RENR1297-01

Component Location
Schematic Machine Schematic Machine
July 1997
Component Component
Location Location Location Location
Alarm F-14 1 Sensor - Engine Speed Timing (Primary) A-7 17

19 Component Locations Alternator E-8 2 Sensor - Engine Speed Timing (Secondary) D-5 29
Assembly - Diode (Note 2) C-2,E-2 9 Sensor - Fuel Filter Press (Filtered) C-3 18
Assembly - Relay Board G-3 note 4 Sensor - Fuel Filter Press (Unfiltered) C-3 19
Assembly - Relay Board H-2 note 4 Sensor - L. Turbo Exhaust Temp A-7 20
Batteries F-7 note 1 Sensor - L. Turbo Inlet Press (note 3) C-4 21,21a
21
24 18 15 16 14 25 21a 20 Breaker - Alternator F-12 1 Sensor - R. Turbo Exhaust Temp A-7 22
Breaker - Battery F-12 1 Sensor - R. Turbo Inlet Press (note 3) C-4 23,23a
19
Breaker - Control Switch D-12 1 Sensor - Throttle Position (Port) I-9 note 4
Breaker - Customer Power H-12 1 Sensor - Throttle Position (Starboard) I-9 note 4
Breaker - EMS II E-14 1 Sensor - Turbo Outlet Press C-3 24
Breaker - Engine Control (Primary) D-14 1 Solenoid - Air Shut-off (Left Side) D-7 25
11 Breaker - Engine Control (Secondary) E-14 1 Solenoid - Air Shut-off (Right Side) E-7 26
Breaker - Mag Relay F-12 1 Solenoid - Air Start (if equipped) E-7 27
11
Breaker - Main Crank E-Stop G-12 1 Solenoid - Cylinder Head (note 2) C-2,E-2 28
Breaker - PRCM H-12 1 Switch - Alarm Silence G-14 1
10 Breaker - Relay F-12 1 Switch - Charger Fault H-8 note 1
1
3 29 Control - Engine (Primary) A-6 3 Switch - Control D-13 1
Control - Engine (Secondary) F-6 7 Switch - Customer Shut-down H-6 note 4
17
Gauge - Cluster #1 I-7 note 4 Switch - E-Stop E-13 1
3 Gauge - Cluster #1 I-15 1 Switch - Engine Protection Override C-12 1
6 Gauge - Cluster #2 I-7 note 4 Switch - Fuel Level H-8 note 1
Gauge - Cluster #2 I-14 1 Switch - LH/RH F-14 1
5 Gauge - Cluster #3 I-13 1 Switch - Manual Crank F-13 1
Module - Customer Communication
Module - Prog Relay Control
I-8
I-3
note 4
note 4
Switch - Mode/Clear
Switch - Overspeed Verify
G-14
C-13
1
1 3500B Engine For Marine Propulsion
Electrical System
Module - Relay Driver G-2 note 4 Switch - Prelube Override D-13 1
Left Side View
7

Front View Module - Relay Driver

Monitor- EMS II G-15
H-1 note 4
1
Switch - Prelube Press
Switch - Remote Start/Stop
B-7
H-6
31
note 4
Monitor - Electronic (EMS) I-5 note 4 Switch - Scroll G-6 note 4
Motor - Prelube D-7 4 Switch - Service G-14 1

23 22
26 23a
28 32 9 1
Motor - Starter (1/2 Group)
Motor - Starter (1/2 Group)
E-8
E-8
5
6
Switch - Throttle Synchronization
Tachometer
I-9
I-6
note 1
note 4
2BM123-UP 4TN96-UP 3PS1-UP 1TW1-UP
Potentiometer G-5 note 4 Terminal Block (TB-1) F-12 1 7HM173-UP 8CN144-UP 3RS1-UP 2GW1-UP
21 23
Pyrometer
Relay - Air Shut-off LH F-13
C-2 1
1
Terminal Block (TB-2)
Terminal Block (TB-3)
E-12
C-14
1
1
7SM77-UP 8KN143-UP 3SS1-UP 3CW1-UP
Relay - Air Shut-off RH F-13 1 Terminal Block (TB-4) F-13 1
Relay - Customer Power H-12 1 Terminal Block (TB-5) H-14 1
Relay - EMS II E-14 1 Terminal Block (TB-6) H-14 1
Relay - Engine Control (Primary) D-14 1 Terminal Block (TB-7) H-14 1
Relay - Engine Control (Secondary) D-14 1 Terminal Block (TB-8) H-14 1
2

1 Relay - General Alarm G-12 1 Terminal Block (TB-9) H-14 1

Relay - Mag #1 F-13 1 Terminal Block (TB10) D-11 1
Relay - Mag #2 F-13 1 Terminal Block (TB-11) D-11 1
Relay - PRCM I-12 1 Terminal Block (TB-12) G-12 1
29
Relay - Prelube (Master) F-13 1 Terminal Block (TB-13) H-11 1
33
Relay - Prelube (Slave) G-13 1 Terminal Block (TB-14) H-11 1

12 Relay - Shut-down Notify H-12 1 Terminal Block (TB-15) H-11 1

17
Sensor - Aftercooler Temp C-4 10 Terminal Block (TB-16) I-11 1
Sensor - Atmospheric Press C-4 11 Terminal Block (TB-17) H-11 1

31 Sensor - Crankcase Press C-3 12 Terminal Block (TB-18) H-11 1

27
Sensor - Engine Coolant Level G-8 note 1 Terminal Block (TB-19) H-11 1
Sensor - Engine Coolant Temp C-4 14 Terminal Block (TB-20) G-11 1

D86932 Right Side View 4

Sensor - Engine Oil Press (Filtered)
Sensor - Engine Oil Press (Unfiltered)
C-3
C-3
15
16
Thermocouple (note 2)
Timer - Air Shut-off
A-1,C-1
E-14
32
1
Note 1: Customer supplied component.
Note 2: One located at each cylinder.
D86933
Note 3: Locations marked with an “a” indicate the sensor location when the engine is equipped with an air shut-off.

Rear View Note 4: Remote mounted.

© 1997 Caterpillar
All Rights Reserved Printed in U.S.A.

40-Pin Deutsch Connector 4-Pin DT Plug Harness And Wire Electrical Schematic Symbols
102-8814 Seal

110-6844 Seal
Wire Gauge Pin # Socket # Notes
14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch connectors.
3E-3377 Wedge
Electrical Schematic Symbols And Definitions A AA 1 1
16-18 8T-8729 8T-8730 DT, DRC, HD, and Deutsch connectors. 3E-3376 Receptacle As. 3E-3374 Wedge 3E-3373 Plug As.
110-6847 Plug As.
1 2 2
14-18 7N-7780 7N-7779 Surseal connectors only. 102-8804 Receptacle Kit 102-8809 Plug Kit
or
4-6 8N-1548 8N-1547 25-pin CE connectors only. Typical representation of a Typical representation of a
10 8N-1542 8N-1543 25-pin CE connectors only.
Wire Gauge Pin # Socket # Deutsch connector. The Sure-Seal connector. The
110-6848 Plug As.
14 9W-0852 9W-0844 Plug Receptacle plug contains all sockets plugand receptacle contain
or 12-14 8N-1540 8N-1541 25-pin CE connectors only.
110-6847 Plug As. 16-18 8T-8729 8T-8730 and the receptacle contains both pins and sockets.
(Service Replacement) 16-18 9X-6856 9X-6857 25-pin CE connectors only.
8N-1538 8N-1539 2 all pins.
110-6848 Plug As. T
24-Pin DRC Connector
Wire Gauge Pin # Socket # Pressure Temperature Level Flow
3E-8558 Bolt Pin or Socket
Symbol Symbol Symbol Symbol

24

12
18
24
6

6
14 9W-0852 9W-0844

24 23 22
9-Pin HD10 Receptacle Number

22

4
16-18 8T-8729 8T-8730

10
16
22
4
DEUTSCH IPD
DRC16-24SA
Wire, Cable, or Harness Component

USA

15
21
3
9
Assembly Identification

21 20 19

21
Part Number

3
D
E 3E-4367 Ring
C
B
Single Wire

19

13
19
1
2-Pin Sure-Seal Plug
A

1
7
F
J
Connector
7X-6222 Connector As. 9X-3265 Seals
G H
C A AA 9X-1123
1 Wire Gauge Pin # Socket #
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). A
2
9X-0145 Receptacle As. 325-PK-14 1 325-PK-14
8T-8736 Receptacle 14 9W-0852 9W-0844

16-18 8T-8729 8T-8730

Pin Socket Wire
7N-9737 Plug 7N-9738 Receptacle
Wire Gauge Pin # Socket # Normally open switch that is closed due to an applied condition, and will open again with a Color
14 9W-0852 9W-0844
25-Pin CE Plug specific decrease in that condition.
Wire Gauge Pin # Socket # 16-18 8T-8729 8T-8730

14-18 7N-7780 7N-7779

2 200-BK-14
18 1 2 18 1 2
17 17 3
3

15
16 19 20 4
16

15
19 20 4
5
Normally closed switch that will open with an increase of a specific condition. Circuit Number Wire
Identification
5

3-Pin DT Plug 14 25
24 22
21 6
14
13
25
24 22
21
7
6
Gauge
13 7
23 8
102-8813 Seal 12
23
8
12
11
9
11 9 10
10

Normally closed switch that is open due to an applied condition, and will close again Electrical Schematic Symbols And Definitions
with a specific decrease in that condition.
8N-1521 Endbell As. 3T-3044 or FUSE - A component in an electrical circuit that will open the circuit if too much current flows
8N-1518 Plug As.
3E-3368 Wedge 3T-3043 or through it.
3E-3307 Receptacle As. 8N-1517 Receptacle As.

3E-3371 Wedge
104-2921 Plug As. Wire Gauge Pin # Socket #
The circle indicates that the component has screw terminals and a wire can be disconnected
4-6 8N-1548 8N-1547 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
102-8808 Plug Kit from it. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
102-8803 Receptacle Kit 10 8N-1542 8N-1543

12-14 8N-1540 8N-1541

Wire Gauge Pin # Socket #
16-18 9X-6856 9X-6857
SENDER - A component that is used with a temperature or pressure gauge. The sender
14 9W-0852 9W-0844 8N-1538 8N-1539
No circle indicates that the wire cannot be disconnected from the component. measures the temperature or pressure. Its resistance changes to give an indication to the
16-18 8T-8729 8T-8730 T gauge of the temperature or pressure.
40-Pin DRC Connector
2-Pin DT Plug RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
40

10

10
20
30
40
40 39 38 37 36

102-8812 Seal 3E-8557 Bolt It has a coil that makes an electromagnet when current flows through it. The electromagnet
This indicates that the component has a wire connected to it that is connected to ground. can open or close the switch part of the relay.
36

16
26
36
6

6
DRC16-40S
DEUTSCH IPD

15
25
35
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
5
3E-3361 Plug As.
35

3E-3365 Wedge
5

3E-3362 Wedge
much current flows through it. This does not destroy the circuit breaker and it can be reset to
35 34 33 32 31

3E-3364 Plug As. 3E-4367 Ring

102-8807 Plug Kit
11
21
become part of the circuit again.
31 This indicates that the component does not have a wire connected to ground. It is grounded
1
31

102-8802 Receptacle Kit

9X-3132 Seals by being fastened to the machine. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
8T-9834 Connector As.
Wire Gauge Pin # Socket # that makes an electromagnet when current flows through it. The electromagnet can open or
14 9W-0852 9W-0844 Wire Gauge Pin # Socket # 9X-1343 Receptacle As. close a valve or move a piece of metal that can do work.
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730

jrhaxis D86819 16-18 8T-8729 8T-8730 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
D86820
1 1 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

jrhaxis
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

F722-OR L50 L50

F721-GY
150-OR
200-BK
150-OR 1 J981-WH
2 F721-GY J982-OR ELECTRONIC MONITORING SYSTEM 151-OR
3 151-OR L50
200-BK 122-0132
200-BK 4 151-OR

MONITOR TRANMISSION TEMPERATURE

5 F722-OR +B -B + - CAT DATA LINK PROGRAMABLE RELAY
6 GAUGE CLUSTER 2 GAUGE CLUSTER 1 TACHOMETER
I 150-OR 122-0143 117-9015 122-0124 CONTROL MODULE I
THROTTLE XXX-XX 01 NC 123-6008 +B
SYNCHRONIZATION GAUGE 2 GAUGE 1 TACH XXX-XX 02 NC

3500B HARNESS CODE

SWITCH LH EXH MANIFOLD TEMP OIL PRESSURE XXX-XX 03 NC
GAUGE CLUSTER 2 GAUGE CLUSTER 3 CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. RH EXH MANIFOLD TEMP COOLANT TEMP XXX-XX 04 NC
MAR GEAR OIL PRES 200-BK

J981-WH
BOOST PRESSURE XXX-XX 05 NC

J982-OR
112-2975 118-8581 CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. LAMP LAMP LAMP LAMP LAMP LAMP
MAR GEAR OIL TEMP

MODULE CLOCK
AFTERCOOLER TEMP XXX-XX 06 NC
GAUGE CLUSTER 1 CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL. 118-5075 118-5075 118-5075 12-BK

MODULE LOAD
GAUGE 2 GAUGE3 118-5075 118-5075 118-5075 XXX-XX 07 NC +BAT. SW RM1 12

MODULE DATA
112-2974 150-OR A RD-18 VS PORT THROTTLE RM29 F10 12
OIL FILTER DIFF BOOST INSTRUMENT BOX XXX-XX 08 NC +BAT. UNFUSED RM2

+V MODULE
F1 RM30 13

US/METRIC
200-BK B BK-18 -BATT

+ BATTERY
POSITION SENSOR XXX-XX NC K3 IN RM3

- BATTERY
FUEL FILTER DIFF A/C TEMP 150-OR POWER CONNECTOR 09

WARNING
GAUGE 1 388-BU C WH-18 SIGNAL 9X-9647 RS-232C PORT PLUG PLUG PLUG XXX-XX F2 RM31 14 R9 11-BU 11-BU
CUSTOMER 10 NC K7 IN RM4 R9

SCROLL
EXHAUST TEMP TRAN OIL PRES ATTACHMENTS TB-18 9X-0145 3E-3379 3E-3379 3E-3379 F3 RM32 11

DATA +
XXX-XX NC K6 IN RM5

6
5
4
3
2
1

6
5
4
3
2
1

6
5
4
3
2
1
VOLTAGE COMMUNICATION 11 15

DATA -
INLET RESTRICTION TRAN OIL TEMP 150-OR DRC-24 150-OR A RD-18 VS STARBOARD THROTTLE 6-PIN 6-PIN 6-PIN F4 RM33 F9
OIL PRES MODULE XXX-XX 12 NC K4 IN RM6
150-OR COND 200-BK B BK-18 -BATT POSITION SENSOR SOCKET SOCKET SOCKET SOCKET SOCKET SOCKET XXX-XX 13 NC K2 IN RM7 F5 RM34 16
COOLANT TEMP 388-BU 117-6170 118-5077 118-5077 118-5077 118-5077 118-5077 118-5077 F6 RM35

A303-BR

A304-RD

A303-BR

A304-RD

A303-BR

A304-RD
PRCM RELAY 150-OR 150-OR 01 C WH-18 SIGNAL 9X-9647 XXX-XX 14 NC K5 IN RM8 17 R8 10-BU 10-BU

671-PU
672-OR
200-BK

671-PU
672-OR
200-BK

671-PU
672-OR
200-BK
FUEL PRES CUSTOMER PLUG F7 RM36 R8

40
39
38
37
36
33
32
31
30
29
28
27
26
24
22
21
19
18
17
16
12
11
10

13

23
20
35
34
25
15
14
9Y-2921 150-OR 150-OR 02 XXX-XX 15 NC K5 IN RM9

150-OR
150-OR
10

3
8T-9834

388-BU
200-BK

200-BK
CONNECTION

9
8
6

7
4

5
2
1
XXX-XX 16 NC NC RM10 F8 RM37 18
PRCMR 150-OR 03 7X-6222 40-PIN F9 RM38 F8 09-BU

F722-OR
150-OR
150-OR

F721-GY
200-BK
200-BK

388-BU
XXX-XX 17 NC NC RM11

668-PK

668-PK
200-BK

160-PU

670-GY
200-BK

160-PU
669-YL

669-YL
200-BK
150-OR

160-PU

670-GY
04 DRC-24 19 08-BU

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
87a CONNECT TO STARBOARD J-BOX F10 RM39

G732-WH
XXX-XX NC +BAT. FUSED OUT RM12

151-OR
151-OR
200-BK
18

F835-BU
A303-BR
A304-RD
150-OR 05 (PORT SIDE)

410-WH
CUSTOMER CONNECTOR 7X-6222 09-BU 07-BU

224-BK

672-OR
671-PU
892-BR
893-GN
200-BK
150-OR
30 20 R7

200-BK
893-GN 19 CAT DATA LINK + K1 IN RM13 R7
102-RD 151-OR 151-OR 06 200-BK TO PIN 03 J981-WH 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14 21 9 06-BU
1
2
3
4
5
6
7
8
87 108-RD 07 01 150-OR 150-OR TO PIN 15 J982-OR 05-BU

051-WH
XXX-XX 21 NC K7 N/O OUT RM15 F7

049-OR

053-GN
200-BK

200-BK
052-YL

051-WH
049-OR

053-GN
02 150-OR 150-OR TO PIN 02

200-BK

200-BK
108-RD

052-YL
86 85 CUSTOMER 08 XXX-XX 22 NC K3 N/O OUT RM16 22
200-BK POWER 108-RD 09 03 150-OR 200-BK TO PIN 13 A303-BR A303-BR A303-BR XXX-XX 23 SWITCH INPUT 6 K3 N/C OUT RM17 08-BU
PRCMCB L51 NOTE D A304-RD A304-RD A304-RD 23 R6 R6
04 150-OR
051-WH

XXX-XX 24 SWITCH INPUT 7 K4 N/O OUT RM18

049-OR

053-GN

113-OR-14 108-RD 10 8
200-BK

RELAY 11 10 9 8
052-YL

1 2 TB-17 05 150-OR 150-OR 672-OR 672-OR 672-OR 24 14 13 12

049-OR 102-RD 9Y-2921 108-RD 11 XXX-XX 25 SWITCH INPUT 8 K6 N/O OUT RM19 F6
049-OR 10A 06 151-OR 151-OR L50 L50 671-PU 671-PU 671-PU XXX-XX 26 NC K6 N/C OUT RM20
CPR 108-RD 108-RD 12 07 108-RD 200-BK 200-BK 200-BK 200-BK 25
053-GN PRCM XXX-XX 27 NC K4 N/C OUT RM21
87a 108-RD 200-BK 13 08 108-RD F835-BU XXX-XX 28 NC K2 N/O OUT RM22 26 R5 07-BU
053-GN BREAKER 108-RD 200-BK 160-PU 160-PU 160-PU R5
14 09 108-RD 27 7 RELAY DRIVER MODULE

J981-WH
30 XXX-XX 29 NC K5 N/C OUT RM23

J982-OR
052-YL 114-1142 108-RD 108-RD 200-BK 15 10 108-RD F5 123-7450
XXX-XX 30 NC K5 N/O OUT RM24
052-YL 87 200-BK 16 11 108-RD XXX-XX 31 NC NC RM25 28
200-BK 17 12 108-RD XXX-XX 32 SWITCH INPUT 3 NC RM26 29 R4 06-BU
86 85 13 200-BK R4
200-BK 22 XXX-XX 33 SWITCH INPUT 2 FLYBACK GND RM27 30 6
L48 L48 14 200-BK XXX-XX 34 NC -BAT. RM28

G732-WH
L53 L53 114-OR-14 200-BK 18 15 200-BK F4 7 6 5 4 3 2 1

410-WH
35-PK 35 RDM 1

224-BK
892-BR
893-GN
150-OR
EMS TB-5 200-BK 200-BK 19 16 200-BK 31
PANEL 36-PU 36 RDM 2
+ 24 VOLT IN 01 150-OR TB-6 BURL 200-BK 20 17 200-BK 200-BK 200-BK XXX-XX 37 NC 32 R3 05-BU
TB-7 200-BK CONNECTOR (PAN) R3
GROUND 02 200-BK 8D-1429 200-BK 21 18 200-BK 200-BK XXX-XX 38 SWITCH INPUT 1 33 5
150-OR 200-BK 23 19 200-BK 200-BK 200-BK XXX-XX 39 SWITCH INPUT 5 F3 12-BK
H + V CLUSTER
MODULE CLOCK
34
25
049-OR
053-GN
049-OR
053-GN TB-8 TB-16 200-BK 24 20
21
200-BK
200-BK
200-BK 200-BK
150-OR
200-BK
1
2
150-OR
200-BK XXX-XX 40 SWITCH INPUT 4
151-OR
34 H
675-BR 224-BK 3 224-BK -B 151-OR 35 R2 04-BU 04-BU
MODULE DATA 35 052-YL 052-YL 22 200-BK 200-BK PLUG AS. R2
MODULE LOAD 15 051-WH 051-WH BUICL 998-BR 998-BR 4 998-BR 3E-6286 36 4
TB-13 23 200-BK 892-BR 5 892-BR 200-BK
ACTION LAMP 13 XXX-XX 8D-1429 24 200-BK 150-OR 109-6507 SWITCH AEC-40 200-BK 200-BK F2
200-BK 150-OR F722-OR 200-BK 111-1324 BLOCK 893-GN 6 893-GN 37
SERVICE 23 027-PU L20 G732-WH 7 G732-WH
CLEAR 33 028-GY 200-BK F721-GY 224-BK 124-3176 COVER SHIELD 36-PU 36-PU 38 R1 03-BU 03-BU
L46 676-PU TB-14 675-BR 675-BR 410-WH 8 410-WH L49 R1 3
TRANS SPEED IN 26 XXX-XX 200-BK L49 2 1 F715-PU F715-PU 9 F715-PU SHIELD 39
200-BK 676-PU 676-PU F719-BR F719-BR 10 F719-BR F1
ENGINE SPEED IN 36 XXX-XX CUSTOMER 01 F722-OR G732-WH
200-BK 675-BR 11 675-BR 36-PU 40 02-RD 02-RD
ALTERNATOR 'R' 30 XXX-XX POWER 02 F721-GY 410-WH 200-BK CUSTOMER 151-OR
SENSOR 1/SW 11 07 XXX-XX BREAKER TB-15 388-BU SHUT-DOWN 676-PU 12 676-PU RELAY BOARD ASSEMBLY 2
892-BR CHARGER

998-BR
03 L49 050-WH 13 050-WH 35-PK 9Y-6497
SENSOR 2/SW 12 17 XXX-XX 114-1142 388-BU 04 389-OR CONNECT TO STARBOARD J-BOX 893-GN FAULT (E-STOP) 1 01-PU 01-PU
L21 CUSTOMER CONNECTOR 8T-9834 998-BR NOTE A 060-YL 14 060-YL
SENSOR 3/SW 13 37 XXX-XX 1 2 389-OR 05 675-BR 040-OR-14 15 040-OR-14 1
TB-9 108-RD 102-RD 06 676-PU 388-BU TO PIN 03 050-WH
SENSOR 4/SW 14 27 XXX-XX 10A NOTE A FUEL LEVEL 103-RD-14 16 103-RD-14 200-BK
SENSOR 5/SW 15 08 XXX-XX CONC 07 F722-OR F722-OR TO PIN 08 060-YL 123-2993 5 START/RUN-2 8 36-PU
CPCB F721-GY F721-GY TO PIN 07 040-OR-14 050-WH XXX-XX 17 XXX-XX
SENSOR 6/SW 16 10 XXX-XX 102-RD TB-19 01 08 NOTE A COOL/STOP-2 7 060-YL XXX-XX 18 XXX-XX
C464-BU 09 388-BU 388-BU TO PIN 10 103-RD-14 6 12 12-BK
SENSOR 7/SW 17 28 B472-YL B472-YL SHUT-DOWN NOTIFY 02 STOP-2 XXX-XX 19 XXX-XX F10 12
L28 L28 L28 L28 03 10 389-OR 389-OR TO PIN 9 F715-PU 200-BK 2 1 START/RUN-1 4 040-OR-14 XXX-XX 20 XXX-XX 13
SENSOR 8/SW 18 38 B471-BU B471-BU B472-YL RELAY 675-BR 11 892-BR 892-BR F719-BR 024-BR 1 COOL/STOP-1 3 XXX-XX 21 XXX-XX
+ 8 VOLT OUT 24 C464-BU C464-BU B471-BU 9Y-2921 04 12 893-GN 893-GN 2 14 R9 11-BU 11-BU
TB-20 R9

103-RD-14
STOP-1 XXX-XX 22 XXX-XX
ACTION ALARM 04 025-GN D936-WH SDNR 05 13 010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON 15 11
L28 L28 06 J981-WH J981-WH REMOTE XXX-XX 23 XXX-XX F9
DATA LINK + 05 893-GN 024-BR 87a 14 XXX-XX 24 XXX-XX
L17 030-BU-14 676-PU 07 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED J982-OR START/STOP 16
DATA LINK - 14 892-BR 022-WH 30 TRANMISSION 133-9027 RECEPTACLE AS. PLUG AS.
020-WH-14 010-OR-14 08 16 022-WH 17 10-BU 10-BU

F835-BU
HARNESS CODE 0 31 XXX-XX OIL PRESSURE NOTE A 9X-0146 7X-6222 R8 R8

675-BR
676-PU
200-BK
160-PU
150-OR
HARNESS CODE 1 03 200-BK 87 675-BR 09 17 030-BU-14 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN 103-RD-14 18 10
L43 18 024-BR 024-BR 024-BR 110-0979 DRC-24 DRC-24
HARNESS CODE 2 12 200-BK L29 86 85 676-PU 10 NOTE C NOTE C F8 09-BU
892-BR 19 998-BR 998-BR C464-BU A OR-18 +8VS 19
11 08-BU

150-OR

102-RD
102-RD
HARNESS CODE 3 22 200-BK L17 NOTE E 20 998-BR 200-BK B YL-18 RETURN
HARNESS CODE 4 16 200-BK 893-GN 12 21 998-BR B471-BU GN-18 SIGNAL 20 R7 09-BU 07-BU
C R7 06-BU
HARNESS CODE 5 06 200-BK 010-OR-14 13 22 J982-OR 21 9
ALS 05-BU
SWITCH 1 19 029-YL E798-PK J981-WH 14 23 C464-BU C464-BU C464-BU F7
1 2 020-WH-14 020-WH-14 15 24 C464-BU C464-BU C464-BU 22
SWITCH 2 29 026-OR 026-OR 200-BK TRANSMISSION 675-BR
SWITCH 3 39 E797-WH 022-WH 16 25 C464-BU C464-BU C464-BU 23 R6 08-BU
XXX-XX L53 L53 XXX-XX B471-BU OIL TEMPERATURE 676-PU R6
030-BU-14 030-BU-14 17 26 118-7226 24 8 14 13 12 11 10 9 8
SWITCH 4 20 022-WH
150-OR
025-GN

200-BK
028-GY
027-PU
200-BK

B472-YL B472-YL B472-YL

029-YL

ALARM SILENCE 150-OR TB-12 024-BR 18 NOTE F 27 F6

SWITCH 5 40 XXX-XX 28 D936-WH D936-WH D936-WH C464-BU A OR-18 +8VS 150-OR
SWITCH 6 32 D936-WH 9W-0073 998-BR 998-BR 998-BR 19 050-WH 25
29 050-WH 200-BK B BK-18 RETURN
SWITCH 7 11 XXX-XX L28 NOTE A 998-BR 998-BR 998-BR 20 30 060-YL 060-YL B472-YL WH-18 SIGNAL 26 R5 07-BU

150-OR
675-BR
C R5

150-OR
676-PU

F835-BU
200-BK
150-OR
GENERAL ALARM 998-BR 998-BR 21 7

160-PU
150-OR
SWITCH 8 21 XXX-XX 31 040-OR-14 040-OR-14 27 RELAY DRIVER MODULE
SS
G SWITCH 9/FUEL 18 024-BR
3 2
RELAY
9Y-2921
022-WH
024-BR
J982-OR
C464-BU
22
23
32
33
103-RD-14
F715-PU
103-RD-14
F715-PU COOLANT LEVEL 28
F5 123-7450 G
SWITCH 10/FUEL 09 XXX-XX 027-PU 200-BK SENSOR 111-3794
027-PU 1 GAR C464-BU C464-BU 24 34 F719-BR F719-BR A 29 R4 06-BU
ELECTRONIC MONITORING SYSTEM-II 200-BK 35 B471-BU C464-BU SOCKET SOCKET R4
87a L28 L28 C464-BU C464-BU 25 A RD-18 +8VS 30 6
115-4636 SERVICE 090-BU-14 C464-BU XXX-XX 36 F889-WH LOAD FEEDBACK SIGNAL 200-BK B BK-18 RETURN 9D-3127 9D-3127 B
30 26 37 070-OR-14 GENERAL ALARM OUTPUT RELAY-COMMON D936-WH F4 7 6 5 4 3 2 1
SWITCH 080-WH-14 070-OR-14 B471-BU B472-YL C GN-18 ALARM SIG 31
87 27 38 XXX-XX
MOMENTARY B472-YL D936-WH LAMP LAMP 2 32 05-BU
28 39 080-WH-14 GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED R3 R3
8N-0694 86 85 D936-WH 050-WH 29 40 090-BU-14 GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN 8D-1429 8D-1429 2 NEED A 75 OHM, 33 5

892-BR
893-GN
NOTE A 060-YL 30 3 1 340~, 1 TURN, F3 12-BK
EMS-II HARNESS CODE PPRS L27 CUSTOMER SUPPLIED 10 WATT
2 1 998-BR 040-OR-14 31 CUSTOMER 3 34
MCS C465-OR-10 104-RD-10 CONNECTION POTENTIOMETER
102-RD 103-RD-14 32 BACKUP BACKUP IN 35 R2 04-BU 04-BU
PRIME PANEL W/O MAR GEAR SENSORS 4 PRELUBE RELAY 8T-9834 R2
028-GY 102-RD F715-PU 33 DRC-40 36 4

151-OR
HARNESS CODE 0 = OPEN 5 3 4 SLAVE 9X-8124 L24 READY CONTROL POTENTIOMETER

35-PK
200-BK 102-RD-10 F719-BR 34 (PORT SIDE) SCROLL F2
HARNESS CODE 1 = OPEN 6 (BURL) (BUICL) 37
200-BK F700-BU B471-BU 35 SWITCH AS. (POT)
HARNESS CODE 2 = GND 1 200-BK MAN CRANK 38 03-BU 03-BU
F889-WH 36 R1 R1
HARNESS CODE 3 = OPEN 2 E-STOP (SCROLL) 39 3
200-BK 070-OR-14 37
HARNESS CODE 4 = GND 3 BREAKER F1
027-PU 200-BK PRELUBE XXX-XX 38
HARNESS CODE 5 = GND PPRM 114-1142 40 02-RD 02-RD
080-WH-14 39 PILOT HOUSE CONTROL PANEL
MODE/CLEAR 87a RELAY MASTER TB-4 RELAY BREAKER 1 2 090-BU-14 40 L49 NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK L49 RELAY BOARD ASSEMBLY 2
PRIME PANEL W/ MAR GEAR SENSORS 30 87 9Y-2921 107-5857 105-RD 102-RD
SWITCH 104-RD 10A CIRCUITS 892 & 893 AS SHORT AS POSSIBLE. 9Y-6497
HARNESS CODE 0 = GND 118-GN 104-RD 104-RD-10 1 2 105-RD INSTRUMENT BOX 1 01-PK 01-PK
MOMENTARY 104-RD-14 104-RD-10 102-RD-10 MCESCB CONNECTOR
HARNESS CODE 1 = OPEN 7N-8008 32A 1
104-RD-14 102-RD-6 9X-1343
HARNESS CODE 2 = GND NOTE A 86 85 RCB TB-1
F705-PK 104-RD DRC-40

E797-WH

F889-WH
HARNESS CODE 3 = OPEN

J981-WH
E798-PK

J982-OR
998-BR
HARNESS CODE 4 = GND RHLH 102-RD-14
102-RD-10
CUSTOMER INSTALLED ATTACHMENTS
HARNESS CODE 5 = GND 3 2 L52 102-RD-10 102-RD
029-YL 200-BK E799-BR
200-BK 102-RD-14 102-RD-10
PREMIUM PANEL 102-RD-6 102-RD
HARNESS CODE 0 = OPEN RH/LH 102-RD-6 102-RD
HARNESS CODE 1 = GND 8D-2676 L26 L26

L30
HARNESS CODE 2 = GND NOTE A +BATT BATTCB
HARNESS CODE 3 = OPEN ALARM 2 MANUAL
1 2
C465-OR-10

HARNESS CODE 4 = GND 200-BK CRANK 102-RD-6 101-RD-6

HARNESS CODE 5 = GND 200-BK SWITCH 63A BK-6 ENGINE CONTROL (SECONDARY) SEC CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY
F705-PK

102-RD-6

102-RD-6
MOMENTARY BATTERY RD-6

105-RD

105-RD
1 BREAKER 892-BR

ENGINE SHUTDOWN SIGNAL 'D' SW6

ENGINE SHUTDOWN SIGNAL 'C' SW2
8T-9637 L14 L14

SW INPUT #7/DIG SNSR 2 (UNUSED)

SW INPUT #8/DIG SNSR 3 (UNUSED)
ALARM 107-5856 CONA 893-GN
F F

DUAL ECM "HEARTBEAT" RECEIVE

DUAL ECM "HEARTBEAT" RECEIVE
NOTE A

HSDL SHIELD GROUND (UNUSED)

ECM ON/OFF - KEYSWITCH INPUT
3N-5762 200-BK-10 01

ANALOG SENSOR 10B (UNUSED)

ANALOG SENSOR 11B (UNUSED)
ASOS1 ALTCB 200-BK-10

SEC CAT DATA LINK (+)(UNUSED)

87a 01

SEC CAT DATA LINK (-)(UNUSED)

4

ANALOG SENSOR 9B (UNUSED)

025-GN

ANALOG SENSOR 5B (UNUSED)

ANALOG SENSOR 2B (UNUSED)
ANALOG SENSOR 1B (UNUSED)
ANALOG SENSOR 3B (UNUSED)
ANALOG SENSOR 4B (UNUSED)

ANALOG SENSOR 6B (UNUSED)

ANALOG SENSOR 8B (UNUSED)

ANALOG SENSOR 7B (UNUSED)
SECONDARY +V SPEED/TIMING
5 J982-OR 02

SECONDARY ENG SPD/TIM SIG

ANA SNSR PWR (5V) (UNUSED)
1 2 02 J982-OR

DIG SNSR PWR (8V) (UNUSED)

SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B

ANA SNSR RETURN (UNUSED)

30 E799-BR 200-BK L30 BK-00

SHUT-DOWN NOTIFY RETURN

3.5A PWM RETURN (UNUSED)
102-RD-6 109-RD-6

REVERSE ROTATION ENABLE

394-GN-14 03

CAN DATA LINK (+) (UNUSED)

394-GN-14 104-RD-14 J981-WH

SHUT-DOWN NOTIFY SIGNAL

03

SWITCH INPUT #3 (UNUSED)

J981-WH

CAN DATA LINK (-) (UNUSED)

NORMAL ROTATION ENABLE
63A

SECONDARY THROTTLE SIG

L26 F701-BR 105-RD L11

PRIMARY ENG SPD/TIM SIG

395-BR-14 87 AIR S/O 892-BR 05 05 892-BR L11 RD-00
SMMS2 1 2 MAGCB ALTERNATOR L17

SEC ECM "ACTIVE" LAMP

SPD PWM 2B+ (UNUSED)

SEC ECM "READY" LAMP
06

PRIMARY THROTTLE SIG

86 85 RELAY RH MANCS BREAKER 893-GN 06 893-GN

SPD PWM 1B-(UNUSED)

2 1 1 2
F708-YL 9Y-2921 107-RD-10 102-RD-6 125-7096 E798-PK 04 04 E798-PK E798-PK

SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER

SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
50A L40 L40 POS NEG POS NEG

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER

SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
F708-YL 055-WH MAG RELAY #2 150-OR-14 07 07 150-OR-14 E797-WH

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 14&16 RETURN
DIG SNSR RETURN
MAG RELAYS L18 L18

SOL 9&11 RETURN

DOUT 5 (UNUSED)
4 9X-8124

POUT 2 (UNUSED)
09 09 150-OR-14

POUT 1 (UNUSED)
150-OR-14

CAT DATA LINK (+)

ASOS2 3

SOL 1&3 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 6&8 RETURN

SOL 1&3 RETURN

SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
CAT DATA LINK (-)
87a BREAKER L16 L16
055-WH

229-BK-14 11 11 229-BK-14
200-BK

F701-BR
F708-YL

116-7655

SW4 (UNUSED)
30 L19 L19 13

AIR SHUTOFF
395-BR-14 104-RD-14 E799-BR 229-BK-14 13 229-BK-14 CUSTOMER

ECS IN AUTO
BATTERY(+)
BATTERY(+)
87 AIR S/O E799-BR 08 08 E799-BR 314-PU-10

BATTERY(-)
BATTERY(-)
3 4 L19 L10 L10 SUPPLIED

200-BK-10
85 RELAY LH F701-BR 10 10 F701-BR
2 1
150-OR

86
150-OR
200-BK

998-BR
200-BK

200-BK

200-BK

9Y-2921 12 12 388-BU

RD-6
F708-YL 107-RD-10 388-BU

BK-6
L21 14 L9 L9 G S
055-WH MAG RELAY #1 389-OR 14 389-OR 115-5163 D-KEY D-KEY
C-KEY
1
2
3

F708-YL SMMS1 9X-8124 F708-YL 15 15 F708-YL RD-00

L22 L22 16 F705-PK MTR BAT PLUG AS. PLUG AS. PLUG AS.
F705-PK F705-PK 16 RD-00 101-0204 101-0205 101-0205
055-WH E797-WH 17 17 E797-WH STARTER

04
06
05
11
40
34
02
24
14
23
12
20
27
19
13
22
21
28
15
16
33
10
09
03
01
07
08
18
35
29
36
30
31
37
17
38
39
32
26
25

13
07
24
25
20
23
14
08
02
03
09
15
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17

39
11
21
33
04

16
32
37
30
26
38
31
36
05
27
17
39
27
18 G721-GY (1/2 MOTOR GP.)
WH

G721-GY 18 (+) (-)

RD
BK

19 101-RD-6 MOTOR 8N-3896

101-RD-6 19
20 20 109-RD-6
109-RD-6

G738-GY-14
106-WH-14
106-WH-14
AST

G770-WH
229-BK-14
229-BK-14
22 304-WH-10

E421-WH
E797-WH
E421-WH

E425-WH
E426-WH

E435-WH
(G791-BR)

XXX-XX

XXX-XX

XXX-XX
XXX-XX
XXX-XX
XXX-XX

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
999-WH

XXX-XX
XXX-XX

XXX-XX
XXX-XX

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

XXX-XX
BK-00

G791-BR
G791-BR

G721-GY

E422-OR

E430-OR
E431-GN
E422-OR

E424-GN

E430-OR
E431-GN

E434-OR

G769-PU
F722-OR

G790-PK
C401-BU
C401-BU

E428-GY
E428-GY

F727-GN
F729-GN
F731-OR

F727-GN
F729-GN
388-BU
F721-GY

E420-BR
E420-BR

E427-PU

E433-PU

F730-GY
893-GN

389-OR

E429-PK
E429-PK

F728-BR

F728-BR
F715-PU
F719-BR

F732-PK

E798-PK
675-BR
676-PU

892-BR

E423-YL
304-WH-10 304-WH-10

E423-YL

E432-YL
22

F726-YL

F726-YL
F708-YL
L13

200-BK-10
RELAY-ONE L23 L23 24 314-PU-10 BK-00

101-RD-6
200-BK-6
314-PU-10 314-PU-10 24 21 F719-BR AIR STARTER
SHOT 2.4 SEC 998-BR F719-BR 21 L12 L12 L13 304-WH 304-WH 1 SOLENOID
9X-3207 L24 23 F715-PU 304-WH-10 200-BK 2
C465-OR-10 C465-OR-10 F715-PU 23 25 998-BR 5N-8980
AIR SHUT-OFF 998-BR 998-BR 25 F719-BR
TB-2 L45 L45
TIMER INSTRUMENT BOX ENGINE F715-PU

L34

L35

L38

L39

L34

L35

L38

L39
L41

L40
L36

L37

L45

L44

L43

L14
200-BK 200-BK 200-BK CONNECTION 'A' G NON-ELECTRIC STARTER
CONNECTOR 'A' S ENGINES WITH 115-5163
200-BK 200-BK 200-BK-10 200-BK-10 25-PIN 25-PIN
200-BK 200-BK 229-BK-14 229-BK-14 3T-3044 MTR BAT
POWER DISTRIBUTION BOX.
3T-3043 RD-00
200-BK 200-BK 229-BK-14 229-BK-14 4-6 GA. 19&20
L53 L53 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
200-BK 200-BK 8-10 GA. 1,22&24
12-14 GA. 7,9,11&13 MOTOR STARTER HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
200-BK 200-BK (1/2 MOTOR GP.) SOL 11 SOL 13 SOL 15
SOL 1 SOL 3 SOL 5 SOL 7 SOL 9

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
200-BK 200-BK 16-18 GA. ALL OTHERS

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
L29 L29 L46 8N-3896

CYL #11

CYL #13

CYL #15
200-BK 200-BK

CYL #1

CYL #3

CYL #5

CYL #7

CYL #9
150-OR 200-BK 200-BK CONB BK-00
E 200-BK 200-BK C465-OR-10 01 01 C465-OR-10 K-
6 200-BK-10
L34 E
200-BK 200-BK 200-BK 200-BK F716-WH 02 02 F716-WH 0-B

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
20
105-RD

200-BK 200-BK F717-YL 03 03 F717-YL L35

999-WH

G791-BR
G790-PK
F732-PK

F732-PK
EMS-II L25 L25 200-BK-10 200-BK-10
EMSR EMS-II BREAKER F708-YL 200-BK 200-BK F706-PU 05 05 F706-PU L13 L13 200-BK-6 200-BK-6
RELAY 114-1142 200-BK 200-BK 113-OR-14 07 07 113-OR-14 L38
30 87a ALT 101-RD-6

1
2

2
150-OR 9Y-2921 200-BK 200-BK L20 F721-GY 08 08 F721-GY

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4
87 1 2 L48 L48 L20 10 109-RD-6
60 AMP
L39
150-OR 102-RD-14 102-RD-14 200-BK 200-BK F722-OR 10 F722-OR + R
10A 04 04 N917-OR
200-BK 200-BK N917-0R -

101-RD-6
EMSCB

G772-WH
G772-WH
G772-WH
06 F718-BU

G777-WH
E421-WH

G777-WH
G777-WH
G773-OR
G773-OR
85 F718-BU 06

E425-WH

E426-WH
G771-BR

G773-OR

G775-GN
86

G771-BR
G771-BR

E422-OR

G775-GN
G775-GN
A701-GY

G769-PU

G778-PU
G769-PU
E420-BR

A703-BR

A709-OR
E424-GN

A713-GN

G778-PU
G778-PU
G776-PK
G776-PK
G776-PK

A715-GY
F730-GY

F730-GY
A707-PU

A711-PU

E427-PU
F728-BR

G774-YL
F728-BR
A705-YL

G774-YL
G774-YL
F726-YL

F726-YL

E423-YL
L42

B
A
C
200-BK 114-OR-14 114-OR-14 F889-WH 12 12 F889-WH 200-BK-6 200-BK-10
200-BK F700-BU F700-BU 14 14 F700-BU AIR SHUT-OFF
L53 09 394-GN-14 F718-BU 394-GN-14 DIODE AS.
114-OR-14 102-RD-14 394-GN-14 09 L5 F889-WH L5 200-BK-10 SOLENOID RH 1W-9070
L26 L26 11 395-BR-14 200-BK-14

WH-18
395-BR-14 11 8C-6099

OR-18
BK-18
13 G738-GY-14 L42
103-RD-14 109-6507 111-1323 (N.O.) G738-GY-14 13 A701-GY
XXX-XX 15 15 XXX-XX
PECMCB E-STOP 111-1324 (N.C.) 16 A703-BR
XXX-XX

G738-GY-14
XXX-XX 16 A705-YL
G738-GY-14

1 2 NOTE A 111-1324 (N.C.) 17 675-BR 101-RD-6

102-RD-10 102-RD-10 675-BR 17 L43 A707-PU

C401-BU
16A 5 6 L43 L43 18 676-PU L1 L1

F708-YL
F718-BU
998-BR
998-BR
200-BK

105-RD 676-PU 18 A709-OR

DIGITAL RET
SECONDARY 3 4 19 XXX-XX-4

+V SPD/TIM
113-OR-14 113-OR-14 XXX-XX-4 19 20 A711-PU
ECM BREAKER 1 L51 L51 XXX-XX-4 L5 L5 AIR SHUT-OFF
113-OR-14 200-BK XXX-XX-4 20 395-BR-14 DIODE AS. A713-GN

SIGNAL
114-1143 21 XXX-XX 106-WH-14 L36 SOLENOID LH
ES 2 XXX-XX 21 22 L36 200-BK-14 1W-9070 A715-GY
106-WH-10 106-WH-14 8C-6099
SECMCB 103-RD-14 106-WH-10 22 23 F726-YL F726-YL
XXX-XX
103-RD-14 998-BR XXX-XX 23 24 L38 L38 F728-BR F728-BR
1 2 XXX-XX-8
102-RD-10 102-RD-10 040-OR-14 998-BR XXX-XX-8 24 25 SECONDARY F730-GY F730-GY
16A L27 L27 XXX-XX
050-WH XXX-XX 25 ENGINE G769-PU G769-PU
PRIMARY 060-YL CONTROL SW ENGINE SPEED/ F726-YL E420-BR
ECM BREAKER 127-2331 INSTRUMENT BOX CONNECTION 'B' PRELUBE TIMING F728-BR E421-WH
NOTE A CONNECTOR 'B' L32 L32
114-1143 25-PIN MOTOR MOTOR AS. SENSOR F730-GY E422-OR
25 STOP-A 25-PIN 8N-1518 + 3T-7583 129-6628 G769-PU L34 E423-YL
L34
PRIMARY ECM 24 START-A 8N-1517 4-6 GA. 19&20 E424-GN
PECMR 23 AUTO-A 21 C465-OR-10 C465-OR-10 E425-WH
RELAY 8-10 GA. 1,22&24
87a 9Y-2921 22 OFF-A 12-14 GA. 7,9,11&13 200-BK-10 E426-WH
30 G721-GY E427-PU
102-RD-10 15 STOP2 16-18 GA. ALL OTHERS
150-OR-10
87 14 START2 E435-WH
11 ATTACHMENTS
86 85 060-YL 13 AUTO2 F717-YL F717-YL E434-OR
12 OFF2 892-BR E433-PU
N917-OR

D 103-RD-14
103-RD-14
200-BK
200-BK 10 STOP1
F716-WH
113-OR-14
L25 L25 L17 893-GN
L35 L35 E432-YL D
9 START1 F706-PU E431-GN
SECMR 87a 8 AUTO1 6 TB-10 E430-OR
050-WH F716-WH
30 7 OFF1 893-GN E429-PK
106-WH-10 102-RD-10 L17
87 SECONDARY ECM 20 STOP-K 892-BR E428-GY
19 START-K G770-WH G770-WH
85 RELAY
106-WH-10

86 18 AUTO-K 16 F731-OR F731-OR

103-RD-14 9Y-2921 040-OR-14 113-OR-14 TB-11 L39 L39
17 OFF-K 113-OR-14 F729-GN F729-GN
200-BK 200-BK L44 F727-GN F727-GN
103-RD-14 5 STOP-B G738-GY-14 G738-GY-14 893-GN L40
MINIMUM PULL-IN VOLTAGE: 14.4 VDC L17 L40 G770-WH A716-PU
103-RD-14 4 START-B 892-BR
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC 1 CSCB 1 2 F731-OR A714-PK
106-WH-10

3 AUTO-B
150-OR-10
102-RD-14
102-RD-10
102-RD-10

103-RD 110-RD-14 102-RD-14 L33 L33

2 OFF-B 10A F729-GN A712-BR
102-RD-10 L14 L14
998-BR
998-BR

CONTROL L52 F727-GN L31 A710-GY

EMSSS 102-RD-10 L31 A708-BR
SWITCH 102-RD-14
PRELUBE OVERRIDE SW BREAKER A706-GY
4D-1836 NOTE A A704-GN
3 2 114-1142

G738-GY-14
998-BR F718-BU F718-BU A702-PU

L45

C401-BU
4D-1836 SERC L45

F708-YL
N917-OR
PLOS 3 2 103-RD A

G786-WH
G786-WH
G770-WH

G786-WH
G770-WH

E435-WH
G785-OR
G785-OR
G781-WH
G781-WH

G785-OR
G779-GY

G781-WH

G784-PU
G784-PU

E434-OR
G784-PU
F727-GN

G782-GN
G782-GN
G782-GN

F731-OR

E433-PU
A712-BR

A716-PU
998-BR

G779-GY
G779-GY
B

E431-GN

A714-PK
A704-GN

E430-OR
200-BK 200-BK

A706-GY

A710-GY
E428-GY

G780-PK
G780-PK

F729-GN

F731-OR
G780-PK
F727-GN

F729-GN

A708-BR
L36

A702-PU

G783-YL
G783-YL
E429-PK

G783-YL
L36

E432-YL
OVERSPEED VERIFY SW EPOS C
7N-8001 2 3 NOTE A ENGINE 893-GN D
150-OR F706-PU PROTECTION E
TB-3 892-BR
OVERRIDE SW F RECEPT AS. (16)
150-OR 150-OR-14 L18 NOTE A G G738-GY-14 G738-GY-14 G738-GY-14
OSS L18 9X-0352
150-OR-10 150-OR-14

4
3
2
1

4
3
2
1

4
3
2
1
4
3
2
1

4
3
2
1

4
3
2
1

3
2
1

4
3
2
1
H L11 L11

1
2

1
2

1
2

1
2

1
2

1
2

1
2
1
2
J
102-RD-10
102-RD-10 INSTRUMENT

YL
YL

YL
YL
YL
YL

YL
YL
YL
YL

YL
YL

YL
YL

YL
YL
102-RD-14 BOX L10 L10
INNER

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.

DIODE AS.
INJECTOR GP (16)

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316

123-0316
106-WH-10 106-WH-10 BULKHEAD L9 L9

CYL #10

CYL #12

CYL #14

CYL #16
CYL #2

CYL #4

CYL #6

CYL #8
SERVICE
103-RD 103-RD CONNECTOR L16 L16 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
9W-1951
L17 L17 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
C F708-YL F708-YL AFTER
SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16 C
F705-PK F705-PK COOLER
NOTE BLOCK

CONNECTOR PIN ASSIGNMENT REPRESENTS

CONNECTOR PIN ASSIGNMENT REPRESENTS

TEMP RIGHT LEFT FUEL ENGINE FUEL ENGINE
G721-GY ENGINE SENSOR TURBO TURBO TURBO FILTER OIL CRANK FILTER OIL
L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING COOLANT 102-2240 INLET INLET ATMOS OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE

STANDARD RIGHT HAND SERVICE USING

L2 EXH TEMP SENSOR PWR/RTN TEMP 118-7562 PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR

INTERNAL BOX HARNESS P/N 121-4101.

PRESSURE PRESSURE

LEFT HAND SERVICE USING INTERNAL

L3 SPD/TIMING SENSOR SEA WATER SENSOR SENSOR SENSOR SENSOR UNFILTD FILTD SENSOR FILTD UNFILTD
103-6092 103-6092 EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
L4 TIMING CALIBRATION L12 L12 102-2240 COMPATIBLE 103-6093 103-6093 103-6093 103-6091 103-6092 103-6092 103-6093
PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15
L5 AIR SHUT-OFF SOLENOID
L6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE

ANALOG RET
ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

+V ANALOG
+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

DIGITAL RET
L7 ANALOG ENGINE SENSOR SIGNALS 998-BR 114-2410
L8 ANALOG SENSOR PWR/RTN

SIGNAL
- - - -

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
CONTROL SWITCH CHART - - - -

+
PYROMETER

+
+
BOX HARNESS 121-4102.
L9 THROTTLE SIGNALS

1R

3R

5R

7R

11R

13R

15R
1Y

3Y

5Y

7Y

11Y

13Y

15Y
9R
ALTRONIC

9Y
L10 STARTER RELAY SIGNAL DPY-4118U
L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)
L12 CUSTOMER SHUTDOWN SET TO TYPE 'K'
L13 ELECTRIC/AIR START SOLENOID OFF & CELSIUS
OFF/RESET

WH-18

WH-18

GN-18

OR-18
CONTACTS

OR-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18
BK-18

BK-18

YL-18
YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18
RESET

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
L15 CUSTOMER SUPPLIED WIRING RED (-)
START
AUTO

STOP

L16 ECM (+)BATT/(-)BATT F889-WH

L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) YELLOW (+)

16
17
18
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
L37
L18 ECM (+) BATT

C
B
A

C
B
A
L43

C
B
A

C
B
A

C
B
A

C
B
A
C
B
A

C
B
A

C
B
A
C
B
A

C
B
A
L19 STARTER MAG RELAYS 1 L43
L20 THROTTLE SYNCHRONIZATION SWITCH
L21 THROTTLE SIGNALS 2
L13 L13

E796-GN
F725-WH

997-OR
A747-GY
F713-OR

993-BR
L22 AIR S/O AND PRELUBE RELAYS

997-OR

997-OR

997-OR

997-OR

997-OR

997-OR

997-OR

997-OR
997-OR

997-OR

A746-PK

994-GY
993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR
993-BR

F714-PK

993-BR
995-BU

E795-YL
3

A751-YL

F737-YL
L23 STARTER MAG RELAYS

L16

L37
L24 CUSTOMER SHUTDOWN 4 03 01
AUTO 04 02
L25 ENGINE CONTROL SWITCH 5 STOP
L26 AIR S/O RELAYS F718-BU 01 03
L41 02 04

150-OR-14
150-OR-14
229-BK-14
229-BK-14

229-BK-14
229-BK-14
L27 REMOTE START STOP 6
L28 EMS-II WIRING PRELUBE 07 05
7 08 06

C401-BU
F705-PK
L29 EMS-II HARNESS CODE PRESSURE
L30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) SWITCH 05 07
8 L8 993-BR 06 08
L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING MAN. 3N-1400 L8
START 997-OR 11 09
9
B L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING
L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING 10
998-BR F718-BU 12 10 B
09 11
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING 10 12
11

L42
L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING 995-BU 15 13
L36 SECONDARY ECM +BATTERY 998-BR A751-YL

L41
12 F704-OR 16 14
L37 SECONDARY ECM -BATTERY INDICATES "CLOSED" L17 L17 F714-PK 13 15
L38 SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING 13 F703-GY F713-OR
-INDICATES "MAKE A700-OR L7 L7 14 16
L39 SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING L2 L2 A747-GY 19 17
14

F732-PK
998-BR

999-WH

389-OR
388-BU
L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING BEFORE BREAK" 996-GN A746-PK 20 18
L41 THROTTLE SIGNALS
L42 DUAL SPEED/TIMING SENSOR SIGNALS
15 COLOR LEGEND 999-WH L3 L3 F737-YL
994-GY
17 19
16 F723-PK 18 20
L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS L4 L4 E795-YL 23 21
F724-PU L6 L6
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS 17 COLOR F725-WH 24 22

L44
L45 CUSTOMER SHUTDOWN E796-GN
L46 EMS-II GAUGE CLUSTER GROUND WIRING 18 SHOWN ON SCHEMATIC WIRE 21
22
23
24

F724-PU
F723-PK
999-WH
A700-OR

A700-OR

F704-OR

996-GN
F703-GY
SCHEMATIC ABBREV COLOR

998-BR

998-BR

998-BR
L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY

L3
19 27 25

F722-OR
F721-GY
L49 PILOT HOUSE PANEL WIRING 28 26
L50 PROGRAMMABLE RELAY CONTROL MODULE POWER 20

L9
25 27

L13
L51 PRCM RELAY POWER 26 28
21
RD RED

L12
L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER 31 29

L33
L17

L10

L31

L32

L31

L32

L33
L11
L53 CUSTOMER POWER RELAY COIL

L7

L1
22

L1
L4

L2
32 30

L8

L6
WH WHITE

C
A
B
29 31

1
2
C

C
A
B

A
B
23

150-OR-14
150-OR-14
30 32

229-BK-14
229-BK-14
OR ORANGE

113-OR-14
NOTE A: SWITCH SHOWN IN NORMAL 24 35 33

(998-BR)

G770-WH
F889-WH
C401-BU

F716-WH
F715-PU
F719-BR
F718-BU

F725-WH
998-BR

A709-OR

A713-GN

A704-GN

G769-PU
A701-GY

A715-GY

A706-GY

A710-GY

F727-GN
F729-GN
F731-OR
N917-OR
J981-WH

A700-OR

E796-GN
F722-OR

A747-GY

F713-OR

A703-BR

A707-PU

A711-PU

A702-PU

A708-BR

A712-BR

A716-PU

F730-GY
F721-GY

E799-BR
F704-OR
997-OR

A714-PK

F728-BR
893-GN
F706-PU

994-GY
F701-BR

A746-PK
F703-GY
J982-OR

F724-PU
F705-PK

F714-PK
998-BR

993-BR

A705-YL
892-BR

F723-PK

F700-BU
A751-YL
F732-PK

F726-YL
E795-YL
F717-YL

F737-YL

XXX-XX
XXX-XX
999-WH
36 34

WH-18
WH-18

WH-18

389-OR
996-GN
XXX-XX
XXX-XX
XXX-XX

XXX-XX

388-BU

995-BU

A704-GN
OR-18
ENGINE RUNNING POSITION

OR-18

OR-18
YL YELLOW

A701-GY

A706-GY

F727-GN
F729-GN
A703-BR

A707-PU
A702-PU

A708-BR
BK-18
BK-18

BK-18

F728-BR
A705-YL
WH-18

F726-YL
25

BK-18
NOTE B: UNLESS OTHERWISE SPECIFIED 33 35
34 36
ALL WIRE IS 16 AWG.
NOTE C: SECURE CONNECTORS TO PREVENT
PK PINK 37 37
38 38
DAMAGE OR VIBRATION. BK BLACK C-KEY D-KEY D-KEY 39 39

DIGITAL RET
DIGITAL RET

DIGITAL RET

13
07
24
25
20
23
02
14
08
15
03
09
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17

39
11
21
33
04

16
32
37
30
26
38
31
36
27

05
27
17
39
04
06
05
11
40
34
02
24
20
22
23
08
14
27
19
13
21
10
15
16
28
33
03
09
01
07
12
18
35
29
36
30
31
37
17
32
38
39
25
26
PLUG AS.

+V SPD/TIM
NOTE D: SUM CURRENT OF ALL 108-RD CIRCUITS

+V DIGITAL

+V DIGITAL
PLUG AS. PLUG AS. 40 40
COMBINED MUST NOT EXCEED 10 AMPS. GY GREY 101-0204 101-0205 101-0205

SIGNAL
THERMOCOUPLE THERMOCOUPLE

SIGNAL

SIGNAL

FUEL PRESSURE SNSR - UNFILTERED

TIMING CAL

AFTERCOOLER TEMPERATURE SNSR

PRELUBE PRESSURE/OVERRIDE SWITCH
ENGINE SHUTDOWN SIGNAL 'D' SW6
ENGINE SHUTDOWN SIGNAL 'C' SW2
NOTE E: CIRCUITS 892-BR AND 893-GN MUST BE

OIL PRESSURE SNSR - UNFILTERED

PU PURPLE SENSOR CONNECTION CONNECTION

TURBO INLET RH PRESSURE SNSR

FUEL PRESSURE SNSR - FILTERED

TURBO INLET LH PRESSURE SNSR

CRANKCASE PRESSURE SENSOR

TURBO OUTLET PRESSURE SNSR

TWISTED TOGETHER AND KEPT AS SHORT AS

HSDL SHIELD GROUND (UNUSED)

9X-1343 8T-9834

ECM ON/OFF - KEYSWITCH INPUT

6V-2455

OIL PRESSURE SNSR - FILTERED

ATMOSPHERIC PRESSURE SNSR
BR BROWN

COOLANT TEMPERATURE SNSR

POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. DRC-40 DRC-40

PRIMARY ECM "HEARTBEAT" Tx

PRIMARY NOTE: DO NOT

SECONDARY CAT DATA LINK (+)

SECONDARY ENG SPD/TIM SIG

SECONDARY CAT DATA LINK (-)
SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B
TURBO TURBO

2
1

2
1

2
1

2
1

2
1

2
1

2
1

2
1
REVERSE ROTATION ENABLE
NOTE F: CIRCUITS J981-WH AND J982-OR MUST BE
EXHAUST EXHAUST ENGINE ATTEMPT TO USE

CAN DATA LINK (+) (UNUSED)

A A

CAN DATA LINK (-) (UNUSED)

NORMAL ROTATION ENABLE

SECONDARY THROTTLE SIG

PRIMARY +V SPEED/TIMING
INSTRUMENTATION BOX ENGINE GN GREEN

PRIMARY ENG SPD/TIM SIG

POUT 3 RETURN (UNUSED)

TWISTED TOGETHER AND KEPT AS SHORT AS TEMP LH TEMP RH SPEED/ A 6V-2197

RH TURBO EXH TEMP SIG

LH TURBO EXH TEMP SIG
109-4367 109-4367 TIMING TIMING CAL

PRIMARY THROTTLE SIG

POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.

TIMING CAL-FAN SPD(+)

SPD PWM 1B-(UNUSED)
BU BLUE

TIMING CAL-FAN SPD(-)

SENSOR PROBE ON

10R

12R

14R

16R
10Y

12Y

14Y

16Y
ENG PROT OVERRIDE

SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER

SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER

2R

4R

6R

8R
2Y

4Y

6Y

8Y
OVERSPEED VERIFY
129-6628 MARINE PROP 115-9609

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER

SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER

SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
ANA SNSR PWR (5V)
DIG SNSR PWR (8V)

ANA SNSR RETURN

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 14&16 RETURN
TN TAN

DIG SNSR RETURN

THERMOCOUPLE (16) - - - -

3.5A PWM RETURN

- - - -

START/RUN/STOP1
START/RUN/STOP2
ENGINES.

+
SOL 9&11 RETURN

+
POUT 3 (UNUSED)
LOAD FEED BACK

CAT DATA LINK (+)

SOL 1&3 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 6&8 RETURN
CAT DATA LINK (-)

SOL 1&3 RETURN

SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
K TYPE

PRELUBE PUMP
132-8103 CHG 01 EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
DIAGRAM - WIRING PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

POUT 1
CRANK
3500B MARINE - DUAL ECM

ENGINE CONTROL (PRIMARY) PRI CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY

D85938

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1