DHR Rheology Theory
DHR Rheology Theory
DHR Rheology Theory
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y Bottom Plate
y
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x
F
Shear Stress, Pascals σ=
A
γ=
x(t ) σ
Shear Strain, % η= Viscosity, Pa⋅s
y γ
γ
Shear Rate, sec-1 γ =
t
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r θ
σ)
Stress (σ ߪ ൌ ഏೝమయ ൈM
r = plate radius
h = distance between plates
M = torque (μN.m)
Strain (γγ) ߛ ൌ ೝ ൈθ
θ
θ = Angular motor deflection (radians)
ೝ
Ω= Motor angular velocity (rad/s) Strain rate (ߛሶ ) ߛሶ ൌ
ൈΩ
Ω
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ARES G2 DHR
Applied
Torque
Sample (Stress)
Applied
Strain or Direct Drive ^ƚĂƚŝĐWůĂƚĞ
Static Plate
Rotation Motor
Note: With computer feedback, DHR and AR can work in controlled strain/shear
rate, and ARES can work in controlled stress.
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A Rheometer works simply by relating a materials property from how hard it’s
being pushed, to how far it moves
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Describe
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σ M ⋅ Kσ
G= =
γ θ ⋅ Kγ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation Specifications
Shape
Constants
The equation of motion and other relationships have been used to determine the appropriate
equations to convert machine parameters (torque, angular velocity, and angular displacement) to
rheological parameters.
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ߛሶ ൌ ܭఊ ൈ :
where ߛሶ = Shear rate
<γ = Strain Constant
Ω = Motor angular velocity in rad/sec
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Describe
In Spec Correctly
σ M ⋅ Kσ
η= =
γ Ω ⋅ K γ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation Specifications
Shape
Constants
The equation of motion and other relationships have been used to determine the appropriate
equations to convert machine parameters (torque, angular velocity, and angular displacement) to
rheological parameters.
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Shear Stress
20 mm
40 mm
60 mm
ʹ
As diameter decreases, shear stress increases ߪൌ ܯଶ
ߨݎ
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Shear
Rate
2 mm Increases
1 mm
0.5 mm
ݎ
As gap height decreases, shear rate increases ߛሶ ൌ ȳ
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Stress Constant: ܭఙ ൌ ଶగ య
Diameter (2⋅⋅r)
Truncation (gap)
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Shear Stress
20 mm
40 mm
60 mm
͵
As diameter decreases, shear stress increases ߪൌܯ
ʹߨ ݎଷ
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Shear Rate
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1°
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ͳ
As cone angle decreases, shear rate increases ߛሶ ൌ ȳ
ߚ
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Strain Constant: ܭఊ ൌ
ʹݎଶ ͳݎଶ
(to convert angular velocity, rad/sec, to shear rate,
1/sec, or angular displacement, radians, to shear
strain (unit less). The radii, r1 (inner) and r2 (outer),
are expressed in meters)
ଶ ଶ *
ͳݎ ʹ ݎ
Stress Constant: ܭఙ ൌ ଵ
ସగ ʹݎଶ ͳݎଶ
(to convert torque, N⋅m, to shear stress, Pa. The bob
length, l, and the radius, r, are expressed in meters)
r1
r2
h
r3
r4
ͳݎଶ ʹݎଶ
Strain Constant: ܭఊ ൌ
ʹݎଶ െͳݎଶ
ଵమ ାଶమ
Stress Constant: ܭఙ ൌ ସగή మ మ ା మ
ଶ ଵ ଷ
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Advantages: Disadvantages:
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Couette low viscosity samples high shear rate large sample volume
< 10 mPas
Double Wall Couette very low viscosity high shear rate cleaning difficult
samples < 1mPas
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Instrument Calibrations
Inertia (Service)
Rotational Mapping
Geometry Calibrations:
Inertia
Friction
Gap Temperature
Compensation
Rotational Mapping
Details in Appendix #4
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Instrument Calibrations
Transducer
Temperature Offsets
Phase Angle (Service)
Measure Gap Temperature
Compensation
Geometry Calibrations:
Compliance and Inertia (from table)
Gap Temperature Compensation
Details in Appendix #4
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Viscosity is…
“lack of slipperiness”
synonymous with internal friction
resistance to flow
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σ M ⋅ Kσ
η= =
γ Ω ⋅ K γ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation
Shape
Specifications
Constants
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η, Pa.s
σ, Pa
γ ,1/s or σ, Pa
γ ,1/s
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105 105
103 103
η, Pa.s
η, Pa.s
101 101
10-1 10-1
10-6 10-4 10-2 100 102 104 10-1 10-0 10-1 102 103
,1/s σ, Pa
105
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Another name for a shear thinning
103
σ, Pa
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101
10-1
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γ ,1/s
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force (shear-thickening)
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Rheopectic materials
become more viscous
Rheopectic with increasing time of
applied force
Higher concentration
Viscosity
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Flow Experiments
Constant shear rate/stress (or Peak hold)
Continuous stress/rate ramp and down
Stepped flow (or Flow sweep)
Steady state flow
Flow temperature ramp
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Stress /Rate
USES
Single point testing
Scope the time for steady state under certain rate
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Hand Wash Rate 1/s
3.500
3.000
3.000
2.500
2.500
shear stress (Pa)
viscosity (Pa.s)
2.000
2.000
1.500
1.000
1.000
0.5000
0.5000
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time (s)
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Deformation
Stress is applied to
material at a constant
m =Stress rate rate. Resultant strain
(Pa/min) is monitored with time.
time (min)
USES
Yield stress
Scouting Viscosity Run
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Deformation
Stress is first increased,
then decreased, at a
σ
constant rate. Resultant
strain is monitored with
time
time.
USES
“Pseudo-thixotropy” from Hysteresis loop
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shear stress (Pa)
300.0
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Deformation
σ
Data point saved
Stress is applied to sample.
Žƌ Viscosity measurement is taken
ߛሶ when material has reached steady
state flow. The stress is
increased(logarithmically) and the
time process is repeated yielding a
viscosity flow curve.
Delay time
σ USES
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γ or σ = Constant Yield Stress Measurements
time
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Data at each
Shear Rate
Shear
Thinning
Region
Viscosity
Time
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Control variables:
Shear rate
Velocity
Torque
Shear stress
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time (min)
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Measuring linear viscoelastic properties helps us bridge the gap
between molecular structure and product performance
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Phase angle δ
Strain, ε
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Deformation
An oscillatory (sinusoidal)
deformation (stress or strain)
is applied to a sample.
Response
The material response
(strain or stress) is measured.
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Strain Strain
Stress Stress
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Strain
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Phase angle δ
Complex Stress, σ* σ* = σ' + iσ
σ"
Complex number: ݔ ݅ ݕൌ ݔଶ ݕଶ
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G*
Dynamic measurement G"
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Phase angle δ
G'
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Storage Modulus
'͛с;σϬͬɶϬͿĐŽƐɷ ͛с;τϬͬɸϬͿĐŽƐɷ Pa
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Loss Modulus
'͟с;σϬͬɶϬͿƐŝŶɷ ͟с;τϬͬɸϬͿƐŝŶɷ Pa
(Viscous Nature)
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Linear Region:
Modulus
Non-linear Region:
independent
of strain
Modulus is a function of strain
G'
Stress
Constant
Slope
γĐ сCritical Strain
Strain (amplitude)
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τ(t) = τ0 sin(ωt+δ)
odd
Lissajous plot: Stress vs. Strain (shown)
or stress vs. Shear rate
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Stress or strain
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Time dependent Thixotropy
Cure Studies
Stability against thermal degradation
Solvent evaporation/drying
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time (s)
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Transition
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Terminal Plateau
Region Region
Glassy Region
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Frequency of modulus
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Flow instability
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What is Inertia?
Definition: That property of matter which manifests
itself as a resistance to any change in momentum of a
body
Instrument has inertia
Sample has inertia
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Viscosity limitations with frequency
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When Raw Phase is greater than:
150°° degrees for AR series
175°° degrees for DHR series
This indicates that the system inertia is dominating the
measurement signal. Data may not be valid
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Deflection FRT null Position
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Position = Sample
Torque
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Inertia Target
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Measurement Motor
Displacement Or
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Temperature (°C)
intervals. time between
data points
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sagging and leveling and the related gloss of paints and coatings,
etc..
Sag Leveling
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The further the up ramp and down ramp curves differ, the larger the area
between the curves, the higher the thixotropy of the material.
See also AAN 016 – Structured Fluids
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after preshear η*
Structure build up
0 20 40 60 80 100 120
time t min]
ܩᇱ ݐൌ ܩԢ ሺܩԢஶ െ ܩԢ ሻሺͳ െ ݁ ௧Ȁఛ ) τ = characteristic recovery time
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The ratio η(∞) /t, is the recovery parameter (a true thixotropic index),
and has been found to correlate well to thixotropy-related properties
such as sag resistance and air entrainment.
Paint A
10.00
Paint B
viscosity (Pa.s)
Paint C
1.000 Paint D
0.1000
0.01000 0.1000 1.000 10.00 100.0
shear rate (1/s)
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Thixotropy (Pa/s):
Paint A = 657.0
Paint B = 436.5
100.0
Paint C = 254.0
Paint D = 120.3
80.00
Paint A
shear stress (Pa)
60.00
Paint B
40.00
Paint C
20.00
Paint D
0
0 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.0
shear rate (1/s)
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15.00
Paint A
12.50
10.00
G' (Pa)
7.500
5.000 Paint B
2.500
Paint C
Paint D
0
0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0
time (s)
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Paint A Paint B
Paint C Paint D
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viscosity
storage
application
shear rate
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Many dispersion exhibit
2.0
solid like behavior at rest
Modulus G', G'' [Pa]; Viscosity η* [Pa s]
3
10
1.5
The frequency
1.0
dependence and the
absolute value of tan δ
tan δ
2
10 0.5
correlate with long time
0.0 stability
complex viscosity
G' -0.5
1
10 G''
tan δ
-1.0
0.1 1 10 100
frequency ω [rad/s]
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4) Lesueur, D., Gerard, J-F., Claudy, P., Letoffe, J-M. and Planche, D., "A
structure related model to describe asphalt linear viscoelasticity", Journal of
Rheology, vol 40, 1996, p813.
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Control variables:
Shear rate
Velocity
Torque
Shear stress
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Control variables:
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Shear stress
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To minimize thermal
lag, the ramp rate
should be slow.
1-5°C/min.
Control variables:
Shear rate
Velocity
Torque
Shear stress
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Control variables:
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Osc stress
Displacement
% strain
Strain
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Structure Recovery
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Control variables:
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Osc stress
Displacement
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using slow ramp rate
e.g. 1-5°C/min.
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Rule of thumb: recovery time is 2-3 times longer than creep time
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Requires measured
modulus to start feed
back loop
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Stress Control Pre-test: frequency sweep within LVR
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Control variables:
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Control variables:
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Control variables:
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Velocity
Torque
Shear stress
During the test, the dependent variable (speed in controlled stress mode or torque in
controlled shear rate mode) is monitored with time to determine when stability has
been reached.
An average value for the dependent variable is recorded over the Sample period.
When consecutive average values (Consecutive within tolerance) are within the
Percentage tolerance specified here, the data is accepted.
The software will also accept the point at the end of the Maximum point time, should
the data still not be at a steady state value.
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To minimize thermal
lag, the ramp rate
should be slow.
1-5°C/min.
Control variables:
Shear rate
Velocity
Torque
Shear stress
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Variables:
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Torque
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Displacement
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To minimize thermal
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using slow ramp rate
e.g. 1-5°C/min.
Control variables:
Osc torque
Osc stress
Displacement
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The strain needs to be in the LVR
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During a test
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Default
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Rotational Mapping
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Instrument Calibrations
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Phase Angle (Service)
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Use the compliance value for a geometry of the same/similar dimension, type, and
material.
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Air Supply
Dry particulate-free air (dew point -40 °C)
Check filters/regulators on a periodic basis to ensure proper
pressure, free of moisture/oil/dirt buildup.
If air must be turned off, then make sure that the bearing lock is
fastened
NOTE: Do not rotate drive-shaft if air supply is OFF!
Location
Isolate the instrument from vibrations with a marble table or
Sorbathane pads.
Drafts from fume hoods or HVAC systems and vibrations from
adjacent equipment can contribute noise to measurements,
particularly in the low torque regime. Use a Draft Shield to
isolate instrument from drafts.
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Circulator Maintenance
Proper operation of a fluid circulator is vital for correct
and efficient operation of Peltier-based temperature
control devices.
Keep it clean!
Flush and clean circulator, Peltier system, and tubing at
first sight of contamination.
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The best approach is to mold a sample plate (50x50 mm2 or 100x100 mm2)
Molding temperature: 10 - 20°C > than test temperature
Apply pressure: 8 – 12,000 lbs
Keep at elevated temperature long enough to let the sample relax
Cool down slowly under pressure to avoid orientations
Punch out a sample disk (8 or 25 mm)
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Set Environmental
System to test
temperature
Close the oven and Monitor Axial or After sample Close the oven and
bring the upper Normal force relaxes, open the adjust gap to
plate to the trim during this oven and trim geometry/test gap
gap position period excess sample
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Set Environmental
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temperature
Bring the upper After few minutes, After sample Close the oven and
plate close to top of open the oven, relaxes, open the adjust gap to
melt ring and close remove melt ring oven and trim geometry/test gap
the oven and go to trim gap excess sample
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Structured fluids can range in consistency from low viscosity (e.g. milk)
to high viscosity, pasty materials (e.g. tooth paste)
Structured materials are very sensitive to mechnical and
environmental conditions
Be aware of largest particle size in sample and choose the geometry
appropriately (cone vs parallel plate vs vane geometry)
Samples can also be time dependent – how you treat the sample
(handling, loading, pre-conditioning) may affect test results!
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Fluid samples which pour freely are relatively easy to handle prior to loading
Keep the container closed to avoid evaporation of solvent or continuous phase
Shake or stir sample to remove concentration gradients in suspensions
Adequate shelf temperature may be necessary to avoid phase separation in
emulsions
Never return used sample into original flask to avoid contamination
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The structure of high viscosity pastes and slurries may change with time
Food samples, like dough, can change continuously
The test samples need to be prepared carefully and consistently for
each experiment to obtain reproducibility
Slurries that may settle can gradually build a cake – these samples
have to be tested before sedimentation
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Scoop up the paste with a spatula and deposit it at the center of the lower plate
For less viscous materials, a syringe with a cut-off tip can be used
Load ~ 10-20 excess material to ensure complete sample filling
Set the gap to the trim gap and use exponential gap closure profile to minimize
shear in the sample
Lock the bearing, trim excess material and set final gap
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Gels, especially chemical gels, may change irreversibly when large deformations
are applied (for example, while loading)
Prepare (formulate) the sample in the final shape required for the measurement
so it can be loaded without deforming (cut, punch, …)
Alternatively, prepare the sample in situ – on the rheometer Æ systemic rheology
Take care to avoid introducing air bubbles!
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