315C CFT

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Component Location RENR5526-00

Wire Description
Component
Schematic Machine
Component
Schematic Machine February 2001
Wire Wire Wire Wire Location Location Location Location
Description Description
Number Color Number Color A/C Switch Panel D-3,A-4 1A Socket - 12V 2 x 7A E-6,A-7 21A
Power Circuits Accessory Circuits (Continued)
Actuator - Engine Governor A-12 1 Socket - 12V 7A E-6,A-7 11A 6
24
38
13
26
56 9 Electrical Schematic Symbols And Definitions
101 RD Battery + 578 BU Washer - Aux. 11 C
Air Heater A-12 2 Solenoid - 1 Pump-2 Pump Exchange 1 D-7,D-8 27 39
103 RD Monitor 586 BR Aux. Hydraulic - Close E
Alarm - Fault D-2,A-3 2A Solenoid - 1 Pump-2 Pump Exchange 2 D-7,D-8 28
105 RD Key Switch 590 GY Wiper Switch TO Intermediate Module T
Alarm - Travel A-9 3 Solenoid - A/C Clutch B-12 19
Engine Shutdown DC/DC Converter Power Output 48 47
107 RD 592 BU A
Pressure Level Flow Circuit Breaker
Alternator C-12 4 Solenoid - Double Action D-7,D-8 29 25 14 Temperature
109 RD Alternator B+ A513 RD ATCH Converter Memory 40
Symbol Symbol Symbol
Antenna C-6,A-7 5 Solenoid - Engine Shutdown A-12 22 Symbol Symbol
B
110 RD Timer Relay B+ A537 PK Seat Heater 55
Battery J-12 6 Solenoid - Flow Limit Pressure A-11 20 5 9
112 PU Main Power Relay Output A579 OR Wiper Motor + Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Block - Terminal G-8 1E Solenoid - Hammer C-9 35
113 OR Panel B+ A580 BR Wiper Motor - 15 30
8 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Breaker - Alternator G-10 2E Solenoid - Hydraulic Lock D-12 1G 4
114 RD Forward Horn A581 GN Wiper Motor Raise 16 19 27
21 7 Normally closed switch that will open with an increase of a specific condition.
Control - Engine/Pump F-8 3E Solenoid - Power Shift Control A-11 4F 23
115 RD Cab Lamp A582 PU Wiper Motor Stop 28 G No circle indicates that the wire cannot be disconnected from the component.
Converter D-6 40 Solenoid - Quick Coupler C-9 37 22 7 54
118 GY Wiper/Washer A583 YL Power Window Interlock To Wiper Control 2 12
Converter - 12V 2 x 7A H-6 26 Solenoid - Rotate CCW D-7 32 29 53
119 PK Cab Fan A584 BU Front Window Limit Switch To Wiper control 1 32 33 34 31 This indicates that the component has a wire connected to it that is connected to ground.
Converter - 12V 7A H-6 1D Solenoid - Rotate CW E-7 33 18 8
120 YL 12V 7A Converter 1 A586 OR Wiper Switch To Wiper Control 35 36
Fuse Block J-10 4E Solenoid - Single Action 1 D-7,D-8 30 17
123 WH Seat Heater A588 GN Safety Solenoid Relay TO Solenoid 49
Horn B-8,C-8 7 Solenoid - Single Action 2 D-7,D-8 31 50
124 GN A/C A589 OR Power Window Up F
3
51 52 10
This indicates that the component does not have a wire connected to ground. It is
Joystick H-1 8B Solenoid - Swing Brake Cancel D-12 2G grounded by being fastened to the machine.
Cigar Lighter Power Window down 45 46 43
129 BU A590 BU 41
Joystick J-2 2C Solenoid - Travel Speed Change D-12 3G
135 BU Switched Converter Output A591 PU Rear Window Limit Switch 42 44
Lamp - Cab F-1,C-2 9 Speaker F-6,C-7 12A 20 37
143 BR Alternator Regulator C537 GN A/C Photo Sensor +Signal Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Lamp - Boom C-8 8 Switch - 1 Pump-2 Pump Exchange D-5,A-6 14A
147 PU Beacon and Heated Seat C538 OR A/C Photo Sensor -Signal contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Lamp - Chassis B-8 10 Switch - Air Cleaner H-12 25
149 PU Boom Lamp C560 OR Left Rear Speaker
Lamp - Dome E-6,B-7 3A Switch - Aux. Hydraulic Pressure H-1 4D

315C Excavator Electrical System


150 OR Quick Coupler C566 PK Left Rear Speaker (Common) Sender- A component that is used with a temperature or pressure gauge. The sender
Lighter - Cigar D-1,A-2 4A Switch - Backup EPR Valve G-2 2B
151 GN Neutral Start Limit Switch C569 YL Second DC/DC Converter Power Output measures the temperature or pressure. Its resistance changes to give an indication to
Meter - Service D-1,A-2 5A Switch - Backup Gov A/D G-2 5B T
152 BU Lower Wiper/Washer E554 PK A/C Controller To A/C Compressor Clutch
the gauge of the temperature or pressure.
Monitor F-1,C-1 6A Switch - Coolant Level H-12 24
154 RD Neutral Start Limit Switch Lighting Circuits
160 PU Chassis Lamp 607 PK Flood Lamp - Front
Motor - Fan F-6 22A Switch - Disconnect G-11 18E
9
315C: Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Motor - Lower Washer H-12 11 Switch - Engine Oil Level A-12 21
168 RD Refueling Lamp 615 YL Cab Flood Lights
2D 23 40
CFB1-UP It has a coil that makes an electromagnet when current flows through it. The
Motor - Lower Wiper J-1 Switch - Engine Oil Pressure B-12 electromagnet can open or close the switch part of the relay.
169 PK Backup/Monitor Control 616 BU Boom Flood Lights
Motor - Refueling Pump A-9 42 Switch - Hammer Foot J-1 39 48 CFT1-UP
175 RD A/C Blower 645 RD Boom Lam Relay 5
Motor - Starter B-12 12 Switch - Hammer Pressure C-9 36 8
176 RD Aux. Circuit 646 RD Delay Timer Lamp Switch ATCH
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
Motor - Washer H-12 13 Switch - Hammer Pressure H-1 3D coil that makes an electromagnet when current flows through it. The electromagnet
179 BU 12V 7A Converter 2 684 RD Cab Lamp Relay To Delay Timer ATCH
Motor - Wiper E-1,B-2 7A Switch - Horn J-2 1C 41 can open or close a valve or move a piece of metal that can do work.
180 GN Aux. Circuit A623 BU Right Cab Flood Lamp Switch To Relay
Radio D-6 48 Switch - Hydraulic Oil Filter A-10 5F 54
25 32 33 34 30 31
184 RD Engine Pump Control Control Circuits 2 15
Radio AM/FM D-5,A-7 9A Switch - Hydraulic Oil Level A-10 6F
189 RD Engine Governor Actuator 763 BU Torque Converter Switch 35 36 Harness And Wire Symbols
Relay - Boom Lamp J-11 5E Switch - Implement Pressure D-11 5G 16
191 WH Power Window Control 780 PU Coupler Disengage Solenoid 4 7 Component
Relay - Cab Lamp J-11 7E Switch - Joystick Pressure J-3 5D 22 23
17 Wire, Cable, or Harness
Ground Circuits 788 YL Engine Speed + 50
53 Part Number
6E 27
Relay - Chassis Lamp J-11 Switch - Key G-1 6B 21 12 49 Pin Socket Wire Color Assembly Identification
200 BK Main Chassis A718 PU Start Aid Coolant Sensor Signal 28 14 Fuse
Relay - Heater J-7 8E Switch - Lower Washer D-3,A-4 15A 19
1 18 51 52 10
201 BK Operator Monitor Return A755 PK Throttle Switch #1
9E 16A
29 A AA 105-9344
Relay - Horn H-11 Switch - Lower Wiper D-3,A-4 42 45 46 43 44
210 BK Converter Output (24/12V) A756 BU Throttle Switch #2 20 6 37 24 38 11 13 3
Relay - Hydraulic Lock Solenoid H-11 10E Switch - Medium Line Pressure E-7 34 47 26
D 56 55 39 325-PK-14 1
229 BK Battery - A757 GY Throttle Switch #3
Relay - Main J-8 11E Switch - Medium Line Pressure J-1 6D
235 BK Engine Pump Control Ground A758 BR Throttle Switch #4
Relay - Neutral Start H-11 12E Switch - Neutral Start H-2 7D Single Wire Circuit Number Wire Gauge Receptacle
Basic Machine Circuits A761 PU Electronic Pump Control Throttle Ground Connector Identification
Relay - Refueling 1 A-8 43 Switch - One Touch Low Idle H-1 3B
304 WH Start Relay Output A762 PU Electronic Pump Control Engine Speed Ground
13A
Plug
Relay - Refueling 2 A-8 44 Switch Panel D-2,A-3 Ground
306 GN Start Relay To Start Relay Diode A768 BU Pump Control Valve #1 + 2 200-BK-14
Relay - Rotate CCW H-7 20E Switch - Quick Coupler G-2 4B Connection
307 OR Key Switch To Neutral Start Relay A769 GY Pump Control Valve #2 -
Relay - Rotate CW H-7 21E Switch - Refueling Level A-9 41 Pin or Socket
308 YL Main Power Relay Coil A770 PK Electronic Pump Control Bypass Switch to Resistor Number
Relay - Start Control J-10 13E Switch - Refueling Start A-8 46
309 GY Alternator Regulator Terminal F773 OR Governor Acceleration
Relay - Starter G-7 14E Switch - Refueling Stop A-8 45
310 PU Start Aid Switch To Start Aid Solenoid F774 WH Governor Deceleration 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
Relay - Timer J-9 15E Switch - Seat Heater D-4,A-5 17A
320 RD Horn Relay To Horn Switch K776 GN Start Relay Control To Alternator 2 connector. The plug contains all 2 connector. The plug and receptacle
Resistor - Backup J-7 17E Switch - SGL-DBL Action Exchange D-5,A-6 19A contain both pins and sockets.
321 BR Backup Alarm Lamp Travel Alarm K777 GY Implement Pressure Switch sockets and the receptacle contains
Seat With Seat Heater H-1 14 Switch - Throttle Position G-1 1B
322 GY Forward Horn M734 BR Travel Mode Switch all pins.
Sender - Engine Coolant Temperature C-12 15 Switch - Travel Pressure D-11 4G Volume 1: CAB And CHASSIS
323
325
WH
PK
Fuel Pump Power
Fuel Pump Relay Cut-out
M736
M737
BU
WH
Governor Command
Front Flow control Valve Solenoid
Sender - Hydraulic Oil Temperature A-10 1F Switch - Under Window Limit E-1,B-2 20A Machine Harness Connector And Component Locations
Sensor - A/C Photo E-1,B-2 10A Switch - Window Limit F-1,C-2 18A
326 RD Key Switch to Engine Shutdown Solenoid M739 YL Solenoid Return 2 © 2001 Caterpillar Printed in U.S.A.
Sensor - AIH Coolant Temperature C-12 16 Timer - Engine Shutdown J-10 16E
327 PK Engine Shutdown Timer to Engine Shutdown Sol. M741 GY Travel Alarm Cancel All Rights Reserved
Sensor - Engine Speed Pickup B-12 18 Unit - Air Conditioner G-5 47
330 YL Start Control Relay To Start Relay M742 PU AEC Model Switch
Sensor - Fuel Level A-9 17 Unit - Heater G-5 47
365 YL Fuel Pump Relay to Switch 877 YL Air Heater
Sensor - Pump Discharge Pressure 1 A-11 2F Unit - Heater Control J-7 19E
Monitoring Circuits 892 BR Cat Data Link +
Sensor - Pump Discharge Pressure 2 A-11 3F Unit - IND G-1 7B
403 GN Alternator (R) Term 893 GN Cat Data Link -
Sensor - Water Separator Level H-12 38 Wiper Control D-2,A-3 8A
405 GY Operator Monitor Oil Pressure (Low Set) K843 GN Stem 3 Extend Switch
Operator Monitor Fault Alarm Stem 4 Extend Switch 17 19 14
410 WH K844 GY 16 15
Machine locations are repeated for components located close together. 12
412 BU Operator Monitor Coolant Flow K847 PU Stem 3 Retract Switch
A = Inside of cab.
430 BU Operator Monitor Air Filter K848 WH Stem 4 Retract Switch 18 27 26
B = Inside of right console.
487 OR Hydraulic Oil Flow Switch K849 YL ATT Stem 1 3
C = Inside of left console. Connector Location 11
491 PK Hydraulic Oil Temperature Sensor K851 BU ATT Stem 3 Schematic Machine 4
D = Backside of platform. Connector Number 3
492 GY Coolant Temperature Sensor Signal K852 GN ATT Stem 4 Location Location 10
E = Around relay panel.
495 GN Fuel Level Signal K858 YL Stem 3 Control Valve A CONN 1 A-11 7F
F = Inside of pump room. 6
496 WH Operator Monitor Panel Hydraulic Oil Level K862 GY Stem 3 Control Valve B CONN 2 F-11 22E 9
G = Around control valve. 6
CONN 3 F-10 23E
C468 BU Engine Oil Level K871 WH Pump Exchange Solenoid
CONN 4 F-10 24E 3
5
E472 GN ATT 12V Sensor Supply K872 OR Single/Double Action Exchange Solenoid 5
CONN 5 F-10 25E
Stem 1 Modulation Double Action Solenoid 2
E473 GY K879 GN CONN 6 H-10 26E
2

E474 OR Stem 2 Modulation C987 RD +Battery CONN 7 H-10 27E 6 4


H465 GN Travel Alarm Cancel Indicator G976 BU Water Separator Sensor CONN 8 G-9 28E 1

H466 BU AEC Mode Indicator K904 GN Pump Discharge - Signal CONN 9 G-9 29E
Travel Mode indicator 1 Swing Brake Solenoid - Signal CONN 10 G-8 30E
H467 WH K906 GN 1 7
CONN 11 B-9 49
H476 WH Joystick Pressure Switch K907 BU Swing Brake Solenoid - +Battery 13 11 21 8 7
CONN 12 A-9 50 12
Accessory Circuits L968 OR Engine Pump Control PS Valve - 9
CONN 13 A-8 51 10 22
1
501 GN Wiper - Front (Low) L969 WH Engine Pump Control PS Valve + CONN 14 A-8 52 4

506 PU Washer - Front L971 GN Travel Pressure Switch CONN 15 B-8 53 8 24


AREA F
508 PU Radio Speaker - Left L972 BU Low Idle Switch CONN 16 C-8 54
CONN 17 G-8 31E 5 2 25 23 AREA D
509 WH Radio Speaker - Left (common) L973 GN Fine Swing Control Relay To Solenoid Valve
CONN 18 G-8 32E 7
511 BR Radio Speaker - Right L975 PK Start Aid Control Lamp 1 Output
CONN 19 G-7 33E
512 GN Radio Speaker - Right (Common) L976 GN Excavator Fuel Pump Switch 20
CONN 20 G-7 34E
530 OR Washer - Right M947 OR Rotate CW Relay CONN 21 H-7 35E
535 BU Switch To Wiper Switch M954 BU Hammer Foot Switch To Hammer Solenoid CONN 22 E-7 36E
575 YL Wiper - Aux. (Park) M962 YL Rotate CCW Relay CONN 23 D-5,D-6,A-7 22A
CONN 24 H-6 8D
AREA A 3
576 PK Wiper - Aux. (Low) T967 YL Pump Discharge Mean Pressure
CONN 25 F-5,C-6 23A 4 5
CONN 26 F-4,C-5 24A
CONN 27 H-3 55
CONN 28 H-3 9D
3
CONN 29 H-2 10D
1 1
CONN 30 H-2 11D 8
4
CONN 31 J-3 12D 5
16
19
Resistor, Sender and Solenoid Specifications CONN 32 J-3 56 4 5 2
13
20
2
Part No. Component Description Resistance (Ohms)1 1 6 17 2
CONN 33 F-2,C-3 25A 6
20824 - 25451 at 0°C (32°F) 21
CONN 34 F-1,C-2 26A 7 15 8
6134 - 7496 at 25°C (77°F) 7
CONN 35 F-1,C-2 27A 9
3989 - 4875 at 35°C (95°F)
CONN 36 G-1 9B 9
4I-5394 Sender: Hydraulic Oil Temperature 2224 - 2718 at 50°C (122°F) 35 3
10
973 - 1189 at 75°C (167°F) The connectors shown in this chart are for harness to harness connectors. 11
475 - 522 at 100°C (212°F) Connectors that join a harness to a component are generally located at or near the 12 21
221 - 269 at 125°C (257°F) component. See the Component Location Chart. 36
14
102-8016 Resistor: Backup 47 ± 2.35 27
111-9916 Solenoid: Power Shift Control 11.7 ± 1.2 26
32 34
1 Pump-2 Pump Exchange 1 Off Machine Switch Specification 2 29
1 31
121-1491 Solenoid: 1 Pump-2 Pump Exchange 2 32 ± 3.2 Part No. Function Actuate Deactuate Contact Position1 30
Double Action 49 ± 9.8 kPa 29 kPa MAX 18
5I-8005 Engine Oil Pressure Normally Open 28 33
(7.11 ± 1.42 psi) (4.21 psi MAX)
152-8346 Solenoid: Quick Coupler 32.6 ± 1.6 25
154-0498 Air Cleaner 635 ± 58 mm H2O - Normally Open
Rotate CCW
190-7820 Solenoid: 11.5 ± 0.5 at 20°C (68°F) Hydraulic Hammer Pressure 22
Rotate CW
Medium Line Pressure AREA G
1 At room temperature unless otherwise noted. 490 ± 49 kPa 290 kPa MIN 24
167-3466 Medium Line Pressure Normally Open
(71.1 ± 7.1 psi) (42.1 psi MIN)
Aux Hydraulic Pressure 23
Hydraulic Hammer Pressure AREA C
1 Contact position at the contacts of the harness connector.

AREA B
AREA E
12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL RELAY PANEL OPERATOR STATION OPERATOR STATION
RD-00 RD-00 BK-00 E TG
CA CC CE AE 169-PK-18 M947-OR-18 L34 L34 308-YL 1 ATCH
S WH/BU 330-YL 200-BK-18 MAIN RELAY BACKUP 169-PK-18 L15 L15 L15 235-BK-18 M954-BU 2 HAMMER
POS NEG POS NEG BOOM LAMP RELAY START CONT GND BK 200-BK-18 200-BK-18 DIODE RESISTOR E AE H476-WH-18 M962-YL-18 CONSOLE (LH) FOOT SW
161-3128 RELAY 200-BK-18 200-BK-18 ATCH ATCH 121-1022 102-8016 A770-PK-18 HEATER 200-BK-14 235-BK-18 L14 138-4653
645-RD-18 094-2080 L YL K776-GN-18 200-BK-14 MAIN RELAY MAIN RELAY CONT UNIT 200-BK-14 151-GN A (NOTE R)
BATTERY P WH/YL 403-GN-18 110-RD RESISTOR 159-9108 308-YL-18 104-3204 200-BK-18 154-RD L14 H476-WH-18 1 SW(NOTE B) ROTATE CW SW
3T-5760 616-BU R WH/GN 309-GY-18 189-RD 163-6616 (NOTE S) E 308-YL-18 200-BK-18 189-RD 235-BK-18 2

KEY SW.(START)
E E (NOTE S) AE 308-YL 200-BK-18 320-RD-18 U

CHECK TERM.
AE CONN 32 U

KEY SW.(ON)
AE 308-YL AE AE AE 308-YL 135-BU 200-BK K849-YL-18 E474-OR-18 3 RD-18

200-BK-18
308-YL-18

REGULATOR
ATCH

INDICATOR
149-PU SOLENOID BU-14 4 327-PK-14 105-RD 200-BK-18 112-PU-18 308-YL C569-YL 200-BK K851-BU-18 1 E472-GN-18 235-BK-18 4 BK-18
ENG SHUTDOWN ON (KEY) GN-18 3 308-YL-18 169-PK-18 308-YL 200-BK K852-GN-18 JOYSTICK 2 E474-OR-18 E472-GN-18 1 GY-18 ATCH LOWER
CJ (NOTE C) TIMER GND BK-18 2 200-BK-18 306-GN 200-BK 200-BK-18 L13 PRESS. SW 3 K844-GY-18 235-BK-18 2 BU-18 WIPER MOTOR

RELAY

200-BK-14
200-BK-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
TEMP.
RD-00 RD-00 BK-00 CHASSIS LAMP 138-5190 + BATTERY RD-14 1 107-RD-14 308-YL-18 210-BK 103-RD 200-BK-18 167-3466 4 K848-WH-18 K844-GY-18 5 WH-18 A 167-7079

GND
RELAY DIODE (NOTE P) TRIGGER SW
J J

200-BK
200-BK
CH (NOTE C) CK (NOTE C) 607-PK 308-YL-18 229-BK 105-RD 235-BK-18 5 235-BK-18 K848-WH-18 6 BR-18 576-PK-18 3
121-1022 607-PK 403-GN-18 TIMER RELAY 200-BK-18 120-YL 113-OR-18 576-PK-18 (NOTE V) 6 (NOTE B) 535-BU 1
160-PU-18 FUSE BASE 615-YL 330-YL 163-6703 E 179-BU 118-GY 575-YL-18 TC 575-YL-18 4
POS NEG POS NEG WJ AE CG CF E +
A623-BU-18 616-BU 684-RD-18 AE 123-WH-18 535-BU 235-BK-18 U 200-BK-18 2
E HORN SW S +1

2
1
5A 645-RD-18 200-BK-14 124-GN-14 105-RD 235-BK-18 320-RD-18 YL-18 MOTOR
ATCH CHASSIS LAMP RELAY 5A FUSE BASE FUSE 646-RD-18 168-RD-14 MAIN RELAY WG WA E SE 103-RD 129-BU 308-YL CONN 31 200-BK-18 GN-18
BATTERY 161-3128 183-1000 5A 141-2759 165-4026 HEATER AE SE A -

GND
684-RD-18 184-RD 105-RD 135-BU 308-YL 320-RD-18 1 320-RD-18

OUT
10A

A718-PU-18

A770-PK-18
SPARE

L975-PK-18
+B
3T-5760 (NOTE C) 10A 113-8490 RELAY CHASSIS AG

IN
646-RD-18 10A 160-PU 189-RD 113-OR-18 147-PU 200-BK-18 2 200-BK-18 ATCH JOYSTICK 136-1206(NOTE M)

403-GN-18
403-GN-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18
308-YL-18
308-YL-18
308-YL-18
15A 113-8491 116-0144 PLATFORM

101-RD-6
101-RD-6

101-RD-4
112-PU-6

877-YL-4
607-PK 15A E 149-PU 309-GY-18 118-GY 151-GN 308-YL 535-BU A U
A ATCH

306-GN
306-GN
308-YL
308-YL
308-YL
308-YL
607-PK 15A AE 115-RD 322-GY 123-WH-18 152-BU 607-PK 575-YL-18 H
E A/C BLOWER 327-PK-14 124-GN-14 154-RD A755-PK-18 576-PK-18 H HORN SW K851-BU-18 1 MEDIUM LINE
AE 15A 175-RD-14 107-RD-14 607-PK 129-BU 169-PK-18 A756-BU-18 K849-YL-18 320-RD-18 128-2134 235-BK-18 2 PRESS. SW
TIMER RELAY
10A 110-RD 167-3466

L13
1
3
4
2
160-PU HORN 103-RD 616-BU 147-PU 175-RD-14 A757-GY-18 K851-BU-18 200-BK-18
10A 114-RD 105-RD 892-BR-18 E 151-GN 189-RD A758-BR-18 K852-GN-18 (NOTE K)
CAB LAMP RELAY CAB LAMP 105-RD 893-GN-18 AE A P 152-BU 191-WH-14 A768-BU-18 L13 200-BK-18 CONSOLE (LH)
Component Identifiers (CID1) 10A 115-RD

200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
ATCH WATER 161-3128 DOME LAMP/MEMORY A588-GN 120-YL 1 120-YL 1 24V IN 154-RD 307-OR A769-GY-18 235-BK-18
SEPARATOR 10A 103-RD A ATCH

110-RD
189-RD
200-BK

200-BK
308-YL
684-RD-18 KEY SW 105-RD C987-RD-14 200-BK 2 120-YL 2 24V MEMORY 169-PK-18 308-YL A770-PK-18 L34
LEVEL SENSOR 10A 105-RD AUX HYD
Module Identifier (MID2) 158-8662 615-YL 10A 184-RD E/P CONT 110-RD
168-RD-14
K776-GN-18
235-BK-18
101-RD-4
877-YL-4
179-BU
200-BK
3
4
200-BK 3
4
GND IN
12V OUT
175-RD-14
189-RD
320-RD-18
607-PK
F773-OR-18
F774-WH-18
235-BK-18
235-BK-18
K852-GN-18
235-BK-18
1
2 PRESS. SW
(NOTE F) E 15A 107-RD-14 ENG SHUTDOWN 175-RD-14 151-GN ATCH ROTATE 135-BU 5 135-BU 5 12V MEMORY 191-WH-14 607-PK K906-GN-18 235-BK-18 A 167-3466
Engine/Pump Control System COOLANT
LEVEL SW
WASHER
7T-8890
LOWER WASHER
7T-8890 AIR CLEANER SW
AE
115-RD
15A C987-RD-14 ATCH V CONT
REFUELING PUMP
184-RD
C987-RD-14 L29 151-GN
200-BK-18
200-BK-18
169-PK-18
169-PK-18
CCW RELAY
149-5050
210-BK
C569-YL
6
7
210-BK 6 GND OUT L16 307-OR
308-YL
607-PK K907-BU-18
L968-OR-18
151-GN
154-RD
154-RD
151-GN
A
B
RD-18
WH-18
NEUTRAL START
LIMIT SW
(NOTE N)
15A 168-RD-14

GROUND

FUSE BASE
096-0744 154-0498 ATCH 12V 7A 163-6785

FUSE BASE
114-RD 200-BK-18 306-GN 229-BK 8 320-RD-18 607-PK L969-WH-18 189-RD 189-RD C BK-18
(MID No. 069) (NOTE M)

SIGNAL
AUX CKT L12 L12
HORN RELAY 10A 176-RD 149-PU 151-GN 200-BK-18 308-YL 9 CONVERTER 607-PK 615-YL L972-BU-18 A ATCH
161-3128 15A 167-3467 HYD HAMMER

L12
MOTOR MOTOR E 160-PU 103-RD E 105-RD 308-YL 10 615-YL 645-RD-18 M736-BU-18 103-RD CONN 28 K849-YL-18 1

+B
WH
CID Component + - + - 320-RD-18 AE 113-OR-18 105-RD AE 169-PK-18 308-YL CONN 24 11 645-RD-18 646-RD-18 200-BK-18 113-OR-18 CONN 30 235-BK-18 2 PRESS. SW

308-YL-18
A/C CONN 29

RELAY PANEL

RELAY PANEL
ATCH LAMP L35 167-3466

L35
15A 124-GN-14 118-GY 113-OR-18 RELAY PANEL 306-GN 308-YL-18 12 646-RD-18 A588-GN 235-BK-18 118-GY CONN 27
SW PANEL/RADIO DELAY TIMER (NOTE U)
0096 Fuel Level Sensor 322-GY WG 5A 113-OR-18 120-YL 118-GY 308-YL 308-YL-18 A588-GN A770-PK-18 169-PK-18 123-WH-18

OPERATOR STATION
E WASHER/WIPER 123-WH-18 120-YL 308-YL-18 403-GN-18 163-6704 12V 7A POWER SUPPLY A770-PK-18 C569-YL 307-OR 129-BU TC AF A A (NOTE V)
10A 118-GY

OPERATOR STATION
C C AE LOWER WASHER/WIPER 124-GN-14 123-WH-18 308-YL-18 403-GN-18 (NOTE G) 147-PU 210-BK A537-PK-18 135-BU CONSOLE (RH)
0110 Engine Coolant Temperature Sensor

10
11
12

10
11
12
2
1
152-BU

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
10A

C
A
B

1
2
3
4
114-RD BACKUP/MONITOR CONT 129-BU 124-GN-14 403-GN-18 A718-PU-18 TF 308-YL 229-BK 147-PU
C 169-PK-18 V

101-RD-6
101-RD-6
5A 143-BR-18 129-BU 330-YL A770-PK-18 A +B 403-GN-18 147-PU 147-PU
0167 Alternator Charging Sensor C C HYD LOCK SOL RELAY 10A 129-BU CIGAR LIGHTER
147-PU 147-PU 684-RD-18 L975-PK-18 B GND 410-WH-18 308-YL V V V V J

K862-GY-18
M962-YL-18
161-3128 10A 160-PU CHASSIS LAMP 152-BU 152-BU 169-PK-18 200-BK-18 C KEY OFF ATCH 12V 7A 506-PU-18 403-GN-18 535-BU 147-PU J J J A537-PK-18 1 ATCH SEAT WITH

F774-WH-18
L969-WH-18

M736-BU-18
G976-BU-18

E472-GN-18
K843-GN-18

K906-GN-18
E473-GY-18

A769-GY-18

A757-GY-18

F773-OR-18
K847-PU-18

A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18
A758-BR-18
A537-PK-18

A770-PK-18

A755-PK-18

L972-BU-18
SEAT HEATER CONVERTER SEAT HEATER
0168 System Voltage H 200-BK-18 169-PK-18 154-RD 308-YL 200-BK-18 578-BU 410-WH-18 575-YL-18 152-BU 200-BK-18 2
H

150-OR-18
412-BU-18

506-PU-18

430-BU-18

780-PU-18
235-BK-18

200-BK-18

200-BK-18

235-BK-18

235-BK-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
5A 123-WH-18 164-0505

308-YL
12V 7A CONVERTER 1 179-BU 175-RD-14 646-RD-18 306-GN 1 RELAY 167-3467 892-BR-18 506-PU-18 576-PK-18 169-PK-18
10A 120-YL

307-OR
105-RD

326-RD
578-BU

147-PU

607-PK
308-YL
A588-GN 191-WH-14 179-BU A770-PK-18 308-YL 2 LAMP SW 120-YL 1 24V IN 893-GN-18 578-BU 103-RD 169-PK-18
0190 Engine Speed Sensor A588-GN 10A 179-BU 12V 7A CONVERTER 2
114-RD 189-RD 308-YL E R 120-YL 2 24V MEMORY A755-PK-18 892-BR-18 113-OR-18
E ATCH SOL CONN 21 ROTATE CCW SW SW(NOTE B)

101-RD-6
101-RD-6
101-RD-4
112-PU-6

877-YL-4
AE189-RD 10A 147-PU 151-GN 191-WH-14 403-GN-18 AE 1 200-BK 3 GND IN A756-BU-18 893-GN-18 118-GY 169-PK-18
0254 Electronic Control Module 5A 143-BR-18 ALT REGULATOR 154-RD 307-OR A718-PU-18 105-RD A ATCH ROTATE 2 4 12V OUT A757-GY-18 A755-PK-18 123-WH-18 191-WH-14
151-GN 189-RD 320-RD-18 L975-PK-18 200-BK-18 B 3 135-BU 5 12V MEMORY A758-BR-18 A756-BU-18 124-GN-14 307-OR V
15A 191-WH-14 POWER WINDOW CW RELAY
0271 Action Alarm NEUTRAL START RELAY 10A 149-PU BOOM LAMP 189-RD 607-PK 308-YL C 149-5050 4 210-BK 6 GND OUT A768-BU-18 A757-GY-18 129-BU 307-OR E473-GY-18 3 RD-18
AUX CKT 189-RD 615-YL WK (NOTE M) 5 A769-GY-18 A758-BR-18 135-BU 235-BK-18 4 BK-18
161-3128 10A 180-GN 645-RD-18 684-RD-18 1 684-RD-18 CONN 24 6 ATCH 12V 7A E554-PK-18 A768-BU-18 147-PU 307-OR E472-GN-18 1 GY-18
0374 Swing Brake Solenoid 200-BK-18 5A 150-OR-18 QUICK COUPLER AF CONN 6
189-RD 646-RD-18 646-RD-18 2 7 CONVERTER F773-OR-18 A769-GY-18 147-PU 403-GN-18 235-BK-18 2 BU-18
5A CAB FAN 306-GN A588-GN E 8 167-3467 F774-WH-18 E554-PK-18 152-BU 410-WH-18 K843-GN-18 5 WH-18
119-PK-18

308-YL-18
0376 Travel Alarm 306-GN 307-OR E AE CONN 21 9 179-BU 1 24V IN H465-GN-18 F773-OR-18 169-PK-18 506-PU-18 K847-PU-18 6 BR-18 TRIGGER SW
10A CONN 7 AG AE E (NOTE B)
E 15A 320-RD-18 309-GY-18 10 179-BU 2 24V MEMORY H466-BU-18 F774-WH-18 175-RD-14 535-BU
L18

C987-RD-14
K776-GN-18

A718-PU-18
A770-PK-18

L975-PK-18
0581 Power Shift Solenoid AE WJ 322-GY 309-GY-18 306-GN AE 11 200-BK 3 GND IN H467-WH-18 H465-GN-18 191-WH-14 575-YL-18

123-WH-18

191-WH-14
113-OR-18

124-GN-14

893-GN-18

403-GN-18
175-RD-14

320-RD-18

645-RD-18
646-RD-18
646-RD-18
646-RD-18

168-RD-14

309-GY-18

892-BR-18
169-PK-18

327-PK-14

200-BK-14
235-BK-18
5A

F774-WH-18
L969-WH-18
M736-BU-18

K906-GN-18

E472-GN-18
K843-GN-18
A769-GY-18
F773-OR-18

A757-GY-18

E473-GY-18
K907-BU-18
L968-OR-18

A768-BU-18

A756-BU-18
A758-BR-18

K847-PU-18
A770-PK-18

A755-PK-18

A537-PK-18

L972-BU-18
307-OR A588-GN 143-BR-18 306-GN START RELAY 12 4 12V OUT H476-WH-18 H466-BU-18 307-OR 576-PK-18 V

A588-GN

A588-GN

150-OR-18
780-PU-18
169-PK-18

235-BK-18

235-BK-18

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
DIODE L11 L11 L5 ONE TOUCH

151-GN

307-OR

151-GN
103-RD
105-RD
118-GY

154-RD

189-RD

184-RD
189-RD
322-GY
129-BU
147-PU
152-BU

179-BU

616-BU
607-PK

607-PK
120-YL

615-YL

308-YL

308-YL
0586 Engine Speed Dial Switch 154-RD A588-GN 330-YL TF C569-YL 5 12V MEMORY K849-YL-18 H467-WH-18 403-GN-18 578-BU L972-BU-18 YL-18
ALT REGULATOR 121-1022 LOW IDLE SW

307-OR
105-RD

326-RD
607-PK
308-YL
200-BK-18 330-YL 229-BK 6 GND OUT K851-BU-18 H476-WH-18 410-WH-18 607-PK 235-BK-18 GN-18
FUSE BASE 200-BK-18 DIODE K852-GN-18 K849-YL-18 506-PU-18 615-YL

M947-OR-18
0587 Engine Governor Position Sensor

K862-GY-18
M962-YL-18
K858-YL-18
E 308-YL-18 121-1022 330-YL 2 12V 2X7A POWER SUPPLY (NOTE D) K871-WH K851-BU-18 578-BU 645-RD-18 ATCH JOYSTICK 136-1206(NOTE M)
AE 892-BR-18 306-GN 1 K872-OR K852-GN-18 607-PK 646-RD-18

CONSOLE (RH)

CONSOLE (RH)
0588 Monitoring System E

308-YL
308-YL
308-YL
A 308-YL-18 893-GN-18 K879-GN K871-WH 607-PK 892-BR-18
B 235-BK-18 235-BK-18 AE K906-GN-18 K872-OR 615-YL 893-GN-18 J ONE TOUCH
C 109-RD-8 SYMBOL DESCRIPTION K907-BU-18 K879-GN 645-RD-18 A537-PK-18 L972-BU-18 LOW IDLE SW
0598 Travel Speed Solenoid D 893-GN-18 112-PU-6 112-PU-6 112-PU-6 WE WF L968-OR-18 K906-GN-18 646-RD-18 A588-GN 235-BK-18 128-2134
E 892-BR-18 101-RD-6 101-RD-6 101-RD-6 304-WH-8 CIRCUIT CONNECTED L969-WH-18 K907-BU-18 892-BR-18 C569-YL
0600 Hydraulic Oil Temperature Sensor BACKUP

L15
F 109-RD-6 109-RD-6 109-RD-6 START RELAY L972-BU-18 L968-OR-18 893-GN-18 H465-GN-18
G (NOTE A) 150-OR-18 125-1302 CIRCUIT NOT CONNECTED M734-BR-18 L969-WH-18 A588-GN H466-BU-18 GOV SW V IND UNIT
1161 Front Hydraulic Pump Pressure Sensor H 119-PK-18 (NOTE A) M736-BU-18 L972-BU-18 C569-YL H467-WH-18 A/D J 163-6702
J ELECTRICAL CONNECTION TO M741-GY-18 M734-BR-18 E554-PK-18 K871-WH 163-6711 V 607-PK RD-18 LIGHT
M742-PU-18 M736-BU-18 H465-GN-18 K872-OR J 200-BK-18 BK-18 GROUND
1162 Rear Hydraulic Pump Pressure Sensor MACHINE STRUCTURE

M947-OR-18
M962-YL-18
ET CONN 2 1
200-BK-14 M741-GY-18 H466-BU-18 K879-GN 169-PK-18 F774-WH-18

200-BK-18

235-BK-18
101-RD-6 WH WC 109-RD-6

A770-PK-18
INTERNAL ELECTRICAL CONNECTION 200-BK-14 M742-PU-18 H467-WH-18 M734-BR-18 V F773-OR-18 THROTTLE

123-WH-18

191-WH-14
124-GN-14

113-OR-18
320-RD-18
645-RD-18

175-RD-14

646-RD-18
169-PK-18
1525 Straight Travel Solenoid 60A

M947-OR-18
K776-GN-18

C987-RD-14

K862-GY-18
3

A718-PU-18

M962-YL-18
304-WH-8

L975-PK-18

K858-YL-18
CE SA J V POS SW

101-RD-6
101-RD-4
109-RD-6
109-RD-8
877-YL-4
TO SURFACE OF COMPONENT 235-BK-18 200-BK-14 K871-WH M741-GY-18

A588-GN

403-GN-18

893-GN-18
309-GY-18

168-RD-14
892-BR-18
327-PK-14
200-BK-14

235-BK-18
J 106-0107

151-GN

307-OR
189-RD
105-RD

154-RD

103-RD

118-GY
152-BU
129-BU

179-BU
147-PU
607-PK
615-YL

308-YL

120-YL
BK-00 235-BK-18 200-BK-14 K872-OR M742-PU-18 169-PK-18

SWITCH PANEL
A588-GN
G ALT BREAKER CONNECTOR G

151-GN
184-RD

322-GY

189-RD
616-BU
607-PK

308-YL

308-YL
1The BK-00 235-BK-18 235-BK-18 K879-GN 200-BK-14 169-PK-18 235-BK-18 1 BK-18 COM
CID is a diagnostic code that indicates which component is faulty. CK (NOTE C) 9S-0174 235-BK-18 235-BK-18 M734-BR-18 200-BK-14 1 2 K906-GN-18 A755-PK-18 2 PK-18 S1
DISCONNECT SW L# CIRCUIT GROUPING DESIGNATION 3
235-BK-18 M741-GY-18 210-BK K907-BU-18 A756-BU-18 3 BU-18 S2

G976-BU-18
2The 7N-0718 E E E 235-BK-18 235-BK-18 M742-PU-18 229-BK A770-PK-18 A757-GY-18 4 GN-18 S3
MID is a diagnostic code that indicates which electronic control module

WC
WA

WE
412-BU-18
430-BU-18
506-PU-18

WF
ATCH WIRE, CABLE, COMPONENT

CG
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

CF
7N-0719 (NOTE C) E E E AE AE AE CONN 19 TF 4 5

L17
200-BK-14 235-BK-18 6 A768-BU-18 A758-BR-18 5 BR-18 S4
AE AE AE

147-PU

578-BU
200-BK
diagnosed the fault. CONN 20 CIRCUIT CONNECTED 200-BK-14 124-GN-14 L969-WH-18 6

150-OR-18

780-PU-18
10
11
12

10
11
12

10
11
12

C
A
B

A
B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
KEY SW

2
3
1
4
RELAY PANEL RELAY PANEL BLADE, SPADE, RING OR SCREW RD 1 124-GN-14 200-BK-14 175-RD-14 M736-BU-18 7 8
A/C UNIT BK 2 200-BK-14 200-BK-14 607-PK 235-BK-18 V 9G-7641
SA A A A C C C C C C TG TF TC TERMINAL 161-3780 RD/BU 3 175-RD-14 L10 210-BK E554-PK-18 9 J T
BLOCK 161-3779 (NOTE F) R

L10
CONN 19 SPLICE GN 4 E554-PK-18 229-BK 200-BK-14 235-BK-18 308-YL 308-YL

RD-00
RD-00
CHASSIS 10 11 A769-GY-18
CONN 8 L16 CONN 9 CONN 10 121-1023 CONN 17 CONN 18 L16 BR 5 607-PK 235-BK-18 200-BK-14 12
ATCH BK 6 200-BK-14 L968-OR-18 V 2 1 ATCH QUICK 326-RD 326-RD C OFF
L28 L28 (NOTE A) HEATER UNIT A L10 L10 V J J 3 COUPLER SW S ON

L30
307-OR 307-OR
L27 L27 L17 L17 164-0486 J BACKUP V 7N-2353 B ST

L34
L35
105-RD 105-RD

L5
235-BK-18 235-BK-18 235-BK-18 164-0490 (NOTE F) EPR VALVE SW (NOTE F)
L18 L18 L9 L9 L9 163-6710 CONN 36
Failure Mode Identifiers (FMI)1 CONSOLE (RH)

L9
L30

L28

L18

L27
FMI No. Failure Description (NOTE A) CONN 3 CONN 4 CONN 5 150-OR-18
308-YL 308-YL
M954-BU L34 L34 L34
CONN 2 L35 L35 L35 L35 L35
780-PU-18
0 Data valid but above normal operational range. 119-PK-18 119-PK-18 119-PK-18 (NOTE A) L5 L5 L5
A A A A CONN 5 CAB CAB

L9
1 Data valid but below normal operational range. ENG/PUMP CONT 157-3165

RD-00
RD-00

10
11
12

10
11
12

10
11
12

C
A
B

A
B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
WINDOW LIMIT SW

37 PUMP DISCHARGE 1 PRESS. SENSOR


C C C TA TC (FRONT)

45 PUMP DISCHARGE 2 PRESS. SENSOR


2 Data erratic, intermittent, or incorrect.

38 FUEL SECONDARY FILTER PLUGGED

H467-WH-18

M741-GY-18
H465-GN-18
M742-PU-18

M734-BR-18
H466-BU-18
A537-PK-18
117-6306 F

410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18

113-OR-18
645-RD-18

646-RD-18
506-PU-18

892-BR-18

235-BK-18

169-PK-18

200-BK-14
200-BK-14

576-PK-18
575-YL-18
51 FUEL PRIMARY FILTER PLUGGED
GN 1 119-PK-18 A584-BU-18

K871-WH
C569-YL
3 Voltage above normal or shorted high.

K872-OR
K879-GN
A588-GN
H476-WH-18

H467-WH-18
F774-WH-18

M741-GY-18
M736-BU-18

L969-WH-18

M742-PU-18
M734-BR-18
H465-GN-18
G976-BU-18

K776-GN-18

K906-GN-18

K852-GN-18
A769-GY-18
F773-OR-18

H466-BU-18

A757-GY-18

K862-GY-18
A718-PU-18

A768-BU-18

K907-BU-18
L968-OR-18
K851-BU-18

A756-BU-18
A758-BR-18
E554-PK-18

A755-PK-18
L972-BU-18
L975-PK-18

K849-YL-18

K858-YL-18

16 OVERLOAD ALARM CANCEL SW

307-OR
103-RD

118-GY
47 WATER SEPARATOR LEVEL SW

578-BU
535-BU
152-BU
129-BU

147-PU
135-BU
229-BK

607-PK

210-BK
53 TRAVEL STRAIGHT PRESS. SW

615-YL
BK 2 200-BK-18 A584-BU-18

410-WH-18
403-GN-18

893-GN-18

893-GN-18
893-GN-18
893-GN-18

893-GN-18
403-GN-18
168-RD-14

309-GY-18
412-BU-18
430-BU-18
506-PU-18

892-BR-18

892-BR-18
892-BR-18

892-BR-18

506-PU-18

780-PU-18
235-BK-18

235-BK-18

327-PK-14

200-BK-14
235-BK-18
200-BK-14
200-BK-14
235-BK-18

18 ATCH STEM 2 SWING CANCEL

45 ATCH STEM 3 SWING CANCEL


46 ATCH STEM 4 SWING CANCEL
28 ATCH STEM 1 SWING CANCEL
304-WH-8

2 TRAVEL SPEED CHANGE SOL


101-RD-4
109-RD-6

877-YL-4
200-BK-18 200-BK-18

K871-WH

K871-WH

22 TRAVEL ALARM CANCEL SW


A588-GN

K872-OR
K879-GN

K872-OR
K879-GN

24 TRAVEL ALARM CANCEL IND


42 CAPSULE FILTER PLUGGED
4 Voltage below normal or shorted low.

4 SWING BRAKE CANCEL SOL


52 SPECIAL FILTER PLUGGED
ATCH AG

184-RD
189-RD

322-GY
147-PU

578-BU

616-BU

578-BU

147-PU
200-BK

607-PK

39 TRAVEL RIGHT PRESS. SW

9 PRIMARY NFC PRESS. SOL


308-YL

4 AIR HEATER CONTROLLER

11 ONE TOUCH LOW IDLE SW


MOTOR

46 O.L.W.D. PRESS. SENSOR


7 POWER SHIFT CONT SOL

29 COOLANT TEMP SENSOR


FAN MOTOR

8 FLOW LIMIT PRESS. SOL


200-BK

25 ENG SPEED SENSOR (+)


16 ENG SPEED SENSOR (-)

39 HYD OIL TEMP SENSOR


17 IMPLEMENT PRESS. SW

1 TRAVEL STRAIGHT SOL

10 FAN MOTOR CONT SOL

36 GOVERNOR FEEDBACK
5 Current below normal or open circuit. 180-5316 A A

35 ALTERNATOR R TERM.
48 AIR CLEANER SENSOR

44 GOVERNOR COMMAND
200-BK 615-YL 615-YL 615-YL RD-18

29 JOYSTICK PRESS. SW
L6

30 FUEL LEVEL SENSOR


(NOTE F)

26 QUICK COUPLER SW
31 COOLANT LEVEL SW
200-BK-18 103-RD 615-YL 200-BK 200-BK WH-18

41 ENG OIL PRESS. SW


30 TRAVEL PRESS. SW

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
5 AIR HEATER RELAY

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
5 AUTO LUB FAILURE

48 OPTION PWM IN (1)


F F

40 ENG OIL LEVEL SW


9 THROTTLE DIAL S1
10 THROTTLE DIAL S2

19 THROTTLE DIAL S3
20 THROTTLE DIAL S4

32 HYD OIL LEVEL SW


M

11 OPTION CONT SOL


12 OPTION CONT SOL

15 TRAVEL MODE IND


21 TRAVEL MODE SW
6 Current above normal or grounded circuit.

33 CAT DATA LINK (+)


200-BK-14 CAB 152-BU 200-BK

43 CAT DATA LINK (-)


F M

6 SWITCH RETURN

17 STARTER RELAY
ATCH SPEAKER (R)

23 KEY SWITCH ON
169-PK-18 200-BK ATCH

6 FINE SWING SW
CONN 35

13 TRAVEL ALARM
3 OPTION SOL (1)

14 AEC MODE IND


7Y-5505 F F

12 AEC MODE SW
103-RD 535-BU CAB LAMP

23 FAULT ALARM

31 SENSOR GND

40 SENSOR GND
7 Mechanical system not responding properly.

52 +12V SUPPLY
F 508-PU-18 CONN 25 CONN 26 200-BK 607-PK 167-3441

47 BACKUP SW
7 OPTION SW
8 OPTION SW

H467-WH-18
L24

M741-GY-18
H465-GN-18
M742-PU-18

M734-BR-18
19 SOL GND 1
20 SOL GND 2
21 SOL GND 3
22 SOL GND 4

H466-BU-18
A537-PK-18

C569-YL-14
L26

L31
511-BR-18 509-WH-18 200-BK 892-BR-18

410-WH-18

123-WH-18
403-GN-18

893-GN-18

113-OR-18
645-RD-18

646-RD-18
506-PU-18

892-BR-18

135-BU-14
201-BK-18
200-BK-14

200-BK-18

235-BK-18

169-PK-18

229-BK-14

200-BK-14
200-BK-14

576-PK-18

210-BK-14
575-YL-18
8 Abnormal frequency, pulse width, or period. L23 512-GN-18 511-BR-18 200-BK-18 893-GN-18

K871-WH
K872-OR
K879-GN
L973-GN

307-OR
103-RD

118-GY
578-BU
535-BU
152-BU
129-BU

586-BR

310-PU
147-PU
200-BK

200-BK
200-BK

607-PK
615-YL
512-GN-18 200-BK C537-GN-18 615-YL 615-YL RD-18

GND

14 GND
9 Abnormal update. 615-YL C538-OR-18 200-BK 200-BK WH-18

1 +B
N

13 +B
A584-BU-18 200-BK 200-BK F N
ATCH SPEAKER (L) 200-BK-18 201-BK-18 CONN 34 ATCH
10 Abnormal rate of change.

M737-WH-18
F774-WH-18
M736-BU-18

M736-BU-18
M736-BU-18
G976-BU-18

K776-GN-18

K906-GN-18

K904-GN-18
A769-GY-18
F773-OR-18

C468-BU-18
K777-GY-18
A718-PU-18

A768-BU-18

A761-PU-18
A762-PU-18

L971-GN-18

M739-YL-18
E554-PK-18
L975-PK-18

T967-YL-18
7Y-5505 A579-OR CAB LAMP

496-WH-18
893-GN-18

403-GN-18

893-GN-18

893-GN-18
403-GN-18

403-GN-18
487-OR-18

495-GN-18
168-RD-14

309-GY-18

405-GY-18

492-GY-18
892-BR-18

412-BU-18
430-BU-18

506-PU-18

892-BR-18

892-BR-18

506-PU-18

321-BR-18

763-BU-18

15

24
25
26
27

34
35
36
37

44

49
50

54

18

27
28

32
33
34

38

41
42
43

49
50
51
53
54
327-PK-14

200-BK-14
200-BK-14
200-BK-14
235-BK-18
235-BK-18
235-BK-18

491-PK-18

788-YL-18

2
3
304-WH-8
F F 167-3441

101-RD-4
109-RD-6

877-YL-4
A580-BR L6

A588-GN

200-BK-14

200-BK-18
11 Failure mode not identifiable. CONN 33

184-RD

189-RD

322-GY

578-BU
616-BU

147-PU
147-PU
147-PU

578-BU
607-PK

200-BK

235-BK
235-BK
308-YL

308-YL
508-PU-18 A581-GN
AF C (NOTE A) F G G

200-BK
200-BK
200-BK
200-BK
509-WH-18 200-BK A582-PU

M737-WH-18
H476-WH-18

H467-WH-18
M741-GY-18
M742-PU-18

M734-BR-18

L969-WH-18

H465-GN-18

M736-BU-18

M736-BU-18
K852-GN-18
G976-BU-18

K904-GN-18
K777-GY-18
A757-GY-18

C468-BU-18

H466-BU-18
A756-BU-18

A758-BR-18

L971-GN-18

K851-BU-18

K907-BU-18

L968-OR-18
M739-YL-18

A762-PU-18

A761-PU-18
A755-PK-18
L972-BU-18
12 Bad device or component.

L975-PK-18

K849-YL-18

T967-YL-18
CAB

496-WH-18

410-WH-18
200-BK-14 1 103-RD-18 1 +B

893-GN-18

487-OR-18

495-GN-18

403-GN-18
405-GY-18

492-GY-18
412-BU-18

892-BR-18

430-BU-18

763-BU-18

321-BR-18

780-PU-18

M954-BU
491-PK-18
788-YL-18
200-BK-18 2 201-BK-18 2 GND

184-RD

184-RD
235-BK

235-BK
MONITOR

308-YL
13 Out of calibration. 103-RD 3 169-PK-18 3 ACC
157-3198
113-OR-18 4 4 +12V
F 118-GY 118-GY 5 893-GN-18 5 CDL +
14 Parameter failures.

H467-WH-18

M741-GY-18
H465-GN-18

M734-BR-18
M742-PU-18
H466-BU-18
A584-BU-18

A537-PK-18
C569-YL-14
103-RD 129-BU 129-BU 6 892-BR-18 6 CDL -

509-WH-18

123-WH-18

410-WH-18
512-GN-18

113-OR-18
113-OR-18
113-OR-18

403-GN-18

893-GN-18
645-RD-18
646-RD-18
508-PU-18
511-BR-18

135-BU-14

506-PU-18

892-BR-18
201-BK-18

200-BK-14

169-PK-18

576-PK-18

607-PK-18

200-BK-14
210-BK-14
229-BK-14
235-BK-18
575-YL-18
F

L22
200-BK 152-BU 403-GN-18 7 607-PK-18 7 LIGHT

K871-WH
K872-OR
K879-GN
L973-GN
15 Parameter failures. L22

307-OR
103-RD

103-RD
103-RD
103-RD
103-RD

118-GY
129-BU
147-PU
152-BU

310-PU

535-BU
535-BU
535-BU

578-BU
586-BR
200-BK

607-PK
607-PK

607-PK
615-YL
CAB 169-PK-18 410-WH-18 8 8
403-GN-18 506-PU-18
16 Parameter not available. (NOTE A) DOME LAMP 410-WH-18 A584-BU-18
780-PU-18 176-1986 200-BK 506-PU-18 200-BK
17 Module not responding. 200-BK 535-BU 200-BK (NOTE A)
607-PK 200-BK-18 YL/GN

M737-WH-18
F774-WH-18
L7

M736-BU-18
M736-BU-18

M736-BU-18
M736-BU-18
K776-GN-18
K906-GN-18

K904-GN-18
A769-GY-18
F773-OR-18

C468-BU-18
K777-GY-18
A718-PU-18
A768-BU-18

A761-PU-18
A762-PU-18

L971-GN-18
M739-YL-18
E554-PK-18

T967-YL-18
200-BK 645-RD-18 235-BK-18 F A/C

496-WH-18
18 Sensor supply fault.

403-GN-18
403-GN-18

403-GN-18
487-OR-18

495-GN-18
168-RD-14

309-GY-18

405-GY-18

492-GY-18
506-PU-18

321-BR-18

763-BU-18

780-PU-18
780-PU-18
200-BK-14
200-BK-14
235-BK-18
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18

327-PK-14

491-PK-18

788-YL-18

OPERATOR STATION
304-WH-8
PHOTO SENSOR

101-RD-4
109-RD-6

877-YL-4
200-BK-18 646-RD-18 501-GN-18 C538-OR-18

A588-GN

OPERATOR STATION
167-7083

189-RD

322-GY
147-PU

578-BU
616-BU
200-BK
235-BK
235-BK

235-BK

607-PK

308-YL
308-YL
308-YL

308-YL
A584-BU-18 892-BR-18 530-OR-18 C537-GN-18

M737-WH-18
19 Condition not met.

H467-WH-18
H476-WH-18

M741-GY-18
L6

H465-GN-18

L969-WH-18
M734-BR-18
M742-PU-18

M736-BU-18
M736-BU-18
K852-GN-18

K904-GN-18

G976-BU-18
A757-GY-18

H466-BU-18

C468-BU-18
K777-GY-18
A756-BU-18
A758-BR-18

K907-BU-18
L968-OR-18

K851-BU-18

K851-BU-18
K851-BU-18
K851-BU-18

A761-PU-18
A762-PU-18

L971-GN-18

M739-YL-18

K851-BU-18
A755-PK-18

L972-BU-18

K849-YL-18
K849-YL-18
K849-YL-18

L975-PK-18

K849-YL-18
T967-YL-18
200-BK 893-GN-18 590-GY-18 YL/WH

410-WH-18

496-WH-18
403-GN-18
487-OR-18

495-GN-18

893-GN-18
405-GY-18

492-GY-18
321-BR-18

763-BU-18

412-BU-18
430-BU-18
892-BR-18
491-PK-18

788-YL-18
615-YL A584-BU-18 A586-OR-18

CAB
20 Parameter failures. F F

184-RD
184-RD
184-RD
235-BK
235-BK
308-YL
615-YL H465-GN-18

CAB
H466-BU-18 152-BU ATCH UNDER
WINDOW LIMIT SW
1The FMI is a diagnostic code that indicates what type of failure has occurred. E 615-YL H467-WH-18
M734-BR-18 535-BU 129-6466 E
C ATCH 135-BU-14 M741-GY-18 113-OR-18 (NOTE T)
CONN 22 12V 7A M742-PU-18 645-RD-18

H467-WH-18
M741-GY-18
H465-GN-18

M734-BR-18
M742-PU-18
H466-BU-18
A584-BU-18
A537-PK-18
C569-YL-14
1
2
SOCKET F

L24

L23

L22

1
2
201-BK-18 646-RD-18

509-WH-18

123-WH-18

410-WH-18
113-OR-18

512-GN-18

113-OR-18

403-GN-18

893-GN-18
645-RD-18
646-RD-18
135-BU-14

508-PU-18
511-BR-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
210-BK-14
229-BK-14

200-BK-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18

200-BK-18

576-PK-18
200-BK-18

169-PK-18

200-BK-14
201-BK-18
235-BK-18
575-YL-18
TC TG 121-0987 210-BK-14 235-BK-18 H465-GN-18

K871-WH
K872-OR
K879-GN
L973-GN
L24

307-OR
103-RD

103-RD
118-GY
147-PU
147-PU
147-PU
147-PU
147-PU
310-PU
586-BR

535-BU

578-BU

129-BU
152-BU

535-BU
607-PK

607-PK

200-BK
CONN 22 C537-GN-18 H466-BU-18
K849-YL-18 C538-OR-18 H467-WH-18 F MOTOR
L23 ATCH C569-YL-14 M734-BR-18 WIPER
TC 12V 2X7A M741-GY-18 A579-OR BU/BK MOTOR

M737-WH-18
F774-WH-18
L22

M736-BU-18
K906-GN-18

K776-GN-18
K904-GN-18
K777-GY-18

A769-GY-18
C468-BU-18
F773-OR-18
L971-GN-18

A718-PU-18
A761-PU-18
A762-PU-18
A768-BU-18

M739-YL-18
E554-PK-18

T967-YL-18
K851-BU-18 1 ATCH MEDIUM LINE SOCKET F M742-PU-18 A580-BR BU/RD 178-5435

496-WH-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
487-OR-18

495-GN-18
168-RD-14

309-GY-18

405-GY-18

492-GY-18
763-BU-18

321-BR-18
235-BK-18
200-BK-14
200-BK-14
235-BK-18
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
200-BK-18

327-PK-14

491-PK-18

235-BK-18
788-YL-18

L9
304-WH-8
PRESS. SW 121-0987

101-RD-4
109-RD-6

877-YL-4
235-BK-18 2 229-BK-14 200-BK-18 A581-GN GN
A588-GN

167-3466 (NOTE D)

189-RD

322-GY
Real Time Error Codes

147-PU

616-BU
200-BK
235-BK
235-BK
235-BK

607-PK

235-BK
308-YL
L7 L7 L7 A582-PU BU
(NOTE M) 200-BK BK

L8
235-BK-18 VALVE GP 190-7820(NOTE M) L8 L8
Code Description of Problems K858-YL-18
K862-GY-18
K858-YL-18
K862-GY-18 K858-YL-18
TC
1 ATCH ROTATE

L8
L31 L31 K871-WH 200-BK-18 200-BK-18 2 CW SOL ATCH RADIO CONVERTER (NOTE F)
1301 Engine oil pressure is too low. K872-OR 200-BK-18

L9
TC A C TC K879-GN VALVE GP 165-9549(NOTE L) 200-BK-18
1302 Engine coolant temperature is too high. TG 235-BK-18 L26 TA TC
CHASSIS 235-BK-18 K871-WH 1 ATCH 1PUMP-2PUMP K862-GY-18 1 ATCH ROTATE
1303 Hydraulic oil temperature is too high. 200-BK-18 2 EXCHANGE SOL 1 200-BK-18 2 CCW SOL

H467-WH-18
121-1491

M741-GY-18
C560-OR-18

C560-OR-18

C537-GN-18
C538-OR-18

M734-BR-18
M742-PU-18

H465-GN-18
A586-OR-18

A586-OR-18
H466-BU-18
C566-PK-18

C566-PK-18

A584-BU-18
A537-PK-18
K849-YL-18

509-WH-18

509-WH-18

509-WH-18

123-WH-18

410-WH-18
113-OR-18

512-GN-18

512-GN-18

113-OR-18

113-OR-18

512-GN-18

113-OR-18

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
103-RD-18

646-RD-18
645-RD-18

590-GY-18

590-GY-18
508-PU-18
511-BR-18

508-PU-18
511-BR-18

508-PU-18
511-BR-18

535-BU-18

535-BU-18

506-PU-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

576-PK-18
200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
575-YL-18
1304 Air filter is clogged. VALVE GP 158-8251 200-BK-18

K871-WH
M954-BU

K879-GN
K872-OR

A579-OR

A581-GN
L973-GN

A580-BR

A582-PU
TA

307-OR
103-RD

103-RD

118-GY
147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
607-PK

607-PK

200-BK

200-BK
200-BK-18 ATCH 1PUMP-2PUMP VALVE GP 165-9549(NOTE M)
C HYD LOCK 200-BK-18 K871-WH 1 TC
1305 Battery voltage is not normal. A588-GN 1 SOL 200-BK-18 200-BK-18 2 EXCHANGE SOL 2 K871-WH 1 ATCH 1PUMP-2PUMP
200-BK-18 2 121-1491 K871-WH 121-1491 200-BK-18 2 EXCHANGE SOL 1
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage. K871-WH 121-1491 F CONN 23 F F
TA 200-BK-18 F F F F F F F F F F F F F

M737-WH-18

SPEAKER (R)(+) 10
F774-WH-18
ATCH DOUBLE

10
M736-BU-18

2
5

8
4
9

ACC 1
GND 2
SPEAKER (L)(-) 3
SPEAKER (R)(-) 5
6
BACKUP 7
SPEAKER (L)(+) 8
AUX-SPEAKER(-) 4
AUX-SPEAKER(+) 9
3
6
7
K776-GN-18

K904-GN-18
C468-BU-18
F773-OR-18

A769-GY-18

1
A718-PU-18
A761-PU-18
A762-PU-18

A768-BU-18

M739-YL-18
E554-PK-18

T967-YL-18
2202 Governor actuator feedback sensor circuit is shorted to body ground. C SWING BRAKE TC

L33
K871-WH K879-GN 1 200-BK-18

496-WH-18
403-GN-18

487-OR-18
495-GN-18
309-GY-18

405-GY-18
492-GY-18

168-RD-14
321-BR-18
327-PK-14

200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

491-PK-18

235-BK-18
788-YL-18

10
11
12
13
14
15
16
17
18
19
20

10
11
12
13
1
2
L26 ACTION SOL ATCH 1PUMP-2PUMP

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
304-WH-8

CANCEL SOL
101-RD-4
109-RD-6

877-YL-4

K906-GN-18 1 K879-GN 200-BK-18 2 121-1491 200-BK-18 K871-WH 1 EXCHANGE SOL 2


121-1491 AC ATCH START AIDATCH HAMMER ATCH FINE
189-RD

322-GY
147-PU

616-BU
607-PK

235-BK

ILLUMI
308-YL

2301 Governor actuator feedback signal is not stable. 763-BU-18 235-BK-18 2 K872-OR 200-BK-18 200-BK-18 2 121-1491 + -

STOP
TRAVEL MODE SW

W. CW
WIPER CUT

REV
SW (NOTE B) SW (NOTE B) SWING CONT

TRAVEL MODE IND 1


TRAVEL MODE IND 2

W. CCW

RISE. S
L. CHASSIS

AEC MODE SW

AEC MODE IND


ALARM CANCEL SW

ALARM CANCEL IND

INT (6)

INT (3)
GND
GND

WA+
W. INT (6)
W. INT (3)

+B

ACC
L. BOOM

WASH
WASH
SPACE

SPACE
SPACE
SPACE
SPACE
A588-GN K871-WH

LOW
W. LOW
D D

A513-RD-18

A513-RD-18
TA SW (NOTE B)

RD
K777-GY-18 K872-OR K871-WH

BK
509-WH-18

512-GN-18

113-OR-18
103-RD-18
508-PU-18

511-BR-18

592-BU-18

592-BU-18
200-BK-18

200-BK-18
2302 Governor actuator feedback signal deviates. K906-GN-18 C TRAVEL SPEED K872-OR K872-OR 1 ATCH SINGLE TC
CONN 23
L971-GN-18 763-BU-18 1 CHANGE SOL 200-BK-18 200-BK-18 2 ACTION SOL 1 K871-WH K879-GN 1 ATCH DOUBLE
2303 Governor actuator does not move. 200-BK-18 235-BK-18 2 121-1491 200-BK-18 165-9560 K879-GN 200-BK-18 2 ACTION SOL SERVICE CIGAR
(NOTE L) 121-1491 METER LIGHTER
L21

L20
235-BK-18 L25 K872-OR
2304 Calibration data error. 235-BK-18 200-BK-18 TA 6T-7337 9W-0335
235-BK-18 C 200-BK-18 K872-OR 1 ATCH SINGLE K872-OR TC AC AC WIPER CONT
IMPLEMENT ACTION SOL 2 ATCH SINGLE

MEM
ATCH ATCH AM RADIO A/C SW PANEL 155-7042

GND
12V
24V
IGN
3201 Monitor RAM is not normal. 235-BK-18 K777-GY-18 1 L25 200-BK-18 2 165-9560 K872-OR K872-OR 1 ACTION SOL 1

1
2
3
7
4
6
8
5
235-BK-18 2 PRESS. SW 200-BK-18 200-BK-18 2 AM/FM RADIO 163-6706 157-3209 FAULT ALARM
235-BK-18 170-9335 (NOTE L) 200-BK-18 165-9560 163-6707 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH SEAT ATCH LOWER ATCH LOWER 157-3210 (NOTE F) 132-1829
4101 Electric power supply to the controller is too much (43 volts).
RD-00
RD-00

(NOTE M) ATCH AM/FM RADIOAM/FM RADIO EXCHANGE SW ACTION EXCHANGE SW HEATER SW WASHER SW WIPER SW
TO RADIO ATCH ATCH HEATER SW PANEL SWITCH PANEL
C 200-BK-18 TC CONVERTER (CASSETTE) 163-6708 170-6955 170-6956 163-6721 163-6719 163-6718 176-2004
L32 L32 ATCH SINGLE 163-6701
4102 Over-current in proportional reducing valve. L971-GN-18 1 TRAVEL 200-BK-18 K872-OR 1 ACTION SOL 2 134-1346 163-6709 (NOTE F) (NOTE L) (NOTE L) 176-2005 (NOTE F)
235-BK-18 2 PRESS. SW 200-BK-18 200-BK-18 2 (NOTE M) (NOTE M)
170-9335 165-9560 L6 L6 L6 L6
4103 Proportional reducing valve circuit is open. (NOTE M)

L33
CAB CAB
4104 Monitor power supply (digital output) over current. OPERATOR STATION OPERATOR STATION
L21

L25
L32

L20

M954-BU
4105 Over-current in digital output (trenching solenoid). K849-YL-18 L33 L33 ANTENNA
ENGINE TG 167-3492
WIRES THAT HAVE BATTERY VOLTAGE
4106 Over-current in digital output (fine control solenoid). K849-YL-18 1 ATCH HYD HAMMER CAB CAB

780-PU-18
C 235-BK-18 2 PRESS. SW TO PLATFORM HARNESS TO A/C UNIT WHEN THE KEY SWITCH IS OFF.
4107 Over-current in digital output (travel speed change solenoid). COOLANT TEMP 492-GY-18 167-3466 WINDOW LIMIT SW WIRES THAT HAVE BATTERY VOLTAGE
RD-00
RD-00

SENDER (NOTE R) ATCH SPEAKER (R) (FRONT) WHEN THE KEY SWITCH IS ON.

L3

L5
5I-7578 T 7Y-5505 117-6306 Y
4108 Over-current in digital output (travel alarm). 235-BK-18 TG Y (NOTE A) A584-BU-18 STARTING CIRCUIT.
M954-BU 1 RD-18 ATCH 511-BR-18 CONN 26 A584-BU-18
4109 Spare solenoid 1 (digital output) over current. 200-BK-18 200-BK-18 2 BK-18 HAMMER SOL ATCH 512-GN-18 200-BK-18 200-BK-18 GAUGE CIRCUIT.
C 121-6303 BOOM LAMP (LH)

201-BK-18
200-BK-14
200-BK-14

200-BK-18
410A Over-current in digital output (swing brake solenoid). AIH COOLANT 1 A718-PU-18 200-BK-18 (NOTE R) 153-2521 A A
TEMP SENSOR MONITOR CIRCUIT.

200-BK

200-BK
200-BK
2 200-BK-18 615-YL 615-YL 615-YL RD-18

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
L2

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
196-7975 T C K 616-BU K ATCH SPEAKER (L) 103-RD 615-YL 200-BK 200-BK WH-18
410b Spare solenoid 2 (digital output) over current. AF 616-BU 1 616-BU 7Y-5505 200-BK-14
CAB
152-BU 200-BK M PANEL LAMP CIRCUIT.
Y M
4201 Engine speed is not normal.
C 780-PU-18 1 GN-18 ATCH QUICK
COUPLER SOL 200-BK 2 200-BK Y 200-BK L3 L3
Y Y 169-PK-18 200-BK CONN 35 ATCH C
200-BK-18 2 GN-18 200-BK 508-PU-18 200-BK CONN 25 200-BK 535-BU CAB LAMP TURN SIGNAL AND WASHER/WIPER CIRCUIT.

H467-WH-18
152-8346

M741-GY-18
H465-GN-18
M742-PU-18

M734-BR-18
H466-BU-18
A537-PK-18

C569-YL-14
CONN 16 L 509-WH-18 200-BK-18 200-BK 607-PK 167-3441

410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18

113-OR-18
645-RD-18

646-RD-18
506-PU-18

892-BR-18

135-BU-14
235-BK-18

169-PK-18

229-BK-14

200-BK-14
200-BK-14

576-PK-18

210-BK-14
575-YL-18
4202 Engine coolant temperature sensor is shorted to body ground. 309-GY-18 168-RD-14 (NOTE F) 200-BK-14 Y 200-BK-18 892-BR-18

K871-WH
K872-OR
K879-GN
A588-GN
L973-GN
HEATER AND AIR CONDITIONER CIRCUIT.

307-OR
103-RD

118-GY
578-BU
535-BU
152-BU
129-BU

586-BR

310-PU
147-PU
607-PK
615-YL
K776-GN-18 321-BR-18 200-BK 893-GN-18
200-BK-18

4203 Hydraulic oil temperature sensor is shorted to body ground. 109-RD-6 322-GY ATCH POWER 103-RD C537-GN-18 615-YL 615-YL RD-18
CAB
LB C 495-GN-18 616-BU L WINDOW CONT 191-WH-14 200-BK C538-OR-18 200-BK 200-BK WH-18 GROUND CIRCUIT.
ALTERNATOR ALTP 403-GN-18 607-PK 168-RD-14 200-BK 616-BU 117-6305 Y 508-PU-18 200-BK-18 200-BK Y N N
4204 PWM sensor of pump delivery pressure is shorted to body ground. 5I-8085 RE 616-BU 322-GY 322-GY 200-BK SW. UP A589-OR-14 509-WH-18 201-BK-18 CONN 34 ATCH ENGINE/PUMP CONTROL CIRCUIT.
200-BK-6 200-BK-14 607-PK 200-BK SW. DOWN A590-BU-14 511-BR-18 L4 L3 A579-OR CAB LAMP

200-BK-14

200-BK-18
4205 Spare PWM sensor 1 is shorted to body ground. 200-BK-14 L19 L19 616-BU 607-PK ATCH NEUTRAL A588-GN 512-GN-18 A580-BR L2 167-3441
BOOM LAMP (RH) (NOTE A) CONN 33 START AID CIRCUIT.

200-BK
200-BK
200-BK
200-BK
200-BK-18 235-BK 200-BK 200-BK WIPER A583-YL-18 615-YL 200-BK A581-GN

L3
4206 Spare PWM sensor 2 is shorted to body ground. 101-RD-4 200-BK 168-RD-14 153-2521 +B 191-WH-14 A583-YL-18 200-BK-14 A582-PU Y G G
109-RD-6 235-BK-18 200-BK 325-PK-18 F. LIMIT A584-BU-18 A584-BU-18 200-BK-18 1 103-RD-18 1 +B
4207 PWM sensor of pump delivery pressure is open in circuit. 189-RD 235-BK-18 200-BK-14 Z GND 200-BK-14 A584-BU-18 103-RD 2 201-BK-18 2 GND ALL DASHED LINES ARE ATTACHMENTS.
A/C COMPR C 109-RD-6 304-WH-8 235-BK-18 200-BK-14 322-GY R. LIMIT A591-PU-18 A588-GN 113-OR-18 3 169-PK-18 3 ACC MONITOR
CLUTCH SOL 2 200-BK-18 309-GY-18 308-YL 235-BK-18 200-BK-14 200-BK A589-OR-14 118-GY 4 4 +12V 157-3198
420A Fuel sensor is shorted to body ground
200-BK-18
200-BK-18

H467-WH-18

M741-GY-18
H465-GN-18

M734-BR-18
M742-PU-18
A589-OR-14

H466-BU-18
A584-BU-18
A584-BU-18
A584-BU-18
A590-BU-14

A537-PK-18
C569-YL-14
A583-YL-18
171-7495 1 E554-PK-18 403-GN-18 309-GY-18 491-PK-18 325-PK-18 A590-BU-14 Y 129-BU 118-GY 5 893-GN-18 5 CDL +

509-WH-18

191-WH-14

191-WH-14
191-WH-14
191-WH-14

123-WH-18

410-WH-18
512-GN-18

113-OR-18
113-OR-18
113-OR-18

403-GN-18

893-GN-18
645-RD-18
646-RD-18
508-PU-18
511-BR-18

135-BU-14

506-PU-18

892-BR-18
201-BK-18

200-BK-14

169-PK-18

576-PK-18

607-PK-18

200-BK-14
210-BK-14
229-BK-14
235-BK-18
575-YL-18
176-1895 (NOTE F) L20 FORWARD WARNING ATCH IDENT PART NO. LOC
492-GY-18 327-PK-14 487-OR-18 152-BU 129-BU 6 892-BR-18 6 CDL -

K871-WH
A588-GN

K872-OR
K879-GN
L973-GN
420B Fuel sensor is open or shorted to battery voltage. HORN (LOW) POWER WINDOW

307-OR
103-RD

103-RD
103-RD
103-RD
103-RD

118-GY
129-BU
147-PU
152-BU

310-PU

535-BU
535-BU
535-BU

578-BU
586-BR
200-BK

607-PK
607-PK

607-PK
615-YL
A718-PU-18 403-GN-18 496-WH-18 321-BR-18 169-PK-18 403-GN-18 7 607-PK-18 7 LIGHT HARNESS AS.
K776-GN-18 405-GY-18 M737-WH-18 495-GN-18 7Y-3919 LIMIT SW (REAR) CAB 403-GN-18 410-WH-18 8 8
L1 L1 A 170-9411 F-4 U 170-6959 J-2 (NOTE F)
420C Electric power supply is to low (below 23 volts). 235-BK-18 492-GY-18 M739-YL-18 235-BK-18 CONN 15
117-6306 Y 410-WH-18 506-PU-18
C 197-4342 G-8 V 197-4279 H-2 (NOTE F)
C 200-BK-6 788-YL-18 147-PU 235-BK-18 A591-PU-18 506-PU-18 A583-YL-18
ENG OIL C Z Z E 197-4343 G-8 W 116-0098 A-8 (NOTE F)
420D Electric power supply is to high (above 32 volts). PRESS. SW
BK-18 405-GY-18 101-RD-4
304-WH-8
877-YL-4
A718-PU-18 147-PU 322-GY
322-GY
322-GY
200-BK-18 535-BU
607-PK
A584-BU-18
200-BK (NOTE A) F 163-6787 F-4 X 116-0096 A-8 (NOTE F)
5I-8005 405-GY-18 A761-PU-18 L21 147-PU 200-BK 200-BK 645-RD-18 200-BK YL/GN G 163-6810 F-2 Y 170-6813 C-5 (NOTE E)
420E Engine speed dial is not in one of the 10 specified positions. BK-18 235-BK-18 E554-PK-18 A762-PU-18 235-BK-18 200-BK 646-RD-18 200-BK-18 Y A/C H 163-6763 J-2 Z 183-1001 B-8
235-BK-18 C468-BU-18 Y 892-BR-18 235-BK-18 C538-OR-18 PHOTO SENSOR J 197-4276 H-2 AA 183-1060 B-9 (NOTE F)
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 788-YL-18 E554-PK-18 235-BK-18 FORWARD WARNING 103-RD 893-GN-18 501-GN-18 C537-GN-18 167-7083 K 197-4318 C-8 AC 167-3527 D-6 (NOTE F)
A762-PU-18 F773-OR-18 235-BK-18 C HORN (HIGH) 200-BK A583-YL-18 530-OR-18 YL/WH L 197-4379 C-8 AE 197-4339 G-8 (NOTE S)
C 7Y-3920 M 167-3456 F-1
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). 304-WH-8 327-PK-14 F774-WH-18 A768-BU-18 A584-BU-18 590-GY-18 AF 197-4335 H-10 (NOTE F)

CAB
C
B
A
G S 877-YL-4 K776-GN-18 A769-GY-18 CONN 11 C H465-GN-18 A586-OR-18 Y Y M 170-9295 C-2 (NOTE J) AG 197-4316 H-10 (NOTE F)

CAB
STARTER 101-RD-4 C468-BU-18 M736-BU-18 K904-GN-18 AA H466-BU-18 152-BU ATCH UNDER N 167-3456 F-1 TA 183-1046 F-10 (NOTE L)
4303 Engine stalls. MOTOR MTR BAT RD-00 235-BK-18 235-BK-18 T967-YL-18 607-PK DOME LAMP H467-WH-18 WINDOW LIMIT SW N 170-9295 C-2 (NOTE J) TC 193-3429 F-10 (NOTE M)
B 127-5819 CA 189-RD 235-BK-18 200-BK-14 200-BK 176-1986 200-BK-18 M734-BR-18 535-BU 129-6466 P 167-3457 J-6 TE 186-4603 A-11 (NOTE P) B

168-RD-14
200-BK-14
325-PK-18
A201 Monitor communication is not normal. RD-00
ENGINE

308-YL 235-BK-18 200-BK-14 200-BK M741-GY-18 (NOTE T) R 167-3473 H-6 (NOTE D) TF 193-3414 G-7 (NOTE M)
MOTOR CH (NOTE C) A761-PU-18 200-BK-18 CHASSIS M742-PU-18 113-OR-18 T 170-6828 G-1 TG 193-3427 G-7 (NOTE R)

H467-WH-18
M741-GY-18
H465-GN-18

M734-BR-18
M742-PU-18
A589-OR-14
A202 Monitor takes too much time to respond to controller's signal.

H466-BU-18
A590-BU-14

A584-BU-18
A537-PK-18
C569-YL-14

A583-YL-18
F773-OR-18 200-BK-6 LAMP 200-BK 201-BK-18 645-RD-18

509-WH-18

123-WH-18
191-WH-14

410-WH-18
113-OR-18

512-GN-18

113-OR-18

403-GN-18

893-GN-18
645-RD-18
646-RD-18
135-BU-14
508-PU-18
511-BR-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
210-BK-14
229-BK-14
200-BK-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18

200-BK-18

576-PK-18

200-BK-18

169-PK-18

200-BK-14
201-BK-18
235-BK-18
575-YL-18
F774-WH-18 200-BK-18 L25 153-2523 200-BK-18 235-BK-18 646-RD-18 THIS SCHEMATIC IS FOR THE 315C EXCAVATOR.

K871-WH
K872-OR
K879-GN
L973-GN
L32
ENGINE

307-OR
103-RD

103-RD
118-GY
147-PU
147-PU
147-PU
147-PU
147-PU
310-PU
586-BR

535-BU

578-BU

129-BU
152-BU

535-BU
A203 Communication is abnormal in controller. (170-9327 HE03)

607-PK

607-PK

200-BK
M736-BU-18 L2 A584-BU-18 C537-GN-18 H465-GN-18 WIRE AS.
200-BK-18 200-BK C538-OR-18 H466-BU-18 Y MOTOR
615-YL H467-WH-18 WIPER COMPONENTS ARE SHOWN INSTALLED ON A FULLY
A20d ADEM communication disconnect. 615-YL M734-BR-18 A579-OR BU/BK MOTOR WA 193-3525 G-8
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
178-5435 WC 170-6935 G-8
M741-GY-18 A580-BR BU/RD
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

WE 163-6757 G-8
200-BK-6

615-YL M742-PU-18 A581-GN GN WF 111-4829 G-8 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
C 200-BK-18 A582-PU BU
ENG SPEED L5 L5 L5 WG 193-3526 J-7
1 788-YL-18 200-BK BK WH 170-9409 G-10
PICKUP 2 A762-PU-18 WJ 193-3527 J-7

L5
196-7973 NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST
365-YL-18 WK 163-6758 H-7 1 TURN PER 25MM.
365-YL-18 WL 183-1059 A-4 (NOTE F)
SC NOTE B: NOT USED ON THIS VEHICLE.
SC C AF TC 365-YL-18
C TA TG STRAP AS.
L976-GN-18 NOTE C: USE WITH COLD WEATHER.
ENG OIL 1 C468-BU-18 ENG CHASSIS L976-GN-18 SA 132-1805 G-11

H467-WH-18
M741-GY-18
C560-OR-18

C537-GN-18
C538-OR-18

M734-BR-18
M742-PU-18

H465-GN-18
A589-OR-14

A586-OR-18

A586-OR-18
H466-BU-18
C566-PK-18

A590-BU-14

A584-BU-18
A537-PK-18
C569-YL-14

A583-YL-18
LEVEL SW 2 235-BK-18
Related Electrical Service Manuals

509-WH-18

123-WH-18

191-WH-14

410-WH-18
113-OR-18

512-GN-18

113-OR-18

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
646-RD-18
645-RD-18

590-GY-18

590-GY-18
135-BU-14

508-PU-18
511-BR-18

535-BU-18

535-BU-18

506-PU-18
210-BK-14

229-BK-14

200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

576-PK-18
200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
SC 183-1025 A-11

575-YL-18
170-9376 C NOTE D: USE FOR 12V 2X7A POWER SUPPLY.
L976-GN-18

K871-WH
496-WH-18

K879-GN
K872-OR

A579-OR

A581-GN
487-OR-18

495-GN-18

L973-GN

A580-BR

A582-PU
321-BR-18
235-BK-18

235-BK-18
491-PK-18

235-BK-18

235-BK-18

235-BK-18

325-PK-18

POWER SHIFT SE 7G-1060 J-2

307-OR
103-RD

118-GY
147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
607-PK

200-BK

200-BK
1 A768-BU-18 NOTE E: USE WITH POWER WINDOW.
CONT SOL
Title Form Number 111-9916
2 A769-GY-18
AA AA
CONN 23 NOTE F: USE FOR OUTSIDE JAPAN.
CONN 13 ABBREV COLOR
2
1

Engine/Pump Control: 157-3165 RENR3814 ENG SHUTDOWN C PUMP DISCHARGE Y Y Y Y


2
1

SOL PRESS. SENSOR 1 W X Y Y Y Y Y Y Y Y Y Y Y Y Y Y RD RED NOTE G: USE WITH TIME DELAY CAB LAMP
..
327-PK-14

SPEAKER (R)(+) 10
WH WHITE

ACC 1
GND 2
3
5
6
BACKUP 7
8
AUX-SPEAKER(-) 4
AUX-SPEAKER(+) 9
136-9518 157-3182 C C C C C C CONN 14

10
11
12
13
14
15
16
17
18
19
20

10
11
12
13
NOTE J: USE WITH FRONT GUARD CAB LAMP.

1
2
OR ORANGE

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
L976-GN-18

L976-GN-18

L976-GN-18

L976-GN-18
+B RD-18 A 147-PU
323-WH-14

323-WH-14
168-RD-18

168-RD-18
168-RD-14

168-RD-14
168-RD-14
CONN 12
200-BK-14

325-PK-18
365-YL-18

365-YL-18

365-YL-18
YL YELLOW
2
1

1
2

1
2

2
1

ATCH START AID ATCH HAMMER ATCH FINE

SPEAKER (L)(+)
SPEAKER (R)(-)
ILLUMI
SPEAKER (L)(-)
GROUND BK-18 B 235-BK-18
1
2

+ -

TRAVEL MODE IND 1


TRAVEL MODE IND 2
PK PINK NOTE K: USE WITH CONFIG.11.

SPACE

+B
AEC MODE SW

AEC MODE IND


ALARM CANCEL SW

ALARM CANCEL IND

WIPER CUT
GND

WASH
W. INT (6)
W. INT (3)
TRAVEL MODE SW
L. BOOM
WL ATCH ATCH SW (NOTE B) SW (NOTE B) SWING CONT

WASH

W. CCW

LOW
INT (6)

INT (3)
SPACE
SPACE
SPACE
SPACE

GND
STOP
WA+
L. CHASSIS

W. CW

ACC
W. LOW

REV
SIGNAL WH-18 C K904-GN-18

RISE. S
12V 7A 12V 2X7A SW (NOTE B) BK BLACK

RD
BK
C SOCKET SOCKET GY GRAY NOTE L: USE WITH CONFIG.2 AND 11.
325-PK-18

AIR HEATER PUMP DISCHARGE 121-0987 121-0987 PU PURPLE


A 168-5057
877-YL-4
PRESS. SENSOR 2 AA (NOTE D) SERVICE CIGAR BR BROWN NOTE M: USE WITH CONFIG.11'. A
BK
BK

BK
YL

157-3182 C METER LIGHTER GN GREEN


2
1

6T-7337 9W-0335 BU BLUE NOTE N: USE WITH CONFIG.12.


+B RD-18 A 147-PU
GROUND BK-18 B 235-BK-18 AA AA WIPER CONT
C ATCH ATCH AM RADIO A/C SW PANEL 155-7042 NOTE P: USE WITH CONFIG.1, 2, 3, 3', 11 AND 11'.
SIGNAL WH-18 C T967-YL-18 157-3209 FAULT ALARM IDENT PART NO. LOC
+B 1 189-RD WL W W X X AM/FM RADIO 163-6706
163-6707 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH SEAT ATCH POWER ATCH LOWER 157-3210 (NOTE F) 132-1829 NOTE R: USE WITH CONFIG.3.
GND 2 200-BK-18 ATCH LOWER CABLE AS.
F/B 3 A761-PU-18 ATCH C - + ATCH ATCH ATCH ATCH ATCH AM/FM RADIO EXCHANGE SW ACTION EXCHANGE SW HEATER SW WINDOW SW WASHER SW WIPER SW ATCH HEATER SW PANEL SWITCH PANEL
ENG GOV FLOW LIMIT T REFUELING REFUELING REFUELING REFUELING (CASSETTE) 170-6955 170-6956 163-6721 163-6720 163-6719 163-6701 NOTE S: USE WITH COLD WEATHER FOR JA PAN.
ACCEL 4 F773-OR-18 163-6718 176-2004 CA 170-9482 J-12
ACTUATOR DECEL 5 F774-WH-18 PRESS. SOL STOP SW(NC) START SW(NO) RELAY 1 RELAY 2 163-6709 (NOTE L) (NOTE L) 176-2005 (NOTE F) CC 170-6929 J-12
171-2628 170-0188 ATCH 9X-4184 6T-9442 149-5050 149-5050 (NOTE M) (NOTE M) NOTE T: USE WITH LOWER WIPER.
KEY 6 308-YL L2 L2 L2 L2 L2 CE 170-9483 J-12
ESS 7 M736-BU-18 (NOTE P) HYD OIL HYD OIL HYD OIL ATCH FUEL LEVEL ATCH REFUELING REFUELING CF 163-6752 J-8
TE TE C FILTER SW TEMP SENDER LEVEL SW TRAVL ALARM SENSOR LEVEL SW PUMP NOTE U: USE WITH CONFIG.1, 2, 3', 5, 11 AND 11'.
- 8 CAB CAB CG 193-3529 J-8
1 M737-WH-18 1 M737-WH-18 170-9419 4I-5394 170-9376 3E-7738 163-6700 5C-6108 123-3928 CH 170-9484 J-12 (NOTE C)
ANTENNA NOTE V: USE WITH CONFIG.5.
2 M739-YL-18 2 M739-YL-18 CJ 170-6929 J-12 (NOTE C)
ENGINE 167-3492 CK 170-9485 J-12 (NOTE C)
CONN 1

12 11 10 9 8 7 6 5 4 3 2 1
RENR5526-00
February 2001

315C Excavator Electrical System


315C:
CFB1-UP
CFT1-UP

Volume 2: TOOL CONTROL


©2001 Caterpillar Printed in U.S.A.
All Rights Reserved

Electrical Schematic Symbols And Definitions

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol
Symbol Symbol
TOOL CONTROL CONFIGURATION
CONFIGURATION NO. CONFIG.1 CONFIG.3' CONFIG.2 CONFIG.11 CONFIG.12 CONFIG.3 CONFIG.5 CONFIG.11' Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
COMMERCIAL ENTITY SCM (NOTE A) BCP (NOTE B) The circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONFIGURATION HAMMER 1 HAMMER 2 DEMOLITION SHEAR AUX PUMP HAMMER THUMB SHEAR
COMMON-2PUMP COMMON-2PUMP
Normally closed switch that will open with an increase of a specific condition.
SINGLE-1PUMP SINGLE-2PUMP COMMON-2PUMP +MEDIUM AUX PUMP SINGLE-2PUMP DOUBLE-1PUMP +MEDIUM No circle indicates that the wire cannot be disconnected from the component.
AUX VALVE COMBINATION
STD f2 (CONTROL) HYD HYD HYD HYD HYD HYD HYD HYD This indicates that the component has a wire connected to it that is connected to ground.
STACKABLE (CONTROL) F2 F2 F2+F4 F3 F2 F2+F4
SUPPLEMENTARY VALVE
RLF V 1 1 1 1 1 1 This indicates that the component does not have a wire connected to ground. It is
ELEC-RLF V grounded by being fastened to the machine.
ELEC-CHK V 2 2 2
4 PROPN SOL V BLOCK
SINGLE-DOUBLE & 2 PUMP V 1 1 1 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
FLOW CONTROL V contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
HAMMER SOL V 1
STEM 3 CONT V 1
Sender- A component that is used with a temperature or pressure gauge. The sender
CONTROLLER
measures the temperature or pressure. Its resistance changes to give an indication to
STD ENG/PUMP CONT 1 1 1 1 1 1 1 1 T
ATCH VALVE CONT
the gauge of the temperature or pressure.
PUMP CONTROL
NFC LIMIT 1 1 1 1 1 1 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
NFC CONTROL It has a coil that makes an electromagnet when current flows through it. The
CONTROL electromagnet can open or close the switch part of the relay.
FOOT PEDAL (HYD) 1(RH) 1(RH) 2 2 1(RH) 1(LH) 1(LH)
FOOT SWITCH 1(LH)
JOYSTICK (1 MOD 2 BUTTON) Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
JOYSTICK (3 BUTTON) 2 coil that makes an electromagnet when current flows through it. The electromagnet
HAMMER PRESS. SW (1) 1(RH) 1(RH) 1(MIDDLE) 1(RH) 1(V) 1(LH) 1(LH) can open or close a valve or move a piece of metal that can do work.
HAMMER PRESS. SW (2)
MEDIUM LINE PRESS. SW 1(LH) 1(V)
JOYSTICK PRESS. SW 1 1 1 1 1 1 1 Harness And Wire Symbols
AUX HYD PRESS. SW 1(RH) Component
BOOM RAISE PRESS. SW Wire, Cable, or Harness Part Number
CRUSH PRESS. SW
Pin Socket Wire Color Assembly Identification
NEGATIVE CONT PRESS. SENSOR
Fuse
SEPARATE LOAD PRESS. SENSOR A AA 105-9344
1PUMP-2PUMP EXCHANGE SW 1 1 1 325-PK-14 1
SINGLE-DOUBLE EXCHANGE SW 1 1 1
AUX PUMP 1
Single Wire Circuit Number Wire Gauge Receptacle
Connector Identification
Plug
Ground 2
Connection 200-BK-14

Pin or Socket
Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal


2 connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
all pins.
ENG/PUMP CONT
E A 157-3165
WJ E ATCH SOL
112-PU-6 10A 147-PU 6 147-PU CONSOLE (LH)

45 ATCH STEM 3 SWING CANCEL


28 ATCH STEM 1 SWING CANCEL
CHASSIS LAMP L2
10A 160-PU 7 607-PK AE
AE E A

FLOW LIMIT PRESS. SOL


WG E ATCH V CONT 12P SW
101-RD-6 15A C987-RD-14
(NOTE H) ROTATE CW SW 112-PU-6 WJ 10A E 147-PU ATCH SOL 6 147-PU

29 JOYSTICK PRESS. SW
101-RD-6 160-PU CHASSIS LAMP 7 607-PK
WH 10A
TC U U 160-PU 12P
200-BK-18 160-PU CHASSIS M947-OR-18 1 E472-GN-18 E474-OR-18 3 RD-18 AE
LAMP RELAY 2 E474-OR-18 235-BK-18 4 BK-18 E CHASSIS
E

SOL GND 2
200-BK-18 CHASSIS LAMP RELAY DIODE 3 K844-GY-18 E472-GN-18 1 GY-18 160-PU-18 LAMP RELAY
308-YL-18 161-3128 121-1022 4 K848-WH-18 235-BK-18 2 BU-18 A623-BU-18 DIODE
160-PU-18 235-BK-18 5 235-BK-18 K844-GY-18 5 WH-18 121-1022
308-YL-18 MAIN RELAY A623-BU-18 6 K848-WH-18 6 BR-18 TRIGGER SW AE 646-RD-18
308-YL-18 DIODE E (NOTE H) E 607-PK
308-YL 121-1022 646-RD-18 235-BK-18
607-PK

20
8
308-YL E 235-BK-18 54P 54P
308-YL 607-PK U C C
308-YL 607-PK 320-RD-18 YL-18 HORN SW CHASSIS LAMP
E RELAY
WA

M737-WH-18

H476-WH-18
K851-BU-18
C987-RD-14

M739-YL-18

K849-YL-18
101-RD-6 200-BK-18 GN-18 161-3128

200-BK-18
WJ 101-RD-6 HYD LOCK SOL RELAY RELAY PANEL
WG 161-3128

308-YL
101-RD-6 200-BK-18
ATCH JOYSTICK
E K851-BU-18 1 ATCH MEDIUM LINE
MAIN RELAY 136-1206

151-GN
A588-GN PRESS. SW
165-4026 A588-GN CONSOLE (LH) 235-BK-18 2
A 167-3466
C 12P A (NOTE G)
E 189-RD
E TF C K851-BU-18
151-GN CONSOLE (RH) K851-BU-18 10 K851-BU-18
RELAY PANEL

1
2
151-GN C H476-WH-18 12 H476-WH-18 H476-WH-18 1
C987-RD-14 A TE 235-BK-18 2 ATCH JOYSTICK
308-YL B 308-YL SW A PRESS. SW
ROTATE CCW SW (NOTE H) 167-3466
C 12P A

M737-WH-18
M739-YL-18
308-YL TC V V K849-YL-18
K849-YL-18 8 K849-YL-18 K849-YL-18 1 ATCH HYD HAMMER
1 E472-GN-18 E473-GY-18 3 RD-18 PRESS. SW
308-YL-18 M947-OR-18 M962-YL-18 2 E473-GY-18 235-BK-18 4 BK-18 235-BK-18 2
TF A 167-3466
3 K843-GN-18 E472-GN-18 1 GY-18
TF 4 K847-PU-18 235-BK-18 2 BU-18 235-BK-18
K858-YL-18 A V K843-GN-18 5 WH-18
308-YL K847-PU-18 6 BR-18 TRIGGER SW TE

2
1
ATCH ROTATE 235-BK-18 12 235-BK-18 (NOTE H)
CW RELAY TA A

235-BK-18
149-5050 TF TC 12P K871-WH A K871-WH

K871-WH
K872-OR
K879-GN
V

147-PU
607-PK
M947-OR-18 1 M947-OR-18 235-BK-18 K872-OR B K872-OR
308-YL-18 M962-YL-18 K858-YL-18 2 K858-YL-18 235-BK-18 235-BK-18 GN-18 ONE TOUCH K879-GN C K879-GN
TF L1 LOW IDLE SW ATCH FLOW LIMIT
K862-GY-18 3 K862-GY-18 235-BK-18 PRESS. SOL
TF M962-YL-18 4 M962-YL-18 235-BK-18 L972-BU-18 YL-18 171-0188 A 21P
K862-GY-18 A
OPERATOR STATION CAB

18
13
4
5
6
308-YL
F CHASSIS
ATCH ROTATE ATCH JOYSTICK Y
CCW RELAY 136-1206
149-5050 CONSOLE (RH) VALVE GP 165-9549

235-BK-18
235-BK-18
RELAY PANEL TA
K871-WH 1 ATCH 1PUMP-2PUMP

607-PK-18
200-BK-18 2 EXCHANGE SOL 1

K871-WH
K872-OR
K879-GN
121-1491

147-PU
147-PU
147-PU
147-PU
147-PU

607-PK

607-PK
607-PK
200-BK-18
(CONFIG.11') 200-BK-18 TA
200-BK-18 K871-WH 1 ATCH 1PUMP-2PUMP
200-BK-18 200-BK-18 2 EXCHANGE SOL 2
K871-WH 121-1491
K871-WH (CONFIG.2 & CONFIG.11)
TA
K871-WH K879-GN 1 ATCH DOUBLE
K879-GN 200-BK-18 2 ACTION SOL
K872-OR 121-1491

K872-OR TA

200-BK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18

607-PK-18
607-PK-18
K872-OR K872-OR 1 ATCH SINGLE F

K871-WH

K872-OR
K879-GN
ACTION SOL 1 Y

147-PU

147-PU
200-BK-18 200-BK-18 2 165-9560

235-BK-18
235-BK-18
200-BK-18 CAB
200-BK-18 TA
200-BK-18 K872-OR 1 ATCH SINGLE
200-BK-18 2 ACTION SOL 2 F F
165-9560 Y Y

200-BK-18
200-BK-18
L1
L2
1 SEE SHEET 2

WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
YL-18

YL-18
TA

CHASSIS

THIS SCHEMATIC IS FOR THE 315C TOOL


CONTROL SYSTEM. (193-3424 HE00)
4 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE
EXCHANGE SW
170-6955
ACTION EXCHANGE SW
170-6956

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
IDENT PART NO. IDENT
NOTE A: USE WITH MODEL X419.
HARNESS AS.
SYMBOL DESCRIPTION
A 170-9411 (NOTE A,NOTE B)
NOTE B: USE WITH MODELS X418 AND X421.
C 197-4342 (NOTE A,NOTE B) CIRCUIT CONNECTED
E 197-4343 (NOTE A,NOTE B)
NOTE C: USE WITH CONFIG.1 AND 3'. F 163-6787 (NOTE A,NOTE B) CIRCUIT NOT CONNECTED
U 170-6959 (NOTE B) ELECTRICAL CONNECTION TO
NOTE D: USE WITH CONFIG.2 AND 11. V 197-4279 (NOTE B) MACHINE STRUCTURE
Y 170-6813 (NOTE A,NOTE K) INTERNAL ELECTRICAL CONNECTION
AE 197-4339 (NOTE A,NOTE J) TO SURFACE OF COMPONENT
NOTE E: USE WITH CONFIG.3.
TA 183-1046 (NOTE A,NOTE D) CONNECTOR
TC 193-3429 (NOTE B,NOTE F)
NOTE F: USE WITH CONFIG.11'. L# CIRCUIT GROUPING DESIGNATION
TE 186-4603 (NOTE A,NOTE B,NOTE C,
NOTE D,NOTE E,NOTE F) ATCH WIRE, CABLE, COMPONENT
NOTE G: USE WITH CONFIG.11. TF 193-3414 (NOTE B,NOTE F)
CIRCUIT CONNECTED
TG 193-3427 (NOTE B,NOTE E)
BLADE, SPADE, RING OR SCREW
NOTE H: NOT USED ON THIS VEHICLE. WIRE AS. TERMINAL

WA 193-3525 (NOTE A,NOTE B) SPLICE


NOTE J: USE WITH COLD WEATHER FOR JA PAN. WG 193-3526 (NOTE A,NOTE B)
WH 170-9409 (NOTE A,NOTE B)
NOTE K: USE WITH POWER WINDOW. WJ 193-3527 (NOTE A,NOTE B)

ABBREV COLOR

WIRES THAT HAVE BATTERY VOLTAGE RD RED


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WH WHITE
WHEN THE KEY SWITCH IS ON. OR ORANGE
STARTING CIRCUIT.
YL YELLOW
PANEL LAMP CIRCUIT.
PK PINK
GROUND CIRCUIT.
ENGINE/PUMP CONTROL CIRCUIT. BK BLACK
ALL DASHED LINES ARE ATTACHMENTS. GY GRAY
PU PURPLE
BR BROWN
GN GREEN
BU BLUE

ENG/PUMP CONT SEE SHEET 1


157-3165
WG E ATCH V CONT
101-RD-6 15A C987-RD-14

L1
L2
ATCH STEM 3 SWING CANCEL
ATCH STEM 1 SWING CANCEL

101-RD-6 ATCH FLOW LIMIT


TC WH E PRESS. SOL
ATCH ROTATE 171-0188
FLOW LIMIT PRESS. SOL

1 K858-YL-18 200-BK-18
CW SOL C 54P
2 200-BK-18 308-YL-18

235-BK-18
235-BK-18
JOYSTICK PRESS. SW

200-BK-18 TE TE C

200-BK-18
MAIN RELAY 1 M737-WH-18 1 M737-WH-18 8 FLOW LIMIT PRESS. SOL
TC DIODE E

C987-RD-14
ATCH ROTATE L1 308-YL-18 A588-GN 2 M739-YL-18 2 M739-YL-18 20 SOL GND 2
1 K862-GY-18 308-YL-18 121-1022 A588-GN
CCW SOL
2 200-BK-18 ENG/PUMP CONT

151-GN
308-YL
SOL GND 2

308-YL 189-RD K849-YL-18 28 ATCH STEM 1 SWING CANCEL 157-3165


308-YL H476-WH-18 29 JOYSTICK PRESS. SW
308-YL HYD LOCK SOL RELAY
VALVE GP 190-7820 E 161-3128

K849-YL-18
MAIN RELAY WJ WA
101-RD-6
200-BK-18 C 54P
165-4026 101-RD-6 151-GN
WG
20

28
29
45

E TG
8

54P 54P C TC TC 112-PU-6 151-GN OPERATOR STATION


C C K851-BU-18 2 K851-BU-18 1 ATCH MEDIUM LINE 200-BK-18 151-GN C
K849-YL-18 1 2 PRESS. SW C987-RD-14 A ATCH JOYSTICK
167-3466 308-YL B 308-YL PRESS. SW
167-3466
C 12P A
M737-WH-18

H476-WH-18

A
K851-BU-18

K851-BU-18
K851-BU-18
M739-YL-18

K849-YL-18

RELAY PANEL
200-BK-18

235-BK-18 H476-WH-18 12 H476-WH-18 1


235-BK-18 2
ATCH HYD HAMMER
PRESS. SW
C 12P A 167-3466 TG
A TG ATCH ATCH
308-YL 308-YL 1
H476-WH-18 12 H476-WH-18 H476-WH-18 1 1 K849-YL-18 M954-BU M954-BU 2 HAMMER FOOT SW HYD HAMMER
C 235-BK-18 2 ATCH JOYSTICK 138-4653 PRESS. SW
PRESS. SW 2 235-BK-18 235-BK-18
K849-YL-18 167-3466
1
2

167-3466 C 12P A
A
TE C 12P A 235-BK-18 A K849-YL-18 8 K849-YL-18 1
A
235-BK-18 2 ATCH JOYSTICK 235-BK-18 2
M737-WH-18

ATCH HYD HAMMER


M739-YL-18

K849-YL-18 8 K849-YL-18 K849-YL-18 1 ATCH HAMMER SOL PRESS. SW


235-BK-18 2 PRESS. SW H476-WH-18 1
167-3466 121-6303 167-3466
TG 235-BK-18
235-BK-18 235-BK-18 RD-18 1 M954-BU

235-BK-18
235-BK-18
BK-18 2 200-BK-18 OPERATOR STATION A
TE TC A

L2
K871-WH A K871-WH CHASSIS
1
2

K872-OR B K872-OR
K879-GN C K879-GN

235-BK-18
235-BK-18
235-BK-18
(CONFIG.1 & CONFIG.3')

K871-WH
K872-OR
K879-GN
TG A

147-PU
607-PK
OPERATOR STATION
ATCH CHASSIS
FLOW LIMIT ENG/PUMP CONT
PRESS. SOL A 21P 157-3165
C 54P

200-BK-18
171-0188 CAB A TC
13
18
A 12P C
4
5
6

F CHASSIS H476-WH-18 12 H476-WH-18 29 JOYSTICK PRESS. SW


K849-YL-18 28 ATCH STEM 1 SWING CANCEL
VALVE GP 165-9549 TG 2P C
TG K849-YL-18 1 K849-YL-18
TC
607-PK-18

ATCH 1PUMP-2PUMP (CONFIG.11')


K871-WH 1
K871-WH
K872-OR
K879-GN

EXCHANGE SOL 1 CHASSIS K849-YL-18


147-PU
147-PU

147-PU
147-PU

147-PU

607-PK

607-PK
607-PK

200-BK-18 2
121-1491
200-BK-18
200-BK-18 TC
ATCH 1PUMP-2PUMP ATCH FLOW LIMIT 1 M737-WH-18 1 M737-WH-18 8 FLOW LIMIT PRESS. SOL K849-YL-18 28 ATCH STEM 1 SWING CANCEL
200-BK-18 K871-WH 1
EXCHANGE SOL 2 PRESS. SOL 2 M739-YL-18 2 M739-YL-18 20 SOL GND 2 H476-WH-18 29 JOYSTICK PRESS. SW ENG/PUMP CONT
200-BK-18 200-BK-18 2
121-1491 171-0188 157-3165
K871-WH TE TE C

K849-YL-18
K871-WH
TC C 54P
ATCH DOUBLE C 54P
K871-WH K879-GN 1
ACTION SOL F
K879-GN 200-BK-18 2 OPERATOR STATION
121-1491 (CONFIG.3)
K872-OR
607-PK-18

200-BK-18

200-BK-18
200-BK-18
607-PK-18

607-PK-18
607-PK-18

CAB ATCH JOYSTICK


K871-WH

K872-OR
K879-GN

TC PRESS. SW
147-PU

147-PU

K872-OR
ATCH SINGLE 167-3466
K872-OR K872-OR 1 C 12P A
ACTION SOL 1 A
200-BK-18 200-BK-18 2
165-9560
200-BK-18 H476-WH-18 12 H476-WH-18 1
ENG/PUMP CONT
TC F F 157-3165 235-BK-18 2
200-BK-18
ATCH SINGLE C 54P
200-BK-18 K872-OR 1
ACTION SOL 2
200-BK-18 2
165-9560
K852-GN-18 46 ATCH STEM 4 SWING CANCEL ATCH
HYD HAMMER
PRESS. SW
200-BK-18
200-BK-18
200-BK-18

167-3466
C 12P A
OPERATOR STATION A
WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
YL-18

YL-18

ATCH K849-YL-18 8 K849-YL-18 1


AUX HYD 235-BK-18 2
PRESS. SW
TC C 12P A 167-3466
A 235-BK-18
CHASSIS K852-GN-18 11 K852-GN-18 1
235-BK-18 2 A
ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE
EXCHANGE SW ACTION EXCHANGE SW CHASSIS
170-6955 170-6956
A
(CONFIG.5)
CHASSIS

(CONFIG.12)

2 3

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