YH-400

Inverter type CNC air plasma cutting machine

Operation Manual

(Please read this manual carefully before installation,

use and maintenance)

YAHONG TECHNOLOGY CO.,LTD

 User safety tips:
All the welding and cutting equipment of our company have been fully designed to take into
account the safety and comfort of users. Nevertheless, if you can install and use the equipment
correctly, it will still be of great help to your safety. Before you read the instructions
carefully , Please do not install, use or repair the equipment at will.

Special tips (very important):

1. When the cutting machine is placed on an inclined plane, care should be taken to prevent it
from falling over.
2. It is forbidden to use the cutting machine for thawing pipes.
3. Because the protection grade of this series of cutting machines is IP21S, it is not suitable for
use in rain.
4. This series of cutting machines have a static external characteristic with a steep drop, and its
rated load continuity rate is 100%, which means that it can work continuously under normal
use environment. This series of cutting machines are equipped with a thermal protection
function. When the internal temperature of the machine rises above the set temperature, the
thermal protection acts, and the overheat indicator on the panel lights up. At this time, the
cutting machine has no output and the internal temperature must fall below the set temperature
The overheating indicator on the panel goes out and the cutting machine returns to normal
before it can continue to work.
5. The electromagnetic compatibility of this cutting machine is classified as Class A.
 Warning Arcs and Arclight may damage health
To protect yourself and others from arc radiation and burns, and prevent children from
entering the danger zone, the welding personnel should have a health certificate issued by
an authoritative institution
Carefully read the following important tips and carefully read the safety regulations for
welders issued by authoritative organizations to ensure that the installation, use, maintenance
and repair of welding machines and cutting machines are performed by professionals.

1 Electric shock: Touching a charged body may cause severe burns

or fatal injuries.
 When using a plasma system for cutting, a circuit is formed between the
torch and the workpiece. The workpiece and any objects in contact with the
workpiece will become part of the circuit.
 During the operation of the plasma system, cancel touching the torch body, the workpiece or the
water in the water bed.
To prevent electric shock, all plasma systems are operated with high voltage during
cutting. The following precautions should be taken when operating this system:
 Wear insulated gloves and boots, and keep your body and work clothes dry.
 During operation of the plasma system, do not stand, sit or lie on any wet surface.
 During the work, a large-area insulating pad or insulating cover should be used to insulate and isolate
the ground or the workpiece to avoid any physical contact with the workpiece or the ground. If you
must work in or near a damp place, you should be especially careful.
 When using a water bed, make sure that the water bed is properly grounded. Install and ground the
equipment according to the user manual and in compliance with national and local regulations.
 Always check whether the input power cord is damaged or broken. Replace the damaged power cord
in time. Exposed wires can be life-threatening. Inspect and replace any worn or damaged torch
cables.
 When working at heights or in places where there is a danger of falling, wear a seat belt to prevent
loss of balance due to electric shock.
2 Cutting may cause fire or explosion:
 Before performing any cutting operation, ensure the safety of the workplace. Fire
extinguishers should be equipped nearby.
 Remove all flammable materials within 10 m of the cutting area.
 Hot metals should be quenched or cooled before they can be cut or come into contact with
combustible materials.
 It is forbidden to cut the container that may contain flammables. Only after the container is emptied
and cleaned, can it be cut.
 Ventilate before cutting to remove any flammable gases that may be present.
 When using oxygen as a plasma gas for cutting operations, an exhaust ventilation system is required.
 It is strictly forbidden to use the plasma system in places where there may be explosive dust or gas.
 Never cut high-pressure steel cylinders, pipes or any closed containers. Never cut containers
containing combustible materials.
1、 Both hydrogen and methane are flammable gases and have an explosion hazard. Do not allow flames
to approach cylinders or hoses containing methane or hydrogen mixtures. When using methane or
argon hydrogen plasma, never let flames or sparks approach the torch.
2. Never cut aluminum under water, or cut aluminum that comes into contact with water. During plasma
cutting operations, if cutting aluminum material underwater or cutting aluminum material whose lower
surface is in contact with water, an explosion condition may occur and an explosion may occur.
3. Never use gas fuel containing carbonate gas for underwater cutting. During the plasma cutting
operation, if the gas fuel containing hydrogen is used for underwater cutting, explosive conditions may
be formed and cause an explosion.
3. Arc light: Arc light may burn eyes and skin.
 The high-intensity visible and invisible light (ultraviolet and infrared) generated by
the plasma arc may burn eyes and skin.
 Follow the applicable national and local regulations and take necessary eye protection measures.
Wear eye protection with appropriate dark lenses to prevent eyes from being damaged by ultraviolet
and infrared rays in the plasma arc.
 Wear flame-retardant protective clothing or canvas work clothes to avoid skin burns by strong arcs.
 Remind others before work to prevent others from being accidentally injured by an arc before
wearing protective tools.
4. Smoke: Toxic smoke may cause casualties.
 The plasma arc itself is the source of cutting heat. Therefore, although the plasma arc
is not listed as a source of toxic fumes, toxic fumes or gases are emitted during the
process of cutting materials, and oxygen in the air is also consumed.
 The owner of the equipment or the person in charge of the site is responsible for testing the air
quality in the equipment usage site to ensure that the air quality meets all national or local standards
and regulations.
Ways to reduce the risk of exposure to smoke:
 Remove all coatings or solvents on the metal sheet before cutting. Do not cut containers that may
contain toxic materials. If cutting is required, the container must be emptied and cleaned properly.
 Exhaust smoke from the air through local exhaust ventilation. Do not breathe fumes. When cutting
metal coated with, containing or suspected of having toxic elements, you should wear an air supply
respirator.
 Ensure that operators who use welding, cutting equipment, or air-supply respirators are appropriately
qualified and have received training on how to properly use such equipment.
5 Arc: Plasma arc may cause burns and scalds
 A plasma arc is generated immediately after the torch switch is turned on, and the
plasma arc can quickly cut through gloves and skin.
 Please stay away from the end of the torch .
 Never hold the sheet near the cutting path .
 Never point the torch towards yourself or others .
6 Noise: Noise may damage hearing
 In many applications, the noise generated by plasma arc cutting operations may
exceed the levels allowed by local regulations. Long-term exposure to excessive noise
may damage hearing. When performing cutting or planing operations, appropriate
hearing protection devices are required, unless the sound pressure measured on site indicates that, in
accordance with relevant international, regional and local regulations, no additional personal hearing
protection devices are required.
 Simply install a simple engineering control device on the cutting bed to greatly reduce the noise, such
as adding a shield or curtain between the plasma arc and the cutting bed, or setting the cutting bed
away from the plasma arc. It is necessary to take control measures in the workplace, restrict
personnel entry, shorten the exposure time of the operator, isolate the noisy work area, or take
measures to reduce the echo in the work area (with sound absorption device).
 If, after taking all other engineering and administrative control measures, the noise is still
uncomfortable or there is a risk of hearing damage, you need to use an ear protector. If hearing
protection devices are required, only approved personal protective devices, such as earmuffs or
earplugs, can be used, and the noise reduction level should be suitable for the scene. Warn other
people on site that there may be a noise hazard. Therefore, the ear protector can prevent hot flying
debris from entering the ear.
7 Gas cylinder: damage will cause an explosion
 Ensure that the gas contained in the compressed gas cylinder used is required by the
welding process, and that the decompression flowmeter and pipe joints used and the
 pipeline are in good working condition.
 Make sure the gas cylinder is installed against the wall and handcuffed with chains.
 The gas cylinder should be placed in a work area free from impact and vibration, and away from the
welding work area.
 It is strictly forbidden for the welding tongs or welding cable to touch the gas cylinder.
 When installing the decompression flowmeter or gas meter, avoid facing the gas cylinder.
 When not working, the air valve should be closed .
8 Electricity: (Applicable to welding and cutting equipment using power) Before
cutting equipment is installed, maintained and repaired, the power supply switch of
the welding machine should be cut off to avoid causing safety accidents.
 All equipment of our company belongs to Class I protection equipment, please install it carefully by
professionals according to the relevant chapters in the instruction manual.
 When the cabinet is marked with , please follow the relevant requirements in the instruction
manual to correctly ground the wire.
9 High-speed moving objects can cause injuries
 Ensure that all safety protection devices, covers and equipment are intact, and ensure
that the arms, clothing, and all tools do not touch the moving and rotating parts of the
equipment, including triangle belts, gears, and fans before the equipment is started.
 Sometimes when repairing or maintaining the equipment, some parts of the equipment have to be
removed, but the strongest safety awareness still needs to be maintained.
 Do not place your hand near the fan, and do not toggle the brake lever when the device is running.
 In order to avoid the equipment being accidentally started during maintenance, the connection
between the engine and the welding equipment should be removed before maintenance.
10 Electromagnetic field: any occasion where the welding current flows, an
electromagnetic field will be generated, and the welding equipment itself
will also have electromagnetic radiation.
 The electromagnetic field has an effect on the heart pacemaker. Users who install a pacemaker must
consult their doctor.
 The effects of electromagnetic fields on health have not been confirmed and identified,
and it does not rule out negative effects on the body.
 Please follow the following methods to reduce the harm of electromagnetic field to
human body:：
1. The working cable and the torch lead should be kept on the same side of your body, do not let it
close to the body.
2. Keep the torch lead as close as possible to the working cable. Keep the torch lead and working
cable as short as possible.
3. Do not coil the torch lead and working cable on you.
4. Stay away from the power source as much as possible.
11 Lifting device The delivery status of this product is carton or wooden
box packaging. After the equipment arrives at the user's site, there is no
lifting device on its packaging. The user can use a forklift to transport it
in place and then unpack it.
 When the welding machine is equipped with lifting rings, the lifting rings can be used for
on-site transportation. Yahong Welding Machine reminds users that the lifting of the welding
machine is potentially dangerous to the welding machine. Unless special circumstances, the
general transportation should use its roller to push the welding machine Shift.
 Make sure that all accessories of the welding machine have been removed when
lifting.
 When the welding machine is hoisted, it should be ensured that no people are
stationed under the welding machine, and pedestrians should be reminded at any
time.
 It is strictly forbidden for the crane to move fast.
 After the welding machine is installed in place, the welding machine should be carefully
installed by professionals according to the relevant chapters of the instruction manual.
 Table of Contents

I . Overview ……………………………………………………….. 6

II. Safety and precautions …………………………………………. 7

III. Working conditions and environment…………………….………. 8

IV. Technical Parameters …………………………………………....8

V. Product system description …………………………………..… 9

VI. Installation and use …………………………………….……….10

VII. Machine plasma cutting machine installation and connection…..16

VIII. Brief introduction of cutting process ……………………..……..18

IX. Care and maintenance …………………………………………...20

X. Faults and troubleshooting………………………………………….20

XI. Complete sets of products ……………………...……………….22

XII. Attached figure: Product main circuit diagram……………...…...23

I. Overview
1. Model description

YH - □□□ HD
IGBT industrial grade

Rated cutting current

Plasma arc cutting machine

2. Features
YH-300 series inverter air plasma cutting machine is the latest cutting machine
developed by our company, which has the following advantages ：
 This series of cutting machines use IGBT inverter technology, high reliability, high
efficiency and light weight；
 Thin pre-current function, precise pre-cutting current, stepless adjustable, suitable for
workpieces of different thickness. Low current for thin plates and large current for thick
plates to ensure cutting quality and save energy；
 The external characteristics and dynamic characteristics significantly reach the insertion
leakage-resistance cutting machine, the arc ignition success rate is high, the cutting current
is very stable, the arc stiffness is good, the alignment is smooth, and the process
performance is excellent；
 When starting arc cutting, it has the function of slow current rise, which can
effectively extend the service life of the electrode and nozzle of the cutting torch ；
 Especially suitable for CNC automatic cutting . It has all the signal output required
for numerical control；
 The cutting current is very stable, and the normal fluctuation of the grid voltage has
no effect on the cutting current；
 Load 100% (40 °C) load continuity rate. When cutting at maximum current, you can
work long hours without stopping；
 With over-under voltage and phase loss protection.
3. Use
It is suitable for cutting all kinds of metal materials such as carbon steel,
alloy steel and non-ferrous metals. Suitable for boiler and pressure vessel
manufacturing, chemical container manufacturing, industrial power station
installation and construction, metallurgy, chemical construction, aerospace
industry, automobile and engineering vehicle manufacturing, construction and
other industries that involve metal cutting.
4. Symbol description
Please read the Dangerous
instructions voltage

Overheat Input voltage

 Abnormal power
Output current
supply

air pressure Voltage output

Liquid inflow Voltage input

Liquid outflow Cutting

Plasma torch Gas detection

Workpiece
Locking
connection

Unlock Grounded

Water cooling Remote control

Increase /
Air cooling decrease in
quantity
Nozzle
Plasma gas and
connection of
torch electrode
plasma torch
Coolant and
Electric current torch electrode

Coolant input
Plasma
and torch nozzle
Protective gas
connection

II. Safety and precautions

For your safety and the safety of others, please be sure to observe the following :
 It is forbidden to use the cutting power supply for thawing of pipes or other
purposes other than cutting.
 The cutting machine shell must be reliably grounded.
To prevent electric shock, be sure to ground the grounding wire or grounding
bolt of the cutting power supply reliably .
 The cutting machine belongs to the equipment with high working voltage ,so
you must wear insulating protective equipment when cutting .
 When replacing the torch and the torch consumables ,the power supply of the
cutting machine must be turned off first .
 Safety protective equipment must be worn .
 In order to prevent ultraviolet rays and strong light from damaging the eyes and
splashing and burning the skin , please follow the relevant labor protection regulations and
regulations and wear appropriate safety protective equipment .
 Do not breathe harmful gases .The gas and smoke generated during cutting are
harmful to the human body. Please follow the relevant labor protection regulations and
regulations , wear corresponding protective equipment and install local ventilation
devices.
 Cannot cut in closed container.
 The temperature of the freshly cut workpiece is very high ,pay attention to prevent
burns .
 Protective gas cylinders and air compressors for cutting must be placed fixedly to
prevent collision.
 The cutting machine and cutting location should be away from combustible items.
 Prevent foreign objects from entering the machine or sharp objects from cutting
the cables and damaging them.
 Prevent the cutter from being damaged by falling or collision.
In the event of a fall or collision ,it should be checked and confirmed by a
professional before use.
 The surface and inside of the workpiece to be cut must be free of flammable and
explosive attachments and hazardous chemicals.
 Installation and maintenance personnel must hold a nationally approved
electrician operation certificate.
 The cutting operator must read this manual carefully and be familiar with the
operation method.

III. Working conditions and environment

If the following conditions are not met, the cutting performance may not reach the
value specified in the technical specifications .
1. Environmental conditions
1) Altitude does not exceed 1000 meters；
2) Ambient temperature range
Working time: -10 ~ + 40 ℃；
During transportation and storage: -20 ～ + 55 ℃；
When using a water-cooled torch, the minimum ambient temperature should be
based on the condition that the cooling water does not freeze.
3) Relative humidity：
≤50% at 40 ℃；
≤90% at 20 ℃；
4) It should be used in places with little dust, no corrosive gas, and no flammable
and explosive materials；
5) It should be placed in a dry and ventilated place, and avoid use in direct sunlight,
not in the rain;
6) The cutting power supply should be more than 30cm away from the wall or other
closed objects, and the distance between the two should be more than 30cm;
7) To prevent the power supply from tipping over, do not place the power supply on
an inclined surface with an inclination exceeding 10 degrees；
 1. Power supply quality
1) Power supply: 3 ～ 380V / 50Hz;
2) Voltage fluctuation range <±10%;
3) Frequency fluctuation range <±1%;
4) Three-phase voltage unbalance rate <±5%;
5) When using the engine generator: the generator output power is required to be
more than twice the rated input power of the welding power supply, and it has a
compensation coil.
IV. Technical parameters
a) Main technical parameters
Model
Parameter YH-400

Shell protection level IP21S

Rated input voltage 3～380V/50Hz
Rated input current 143A
Rated input capacity 94.7KVA
Rated output current 400A
Rated output voltage 200V
Rated load duration 100%（40℃）
No-load voltage 380VDC
Current adjustment range 60～400A
Insulation class F class
pierce cutting thickness (steel) 1～60mm
Max cutting thickness (steel) 90mm
Use plasma gas Compressed air
Working plasma gas 0.45～0.6MPa
pressure range
Torch cooling method Air-cooled / water-cooled
Arc starting method The auxiliary arc is ignited by high-voltage
non-contact
Dimensions /mm (length ×
930×430× 900
width × height)
Weight 144Kg
b) Plasma gas requirements
 Working air pressure range ：0.5MPa～0.6MPa
 Pressure resistance of gas supply pipe：≥1MPa
 Air supply pipe inner diameter：≥Φ8(Pipe jointΦ 8)
 Air supply flow：≥180L/min
 The gas and water must be filtered out before being sent to the cutting machine
 c) The external characteristic curve of the cutting machine
U

380V

400A /200V

I
400A

V. Product system description

a) Product working principle
The main circuit of the cutting machine adopts the latest power electronic
device-IGBT as the main device of the inverter switch. The three-phase AC power
supply is rectified by full-bridge power frequency and transformed into 20KHz
high-frequency current. The high-frequency current is reduced by the high-frequency
transformer, and the cutting current is output after the fast recovery diode rectification
and the reactor filter. The control circuit controls the output current by controlling the
width of the drive pulse. The real-time cutting current quantity is obtained through a
current sensor connected in series at the output end, which is used as a negative
feedback control signal. After comparing with the current regulation signal, a
dedicated PWM modulation integrated circuit is input, and a controlled driving pulse
is output to control the IGBT. Therefore, the output current is kept strictly constant,
and a sharply-decreasing constant current external characteristic is obtained. Arc
starting adopts high frequency arc starting method. The main circuit sees the attached
picture one：
b) Circuit block diagram of this product
VI. Installation and use
The installation environment and power supply requirements should meet the
requirements of the third content. The protection level adopted by the cutting power supply
is IP21S, and it cannot be installed or used in the rain.
1. Transportation and lifting
1) When moving the arc welding power supply, you must first turn off the power supply
and remove the power cord；
2) During transportation, the arc welding power supply must be bottom-down；
3) When lifting, it must be lifted vertically, and the angle between the sling and the
vertical direction must be ≤15 °；
4) During long-distance transportation, the arc welding power supply must
be prevented from moving, shock-absorbing foam plastic should be placed around it, and it
must also be protected from rain；
2. Unpacking inspection
According to the requirements of the complete set of products and accessories (see
paragraph 9) in this instruction manual, check the integrity of the accessories of this
product and check whether the product is damaged.
3. Connection of three-phase input line
1) The installation must comply with national and local standards and regulations-only
professional installation；
2) Before connecting, the user must turn off the power switch (circuit breaker) in the
distribution box to ensure that the connection starts after closing；
3) The power supply of this product is three-phase 380V AC 50Hz. The user should be
equipped with corresponding distribution box, air switch (circuit breaker) and power cord.
The selected distribution box and power cord must meet the relevant national standards.
The conditions for user power supply are shown in the table below：
Items YH-400
2
Power supply copper conductor cross section（mm ） ≥50
2
Ground copper conductor cross section（mm ） ≥50
Air switch capacity（A） 200
Fuse capacity（A） 250
4) Power supply cable connection
The connection must use cables and connectors that comply with local and
national electrical standards and be connected to the power source by a licensed
electrician.
 Open the cover of the external junction box on the back plate of the cutting
machine, and use the above-mentioned cable to connect to the user's distribution box. The
connection must be correct and reliable. After completion, be sure to fix the power cord
with a fixing block and cover the junction box cover.
5) Connection of ground wire
Connect the grounding screw on the power supply backplane to the ground with a
wire. The cross-sectional area of the wire must meet the requirements of the above table.
The grounding method shall be in accordance with relevant national standards.
4. Connection of compressed air and use of pressure regulating filter.
（The function of the pressure regulating filter is shown in the figure below）

1) Compressed air must comply with the provisions of Article 2 of Item 4, connect the air
pipe to the air filter inlet of the rear panel of the cutting machine, and tighten it with a
tie. Use of pressure regulating filter: when adjusting the pressure, first pull up the
knob of the gas pressure regulating valve, and then turn it, left to decrease the outlet
air pressure, right to increase the outlet air pressure. Knob positioning.
2) The air filter should be regularly checked for drainage. When the water level reaches
two-thirds of the filter cup, it must be drained, otherwise the relative quality will be
 affected. When draining, close the air supply valve, select "air test" function on the
panel, when the pressure gauge of the pressure regulating filter indicates the expected
zero, the water is automatically discharged from the drain nozzle.
5. Connection of cooling water
Connect the copper nozzle marked "water inlet" on the rear panel of the cutting
machine to the water supply pipe, and tighten it with a tie. The copper nozzle marked
with "return water" is connected to the return water pipe and tightened with a cable tie.
Among them, "Waterway 1 Inlet" and "Waterway 1 Backwater" are the same waterway
circulation. When using dual water-cooled torches, "Waterway 1" and "Waterway 2"
can be directly connected in parallel outside the power supply.
Special reminder: when using air-cooled cutting torch, you can not connect the
cooling water! ! ! However, the panel torch selection switch must be placed in the
"air-cooled torch" position. The cutting machine uses cooling water only to cool
the cutting torch, and the cutting power supply does not need water cooling!
6. Connection of output
1) Selection of torch nozzle
The best current range for different nozzle apertures is different, please
select the nozzle aperture according to the current reference table ；
Nozzle
aperture 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 3.0 3.3
（mm）
Applicable 110 140 180 220 250 300
30 ～ 40 ～ 70 ～ 80 ～
current ～ ～ ～ ～ ～ ～
40 65 90 100
（A） 130 170 210 250 300 400
2) Air-cooled torch connection: first connect the torch inlet cable connector M14 nut to
the copper nozzle marked "plasma gas" on the lower front panel of the cutting machine,
and tighten the nut; then connect the torch pilot arc wire to the cutting machine Connect
the terminals marked "Pilot Arc" on the lower front panel and tighten the nut; finally
connect the torch control plug to the socket marked "Control" on the lower front panel of
the cutting machine and tighten the plug nut ；

Special reminder: when using air-cooled torch, the rated current of the torch cannot
be used. Otherwise, the torch will be hot and damaged.
3) Connection of water-cooled torch: first connect the M16 nut of the torch cable
connector to the copper nozzle marked "Water and electricity output" on the front lower
panel of the cutting machine, and tighten the nut；connect the torch return water pipe M16
counter-tooth nut to the copper nozzle marked with “return water” on the front lower panel
of the cutting machine, and tighten the nut；connect the M14 nut of the cutting torch gas
pipe to the copper nozzle marked "out" on the front lower panel of the cutting machine and
tighten the nut；then connect the torch pilot arc wire to the terminal marked "arc pilot" on
the lower front panel of the cutting machine, and tighten the nu；finally, connect the torch
control plug to the socket marked "control" on the lower front panel of the cutting machine,
and tighten the plug nut；

4) Wiring requirements for control plugs when users replace torches from different
manufacturers
  The rear panel adopts WS20J4TQ five-core plug of Weipu Electric Co., Ltd.
Pins 1 and 2 of the five-core plug are connected to the switch control line of the
cutting gun；
Arc voltage feedback of pin 3 and pin 4 of five-core plug
 Wiring requirements for water-cooled torches：
Pins 1 and 2 of the four-pin plug are connected to the switch control line of the
cutting gun；
Pins 3 and 4 of the four-pin plug are not wired ；
Pilot arc to cold pressure connector UT2.5-6；

5) Connection of cutting ground wire

Connect the cold-pressed end of the cutting ground wire to the connector seat
marked with "cutting ground wire" on the lower front panel of the cutting machine,
and connect the other end of the cutting ground wire to the workpiece.
7. Panel and function
1) Digital display ammeter: display preset cutting current when there is no cutting,
display real cutting current when cutting；
2) Power indicator: indicates whether the cutting machine is powered on；
3)The fault code is eliminated when the cutting air pressure is higher than
0.2Mpa, and 805 is displayed when it is lower than 0.15Mpa；
4) Turn on the water source of the cooling torch, and the flow rate is greater than
0.45L / min. It works normally; below this flow rate, it shows 805
5) Bad ground contact or unsuccessful pilot arc display 808；
6) Overheat indicator: when the inside of the cutting machine is overheated (usually
when the cooling fan is damaged), it displays 804；
7) When the power supply of the cutting machine is out of phase or lower than 330VAC,
the machine stops working；
8) Cutting current adjustment knob: adjust the size of the cutting current;
9) Torch operation mode selection switch: When placed in the "non-self-locking"
position, the torch switch must be kept pressed during the cutting process, and the cutting
stops after releasing. When placed in the "self-locking" position, press the torch switch and
release it to start cutting, then press the torch switch again to stop cutting;
10) Rear panel air-cooled torch / water-cooled torch selection switch: only the air-cooled
torch can be used in the "air-cooled torch" position (the maximum cutting current will not
exceed 120A), and the water-cooled torch in the "water-cooled torch" position Torch can be
used;
11) Gas control selection switch: when placed in the "gas test" position, the gas valve
opens to check the gas flow. When placed in the "cutting" position, the air valve opens
automatically during the cutting operation；
12) Power switch: control the on and off of the three-phase power supply of the cutting
machine. When the switch is pressed, the power is turned off, and when the switch is turned
to the right, the power is turned on；
13) Cutting ground wire socket: used to connect cutting ground wire；
14) Torch control socket: used to connect torch control signal line；
15) Torch arc starting terminal: used to connect torch pilot arc line；
16) Pneumatic output interface: The output current interface of the cutting power supply
is also the compressed air output interface. When a water-cooled torch is used, it is used to
connect the air pipe joint of the water-cooled torch. When using air-cooled torch, it is used
to connect torch air-cooled cable connector；
17) Hydroelectric output interface: the negative output interface of the cutting power
supply, which is also the outlet interface, which is used to connect the torch water-cooled
cable connector; (it communicates with the backplane "waterway 1 inlet water" inside the
power supply)
18) Return water interface: the negative output interface of the cutting power supply,
which is also the return water interface of the cutting torch cooling water;
19) Air pressure filter: used to adjust the working pressure of compressed air and filter
out moisture in the air；
20) Power inlet junction box: used to connect with three-phase power supply cable；
21) Liquid cooler intelligent communication interface: when used with our company's
"liquid cooler", it is used for communication connection (please read the "liquid cooler"
instruction manual for connection and use method); this interface is vacant when using
other cooling water tanks；
22) Control signal interface: used to control automatic cutting equipment (pin function
introduction read the subsequent chapter "machine plasma cutting machine installation and
connection");
23) Arc voltage output: used to collect the output arc voltage of the power supply (for the
use method, please read the subsequent chapter "machine plasma cutting machine
installation and connection")；
24) Water channel 2 return water: used to connect the return pipe of the cooling water
tank；
25) Water channel 1 return water: used to connect the cooling water tank return pipe；
26) Water inlet of water channel 1: used to connect the outlet pipe of the cooling water
tank (in the case of ensuring the flow rate of the coolant, it can be supplied in parallel with
the water channel 2 and externally)；
27) Water channel 2 inlet water: used to connect the cooling water tank outlet pipe；
28) Grounding stud: used to connect the welding machine to the ground.
8. Introduction of protection function
1) Air pressure protection
 When the indicated value of the pressure gauge on the air filter behind the cutting
machine is less than 0.2 MPa, the protection circuit works and the cutting
machine will not start；
 During the cutting process, when the indicated value of the pressure gauge is
lower than 0.15 MPa, the cutting arc will automatically extinguish；
Note: The adjustment of the working air pressure must be done when the panel
function switch is set to "gas test"!
2) Water pressure protection
 When the water supply flow is lower than 0.45L / min, the protection circuit
works and the cutting machine will not start；
 During the cutting process, when the water supply flow rate is less than 0.4L / min,
the protection circuit works and the cutting arc will automatically extinguish；
3) Overheat protection
When the ambient temperature is high or the cooling fan is damaged, work at the
rated current, the cutting machine will overheat, the thermal protection circuit works, and
 the cutting arc will automatically extinguish;
4) Power supply abnormal protection
 When the three-phase power supply is out of phase, the protection circuit works
and the cutting machine will not be able to start the arc for cutting；
 When the three-phase power supply is lower than 330VAC, the protection circuit
works and the cutting machine will not be able to start the arc for cutting；
Special reminder: Air pressure and water pressure protection function, just to
protect the cutting torch!

9. Instructions

Follow the steps strictly

Pay Attention:
Electric shock can Cutting may cause fire
hurt people or even or explosion!
warning kill them!  Splashes may ignite
 Please turn off the power switch nearby flammable
of the distribution box when materials. The distance
wiring！ between inflammables
 Do not touch exposed and the work site should
conductive parts. be 10 meters.
 Don't let flying objects
fall on clothes or body.
Cutting soot is harmful to Arc light can damage
health. eyes and skin.
 Do not suck in the fumes  Excessive arc light can
generated during cutting. damage the eyes.
 Clean up the oil on the  The ultraviolet rays
workpiece. generated by the arc can
 Maintain air circulation at the damage the skin and
work site. eyes. Please wear
 The station should have smoke protective clothing
exhaust equipment. when cutting.
Overheated parts can burn the High-speed moving
skin. objects can cause
 Do not touch the overheated injuries.
parts of the workpiece.  Do not put your hands
 Do not touch hot cables or or fine objects into the
torches with bare hands. fan cover.
 Cover the opened
cabinet when cutting.
 In order to prevent eye and skin injuries,
please observe the labor safety and hygiene
rules and wear the necessary protective
equipment! Replace the electrodes and nozzles
after the cutting machine is powered off!
The operation process should be carried out
according to relevant labor safety operation
regulations!
1. After installation and connection, close the power switch, and the power indicator on
the panel should be on；
2. Turn on the air supply equipment, turn on the air supply switch, and the air pressure
indicator on the panel should be on. If the air pressure is lower than 0.25Mpa, the indicator
will not light, need to check the air source；
3. Start the water supply equipment, open the water supply valve and the water pressure
indicator on the panel should be on;；
4. Set the panel gas control switch to the "test gas" position, adjust the air filter pressure
adjustment knob on the rear panel to make the output pressure or flow rate meet the cutting
requirements, and adjust the switch to the "cut" position；
5. Select the panel operation mode to control the switch position. When placed in the
"non-self-locking" position, the torch switch must be kept pressed during cutting, and the
cutting will stop after releasing. When it is in the "self-locking" position, press the torch
switch and release it to start the cutting work. When you need to stop, press the torch switch
again. Users choose according to operating habits ;
6. Check the indicator lights on the panel, the status of the indicator lights that can be cut
is shown in the table below
Note: When the cutting power supply uses an air-cooled torch, the water pressure
indicator does not light!
7. Keep the torch nozzle and the workpiece at a distance of 2 to 5 mm, and the nozzle axis
is perpendicular to the workpiece surface. Start cutting from the edge of the workpiece.
When the thickness of the plate is ≤ 12 mm, you can also start piercing cutting at any point
of the workpiece (using current above 80A). But when piercing in the middle of the
workpiece, the cutting torch should be inclined slightly to one side, so as to blow away the
molten metal and cut through the metal. It is recommended that the user not try to use the
middle piercing of the plasma arc, because it is easy to damage the nozzle, it is best to drill a
small hole at the arc starting point, and then start the arc at the edge of the small hole. Press
the torch switch, compressed air is sprayed from the nozzle, the cutting indicator is on, after
pre-venting for 0.1 ~ 0.3S, high frequency is generated, the arc is ignited, and the torch starts
to cut ;
8. When the operation mode control switch on the front panel of the cutting machine is
set to the "non-self-locking" position, press and hold the torch switch all the time, and then
enter the cutting state after starting the arc. Release the torch switch without voltage output,
cutting stops, compressed air Shut down after a delay of 15S. When placed in the
"self-locking" position, press the torch switch and then release, the arc will automatically
start the cutting state, and then press the torch switch or until the arc is cut off, the cutting
 machine has no voltage output, the cutting stops, the compressed air delay Turn off after
15S.

VII. Machine plasma cutting machine installation and connection

 Installation

85 74 556 74

φ10 .5

45
276
45
 Output connection
The American Hypertherm MAX200 machine is connected with a plasma torch. After
being equipped with this torch, the gas-cooled torch cannot be used (please use the nominal
value of the cutting gun when using it, and the maximum current should not exceed 200A)）
 Italy Tekmo CM-300BW water spray cutting torch connecting, and the air-cooled cutting
torch cannot be used after being equipped with this torch (please use according to the nominal
value of the cutting gun when using, the maximum current should not exceed 300A)

PC200-D double water-cooled cutting torch connecting produced by Xuzhou Yahong

Company . When using a dual water-cooled torch, the "water channel 1" of the back plate is the
electrode cooling cycle, and the "water channel 2" is the nozzle cooling cycle. When
connecting, the two-way cooling liquid can be directly supplied in parallel through the
three-way external connection.

 Connection of arc voltage output interface：

The socket type used for the interface is WS20J2TQ, and the arc voltage output is set to
1: 1 arc voltage output at the factory. The 1 pin of the interface is the arc voltage "+" and the
2 pin is "-". If the user needs 1:20 arc voltage output, please turn it on cut the top cover of
the machine, and change the connection of the printed board LGK7-AP7 to 1:20 arc voltage,
 please pay attention to the corresponding wiring according to the demand, and pay attention
to the positive and negative polarities；
 Connection of control signal interface
The socket type used for the interface is WS20J4TQ, and the wiring function of each pin
is as follows：
 Pin 1 and pin 2 of the interface are the successful arc output signal, which is a set
of contacts of the relay. The rated load capacity that can be directly controlled is 0.3A /
125VAC or 1A / 30VDC. Do not use it in excess.。
 The 3 and 4 pins of the interface are the cutting machine start control line. The start
mode is controlled by the panel operation mode control selector switch. Generally,
"non-self-locking" is selected, that is, it starts when shorted and stops when disconnected.
These two wires are used in parallel with the torch control sockets 1 and 2 of the front lower
panel.
 Anti-interference precautions
 The shield layer is used to cover all the gun cables from the cutting gun handle to
the output end of the cutting machine. The shield layer can only be made of metal hose or
shield network management made of non-magnetic materials, such as aluminum, copper,
stainless steel and its alloy. The magnetic metal materials, such as various iron products, can
not be used. The shield layer can not be grounded；
 All control lines connected to the cutting machine should be shielded, and the
shielding layer must be reliably connected to the ground；
 The controller of the numerical control system should be as far away as possible
from the cutting table, cutting gun cable and cutting gun head, especially the cutting gun
head. The high-frequency spark arc of the gun head during arc ignition will generate a strong
space-borne high-frequency interference signal, which is easy to cause the system Crash；
 The controller of the CNC system adopts shielding measures, and the shielding
layer must be reliably connected to the ground；
 The control lines (such as stepping motors, limit switches and other control lines)
connecting the CNC system controller and the cutting table are all shielded lines, and the
shielding layer must be reliably connected to the ground；
 Separate connection of the power supply of the cutting machine and the CNC
system can effectively reduce interference, and the power supply is preferably in a different
location；
 The ground wire pile of the ground wire must be reliably connected to the ground
according to the relevant provisions of the national standard .

VII. Brief introduction of cutting process

1. The main technological parameters of cutting and the basis for selecting parameters
1) Type and thickness of cutting material
The type and thickness of the cutting material is the basis for selecting the cutting
process parameters. If the material thickness is large, a larger current and a larger nozzle
aperture are required. The cutting process parameters of workpieces with the same
thickness and different materials are also different.
2) Selection of nozzle
The three key dimensions of the nozzle all have an effect on cutting. They are the
nozzle aperture φ , the channel length ι , and the compression angle α . The length of
the holeι and the nozzle diameter φ should have a certain ratio, generally less than 2,
usually taken. The compression angle α can generally be taken as α = 30 ° ～
60 °, currently commonly used α = 30 °.
3) Cutting current and arc voltage
The choice of cutting current should be based on the size of the nozzle aperture. The
relationship between the nozzle aperture and the current is roughly in line with: I (current A)
= (70 ~ 100) × φ (mm). As the thickness of the metal being cut increases, the effect of arc
current on the cutting speed becomes smaller. However, as the current increases, the
burnout of the electrodes and nozzles will increase accordingly. Therefore, when cutting a
metal workpiece with a large thickness, the cutting speed is generally increased by
increasing the arc voltage. The actual arc voltage depends not only on the gas or gas
mixture used, but also on the gas flow rate and the geometry of the nozzle (especially the
nozzle aperture). As the gas flow increases, the operating voltage also increases.
4) Gas flow Q
As the gas flow increases, the arc voltage increases, and the arc power increases,
the cutting speed increases, and the cutting capacity and cutting quality also increase. At
this time, the arc compression increases, the energy is more concentrated, the arc column
temperature rises sharply, and the arc injection speed increases Increased flow momentum.
But excessive gas flow can cause instability of the plasma arc. The gas flow rate used by a
cutting torch does not change under normal circumstances. When the cutting torch is
different or the cutting thickness is greatly different, it can be changed appropriately.
5) Electrode shrinkage ΔLy
When the electrode shrinkage ΔLy is too small and the electrode extends into the
nozzle hole, due to the impact of the gas flow and the combination of some gases and the
electrode at high temperature, the electrode will be seriously worn out, resulting in unstable
plasma arc, poor compression effect, and cutting The penetrating power is too low to cut. If
ΔLy is too large, the arc is not stable enough, which reduces the cutting ability. The
position of the electrode tip should be in the siphon effect area of the air flow, so that the
electrode tip is in a relatively "vacuum" state, the electrode is not easy to burn, and it is
conducive to the compression of the arc. ΔLy is about 2 ～ 4mm.
6) Distance between nozzle and workpiece d
Too high d will make the plasma arc blow to the molten metal weaker,
the cutting ability will decrease, and the bottom burr will increase. It also increases the
instability of the arc. However, if d is too small, the possibility of short circuit between the
workpiece and the nozzle increases. Generally, d should be as small as possible without
causing a short circuit between the nozzle and the workpiece. Air plasma arc is generally 2
~ 5mm when normally cut. In air plasma cutting, the nozzle can also be brought into
contact with the workpiece, that is, the nozzle slides against the surface of the workpiece.
This cutting method is called contact cutting or pen cutting, and the cutting thickness is
about half of the normal cutting.
7)No-load voltage
Power supply equipment with high no-load voltage is required when cutting thick
workpieces. The no-load voltage is related to the gas used. The no-load voltage with argon
can be lower. The higher the no-load voltage with air, nitrogen and hydrogen.
8) Cutting speed
The cutting speed is the result of the combined action of various parameters. The
 main parameters that determine the cutting speed are the thickness of the workpiece, the
cutting current, the gas flow rate, and the nozzle aperture. When cutting, there can be a
proper amount of drag. Under the condition of ensuring the quality of the incision,
increase the cutting speed as much as possible.。
2. Eliminate the problem of incision burrs (slag)
1) The nature of incision burr
The normal cut surface is smooth and beautiful. If the cutting process parameters
are not selected properly, the electrode alignment is not good, and burrs (slag) may form
on the cut surface.
The slag is formed by the molten metal and its oxides attached to the lower edge of
the cut without detaching from the matrix. This situation is due to the fact that the molten
metal in the cut part and the basic adhesion force are greater than the sum of the gravity
of the metal oxide and the blowing force.
When cutting stainless steel, due to the poor fluidity of the molten metal, it is not
easy to blow off the airflow. Because of the poor thermal conductivity of stainless steel,
the bottom of the cut is easily overheated. The molten metal that has not been blown out
is fused with the bottom of the cut to form a very tough burr that is not easy to remove.
On the contrary, when cutting copper, aluminum and their alloys with good thermal
conductivity, the bottom of the cut is not easy to re-melt with the molten metal, and the
burr is "hanged" under the cut, and it will fall off when touched.
2) Factors affecting the formation of burrs
 Because the molten metal has poor fluidity. When the power of the power supply
is too low or the plasma arc compression is not good, the temperature of the
molten metal is low during the cutting process, and the fluidity is poor. At this
time, even if the airflow is very strong, it is not easy to blow off all the molten
metal, thereby forming burrs.
 When cutting a thick plate, it is caused by the excessive drag of the slit. The heat
of the metal parts during cutting is different. The upper end of the cut is heated
more than the lower end, so the melting of the lower end of the cut is lagging
behind the upper end by a distance ι , which is called the trailing drag of the slit.
The magnitude of the trailing drag is related to the shape of the plasma arc and the
cutting speed. When the flame of the plasma arc is shorter and the cutting speed is
too fast, the ι is increased to form the vertical component and the horizontal
component of the arc blowing force. The former causes the molten metal to be
blown off, while the latter causes the molten metal to flow backward along the
bottom of the incision This part of the overheated metal melts the bottom of the
cut partially, and after cooling, it melts together to form burrs.
 Burrs caused by overheating at the bottom. When the cutting speed is too low, the
lower end of the cut is overheated or even melted, and the combination of the
liquid metal and the bottom metal is increased, so the molten metal is not easily
blown off by the air flow and forms burrs.
 The blowing force of the airflow is insufficient. In plasma arc cutting, the arc
blowing force includes the blowing force of the airflow and the electromagnetic
force of the arc itself, wherein the airflow blowing force plays a major role. If the
air blowing force is not large enough, it is not enough to ensure that all the molten
metal is blown off, thereby forming burrs.
3) Measures to eliminate burrs
 Make sure that the center of the electrode and the center of the nozzle hole are
strictly aligned to prevent the compression of the plasma arc from being destroyed,
 which will make the flame not concentrated enough and the cutting ability will be
weakened.
 Ensure that there is enough power to make the molten metal have good fluidity. At
the same time, it can also improve the cutting speed and the stability of the cutting
process, which makes it possible to use a larger gas flow to increase the blowing
force of the air flow, which is more conducive to the elimination of burrs.
 Select the appropriate gas flow rate and cutting speed. The air flow is too small
and the blowing force is insufficient. If it is too large, the length of the plasma arc
is shortened, the incision is V-shaped, and the amount of drag after cutting is
increased. In both cases, burrs are formed.
 If the cutting speed is too small, the cut is wide, the surface is rough, and the
bottom of the cut is easily overheated. When the cutting speed is too large, the
trailing amount increases, which is also unfavorable for the removal of burrs.
 It can be seen that under certain conditions, the gas flow rate and cutting speed
have an optimal range.
4) About the elimination of incision and rounded corners
During plasma arc cutting, the end face of the incision is slightly inclined, and the
upper edge is slightly rounded. Although this inclined range is allowed during the
welding process, in order to improve the cutting quality, this problem has caused people
to study it. Under normal circumstances, by appropriately reducing the cutting speed,
the slope of the edge of the cut can be avoided, but at this time the affected area and the
width of the cut are increased, and the productivity is reduced, so this measure is still
undesirable. At present, people have started to further improve the structure of the
nozzle, which has been able to prevent the inclining phenomenon. This method is called
the high-quality cutting method. That is, when cutting, a porous nozzle (a ring with
many small holes around the main cutting hole) is used, and the small air flow from
these small holes is parallel to the air flow of the main hole channel, which can help
prevent hot plasma flame flow The top of the metal edge is spread out, so that a slit
with parallel cuts, a square upper edge, and no iron slag at the bottom can be obtained.

VIII. Care and maintenance

1.Do not use and store the cutting machine in strong sunlight ；
2.Do not use or store the cutting machine in a humid environment ；
3.When using the cutting machine, keep its ventilation holes unobstructed ；
4.The cutting machine should be used and stored in a well -ventilated
environment；
5.The cabinet should be opened at least once a year, and the dust and metal
shavings inside the machine should be cleaned up with dry compressed air ；
6. Regularly check all the cable insulation of the cutting machine for damage, and
if it is damaged, wrap it or replace the cable；
7. Periodically check all electrical connections in the cutting machine for loose
parts and tighten the loose parts；
8. Water and impurities accumulated in the filter regulator should be discharged regularly.
Note: When performing maintenance on the cutting mach ine, ask a professional
electrician to remove the power input line of the cutting machine from
the distribution box before opening the machine casing.
IX. Faults and troubleshooting
1.There is high voltage in the machine, if there is a fault, you must find a
professional electrician or the company's maintenance personnel for repai r！
2.Failure occurs, please check first：
1) Three-phase power supply should be 380 ± 40VAC, whether there is phase loss or
large voltage fluctuations beyond the range of power supply requirements；
2) Whether the abnormal power supply indicator on the panel is on, if it is on, check
whether the three-phase power switch of the switchboard is aging and damaged, whether the
fuse is installed reliably, and whether the power cord of the cutting machine is installed
reliably, otherwise it is easy to cause phase loss or poor contact, making the cutting machine
Not working properly；
3) Whether the torch switch and its wiring are damaged or broken, whether the nozzle
of the torch and the electrode are burned or damaged；
4) When the user replaces the torch of a different manufacturer, the control plug wiring
is wrong. Refer to the "torch connection" in the manual to check；
5) If the connection of the cutting ground wire is reliable；
6) If the compressed air pressure filter behind the cutting machine is drained regularly；
7) Whether the air pressure indicator light of the panel is bright, if it is not bright, check
whether the compressed air pipe is connected reliably, whether the pressure is normal, and the
pressure is lower than 0.3MPa and the indicator light is not bright；
8) When using water-cooled torch, check whether the water pressure indicator on the
panel is on, if not, check whether the cooling water flow is normal；
9) Whether the overheat indicator on the panel is on, if it is on, check whether the
temperature relay on the radiator is damaged；
10) The top cover checks whether the fuse next to the control transformer is blown；
3. Common faults and troubleshooting: (see table below)
Fault Cause of issue Elimination method
phenomenon
1．Three-phase power supply 1 ． Check three-phase power
1 ． Turn on the
phase loss； supply；
power, the power
2．Power supply switch aging 2．Replace the power switch；
indicator is off,
damage； 3．Replace the power control fuse；
the digital display
3 ． Power control fuse 1.5A
is off
fuse；
1．Three-phase power supply Check the three-phase power
2 ． No arc, the
phase loss； supply to ensure that the power
power supply
2．Three-phase power supply supply voltage meets the power
abnormal light is
overvoltage or undervoltage； requirements of the cutting
on
machine；
1 ． Use environment 1．Let the cutting machine rest for
temperature is too high； a while；
3．No arc or arc
2．When cutting, the cooling 2．Check fan power or replace
interruption
fan rotates very slowly or does cooling fan；
during cutting,
not rotate, causing poor heat 3．Replace the temperature relay；
overheat indicator
dissipation；
light
3 ． Damaged temperature
relay；
4．Can't start, air 1．No air pressure； 1．Turn on the air source；
pressure indicator 2．Air supply pressure is too 2．Adjust gas supply pressure；
 is not on low； 3．Replace LGKAP1；
3．LGKAP1 damaged；
1．The cutting ground wire is 1．Connect the cutting ground wire
5．No arc, but the
not connected well； reliably；
cutting indicator,
2．Air pressure is too high； 2．Reduce gas supply pressure；
air pressure and
3．Torch electrode and nozzle 3．Replace electrode and nozzle；
water pressure
burn severely； 4．Replace torch；
indicator are on,
4．The torch electrode and the 5．Replace high frequency board；
the abnormal
pilot arc wire are
power supply
short-circuited, causing
indicator is off,
damage to the torch；
the overheating
5 ． High frequency board
indicator is off
damaged；
1．Air pressure is too high or 1．Adjust gas supply pressure；
too low； 2．To drain regularly
2．The water cup of the air 3．Workpiece thickness should be
pressure filter is full； within the mass cutting range；
3．Workpiece is too thick； 4．Replace electrode and nozzle；
6 ． Poor cutting 4．Torch electrode and nozzle 5．Adjust the torch angle；
quality burnout； 6．Adjust cutting speed；
5 ． The plasma arc is not
perpendicular to the
workpiece；
6．Cutting speed is too fast or
too slow；
1．Air pressure is too low； 1．Adjust gas supply pressure；
2．The nozzle is too close to 2．The distance should be within
the workpiece <2mm； 2mm ～ 5mm；
3．Nozzle aperture is small, 3 ． Select the nozzle aperture
7 ． Very short does not match the current corresponding to the current used；
electrode and used； 4 ． Replace good quality or
nozzle usage time 4．Electrode nozzle has quality electrode nozzle；
problems； 5．Buy a good quality torch；
5 ． The user purchased the
replacement torch has quality
problems；
1．Secondary rectification fast1．Replace the same type of fast
8．Can not start recovery diode damaged； recovery diode；
arc, high 2．Pilot arc current limiting 2．Check and replace the damaged
frequency, no resistor R6, R7, R8 damaged； pilot arc current limiting resistor；
pilot arc 3．High frequency leakage of 3 ． Check leaks and strengthen
cutting machine output circuit；
insulation；
1．Three-phase rectifier bridge1．Replace the three-phase rectifier
damaged； bridge of the same model；
9．Power supply 2．IGBT module damaged； 2．Replace IGBT modules of the
switch tripped 3．Other components of the same model；
main circuit are damaged； 3 ． Check and replace damaged
devices；
If you encounter a failure that cannot be eliminated, please notify the local agent of the
company of the specific phenomenon during use or contact the company directly for repair.
4. See Table 1 for details of commonly used components
No Code Device name Model Note
Three-phase rectifier
1 V1、V2 MDS150-16
bridge
 2 V3、V4、V5、V6 IGBT module CM200DC-24NFM
V7、V8、V9、V10
3 Fast recovery diode DBA200UA60
V11、V12、V13、V14
TA3、TA4 TKC-200BR
4 Hall current sensor
TA5 TKC-500BR
5 KM1 AC contactor CJ20-160/380V
6 YV1 Solenoid valve DF2-B-2/36V AC
7 YV2 Solenoid valve Q22XD-5-36V AC
8 BP1 Pressure controller YKC 0.3/0.25
9 EV1 Cooling fan 200FZY6-SP/220V
10 EV2 Cooling fan TG28080HA2BL-C
11 RP1 Potentiometer RV24YN-20S-B502
JUC-6F-75℃ normally
12 KT1、KT2、KT3 Temperature relay
closed
Program control
13 AP1 LGKAP1
board
14 AP2-1 AP2-2 Main control board LGK7AP2
High frequency
15 AP3 HFAP1
board
16 AP6 Pilot arc board PL05
17 AP7 Control board LGK7AP7
18 AP8 Control board PL07
19 Air filter regulator GFR-300-10

X. Product sets
1. Cutting power 1set
2. Ground cable 1pc
3. Product Certificate 1pc
4. Warranty card 1pc
5. Product manual 1pc
 V5
V6 C6 L8

V12 V11
L2
G3B G1B

E3B E1B TM2

TA2 75
R3
C34 C39 C3 80

C4
R4
G4B G2B
V14 V13
C35
E2B
E4B G4B E4B E3B G3B G2B E2B E1B G1B
C32
L6

V2 L4 C10 G4 E4 E3 G3 G2 E2 E1 G1
79 76

- 36
C9

C15
+ 35

Z X7 -A P 4
C16
LGK7-AP2
C14 32

30

31 41 59
46 45 44 43 63 64
37 39 38
C17

14 C5 KT3
V4 V3 L7
V9
RV1 R11 R12 25
C13
KM1
SA4
THF1
V8
C12 C11 L1 C18
G3 G1
1
5

TA3
4
3
2

J1 V1 E3 E1
03 04
R1 27
TM1
C38 C36 C2 71 72 69
J2 C1
02 05

＋15 V
-1 5V
O ut
0V
J3 TA1

1
2
3
4
01 06 C33 V10
R2
G4 G2 R9/R10
TA5 L14 24
C37
EV2 FU1 V7
E2
E4

15 V
TA4

＋
-1 5V
O ut
0V
0V
O ut
-1 5V
＋15 V

L3 C7 L5
74 73

1
2
3
4
4
3
2
1

C8
08 07 05 04
415V
EV1
5
4
4
3
2
1

380V
ZX7-AP4 88 87 86 85 25 24
TC1 46 45 44 43 XS1 XS2 41 B 59 B
220V KT1 KT2 43A 44A 45A 46A
G4 E4 E3 G3 G2 E2 E1 G1 + -
106

41 41C LGK7-AP7
70 110V
33 43 PL05 99 98
18 36V 37 G4 E4 E3 G3 G2 E2 E1 G1 35 36 81C
8V 81
44
13 82 82C
34
45
415V TC2 LGK7-AP2 83C
30 83
18V 46
380V 84C HFAP1
31 P A1 84
18V 77 78 18 13
32 68.

67 90 68
59 62 60. 29 28 39 38 41 78

2 IN-
15V
1
IN+

电源 过热 供电异常 92
1
41
HL1 HL5 HL6

2 60

水流开关 20
1
2
3

24 25 47 48
BP2

103
气冷 SA2-1
气冷枪接口 水冷 89 90 91
1:1弧压 1:20 弧压
非自锁
HL2 气压
51 53 20 52 59 59 62 62 32 31 63 64 RP1
52 61 59 62 60 53 55
SA1
自锁 气冷
50 HL4 SA2-2 78
切割 78a SB1
54
77 20a
56a
13
水冷 HL3 水压 P L07
C27
SA3 LGK7- AP 1 C28
16 56
56
16

检气

切割
53a
57 59b 62b 20b 53b 63b 64b 63a 64a
BP1
YV1
17
气压开关
17 58
小气阀
YV3
99 77
99.
大气阀 78

15