog. See Group 701: Literature for part numbers of engine parts catalogs.

Quantity
Part
Part Variation Number
Item Number Description 17 18 25 26 41 42 43 44 53 54 55 56 70 91 92 93 94 95 96 97
44 GM20175 Decal, fuel type (LPG liquid) 1 1 1 1
45 X-582-22 Connector, hose + vibra seal 1 1 1 1
46 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
47 X-312-5 Hose, molded, 0.62 in. ID 1 1 1 1
48 X-220-6 Pipe, 1/4 NPT x 1.50 in. 1 1 1 1
49 A-110 Tee, pipe, 1/4 x 1/4 x 1/4 1 1 1 1
50 A-106 NPT
Bushing, reducing, 1/8 x 1 1 1 1
51 X-217-6 1/4 in.1/8
Pipe, NPTNPT x 0.75 in. 1 1 1 1
52 253323 Switch assembly, pressure 1 1 1 1
53 X-356-33 Hose, breather (not shown) 1 1 1
53 X-426-8 Clamp, hose, 0.81/1.75 in. 1 1 1

Engine Part Numbers


Use this table to identify item 1 on the previous page.

Variation Engine Part


No. Number kW Description
17 GM19664-1 125 8.1 L, natural gas
18 GM19664-2 125 8.1 L, LP gas
25 GM19664-3 125 8.1 L, LPL
26 GM19664-4 125 8.1 L, dual fuel
41 GM24984-1 125 8.1 L, natural gas
42 GM24984-2 125 8.1 L, LP gas
43 GM24984-3 125 8.1 L, LPL
44 GM24984-4 125 8.1 L, dual fuel
53 GM24984-6 125 8.1 L, natural gas
54 GM24984-7 125 8.1 L, LP gas
55 GM24984-8 125 8.1 L, LPL
56 GM24984-9 125 8.1 L, dual fuel
70 GM49144-1 150 8.1 L, nat. gas
91 GM62218-1 125 8.1 L, natural gas
92 GM62218-4 125 8.1 L, LP gas
93 GM62218-2 125 8.1 L, LPL
94 GM62218-3 125 8.1 L, dual fuel
95 GM62218-5 125 8.1 L, natural gas (prime)
96 GM62219-1 150 8.1 L, nat. gas
97 GM62219-2 150 8.1 L, nat. gas (prime)

TP-6102 11/08 41
Notes

42 TP-6102 11/08
Group 107: Nameplate and Decals
Quantity
Variation Number
Item Part Number Description 1 2
1 238402 Decal, caution positive terminal only 1 1
2 249808 Decal, warning rotating parts 1 1
3 249809 Decal, caution hot engine 2 2
4 249810 Decal, warning hot coolant 1 1
5 273780 Decal, warning explosion 1 1
6 GM15300 Decal, exhaust piping 1 1
7 224233 Decal, 1-800 number 1 1
8 257438 Decal, danger moving rotor 3 3
9 257441 Decal, warning lifting eye 1 1
10 258815 Decal, warning voltage backfeed 1 1
11 273739 Decal, Fast-Response 2 2
12 327004 Nameplate, model/ratings, Kohler 1 1
13 GM13776 Decal, FRII reconnection 1 1
14 X-6232-6 Decal, stripe 3 3
15 X-6246-6 Decal, Kohler Power System 2
15 X-6246-1 Decal, Kohler Power System 2
16 GM20173 Decal, fuel type, natural gas 1 1
16 GM20174 Decal, fuel type, LPG vapor withdrawal 1 1
16 GM20175 Decal, fuel type, LPG liquid withdrawal 1 1

TP-6102 11/08 43
Group 109: Skid and Mounting

24

5
6

20

19

11
21
23 12
22

14
15 10
16
17 13

9
18

6102_109

44 TP-6102 11/08
Group 109: Skid and Plant Mounting
Quantity
Module Number

GM14189-MA1

GM14189-MA2

GM13702-MA1

GM13702-MA2

GM13937-MA1

GM13937-MA2
Part
Item Number Description
1 GM14092 Skid 1
1 GM14093 Skid 1
1 GM14091 Skid 1 1
1 GM16715 Skid 1
1 GM32150 Skid 1
2 GM14076 Panel, junction box, front 1 1 1
2 364036 Box, junction 1 1 1
3 GM14077 Panel, junction box, rear 1
3 GM17418 Panel, junction box, rear 1 1
4 222835 Cover, side 2 2 2
5 GM14079 Cover, rear 1 1 1
5 364037 Cover, rear 1 1
6 GM14080 Support, junction box 2 2 2
6 GM14196 Support, junction box 2 2 2
7 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 2 2 6
7 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 4 4 4
8 X-6216-1 Screw, Phillips hex crimptite 12 12 12 12 12 12
9 X-75-3 Plug, pipe, 1/2 in. NPT 1 1 1 1 1 1
10 272701 Valve, oil drain 1
10 GM19299 Valve, oil drain 1 1 1 1 1
11 276273 Adapter, bushing 1
12 X-6278-9 Washer, nylon, 0.48 ID x 0.825 in. OD 1 1 1 1 1
12 276278 Washer, nylon, 0.511 ID x 0.906 in. OD 1
14 X-577-28 Hose, rubber, straight, 0.62 in. ID 1 1
14 X-577-47 Hose, rubber, straight, 0.62 in. ID 1
14 X-577-5 Hose, rubber, straight, 0.62 in. ID, 1.17 ft. 1 1
14 X-577-34 Hose, rubber, straight, 0.62 in. ID 1
14 GM10669 Shield, heat (not shown) 1 1
15 X-426-10 Clamp, hose, 0.5/1 in. 2 2 2 2 2 2
17 X-582-1 Connector, hose 1 1 1 1 1 1
19 290418 Strap, ground 1 1 1 1 2 2
20 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 3 3 3 3 3 3
21 324073 Vibromount 2 2 2 2
21 276476 Vibromount 2 2
22 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2
23 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2 2 2 2 2 2
24 X-6033-15 Grommet 1 1 1 1 1

TP-6102 11/08 45
Group 109: Skid and Plant Mounting, continued

24

25 2 4

5
6

20

19

11
21
23 12
22

14
15 10
16
17 13

9
18

6102_109

46 TP-6102 11/08
Group 109: Skid and Plant Mounting, continued
Quantity
Module Number

GM17674-MA1

GM17674-MA2

GM17205-MA1

GM17673-MA1

GM17673-MA2

GM17064-MA1

GM17064-MA2

GM17277-MA1

GM17675-MA1

GM17675-MA2
Item Part Number Description
1 GM17185 Skid 1 1 1
1 GM17065 Skid 1 1
1 GM17203 Skid 1 1
1 GM17278 Skid 1 1
1 GM32149 Skid 1
2 GM14076 Panel, junction box, front 1 1
2 GM17623 Panel, junction box, front 1 1 1 1
2 GM17417-KCB Panel, junction box, front 1 1 1
2 364036 Box, junction 1
3 GM14077 Panel, junction box, rear 1 1
3 GM17624 Panel, junction box, rear 1 1 1 1
3 GM17418 Panel, junction box, rear 1 1 1
4 222835 Cover, side 2
4 GM17640 Cover, side 2 2 2 2
4 GM14078 Cover, side 2 2 2
5 GM14079 Cover, rear 1 1
5 364037 Cover, rear 1
5 GM17625 Cover, rear 1 1 1 1
5 GM17419 Cover, rear 1 1 1
7 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 4 4 2 4 4 4 4 4 4
7 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 2
8 X-6216-1 Screw, Phillips hex crimptite 12 12 12 12 12 12 12 12 12 12
9 241062 Plug, drain 1 1 1 1
9 X-75-3 Plug, pipe, 1/2 in. NPT 1 1 1 1 1 1
10 272701 Valve, oil drain 1 1 1
10 GM19299 Valve, oil drain 1 1 1 1 1 1 1
11 326815 Adapter, bushing 1 1
11 276273 Adapter, bushing 1
12 X-6278-9 Washer, nylon, 0.48 ID x 0.825 in. OD 1 1 1 1 1 1 1 1 1
12 276278 Washer, nylon, 0.511 ID x 0.906 in. OD 1
13 X-211-1 Fitting, elbow, 1/2 in., street 1 1
14 X-577-47 Hose, rubber, straight, 0.62 in. ID 1 1
14 X-577-5 Hose, rubber, straight, 0.62 in. ID, 1.17 ft. 1 1 1 1 1 1 1
14 X-577-34 Hose, rubber, straight, 0.62 in. ID 1
14 GM17809 Shield, heat (not shown) 1
14 GM10669 Shield, heat (not shown) 1 1
15 X-426-10 Clamp, hose, 0.5/1 in. 2 2 2 2 2 2 2 2 2 2
16 X-80-1 Nut, hex jam, 1 1/4 in. 1 1 1 1
17 273729 Adapter, hose 1 1 1 1
17 X-582-1 Connector, hose 1 1 1 1 1 1
18 276552 Washer, nylon, 0.878 ID x 1.132 in. OD 1 1 1 1
19 290418 Strap, ground 1 1 1 1 1 1 1 1 2 2
20 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 3 3 3 3 3 3 3 3 3 3
21 324073 Vibromount 2 2 2 2 2 2 2
21 276476 Vibromount 2 2 2
22 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2 2 2
23 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2 2 2 2 2 2 2 2 2 2
24 X-284-31 Grommet, round 1
24 X-6033-15 Grommet 1 1 1 1 1 1 1 1

TP-6102 11/08 47
Group 109: Skid and Mounting, continued

24

25 4

5
6

20

19

21
23
22

14
15 10
12
17
11

6102_109a

48 TP-6102 11/08
Group 109: Skid and Plant Mounting, continued
Quantity
Module Number

GM52893-MA1

GM52893-MA2

GM52895-MA1

GM52895-MA2

GM52899-MA1

GM52899-MA2

GM52899-MA3

GM52899-MA4
Item Part Number Description
1 GM14092 Skid 1
1 GM14093 Skid 1
1 GM14091 Skid 1 1
1 GM16715 Skid 1
1 GM32150 Skid 1 1
1 GM49056 Skid 1
2 GM17417-KCB Panel, junction box, front 1 1 1
2 GM17623-KCB Panel, junction box, front 1 1 1 1
2 GM40663-KCB Panel, junction box, front 1
3 GM17624 Panel, junction box, rear 1 1 1 1 1
3 GM17418 Panel, junction box, rear 1 1 1
4 — Cover, side (see Cover Kit) 2 2 2 2 2 2 2 2
5 — Cover, rear (see Cover Kit) 1 1 1 1 1 1 1 1
6 GM17670 Support, junction box 2 2 2
6 GM17632 Support, junction box 2 2 2 2 2
7 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 6 6 4 4 4 4 4 4
7 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 2 2 2 2 2 2
8 X-6216-1 Screw, Phillips hex crimptite 12 12 12 12 12 12 12 12
9 X-75-3 Plug, pipe, 1/2 in. NPT 1 1 1 1 1 1 1 1
10 272701 Valve, oil drain 1
10 GM19299 Valve, oil drain, M12 x 1.75 1 1 1 1 1 1 1
11 276273 Adapter, bushing 1
12 X-6278-9 Washer, nylon, 0.48 ID x 0.825 in. OD 1 1 1 1 1 1 1
12 276278 Washer, nylon, 0.511 ID x 0.906 in. OD 1
14 X-577-27 Hose, rubber, straight, 0.62 in. ID 1 1
14 X-577-47 Hose, rubber, straight, 0.62 in. ID 1
14 X-577-5 Hose, rubber, straight, 0.62 in. ID, 1.17 ft. 1 1 1 1
14 X-577-34 Hose, rubber, straight, 0.62 in. ID 1
14 GM10669 Shield, heat (not shown) 1 1 1 1
15 X-426-10 Clamp, hose, 0.5/1 in. 2 2 2 2 2 2 2 2
17 X-582-1 Connector, hose 1 1 1 1 1 1 1 1
19 290418 Strap, ground 1 1 1 1 2 2 2 2
20 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 3 3 3 3 3 3 3 3
21 324073 Vibromount 2 2 2 2 2
21 276476 Vibromount 2 2
21 276310 Vibromount 2
22 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2
23 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2 2 2 2 2 2 2 2
24 X-6033-15 Grommet 1 1 1 1 1 1 1 1
25 X-301-45 Plug, button 1 1 1 1

TP-6102 11/08 49
Group 109: Skid and Plant Mounting, continued

24

25 4

5
6

20

19

21
23
22

14
15 10
12
17
11

6102_109a

50 TP-6102 11/08
Group 109: Skid and Plant Mounting, continued
Quantity
Module Number

GM52892-MA1
GM52892-MA2

GM52894-MA1

GM52894-MA2

GM52898-MA1

GM52898-MA2
Item Part Number Description
1 GM17185 Skid 1 1
1 GM17065 Skid 1
1 GM17203 Skid 1
1 GM17278 Skid 1
1 GM32149 Skid 1
2 GM17623-KCB Panel, junction box, front 1 1 1
2 GM17417-KCB Panel, junction box, front 1 1 1
3 GM17624 Panel, junction box, rear 1 1 1
3 GM17418 Panel, junction box, rear 1 1 1
4 — Cover, side (see Cover Kit) 2 2 2 2 2 2
5 — Cover, rear (see Cover Kit) 1 1 1 1 1 1
7 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 4 4 4 4 4 4
8 X-6216-1 Screw, Phillips hex crimptite 12 12 12 12 12 12
9 X-75-3 Plug, pipe, 1/2 in. NPT 1 1 1 1 1 1
10 272701 Valve, oil drain 1
10 GM19299 Valve, oil drain, M12 x 1.75 1 1 1 1 1
11 276273 Adapter, bushing 1
12 X-6278-9 Washer, nylon, 0.48 ID x 0.825 in. OD 1 1 1 1 1
12 276278 Washer, nylon, 0.511 ID x 0.906 in. OD 1
14 X-577-47 Hose, rubber, straight, 0.62 in. ID 1
14 X-577-5 Hose, rubber, straight, 0.62 in. ID, 1.17 ft. 1 1
14 X-577-34 Hose, rubber, straight, 0.62 in. ID 1
14 GM10669 Shield, heat (not shown) 1 1
14 X-577-48 Hose, rubber, straight, 0.62 in. ID 1 1
15 X-426-10 Clamp, hose, 0.5/1 in. 2 2 2 2 2 2
17 X-582-1 Connector, hose 1 1 1 1 1 1
19 290418 Strap, ground 1 1 1 1 2 2
20 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 3 3 3 3 3 3
21 324073 Vibromount 2 2 2 2
21 276476 Vibromount 2 2
22 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2
23 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2 2 2 2 2 2
24 X-6033-15 Grommet 1 1 1 1 1 1
25 X-301-45 Plug, button 1 1 1
26 X-426-2 Clamp, hose, 2.31/3.25 in. (not shown, exhaust pipe wrap) 1 1
26 X-426-6 Clamp, hose, 1.56/2.5 in. (not shown, exhaust pipe wrap) 1 1

TP-6102 11/08 51
Group 201: Generator and Mounting
Fast-Responset II Alternators
Items 14-16 not shown.

6
5
7
Flywheel 8

See alternator
assembly for 11
part number.

12
13

3
4

10

6102_201_1

52 TP-6102 11/08
Group 201: Generator and Mounting
Fast-Responset II Alternators
Part Alternator Part Number and Mount Type
Item Number Description Qty. Use this table to identify the module number’s alternator part number.
1 See chart Alternator assembly 1
2 324074 Vibromount, 4P7, 4P8, 4P10 alternator 2 Alternator Item 1, Alternator
2 324073 Vibromount, 4P4, 4P5, 4Q5 alternator 2 Module No. Description Assembly
2 324075 Vibromount, 4S7, 4V7 alternator 2 GM13729-MA1 4P5 B-257719
2 324391 Vibromount, 4S7*, 4S9, 4V9 alternator 2 GM13729-MA2 4P5, 600 V B-257726
2 336024 Vibromount, 4S13, 5S15, 4V11 alternator 2 GM13729-MA3 4P5B GM13676
3 270956 Screw, 3/8-16 x 1 1/4, 4P, 4Q alternator 6 GM13729-MA4 4P5B, 600 V GM13677
3 270158 Bolt, hex cap, 4S, 4V alternator 6 GM13729-MA5 4P7B GM13678
4 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 6 GM13729-MA6 4P7B, 600 V GM13679
5 X-352-63 Stud, 3/8-16 x 4 in. 8 GM13729-MA7 4P8 B-257721
6 X-400-132 Spacer, 0.406 ID x 0.625 OD x 2.531 in. 8 GM13729-MA8 4P8, 600 V B-257728
7 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 8 GM13729-MA9 4P10 B-257739
8 X-6210-9 Nut, flange spiralock, 3/8-16 8 GM13729-MA10 4P10, 600 V B-257729
9 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2 GM13729-MA11 4Q5 A-360736
9 X-25-112* Washer, plain 2 GM13729-MA12 4Q10 A-360739
10 M982-12-80 Nut, hex elastic stop 2 GM13730-MA1 4S7 A-276669
10 M982-16-80* Nut, hex elastic stop 2 GM13730-MA2 4S7, 600 V A-276672
11 257046 Guard, generator fan 1 GM13730-MA3* 4S7 A-276686
11 257179 Guard, generator fan, 4S and 4V alt. 1 GM13730-MA4* 4S7, 600 V A-276688
12 X-67-125 Screw, hex washer, thread-forming 2 GM13730-MA5 4S9 A-276687
13 257442 Clip, speed 2 GM13730-MA6 4S9, 600 V A-276689
14 X-750-14 Marker, wire L1 (not shown) 1 GM13730-MA7 4S13 A-276684
15 X-750-15 Marker, wire L2 (not shown) 1 GM13730-MA8 4S13, 600 V A-276685
16 X-750-16 Marker, wire L3 (not shown) 1 GM13730-MA9 4V7 A-360741
Alternator assembly includes items 1--32 on following page. GM13730-MA10 4V9 A-360405
GM13730-MA11 4V11 A-360379
GM17701-MA1 4P5 C-257719
The voltage regulator part number is found in the Control and Harness
GM17701-MA2 4P5, 600 V C-257726
Group. GM17701-MA3 4P5B GM16880
GM17701-MA4 4P5B, 600 V GM16881
* Select this part number for modules using SAE 11 1/2 in. flywheel. GM17701-MA5 4P7B GM16882
GM17701-MA6 4P7B, 600 V GM16883
GM17701-MA7 4P8 C-257721
GM17701-MA8 4P8, 600 V C-257728
GM17701-MA9 4P10 C-257739
GM17701-MA10 4P10, 600 V C-257729
GM17701-MA11 4Q5 B-360736
GM17701-MA12 4Q10 B-360739
GM17701-MA36 4P4 C-257718
GM17701-MA37 4P4, 600 V C-257725
GM17701-MA42 4P4, 600 V GM58668-1
GM17701-MA43 4P5, 600 V GM58668-2
GM17701-MA44 4P7B, 600 V GM58668-3
GM17701-MA45 4P4, 600 V GM58668-3
GM17701-MA46 4P8, 600 V GM58668-5
GM17701-MA47 4P10, 600 V GM58668-6
GM17672-MA1 4S7 GM17563-1
GM17672-MA2 4S7, 600 V GM17563-4
GM17672-MA3* 4S7 GM17563-13
GM17672-MA4* 4S7, 600 V GM17563-15
GM17672-MA5* 4S9 GM17563-14
GM17672-MA6* 4S9, 600 V GM17563-16
GM17672-MA7* 4S13 GM17563-11
GM17672-MA8* 4S13, 600 V GM17563-12
GM17672-MA9 4V7 GM17563-26
GM17672-MA10* 4V9 GM17563-24
GM17672-MA11* 4V11 GM17563-23
GM17672-MA12* 4S11 GM17563-21
GM17672-MA13* 4S11, 600 V GM17563-22
GM17672-MA153* 4S15 GM17563-32
GM17672-MA154* 4S15, 600 V GM17563-33
GM17672-MA168 4S7, 600 V GM17563-40
GM17672-MA169* 4S7, 600 V GM17563-43
GM17672-MA170* 4S9, 600 V GM17563-44
GM17672-MA171* 4S13, 600 V GM17563-46
GM17672-MA172* 4S11, 600 V GM17563-45
GM17672-MA173* 4S15, 600 V GM17563-47
* Modules use SAE 11 1/2 in. flywheel.

TP-6102 11/08 53
Group 201: Generator and Mounting, continued
Fast-Responset II Alternators

25
24
28
25
8 29
8
20

22

32
10

33 10
16

19 13

1
12
23

5 14
17 7
9

18 30
4

2
24

27

3
21 6, 11
26

15
31 10 6102_201_2

54 TP-6102 11/08
Group 201: Generator and Mounting, continued
Fast-Responset II Alternators
Item Part No. Description Qty. Alternator Part Number and Mount Type
1 A-257099 PCB assembly, LED, FRII 1 Use this table to identify the kit/module number’s alternator, rotor, and stator
2 See chart Rotor assembly 1 part numbers.
3 B-258545 Heatsink, 4P and 4Q alternators 1
3 B-258549 Heatsink, 4S and 4V alternators 1 Assembly
4 X-758-2 Bearing, ball, 4P and 4Q alternators 1
4 X-758-6 Bearing, ball, 4S and 4V alternators 1 Alternator Item 2, Item 22,
5 A-360418 PCB assembly, photo receiver 1 Module No. Description Alternator Rotor Stator
6 X-101-24 Nut, hex elastic stop, 6-32 5 GM13729-MA1 4P5 B-257719 A-258979 257766
7 X-117-5 Screw, hex head machine 2 GM13729-MA2 4P5, 600V B-257726 A-258979 257771
8 X-22-44 Washer, lock, 0.262 ID x 0.743 in. OD, GM13729-MA3 4P5B GM13676 A-326938 360501
4P and 4Q alternators 2 GM13729-MA4 4P5B,600V GM13677 A-326938 GM13681
8 X-22-45 Washer, lock, 0.338 ID x 0.884 in. OD, GM13729-MA5 4P7B GM13678 A-336564 326728
4S and 4 V alternators 2 GM13729-MA6 4P7B,600V GM13679 A-336564 GM13682
9 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2 GM13729-MA7 4P8 B-257721 A-258977 257768
10 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 14 GM13729-MA8 4P8, 600V B-257728 A-258977 257773
11 X-283-7 Terminal, ring, male, 22-16 AWG 4 GM13729-MA9 4P10 B-257739 A-258975 257769
12 X-6071-1 Screw, Phillips pan head 4 GM13729-MA10 4P10, 600V B-257729 A-258975 257774
13 X-67-133 Screw, hex washer, thread-forming 3 GM13729-MA11 4Q5 A-360736 A-258979 360748
14 243321 Washer, insulating, 0.195 ID x 0.5 in. 2 GM13729-MA12 4Q10 A-360739 A-258975 360751
15 257015 Lamination, armature drive, 4P and 4Q GM13730-MA1 4S7 A-276669 A-276656 257692
alternators 2 GM13730-MA2 4S7, 600V A-276672 A-276659 257690
15 257103 Lamination, armature drive, 4S and 4V SAE GM13730-MA3* 4S7 A-276686 A-276664 257687
11 1/2 flywheel 3 GM13730-MA4* 4S7, 600V A-276688 A-276664 257690
15 257102 Lamination, armature drive, 4S and 4V SAE GM13730-MA5 4S9 A-276687 A-276665 257688
10 in. flywheel 3 GM13730-MA6 4S9, 600V A-276689 A-276665 257691
16 257018 Adapter, generator, 4P and 4Q alternators 1 GM13730-MA7 4S13 A-276684 A-276666 257689
16 257175 Adapter, generator, 4S and 4V alternators 1 GM13730-MA8 4S13, 600V A-276685 A-276666 257692
17 257077 Actuator, magnetic cup 1 GM13730-MA9 4V7 A-360741 A-276659 360752
18 257080 Exciter field assembly, 25--35 kW 1 GM13730-MA10 4V9 A-360405 A-276665 360410
18 257081 Exciter field assembly, 45--60 kW 1 GM13730-MA11 4V11 A-360379 A-343443 360380
18 276657 Exciter field assembly, 80--150 kW 1 GM17701-MA1 4P5 C-257719 A-258979 257766
19 257258 Cover, FR LED circuit board 1 GM17701-MA2 4P5, 600V C-257726 A-258979 257771
20 X-791-5 Screw, HHM, 4P and 4Q alternators 1 GM17701-MA3 4P5B GM16880 A-326938 360501
20 X-791-7 Screw, HHM, 4S and 4V alternators 1 GM17701-MA4 4P5B,600V GM16881 A-326938 GM13681
21 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 8 GM17701-MA5 4P7B GM16882 A-336564 326728
21 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 12 GM17701-MA6 4P7B,600V GM16883 A-336564 GM13682
22 See chart Stator assembly 1 GM17701-MA7 4P8 C-257721 A-258977 257768
23 257850 Insulator 1 GM17701-MA8 4P8, 600V C-257728 A-258977 257773
24 257984 End bracket, 4P and 4Q alternators 1 GM17701-MA9 4P10 C-257739 A-258975 257769
24 257983 End bracket, 4S and 4V alternators 1 GM17701-MA10 4P10, 600V C-257729 A-258975 257774
25 257986 Lead connector, 4P and 4Q alternators 1 GM17701-MA11 4Q5 B-360736 A-258979 360748
25 257985 Lead connector, 4S and 4V alternators 1 GM17701-MA12 4Q10 B-360739 A-258975 360751
25 257978 Lead connector, 4S and 4V alternators, GM17701-MA36 4P4 C-257718 A-258980 257765
1-phase 1 GM17701-MA37 4P4, 600V C-257725 A-258980 257770
26 270956 Screw, cylinder head, 3/8-16 x 1 1/4, GM17701-MA42 4P4, 600V GM58668-1 A-258980 GM58667-1
4P and 4Q alternators 8 GM17701-MA43 4P5, 600V GM58668-2 A-258979 GM58667-2
26 270956 Screw, cylinder head, 3/8-16 x 1 1/4, GM17701-MA44 4P7B,600 GM58668-3 A-326938 GM58667-3
4S and 4V alternators 12 GM17701-MA45 4P5, 600V GM58668-3 A-326938 GM58667-3
27 347697 Fan, alternator, 4P and 4Q alternators 1 GM17701-MA46 4P8, 600V GM58668-5 A-258977 GM58667-6
27 257173 Fan, alternator, 4S and 4V alternators 1 GM17701-MA47 4P10,600V GM58668-6 A-258975 GM58667-7
28 X-125-24 Screw, HC, 4S and 4V alternators 3 GM17672-MA1 4S7 GM17563-1 A-276659 GM17559-1
28 X-6238-5 Screw, HC, 4S and 4V alternators, 1-phase 3 GM17672-MA2 4S7, 600V GM17563-4 A-276659 GM17561-1
28 X-465-8 Screw, HC, 4P and 4Q alternators 3 GM17672-MA3* 4S7 GM17563-13 A-276664 GM17559-1
29 X-456-16 Screw, HC, 4S and 4V alternators 1 GM17672-MA4* 4S7, 600V GM17563-15 A-276664 GM17561-1
29 X-125-31 Screw, HC, 4P and 4Q alternators 1 GM17672-MA5* 4S9 GM17563-14 A-276665 GM17559-2
30 X-125-34 Screw, HC 4 GM17672-MA6* 4S9, 600V GM17563-16 A-276665 GM17561-2
31 X-6238-11 Screw, HC 4 GM17672-MA7* 4S13 GM17563-11 A-276666 GM17559-3
32 X-6238-6 Screw, HC, 4P and 4Q alternators 6 GM17672-MA8* 4S13,600V GM17563-12 A-276666 GM17561-3
32 X-6238-6 Screw, HC, 4S and 4V alternators 1 GM17672-MA9 4V7 GM17563-26 A-276659 GM17562-3
32 X-6238-9 Screw, HC, 4S and 4V alternators 5 GM17672-MA10* 4V9 GM17563-24 A-276665 GM17562-2
33 273736 Screw, hex head machine, special thread GM17672-MA11* 4V11 GM17563-23 A-343443 GM17562-1
4P and 4Q alternators 4 GM17672-MA12* 4S11 GM17563-21 A-343443 GM17559-4
33 352415 Screw, hex head machine, special thread GM17672-MA13* 4S11,600V GM17563-22 A-343443 GM17561-4
4S and 4V alternators 4 GM17672-MA153* 4S15 GM17563-32 A-364409 GM17560
GM17672-MA154* 4S15,600V GM17563-33 A-364409 GM17561-5
* Modules use SAE 11 1/2 in. flywheel. GM17672-MA168 4S7,600V GM17563-40 A-276659 GM58669-1
GM17672-MA169* 4S7,600V GM17563-43 A-276664 GM58669-1
GM17672-MA170* 4S9,600V GM17563-44 A-276665 GM58669-2
GM17672-MA171* 4S13,600V GM17563-46 A-276666 GM58669-4
GM17672-MA172* 4S11,600V GM17563-45 A-343443 GM58669-3
GM17672-MA173* 4S15,600V GM17563-47 A-364409 GM58669-5

TP-6102 11/08 55
Group 201: Generator and Mounting, continued
Fast-Responset III Alternators, 4PW and 4QW

36

27 34
25
31
30

35
33 37
32
28 29

26

24
23
17
43
44 38

2
3

13
12
40
14 15
41

45 42

47
48 46
50 49
51

10
4
1

6
5 9

8
7

56 TP-6102 11/08
Group 201: Generator and Mounting, continued
Fast-Responset III Alternators, 4PW and 4QW
Item Part No. Description Qty.
1 See table below Rotor assembly 1
2 See table below Stator assembly 1
3 GM32006 Adapter, generator 1
4 257015 Disc, drive 2
5 M933-10030-82 Screw, hex cap 8
6 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 8
7 M933-10025-60 Screw, hex cap 4
8 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 4
9 347697 Fan, alternator 1
10 X-758-2 Bearing, ball 1
12 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 6
13 M931-10050-60 Screw, hex cap 6
14 M933-10070-60 Screw, hex cap 4
15 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 4
17 257986 Terminal 1
23 M931-08055-60 Screw, hex cap 4
24 GM32516-1 Exciter field, 8-pole, 41.3 stack 1
25 GM28965 Bracket, end 1
26 GM31967 Actuator, magnetic 1
27 M933-05020-60 Screw, hex cap 3
28 M933-06020-60 Screw, hex cap 2
29 GM31960 Hub, rotating diode assembly 1
30 M933-06016-60 Screw, hex cap 2
31 M934-05-50 Nut, hex, 5 mm 3
32 GM31963 Plates, diode assembly 1
33 M982-06-80 Nut, hex, elastic stop 2
34 M982-05-60 Nut, hex, elastic stop 3
35 228061 Varistor, 250 V 1
36 GM31968 Cover, rotating diode assembly 1
37 M7500D-05010-81 Screw, thread forming metric 3
38 344295 Decal, equipment ground 1
39 See table below Alternator assembly (includes items 1--38) 1
40 324073 Vibromount, 4P5, 4Q5 alternator 2
40 324074 Vibromount, 4P7, 4P8, 4P10, 4Q10 alternators 2
41 X-25-140 Washer, plain, 0.531 ID x 2in. OD 2
42 M982-12-80 Nut, hex elastic stop 2
43 270956 Bolt, hex cap 6
44 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 6
45 257046 Guard, generator fan 1
46 X-67-125 Screw, thread-forming 2
47 257442 Clip, speed 2
48 X-400-132 Spacer, 0.406 ID x 0.625 OD x 2.531 in. 8
49 X-352-63 Stud, 3/8-16 x 4 in. 8
50 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 8
51 X-6210-9 Nut, flange spiralock, 3/8-16 8
The voltage regulator part number is found in the Control and Harness Group.

Part Numbers for Alternator, Rotor and Stator


Use this table to identify items 1, 2, and 39.

Alternator Item 1, Item 2, Item 39,


Module Designation Rotor Stator Alternator
GM17701-MA18 4P5W GM32406-4 GM32504-2 GM32507-7
GM17701-MA19 4P5W, 600 V GM32406-4 GM32505-2 GM32507-9
GM17701-MA20 4P5BW GM32406-5 GM32504-3 GM32507-12
GM17701-MA21 4P5BW, 600 V GM32406-5 GM32505-3 GM32507-14
GM17701-MA22 4P7BW GM32406-8 GM32504-5 GM32507-18
GM17701-MA23 4P7BW, 600 V GM32406-8 GM32505-5 GM32507-19
GM17701-MA24 4P8W GM32406-10 GM32504-6 GM32507-21
GM17701-MA25 4P8W, 600 V GM32406-10 GM32505-6 GM32507-23
GM17701-MA26 4P10W GM32406-11 GM32504-7 GM32507-27
GM17701-MA27 4P10W, 600 V GM32406-11 GM32505-7 GM32507-29
GM17701-MA28 4Q5W GM32406-4 GM32506-2 GM32507-11
GM17701-MA29 4Q10W GM32406-11 GM32506-4 GM32507-31

TP-6102 11/08 57
Group 201: Generator and Mounting, continued
Fast-Responset III Alternators, 4SW and 4VW

36

27 34
25
31
30

35
33 37
32
28 29
22
26
21

19 20

24 18
52
23 17
43
44 38

2
3 53

13
12
40 14 15

41

45 42
47
46
48
49
50
51
10

4
1

6
5 9

8
7

58 TP-6102 11/08
Group 201: Generator and Mounting, continued
Fast-Responset III Alternators, 4SW and 4VW
Item Part No. Description Qty. Item Part No. Description Qty.
1 See table below Rotor assembly 1 30 M933-06016-60 Screw, hex cap 2
2 See table below Stator assembly 1 31 M934-05-50 Nut, hex, 5 mm 3
3 GM32008 Adapter, generator 1 32 GM31963 Plates, diode assembly 1
4 257102 Disc, drive 3 33 M982-06-80 Nut, hex, elastic stop 2
4 257103* Disc, drive 3 34 M982-05-60 Nut, hex, elastic stop 3
5 M933-10035-82 Screw, hex cap 12 35 228061 Varistor, 250 V 1
6 X-801-3 Washer, 0.406 ID x 0.812 in. OD 12 36 GM31968 Cover, rotating diode assembly 1
7 M933-10025-60 Screw, hex cap 4 37 M7500D-05010-81 Screw, thread forming metric 3
8 X-25-93 Washer, 0.406 ID x 0.75 in. OD 4 38 344295 Decal, equipment ground 1
9 257173 Fan, generator 1 39 See table below Alternator assembly
10 X-758-6 Bearing, ball 1 (includes items 1--38) 1
12 X-25-93 Washer, 0.406 ID x 0.75 in. OD 6 40 See table below Vibromount 2
13 M931-10050-60 Screw, hex cap 1 41 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 2
13 M931-10080-60 Screw, hex cap 5 41 X-25-112* Washer, plain 2
14 M933-10100-60 Screw, hex cap 4 42 M982-12-80 Nut, hex elastic stop 2
15 X-25-93 Washer, 0.406 ID x 0.75 in. OD 4 42 M982-16-80* Nut, hex elastic stop 2
17 257978 Bus 1 43 270158 Bolt, hex cap 6
18 GM31969 Block, terminal 1 44 X-801-3 Washer, 0.406 ID x 0.812 in. OD 6
19 See table below Link, terminal block 3 45 257179 Guard, generator fan 1
20 See table below Nut, hex, 10 mm 16 46 X-67-125 Screw, thread-forming 2
21 See table below Washer, plain 8 47 257442 Clip, speed 2
22 M7500D-06020-81 Screw 2 48 X-400-132 Spacer, .406 ID x .625 OD x 2.531 8
23 M931-08100-60 Screw, hex cap 4 49 X-352-63 Stud, 3/8-16 x 4 in. 8
24 GM32516-2 Exciter field 1 50 X-801-3 Washer, 0.406 ID x 0.812 in. OD 8
25 GM28964 Bracket, end 1 51 X-6210-9 Nut 8
26 GM31967 Actuator, magnetic 1 52 See table below Decal, terminal board 1
27 M933-05020-60 Screw, hex cap 3 53 See table below Decal, board reconnection 1
28 M933-06020-60 Screw, hex cap 2
29 GM31960 Hub, rotating diode assembly 1 The voltage regulator part number is found in the Control and Harness
Group.

* Select this part number for modules using SAE 11 1/2 in. flywheel.

Alternator Parts
Use this table to identify items 1, 2, 19, 20, 21, 39, 40, 52, and 53..

Item 1, Item 2, Item 39, Item 40, Items 19--21, Item 52, Item 53,
Module Rotor Stator Alternator Vibromount Terminal Block Connections Decal Decal
GM17672-MA46 GM32407-1 GM32991-1 GM32995-1 324075 GM38474 GM38475
GM17672-MA47 GM32407-1 GM32993-1 GM32995-4 324075 GM38474 GM38475
GM17672-MA48* GM32407-2 GM32991-1 GM32995-3 336813 GM38474 GM38475
GM17672-MA49* GM32407-2 GM32993-1 GM32995-5 336813 GM38474 GM38475
GM17672-MA50* GM32407-4 GM32991-2 GM32995-11 324391 GM38474 GM38475
GM17672-MA51* GM32407-4 GM32993-2 GM32995-13 324391 Item 19, Link GM31970 GM38474 GM38475
GM17672-MA52* GM32407-9 GM32991-4 GM32995-26 336024 Item 20, Nut M6923-10-80 GM38474 GM38475
GM17672-MA53* GM32407-9 GM32993-4 GM32995-30 336024 Item 21, Washer M125A-10-80 GM38474 GM38475
GM17672-MA54 GM32407-1 GM32994-1 GM32995-6 324075 GM38474 GM38475
GM17672-MA55* GM32407-4 GM32994-2 GM32995-16 324391 GM38474 GM38475
GM17672-MA56* GM32407-6 GM32994-3 GM32995-23 336024 GM38474 GM38475
GM17672-MA57* GM32407-6 GM32991-3 GM32995-17 336024 GM38474 GM38475
GM17672-MA58* GM32407-6 GM32993-3 GM32995-19 336024 GM38474 GM38475
GM17672-MA91 GM32407-1 GM32991-1 GM39944-1 324075 GM39793 GM39792
GM17672-MA92 GM32407-1 GM32993-1 GM39944-4 324075 GM39793 GM39792
GM17672-MA93* GM32407-2 GM32991-1 GM39944-3 336813 GM39793 GM39792
GM17672-MA94* GM32407-2 GM32993-1 GM39944-5 336813 GM39793 GM39792
GM17672-MA95* GM32407-4 GM32991-2 GM39944-11 324391 GM39793 GM39792
GM17672-MA96* GM32407-4 GM32993-2 GM39944-13 324391 See Load Connection Kit GM39793 GM39792
GM17672-MA97* GM32407-9 GM32991-4 GM39944-26 336024 GM39793 GM39792
for part numbers
GM17672-MA98* GM32407-9 GM32993-4 GM39944-30 336024 GM39793 GM39792
GM17672-MA99* GM32407-1 GM32994-1 GM39944-6 324075 GM39793 GM39792
GM17672-MA100* GM32407-4 GM32994-2 GM39944-16 324391 GM39793 GM39792
GM17672-MA101* GM32407-6 GM32994-3 GM39944-23 336024 GM39793 GM39792
GM17672-MA102* GM32407-6 GM32991-3 GM39944-17 336024 GM39793 GM39792
GM17672-MA103* GM32407-6 GM32993-3 GM39944-19 336024 GM39793 GM39792

* Modules use SAE 11 1/2 in. flywheel.

TP-6102 11/08 59
Control and Harness
25--60 kW, Non-550 Controller

32
3 20
4
33
1 6
2 4
3.0 L Engine 5
4.3 L Engine
9 6
8
19 7
30
18
4.3/5.0/5.7 L Engine
12
14 11
21
24, 25

23
29
15 23 P1
P5
31
28
13
P4 P2

16 10 23 26
22

P3
27
23

17

34 35 36

39
Alternator 38
Assembly
40 41 37

6102_301_1a

60 TP-6102 11/08
Control and Harness
25--60 kW, Non-550 Controller
Quantity
Module Number

GM22321-MA1

GM22321-MA3

GM39354-MA1

GM39354-MA2

GM58817-MA1

GM58817-MA2

GM58820-MA1

GM58820-MA2
Item Part Number Description
1 X-215-19 Pipe, 1/8 in. NPT x 1.50 in. 1 1 1 1
2 289055 Pipe, 1/8 in. NPT x 1.50 in. 1 1 1 1
3 328309 Switch assembly, pressure 1 1 1 1 1 1 1 1
4 343473 Sender, oil pressure 1 1 1 1 1 1 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1 1 1 1
6 X-75-4 Plug, pipe, 1/8 1 1 1 1
6 X-75-1 Plug, pipe, 1/8 in. NPT 1 1 1 1
7 X-225-17 Elbow, pipe, 45° x 1/4 in. NPT 1 1 1 1
8 X-202-27 Bushing, reducing, 1/8 x 1/4 in. NPT 1 1 1 1
9 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
10 354118 Harness, wiring, CT harness 1 1 1 1 1 1 1 1
11 295314 Block, terminal 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4 4 4 4
15 255080 Marker, strip 1 1 1 1 1 1 1 1
16 C-255670 PCB assembly, FRII voltage/Hz regulator 1 1 1 1
16 A-354653 PCB assembly, FRII voltage/Hz regulator, 1-phase 1 1 1 1
17 360459 Standoff, circuit board 4 4 6 6 4 4 6 6
18 X-672-3 Clamp, insulating 4 4 2 2 4 4 2 2
18 X-672-36 Clamp (not shown)
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1
20 GM10626 Switch, sensor 1 1
20 GM51704 Switch, sensor 1 1
20 326105 Switch, sensor
21 GM13701 Connector, weathertight, 2-position 1 1
22 See chart below Harness, engine 1 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 3 3 4 4
24 292800 Connector, cable 1 1 1 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1 1 1 1
26 GM13271 Connector, plug, 12-pin 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1
27 GM13694 Connector, weathertight, 4-position 1 1 1 1
28 343126 Connector, weathertight 1 1
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1 1
30 X-220-6 Pipe, 1/4 NPT x 1.50 in. 1 1 1 1
31 295314 Block, terminal 1 1 1 1 1 1
32 X-217-12 Pipe, 1/8 in. NPT x 2 in. 1 1 1 1
33 164037 Cross, pipe, 1/8 in. NPT 1 1 1 1
34 X-672-15 Clamp, insulating 1 1 1 1 1 1 1 1
35 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2 2 2 2 2 2 2 2
36 X-117-5 Screw, hex head machine 2 2 2 2 2 2 2 2
37 X-22-24 Washer, lock, 0.119 ID x 0.263 in. OD 2 2 2 2 2
38 X-49-43 Screw, slotted pan head machine 2 2 2 2
39 GM30120 Sensor, speed 1 1 1 1
39 GM51395 Speed pickup w/mount bracket 1 1 1 1
40 257070 Bracket, sensor mounting 1 1 1 1
41 GM30122 Bracket, sensor mounting 1 1 1 1

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22,
Engine
Kit Number kW Engine Controllers Harness
GM22321-MA1 25/30 3.0 L Decision-Maker 1 and 16-Light, 1-phase GM22363
GM22321-MA3 25/30 3.0 L Decision-Maker 1 and 16-Light, 3-phase GM22363
GM39354-MA1 30--60 4.3/5.0/5.7 L Decision-Maker 1 and 16-Light, 3-phase GM39351
GM39354-MA2 30--60 4.3/5.0/5.7 L Decision-Maker 1 and 16-Light, 1-phase GM39351
GM58817-MA1 25/30 3.0 L Decision-Maker 1 and 16-Light, 1-phase GM58821
GM58817-MA1 25/30 3.0 L Decision-Maker 1 and 16-Light, 3-phase GM58821
GM58820-MA1 30--60 4.3/5.0/5.7 L Decision-Maker 1 and 16-Light, 3-phase GM58823
GM58820-MA2 30--60 4.3/5.0/5.7 L Decision-Maker 1 and 16-Light, 1-phase GM58823

TP-6102 11/08 61
Control and Harness, continued
25--60 kW, Non-550 Controller, continued

3 32
3 20
4
33
6
1 4
2 3.0 L Engine 5

4.3 L Engine 6
9
8
19 7
30
18
4.3/5.0/5.7 L Engine
12
14 11
21
24, 25

23
29
15 23 P1
P5
31
28
13
P4 P2

16 10 23 26
22

P3
27
23

17

34 35 36

39
Alternator 38
Assembly
40 41 37

6102_301_1a

62 TP-6102 11/08
Control and Harness, continued
25--60 kW, Non-550 Controller, continued
Quantity
Module Number

GM13705-MA1

GM13705-MA2

GM13705-MA3

GM13705-MA4

GM13705-MA5

GM13705-MA6

GM21300-MA1

GM21300-MA2

GM21300-MA4

GM21300-MA5

GM21300-MA7

GM21300-MA8
Item Part Number Description
1 X-215-19 Elbow, pipe, 90° x 1/8 in. NPT 1 1 1 1 1 1
1 X-216-24 Coupling, pipe, 1/8 x 1 3/16 in. 1 1 1
2 289055 Pipe, 1/8 in. NPT x 1.50 in. 1 1 1 1 1 1
2 X-217-7 Pipe, 1/8 in. NPT x 1 in. 1 1 1
3 328309 Switch assembly, pressure 1 1 1 1 1 1 1 1 1 1 1 1
4 343473 Sender, oil pressure 1 1 1 1 1 1 1 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1 1 1 1 1 1 1 1 1
6 X-75-4 Plug, pipe, 1/8 1 1 1 1 1 1 1 1 1
7 X-225-17 Elbow, pipe, 45° x 1/4 in. NPT 1 1 1 1 1 1 1 1 1
8 X-202-27 Bushing, reducing, 1/8 x 1/4 in. NPT 1 1 1 1 1 1 1 1 1
9 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1 1 1 1 1 1
10 354118 Harness, wiring, CT harness 1 1 1 1 1 1 1 1 1 1 1 1
11 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4 4 4 4 4 4 4 4
15 255080 Marker, strip 1 1 1 1 1 1 1 1 1 1 1 1
16 C-255670 PCB assembly, FRII voltage/Hz regulator 1 1 1 1 1 1 1
16 A-354653 PCB assembly, FRII voltage/Hz regulator, 1-phase 1 1 1 1 1
17 360459 Standoff, circuit board 4 4 4 4 4 4 6 4 4 4 4 4
18 X-672-3 Clamp, insulating 2 2 2 2 2 2 2 2 2 2 2 2
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1
20 GM10626 Switch, sensor (HCT/CTS) 1 1 1 1 1 1 1 1
20 336923 Switch, sensor 1 1 1 1
21 GM13701 Connector, weathertight, 2-position 1 1 1 1 1 1 1 1 1 1 1 1
22 See chart below Harness, engine 1 1 1 1 1 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 4 4 4 4 4 4 4 4
24 292800 Connector, cable 1 1 1 1 1 1 1 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1 1 1 1
25 GM13271 Connector, plug, 12-pin 1 1 1 1 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1 1 1
27 GM13694 Connector, weathertight, 4-position 1 1 1 1 1 1
28 343126 Connector, weathertight 1 1 1 1 1 1
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1 1 1 1 1 1 1 1
30 X-220-6 Pipe, 1/4 NPT x 1.50 in. 1 1 1 1 1 1 1 1 1
31 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1 1 1
32 X-217-12 Pipe, 1/8 in. NPT x 2 in. 1 1 1 1 1 1
34 X-672-15 Clamp, insulating 1 1
35 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2 2
36 X-117-5 Screw, hex head machine 2 2
37 X-22-24 Washer, lock, 0.119 ID x 0.263 in. OD 2 2
38 X-49-43 Screw, slotted pan head machine 2 2
39 GM30120 Sensor, speed 1 1
40 257070 Bracket, sensor mounting 1 1
41 GM30122 Bracket, sensor mounting 1 1

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22,
Engine
Kit Number kW Engine Controllers Harness
GM13705-MA1 30--45 4.3 L Decision-Maker 1 and 16-Light, 3-phase GM13693
GM13705-MA2 50/60 5.7 L Decision-Maker 1 and 16-Light, 3-phase GM13693
GM13705-MA3 30--45 4.3 L Decision-Maker 1 without meters/gauges and 16-Light, 3-phase GM13693
GM13705-MA4 50/60 5.7 L Decision-Maker 1 without meters/gauges and 16-Light, 3-phase GM13693
GM13705-MA5 30--45 4.3 L Decision-Maker 1 and 16-Light, 1-phase GM13693
GM21300-MA1 35/45 4.3 L Decision-Maker 1 and 16-Light, 3-phase GM21214
GM21300-MA2 50/60 5.0 L Decision-Maker 1 and 16-Light, 3-phase GM21214
GM21300-MA4 50/60 5.0 L Decision-Maker 1 without meters/gauges and 16-Light, 3-phase GM21214
GM21300-MA5 50/60 5.0 L Decision-Maker 1 and 16-Light, 1-phase GM21214
GM21300-MA7 30--45 4.3 L Decision-Maker 1 without meters/gauges and 16-Light, 1-phase GM21214
GM21300-MA8 30--45 4.3 L Decision-Maker 1 and 16-Light, 1-phase GM21214

TP-6102 11/08 63
Control and Harness, continued
80--150 kW, Non-550 Controller

4
32
34

5
3 4
34 9
6 21 9 6
4 33 34 8
5
7
34

3 3
80/100 kW
8.1 L 125 kW with
Woodward governor
80/100 kW with
Woodward governor

12 19
20
14 11 18

24, 25

15

31 23
29
23 P1
13 P5
28
16 10
P4 P2
23 26
22
P3
27
23
17

6102_301_2a

64 TP-6102 11/08
Control and Harness, continued
80--150 kW, Non-550 Controller
Quantity
Module Number

GM13938-MA1

GM13938-MA2

GM13938-MA3

GM13938-MA4

GM20571-MA1

GM20571-MA2

GM20571-MA3

GM20571-MA4

GM20571-MA5

GM20571-MA6
Item Part Number Description
3 328309 Switch assembly, pressure 1 1 1 1 1 1 1 1
4 343473 Sender, oil pressure 1 1 1 1 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1 1 1 1
6 X-75-4 Plug, pipe, 1/8 1 1
6 X-75-28 Plug, pipe, 1/2 in. NPT 1 1
7 225127 Adapter, bushing 1 1
8 D-228 Bushing, reducing, 1/8 x 3/8 in. NPT 1 1
9 289055 Pipe, 1/8 x 1.5 in. 1 1 1 1
10 354118 Harness, wiring, CT harness 1 1 1 1 1 1 1 1 1 1
11 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4 4 4 4 4 4
15 255080 Marker, strip 1 1 1 1
16 C-255670 PCB assembly, FRII voltage/Hz regulator 1 1 1 1 1
16 A-354653 PCB assembly, FRII voltage/Hz regulator, 1-phase 1 1 1 1 1
17 360459 Standoff, circuit board 4 4 4 4 4 4 4 4 4 4
18 X-672-3 Clamp, insulating, 0.94 in. diameter 1 1 1 1 1 1 1 1 1 1
18 X-672-36 Clamp, 0.38 in. diameter 1 1 1 1 1 1 1 1 1 1
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 2 2 2 2 2 2 2 2 2 2
20 GM10626 Switch, sensor 1 1 1 1 1 1
20 336923 Switch, sensor 1 1
21 GM16112 O-ring, ISO 6149, 13.3 mm ID 1 1
22 See chart below Harness, engine 1 1 1 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 4 4 4 4 4 4
24 292800 Connector, cable 1 1 1 1 1 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1 1
26 GM13271 Connector, plug, 12-pin 1 1 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1 1 1
28 343126 Connector, weathertight 1 1 1 1
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1 1 1 1 1 1
31 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1
32 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1 1
33 X-207-7 Cross, pipe, 1/2 in. NPT 1 1
34 X-202-29 Bushing, reducing, 1/8 x 1/2 in. NPT 1 1 1 1 1 2 1 2

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22,
Engine
Kit Number kW Engine Controllers Harness
GM13938-MA1 80/100 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM14101
GM13938-MA2 80/100 8.1 L Decision-Maker 1 without meters/gauges and 16-Light, 3-phase GM14101
GM13938-MA3 80/100 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM14101
GM13938-MA4 80/100 8.1 L Decision-Maker 1 without meters/gauges and 16-Light, 1-phase GM14101
GM20571-MA2 80/100 8.1 L Decision-Maker 1 without meters/gauges and 16-Light, 3-phase GM20720
GM20571-MA3 80/100 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM20720
GM20571-MA5 80/100 8.1 L Decision-Maker 1 without meters/gauges and 16-Light, 1-phase GM20720
GM20571-MA6 80/100 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM20720
GM20571-MA1 125 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM23569
GM20571-MA4 125 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM23569

TP-6102 11/08 65
Control and Harness, continued
80--150 kW, Non-550 Controller, continued

32
34

3 4
34 9
6
4 33 34
5
34

3 3
8.1 L 125 kW with
Woodward governor
80/100 kW with
Woodward governor

12 19
20
14 11 18

24, 25

15

31 23
29
23 P1
13 P5
28
16 10
P4 P2
23 26
22
P3
27
23
17

35 36 37

40
Alternator 39
Assembly
41 42 38

6102_301_2a

66 TP-6102 11/08
Control and Harness, continued
80--150 kW, Non-550 Controller, continued
Quantity
Module Number

GM25015-MA13
GM25015-MA12
GM25015-MA1

GM25015-MA3

GM25015-MA4

GM25015-MA6

GM25015-MA7

GM58818-MA1

GM58818-MA2

GM58818-MA3

GM58818-MA4
Item Part Number Description
3 328309 Switch assembly, pressure 1 1 1 1 1 1 1 1 1 1 1
4 343473 Sender, oil pressure 1 1 1 1 1 1 1 1 1 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1 1 1 1 1 1
6 X-75-28 Plug, pipe, 1/2 in. NPT 1 1 1 1 1 1 1 1 1 1 1
9 289055 Pipe, 1/8 x 1.5 in. 1 1 1 1
10 354118 Harness, wiring, CT harness 1 1 1 1 1 1 1 1 1 1 1
11 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 1 1 1 1 1 1 1 4 4 4 4
15 255080 Marker, strip 1 1 1 1 1 1 1 1 1 1 1
16 C-255670 PCB assembly, FRII voltage/Hz regulator 1 1 1
16 A-354653 PCB assembly, FRII voltage/Hz regulator, 1-phase 1 1 1 1
17 360459 Standoff, circuit board 4 4 4 4 4 4 4 4 4 4 4
18 X-672-3 Clamp, insulating, 0.94 in. diameter 1 1 1 1 1 1 1 1 1 1 1
18 X-672-36 Clamp, 0.38 in. diameter 1 1 1 1 1 1 1
18 X-672-30 Clamp, insulated, 1.06 in. 1 1 1 1 1 1 1 1 1 1 1
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 2 2 2 2 2 2 2 2 2 2 2
20 GM10626 Switch, sensor (CTS) 1
20 GM31870 Harness, auxiliary (not shown) 1
22 See chart below Harness, engine 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 4 4 4 3 3 3 3
24 292800 Connector, cable 1 1 1 1 1 1 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1 1 1 1
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1 1 1
31 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1 1
32 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1 1 1 1 1
33 X-207-7 Cross, pipe, 1/2 in. NPT 1 1 1 1 1
34 X-202-29 Bushing, reducing, 1/8 x 1/2 in. NPT 1 1 2 1 1 2 2 1 2 1 2
35 X-672-15 Clamp, insulating 1 1 1 1 1 1 1 1 1 1 1
36 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2 2 2 2 2 2 2 2 2 2 2
37 X-117-5 Screw, hex head machine 2 2 2 2 2 2 2 2 2 2 2
38 X-22-24 Washer, lock, 0.119 ID x 0.263 in. OD 2 2 2 2 2 2 2
39 X-49-43 Screw, slotted pan head machine 2 2 2 2 2 2 2
40 GM30120 Sensor, speed 1 1 1 1 1 1 1
40 GM51395 Speed Pickup w/mount bracket 1 1 1 1
41 257070 Bracket, sensor mounting 1 1 1 1 1 1 1
42 GM30122 Bracket, sensor mounting 1 1 1 1 1 1 1
43 GM10669 Shield, heat, 32 mm ID x 305 mm L 1 1 1 1 1 1 1 1 1 1 1

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22,
Engine
Kit Number kW Engine Controllers Harness
GM25015-MA1 125 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM24999
GM25015-MA2 80/100 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM24999
GM25015-MA3 80/100 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM24999
GM25015-MA4 125 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM24999
GM25015-MA6 80/100 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM24999
GM25015-MA7 100 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM24999
GM25015-MA12 150 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM58259
GM25015-MA13 150 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM58259
GM58818-MA1 125/150 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM58769
GM58818-MA2 80/100 8.1 L Decision-Maker 1 and 16-Light, 3-phase GM58769
GM58818-MA3 125/150 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM58769
GM58818-MA4 80/100 8.1 L Decision-Maker 1 and 16-Light, 1-phase GM58769

TP-6102 11/08 67
Control and Harness, continued
30--60 kW, Non-550 Controller
Fast-Responset III Alternators

32
3 20
4
33
1 6
2 4
3.0 L Engine 5
4.3 L Engine
9 6
8
19 7
30
18
4.3/5.0/5.7 L Engine
12
14 11
21
24, 25

23
29
15 23 P1
P5
31
28
13
P4 P2
17 23
22 26

P3
27
10
23

16
41
42 43
44
39 45

Alternator 48 37
Assembly 38
46
47

6102_301_3

68 TP-6102 11/08
Control and Harness, continued
30--60 kW, Non-550 Controller
Fast-Responset III Alternators
Quantity
Module Number

GM21300-MA10
GM21300-MA9
GM22321-MA5

GM39354-MA3

GM39354-MA4
Item Part Number Description
1 X-215-19 Elbow, pipe, 90° x 1/8 in. 1 1 1 1
2 289055 Pipe, 1/8 x 1.50 in. 1 1 1 1
3 328309 Switch assembly, pressure 1 1 1 1 1
4 343473 Sender, oil pressure 1 1 1 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1 1 1 1
6 X-75-4 Plug, pipe, 1/8 1 1 1 1
6 X-75-1 Plug, pipe, 1/8 in. NPT 1
7 X-225-17 Elbow, pipe, 45° x 1/4 in. NPT 1 1 1 1
8 X-202-27 Bushing, reducing, 1/8 x 1/4 in. NPT 1 1 1 1
9 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
10 GM39873 Harness, regulator 1 1 1 1 1
11 295314 Block, terminal 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4
15 255080 Marker, strip 1 1 1 1 1
16 GM31850 PCB assembly, wound field voltage regulator 1 1 1 1 1
17 # Hardware, M5 4 4 4 4 4
18 X-672-3 Clamp, insulating 2 2 2 2 2
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1
20 GM10626 Switch, sensor (HCT/CTS) 1 1 1 1
21 GM13701 Connector, weathertight, 2-position 1 1 1 1
22 GM22363 Harness, engine 1
22 GM21214 Harness, engine 1 1
22 GM39351 Harness, engine 1 1
23 233959 Diode, 6 A 4 4 4 4 4
24 292800 Connector, cable 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1
26 GM13271 Connector, plug, 12-pin 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1
27 GM13694 Connector, weathertight, 4-position 1
28 343126 Connector, weathertight 1
29 GM13697 Connector, weathertight, 2-position 1 1 1 1
30 X-220-6 Pipe, 1/4 NPT x 1.50 in. 1 1 1 1
31 295314 Block, terminal 1 1 1 1 1
32 X-217-12 Pipe, 1/8 in. NPT x 2 in. 1
33 164037 Cross, pipe, 1/8 in. NPT 1
37 X-22-24 Washer, lock, 0.119 ID x 0.263 in. OD 2 2 2 2 2
38 M7985A-03010-20 Screw, pan head, M3 x 10 2 2 2 2 2
39 GM30120 Sensor, speed 1 1 1 1 1
41 GM39798 Strip, marker 1 1 1 1 1
42 M934-03-50 Nut, hex, 3 mm 1 1 1 1 1
43 336634 Fuse holder 1 1 1 1 1
44 X-22-6 Washer, lock, 0.146 ID x 0.285 in. OD 1 1 1 1 1
45 M7985A-03010-20 Screw, pan head, M3 x 10 1 1 1 1 1
46 358337 Fuse, 10 A, 250 V 1 1 1 1 1
47 GM35357 Harness, wiring (AC) 1 1
48 GM30122 Bracket, sensor mounting 1 1 1 1 1
# Common hardware. Procure locally.

TP-6102 11/08 69
Control and Harness, continued
80--125 kW, Non-550 Controller
Fast-Responset III Alternators

32

4
34 9
6
4 33 34
5
34

3 3

125 kW

80/100 kW

12 19
20 24, 25
14 11 18

23
29
23 P1
P5
15
28
31
P4 P2
13 23
22 26
17
P3
27
10 23

16

39
41
42 43
44
Alternator 40 45
37
Assembly 38

47

46 6102_301_2a

70 TP-6102 11/08
Control and Harness, continued
80--125 kW, Non-550 Controller, continued
Fast-Responset III Alternators
Quantity
Module Number

GM25015-MA11
GM25015-MA10
Item Part Number Description
3 328309 Switch assembly, pressure 1 1
4 343473 Sender, oil pressure 1 1
5 X-203-10 Tee, pipe, 1/8 x 1/8 x 1/8 NPT 1
6 X-75-28 Plug, pipe, 1/2 in. NPT 1 1
9 289055 Pipe, 1/8 x 1.5 in. 1
10 354118 Harness, wiring, CT harness 1 1
11 295314 Block, terminal 1 1
12 299090 Marker, strip 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4
14 M934-04-50 Nut, hex, 4 mm 1 1
15 255080 Marker, strip 1 1
16 GM40179 PCB assembly, wound field voltage regulator 1 1
17 # Hardware, M5 4 4
18 X-672-3 Clamp, insulating, 0.94 in. diameter 1 1
18 X-672-36 Clamp, 0.38 in. diameter 1 1
18 X-672-30 Clamp, insulated, 1.06 in. 1 1
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 2 2
22 GM35357 Harness, engine 1 1
23 233959 Diode, 6 A 4 4
24 292800 Connector, cable 1 1
25 295145 Connector, 24-position 1 1
26 GM20934 Connector, plug, 12-pin 1 1
29 GM13697 Connector, weathertight, 2-position 1 1
31 295314 Block, terminal 1 1
32 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1
33 X-207-7 Cross, pipe, 1/2 in. NPT 1
34 X-202-29 Bushing, reducing, 1/8 x 1/2 in. NPT 1 2
37 X-22-24 Washer, lock, 0.119 ID x 0.263 in. OD 2 2
38 M7985A-03010-20 Screw, pan head, M3 x 10 2 2
39 GM30120 Sensor, speed 1 1
40 GM30122 Bracket, sensor mounting 1 1
41 GM39798 Strip, marker 1 1
42 M934-03-50 Nut, hex, 3 mm 1 1
43 336634 Fuse holder 1 1
44 X-22-6 Washer, lock, 0.146 ID x 0.285 in. OD 1 1
45 M7985A-03010-20 Screw, pan head, M3 x 10 1 1
46 358337 Fuse, 10 A, 250 V 1 1
47 GM35357 Harness, wiring (AC) 1 1
# Common hardware. Procure locally.

TP-6102 11/08 71
Control and Harness, continued
25--150 kW, Decision-Maker 550 Controller

35
33 1
2
1 35 8
32 7
2 9
35

30--60 kW 80/100 kW
30 kW, 3.0 L Engine

32
6 See Group 104
5
34 34
35
35

80/100 kW with Woodward governor 125 kW

36

19
Coolant Temperature Sender
18

12
14 11 24, 25
21

23
29
23 P1
P5
15

31
P4 P2
13
23 26
22
P3
27
37 23

38
6102_301_3

72 TP-6102 11/08
Control and Harness, continued
25--150 kW, Decision-Maker 550 Controller
Quantity
Module Number

GM22322-MA1

GM22322-MA2

GM34430-MA1

GM34430-MA2

GM34430-MA3

GM34430-MA4

GM34430-MA5

GM39355-MA1

GM39355-MA2

GM39355-MA3
Item Part Number Description
1 X-215-19 Elbow, pipe, 90° x 1/8 in. NPT 1 1 1
2 289055 Pipe, 1/8 x 1.5 in. 1 1 1
5 X-203-13 Tee, pipe, 1/2 x 1/2 x 1/2 NPT 1 1
6 X-75-28 Plug, pipe, 1/2 in. NPT 1 1
7 225127 Adapter, bushing
8 D-228 Bushing, reducing, 1/8 x 3/8 in. NPT
9 GM16112 O-ring, ISO 6149, 13.3 mm ID
11 295314 Block, terminal 1 1 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4 4 4 4 4 4
15 254127 Marker, strip 1 1 1 1 1 1 1 1 1 1
18 X-672-3 Clamp, insulating , 0.94 in. diameter 4 4 1 1 1 1 1 2 2 2
18 X-672-36 Clamp, 0.38 in. diameter 1 1 1 1 1
18 X-672-30 Clamp, insulated, 1.06 in. 1 1 1 1 1
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 2 2 2 2 2 1 1 1
21 GM13701 Connector, weathertight, 2-position 1 1 1
22 See chart below Harness, engine 1 1 1 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 4
24 292800 Connector, cable 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1 1
26 GM13271 Connector, plug, 12-pin
27 GM15493 Connector, weathertight, 3-position 2 2 2 2 2
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1
31 X-405-2 Block, terminal 1 1 1 1 1 1 1 1 1 1
32 X-217-7 Pipe, 1/8 in. NPT x 1 in. 1 1
32 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1 1
33 X-216-24 Coupling, pipe, 1/8 in. NPT 1 1
34 X-202-29 Bushing, reducing, 1/8 x 1/2 in. NPT 1 1 1 1 1
35 GM16788 Sensor, pressure, 1/8-27 NPT 1 1 1 1 1
35 GM33945 Sensor, pressure 1 1 1 1 1
36 GM16787 Sensor, temperature, 1/2-14 NPT 1 1 1
37 GM11718 PCB assembly, excitation interface 1 1 1 1 1
38 GM35357 Harness, wiring (AC) 1 1 1

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22, Engine
Kit Number kW Engine Controllers Harness
GM22322-MA1 25/30 3.0 L Decision-Maker 550 GM22364
GM22322-MA2 25/30 3.0 L Decision-Maker 550 GM35202
GM34430-MA1 125 w/SAE J1939 8.1 L Decision-Maker 550 GM34427
GM34430-MA2 80/100 w/SAE J1939 8.1 L Decision-Maker 550 GM34427
GM34430-MA3 125 w/SAE J1939 8.1 L Decision-Maker 550 GM35203
GM34430-MA4 80/100 w/SAE J1939 8.1 L Decision-Maker 550 GM35203
GM34430-MA5 150 w/SAE J1939 8.1 L Decision-Maker 550 GM58240
GM39355-MA1 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM39352
GM39355-MA2 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM39353
GM39355-MA3 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM39353

TP-6102 11/08 73
Control and Harness, continued
25--150 kW, Decision-Maker 550, continued

35
33 1
2
1 35 8
32 7
2 9
35

30--60 kW 80/100 kW
30 kW, 3.0 L Engine

32
6 See Group 104
5
34 34
35
35

80/100 with Woodward governor 125 kW

36

19
Coolant Temperature Sender
18

12
14 11 24, 25
21

23
29
23 P1
P5
15

31
P4 P2
13
23 26
22
P3
27
37 23

38
6102_301_3

74 TP-6102 11/08
Control and Harness, continued
25--150 kW, Decision-Maker 550, continued
Quantity
Module Number

GM17654-MA1

GM17655-MA1

GM20706-MA1

GM20706-MA2

GM21301-MA1

GM21301-MA2

GM21301-MA3

GM25016-MA1

GM25016-MA2
Item Part Number Description
1 X-215-19 Elbow, pipe, 90° x 1/8 in. NPT 1 1 1 1 1
2 289055 Pipe, 1/8 x 1.5 in. 1 1 1 1 1
5 X-203-13 Tee, pipe, 1/2 x 1/2 x 1/2 NPT 1 1
6 X-75-28 Plug, pipe, 1/2 in. NPT 1 1
7 225127 Adapter, bushing 1
8 D-228 Bushing, reducing, 1/8 x 3/8 in. NPT 1
9 GM16112 O-ring, ISO 6149, 13.3 mm ID 1
11 295314 Block, terminal 1 1 1 1 1 1 1 1 1
12 299090 Marker, strip 1 1 1 1 1 1 1 1 1
13 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4
14 M934-04-50 Nut, hex, 4 mm 4 4 4 4 4 4 4 4 4
15 254127 Marker, strip 1 1 1 1 1 1 1 1 1
18 X-672-3 Clamp, insulating , 0.94 in. diameter 2 1 1 1 2 2 2 1 1
18 X-672-36 Clamp, 0.38 in. diameter 1 1 1 1 1
18 X-672-30 Clamp, insulated, 1.06 in.
19 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 2 2 2 1 1 1 2 2
21 GM13701 Connector, weathertight, 2-position 1 1 1 1
22 See chart below Harness, engine 1 1 1 1 1 1 1 1 1
23 233959 Diode, 6 A 4 4 4 4 4 4 4 4 4
24 292800 Connector, cable 1 1 1 1 1 1 1 1 1
25 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1
26 GM20934 Connector, plug, 12-pin 1 1 1 1 1 1 1
26 GM13271 Connector, plug, 12-pin 1 1
27 GM15493 Connector, weathertight, 3-position 2 2 2 2 2 2 2 2 2
29 GM13697 Connector, weathertight, 2-position 1 1 1 1 1 1 1 1 1
31 X-405-2 Block, terminal 1 1 1 1 1 1 1 1 1
32 X-217-7 Pipe, 1/8 in. NPT x 1 in.
32 X-209-26 Pipe, 1/2 in. NPT x 12.00 in. 1 1
33 X-216-24 Coupling, pipe, 1/8 in. NPT
34 X-202-29 Bushing, reducing, 1/8 x 1/2 in. NPT 1 1 1 1
35 GM16788 Sensor, pressure, 1/8-27 NPT 1 1 1 1 1 1 1 1 1
35 GM33945 Sensor, pressure
36 GM16787 Sensor, temperature, 1/2-14 NPT 1 1 1 1 1 1 1 1 1
37 GM11718 PCB assembly, excitation interface 1 1
38 GM35357 Harness, wiring (AC) 1

Engine Harness Part Numbers


Use this table to identify item 22, engine harness.
Item 22, Engine
Kit Number kW Engine Controllers Harness
GM17654-MA1 30--60 4.3/5.7 L Decision-Maker 550 GM16876
GM17655-MA1 80/100 8.1 L Decision-Maker 550 GM16877
GM20706-MA1 125 8.1 L Decision-Maker 550 GM20721
GM20706-MA2 80/100 8.1 L Decision-Maker 550 GM20721
GM21301-MA1 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM21215
GM21301-MA2 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM35204
GM21301-MA3 30--60 4.3/5.0/5.7 L Decision-Maker 550 GM35204
GM25016-MA1 125 8.1 L Decision-Maker 550 GM25014
GM25016-MA2 80/100 8.1 L Decision-Maker 550 GM25014

TP-6102 11/08 75
Group 701: Literature
Quantity
Variation Number
Item Part Number Description 96 96 92 94 102 104 130 154 320
1 TP-5353 S/M FRII 20--300 kW, Industrial 1 1 1 1 1 1 1 1 1
2 TP-5374 Warranty, 1 Yr. Ltd. 1 1 1 1 1 1 1 1 1
3 TP-5700 I/M Industrial 1 1 1 1 1 1 1 1 1
4 TP-5700-CS I/M Industrial, Chinese Simplified 1 1 1 1 1 1 1 1 1
5 TP-5700-CT I/M Industrial, Chinese Traditional 1 1 1 1 1 1 1 1 1
6 TP-5700-F I/M Industrial, French 1 1 1 1 1 1 1 1 1
7 TP-5700-G I/M Industrial, German 1 1 1 1 1 1 1 1 1
8 TP-5700-S I/M Industrial, Spanish 1 1 1 1 1 1 1 1 1
9 TP-5708 P/C 17--800 kW, Accessories, Gas 1 1 1 1 1 1 1 1 1
10 TP-5750 O/M 20--2000 kW 1 1 1 1 1 1 1 1 1
11 TP-5750-F O/M 20--2000 kW, French 1 1 1 1 1 1 1 1 1
12 TP-5750-S O/M 20--2000 kW, Spanish 1 1 1 1 1 1 1 1 1
13 TP-6083 O/M Decision Maker 550 Controller 1 1 1 1 1 1 1 1 1
14 TP-6140 O/I/M Controller Setup & Appl. Decision-Maker 550 1 1 1 1 1 1 1 1 1
15 TP-6009 P/C Controllers, Industrial 1 1 1 1 1 1 1 1 1
16 TP-6098 W/D 30--125RZG, 50RZGB 1 1 1 1 1 1 1 1 1
17 TP-6101 O/M GM 4.3 L, 5.7 L, 8.1 L, Natural Gas 1 1 1 1 1 1 1 1 1
18 TP-6102 P/C 30--125RZG 1 1 1 1 1 1 1 1 1
19 TP-6104 S/M GM 5.0/5.7 L, Natural Gas 1 1
19 TP-6103 S/M GM 4.3 L, Natural Gas 1 1
19 TP-6105 S/M GM 8.1 L, Natural Gas 1 1 1
19 TP-6165 S/M GM 3.0 L, Natural Gas 1 1
20 TP-6107 P/C GM 5.7 L, Natural Gas 1 1
20 TP-6106 P/C GM 4.3 L, Natural Gas 1 1
20 TP-6108 P/C GM 8.1 L, Natural Gas 1 1 1
20 TP-6151 P/C GM 3.0 L, Natural Gas 1 1

76 TP-6102 11/08
Kit List
This section lists the part numbers of modules/kits not listed in the group parts lists. Refer to the generator set nameplate or the list below to identify the
module/kit number installed on your generator set. See the sections following this page for the parts list of the module/kit.

25 kW 30--60 kW 80--100 kW 125 kW 150 kW


Controllers
See Parts Catalog TP-6009 P/C Controllers, Industrial for parts lists.

Cooling Systems
Heater, block
110--120 V — GM13734-KA1 GM14102-KA1 GM14102-KA1 GM14102-KA1
190--240 V — GM13734-KA2 GM14102-KA2 GM14102-KA2 GM14102-KA2
110--120 V — GM13734-KA3
190--240 V — GM13734-KA4
110--120 V (3.0L) GM22325-KA1 GM22325-KA1 — — —
190--240 V (3.0L) GM22325-KA2 GM22325-KA2 — — —
Radiator, remote — GM17000-MA1 GM18494-MA1 GM20866-MA1 —
Radiator, remote (3.0L) GM22511-MA1 GM22511-MA1 — — —
Cooling, city water — GM17017-MA1 GM18495-MA1 GM23191-MA1 —
Cooling, city water (3.0L) GM22510-MA1 GM22510-MA1 — — —
— — — GM13896-KA2 —

Fuel Systems
Fuel lines, flexible GM13706-KP1 GM13706-KP1 GM13706-KP1 GM13706-KP2 GM13706-KP2
Fuel lines, flexible, dual fuel — GM14272-KP1 GM14272-KP1 GM14272-KP2 —
Filter, natural gas PA-343303 PA-343303 PA-343303 PA-343303 PA-343303
Conversion Kit, natural gas to LP — — GM17010-KP2 GM17010-KP4 —
Conversion Kit, natural gas to LP — — GM17010-KP3 — —
Kit, LP gas to dual fuel, 45 kW GM24235 GM24235
Additional gas solenoid valve —
Natural gas (3.0 L) — GM39203-KA1 — — —
Natural gas (3.0 L) GM42547-KA1 GM42547-KA1 — — —
Natural gas (4.3 L) — GM39396-KA1 — — —
Natural gas (5.0/5.7 L) — GM39530-KA1 — — —
Natural gas — — GM39788-KA1 GM39864-KA1 GM39864-KA1
LP gas (3.0 L) — GM39203-KA1 — — —
LP gas (3.0 L) GM42547-KA1 GM42547-KA1 — — —
LP gas (4.3 L) — GM39396-KA1 — — —
LP gas (5.0/5.7 L) — GM39530-KA1 — — —
LP gas — — GM39788-KA2 GM39864-KA2 —
Auto. dual fuel (4.3 L) — GM39396-KA2 — — —
Auto. dual fuel (5.0/5.7 L) — GM39530-KA2 — — —
Auto. dual fuel — — GM39788-KA4 GM39864-KA4 —
LP liquid (4.3 L) — GM39396-KA3 — — —
LP liquid (5.0/5.7 L) — GM39530-KA3 — — —
LP liquid — — GM39788-KA3 GM39864-KA3 —

Optional Kits
See Parts Catalog TP-5708 P/C Accessories, Gas for parts lists.

Paint and Miscellaneous Parts


Paint, Kohler Cream Beige All models use 221338 spray can, 221337 gallon

TP-6102 11/08 77
Cooling System Kits
Qty. Description Part No. Qty. Description Part No.

Block Heater, 110--120 V GM13734-KA1 Block Heater, 190--240 V GM14102-KA2


1 Bracket, block heater mounting 326219 1 Bracket, block heater mounting 326219
1 Heater, block 326228 1 Heater, block
1 Sensor, thermostat (part of 326228) 224341 Before generator serial number 0731694 326235
1 Thermostat, block heater (part of 326228) 279813 Generator serial number 0731694 and after GM23006
1 Hose, molded, 0.62 in. ID 276206 1 Shield, heat, 32 mm ID x 305 mm GM10669
1 Hose, molded, 0.62 in. ID X-312-35 1 Shield, heat, 32 mm ID x 455 mm GM23718
4 Clamp, hose, 0.5/1 in. X-426-10 1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
2 Coupling, hose X-582-1 1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2
1 Shield, heat GM17809 1 Pipe, 1/2 in. NPT x 12 in. X-209-26
1 Pipe, 1/2 in. NPT x 2.50 in. X-209-3
Block Heater, 190--240 V GM13734-KA2 1 Elbow, pipe, 90° x 1/2 in. NPT X-216-20
1 Bracket, block heater mounting 326219 1 Coupling, pipe X-216-20
1 Heater, block 326229 1 Hose, molded, 0.62 in. ID X-312-17
1 Hose, molded, 0.62 in. ID 276206 1 Hose, molded, 0.62 in. ID X-312-51
1 Hose, molded, 0.62 in. ID X-312-35 4 Clamp, hose, 0.69/1.25 in. X-426-12
4 Clamp, hose, 0.5/1 in. X-426-10 2 Coupling, hose X-582-18
2 Coupling, hose X-582-1
1 Shield, heat GM17809 Block Heater, 110--120 V GM22325-KA1
1 Bracket, block heater mounting 326219
Block Heater, 110--120 V GM13734-KA3 1 Heater, block GM31942
1 Bracket, block heater mounting 326219 2 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
1 Heater, block 326228 1 Pipe, 1/2 in. NPT x 4.5 in. X-209-21
1 Sensor, thermostat (part of 326228) 224341 1 Pipe, 1/2 in. x 1.5 in. X-209-5
1 Thermostat, block heater (part of 326228) 279813 1 Hose, molded, 0.62 in. ID X-312-18
1 Hose, molded, 0.62 in. ID 276206 1 Hose, molded, 0.62 in. ID X-312-50
1 Hose, molded, 0.62 in. ID X-312-35 4 Clamp, hose, 0.5/1 in. X-426-10
4 Clamp, hose, 0.5/1 in. X-426-10 2 Coupling, hose X-582-1
2 Coupling, hose X-582-1
1 Shield, heat GM17809 Block Heater, 190--240 V GM22325-KA2
1 Bracket, block heater mounting 326219
Block Heater, 190--240 V GM13734-KA4 1 Heater, block GM22325
1 Bracket, block heater mounting 326219 2 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
1 Heater, block 326229 1 Pipe, 1/2 in. NPT x 4.5 in. X-209-24
1 Hose, molded, 0.62 in. ID 276206 1 Pipe, 1/2 in. x 1.5 in. X-209-5
1 Hose, molded, 0.62 in. ID X-312-35 1 Hose, molded, 0.62 in. ID X-312-18
4 Clamp, hose, 0.5/1 in. X-426-10 1 Hose, molded, 0.62 in. ID X-312-50
2 Coupling, hose X-582-1 4 Clamp, hose, 0.5/1 in. X-426-10
1 Shield, heat GM17809 2 Coupling, hose X-582-1

Block Heater, 190--240 V GM14102-KA1 Duct Flange, Radiator GM13896-KA1


1 Bracket, block heater mounting 326219 2 Frame, air duct GM13897
1 Heater, block 2 Frame, air duct GM13898
(Before generator serial number 0731694) 326234 8 Rivet, pop, 0.187 in. X-781-19
Sensor, thermostat (part of 326234) 224341 4 Screw, hex seal washer head, drill X-794-4
1 Heater, block
(Generator serial number 0731694 and after) GM23005 Duct Flange, Radiator GM13896-KA2
Plug, block heater (part of GM23005) GM23576 2 Frame, air duct GM32061
Thermostat, block heater (part of GM23005) GM25778 2 Frame, air duct GM31193
1 Shield, heat, 32 mm ID x 305 mm GM10669 8 Rivet, pop, 0.187 in. X-781-19
1 Shield, heat, 32 mm ID x 455 mm GM23718 4 Screw, hex seal washer head, drill X-794-4
1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2 Duct Flange, Radiator GM13896-KA5
1 Pipe, 1/2 in. NPT x 12 in. X-209-26 2 Frame, air duct GM32061
1 Pipe, 1/2 in. NPT x 2.50 in. X-209-3 2 Frame, air duct, vertical GM50558
1 Elbow, pipe, 90° x 1/2 in. NPT X-216-20 8 Rivet, pop, 0.187 in. X-781-11
1 Coupling, pipe X-216-20
1 Hose, molded, 0.62 in. ID X-312-17
1 Hose, molded, 0.62 in. ID X-312-51
4 Clamp, hose, 0.69/1.25 in. X-426-12
2 Coupling, hose X-582-1

78 TP-6102 11/08
Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

City Water Cooling (CWC) GM17017-MA1 City Water Cooling (CWC) GM22510-MA1
2 Elbow, street, 90° x 1 in. NPT 151385 1 Elbow, street, 90° x 1 in. NPT 151385
2 Clamp, hose, 1.75/2 in. 249888 2 Clamp, hose, 1.75/2 in. 249888
1 Cap, pressure 258037 1 Cap, pressure 258037
1 Heat exchanger 326160 2 Clamp, hose, 2.13/2.44 in. 276319
4 Elbow, street, 90° x 1 1/2 in. NPT A-27 1 Heat exchanger 326160
2 Insert, threaded, metric, 6mm GM11040-2 1 Bracket, belt guard 352384
2 Clamp, hose GM11993 4 Elbow, street, 90° x 1 1/2 in. NPT A-27
1 Hose, upper radiator, 38 mm ID GM13524 1 Bracket, remote radiator and CWC GM16997
1 Guard, belt, RS GM15345 1 Bracket, remote radiator and CWC GM16998
1 Guard, belt, LS GM15346 1 Tank, expansion GM17014
1 Guard, belt, top GM15347 1 Regulator, water GM17016
1 Guard, belt, bottom GM15348 1 Guard, belt, RS GM22177
1 Guard, belt, back GM15349 1 Guard, belt, LS GM22180
1 Guard, belt upper back GM15350 1 Guard, belt, top GM22176
2 Bracket, remote radiator and CWC GM16996 1 Guard, belt, bottom GM22179
1 Bracket, remote radiator and CWC GM16997 1 Guard, belt, back GM22178
1 Bracket, remote radiator and CWC GM16998 1 Guard, belt upper back GM22181
1 Guard, remote radiator and CWC GM16999 1 Bracket, remote radiator and CWC GM22557
1 Tank, expansion GM17014 1 Guard, remote radiator and CWC GM22556
2 Bracket, tank support GM17015 1 Plate, bottom, remote radiator and CWC GM22690
1 Valve, thermostatic GM17016 1 Support, guard remote radiator and CWC, RS GM22691
1 Pipe, 1 in. NPT x 2.00 in. K-122 1 Support, guard remote radiator and CWC, LS GM22692
1 Bushing, reducing, 3/4 x 1 in. NPT X-202-1 1 Tube, upper CWC GM31939
1 Pipe, 3/8 in. NPT x 2.00 in. X-204-6 1 Pipe, coolant GM34547
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9 1 Guard, belt GM38418
1 Coupling, pipe, 3/8 in. X-216-23 2 Pipe, 1 in. NPT x 2.00 in. K-122
2 Valve, drain, 3/8 in. NPT X-256-1 1 Bushing, reducing, 3/4 x 1 in. NPT X-202-1
1 Valve, drain, 1/4 in. NPT X-256-3 1 Bushing, reducing, 3/4 x 1 1/4 in. NPT X-202-18
1 Hose, radiator X-304-19 1 Pipe, 3/8 in. NPT x 2.00 in. X-204-6
1 Clamp, spring hose, 0.462/.545 in. X-309-14 1 Pipe, 3/4 in. NPT x 1.5 in. X-206-23
1 Valve, solenoid X-350-8 1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
1 Fuel line, flexible X-386-36 2 Elbow, pipe, 90° x 1 1/4 in. NPT X-215-14
2 Clamp, hose, 1.31/2.25 in. X-426-4 1 Elbow, pipe, 90° x 1 in. NPT X-215-15
4 Spacer, 0.406 ID x 0.75 OD x 1.05 in. X-400-200 1 Coupling, pipe, 3/8 in. X-216-23
3 Adapter X-570-17 2 Valve, drain, 3/8 in. NPT X-256-1
1 Hose, radiator GM14098 2 Hose, radiator, straight, 1.5 in. ID X-304-2
1 Hose, radiator, straight, 1.5 in. ID X-6014-59 1 Clamp, spring hose, 0.462/0.545 in. X-309-14
3 Plug, pipe, 1/2 in. X-75-28 1 Valve, solenoid X-350-8
1 Clamp, hose, 1.31/2.25 in. X-426-4 1 Fuel line, flexible X-386-36
1 Clamp, hose, 1.56/2.5 in. X-426-6 4 Spacer, 0.406 ID x 0.75 OD x 1.05 in. X-400-200
4 Clamp, hose, 1.31/2.25 in. X-426-4
3 Adapter X-570-17
1 Adapter X-570-18
1 Adapter X-570-8
1 Hose, radiator X-6014-118
1 Hose, radiator, straight, 1.5 in. ID X-6014-59

TP-6102 11/08 79
Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

City Water Cooling GM18495-MA1 City Water Cooling GM23191-MA1


2 Elbow, street, 90° x 1 in. NPT 151385 1 Elbow, street, 90° x 1 in. NPT 151385
1 Elbow, pipe, 90° x 1 1/2 in. NPT 151771 4 Elbow, pipe, 90° x 1 1/2 in. NPT 151771
1 Pipe, 1 1/2 in. NPT x 2.50 in. 151803 1 Pipe, 1 1/2 NPT x 2.50 in. 151803
2 Bushing, reducing, 1 1/2 x 2 in. NPT 160212 1 Pipe, 1 1/2 in. NPT x 1.75 in. 155040
2 Clamp, hose, 1.75/2 in. 249888 1 Clamp, muffler 237548
1 Cap, pressure 258037 4 Clamp, hose, 2.25/2.56 in. 249887
2 Clamp, hose, 2.13/2.44 in. 276319 2 Clamp, hose, 1.75/2 in. 249888
1 Heat exchanger 324309 1 Cap, pressure 258037
1 Elbow, street, 90° x 1 1/2 in. NPT A-27 2 Clamp, hose, 2.13/2.44 in. 276319
5 Insert, threaded, metric, 6mm GM11040-2 1 Heat exchanger 285662
1 Guard, belt, top GM16075 1 Bonnet kit, in/out connection end (part of 285662) GM33858
1 Guard, belt, LS GM16077 1 Bonnet kit, return end (part of 285662) GM33859
2 Bracket, belt guard GM16078 2 Adapter, hose 285685
1 Guard, belt, bottom GM16079 1 Elbow, street, 90° x 1 1/2 in. NPT A-27
1 Guard, belt, back GM16080 2 Shield, heat GM10669
1 Guard, belt, RS GM16081 5 Insert, threaded, metric, 6 mm GM11040-2
1 Guard, belt, front GM16639 2 Decal, drain GM14167
1 Tank, expansion GM17014 1 Guard, belt top GM16075
1 Valve, thermostatic GM17016 1 Guard, belt LS GM16077
1 Guard, front, CWC GM18493 2 Bracket, belt guard GM16078
2 Support, tank GM19384 1 Guard, belt bottom GM16079
1 Support, tank GM19385 1 Guard, belt back GM16080
1 Brace, tank GM19386 1 Guard, belt, RS GM16081
1 Bushing, reducing, 3/4 x 1 in. NPT X-202-1 1 Guard, belt front GM16639
2 Bushing, reducing, 1 x 1 1/2 in. NPT X-202-11 1 Tank, expansion GM17014
1 Pipe, 3/8 in. NPT x 1.50 in. X-204-8 1 Valve, thermostatic GM17016
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9 1 Guard, front GM18493
2 Elbow, pipe, 90° x 2 in. NPT X-215-6 2 Support, tank GM19384
1 Coupling, pipe, 3/8 in. X-216-23 1 Support, tank GM19385
1 Pipe, 1 in. NPT x 1.50 in. X-218-24 1 Brace, tank GM19386
2 Pipe, 2 in. NPT x 2.00 in. X-219-9 1 Drawing, assembly, city water heat exchanger GM23191
2 Valve, drain, 3/8 in. NPT X-256-1 1 Exchanger, heat GM23192
1 Clamp, spring hose, 0.462/0.545 in. X-309-14 1 Bracket, support GM23193
1 Valve, solenoid X-350-8 2 O-ring GM23204
1 Fuel line, flexible X-386-36 2 Connector, swivel 37° male flare GM23205
2 Spacer, 0.344 ID x 0.75 OD x 0.438 in. X-400-36 1 Bushing, reducing, 3/4 x 1 in. NPT X-202-1
2 Clamp, hose, 1.56/2.5 in. X-426-6 3 Bushing, reducing, 1 x 1 1/2 in. NPT X-202-11
3 Adapter X-570-17 1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
1 Adapter X-570-8 1 Cross, pipe, 1/2 in. NPT X-207-7
1 Hose, radiator wire insert, 1.75 ID X-6014-108 1 Pipe, 1/2 in. NPT x 9.50 in. X-209-17
1 Hose, radiator, straight, 1.5 in. ID X-6014-59 1 Pipe, 1 in. NPT x 4.00 in. X-218-13
3 Plug, pipe, 1/2 in. NPT X-75-28 2 Pipe, 1 in. NPT x 1.50 in. X-218-24
1 Elbow, molded hose, 1.50 in. ID X-757-13 1 Pipe, 1 in. NPT x 5.00 in. X-218-30
1 Elbow, pipe, 45° x 1 1/2 in. NPT X-225-3
2 Valve, drain, 3/8 in. NPT X-256-1
2 Hose, radiator, straight, 2 in. ID X-281-3
1 Clamp, spring hose, 0.462/0.545 in. X-309-14
1 Valve, solenoid X-350-8
1 Fuel line, flexible X-386-36
2 Spacer, 0.344 ID x 0.75 OD x 0.438 in. X-400-36
4 Clamp, hose, 0.56/1.06 in. X-426-3
2 Clamp, hose, 1.56/2.5 in. X-426-6
3 Adapter X-570-17
1 Adapter X-570-8
2 Connector, hose + vibra seal X-582-5
1 Hose, radiator wire insert X-6014-112
1 Hose, radiator, straight, 1.5 in. ID X-6014-2
2 Line, flex fuel X-6242-13
2 Connector, hose X-6370-6
2 Clamp, insulated, 0.88 in. X-672-13
2 Clamp, muffler, 2.12 in. X-722-5
6 Plug, pipe, 1/2 in. NPT X-75-28
1 Elbow, molded hose, 1.50 in. ID X-757-13
2 Screw, hex washer head, drill X-794-1

80 TP-6102 11/08
Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

City Water Cooling GM32297-MA1 Remote Radiator Cooling GM17000-MA1


1 Elbow, street, 90° x 1 in. NPT 151385 2 Insert, threaded, metric, 6 mm GM11040-2
4 Elbow, pipe, 90° x 1 1/2 in. NPT 151771 1 Hose, upper radiator, 38 mm ID GM13524
1 Pipe, 1 1/2 NPT x 2.50 in. 151803 1 Hose, lower radiator, 44 mm ID GM14098
1 Pipe, 1 1/2 in. NPT x 1.75 in. 155040 1 Guard, belt, RS GM15345
1 Clamp, muffler 237548 1 Guard, belt, LS GM15346
4 Clamp, hose, 2.25/2.56 in. 249887 1 Guard, belt, top GM15347
2 Clamp, hose, 1.75/2 in. 249888 1 Guard, belt, bottom GM15348
1 Cap, pressure 258037 1 Guard, belt, back GM15349
2 Clamp, hose, 2.13/2.44 in. 276319 1 Guard, belt upper back GM15350
1 Heat exchanger 285662 2 Bracket, remote radiator and CWC GM16996
1 Bonnet kit, in/out connection end (part of 285662) GM33858 1 Bracket, remote radiator and CWC GM16997
1 Bonnet kit, return end (part of 285662) GM33859 1 Bracket, remote radiator and CWC GM16998
2 Adapter, hose 285685 1 Guard, remote radiator & CWC GM16999
1 Elbow, street, 90° x 1 1/2 in. NPT A-27 1 Valve, drain, 1/4 in. NPT X-256-3
2 Shield, heat GM10669 2 Clamp, hose, 1.31/2.25 in. X-426-4
5 Insert, threaded, metric, 6 mm GM11040-2 2 Clamp, hose, 1.56/2.5 in. X-426-6
2 Decal, drain GM14167 3 Plug, pipe, 1/2 in. NPT X-75-28
1 Guard, belt top GM16075
1 Guard, belt LS GM16077 Remote Radiator Cooling GM18494-MA1
2 Bracket, belt guard GM16078 1 Clamp, hose, 2.06/3 in. 250081
1 Guard, belt bottom GM16079 5 Insert, threaded, metric, 6 mm GM11040-2
1 Guard, belt back GM16080 1 Hose, lower radiator GM13884
1 Guard, belt, RS GM16081 1 Hose, upper radiator GM13925
1 Guard, belt front GM16639 1 Guard, belt, top GM16075
1 Tank, expansion GM17014 1 Guard, belt, LS GM16077
1 Valve, thermostatic GM17016 2 Bracket, belt guard GM16078
1 Guard, front GM18493 1 Guard, belt, bottom GM16079
2 Support, tank GM19384 1 Guard, belt, back GM16080
1 Support, tank GM32296 1 Guard, belt, RS GM16081
1 Brace, tank GM19386 1 Guard, belt, front GM16639
1 Drawing., assembly, city water heat exchanger GM23191 1 Guard, front, CWC GM18493
1 Exchanger, heat GM23192 1 Clamp, hose, 2.31/3.25 in. X-426-2
1 Bracket, support GM23193 2 Clamp, hose, 1.56/2.5 in. X-426-6
2 O-ring GM23204 3 Plug, pipe, 1/2 in. NPT X-75-28
2 Connector, swivel 37° male flare GM23205
1 Bushing, reducing, 3/4 x 1 in. NPT X-202-1 Remote Radiator Cooling GM20866-MA1
3 Bushing, reducing, 1 x 1 1/2 in. NPT X-202-11 1 Clamp, hose, 2.06/3 in. 250081
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9 2 Shield, heat GM10669
1 Cross, pipe, 1/2 in. NPT X-207-7 5 Insert, threaded, metric, 6 mm GM11040-2
1 Pipe, 1/2 in. NPT x 9.50 in. X-209-26 1 Hose, lower radiator GM13884
1 Pipe, 1 in. NPT x 4.00 in. X-218-13 1 Hose, upper radiator GM13925
2 Pipe, 1 in. NPT x 1.50 in. X-218-24 1 Guard, belt, top GM16075
1 Pipe, 1 in. NPT x 5.00 in. X-218-30 1 Guard, belt, LS GM16077
1 Elbow, pipe, 45° x 1 1/2 in. NPT X-225-3 2 Bracket, belt guard GM16078
2 Valve, drain, 3/8 in. NPT X-256-1 1 Guard, belt, bottom GM16079
2 Hose, radiator, straight, 2 in. ID X-281-3 1 Guard, belt, back GM16080
1 Clamp, spring hose, 0.462/0.545 in. X-309-14 1 Guard, belt, RS GM16081
1 Valve, solenoid X-350-8 1 Guard, belt, front GM16639
1 Fuel line, flexible X-386-36 1 Guard, front, CWC GM18493
2 Spacer, 0.344 ID x 0.75 OD x 0.438 in. X-400-36 1 Cross pipe, 1/2 in. NPT X-207-7
4 Clamp, hose, 0.5/1 in. X-426-10 1 Pipe, 1/2 in. NPT x 9.50 in. X-209-17
2 Clamp, hose, 1.56/2.5 in. X-426-6 4 Clamp, hose, 0.56/1.06 in. X-426-3
3 Adapter X-570-17 1 Clamp, hose, 2.31/3.25 in. X-426-2
1 Adapter X-570-8 2 Clamp, hose, 1.56/2.5 in. X-426-6
2 Connector, hose + vibra seal X-582-5 4 Connector, hose X-582-5
1 Hose, radiator wire insert X-6014-112 1 Conduit, convoluted X-6003-8
1 Hose, radiator, straight, 1.5 in. ID X-6014-2 2 Line, flex fuel X-6242-13
2 Line, flex fuel X-6242-13 2 Clamp, insulated, 0.88 in. X-672-13
2 Connector, hose X-6370-6 5 Plug, pipe, 1/2 in. NPT X-75-28
2 Clamp, insulated, 0.88 in. X-672-13 2 Screw, hex washer head, drill X-794-1
2 Clamp, muffler, 2.12 in. X-722-5
6 Plug, pipe, 1/2 in. NPT X-75-28
1 Elbow, molded hose, 1.50 in. ID X-757-13
2 Screw, hex washer head, drill X-794-1

TP-6102 11/08 81
Cooling System Kits, continued
Qty. Description Part No.

Remote Radiator Cooling GM22511-MA1


2 Bracket, belt guard 352384
1 Bracket, remote radiator and CWC GM16997
1 Bracket, remote radiator and CWC GM16998
1 Hose, lower radiator GM21048
1 Guard, belt, RS GM22177
1 Guard, belt, LS GM22180
1 Guard, belt, top GM22176
1 Guard, belt, bottom GM22179
1 Guard, belt, back GM22178
1 Guard, belt upper back GM22181
2 Bracket, remote radiator and CWC GM22557
1 Guard, remote radiator and CWC GM22556
1 Plate, top remote radiator GM22686
1 Plate, bottom remote radiator and CWC GM22690
1 Support, guard remote radiator and CWC, RS GM22691
1 Support, guard remote radiator and CWC, LS GM22692
1 Pipe, coolant GM34547
1 Guard, belt GM38418
1 Bushing, reducing, 3/4 x 1 1/4 in. X-202-18
1 Pipe, 3/4 in. NPT x 1.5 in. X-206-23
2 Elbow, pipe, 90° x 1 1/4 in. X-215-14
1 Hose, radiator, straight, 1.5 in. ID X-304-2
1 Clamp, hose, 1/2 in. X-426-19
1 Clamp, hose, 1.31/2.25 in. X-426-4
1 Clamp, hose, 1.56/2.5 in. X-426-6
1 Adapter X-570-18

82 TP-6102 11/08
Fuel System Kits
Qty. Description Part No. Qty. Description Part No.

Fuel Lines, Flexible GM13706-KP1 Additional Gas Solenoid Valve GM39396-KA1


1 Nipple, pipe, 1 x 1 1/2 in. X-218-24 1 Harness, additional gas solenoid valve GM39397
1 Fuel line, flexible X-504-21 1 Valve assembly, gas GM14318
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
Fuel Lines, Flexible GM13706-KP2
1 Pipe, 1 1/2 in. NPT x 1.75 in. 155040 Additional Gas Solenoid Valve GM39396-KA2
1 Fuel line, flexible X-504-22 2 Valve assembly, gas GM14318
1 Harness, additional gas solenoid valve GM39407
Fuel Lines, Flexible GM13706-KP3 1 Harness, additional gas solenoid valve GM39408
1 Bushing, reducing, 1 x 1 1/2 in. NPT X-202-11 2 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
1 Pipe, 1 in. NPT x 1.50 in.. X-218-24
1 Fuel line, flexible, 1.5 in. ID x 28.25 in. X-504-22 Additional Gas Solenoid Valve GM39396-KA3
1 Harness, additional gas solenoid valve GM39397
Fuel Lines, Flexible (Dual Fuel) GM14272-KP1 1 Solenoid GM63623
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24 1 Pipe, 1/4 in. NPT x 2.50 in. X-220-14
2 Fuel line, flexible X-504-21 1 Elbow, male tube, 90° + vibra seal X-447-1
1 Terminal, fast-on, female, 18-22 AWG X-431-25
Fuel Lines, Flexible (Dual Fuel) GM14272-KP2 1 Terminal, fast-on, male, 18-22 AWG X-431-29
2 Pipe, 1 1/2 in NPT x 1.75 in. 155040
2 Fuel line, flexible X-504-22 Additional Gas Solenoid Valve GM39530-KA1
1 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75
Fuel Lines, Flexible (Dual Fuel) GM14272-KP3 1 Spacer, 0.406 ID x 0.625 OD x 0.375 in. X-400-89
2 Bushing, reducing, 1 x 1 1/2 in. NPT X-202-11 1 Bracket, fuel support GM39531
2 Pipe, 1 in. NPT x 1.50 in.. X-218-24 1 Elbow, pipe, 45° x 1 in. NPT X-225-9
2 Fuel line, flexible, 1.5 in. ID x 28.25 in. X-504-22 1 Pipe, 1 in. NPT x 3.00 in. X-218-22
1 Clamp, muffler X-722-9
Filter, Natural Gas PA-343303 1 Elbow, pipe, 90° x 1 in. NPT X-215-15
1 Filter, gas 343302 1 Pipe, 1 in. NPT x 2.00 in. K-122
1 Element, gas filter 343304 1 Bushing, reducing, 1 x 1 1/4 in. NPT X-202-32
1 Valve assembly, gas A-254469
Conversion Kit, Natural Gas to LP GM17010-KP1 1 Bushing, reducing, 3/4 x 1 1/4 in. NPT X-202-18
1 Diaphragm assembly, LP GM17009 1 Elbow, street, 90° x 1-1/4 in. NPTF EH-2226
1 Harness, additional gas solenoid valve GM39533
Conversion Kit, Natural Gas to LP GM17010-KP2 1 Pipe, 3/4 in. NPT x 2.50 in. X-206-4
1 Mixer, LP GM17382
1 Regulator, pressure GM28970 Additional Gas Solenoid Valve GM39530-KA2
1 Bushing, reducing, 1 x 1 1/2 in. NPT X--202--11 1 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75
1 Service Bulletin, Fuel Mix Adj, Oxygen Sensor SB--634 1 Spacer, 0.406 ID x 0.625 OD x 0.375 in. X-400-89
1 Service Bulletin, NG to LP Conversion SB--633 1 Bracket, fuel support GM39531
2 Elbow, pipe, 45° x 1 in. NPT X-225-9
Conversion Kit, Natural Gas to LP GM17010-KP3 2 Pipe, 1 in. NPT x 3.00 in. X-218-22
1 Mixer GM28969 2 Clamp, muffler X-722-9
1 Regulator, pressure GM28970 4 Elbow, pipe, 90° x 1 in. NPT X-215-15
1 Bushing, reducing, 1 x 1 1/2 in. NPT X--202--11 4 Bushing, reducing, 1 x 1 1/4 in. NPT X-202-32
1 Service Bulletin, Fuel Mix Adj, Oxygen Sensor SB--634 2 Valve assembly, gas A-254469
1 Service Bulletin, NG to LP Conversion SB--633 1 Bracket, fuel support GM39532
5 Pipe, 1 in. NPT x 1.50 in. X-218-24
Conversion Kit, Natural Gas to LP GM17010-KP4 1 Elbow, street, 45° x 1 in. NPT X-274-10
1 Mixer GM28966 1 Harness, additional gas solenoid valve GM39534
1 Regulator, pressure GM28970 1 Harness, additional gas solenoid valve GM39535
1 Service Bulletin, Fuel Mix Adj, Oxygen Sensor SB--634 1 Pipe, 1 in. NPT x 5.00 in. X-218-30
1 Service Bulletin, NG to LP Conversion SB--633
Additional Gas Solenoid Valve GM39530-KA3
Kit, LP Gas to Dual Fuel GM24235 1 Harness, additional gas solenoid valve GM39397
1 Gasket, carburetor GM16150 1 Solenoid GM63623
1 Regulator, fuel, 3/4 in. NPT GM16171 1 Pipe, 1/4 in. NPT x 2.50 in. X-220-14
1 Bushing, 1 3/4 in. GM16205 1 Elbow, male tube, 90° + vibra seal X-447-1
1 Pipe, closed nipple, 3/4 in. GM16206 1 Terminal, fast-on, female, 18-22 AWG X-431-25
4 Screw, 10-24 x 5/8 SEMS GM17388 1 Terminal, fast-on, male, 18-22 AWG X-431-29
1 Gasket, throttle body to mixer GM17392
1 Pipe, nipple 3/4 x 3 in. GM19736 Additional Gas Solenoid Valve GM39788-KA1
1 Bracket, LS GM24184 1 Harness, second solenoid valve GM37448
1 Fitting, tee 3/4 x 3/4 x 3/4 GM24185 1 Bracket, fuel support GM37446
1 U-bolt, 5/16 x 3/4 x 3 GM24186 1 Elbow, street, 90° x 1 1/4 in. NPTF EH-2226
1 Valve, line load GM24187 1 Valve assembly, gas A-254469
2 Washer, lock GM24188 1 Pipe, 1 1/4 in. NPT x 1.63 in. X-210-8
2 Nut, 5/16-18 GM24189 1 Terminal, fast-on, female, 18-22 AWG X-431-25
2 Washer, flat 3/8 SAE GM24190 1 Terminal, fast-on, male, 18-22 AWG X-431-29
1 Clamp, muffler, 2.12 in. X-722-5
Additional Gas Solenoid Valve GM39203-KA1
1 Harness, gas solenoid valve GM39204
1 Valve assembly, gas GM14318
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9

TP-6102 11/08 83
Fuel System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Additional Gas Solenoid Valve GM39788-KA2 Additional Gas Solenoid Valve GM39864-KA2
1 Harness, gas solenoid valve GM39789 1 Harness, gas solenoid valve GM39789
1 Bracket, fuel support GM37446 1 Valve, gas GM23542
2 Elbow, street, 90° x 1 1/4 in. NPTF EH-2226 1 Pipe, 1 1/2 in. NPT x 1.75 in. 155040
1 Valve assembly, gas A-254469 1 Terminal, fast-on, female, 18-22 AWG X-431-25
1 Pipe, 1 1/4 in. NPT x 1.63 in. X-210-8 1 Terminal, fast-on, male, 18-22 AWG X-431-29
1 Terminal, fast-on, female, 18-22 AWG X-431-25
1 Terminal, fast-on, male, 18-22 AWG X-431-29 Additional Gas Solenoid Valve GM39864-KA3
1 Clamp, muffler, 2.12 in. X-722-5 1 Harness, gas solenoid valve GM39790
1 Solenoid GM63623
Additional Gas Solenoid Valve GM39788-KA3 1 Pipe, 1/4 in. NPT x 2.50 in. X-220-14
1 Harness, gas solenoid valve GM39790 1 Terminal, fast-on, female, 18-22 AWG X-431-25
1 Solenoid GM63623 1 Terminal, fast-on, male, 18-22 AWG X-431-29
1 Pipe, 1/4 in. NPT x 2.50 in. X-220-14 1 Elbow, male tube, 90° + vibra seal X-447-1
1 Terminal, fast-on, female, 18-22 AWG X-431-25 1 Elbow, street, 90° x 1/4 in. NPTF X-555-1
1 Terminal, fast-on, male, 18-22 AWG X-431-29
1 Elbow, male tube, 90° + vibra seal X-447-1 Additional Gas Solenoid Valve GM39864-KA4
1 Harness, second solenoid valve GM37448
Additional Gas Solenoid Valve GM39788-KA4 2 Valve, gas GM23542
1 Harness, second solenoid valve GM37448 2 Pipe, 1 1/2 in. NPT x 1.75 in. 155040
1 Bracket, fuel support GM37446 2 Terminal, fast-on, female, 18-22 AWG X-431-25
4 Elbow, street, 90° x 1 1/4 in. NPTF EH-2226 2 Terminal, fast-on, male, 18-22 AWG X-431-29
2 Valve assembly, gas A-254469 1 Harness, gas solenoid valve GM39790
2 Pipe, 1 1/4 in. NPT x 1.63 in. X-210-8 1 Harness, fuel LP GM25009
2 Terminal, fast-on, female, 18-22 AWG X-431-25 1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Terminal, fast-on, male, 18-22 AWG X-431-29 1 Fuel line, flexible X-504-21
1 Clamp, muffler, 2.12 in. X-722-5
1 Harness, fuel LP GM25009 Additional Gas Solenoid Valve GM42547-KA1
1 Pipe, 1 in. NPT x 2.00 in. K-122 1 Harness, additional gas solenoid valve GM42559
1 Harness, gas solenoid valve GM39790 1 Valve assembly, gas GM42530
1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
Additional Gas Solenoid Valve GM39864-KA1
1 Harness, second solenoid valve GM37448 Additional Gas Solenoid Valve GM42547-KA2
1 Valve, gas GM23542 1 Harness, additional gas solenoid valve GM52262
1 Pipe, 1 1/2 in. NPT x 1.75 in. 155040 1 Valve assembly, gas GM42530
1 Terminal, fast-on, female, 18-22 AWG X-431-25 1 Pipe, 3/4 in. NPT x 1.38 in. X-206-9
1 Terminal, fast-on, male, 18-22 AWG X-431-29

84 TP-6102 11/08
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere CG center of gravity etc. et cetera (and so forth)
ABDC after bottom dead center CID cubic inch displacement exh. exhaust
AC alternating current CL centerline ext. external
A/D analog to digital cm centimeter F Fahrenheit, female
ADC advanced digital control; CMOS complementary metal oxide fglass. fiberglass
analog to digital converter substrate (semiconductor) FHM flat head machine (screw)
adj. adjust, adjustment cogen. cogeneration fl. oz. fluid ounce
ADV advertising dimensional com communications (port) flex. flexible
drawing coml commercial freq. frequency
Ah amp-hour Coml/Rec Commercial/Recreational FS full scale
AHWT anticipatory high water conn. connection ft. foot, feet
temperature cont. continued ft. lb. foot pounds (torque)
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride
Institute ft./min. feet per minute
crit. critical ftp file transfer protocol
ALOP anticipatory low oil pressure
CRT cathode ray tube g gram
alt. alternator
CSA Canadian Standards ga. gauge (meters, wire size)
Al aluminum Association
ANSI American National Standards gal. gallon
CT current transformer gen. generator
Institute (formerly American
Standards Association, ASA) Cu copper genset generator set
AO anticipatory only cUL Canadian Underwriter’s GFI ground fault interrupter
Laboratories
APDC Air Pollution Control District GND, ground
CUL Canadian Underwriter’s
API American Petroleum Institute Laboratories gov. governor
approx. approximate, approximately cu. in. cubic inch gph gallons per hour
AQMD Air Quality Management District cw. clockwise gpm gallons per minute
AR as required, as requested CWC city water-cooled gr. grade, gross
AS as supplied, as stated, as cyl. cylinder GRD equipment ground
suggested gr. wt. gross weight
D/A digital to analog
ASE American Society of Engineers HxWxD height by width by depth
DAC digital to analog converter
ASME American Society of HC hex cap
Mechanical Engineers dB decibel
dB(A) decibel (A weighted) HCHT high cylinder head temperature
assy. assembly
DC direct current HD heavy duty
ASTM American Society for Testing
Materials DCR direct current resistance HET high exhaust temp., high
deg., ° degree engine temp.
ATDC after top dead center
dept. department hex hexagon
ATS automatic transfer switch
DFMEA Design Failure Mode and Hg mercury (element)
auto. automatic
Effects Analysis HH hex head
aux. auxiliary
dia. diameter HHC hex head cap
avg. average
DI/EO dual inlet/end outlet HP horsepower
AVR automatic voltage regulator
DIN Deutsches Institut fur Normung hr. hour
AWG American Wire Gauge
e. V. (also Deutsche Industrie HS heat shrink
AWM appliance wiring material Normenausschuss) hsg. housing
bat. battery DIP dual inline package HVAC heating, ventilation, and air
BBDC before bottom dead center DPDT double-pole, double-throw conditioning
BC battery charger, battery DPST double-pole, single-throw HWT high water temperature
charging
DS disconnect switch Hz hertz (cycles per second)
BCA battery charging alternator
DVR digital voltage regulator IC integrated circuit
BCI Battery Council International
E, emer. emergency (power source) ID inside diameter, identification
BDC before dead center
ECM electronic control module, IEC International Electrotechnical
BHP brake horsepower engine control module Commission
blk. black (paint color), block EDI electronic data interchange IEEE Institute of Electrical and
(engine) Electronics Engineers
EFR emergency frequency relay
blk. htr. block heater IMS improved motor starting
e.g. for example (exempli gratia)
BMEP brake mean effective pressure in. inch
EG electronic governor
bps bits per second in. H2O inches of water
EGSA Electrical Generating Systems
br. brass Association in. Hg inches of mercury
BTDC before top dead center EIA Electronic Industries in. lb. inch pounds
Btu British thermal unit Association Inc. incorporated
Btu/min. British thermal units per minute EI/EO end inlet/end outlet ind. industrial
C Celsius, centigrade EMI electromagnetic interference int. internal
cal. calorie emiss. emission int./ext. internal/external
CAN controller area network eng. engine I/O input/output
CARB California Air Resources Board EPA Environmental Protection IP iron pipe
CB circuit breaker Agency ISO International Organization for
cc cubic centimeter EPS emergency power system Standardization
CCA cold cranking amps ER emergency relay J joule
ccw. counterclockwise ES engineering special, JIS Japanese Industry Standard
CEC Canadian Electrical Code engineered special k kilo (1000)
cert. certificate, certification, certified ESD electrostatic discharge K kelvin
cfh cubic feet per hour est. estimated kA kiloampere
cfm cubic feet per minute E-Stop emergency stop

TP-6102 11/08 Appendix 85


KB kilobyte (210 bytes) MTU Motoren-und Turbinen-Union rnd. round
KBus Kohler communication protocol MW megawatt ROM read only memory
kg kilogram mW milliwatt rot. rotate, rotating
kg/cm2 kilograms per square μF microfarad rpm revolutions per minute
centimeter N, norm. normal (power source) RS right side
kgm kilogram-meter NA not available, not applicable RTU remote terminal unit
kg/m3 kilograms per cubic meter nat. gas natural gas RTV room temperature vulcanization
kHz kilohertz NBS National Bureau of Standards RW read/write
kJ kilojoule NC normally closed SAE Society of Automotive
km kilometer NEC National Electrical Code Engineers
kOhm, kΩ kilo-ohm NEMA National Electrical scfm standard cubic feet per minute
kPa kilopascal Manufacturers Association SCR silicon controlled rectifier
kph kilometers per hour NFPA National Fire Protection s, sec. second
kV kilovolt Association SI Systeme international d’unites,
kVA kilovolt ampere Nm newton meter International System of Units
kVAR kilovolt ampere reactive NO normally open SI/EO side in/end out
kW kilowatt no., nos. number, numbers sil. silencer
kWh kilowatt-hour NPS National Pipe, Straight SN serial number
kWm kilowatt mechanical NPSC National Pipe, Straight-coupling SNMP simple network management
kWth kilowatt-thermal NPT National Standard taper pipe protocol
L liter thread per general use SPDT single-pole, double-throw
LAN local area network NPTF National Pipe, Taper-Fine SPST single-pole, single-throw
L x W x H length by width by height NR not required, normal relay spec specification
lb. pound, pounds ns nanosecond specs specification(s)
lbm/ft3 pounds mass per cubic feet OC overcrank sq. square
LCB line circuit breaker OD outside diameter sq. cm square centimeter
LCD liquid crystal display OEM original equipment sq. in. square inch
manufacturer SS stainless steel
ld. shd. load shed
OF overfrequency std. standard
LED light emitting diode
opt. option, optional stl. steel
Lph liters per hour
OS oversize, overspeed tach. tachometer
Lpm liters per minute
OSHA Occupational Safety and Health TD time delay
LOP low oil pressure Administration
LP liquefied petroleum TDC top dead center
OV overvoltage TDEC time delay engine cooldown
LPG liquefied petroleum gas oz. ounce
LS left side TDEN time delay emergency to
p., pp. page, pages normal
Lwa sound power level, A weighted PC personal computer TDES time delay engine start
LWL low water level PCB printed circuit board TDNE time delay normal to
LWT low water temperature pF picofarad emergency
m meter, milli (1/1000) PF power factor TDOE time delay off to emergency
M mega (106 when used with SI ph., ∅ phase TDON time delay off to normal
units), male
PHC Phillipsr head Crimptiter temp. temperature
m3 cubic meter (screw) term. terminal
m3/hr. cubic meters per hour PHH Phillipsr hex head (screw) THD total harmonic distortion
m3/min. cubic meters per minute PHM pan head machine (screw) TIF telephone influence factor
mA milliampere PLC programmable logic control TIR total indicator reading
man. manual PMG permanent magnet generator tol. tolerance
max. maximum pot potentiometer, potential turbo. turbocharger
MB megabyte (220 bytes) ppm parts per million typ. typical (same in multiple
MCCB molded-case circuit breaker PROM programmable read-only locations)
MCM one thousand circular mils memory UF underfrequency
meggar megohmmeter psi pounds per square inch UHF ultrahigh frequency
MHz megahertz psig pounds per square inch gauge UL Underwriter’s Laboratories, Inc.
mi. mile pt. pint UNC unified coarse thread (was NC)
mil one one-thousandth of an inch PTC positive temperature coefficient UNF unified fine thread (was NF)
min. minimum, minute PTO power takeoff univ. universal
misc. miscellaneous PVC polyvinyl chloride US undersize, underspeed
MJ megajoule qt. quart, quarts UV ultraviolet, undervoltage
mJ millijoule qty. quantity V volt
mm millimeter R replacement (emergency) VAC volts alternating current
mOhm, mΩ milliohm power source VAR voltampere reactive
MOhm, MΩmegohm rad. radiator, radius VDC volts direct current
MOV metal oxide varistor RAM random access memory VFD vacuum fluorescent display
MPa megapascal RDO relay driver output VGA video graphics adapter
mpg miles per gallon ref. reference VHF very high frequency
mph miles per hour rem. remote W watt
MS military standard Res/Coml Residential/Commercial WCR withstand and closing rating
ms millisecond RFI radio frequency interference w/ with
m/sec. meters per second RH round head w/o without
MTBF mean time between failure RHM round head machine (screw) wt. weight
MTBO mean time between overhauls rly. relay xfmr transformer
mtg. mounting rms root mean square

86 Appendix TP-6102 11/08


Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
the preferred method. hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt
greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers
nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and
diameter can take a properly torqued whiz nut or
preloading (torque) of the bolt in all other applications.
spiralock nut. See Figure 2.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature. 3. Follow these SAE washer rules after determining
exit hole type:

Preferred Nut/Bolt Clearance a. Always use a washer between hardware and a


slot.
1 2
b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding


Unacceptable Nut/Bolt Clearance hardware configuration possibilities.

3
2
1

G-585
3
1. 1/2 of bolt diameter
2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths

5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6102 11/08 Appendix 87


Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications


Assembled into Cast Iron or Steel Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

88 Appendix TP-6102 11/08


Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades


Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head


Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket


Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on
5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.


Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6102 11/08 Appendix 89


Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

90 Appendix TP-6102 11/08


Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions


Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6102 11/08 Appendix 91


Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

92 Appendix TP-6102 11/08


Index
This list provides part numbers and page numbers of modules listed in this manual. Italized numbers refer to the page numbers on
which modules appear.

GM13687-MA1, 11 GM14190-MA2, 13, 15 GM17672-MA172*, 53, 55 GM21300-MA4, 63


GM13687-MA2, 11 GM17064-MA1, 47 GM17672-MA173*, 53, 55 GM21300-MA5, 63
GM13687-MA3, 11 GM17064-MA2, 47 GM17673-MA1, 47, 51 GM21300-MA7, 63
GM13687-MA4, 11 GM17205-MA1, 47 GM17673-MA2, 47, 51 GM21300-MA8, 63
GM13687-MA5, 11 GM17277-MA1, 47 GM17674-MA1, 47, 51 GM21300-MA9, 69
GM13687-MA6, 11 GM17654-MA1, 75 GM17674-MA2, 47, 51 GM21301-MA1, 75
GM13687-MA7, 11 GM17655-MA1, 75 GM17675-MA1, 47, 51 GM21301-MA2, 75
GM13687-MA8, 11 GM17672-MA1, 53, 55 GM17675-MA2, 47, 51 GM21301-MA3, 75
GM13687-MA10, 11 GM17672-MA10, 53, 55 GM17701-MA1, 53, 55 GM22317-MA1, 13, 15
GM13687-MA11, 11 GM17672-MA100, 59 GM17701-MA10, 53, 55 GM22317-MA2, 13, 15
GM13687-MA9, 11 GM17672-MA101, 59 GM17701-MA11, 53, 55 GM22321-MA1, 61
GM13688-MA1, 13, 15 GM17672-MA102, 59 GM17701-MA12, 53, 55 GM22321-MA3, 61
GM13702-MA1, 45, 49 GM17672-MA103, 59 GM17701-MA18, 57 GM22321-MA5, 69
GM13702-MA2, 45, 49 GM17672-MA11, 53, 55 GM17701-MA19, 57 GM22322-MA1, 73
GM13705-MA1, 63 GM17672-MA12, 53, 55 GM17701-MA2, 53, 55 GM22322-MA2, 73
GM13705-MA2, 63 GM17672-MA13, 53, 55 GM17701-MA20, 57 GM25015-MA1, 67
GM13705-MA3, 63 GM17672-MA153, 53, 55 GM17701-MA21, 57 GM25015-MA10, 71
GM13705-MA4, 63 GM17672-MA154, 53, 55 GM17701-MA22, 57 GM25015-MA11, 71
GM13705-MA5, 63 GM17672-MA2, 53, 55 GM17701-MA23, 57 GM25015-MA3, 67
GM13705-MA6, 63 GM17672-MA3, 53, 55 GM17701-MA24, 57 GM25015-MA4, 67
GM13729-MA1, 53, 55 GM17672-MA4, 53, 55 GM17701-MA25, 57 GM25015-MA6, 67
GM13729-MA10, 53, 55 GM17672-MA46, 59 GM17701-MA26, 57 GM25015-MA7, 67
GM13729-MA11, 53, 55 GM17672-MA47, 59 GM17701-MA27, 57 GM25016-MA1, 75
GM13729-MA12, 53, 55 GM17672-MA48, 59 GM17701-MA28, 57 GM25016-MA2, 75
GM13729-MA2, 53, 55 GM17672-MA49, 59 GM17701-MA29, 57 GM30007-MA1, 13, 15
GM13729-MA3, 53, 55 GM17672-MA5, 53, 55 GM17701-MA3, 53, 55 GM30007-MA2, 13, 15
GM13729-MA4, 53, 55 GM17672-MA50, 59 GM17701-MA36, 53, 55 GM30008-MA1, 13, 15
GM13729-MA5, 53, 55 GM17672-MA51, 59 GM17701-MA37, 53, 55 GM30008-MA2, 13, 15
GM13729-MA6, 53, 55 GM17672-MA52, 59 GM17701-MA4, 53, 55 GM30009-MA1, 13, 15
GM13729-MA7, 53, 55 GM17672-MA53, 59 GM17701-MA5, 53, 55 GM30010-MA1, 13, 15
GM13729-MA8, 53, 55 GM17672-MA54, 59 GM17701-MA6, 53, 55 GM34430-MA1, 73
GM13729-MA9, 53, 55 GM17672-MA55, 59 GM17701-MA7, 53, 55 GM34430-MA2, 73
GM13730-MA1, 53, 55 GM17672-MA56, 59 GM17701-MA8, 53, 55 GM34430-MA3, 73
GM13730-MA10, 53, 55 GM17672-MA57, 59 GM17701-MA9, 53, 55 GM34430-MA4, 73
GM13730-MA11, 53, 55 GM17672-MA58, 59 GM17701-MA42, 53, 55 GM34430-MA5, 73
GM13730-MA2, 53, 55 GM17672-MA6, 53, 55 GM17701-MA43, 53, 55 GM39354-MA1, 61
GM13730-MA3, 53, 55 GM17672-MA7, 53, 55 GM17701-MA44, 53, 55 GM39354-MA2, 61
GM13730-MA4, 53, 55 GM17672-MA8, 53, 55 GM17701-MA45, 53, 55 GM39354-MA3, 69
GM13730-MA5, 53, 55 GM17672-MA9, 53, 55 GM17701-MA46, 53, 55 GM39354-MA4, 69
GM13730-MA6, 53, 55 GM17672-MA91, 59 GM17701-MA47, 53, 55 GM39355-MA1, 73
GM13730-MA7, 53, 55 GM17672-MA92, 59 GM20570-MA1, 13, 15 GM39355-MA2, 73
GM13730-MA8, 53, 55 GM17672-MA93, 59 GM20571-MA1, 65 GM39355-MA3, 73
GM13730-MA9, 53, 55 GM17672-MA94, 59 GM20571-MA2, 65 GM49980-MA1, 17
GM13936-MA1, 13, 15 GM17672-MA95, 59 GM20571-MA3, 65 GM58817-MA1, 61
GM13937-MA1, 45, 49 GM17672-MA96, 59 GM20571-MA4, 65 GM58817-MA2, 61
GM13937-MA2, 45 GM17672-MA97, 59 GM20571-MA5, 65 GM58818-MA1, 67
GM13938-MA1, 65 GM17672-MA98, 59 GM20571-MA6, 65 GM58818-MA2, 67
GM13938-MA2, 65 GM17672-MA99, 59 GM20706-MA1, 75 GM58818-MA3, 67
GM13938-MA3, 65 GM17672-MA168, 53, 55 GM20706-MA2, 75 GM58818-MA4, 67
GM13938-MA4, 65 GM17672-MA169*, 53, 55 GM21300-MA1, 63 GM58820-MA1, 61
GM14189-MA1, 45, 49 GM17672-MA170*, 53, 55 GM21300-MA10, 69 GM58820-MA2, 61
GM14190-MA1, 13, 15 GM17672-MA171*, 53, 55 GM21300-MA2, 63

TP-6102 11/08 Index 93


Notes

94 Index TP-6102 11/08


KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6102 11/08i 7 Jurong Pier Road
Singapore 619159
E 2000, 2001, 2002, 2005, 2006, 2007, 2008 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455

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