120 H

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Component Location

RENR1438
Connector Location Component Schematic
Location
Machine
Location
Component Schematic
Location
Machine
Location February 1998
Schematic Machine Alarm - Action B-8 C Solenoid - Centershift B-3 29
Connector Number
Location Location Alarm - Backup F-15 1 Solenoid - Differential Unlock E-14 4
Alternator (35A STD) D-14 2 Solenoid - Dual Horsepower A-1 3 22
CONN 1 D-15 31
CONN 2 E-15 31 Battery C-14 5,6 Solenoid - Engine Shutdown D-13 22 Electrical Schematic Symbols And Definitions
Beacon A-12,C-10 7 Solenoid - Forward Horn F-3 10
CONN 3 E-15 31
Breaker - Alternator D-13 8 Solenoid - Park Brake B-1 2 10
CONN 4 A-14 41
Breaker - Convertor F-11 13 Solenoid - Start Aid A-1 3 25
CONN 5 A-14 27 D-1 0 B E-2 30
Breaker - Headlamp Solenoids - Blade Cushion
CONN 6a A-14 8 Breaker - Lightbar D-10 B Solenoids - Transmission Valve (8) D-15, E-15 31
CONN 6b A-14 8 Control - Neutral Start A-8 10 Speedometer F-5 A
CONN 7 Starting and Charging Diagnostic E-14 45 E-1 3 9 A-13 22 T
Control - Supplement Steer Switch - A/C Refrigeration
CONN 8 F-14 36 16 Control - Transmission A-7 11 Switch - Air Dryer F-14 31 Pressure Temperature Level Flow
CONN 9 F-14 42 13 20 Converter - Voltage F-10 12 Switch - Autoshift A-9 C Symbol Symbol Symbol Symbol
6 12 15 47
31 F-1 2 13 B-5,10 C
CONN 10 B-13 37 42 4
D 44 Converter - Voltage Switch - Beacon
36 27 26 14 35
3 32 9 39 Electronic Monitoring System(EMS) E-6 A Switch - Blower (A/C) B-10 C
CONN 11 B-13 37 43
45 E Flasher E-10 B Switch - Blower (Heater) A-10 C
CONN 12 B-13 37 25
21
B A 17 30 29
1 41 24 18 Fuses B-6 C Switch - Brake Air Pressure A-2 11
28
CONN 13 D-13 22 22 33
7
2 19 34 Fuses D-9 B Switch - Centershift Indicator B-3 29
8 37 23
CONN 14 D-13 37 11
C
Fuses E-10 B Switch - Centershift Pin B-9 C Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
CONN 15 D-13 37 5 10 38
40
46
F-5 A B-14 24
Gauge - Articulation Switch - Coolant Temp (Monitor)
CONN 16 E-13 3 Gauge - Coolant Temperature F-5 A Switch - Coolant Temp (Start Aid) A-14 24
CONN 17 B-12 10 Gauge - Fuel Level E-5 A Switch - Cushion Blade B-9 C Normally open switch that is closed due to an applied condition, and will open again with a
CONN 18 D-12 43 Ground - Cab Frame to Front Frame D-5 17 Switch - Defroster (Front) A-5 C
specific decrease in that condition.
CONN 19 D-12 43 Ground - Front Frame D-6 39 Switch - Defroster (Rear) B-5 C
CONN 20
CONN 21
D-12
E-12
43
43
Meter - Service
Motor - Blower (A/C group)
E-10
B-10
B
14
Switch - Differential Unlock
Switch - Disconnect
D-9
C-14
B
6 120H and 135H Motor Graders,
Normally closed switch that will open with an increase of a specific condition.
NA Version
Motor - Blower (Heater group) A-10 E Switch - Engine Oil Pressure C-13 32
CONN 22 E-12 43
Motor - Defroster A-12,E-4 15 Switch - Flood Lamps D-8 B
CONN 23 E-12 43

120H Motor Grader, Australian Version


7 Motor - Starter C-13 19 Switch - Forward Horn E-9 B
CONN 24 E-12 43 21
44
40 F-13 20 B-13 24
CONN 25 F-12 43 18
14 D
15
Motor - Supplemental Steer Switch - Fuel Pressure
Normally closed switch that is open due to an applied condition, and will close again

Electrical System
Motor - Washer (Front Lower) F-6 16 Switch - Head/Tail Lamp E-8 B
CONN 26a A-11 38 13 with a specific decrease in that condition.
Motor - Washer (Front Upper) F-6 16 Switch - Headlamp Dimmer D-9 B
CONN 26b B-11 38 E
Motor - Washer (Rear) F-6 16 Switch - Hydraulic Oil Temperature C-11 33
B A
CONN 26c A-11 38 9 Motor - Wiper (Front Lower) C-4 17 Switch - Inching Pedal Pressure D-15 31
27
CONN 27 F-11 44
42
41 45 C Motor - Wiper (Front Upper) D-4 17 Switch - Key Start B-9 C The circle indicates that the component has screw terminals and a wire can be disconnected
24
CONN 28a B-10 C 25
19 26 33
17 30
Motor - Wiper (Rear) B-11 18 Switch - Light Bar Low Beam E-8 B from it.
CONN 28b A-9 C
2
32 22
37
16 38
39
29
Motors - Condenser C-11 21 Switch - Monitor (EMS) Test E-8 B 120H: 135H:
11 46
4MK1-403 3YK1-266
12 35 C-11 21 E-9 B
CONN 29a C-10 33 1 8 3 5 6
Relay - Condenser Switch - Panel Lamp Dimmer
43
D-14 8 B-11 34
CONN 29b C-10 33 31 Relay - Main Switch - Park Brake Pressure
No circle indicates that the wire cannot be disconnected from the component.
2AN1-103
10
36 23
Relay - Start D-13 8 Switch - Primary Steer F-10 35
CONN 30 C-10 21 4
34
20
28 Relay - Supplemental Steer F-13 22 Switch - Start Aid/Monitor Test E-10 B
CONN 31 D-10 39
Resistor - Blower Speed A-11 ,E-4 E Switch - Stoplamp Pressure A-2 11
CONN 32 D-10 39
Resistor - Blower Speed (A/C) B-11 15 Switch - Supplemental Steer Test B-8 C
CONN 33 D-10 39 A-11 E D-8 B
Resistor - Blower Speed (Heater) Switch - Tail Lamp
CONN 34 D-10 B This indicates that the component has a wire connected to it that is connected to ground.
Resistor - Panel Lamp Dimmer E-9 B Switch - Transmission Direction & Speed A-B C
CONN 35 D-10 B E25310 Resistor - Starting/Charging Diagnostic C-14 19 Switch - Transmission Oil Temp E-15 31
CONN 36 B-9 38 Sender - Articulation C-12 23 Switch - Turn Signal D-9 B
CONN 37 B-9 38 Machine Harness Connector And Component Locations Sender - Engine Coolant Temp A-14 24 Switch - Wiper (Front Lower) A-4 C

CONN 38 E-9 39 Sender - Fuel Level A-13 25 Switch - Wiper (Front Upper) B-4 C This indicates that the component does not have a wire connected to ground. It is grounded
CONN 39 F-9 39 Sender - Transmission Speed D-15 28 Switch - Wiper (Rear) A-4 C by being fastened to the machine.
Sensor - Engine Speed B-1 4 26 Tachometer E-5 A
CONN 40 A-8 10
Solenoid - A/C Clutch A-1 3 22 Thermostat (A/C) B-11 E
CONN 41 B-8 38
Machine Locations are repeated for components located close together.
CONN 42 D-8 39 Wire Description
A =Operator’s compartment (Dash).
CONN 43 D-8 39 Wire Wire Description Wire Wire Description
Number Color Number Color B =Operator’s compartment (Steering console).
CONN 44 D-8 39 Power Circuits Accessory Circuits (Continued)
C =Operator’s compartment (Right side console).
CONN 45 D-8 39 101 RD Bat (+) 503 BR Wiper - Rear (Park)
D =Operator’s compartment (Headliner).
102 BU Hd Lmp 504 YL Wiper - Rear (Low)
CONN 46 B-7 38 E =Operator’s compartment (Under seat).
103 YL Aux Ckt 505 BU Wiper - Rear (HI) © 1998 Caterpillar Printed in U.S.A.
CONN 47 B-7 38 105 BR Key Sw 506 PU Washer - Front
107 WH 507 WH
All Rights Reserved
CONN 48 Service Tool B-7 C Eng Shut Washer - Rear
108 BU Aux Ckt 508 PU Radio Speaker - Left
CONN 49a F-7 20 109 OR Alt Output (+) Term. 509 WH Radio Speaker - Left (Commom)
CONN 49b F-7 20 112 PU Main Power Rly Output 511 BR Radio Speaker - Right
113 OR 512 GN
CONN 50 A-6 40 Opr Mon Panel B+ Switched Radio Speaker - Right (Common)
114 GN Warning Horn (Forward) 513 OR A/C Compressor/Refrigerant Pressure SW
CONN 51 C-6 40 115 PK Aux Ckt 515 GY Blower Motor (HI)
CONN 52 C-6 17 116 BR Aux Ckt 516 GN Blower Motor (Medium)
118 GY Aux Ckt 517 BU Blower Motor (Low)
CONN 53 C-6 17
119 PK Aux Ckt 521 YL A/C SW To Refrigerant SW
CONN 54 C-6 17 122 BU Aux Ckt 522 WH A/C Clutch To Thermostat SW Off Machine Switch Specification Harness And Wire Electrical Schematic Symbols
CONN 55 D-6 17 124 GN A/C 537 GN Turn Signal SW To Flasher Part No. Function Actuate Deactuate Contact Position
CONN 56 E-6 17
126 PK Xmsn Ctrl 556 WH Differential Lock 45 kPa 5.0 kPa MIN
2M-9346 Stop Lamp Pressure Normally Open
130 GN Aux Ckt 570 BU Blade Cushion Sol (6.5 psi) (0.7 psi MIN) A AA 1 1
CONN 57 E-6 17 134 YL Aux Ckt 575 YL Wiper - Aux (Park)
Transmission Diagnostic Code Conversion
640 kPa MAX 530 ±40 kPa 1 2 2
3E-2033 Brake/Park Brake Air Pressure Normally Open Code
CONN 58 E-6 17 136 GN Suppl Ster 576 PK Wiper - Aux (Low) (92.0 psi MAX) (77.0 ± 6.0 psi)
141 PK Aux Ckt 577 PU Wiper - Aux(Hi) Flashed CID - FMI Description Typical representation of a Typical representation of a
CONN 59 C-5 40 8C-3569 Coolant Temperature
38.00 ± 3.0 °C 27.0 °C MIN
Normally Closed
144 GN 578 BU
Aux Ckt Washer—Aux
(1 00.4° ± 5.4 °F) (80.6°F MIN) 11 N/A No diagnostics active Deutsch connector. The Sure-Seal connector. The
CONN 60 C-5 40 149 PU Aux Ckt 584 YL Wiper SW Jumper Plug Receptacle
1206 kPa MAX 700.0 ± 103 kPa 1-2 Normally Open 12 N/A No logged diagnostic codes plug contains all sockets plugand receptacle contain
CONN 61 B-3 46 151 GN Aux Ckt 592 BU DC/DC Converter Power Output 8T-8640 Steering Pressure
(175.0 psi MAX) (101.5 ± 15.0 psi) 1-3 Normally Closed and the receptacle contains both pins and sockets.
152 BU Aux Ckt 593 GN Condensor Fan Relay To Motors 21 641 F05 Transmission Solenoid A open circuit
CONN 62 E-3 47 82.22 ± 2.78 °C 74.00 °C MIN 2 all pins.
158 BR Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW 8T-9705 Hydrualic Oil Temperature Normally Closed 22 642 F05 Transmission Solenoid B open circuit
CONN 63 E-3 47 160 PU A503 PK
(180.0 ± 5.00 °F) (165.2°F MIN)
Aux Ckt Front Defroster Fan (Low)
107.0 ± 3.0 °C 93.00 °C 23 643 F05 Transmission Solenoid C open circuit
CONN 64 F-3 17 165 YL Aux Ckt A504 GN Rear Defroster Fan (Low) 8T-9793 Engine Coolant Temperature Normally Closed
169 PK Aux Ckt A506 OR Front Defroster Fan (HI) (224.6 ± 5.4 °F) (199.4 °F) 24 644 F05 Transmission Solenoid D open circuit Pin or Socket
CONN 65 F-3 17 62.0 kPa MAX 38 ± 20 kPa Number
173 YL Aux Ckt A507 YL Rear Defroster Fan (HI)
9X-0378 Engine Oil Pressure Normally Open 25 645 F05 Transmission Solenoid E open circuit
CONN 66 F-12 37 176 OR Aux Ckt A513 PK DC/DC Converter Memory Output (9.00 psi MAX) (5.5 ± 3.0 psi)
26 646 F05 Transmission Solenoid F open circuit
Ground Circuits Lighting Circuits 75.0 kPa MAX 50.0 kPa MIN Wire, Cable, or Harness Component
The connectors shown in this chart are for harness to harness connectors. 111-7088 Inching Pedal Pressure Normally Open 27 647 F05 Assembly Identification
200 BK Main Chassis 600 BR Dash Lamp Basic (10.9 psi MAX) (7.30 psi MIN) Transmission Solenoid G open circuit Part Number
Connectors that join a harness to a component are generally located at or near the 201 BK Operator Monitor Return 601 GY Dash Lamp Hi 275 to 1750 kPa¹ — 28 648 F05 Transmission Solenoid H open circuit Single Wire
component. See the Component Location Chart. 114-5334 Refrigerant Pressure (A/C) Normally Open² Connector
202 BK XMSN Ctrl 604 PK Rotary Beacon (40 to 255 psi) — 31 641 F06 Transmission Solenoid A short to ground
203 BK 604 OR
Chassis Diagnostic Stop Lamp
93.0±21 kPa 69±21 kPa 32 642 F06 Transmission Solenoid B short to ground C A A AA 9X-1123
207 BK Starter Diagnostic 605 YL Turn Lamp—Left 115-7103 Fuel Pressure Normally Closed
(13.5 ± 3.0 psi) (10 ± 3.0 psi)
277 BK XMSN Ctrl Ident Code 1 606 GY Turn Lamp - Right 33 643 F06 Transmission Solenoid C short to ground 325-PK-14 1 325-PK-14
¹A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
278 BK XMSN Ctrl Ident Code 2 608 GN Flood Lamp - Rear 34 644 F06
condition can be maintained down to 170 kPa (25 psi). Transmission Solenoid D short to ground
Basic Machine Circuits 609 YL Flood Lamp - Side Pin Socket Wire
² Contact position at the contacts of the harness connector. 35 645 F06 Transmission Solenoid E short to ground Color
301 BU Starter Sol 611 PU Head Lamp Hi
302 OR Starter Resistor to Diagnostic 614 PU Park/Tail/Dash/Lamp 36 646 F06 Transmission Solenoid F short to ground
304 WH Starter Relay No. 1 Output 619 GN Head Lamp Lo 37 647 F06 Transmission Solenoid G short to ground
306 GN Starter Relay Coil To Neut Start SW Or Key SW 629 PK Aux Head Lamp 2 200-BK-14
38 648 F06 Transmission Solenoid H short to ground
307 OR Key SW To Neut Start SW Control Circuits
308 YL Main Power Relay Coil 710 GN XMSN Speed Pickup
41 641 F03 Transmission Solenoid A short to battery
Circuit Number Wire
310 PU Start Aid SW To Start Aid Sol 727 GN Suppl Ster Motor Relay 42 642 F03 Transmission Solenoid B short to battery Identification Gauge
311 WH Start Aid Sol To Temp SW 728 BU Suppl Ster Cont SW 43 643 F03 Transmission Solenoid C short to battery
321 BR Bckp Alarm Lamp Travel Alarm 751 GN XMSN Shift Sol No. 1 Or 3
44 644 F03 Transmission Solenoid D short to battery
322 GY Warning Horn (Forward) 752 YL XMSN Shift Sol No. 2
45 645 F03 Transmission Solenoid E short to battery Electrical Schematic Symbols And Definitions
Related Electrical Service Manuals 326 PU Key SW “C” Term. 754 BU XMSN Shift Sol No. 3 Or 1
334 BU Start Aid Sol #2 755 OR XMSN Shift Sol No. 4 Or 5 46 646 F03 Transmission Solenoid F short to battery
Title Form Number 373 GN Start Aid Switch To Timer 758 GN AWD Clutch Sw
Alternator: 6N-9294 (35A) Std Monitoring Circuits 796 YL
47 647 F03 Transmission Solenoid G short to battery FUSE - A component in an electrical circuit that will open the circuit if too much current flows
Dual Hp Sol
Consist No. 3T-6352 SENR4978 48 648 F03 Transmission Solenoid H short to battery through it.
403 GN Alternator (R) Term. B751 BU Centershift Lock
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SENR4130
404 YL Opr Mon Hyd Oil Temp F769 BU AWD To Inch Pedal SW 52 637 F06 Backup alarm short to ground
405 GY 892 BR REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
406 PU
Opr Mon Oil Press. (Low Setting)
Opr Mon Coolant Temp 893 GN
Start Mod Right (-) Port/CAT Data Link (-)
Start Mod Right (+) Port/CAT Data Link (+)
Resistor, Sender and Solenoid Specifications 54 444 F05 Starter relay open circuit contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Alternator: 100-5047 (50A) Atch
408 WH B899 OR
Part No. Component Description Resistance (Ohms)¹ 55 444 F06 Starter relay short to ground
Consist No. 100-5046 SENR2082 Opr Mon System Air Press. AWD Agressiveness Cont Lever
3E-1906 Solenoid - A/C Clutch 17.6±0.6 56 444 F03 Starter relay short to battery
Consist No. 100-5045 SENR4130 409 OR Opr Mon Neut G865 BU 12 Volt Switch Power
410 WH Opr Mon Fault Alarm 900 PU XMSN Shift Sol No. 4 3E-5383 Sender - Articulation 3 to 97 58 688 F06 VHP solenoid short to ground SENDER - A component that is used with a temperature or pressure gauge. The sender
Electronic Monitoring System SENR2945
411 PK Opr Mon Master 901 WH XMSN Shift Sol No. 6 3T-3123 Resistor - PanelDimmer 25.0 ± .3 measures the temperature or pressure. Its resistance changes to give an indication to the
Transmission Electronic Shift Control SENR6982 59 688 F03 VHP solenoid short to battery
413 BR Opr Mon Fuel Press. 902 BR XMSN Shift Sol No. 7 T gauge of the temperature or pressure.
560 to 716 @ 54°C (130°F) 61 668 F02
Starting And Charging Systems SENR2947 415 GN Opr Mon Test SW 903 GY XMSN Shift Sol No. 8 4W-9972 Shift lever input invalid
Sender - Coolant Temperature 72 to 82 @ 110°C(230°F)
Starting Motor: 106-8558 417 GY Primary Ster SW 921 WH XMSN Sol No 1 Or 3 Return 62 668 F03 Shift lever open/short to +battery
Consist No. 106-8557 SENR3559 419 YL Opr Mon Parking Brake 977 YL CST Autoshift - Auto/Manual SW 1 6T-2217 Resistor - Starting/Charging Diagnostic 150 ± 7.5 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
63 269 F00 Sensor supply voltage above normal
Consist No. 106-8559 SENR3581 439 YL Lamp Indicator E937 PU MG MESH CNTL - Redundant Neutral 7T-4003 Resistor - Power 10.0±0.5 It has a coil that makes an electromagnet when current flows through it. The electromagnet
Solenoid - Blade Cushion 64 269 F01 Sensor supply voltage below normal
441 OR Eng Coolant Temp Gage E938 OR MG MESH CNTL - First Gear 7T-6517 20.1 ± 1.0 can open or close the switch part of the relay.
447 PK Fuel Level Gage E939 WH MG MESH CNTL - Second Gear 7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0 65 701 F02 Transmission output speed signal incorrect
449 BU Spdom Sender (Signal No. 1) E940 BU MG MESH CNTL - Third Gear 7T-9074 Solenoid - Forward Horn/Park Brake 55.17 ± 5.77 68 168 F01 System voltage below normal
450 YL Tach Sender (+) E941 YL MG MESH CNTL - Fourth Gear CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Solenoid - Engine Shutdown 71 520 F02 Invalid transmission configuration code much current flows through it. This does not destroy the circuit breaker and it can be reset to
462 YL Suppl Ster Motor Indicator E942 GN MG MESH CNTL - Fifth Gear 1.55 ± 0.15
8C-3663 Start (Latch) Coil
467 WH System Fault (Xmsn) E943 BR MG MESH CNTL - Sixth Gear 10.3± 1.03 72 268 F02 Check programmable parameters become part of the circuit again.
485 YL Opr Mon Panel AWD Fault E944 GY MG MESH CNTL - Seventh Gear
Stop (Unlatch) Coil
73 764 F05 Transmission indicator lamp open circuit
488 WH Air SW To Air SW Jumper E945 PU MG MESH CNT - Eighth Gear 8T-8808 Solenoid - Centershift 34.3 ± 1.7 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
9G-1950 Resistor - Blower Speed Overall 2.00 ± .10 Tap 1.00 ± .05 74 764 F06 Transmission indicator lamp short to, ground
A429 YL Articulation Indicator E946 OR MG MESH CNTL - Forward Direct that makes an electromagnet when current flows through it. The electromagnet can open or
9G-4365 Solenoid - Start Aid 6 75 764 F03 Transmission indicator lamp short to battery
B426 BU AWD Hydraulic Temp Sensor E947 WH MG MESH CNTL - Reverse Direct close a valve or move a piece of metal that can do work.
G460 GN Transmission Temperature SW E948 BU MG MESH CNTL - Park 9W-2739 Solenoid - Transmission 31 ± 3 Transmission oil temperture switch
77 762 F04 short to ground
Accessory Circuits E949 YL MG MESH CNTL - Neutral 104-6387 Sender - Transmission Speed 1000 to 1200
500 BR E975 PU
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Wiper - Front (Park) MESH Lamp ¹ At room temperature unless otherwise noted.
501 GN Wiper - Front (Low) M917 PK TOS Sensor +
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
502 OR Wiper - Front (HI) M918 GN TOS Sensor -
that make electromagnet when current flows through them. It also has an internal switch that places
M998 OR Transmission Autoshift Mode
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 592-BU
200-BK-10 3 BU GROUND 3 200-BK A A
25A CONVERTER
24V IN 176-OR-14 728-BU 2 RD + BATTERY 2 113-OR REAR MOTOR 507-WH 200-BK 200-BK
BREAKER - +
GROUND 200-BK-10 CONN 27 200-BK 1 BK +12V RADIO 5 592-BU 200-BK A A WASHER 200-BK 200-BK 200-BK
3T-2662 L32 L32 L10 L10
EE K GROUND (RADIO) 6 200-BK 200-BK FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
EE EE PRIMARY
122-BU-14 LOCALIZED 12V OUT (NOTE E) 176-OR-14 1 101-RD-14 24 TO 12 VOLT +24V IN 1 102-BU 200-BK WASHER A - + A WASHER + -
200-BK
SECONDARY GROUND 15A STEER SW CONVERTER L66 7T-8891 7T-8891 L32
200-BK IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 507-WH 200-BK
STEERING STUD EE 119-1733 506-PU 200-BK
CONN 8 RELAY 24V TO 12V CONVERTER L21 L21 CONN 65
578-BU
D D E 3E-0154 3E-8646
TURN LAMP RD 1 605-YL 605-YL 1 24V RADIO 12V RADIO L32 L32 L32 A P
WW YY YY XX L13
7X-6066 BK 2 200-BK 604-OR 2 REAR FLOOD RD-0 RD-0 MOTOR BK-0 9X-6779 3E-7140 L13 L13 L13 606-GY 1 606-GY 629-PK
L51 LAMP K L13 L16 L16
614-PU 3 B L16 L12 L16 L16 L12 605-YL 2 605-YL Q
9X-6775 XX ANTENNA LO BEAM

619-GN
606-GY 4 CONN 9 B B B+ MEMORY 5 B+ MEMORY YL 5 A513-PK L65 L12 L12 611-PU 3 611-PU 629-PK
321-BR 5 9W-3072 B+ RD 4 B+ RD 6 592-BU 619-GN 4 619-GN 200-BK HEADLAMP
L65 L65 L11 200-BK
DD HH SECONDARY CABLE AS. L11 Q 9X-7169
D 200-BK 6 GROUND BK 3 GROUND BK 3 200-BK L13 A429-YL L11 114-GN 5 200-BK
L35
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN STEERING 9X-3073 + LH SPEAKER WH 2 + LH SPEAKER WH 2 508-PU L35 322-GY 200-BK F

L11
L69 L35
LAMP MOTOR L35 WITH SECONDARY STEERING
T WH 3 614-PU 200-BK 2 200-BK - LH SPEAKER WH/BK 1 - LH SPEAKER WH/BK 1 509-WH INSTRUMENT PANEL L13 629-PK 1 629-PK 619-GN
8C-6207 116-4531 L75 L75 SWITCH CONN'S 49a AND 49b L11
G BK 2 200-BK + RH SPEAKER GY 8 + RH SPEAKER GY 8 511-BR L75 L75 609-YL L10 2 200-BK P LO BEAM
L12 CONN 49a L10
L51 L51 - RH SPEAKER GY/BK 7 - RH SPEAKER GY/BK 7 512-GN A Q CONN 64 619-GN HEADLAMP
200-BK ANTENNA 6 ANTENNA 4 113-OR 417-GY 1 SPEEDOMETER 200-BK

200-BK
110-2338 FORWARD P 9X-7169
727-GN 619-GN 2 A
L69

A513-PK
200-BK
200-BK

L69
200-BK

L48 L72

509-WH
A COOLANT ARTICULATION HORN

L16

113-OR

512-GN
P

511-BR

508-PU
592-BU
604-OR 462-YL WH 3 611-PU 1 114-GN

200-BK
L16 M TURN
614-PU 462-YL RD 1 108-BU 606-GY CONN 49b TEMP LAMP 2 322-GY SOLENOID 605-YL 1 RD SIGNAL
L60 L60 DOME LAMP L30 M GRD LEFT SPEAKER 7T-9074
606-GY 727-GN BK 2 200-BK 606-GY 606-GY L30 417-GY 1 201-BK 449-BU 8D-1429 200-BK 2 BK 7X-6066
AIR DRYER 8C-9678 L30 SEND 6T-7695

L75
321-BR 200-BK 200-BK CONN 25 C A 605-YL 605-YL 2 GAUGE K

556-WH
K L37
200-BK
8W-3087 160-PU L37 A A IGN IGN
200-BK 9 605-YL CLUSTER 508-PU + 200-BK 200-BK

L1
K CAB LO BEAM

611-PU
L1

200-BK
L75

200-BK
200-BK E CONN 66 8 334-BU 614-PU 614-PU 124-0384 M 509-WH - 619-GN 200-BK
IGN HEADLAMP P HI BEAM

OPERATOR STATION
Z M SEND SEND

L35
200-BK BK 1 122-BU-14 Z C 1 462-YL 608-GN 608-GN K 200-BK 200-BK 200-BK

614-PU
200-BK
200-BK
L35 L66 L66 M L14 L14 K 9X-6874 HEADLAMP
T° BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD L10 611-PU 9X-7170
417-GY L45 8 RD (12 V) P
BACKUP OPR PANEL GY-18 2 417-GY 7 417-GY 3 308-YL 601-GY 113-OR L10
ALARM 1 136-GN 4 136-GN L45 441-OR 6 OR TACHOMETER 611-PU
DEFROSTER
604-OR
606-GY
321-BR

614-PU
200-BK
200-BK

200-BK

3T-1815 + BATTERY WH-18 1 136-GN 4 728-BU 5 728-BU 556-WH 614-PU 4 PU (24 V) 110-8468 9X-9657 K

450-YL
L72 A CAB HI BEAM
KEY SW YL-18 2 308-YL 2 308-YL 6 A429-YL CONN 39 200-BK 3 GN (12 V) 611-PU
L76 M HEADLAMP

10
LAMP BLOWER

1
2
3
4
5
6
7
8
9

619-GN
9 GY

200-BK
629-PK
200-BK

606-GY
PK-18 9 3 200-BK 7 308-YL A429-YL 200-BK

611-PU
D 200-BK 9X-7164
BR-18 6 5 403-GN 403-GN C A J 447-PK 7 PK GRD 8D-1429 K 9X-0343 K
M

556-WH
NN J

114-GN

619-GN
K

322-GY

606-GY

601-GY
5 YL

614-PU
611-PU
GROUND BK-18 8 200-BK 403-GN 1 403-GN 404-YL B426-BU SIG A506-OR 1 RD MOTOR

308-YL

605-YL
D CONN 38 L72 IGN CAB TURN
BU-18 4 200-BK 3 608-GN 608-YL 2 601-GY 201-BK 200-BK 2 BK 200-BK 2 BK 200-BK 2 BK
L55 L55 1 EMS TEST SW M SIGNAL
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 1 322-GY 601-GY LAMP IGN 605-YL 1 RD

614-PU
614-PU
2 106-2477 SEND 7X-6066

A429-YL
OR-18 3 2 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176

200-BK
200-BK
E DIFFERENTIAL 3 J J HORN SW NOTE F M
1 GN ALTERNATOR GN-18 7 403-GN 4 413-BR 413-BR 417-GY CONN 58 GRD 611-PU

200-BK
200-BK
113-OR
UNLOCK SOLENOID L54 L54 L65 L65 4 8W-1957 J L2 L2
L50

1 2 GN 6 201-BK 447-PK 403-GN R 200-BK 308-YL 201-BK 403-GN A M A506-OR 605-YL

113-OR
556-WH Z - J
L50 7T-9073 SECONDARY 5
CONN 3 200-BK 2 7 441-OR 201-BK + 310-PU 403-GN 1 113-OR L10 200-BK
STEERING CONTROL CONN 24 6 SERVICE 4 K
8 406-PU 441-OR 601-GY J J 5 201-BK 450-YL 113-OR 8 113-OR FUEL 200-BK
V V EEEE 105-8827 DIODE AS. 3E-5184 9 450-YL 406-PU METER 601-GY PANEL LAMP 415-GN 403-GN 441-OR 6 M LEVEL RESISTOR 619-GN

601-GY
601-GY
6T-7337 DIMMER SW 7T-4003

200-BK
200-BK
BK-18 1 202-BK 1 202-BK 450-YL 200-BK 419-YL 447-PK 4 403-GN 3 ALTERNATOR SYMBOL DESCRIPTION

L65
ABBREV COLOR

L67
J L65
WH-18 2 710-GN 2 710-GN 419-YL 101-RD J 2 3E-9318 601-GY 405-GY 415-GN 10 415-GN 15 TEST
1 J BLADE, SPADE, RING,

609-YL
L61

L11
F G 201-BK START AID 614-PU 600-BR 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS 200-BK K CONN 63
3 OR SCREW TERMINAL RD RED
TRANS SPD SENDER 710-GN AND 1 751-GN EMS TEST SW 601-GY 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK WH WHITE
104-6387 202-BK ARE 2 752-YL 9X-9628 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK 200-BK 200-BK A CC BLADE

A506-OR
A503-PK
L46 L46 CIRCUIT CONNECTED OR ORANGE
N NOTE F FLOOD
E 1 751-GN
TWISTED PAIR 3
4
921-WH
754-BU
200-BK
200-BK 601-GY
J LIGHT BAR
201-BK
441-OR
201-BK
439-YL
5
9
20
16
UNUSED
UNUSED
200-BK 200-BK
200-BK
200-BK 200-BK
200-BK
609-YL 1
2
609-YL
200-BK LAMP
YL YELLOW E
PK PINK

608-GN

570-BU
629-PK
L48 CIRCUIT NOT CONNECTED

609-YL
SOL 1 2 921-WH L48 CONN 23 5 755-OR 601-GY 200-BK 200-BK LOW BEAM 201-BK A 467-WH 4 SHIFT FAULT 200-BK 9X-6775 T
M BK BLACK

609-YL
9W-2739 L60 L60 6 202-BK FUSE BLOCK 601-GY 9X-9631 467-WH A429-YL 5 417-GY 12 PRIM STEER L/S R/S 200-BK 570-BU 1 GN

570-BU
J GY GRAY

200-BK
2 L27 L27 MASTER ELECTRICAL CONNECTION
N 710-GN AND 202-BK ARE TWISTED PAIR 7 758-GN 9G-0747 601-GY 103-YL 103-YL 409-OR CONN 57 10 113-OR 1 + BATTERY SYSTEM SYSTEM 200-BK 200-BK 2 GN BLADE PU PURPLE
J J 3 J ACTION AIR AIR CUSHION TO MACHINE STRUCTURE
1 752-YL F G 10A KEY SW 105-BR 614-PU A429-YL 410-WH 6 410-WH 10 ALARM

L62
BR BROWN

200-BK
619-GN
STARTING AND CHARGING L44 L44 J RESISTOR TRANS LAMP PRESS M M M M PRESS A T T SOLENOIDS INTERNAL ELECTRICAL
SOL 2 2 921-WH 1 900-PU 10A HORN 114-GN 1 601-GY 606-GY 201-BK 9 485-YL 17 UNUSED GN GREEN
CONN 7 DIAGNOSTIC CONNECTOR J 3T-3123 J 5 L30 L30 LAMP 9W-2111 GAUGE GAUGE 7T-6517

614-PU

614-PU
200-BK

200-BK
9W-2739 2 901-WH 10A SEC STEER 134-YL 2 600-BR 115-PK 605-YL 419-YL 2 419-YL 19 BRAKE ON 1 570-BU 570-BU 1 GN CONNECTION TO SURFACE BU BLUE
CONN 22 6 J L29

L75
N 3 902-BR 10A 629-PK 201-BK 404-YL 3 404-YL 7 HYD TEMP 7N-5876 NOTE B 1W-3306 1W-3306 RIGHT TURN 2 200-BK 200-BK 2 GN OF COMPONENT
J
16
17

12

13
10
11
15
18
19
20
14
L29 LAMP LAMP INDICATOR CONNECTOR
5

3
7
2
9
1

8
6
4

1 754-BU CONN 2 B 4 903-GY 10A TURN SIGNALS 173-YL 415-GN 408-WH 1 408-WH 8 BK AIR PRESS
J J 7N-5876 7N-5876 LAMP
SOL 3 2 921-WH 6 G865-BU 10A TAIL LAMPS 103-YL 601-GY 409-OR 7 409-OR 9 NEUTRAL CONN 62
N F B J HEADLAMP/ 7N-5876 ATCH WIRE, CABLE &
304-WH

311-WH

M M M M
105-BR

9W-2739
302-OR
109-OR

306-GN
101-RD

5 G460-GN 10A STOP LAMPS 130-GN 601-GY 439-YL 467-WH 8 201-BK 2 GROUND
112-PU

310-PU
203-BK
207-BK

308-YL

CONN 16 J TAIL SW L28 L28 COMPONENT

614-PU

614-PU
N C'SHIFT PIN NOTE B

614-PU
7
5
8
4
3
2
1
6
1 751-GN 7 F769-BU 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED

160-PU
334-BU
Y B L J 537-GN J 1 3E-9317 L14

L16
311-WH

E975-PU
LEFT TURN INDICATOR CIRCUIT GROUPING

L27
1 755-OR 9 921-WH 10A SPARE 200-BK J 2 404-YL A M 201-BK 18 UNUSED L#

200-BK

411-PK
201-BK
J L27 M LAMP

1 4
CONN 21 EEEE INDICATOR M DESIGNATION

311-WH

304-WH
J

109-OR

306-GN
SOL 4

101-RD
2 921-WH 2 752-YL 101-RD-10 102-BU 200-BK 2 411-PK 11 LAMP

112-PU

310-PU
G

308-YL

107-WH
FLASHER 3 J LAMP M M 7N-5876 M M L14
L46

9W-2739 3 754-BU 1 202-BK 619-GN 614-PU 614-PU 3


4

619-GN
N 4 755-OR 2 710-GN 108-0358 614-PU 410-WH 605-YL 4 CONN 56 ELECTRONIC MONITORING SYSTEM 7N-5876 NOTE B

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
J 5

200-BK
(EMS) 9X-7801

439-YL
LIGHTBAR L34 NOTE B

108-BU
200-BK
1 900-PU 5 900-PU 103-YL 201-BK 606-GY 1

606-GY
601-GY

200-BK

200-BK
601-GY
601-GY
601-GY
601-GY

605-YL
SOL 5 HEADLAMP LOW BEAM TURN SIGNAL 6 IDENT PART NO. CHG LOC LEVEL NOTE
2 921-WH 10 921-WH 308-YL 614-PU 408-WH 449-BU 5 449-BU

A513-PK
J CONN 45 L6

512-GN

113-OR
BREAKER BREAKER SW J J A

511-BR
592-BU
L76

200-BK
9W-2739 6 901-WH CONN 20 710-GN AND 202-BK 601-GY 201-BK 450-YL 6 450-YL

5
6

2
3
N 3T-2662 9G-5589 HARNESS AS.

L72
7 902-BR C A ARE TWISTED PAIR 3T-2662 200-BK 7 403-GN 403-GN E975-PU 7 200-BK
L72 J J J A 122-8882 02 (PLATFORM) 120
1 901-WH 8 903-GY 10 107-WH 605-YL 3 310-PU 200-BK 201-BK A M 200-BK
SOL 6 2 921-WH 9 202-BK 606-GY J 2 201-BK 449-BU 160-PU 1 160-PU B 104-6084 03 (ENGINE) 220
9W-2739 308-YL 308-YL 1 105-BR 601-GY TAIL 4 415-GN L29 E975-PU 2 C 126-2793 00 (R FRAME-ENGINE) 200

200-BK
308-YL
15A

15A
N LAMP SW D 101-8171 02 (RADIATOR GRILL) 203

L15
758-GN 308-YL L56 L56 2 308-YL L45 L45 200-BK 5 629-PK 160-PU 201-BK
1 902-BR 202-BK 200-BK 200-BK 310-PU 5 310-PU 3E9319 1 200-BK 201-BK CONN 55 614-PU 614-PU E 101-8169 01 (R FRAME) 201
Y L68 L68 L62 J 2 M
2 921-WH G865-BU 200-BK 308-YL 3 306-GN 103-YL 6 169-PK 201-BK 201-BK 160-PU AIH LAMP 614-PU 614-PU F 137-1718 01 (R FRAME-TRANS) 202

CONN 35
SOL 7

CONN 34
AA BB HEADLAMP DIMMER SW 3 J 7N-5876 G 137-1721 00 (XSMN CONSOLE) 170
1
2

9W-2739 G460-GN 306-GN 306-GN 4 326-PU 614-PU 201-BK 200-BK 614-PU 614-PU

202-BK
N FUSE BLOCK 1 103-5678 J A M H 101-8161 02 (CAB-REAR) 182

1
2
6 795-YL 201-BK

1
2
Y L57 L57 L38 J J 9G-0747 B L62 L62 J 123-0957 02 (STEERING CONSOLE) 140
1 903-GY 8 597-PU 619-GN 3 609-YL 201-BK
202-BK

L54 L54 J 2 J

101-RD

101-RD
FLOOD K 101-8162 04 (CAB-FRONT) 181

102-BU
L66

115-PK
2
1

L27
SOL 8 2 921-WH 112-PU Y START 7 522-WH 611-PU 1 608-GN 201-BK
LAMPS L 101-8164 03 (SW PANEL) 180

L58
9W-2739 112-PU-4 109-OR-4 RELAY 105-BR 601-GY 4 334-BU
Y L58 J 9X-9632 L21 L21 M 123-0962 01 (GAUGE CONSOLE) 160
3E-7279 326-PU 10A J
BLADE CNTRL 169-PK 200-BK J 5 373-GN 200-BK 200-BK
MAIN 1 N 137-1120 02 (TRANSMISSION) 270

556-WH
304-WH 10A BLADE FLOODS 149-PU J 609-YL 2 165-YL 200-BK 200-BK 200-BK
RELAY J 2 WIRES THAT HAVE BATTERY VOLTAGE P 101-8205 02 (HEADLIGHTS-BAR) 100 ATCH
109-OR-4

A513-PK
109-OR-10 304-WH-10 10A REAR FLOODS 116-BR 149-PU 6 200-BK 200-BK
D L62 D

105-BR
102-BU
101-7740 Y Y L62 L55 J 3 WHEN THE KEY SWITCH IS OFF. Q 101-8194 02 (LOW BEAMS) 101 ATCH
F 10A DIFF LOCK 165-YL 609-YL 7 200-BK-6 113-OR
CONN 15 CONN 19 CONN 33 J 4 S 101-8181 03 (CAB FUSE PANEL) 183
BK 1 758-GN 10A XSMN CNTRL 126-PK 200-BK J 608-GN A513-PK 200-BK
J 5 J CONN 44 WIRES THAT HAVE BATTERY VOLTAGE

373-GN
Y C A A J T 101-8188 02 (BLADE CUSHION) 104

334-BU
200-BK
BK 202-BK C 200-BK

308-YL
2 112-PU-8 10A SEC STEER 136-GN 116-BR WHEN THE KEY SWITCH IS ON.
J 6 L6 L6

B899-OR
112-PU-4 112-PU-4 112-PU-4 112-PU-10 1 101-RD-10 10A GAUGES 113-OR U 123-6633 00 (XSMN CONSOLE-SWITCHES 171

165-YL
165-YL

202-BK
J

165-YL
J V 104-8588 02 (TRANS SPEED SENDER) 271
A J J 15A AIR CNDTR 124-GN 601-GY STARTING CIRCUIT.
INCHING PEDAL Y Y C CONN 14 C A CONN 32 J L62 W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH

200-BK-14
109-OR-4 101-RD 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK
PRESSURE SW 109-OR 101-RD-4 101-RD-4 101-RD-4 A J NOTE G 200-BK J 4 200-BK X 124-1429 00 (CONDITIONER GP-B) 150 ATCH
101-RD-4 GAUGE CIRCUIT.

200-BK
L61

200-BK
35A J J

201-BK
(TRANSMISSION) Y 3 102-BU 601-GY 165-YL 1 2 4 3 200-BK-6 200-BK X 124-1429 00 (HEATER GP) 154 ATCH
CONN 18

L6
L6

C
A
B
111-7088 ALTERNATOR SHUTDOWN 1 105-BR 601-GY 202-BK 200-BK ELECTRONIC MONITOR SYSTEM Y 101-8172 05 (FUEL TANK) 230
LO

101-RD-10
112-PU-10
BREAKER SOL 3K8782 FUSE (10A) Z 101-8185 01 (SECONDARY STEERING) 260 ATCH

101-RD-4
101-RD-4
ALT Y 8 134-YL 200-BK K CIRCUIT. (EMS)
Y 60A CONN 42 GND

165-YL
CONN 1

200-BK
403-GN R + 109-OR-4 2H-1507 STD 8C-3663 5 130-GN 8M8948 FUSE (15A) 200-BK CONN 43 200-BK-8 200-BK BK HI AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH
J

105-BR
9S-0174 ATCH B STOP 8M0456 FUSE (20A) DIFFERENTIAL J 2 L64 FRONT MOTOR PANEL LAMP CIRCUIT. BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH
N N F 326-PU 9 126-PK 165-YL 556-WH 202-BK
V+ OR-18 A G865-BU A G865-BU ALTERNATOR 9S-4693 ATCH 7 136-GN UNLOCK SW 3 FRAME A ZZ ZZ K 501-GN 1 GN T° CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
100-5047 50A ATCH Y Y L67 L67 123-5862 J B+ WASHER/WIPER CIRCUIT. DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

B751-BU
GROUND BK-18 B 202-BK B 202-BK 6 113-OR 601-GY 118-GY 3 GY PARK

570-BU
80A CONN 13 L55 L64 L19

169-PK
L55

165-YL
SIGNAL YL-18 C G460-GN C G460-GN 3E-7577 75A ATCH 200-BK-4 L63 4 124-GN 200-BK FRONT CAB 500-BR 4 BR EE 112-0829 02 (2-WAY RADIO CONVERTER) 208 ATCH

202-BK
B

202-BK
202-BK
6N-9294 35A STD B FRAME GROUND HEATER AND AIR CONDITIONER CIRCUIT. FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH

L19
200-BK-10 2 122-BU-14 L19 502-OR 2 OR
TRANSMISSION GND L56 L56 L21 GG 9X-4189 01 (CONDENSER GP-ROOFTOP) 152 ATCH
301-BU-10 10 107-WH K FRONT UPPER GROUND CIRCUIT.
B START

L21
OIL TEMP SW HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
L37 L37 CONN 31 L71 WIPER
136-2632 KK 4E-8715 00 (CONDENSER JUMPER) 155

L40
L51
L60

113-OR
L48

L69

301-BU-10 STEERING CONSOLE 200-BK-8 9X-3392 TURN SIGNAL CIRCUIT.


ARTICULATION CONN 54 A K 200-BK EEEE 136-3153 00 (TOS) 231 ATCH
STARTER B BUS BAR SENDER L72 L39 L39
304-WH-10 113-OR 7 592-BU 200-BK 200-BK START AID CIRCUIT.
106-8558 G S 124-5814 3E-5383 C L63 L63 L63 605-YL 1 113-OR 200-BK 200-BK
C L23 L23
B MTR BAT 101-RD-4 1 A429-YL 606-GY 2 A513-PK 200-BK 200-BK TRANSMISSION CONTROL CIRCUIT.
DDD DDD L67 L28
RD-00 2 200-BK 439-YL 611-PU 3 605-YL 200-BK

556-WH
WW L27 L27

200-BK
301-BU RD-0 AAA 113-OR 113-OR L28 619-GN 4 606-GY WIRE AS.
QQ L22 MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
B RD-00 101-RD-4 113-OR 113-OR 601-GY 5 611-PU ALL DASHED LINES ARE ATTACHMENTS.
RESISTOR MOTOR QQ L44 L44 L63 L22 NN 8W-1917 00 (HORN SWITCH) 143

L37
301-BU 1 WW L44 101-RD 6 619-GN
6T-2217 L37
302-OR 2 126-PK 126-PK 126-PK A K 601-GY LO
RD-00

202-BK 152-BU 3 507-WH A

101-RD
RD-0

101-RD-4
101-RD-10
112-PU-10
B L38 306-GN L34 GND HI
207-BK L38 L26 L18 576-PK 1 578-BU 200-BK BK
L38 795-YL L26 L18 MOTOR
L36 200-BK L7 577-PU 2 506-PU
DISCONNECT SW UU L7 L38 326-PU L71 T°
200-BK L7 113-OR L43 575-YL 4 152-BU 576-PK 1 GN
200-BK-10

7N-0718 L36 L71 L43 L18 B+ CABLE AS.


L36 439-YL 308-YL 507-WH 6 576-PK 152-BU 3 GY PARK
B L21 LL 8Y-9603 01 (START MTR TO ENGINE) 221

OPERATOR STATION
200-BK
BK-00

203-BK 522-WH 578-BU 7 577-PU 575-YL 4 BR


C 3 1 C

601-GY
RD-00 BK-00 GG FF FF KK A 597-PU 506-PU 5 575-YL 577-PU 2 OR QQ 111-0871 00 (POS BAT TO START MTR) 210

L71
200-BK-4

RR SS CONN 29b RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211

E975-PU
L72 158-BR-14 1 1 592-BU 8 101-RD

449-BU
CONN 29a 122-BU-14 A
TT RR LL B L43 L71 L71 SS 110-6399 01 (DISCONNECT SW TO GND) 212

L35
BK-00

521-YL-14 2 BK 2 521-YL L43 A513-PK 9


CCC B L35 L7 L7
BK-00

POS NEG 12V BATTERY 200-BK 4 5 597-PU-14 3 BK 3 597-PU 101-RD-14 10 101-RD-14 FRONT LOWER TT 115-6908 00 (NEG BAT TO POS BAT) 213
3T-5760 STD L34 L62 L19 WIPER TT 115-8547 00 (NEG BAT TO POS BAT) 213 ATCH
200-BK-14 4 4 200-BK-14 A K CONN 53

201-BK

404-YL
9X-9721 ATCH Y CONDENSER L64 9X-3392 UU 061-7661 03 (START MTR TO FRAME GND) 214

593-GN-14

593-GN-14
112-PU-10

200-BK-14

200-BK-14
SS ENGINE L7
L7
200-BK
200-BK

RD-00 REAR UU RELAY CONN 30 601-GY VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
L7 L7 CONN 52 K K
FRAME 3T-2170 WITH 103-8519 ROOFTOP CONDENSER GP., REMOVE VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204 ATCH

200-BK
RD-00

597-PU-14
521-YL-14

10
TT QQ JUMPER KK AND MATE HARNESS FF TO WW 115-5322 00 (START MTR/STR RELAY) 261 ATCH

7
8
6
4
3
5
9
1
2
200-BK-4 307-OR 112-PU-10 CONN 60

1
5
4
6
3
2
7
12V BATTERY NEG POS A A HARNESS A L36 L36 604-OR CONN 59 L L XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
T° S K

507-WH
3T-5760 STD GG GG YY 115-5321 00 (STR RELAY TO STR MTR) 263 ATCH

501-GN

502-OR
101-RD

118-GY

601-GY
506-PU

500-BR
578-BU

200-BK
321-BR
L52

A506-OR
A503-PK
L40 L40 CONN 51

577-PU
108-BU

152-BU
L58

9X-9721 ATCH HYD OIL CONDENSER CONDENSER ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105

576-PK
1
2

1
2

575-YL
101-RD-4 619-GN 619-GN L23 L23
L58 TEMP SW MOTOR MOTOR GG BEACON DDD 124-2802 00 (START MTR TO BUS BAR) 218 ATCH
611-PU 611-PU

112-PU
112-PU
112-PU
112-PU
112-PU
L52 8T-9705 7X-6279 7X-6279 9X-9556 L39 4K-5122 HOLDER AS.

1
2
606-GY 606-GY

WH/RD-14

WH/RD-14
L40 L40

L43
BK-14 MM 605-YL 605-YL 3K-8782 FUSE
B ENGINE BULB

200-BK
200-BK
BK-14 122-BU-14 S L
OIL SW 9X-7849 L40 L40

1
2
201-BK 2 BK 4 W 10A UPPER WIPER/WASHER 118-GY 118-GY
VV L35 L34

L26
9X-0378 VV

B751-BU

L27
405-GY 1 BK 118-GY

307-OR
S L

101-RD
105-BR

326-PU

570-BU
169-PK
308-YL
134-YL

165-YL
CONN 37
REAR WIPER U U

603-PK
200-BK
MOTOR MOTOR 10A LOWER WIPER/WASHER 152-BU

CONN 47
REAR 9X-3392 200-BK

410-WH
373-GN

727-GN
BEACON SW S L7

202-BK

201-BK
L48 FRAME L

977-YL

462-YL

E975-PU
CONN 12 10A REAR WIPER/WASHER 119-PK 200-BK
L48

467-WH
307-OR

306-GN
409-OR
9X-9639

601-GY
L37

321-BR

449-BU
A

200-BK

202-BK

126-PK

G
D

H
977-YL

795-YL

E
A
B

J
STRAP

152-BU
310-PU Y C U CONN 41 200-BK

152-BU
CONDENSER GP-ROOFTOP 103-8519

522-WH
ACTION ALARM

124-GN
LO S L

601-GY
200-BK
521-YL

10
G

CONN 36
4 GA STD H PANEL LAMP
L56

1
2
3
4
5
6
7
8
9
L56

6 308-YL 9G-9813 RD 1 410-WH 10A FRONT DEFROSTER 141-PK


L62 GND U A

OPEN ROPS BEACON ATCH


1/0 ATCH E A HI (SHIFT LEVER)

893-GN
2 W

892-BR
126-PK
202-BK
7 310-PU 611-PU BK 200-BK 144-GN BK 2 201-BK S

200-BK
A

200-BK
MOTOR A L

7
6

8
5
W3

1
H 7N-5876 SERVICE

2
3
4
5 306-GN 614-PU 5 619-GN A 10A REAR DEFROSTER 151-GN
°T W U TOOL
L55

2
6
4
3
5
7
1

3
5
1
2
4
7
6
L55

1 403-GN 606-GY 4 605-YL GN 1 504-YL 601-GY L L


L68 PARK B+ G G CONNECTOR
L36

5
4
3
1
2
311-WH 200-BK 4 608-GN 605-YL 6 606-GY GY 3 119-PK 101-RD 10A DOME LAMP 108-BU L7
L51 L51 L36 L7

CONN 46
200-BK L68 3 447-PK 122-BU-14 8 122-BU-14 BR 4 503-BR L41 CONDITIONER GP-B 8C9788 W U 9W-1951 THIS IS THE SCHEMATIC FOR THE 120H AND 135H

F769-BU
L
160-PU

200-BK 200-BK 2 200-BK 604-OR 2 604-OR OR 2 505-BU 200-BK CONN 48 101-RD 10A BEACON 144-GN NA MOTOR GRADER (146-4283)

118-GY
118-GY
311-WH

321-BR 1 321-BR 200-BK 601-GY


310-PU

CONN 11 L41 A COMPONENTS ARE SHOWN INSTALLED ON A FULLY

BEACON FUSE
556-WH 7 556-WH 601-GY 601-GY
334-BU

200-BK
200-BK

B C 200-BK 3 200-BK 601-GY 601-GY 439-YL 2 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
L71 L71 1 2
105-BR 2 413-BR 200-BK RESISTOR 113-OR 1 WH-18 WH-18 AND XMSN SHIFTER IN NEUTRAL
200-BK
200-BK
200-BK

1 U

601-GY
4 3

601-GY
9G-1950 CUSHION

601-GY
326-PU 1 405-GY CONN 17 124-GN 601-GY 467-WH 8 EMS OUT 4 WH-18 WH-18

200-BK
200-BK
200-BK
C 2 U L L
B B
L54

ENGINE SPEED BLADE SW BEACON SW UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L54

200-BK
L63

3 201-BK 521-YL 200-BK 601-GY 409-OR 7 NEUTRAL L 3


SENSOR L61 5 L42 9X-9629 SEC STER L 2 9X-9639 H B B ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
1
2

405-GY 4 441-OR 515-GY 200-BK 449-BU 25 BUFF TOS 144-GN 502-OR


U 2 3 L

308-YL
3E-7886 L61 A 4 BLOWER SW TEST SW CENTERSHIFT
L48 727-GN 5 406-PU 516-GN 169-PK 126-PK 1 +BATTERY 603-PK
B L48 3 6P-3236 W 3 U U 2 9X-9633
L
INDICATOR SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
462-YL 6 450-YL 419-YL 1 BK-18 517-BU 570-BU 134-YL 202-BK 2 GROUND 601-GY
L61 3 U CONN 61
3E-9367 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
WH 2 450-YL 450-YL 8 201-BK 2 BK-18 727-GN 307-OR 3 START SW. 200-BK

10A
U L
BK 1 202-BK 202-BK 7 202-BK BLOWER 308-YL 462-YL 795-YL 6 DUAL HP A CC BLADE NOTE B: SHELL 8T-9722

604-OR
130-GN
C PARK BRAKE 9X-9363 L L FLOOD SPRING 7V-8390
200-BK

200-BK
200-BK
160-PU 406-PU 200-BK 321-BR 5 BU ALARM 501-GN PW 1 609-YL
AAA PRESS SW X W KEY START SW LAMP BUSHING 6D-4162
101-RD-4 160-PU-4 413-BR 200-BK G865-BU 19 +12V 2 200-BK

307-OR
REAR

326-PU

105-BR
CONN 10

308-YL
BBB COOLANT TEMP 3E-2033 X 9G-7641 L FRONT UPPER 9X-6775 CONTACT 6D-4161
441-OR 3 200-BK 758-GN 20 INCH PEDAL DEFROST SW

101-RD

F769-BU
601-GY
200-BK
201-BK

SWITCH FUEL SW 597-PU B C 5 515-GY 1 WH/RD-14 751-GN 10 SOLENOID 1 500-BR WIPER SW NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

L2
200-BK
200-BK
L49 L49 A L 9X-9638
8T-9793 115-7103 CONN 26b 1 3T-6655 A CENTERSHIFT
L57
L57

BU-18 522-WH 3 795-YL 200-BK 2 BK-14 MOTOR 752-YL 11 SOLENOID 2 601-GY 506-PU
R U SOLENOID TO

L5
B 413-BR 3 RD-18 795-YL 5 597-PU 126-PK 1 GN 4 522-WH 754-BU 12 SOLENOID 3 200-BK B751-BU 1 GN L2 24V OUTPUTS
W U CENTERSHIFT 1 8T-8808 GND

L44
BK 1 406-PU 2 201-BK 4 522-WH 200-BK 2 GN 2 601-GY 601-GY 755-OR 13 SOLENOID 4 L 2 152-BU 200-BK 2 GN
THERMOSTAT PANEL LAMP OFF C U PIN SW L44 K SOLENOIDS S B D W/ SOL

3
2
1
BBB BK 2 201-BK 201-BK 1 BK-18 1 105-BR 200-BK 200-BK 900-PU 14 SOLENOID 5 L 152-BU NEU

619-GN
611-PU
9X-9634 CAB TURN

605-YL
B L58 PARK BRAKE SW 8D-1429 ON S U 3 GEAR 1 2 3 4 5 6 7 8 T U HP AWDRET
200-BK-4 160-PU-4 2 326-PU CONN 28a ST B U U 2 901-WH 15 SOLENOID 6 584-YL L L 606-GY 1 RD
CCC T° SOLENOID 9X-5445 BASE 4 SIGNAL PARK

619-GN
606-GY
200-BK
629-PK

611-PU
8 200-BK 165-YL 308-YL U 902-BR 16 SOLENOID 7 A504-GN 200-BK 200-BK 2 BK

200-BK
L

200-BK
COOLANT TEMP 7T-9074 7G-9730 3 U L 5 L H B B 7X-6066 N
7 462-YL T° 614-PU B751-BU B751-BU 373-GN 903-GY 17 SOLENOID 8 577-PU 200-BK
SENDER L60 U 6 1F
L41

6 727-GN 373-GN 921-WH 18 SOLE RETN A507-YL 200-BK

202-BK
201-BK
4W-9972 H L41 U 2F
B 1 601-GY 200-BK 710-GN 9 TOS + INP 605-YL 605-YL
3F
441-OR 447-PK 1 GN-18 200-BK 2 200-BK 200-BK 3 124-GN 2 200-BK E975-PU 4 A/M LAMP 584-YL L22 606-GY 606-GY K

202-BK
202-BK
202-BK
202-BK
202-BK
FUEL LEVEL CAB HI BEAM 4F

L42
°T 200-BK 2 BK-18 1 603-PK 5 521-YL 3 101-RD U G460-GN 21 TMP SW/DC0 151-GN L L 611-PU 611-PU 611-PU
SENDER BEACON L42 AUTOSHIFT SW. HEADLAMP 5F
1 200-BK 601-GY 277-BK 22 DIA CODE 1 576-PK 200-BK 200-BK

119-PK
Y PW
200-BK

120-9588 9X-9556 MATE WITH BEACON 102-9861 FRONT K 9X-7164 6F


L41

4 522-WH 200-BK 278-BK 23 DIA CODE 2 L 200-BK 200-BK


L60 L60 L41 DEFROSTER HARNESS "W" DEFROST SW L FRONT LOWER L1 L1 7F
L51

2 601-GY HEATER GP 8C-9787 U 2 BAT + 1 307-OR 977-YL 24 A/M SWITCH 601-GY 619-GN 619-GN 200-BK
L51 BULB 9X-9657 NEUTRAL 200-BK 9X-9638 WIPER SW 8F
200-BK CONN 26b 977-YL GROUND 2 202-BK 892-BR 26 CAT LINK - 575-YL 200-BK
L63 L52 L52 9X-7849 CONN 26a 3 U START 1 3T-6655 1R
L63

CONN 5 202-BK SOL 1 OUTPUT 3 306-GN 893-GN 27 CAT LINK + L 578-BU


HH Y CONNECT CONN 6a TO BLOWER CONTROL 2 K CAB LO BEAM 2R
SW 2 INPUT 4 E949-YL E937-PU 28 RED NEUTR L 200-BK P
CONN 6b WHEN USING 9X-0343 WITH 8C-9788 COND. GP., 117-9364 3 HEADLAMP HI BEAM 3R
608-GN 1 608-GN SW 1 INPUT 5 E948-BU E938-OR 29 FIRST 584-YL 619-GN 611-PU

202-BK
202-BK
202-BK
202-BK
CONN 26a MATES TO CONN 26b 4 K HEADLAMP 4R
L52

L69 200-BK 2 200-BK CONN 6a STARTING/CHARGING H RESISTOR SOL 2 OUTPUT 6 306-GN E939-WH 30 SECOND A503-PK 9X-6874 200-BK
WITH 8C-9787 HEATER GP., 9G-1950 1 L 5 L 9X-7170 5R
Y ANALYZER WITHOUT A507-YL 1 RD MOTOR 124-GN E940-BU 31 THIRD 119-PK P
DUAL HORSEPOWER CONN 26a MATES TO CONN 26c 2 G 6 6R
200-BK 1 START AID 200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK
200-BK
200-BK

ATTACHMENT SOLENOID 5
B 200-BK 2 515-GY E942-GN 33 FIFTH 119-PK
111-0570 4 BLOWER SW CONN 50 P NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
200-BK BK 1 311-WH 516-GN E943-BR 34 SIXTH L L
Y CONN 6b START AID 3 6P-3236 H L TURN SECONDARY STEERING CONTROL
200-BK BK 2 200-BK B H 517-BU E944-GY 35 SEVENTH 584-YL 606-GY 1 RD
L63 L SIGNAL

119-PK
SOLENOID H B B NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
A L50 L50
606-GY
614-PU
REAR FLOOD T°
311-WH
310-PU
1
2
BK-18
BK-18 9G-4365
200-BK
795-YL
2
1
GN
RESISTOR BLOWER
E945-PU
E946-OR
36
37
EIGHTH
FORWARD
2
7
200-BK
A507-YL
141-PK 505-BU 200-BK 2 BK 7X-6066 RADIO SHOULD BE SIZE 10 AWG A
LAMP CONN 1 4 GN

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
E944-GY
COOLANT SW NOTE F 7T-4003 9X-9363 NOTE F: USE 9X-9628 SWITCH WITH START

E937-PU

E943-BR

E945-PU
E940-BU

E948-BU
A

L15
E941-YL

E949-YL
604-OR 9X-6775 E947-WH 38 REVERSE L20 5 A504-GN L15 L6

202-BK
DD HH 8C-3569 X L6 BRAKE AIR SW AID ATTACHMENT.
E948-BU 39 PARK 3 603-PK 408-WH 408-WH 1 BK-18 P LO BEAM
D L49 L49 H X 3E-2033 NOTE G: USE 20 A FUSE WHEN ATTACHMENT AIR CONDITIONER
608-GN 1 A504-GN 3 E949-YL 40 (N) NEUT 6 119-PK 201-BK 488-WH 2 BK-18 619-GN HEADLAMP
L L (HEATS AND COOLS) WITH ROOF TOP CONDENSER
STOP/TAIL S RD 1 604-OR 200-BK 2 795-YL A507-YL 5 515-GY 1 WH/RD-14 G 1 505-BU 504-YL 200-BK 9X-7169
CONN 26c 1 G PW RIGHT SPEAKER P IS PRESENT
LAMP T WH 3 614-PU 200-BK 200-BK 2 BK-14 MOTOR 8 503-BR K
6T-7695 A BRAKE AIR SW NOTE H: FOR USE WITH NON-AFTERCOOLED ENGINES

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
G BK 2 200-BK 504-YL 4 522-WH L REAR

2
1
3
4
5
6
7
8
9
8C-6207 G G 4 504-YL 511-BR +
B AIR CONDITIONER B L41 L20 TRANSMISSION CONTROL WIPER SW L15 3E-2033 NOTE J: FOR USE WITH AFTERCOOLED ENGINES
1 GN 119-PK 2 1 202-BK 503-BR 512-GN - 488-WH 1 BK-18 Q
L49 CLUTCH SOL PANEL LAMP TRANSMISSION DIRECTION 106-4458 (MANUAL ONLY) LO BEAM

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
522-WH 1 2 GN BK 1 513-OR 503-BR G460-GN 2 G460-GN 507-WH 3T-6655 K 201-BK 2 BK-18 629-PK
3E-1906 H 8D-1429 AND SPEED SW. 112-2956 (AUTOSHIFT) HEADLAMP
513-OR 2 BK 2 597-PU 505-BU 202-BK 3 277-BK 200-BK 9X-7169
D 603-PK 200-BK BASE 8C-5340 202-BK 4 278-BK Q
RD 1 606-GY 3E-9169 DIODE AS. L A/C REFRIGERANT SW 614-PU 7G-9730 CAB SWITCH AND FUSE PANEL

L18
TURN LAMP L18
7X-6066 BK 2 200-BK 114-5334 CONN 40 977-YL A A
NOTE A 130-GN STOP LAMP
L5 L5 SW
SHIFT CONSOLE 604-OR
L20 2M-9346
597-PU L20 L20
E25307
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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