Gt1-Series Multiple I o (Devicenet) Operation Manual en

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Cat. No.

W348-E1-06

DRT1-COM
GT1 Series
DeviceNet
MULTIPLE I/O TERMINAL

OPERATION MANUAL
DRT1-COM
GT1 Series
DeviceNet
MULTIPLE I/O TERMINAL
Operation Manual
Revised September 2010
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References


All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Trademarks and Copyrights


COMBICON is a registered trademark of Phoenix Contact K.K.
DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc.
PowerTap is a registered trademark of the Allen-Bradley Company, Inc.

 OMRON, 1998
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

v
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1
MULTIPLE I/O TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 MULTIPLE I/O TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SECTION 2
Hardware Setup and Operational Check. . . . . . . . . . . . . . . 19
2-1 Basic Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-2 Specific Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SECTION 3
Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3-1 Examples of Counter Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

SECTION 4
Basic I/O Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 35
4-1 Communications Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4-2 Specifications Common to All Basic I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4-3 Transistor Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-4 Transistor Output Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-5 Relay Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

SECTION 5
Special I/O Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . 97
5-1 Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5-2 Analog Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5-3 GT1-TS04T and GT1-TS04P Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5-4 GT1-CT01 Counter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

SECTION 6
Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
6-1 Remote I/O Communications Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

SECTION 7
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 195
7-1 Normal Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
7-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
7-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

vii
TABLE OF CONTENTS

viii
About this Manual:
This manual describes the operation of the DeviceNet MULTIPLE I/O TERMINAL and includes the
sections described below.
Please read this manual carefully and be sure you understand the information provided before
attempting to operate the MULTIPLE I/O TERMINAL.
Section 1 provides an overview of the MULTIPLE I/O TERMINAL, including its features and functions.
Section 2 provides the basic procedure for operation and includes an actual example.
Section 3 provides some examples of programs used with the Counter Unit.
Section 4 provides the basic specifications for the I/O Units including Communications Units, Transis-
tor Input and Output Units, and Relay Output Units.
Section 5 provides the specifications for Special I/O Units, including the Analog Input Unit, the Analog
Output Unit, the Temperature Input Unit, and the Counter Unit. Setting procedures for a Configurator
are also provided.
Section 6 provides characteristics for communications in the DeviceNet Unit and describes how to cal-
culate the times required for communications between Units.
Section 7 provides procedures for dealing with errors as well as basic maintenance procedures.
The Appendices provide Slave device profiles and lists of connectable devices.

!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

ix
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.

Warranty and Limitations of Liability


WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-


INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS


REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xi
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

xii
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS


Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.

ERRORS AND OMISSIONS


The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xiii
xiv
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PLC) Systems and related devices.
The information contained in this section is important for the safe and reliable application of PLC Systems. You
must read this section and understand the information contained before attempting to set up or operate a PLC
System.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

ix
Intended Audience 1

1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating OMRON
PLC Systems. Be sure to read this manual before attempting to use the soft-
ware and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PLC System and all PLC Units be used for the
specified purpose and under the specified conditions, especially in applica-
tions that can directly or indirectly affect human life. You must consult with
your OMRON representative before applying a PLC System to the abovemen-
tioned applications.

3 Safety Precautions
!WARNING Never attempt to disassemble any Units while power is being supplied. Doing
so may result in serious electrical shock or electrocution.

!WARNING Never touch any of the terminals while power is being supplied. Doing so may
result in serious electrical shock or electrocution.

4 Operating Environment Precautions


Do not operate the control system in the following places.
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in tem-
perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to shock or vibration.
• Locations subject to exposure to water, oil, or chemicals.

x
Application Precautions 5

• Take appropriate and sufficient countermeasures when installing systems


in the following locations.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.

5 Application Precautions
Observe the following precautions when using the MULTIPLE I/O TERMINAL.

!WARNING Failure to abide by the following precautions could lead to serious or possibly
fatal injury. Always heed these precautions.

• Always ground the system to 100 Ω or less when installing the system to
protect against electrical shock.
• Always turn OFF the power supply to the system before attempting any of
the following. Performing any of the following with the power supply turned
ON may lead to electrical shock:
• Mounting or removing any Units (e.g., Power Supply Unit, I/O Units,
CPU Unit, etc.) or memory cassettes.
• Assembling any devices or racks.
• Connecting or disconnecting any cables, connectors, or wiring.

!Caution Failure to abide by the following precautions could lead to faulty operation of
or damage to the MULTIPLE I/O TERMINAL. Always heed these precautions.

• Use the Units only with the power supplies and voltages specified in the
operation manuals. Other power supplies and voltages may damage the
Units.
• Take measures to stabilize the power supply to conform to the rated sup-
ply if it is not stable.
• Provide circuit breakers and other safety measures to provide protection
against shorts in external wiring.
• Do not apply voltages exceeding the rated input voltage to Input Units.
The Input Units may be destroyed.
• Do not apply voltages exceeding the maximum switching capacity to Out-
put Units. The Output Units may be destroyed.
• Always disconnect the LG terminal when performing withstand voltage
tests.
• Install all Units according to instructions in the operation manuals.
Improper installation may cause faulty operation.
• Be sure to tighten Backplane screws, terminal screws, and cable connec-
tor screws securely.
• Do not attempt to take any Units apart, to repair any Units, or to modify
any Units in any way.

xi
Application Precautions 5

• Do not use communications cables or I/O cables in parallel to or close to


high-tension, high-rate current carrying lines. Doing so may cause faulty
operation.
• Be sure to install the MULTIPLE I/O TERMINAL in the proper direction.
Not doing so may cause faulty operation.
• When attaching Units to the DIN track, be sure to attach them securely.
Not doing so may cause the Units to be damaged.
• Use this product within the specified ranges for communications dis-
tances and connection distances. Not doing so may lead to faulty opera-
tion.
• Use the specified cables when making communications connections. Not
doing so may cause faulty operation.
• Be sure to wire the communications paths, the communications power
supplies, the internal power supplies, and the I/O power supplies cor-
rectly. Use voltages for the power supplies that are within the specified
ranges. Not doing so may cause malfunction.
• Do not, under any circumstances, use this product with loads exceeding
the contact rating values. Doing so may cause deterioration of insulation
and damage.
• The life-expectancy of the relays depends greatly on the switching condi-
tions. Before practical use of the product, perform a trial operation of the
product in the actual conditions in which it will be used. Use the product at
a switching frequency that will allow efficient operation. Continued use of
the product in conditions causing reduced efficiency will cause deteriora-
tion of insulation and damage.
• Connection Cables
• Before switching ON power supplies, check that the connectors are
mounted securely.
• Check that the connectors for the I/O Unit interfaces are securely
locked.
• Tightening Torques
Check that all the screws for the Units are tightened to the correct torque.
Not doing so may cause faulty operation.
• Internal power supplies, I/O power supplies, terminal screws:
0.3 to 0.5 N • m
• Communications cable, communications connector screws:
0.25 to 0.35 N • m
• High-density I/O Unit connector screws: 0.25 to 0.35 N • m
• Cleaning
• Do not used thinner-based products for cleaning. Doing so may dis-
solve attachment areas or cause discoloration.
• Power Supply
• Use separate power supplies for communications power supplies, in-
ternal power supplies, I/O power supplies, load power supplies, and
encoder power supplies. Not doing so may lead to faulty operation.

!Caution The following precautions are necessary to ensure the general safety of the
system. Always heed these precautions.

• Provide double safety mechanisms to handle incorrect signals that can be


generated by broken signal lines or momentary power interruptions.
• Provide external interlock circuits, limit circuits, and other safety circuits in
addition to any provided within the PLC System to ensure safety.

xii
EC Directives 6

6 EC Directives
The MULTIPLE I/O TERMINAL conforms to EMC as follows:
EMC Directives
OMRON devices that comply with EC Directives also conform to the related
EMC standards so that they can be more easily built into other devices or the
overall machine. The actual products have been checked for conformity to
EMC standards (see the following note). Whether the products conform to the
standards in the system used by the customer, however, must be checked by
the customer.
EMC-related performance of the OMRON devices that comply with EC Direc-
tives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel on which the OMRON devices are installed.
The customer must, therefore, perform the final check to confirm that devices
and the overall machine conform to EMC standards.
The MULTIPLE I/O TERMINAL products that comply with EC Directives must
be installed as follows:
1,2,3... 1. MULTIPLE I/O TERMINAL products are designed for installation inside
control panels. All MULTIPLE I/O TERMINAL products must be installed
within control panels.
2. Used reinforced insulation or double insulation for the DC power supplies
used for the communications power supply, internal circuit power supply,
and the I/O power supplies.
3. MULTIPLE I/O TERMINAL products that meet EC Directives also meet the
Common Emission Standard (EN61000-6-4). However, radiated emission
(at 10 m) will vary with the overall configuration of the control panel, other
devices connected to the control panel, and other conditions. You must
therefore confirm that EC Directives are satisfied for the overall machine or
device.
4. MULTIPLE I/O TERMINAL products that meet EC Directives have config-
urations with less than 30 m of I/O wiring, and less than 10 m of power sup-
ply wiring.
The following examples show means of reducing noise.
1,2,3... 1. Noise from the communications cable can be reduced by installing a ferrite
core on the communications cable within 10 cm of the DeviceNet Master
Unit.
Ferrite Core (Data Line Filter): LF130B (Manufactured by Easy Magnet Co.)

Impedance specifications
25 MHZ: 105 Ω
100 MHZ: 190 Ω

30 mm 32 mm

13 mm 31.5 mm

2. Wire the control panel with cables as thick and short as possible and
ground to 100 Ω min.

xiii
EC Directives 6

3. Keep DeviceNet communications cables as short as possible and ground


to 100 Ω min.

xiv
SECTION 1
MULTIPLE I/O TERMINAL

This section provides an overview of the MULTIPLE I/O TERMINAL, including its features and functions.

1-1 MULTIPLE I/O TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


1-1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Communications Units and I/O Units . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 I/O Unit Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Exchanging Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-2-3 Allocating I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1-2-4 I/O Unit Interface Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-2-5 I/O Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1
MULTIPLE I/O TERMINAL Section 1-1

1-1 MULTIPLE I/O TERMINAL


1-1-1 Overview
A MULTIPLE I/O TERMINAL is a building-block DeviceNet Slave that consists
of a Communications Unit that interfaces one or more I/O Units. The I/O Unit
interface supports up to 8 I/O Units and a total of up to 1,024 I/O points. I/O
Units are connected using simple snap-on connections via I/O Unit Connect-
ing Cables. Allocation and address settings on the I/O Unit interface are not
required, enabling simple, flexible distributed I/O control.

1-1-2 System Configuration


DeviceNet Master Unit

DeviceNet Network

I/O Unit Connecting Cable

Communications I/O Units


Unit

I/O Unit interface


Maximum of 8 Units; total length: 3 m, 1 m max. between Units
Total number of points (inputs + outputs): 1,024 points
The total number of points must be within the maximum number
supported by the Master.
Example: With C200HW-DRM21-V1 Master, 512 inputs/512 outputs

2
MULTIPLE I/O TERMINAL Section 1-1

1-1-3 Features
Simple Connections The Communications Unit and the I/O Units are separate, and the Communi-
cations Unit and the I/O Units are connected by an I/O Unit interface. I/O can
be expanded simply by connecting additional I/O Units to the I/O Unit inter-
face.
Automatic Recognition of When the power to the Communications Unit is turned ON, the models of the
I/O Units I/O Units on the I/O Unit interface are automatically recognized, and the num-
ber of remote I/O communications points with the DeviceNet Master Unit is
automatically determined. This enables I/O to be increased or decreased sim-
ply by connecting or disconnecting I/O Units.
Status Notification Status information about the I/O Unit interface can be transmitted as inputs to
the DeviceNet Master Unit (two words).
Many Types of I/O Unit The following I/O Units are available.
• 16- or 32-point Transistor Input Units (terminal block, connector, 25-pin D-
sub connector, or high-density connector)
• 16- or 32-point Transistor Output Units (terminal block, connector, 25-pin
D-sub connector, or high-density connector)
• 8-point/16-point Relay Output Unit (16-point Unit)
• 4- or 8-point Analog Input Unit (terminal block or connector)
• 4-point Analog Output Unit (terminal block or connector)
• 1-point Pulse Input Unit (high-speed counter)
• 4-point Temperature Input Unit
An I/O-intensive System Compared with fixed I/O Terminals, a high cost-performance ratio can be
Can be Built at Low Cost achieved if I/O Units are used.
Range Setting by The input and output ranges for the Analog Input, Analog Output, and Tem-
Configurator perature Input Units can be set for each point using the Configurator (with ver-
sion 1.11 or later). Using DIP switches, ranges can be set in 2-point units for
the Analog Input and Analog Output Units, and in 4-point units for the Temper-
ature Input Unit.

3
MULTIPLE I/O TERMINAL Section 1-1

1-1-4 Communications Units and I/O Units


Communications Unit The Communications Unit interfaces the I/O Units to the DeviceNet.
• It controls the I/O Units in response to I/O refresh requests from the
DeviceNet Master.
• It automatically recognizes the configuration of the I/O Units when the I/O
Unit interface is initialized.
• It notifies the connection status or the status information for the I/O Units
to the DeviceNet Master Unit.
• It provides a DIP switch to set the node number and baud rate of the
MULTIPLE I/O TERMINAL as a DeviceNet Slave.
DeviceNet Master Unit

DeviceNet Network

I/O Unit interface

Output area Input area


(Master → Commu- (Communications
nications Unit) Unit → Master)
0 1 2
0 Status Example: Example: Example:
1 2 Outputs Outputs Inputs

I/O Units There are various I/O Units that can be connected to the I/O Unit interface.
• I/O Units are connected to the Communications Unit using an I/O Unit
Connecting Cable (included with the I/O Unit). Connecting Cables with
the following lengths are also available: 0.1, 0.3, 0.4, 0.5, 0.6, and 1.0 m
(GCN1-010/030/040/050/060/100).
• No address or baud rate settings are required.
• The connection order of I/O Units is flexible.
Units with Connectors
Transistor Input Unit End connector
Communications Unit Transistor Output Unit Relay Output Unit
GT1 - ID16MX DIGITAL UNIT IN GT1 - ID32ML DIGITAL UNIT IN GT1 - AD08MX ANALOG UNIT IN
GT1 - ID16 DIGITAL UNIT IN
TS 0 1 2 3 4 5 6 7 TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TS PWR U.ERR
DRT1 - COM
COMMUNICATION UNIT
8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
MS NS TS TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

GT1-ROP08
RELAY UNIT

TS OUT
A

No.

1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2

Units with Terminal Blocks Units with High-density Analog Input Unit
Transistor Input Unit Connectors Analog Output Unit
Transistor Output Unit Transistor Input Unit
Transistor Output Unit
I/O Unit Connecting Cables
Included with Unit: 40 mm
GCN1-010/030/040/050/060/100:
0.1, 0.3, 0.4, 0.5, 0.6, and 1 m (sold separately).

4
MULTIPLE I/O TERMINAL Section 1-1

1-1-5 List of Models


Unit I/O Words allocated I/O Unit Installa- Model number Remarks
points in PLC memory connections power tion
Input Output supply
voltage
Communications Unit None Status 0 words None 24 VDC DIN track DRT1-COM ---
two (sup-
words plied
Basic I/O Transistor 16 1 word 0 words M3 terminal from out- GT1-ID16 NPN
Units Input Units inputs block side)
GT1-ID16-1 PNP
16 1 word 0 words Connectors GT1-ID16MX NPN
inputs (made by GT1-ID16MX-1 PNP
MOLEX)
16 1 word 0 words Connectors GT1-ID16ML NPN
inputs (made by (See note 2.)
FUJITSU) GT1-ID16ML-1 PNP
(See note 2.)
16 1 word 0 words Connectors GT1-ID16DS NPN
inputs (25-pin D- (See note 2.)
sub connec- GT1-ID16DS-1 PNP
tors) (See note 2.)
32 2 words 0 words High-density GT1-ID32ML NPN
inputs connector GT1-ID32ML-1 PNP
(made by
FUJITSU)
Transistor 16 out- 0 words 1 word M3 terminal GT1-OD16 NPN
Output puts block GT1-OD16-1 PNP
Units
16 out- 0 words 1 word Connectors GT1-OD16MX NPN
puts (made by GT1-OD16MX-1 PNP
MOLEX)
16 out- 0 words 1 word Connectors GT1-OD16ML NPN
puts (made by (See note 2.)
FUJITSU) GT1-OD16ML-1 PNP
(See note 2.)
16 out- 0 words 1 word Connectors GT1-OD16DS NPN
puts (25-pin D- (See note 2.)
sub connec- GT1-OD16DS-1 PNP
tors) (See note 2.)
32 out- 0 words 2 words High-density GT1-OD32ML NPN
puts connector GT1-OD32ML-1 PNP
(made by
FUJITSU)
Relay Out- 8 out- 0 words 1 word M3 terminal GT1-ROP08 ---
put Units puts block
16 out- 0 words 1 word M3 terminal GT1-ROS16 ---
puts block

5
MULTIPLE I/O TERMINAL Section 1-1

Unit I/O Words allocated I/O Unit Installa- Model number Remarks
points in PLC memory connections power tion
Input Output supply
voltage
Special I/ Analog 4 inputs 4 words 0 word M3 terminal 24 VDC DIN track GT1-AD04 Inputs:
O Units Input Units block (sup- (See note 2.) 4 to
(See plied 20 mA, 0
note.) from out- to 20 mA,
8 inputs 8 words 0 word Connectors side) GT1-AD08MX 0 to 5 V,
(made by 1 to 5 V,
MOLEX) 0 to 10 V,
–10 to
10 V
Analog 4 out- 0 words 4 words M3 terminal GT1-DA04 Outputs:
Output puts block (See note 2.) 4 to
Units 20 mA,
0 to 5 V,
1 to 5 V,
0 to 10 V,
–10 to
10 V
4 out- 0 words 4 words Connectors GT1-DA04MX Outputs:
puts (made by 0 to 5 V,
MOLEX) 1 to 5 V,
0 to 10 V,
–10 to
10 V
Tempera- 4 inputs 4 words 0 words M3 terminal GT1-TS04T Inputs:
ture Input (8 words block R, S, K, J,
Units depend- T, B, L
ing on GT1-TS04P Inputs:
mode) Pt100,
JPt100
Counter 1 input 3 words 3 words M3 terminal GT1-CT01 1 external
Unit block input
2 external
outputs

Note The front-panel indicators and other parts of Analog Input Units, Analog Out-
put Units, Temperature Input Units, and Counter Units differ from those of
other I/O Units. These Units belong to a group called Special I/O Units.
An End Connector is included with the Communications Unit. A 40-mm I/O
Unit Connecting Cable is included with an I/O Unit. I/O Unit Connecting
Cables with the following lengths are also available: 0.1, 0.3, 0.4, 0.5, 0.6, and
1.0 m (GCN1-010/030/040/050/060/100, see following figure).

0.1, 0.3, 0.4, 0.5, 0.6, or 1 m

6
MULTIPLE I/O TERMINAL Section 1-1

Applicable Connectors The applicable connectors are shown in the following table.
Connector Model number Remarks
Connec- Crimp Housing 51030-0330
tors made (See note.)
by MOLEX Reeled con- 70058-0004 For AWG#24 to 30
tacts 70058-0022 For AWG#22 to 24
Loose con- 70058-0204 For AWG#24 to 30
tacts (See note.)
70058-0272 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30
(See note.)
Connec- Soldered FCN361J024-AU
tors made
by
FUJITSU Pressure-welded FCN367J024-AU/F
correspond-
ing to 16-
point con- Crimp FCN363J024-AU
nectors
Recom- Hood XW2S-2513 OMRON
mended
connectors
correspond-
ing to 25- Plug XW2A-2501 OMRON
pin D-sub
connectors
Connec- Soldered FCN361J040-AU
tors made
by
FUJITSU Pressure-welded FCN367J040-AU/F
correspond-
ing to high-
density Crimp FCN363J040-AU
connectors

Note Refer to page 219, High-density Connector Cables for MULTIPLE I/O TERMI-
NALs for details.

7
Functions Section 1-2

1-2 Functions
1-2-1 I/O Unit Interface Specifications
Item Specification
Communications method Special protocol
Number of I/O Units 8 Units max.
Maximum number of points Total inputs/outputs: 1,024 points (bits)
Communications dis- Total length 3 m max.
tance Between Units 1 m max. (Cable included with Unit is
40 mm.)
Communications power supply Supplied from the Communications
Unit to the I/O Unit (0.4 A max.)
Relationship to DeviceNet After the I/O Unit interface is estab-
lished, DeviceNet communications con-
tinue normally, even if an error occurs
on the I/O Unit interface.
Addresses Automatically recognized when the
power to the Communications Unit is
turned ON.
I/O configuration Automatically recognized when the
power to the Communications Unit is
turned ON. If the configuration is
changed while the power supply is ON,
a configuration error will occur.
Self-diagnostic func- Configuration errors The I/O Unit configuration is constantly
tions checked while power is supplied. If a
mismatch occurs while the power is
turned ON, I/O refreshing for all I/O
Units is stopped.
Special I/O Unit Errors are detected in the Special I/O
errors Units (Analog Input Units, Analog Out-
put Units, Temperature Input Units, and
Counter Units) on the I/O Unit interface.
I/O Unit interface Communications stop when there is no
errors communications response from an I/O
Unit.
Communications stop when there is no
specific response from the last I/O Unit
(terminator).
Communications stop when nine or
more I/O Units are connected.
Power supply over- The power supply to the I/O Units and I/
load to I/O Units O refreshing for all I/O Units are
stopped when the power supply to the
I/O Units through the Communications
Unit exceeds 0.4 A.
Error detection Frame error check; CRC-CCITT check

8
Functions Section 1-2

I/O Interface Current Make sure that the power supply from the Communications Unit to the I/O
Consumption Units is less than the total rated output current (400 mA). The I/O interface
current consumption for each I/O Unit is shown in the following table.
I/O Unit I/O interface current consumption
GT1-ID16(-1) 35 mA max.
GT1-ID16MX(-1) 35 mA max.
GT1-ID16ML(-1) 35 mA max.
GT1-ID16DS(-1) 35 mA max.
GT1-ID32ML(-1) 55 mA max.
GT1-OD16(-1) 35 mA max.
GT1-OD16MX(-1) 35 mA max.
GT1-OD16ML(-1) 35 mA max.
GT1-OD16DS(-1) 35 mA max.
GT1-OD32ML(-1) 65 mA max.
GT1-ROP08 40 mA max.
GT1-ROS16 50 mA max.
GT1-AD04 50 mA max.
GT1-AD08MX 50 mA max.
GT1-DA04 50 mA max.
GT1-DA04MX 50 mA max.
GT1-TS04T 50 mA max.
GT1-TS04P 50 mA max.
GT1-CT01 90 mA max.

Calculation Example
When five GT1-ID32ML Input Units and three GT1-OD16 Output Units are
used, the total current consumption is calculated as follows:
(GT1-ID32ML current consumption) x 5 Units
+ (GT1-OD16 current consumption) x 3 Units
= 55 mA x 5 + 35 mA x 3 = 380 mA ≤ 400 mA
I/O Unit Interface The addresses of the I/O Units on the I/O Unit interface are automatically set
Addresses when the Communications Unit is started. The addresses are from 0 to 7 in
ascending order from the I/O Units closest to the Communications Unit.
DeviceNet Master Unit

DeviceNet Network

I/O Unit interface


Communica- I/O Unit I/O Unit I/O Unit
tions Unit

Checking the I/O Unit The following two methods are used to check the I/O Unit interface status:
Interface Status
• Checking the Communications Unit and I/O Unit indicators
• Checking the status of the Communications Unit

9
Functions Section 1-2

Indicators
DeviceNet
Network TS indicator

Communica- I/O Unit I/O Unit


tions Unit
Unit Normal Error
Communications TS Indicator: TS indicator
Unit Lit green I/O Unit interface error: Lit red
Special I/O Unit error: Flashing green
Maximum power supply
overload to I/O Units: Not lit
I/O Units TS indicator: TS indicator
Lit green I/O Unit interface error: Lit red
U.ERR indica- U.ERR indicator
tor: Not lit Special I/O Unit error: Lit red
PWR indicator: PWR indicator
Lit green No internal power supply: Not lit

For details, refer to page 199, Troubleshooting via Indicators.


Checking the I/O Unit Interface Status
The first two words of the CPU Unit allocation input area are always allocated
to the status of the I/O Unit interface via the DeviceNet.
DeviceNet Master Unit
Output Input
area area Status, two words
0 wd I/O Unit connection information
Error slaves Registered slaves
+1 wd
For details, see page 15.

DeviceNet Network

Communica- I/O Unit I/O Unit


tions Unit

1-2-2 Exchanging Data


Initialization When the Communications Unit is started, it automatically recognizes the
configuration of the I/O Units and registers this status as the normal configu-
ration (in RAM memory). At the same time, addresses 0 to 7 are allocated to
the I/O Units in ascending order from the I/O Unit closest to the Communica-
tions Unit. These processes are performed each time the power is turned ON.

10
Functions Section 1-2

Remote I/O communications with the DeviceNet Master Unit are carried out
by a MULTIPLE I/O TERMINAL based on the registered configuration. When
the power to the Communications Unit is turned ON, the bits allocated to the I/
O Units can be used to check the status (bits 0 to 7 of the first word) of the
Communications Unit.
DeviceNet Network

Communica- I/O Unit I/O Unit I/O Unit


tions Unit
Automatically recognizes the configuration of the
I/O Units
At startup
Communications with the DeviceNet Master Unit
based on this I/O configuration

Note 1. If the configuration of the I/O Units is to be changed, a number of precau-


tions must be noted. For details, see 1-2-5 I/O Configuration Changes.
2. For details of data exchange timing, see 6-1-1 I/O Response Time.
Error Processing Even if an error occurs in the I/O Unit interface after initialization is completed,
DeviceNet communications will continue normally. Therefore, an error pro-
cessing program section must be included in the CPU Unit to check the status
of the Communications Unit for errors that have occurred and to identify the
error type and location.

1-2-3 Allocating I/O


This section explains how words for a MULTIPLE I/O TERMINAL are allo-
cated in the output area and input area of the Master. For details of remote I/O
functions in the output area and input area of the Master such as word specifi-
cation, fixed allocation, and user-set allocation, refer to the DeviceNet Opera-
tion Manual (W267).
Fixed Allocation The output area and input area corresponding to the Communications Unit
node number for a MULTIPLE I/O TERMINAL are as shown in the following
diagram.
Output Area
The output area contains output bits in the order that I/O Units are connected
on the I/O Unit interface.
Input Area
The input area contains the Communications Unit status (two words), and
input bits in the order that I/O Units are connected on the I/O Unit interface.
Output area Input area

Area corresponding to I/O Unit interface


Communications Unit status
node number Output bits on
the I/O Unit
interface Input bits on the I/O
Unit interface

The input and output bits for the I/O Unit interface are allocated in the
DeviceNet input and output areas in 16-point (one word) increments. With 8-
point I/O Units, these bits are allocated using the rightmost byte (bits 0 to 7),
and the leftmost byte (bits 8 to 15) will be 00 Hex.

11
Functions Section 1-2

Example: CVM1/CV Series

DeviceNet Network
Communications Unit
node number 06
Communications Unit
node number 02

I/O Unit #0 #1 #2 #0 #1 #2
addresses 16 inputs 8 outputs 16 inputs 16 inputs 4-point 16 outputs
Analog
Output
Unit
Communications Unit
node number Output area Input area
8 output bits for
CIO 1902 00 Hex Unit #1 CIO 2002 I/O Unit interface status
for node number 02
CIO 1903 Unused CIO 2003 Area allocated to
CIO 1904 Unused CIO 2004 16 input bits for Unit #0 Communications Unit
CIO 1905 CIO 2005 for node number 02
Unused 16 input bits for Unit #2
CIO 1906 CIO 2006 I/O Unit interface status
4 analog for node number 06
CIO 1907 CIO 2007
outputs for Area allocated to
CIO 1908 Unit #1 CIO 2008 16 input bits for Unit #0
Communications Unit
CIO 1909 CIO 2009 Unused for node number 06
CIO 1910 16 output bits for Unit #2 CIO 2010 Unused

The unused words can be used as work bits.

Example: C200HX/HG/HE

DeviceNet Network Communications Unit


node number 12

Communications Unit
node number 05
I/O Unit
addresses #0 #1 #2 #3 #0 #1 #2
32 outputs 4-point 16 inputs 16 inputs 16 inputs 4-point 32 outputs
Analog Analog
Output Unit Output Unit
Communications Unit
node number Output area Input area
CIO 55 32 output bits for CIO 355 I/O Unit interface status
for node number 05
CIO 56 Unit #0 CIO 356
Area allocated to
CIO 57 CIO 357 16 input bits for Unit #2 Communications Unit
CIO 58 4 analog outputs CIO 358 16 input bits for Unit #3 for node number 05
CIO 59 for Unit #1 CIO 359 Unused
CIO 60 CIO 360 (See note 1.)
Unused
(See
CIO 61 Unused note 1.) CIO 361 Unused
CIO 62 CIO 362 I/O Unit interface status
CIO 63 CIO 363 for node number 12
4 analog outputs Area allocated to
CIO 64 for Unit #1 CIO 364 16 input bits for Unit #0
Communications Unit
CIO 65 CIO 365 Unused for node number 12
(See note 2.)
CIO 66 16 output bits for Unit #2 CIO 366 Unused

Note 1. The unused words between I/O areas that are used cannot be used as work bits.
2. The unused words (not between I/O areas that are used) can be used as work bits.

12
Functions Section 1-2

User-set Allocation The Configurator can be used to set the Communications Unit node number,
first word, and number of bytes to allocate (allocation size) for input block 1
and 2 and for output block 1 and 2, as shown in the following diagram.
Output block 1 or 2: Output bits in the order I/O Units are connected on
the I/O Unit interface
Input block 1 or 2: I/O Unit interface status (two words), and input bits in
the order I/O Units are connected on the I/O Unit
interface
Output block 1 or 2 Input block 1 or 2

First word

Allocation size
I/O Unit interface

Allocation size
First word status
Output bits on the
I/O Unit interface Input bits on the
I/O Unit interface

Example: CVM1/CV Series

DeviceNet Network
Communications Unit
node number 06
Communications Unit
node number 02

I/O Unit
addresses #0 #1 #2 #0 #1 #2
16 inputs 8 outputs 16 inputs 16 inputs 4-point 16 outputs
Analog
Output Unit

Allocation settings for node number 02 Allocation settings for node number 02
First word: CIO 1952 First word: CIO 1904
Allocation size: 2 bytes (1 word) Allocation size: 8 bytes (4 words)
Allocation settings for node number 06 Allocation settings for node number 06
First word: CIO 1954 First word: CIO 1901
Allocation size: 10 bytes (5 words) Allocation size: 6 bytes (3 words)

Output block 2 First word Input block 1


CIO 1950 of node CIO 1900
number 06
CIO 1951 CIO 1901 I/O Unit interface status
First word for node number 06
CIO 1952 Size of node CIO 1902
8output bits for
of node 00 Hex Unit #1 Size of node
number 02 CIO 1953 number 02 CIO 1903 16 input bits for Unit #0 number 06
First word CIO 1954 First word CIO 1904 I/O Unit interface status
of node CIO 1955 of node for node number 02
number 06 4 analog outputs number 02 CIO 1905 Size of node
CIO 1956 for Unit #1
Size of node CIO 1906 16 input bits for Unit #0 number 02
CIO 1957 number 06 CIO 1907 16 input bits for Unit #2
CIO 1958 16 input bits for Unit #2

13
Functions Section 1-2

Example: C200HX/HG/HE Series

DeviceNet Network Communications Unit


node number 12

Communications Unit
node number 05
I/O Unit
addresses #0 #1 #2 #3 #0 #1 #2
32 outputs 4-point 16 outputs 16 inputs 16 outputs 4-point 16 outputs
Analog Analog
Output Unit Output Unit

Allocation settings for node number 05 Allocation settings for node number 05
First word: CIO 50 First word: CIO 360
Allocation size: 12 bytes (6 words) Allocation size: 3 bytes (4 words)

Allocation settings for node number 12 Allocation settings for node number 12
First word: CIO 120 First word: CIO 363
Allocation size: 10 bytes (5 words) Allocation size: 8 bytes (3 words)
Output block 1 First word Input block 1
First word
of node CIO 50 of node CIO 360 I/O Unit interface status
32 output bits for number 05 for node number 05
number 05 CIO 51 Unit #0 CIO 361 Size of node
CIO 52 number 05
Size of node CIO 362 16 input bits for Unit #2
CIO 53 number 05 CIO 362
4 analog outputs 16 input bits for Unit #3
CIO 54 for Unit #1 First word CIO 363 I/O Unit interface status
of node CIO 364 for node number 12 Size of node
CIO 55 number 12 number 12
CIO 365 16 input bits for Unit #0
Output block 2
First word CIO 120
of node CIO 121 4 analog outputs
number 12 for Unit #1 Size of node
CIO 122
CIO 123 number 12
CIO 124 16 output bits for Unit #2

14
Functions Section 1-2

Allocation Precautions Note the following precautions when starting the DeviceNet Network.
Limits on the Total Number of Input and Output Points for a Master Unit
A maximum of 1,024 inputs and outputs can be controlled by one Communi-
cations Unit (DRT1-COM). The number of I/O points for each node, however,
depends on the Master Unit. For example, with the CV-series Master Unit
(CVM1-DRM21-V1) or the C200HX/HG/HE and C200HS Master Unit
(C200HW-DRM21-V1), up to 512 inputs and up to 512 outputs can be used at
each node. Therefore, connect I/O Units within a range that does not exceed
the number of I/O points for each Master Unit node. The following table shows
the I/O size of each Unit.
Unit model Number of Number of
inputs outputs
DRT1-COM 32 points 0 point
GT1-ID16(-1), GT1-ID16MX(-1), GT1-ID16ML(-1)*, 16 points 0 point
GT1-ID16DS(-1)*
GT1-OD16(-1), GT1-OD16MX(-1), GT1-OD16ML(-1)*, 0 points 16 points
GT1-OD16DS(-1)*, GT1-ROS16, GT1-ROP08
GT1-ID32ML(-1) 32 points 0 point
GT1-OD32ML(-1) 0 points 32 points
GT1-AD04* 64 points 0 points
GT1-AD08MX (With 8-input mode) 128 points 0 points
GT1-AD08MX (With 4-input mode) 64 points 0 points
GT1-DA04*, GT1-DA04MX 0 points 64 points
GT1-TS04T, GT1-TS04P (With Normal Mode) 64 points 0 points
GT1-TS04T, GT1-TS04P (With 2-decimal-place Mode) 128 points 0 points
GT1-CT01 48 points 48 points

The GT1-ROP08 (Relay Output Unit with Power Relay) has 8 actual outputs
but, as a MULTIPLE I/O TERMINAL, the number of outputs allocated to the
Master Unit is 16.
Calculation Example
When one GT1-DA04MX Analog Output Unit and three GT1-AD08 Analog
Input Units are used, the total number of input points and output points is cal-
culated as follows:
Total Number of Input Points:
Communications Unit (Status) + Analog Input Units x 3
= 32 points + 128 points x 3 = 416 points
Total Number of Output Points:
Analog Output Units x 1
= 64 points
Reference
For information on dealing with other problems concerning the MULTIPLE I/O
TERMINAL, refer to SECTION 7 Troubleshooting and Maintenance. For infor-
mation on problems concerning the DeviceNet, refer to DeviceNet Operation
Manual (W267).

1-2-4 I/O Unit Interface Status


The following I/O Unit interface status is maintained in the CPU Unit.
• I/O Unit connection information (I/O Unit interface status)
• Registered I/O Unit addresses

15
Functions Section 1-2

• Error I/O Unit addresses


As shown in the following diagram, the status consists of two words. The first
two words of the Communications Unit allocation input area in the CPU Unit
are allocated for this status. Include a program section in the CPU Unit to
check this status and perform error processing.

0 wd I/O Unit connection information


+1 wd Error I/O Unit addresses Registered I/O Unit addresses

I/O Unit Connection Information


Bit
0 wd
1: Error (OR of bits 0 to 4) 1: Special I/O Unit Error
1: Configuration Error
1: Refreshing I/O 1: I/O Unit Interface Error
1: I/O Unit Power Supply Overload
1: High-density I/O Unit Error

Bit Flag name Meaning Content


15 Refreshing I/O Refreshing I/O 1: Communications between the
Communications Unit and I/O Units
is normal.
0: Communications error (no
response is received from an I/O
Unit)
14 Error OR of bits 0 to 4 1: Any one of bits 0 to 4 is ON
0: Bits 0 to 4 are all OFF
4 High-density A high-density I/O Unit error was 1: Unit error
I/O Unit Error detected. 0: Unit normal
3 I/O Unit Power An overcurrent to an I/O Unit 1: Overcurrent detected
Supply Over- was detected. 0: Normal
load
2 I/O Unit Inter- An I/O Unit interface error was 1: I/O Unit interface error
face Error detected. 0: Normal
Data Transfer Error:
In the I/O Unit interface, there
was no response to a com-
mand after the fixed time has
elapsed. Alternatively, the
response expected to be
returned from the end I/O Unit
(terminator) was not received.
Too many I/O Units:
Nine or more I/O Units are
connected.
1 Configuration The I/O configuration was 1: I/O configuration change during
Error changed when the Communica- startup
tions Unit was started. 0: No I/O configuration change during
startup
0 Special I/O An error occurred in a Special 1: Special I/O Unit error
Unit Error I/O Unit. 0: Special I/O Unit normal

16
Functions Section 1-2

Abnormal I/O Unit Addresses and Registered I/O Unit Addresses


Bit
+1 wd

The bits corresponding The bits corresponding


to I/O Unit with errors to registered I/O Units
are turned ON. Bits 8 to are turned ON. Bits 0 to
15 correspond to 7 correspond to
addresses 0 to 7. addresses 0 to 7.
1: Error 1: Registered
0: No error, or not 0: Not registered
part of network

1-2-5 I/O Configuration Changes


The I/O Unit interface automatically recognizes the I/O Unit configuration each
time the Communications Unit is started up, and stores this as the normal
configuration.
Note 1. If the I/O Unit configuration is changed while the Communications Unit is
turned ON, a configuration error will occur. Do not change the I/O Unit con-
figuration while power is being supplied to the Communications Unit.
2. If a configuration error occurs on the I/O Unit interface, I/O refreshing of all
I/O Units will stop. Even if a configuration error occurs, communications
with the DeviceNet Network will continue, using the initial I/O Unit configu-
ration. An error processing program section must therefore be included in
the CPU Unit to regularly check whether or not a configuration error has
occurred (status bit 1) and to process abnormal I/O Unit addresses.
If the I/O Unit configuration is changed, perform the following operations,
according to the DeviceNet area allocation method. For details about I/O allo-
cation, refer to DeviceNet Operation Manual (W267).
Default Allocations Because the allocation size of the Communications Unit changes together
with changes to the I/O Unit configuration, a verification error will occur on
DeviceNet if the scan list is enabled, as follows:
• Master Unit 7-segment display will show d6, Slave I/O size mismatch.
• Master status bits 14 and 7 will turn ON.
Perform the following operations, according to the status of the input/output
areas.
Allocation Areas Do Not Overlap with Other Slaves
Remote I/O communications will be performed unchanged with the new con-
figuration. Check the Verification Error Bit and, if required, perform processing
to disable the allocated words in the CPU Unit. Also check the number of
points for the changed I/O Unit and its allocation area on the I/O Unit inter-
face, and re-register the scan list (first set the Scan List Enable software
switch to OFF, and then set it to ON after checking the I/O size).
Allocation Areas Overlap with Other Slaves
In this case, I/O area duplication will also occur on the DeviceNet, as follows:
• Master Unit 7-segment display will show d0, I/O area duplication.
• Master status bits 14 and 4 will turn ON.
Check the Verification Error Bit, and perform processing to disable the allo-
cated words in the CPU Unit. Also change the Slave node number so that the
allocation area does not overlap with any other, and re-register the scan list
(first set the Scan List Enable software switch to OFF, and then set it to ON
after checking the I/O size).
Note If the scan list is disabled, there will be no changes made in the DeviceNet
Master Unit, even if the Communications Unit input/output sizes change. Be
sure to use the Scan List Enable Mode for normal operations.

17
Functions Section 1-2

User-set Allocations The sizes of the allocated areas for the Communications Unit will change with
changes to the I/O Unit configuration, causing a Verification Error to occur on
DeviceNet if the scan list is enabled, as follows:
• Master Unit 7-segment display will show d6, a Slave I/O size mismatch.
• Master status bits 14 and 7 will turn ON.
Perform the following operations, according to the status of the input/output
areas.
Allocation Areas Do Not Overlap with Other Slaves
Remote I/O communications will be performed unchanged with the new con-
figuration data. Check the Verification Error Bit and, if required, perform pro-
cessing to disable the allocated words in the CPU Unit. Also, perform change
the allocations using the Configurator.
Allocation Areas Overlap with Other Slaves
In this case, I/O area duplication will also occur on the DeviceNet, as follows:
• Master Unit 7-segment display will show d0, I/O area duplication.
• Master status bits 14 and 4 will turn ON.
Check the Verification Error Bit, and perform processing to disable the allo-
cated words in the CPU Unit. Also, perform change allocations using the Con-
figurator.

18
SECTION 2
Hardware Setup and Operational Check

This section provides the basic procedure for operation and includes an actual example.

2-1 Basic Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20


2-2 Specific Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

19
Basic Procedure Section 2-1

2-1 Basic Procedure


The basic operating procedure is shown below. For details about settings and
connections, refer to DeviceNet Operation Manual (W267). For explanations
about Slave Units, refer to SECTION 4 Basic I/O Unit Specifications and SEC-
TION 5 Special I/O Unit Specifications.
Inputs: Number of points/input type/connection type
Outputs: Number of points/input type/connection type
1 Determine the MULTIPLE Analog inputs: Number of points
I/O TERMINAL I/O Analog outputs: Number of points
specifications. Temperature inputs: Number of points
Pulse inputs (counter): Number of points

2 Select the I/O Units. Commu- + Transistor Input + Transistor Output Relay Output + Analog Analog Counter
nications
Unit (1) Terminal Connec- High-den- Terminal Connec- High-den- Terminal
block tor sity con- block tor sity con- block Input Output Input
nector nector

16 points 16 points 32 points 16 points 16 points 32 points 16 points 8 points 8 points 4 points 1 points
Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit

3 The combined total of input points and output points for each Communications Unit is 1,024 max.
Check the specifications.
The total current supplied from the Communications Unit to each I/O Unit (I/O Unit interface current
consumption) is 0.4 A max.

4 Mount and connect the Mount Units on DIN track (DIN 35-mm track: all Units).
Communications Unit and Connect I/O Unit Connecting Cabled and end connector.
I/O Units. Connect Communications Unit internal power supply (24 VDC −15%/+10%).
Connect I/O power supply (24 VDC −15%/+10%) for each Transistor Input/Output Unit and Relay
Output Unit.
Connect I/O power supply (24 VDC −15%/+10%) for each Analog Input/Output Unit and
Temperature Input Unit, as well as power supply for each Counter Unit encoder, using a separate
power supply from the above.

Connect I/O to each I/O Unit.

5 Set the DIP switches for the Set the node number of the Communications Unit as a DeviceNet Slave, and the hold/clear output
Communications Unit, settings for the baud rate and communications errors.
Analog Input Units, Analog
Output Units, and Set the Analog Input Unit, Analog Output Unit, and Temperature Input Unit ranges and other
Temperature Input Units. specifications. (When setting the Analog Input Unit, Analog Output Unit, and Temperature Input
Unit ranges from the Configurator, set the DIP switch to Software Setting Enable.)

6 Connect to the DeviceNet Connect the Communications Unit to the DeviceNet Master Unit using the DeviceNet
Master Unit. Communications Cable.

7 Turn ON the PLC power supply.


Turn ON the power.
Turn ON the DeviceNet communications power supply.
Turn ON the Communications Unit internal power supply.
Turn ON the I/O power supply to individual I/O Units.

8 Set as required for the Communications Unit, Analog Input Units, Analog Output Units, and
Set using the Configurator.
Temperature Input Units using the DeviceNet Configurator (versions 1.11 and later).

9 Set the Scan List Enable Set to enable the DeviceNet Master Unit scan list (from a PLC Peripheral Device or
switch. the Configurator).

10 Check the operation. Check the I/O Unit interface status.


Check the indicators on all Units.
The following indications are normal:
Communications Unit MS indicator: Lit green
Communications Unit NS indicator: Lit green
TS indicators for I/O Units: Lit green
Check that the data for the I/O words allocated in the I/O memory (with default allocations, in the
DeviceNet area) of the CPU Unit of the PLC is being correctly read and written by the CPU Unit.

20
Specific Example Section 2-2

2-2 Specific Example


1,2,3... 1. Determine the MULTIPLE I/O TERMINAL I/O specifications.
Each Communications Unit for the MULTIPLE I/O TERMINAL can be con-
nected to a combined total of 1,024 input and output points (64 words)
max. (This figure does not include the 2 words of the input area allocated
to the I/O Unit interface status.)
In this example, the following configuration will be used:
• Inputs: 16 points
• Outputs: 16 points
• Analog Input: 8 inputs (8 words)
• Analog Output: 4 outputs(4 words)
2. Select the I/O Units.
• DRT1-COM Communications Unit: 1 Unit
• GT1-ID16 Transistor Input Unit, 16 points with terminal block: 1 Unit
• GT1-OD16MX Transistor Output Unit, 16 points with connector: 1 Unit
• GT1-AD08MX Analog Input Unit, 8 inputs: 1 Unit
• GT1-DA04MX Analog Output Unit: 4 outputs: 1 Unit
3. Check the specifications.
• Check that the total number of input and output points (words) is less
than 1,024 (64). In this example, the number of points is calculated as
follows:
Inputs (16 points) + Outputs (16 points) + Analog Input (8 words x 16
points) + Analog Output (4 words x 16 points)
= 224 points
Note There are DeviceNet Master Units that have restrictions on the num-
ber of input and output points per Slave Unit. Make sure that the
number of input and output points does not exceed the limit for the
Master Unit. (For example, the C200HW-DRM21-V1 has an upper
limit of 512 for both input and output points.) The maximum number
of input and output points for the Master Unit, includes the 2 words
allocated to the I/O Unit interface status. When calculating the total
number of input and output points, be sure to include this (32 points)
in the calculation.
• Check that the total I/O Unit interface current consumption is less than
0.4 A. In this example, the total is calculated as follows:
Transistor Input Unit (35 mA) + Transistor Output Unit (35 mA) + Ana-
log Input Unit (50 mA) + Analog Output Unit (50mA)
=170 mA
4. Mount and connect the Communications Unit and I/O Units.
• Mounting on the DIN Track
Communications
Unit Transistor Input Unit:
with terminal block
Transistor Input Unit
with connector
Analog Input Unit
Analog Output Unit

DIN track

21
Specific Example Section 2-2

• Connecting I/O Unit Connecting Cable


GT1-ID16
GT1-OD16MX
GT1-AD08MX
GT1-DA04MX

I/O Unit Connecting Cable


Standard cable: 40 mm
GCN1-010: 0.1 m
GCN1-030: 0.3 m
GCN1-040: 0.4 m
GCN1-050: 0.5 m Same I/O Unit Connecting
GCN1-060: 0.6 m Cable as at left
GCN1-100: 1.0 m
(One cable is included with End connector
(One is provided with the
each I/O Unit.) Communications Unit.)

To connect each pair of Units, connect I/O Unit interface communications


connector 2 on the Unit closer to the Communications Unit to I/O Unit in-
terface communications connector 1 on the Unit closer to the end Unit.
Note The connecting cable for the I/O Unit is shown below.
Accessory Cable

40 mm

GCN1-010/030/040/050/060/100

0.1, 0.3, 0.4, 0.5, 0.6, or 1 m

• Connecting Communications Unit and I/O Unit Power


Communications Transistor Input Unit Transistor Input Unit Analog Input Unit Analog Output Unit
Unit with terminal block with connector

24-VDC 24-VDC 24-VDC


power supply power supply power supply

Note Be sure to separate the communications power supply, the internal


power supply for the Communications Unit and the CPU Bus Unit,
and the power supplies for the I/O Units. If the same power supply is
used, malfunction due to noise may occur.
The capacity required for the Communications Unit internal power supply,
can be obtained using the following formula:
Communications Unit internal power supply current
= Communications Unit internal current consumption + Sum of I/O Unit In-
terface current consumption

22
Specific Example Section 2-2

Note The above formula applies when a voltage of 24 VDC is supplied to


the Communications Unit internal power supply terminals. If the sup-
plied voltage becomes lower, the current consumption will increase.
Select a device for the power supply that will allow a degree of vari-
ation.
When selecting a power supply, take inrush current into consider-
ation.
The following OMRON products are recommended for the 24-VDC
power supply:
S82K-05024: 100 to 120/200 to 240 VAC, 50 W
S82K-10024: 100 to 120/200 to 240 VAC, 100 W
S82J-5524: 100 to 120 VAC, 50 W
S82J-5024: 100 to 120 VAC, 100 W
For details of the I/O Unit interface current consumption for the Units,
refer to page 9, I/O Interface Current Consumption.
Select power supplies for the I/O Units that are suitable for the load currents to
be used and the Units’ internal drive currents (refer to page 41).
• Connecting I/O Units to I/O
Communications Transistor Input Unit Transistor Output Unit Analog Input Unit, Analog Output Unit,
Unit with terminal block, with connector, 8 input 4 outputs
16 points 16 points

5. Set the DIP switches for the Communications Unit, Analog Input Unit, and
Analog Output Unit.
Communications Unit Analog Input Unit Analog Output Unit

Node Hold/clear Output Operating


number Input range Operating range specifications
outputs for specifications
communications • Output when an
Baud rate errors • Averaging I/O Unit interface
• 4 or 8 inputs error occurs
• Software Setting • Software Setting
Enable/Disable Enable/Disable

Note a) If a DeviceNet Configurator (versions 1.11 and later) is used, the


input range for Analog Input Units, the output range for Analog
Output Units, and I/O Unit interface error output (high-clear output/
low-clear output) can be set via the network. When setting from
the Configurator, use the DIP switch to set the Software Setting
Enable/Disable setting to Enable. For details, refer to 5-1 Analog
Input Units and 5-2 Analog Output Units.

23
Specific Example Section 2-2

b) You must also use the DIP switch and the Configurator to set the
Temperature Input Unit. For details, refer to 5-3 GT1-TS04T and
GT1-TS04P Temperature Input Units.
Temperature Input Unit
Left side of
cassette

Operating specifications • Input type


• Temperature unit • Input range
• Number of decimal places used
• Enable/disable software settings

6. Connect to the DeviceNet Master Unit.

Communications
power supply

24 VDC DeviceNet Network

Communications I/O Unit


Unit

7. Turn ON the power.


8. Set using the Configurator.
Using version 1.11 or later versions of the DeviceNet Configurator, it is
possible, via the network, to set the following:
• Input range for Analog Input Units.
• Output range for Analog Output Units.
• I/O Unit interface error output (low-clear output/high-clear output) for
Analog Output Units.
Note a) When using a DIP switch, the input and output ranges for the An-
alog Input and Output Units can be set in 2-point units, whereas
with a Configurator, a setting can be made for each point.
b) You can set the Temperature Input Unit input range as well as the
I/O Unit settings using the Configurator. For details, refer to 5-3-2
Settings Using the Configurator.
9. Create the scan list.

Set the Scan List Enable switch (PLC software switch) to ON. For example,
for a DeviceNet Master Unit with unit address 0 installed in a C200HX/HG/

24
Specific Example Section 2-2

HE(-Z) PLC, turn ON IR 10000. For details of the DeviceNet startup proce-
dure, refer to the DeviceNet Operation Manual (W267).
10. Check the operation.
• Checking Indicators
With normal operations, all indicators should be lit green.
U.ERR is U.ERR is
MS NS TS TS TS TS not lit. TS not lit.

#0 #1 #2 #3
Input: Output: Analog Analog output:
16 points 16 points input: 4 outputs
8 inputs (words)
(words)

• Checking the I/O Unit Interface Status


Example:
The following allocations will be used for status when the default alloca-
tions are used for a Communications Unit with node number 01 connected
to a C200HX/HG/HE(-Z) DeviceNet Master Unit with unit address 0.

Output area Node Input area


number
IR 50 For another node For another node IR 350 Check the I/O Unit
IR 51 16 outputs for Unit #1 IR 351 interface status. If
(First) I/O Unit interface normal, the status
IR 52 status IR 352 will be as follows:
IR 53 4 analog outputs 16 inputs for Unit #0 IR 353
IR 54 for Unit #3 IR 354
IR 55 IR 355 IR 351
IR 352
IR 56 Unused IR 356
IR 57 Unused 8 analog outputs IR 357
IR 58 for Unit # 2 IR 358
Unused
IR 59 Unused IR 359
IR 60 Unused IR 360
IR 61 Unused (Last) IR 361
IR 62 Unused IR 362
IR 63 For another node For another node IR 363

• The first two words of the input area is automatically allocated for the
I/O Unit interface status information. This allocation cannot be
changed.
• Words are allocated for the input/output data for each I/O Unit in the
order that the I/O Units are connected (I/O Unit interface addresses 0
to 3) in the input area (input) and the output area (output).
• The input/output areas are allocated in the words corresponding to
node numbers 01 to 11.

25
SECTION 3
Sample Programs

This section provides some examples of programs used with the Counter Unit.

3-1 Examples of Counter Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28


3-1-1 Counter Unit Word Allocation for Functions . . . . . . . . . . . . . . . . . . 28
3-1-2 Present Count Value Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3-1-3 Counter Setting and Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3-1-4 Count Restart Operation after Error Clearance . . . . . . . . . . . . . . . . 33

27
Examples of Counter Unit Operation Section 3-1

3-1 Examples of Counter Unit Operation


This section, using the system configuration shown below as an example,
explains how to use the Counter Unit.
C200HW-DRM21-V1 Master Unit
(node number 0, unit number 0)

C200HX

DeviceNet Network

GT1-CT01
Counter Unit (#0)

DRT1-COM Communications Unit


(node number 1) Encoder

3-1-1 Counter Unit Word Allocation for Functions


Setting and control for the Counter Unit is executed by writing to the allocated
area in the output area of the Master, and status check and monitoring is exe-
cuted by reading the allocated area in the input area of the Master. The allo-
cated area for the Counter Unit, with the system configuration shown above, is
given below (this example is for fixed allocation). For details about area alloca-
tion for a MULTIPLE I/O TERMINAL (Communications Unit) on a DeviceNet
Master, refer to the DeviceNet Operation Manual (W267). For details about
area allocation for a Counter Unit in the area used by a MULTIPLE I/O TER-
MINAL, refer to 1-2-3 Allocating I/O.
Communications
node number Output area Input area
CIO 51 CIO 351 I/O Unit interface status
Counter Unit #0
CIO 52 (For setting and CIO 352 for node number 01
CIO 53 writing in) CIO 353
Counter Unit #0
CIO 54 Unused CIO 354 (For status check
CIO 55 Unused CIO 355 and reading)

Functions are allocated to the words as shown below. This is only a basic list.
For details, refer to 5-4 GT1-CT01 Counter Unit.

28
Examples of Counter Unit Operation Section 3-1

Output Area
• Hexadecimal
Count Value (Negative numbers specified with
Output area the complement of 2 in 24 bits)
• BCD
Wd n+0
Wd n+1
Wd n+2

(O: positive, F: negative)


• Hexadecimal
Setting Value (Negative numbers specified with
• BCD the complement of 2 in 24 bits)

Output conditions: Output conditions:


000 Present value ≥ Set value 000 Present value ≥ Set value
Not 000 Present value ≤ Set value Not 000 Present value ≤ Set value
(O: positive, F: negative)

Bit
Bit 00: Set value 1 (0: Not set, 1: Set)
Bit 01: Set value 2 is set (0: Not set, 1: Set)
Bit 02: Count value is set (0: Not set, 1: Set)
Bit 03: Data code change (0: BCD, 1: Hex.)
Bit 04: Set value 1 reading (0: Not read, 1: Read)
Bit 05: Set value 2 reading (0: Not read, 1: Read)
Bit 06: Count value reading (0: Not read, 1: Read)
Bit 07: Internal resetting (0→1: Resetting)
Bit 08: External output 1 (0: Disabled, 1: Enabled)
Bit 09: External output 2 (0: Disabled, 1: Enabled)
Bit 10, 11: Count mode selection:
Bit 11 Bit 12
0 0 No mode change
0 1 Directional input mode
1 0 Phase difference y4 mode
1 1 Phase difference y1 mode
Bits 12 to 14: Reset mode selection:
Bit 14 Bit 13 Bit 12
0 0 0 No mode change
0 0 1 Z
0 1 0 IN
0 1 1 Z • IN
1 0 0 Internal
1 0 1 Z • Internal
1 1 0 IN • Internal
1 1 1 Z S IN • Internal
Z: Encoder input, Z. IN: External Input.
Internal: Internal reset bit. •: AND condition.
Bit 15: I/O Unit interface error setting
(0: Count stop • Initialize, 1: Count continue)

29
Examples of Counter Unit Operation Section 3-1

Input Area
• Hexadecimal
Count Value (Negative numbers specified with
Input area • BCD the complement of 2 in 24 bits)
Wd n+0
Wd n+1
Wd n+2

(O: positive, F: negative) • Hexadecimal


Setting Value (Negative numbers specified with
• BCD the complement of 2 in 24 bits)

Output conditions: Output conditions:


000 Present value ≥ Set value 000 Present value ≥ Set value
Not 000 Present value ≤ Set value Not 000 Present value ≤ Set value
(O: positive, F: negative)

Bit
-: Undefined
Bit 00: Set value 1 setting completion (0: Not complete, 1: Completed)
Bit 01: Set value 2 setting completion (0: Not complete, 1: Completed)
Bit 02: Count value setting completion (0: Not complete, 1: Completed)
Bit 03: Data code status (0: BCD, 1: Hex.)
Bit 04: Set value 1 storage (0: Not stored, 1: Stored)
Bit 05: Set value 1 storage (0: Not stored, 1: Stored)
Bit 06: Count value storage (0: Not stored, 1: Stored)
Bit 07: Count operation status (0: Not in operation, 1: In operation)
Bit 08: External output 1 status: (0: Low, 1: High)
Bit 09: External output 2 status: (0: Low, 1: High)
Bit 10: Encoder input Z status: (0: Low, 1: High)
Bit 11: External input status (0: Low, 1: High)
Bit 12: Underflow/Overflow (0: No, 1: Yes)
Bit 13: Setting error (0: No, 1: Yes)

30
Examples of Counter Unit Operation Section 3-1

3-1-2 Present Count Value Reading


If the following bits in the output area for the Counter Unit have been set to
ON, the set values or the present count value (count value) will always be
read to words m and m+1 in the input area.
To read set value 1: Output area word n+2, bit 04
To read set value 2: Output area word n+2, bit 05
To read count value: Output area word n+2, bit 06
The simplest example of a program to commence count operation and obtain
the count value is given in the following. For details refer to 5-4 GT1-CT01
Counter Unit.

Note 1. To execute counting, it is necessary to set the count mode. If the count
mode is changed during count operation, however, the count value will be
cleared to 0.
2. Setting and reading will not be executed if a bit with a higher priority is ON.
As shown in the following example, therefore, it is recommended that word
n+2 be used with the MOV instruction.
Execution
Condition
MOV(21) When execution of count value reading is indicated
#0C40
(execution conditions are ON), set the following condi-
tions:
053 • Word 53
Bit 03: Data code BCD
END(01) Bit 06: Count value reading
Bits 10, 11: Count mode phase difference ×1
The count value will subsequently be sent to words m
and m+1 (353, 354) of the Counter Unit automatically.

3-1-3 Counter Setting and Execution


When the program is executed, the necessary settings for the Counter Unit
will be made, and count operation will start. During count operation, external
outputs 1 and 2 of the Counter Unit will automatically switch ON or OFF,
according to the count value.
Note It will be necessary to reset all the settings, including the set values,
present value and count mode, every time the Counter Unit is turned
ON.

31
Examples of Counter Unit Operation Section 3-1

253.15 232.01
MOV(21) When the program starts, set value 1 will be set under
#5000 the following conditions:
(1 cycle ON)
051
• Words 51, 52
232.00 Set value 1: +5000 (BCD)
MOV(21) Output conditions: Present value . Set value 1
• Word 53
#0000
Bit 00: Setting value 1 set
052 Bit 03: Data code BCD

MOV(21)
#0001
053

232.00 Bit 232.00 is a Step Advance Flag.

232.00 355.00 232.02


MOV(21)
When the Step Advance Flag 232.00 turns ON and
Set 1 Setting #0000 set value 1 has been set, set value 2 will be set under
Completion
Flag 051
the following conditions:
232.01 • Words 51, 52
MOV(21) Set value 2: +10000 (BCD)
Output conditions: Present value . Set value 2
#0001
Bit 01: Set value 2 set
052 Bit 03: Data code BCD

MOV(21)
#0002
053

232.01 Bit 232.01 is a Step Advance Flag.

232.01 355.01 232.03


MOV(21)
When the Step Advance Flag 232.01 turns ON and
Set 2 Setting #0000 set value 2 has been set, the count value will be set
Completion
Flag 051
under the following conditions:
232.02 • Words 51, 52
Count value: 0 (BCD)
MOV(21) • Word 53
#0000 Bit 02: Count value set
Bit 03: Data code BCD
052 Bit 10, 11: Differential phase pulse input ×1
MOV(21)
#0C04
053

232.02 Bit 232.02 is a Step Advance Flag.

232.02 355.02 When the Step Advance Flag 232.02 is ON and


232.03 the count value has been set, the Step Advance
Count Value Set Flag 232.03 turns ON.
232.03 Completion Flag
MOV(21) When the Step Advance Flag 232.03 turns ON, the initial
settings are complete. Commence count operation under
#2F40 the following conditions:
053 • Word 53
Bit 03: Data code BCD
232.03 Bit 06: Count value read
232.04 Bit 08: External output 1 enabled
Bit 09: External output 2 enabled
Bit 10, 11: Count mode phase difference ×1
232.04 Bits 12 to 14: External input, reset mode
Bit 15: Count stop during I/O Unit Interface error
When the settings and operations for the counter
have been completed, the Step Advance Flag 232.04
turns ON.

32
Examples of Counter Unit Operation Section 3-1

3-1-4 Count Restart Operation after Error Clearance


If power supply from the I/O Unit interface to the Counter Unit is interrupted,
the Counter Unit will stop count operation. It will be necessary to restart the
count operation. When the Counter Unit is restarted, all settings, such as the
setting values, the present value, and the count mode will be cleared. These
settings must be reset. By adding the following program to the program
described in the previous section, 3-1-3 Counter Setting and Execution, the
settings will be reset automatically when the Counter Unit is restarted, and it
will be possible to resume count operations. An example of the program used,
along with an explanation of that program appears below. For details about
the status area of the Master Unit, refer to DeviceNet Operation Manual
(W267).
If any of the following occur after the Counter Unit setting
106.01 232.04 and start-up have been completed (and 232.04 is ON),
the Step Advance Bit 233.00 turns ON in order to reset
233.00 the settings for the Counter Unit.
101.05
• The Communications Unit Bit (node number 01 =
106.01) for the Master Unit normal Slave information
352.08 area is OFF (error).
• Bit 5 (101.05) of the Master Status Area 1 is ON
233.00 (transmission error in the DeviceNet).
• The Counter Unit Bit (#0 = 352.08) for the error I/O Unit
233.00 101.15 351.15 101.14 address in the I/O Unit Interface Status Area is ON
@MOV(21)
(error).
#0001
232 When the Step Advance Flag 233.00 turns ON for reset-
ting, if all of the following conditions are satisfied, the
Counter Unit will start up normally and communications
will be possible. Therefore, the Step Advance Flag 232.00
will turn ON. The previously described setting and execu-
tion program will be re-executed.
• Bit 15 (101.15) of the Master Status Area is ON (Device
Net remote I/O communications are operating).
• Bit 14 (101.14) of the Master Status Area 1 is OFF
(Error/Communications Stopped Flag).
• Bit 15 (351.15) of I/O Unit connection information in the
I/O Unit Interface Status Area is ON (I/O refresh in prog-
ress).

33
SECTION 4
Basic I/O Unit Specifications

This section provides the basic specifications for the Basic I/O Units, including Communications Units, Transistor
Input Units, Transistor Output Units, and Relay Output Units.

4-1 Communications Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36


4-2 Specifications Common to All Basic I/O Units . . . . . . . . . . . . . . . . . . . . . . . 40
4-2-1 Precautions for Connecting a DC 2-wire Sensor . . . . . . . . . . . . . . . 42
4-2-2 TS Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4-3 Transistor Input Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3-1 GT1-ID16 Transistor Input Unit with Terminal Block (NPN) . . . . 44
4-3-2 GT1-ID16-1 Transistor Input Unit with Terminal Block (PNP) . . . 46
4-3-3 GT1-ID16MX Transistor Input Unit with Connector (NPN) . . . . . 48
4-3-4 GT1-ID16MX-1 Transistor Input Unit with Connector (PNP) . . . . 50
4-3-5 GT1-ID16ML Transistor Input Unit with Connector (NPN). . . . . . 52
4-3-6 GT1-ID16ML-1 Transistor Input Unit with Connector (PNP) . . . . 55
4-3-7 GT1-ID16DS Transistor Input Unit with Connector (NPN) . . . . . . 57
4-3-8 GT1-ID16DS-1 Transistor Input Unit with Connector (PNP) . . . . . 60
4-3-9 GT1-ID32ML Transistor Input Unit
with High-density Connector (NPN) . . . . . . . . . . . . . . . . . . . . . . . . 62
4-3-10 GT1-ID32ML-1 Transistor Input Unit
with High-density Connector (PNP) . . . . . . . . . . . . . . . . . . . . . . . . 64
4-4 Transistor Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-4-1 GT1-OD16 Transistor Output Unit with Terminal Block (NPN) . . 66
4-4-2 GT1-OD16-1 Transistor Output Unit with Terminal Block (PNP) . 68
4-4-3 GT1-OD16MX Transistor Output Unit with Connector (NPN) . . . 71
4-4-4 GT1-OD16MX-1 Transistor Output Unit with Connector (PNP) . . 73
4-4-5 GT1-OD16ML Transistor Output Unit with Connector (NPN) . . . 76
4-4-6 GT1-OD16ML-1 Transistor Output Unit with Connector (PNP) . . 78
4-4-7 GT1-OD16DS Transistor Output Unit with Connector (NPN) . . . . 81
4-4-8 GT1-OD16DS-1 Transistor Output Unit with Connector (PNP). . . 83
4-4-9 GT1-OD32ML Transistor Output Unit
with High-density Connector (NPN) . . . . . . . . . . . . . . . . . . . . . . . . 85
4-4-10 GT1-OD32ML-1 Transistor Output Unit
with High-density Connector (PNP) . . . . . . . . . . . . . . . . . . . . . . . . 87
4-5 Relay Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4-5-1 GT1-ROP08 Relay Output Unit with Power Relay . . . . . . . . . . . . . 90
4-5-2 GT1-ROS16 Relay Output Unit with Miniature Relay . . . . . . . . . . 92

35
Communications Unit Section 4-1

4-1 Communications Unit


The Communications Unit connects the MULTIPLE I/O TERMINAL to the
DeviceNet Network. Connections for a maximum of eight I/O Units can be
made with one Communications Unit.
Specifications
Item Specification
Model DRT1-COM
DeviceNet com- Voltage range 11 to 25 VDC (supplied from the DeviceNet commu-
munications nications connector)
power supply Unit current con- 30 mA max.
sumption
Internal power Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
supply
Unit current con- 110 mA max. (at 24 VDC)
sumption
Maximum cur- 0.6 A (with maximum output to I/O Unit)
rent The capacity required for the internal power supply
of the Communications Unit can be obtained using
the following formula:
Communications Unit internal power supply current
= Communications Unit internal current consump-
tion + total current consumption for the I/O Unit inter-
faces
Inrush current 30 A max.
I/O Unit inter- Number of Units 8 Units max.
face connected
Total number of Total inputs (IN) and outputs (OUT): 1,024 points
inputs/outputs max.
Rated output 0.4 A max.
current
Overcurrent pro- 105% of rated current or higher. When an overcur-
tection function rent occurs, the power supply to the I/O Units will
remain OFF until the power supply is turned ON
again.
Noise immunity ±2000 V
(IEC1000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Dielectric strength 500 VAC (between isolated circuits)
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Mounting DIN 35-mm track
Weight Approx. 135 g
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2

This product has been tested in the test laboratory of a third party authorized
by ODVA and has been approved as conforming to ODVA Conformance Soft-
ware Ver. 2.0-1.00.

36
Communications Unit Section 4-1

Components
DeviceNet Indicators (MS, NS Indicators)
Indicate the status of the Slave and the network.
Refer to page 199 for details.
I/O Unit Interface Indicator (TS Indicator)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
DeviceNet Communications Connector Special I/O Unit error: Flashing green
During initialization: Not lit
Refer to page 200 for details.

I/O Unit Interface Communications Connector 2


Connects to the I/O Unit interface communications cable.

DIP Switch
Power Terminals Set the pins as follows:
Pins 1 to 6: DeviceNet node number
Connect to the power Pins 7 and 8: DeviceNet baud rate
supply for operation Pin 9: Not used
(internal circuit power Pin 10: Hold/clear outputs for communications
supply). errors. (I/O Units with separate settings,
DIN Track Mounting Hooks such as Analog Output Units, do not
follow this setting; they follow their own
setting.)

DIP Switch Settings The following diagram shows the functions of the DIP switch.

ON

Node number Hold/Clear outputs for


communications error
Baud rate

The following table summarizes the DIP switch settings. (All pins are factory-
set to OFF.)
Pin(s) Function Settings
1 through 6 Node number Refer to page 38, Node Number Settings
7 and 8 Baud rate and Baud Rate Settings for details.
9 Reserved for system use. Always OFF.
10 Hold/Clear outputs for OFF: Clear
communications error All output data will be cleared to 0 when a
communications error occurs.
ON: Hold
All output data will be retained when a
communications error occurs. (See note
1.)

Note 1. I/O Units with individual settings, such as Analog Output Units, do not fol-
low this setting; they follow their own setting.
2. Always turn OFF the power supplies (including the communications power
supply) before changing any settings.

37
Communications Unit Section 4-1

Node Number Settings


The setting range for the Communications Unit node numbers varies accord-
ing to the PLC, as shown in the following table.
Master PLC CV Series C200HX/HG/HE(-Z) C200HS
Setting range 0 to 63 0 to 49 (without Con- 0 to 31 (without Con-
(decimal) figurator) figurator)
0 to 63 (with Config- 0 to 63 (with Config-
urator) urator)

Node numbers vary according to the settings of pins 1 to 6, as shown in the


following table. Node numbers can be set to any value within the range, as
long as they do not coincide with other nodes (Master, Slave) or node num-
bers in the same network.
Pin Node number
6 5 4 3 2 1
OFF OFF OFF OFF OFF OFF 0 (factory-set)
OFF OFF OFF OFF OFF ON 1
OFF OFF OFF OFF ON OFF 2
. . . . . . .
. . . . . . .
. . . . . . .
ON ON ON ON OFF ON 61
ON ON ON ON ON OFF 62
ON ON ON ON ON ON 63

Note 1. For details about node numbers and I/O allocation, refer to DeviceNet Op-
eration Manual (W267).
2. If node numbers coincide with other nodes, overlapping will occur and
communications will not be possible.
Baud Rate Settings
The baud rate can be set using pins 7 and 8, according to the following table.
Pin Baud rate
1 2
7 8
OFF OFF 125 kbps (factory-set)
ON OFF 250 kbps
OFF ON 500 kbps
ON ON Setting not possible

Note 1. Be sure to turn OFF the power supply to Slaves (including communications
power supply) when making the setting.
2. Set the same baud rate for all the nodes (Master, Slaves) on the network.
Not only can Slaves with a different baud rate to the Master not take part
in communications, they can also cause communications errors for com-
munications between correctly set nodes.
Mounting Mount the Unit on DIN 35-mm track using the DIN Track Mounting Hook.
I/O Unit Interface The I/O Unit interface connectors provide I/O Unit interface and allow power to
Connectors be supplied to the I/O Units.
A feedback cable must be connected to the right-side connector on the end
I/O Unit (terminator).
One I/O Unit Connecting Cable (cable length 40 mm) is included with each I/O
Unit. One end connector is attached to the Communications Unit. I/O Unit

38
Communications Unit Section 4-1

Connecting Cables with the following lengths are also available (sold sepa-
rately): 0.1, 0.3, 0.4, 0.5, 0.6, and 1.0 m (GCN1-010/030/040/050/060/100).
As shown in the following diagram, connect the I/O Unit interface connector 2
on the Communication Unit to the I/O Unit interface connector 1 on the I/O
Unit.
I/O Unit Connecting End connector
Cable (included with the
(included with the I/O Communications Unit)
Unit)
40 mm

Connect the I/O Units in order, in the way shown in the above diagram. A max-
imum of 8 Units can be connected.
Be sure to connect the end connector to the I/O Unit interface connector 2 of
the last I/O Unit.
Wiring Provide the internal power supply as shown in the following diagram.

6.0 mm max.
For M3
6.0 mm max.

Power supply
24 VDC

Dimensions
27.6
35
65

12.6

37.4

64 65
4

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

39
Specifications Common to All Basic I/O Units Section 4-2

4-2 Specifications Common to All Basic I/O Units


For details of the differences between Units, refer to the explanations for the
relevant Units.
General Specifications
Item Specification
I/O power Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
supply
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance Relay output unit:
10 to 55 Hz, 1.0-mm double amplitude or 70 m/s2
Others:
10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Dielectric strength 500 VAC (between isolated circuits)
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Mounting DIN 35-mm track
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2

Input Specifications for Transistor Input Unit


Item Specification
ON voltage 15 VDC min. (between each input terminal and V and
each input terminal and G)
OFF voltage 5 VDC max. (between each input terminal and V and
each input terminal and G)
OFF current 1 mA max.
Input current Typical: 5 mA at 24 VDC, minimum 3 mA at 17 VDC.
Input impedance 4.4 kΩ
ON delay time 1.5 ms max.
OFF delay time 1.5 ms max.
Insulation resistance 20 MΩ min. at 250 VDC (between isolated circuits)
Isolation method Photocoupler

Output Specifications for Transistor Output Unit


Item Specification
Rated output current 0.5 A/point
Residual voltage 1.2 V max. at 0.5 A DC (between each output terminal
and V and each output terminal and G)
Leakage current 0.1 mA max. at 24 VDC (between each output termi-
nal and V and each output terminal and G)
ON delay time 0.5 ms max.
OFF delay time 1.5 ms max.
Insulation resistance 20 MΩ min. at 250 VDC (between isolated circuits)
Isolation method Photocoupler

Note For details about output specifications of Relay Output Units, refer to
the explanations for the relevant Units.

40
Specifications Common to All Basic I/O Units Section 4-2

Current Consumption and Weight


The following table shows the current consumption, the weight and the con-
nector-lock strength for the I/O Units.
Model I/O Unit interface power I/O power supply current Weight
supply current
GT1-ID16(-1) 35 mA max. --- Approx. 330 g
GT1-ID16MX(-1) 35 mA max. --- Approx. 175 g
GT1-ID16ML(-1) 35 mA max. --- Approx. 120 g
GT1-ID16DS(-1) 35 mA max. --- Approx. 125 g
GT1-ID32ML(-1) 55 mA max. --- Approx. 195 g
GT1-OD16(-1) 35 mA max. 9 mA max. Approx. 330 g
GT1-OD16MX(-1) 35 mA max. 9 mA max. Approx. 150 g
GT1-OD16ML(-1) 35 mA max. 9 mA max. Approx. 90 g
GT1-OD16DS(-1) 35 mA max. 9 mA max. Approx. 95 g
GT1-OD32ML(-1) 65 mA max. 11 mA max. Approx. 165 g
GT1-ROP08 40 mA max. 350 mA max. Approx. 405 g
(inrush current 30 A max.)
GT1-ROS16 50 mA max. 250 mA max. Approx. 320 g
(inrush current 30 A max.)
GT1-AD04 50 mA max. 100 mA max. Approx. 220 g
(inrush current 20 A max.)
GT1-AD08MX 50 mA max. 100 mA max. Approx. 180 g
(inrush current 30 A max.)
GT1-DA04 50 mA max. 150 mA max. Approx. 230 g
(inrush current 20 A max.)
GT1-DA04MX 50 mA max. 100 mA max. Approx. 180 g
(inrush current 30 A max.)
GT-TS04T 50 mA max. 80 mA max. (inrush current Approx. 210 g
10 A max.)
GT-TS04P 50 mA max. 80 mA max. (inrush current Approx. 210 g
10 A max.)
GT1-CT01 90 mA max. 9 mA max. Approx. 250 g

Note Input Units do not consume current from the I/O power supply.

41
Specifications Common to All Basic I/O Units Section 4-2

4-2-1 Precautions for Connecting a DC 2-wire Sensor


Check that the following conditions have been satisfied when using a DC 2-
wire sensor with a Transistor Input Unit. Failure to meet these conditions may
result in operating errors.
Transistor Input Unit ON Voltage and Sensor Residual Voltage
VON ≤ VCC – VR
VCC: I/O supply voltage
(Supply voltage range is 20.4 to 26.4 V, but is calculated at 20.4 V as the
worst-case scenario.)
VON: ON voltage for the Transistor Input Unit
(15 V with a MULTIPLE I/O TERMINAL)
VR: Sensor output residual voltage
The above formula can sometimes be satisfied by adjusting the I/O supply
voltage (VCC) to 26.4 V.

Transistor Input Unit ON Current and Sensor Control Output (Load


Current)
IOUT (min.) ≤ ION ≤ IOUT (max.)
IOUT: Sensor control output (load current)
ION: ON current of the Transistor Input Unit
ION can be determined as follows:
ION = (VCC – VR – VF) / RIN
VF: The Transistor Input Unit’s internal residual voltage
(1.5 V with a MULTIPLE I/O TERMINAL)
RIN: The Transistor Input Unit’s input impedance
(4.4 kΩ with a MULTIPLE I/O TERMINAL).
When ION is smaller than IOUT (min.), connect a bleeder resistor R. The bleeder
resistor constant can be determined as follows:
R ≤ (Vcc – VR) / (IOUT (min.) – ION)
Power W ≥ (Vcc – VR) 2 / R x 4 [tolerance]

2-wire Transistor
sensor Input Unit

Transistor Input Unit OFF Current and Sensor Leakage Current


IOFF ≥ ILEAK
IOUT: OFF current of the Transistor Input Unit
(1.0 mA with a MULTIPLE I/O TERMINAL).
ILEAK: Sensor leakage current.
If the sensor leakage current is greater than the OFF current of the Transistor
Input Unit, connect a bleeder resistor R. The bleeder resistor constant can be
determined as follows:
R ≤ (IOFF x RIN + VF) / ILEAK – IOFF)
Power W ≥ (Vcc – VR) 2 / R x 4 [tolerance]

42
Specifications Common to All Basic I/O Units Section 4-2

4-2-2 TS Indicator
The TS indicator is a 2-color LED. The color of the TS indicator, and whether it
is lit or not, indicate the following:
Indicator Color State Meaning
TS Green Lit Normal communications
Red Lit I/O Unit interface error
--- Not lit Under initialization, or no power supplied

Note The meanings of the TS indicator for Communications Units, differ


from those for I/O Units. For details, refer to page 200.

43
Transistor Input Units Section 4-3

4-3 Transistor Input Units


4-3-1 GT1-ID16 Transistor Input Unit with Terminal Block (NPN)
Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Components
TS Indicator (Refer to page 200.)
Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Cassette (Refer to page 207.)


Detach by pressing on the lower
part and pulling outwards.

DIN Track Mounting Hook

Terminal Block

Internal Circuits
24 VDC
I/O power supply

Internal
circuits Photo-
coupler

Photo-
coupler

44
Transistor Input Units Section 4-3

Terminal Arrangement

Row A
Row B
Row C

Terminal numbers

Wiring

24 VDC

I/O power
supply

(white)
(black)
(white)

(black)

Brown
Brown

Black
(white)
(black)
Brown

(red)
Blue
Blue
Black
(red)
Blue

NPN output 2-wire sensor NPN output 3-wire


3-wire sensor (limit switch) sensor
(photoelectric or (photoelectric or
proximity sensor) proximity sensor)
Wire colors in parentheses are the previous JIS colors
for photoelectric and proximity sensors.

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the input devices from the V ter-
minals and G terminals. Current supplied in this way, however, must be less
than 1 A.
Dimensions
Approx. 89
140 80
60
27.6

35
65
12.6
37.4

4 (Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

45
Transistor Input Units Section 4-3

4-3-2 GT1-ID16-1 Transistor Input Unit with Terminal Block (PNP)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Components
TS Indicator (Refer to page 200.)

I/O Unit Interface Input Indicators


Communications Connector 1 Display the status of the inputs.
(on the Communications Unit side) Lit when an input is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Cassette (Refer to page 207.)


Detach by pressing on the lower
part and pulling outwards.

Terminal Block DIN Track Mounting Hook

Internal Circuits
24 VDC
I/O power supply

Internal
circuits Photo-
coupler

Photo-
coupler

Terminal Arrangement

Row A
Row B
Row C

Terminal numbers

46
Transistor Input Units Section 4-3

Wiring

24 VDC

I/O power
supply

(white)
(black)
(white)

(white)
(black)

(black)

Brown
Brown

Brown

Black
Black

(red)
(red)

Blue
Blue

Blue
PNP output 2-wire sensor PNP output 3-wire
3-wire sensor (limit switch) sensor
(photoelectric or (photoelectric or
proximity sensor) proximity sensor)
Wire colors in parentheses are the previous JIS colors
for photoelectric and proximity sensors.

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the input devices from the V ter-
minals and G terminals. Current supplied in this way, however, must be less
than 1 A.
Dimensions
Approx. 89
140 80
60
27.6

35
65
12.6
37.4

4 (Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

47
Transistor Input Units Section 4-3

4-3-3 GT1-ID16MX Transistor Input Unit with Connector (NPN)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Components
TS Indicator (Refer to page 200.)

I/O Unit Interface Input Indicators


Communications Connector 1 Display the status of the inputs.
(on the Communications Unit side) Lit when an input is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Input Connectors


(made by MOLEX)
Connect to input devices, such as switches
and sensors.

DIN Track Mounting Hook

Terminal Block

Internal Circuits
24 VDC I/O power supply
(terminal block)

Internal (Connector)
circuits Photo-
coupler

(Connector)
Photo-
coupler

Terminal Arrangement

Input

Input

48
Transistor Input Units Section 4-3

Connector Pin The arrangement of the connectors is shown in the following diagram.
Arrangement

Signal
G V

Wiring Attach MOLEX connectors to the Transistor Input Unit and connect them to
external devices.
Applicable Connectors
Manufact Connector Model number Remarks
urer
MOLEX Crimp Housing 51030-0330
Reeled contacts 70058-0004 For AWG#24 to 30
70058-0022 For AWG#22 to 24
Loose contacts 70058-0204 For AWG#24 to 30
70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

Wiring Example

24 VDC

(white)
(black)
(white)
(black)

Brown
Brown
Black

(red)

Blue
Blue

I/O power
supply
NPN output 2-wire sensor
3-wire sensor (limit switch)
(photoelectric or
proximity sensor)

Wire colors in parentheses are the previous JIS colors for


photoelectric and proximity sensors.

Note V terminals and V connector pins, as well as G terminals and G connector


pins, are internally connected. When the I/O power is being supplied from a
terminal block, the power can be supplied to the input devices from the V and
G connectors. Current supplied in this way, however, must be less than 1 A.

49
Transistor Input Units Section 4-3

Dimensions
110 Approx. 70
60

27.6

35
65

12.6
37.4
4

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-3-4 GT1-ID16MX-1 Transistor Input Unit with Connector (PNP)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the inputs.
(on the Communications Unit side) Lit when an input is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Input Connectors


(made by MOLEX)
Connect to input devices, such
as switches and sensors.

Terminal Block DIN Track Mounting Hook

50
Transistor Input Units Section 4-3

Internal Circuits
24 VDC
I/O power supply
(terminal block)

Internal (Connector)
circuits Photo-
coupler

(Connector)
Photo-
coupler

Terminal Arrangement

Input

Input

Connector Pin The arrangement of the connectors is shown in the following diagram.
Arrangement
Signal

Wiring Attach MOLEX connectors to the Transistor Input Unit and connect them to
external devices.
Applicable Connectors
Manufact Connector Model number Remarks
urer
MOLEX Crimp Housing 51030-0330
Reeled con- 70058-0004 For AWG#24 to 30
tacts 70058-0022 For AWG#22 to 24
Loose con- 70058-0204 For AWG#24 to 30
tacts 70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

51
Transistor Input Units Section 4-3

Wiring Examples

+ −

(white)

(white)
(black)

(black)
Brown

Brown
Black

(red)
Blue

Blue
I/O power
supply
NPN output 2-wire sensor
3-wire sensor (limit switch)
(photoelectric or
proximity sensor)

Wire colors in parentheses are the previous JIS colors


for photoelectric and proximity sensors.

Note V terminals and V connector pins, as well as G terminals and G connector


pins, are internally connected. When the I/O power is being supplied from a
terminal block, the power can be supplied to the input devices from the V and
G connectors. Current supplied in this way, however, must be less than 1 A.
Dimensions
Approx. 70

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-3-5 GT1-ID16ML Transistor Input Unit with Connector (NPN)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Note The number of input points that can be ON simultaneously depends


on the ambient temperature, as shown below.

Max. No. of input points

Ambient temperature (°C)

52
Transistor Input Units Section 4-3

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Input Connector


(made by FUJITSU)
Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

Internal Circuits

V (Terminal block)

G (Terminal block)
Internal circuits

Photo- V (Connector)
coupler
Input (IN00 to IN07)
Row A connector

Photo-
coupler
Input (IN08 to IN15)
Row B connector

Terminal Arrangement

53
Transistor Input Units Section 4-3

Connector Pin Arrangement


Pin number A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
NC NC NC V IN IN IN IN IN IN IN IN
Function
07 06 05 04 03 02 01 00

Pin number B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1


NC NC NC V IN IN IN IN IN IN IN IN
Function
15 14 13 12 11 10 09 08

Wiring Attach a FUJITSU connector to the Transistor Input Unit and connect it to the
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J024-AU Soldered
FCN363J024-AU Crimp
FCN367J024-AU/F Pressure-welded

Cables with Connectors


When a Transistor Input Unit with a high-density connector is to be connected
to an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use
the cables listed in the following table (sold separately).
Manufacturer Model number Device
OMRON XW2Z-@@@A Connector-Terminal Block
Conversion Unit
XW2B-20G4 or
XW2B-20G5
G79-@@@C I/O Block
G7TC-I@16

54
Transistor Input Units Section 4-3

Dimensions

Approx. 59 (Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-3-6 GT1-ID16ML-1 Transistor Input Unit with Connector (PNP)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Note The number of input points that can be ON simultaneously depends


on the ambient temperature, as shown below.

Max. No. of input points

Ambient temperature (°C)

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Input Connector


(made by FUJITSU)
Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

55
Transistor Input Units Section 4-3

Internal Circuits

V (Terminal block)
G (Terminal block)

Input (IN00 to IN07)

Internal circuits
Row A connector
Photo-
coupler
G (Connector)

Input (IN08 to IN15)


Photo- Row B connector
coupler

Terminal Arrangement

Connector Pin Arrangement


Pin
number A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function NC NC NC G IN IN IN IN IN IN IN IN
07 06 05 04 03 02 01 00

Pin
number B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
Function NC NC NC G IN IN IN IN IN IN IN IN
15 14 13 12 11 10 09 08

Wiring Attach a FUJITSU connector to the Transistor Input Unit and connect it to the
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J024-AU Soldered
FCN363J024-AU Crimp
FCN367J024-AU/F Pressure-welded

56
Transistor Input Units Section 4-3

Cables with Connectors


When a Transistor Input Unit with a high-density connector is to be connected
to an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use
the cables listed in the following table (sold separately).
Manufacturer Model number Device
OMRON XW2Z-@@@A Connector-Terminal Block Conversion
Unit
XW2B-20G4 or
XW2B-20G5

Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-3-7 GT1-ID16DS Transistor Input Unit with Connector (NPN)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Note The number of input points that can be ON simultaneously depends


on the ambient temperature, as shown below.

Max. No. of input points

Ambient temperature (°C)

57
Transistor Input Units Section 4-3

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

25-pin D-sub Connector


(female)
Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

Internal Circuits

V (Terminal block)
G (Terminal block)
Internal circuits

V (Connector)
Photo- G (Connector)
coupler
Input (IN00 to IN07)
Pins 1 to 8

Photo-
coupler
Input (IN08 to IN15)
Pins 14 to 21

Terminal Arrangement

58
Transistor Input Units Section 4-3

Connector Pin Arrangement


Pin 13 12 11 10 9 8 7 6 5 4 3 2 1
number
Function NC NC NC V G IN IN IN IN IN IN IN IN
07 06 05 04 03 02 01 00

Pin
number 25 24 23 22 21 20 19 18 17 16 15 14
Function NC NC V G IN IN IN IN IN IN IN IN
15 14 13 12 11 10 09 08

Wiring Attach a 25-pin D-sub connector to the Transistor Input Unit and connect it to
the external devices.
Applicable Connectors
When creating your own cables, use one of the following connectors.
Manufacturer Model number Remarks
OMRON XW2S-2513 Hood
XW2A-2501 Plug

Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

59
Transistor Input Units Section 4-3

4-3-8 GT1-ID16DS-1 Transistor Input Unit with Connector (PNP)


Input Specifications
Item Specifications
Number of input points 16 points
Number of points that can be ON simultaneously 16 points max.

Note The number of input points that can be ON simultaneously depends


on the ambient temperature, as shown below.

Max. No. of input points

Ambient temperature (°C)

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

25-pin D-sub Connector


(female)
Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

Internal Circuits

V (Terminal block)
G (Terminal block)
V (Connector)
Input (IN00 to IN07)
Internal circuits

Photo- Pins 1 to 8
coupler
G (Connector)

Input (IN08 to IN15)


Photo- Pins 14 to 21
coupler

60
Transistor Input Units Section 4-3

Terminal Arrangement

Connector Pin Arrangement


Pin 13 12 11 10 9 8 7 6 5 4 3 2 1
number
Function NC NC NC V G IN IN IN IN IN IN IN IN
07 06 05 04 03 02 01 00

Pin
number 25 24 23 22 21 20 19 18 17 16 15 14
Function NC NC V G IN IN IN IN IN IN IN IN
15 14 13 12 11 10 09 08

Wiring Attach a 25-pin D-sub connector to the Transistor Input Unit and connect it to
the external devices.
Applicable Connectors
When creating your own cables, use one of the following connectors.
Manufacturer Model number Remarks
OMRON XW2S-2513 Hood
XW2A-2501 Plug

Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

61
Transistor Input Units Section 4-3

4-3-9 GT1-ID32ML Transistor Input Unit with High-density Connector


(NPN)
Input Specifications
Item Specifications
Number of input points 32 points
Number of points that can be ON simultaneously 32 points max.

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the inputs.
(on the Communications Unit side) Lit when an input is ON.

GT1-ID32ML DIGITAL UNIT IN


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
I/O Unit Interface
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Communications Connector 2
(on the terminator side)

High-density Digital Input Connector


(made by FUJITSU)
1 2 3 Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

Internal Circuits

V (Terminal block)
G (Terminal block)
Internal circuits

Photo- V (Connector)
coupler
Input (IN00 to IN15)
Row A connector

Photo-
coupler
Input (IN00 to IN15)
Row B connector

Terminal Arrangement

62
Transistor Input Units Section 4-3

Connector Pin Arrangement


Pin
number A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function NC NC V IN IN IN IN IN IN IN IN V IN IN IN IN IN IN IN IN m word
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Pin
number B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
Function NC NC V IN IN IN IN IN IN IN IN V IN IN IN IN IN IN IN IN
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m+1 word

Wiring Attach a FUJITSU connector to the Transistor Input Unit and connect it to the
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J040-AU Soldered
FCN363J040-AU Crimp
FCN367J040-AU/F Pressure-welded

Cables with Connectors


When a Transistor Input Unit with a high-density connector is to be connected
to an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use
the cables listed in the following table (sold separately).
Manufacturer Model number Device
OMRON XW2Z-@@@B Connector-Terminal Block Conversion
Unit
XW2B-40G4 or
XW2B-40G5
G79-I@C-@ I/O Block
G7TC-I@16

Note Make sure there are no more than 16 points are turned ON at the same time.
Dimensions
110 Approx. 70
60

GT1-ID32ML DIGITAL UNIT IN


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
27.6

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
35
65

12.6
37.4

A20 A1

B20 B1
4

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

63
Transistor Input Units Section 4-3

4-3-10 GT1-ID32ML-1 Transistor Input Unit with High-density Connector


(PNP)
Input Specifications
Item Specifications
Number of input points 32 points
Number of points that can be ON simultaneously 32 points max.

Components
TS Indicator (Refer to page 200.)

Input Indicators
I/O Unit Interface Display the status of the inputs.
Communications Connector 1 Lit when an input is ON.
(on the Communications Unit side)

GT1-ID32ML-1 DIGITAL UNIT IN


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
I/O Unit Interface
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Communications Connector 2
(on the terminator side)

High-density Digital Input Connector


(made by FUJITSU)
1 2 3 Connects to input devices, such as
switches and sensors, via an I/O Block
or a Connector-Terminal Block
Conversion Unit.
Terminal Block DIN Track Mounting Hook

Internal Circuits

V (Terminal block)
G (Terminal block)

Input (IN00 to IN15)


Internal circuits

Photo- Row A connector


coupler
G (Connector)

Input (IN00 to IN15)


Photo- Row B connector
coupler

Terminal Arrangement

64
Transistor Input Units Section 4-3

Connector Pin Arrangement


Pin
number A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function NC NC G IN IN IN IN IN IN IN IN G IN IN IN IN IN IN IN IN m word
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Pin
number B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
Function NC NC G IN IN IN IN IN IN IN IN G IN IN IN IN IN IN IN IN
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m+1 word

Wiring Attach a FUJITSU connector to the Transistor Input Unit and connect it to the
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J040-AU Soldered
FCN363J040-AU Crimp
FCN367J040-AU/F Pressure-welded

Cables with Connectors


When a Transistor Input Unit with a high-density connector is to be connected
to an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use
the cables listed in the following table (sold separately).
Manufacturer Model number Device
OMRON XW2Z-@@@B Connector-Terminal Block Conversion
Unit
XW2B-40G4 or
XW2B-40G5

Note Make sure there are no more than 16 points are turned ON at the same time.
Dimensions
110 Approx. 70
60

GT1-ID32ML-1 DIGITAL UNIT IN


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
27.6

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
35
65

12.6
37.4

A20 A1

B20 B1

(Unit: mm)
4

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

65
Transistor Output Units Section 4-4

4-4 Transistor Output Units


4-4-1 GT1-OD16 Transistor Output Unit with Terminal Block (NPN)
Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 4 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Cassette (Refer to page 207.)


Detach by pressing on the lower
part and pulling outwards.

DIN Track Mounting Hook

Terminal Block

Internal Circuits
Low voltage
Drive power
supply

Drive power
supply
Internal circuits

Output 0
Photo-
coupler

Drive power
supply

Output 1
Photo-
coupler

66
Transistor Output Units Section 4-4

Terminal Arrangement

Row A

Row B

Row C

Terminal numbers

Wiring

24 VDC

I/O power
supply

Solenoids, Solenoids,
valves, etc. valves, etc.

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
terminals and G terminals. Current supplied in this way, however, must be less
than 4 A.

67
Transistor Output Units Section 4-4

Dimensions
Approx. 89
140 80
60

27.6

35
65

12.6
37.4
(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-4-2 GT1-OD16-1 Transistor Output Unit with Terminal Block (PNP)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 4 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Cassette (Refer to page 207.)


Detach by pressing on the lower
part and pulling outwards.

Terminal Block DIN Track Mounting Hook

68
Transistor Output Units Section 4-4

Internal Circuits
Low voltage
Drive power
supply V (Terminal block)

G (Terminal block)

V (Connector)

Output 0 (Connector)

Internal circuits
Photo- G (Connector)
coupler Drive
power
supply
V (Connector)

Output 1 (Connector)

Photo- G (Connector)
coupler Drive
power
supply

Terminal Arrangement

Row A

Row B

Row C

Terminal numbers

69
Transistor Output Units Section 4-4

Wiring

24 VDC

I/O power
supply

Solenoids, Solenoids,
valves, etc. valves, etc.

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
terminals and G terminals. Current supplied in this way, however, must be less
than 4 A.
Dimensions
Approx. 89

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

70
Transistor Output Units Section 4-4

4-4-3 GT1-OD16MX Transistor Output Unit with Connector (NPN)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 2 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator Side)

Digital Output Connectors


(made by MOLEX)
Connect to output devices,
such as relays and solenoids.

DIN Track Mounting Hook

Terminal Block

Internal Circuits
Low voltage
Drive power
supply V (Terminal block)

G (Terminal block)
Drive power
supply
V (Connector)
Internal circuits

Output 0
(Connector)
Photo-
coupler G (Connector)

Drive power
supply
V (Connector)

Output 1
(Connector)
Photo-
coupler G (Connector)

71
Transistor Output Units Section 4-4

Terminal Arrangement

Output

Output

Connector Pin Arrangement


The following diagram shows the pin arrangement for the connector.

Signal
G V

Wiring Attach MOLEX connectors to the Transistor Output Unit and connect them to
external devices.
Applicable Connectors
Manufac- Connector Model number Remarks
turer
MOLEX Crimp Housing 51030-0330 ---
Reeled contacts 70058-0004 For AWG#24 to 30
70058-0022 For AWG#22 to 24
Loose contacts 70058-0204 For AWG#24 to 30
70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

Wiring Examples

24 VDC

+ −

I/O power
supply
Solenoids,
valves, etc.

Note V terminals and V connector pins, as well as G terminals and G connector


pins, are internally connected. When the I/O power is being supplied from a
terminal block, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A.

72
Transistor Output Units Section 4-4

Dimensions
110 Approx. 70
60

27.6

35
12.6
65

37.4
4

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-4-4 GT1-OD16MX-1 Transistor Output Unit with Connector (PNP)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 2 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the outputs.
(on the Communications Unit side) Lit when an output is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Output Connector


(made by MOLEX)
Connects to the output devices,
such as relays and solenoids.

Terminal Block DIN Track Mounting Hook

73
Transistor Output Units Section 4-4

Internal Circuits
Low voltage

Drive power V (Terminal block)


supply

G (Terminal block)

V (Connector)

Output 0 (Connector)

Internal circuits
Photo- G (Connector)
coupler Drive
power
supply

V (Connector)

Output 1 (Connector)

Photo- G (Connector)
coupler Drive
power
supply

Terminal Arrangement

Output

Output

Connector Pin Arrangement


The following diagram shows the pin arrangement for the connector.
Signal

Wiring Attach MOLEX connectors to the Transistor Output Unit and connect them to
external devices.
Applicable Connectors
Manufac- Connector Model number Remarks
turer
MOLEX Crimp Housing 51030-0330 ---
Reeled contacts 70058-0004 For AWG#24 to 30
70058-0022 For AWG#22 to 24
Loose contacts 70058-0204 For AWG#24 to 30
70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

74
Transistor Output Units Section 4-4

Wiring Examples

24 VDC

+ −

I/O power
supply
Solenoids,
valves, etc.

Note V terminals and V connector pins, as well as G terminals and G connector


pins, are internally connected. When the I/O power is being supplied from a
terminal block, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A.
Dimensions
Approx. 70

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

75
Transistor Output Units Section 4-4

4-4-5 GT1-OD16ML Transistor Output Unit with Connector (NPN)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common With connectors: 2 A max.
With terminal block: 2.5 A max.

Components
TS Indicator (Refer to page 200.)
Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Output Connector


(made by FUJITSU)
Connects to the output devices, such as
relays and solenoids, via an I/O Block or a
Connector-Terminal Block Conversion Unit.

Terminal Block DIN Track Mounting Hook

Internal Circuits
Low voltage
Drive power supply V (Terminal block)
G (Terminal block)
V (Connector)
G (Connector)
Drive power supply
Internal circuits

Outputs
(OUT00 to OUT07)
Photo- Row A connector
coupler

Drive power supply

Outputs
(OUT08 to OUT15)
Photo- Row B connector
coupler

Terminal Arrangement

76
Transistor Output Units Section 4-4

Connector Pin Arrangement


Pin number A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT
07 06 05 04 03 02 01 00

Pin number B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT


15 14 13 12 11 10 09 08

Wiring Attach a FUJITSU connector to the Transistor Output Unit and connect to
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable, depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J024-AU Soldered
FCN363J024-AU Crimp
FCN367J024-AU/F Pressure-welded

Connector Cables
When a Transistor Output Unit (connector) is to be connected to an OMRON I/
O Block or a Connector-Terminal Block Conversion Unit, use the cables (sold
separately) listed in the following table.
Manufacturer Model number Corresponding device
OMRON XW2Z-@@@A Connector-Terminal Block Conversion Unit
XW2B-20G4
XW2B-20G5
G79-@@@C I/O Block
G7TC-OC16
G70D-SOC16
G70D-FOM16
G70D-VSOC16
G70A-ZOC16-3
M7F

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A. If, instead of using the V and G connectors, the power supply is wired to
the terminal block as shown in the following diagram, the current supplied
must be less than 2.5 A.

Output Unit
I/O Block (example)

Load

77
Transistor Output Units Section 4-4

Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-4-6 GT1-OD16ML-1 Transistor Output Unit with Connector (PNP)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common With connectors: 2 A max.
With terminal block: 2.5 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the outputs.
(on the Communications Unit side) Lit when an output is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Digital Output Connector


(made by FUJITSU)
Connects to the output devices, such as
relays and solenoids, via an I/O Block or a
Connector-Terminal Block Conversion Unit.

Terminal Block DIN Track Mounting Hook

78
Transistor Output Units Section 4-4

Internal Circuits
Low voltage
Drive power supply V (Terminal block)
G (Terminal block)
V (Connector)
G (Connector)

Internal circuits
Photo- Outputs
coupler Drive power (OUT00 to OUT07)
supply Row A connector

Photo- Outputs
coupler Drive power (OUT08 to OUT15)
supply Row B connector

Terminal Arrangement

Connector Pin Arrangement


Pin number A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT
07 06 05 04 03 02 01 00

Pin number B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT


15 14 13 12 11 10 09 08

Wiring Attach a FUJITSU connector to the Transistor Output Unit and connect it to
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable, depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J024-AU Soldered
FCN363J024-AU Crimp
FCN367J024-AU/F Pressure-welded

79
Transistor Output Units Section 4-4

Connector Cables
When a Transistor Output Unit (connector) is to be connected to an OMRON I/
O Block or a Connector-Terminal Block Conversion Unit, use the cables (sold
separately) listed in the following table.
Manufacturer Model number Corresponding device
OMRON XW2Z-@@@A Connector-Terminal Block Conversion Unit
XW2B-20G4
XW2B-20G5
G79-@@@C I/O Block
G7TC-OC16-1
G70D-SOC16-1
G70D-FOM16-1
G70A-ZOC16-4
M7F

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A. If, instead of using the V and G connectors, the power supply is wired to
the terminal block as shown in the following diagram, the current supplied
must be less than 2.5 A.

Output Unit
I/O Block (example)

Load

Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

80
Transistor Output Units Section 4-4

4-4-7 GT1-OD16DS Transistor Output Unit with Connector (NPN)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 2.5 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

25-pin D-sub Connector


(female)
Connects to the output devices, such as
relays and solenoids, via an I/O Block or a
Connector-Terminal Block Conversion Unit.

Terminal Block DIN Track Mounting Hook

Internal Circuits
Low voltage

Drive power supply V (Terminal block)


G (Terminal block)
V (Connector)
Drive power G (Connector)
supply
Internal circuits

Outputs
(OUT00 to OUT07)
Photo- Pins 1 to 8
coupler

Drive power
supply

Outputs
(OUT08 to OUT15)
Photo- Pins 14 to 21
coupler

Terminal Arrangement

81
Transistor Output Units Section 4-4

Connector Pin Arrangement


Pin number 13 12 11 10 9 8 7 6 5 4 3 2 1
Function NC NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT
07 06 05 04 03 02 01 00

Pin number 25 24 23 22 21 20 19 18 17 16 15 14

Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT


15 14 13 12 11 10 09 08

Wiring
Attach a 25-pin D-sub connector to the Transistor Input Unit and connect it to
the external devices.
Applicable Connectors
When creating your own cables, use one of the following connectors.
Manufacturer Model number Remarks
OMRON XW2S-2513 Hood
XW2A-2501 Plug

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2.5 A.
Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

82
Transistor Output Units Section 4-4

4-4-8 GT1-OD16DS-1 Transistor Output Unit with Connector (PNP)


Output Specifications
Item Specifications
Number of outputs 16 points
Current per common 2.5 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface Display the status of the outputs.
Communications Connector 1 Lit when an output is ON.
(on the Communications Unit side)

I/O Unit Interface


Communications Connector 2
(on the terminator side)

25-pin D-sub Connector


(female)
Connects to the output devices, such as
relays and solenoids, via an I/O Block or a
Connector-Terminal Block Conversion Unit.

Terminal Block DIN Track Mounting Hook

Internal Circuits
Low voltage

Drive power supply V (Terminal block)


G (Terminal block)
V (Connector)
G (Connector)
Internal circuits

Photo- Outputs
coupler Drive power (OUT00 to OUT07)
supply Pins 1 to 8

Photo- Outputs
coupler Drive power (OUT08 to OUT15)
supply Pins 14 to 21

Terminal Arrangement

83
Transistor Output Units Section 4-4

Connector Pin Arrangement


Pin number 13 12 11 10 9 8 7 6 5 4 3 2 1
Function NC NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT
07 06 05 04 03 02 01 00

Pin number 25 24 23 22 21 20 19 18 17 16 15 14
Function NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT
15 14 13 12 11 10 09 08

Wiring
Attach a 25-pin D-sub connector to the Transistor Output Unit and connect it
to external devices.
Applicable Connectors
When creating your own cables, use one of the following connectors.
Manufacturer Model number Remarks
OMRON XW2S-2513 Hood
XW2A-2501 Plug

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2.5 A.
Dimensions

(Unit: mm)
Approx. 59

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

84
Transistor Output Units Section 4-4

4-4-9 GT1-OD32ML Transistor Output Unit with High-density Connector


(NPN)
Output Specifications
Item Specifications
Number of outputs 32 points
Current per common With connectors: 2 A max.
With terminal board: 4 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the outputs.
(on the Communications Unit side) Lit when an output is ON.

GT1-OD32ML DIGITAL UNIT OUT


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I/O Unit Interface


Communications Connector 2
(on the terminator side)

High-density Digital Output Connector


(made by FUJITSU)
1 2 3
Connects to the output devices, such as
relays and solenoids, via an I/O Block or
a Connector-Terminal Block Conversion
Terminal Block Unit.
DIN Track Mounting Hook

Internal Circuits
Low voltage

Drive power supply V (Terminal block)


G (Terminal block)
V (Connector)
Drive power G (Connector)
supply
Internal circuits

Outputs
(OUT00 to OUT15)
Photo- Row A connector
coupler

Drive power
supply

Outputs
(OUT00 to OUT15)
Photo- Row B connector
coupler

Terminal Arrangement

85
Transistor Output Units Section 4-4

Connector Pin Arrangement


Pin number A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function V G OUT OUT OUT OUT OUT OUT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
m word

Pin number B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

Function V G OUT OUT OUT OUT OUT OUT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m+1 word

Wiring Attach a FUJITSU connector to the Transistor Output Unit and connect it to
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable, depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J040-AU Soldered
FCN363J040-AU Crimp
FCN367J040-AU/F Pressure-welded

Connector Cables
When a Transistor Output Unit (high-density connector) is to be connected to
an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use the
cables (sold separately) listed in the following table.
Manufacturer Model number Corresponding device
OMRON XW2Z-@@@B Connector-Terminal Block Conversion Unit
XW2B-40G4
XW2B-40G5
G79-O@C-@ I/O Block
G7TC-OC16, G7TC-OC08
G70D-SOC16, G70D-FOM16
G70D-VSOC16, G70A-ZOC16-3
M7F

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A. If, instead of using the V and G connectors, the power supply is wired to
the terminal block as shown in the following diagram, the current supplied
must be less than 4 A.

Output Unit
I/O Block (example)

Load

86
Transistor Output Units Section 4-4

Dimensions
110 Approx. 70
60

GT1-OD32ML DIGITAL UNIT OUT


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

27.6
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

35
65

12.6
37.4
(Unit: mm)
4

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-4-10 GT1-OD32ML-1 Transistor Output Unit with High-density


Connector (PNP)
Output Specifications
Item Specifications
Number of outputs 32 points
Current per common With connectors: 2 A max.
With terminal block: 4 A max.

Components
TS Indicator (Refer to page 200.)

Output Indicators
I/O Unit Interface
Communications Connector 1 Display the status of the outputs.
(on the Communications Unit side) Lit when an output is ON.

GT1-OD32ML-1DIGITAL UNIT OUT


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I/O Unit Interface


Communications Connector 2
(on the Terminator side)

High-density Digital Output Connector


(made by FUJITSU)
1 2 3
Connects to the output devices, such as
relays and solenoids, via an I/O Block or a
Connector-Terminal Block Conversion Unit.
Terminal Block DIN Track Mounting Hook

87
Transistor Output Units Section 4-4

Internal Circuits
Low voltage
Drive power supply V (Terminal block)
G (Terminal block)
V (Connector)
G (Connector)

Internal circuits
Photo- Outputs
coupler Drive power (OUT00 to OUT15)
supply Row A connector

Photo- Outputs
coupler Drive power (OUT00 to OUT15)
supply Row B connector

Terminal Arrangement

Connector Pin Arrangement


Pin number A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
Function V G OUT OUT OUT OUT OUT OUT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m word

Pin number B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

Function V G OUT OUT OUT OUT OUT OUT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m+1 word

Wiring Attach a FUJITSU connector to the Transistor Output Unit and connect it to
external devices.
Applicable Connectors
Three types of connectors can be attached to the cable, depending on the
assembly method. When creating your own cables, use one of the following
connectors.
Manufacturer Model number Remarks
FUJITSU FCN361J040-AU Soldered
FCN363J040-AU Crimp
FCN367J040-AU/F Pressure-welded

88
Transistor Output Units Section 4-4

Connector Cables
When a Transistor Output Unit (high-density connector) is to be connected to
an OMRON I/O Block or a Connector-Terminal Block Conversion Unit, use the
cables (sold separately) listed in the following table.
Manufacturer Model number Corresponding device
OMRON XW2Z-@@@B Connector-Terminal Block Conversion Unit
XW2B-40G4
XW2B-40G5
G79-O@C-@ I/O Block
G7TC-OC16-1
G70D-SOC16-1
G70D-FOM16-1
G70D-VSOC16
G70A-ZOC16-4
M7F

Note V terminals and G terminals are internally connected. When the I/O power is
being supplied, the power can be supplied to the output devices from the V
and G connectors. Current supplied in this way, however, must be less than
2 A. If, instead of using the V and G connectors, the power supply is wired to
the terminal block as shown in the following diagram, the current supplied
must be less than 4 A.

Output Unit
I/O Block

Load

Dimensions
110 Approx. 70
60

GT1-OD32ML-1DIGITAL UNIT OUT


TS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
27.6

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
35
65

12.6
37.4

(Unit: mm)
4

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

89
Relay Output Units Section 4-5

4-5 Relay Output Units


4-5-1 GT1-ROP08 Relay Output Unit with Power Relay
Output Specifications
Item Specifications
Number of outputs 8 points
Relay Power Relay (G2R-1-SN)
Rated load (resistive load) 5 A at 250 VAC/5 A at 30 VDC
Rated thermal current 5A
Maximum switching voltage 250 VAC/125 VDC
Maximum switching current 5A
Minimum permissible load 100 mA at 5 VDC (P level reference value)
Insulation resistance 1,000 MΩ

Reference Data
For details about the Relay characteristics, refer to G2R-1-SN in the PCB
Relays Catalog (X033). The following table shows the life expectancy for the
G2R-1-SN Relay.
Item Number of operations Notes
Mechanical life 20,000,000 operations min. Switching frequency: 18,000 times/
expectancy hour
(At ambient temperature 23°C with
rated load)
Electrical life 100,000 operations min. Switching frequency: 1,800 times/
expectancy hour
(At ambient temperature 23°C with
rated load)

Components
Power Relays (G2R-1-SN)
I/O Unit Interface In each Relay, there is an indicator that displays the status of
Communications Connector 1 the output, and it is lit when the output is ON.
(on the Communications Unit side) If a Relay malfunctions, it can be replaced individually.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Terminal Block

DIN Track Mounting Hook

TS Indicator (Refer to page 200.)

Note For details on how to replace Relays, refer to page 206.

90
Relay Output Units Section 4-5

Internal Circuits
24 VDC I/O power
supply

Photo-

Internal circuits
coupler

Photo-
coupler

Terminal Arrangement

Wiring
24 VDC

+ −
Load

AC (DC power supply is


Load

also possible)
I/O power Independent commons
supply are also possible.

91
Relay Output Units Section 4-5

Dimensions
Approx. 82
160 Approx. 68
2
60

27.6

35
65

12.6
37.4
4
(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

4-5-2 GT1-ROS16 Relay Output Unit with Miniature Relay


Output Specifications
Item Specifications
Number of outputs 16 points
Relay Miniature Relay (G6D-1A 24 VDC)
Rated load (resistive load) 2 A at 250 VAC/2 A at 30 VDC
Rated thermal current 2A
Maximum switching voltage 250 VAC/30 VDC
Maximum switching current 2A
Minimum permissible load 10 mA at 5 VDC (P level reference value)
Insulation resistance 1,000 MΩ

Reference Data
For details about the Relay characteristics, refer to G6D-1A in the PCB Relays
Catalog (X033). The following table shows how the number of outputs that
can be ON simultaneously varies with the ambient temperature.
Maximum number of outputs

Ambient temperature (°C)

92
Relay Output Units Section 4-5

The following table shows the life expectancy for the G6D-1A Relay.
Item Number of operations Notes
Mechanical life 20,000,000 operations min. Switching frequency: 18,000 times/
expectancy hour
(At ambient temperature 23°C with
rated load)
Electrical life 100,000 operations min. Switching frequency: 1,800 times/
expectancy hour
(At ambient temperature 23°C with
rated load)

Components
Output Indicators
Display the status of the outputs.
Lit when an output is ON.
I/O Unit Interface
Communications Connector 1 Miniature Relays (G6D-1A)
(on the Communications Unit side) If a Relay malfunctions, it can be replaced individually.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Terminal Block

TS Indicator (Refer to page 200.) DIN Track Mounting Hook

Note For details on how to replace Relays, refer to page 206.


Internal Circuits

Photo-
coupler
Internal circuits

Photo-
coupler

93
Relay Output Units Section 4-5

Terminal Arrangement

Wiring
24 VDC

AC (DC power supply is


Load

Load
+ − also possible)
Independent commons
are also possible.
I/O power
supply

Mounting
Be sure to mount the Unit in one of the directions shown in the following dia-
gram. If the Unit is not mounted correctly, there is a risk that the service life
will be reduced.

DIN Track

Vertical DIN Track


mounting

DIN Track
Panel

94
Relay Output Units Section 4-5

Dimensions
Approx. 82

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

95
SECTION 5
Special I/O Unit Specifications

This section provides the specifications for Special I/O Units, including the Analog Input Unit, the Analog Output
Unit, the Temperature Input Unit, and the Counter Unit. Setting procedures for a Configurator are also provided.

5-1 Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98


5-1-1 GT1-AD04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5-1-2 GT1-AD08MX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5-1-3 Settings Using the Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
5-2 Analog Output Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5-2-1 GT1-DA04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5-2-2 GT1-DA04MX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5-2-3 Settings Using the Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
5-3 GT1-TS04T and GT1-TS04P Temperature Input Units. . . . . . . . . . . . . . . . . 148
5-3-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5-3-2 Settings Using the Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
5-4 GT1-CT01 Counter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

97
Analog Input Units Section 5-1

5-1 Analog Input Units


5-1-1 GT1-AD04
General Specifications
Item Specification
I/O connections Terminal block (M3)
Number of inputs 4 points (Master Unit uses 4 input words.)
Internal Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
power sup-
ply Current consump- 100 mA max.
tion in Unit (inrush (inrush current 20 A max., pulse width 1 ms max.)
current)
Current consumption 50 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 220 g

Characteristics
Item Specification
Voltage inputs Current inputs
Input signal range 0 to 5 V, 1 to 5 V, 0 to 10 V, or 0 to 20 mA or 4 to 20 mA
–10 to 10 V
Max. signal input ±15 V ±30 mA
Input impedance 1 MΩ min. Approx. 250 Ω
Resolution 1/6000 (FS)
Accuracy 25°C ±0.3% FS ±0.4% FS
–10°C to ±0.6% FS ±0.8% FS
55°C
Conversion time With 4 inputs: 4 ms/4 points
Converted output data Binary (4-digit hexadecimal)
(Binary) –10- to 10-V range: F448 to 0 to 0BB8 full scale
Other signal ranges: 0000 to 1770 full scale
Averaging function Settable (via DIP switch)
Open circuit detection Provided (with a range of 1 to 5 V or 4 to 20 mA)
Dielectric strength 500 VAC; detected current 1 mA (between communications
section and analog input, and between internal power sup-
ply and analog input)
Isolation method Photocoupler insulation (between communications part and
analog input)
(no insulation between analog inputs)

98
Analog Input Units Section 5-1

Components
TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
Internal power being supplied: Lit green
No internal power supply: Not lit
I/O Unit Interface
Communications Connector 1
(on the Communications Unit side) U.ERR Indicator (Refer to page 201.)
Unit error: Lit red
Unit normal: Not lit

I/O Unit Interface


Communications Connector 2
(on the terminator side)
DIP Switch (Refer to page 99.)
Cassette (Refer to page 207.)
On the left side of the Cassette.
Pin 1 to 6: Input range Detach by pressing on the lower part and
Pin 7: Averaging pulling outwards.
Pin 8, 9: Reserved for system use (OFF)
Pin 10: Software setting enable/disable
Terminal Block

DIN Track Mounting Hook

DIP Switch Settings


The DIP switch is on the left side of the Cassette of the Analog Input Unit
(GT1-AD04). Detach the Cassette from the Unit in order to make DIP switch
settings. The following diagram shows the functions of the DIP switch.

Input range Operation specifications


• Averaging
• Software setting enable/disable

The following table summarizes the DIP switch settings. (All pins are factory-
set to OFF.)
Pin(s) Function Settings Meaning
1 to 6 Input range “Input Range Settings” (see below)
7 Averaging (see OFF No averaging is performed. (factory-
page 103) set)
ON Averaging is performed.
8, 9 Reserved for sys- OFF Must be set to OFF. (factory-set)
tem use
10 Software setting OFF Set the input range with pins 1 to 6.
enable/disable (factory-set)
ON Input range setting using the Config-
urator is enabled.
(see note 1)

Note 1. When setting the input range using a DeviceNet Configurator, use version
1.11 or later. (If pin 10 is ON, and a setting is made using the Configurator,
the input ranges will all be 0 to 5 V.)
2. Before detaching or attaching the Cassette or making DIP switch settings,
ensure that the power supply to the I/O Unit (including power supply to I/O
Unit interface) is OFF.

99
Analog Input Units Section 5-1

Input Range Settings


As shown in the following table, the DIP switch input range settings are for two
inputs each.
Pin 1 Pin 2 Pin 3 Input range for inputs 0 and 1
Pin 4 Pin 5 Pin 6 Input range for inputs 2 and 3
OFF OFF OFF 0 to 5 V
ON OFF OFF 1 to 5 V
OFF ON OFF 0 to 10 V
ON ON OFF –10 to 10 V
OFF OFF ON 4 to 20 mA
ON OFF ON 0 to 20 mA
Other than the above Cannot be set

Note If input range setting is performed using the Configurator (version 1.11 or
later), it is possible to make the setting for each point.
Internal Circuits
Photocoupler Photocoupler
I/O Unit I/O Unit
interface interface
I/O Unit
interface

Input circuit
24 VDC V+
Internal + Insulating DC 510 kΩ
to DC Internal
power circuits I+
supply converter 250 Ω
24 VDC −
− 510 kΩ

4 circuits

Terminal Arrangement

100
Analog Input Units Section 5-1

Wiring
Internal Power Supply Voltage Input Current Input

− − −

Internal power supply

0V 0V
(For current input, short the V+
terminal and the V− terminal.)

Input Ranges and The Analog Input Unit converts analog input data to digital values. The digital
Converted Data values depend on the input signal ranges, as shown in the following diagrams.
When the input exceeds the specified range, the AD conversion data will be
fixed at either the lower limit or upper limit.
–10 to 10 V
The –10- to 10-V range corresponds to the hexadecimal values F448 to 0BB8
(–3000 to 3000). The entire data range is F31C to 0CE4 (–3300 to 3300). A
negative voltage is expressed as a two’s complement (16 bits). If the line is
disconnected, the data will be the same as an input of 0 V (0000 Hex).
Converted data
Hexadecimal (Decimal)
0CE4 (3300)
0BB8 (3000)

−11 V −10 V 0000 (0)


Voltage
0V 10 V 11 V

F448 (−3000)
F31C (−3300)

0 to 10 V
The 0- to 10-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 V (0000 Hex).
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

0000 (0)

−0.5 V
Voltage
FED4 (−300) 0V 10 V 10.5 V

101
Analog Input Units Section 5-1

0 to 5 V
The 0- to 5-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 V (0000 Hex).
Converted data
Hexadecimal (Decimal)

189C (6300)
1770 (6000)

0000 (0)

−0.25 V
Voltage
FED4 (−300) 0V 5 V 5.25 V

1 to 5 V
The 1- to 5-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). If the input
voltage falls below 0.8 V, the open-circuit detection function will activate and
the converted data will be set to 7FFF.
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

7FFF

0000 (0) 0.8 V


Voltage
FED4 (−300) 1V 5 V 5.2 V

0 to 20 mA
The 0- to 20-mA range corresponds to the hexadecimal values 0000 to 1770
(0 to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 mA (0000 Hex).
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

0000 (0)

−1 mA
Current
FED4 (−300) 0 mA 20 mA 21 mA

102
Analog Input Units Section 5-1

4 to 20 mA
The 4- to 20-mA range corresponds to the hexadecimal values 0000 to 1770
(0 to 6000). The entire data range is FED4 to 189C (–300 to 6300). If the input
current falls below 3.2 mA, the open-circuit detection function will activate and
the converted data will be set to 7FFF.
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

7FFF

3.2 mA
0000 (0) Current
FED4 (−300) 4 mA 20 mA 20.8 mA

Averaging Function The averaging function can be enabled for all inputs (0 through 3) by turning
Setting ON pin 7 of the DIP switch. The averaging function outputs the average (a
moving average) of the last eight input values as the converted value. Use this
function to smooth inputs that vary like the one in the following diagram.

Actual input
Input after averaging

Time

Note The time required for refreshing converted data remains one ms/point when
the averaging function is enabled. The first communications data after the
power is turned ON will be output after averaging eight samples.
Open-circuit Detection The open-circuit detection function is activated when the input range is set to
Function 1 to 5 V and the voltage drops below 0.8 V, or when the input range is set to 4
to 20 mA and the current drops below 3.2 mA. When the open-circuit detec-
tion function is activated, the converted data will be set to 7FFF.
The open-circuit detection function is enabled or cleared when data is con-
verted. If the input returns to the convertible range, the open-circuit detection
is cleared automatically and the output returns to the normal range.

103
Analog Input Units Section 5-1

Common Power Supply If an open-circuit occurs when more than one input device is using the same
for Input Devices power supply, and voltage input is being supplied, the following situation will
occur (this does not apply when current input is being supplied).
Analog Input Unit

Power Input
supply device

Internal
Voltage circuits
occurrence

Input
device

If an open-circuit occurs at A in the above diagram, a sneak circuit will be cre-


ated in the direction of the arrow, and even though the circuit is open, a volt-
age will exist. This voltage will be approximately 1/3 to 1/2 of the output of the
input devices in the part of the circuit that is not open. (The same will apply if
an open circuit occurred at B.) With such a voltage present in the circuit, the
open-circuit will not be detected. When voltage input is being supplied, either
set up the input devices so that they are not using the same power supply, or
use isolators for each input.
Converted Data
Bit

First word Input 0 converted data

First word + 1 Input 1 converted data

First word + 2 Input 2 converted data

First word + 3 Input 3 converted data

If the conversion data is a negative number, it is expressed as a two’s comple-


ment. To obtain an absolute value from this two’s complement, the NEG
instruction is useful.
Conversion Time
The conversion data is refreshed every 4 ms for all 4 points.

104
Analog Input Units Section 5-1

Dimensions
Approx. 80

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

105
Analog Input Units Section 5-1

5-1-2 GT1-AD08MX
General Specifications
Item Specification
I/O connections Connectors (made by MOLEX)
Number of inputs Either 8 points or 4 points (set with the DIP switch)
(Master Unit uses 8 input words or 4 input words.)
Internal Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
power sup-
ply Current consump- 100 mA max.
tion in Unit (inrush (inrush current 30 A max.)
current)
Current consumption 50 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 180 g

Characteristics
Item Specification
Voltage inputs Current inputs
Input signal range 0 to 5 V, 1 to 5 V, 0 to 10 V, or 0 to 20 mA or 4 to 20 mA
–10 to 10 V
Max. signal input ±15 V ±30 mA
Input impedance 1 MΩ min. Approx. 250 Ω
Resolution 1/6000 (FS)
Accuracy 25°C ±0.3% FS ±0.4% FS
–10°C to ±0.6% FS ±0.8% FS
55°C
Conversion time With 8 inputs: 8 ms/8 points
With 4 inputs: 4 ms/4 points
(Select using the DIP switch.)
Converted output data Binary (4-digit hexadecimal)
(Binary) –10- to 10-V range: F448 to 0 to 0BB8 full scale
Other signal ranges: 0000 to 1770 full scale
Averaging function Settable (via DIP switch)
Open circuit detection Provided. (with a range of 1 to 5 V or 4 to 20 mA)
Dielectric strength 500 VAC; detected current 1 mA (between communications
section and analog input, and between internal power sup-
ply and analog input)
Isolation method Photocoupler insulation (between communications part and
analog input)
(no insulation between analog inputs)

106
Analog Input Units Section 5-1

Components
TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
I/O Unit Interface Internal power being supplied: Lit green
Communications Connector 1 No internal power supply: Not lit
(on the Communications Unit side)
U.ERR Indicator (Refer to page 201.)
Unit error: Lit red
Unit normal: Not lit

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Analog Input Connectors


(made by MOLEX)
Connect to analog input devices.

DIN Track Mounting Hook


DIP Switch (Refer to page 107.)
Pins 1 to 12: Input range
Internal Power Supply Terminals Pin 13: Averaging
Pin 14: Number of inputs (4/8)
Pin 15: Reserved for system use (OFF)
Pin 16: Software setting enable/disable

DIP Switch Settings The following diagram shows the functions of the DIP switch.

ON

Input range Operation specifications


• Averaging
• Switching between 4 and 8 inputs.
• Software setting enable/disable

The following table summarizes the DIP switch settings. (All pins are factory-
set to OFF.)
Pin(s) Function Settings Meaning
1 to 12 Input range “Input Range Settings” (see below)
13 Averaging (refer to OFF No averaging is performed. (factory-
page 111) set)
ON Averaging is performed.
14 8-point/4 inputs OFF 8 inputs (factory-set)
switching (refer to ON 4 inputs (inputs 0, 2, 4, and 6 are
page 111) enabled)
15 Reserved for sys- OFF Must be set to OFF. (factory-set)
tem use
16 Software setting OFF Set the input range with pins 1 to
enable/disable 12. (factory-set)
ON Input range setting using the Config-
urator (see note) is enabled.

107
Analog Input Units Section 5-1

Note When setting the input range using a DeviceNet Configurator, use version
1.11 or later. (If pin 16 is ON, and a setting is made using the Configurator, the
input ranges will all be 0 to 5 V.)
Make sure the I/O Unit power supply (including the I/O Unit interface power
supply) is OFF when setting the DIP switch.
Input Range Settings
As shown in the following table, the DIP switch input range settings are for two
inputs each.
Pin 1 Pin 2 Pin 3 Input range for inputs 0 and 1
Pin 4 Pin 5 Pin 6 Input range for inputs 2 and 3
Pin 7 Pin 8 Pin 9 Input range for inputs 4 and 5
Pin 10 Pin 11 Pin 12 Input range for inputs 6 and 7
OFF OFF OFF 0 to 5 V
ON OFF OFF 1 to 5 V
OFF ON OFF 0 to 10 V
ON ON OFF –10 to 10 V
OFF OFF ON 4 to 20 mA
ON OFF ON 0 to 20 mA
Other than the above Cannot be set

Note If input range setting is performed using the Configurator (version 1.11 or
later), it is possible to make the setting for each point.
Internal Circuits
Photocoupler Photocoupler
I/O Unit I/O Unit
interface interface
I/O Unit
interface

Input circuit
24 VDC V+
Internal + Insulating DC 510 kΩ
to DC Internal
power circuits I+
supply converter 250 Ω
24 VDC −
− 510 kΩ

8 circuits

Terminal/Connector Pin Arrangement


The arrangements of the terminals, the connectors and the connector pins are
shown in the following diagram.

Input

Wiring Attach MOLEX connectors to the analog input connectors, and connect the
inputs as shown in the following diagram, depending on whether voltage
inputs or current inputs are being used.

108
Analog Input Units Section 5-1

Applicable Connectors
Manufac- Connector Model number Remarks
turer
MOLEX Crimp Housing 51030-0330 ---
Reeled contacts 70058-0004 For AWG#24 to 30
70058-0022 For AWG#22 to 24
Loose contacts 70058-0204 For AWG#24 to 30
70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

Voltage input Current input


24 VDC connection connection

Source
24 VDC

0V 0V

Input Ranges and Converted Data


The Analog Input Unit converts analog input data to digital values. The digital
values depend on the input signal ranges, as shown in the following diagrams.
When the input exceeds the specified range, the AD conversion data will be
fixed at either the lower limit or upper limit.
–10 to 10 V
The –10- to 10-V range corresponds to the hexadecimal values F448 to 0BB8
(–3000 to 3000). The entire data range is F31C to 0CE4 (–3300 to 3300). A
negative voltage is expressed as a two’s complement (16 bits). If the line is
disconnected, the data will be the same as an input of 0 V (0000 Hex).
Converted data
Hexadecimal (Decimal)
0CE4 (3300)
0BB8 (3000)

−11 V −10 V 0000 (0)


Voltage
0V 10 V 11 V

F448 (−3000)
F31C (−3300)

0 to 10 V
The 0- to 10-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 V (0000 Hex).

109
Analog Input Units Section 5-1

Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

0000 (0)

−0.5 V
Voltage
FED4 (−300) 0V 10 V 10.5 V

0 to 5 V
The 0- to 5-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 V (0000 Hex).
Converted data
Hexadecimal (Decimal)

189C (6300)
1770 (6000)

0000 (0)

−0.25 V
Voltage
FED4 (−300) 0V 5 V 5.25 V

1 to 5 V
The 1- to 5-V range corresponds to the hexadecimal values 0000 to 1770 (0
to 6000). The entire data range is FED4 to 189C (–300 to 6300). If the input
voltage falls below 0.8 V, the open-circuit detection function will activate and
the converted data will be set to 7FFF.
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

7FFF

0000 (0) 0.8 V


Voltage
FED4 (−300) 1V 5 V 5.2 V

0 to 20 mA
The 0- to 20-mA range corresponds to the hexadecimal values 0000 to 1770
(0 to 6000). The entire data range is FED4 to 189C (–300 to 6300). A negative
voltage is expressed as a two’s complement (16 bits). If the line is discon-
nected, the data will be the same as an input of 0 mA (0000 Hex).

110
Analog Input Units Section 5-1

Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

0000 (0)

−1 mA
Current
FED4 (−300) 0 mA 20 mA 21 mA

4 to 20 mA
The 4- to 20-mA range corresponds to the hexadecimal values 0000 to 1770
(0 to 6000). The entire data range is FED4 to 189C (–300 to 6300). If the input
current falls below 3.2 mA, the open-circuit detection function will activate and
the converted data will be set to 7FFF.
Converted data
Hexadecimal (Decimal)
189C (6300)
1770 (6000)

7FFF

3.2 mA
0000 (0) Current
FED4 (−300) 4 mA 20 mA 20.8 mA

Number of Inputs The number of inputs can be limited to four by turning ON pin 14 of the DIP
switch. Changing the number of inputs from eight to four reduces the sam-
pling time from 8 ms to 4 ms, providing faster conversion.
If four inputs are used, the number of words allocated to the Input Unit in the
PLC is also reduced to 4 words. When only four inputs are used, inputs 0, 2, 4
and 6 are used (i.e., inputs 1, 3, 5 and 7 cannot be used.)
Averaging Function The averaging function can be enabled for all inputs (0 through 7) by turning
Setting ON pin 13 of the DIP switch. The averaging function outputs the average (a
moving average) of the last eight input values as the converted value. Use this
function to smooth inputs that vary like the one in the following diagram.

Actual input
Input after averaging

Time

Note The time required for refreshing converted data remains 1 ms/point when the
averaging function is enabled. The first communications data after the power
is turned ON will be output after averaging eight samples.
Open-circuit Detection The open-circuit detection function is activated when the input range is set to
Function 1 to 5 V and the voltage drops below 0.8 V, or when the input range is set to 4

111
Analog Input Units Section 5-1

to 20 mA and the current drops below 3.2 mA. When the opencircuit detection
function is activated, the converted data will be set to 7FFF.
The open-circuit detection function is enabled or cleared when data is con-
verted. If the input returns to the convertible range, the open-circuit detection
is cleared automatically and the output returns to the normal range.
Common Power Supply If an open-circuit occurs when more than one input device is using the same
for Input Devices power supply, and voltage input is being supplied, the following situation will
occur (this does not apply when current input is being supplied).
Analog Input Unit

Power Input
supply device

Internal
Voltage circuits
occurrence

Input
device

If an open-circuit occurs at A in the above diagram, a sneak circuit will be cre-


ated in the direction of the arrow, and even though the circuit is open, a volt-
age will exist. This voltage will be approximately 1/3 to 1/2 of the output of the
input devices in the part of the circuit that is not open. (The same will apply if
an open circuit occurred at B.) With such a voltage present in the circuit, the
open-circuit will not be detected. When voltage input is being supplied, either
set up the input devices so that they are not using the same power supply, or
use isolators for each input.
Converted Data
For 8 Inputs For 4 Inputs
Bit Bit

First word Input 0 converted data First word Input 0 converted data

First word + 1 Input 1 converted data First word + 1 Input 1 converted data

First word + 2 Input 2 converted data First word + 2 Input 2 converted data

First word + 3 Input 3 converted data First word + 3 Input 3 converted data

First word + 4 Input 4 converted data

First word + 5 Input 5 converted data

First word + 6 Input 6 converted data

First word + 7 Input 7 converted data

112
Analog Input Units Section 5-1

If the conversion data is a negative number, it is expressed as a two’s comple-


ment. To obtain an absolute value from this two’s complement, the NEG
instruction is useful.
Conversion Time The conversion data is refreshed every 8 ms for all 8 points. With 4 inputs, the
data is converted every 4 ms for all 4 points.
Dimensions
110 Approx. 70
60

27.6

35
12.6
65

37.4
(Unit: mm)
4

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

113
Analog Input Units Section 5-1

5-1-3 Settings Using the Configurator


The input range for the Analog Input Unit can be set using version 1.11 or
later of the DeviceNet Configurator (referred to as the Configurator below).
Using Ver. 1.20 or later, you can also adjust or clear the offset and gain set-
tings.
Input Range Settings Use the following procedure to set the input range. The DeviceNet and the
MULTIPLE I/O TERMINAL must be connected first.
Note The input range can be set for each point using the Configurator.
Ranges can be set in 2-point units by setting DIP switches.

1,2,3... 1. Using the DIP switch for the Analog Input Unit, make the Software Setting
Enable/Disable setting to enable by making the following pin settings:
GT1-AD04: Set pin 10 to ON.
GT1-AD08MX: Set pin 16 to ON.
2. Turn ON the power supply for all the Units of the MULTIPLE I/O TERMI-
NAL, including the Analog Unit and the Communications Unit.
3. Connect the Configurator to the DeviceNet network, making it online.
4. On the device list for the Configurator, double-click the Communications
Unit to which the Analog Input Unit is connected.

The Edit Device Parameters window for the Communications Unit that is
double-clicked, will be displayed.

114
Analog Input Units Section 5-1

5. Click Set on the right of the Analog Input Unit to be set.


Unit 1 to Unit 8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters window for the Analog Input Unit will be dis-
played.
6. Double-click the line for the input range to be changed, or alternatively,
click Set Parameters once with the line selected.

The Parameter Setting window will be displayed.


7. Select the desired input range and click OK.

115
Analog Input Units Section 5-1

The input range will be set and the window for step 6 will appear again.
8. To change other input ranges, repeat steps 6 and 7.
9. When all the required input ranges have been changed, click OK in the Edit
Unit Parameters window of the Analog Input Unit. The Edit Device Param-
eters window for the Communications Unit will appear again.
10. To make the settings for other I/O Units, repeat steps 5 to 9.
11. From the Edit Device Parameters window of the Communications Unit,
click Write to Device.

The specified input range will be set for the Analog Input Unit. At this stage,
however, the setting is not enabled.
12. From the Edit Device Parameters window of the Communications Unit,
click Reset.

The Communications Unit and all the I/O Units connected to the Commu-
nications Unit will be reset, and the specified parameters (for example, for
input range) will be enabled.
Note Even if Reset is not clicked and the power supply for the Communi-
cations Unit is turned OFF and ON again, the settings will be en-
abled.

116
Analog Input Units Section 5-1

Adjusting Offset and Gain Use the following procedure to adjust the offset and gain settings. The
DeviceNet and the MULTIPLE I/O TERMINAL must be connected first.

Note 1. The offset and gain can be adjusted only with a Configurator Ver. 1.20 or
later.
2. With the earlier model GT1-AD08MX Analog Input Unit, the offset and gain
cannot be adjusted, even with a Configurator Ver. 1.20 or later. Check the
label on the front on the Unit for whether the offset and gain can be adjust-
ed. Offset and gain can be adjusted only if the letter B appears on the label
as shown below.

Offset Adjustment
Offset adjustment is used to adjust inputs so that when the value correspond-
ing to 0% in the input range is input, it is converted accurately to 0%. Offset
adjustment is used when input voltage and input current differ from the actual
value of 0% due to the features of the Unit or the method of connection being
used.
E.g.: Input range is 0 to 10 V

Conversion data
Hexadecimal
(Decimal)
After adjustment
Before adjustment

Voltage
0V

The possible range of offset adjustment depends on the input range. Refer to
the following table.
Input range Input corresponding to 0% Adjustment range
0 to 10 V 0V –0.5 to 0.5 V
–10 to 10 V –10 V –11.0 to –9.0 V
1 to 5 V 1V 0.8 to 1.2 V
0 to 5 V 0V –0.25 to 0.25 V
4 to 20 mA 4 mA 3.2 to 4.8 mA
0 to 20 mA 0 mA –1.0 to 1.0 mA

If the input corresponding to 0% is outside the range of possible adjustments


shown in the above table, check the connection to the input device.
Gain Adjustment
Gain adjustment is used to adjust the rate of fluctuation of input conversion
values so that when the value corresponding to 100% in the input range is
input, it is converted accurately to 100%. Gain adjustment is used when the
greater the input voltage and input current, the greater the difference from the

117
Analog Input Units Section 5-1

actual value due to the features of the Unit or the method of connection being
used.
E.g.: Input range is 0 to 10 V

Conversion data
Hexadecimal
(Decimal)
After adjustment
Before adjustment

Voltage
10 V

The possible range of gain adjustment depends on the input range. Refer to
the following table.
Input range Input corresponding to 100% Adjustment range
0 to 10 V 10 V 9.5 to 10.5 V
–10 to 10 V 10 V 9.0 to 11.0 V
1 to 5 V 5V 4.8 to 5.2 V
0 to 5 V 5V 4.75 to 5.25 V
4 to 20 mA 20 mA 19.2 to 20.8 mA
0 to 20 mA 20 mA 19.0 to 21.0 mA

If the input corresponding to 100% is outside the range of possible adjust-


ments shown in the above table, check the connection to the input device.
Adjustment Procedure

1,2,3... 1. Connect the input device to the Analog Input Unit that is to be adjusted.
2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including Analog Input Unit to be adjusted and the Communications Unit.
3. Connect the Configurator to the DeviceNet network and go online.

118
Analog Input Units Section 5-1

4. On the device list for the Configurator, double-click the Communications


Unit to which the Analog Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
5. Click Set on the right of the Analog Input Unit to be set. Unit 1 to Unit 8
correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Analog Input Unit will be dis-
played.

119
Analog Input Units Section 5-1

6. Click Adjustment.

The Unit Adjustment Window will be displayed.


7. Click the Down Arrow and select the input words and the input range to be
adjusted.

8. Apply the input voltage or input current corresponding to 0% to the input


terminal on the Analog Input Unit.
9. Click Fix Offset Value when the appropriate input voltage or input current
has been applied according to step 8.

The offset will be set so that the input voltage or input current are converted
to a value of 0%, and the value of the offset will be stored in the EEPROM
in the Analog Input Unit. Reset the Unit to enable the new setting.
10. Apply the input voltage or input current corresponding to 100% to the input
terminal on the Analog Input Unit.

120
Analog Input Units Section 5-1

11. Click Fix Gain Value when the appropriate input voltage or input current
has been applied according to step 10.

The gain will be adjusted so that the input voltage or input current will be
converted to a value of 100%, and the value of the gain will be stored in the
EEPROM in the Analog Input Unit. Reset the Unit to enable the new set-
ting.
12. Repeat steps 7 to 11 to adjust other inputs as necessary.
13. When you have completed all the adjustments, click Close. A message
asking if you want to reset will appear. Click Yes. The Communications Unit
and all I/O Units connected to it will be reset, and the new settings will be
enabled.
Clearing Offset and Gain All offset and gain settings in the Analog Input Unit can be cleared at once.
Settings Use the following procedure to clear the offset and gain settings stored in the
EEPROM in the Analog Input Unit. The DeviceNet and the MULTIPLE I/O
TERMINAL must be connected first.
Note The offset and gain can be adjusted only with a Configurator Ver. 1.20 or later.

1,2,3... 1. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including Communications Unit and the Analog Input Unit that is to be
cleared.
2. Connect the Configurator to the DeviceNet network and go online.
3. On the device list for the Configurator, double-click the Communications
Unit to which the Analog Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.

121
Analog Input Units Section 5-1

4. Click Set on the right of the Analog Input Unit to be set. Unit 1 to Unit 8
correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Analog Input Unit will be dis-
played.
5. Click Adjustment.

The Unit Adjustment Window will be displayed.


6. Click Set Default.

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Analog Input Units Section 5-1

7. A message asking you to confirm will appear. Click Yes.

The offset and gain settings stored in the EEPROM in the Analog Input
Unit will be reset to the default values. Reset the Unit to enable the default
settings.
8. After clearing the settings, click Close. A message asking if you want to
reset will appear. Click Yes. The Communications Unit and all I/O Units
connected to it will be reset, and the default settings will be enabled.

123
Analog Output Units Section 5-2

5-2 Analog Output Units


5-2-1 GT1-DA04
General Specifications
Item Specification
I/O connections Terminal block (M3)
Number of outputs 4 outputs (allocated four words in the Master Unit)
Internal Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
power sup-
ply Current consump- 150 mA max.
tion in Unit (inrush (inrush current 20 A max., pulse width 1ms max.)
current)
Current consumption 50 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 230 g

Characteristics
Item Specification
Voltage outputs Current outputs
Output signal range 0 to 5 V, 1 to 5 V, 0 to 10 V, or 4 to 20 mA
–10 to 10 V
Allowable external out- 5 KΩ min. 600 Ω min.
put load resistance
External output imped- 0.5 Ω max. ---
ance
Resolution 1/6000 (full scale)
Accuracy 25°C ±0.4% FS
–10°C to ±0.8% FS
55°C
Conversion time 4 ms/4 points
Converted output data Binary
(Binary) –10- to 10-V range: F448 to 0 to 0BB8 full scale
Other signal ranges: 0000 to 1770 full scale
Dielectric strength 500 VAC; detected current 1 mA (between communications
section and analog output, and between internal power
supply and analog output)
Isolation method Photocoupler insulation (between communications part and
analog output)
(no insulation between analog outputs)

124
Analog Output Units Section 5-2

Components
TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
Internal power being supplied: Lit green
No internal power supply: Not lit

I/O Unit Interface


Communications Connector 1 U.ERR Indicator (Refer to page 201.)
(on the Communications Unit side) Unit error: Lit red
Unit normal: Not lit

I/O Unit Interface


Communications Connector 2
(on the terminator side)
DIP Switch (Refer to page 125.) Cassette (Refer to page 207.)
On the left side of the Cassette. Detach by pressing on the lower
Pin 1 to 6: Output range part and pulling outwards.
Pin 7: Reserved for system use (OFF)
Pin 8, 9: Output for communications errors
Pin 10: Software setting enable/disable
Terminal Block

DIN Track Mounting Hook

DIP Switch Settings The following diagram shows the functions of the DIP switch.

ON

Output Operating specifications


range • Output for communications errors
• Software setting enable/disable

The following table summarizes the DIP switch settings. (All pins are factory-
set to OFF.)
Pin(s) Function Settings Meaning
1 through 6 Output range Output range settings (See below.)
7 Reserved for system use OFF Must be set to OFF.
8, 9 Output for communications 8 9 Output
errors OFF OFF Clear to minimum
(See below.) (See below.)
OFF ON Clear to maximum
(See below.)
ON OFF Clear to 0 V
(for –10 to 10 V)
Clear to minimum
(other than the above)
ON ON Hold
10 Software setting enable/ OFF Set the output range and
disable output for communications
errors with pins 1 to 9. (fac-
tory-set)
ON Output range setting (See
note.) and output setting for
communications errors can
be set using the Configura-
tor.

125
Analog Output Units Section 5-2

Note 1. When setting the output range or output for communications errors using
a DeviceNet Configurator, use version 1.11 or later. (If pin 10 is ON, and a
setting is made using the Configurator, the output ranges will all be 0 to 5 V
and the output for communications errors setting will be set to clear to min-
imum.)
2. Make sure the I/O Unit power supplies (including the I/O Unit interface
power supply) are OFF when setting the DIP switch.
3. With an Analog Output Unit, output for communications errors is enabled
using the switch on the Analog Output Unit. It does not depend on the
Communications Unit “hold/clear communications error” setting.
Output Range Settings
As shown in the following table, the DIP switch output range settings are for
two outputs each.
Pin 1 Pin 2 Pin 3 Output range settings for outputs 0 and 1
Pin 4 Pin 5 Pin 6 Output range settings for outputs 2 and 3
OFF OFF OFF 0 to 5 V (factory-set)
ON OFF OFF 1 to 5 V
OFF ON OFF 0 to 10 V
ON ON OFF –10 to 10 V
OFF OFF ON 4 to 20 mA
Other than the above Cannot be set

Note If output range setting is performed using the Configurator (version 1.11 or
later), it is possible to make the setting for each point.
Output Setting for Communications Errors
When clear to minimum, clear to maximum, or clear to 0 V is set using DIP
switch pins 8 and 9 and a communications error occurs, the outputs shown in
the following table will be produced according to the output range.
Output signal range Clear to minimum Clear to maximum Clear to 0 V
0 to 5 V –0.25 V 5.25 V –0.25 V
1 to 5 V 0.8 V 5.2 V 0.8 V
0 to 10 V –0.5 V 10.5 V –0.5 V
–10 to 10 V –11 V 11 V 0V
4 to 20 mA 3.2 mA 20.8 mA 3.2 mA

Internal Circuits
I/O Unit I/O Unit
interface Photocoupler Photocoupler interface

I/O Unit
interface

24 VDC
Internal + Insulating
power DC to DC Internal
supply converter circuits
24 VDC

126
Analog Output Units Section 5-2

Terminal Arrangement

Wiring
Internal power supply Voltage output Current output

External External
Internal power output output
supply

Output Ranges and The Analog Output Unit converts the digital output data to analog values. The
Converted Data analog values depend on the output signal ranges, as shown in the following
diagrams.
1 to 5 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 1 to 5 V. The entire output range is 0.8 to 5.2 V.
Voltage

5.2 V
5V

1V
0.8 V
0V Converted data
8000 FED4 0000 (0) 1770 189C 7FFF Hexadecimal
(−300) (6000) (6300) (Decimal)

127
Analog Output Units Section 5-2

0 to 5 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 0 to 5 V. The entire output range is –0.25 to 5.25 V.
Voltage

5.25 V
5V

0V

8000 FED4 (−300) Converted


0000 (0) 1770 189C 7FFF data
−0.25 V (6000) (6300) Hexadecimal
(Decimal)

0 to 10 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 0 to 10 V. The entire output range is –0.5 to 10.5 V.
Voltage

10.5 V
10 V

0V

8000 FED4 (−300) Converted


0000 (0) 1770 189C 7FFF data
−0.5 V (6000) (6300) Hexadecimal
(Decimal)

–10 to 10 V
The hexadecimal values F448 to 0BB8 (–3000 to 3000) correspond to an ana-
log voltage range of –10 to 10 V. The entire output range is –11 to 11 V. Spec-
ify a negative voltage as a two’s complement (16 bits).
Voltage
11 V
10 V

F31C F448
8000 (−3300) (−3000) 0000 (0) Converted data
0V Hexadecimal
0BB8 0CE4 7FFF (Decimal)
(3000) (3300)

−10 V
−11 V

128
Analog Output Units Section 5-2

4 to 20 mA
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
current range of 4 to 20 mA. The entire output range is 3.2 to 20.8 mA.
Current

20.8
mA
20 mA

4 mA
3.2 mA
0 mA Converted data
8000 FED4 0000 (0) 1770 189C 7FFF Hexadecimal
(−300) (6000) (6300) (Decimal)

Output Status after The Configurator or pins 8 and 9 of the DIP switch can be used to determine
Communications Error the status of the outputs after a communications error occurs in DeviceNet or
I/O Unit interface communications. The following settings are possible:
• Hold (maintain previous output status)
• Clear to minimum (clear to the lower limit of the output signal range)
• Clear to maximum (clear to the upper limit of the output signal range)
• Clear to 0 V (for –10 to 10 V only)
When the clear to minimum, clear to maximum, or clear to 0 V setting is used,
the output data will be as shown in the following table.
Output signal range Clear to minimum Clear to maximum Clear to 0 V
0 to 5 V –0.25 V 5.25 V –0.25 V
1 to 5 V 0.8 V 5.2 V 0.8 V
0 to 10 V –0.5 V 10.5 V –0.5 V
–10 to 10 V –11 V 11 V 0V
4 to 20 mA 3.2 mA 20.8 mA 3.2 mA

Converted Data Output the converted data to the Master as shown in the following diagram.
Bit

First word Output 0 data

First word + 1 Output 1 data

First word + 2 Output 2 data

First word + 3 Output 3 data

When a negative voltage is to be output, specify the conversion data as the


two’s complement. To obtain a two’s complement from an absolute value, the
NEG instruction is useful.
Conversion Time The conversion data is refreshed every 4 ms for all 4 points.

129
Analog Output Units Section 5-2

Dimensions
Approx. 80

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

5-2-2 GT1-DA04MX
General Specifications
Item Specification
I/O connections Connectors (made by MOLEX)
Number of outputs 4 outputs (allocated four words in the Master Unit)
Internal Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
power sup-
ply Current consump- 100 mA max.
tion in Unit (inrush (inrush current 30 A max.)
current)
Current consumption 50 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 180 g

130
Analog Output Units Section 5-2

Characteristics
Item Specification
Output signal range 0 to 5 V, 1 to 5 V, 0 to 10 V, or –10 to 10 V (Current output
not possible)
Allowable external out- 5 KΩ min.
put load resistance
External output imped- 0.5 Ω max.
ance
Resolution 1/6000 (full scale)
Accuracy 25°C ±0.4% FS
–10°C to ±0.8% FS
55°C
Conversion time 4 ms/4 points
Converted output data Binary
(Binary) –10- to 10-V range: F448 to 0 to 0BB8 full scale
Other signal ranges: 0000 to 1770 full scale
Dielectric strength 500 VAC; detected current 1 mA (between communications
section and analog output, and between internal power
supply and analog output)
Isolation method Photocoupler insulation (between communications part and
analog output)
(no insulation between analog outputs)

Components
TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
Internal power being supplied: Lit green
No internal power supply: Not lit

I/O Unit Interface


Communications Connector 1 U.ERR Indicator (Refer to page 201.)
(on the Communications Unit side) Unit error: Lit red
Unit normal: Not lit

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Analog Output Connectors


(made by MOLEX)
Connect to an analog output
devices.
DIP Switch
(Refer to page 132.) DIN Track Mounting Hook
Pin 1 to 6: Output range
Internal Power Supply Terminals Pin 7: Reserved for system use (OFF)
Pin 8, 9: Output for communications errors
Pin 10: Software setting enable/disable

131
Analog Output Units Section 5-2

DIP Switch Settings The following diagram shows the functions of the DIP switch.

ON

Output Operating specifications


range Output for communications errors
Software setting enable/disable

The following table summarizes the DIP switch settings. (All pins are factory-
set to OFF.)
Pin(s) Function Settings Meaning
1 through 6 Output range Output range settings (See below.)
7 Reserved for system use OFF Must be set to OFF.
8, 9 Output for communications 8 9 Output
errors OFF OFF Clear to minimum
(See below.) (See below.)
OFF ON Clear to maximum
(See below.)
ON OFF Clear to 0 V
(for –10 to 10 V)
Clear to minimum
(other than the above)
ON ON Hold
10 Software setting enable/ OFF Set the output range, and
disable output for communications
errors, with pins 1 to 9. (fac-
tory-set)
ON Output range setting (See
note.) and output setting for
communications errors can
be set using the Configura-
tor.

Note 1. When setting the output range or output for communications errors using
a DeviceNet Configurator, use version 1.11 or later. (If pin 10 is ON, and a
setting is made using the Configurator, the output ranges will all be 0 to 5
V and the output for communications errors setting will be set to clear to
minimum.)
2. Make sure the I/O Unit power supplies (including the I/O Unit interface
power supply) are OFF when setting the DIP switch.
3. With an Analog Output Unit, outputs for communications errors is enabled
using the switch on the Analog Output Unit. It does not depend on the
Communications Unit “hold/clear communications error” setting.
Output Range Settings
As shown in the following table, the DIP switch output range settings are for
two outputs each.
Pin 1 Pin 2 Pin 3 Output range settings for outputs 0 and 1
Pin 4 Pin 5 Pin 6 Output range settings for outputs 2 and 3
OFF OFF OFF 0 to 5 V (factory-set)
ON OFF OFF 1 to 5 V
OFF ON OFF 0 to 10 V
ON ON OFF –10 to 10 V
Other than the above Cannot be set

132
Analog Output Units Section 5-2

output for communications errors


When clear to minimum, clear to maximum, or clear to 0 V is set using DIP
switch pins 8 and 9, a communications error will be output according to the
output range, as shown in the following table.
Output signal range Clear to minimum Clear to maximum Clear to 0 V
0 to 5 V –0.25 V 5.25 V –0.25 V
1 to 5 V 0.8 V 5.2 V 0.8 V
0 to 10 V –0.5 V 10.5 V –0.5 V
–10 to 10 V –11 V 11 V 0V

Internal Circuits
I/O Unit
interface I/O Unit
Photocoupler Photocoupler interface

I/O Unit
interface

Output circuit
24 VDC V+
Internal + Insulating
power DC to DC Internal
supply converter circuits
24 VDC −

4 circuits

Terminal/Connector Pin Arrangement


The arrangements of the terminals, the connectors and the connector pins are
shown in the following diagram.

Outputs

V+ − Do not connect.

133
Analog Output Units Section 5-2

Wiring Attach MOLEX connectors to the analog output connectors, and connect the
outputs as shown in the following diagram.
Applicable Connectors
Manufac- Connector Model number Remarks
turer
MOLEX Crimp Housing 51030-0330
Reeled contacts 70058-0004 For AWG#24 to 30
70058-0022 For AWG#22 to 24
Loose contacts 70058-0204 For AWG#24 to 30
70058-0222 For AWG#22 to 24
Crimping tool 57036-5000 For AWG#22 to 26
57037-5000 For AWG#24 to 30

+ −

Power
supply
24 VDC

External
device

Output Ranges and The Analog Output Unit converts the digital output data to analog values. The
Converted Data analog values depend on the output signal ranges, as shown in the following
diagrams.
1 to 5 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 1 to 5 V. The entire output range is 0.8 to 5.2 V.
Voltage

5.2 V
5V

1V
0.8 V
0V Converted data
8000 FED4 0000 (0) 1770 189C 7FFF Hexadecimal
(−300) (6000) (6300) (Decimal)

134
Analog Output Units Section 5-2

0 to 5 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 0 to 5 V. The entire output range is –0.25 to 5.25 V.
Voltage

5.25 V
5V

0V

8000 FED4 (−300) Converted


0000 (0) 1770 189C 7FFF data
−0.25 V (6000) (6300) Hexadecimal
(Decimal)

0 to 10 V
The hexadecimal values 0000 to 1770 (0 to 6000) correspond to an analog
voltage range of 0 to 10 V. The entire output range is –0.5 to 10.5 V.
Voltage

10.5 V
10 V

0V

8000 FED4 (−300) Converted


0000 (0) 1770 189C 7FFF data
−0.5 V (6000) (6300) Hexadecimal
(Decimal)

–10 to 10 V
The hexadecimal values F448 to 0BB8 (–3000 to 3000) correspond to an ana-
log voltage range of –10 to 10 V. The entire output range is –11 to 11 V. Spec-
ify a negative voltage as a two’s complement (16 bits).
Voltage
11 V
10 V

F31C F448
8000 (−3300) (−3000) 0000 (0) Converted data
0V Hexadecimal
0BB8 0CE4 7FFF (Decimal)
(3000) (3300)

−10 V
−11 V

135
Analog Output Units Section 5-2

Output Status after Pins 8 and 9 of the DIP switch determine the status of the outputs after a com-
Communications Error munications error occurs in DeviceNet or I/O Unit interface communications.
Settings Output status after communications error
Pin 8 Pin 9
OFF OFF Clear to minimum (Clear to the lower limit of the output signal
range.)
OFF ON Clear to maximum (Clear to the upper limit of the output signal
range.)
ON OFF Clear to 0 V (for –10 to 10 V only)
Clear to minimum (other than the above)
ON ON Hold (Maintain previous output status.)

When the clear to minimum, clear to maximum, or clear to 0 V setting is used,


the output data is as shown in the following table.
Output signal range Clear to minimum Clear to maximum Clear to 0 V
0 to 5 V –0.25 V 5.25 V –0.25 V
1 to 5 V 0.8 V 5.2 V 0.8 V
0 to 10 V –0.5 V 10.5 V –0.5 V
–10 to 10 V –11 V 11 V 0V

Converted Data Output the converted data to the Master as shown in the following diagram.
Bit

First word Output 0 data

First word + 1 Output 1 data

First word + 2 Output 2 data

First word + 3 Output 3 data

When a negative voltage is to be output, specify the conversion data as the


two’s complement. To obtain a two’s complement from an absolute value, the
NEG instruction is useful.
Conversion Time The conversion data is refreshed every 4 ms for all 4 points.
Dimensions
110 Approx. 70
60
27.6

35
65

12.6
37.4
4

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

136
Analog Output Units Section 5-2

5-2-3 Settings Using the Configurator


The output range and the output for communications errors for the Analog
Output Unit can be set using version 1.11 or later of the DeviceNet Configura-
tor (referred to as the Configurator below). Using Ver. 1.20 or later, you can
also adjust or clear the offset and gain settings.
Setting the Output Range Use the following procedure to set the output range. The DeviceNet and the
and Output for MULTIPLE I/O TERMINAL must be connected first.
Communications Errors
Note The output range can be set for each point using the Configurator.
Ranges can be set in 2-point units using DIP switches.

1,2,3... 1. Set pin 10 of the DIP switch for the Analog Output Unit to ON to set the
Software Setting Enable/Disable setting to enable.
2. Turn the power supply ON for all the Units of the MULTIPLE I/O TERMI-
NAL, including the Analog Unit and the Communications Unit.
3. Connect the Configurator to the DeviceNet network, making it online.
4. On the device list for the Configurator, double-click the Communications
Unit to which the Analog Output Unit is connected.

The Edit Device Parameters window for the Communications Unit that is
double-clicked, will be displayed.

137
Analog Output Units Section 5-2

5. Click Set on the right of the Analog Output Unit to be set.


Unit 1 to Unit 8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters window for the Analog Output Unit will be dis-
played.
6. Double-click the line for the setting to be changed, or alternatively, click Set
Parameters once with the line selected.

The Parameter Setting window will be displayed.

138
Analog Output Units Section 5-2

7. Select the new setting and click OK.


Output Range

output for communications errors (Error Output)

The output range will be set and the window for step 6 will appear again.
8. To change other output ranges, repeat steps 6 and 7.
9. When all the required output ranges have been changed, click OK in the
Edit Unit Parameters window of the Analog Output Unit. The Edit Device
Parameters window for the Communications Unit will appear again.
10. To make the settings for other I/O Units, repeat steps 5 to 9.
11. From the Edit Device Parameters window of the Communications Unit,
click Write to Device.

The specified output range and output for communications errors will be
set for the Analog Output Unit. At this stage, however, the setting is not en-
abled.

139
Analog Output Units Section 5-2

12. From the Edit Device Parameters window of the Communications Unit,
click Reset.

The Communications Unit and all the I/O Units connected to the Commu-
nications Unit will be reset, and the specified parameters (for example, for
output range) will be enabled.
Note Even if Reset is not clicked and the power supply for the Communi-
cations Unit is switched OFF and ON again, the settings will be en-
abled.
Adjusting Offset and Gain Use the following procedure to adjust the offset and gain settings. The
DeviceNet and the MULTIPLE I/O TERMINAL must be connected first.

Note 1. The offset and gain can be adjusted only with a Configurator Ver. 1.20 or
later.
2. With the earlier model GT1-DA04MX Analog Output Unit, the offset and
gain cannot be adjusted, even with a Configurator Ver. 1.20 or later. Check
the label on the front on the Unit for whether the offset and gain can be ad-
justed. Offset and gain can be adjusted only if the letter B appears on the
label as shown below.

Offset Adjustment
Offset adjustment is used to adjust outputs so that when the value corre-
sponding to 0% in the output range is written, it is converted accurately to out-
put 0%. Offset adjustment is used when output voltage and output current
differ from the actual value of 0% due to the features of the Unit or the method
of connection being used.

140
Analog Output Units Section 5-2

E.g.: Output range is 0 to 10 V

Voltage Before adjustment


After adjustment

0V
Conversion data
Hexadecimal
(Decimal)

The possible range of offset adjustments depends on the output range. Refer
to the following table.
Output range Data corresponding Output Adjustment
to 0% corresponding range
to 0%
0 to 10 V 0000 Hex (0) 0V –0.5 to 0.5 V
–10 to 10 V F448 Hex (–3000) –10 V –11.0 to –9.0 V
1 to 5 V 0000 Hex (0) 1V 0.8 to 1.2 V
0 to 5 V 0000 Hex (0) 0V –0.25 to 0.25 V
4 to 20 mA (See note.) 0000 Hex (0) 4 mA 3.2 to 4.8 mA

Note An output range of 4 to 20 mA is possible only with the GT1-DA04.


If the output corresponding to 0% is outside the range of possible adjustments
shown in the above table, check the connection to the output device.
Gain Adjustment
Gain adjustment is used to adjust the rate of fluctuation of output conversion
values so that when the value corresponding to 100% in the output range is
written, it is converted accurately to output 100%. Gain adjustment is used
when the greater the output voltage and output current, the greater the differ-
ence from the actual value due to the features of the Unit or the method of
connection being used.
E.g.: Input range is 0 to 10 V

Voltage Before adjustment


10 V After adjustment

Conversion data
Hexadecimal
(Decimal)

The possible range of gain adjustments depends on the output range. Refer to
the following table.
Output range Data corresponding Output Adjustment
to 100% corresponding range
to 100%
0 to 10 V 1770 Hex (6000) 10 V 9.5 to 10.5 V
–10 to 10 V 0BB8 Hex (3000) 10 V 9.0 to 11.0 V
1 to 5 V 1770 Hex (6000) 5V 4.8 to 5.2 V
0 to 5 V 1770 Hex (6000) 5V 4.75 to 5.25 V
4 to 20 mA (See note.) 1770 Hex (6000) 20 mA 19.2 to 20.8 mA

Note An output range of 4 to 20 mA is possible with only the GT1-DA04.

141
Analog Output Units Section 5-2

If the output corresponding to 100% is outside the range of possible adjust-


ments shown in the above table, review the connection to the output device.
Adjustment Procedure

1,2,3... 1. Connect the output device to the Analog Output Unit that is to be adjusted.
2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including Analog Output Unit to be adjusted and the Communications Unit.
3. Connect the Configurator to the DeviceNet network and go online.
4. On the device list for the Configurator, the double-click Communications
Unit to which the Analog Output Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
5. Click Set on the right of the Analog Output Unit to be set. Unit 1 to Unit 8
correspond to I/O Units #0 to #7.

142
Analog Output Units Section 5-2

The Edit Unit Parameters Window for the Analog Output Unit will be dis-
played.
6. Click Adjustment.

The Unit Adjustment Window will be displayed.


7. Click the Down Arrow and select the output words and the output range to
be adjusted.

8. Drag the Offset Output Slide Bar to adjust the value, and then click Set.

143
Analog Output Units Section 5-2

The voltage output or current output will be output on the output terminal
on the Analog Output Unit designated in step 7. Adjust the slider bar until
the output is correct for 0%.
9. Click Fix Offset Value when the voltage output or current output is correct
for 0%.

The offset value set using the slider bar will be stored in the EEPROM in
the Analog Output Unit. Reset the Unit to enable the new setting.
10. Drag the Gain Output Slider Bar to adjust the value, then click Set.

The voltage output or current output will be output on the output terminal
on the Analog Output Unit designated in step 7. Adjust the slider bar until
the output is correct for 100%.

144
Analog Output Units Section 5-2

11. Click Fix Gain Value when the voltage output or current output is correct
for 100%.

The gain value set using the slider bar will be stored in the EEPROM in the
Analog Output Unit. Reset the Unit to enable the new setting.
12. Repeat steps 7 to 11 to adjust other outputs as necessary.
13. When you have completed all the adjustments, click Close. A message
asking if you want to reset will appear. Click Yes. The Communications Unit
and all I/O Units connected to it will be reset, and the new settings will be
enabled.
Clearing Offset and Gain All offset and gain settings in the Analog Output Unit can be cleared at once.
Settings Use the following procedure to clear the offset and gain settings stored in the
EEPROM in the Analog Output Unit. The DeviceNet and the MULTIPLE I/O
TERMINAL must be connected first.
Note The offset and gain can be adjusted only with a Configurator Ver. 1.20 or later.

1,2,3... 1. Turn ON the power supply for all the Units of the MULTIPLE I/O TERMI-
NAL, including the Communications Unit and the Analog Output Unit to be
cleared.
2. Connect the Configurator to the DeviceNet network and go online.

145
Analog Output Units Section 5-2

3. On the device list for the Configurator, double-click the Communications


Unit to which the Analog Output Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
4. Click Set on the right of the Analog Output Unit to be cleared. Unit 1 to Unit
8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Analog Output Unit will be dis-
played.

146
Analog Output Units Section 5-2

5. Click Adjustment.

The Unit Adjustment Window will be displayed.


6. Click Set Default.

7. A message asking you to confirm will appear. Click Yes.

The offset and gain settings stored in the EEPROM in the Analog Output
Unit will be reset to the default values. Reset the Unit to enable the default
settings.
8. After clearing the adjustment settings, click Close. A message asking if
you want to reset will appear. Click Yes. The Communications Unit and all
I/O Units connected to it will be reset, and the default settings will be en-
abled.

147
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

5-3 GT1-TS04T and GT1-TS04P Temperature Input Units


5-3-1 Specifications
General Specifications
Item Specification
I/O connections M3 terminal block
Number of inputs 4 points (Allocated 4 words or 8 words in the mas-
ter. The number of allocated words can be set using
the DIP switch.)
Internal Voltage range 20.4 to 26.4 VDC (–15 to 10% at 24 VDC)
power sup- Current consump- 80 mA max.
ply tion in Unit (inrush (Inrush current 10 A max., pulse width 1 ms max.)
current)
Current consumption 50 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 0.7-mm double amplitude or 50 m/s2
Shock resistance 150 m/s2
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 210 g

Characteristics
Item Specification
Model GT1-TS04T GT1-TS04P
Input type R, S, K, J, T, B, L: Pt100, JPt100:
Switching possible Switching possible
Accuracy (The larger of ±0.3% of the When the range is –200.0 to
displayed value or ±1°C. See 650.0: (The larger of ±0.3% of
note.) ±1 digit max. the indicated value or 0.8°C)
±1 digit max.
When the range is –200.0 to
200.0: (The larger of ±0.3% of
the indicated value or 0.5°C)
±1 digit max.
Conversion cycle 250 ms / 4 points
Temperature conver- Binary data (4-digit Hex.)
sion data
Isolation method Photocoupler isolation between inputs and communications
lines
Photocoupler isolation between each temperature input sig-
nal

Note K or T below –100°C: ±2°C ±1 digit max.


L: ±2°C ±1 digit max.
R or S below 200°C: ±3°C ±1 digit max.
B below 400°C: No standard set

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Components
GT1-TS04T TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
Internal power being supplied: Lit green
No internal power supply: Not lit
I/O Unit Interface
Communications Connector 1 U. ERR Indicator (Refer to page 201.)
(on the Communications Unit side)
Unit error: Lit red
Unit normal: Not lit

I/O Unit Interface


Rotary switch Communications Connector 2
On the left side of the cassette. Used (on the terminator side)
to set the input type and input range.
Cassette (Refer to page 207.)
Detach by pressing lightly on the
DIP Switch (Refer to page 107.) upper part and pulling outwards.
On the left side of the Cassette.
Pin 1: Temperature unit Terminal Block
Pin 2: Number of decimal places used
Pin 3: Reserved for system use (OFF) Cold Junction Compensator
Pin 4: Software setting enable/disable DIN Track Compensates the input temperature.
Mounting Hook Do not touch.

GT1-TS04P TS Indicator (Refer to page 200.)


Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

PWR Indicator
Internal power being supplied: Lit green
No internal power supply: Not lit
I/O Unit Interface
Communications Connector 1
(on the Communications Unit side) U. ERR Indicator (Refer to page 201.)
Unit error: Lit red
Unit normal: Not lit

Rotary switch I/O Unit Interface


Communications Connector 2
On the left side of the cassette. Used (on the terminator side)
to set the input type and input range.
Cassette (Refer to page 207.)
Detach by pressing lightly on the
DIP Switch (Refer to page 107.) upper part and pulling outwards.
On the left side of the Cassette.
Pin 1: Temperature unit Terminal Block
Pin 2: Number of decimal places used
Pin 3: Reserved for system use (OFF)
Pin 4: Software setting enable/disable DIN Track Mounting Hook

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

DIP Switch and Rotary The DIP switch and rotary switch are located on the left side of the cassette
Switch Settings on the Temperature Input Units (GT1-TS04T/TS04P). Remove the cassette
from the Unit to set the DIP switch and rotary switch.

Operating specifications Input type


Input range
Temperature units
Number of decimal places used
Software setting enable/disable

Note Before detaching or attaching the Cassette or making DIP switch or rotary
switch settings, be sure that the power supply to the I/O Unit (including power
supply to I/O Unit interface) is OFF.
Operating Specification Settings
DIP switch Function Setting Setting contents
1 Temperature unit OFF °C (factory-set)
ON °F
2 Number of decimal OFF Normal Mode (0 or 1 digit after
places used (refer to the decimal point, depending
Converted Data on on the input) (factory-set)
page 153) ON 2-decimal-place Mode
3 Reserved for system use OFF Must be set to OFF (factory-
set).
4 Software setting enable/ OFF Set the input range using the
disable rotary switch (factory-set).
ON Set the input range using the
Configurator. (See note.)

Note 1. When setting the input range using a DeviceNet Configurator, use version
1.20 or later. If pin 4 is ON, and the Configurator is not used to make the
settings, all input ranges will be set to K (–200 to 1300°C) or Pt100 (–200
to 650°C).
2. If input ranges are set using the Configurator (version 1.20 or later), it is
possible to make different settings for each point.
Input Type and Input Range Settings
The following input types and input ranges are determined by the number set
on the rotary switch. The input type and input range made using the rotary
switch are the same for all 4 input points.
GT1-TS04T
Number Input type Range (°C) Range (°F)
0 R 0 to 1700 0 to 3000
1 S 0 to 1700 0 to 3000
2 (factory-set) K –200 to 1300 –300 to 2300
3 K 0.0 to 500.0 0.0 to 900.0
4 J –100 to 850 –100 to 1500
5 J 0.0 to 400.0 0.0 to 750.0
6 T –200.0 to 400.0 –300.0 to 700.0
7 L –100 to 850 –100 to 1500
8 L 0.0 to 400.0 0.0 to 750.0
9 B 100 to 1800 300 to 3200

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

GT1TS04P
Number Input type Range (°C) Range (°F)
0 (factory-set) Pt100 –200.0 to 650.0 –300.0 to 1200.0
1 JPt100 –200.0 to 650.0 –300.0 to 1200.0
2 Pt100 –200.0 to 200.0 –300.0 to 380.0
3 JPt100 –200.0 to 200.0 –300.0 to 380.0
4 to 9 Cannot be set

Terminal Arrangement GT1-TS04T

IN 0 IN 1 IN 2 IN 3
+ + + +
IN 0 IN 1 IN 2 IN 3
- − − −

GT1-TS04P

IN 0 IN 0 IN 1 IN 1 IN 2 IN 2 IN 3 IN 3
A B A B A B A B
IN 0 IN 1 IN 2 IN 3
B B B B

Wiring
Internal Power Supply GT1-TS04T GT1-TS04P
Thermocouple Platinum resistance
input thermometer input

Internal power supply

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Converted Data Normal Mode


The input temperature data is converted into 4-digit hexadecimal (binary) data
and stored in one of the four words in the Master allocated to temperature
input as shown below.
Bit

First word Input 0 converted data

First word + 1 Input 1 converted data

First word + 2 Input 2 converted data

First word + 3 Input 3 converted data

If the converted data is a negative number, it is stored as a two’s complement.


Data for range codes that include one digit after the decimal point are stored
without the decimal point, i.e., 10 times the actual value is stored. Some
examples are provided in the following table.
Input Data conversion examples
Unit: 1° K (0.0 to 500.0°C), 850° → 0352 Hex
J (0.0 to 400.0°C), –200° → FF38 Hex
T and L (0.0 to 400.0°C),
Pt100, JPt100
Unit: R, S, K (–200 to 1300°C), ×10 500.0° → 5000 → 1388 Hex
0.1° J (–100 to 850°C), –20.0° → –200 → FF38 Hex
L (–100 to 850°C), –200.0° → –2000 → F830 Hex
B

Two-decimal-point Mode
The input temperature data for all input types and input ranges is sent to the
Master as a value with 2 digits after the decimal point. The value of the tem-
perature data is multiplied by 100 and converted to 8-digit hexadecimal digital
(double-precision binary) data. If the converted data is a negative number, it is
expressed as a two’s complement. The four input points are allocated eight
words in the Master as shown below.

First word Input 0 leftmost converted data

First word + 1 Input 0 rightmost converted data

First Word + 2 Input 1 leftmost converted data

First word + 3 Input 1 rightmost converted data

First word + 4 Input 2 leftmost converted data

First word + 5 Input 2 rightmost converted data

First word + 6 Input 3 leftmost converted data

First word + 7 Input 3 rightmost converted data

Example: 850.00°C x 100 = 85000; Converted to binary = 00014C08 Hex.


Thus, leftmost data: 4C08 Hex., and rightmost data: 0001 Hex.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

–200.00°C x 100 = –20000; Converted to binary = FFFFB1E0 Hex.


Thus, leftmost data: B1E0 Hex., and rightmost data: FFFF Hex.
Note In 2-decimal-place Mode, temperature data as far as two digits after the deci-
mal point is converted to binary data, but the actual resolution is not 0.01°C
(°F). For this reason, there may be skipping and inaccuracies in the first and
second digits after the decimal point (0.1 and 0.01). Treat any resolution
above that specified for the normal data format as reference data.
Data Range and Open- The range of data that can be converted depends on the number set using the
circuit Detection Function rotary switch, as follows:
GT1-TS04T
Number Input range Range (°C) Range (°F)
0 R –20 to 1720 –20 to 3020
1 S –20 to 1720 –20 to 3020
2 (factory-set) K –220 to 1320 –320 to 2320
3 K –20.0 to 520.0 –20.0 to 920
4 J –120 to 870 –120 to 1520
5 J –20.0 to 420.0 –20.0 to 770.0
6 T –220.0 to 420.0 –320.0 to 720.0
7 L –120 to 870 –120 to 1520
8 L –20.0 to 420.0 –20.0 to 770.0
9 B 80 to 1820 280 to 3220

GT1-TS04P
Number Input range Range (°C) Range (°F)
0 (factory-set) Pt100 –220.0 to 670.0 –320.0 to 1220.0
1 JPt100 –220.0 to 670.0 –320.0 to 1220.0
2 Pt100 –220.0 to 220.0 –320.0 to 400.0
3 JPt100 –220.0 to 220.0 –320.0 to 400.0
4 to 9 Cannot be set

If the input temperature exceeds the possible conversion range, the converted
data will be fixed at the upper or lower limit. If the input temperature falls out-
side the range of possible conversions by more than a specific value, the input
wiring will be assumed to be open, the open-circuit detection function will be
triggered, and the converted data will be 7FFF Hex. The open-circuit detec-
tion function will also be triggered if there is an error in the cold junction com-
pensator. Once the conversion data returns to within the possible range, the
open-circuit detection function will be automatically be cleared, and normal
conversion data restored.
Mounting

Do not mount the GT1-TS04T as shown on the left.


If the Unit is mounted in this orientation, it may not
provide the required accuracy.

Vertical mounting

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Dimensions The illustration below shows the GT1-TS04T. The dimensions for the GT1-
TS04P are the same.
80 Approx. 80
60

27.6
65

37.4
(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

5-3-2 Settings Using the Configurator


Use Ver. 1.20 or later of the DeviceNet Configurator (referred to as the Config-
urator below) to make the following settings and adjustments.
• Setting the input range (page 154)
• Calibrating the Temperature Input Unit (GT1-TS04T: page 158; GT1-
TS04P: page 162)
• Checking accuracy (page 165)
• Clearing calibrated data (page 169)
Input Range Setting Use the following procedure to set the input range. the DeviceNet and the
MULTIPLE I/O TERMINAL must be connected first.
Note The input range can be set for each point using the Configurator. Ranges can
be set in 4-point units by setting DIP switches.

1,2,3... 1. Turn ON pin 4 on the DIP switch to enable software settings.


2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including the Temperature Input Unit to be set and the Communications
Unit.
3. Connect the Configurator to the DeviceNet network and go online.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

4. On the device list for the Configurator, double-click the Communications


Unit to which the Temperature Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
5. Click Set on the right of the Temperature Input Unit to be set. Unit 1 to Unit
8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

6. Double-click the line for the input range to be changed or, alternatively,
click Set Parameters once with the line selected.

The Parameter Setting Window will be displayed.


7. Select the desired input range and click OK.

The input range will be set and the window for step 6 will appear again.
8. To change other input ranges, repeat steps 6 and 7.
9. When all the required input ranges have been set, click OK in the Edit Unit
Parameters Window for the Temperature Input Unit. The Edit Device Pa-
rameters Window for the Communications Unit will appear again.
10. To make the settings for other I/O Units, repeat steps 5 to 9.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

11. From the Edit Device Parameters Window for the Communications Unit,
click Write to Device.

The specified input ranges will be set in the Temperature Input Unit. At this
stage, however, the settings are not enabled.
12. From the Edit Device Parameters Window for the Communications Unit,
click Reset.

The Communications Unit and all the I/O Units connected to the Commu-
nications Unit will be reset, and the specified parameters (for example, for
input ranges) will be enabled.
Note The settings will be enabled when the power supply to the Commu-
nications Unit is turned OFF and ON again even if Reset is not
clicked at this time.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Calibrating the GT1-TS04T Use the following procedure to calibrate the GT1-TS04T. The DeviceNet and
the MULTIPLE I/O TERMINAL must be connected first.
Note The Temperature Input Unit is correctly calibrated before being shipped from
the factory, and calibration is not necessary for normal operation. Calibrate
the Unit only if absolutely necessary. OMRON is not responsible for the
results of any user-set calibrations. If the manual calibrations fail, clear the
calibration to restore the Unit to the default settings.

1,2,3... 1. Connect the external devices to the Temperature Input Unit that is to be
calibrated.
DeviceNet network

Temperature Input Unit


Communications Unit

Standard voltage/current generator

Compensating conductor Cold junction compensator

a) Compensation (Parallel)
TS STV
+ − − +

+ −
Cold
Junction
Compen-
sator

Connect according to
the procedure given
in this manual.

b) Inspection (Series)
+ +
TS STV
− −
Cold Junction
Compensator

STV: Reference voltage current generator

Use a calibrated thermocouple in a cold junction compensator and a com-


pensating conductor. If using an R, S, or B thermocouple, a K thermocou-
ple can be used instead. Set the cold junction compensator to 0°C, but
disable the setting (i.e., keep the contact open) until the bias compensation
described in step 10 is completed. Do not touch the Temperature Input Ter-
minal or the compensating conductors.
Compensating conductors Cold junction compensator

Temperature Input Unit Contacts open


(GT1-TS04T)

2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including the Temperature Input Unit to be calibrated and the Communica-
tions Unit. Wait approximately 30 minutes until the internal temperature of
the Temperature Input Unit has stabilized.
3. Connect the Configurator to the DeviceNet network and go online.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

4. On the device list for the Configurator, double-click the Communications


Unit to which the Temperature Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
5. Click Set on the right of the Temperature Input Unit to be set. Unit 1 to Unit
8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.

159
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

6. Click Calibration.

The Calibrate Unit Window will be displayed. At this time, the GT1-TS04T
will enter Calibration Mode. While in Calibration Mode, temperature data
sent to the Master will be 7FFF Hex. (7FFFFFFF Hex if in 2–decimal-place
Mode). Exit the Calibration Mode by resetting the MULTIPLE I/O TERMI-
NAL, or by turning the power OFF and ON again, to return to normal oper-
ating conditions.
7. Click the Down Arrow and select the input words, the input type, and the
input range to be calibrated.

8. Calibrate the lower limit. Apply 0 mV to the input terminal (as selected in
step 7) on the Temperature Input Unit from the standard voltage/current
generator. Wait approximately 1 minute for the input to stabilize, then click
Fix lower-limit Value.

The calibrated lower limit will be stored in the EEPROM in the Temperature
Input Unit.
9. Calibrate the upper limit. Apply the voltage corresponding to the input type
and input range as shown in the following table to the input terminal (as se-

160
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

lected in step 7) on the Temperature Input Unit from the standard voltage/
current generator.
Input type Range (°C) Range (°F) Input voltage
R 0 to 1700 0 to 3000 20 mV
S 0 to 1700 0 to 3000 20 mV
K –200 to 1300 –300 to 2300 50 mV
K 0.0 to 500.0 0.0 to 900.0 20 mV
J –100 to 850 –100 to 1500 50 mV
J 0.0 to 400.0 0.0 to 750.0 20 mV
T –200.0 to 400.0 –300.0 to 700.0 20 mV
L –100 to 850 –100 to 1500 50 mV
L 0.0 to 400.0 0.0 to 750.0 20 mV
B 100 to 1800 300 to 3200 20 mV

Wait approximately 1 minute for the input to stabilize, then click Fix upper-
limit Value.

The calibrated upper limit will be stored in the EEPROM in the Temperature
Input Unit.
10. Compensate for bias. Turn OFF the standard voltage/current generator,
and enable the cold junction compensator (close the contacts) as shown
below. Check that the cold junction compensator is functioning at 0°C.
Compensating conductor Cold junction compensator

Temperature Input Unit Contacts closed


(GT1-TS04T)

With sensors R, S, and B, the margin of error at close to 0°C is great, so


set the input type to a K thermocouple to compensate. Wait approximately
40 minutes for the temperature to stabilize, then click Fix Bias Shift Value.

The bias compensation will be stored in the EEPROM in the Temperature


Input Unit.
11. Repeat steps 7 to 10 to adjust other inputs as necessary.

161
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

12. When you have completed all the adjustments, click Close.

A message asking if you want to reset will appear. Click Yes. The Commu-
nications Unit and all I/O Units connected to it will be reset, and the Unit
will return to normal operating mode from Calibration Mode. The Edit Unit
Parameters Window for the Temperature Input Unit will be displayed.
Note When calibrating the Temperature Input Unit, the calibration data will
be stored in the Temperature Input Unit and enabled when it is set.
Calibrating the GT1-TS04P Use the following procedure to calibrate the GT1-TS04P. The DeviceNet and
the MULTIPLE I/O TERMINAL must be connected first.
Note The Temperature Input Unit is correctly calibrated before being shipped from
the factory, and calibration is not necessary for normal operation. Calibrate
the Unit only if absolutely necessary. OMRON is not responsible for the
results of any user-set calibrations. If the manual calibrations fail, clear the
calibration to restore the Unit to the default settings.

1,2,3... 1. Connect a 6-dial precision resistance box to the Temperature Input Unit
that is to be calibrated.
DeviceNet network

Temperature Input Unit


Communications Unit
6-dial precision resistance box

2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including the Temperature Input Unit to be calibrated and the Communica-
tions Unit. Wait approximately 30 minutes until the internal temperature of
the Temperature Input Unit has stabilized.
3. Connect the Configurator to the DeviceNet network and go online.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

4. On the device list for the Configurator, double-click the Communications


Unit to which the Temperature Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.
5. Click Set on the right of the Temperature Input Unit to be set. Unit 1 to Unit
8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

6. Click Calibration.

The Calibrate Unit Window will be displayed. At this time, the GT1-TS04P
will enter Calibration Mode. While in Calibration Mode, temperature data
sent to the Master will be 7FFF Hex. (7FFFFFFF Hex if in 2-decimal-place
Mode). Exit the Calibration Mode by resetting the MULTIPLE I/O TERMI-
NAL, or by turning the power OFF and ON again, to return to normal oper-
ating conditions.
7. Click the Down Arrow to select the input words, the input type, and the in-
put range to be calibrated.

8. Calibrate the lower limit. Apply18 Ω to the input terminal (as selected in
step 7) on the Temperature Input Unit from the 6-dial precision resistance
box. Wait approximately 1 minute for the input to stabilize, then click Fix
lower-limit Value.

The calibrated lower limit will be stored in the EEPROM in the Temperature
Input Unit.
9. Calibrate the upper limit. Apply the resistance corresponding to the input
type and input range as shown in the following table to the input terminal
(as selected in step 7) on the Temperature Input Unit from the 6-dial preci-
sion resistance box.

164
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Input type Range (°C) Range (°F) Input resistance


Pt100 –200.0 to 650.0 –300.0 to 1200.0 330 Ω
JPt100 –200.0 to 650.0 –300.0 to 1200.0 330 Ω
Pt100 –200.0 to 200.0 –300.0 to 380.0 180 Ω
JPt100 –200.0 to 200.0 –300.0 to 380.0 180 Ω

Wait approximately 1 minute for the input to stabilize, then click Fix upper-
limit Value.

The calibrated upper limit will be stored in the EEPROM in the Temperature
Input Unit.
10. Repeat steps 7 to 9 to adjust other inputs as necessary.
11. When you have completed all the adjustments, click Close. A message
asking if you want to reset will appear. Click Yes. The Communications Unit
and all I/O Units connected to it will be reset, and the Unit will return to nor-
mal operating mode from Calibration Mode.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.
Note When calibrating the Temperature Input Unit, the calibration data will
be stored in the Temperature Input Unit and enabled when it is set.
Checking Accuracy Be sure to check accuracy after enabling the calibration. During the accuracy
check, be sure to check the lower limit, median value, and upper limit. Use the
following procedure to check the accuracy. the DeviceNet and the MULTIPLE
I/O TERMINAL must be connected first.
1,2,3... 1. Connect the external devices to the Temperature Input Unit to be checked,
as shown below.
GT1-TS04T
DeviceNet network

Temperature Input Unit


Communications Unit
Cold contact compensator

Compensating conductor
Standard voltage/current
generator

165
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Use a calibrated thermocouple in the cold junction compensator and a


compensating conductor, and set the cold junction compensator to 0°C.
GT1-TS04P
DeviceNet network

Temperature Input Unit


Communications Unit

6-dial precision resistance box

2. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including the Temperature Input Unit to be checked and the Communica-
tions Unit. Wait approximately 30 minutes until the internal temperature of
the Temperature Input Unit has stabilized.
3. Connect the Configurator to the DeviceNet network and go online.
4. On the device list for the Configurator, double-click the Communications
Unit to which the Temperature Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.

166
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

5. Click Set on the right of the Temperature Input Unit to be set. Unit 1 to Unit
8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.
6. Click Calibration.

The Calibrate Unit Window will be displayed. At this time, the Temperature
Input Unit will enter Calibration Mode. While in Calibration Mode, temper-
ature data sent to the Master will be 7FFF Hex. (7FFFFFFF Hex if in 2-dec-
imal-place Mode). Exit the Calibration Mode by resetting the MULTIPLE I/
O TERMINAL, or by turning the power OFF and ON again, to return to nor-
mal operating conditions.

167
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

7. Click the Down Arrow to select the input words, the input type, and the in-
put range to be checked.

8. Click Check.

The Check Unit Window will be displayed.


9. Check the lower limit as follows:
• GT1-TS04T
Check that the cold contact compensator is operating at 0°C, then apply a
voltage equivalent to the lower limit of the conversion range to the input ter-
minal (as selected in step 7) on the Temperature Input Unit from the stan-
dard voltage/current generator.
• GT1-TS04P
Apply a resistance equivalent to the lower limit of the conversion range to
the input terminal (as selected in step 7) on the Temperature Input Unit
from the 6-dial precision resistance box.
Check that the temperature data equivalent to the voltage or resistance input
is correctly displayed as the Current Value.
10. Repeat step 9 for the median value and the upper limit.
11. To continue checking other inputs, click Close to return to the Edit Unit
Window, and then repeat steps 7 to 10.
12. When you have completed all the checks, click Close.

A message asking if you want to reset will appear. Click Yes. The Commu-
nications Unit and all I/O Units connected to it will be reset, and the Unit
will return to normal operating mode from Calibration Mode. The Edit Unit
Parameters Window for the Temperature Input Unit.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

Clearing Calibration If the calibrations fail, clear the calibration data stored in the EEPROM in the
Temperature Input Unit, and restore the Unit to the default values. All the cali-
bration data stored in the Temperature Input Unit will be cleared simulta-
neously.
Use the following procedure to clear the data. The DeviceNet and the MULTI-
PLE I/O TERMINAL must be connected first.

1,2,3... 1. Turn ON the power supply to all the Units of the MULTIPLE I/O TERMINAL,
including the Communications Unit and the Temperature Input Unit whose
calibration data is to be cleared.
2. Connect the Configurator to the DeviceNet network and go online.
3. On the device list for the Configurator, double-click the Communications
Unit to which the Temperature Input Unit is connected.

The Edit Device Parameters Window for the selected Communications


Unit will be displayed.

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GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

4. Click Set on the right of the Temperature Input Unit to be cleared. Unit 1
to Unit 8 correspond to I/O Units #0 to #7.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.
5. Click Calibration.

The Calibrate Unit Window will be displayed. At this time, the Temperature
Input Unit will enter Calibration Mode. While in Calibration Mode, temper-
ature data sent to the Master will be 7FFF Hex. (7FFFFFFF Hex if in 2-dec-
imal-place Mode). Exit the Calibration Mode by resetting the MULTIPLE I/
O TERMINAL, or by turning the power OFF and ON again, to return to nor-
mal operating conditions.
6. Click Set Default.

170
GT1-TS04T and GT1-TS04P Temperature Input Units Section 5-3

7. A message asking you to confirm will appear. Click Yes.

The calibration data stored in the EEPROM in the Temperature Input Unit
will be cleared.
8. When you have finished clearing the calibration data, click Close. The
Communications Unit and all I/O Units connected to it will be reset, and the
Unit will return to normal operating mode from Calibration Mode.

The Edit Unit Parameters Window for the Temperature Input Unit will be
displayed.
Note When clearing the calibration data stored in the Temperature Input
Unit, the data will be cleared and the default settings enabled at the
same time.

171
GT1-CT01 Counter Unit Section 5-4

5-4 GT1-CT01 Counter Unit


General Specifications
Item Specification
I/O connections Terminal block (M3)
Number of I/O Encoder input: 1 point (A, B, Z)
External input: 1 point (IN)
External output: 2 points (OUT 1, OUT 2)
(Allocated 3 input words and 3 output words on the
Master)
Internal Voltage range 20.4 to 26.4 VDC (24 VDC +10%/–15%)
power sup-
ply Current consump- Encoder input: 0
tion in Unit (inrush External input: 0
current) External output: 9 mA max.
Current consumption 90 mA max.
(I/O Unit interface)
Noise immunity ±2000 V
(IEC61000-4-4 via fast transient noise simulator)
Vibration resistance 10 to 150 Hz, 1.0-mm double amplitude or 70 m/s2
Shock resistance 200 m/s2
Dielectric strength 500 VAC (between isolated circuits)
Ambient temperature –10°C to 55°C
Ambient humidity 25% to 85% (with no condensation)
Operating atmosphere No corrosive gases
Storage temperature –25°C to 65°C
Safety standards UL508, CSA22.2
EMC directives EN50081-2, EN50082-2
Mounting DIN 35-mm track
Weight Approx. 250 g

Characteristics
Item Specification
Number of counters 1
Operating modes Linear counter
Count Input signals Encoder input (A, B, Z)
inputs Signal levels 24 VDC
Types of Differential phase pulse inputs
inputs Pulse and direction inputs
Counting rate 50 kHz (kcps)
Counting –8,388,608 to 8,388,607 (24 bit binary)
range
Others The multiple function (× 1, × 4) can be selected for differ-
ential phase pulse input
External Input signals External input (IN)
inputs Signal levels 24 VDC
External Outputs External outputs (OUT1, OUT 2)
outputs Switching 0.5 A/point at 24 VDC
capacity

Note When connecting an encoder, use an incremental encoder that has a power
supply voltage of 24 VDC and open-collector output. The OMRON Encoders
E6B2-CWZ6C and E6H-CWZ6C are recommended.

172
GT1-CT01 Counter Unit Section 5-4

Input Specifications (Encoder Input: A, B, Z, External Input: IN)


Item Specification
Encoder input (A, B, Z) External input (IN)
ON voltage 19.2 VDC min. (between each 15 VDC min. (between each
input terminal and V) input terminal and V)
OFF voltage 4 VDC max. (between each input 5 VDC max. (between each
terminal and V) input terminal and V)
OFF current 1.0 mA max. 1.0 mA max.
Input current 18 mA max./point at 24 VDC 6 mA max./point at 24 VDC
(between each input terminal and (between each input terminal
V) and V)
ON response --- 1.0 ms max.
time
OFF response --- 1.0 ms max.
time
Insulation 20 MΩ min. at 250 VDC (between isolated circuits)
resistance
Isolation Photocoupler
method
Number of cir- 1 count input point 1 point
cuits
Minimum Encoder Inputs A and B 1 ms min. 1 ms min.
response
pulse Waveform
Input rising time/falling time:
3 ms max. at 50 kHz with pulses
with a duty factor of 50%
20 µs min.
10 µs min. 10 µs min.

Relationship between A and B


phases with offset phase input
20 µs min.

Phase
A

Phase
B

5 µs 5 µs 5 µs 5 µs
min. min. min. min.

Encoder Input Z
0.1 ms min. 0.1 ms min.

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GT1-CT01 Counter Unit Section 5-4

Output Specifications (External Output: OUT1, OUT2)


Item Specification
Rated output current 0.5 A/point
Residual voltage 1.2 V max. at 0.5 A DC (between each output termi-
nal and V and each output terminal and G)
Leakage current 0.1 mA max. at 24 VDC (between each output termi-
nal and V and each output terminal and G)
ON response time 0.5 ms max.
OFF response time 1.5 ms max.
Insulation resistance 20 MΩ min. at 250 VDC (between isolated circuits)
Isolation method Photocoupler
Number of circuits 2 points

Components
TS Indicator (Refer to page 200.)
Shows the communications status of the I/O Unit interface.
Normal communications: Lit green
I/O Unit interface error: Lit red
During initialization, or with no power supply: Not lit

U.ERR Indicator (Refer to page 201.)


Unit error: Lit red
Unit normal: Not lit IN Indicator
Lit when the external
A, B Indicator input is ON.
Lit when the encoder
I/O Unit Interface input is ON.
Communications Connector 1
(on the Communications Unit side) OUT1, OUT2 Indicator
Lit when external out
put is ON.

I/O Unit Interface


Communications Connector 2
(on the terminator side)

Terminal Block DIN Track Mounting Hook

Note Setting for the Counter Unit is carried out in a PLC word (output area allocated
to the Counter Unit).

174
GT1-CT01 Counter Unit Section 5-4

Internal Circuits
Indicators for A and B only

Photo-
coupler

Internal
circuits

Photo-
coupler

Low voltage

Photo-
coupler
Fuse

Terminal Arrangement

Encoder input External input External output

OUT1OUT2

175
GT1-CT01 Counter Unit Section 5-4

Wiring
Encoder input External input External output

− − −
24 VDC 24 VDC 24 VDC

(white)
(black)
Brown

Black
(red)
Blue
Encoder NPN output Solenoid/Valve Solenoid/Valve
(incremental, 3-wire sensor (photo-
The NCs are input terminals open-collector electric sensor, prox-
for connections. They have output type) imity sensor)
no shielding function. Carry
out processes for shielding
(grounding) as necessary. (white)

(black)
Brown

Blue

Internal connections 2-wire sensor


(limit switch)

Note 1. Do not use the same power supply for the encoder as that used for other
I/O Units or communications.
2. Wire colors in parentheses are the previous JIS colors for photoelectric
and proximity sensors.

176
GT1-CT01 Counter Unit Section 5-4

Count Mode The following count modes can be used with the Counter Unit.
Note If the count mode is changed during count operations, the present value will
be cleared to 0.
Differential Phase Pulse Inputs
When the A phase is 90° in advance of the B phase, the input is read as for-
ward rotation and the count is incremented. When the A phase is 90° behind
the B phase, the input is read as reverse rotation and the count is decre-
mented. When input is made with differential phase pulse input, the multiple
function (×1, ×4) can be used. The following table shows how the multiple
function will operate according to the phases of A and B.
Multiple function A phase 90° ahead A phase 90° behind
×1 Count is incremented at rising Count is decremented at falling
edge of A-phase input edge of A-phase input
×4 Count is incremented at rising Count is decremented at rising
edge and falling edge of A- edge and falling edge of A-
phase input and B-phase input phase input and B-phase input

A phase 90° ahead A phase 90° behind

A phase

B phase

Multiplier

Note When using differential phase pulse input at a multiple function setting of ×4,
the count number for each revolution of the encoder will be 4 times the resolu-
tion of the encoder. Use an encoder that is compatible with the counting
range.
Pulse and Direction Inputs
Phase A is a pulse signal and phase B is a direction signal. Counting will
operate in the following way.
Phase B OFF Phase B ON
Count is incremented at the rising edge of Count is decremented at the rising edge
the A-phase input of the A-phase input

B phase OFF B phase ON

A phase

B phase

Incrementing Decrementing

Note Switching B phase (direction input) ON and OFF, must be carried out with A
phase (pulse input) switched OFF.

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GT1-CT01 Counter Unit Section 5-4

Count Value and External Counting Range and Underflow/Overflow


Outputs
The Counter Unit performs counting in the range –8,388,608 to +8,388,607. If
the count value goes outside this range, underflow or overflow will be regis-
tered, and counting will stop.

Note 1. When counting is stopped because of underflow or overflow, it can be re-


started using count value set or reset. For details about count value set or
reset, refer to page 179, Setting and Reading the Count Value and Set Val-
ues.
2. When underflow/overflow occurs, bit 12 in word m+2 of the input area will
come ON. For details, refer to page 182, Word Functions.
3. The Counter Unit will not perform counting until the count mode has been
set. When the Counter Unit is switched ON, however, if the count mode is
already set in word n+2 of the output area, counting will start in the speci-
fied mode.
Set Values 1, 2 and External Outputs
The Counter Unit can set the 2 values, set value 1 and set value 2, and output
the comparison result, obtained by comparing these values with the count
value, to external outputs 1 and 2. (The comparison result for set value 1 is
output to external output 1 and the comparison result for set value 2 is output
to external output 2.) Output conditions and external output enable/disable
can be set separately for the set values.
Output Conditions:
The following output conditions can be set separately for each of the set val-
ues.
Present value ≤ Set value: When the count value is less than or equal to the
set value, the external output will be ON.
Present value ≥ Set value: When the count value is greater than of equal to
the set value, the external output will be ON.
External Output Enable/Disable:
Actual external output will only be made when the External Output Enable Bits
(bits 08 and 09 in word n+2 of the output area) are ON. If the External Output
Enable Bits are OFF, external output will remain OFF, even if the output condi-
tions are satisfied.
Bit 08 in word n+2: External Output 1 Enable Bit (ON: enable, OFF: disable)
Bit 09 in word n+2: External Output 2 Enable Bit (ON: enable, OFF: disable)

Note 1. Set values 1 and 2, and the output conditions are set in words n, n+1 of the
output area. For details about how to make the settings, refer to the follow-
ing Setting and Reading the Count Value and Set Values.

178
GT1-CT01 Counter Unit Section 5-4

2. The count values and set values can be set in BCD or hexadecimal.
Count value Counting stopped
due to overflow

Set value 1

Set value 2

Time

Count start Reset

External output 1 (OUT1)


Output conditions:
Present value ≥ Set value 1

External output 2 (OUT2)


Output conditions:
Present value ≤ Set value 2

Setting and Reading the Count value setting refers to the procedure required to change the present
Count Value and Set value of the count as required, whereas count value reset refers to the pro-
Values cess required to reset the present count value to 0.
Count Value Reset
The count value can be reset using combinations of the following 3 inputs.
Encoder input Z
External input
The internal Reset Bit (bit 07 in word n+2 of the output area)

179
GT1-CT01 Counter Unit Section 5-4

The possible combinations (reset modes) are shown in the following table.
Reset mode Input Counter reset condition and timing
1 Encoder input Z Encoder input Z

Reset
2 External input External input

Reset
3 Encoder input Z + exter- Encoder input Z
nal input
External input

Reset
4 Internal Reset Bit Internal Reset Bit

Reset
5 Encoder input Z + inter- Encoder input Z
nal Reset Bit
Internal Reset Bit
Reset
6 External output + inter- External output
nal Reset Bit
Internal Reset Bit
Reset
7 Encoder input Z + exter- Encoder input Z
nal input + internal Reset
Bit
External input
Internal Reset Bit
Reset

Note 1. Setting of the reset mode is performed in bits 12 to 14 in word n+2 of the
output area.
2. The Counter Unit will execute reset with the first count following the fulfill-
ment of the reset conditions.
3. Encoder input Z is only effective for the rising edge. When using the encod-
er input Z under AND conditions with other inputs, ensure that encoder in-
put Z will turn ON last.
4. When repeating reset for the count value, allow an interval of at least 0.1
ms before switching ON the encoder input Z and at least 1 ms before
switching ON the external inputs.
5. It is not possible to execute ON/OFF timing for the internal Reset Bit with
perfect accuracy, due to the communications time required for remote I/O
communications.
Count Value Setting
The count value (the present value) for the Counter Unit can be set as
required, to any value in range –8,388,608 to +8,388,607. Count value setting
can be performed in BCD or hexadecimal.
Note 1. Count value setting is performed by setting a value in words n, n+1 of the
output area as shown below, and switching ON the Count Value Setting Bit
(word n+2, bit 02).

180
GT1-CT01 Counter Unit Section 5-4

2. Specify whether the setting will be made in BCD or in hexadecimal in the


Data Code Switching Bit (word n+2, bit 03).
3. Count value setting can be performed regardless of whether or not count
operation is being carried out. Due to the communications time required for
remote I/O communications, however, timing for setting cannot be per-
formed with perfect accuracy during count operation.
BCD (Data Code Switching Bit OFF)
Word n+1 Word n
Sign

For 1-digit hexadecimal


set in the following way:
0: Positive
F: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n

When setting negative numbers, use the 24-bit 2's complement


(the last 24 bits of the 32-bit 2's complement).
Example: To set −10,000
−10,000 (decimal) → FFFF D8F0 Hex (32 bit 2's complement) →
FF D8F0 Hex (24 bit 2's complement)

Reading the Count Value


By switching ON the Count Value Reading Bit (word n+2, bit 06), the count
value can be read and stored in words m, m+1 of the input area. The format of
the stored value will be the same as that at setting.

Note 1. The value will be stored in either BCD or hexadecimal, according to the
setting of the Data Code Switching Bit (word n+2, bit 03).
2. Reading of the count value can be performed regardless of whether or not
count operation is being carried out. Due to the communications time re-
quired for remote I/O communications, however, timing for reading cannot
be performed with perfect accuracy during count operation.
Setting of Set Values 1 and 2
Set values 1 and 2 can be set separately, to values in range –8,388,608 to
+8,388,607. When this is performed, the output conditions will also be set.
Setting of the set values can be performed in either BCD or hexadecimal.

Note 1. To make the set value settings, set the values in words n and n+1 of the
output area, as shown below, and switch the Set Value 1 Setting Bit (word
n+2, bit 00) or the Set Value 2 Setting Bit (word n+2, bit 01) ON.
2. Specify whether the setting will be made in BCD or in hexadecimal in the
Data Code Switching Bit (word n+2, bit 03).

181
GT1-CT01 Counter Unit Section 5-4

3. Setting of the set values can be performed regardless of whether or not


count operation is being carried out. Due to the communications time re-
quired for remote I/O communications, however, timing for setting cannot
be made with perfect accuracy during count operation.
BCD (Data Code Switching Bit OFF)
Word n+1 Word n

Set the output conditions with 3 bits.


000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings
of the External Output Enable Bits, word n+2 bits 08, 09)
Set the sign with 1 bit.
0: Positive
1: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n+2

When setting negative numbers, use the 24 bit 2's com-


plement (the last 24 bits of the 32 bit 2's complement).
Example: To set −10,000
−10,000 (decimal) → FFFF D8F0 Hex (32-bit 2's com-
Set the output conditions with 3 bits. plement) → FF D8F0 Hex (24-bit 2's complement)
000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings of
the External Output Enable Bits, word n+2 bits 08, 09)

Reading Set Values 1 and 2


By switching ON the Set Value 1 Reading Bit (word n+2, bit 04) or the Set
Value 2 Reading Bit (word n+2, bit 05), the set values can be read and stored
in words m, m+1 of the input area. When this is performed, the set output con-
ditions will also be read. The format of the stored value will be the same as
that at setting.
Note The values will be stored in either BCD or hexadecimal, according to the set-
ting of the Data Code Switching Bit (word n+2, bit 03).
Word Functions The Counter Unit is allocated output word 3 and input word 3 in the allocated
area of the Master. Readings of the settings and status of the Counter Unit
are made from the Master via this area.
This section describes the functions of the words that the Counter Unit uses.
In the following explanation, word n refers to the first word in the output area,
and m word refers to the first word in the input area.

Note 1. For details about allocation in the allocation area in the Master, refer to the
DeviceNet Operation Manual (W267).
2. If the power supply from the I/O unit interface to the Counter Unit stops, the
Counter Unit will stop count operations. If this happens, it will be necessary
to start up the Counter Unit again. Furthermore, when this is carried out,
the present value, the set values, and the count modes will all be cleared
and so these settings will also have to be made again.

182
GT1-CT01 Counter Unit Section 5-4

Output Word Functions


Word Bit Function
Wd n 00 to 15 Setting Count Value
Wd n+1 00 to 15 At the rising edge of the Count Value Setting Bit (word n+2, bit 2) starts, the value is read and set.

BCD (Data Code Switching Bit OFF)


Word n+1 Word n

Sign

Set the sign in 1-digit hexadecimal.


0: Positive
1: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n

When setting negative numbers, use the 24-bit 2's complement


(the last 24 bits of the 32-bit 2's complement).
Example:To set −10,000
−10,000 (decimal) → FFFF D8F0 Hex (32 bit 2's complement) →
FF D8F0 Hex (24 bit 2's complement)

Setting Set Values


At the rising edge of the Set Value 1 Setting Bit (word n+2, bit 0) or the Set Value 2 Setting Bit (word n+2,
bit 1) starts, the value is read and set.

BCD (Data Code Switching Bit OFF)


Word n+1 Word n

Set the output conditions with 3 bits.


000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings of
the External Output Enable Bits, word n+2 bits 08, 09)

Set the sign with 1 bit.


0: Positive
1: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n

When
When setting negative
setting negativenumbers,
numbers, use the
use 24-bit
the 2's2's
24-bit complement
complement
(the
(the last
last 2424 bits
bits ofof the
the 32-bit
32-bit 2's2's complement).
complement).
Example:To
Example: To setset−10,000
-10,000
-10,000 (decimal) " FFFF D8F0 Hex (32-bit 2's complement) "
−10,000
FF D8F0 (decimal) → FFFF
Hex (24-bit D8F0 Hex (32-bit 2's complement) →
2's complement)
Set the output conditions with 3 bits. FF D8F0 Hex (24-bit 2's complement)
000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings of
the External Output Enable Bits, word n+2 bits 08, 09)

Setting Range

Value (decimal) BCD (sign + 7 digits) Hexadecimal (6 digits)


−8,388,608 F838 8608 80 0000
to to to
−1 F000 0001 FF FFFF
0 0000 0000 00 0000
1 0000 0001 00 0001
to to to
8,388,607 0838 8607 7F FFFF

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GT1-CT01 Counter Unit Section 5-4

Word Bit Name Function


Wd n+2 00 Set Value 1 At the rising edge of this bit, the Counter Unit reads the value from words n and n+1,
Setting Bit and sets it as set value 1. Before turning this bit OFF, check that bit 00 in word m+2 (Set
Value 1 Setting Completion Flag) is ON.
01 Set Value 2 At the rising edge of this bit, the Counter Unit reads the value from words n and n+1,
Setting Bit and sets it as set value 2. Before turning this bit OFF, check that bit 01 in word m+2 (Set
Value 2 Setting Completion Flag) is ON.
02 Count Value At the rising edge of this bit, the Counter Unit reads the value from words n and n+1,
Setting Bit and changes the count value (present value). Before turning this bit OFF, check that bit
02 in word m+2 (Count Value Setting Completion Flag) is ON.
03 Data Code This bit determines whether the setting and reading of the count value or the set values
Switching Bit is performed in BCD or hexadecimal.
OFF: BCD
ON: Hexadecimal
04 Set Value 1 While this bit is ON, the Counter Unit reads the normal value of set value 1 and the out-
Reading Bit put conditions and stores them in words m and m+1.
05 Set Value 2 While this bit is ON, the Counter Unit reads the normal value of set value 2 and the out-
Reading Bit put conditions and stores them in words m and m+1.
06 Count Value While this bit is ON, the Counter Unit reads the normal value of the count value and
Reading Bit stores it in words m and m+1.
07 Internal When used for count value resetting, the rising edge of this bit becomes the condition
Resetting Bit for resetting (only enabled for rising edge).
08 External Out- This bit determines whether external output 1 comes ON when the output conditions for
put 1 Enable the count value and set value 1 are fulfilled.
Bit OFF: No output (regardless of comparison result, external output 1 will always be OFF)
ON: Output (when the output conditions are fulfilled, external output 1 will turn ON)
09 External Out- This bit determines whether external output 2 comes ON when the output conditions for
put 2 Enable the count value and set value 2 are fulfilled.
Bit OFF: No output (regardless of comparison result, external output 2 will always be OFF)
ON: Output (when the output conditions are fulfilled, external output 2 will turn ON)
10 Count Mode The count mode is set in the following way.
Selection Bits Bit 11 Bit 10 Count mode
OFF OFF No mode change
OFF ON Pulse and direction input mode
ON OFF Differential phase pulse input 〈×4)
ON ON Differential phase pulse input 〈×1)
11 Between the Counter Unit startup and count mode setting, count operations will not
begin. If the count mode has already been set when the Counter Unit is started up, how-
ever, count operations will start in the count mode set. If the count mode is changed dur-
ing count operations, the present value will be cleared to 0 before counting starts in the
new mode.
12 Reset Mode The reset mode is set in the following way.
Setting Bits Bit 14 Bit 13 Bit 12 Reset mode
OFF OFF OFF No mode change
OFF OFF ON Encoder input Z
13
OFF ON OFF External input
OFF ON ON Encoder input Z and external input
ON OFF OFF Internal reset bit
14 ON OFF ON Encoder input Z and internal reset bit
ON ON OFF External input and internal reset bit
ON ON ON Encoder input Z, external input, and internal reset bit
15 I/O Unit Inter- Counter Unit operations in the event of I/O Unit interface error (see note) are set in the
face Error following way.
Setting Bit OFF: Count operations will be stopped, and the present value and set values 1 and 2
will be cleared to 0. External outputs 1 and 2 will be turned OFF.
ON: Count operations will continue.
Note: In the event of I/O Unit interface error, the Communications Unit and all the I/O
Units must be restarted.

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GT1-CT01 Counter Unit Section 5-4

Note A priority exists for setting and reading commands. If a bit with a higher prior-
ity always comes first, other settings and readings will not be made, even if
they have been specified. In order of decreasing priority:
1. Count value setting → 2. Set value 2 setting → 3. Set value 1 setting →
4. Count value reading → 5. Set value 2 reading → 6. Set value 1 reading

Input Word Functions


Word Bit Function
Wd m 00 to 15 Reading Count Value
While the Count Value Reading Bit (word n+2, bit 06) is ON, the value will be constantly read and stored
BCD (Data Code Switching Bit OFF)
Word n+1 Word n

Sign

The sign will be stored in 1-digit hexadecimal.


0: Positive
1: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n

Negative numbers will be stored using the 24-bit 2's complement


(the last 24 bits of the 32-bit 2's complement).
Example:For −10,000
−10,000 (decimal) → FFFF D8F0 Hex (32-bit 2's complement) →
FF D8F0 Hex (24-bit 2's complement)

Reading Set Values


While the Set Value 1 Reading Bit (word n+2, bit 04) or the Set Value 2 Reading Bit (word n+2, bit 05) is
ON, the values and the output conditions will constantly be read and stored.

BCD (Data Code Switching Bit OFF)


Word n+1 Word n

Wd m+1 00 to 15 The output conditions will be stored with 3 bits.


000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings of
the External Output Enable Bits, word n+2 bits 08, 09)

The sign will be stored


with 1 bit.
0: Positive
1: Negative

Hexadecimal (Data Code Switching Bit ON)


Word n+1 Word n

Negative numbers will be stored using the 24-bit 2's complement


(the last 24 bits of the 32-bit 2's complement).
Example:For −10,000
−10,000 (decimal) → FFFF D8F0 Hex (32-bit 2's complement) →
FF D8F0 Hex (24-bit 2's complement)
The output conditions will be stored with 3 bits.
000: Present value ≥ Set value → Output ON
Not 000: Present value ≤ Set value → Output ON
(Whether output is actually made depends on the settings of
the External Output Enable Bits, word n+2 bits 08, 09)

Setting Range

Value (decimal) BCD (sign + 7 digits) Hexadecimal (6 digits)


−8,388,608 F838 8608 80 0000
to to to
−1 F000 0001 FF FFFF
0 0000 0000 00 0000
1 0000 0001 00 0001
to to to
8,388,607 0838 8607 7F FFFF

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GT1-CT01 Counter Unit Section 5-4

Word Bit Name Function


Wd m+2 00 Set Value 1 When setting for set value 1 has been completed, even if an error has occurred, this flag
Setting Com- will turn ON. This flag will turn OFF if bit 00 in word n+2 (Set Value 1 Setting Bit) turns
pletion Flag OFF, or if a command is executed for a bit with a higher priority.
Use bit 13 in word m+2, to check whether the setting was completed under normal or
error status.
01 Set Value 2 When setting for set value 2 has been completed, even if an error has occurred, this flag
Setting Com- will turn ON. This flag will turn OFF if bit 01 in word n+2 (Set Value 2 Setting Bit) turns
pletion Flag OFF, or if a command is executed for a bit with a higher priority.
Use bit 13 in word m+2, to check whether the setting was completed under normal or
error status.
02 Count Value When setting for the count value has been completed, even if an error has occurred, this
Setting Com- flag will turn ON. This flag will turn OFF if bit 02 in word n+2 (Count Value Setting Bit)
pletion Flag turns OFF.
Use bit 13 in word m+2, to check whether the setting was completed under normal or
error status.
03 Data Code This flag shows whether the data stored in words m and m+1 is displayed in BCD or
Status Flag hexadecimal.
OFF: BCD
ON: Hexadecimal
04 Set Value 1 This flag will turn ON if the data stored in words m and m+1 is set value 1. This flag will
Stored Flag turn OFF if bit 04 in word n+2 (Set Value 1 Reading Bit) turns OFF, or if a command is
executed for a bit with a higher priority.
05 Set Value 2 This flag will turn ON if the data stored in words m and m+1 is set value 2. This flag will
Stored Flag turn OFF if bit 05 in word n+2 (Set Value 2 Reading Bit) turns OFF, or if a command is
executed for a bit with a higher priority.
06 Count Value This flag will turn ON if the data stored in words m and m+1 is the count value. This flag
Stored Flag will turn OFF if bit 06 in word n+2 (Count Value Reading Bit) turns OFF, or if a command
is executed for a bit with a higher priority.
07 Count Oper- This flag shows the status of count operation.
ating Flag OFF: Stopped
ON: In operation
08 External Out- This flag shows the status of external output 1.
put 1 Status OFF: Low (OFF)
Flag ON: High (ON)
This flag will always be OFF, when the External Output 1 Enable Bit (word n+2, bit 08) is
OFF.
09 External Out- This flag shows the status of external output 2.
put 2 Status OFF: Low (OFF)
Flag ON: High (ON)
This flag will always be OFF, when the External Output 2 Enable Bit (word n+2, bit 09) is
OFF.
10 Encoder This flag shows the status of encoder input Z.
Input Z Sta- OFF: Low (OFF)
tus Flag ON: High (ON)
11 External This flag shows the status of external input.
Input Status OFF: Low (OFF)
Flag ON: High (ON)
12 Underflow/ This flag will turn ON if the count value registers underflow or overflow. Count operation
Overflow Flag will stop with the count value at either the lower or upper limit.
To restart count operation, execute counter value setting or resetting. This flag will turn
OFF when counting restarts.
13 Setting Error This flag will turn ON if setting for the count value or set values is completed under error
Flag status. This may occur if a value is outside the specified range, or there is an irregularity
in the value format.
This flag will turn OFF when the set values or the count value are set correctly.
14 Reserved for (Do not set)
15 system

186
GT1-CT01 Counter Unit Section 5-4

Procedure Example This section provides a procedure example starting from the settings of the
Counter Unit up to the outputting of comparison results.
This example only provides the basic procedure. For details about actual set-
ting and programming, refer to page 182, Word Functions or 3-1 Examples of
Counter Unit Operation.

Counter Unit startup

Set value 1, 2 setting Words n, n+1, n+2, bits 00, 01


(Set values and output (Refer to page 181.)
conditions)

Count value setting Words n, n+1, n+2, bit 02


(Refer to page 180.)

External output 1, 2 Word n+2, bits 08, 09


enable/disable setting (Refer to page 178.)

Word n+2, bits 12 to 14


Reset mode selection (Refer to page 179.)

Count mode selection Word n+2, bits 10, 11


(count start) (Refer to page 177.)

Count value/set value reading Word n+2, bits 04 to 06, words m, m+1
(Refer to page 181.)

Count value reset (Refer to page 179.)

Count value change Words n, n+1, n+2, bit 02


(Refer to page 180.)

: Perform as necessary

Dimensions
Approx. 70

(Unit: mm)

Note The vertical center of the Unit is 4.9 mm lower than the center of the DIN
track. The Unit therefore extends downward 41.4 mm (including the mounting
hook) from the DIN track center.

187
SECTION 6
Communications Timing

This section provides characteristics for communications in the DeviceNet Unit and describes how to calculate the
times required for communications between Units.

6-1 Remote I/O Communications Characteristics . . . . . . . . . . . . . . . . . . . . . . . . 190


6-1-1 I/O Response Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
6-1-2 Communications Cycle Time and Refresh Time . . . . . . . . . . . . . . . 191
6-1-3 I/O Unit Interface Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

189
Remote I/O Communications Characteristics Section 6-1

6-1 Remote I/O Communications Characteristics


This section describes the characteristics of DeviceNet communications when
OMRON Master and Slave Units are being used. Use this section for refer-
ence when planning operations that require precise I/O timing.
The equations provided here are valid under the following conditions:
1,2,3... 1. The Master Unit is operating with the scan list enabled.
2. All of the required Slaves are participating in communications.
3. No errors are being indicated at the Master Unit
4. Messages are not being produced in the Network (from another company’s
configurator, for example).
Note 1. The values provided by these equations may not be accurate if another
company’s Master or Slave is being used in the Network.
2. This manual only refers to parts related to the MULTIPLE I/O TERMINAL.
For details about the Master Unit or the entire DeviceNet, refer to the De-
viceNet Operation Manual (W267), and for details about Slaves other than
the MULTIPLE I/O TERMINAL, refer to the DeviceNet Slaves Operation
Manual (W347).

6-1-1 I/O Response Time


The I/O response time is the time it takes from the reception of an input signal
at an Input Slave (MULTIPLE I/O TERMINAL Input I/O Unit) to the output of
the corresponding output signal at an Output Slave (MULTIPLE I/O TERMI-
NAL Output I/O Unit).
Minimum I/O Response Time
The minimum I/O response times are the I/O response times shown in the fol-
lowing diagram.

PLC Peripheral servicing cycle time

DeviceNet Master Unit


DeviceNet I/O response time

DRT1-COM Communications Unit

Input Unit

Output Unit

TIN: Input I/O Unit ON (OFF) delay time


TOUT: Output I/O Unit ON (OFF) delay time
TRT-IF: I/O Unit interface communications time (1.5 ms)
TRT: Communications time for 1 Slave (refer to page 192)
The minimum I/O response time (TMIN) is the total of the following terms:
TMIN = TIN + TRT-IF + (DeviceNet I/O response time) + TRT-IF + TOUT
Note For details on the Input I/O Unit input delay time and the Output I/O Unit out-
put delay time, see information on the I/O Units in 1-1 MULTIPLE I/O TERMI-
NAL; for details on the DeviceNet I/O response times, see the explanation of
the remote I/O communications performance.
Note Refer to the PLC’s Operation Manual for details on the PLC’s cycle time.

190
Remote I/O Communications Characteristics Section 6-1

Maximum I/O Response Time


The maximum I/O response time occurs with the I/O timing shown in the fol-
lowing diagram.
Peripheral servic- Instruction execu- Peripheral serv-
PLC ing cycle time tion cycle time icing cycle time

DeviceNet Master Unit DeviceNet I/O response time

DRT1-COM
Communications Unit

Input Unit

Output Unit

TIN: Input I/O Unit ON (OFF) delay time


TOUT: Output I/O Unit ON (OFF) delay time
TCYCIF: I/O Unit interface cycle time (see 6-1-3 I/O Unit Interface Cycle Time)
TRM: Communications cycle time for the whole network
The maximum I/O response time (TMAX) is the total of the following terms:
TMAX = TIN + TCYCIF × 2 + (DeviceNet I/O response time) + TOUT

Note For details on the Input I/O Unit input delay time and the Output I/O Unit out-
put delay time, refer to information on the I/O Units in 1-1 MULTIPLE I/O TER-
MINAL; for details on the I/O Unit interface cycle time, refer to 6-1-3 I/O Unit
Interface Cycle Time; for details on the DeviceNet I/O response times, see the
explanation of the remote I/O communications performance.
Note Refer to the PLC’s Operation Manual for details on the PLC’s cycle time.

6-1-2 Communications Cycle Time and Refresh Time


This section explains the communications cycle time, communications time/
Slave, and refresh time.
Communications Cycle The communications cycle time is the time from the completion of a Slave’s
Time remote I/O communications processing until remote I/O communications with
the same Slave are processed again. The communications cycle time is used
to calculate the maximum I/O response time.
The communications cycle time depends on the number of Masters on the
Network and on whether or not message communications are being per-
formed. The explanation given here applies to use with 1 Master. For use with
several Masters, refer to the explanation on remote I/O communications char-
acteristics in DeviceNet Operation Manual (W267).
The following equations show the communications cycle time (TRM) when
there is only 1 Master in the Network.
TRM = Σ (communications time per Slave: TRT)
+multiple Units processing time
+Explicit message processing time
+0.01 × N + 1.0 (ms)

191
Remote I/O Communications Characteristics Section 6-1

• For details about the communications time required for 1 Slave refer to
page 192. For the MULTIPLE I/O TERMINAL, it equals the communica-
tions time required for 1 Slave Unit of the Communications Unit. Σ (com-
munications time per Slave) is the total of the communications times for all
the Slaves in the network.
• Multiple Units processing time = 3.5 (ms). It is to be added only if there is
a Slave where the input or output exceeds 8 bytes.
• Explicit message processing time = 0.11 × TB + 0.6 (ms). It is to be added
only when explicit message communications are executed. TB is a fixed
value (At 500 kbps = 2, 125 kbps = 4, 125 kbps = 8).
• N = Number of Slaves
Communications Time per The communications time per Slave is the communications time required for a
Slave single Slave. The formula for calculating the communications time per Slave
(TRT) for different types of Slave is shown below. For the MULTIPLE I/O TER-
MINAL, it will be the communications time per Slave of the Communications
Unit. With the MULTIPLE I/O TERMINAL, 2 input words (4 bytes) are used for
notifying the status of I/O Unit interfaces. This must be included as the num-
ber of bytes when making calculations.
Output Slave with 8 Bytes of Output or Less
TRT = 0.016 × TB × SOUT1 + 0.11 × TB + 0.07 (ms)
SOUT1: Number of output words for the Output Slave
T B: At 500 kbps = 2, 250 kbps = 4, 125 kbps = 8

Input Slave with 8 Bytes of Input or Less


TRT = 0.016 × TB × SIN1 + 0.06 × TB + 0.05 (ms)
SIN1: Number of input words for the Input Slave
T B: At 500 kbps = 2, 250 kbps = 4, 125 kbps = 8

Mixed I/O Slave with 8 Bytes of Both Input and Output or Less
TRT = 0.016 × TB × (SOUT2 + SIN2) + 0.11 × TB + 0.07 (ms)
SOUT2: Number of output words for the Mixed I/O Slave
SIN2: Number of input words for the Mixed I/O Slave
T B: At 500 kbps = 2, 250 kbps = 4, 125 kbps = 8

Slave with more than 8 Bytes of Input or Output (or Both)


TRT = TOH + TBYTE-IN × BIN + TBYTE-OUT × BOUT (ms)
TOH: Protocol overhead
TBYTE-IN: Input byte transmission time
BIN: Number of input bytes
TBYTE-OUT: Output byte transmission time
BOUT: Number of output bytes
Communication speed TCH TBYTE-IN TBYTE-OUT
500 kbps 0.306 ms 0.040 ms 0.036 ms
250 kbps 0.542 ms 0.073 ms 0.069 ms
125 kbps 1.014 ms 0.139 ms 0.135 ms

If there are no Output Slaves, use 0 as the value of BOUT. If there are no input
Slaves, use 0 as the value of BIN.

192
Remote I/O Communications Characteristics Section 6-1

Refresh Time The refresh time is the time required for I/O data to be exchanged between
the PLC’s CPU and the DeviceNet Master Unit. The PLC’s cycle time is
increased when a Master Unit is mounted, as shown below.
Note Refer to the PLC’s Operation Manual for more details on the refresh time and
the PLC’s cycle time.
Master Unit for CV-series PLCs (CVM1-DRM21)
The PLC’s cycle time is increased by 1.1 ms. This is the extra time required
for CPU Bus Unit servicing (DeviceNet Master Unit refreshing).
Master Unit for C200HX, C200HG, C200HE, and C200HS PLCs (C200HW-
DRM21)
The PLC’s cycle time is increased by the amount shown below. The extra time
is required for I/O refreshing.
PLC DeviceNet Unit I/O refreshing time (ms)
C200HX, C200HG, 1.72 + 0.022 × the number of words refreshed
and C200HE
C200HS 2.27 + 0.077 × the number of words refreshed

The number of words refreshed is the total number of words in the I/O area
that are used by the Slaves, including any unused words between words actu-
ally used by the Slaves. For example, if there are only two Input Slaves with
node numbers 1 and 5, the 5 input words for nodes 1 through 5 would be
refreshed even though the input words for nodes 2, 3, and 4 are unused.
If message communications are being performed, just add the number of
words used in message communications to the above number of words for
whenever messages are being processed.

6-1-3 I/O Unit Interface Cycle Time


The I/O Unit interface cycle time is the time interval between the I/O process-
ing of I/O Units in a MULTIPLE I/O TERMINAL and the next I/O processing for
those I/O Units.
Without a Special I/O Unit If there is not a Special I/O Unit, the I/O Unit interface cycle time can be calcu-
lated using the following formula:
TCYCIF = 1.5 × MOD [ms]
MOD: Number of I/O data frames
If the total numbers of input bits and output bits are both 128 or
less: MOD = 1
If the either the total number of input bits or the total number of out-
put bits is more than 128: MOD = 2
With a Special I/O Unit More frames are required with a Special I/O Unit. There will be one additional
special I/O data frame per Special I/O Unit and one additional frame for
checking the status of all the Special I/O Units. Therefore, the I/O Unit inter-
face cycle time with a Special I/O Unit can be calculated using the following
formula:
TCYCIF = 1.5 × (MOD + N + 1) [ms]
MOD: Number of I/O data frames
If there is no ordinary I/O Unit:MOD = 0
If the total numbers of input bits and output bits are both 128 or
less:MOD = 1
If the either the total number of input bits or the total number of out-
put bits is more than 128: MOD = 2
N: Number of Special I/O Units (1 to 8)

193
SECTION 7
Troubleshooting and Maintenance

This section provides procedures for dealing with errors as well as basic maintenance procedures.

7-1 Normal Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196


7-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
7-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
7-3-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
7-3-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
7-3-3 Replacing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

195
Normal Indication Section 7-1

7-1 Normal Indication


When a MULTIPLE I/O TERMINAL is operating normally, the status will be as
follows:
I/O Unit Interface Status During normal operation, the status of the I/O Unit interface is set in the first
two words of the MULTIPLE I/O TERMINAL input area as shown in the follow-
ing diagram.
Input area

First word + 0 80 Hex


First word + 1 0x Hex

Bits corresponding to the addresses of I/O


Units that are actually connected will be
turned ON (1). Bits 0 to 7 correspond to
addresses 0 to 7.

Unit Indicators During normal operation, the front-panel indicators of each Unit will be as
shown in the following diagram.
MS: Lit green
TS: Lit green
NS: Lit green PWR: Lit green
TS: Lit TS: Lit U.ERR: Not lit
green green

Communications Unit Basic I/O Unit Special I/O Unit

196
Troubleshooting Section 7-2

7-2 Troubleshooting
This section explains the causes of errors, how to determine their locations,
and the actions to be taken when errors occur in a MULTIPLE I/O TERMINAL.
Check Flowchart When an error occurs in a MULTIPLE I/O TERMINAL, use the following flow-
chart to find the cause of the error, determine its location, and take the appro-
priate action. The numbers correspond to the numbers in the tables beginning
on page 198.
START

The MULTIPLE I/O


TERMINAL is not operating
normally.

Input area
Check the Communications
Check the first word of the Unit MS indicator.
First word + 0
I/O Unit interface status
area. First word + 1
Not lit
Bit 4
ON I/O Unit error (high-density
connector type) Lit red

Flashing
Bit 3 red
ON Communications power supply
overcurrent to I/O Units
Lit green
Bit 2
ON
I/O Unit interface error
Check the Communications
Unit NS indicator.
Bit 1
ON
Configuration error
Lit red
Bit 0
ON Flashing
Special I/O Unit error red
Flashing
green
Status not accessible.
Lit green

Check the Communications Unit


TS indicator.

Not lit

Lit red

Flashing
green

Status Area Error A MULTIPLE I/O TERMINAL status area is available in the first two words of
Processing the MULTIPLE I/O TERMINAL input area in the Master. The contents and
causes of errors can be found by checking this area.
Status Area Configuration
The status area is configured as shown in the following diagram.

0 wd I/O Unit connection information


+1 wd
Error I/O Unit addresses Registered I/O Unit addresses

197
Troubleshooting Section 7-2

I/O Unit Connection Information


Bit
0 wd
1: Error (OR of bits 0 to 4) 1: Special I/O Unit Error
1: Configuration Error
1: Refreshing I/O 1: I/O Unit Interface Error
1: I/O Unit Power Supply Overload
1: I/O Unit Error (High-density Connector Type)

Error and Registered I/O Unit Addresses


Bit
+1 wd

The bits corresponding The bits corresponding


to registered I/O Units to I/O Unit with errors
are turned ON. Bits 0 to are turned ON. Bits 8 to
7 correspond to 15 correspond to
addresses 0 to 7. addresses 0 to 7.
1: Registered 1: Error
0: Not registered 0: No error, or not
part of network

Probable Causes of Errors and Countermeasures


Use the status area to determine the error content and the I/O Unit address
where the error occurred, and then take action according to the following
table.
No. Error content Probable cause Countermeasure
1 I/O Unit error (high-den- A hardware error has occurred in Replace the I/O Unit in which the hardware error
sity connector type) an I/O Unit. has occurred.
2 Communications power The power supply to the I/O Unit Check that the I/O Unit communications cable has
supply overcurrent to an interface has shorted. not shorted.
I/O Unit The current consumption of the I/O Check that the total current consumption of the
Unit interface exceeds 0.4 A. communications power supply for the I/O Units
does not exceed 0.4 A.
After taking the above measures, restart the Com-
munications Unit. If the problem persists, replace
the Communications Unit.
3 I/O Unit interface error The end connector is not con- After turning OFF the power supply to the Com-
nected. munications Unit and all I/O Units, attach the end
connector to the I/O Unit interface connector 2 on
the terminal I/O Unit.
The I/O Unit Connecting Cable is Replace the broken cable.
broken.
There is a lot of noise. Remove the source of the noise.
Too many I/O Units are connected. Connect no more than 8 I/O Units for each Com-
munications Unit.
After taking the above measures, restart the Com-
munications Unit. If the problem persists, replace
the Communications Unit.
4 Configuration error The I/O Unit configuration was After turning OFF the power supply to the Com-
changed while the Communica- munications Unit and all I/O Units, return to the
tions Unit was turned ON. correct I/O Unit configuration, and restart the
Communications Unit. If the problem persists,
replace the Communications Unit.
5 Special I/O Unit error A specific error, such as no operat- Check the operating power supply, and provide
ing power supply, has occurred in the correct power supply. If the problem persists,
a Special I/O Unit. replace the Special I/O Unit in which the error
occurred.

198
Troubleshooting Section 7-2

Troubleshooting via There are indicators that display the Unit status of each MULTIPLE I/O TER-
Indicators MINAL Unit. The contents and causes of errors can be found by checking
these indicators.
Indicator Meanings
Unit Indicator Meaning
name
Communications NS Displays the DeviceNet communications status.
Unit MS Displays the Communications Unit status.
TS Displays the I/O Unit interface status.
Basic I/O Unit TS Displays the I/O Unit interface status.
Special I/O Unit TS Displays the I/O Unit interface status.
U.ERR Displays the Special I/O Unit status.
PWR Displays the operating power supply status.

In addition to the above indicators, some Units also have indicators that dis-
play the I/O status.
Causes and Remedies for Communications Unit MS Indicator Errors
First use the Communications Unit MS indicator to check the status of the
Communications Unit, and then take action according to the following table.
No. Communications Cause Remedy
Unit MS indicator
status
6 OFF The power is not being supplied. Check the operating power supply, and provide the cor-
rect power supply. If the problem persists, replace the
Communications Unit.
7 ON (red) A hardware error has occurred in Restart the Communications Unit. If the problem per-
the Communications Unit. sists, replace the Communications Unit.

8 Flashing (red) The DIP switch setting of the Com- After checking the DIP switch setting (baud rate setting
munications Unit is incorrect. pins 7, 8, or 9) and resetting it correctly, restart the
Communications Unit. If the problem persists, replace
the Communications Unit.
9 ON (green) No error Proceed to the next item, Causes and Remedies for
Communications Unit NS indicator Errors.

199
Troubleshooting Section 7-2

Causes and Remedies for Communications Unit NS Indicator Errors


Next use the NS indicator to check the status of the Communications Unit,
and then take action in according to the following table.
No. Communications Cause Remedy
Unit NS indicator
status
10 ON (red) The Unit is in Bus Off status. Check the connection status of the DeviceNet commu-
nications cable or the noise status.
A Slave already exits with the Reset the node number so that it is not duplicated.
same node number as the Com-
munications Unit.
The baud rate does not match that Reset with the same baud rate as that of the Master
of the Master Unit. Unit.
After taking the above measures, restart the Communi-
cations Unit. If the problem persists, replace the Com-
munications Unit.
11 Flashing (red) A timeout occurred in communica- Check the status of the Master Unit.
tions with the Master Unit. Check the connection status of the DeviceNet commu-
nications cable or the noise status.
After taking the above measures, restart the Communi-
cations Unit. If the problem persists, replace the Com-
munications Unit.
12 Flashing (green) The Master Unit has not been Check that the Master Unit has started normally.
started correctly.
There is a configuration error in Check that the number of I/O points for the Master Unit
the Master Unit I/O area. I/O area and the Communications Unit match.
13 ON (green) No error Proceed to the next item, Causes and Remedies for
Communications Unit and I/O Unit TS Indicator Errors.

Causes and Remedies for Communications Unit and I/O Unit TS Indicator
Errors
If there is no error after the MS indicator and NS indicator have been checked,
use the TS indicator of each Unit to check the status of the Communications
Unit and each I/O Unit, and then take action in according to the following
table.
No. TS indicator status Cause Remedy
Communi- I/O Units
cations Unit
14 The power supply to the I/ Check that the I/O Unit communica-
O Unit interface has tions cable has not shorted.
OFF shorted. Check that the total current con-
All I/O Unit TS indicators are not
lit. The current consumption sumption of the communications
of the I/O Unit interface power supply for the I/O Unit does
exceeds 0.4 A. not exceed 0.4 A.
After taking the above measures,
restart the Communications Unit.
The cable between the After turning OFF the power supply
Communications Unit to the Communications Unit and all
and the first I/O Unit is I/O Units, correctly connect the
disconnected. cable.

200
Troubleshooting Section 7-2

No. TS indicator status Cause Remedy


Communi- I/O Units
cations Unit
15 The cable is broken at the After turning OFF the power supply
Unit where the TS indica- to the Communications Unit and all
ON (red) tor display changes. I/O Units, replace the broken cable.
(I/O Unit Flashing (green) ON (red)
interface The TS indicators on the Units
error) closer to the Communications
Unit are flashing green and the
indicators on the rest of the Units
are lit red.
The cable between the
Communications Unit
and the first I/O Unit is
All I/O Unit TS indicators are lit broken.
red.
There is a lot of noise. Remove the source of the noise.
The end connector is not After turning OFF the power supply
connected. to the Communications Unit and all
I/O Units, attach the end connector
All I/O Unit TS indicators are lit
green. to the I/O Unit interface connector 2
of the terminal I/O Unit.
The cable connected to After turning OFF the power supply
the Remote Terminal Unit to the Communications Unit and all
I/O Unit interface connec- I/O Units, perform a continuity test
tor 1 is broken. on the cable, and replace the bro-
ken cable.
The I/O Unit configuration After turning OFF the power supply
changed after the Unit to the Communications Unit and all
where the TS indicator I/O Units, return to the correct I/O
Flashing (green) OFF display changed. Unit configuration, and restart the
Communications Unit.
The TS indicators on the Units
closer to the Communications At the last Unit where the After turning OFF the power supply
Unit are flashing green and the green light is flashing, to the Communications Unit and all
indicators on the rest of the Units one of the cables is bro- I/O Units, check the connection sta-
are not lit. ken. tus of the cable. If the problem per-
sists, replace the cable after turning
OFF the power supply to the Com-
munications Unit and all I/O Units.
I/O Unit interface connec- After turning OFF the power supply
tor 2 are connected at the to the Communications Unit and all
Unit where the TS indica- I/O Units, correctly reconnect the
tor display changed. cable.
16 A specific error, such no Check the operating power supply,
ON (green)
operating power supply, and provide the correct power sup-
Flashing has occurred in a Spe- ply. If the problem persists, replace
(green) cial I/O Unit. the Special I/O Unit in which the
(Special I/O error occurred.
Unit error)

There is a Special I/O Unit with


the TS and U.ERR indicators lit
red.

201
Troubleshooting Section 7-2

Causes and Remedies for Other Types of Errors


Error Probable cause
After the MS indicator turns green, the NS indi- Restart the faulty Slave Unit after checking the following points.
cator doesn’t flash green - it turns red immedi- • Make sure that the Master and Slaves baud rate settings all match. If
ately. they don’t match, set all of the baud rates to the same value.
• Check for a node number duplication. If necessary change the node
number settings so that each node has a unique number.
• See the troubleshooting steps below under the error heading:
“The NS indicator lights green but turns red after a short time.”
• If a particular Slave’s NS indicator is always red, replace that Slave.
The NS indicator lights green but turns red after Restart the faulty Slave Unit after checking the following points.
a short time • Make sure that there are121-Ω terminators connected at both ends of
or the trunk line. Connect 121-Ω terminators if the wrong resistance is
The NS indicator lights green but starts flashing being used.
red after a short time.
• Check whether all of the Slaves’ settings are correct.
• Check whether the communications cables are wired correctly.
• Check whether the power supply is set correctly.
• Check all the nodes for broken wires in the communications and
power supply cables attached to the connectors.
• Check whether power is correctly supplied to the network.
• If there is nearby equipment that generates electrical noise, take
steps to shield the Master, Slaves, and communications cables from
the noise.
• If an error has occurred with OMRON’s Master Unit, refer to the
DeviceNet Operation Manual (W267). If an error has occurred in a
Master Unit supplied by another maker, refer to the relevant user’s
manual.
• If a particular Slave’s NS indicator is always red, replace that Slave.

Trouble Adding a Slave to the Network


Error Probable cause
The NS indicator remains OFF. • Check if the baud rate of the Master Unit coincides with that of the
Slave Unit. If the baud rates are different, correct the baud rate of the
Slave Unit.
• Check that the Slave’s connector is connected correctly.
• Check whether the communications power supply is supplying
24 VDC.
• Make sure that the Master is operating properly.
When using an OMRON Master, refer to the DeviceNet Operation
Manual (W267).
When using another company’s Master Unit, refer to that Master’s
user’s manual.
• Check whether the communications cables are wired correctly.
• Check whether the power supply is set correctly.
• Check for broken wires in the communications and power supply
cables attached to the connectors.

202
Troubleshooting Section 7-2

Error Probable cause


The NS indicator continues to flash green. • Make sure that the Master is operating properly.
When using an OMRON Master, refer to the DeviceNet Operation
Manual (W267).
When using another company’s Master Unit, refer to that Master’s
user’s manual.
• Check whether the Slave is registered in the Master’s scan list.
If an OMRON Master Unit is being used, a new Slave cannot be
added to the network if the Master is operating with the scan list
enabled. First perform the clear scan list operation, check that the
Slave has joined the network, and then perform the create scan list
operation.
If another company’s Master Unit is being used, refer to that Master’s
user’s manual for details on adding a new Slave to its scan list.
The NS indicator alternates between being • When using an OMRON Master, check the following items and per-
green and flashing green, or alternates between form the necessary error processing steps.
flashing red and flashing green. → Register the scan list again.
(After performing the clear scan list operation, check that the Slave
has joined the network and perform the create scan list operation.)
→ Make sure that the Slave’s allocated I/O area doesn’t overlap with
that of another Slave. If there is an overlap, change the Slave’s
node number to eliminate it.
→ Make sure that the allocated I/O area doesn’t exceed the allowed
range shown below:
C200HW-DRM21-V1 Output: IR 050 to IR 099
Input: IR 350 to IR 399
If the I/O area exceeds this range, change the Slave’s node num-
ber to correct the problem.
• When using another company’s Master Unit, check that the I/O size
registered in the Master’s scan list matches the actual I/O size of the
Slave.
The I/O size is recorded in the following attributes of the connection
object:
Interface 2 (Polled I/O Connection)
Produced Connection size (Input size)
Consumed Connection size (Output size)
and:
Interface 3 (Bit strobed I/O Connection)
Produced Connection size (Input size)

See Appendix C Multi-vendor Usage for details and record the correct
value in the Master’s scan list. Refer to the Master’s manual for details
on registering the values.

203
Maintenance Section 7-3

7-3 Maintenance
This section describes the routine cleaning and inspection recommended as
regular maintenance.

7-3-1 Cleaning
Clean the DeviceNet Units regularly as described below in order to keep it in
its optimal operating condition.
• Wipe the Unit with a dry, soft cloth for regular cleaning.
• When a spot can’t be removed with a dry cloth, dampen the cloth with a
neutral cleanser, wring out the cloth, and wipe the Unit.
• A smudge may remain on the Unit from gum, vinyl, or tape that was left on
for a long time. Remove the smudge when cleaning.

!Caution Never use volatile solvents such as paint thinner or benzene or chemical
wipes. These substances could damage the surface of the Unit.

7-3-2 Inspection
Be sure to inspect the system periodically to keep it in its optimal operating
condition. In general, inspect the system once every 6 to 12 months, but
inspect more frequently if the system is used with high temperature or humid-
ity or under dirty/dusty conditions.
Inspection Equipment Prepare the following equipment before inspecting the system.
Required Equipment
Have a standard and phillips-head screwdriver, multimeter, alcohol, and a
clean cloth.
Equipment that could be needed
Depending on the system conditions, a synchroscope, oscilloscope, ther-
mometer, or hygrometer (to measure humidity) might be needed.
Inspection Procedure Check the items in the following table and correct any items that are below
standard.
Item Standard Equipment
Environmental Ambient and cabinet temperature See below. Thermometer
conditions Ambient and cabinet humidity See below. Hygrometer
Dust/dirt accumulation None ---
Installation Are the Units installed securely? No looseness ---
Are the communications connec- No looseness ---
tors fully inserted?
Are the external wiring screws No looseness ---
tight?
Are the connecting cables undam- No damage ---
aged?

The following table shows the acceptable temperature and humidity ranges for
DeviceNet Units.
Unit Acceptable temperature Acceptable humidity*
Master Unit 0°C to 55°C 10% to 90%
MULTIPLE I/O TERMI- –10°C to 55°C 25% to 85%
NAL (Communications
Unit, I/O Units)

204
Maintenance Section 7-3

7-3-3 Replacing Units


The DeviceNet Master Unit and Slave Units make up the network. The entire
network is affected when a Unit is faulty, so a faulty Unit must be repaired or
replaced quickly. We recommend having spare Units available to restore net-
work operation as quickly as possible.
Precautions Observe the following precautions when replacing a faulty Unit.
• After replacement make sure that there are no errors with the new Unit.
• When a Unit is being returned for repair, attach a sheet of paper detailing
the problem and return the Unit to your OMRON dealer.
• If there is a faulty contact, try wiping the contact with a clean, lint-free
cloth dampened with alcohol.
Note To prevent electric shock when replacing a Unit, be sure to turn OFF the
power supplies to all of the nodes (Master and Slaves) before removing the
faulty Unit.
Resetting after Replacing After replacing a Unit, set the new Unit’s switches to the same settings that
Units were on the old Unit. Also, if using a Configurator to set the Analog Input Unit,
Analog Output Unit, or Temperature Input Unit, be sure to set them to the
same settings as before.
Settings after Replacing The scan list (network file) must be registered after replacing a Master Unit.
Master Units Use the following procedures.
Default Remote I/O Allocations
Turn ON power to all Slaves and then turn ON the Scan List Enable software
switch (bit 00). The scan list will be registered.
User-set Remote I/O Allocations
Perform one of the following procedures.
Using a Network File
The following procedure can be used to write the scan list to the Master Unit
from a network file saved on a disk.
1,2,3... 1. Turn ON power to the Master Unit and the Configurator.
2. Place the Configurator online and read the network file that was previously
saved.
3. Use the device parameter editing operation, specify the Master Unit that
has been replaced, and write the scan list in the network file to the Master
Unit.

Replace Master Unit.

Network file

Write to new Master Unit.

205
Maintenance Section 7-3

Recreating the Allocations from the Configurator


The following procedure can be used to recreate user-set allocations and
write them to the Master Unit.

1,2,3... 1. Turn ON power to the Master Unit, Slaves, and Configurator.


2. Place the Configurator online and create the device list.
3. Specify the Master Unit, register Slaves using the device parameter editing
operation, and allocate I/O.
4. Write the scan list to the Master Unit.
Note You should always save the network file to a disk when using user-set remote
I/O allocations so that the scan list and other parameters are available should
you need to replace a Master Unit.
Replacing Relays for the With the Relay Output Unit (GT1-ROP08, GT1-ROS16), malfunctioning
Relay Output Unit Relays can be replaced.
The following Relays can be replaced:
GT1-ROP08: G2R-1-SN Power Relay
GT1-ROS16: G6D-1A Miniature Relay
Use the following procedure to replace Relays. Here, the GT1-ROS16 is used
as an example. The same general procedure applies to the GT1-ROP08.
Note Check that the internal power supply for the Relay Output Unit, and the power
supplies for the I/O and I/O Interface Units are all OFF before performing
Relay replacement.

1,2,3... 1. Push the lever for the Relay to be replaced and remove the Relay. The Re-
lays are arranged in order, with the corresponding contact numbers in-
creasing from left to right. Push the lever gently so that the detached Relay
does not spring out suddenly.

2. Insert the new Relay, pushing it into the slot as far as possible. Check the
positioning of the pin in the Relay with respect to the Relay Output Unit,
and be careful to replace the Relay with the correct orientation. When re-
placing the Relay, try to keep it as parallel as possible to the plane of the
Unit. When inserting the Relay, push it gently and check whether the Relay
is inside the slot. If the Relay does not enter the slot properly when pushed
gently, it means that the pin is not aligned properly. In this case, remove the
Relay and start again. If the pin appears to have entered the slot properly,
push the Relay into the slot as far as it will go.

206
Maintenance Section 7-3

3. When the Relay has been pushed inside as far as it will go, raise the lever
so that it is covering the top of the Relay.

Replacing the Cassette With the following Units, a malfunctioning Cassette can be replaced.
Transistor Input Units (with terminal block): GT1-ID16, GT1-ID16-1
Transistor Output Units (with terminal block): GT1-OD16, GT1-OD16-1
Analog Input Unit (with terminal block): GT1-AD04
Analog Output Unit (with terminal block): GT1-DA04
Temperature Input Unit: GT1-TS04T, GT1-TS04P

Note 1. Check that the internal power supply for the I/O Unit and the power sup-
plies for the I/O and I/O Interface Units are all OFF before performing Cas-
sette replacement.
2. Other I/O Units are not designed to house a Cassette. In order to avoid try-
ing to attach a Cassette to an incompatible Unit, check the I/O Unit first.
Use the following procedure to replace the Cassette. The GT1-AD04 is used
as an example. The same general procedure applies to other Units.

1,2,3... 1. For the Analog Input and Output Units, as well as the Temperature Input
Unit, with the top part of the Cassette pressed down, pull the Cassette out-
wards (see diagram below). For the Transistor Input and Output Units, with
the bottom part of the Cassette pressed up, pull the Cassette outwards.

2. Insert the new Cassette as far as possible into the space, taking care about
its orientation. After doing so, try to gently pull the Cassette outwards to
check whether it is secure.

207
Appendix A
Slave Device Profiles

Refer to the Slave specifications and Device profiles in this manual when connecting an OMRON Slave Unit to
another company’s Master.

DRT1-COM Communications Unit Device Profile


General data Compatible DeviceNet Specifications Volume I - Release 1.3
Volume II - Release 1.3
Vendor name OMRON Corporation Vendor ID = 47
Device type name Slaves: Device type number = 12
Communication adapter
Manufacturer catalog number Manual number (W267)
Manufacturer revision 1.0
Physical conform- Network current consumption 24 VDC at 30 mA max.
ance data Connector type Open plug
Physical insulation Yes
Supported indicators Module, Network
MAC ID setting DIP switch
Default MAC ID 0
Baud rate setting DIP switch
Supported baud rates 125 kbps, 250 kbps, and 500 kbps
Communications Predefined Master/Slave connection set Group 2 only server
data Dynamic connection support (UCMM) No
Explicit message fragmentation support Yes

Object Mounting
Identity Object (0x01)
Object class Attribute Not supported
Service Not supported

Item ID content Get (read) Set (write) Value


Object instance Attribute 1 Vendor Yes No 47
2 Product type Yes No 12
3 Product code Yes No 306
4 Revision Yes No 1.3
5 Status (bits supported) Yes No Bit 0 only
6 Serial number Yes No Unique for each Unit
7 Product name Yes No DRT1-COM
8 State No No ---

Item DeviceNet service Parameter option


Object instance Service 05 Reset No
0E Get_Attribute_Single No

209
Slave Device Profiles Appendix A

Message Router Object (0x02)


Object class Attribute Not supported
Service Not supported
Object instance Attribute Not supported
Service Not supported
Vendor specification addition No

DeviceNet Object (0x03)


Object class Attribute Not supported
Service Not supported

Item ID content Get (read) Set (write) Value


Object instance Attribute 1 MAC ID Yes No ---
2 Baud rate Yes No ---
3 BOI Yes No 0000 Hex
4 Bus Off counter Yes No ---
5 Allocation information Yes No ---
6 MAC ID switch changed No No ---
7 Baud rate switch changed No No ---
8 MAC ID switch value No No ---
9 Baud rate switch value --- --- ---

Item DeviceNet service Parameter option


Object instance Service 0E Get_Attribute_Single No
4B Allocate_Master/Slave_Connection_Set No
4C Release_Master/Slave_Connection_Set No

210
Slave Device Profiles Appendix A

Connection Object (0x05)


Object class Attribute Not supported
Service Not supported
Max. number of active connections 1

Item Section Information Max. number of instances


Object instance 1 Instance type Explicit Message 1
Production trigger Cyclic ---
Transport type Server ---
Transport class 3 ---

Item ID content Get Set Value


(read) (write)
Object instance 1 Attribute 1 State Yes No ---
2 Instance type Yes No 0000 Hex
3 Transport class trigger Yes No 8300 Hex
4 Produced connection ID Yes No ---
5 Consumed connection ID Yes No ---
6 Initial comm. characteristics Yes No 2100 Hex
7 Produced connection size Yes No FF00 Hex
8 Consumed connection size Yes No FF00 Hex
9 Expected packet rate Yes Yes ---
12 Watchdog time-out action Yes Yes 1 or 3
13 Produced connection path length Yes No 0000 Hex
14 Produced connection path Yes No ---
15 Consumed connection path length Yes No 0000 Hex
16 Consumed connection path Yes No ---
17 Production inhibit time Yes No 0000 Hex

Item DeviceNet service Parameter option


Object instance 1 Service 05 Reset No
0E Get_Attribute_Single No
10 Set_Attribute_Single No

Item Section Information Max. number of instances


Object instance 2 Instance type Polled I/O 1
Production trigger Cyclic ---
Transport type Server ---
Transport class 2 ---

211
Slave Device Profiles Appendix A

Item ID content Get Set Value


(read) (write)
Object instance 2 Attribute 1 State Yes No ---
2 Instance type Yes No 0100 Hex
3 Transport class trigger Yes No 8200 Hex
4 Produced connection ID Yes No ---
5 Consumed connection ID Yes No ---
6 Initial comm. characteristics Yes No 0100 Hex
7 Produced connection size Yes No See note.
8 Consumed connection size Yes No See note.
9 Expected packet rate Yes Yes ---
12 Watchdog time-out action Yes Yes 1 or 3
13 Produced connection path length Yes No 0000 Hex
14 Produced connection path Yes No No
15 Consumed connection path length Yes No 0000 Hex
16 Consumed connection path Yes No No
17 Production inhibit time Yes No 0000 Hex

Item DeviceNet service Parameter option


Object instance 2 Service 0E Get_Attribute_Single No
10 Set_Attribute_Single No

Note The values for produced connection size and consumed connection size will be the respective totals for
all the I/O Units connected to the Communications Unit. The following table lists the values for each I/O
Unit.

Model Produced connection size Consumed connection size


DRT1-COM 0400 Hex 0000 Hex
GT1-ID16(-1) 0200 Hex 0000 Hex
GT1-ID16MX(-1) 0200 Hex 0000 Hex
GT1-ID16ML(-1) 0200 Hex 0000 Hex
GT1-ID16DS(-1) 0200 Hex 0000 Hex
GT1-ID32ML(-1) 0400 Hex 0000 Hex
GT1-OD16(-1) 0000 Hex 0200 Hex
GT1-OD16MX(-1) 0000 Hex 0200 Hex
GT1-OD16ML(-1) 0000 Hex 0200 Hex
GT1-OD16DS(-1) 0000 Hex 0200 Hex
GT1-OD32ML(-1) 0000 Hex 0400 Hex
GT1-ROS16 0000 Hex 0200 Hex
GT1-ROP08 0000 Hex 0200 Hex
GT1-AD04 0800 Hex 0000 Hex
GT1-AD08MX (set for 4 inputs) 0800 Hex 0000 Hex
GT1-AD08MX (set for 8 inputs) 1000 Hex 0000 Hex
GT1-DA04 0000 Hex 0800 Hex
GT1-DA04MX 0000 Hex 0800 Hex
GT1-TS04T/P (Normal Mode) 0800 Hex 0000 Hex
GT1-TS04T/P (2-decimal-place 1000 Hex 0000 Hex
Mode)
GT1-CT01 0600 Hex 0600 Hex

212
Slave Device Profiles Appendix A

Item Section Information Max. number of instances


Object instance 3 Instance type Bit strobed I/O 1
Production trigger Cyclic ---
Transport type Server ---
Transport class 2 ---

Item ID content Get Set Value


(read) (write)
Object instance 3 Attribute 1 State Yes No ---
2 Instance type Yes No 0100 Hex
3 Transport class trigger Yes No 8200 Hex
4 Produced connection ID Yes No ---
5 Consumed connection ID Yes No ---
6 Initial comm. characteristics Yes No 0100 Hex
7 Produced connection size Yes No See note.
8 Consumed connection size Yes No 0800 Hex
9 Expected packet rate Yes Yes ---
12 Watchdog time-out action Yes Yes 1 or 3
13 Produced connection path length Yes No 0000 Hex
14 Produced connection path Yes No No
15 Consumed connection path length Yes No 0000 Hex
16 Consumed connection path Yes No No
17 Production inhibit time Yes No 0000 Hex

Item DeviceNet service Parameter option


Object instance 3 Service 0E Get_Attribute_Single No
10 Set_Attribute_Single No

Note The values for produced connection size and consumed connection size will be the respective totals for
all the I/O Units connected to the Communications Unit. The following table lists the values for each I/O
Unit. Only the following Units are applicable because the Bit Strobed I/O is valid only when OUT is 0
bytes and IN is 8 bytes or less.
Model Produced connection size
DRT1-COM 0400 Hex
GT1-ID16(-1) 0200 Hex
GT1-ID16MX(-1) 0200 Hex
GT1-ID16ML(-1) 0200 Hex
GT1-ID16DS(-1) 0200 Hex
GT1-ID32ML(-1) 0400 Hex
GT1-AD04 0800 Hex
GT1-AD08MX (set for 4 inputs) 0800 Hex
GT1-AD08MX (set for 8 inputs) 1000 Hex
GT1-TS04T/P (Normal Mode) 0800 Hex
GT1-TS04T/P (2-decimal-place 1000 Hex
Mode)

213
Appendix B
Connectable Devices

Devices
MULTIPLE I/O TERMINAL Units
Model Specifications Manufacturer
DRT1-COM Communications Unit OMRON
Two input words (status)
GT1-ID16 Transistor Input Unit (terminal block) OMRON
16 transistor inputs (for NPN outputs)
GT1-ID16-1 Transistor Input Unit (terminal block) OMRON
16 transistor inputs (for PNP outputs)
GT1-ID16MX Transistor Input Unit (Molex connector) OMRON
16 transistor inputs (for NPN outputs)
GT1-ID16MX-1 Transistor Input Unit (Molex connector) OMRON
16 transistor inputs (for PNP outputs)
GT1-ID16ML Transistor Input Unit (Fujitsu connector) OMRON
16 transistor inputs (for NPN outputs)
GT1-ID16ML-1 Transistor Input Unit (Fujitsu connector) OMRON
16 transistor inputs (for PNP outputs)
GT1-ID16DS Transistor Input Unit (25-pin D-sub connector) OMRON
16 transistor inputs (for NPN outputs)
GT1-ID16DS-1 Transistor Input Unit (25-pin D-sub connector) OMRON
16 transistor inputs (for PNP outputs)
GT1-ID32ML Transistor Input Unit (Fujitsu high-density OMRON
connector)
32 transistor inputs (for NPN outputs)
GT1-ID32ML-1 Transistor Input Unit (Fujitsu high-density OMRON
connector)
32 transistor inputs (for PNP outputs)
GT1-OD16 Transistor Output Unit (terminal block) OMRON
16 transistor outputs (for NPN outputs)
GT1-OD16-1 Transistor Output Unit (terminal block) OMRON
16 transistor outputs (for PNP outputs)
GT1-OD16MX Transistor Output Unit (Molex connector) OMRON
16 transistor outputs (for NPN outputs)
GT1-OD16MX-1 Transistor Output Unit (Molex connector) OMRON
16 transistor outputs (for PNP outputs)
GT1-OD16ML Transistor Output Unit (Fujitsu connector) OMRON
16 transistor outputs (for NPN outputs)
GT1-OD16ML-1 Transistor Output Unit (Fujitsu connector) OMRON
16 transistor outputs (for PNP outputs)
GT1-OD16DS Transistor Output Unit (25-pin D-sub connector) OMRON
16 transistor outputs (for NPN outputs)
GT1-OD16DS-1 Transistor Output Unit (25-pin D-sub connector) OMRON
16 transistor outputs (for PNP outputs)
GT1-OD32ML Transistor Output Unit (Fujitsu high-density OMRON
connector)
32 transistor outputs (for NPN outputs)
GT1-OD32ML-1 Transistor Output Unit (high-density connector) OMRON
32 transistor outputs (for PNP outputs)
GT1-ROP08 Relay Output Unit (power relays) OMRON
8 relay outputs (allocated 1 word)

215
Connectable Devices Appendix B

Model Specifications Manufacturer


GT1-ROS16 Relay Output Unit (miniature relays) OMRON
16 relay outputs
GT1-AD04 Analog Input Unit (terminal block) OMRON
4 inputs (allocated 4 words)
GT1-AD08MX Analog Input Unit (Molex connector) OMRON
8 inputs (allocated 8 words) or
4 inputs (allocated 4 words)
(Select using the DIP switch.)
GT1-DA04 Analog Output Unit (terminal block) OMRON
8 outputs (allocated 4 words)
GT1-DA04MX Analog Output Unit (Molex connector) OMRON
4 outputs (allocated 4 words)
GT1-TS04T Temperature Input Unit OMRON
4 inputs (allocated 4 or 8 words)
(Select using the DIP switch.)
Input types: R, S, K, J, T, B, L
GT1-TS04P Temperature Input Unit OMRON
4 inputs (allocated 4 or 8 words)
(Select using the DIP switch.)
Input types: Pt100, JPt100
GT1-CT01 Counter Unit (terminal block) OMRON
1 encoder input (Encoder A, B, Z)
1 external input, 2 external outputs
(input 3 words/output 3 words allocated)

Communications Cables
Model Specifications Manufacturer
DCA2-5C10 Thick cable: 5 wires, 100 m OMRON
DCA1-5C10 Thin cable: 5 wires, 100 m OMRON
DVN18-10G Thick cable: 5 wires, 10 m Nihon Wire & Cable
DVN18-30G Thick cable: 5 wires, 30 m Nihon Wire & Cable
DVN18-50G Thick cable: 5 wires, 50 m Nihon Wire & Cable
DVN18-100G Thick cable: 5 wires, 100 m Nihon Wire & Cable
DVN18-300G Thick cable: 5 wires, 300 m Nihon Wire & Cable
DVN18-500G Thick cable: 5 wires, 500 m Nihon Wire & Cable
DVN24-10G Thin cable: 5 wires, 10 m Nihon Wire & Cable
DVN24-30G Thin cable: 5 wires, 30 m Nihon Wire & Cable
DVN24-50G Thin cable: 5 wires, 50 m Nihon Wire & Cable
DVN24-100G Thin cable: 5 wires, 100 m Nihon Wire & Cable
DVN24-300G Thin cable: 5 wires, 300 m Nihon Wire & Cable
DVN24-500G Thin cable: 5 wires, 500 m Nihon Wire & Cable
1485C-P1-A50 Thick cable: 5 wires, 50 m Allen-Bradley (See note.)
1485C-P1-C150 Thin cable: 5 wires, 150 m Allen-Bradley (See note.)

Note 1. The cables made by Nihon Wire & Cable Company Ltd. are sold through the FA STORE Co., Ltd. The
product specifications are identical to the OMRON cable specifications.

216
Connectable Devices Appendix B

2. The cables made by Allen-Bradley are stiffer than the cables made by OMRON and Nihon Wire &
Cable Company Ltd., so do not bend the Allen-Bradley cables as much as the others.

Connectors
Model Specifications Manufacturer
MSTB2.5/5-ST-5.08AU For node connection Phoenix Contact K.K.
Without connector set screws Reference No: 1752399
(Attach to DRT1-ID08(-1),
-ID16(-1), -OD08(-1), -OD16(-1),
-ID16X(-1), -OD16X(-1),
-HD16S, -ND16S, -AD04,
-AD04H, -DA02, -TS04T,
-TS04P)

Connector Screwdriver
Model Specifications Manufacturer
SZF-1 Special screwdriver for DeviceNet connectors Phoenix Contact
K.K.

Terminating Resistors
Model Specifications Manufacturer
DRS1-T Terminal-block Terminating Resistor, 121 Ω OMRON

Note Also can be used as Terminating Resistor with T-branch Tap.

T-branch Tap
Model Specifications Manufacturer
DCN1-1C 3 connectors provided (When used on trunk OMRON
line, 1 drop line can be connected.)
Terminating Resistor can be connected.
DCN1-3C 5 connectors provided (When used on trunk OMRON
line, 3 drop lines can be connected.)
Terminating Resistor can be connected.

Power Supply Tap


Model Specifications Manufacturer
DCN1-1P Power supply 1-branch tap with 2 connectors OMRON
(provided)
1485T-P2T5-T5 Required when connecting more than one Allen-Bradley
power supply.
Countercurrent flow prevention, ground termi-
nal provided

I/O Unit Connecting Cables for MULTIPLE I/O TERMINAL Units


Model Specifications Manufacturer
(Provided with I/O Units) Cable length: 40 mm OMRON
(Provided with Communications End connector
Unit)
GCN1-010 Cable length: 0.1 m
GCN1-030 Cable length: 0.3 m
GCN1-040 Cable length: 0.4 m
GCN1-050 Cable length: 0.5 m
GCN1-060 Cable length: 0.6 m
GCN1-100 Cable length: 1.0 m

217
Connectable Devices Appendix B

Applicable Connectors for MULTIPLE I/O TERMINAL Units


Model number Type Remarks
51030-0330 Connector Crimp Housing
70058-0004 made by Reeled con- For AWG#24 to 30
MOLEX tacts
70058-0022 For AWG#22 to 24
70058-0204 Loose con- For AWG#24 to 30
70058-0272 tacts For AWG#22 to 24
57036-5000 Crimping tool For AWG#22 to 26
57037-5000 For AWG#24 to 30
XW2S-2513 Recom- Hood
mended
25-pin D-
sub con-
XW2A-2501 nector Plug
made by
OMRON

218
Connectable Devices Appendix B

High-density Connector Cables for MULTIPLE I/O TERMINAL Units


Model Unit connected Manufacturer
G79-@@@C GT1-ID16ML OMRON


I/O Block (G7TC-I@16)
GT1-OD16ML


I/O Block (G7TC-OC16, G70D-SOC16,
G70D-FOM16, G70A-ZOC16-3, M7F)
GT1-OD16ML-1


I/O Block (G7TC-OC16-1, G70D-SOC16-1,
G70D-FOM16-1, G70A-ZOC16-4, M7F)
G79-I@C-@ GT1-ID32ML


I/O Block (G7TC-I@16)
G79-O@C-@ GT1-OD32ML

I/O Block (G7TC-OC16, G7TC-OC08 G70D-


SOC16, G70A-ZOC16-3, G7A-FOM16,
M7F)
GT1-OD32ML-1

I/O Block (G7TC-OC16-1, G70D-SOC16-1,


G70D-FOM16-1, G70A-ZOC16-4)
XW2Z-@@@A GT1-ID16ML(-1), GT1-OD16ML(-1)

Connector-Terminal Block Conversion Unit


(XW2B-20G4, XW2B-20G5)
XW2Z-@@@B GT1-ID32ML(-1), GT1-OD32ML(-1)

Connector-Terminal Block Conversion Unit


(XW2B-40G4, XW2B-40G5)

Recommended Power Supplies for MULTIPLE I/O TERMINAL Units


Model Specification Manufacturer
S82K-05024 100 to 120/200 to 240 V, 50 W OMRON
S82K-10024 100 to 120/200 to 240 V, 100 W
S82J-5524 100 to 120 V, 50 W
S82J-5024 100 to 120 V, 100 W

219
Connectable Devices Appendix B

MULTIPLE I/O TERMINAL Units


Model I/O Unit interface Internal power supply and I/O power
current consumption supply
GT1-ID16(-1) 35 mA max. ---
GT1-ID16MX(-1) 35 mA max. ---
GT1-ID16ML(-1) 35 mA max. ---
GT1-ID16DS(-1) 35 mA max. ---
GT1-ID32ML(-1) 55 mA max. ---
GT1-OD16(-1) 35 mA max. 9 mA max.
GT1-OD16MX(-1) 35 mA max. 9 mA max.
GT1-OD16MlL-1) 35 mA max. 9 mA max.
GT1-OD16DS(-1) 35 mA max. 9 mA max.
GT1-OD32ML(-1) 65 mA max. 11 mA max.
GT1-ROS16 50 mA max. 250 mA max.
(inrush current: 30 A max.)
GT1-ROP08 40 mA max. 350 mA max.
(inrush current: 30 A max.)
GT1-AD04 50 mA max. Internal power supply: 100 mA max.
(inrush current: 20 A max.)
GT1-AD08MX 50 mA max. Internal power supply: 100 mA max.
(inrush current: 30 A max.)
GT1-DA04 50 mA max. Internal power supply: 150 mA max.
(inrush current: 20 A max.)
GT1-DA04MX 50 mA max. Internal power supply: 100 mA max.
(inrush current: 30 A max.)
GT1-TS04T 50 mA max. Internal power supply: 80 mA max.
(inrush current: 10 A max.)
GT1-TS04P 50 mA max. Internal power supply: 80 mA max.
(inrush current: 10 A max.)
GT1-CT01 90 mA max. 9 mA max.

220
Index

Analog Output Units, 125, 132


A Communications Units, 37
Analog Input Units, 3
averaging function, 103, 111
conversion time, 104, 113 E
input range, 23, 101, 109, 114
Edit Device Parameters Window, 114, 116, 137, 142, 146,
open-circuit detection function, 103, 112
155, 157, 159, 163, 166, 169
power supply, 104, 112
Edit Unit Parameters Window, 138, 170
specifications, 98
errors
Analog Output Units, 3
processing, 11
conversion time, 136
restarting count after, 33
output range, 23, 126, 127, 132, 134
specifications, 124
averaging function, 103, 111 I
I/O allocation, 11
C fixed allocation, 11
precautions, 15
cleaning, 204
user-set allocation, 13
communications
I/O configuration, 17
time/Slave, 192
I/O points
communications cycle time, 191
restrictions, 21
Communications Units, 4
I/O response times, 190
baud rate settings, 38
maximum, 191
components, 37
I/O Units, 4
DIP switch settings, 37
connecting cable, 22, 38
mounting on DIN track, 38
connecting to I/O, 23
node number settings, 38
current consumption, 41
specifications, 36
dimensions, 39
Configurator, 13, 24, 114, 137
interface connectors, 38, 39
connecting cable, 22, 38, 89 interface cycle time, 193
connectors, 7 interface specifications, 8
Transistor Input Units, 49, 51, 54, 56, 59, 61, 63, 65 interface status, 15
Transistor Output Units, 74, 77, 79, 82, 84, 86, 88 power supply wiring, 39
Counter Unit replacing the cassette, 207
count value reset, 179 specifications, 35
counting range, 178 weight, 41
differential phase pulse inputs, 177 indicators, 25
input word functions, 185 initialization, 10
operation examples, 28
inspection, 204
pulse and direction inputs, 177
reading the count value, 181
specifications, 172 M
maintenance, 204
D models
list of, 5
dimensions
I/O Units, 39 mounting
on DIN track, 21, 38
DIP switch settings
Analog Input Units, 99, 107, 111, 114 MULTIPLE I/O TERMINAL

221
Index

overview, 2 input specifications, 40


specifications, 44
GT1-ID16, 44
O GT1-ID16-1, 46
GT1-ID16DS, 57
open-circuit detection function, 103, 112
GT1-ID16DS-1, 60
operating environment GT1-ID16ML, 52
precautions, x GT1-ID16ML-1, 55
GT1-ID16MX, 48
GT1-ID16MX-1, 50
P GT1-ID32ML, 62
Parameter Setting Window, 115, 156 GT1-ID32ML-1, 64
power supply, 22, 39, 104, 112 Transistor Output Units, 3
precautions output specifications, 40
application, xi specifications, 66
general, x GT1-OD16, 66
I/O allocation, 15 GT1-OD16-1, 68
operating environment, x GT1-OD16DS, 81
safety, x GT1-OD16DS-1, 83
GT1-OD16ML, 76
present count value
GT1-OD16ML-1, 78
reading, 31
GT1-OD16MX, 71
Pulse Input Units, 3
GT1-OD16MX-1, 73
GT1-OD32ML, 85
GT1-OD32ML-1, 87
R troubleshooting, 197
refresh time, 191 TS indicator, 43
Relay Output Units, 3
Relay characteristics, 92
replacing relays, 206
specifications, 90
GT1-ROP08, 90
GT1-ROS16, 92

S
Scan List Enable Switch, 24
Software Setting Enable/Disable, 114
specifications
Analog Input Units, 98
Communications Units, 36
I/O Units, 35
Relay Output Units, 90
Transistor Input Units, 44
Transistor Output Units, 66

T
torques, xii
Transistor Input Units, 3

222
Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W348-E1-06

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to
the previous version.
Revision code Date Revised content
1 December 1998 Original production
2 January 2000 Changed “CompoBus/D” to “DeviceNet” in most of the manual.
Notes on relationship of ambient temperature and maximum number of simulta-
neously ON points added to section 4.
Configurator graphics changed.
Page xv: Information on Low-voltage Directive removed.
Page 3, 5, 7, 20, 24, 132, 165, 167, 176: Information added on Temperature
Input Unit.
Page 36, 44, 96, 104, 115, 121, 132: Noise immunity specification changed and
three specifications removed.
Page 44: Input impedance added.
Page 45: Units added to current consumption table and precautions on 2-wire
DC sensors added.
Page 46, 48, 54, 56, 58, 60: Maximum number of simultaneously ON points
changed.
Page 46, 48, 50, 52, 90: Internal circuits diagram changed.
Page 35, 54, 56, 58, 60, 75, 77, 80, 82: “Available soon” note removed.
Page 96, 115: Current consumption specification changed.
Page 102: Voltage and current specification changed for open-circuit detection.
Page 111: Converted data graphic added for 4 points and conversion time
changed.
Page 115, 132: Section added on offset and gain adjustments.
Page 116, 123: Pins 8, 9, and 10 changed.
Page 120: Description of output status for communications error changed.
Page 118: Wiring diagram changed.
Page 151: I/O response time graphics changed.
Page 151: Formula changed.
Page 165: Information added on Configurator.
Page 177: Power Supply Tap added to table.
Page 179: Power supply specifications changed in table.
3 October 2000 Reprinted due to error.
04 April 2002 Page xiii: Minor addition made to warning information.
Page xv: Paragraph added to first list.
Page 12: Several changes made to second diagram.
Page 15: Text added after table.
Pages 62, 64: Minor change made in first table.
Pages 76, 81, 85: Minor changes made to internal circuit diagrams.
Page 216: Several changes made to second and third tables.

223
Revision History

Revision code Date Revised content


05 May 2003 Page 32: “#0004” corrected to “#0C04” in ladder diagram . Information on word
53 bits 10 and 11 added.
Page 33: Bit 10114 added to ladder diagram .
Page 184: “×4” corrected to “×1” for differential phase pulse input when bit 10
and 11 are both ON.
06 September 2010 Entire manual: Changed “PC” to “PLC.”
Page v: Deleted definition of “PC.”
Page vi: Added section called Read and Understand this Manual.
Page xv: Corrected EN number for Commission Emission Standard.
Pages 4 and 6: Changed description of I/O Unit Connecting Cables in text and
figure.
Page 7: Changed model number of connectors made by MOLEX.
Page 18: Changed second title.
Page 22: Changed GCN specifications.
Page 32: Changed flag and bit address notation.
Page 38: Changed GCN specifications at bottom of page.
Page 41: Added note.
Pages 49, 51, 72, 74, 109, and 134: Changed MOLEX model numbers.
Pages 62, 63, 64, 65, 85, 87, and 89: Changed text in figure.
Pages 69 and 74: Changed internal circuit diagrams.
Page 77: Corrected pin function symbols.
Pages 77, 86, and 89: Added I/O Block model number to table.
Page 158: Added two figures.
Pages 210, 211, 212, and 213: Changed numbers in Value column.
Pages 211, 212, and 213: Change “No” to “Yes” in Set column.
Page 216: Changed company name in note.
Page 217: Changed table of I/O Unit Connecting Cables.
Page 218: Changed table of applicable connectors.
Page 220: Changed current consumption of GT1-ROS16 in table.

224

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