CA 2016 Rheology

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Rheology

Theory and Applications

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Course Outline

 Basics in Rheology Theory  Oscillation


 TA Rheometers  Linear Viscoelasticity
 Instrumentation  Setting up Oscillation Tests
 Choosing a Geometry  Transient Testing
 Calibrations  Applications of Rheology
 Flow Tests  Polymers
 Viscosity  Structured Fluids
 Setting up Flow Tests  Advanced Accessories

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Basics in Rheology Theory

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Rheology: An Introduction

Rheology: The study of


stress-deformation relationships

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Rheology: An Introduction

 Rheology is the science of flow and deformation


of matter
 The word ‘Rheology’ was coined in the 1920s by
Professor E C Bingham at Lafayette College in Indiana
 Flow is a special case of deformation
 The relationship between stress and deformation
is a property of the material

 
 
= Viscosity 
= Modulus

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Simple Steady Shear Flow

Top plate Area = A


x(t) Velocity = V0
Force = F

y Bottom Plate
y
Velocity = 0
x
F
Shear Stress, Pascals σ=
A

x(t ) σ
Shear Strain, % γ= η= Viscosity, Pa⋅s
y γ&

γ
Shear Rate, sec-1 γ& =
t

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Torsion Flow in Parallel Plates


r θ

Stress (σ
σ) " = $#% × M
r = plate radius
h = distance between plates
M = torque (µN.m)
Strain (γγ)  =  × θ
θ
θ = Angular motor deflection (radians)

Ω= Motor angular velocity (rad/s) Strain rate ( )  = × Ω

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TA Instruments Rheometers

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Rotational Rheometers at TA

ARES G2 DHR

Controlled Strain Controlled Stress


Dual Head Single Head
SMT CMT
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Rotational Rheometer Designs

Dual head or SMT Single head or CMT


Separate motor & transducer Combined motor & transducer
Displacement
Measured Transducer Sensor
Torque
(Stress) Measured Strain
or Rotation
Non-Contact
Drag Cup
Motor

Applied
Torque
Sample (Stress)

Applied
Strain or Direct Drive Static Plate
Plate
Rotation Motor

Note: With computer feedback, DHR and AR can work in controlled strain/shear
rate, and ARES can work in controlled stress.
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What does a Rheometer do?

 Rheometer – an instrument that measures both viscosity and


viscoelasticity of fluids, semi-solids and solids

 It can provide information about the material’s:


 Viscosity - defined as a material’s resistance to deformation and
is a function of shear rate or stress, with time and temperature
dependence

 Viscoelasticity – is a property of a material that exhibits both


viscous and elastic character. Measurements of G’, G”, tan δ with
respect to time, temperature, frequency and stress/strain are
important for characterization.

 A Rheometer works simply by relating a materials property from how hard it’s
being pushed, to how far it moves

 by commanding torque (stress) and measuring angular displacement (strain)


 by commanding angular displacement (strain) and measuring torque (stress)

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How do Rheometers work?

From the definition of rheology,

the science of flow and deformation of matter


or
the study of stress (Force / Area) – deformation
(Strain or Strain rate) relationships.

Fundamentally a rotational rheometer will apply or


measure:
1. Torque (Force)
2. Angular Displacement
3. Angular Velocity

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Torque  Shear Stress

 In a rheometer, the stress is calculated from the


torque.

 The formula for stress is: σ = Μ × Kσ


Where σ = Stress (Pa or Dyne/cm2)
Μ = torque in N.m or gm.cm
Kσ = Stress Constant

 The stress constant, Kσ, is a geometry dependent factor

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Angular Displacement  Shear Strain

 In a SMT Rheometer, the angular displacement


is directly applied by a motor.

 The formula for strain is: γ = Kγ × θ


%γ = γ × 100
where γ = Strain
Kγ = Strain Constant
θ = Angular motor deflection (radians)

 The strain constant, Kγ, is a geometry dependent factor

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Equation for Modulus

Describe
In Spec Correctly

σ M ⋅ Kσ
G= =
γ θ ⋅ Kγ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation Specifications
Shape
Constants

The equation of motion and other relationships have been used to determine the appropriate
equations to convert machine parameters (torque, angular velocity, and angular displacement) to
rheological parameters.
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Angular Velocity  Shear Rate

 In a SMT rheometer, the angular speed is directly


controlled by the motor).

 The formula for shear rate is:

 = &' × Ω
where  = Shear rate
Kγ = Strain Constant
Ω = Motor angular velocity in rad/sec

 The strain constant, Kγ, is a geometry dependent factor

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Equation for Viscosity

Describe
In Spec Correctly

σ M ⋅ Kσ
η= =
γ& Ω ⋅ K γ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation Specifications
Shape
Constants

The equation of motion and other relationships have been used to determine the appropriate
equations to convert machine parameters (torque, angular velocity, and angular displacement) to
rheological parameters.
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Discovery Hybrid Rheometer Specifications

Specification HR-3 HR-2 HR-1


Bearing Type, Thrust Magnetic Magnetic Magnetic
Bearing Type, Radial Porous Carbon Porous Carbon Porous Carbon
Motor Design
Minimum Torque (nN.m) Oscillation
Drag Cup
0.5
Drag Cup
2
Drag Cup
10 HR-2
HR-3
Minimum Torque (nN.m) Steady 5 10 20 HR-1
Shear
Maximum Torque (mN.m) 200 200 150
Torque Resolution (nN.m) 0.05 0.1 0.1
Minimum Frequency (Hz) 1.0E-07 1.0E-07 1.0E-07
Maximum Frequency (Hz) 100 100 100
Minimum Angular Velocity (rad/s) 0 0 0
Maximum Angular Velocity (rad/s) 300 300 300
Displacement Transducer Optical Optical Optical
encoder encoder encoder
Optical Encoder Dual Reader Standard N/A N/A
Displacement Resolution (nrad) 2 10 10
Step Time, Strain (ms) 15 15 15
Step Time, Rate (ms) 5 5 5
DHR - DMA mode (optional)
Normal/Axial Force Transducer FRT FRT FRT
Motor Control FRT
Maximum Normal Force (N) 50 50 50
Minimum Force (N) Oscillation 0.1
Normal Force Sensitivity (N) 0.005 0.005 0.01 Maximum Axial Force (N) 50
Minimum Displacement (µm) 1.0
Normal Force Resolution (mN) 0.5 0.5 1 Oscillation
Maximum Displacement (µm) 100
Oscillation
Displacement Resolution (nm) 10
Axial Frequency Range (Hz) 1 x 10-5 to 16

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ARES-G2 Rheometer Specifications

Force/Torque Rebalance Transducer (Sample Stress)


Transducer Type Force/Torque
Rebalance
Transducer Torque Motor Brushless DC
Transducer Normal/Axial Motor Brushless DC
Minimum Torque (µN.m) Oscillation 0.05
Minimum Torque (µN.m) Steady Shear 0.1
Maximum Torque (mN.m) 200
Torque Resolution (nN.m) 1
Transducer Normal/Axial Force Range (N) 0.001 to 20
Transducer Bearing Groove Compensated
Air

Driver Motor (Sample Deformation)


Maximum Motor Torque (mN.m) 800 Orthogonal Superposition (OSP) and
Motor Design Brushless DC DMA modes
Motor Bearing Jeweled Air, Sapphire Motor Control FRT
Displacement Control/ Sensing Optical Encoder
Strain Resolution (µrad) 0.04 Minimum Transducer Force (N) 0.001
Oscillation
Minimum Angular Displacement (µrad) 1
Maximum Transducer Force 20
Oscillation
(N)
Maximum Angular Displacement (µrad) Unlimited
Minimum Displacement (µm) 0.5
Steady Shear Oscillation
Angular Velocity Range (rad/s) 1x 10-6 to 300 Maximum Displacement (µm) 50
Angular Frequency Range (rad/s) 1x 10-7 to 628 Oscillation
Step Change, Velocity (ms) 5 Displacement Resolution (nm) 10
Step Change, Strain (ms) 10 Axial Frequency Range (Hz) 1 x 10-5 to 16

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Geometry Options

Concentric Cone and Parallel Torsion


Cylinders Plate Plate Rectangular

Very Low Very Low Very Low


to Medium Solids
to High Viscosity
Viscosity Viscosity to Soft Solids

Water to Steel
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Choosing a Geometry Size

 Assess the ‘viscosity’ of your sample


 When a variety of cones and plates are available, select diameter
appropriate for viscosity of sample
 Low viscosity (milk) - 60mm geometry
 Medium viscosity (honey) - 40mm geometry
 High viscosity (caramel) – 20 or 25mm geometry
 Examine data in terms of absolute instrument variables
torque/displacement/speed and modify geometry choice to move
into optimum working range
 You may need to reconsider your selection after the first run!

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Parallel Plate

Strain Constant: &' = ,+


(to convert angular velocity, rad/sec, to shear rate,
1/sec, at the edge or angular displacement, radians,
to shear strain (unitless) at the edge. The radius, r,
and the gap, h, are expressed in meters)

Gap (h) Stress Constant: &( = *+) %


Diameter (2⋅⋅r)
(to convert torque, N⋅m, to shear stress at the
edge, Pa, for Newtonian fluids. The radius, r, is
expressed in meters)

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When to use Parallel Plates

 Low/Medium/High Viscosity  Samples with long relaxation time


Liquids  Temperature Ramps/ Sweeps
 Soft Solids/Gels  Materials that may slip
 Thermosetting materials  Crosshatched or Sandblasted plates
 Samples with large particles
 Small sample volume

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Plate Diameters

Shear Stress

20 mm

40 mm

60 mm

2
As diameter decreases, shear stress increases "=- )
/0
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Plate Gaps

Shear
Rate
2 mm Increases

1 mm

0.5 mm

0
As gap height decreases, shear rate increases  = Ω

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Effective Shear Rate varies across a Parallel Plate

 For a given angle of deformation, there is a greater arc of


deformation at the edge of the plate than at the center

34 dx increases further from the center,


= h stays constant

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Shear Rate is Normalized across a Cone

 The cone shape produces a smaller gap height closer to inside,


so the shear on the sample is constant

34
= h increases proportionally to dx, γ is uniform

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Cone and Plate

Strain Constant: &' = 65


(to convert angular velocity, rad/sec, to shear rate.
1/sec, or angular displacement, radians, to shear strain,
which is unit less. The angle, β, is expressed in radians)

7
Stress Constant: &( = )*+ %

(to convert torque, N⋅m, to shear stress, Pa.


The radius, r, is expressed in meters)

Diameter (2⋅⋅r)
Truncation (gap)

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When to use Cone and Plate

 Very Low to High Viscosity Liquids


 High Shear Rate measurements
 Normal Stress Growth
 Unfilled Samples
 Isothermal Tests
 Small Sample Volume

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Cone Diameters

Shear Stress

20 mm

40 mm

60 mm

3
As diameter decreases, shear stress increases "=-
2/0 7
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Cone Angles

Shear Rate
Increases

0.5 °

1
As cone angle decreases, shear rate increases  = Ω
:
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Limitations of Cone and Plate

Typical Truncation Heights:


1° degree ~ 20 - 30 microns
2° degrees ~ 60 microns
4° degrees ~ 120 microns

Cone & Plate Truncation Height = Gap

Gap must be > or = 10 [particle size]!!

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Correct Sample Loading

× Under Filled sample:


Lower torque contribution

× Over Filled sample:


Additional stress from
drag along the edges

 Correct Filling

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Concentric Cylinder

01) + 02)
Strain Constant: &' =
02) 01)
(to convert angular velocity, rad/sec, to shear rate,
1/sec, or angular displacement, radians, to shear
strain (unit less). The radii, r1 (inner) and r2 (outer),
are expressed in meters)

) ) *
01 + 02
Stress Constant: &( = 5
;*< 02) 01)
(to convert torque, N⋅m, to shear stress, Pa. The bob
length, l, and the radius, r, are expressed in meters)

*Note including end correction factor. See TRIOS Help TAINSTRUMENTS.COM


Double Wall
 Use for very low viscosity systems (<1 mPas)

r1
r2
h
r3
r4

01) + 02)
Strain Constant: &' =
02) − 01)
+5# ?+)#
Stress Constant: &( = ;*,∙+ # + # ?+ #
) 5 7

ARES Gap Settings: standard operating gap DW = 3.4 mm


narrow operating gap DW = 2.0 mm
Use equation Gap > 3 × (R2 –R1)
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When to Use Concentric Cylinders

 Low to Medium Viscosity Liquids


 Unstable Dispersions and Slurries
 Minimize Effects of Evaporation
 Weakly Structured Samples (Vane)
 High Shear Rates

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Peltier Concentric Cylinders

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Torsion Rectangular

A
&' =
G )
B 1 − 0.378 H w = Width
l = Length
3 + 5.J t = Thickness
H
&I =
K ∙ A)

Advantages: Disadvantages:

 High modulus samples  No pure Torsion mode for


 Small temperature high strains
gradient
 Simple to prepare

Torsion cylindrical also available


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Torsion and DMA Measurements

 Torsion and DMA geometries allow solid samples to be


characterized in a temperature controlled environment

 Torsion measures G’, G”, and Tan δ


 DMA measures E’, E”, and Tan δ
 ARES G2 DMA is standard function (50 µm amplitude)
 DMA is an optional DHR function (100 µm amplitude)

Rectangular and DMA 3-point bending and tension


cylindrical torsion (cantilever not shown)

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Geometry Overview

Geometry Application Advantage Disadvantage

Cone/plate fluids, melts true viscosities temperature ramp difficult


viscosity > 10mPas

Parallel Plate fluids, melts easy handling, shear gradient across


viscosity > 10mPas temperature ramp sample

Couette low viscosity samples high shear rate large sample volume
< 10 mPas

Double Wall Couette very low viscosity high shear rate cleaning difficult
samples < 1mPas

Torsion Rectangular solid polymers, glassy to rubbery Limited by sample stiffness


composites state

Limited by sample stiffness


Solid polymers, films, Glassy to rubbery
DMA (Oscillation and
Composites state
stress/strain)

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Rheometer Calibrations and
Performance Verification

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DHR – Calibration Options

 Instrument Calibrations
 Inertia (Service)
 Rotational Mapping

 Geometry Calibrations:
 Inertia
 Friction
 Gap Temperature
Compensation
 Rotational Mapping

 Details in Appendix #4

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ARES-G2 – Calibration Options

 Instrument Calibrations
 Transducer
 Temperature Offsets
 Phase Angle (Service)
 Measure Gap Temperature
Compensation

 Geometry Calibrations:
 Compliance and Inertia (from table)
 Gap Temperature Compensation

 Details in Appendix #4

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Verify Rheometer Performance

 Rheometers are calibrated from the factory and again at


installation.
 TA recommends routine validation or confidence checks
using standard oils or Polydimethylsiloxane (PDMS).

 PDMS is verified using a 25 mm parallel plate.


 Oscillation - Frequency Sweep: 1 to 100 rad/s with 5% strain at 30°C
 Verify modulus and frequency values at crossover

 Standard silicone oils can be verified using cone, plate or


concentric cylinder configurations.
 Flow – Ramp: 0 to 88 Pa at 25°C using a 60 mm 2° cone
 Service performs this test at installation

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PDMS Frequency Sweep Results

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Load Standard Oil

 Set Peltier temperature to 25°C and


equilibrate.
 Zero the geometry gap

 Load sample
 Be careful not to introduce air bubbles!

 Set the gap to the trim gap

 Lock the head and trim with non-absorbent


tool
 Important to allow time for temperature equilibration.

 Go to geometry gap and initiate the


experiment.

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Flow Ramp – Standard Oil (Service Test)

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Setting up Rheological Experiments
Flow Tests

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Viscosity: Definition

 Viscosity is…
 “lack of slipperiness”
 synonymous with internal friction
 resistance to flow

 The Units of Viscosity are …


 SI unit is the Pascal.second (Pa.s)
 cgs unit is the Poise
 10 Poise = 1 Pa.s
 1 cP (centipoise) = 1 mPa.s (millipascal second)

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Equation for Viscosity

Describe
In Spec Correctly

σ M ⋅ Kσ
η= =
γ& Ω ⋅ K γ
Geometric
Rheological Constitutive Raw rheometer
Parameter Equation
Shape
Specifications
Constants

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Typical Viscosity Values (Pa-s)

 Asphalt Binder -------------- 100,000


 Polymer Melt ---------------- 1,000
 Molasses --------------------- 100
 Liquid Honey ---------------- 10 Need for
 Glycerol ---------------------- 1 Log scale
 Olive Oil ---------------------- 0.01
 Water ------------------------- 0.001
 Air ----------------------------- 0.00001

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Newtonian and Non-Newtonian Fluids

 Newtonian Fluids - constant proportionality between


shear stress and shear-rate

 Non-Newtonian Fluids - Viscosity is time or shear rate


dependent
 Time:
 At constant shear-rate, if viscosity
 Decreases with time – Thixotropy
 Increases with time - Rheopexy
 Shear-rate:
 Shear - thinning
 Shear - thickening

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Characteristic Diagrams for Newtonian Fluids

Ideal Yield Stress


(Bingham Yield)

η, Pa.s
σ, Pa

γ ,1/s or σ, Pa
γ ,1/s

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Characteristic Diagrams for Shear Thinning Fluids

105 105

103 103
η, Pa.s

η, Pa.s
101 101

10-1 10-1
10-6 10-4 10-2 100 102 104 10-1 10-0 10-1 102 103
,1/s σ, Pa

105
Ideal Yield Stress
 Another name for a shear thinning
103 (Bingham plastic)
σ, Pa

fluid is a pseudo-plastic
101

10-1
10-6 10-4 10-2 100 102 104
γ ,1/s
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Characteristic Diagrams for Shear Thickening Fluids

 Dilatant material resists


deformation more than in
proportion to the applied
Log η, Pa.s

force (shear-thickening)

 Cornstarch in water or sand


on the beach are actually
dilatant fluids, since they do
not show the time-
dependent, shear-induced
change required in order to
Log  , 1/s be labeled rheopectic

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Non-Newtonian, Time Dependent Fluids

 Rheopectic materials
become more viscous
Rheopectic with increasing time of
applied force
 Higher concentration
Viscosity

latex dispersions and


Shear Rate = Constant plastisol paste materials
exhibit rheopectic
behavior
Thixotropic  Thixotropic materials
become more fluid with
increasing time of applied
force
time
 Coatings and inks can
display thixotropy when
sheared due to structure
breakdown

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Flow Experiments

 Flow Experiments
 Constant shear rate/stress (or Peak hold)
 Continuous stress/rate ramp and down
 Stepped flow (or Flow sweep)
 Steady state flow
 Flow temperature ramp

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Constant Shear Rate/Stress
Stress /Rate

 Constant rate vs. time

 Constant stress vs. time

USES
 Single point testing
 Scope the time for steady state under certain rate

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Constant Shear Rate/Stress

3.500 4.000
Hand Wash Rate 1/s
3.500
3.000

3.000
2.500

2.500
shear stress (Pa)

viscosity (Pa.s)
2.000

2.000

1.500

Viscosity at 1 1/s is 2.8 Pa⋅s 1.500

1.000
1.000

0.5000
0.5000

0 0
0 5.0000 10.000 15.000 20.000 25.000 30.000
time (s)

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Continuous Ramp

Deformation
 Stress is applied to
material at a constant
m =Stress rate rate. Resultant strain
(Pa/min) is monitored with time.

time (min)

USES
 Yield stress
 Scouting Viscosity Run

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Stress Ramp: Flow Media Dispersion

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Thixotropic Loop - Continuous Ramp Up and Down

Deformation
 Stress is first increased,
then decreased, at a
σ
constant rate. Resultant
strain is monitored with
time
time.

USES
 “Pseudo-thixotropy” from Hysteresis loop

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Up & Down Flow Curves - 2 Repeats

Run in Stress Control TA Instruments


500.0

400.0
shear stress (Pa)

300.0
Red: First cycle
Blue: Second cycle
200.0
FORDB3.04F-Up step
FORDB3.04F-Down step
FORDB3.05F-Up step
100.0 FORDB3.05F-Down step

0
0 0.1000 0.2000 0.3000 0.4000 0.5000
shear rate (1/s)

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Stepped or Steady-State Flow

Deformation

σ
Data point saved
 Stress is applied to sample.
or Viscosity measurement is taken
 when material has reached steady
state flow. The stress is
increased(logarithmically) and the
time process is repeated yielding a
viscosity flow curve.

Delay time
σ USES
or
Steady State Flow  Viscosity Flow Curves

γ or σ = Constant  Yield Stress Measurements

time

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Stepped or Steady-State Flow

 A series of logarithmic stress steps allowed to reach steady state, each


one giving a single viscosity data point:

Data at each
Shear Rate

Shear
Thinning
Region
Viscosity

Time

Shear Rate, 1/s


η = σ / (d γ/dt)

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DHR and ARES G2: Steady State Flow

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

Steady state algorithm

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Flow Sweeps- Water-Based Paint with Solvent Trap

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Comparison of Cough Syrups

0.8000 Sample 1-Flow step


Sample 2-Flow step

0.7000

Which material would do a better job


0.6000
coating your throat?
viscosity (Pa.s)

0.5000

0.4000

0.3000

0.2000

0.1000

0
0.1000 1.000 10.00 100.0 1000
shear rate (1/s)

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Comparison of Two Latex Paints

10000
A.01F-Flow step
B.01F-Flow step
Low shear rates B>A
1000
viscosity (Pa.s)

100.0

10.00
Medium shear rates A>B

1.000

High shear rates B>A


0.1000
1.000E-4 1.000E-3 0.01000 0.1000 1.000 10.00 100.0 1000
shear rate (1/s)

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Flow Temperature Ramp

 Hold the rate or stress


X X X X constant whilst
ramping the
temperature.

time (min)

USES
 Measure the viscosity change vs. temperature

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Viscosity: Temperature Dependence

Notice a nearly 2 decade decrease in viscosity. This displays the importance of


thermal equilibration of the sample prior to testing.
i.e. Conditioning Step or equilibration time for 3 to 5 min

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Flow Testing Considerations

 Small gaps give high shear rates


 Be careful with small gaps:
 Gap errors (gap temperature compensation) and shear
heating can cause large errors in data.
 Recommended gap is between 0.5 to 2.0 mm.
 Secondary flows can cause increase in viscosity curve
 Be careful with data interpretation at low shear rates
 Surface tension can affect measured viscosity, especially
with aqueous materials

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Water at 25°C – Secondary Flow

Surface tension at low torques

Secondary flows at high shear rates

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Wall Slip

 Wall slip can manifest as “apparent double yielding”


 Can be tested by running the same test at different gaps
 For samples that don’t slip, the results will be independent of the gap

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Shear Thinning or Sample Instability?

When Stress Decreases with


Shear Rate, it indicates that
sample is leaving the gap

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Flow Testing Considerations

 Edge Failure – Sample leaves gap because of normal


forces
 Look at stress vs. shear rate curve – stress should not
decrease with increasing shear rate – this indicates sample
is leaving gap
 Possible Solutions:
 use a smaller gap or smaller angle so that you get the same
shear rate at a lower angular velocity
 if appropriate (i.e. Polymer melts) make use of Cox Merz
Rule

η (γ ) ≡ η (ω )
& *

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Viscoelasticity

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Elastic Behavior of an Ideal Solid

Hooke’s Law of Elasticity: Stress = Modulus ⋅ Strain

γ1 γ2 γ3

3
Stress (σ)

2 E

1 2 3
Strain (ɣ)
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Elastic Behavior of an Ideal Solid

Hooke’s Law of Elasticity: Stress = Modulus ⋅ Strain

E > E > E

"
L= γ1 γ2 γ3


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Viscous Behavior of an Ideal Liquid

Newton’s Law: stress


= coefficient of viscosity ⋅ shear rate
η
Stress (σ)

" = η ∙ 

Shear Rate (ɣ)

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Viscous Behavior of an Ideal Liquid

Newton’s Law: stress= coefficient of viscosity ⋅ shear rate "


η=

η < η < η

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Viscoelastic Behavior
σ = E*ε + η*dε/dt
Kelvin-Voigt Model (Creep) Maxwell Model (Stress Relaxation)

L1
L2

Viscoelastic Materials: Force


depends on both Deformation and
Rate of Deformation and vice versa.
Viscoelasticity Defined

Range of Material Behavior


Liquid Like---------- Solid Like
Ideal Fluid ----- Most Materials -----Ideal Solid
Purely Viscous ----- Viscoelastic ----- Purely Elastic

Viscoelasticity: Having both viscous


and elastic properties
 Materials behave in the linear manner, as described by Hooke and
Newton, only on a small scale in stress or deformation.

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Pitch Drop Experiment

 Long deformation time: pitch behaves


like a highly viscous liquid
 9th drop fell July 2013
 Short deformation time: pitch behaves
like a solid

Started in 1927 by Thomas Parnell in Queensland, Australia


http://www.theatlantic.com/technology/archive/2013/07/the-3-most-exciting-words-in-science-right-now-the-pitch-dropped/277919/

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Time-Dependent Viscoelastic Behavior

T is short [< 1s] T is long [24 hours]

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Time-Dependent Viscoelastic Behavior

 Silly Putties have different characteristic relaxation times


 Dynamic (oscillatory) testing can measure time-dependent
viscoelastic properties more efficiently by varying frequency
(deformation time)

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Viscoelasticity, Deborah Number

 Old Testament Prophetess who said (Judges 5:5):


"The Mountains ‘Flowed’ before the Lord"

 Everything Flows if you wait long enough!

 Deborah Number, De - The ratio of a characteristic


relaxation time of a material (τ) to a characteristic time of
the relevant deformation process (T).

De = τ/T

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Deborah Number

 Hookean elastic solid - τ is infinite


 Newtonian Viscous Liquid - τ is zero
 Polymer melts processing - τ may be a few seconds

High De Solid-like behavior


Low De Liquid-like behavior

IMPLICATION: Material can appear solid-like because


1) it has a very long characteristic relaxation time or
2) the relevant deformation process is very fast

TAINSTRUMENTS.COM
Time and Temperature Relationship

(E' or G') (E' or G')


(E" or G") (E" or G")

log Frequency Temperature

log Time log Time

TAINSTRUMENTS.COM
Linear Viscoelasticity Region (LVR) Defined

"If the deformation is small, or applied sufficiently slowly,


the molecular arrangements are never far from
equilibrium.

The mechanical response is then just a reflection of


dynamic processes at the molecular level which go on
constantly, even for a system at equilibrium.

This is the domain of LINEAR VISCOELASTICITY.

The magnitudes of stress and strain are related


linearly, and the behavior for any liquid is completely
described by a single function of time."
Mark, J., et. al., Physical Properties of Polymers, American Chemical Society, 1984, p. 102.

TAINSTRUMENTS.COM
Importance of LVR

E’ (or G’), E” (or G”), tan δ, η*


Measuring linear viscoelastic properties helps us bridge the gap
between molecular structure and product performance

TAINSTRUMENTS.COM
Setting up Rheological Experiments
Oscillatory Tests

TAINSTRUMENTS.COM
Understanding Oscillation Experiments

 Define Oscillation Testing

 Approach to Oscillation Experimentation


 Stress and Strain Sweep
 Time Sweep
 Frequency Sweep
 Temperature Ramp
 Temperature Sweep (TTS)

TAINSTRUMENTS.COM
What is Oscillation?

Phase angle δ
Strain, ε

Stress, σ*

Dynamic stress applied sinusoidally


User-defined Stress or Strain amplitude and frequency

TAINSTRUMENTS.COM
Frequency Defined

 Time to complete one oscillation


 Frequency is the inverse of time
 Units
 Angular Frequency = radians/second
 Frequency = cycles/second (Hz)
 Rheologist must think in terms of rad/s.
 1 Hz = 6.28 rad/s

TAINSTRUMENTS.COM
Frequency

ω = 6.28 rad/s

ω = 12.560rad/s
0 0 0 0

Time = 1sec ω = 50 rad/s

TAINSTRUMENTS.COM
Amplitude: Strain or Stress

 Strain and stress are calculated from peak amplitude in the


displacement and torque waves, respectively.

0 0 0 0

Time = 1sec

TAINSTRUMENTS.COM
Dynamic Mechanical Testing

Deformation
 An oscillatory (sinusoidal)
deformation (stress or strain)
is applied to a sample.
Response
 The material response
(strain or stress) is measured.

 The phase angle δ, or phase


shift, between the deformation Phase angle δ
and response is measured.

TAINSTRUMENTS.COM
Dynamic Testing: Response for Classical Extremes

Purely Elastic Response Purely Viscous Response


(Hookean Solid) (Newtonian Liquid)
δ = 0° δ = 90°

Strain Strain

Stress Stress

TAINSTRUMENTS.COM
Dynamic Testing: Viscoelastic Material Response

Phase angle 0°< δ < 90°

Strain

Stress

TAINSTRUMENTS.COM
Viscoelastic Parameters: Complex, Elastic, & Viscous Stress

 The stress in a dynamic experiment is referred to as the


complex stress σ*
 The complex stress can be separated into two components:
1) An elastic stress in phase with the strain. σ' = σ*cosδ δ
σ' is the degree to which material behaves like an elastic solid.
2) A viscous stress in phase with the strain rate. σ" = σ*sinδ δ
σ" is the degree to which material behaves like an ideal liquid.

Phase angle δ
Complex Stress, σ* σ* = σ' + iσ
σ"
Complex number: 4 + NO = 4) + O)

The material functions can be described in


Strain, ε terms of complex variables having both real and
imaginary parts. Thus, using the relationship:

TAINSTRUMENTS.COM
Viscoelastic Parameters

The Modulus: Measure of ∗ ∗


materials overall resistance to G = ST
deformation.
The Elastic (Storage) Modulus:
Q ∗
Measure of elasticity of material. G = ST
cos δ
The ability of the material to store
energy.
The Viscous (loss) Modulus:
" ∗
The ability of the material to G = ST
sin δ
dissipate energy. Energy lost as
heat.
Tan Delta:
Y"
Measure of material damping -
such as vibration or sound
tan δ = YQ
damping.

TAINSTRUMENTS.COM
Storage and Loss of a Viscoelastic Material

RUBBER BALL X LOSS


(G”)
TENNIS
BALL X
STORAGE
(G’)

G*
Dynamic measurement G"
represented as a vector
Phase angle δ
G'
TAINSTRUMENTS.COM
Complex Viscosity

 The viscosity measured in an oscillatory experiment is a Complex


Viscosity much the way the modulus can be expressed as the
complex modulus. The complex viscosity contains an elastic
component and a term similar to the steady state viscosity.

 The Complex viscosity is defined as:

η* = η’ + i η”
or
η* = G*/ω

Note: frequency must be in rad/sec!

TAINSTRUMENTS.COM
Dynamic Rheological Parameters

Parameter Shear Elongation Units

Strain γ = γ0 sin(ωt) ε = ε0 sin(ωt) ---

Stress σ = σ0sin(ωt + δ) τ = τ0sin(ωt + δ) Pa

Storage Modulus
G’ = (σ0/γ0)cosδ E’ = (τ0/ε0)cosδ Pa
(Elasticity)

Loss Modulus
G” = (σ0/γ0)sinδ E” = (τ0/ε0)sinδ Pa
(Viscous Nature)

Tan δ G”/G’ E”/E’ ---

Complex Modulus G* = (G’2+G”2)0.5 E* = (E’2+E”2)0.5 Pa

Complex Viscosity η* = G*/ω ηE* = E*/ω Pa·sec

Cox-Merz Rule for Linear Polymers: η*(ω) = η( ) @  = ω

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Understanding Oscillation Experiments

 Define Oscillation Testing

Approach to Oscillation Experimentation


1. Stress and Strain Sweep
2. Time Sweep
3. Frequency Sweep
4. Temperature Ramp
5. Temperature Sweep (TTS)

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Dynamic Strain or Stress Sweep
Stress or strain

 The material response to


increasing deformation
amplitude (strain or
stress) is monitored at a
constant frequency and
Time temperature.

 Main use is to determine LVR


 All subsequent tests require an amplitude found in the LVR
 Tests assumes sample is stable
 If not stable use Time Sweep to determine stability

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Dynamic Strain Sweep: Material Response

Linear Region:
Modulus
Non-linear Region:
independent
of strain
Modulus is a function of strain

G'

Stress

Constant γc = Critical Strain


Slope

Strain (amplitude)
TAINSTRUMENTS.COM
Temperature Dependence of LVR

 In general, the LVR is shortest when the sample is in its


most solid form.

Solid
G’

Liquid

% strain

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Frequency Dependence of LVR

 LVR decreases with increasing frequency


 Modulus increases with increasing frequency

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SAOS versus LAOS Waveforms

Linear response to a sinusoidal excitation


is sinusoidal and represented by the
fundamental in the frequency domain

Nonlinear response to a sinusoidal


excitation is not sinusoidal and
represented in the frequency domain by
the fundamental and the harmonics

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LAOS: Analysis of Higher Harmonics

SAOS γ(t) = γ0 sin(ωt)

τ(t) = τ0 sin(ωt+δ)

LAOS γ(t) = γ0 sin(ωt)


Fourier Series expansion:
τ(t) = τ1 sin(ω1t+ϕ1) + τ3 sin(3ω1t+ϕ3) +
τ5 sin(5ω1t+ϕ5) + ...

= Σ τ sin(nω +ϕ )
n=1
n 1 n

odd
Lissajous plot: Stress vs. Strain (shown)
or stress vs. Shear rate

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Dynamic Time Sweep
Stress or strain

 The material response


is monitored at a
constant frequency,
amplitude and
temperature.
Time

USES
 Time dependent Thixotropy
 Cure Studies
 Stability against thermal degradation
 Solvent evaporation/drying

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Importance of Time Sweep

 Important, but often overlooked


Visually observe the sample
 Determines if properties are changing over the time of
testing
 Complex Fluids or Dispersions
 Preshear or effects of loading
 Drying or volatilization (use solvent trap)
 Thixotropic or Rheopectic
 Polymers
 Degradation (inert purge)
 Crosslinking

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Time Sweep on PEEK Melt - Thermal Stability

2000G time sweep at 400°C

105
Under N2 Under air

104
)

]
a
( P
[
"
G
103
)

]
a
P
[
(
'
G

102

101
0.0 10.0 20.0 30.0 40.0 50.0 60.0
time [min]

TAINSTRUMENTS.COM
Time Sweep on Latex

100.0 Structural Recovery after Preshear

80.00
G' (Pa)

60.00

40.00

20.00

0 0
25.00 50.00 75.00 100.0 125.0 150.0 175.0 200.0 225.0

time (s)

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Importance of Waiting for Structure Rebuild

Delay after pre-shear = 150 sec


Sample “A” time sweep
100.0
Delay after pre-shear = 0 sec
100.0
G' (Pa)

Pre-shear conditions:
100 1/s for 30 seconds

10.00 10.00
0 25.00 50.00 75.00 100.0 125.0 150.0 175.0 0.1000 1.000 10.00 100.0

time (s) osc. stress (Pa)

 End of LVR is indicative of “Yield” or “Strength of Structure”


 Useful for Stability predictions (stability as defined by yield)

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Solvent Trap System for Effective Evaporation Control

Solvent trap cover picks up heat from Peltier Plate to insure uniform temperature

Solvent in
Solvent Trap Cover Well

Peltier
Plate
Sample

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Cure of a "5 Minute" Epoxy

TA Instruments
1000000 G' 1000000

5 min
100000 100000

10000 G" 10000


G' (Pa)

G'' (Pa)
1000 1000
Gel Point: G' = G"
t = 330 s
100.0 100.0

10.00 10.00

1.000 1.000
0 200.0 400.0 600.0 800.0 1000 1200
time (s)

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Frequency Sweep

 The material response to


increasing frequency (rate of
deformation) is monitored at
Amplitude

a constant amplitude (strain


or stress) and temperature.

Time

 Strain should be in LVR


 Sample should be stable
 Remember – Frequency is 1/time so low frequencies
will take a long time to collect data – i.e. 0.001Hz is
1000 sec (over 16 min)

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Frequency Sweep: Material Response

Transition
Rubbery Region
Terminal Plateau
Region Region

Glassy Region

1
2 Storage Modulus (E' or G')
Loss Modulus (E" or G")

log Frequency (rad/s or Hz)

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Frequency Sweep- Time Dependent Viscoelastic Properties

Frequency of modulus
crossover correlates
with Relaxation Time

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Cox-Merz Example - LDPE at 190°C

η (γ& ) ≡ η * (ω )

Flow instability


LDPE Freq sweep 2mm gap – Cox Merz


LDPE shear rate 1mm gap
LDPE Shear rate 2 mm gap

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Importance of Frequency Sweeps

 High and low rate (short and long time) properties


 Viscosity Information - Zero Shear Viscosity, shear
thinning
 Elasticity (reversible deformation) in materials
 MW & MWD differences polymer melts and solutions
 Finding yield in gelled dispersions
 Can extend time or frequency range with TTS

3.4
G'  Mw 
η0 ≈ M 3.4
w and J e = 2
≈  
( G" )  M z 

TAINSTRUMENTS.COM
Frequency in DHR Rheometer

 DHR has a combined motor and transducer design.


 In an DHR rheometer, the applied motor torque and
the measured amplitude are coupled.
 The moment of inertia required to move the motor and
geometry (system inertia) is coupled with the angular
displacement measurements.
 This means that BOTH the system inertia and the
sample contributes to the measured signal.

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Inertial Effects

 What is Inertia?
 Definition: That property of matter which manifests
itself as a resistance to any change in momentum of a
body
 Instrument has inertia
 Sample has inertia

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Inertial Effects in Oscillation for DHR

 Inertia consideration
 Viscosity limitations with frequency
 Minimize inertia by using low mass geometries
 Monitor inertia using Raw Phase in degree
 When Raw Phase is greater than:
 150°° degrees for AR series
 175°° degrees for DHR series
 This indicates that the system inertia is dominating the
measurement signal. Data may not be valid

Raw Phase × Inertia Correction = delta

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Access to raw phase angle
DHR Correction for Inertia only available with TA
Instruments Rheometers!

Waveforms at high frequencies

Inertial effects at
high frequencies

Negligible correction at low frequencies

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Frequency Sweeps in ARES-G2

 ARES-G2 has a separate motor and transducer


design.
 In an ARES-G2, the motor applies the deformation
independent of the torque measurement on the transducer.
 The moment of inertia required to move the motor is
decoupled from the torque measurements.
 This means the motor inertia does not contribute to the test
results.
 Benefits of ARES-G2:
 System inertia free
 Capable of running low viscosity samples up to high
frequency

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ARES-G2 Closed-Loop Control

FRT
Deflection FRT null Position
Purest
Measurement !
Torque to drive FRT
To maintain Zero
Position = Sample
Torque

Motor
Inertia Target
NOT Part of Measured Strain
Measurement Motor
Displacement Or
Speed

Motor torque and


sample torque are Torque to
separated. drive motor
to desired displacement

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Dynamic Temperature Ramp

 A linear heating rate is


applied. The material
response is monitored at a
constant frequency and
constant amplitude of
deformation. Data is taken
at user defined time

Temperature (°C)
intervals. time between
data points
m = ramp rate
(°C/min)

Denotes Oscillatory
Measurement
time (min)

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Temperature Sweep (or Step) - Single /Multi-Frequency

 A step and hold temperature Soak


profile is applied. The Time

material response is Step Size


monitored at one, or over a
range of frequencies, at Oscillatory
Measurement
constant amplitude of
deformation.
– No thermal lag Time

Soak
Time

Oscillatory
Step Size Measurement

Time

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Dynamic Temperature Ramp or Sweep: Material Response

Glassy Region
Transition
Region Rubbery Plateau
Region Terminal Region
log E' (G') and E" (G")

Storage Modulus (E' or G')


Loss Modulus (E" or G")

Temperature
TAINSTRUMENTS.COM
Why look at temperature dependence?

 Solid in torsion rectangular


 Look at Tg, secondary transitions and study structure-
property relationships of finished product.
 Themosetting polymers
 Follow curing reactions
 Polymer melts and other liquids
 Measure temperature dependence of viscoelastic
properties

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Acrylonitrile Butadiene Styrene (ABS)

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DHR: Axial Force Control

 It is important to setup normal force control during any temperature


change testing or curing testing
 Some general suggestions for normal force control
 For torsion testing, set normal force in tension: 1-2N ± 0.5-1.0N
 For curing or any parallel plate testing, set normal force in
compression: 0 ± 0.5N

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Using Axial Force Control in a Thermosetting Material

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TA Tech Tip – Axial Force Control

 Videos available at www.tainstruments.com under the Videos tab or on the TA


tech tip channel of YouTube™ (https://www.youtube.com/user/TATechTips)

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Cure or Thermoset Materials

 Cures are perhaps the most challenging experiments to conduct on


rheometers as they challenge all instrument specifications both high
and low.
 The change in modulus as a sample cures can be as large as 7-8
decades and change can occur very rapidly.
 AR, DHR, and ARES instruments have ways of trying to cope with
such large swings in modulus
 AR: Non-iterative sampling (w/ Axial force control)
 DHR: Non-iterative sampling (w/ Axial force control) and
Auto-strain (w/ Axial force active) in TRIOS v3.2 or higher
 ARES: Auto-strain (w/ Axial force or auto-tension active)

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Thermosetting Polymers
Material fully cured
At start of test have a material that starts as Maximum h or G’ reached
liquid, paste, pressed power Pellet, or prepreg

η
or
G’

Crosslinking
reaction causes
h and G’ to increase

Temp As the temp increases Material hits minimum viscosity which depends on
the viscosity of resin Max temperature, frequency, ramp rate and may depend
decreases on strain or stress amplitude

Time
TAINSTRUMENTS.COM
DHR and AR: Data Collection Options

Non-Iterative Sampling – motor


torque is adjusted based on
previous stress value and predicts
new value required to obtain the
target strain (good for rapid
measurements)

Precision Sampling – motor torque


is adjusted at the end of an
oscillation cycle in order to reach
commanded strain

Continuous Oscillation (direct


strain)* – motor torque is adjusted
during the oscillation cycle to apply
the commanded strain

*Continuous oscillation only available with DHR-2 and DHR-3


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Continuous Oscillation on Single Head Rheometer

Continuous oscillation (or direct strain control): incremental approach


controls the strain and hits the target during a single cycle
Non-iterative: uses the settings entered for the first data point and then uses
previous cycle
Precision: iterates using the initial settings entered for each data point

θ(t+1)1

θ(t)1

Μ(t+1)1

Μ(t)1

Point 1
or cycle

TAINSTRUMENTS.COM
DHR and AR: Non-iterative Sampling

η
or
G’

Torque

Strain

Concern: How high does strain go at minimum


Temp viscosity. Does higher strain inhibit the cure
(break structure that begins to form as material
crosslinks). Does this affect time to minimum
viscosity or gel time?

Time

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ARES, ARES-G2 and DHR: Auto-Strain

Torque Upper torque limit

Strain

η
or
G’

Temp Lower
torque limit

Time

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Axial Force Control and Auto-strain

ARES-G2 DHR

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Using Auto Strain in a Temperature Ramp- Up

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Using Auto Strain in a Temperature Ramp- Down

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Thermoset Testing Considerations

 Strain
 Depends on sample
 Verify the LVR in the cured state ( e.g. 0.05%)
 Normal force control or auto-tension
 Requires active to adjust for sample shrinkage and/or thermal
expansion in parallel plates
 Temperature
 Isothermal
 Fast ramp + isotherm: the fastest ramp rate
 Continuous ramp rate: 3 – 5 °C/min.
 Frequency
 Typically 1Hz (6.28 rad/s), 10 rad/s or higher

TAINSTRUMENTS.COM
Setting up Rheological Experiments
Transient Tests

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Stress Relaxation Experiment

 Strain is applied to sample instantaneously


(in principle) and held constant with time.
 Stress is monitored as a function of time σ(t).
 DHR and AR
 Response time dependent on feedback loop
Strain

0
time

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Stress Relaxation Experiment

0
time
Response of Classical Extremes

Hookean Solid Newtonian Fluid

stress for t>0 is 0


stress for
t>0
is constant
0 0
time time
TAINSTRUMENTS.COM
Stress Relaxation Experiment

Response of ViscoElastic Material

Stress decreases with time


starting at some high value
and decreasing to zero.
0
time

 For small deformations (strains within the linear region)


the ratio of stress to strain is a function of time only.

 This function is a material property known as the


STRESS RELAXATION MODULUS, G(t)
G(t) = σ(t)/γγ

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Stress Relaxation: Material Response

Glassy Region
Transition
Region Rubbery Terminal
Plateau Region
Region

log time

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Stress Relaxation on PDMS

1.00E5

10000

1000

100

10

1
0.01 0.1 1 10 100
time (s)

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Determining Strain For Stress Relaxation

 Research Approach, such as generation of a family of


curves for TTS, then the strain should be in the linear
viscoelastic region. The stress relaxation modulus will be
independent of applied strain (or will superimpose) in the
linear region.

 Application Approach, mimic real application. Then the


question is "what is the range of strain that I can apply on
the sample?" This is found by knowing the Strain range
the geometry can apply.
 The software will calculated this for you.

γ = Kγ × θ (%γ = γ × 100)

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Stress Relaxation and Linear Region

Stress Relaxation of PDMS, Overlay


105
G(t)
200% strain
50% strain
10% strain
104
G(t) ( )
[Pa]

103

2
10

200% strain is outside the linear region


1
10
0.0 5.0 10.0 15.0 20.0 25.0 30.0

time [s]

TAINSTRUMENTS.COM
Creep Recovery Experiment

 Stress is applied to sample instantaneously, t1, and held


constant for a specific period of time. The strain is
monitored as a function of time (γ(t) or ε(t))
 The stress is reduced to zero, t2, and the strain is
monitored as a function of time (γ(t) or ε(t))
 Native mode on AR (<1 msec)
Stress

t1 time t2

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Creep Recovery Experiment

t1 time t2
Response of Classical Extremes

 Stain for t>t1 is constant  Stain rate for t>t1 is constant


 Strain for t >t2 is 0  Strain for t>t1 increase with time
 Strain rate for t >t2 is 0

t1 time t2 t1 time t2
TAINSTRUMENTS.COM
Creep: Material Response

Rubbery
log Creep Compliance, Jc

Plateau
Region

Transition
Region

Glassy Region
Terminal Region

log time

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Creep Recovery: Response of Viscoelastic
Material
Creep σ > 0

σ/η

t1 t2
time

Strain rate decreases


with time in the creep
zone, until finally
reaching a steady state.

Mark, J., et. al., Physical Properties of Polymers, American Chemical Society, 1984, p. 102.

TAINSTRUMENTS.COM
Creep Recovery: Response of Viscoelastic
Material
Creep σ > 0 Recovery σ = 0 (after steady state)

σ/η
Recoverable
Strain

Unrecoverable
Strain
t1 t2
time

Strain rate decreases In the recovery zone, the viscoelastic


with time in the creep fluid recoils, eventually reaching a
zone, until finally equilibrium at some small total strain
reaching a steady state. relative to the strain at unloading.

Mark, J., et. al., Physical Properties of Polymers, American Chemical Society, 1984, p. 102.

TAINSTRUMENTS.COM
Creep Recovery Experiment

Creep σ > 0 Recovery σ = 0 (after steady state)

σ/η
Less Elastic

More Elastic
Creep Zone Recovery Zone
t1 t2
time

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Creep Recovery : Creep and Recoverable Compliance
more elastic
1/η
Je
Creep Zone Je = Equilibrium recoverable compliance

Jr(t)
J(t)

Recovery Zone
time time
Creep Compliance Recoverable Compliance
^() γ\ − γ t
J t = J t =
σ
a
The material property obtained from Where γu = Strain at unloading
Creep experiments: γ(t) = time dependent
Compliance = 1/Modulus (in a sense) recoverable strain

Mark, J., et. al., Physical Properties of Polymers, American Chemical Society, 1984, p. 102.

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Viscoelastic Ringing – DHR or AR

• The ringing oscillations can be rather short-lived and may not be apparent unless using log time scale.
• The sudden acceleration, together with the measurement system’s inertia, causes a strain overshoot. For
viscoelastic materials, this can result in viscoelastic ringing, where the material undergoes a damped
oscillation just like a bowl of Jell-o when bumped.

Creep ringing in rheometry or how to deal with oft-discarded data in step stress tests!
RH Ewoldt, GH McKinley - Rheol. Bull, 2007

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ARES-G2 Stress Control Loop

Inner
Motor Position Loop
σcmd(t) ∆σ(t) θ(t) θ(t)
PID motor
integrator
σ(t)
FRT sample
Linear response Material response

 Stress is controlled by closing the loop around the sample 


requires optimization of control PID parameters
 Pretest to determine material’s response and PID Constants

TAINSTRUMENTS.COM
Programming Creep on an ARES-G2

 Set up a pre-test and get the sample information into the loop
 Stress Control Pre-test: frequency sweep within LVR

TAINSTRUMENTS.COM
ARES-G2 Stress Control Pretest

Pretest  Frequency Sweep from 2 to 200 rad/s  data analyzed in


software to optimize Motor loop control PID constants

LDPE melt
Freq. Sweep
T = 190°C

TAINSTRUMENTS.COM
Creep on HDPE Melt

3.5000
HDPE Creep Recovery at 200°C

3.0000

2.5000

2.0000
% strain

1.5000

1.0000

0.50000

0
0 2000.000 4000.000 6000.000 8000.000 10000.000
time global (s)

TAINSTRUMENTS.COM
Determining Stress For Creep Experiment

 Research Approach - If you are doing creep on a polymer


melt, and are interested in viscoelastic information (creep
and recoverable compliance), then you need to conduct the
test at a stress within the linear viscoelastic region of the
material.
 Application Approach - If you are doing creep on a solid,
you want to know the dimension change with time under a
specified stress and temperature, then the questions is
"what is the max/min stress that I can apply to the
sample?". This is found by knowing the Stress range the
geometry can apply.
 The software will calculated this for you.

σ = Kσ x Μ

TAINSTRUMENTS.COM
Applications of Rheology
Polymers

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Purpose of a Rheological Measurement

Three main reasons for rheological testing:


 Characterization
MW, MWD, formulation, state of flocculation, etc.
 Process performance
Extrusion, blow molding, pumping, leveling, etc.
 Product performance
Strength, use temperature, dimensional stability, settling
stability, etc.

TAINSTRUMENTS.COM
Polymer Testing and Rheology

Molecular Structure
 MW and MWD
 Chain Branching and Cross-linking
 Interaction of Fillers with Matrix Polymer
 Single or Multi-Phase Structure
Viscoelastic Properties
As a function of:
 Strain Rate(frequency)
 Strain Amplitude
 Temperature
Processability & Product Performance

TAINSTRUMENTS.COM
Rheology Applications in Polymers

Material Property
Composites, Thermosets Viscosity, Gelation, Rate of Cure, Effect of
Fillers and Additives
Cured Laminates Glass Transition, Modulus Damping, impact
resistance, Creep, Stress Relaxation, Fiber
orientation, Thermal Stability

Thermoplastics Blends, Processing effects, stability of


molded parts, chemical effects

Elastomers Curing Characteristics, effect of fillers,


recovery after deformation
Coating, Adhesives Damping, correlations, rate of degree of
cure, glass transition temperature, modulus

TAINSTRUMENTS.COM
Most Common Experiments on Polymers

 Oscillation/Dynamic
 Time Sweep
 Degradation studies, stability for subsequent testing
 Strain Sweep – Find LVER
 Frequency Sweep – G’, G”, η*
 Sensitive to MW/MWD differences melt flow can not see
 Temperature Ramp/Temperature Step
 Transitions, viscosity changes
 TTS Studies
 Flow/Steady Shear
 Viscosity vs. Shear Rate Plots
 Find Zero Shear Viscosity
 Low shear information is sensitive to MW/MWD differences melt flow
can not see
 Creep and Recovery
 Creep Compliance/Recoverable Compliance
 Very sensitive to long chain tails

TAINSTRUMENTS.COM
Polymer Melt Thermal Stability

Polyester Temperature stability


275
Determines if properties
Temperature stability are changing over the
good
poor
time of testing
5
10 250
 Degradation

Temperature T [°C]
Modulus G' [Pa]

 Molecular weight
225 building
 Crosslinking

4
200
10

175
-2 0 2 4 6 8 10 12 14 16 18
Time t [min]

Important, but often overlooked!

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Idealized Flow Curve – Polymer Melts

Power Law Region

First Newtonian Plateau


η0 = Zero Shear Viscosity
η0 = K x MW 3.4
Extend Range
log η

with Time-
Temperature
Superposition (TTS)
Measure in Flow Mode & Cox-Merz

Extend Range Second Newtonian


with Oscillation Plateau
& Cox-Merz

Molecular Structure Compression Molding Extrusion Blow and Injection Molding

1.00E-5 1.00E-4 1.00E-3 0.0100 0.100 1.00 10.00 100.00 1000.00 1.00E4 1.00E5

shear rate (1/s)


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Melt Rheology: MW Effect on Zero Shear Viscosity

 Sensitive to Molecular Weight, MW


 For Low MW (no Entanglements) η0 is proportional to MW
 For MW > Critical MWc, η0 is proportional to MW3.4

log ηo
3.4
MWc

η0 = K⋅⋅Mw η0 = K⋅⋅Mw 3.4


log MW

Ref. Graessley, Physical Properties of Polymers, ACS, c 1984.

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Influence of MW on Viscosity

The zero shear viscosity increases with increasing molecular weight.


TTS is applied to obtain the extended frequency range.
7
10 The high frequency
SBR Mw [g/mol]
130 000 behavior
10
6
230 000 (slope -1) is
320 000 independent of the
Viscosity η* [Pa s]

430 000 molecular weight


5
10
Zero Shear Viscosityηo [Pa s]

4
10 Zero Shear
Viscosity

6
10

3
10 Slope 3.08 +/- 0.39

5
10

100000
2
10 Molecilar weight M w [Daltons]

-4 -3 -2 -1 0 1 2 3 4 5
10 10 10 10 10 10 10 10 10 10
Frequency ω aT [rad/s]

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Influence of MWD on Viscosity

 A Polymer with a broad MWD exhibits non-Newtonian flow


at a lower rate of shear than a polymer with the same η0,
but has a narrow MWD.

Narrow MWD

Broad MWD

Log Shear Rate (1/s)


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Influence of MW on G‘ and G“

The G‘ and G‘‘ curves are shifted to lower frequency


with increasing molecular weight.
6
10

5
10
Modulus G', G'' [Pa]

4
10
SBR M w [g/mol]
3 G' 130 000
10 G'' 130 000
G' 430 000
2 G'' 430 000
10 G' 230 000
G'' 230 000
1
10
-4 -3 -2 -1 0 1 2 3 4 5
10 10 10 10 10 10 10 10 10 10
Freq ω [rad/s]
TAINSTRUMENTS.COM
Influence of MWD on G‘ and G“
6
10
Modulus G', G'' [Pa]

5
10
 The maximum in G‘‘ is a good
indicator of the broadness of the
4
10 distribution
SBR polymer melt
G' 310 000 broad
3 G" 310 000 broad
10 G' 320 000 narrow
G" 320 000 narrow
Narrow
-3 -2 -1 0 1 2 3 4
10 10 10 10 10 10 10 10 Broad
Frequency ωaT [rad/s]

Higher crossover frequency : lower Mw


Higher crossover Modulus: narrower MWD
(note also the slope of G” at low
frequencies – narrow MWD steeper slope)

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High MW Contributions

400,000 g/mol PS 400,000 g/mol PS


400,000 g/mol PS
+ 1% 12,000,000 g/mol + 4% 12,000,000 g/mol

Macosko, TA Instruments Users’ Meeting, 2015 TAINSTRUMENTS.COM


Importance of Verifying Thermal Stability

 Good thermal stability


 one crossover point,
 η* plateaus at low ω

 Poor thermal stability


 multiple crossover points
 η* continues to increase
over time
 Time Sweep can verify if
the sample is unstable

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Surface Defects during Pipe Extrusion

HDPE pipe surface defects

o  Surface roughness
T = 220 C
5 5
correlates with G‘ or
10 10
elasticity → broader

Complex viscosity η* [Pa s]


MWD or tiny
amounts of a high
Modulus G' [Pa]

MW component
4 4
10 10

G' rough surface


3 G' smooth surface 3
10 10
η* rough surface
η* smooth surface

0.1 1 10 100
Frequency ω [rad/s]

Blue-labled sample shows a rough surface after extrusion


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Tack and Peel of Adhesives

Tack and Peel performance of a PSA

 Bond strength is
obained from peel good tack and peel
(fast) and tack Bad tack and peel

Storage Modulus G' [Pa]


(slow) tests
4
10
 It can be related to
the viscoelastic
properties at peel
different
frequencies 3
10

tack

0.1 1 10
Frequency ω [rad/s]

Tack and peel have to be balanced for an ideal adhesive


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Dried Adhesives- Tack Test

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Creep and Recovery with Increasing Stress

LDPE Melt creep recovery

Recoverable Compliance Jr(t) [1/Pa]


-1 -1
10 LDPE Melt 10
 Non linear effects
10 Pa o
T=140 C can be detected in
50 Pa
100 Pa slope 1 recovery before
Compliance J(t) [1/Pa]

-2 -2
10 10
500 Pa they are seen in the
1000 Pa increasing creep (viscosity
5000 Pa stress dominates)
-3 -3
10 10

-4 -4
10 10

-5 -5
10 10
0.1 1 10 100 1000
Time t [s]

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Effect of Filler on Melt Viscosity

Neat and Filled LDPE

10
7
o
 Fillers increase the
Temperature 180 C melt viscosity
LDPE filled
6
10 LDPE neat
 Due to inter-particle
Viscosity η(γ) [Pa s]

5
interactions, the
10
. non-Newtonian
4
range is extended to
10 low shear rates and
the zero shear
3
10 viscosity increases
dramatically
2
10
1E-5 1E-4 1E-3 0.01 0.1 1 10 100 1000 10000
.
Shear rate γ [1/s]

The material has a yield, when rate and viscosity are


inverse proportional at low rate.

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Extensional Viscosity Measurements

Fix drum connected to transducer

Rotating drum connected to the motor:


 rotates around its axis
 rotates around axis of fixed drum
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Why is Elongation Viscosity Important?

 Application to processing: many processing flows are


elongation flows - testing as close as possible to
processing conditions (spinning, coating, spraying)

 Relation to material structure: non linear elongation


flow is more sensitive for some structure elements
than shear flows (branching, polymer architecture)

 Testing of constitutive equations: elongation results in


addition to shear data provide a more general picture
for developing material equations

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LLDPE (Low branching)

106

105

104
)

]
s
-
a

LLDPE, T = 130 o C
( P
e [
η

0 . 01 s -1
0.
103

0 . 1 s -1
0.
1 s -1
102 3 s -1
10 s -1
[Steady Shear Viscosity * 3]
101
10-2 10-1 100 101 102 103
Warning: Overlay units don't match timee [s]

TAINSTRUMENTS.COM
LDPE (High branching)

106

105

LDPE, T 150 o C
104
)

]
s 0.
0 . 003 s - 1
0.
0 . 01 s - 1
-
a
( P
e [

0.
0 . 03 s - 1
η

103
0.
0.1 s- 1
0.
0.3 s- 1
1 s-1
102 3 s-1
10 s - 1
30 s - 1
[ Steady Shear Viscosity * 3]
101
10-2 10-1 100 101 102 103
Warning: Overlay units don't match, Frequency timee [s]

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Thermosetting Polymers

 Thermosetting polymers are perhaps the


most challenging samples to analyze on
rheometers as they challenge all instrument
specifications both high and low.

 The change in modulus as a sample cures


can be as large as 7-8 decades and
change can occur very rapidly.

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Thermosets Analysis

 Monitor the curing process


Viscosity change as function of time or temperature
 Gel time or temperature
 Test methods for monitoring curing
Temperature ramp
Isothermal time sweep
Combination profile to mimic process
 Analyze cured material’s mechanical properties (G’,
G”, tan δ , Tg etc.)

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Structural Development During Curing

Gel point

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At the Gel Point

 Molecular weight Mw goes to infinity


 System loses solubility
 Zero shear viscosity goes to infinity
 Equilibrium Modulus is zero and starts to rise
to a finite number beyond the gel point

Note: For most applications, gel point can be


considered as when G’ = G” and tan δ = 1

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Curing Analysis: Isothermal Curing

TA Instruments
1000000 G' 1000000

5 min
100000 100000

10000 G" 10000


G' (Pa)

G'' (Pa)
1000 1000
Gel Point: G' = G"
t = 330 s
100.0 100.0

10.00 10.00

1.000 1.000
0 200.0 400.0 600.0 800.0 1000 1200
time (s)
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Thermoset Using a Temperature Ramp

Surface Master 905

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At the Gel Point Continued…

• The process of viscosity increasing takes place in two


stages: the gelation process (frequency independent) and
vitrification (related to the network Tg relative to cure
temperature and is frequency dependent).
• When you look at an isothermal cure at a constant
frequency the modulus crossover point has both the
information of gelation and vitrification.
 To avoid this, run multiple isothermal runs at different
frequencies and plot the cross over in tan delta. This is the
frequency independent gel point.
 Alternatively, use a single mutliwave test

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Gel Point using Tan Delta

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Isothermal Curing

130°C
140°C 135°C 120°C
125°C
145°C
G’ (MPa)

Tire Compound:
Effect of Curing Temperature

Time (min)

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UV Light Guide Curing Accessory

 Collimated light and mirror assembly insure uniform irradiance


 Maximum intensity at plate 300 mW/cm2
 Broad range spectrum with main peak at 365 nm
 Cover with nitrogen purge ports
 Optional disposable acrylic plates
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UV Cure Profile Changes with Temperature

up to 50 points
per second

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Polymer Structure-Property Characterization

 Glass transition
 Secondary transitions
 Crystallinity
 Molecular weight/cross-linking
 Phase separation (polymer blends, copolymers,...)
 Composites
 Aging (physical and chemical)
 Curing of networks
 Orientation
 Effect of additives

Reference: Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New
York, P. 489.

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How to Measure Glass Transition

G' Onset: Occurs at lowest temperature - Relates to


mechanical failure

G" Peak: Occurs at middle temperature - more closely


related to the physical property changes attributed to the
glass transition in plastics. It reflects molecular processes -
agrees with the idea of Tg as the temperature at the onset
of segmental motion.
tan δ Peak: Occurs at highest temperature - used
historically in literature - a good measure of the "leatherlike"
midpoint between the glassy and rubbery states - height
and shape change systematically with amorphous content.

Reference: Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New York, P. 980.

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Pasta Cooked in Torsion Immersion

 Allows samples to be
Addition of Water
characterized while fully 1.000E10 100.0

immersed in a temperature
controlled fluid using Peltier Isotherm with 90.0
Concentric Cylinder Jacket water at 22 °C
1.000E9
Isotherm
 Track changes in mechanical with water
80.0
properties such as swelling or at 95 °C
plasticizing
70.0
1.000E8

temperature (°C)
G’G'(Pa)
(Pa)

Temperature 60.0

ramp to 95 °C
1.000E7
50.0

40.0

1.000E6

30.0

1.000E5 20.0
0 10.0 20.0 30.0 40.0 50.0 60.0
time global (min)
time (min)

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Testing Solids on a Rheometer

 Torsion and DMA geometries allow solid samples to be


characterized in a temperature controlled environment
– DMA functionality is standard with ARES G2 and optional DHR

E = 2G(1 + ν) ν : Poisson’s ratio


Modulus: G’, G”, G* Modulus: E’, E”, E*

Rectangular and DMA 3-point bending and tension


cylindrical torsion (Cantilever not shown)

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Glass Transition- ABS

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The Glass & Secondary Transitions

Glass Transition - Cooperative motion among a large number of


chain segments, including those from neighboring polymer chains

Secondary Transitions
 Local main-chain motion - intramolecular rotational motion of
main chain segments four to six atoms in length
 Side group motion with some cooperative motion from the main
chain
 Internal motion within a side group without interference from
side group
 Motion of or within a small molecule or diluent dissolved in the
polymer (e.g. plasticizer)

Reference: Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I.,
Academic Press, Brooklyn, New York, P. 487.

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Polycarbonate in Torsion

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Crystallinity, Molecular Weight, and Crosslinking

Increasing
Crystallinity
log Modulus

Amorphous Crystalline

3 decade drop Cross-linked


in modulus at Tg

Increasing MW
Tm

Temperature

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Applications of Rheology
Structured Fluids

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Structured Fluids

 Multiphase systems consisting of a dispersed phase


(solid, fluid, gas) in surrounding fluid phase

Examples are:  Properties:


 Paints  Yield Stress
 Coatings  Non-Newtonian
 Inks Viscous Behavior
 Personal Care Products  Thixotropy
 Cosmetics  Elasticity
 Foods

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Idealized Flow Curve

What shear rate?

4) Chewing, swallowing 8) Spraying and brushing


1) Sedimentation
5) Dip coating 9) Rubbing
2) Leveling, Sagging
6) Mixing, stirring 10) Milling pigments
3) Draining under gravity
log η

7) Pipe flow 11) High Speed coating

4
5
6 8 9
1 2 3 7 10 11

1.00E-5 1.00E-4 1.00E-3 0.0100 0.100 1.00 10.00 100.00 1000.00 1.00E4 1.00E5 1.00E6

shear rate (1/s)


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General Viscosity Curve for Suspensions

This viscosity is often called


the Zero Shear Viscosity, η0,
or the Newtonian Viscosity

First
Newtonian
Plateau Possible
log η Increase in
Second Viscosity
Power-Law Newtonian
Shear Thinning Plateau

σ ∝  m or, equivalently, η ∝  m-1


m is usually 0.15 to 0.6

log 
Reference:Barnes, H.A., Hutton, J.F., and Walters, K., An Introduction to Rheology,
Elsevier Science B.V., 1989. ISBN 0-444-87469-0

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Reason for Shape of General Flow Curve

Brownian diffusion
randomizes

Shear field aligns


particles along
Turbulent flow pushes
log η streamlines
particles out of
alignment, destroying
order and causing
increase in viscosity
(shear thickening)

Shear thinning Shear thickening

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Closing the Gap

Linear or Exponential speed profile after reaching ‘Closure Distance’


Normal Force set not to exceed a certain value after reaching the user
defined ‘Closure Distance’

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Comparison of Linear and Exponential Closing

250
Exponential Close
200
G' (Pa)

150
Fast Linear Close
100

50

0
0 200 400 600 800 1000
Time (s)
Lowering the gap can introduce shear, breaking down weakly structured samples
Reducing the gap closure speed can minimize this effect

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Using Pre-Shearing

 Monitor the viscosity signal during the pre-shear to


determine if the rate and duration are appropriate
 If the viscosity is increasing during the pre-shear, the sample is
rebuilding. The pre-shear should be higher than the shear
introduced during loading to erase sample loading history
 The viscosity should decrease and then level off
 Typical Pre-Shear: 1- 100 sec-1, 30-60 seconds
 Use an amplitude sweep to determine what strain to use
for time sweep
 A high strain will break down the sample, and not allow rebuilding
 A low strain will give a weak signal
 Based on the Time Sweep, determine an appropriate
equilibration time for that sample

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Pre-shear Conditions

 The goal for pre-shear is to remove the sample history at loading


 For high viscosity sample, use low rate (10 1/s) and long time (2 min.)
 For low viscosity sample, use high rate (100 1/s) and short time (1 min.)

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Structured Fluid: Pre-testing

1. 2. 3.

Three consecutive time sweeps:


 Time sweep within LVR (check if loading destroyed structure)
 Time sweep at large strain
 Time sweep back to LVR (check structure rebuild)

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Time Sweeps- Hand Cream

Storage Application At Rest

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Yield Stress

Structured fluids exhibit yield-like behavior, changing from ‘solid-like’ to


readily flowing fluid when a critical stress is exceeded. Rheological
modifiers are often used to control the yield behavior of fluids.

There are multiple methods to measure Yield stress. The apparent


yield stress measured is not a single value, as it will vary depending
on experimental conditions.

Why modify the yield behavior?


 to avoid sedimentation and increase the shelf live
 to reduce flow under gravity
 to stabilize a fluid against vibration

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Yield Stress in a Flow Stress Ramp

 Stress is ramped linearly from 0 to a value above Yield Stress and the stress at
viscosity maximum can be recorded as Yield Stress
 The measured yield value will depend on the rate at which the stress is increased.
The faster the rate of stress increase, the higher the measured yield value

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Yield Stress in a Flow Stress Ramp

Yield Stress

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Yield Stress: Flow Sweep Down - Rate Control

When the Yield Stress is small, a flow rate sweep from high
to low shear rate is preferred
 Eliminates start-up effects for
more accurate measurements
slope: -0.995
 Initial high shear rate acts as a
pre-shear, erasing loading effects

 Steady State sensing allows the


sample time to rebuild

 The plateau in shear stress is a


measure of the yield stress.

 At the plateau, Viscosity vs.


Shear Rate will have a slope of -1

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Yield: Stress/Strain Sweep Method

1000  Perform strain or stress


Sun Block Lotion
sweep in oscillation

 Yield stress is the on set of


G’ curve. It is the critical
G' (Pa)

stress at which irreversible


Onset point
osc. stress: 1.477 Pa
G': 346.6 Pa
plastic deformation occurs.
End condition: Finished normally

100.0
0.01000 0.1000 1.000 10.00
osc. stress (Pa)

Yield stress of a sun block lotion

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Viscosity Ranges of Paints/Coatings

 Low shear viscosity 10-3 to 1 s-1


 leveling, sagging, sedimentation

 Medium shear viscosity10-103 s-1


 mixing, pumping and pouring

 High shear viscosity 103 - 106 s-1


 brushing, rolling spraying

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Viscosity Ranges of Paints/Coatings

10
4 At Rest Processing Performance

3
10
LSV MSV HSV
2
10
Roling
Viscosity h [Pas]

1
Brushing
10 Spraying
0
10
Mixing
-1
10 Leveling Pumping
Sagging Consistency
-2
10
Sedimentation Appearence

-3
10
0.1 1 10 100 1000 10000 100000
shear rate g [1/s]

The two coatings show the same consistency after formulation,


but they exhibit very different application performance

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Thixotropy

The thixotropy characterizes the time dependence of


reversible structure changes in complex fluids. The
control of thixotropy is important to control:
 process conditions for example to avoid structure build up in pipes
at low pumping rates i.e. rest periods, etc....

 sagging and leveling and the related gloss of paints and coatings,
etc..

Sag Leveling

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Thixotropic Loop Test

Stress is ramped up linearly,


and then back down, over the
same duration

In a thixotropic material, there will be a hysterisis between the two curves

The further the up ramp and down ramp curves differ, the larger the area
between the curves, the higher the thixotropy of the material.
See also AAN 016 – Structured Fluids
TAINSTRUMENTS.COM
Structure Recovery

after preshear η*
Structure build up

Modulus G', G'' [Pa]; Viscosity η* [Pas]


G'
G''
Pre-shear the sample 2
10
G'oo
to break down
structure. Then
monitor the increase
of the modulus or
complex viscosity as Frequency 1Hz
G'o strain 2%
function of time. -1
preshear 10s at 60 s

0 20 40 60 80 100 120
time t min]

b Q A = b′d + (b′e − b′d )(1 − f G/I ) τ = characteristic recovery time

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Time Sweep after Pre-Shearing

b Q A = b′d + (b′e − b′d )(1 − f G/I )


a = G’ at time zero (t0)
b = G’ at infinite time (t∞)
c = characteristic recovery time (τ)

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Thixotropic Index & Recovery Time

The non-sagging formula (with additive) has both a shorter recovery


time and a higher final recovered viscosity (or storage modulus), and
the recovery parameter takes both of these into account to predict
significantly better sag resistance.

The ratio η(∞) /t, is the recovery parameter (a true thixotropic index),
and has been found to correlate well to thixotropy-related properties
such as sag resistance and air entrainment.

Rheology in coatings, principles and methods


RR Eley - Encyclopedia of Analytical Chemistry, 2000 - Wiley Online Library
TAINSTRUMENTS.COM
Case Study of 4 Paints
100.0

Paint A

10.00
Paint B
viscosity (Pa.s)

Paint C

1.000 Paint D

0.1000
0.01000 0.1000 1.000 10.00 100.0
shear rate (1/s)

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Case Study of 4 Paints

120.0
Thixotropy (Pa/s):
Paint A = 657.0
Paint B = 436.5
100.0
Paint C = 254.0
Paint D = 120.3

80.00

Paint A
shear stress (Pa)

60.00

Paint B
40.00

Paint C

20.00

Paint D

0
0 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.0
shear rate (1/s)

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Case Study of 4 Paints
15.00

Paint A

12.50

10.00
G' (Pa)

7.500

5.000 Paint B

2.500
Paint C

Paint D

0
0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0
time (s)

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Case Study of 4 Paints

Paint A Paint B

Paint C Paint D
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Antiperspirant/Deodorant

Roll-ons: Rheology and end-use performance


The viscosity has to be balanced to provide the correct viscosity at a
given shear rate

viscosity
storage

application

shear rate

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Antiperspirant/Deodorant

Sticks: Rheology and process performance

 use small particles to reduce sedimentation speed

 add rheological modifier like clay to stabilize the suspension


and keep the particles in suspension

1E+08
x x x x x x
x
1E+07 x The temperature
x
Modulus G' [Pa]

1E+06 x dependence of the


modulus governs the
1E+05
x behavior during the
1E+04 x application to the skin
1E+03
0 10 20 30 40 50 60 70
Temperature [C]

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Elasticity: Oscillation Frequency Sweep

Cosmetic lotion
 Many dispersion exhibit
2.0
solid like behavior at rest
Modulus G', G'' [Pa]; Viscosity η* [Pa s]

3
10
1.5

 The frequency
1.0
dependence and the
absolute value of tan δ

tan δ
2
10 0.5
correlate with long time
0.0 stability
complex viscosity
G' -0.5
1
10 G''
tan δ
-1.0
0.1 1 10 100
frequency ω [rad/s]

 Note: strain amplitude has to be in the linear region

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Foam Handwash Strain Sweep: Din vs Vane Rotor

DIN Vane

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TRIOS Help Menu

 Browse the contents list or


search using the search tab.

 Access to Getting Started


Guides also found through
the help menu.

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Instructional Videos

From www.tainstruments.com click on Videos, Support or Training

Select Videos for TA Tech Tips, Webinars and Quick Start Courses

See also: https://www.youtube.com/user/TATechTips

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Instructional Video Resources

Quickstart e-Training Courses Strategies for Better Data - Rheology

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Need Assistance?

 Check the online manuals and error help.


 Contact the TA Instruments Hotline
 Phone: 302-427-4070 M-F 8-4:30 EST
 Select Thermal , Rheology or Microcalorimetry Support
 Email: [email protected] or
[email protected] or
[email protected]
 Call your local Technical or Service Representative
 Call TA Instruments
 Phone: 302-427-4000 M-F 8-4:30 EST
 Check out our Website: www.tainstruments.com
 For instructional videos go to: www.youtube.com/user/TATechTips

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Thank You

The World Leader in Thermal Analysis,


Rheology, and Microcalorimetry

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Appendix 1: Time Temperature
Superposition (TTS)

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Time and Temperature Relationship

(E' or G') (E' or G')


(E" or G") (E" or G")

log Frequency Temperature


 Linear viscoelastic properties are both time-dependent and
temperature-dependent
 Some materials show a time dependence that is proportional to the
temperature dependence
 Decreasing temperature has the same effect on viscoelastic
properties as increasing the frequency
 For such materials, changes in temperature can be used to “re-scale”
time, and predict behavior over time scales not easily measured

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Time Temperature Superpositioning Benefits

 TTS can be used to extend the frequency beyond the


instrument’s range
 Creep TTS or Stress Relaxation TTS can predict
behavior over longer times than can be practically
measured
 Can be applied to amorphous, non modified polymers
 Material must be thermo-rheological simple
 One in which all relaxations times shift with the same shift factor aT

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When Not to Use TTS

 If crystallinity is present, especially if any melting


occurs in the temperature range of interest
 The structure changes with temperature
 Cross linking, decomposition, etc.
 Material is a block copolymer (TTS may work within a limited
temperature range)
 Material is a composite of different polymers
 Viscoelastic mechanisms other than configuration changes of the
polymer backbone
 e.g. side-group motions, especially near the Tg
 Dilute polymer solutions
 Dispersions (wide frequency range)
 Sol-gel transition

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Guidelines for TTS

 Decide first on the Reference Temperature: T0. What is the


use temperature?

 If you want to obtain information at higher frequencies or


shorter times, you will need to conduct frequency (stress
relaxation or creep) scans at temperatures lower than T0.

 If you want to obtain information at lower frequencies or


longer times, you will need to test at temperatures higher
than T0.

 Good idea to scan material over temperature range at


single frequency to get an idea of modulus-temperature
and transition behavior.

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TTS Shifting

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TTS Shifting

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TTS Shifting

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TTS Shifting

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TTS Shifting

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TTS Shifting

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TTS Shifting

aT=140
aT=150
aT=160

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Shift Factors aT vs Temperature

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Shift Factors: WLF Equation

 Master Curves can be generated using shift factors


derived from the Williams, Landel, Ferry (WLF)
equation
log aT= -c1(T-T0)/c2+(T-T0)
 aT = temperature shift factor
 T0 = reference temperature
 c1 and c2 = constants from curve fitting
 Generally, c1=17.44 & c2=51.6 when T0 = Tg

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When not to use the WLF Equation

 Sometimes you shouldn’t use the WLF equation (even if it


appears to work)
 If T > Tg+100°C
 If T < Tg and polymer is not elastomeric
 If temperature range is small, then c1 & c2 cannot be calculated
precisely

 In these cases, the Arrhenius form is usually better


ln aT = (Ea/R)(1/T-1/T0)

 aT = temperature shift factor


 Ea = Apparent activation energy
 T0 = reference temperature
 T = absolute temperature
 R = gas constant
 Ea = activation energy

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Verify Data for TTS

Polystryene

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Verify Data for TTS

Polystryene

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References for TTS

1) Ward, I.M. and Hadley, D.W., "Mechanical Properties of Solid Polymers",


Wiley, 1993, Chapter 6.

2) Ferry, J.D., "Viscoelastic Properties of Polymers", Wiley, 1970, Chapter 11.

3) Plazek, D.J., "Oh, Thermorheological Simplicity, wherefore art thou?"


Journal of Rheology, vol 40, 1996, p987.

4) Lesueur, D., Gerard, J-F., Claudy, P., Letoffe, J-M. and Planche, D., "A
structure related model to describe asphalt linear viscoelasticity", Journal of
Rheology, vol 40, 1996, p813.

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Appendix 2: Software Screen Shots
TRIOS

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DHR Peak Hold: Constant Shear Rate vs. Time

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ARES-G2: Stress Growth Test (Step Rate)

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Continuous Ramp

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

 Thixotropic loop be done by adding another ramp step

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Thixotropic loop

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ARES G2: Stress Ramp: Stress Control Pre-test

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ARES G2: Stress Ramp (Thixotropic Loop)

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DHR and ARES G2: Steady State Flow

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

Steady state algorithm

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DHR and ARES G2: Flow Temp Ramp

To minimize thermal
lag, the ramp rate
should be slow.
1-5°C/min.

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

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DHR: Strain/Stress Sweeps

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

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ARES G2: Strain Sweep

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DHR: Time Sweep

Pre-shear can be setup


by adding a
“conditioning” step before
the time sweep.

 The strain needs to be in the LVR

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ARES G2: Time Sweep

Pre-shear step

Structure Recovery

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Fast Data Sampling Option in Time Sweep

 Strain control mode  Stress control mode

 Fast data acquisition is used for monitoring fast changing


reactions such as UV initiated curing
 The sampling rate for this mode is twice the functional oscillation
frequency up to 25Hz.
 The fastest sampling rate is 50 points /sec.

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Frequency Sweep

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

 Common frequency range: 0.1 – 100 rad/s.


 Low frequency takes long time
 As long as in the LVR, the test frequency can be set either from
high to low, or low to high
 The benefit doing the test from high to low
 Being able to see the initial data points earlier
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ARES G2:Frequency Sweep (Strain Control)

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DHR: Temperature Sweep

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

 The strain needs to be in the LVR

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DHR: Temperature Ramp

To minimize thermal
lag, recommend
using slow ramp rate
e.g. 1-5°C/min.

 The strain needs Control variables:


to be in the LVR  Osc torque
 Osc stress
 Displacement
 % strain
 Strain

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DHR: Axial Force Control

 It is important to setup normal force control during any temperature


change testing or curing testing
 Some general suggestions for normal force control
 For torsion testing, set normal force in tension: 1-2N ± 0.5-1.0N
 For curing or any parallel plate testing, set normal force in
compression: 0 ± 0.5N

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ARES G2: Temp Step

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ARES G2: Temp Ramp

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ARES G2: Axial force control and auto-strain

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DHR: Stress Relaxation

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ARES G2: Stress Relaxation

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DHR: Creep Recovery

Creep Recovery

 Rule of thumb: recovery time is 2-3 times longer than creep time

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ARES G2: Creep

Requires measured
modulus to start feed
back loop

 Motor and transducer work in a feedback loop

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Programming Creep on a ARES G2

 Set up a pre-test and get the sample information into the loop
 Stress Control Pre-test: frequency sweep within LVR

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ARES G2: Creep - Recovery

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Appendix 3: Software Screen Shots
Rheology Advantage

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AR: Peak Hold

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

 Multiple rate can be done by adding more peak hold steps

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AR: Continuous Ramp

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

 Thixotropic loop be done by adding another ramp step


 Or go through the template

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AR: Continuous Ramp

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AR: Stepped Flow

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

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AR: Steady State Flow

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

Steady state algorithm

 During the test, the dependent variable (speed in controlled stress mode or torque in
controlled shear rate mode) is monitored with time to determine when stability has
been reached.
 An average value for the dependent variable is recorded over the Sample period.
 When consecutive average values (Consecutive within tolerance) are within the
Percentage tolerance specified here, the data is accepted.
 The software will also accept the point at the end of the Maximum point time, should
the data still not be at a steady state value.
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AR: Flow Temp Ramp

To minimize thermal
lag, the ramp rate
should be slow.
1-5°C/min.

Control variables:
 Shear rate
 Velocity
 Torque
 Shear stress

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AR: Stress Sweep

Variables:
Stress
Torque

 For running an unknown sample, it is recommended to sweep torque instead of


stress. Because stress is geometry dependent
 The starting torque can be from the lowest of the instrument specification
 The maximum torque is sample dependent. You can setup a high number and
manually stop the test when it gets outside the LVR.

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AR: Time Sweep

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

 The strain needs to be in the LVR

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AR: Pre-shear Conditions

 The goal for pre-shear is to remove the sample history at loading


 For high viscosity sample, use low rate (10 1/s) and long time (2 min.)
 For low viscosity sample, use high rate (100 1/s) and short time (1 min.)

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AR: Frequency Sweep

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

 Common frequency range: 0.1 – 100 rad/s.


 Low frequency takes long time
 As long as in the LVR, the test frequency can be set either from
high to low, or low to high
 The benefit doing the test from high to low
 Being able to see the initial data points earlier

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AR: Temp Sweep

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 Strain

 The strain needs to be in the LVR

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AR: Temp Ramp

To minimize thermal
lag, recommend
using slow ramp rate
e.g. 1-5°C/min.

Control variables:
 Osc torque
 Osc stress
 Displacement
 % strain
 The strain needs to be in the LVR
 Strain

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AR: Normal Force Control

During a test

Before starting a test

 It is important to setup normal force control during any temperature


change testing or curing testing
 Some general suggestions for normal force control
 For torsion testing, set normal force in tension: 1-2N ± 0.5-1.0N
 For curing or any parallel plate testing, set normal force in
compression: 0 ± 0.5N

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AR: Stress Relaxation

 Motor and transducer work in a feedback loop

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AR: Creep Recovery

 Rule of thumb: recovery time is 2-3 times longer than creep time
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AR : Steady State Algorithm Creep

Default
values
shown

 During the test, the angular velocity is monitored with time to


determine when stability has been reached.
 An average value for the angular velocity is recorded over the
Sample period.
 When consecutive average values (Consecutive within
tolerance) are within the tolerance specified here, the data is
accepted.

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Appendix 4: Rheometer Calibrations
DHR and AR

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DHR – Calibration Options

 Instrument Calibrations
 Inertia (Service)
 Rotational Mapping
 Oscillation Mapping (recommended for interfacial measurements)

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DHR – Inertia Calibration

 Go to the Calibration tab and select Instrument


 Make sure there is no geometry installed and then click calibrate

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DHR – Geometry Calibration

 Geometry Calibrations:
 Inertia
 Friction
 Gap Temperature
Compensation
 Rotational Mapping

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TA Tech Tip – Geometry Calibrations

 Videos available at www.tainstruments.com under the Videos tab or on the TA tech


tip channel of YouTube™ (http://www.youtube.com/user/TATechTips)

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Rheometer Calibrations
ARES-G2

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ARES-G2 – Calibration Options

 Instrument Calibrations
 Temperature Offsets
 Phase Angle (Service)
 Measure Gap Temperature
Compensation
 Transducer

 Geometry Calibrations:
 Compliance and Inertia (from table)
 Gap Temperature Compensation

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ARES-G2 – Transducer Calibration

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ARES-G2 – Geometry Calibration

 Gap Temperature Compensation


 Enter manually or run calibration

 Compliance and Inertia


 (from table in Help menu)

 Geometry Constants
 Calculated based on dimensions

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Geometry Inertia & Compliance- Help Menu

What if the online table does not list a compliance value for my specific geometry?
Use the compliance value for a geometry of the same/similar dimension, type, and
material.

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ARES-G2 - Gap Temperature Compensation

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General Rheometer Maintenance

 Air Supply
 Dry particulate-free air (dew point -40 °C)
 Check filters/regulators on a periodic basis to ensure proper
pressure, free of moisture/oil/dirt buildup.
 If air must be turned off, then make sure that the bearing lock is
fastened
 NOTE: Do not rotate drive-shaft if air supply is OFF!

 Location
 Isolate the instrument from vibrations with a marble table or
Sorbathane pads.
 Drafts from fume hoods or HVAC systems and vibrations from
adjacent equipment can contribute noise to measurements,
particularly in the low torque regime. Use a Draft Shield to
isolate instrument from drafts.
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General Rheometer Maintenance - Peltier

 Circulator Maintenance
 Proper operation of a fluid circulator is vital for correct
and efficient operation of Peltier-based temperature
control devices.

 Check fluid levels and add anti-fungal additive regularly.


 Note: if operating circulator below 5°C then it is
recommended to fill the circulator with a mixture or
material with a lower freezing point than water to
prevent permanent circulator damage.
 Example: add ~20% v/v ethanol to water

 Keep it clean!
 Flush and clean circulator, Peltier system, and tubing at
first sight of contamination.

 When not in use, it is strongly recommended to


deactivate the Peltier device and turn off the circulator.

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Geometry Information – Estimated Min and Max Shear Rates

Sample Max Shear Rate Min Shear Rate


Geometry Diameter (mm) Degree Gap (micron)
Volume (mL) (approx) 1/s (approx) 1/s
0 1000 0.05 1.20E+03 4.00E-07
0 500 0.03
0.5 18 1.17E-03
8 1 28 2.34E-03
2 52 4.68E-03
4 104 9.37E-03
0 1000 0.31 3.00E+03 1.00E-06
0.5 18 0.02 3.44E+04 1.15E-05
20 1 28 0.04 1.72E+04 5.73E-06
2 52 0.07 8.60E+03 2.87E-06
4 104 0.15 4.30E+03 1.43E-06
0 1000 0.49 3.75E+03 1.25E-06
Parallel Plate 0.5 18 0.04
and Cone and 25 1 28 0.07
Plate 2 52 0.14
4 104 0.29
0 1000 1.26 6.00E+03 2.00E-06
0.5 18 0.15 3.44E+04 1.15E-05
40 1 28 0.29 1.72E+04 5.73E-06
2 52 0.59 8.60E+03 2.87E-06
4 104 1.17 4.30E+03 1.43E-06
0 1000 2.83 9.00E+03 3.00E-06
0 500 1.41
0.5 18 0.49 3.44E+04 1.15E-05
60 1 28 0.99 1.72E+04 5.73E-06
2 52 1.97 8.60E+03 2.87E-06
4 104 3.95 4.30E+03 1.43E-06
Conical Din Rotor 19.6 4.36E+03 1.45E-06
Recessed End 6.65 4.36E+03 1.45E-06
Concentric
Double Wall 11.65 1.59E+04 5.31E-06
Cylinder
Pressure Cell 9.5
Standard Vane 28.72

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Basic Parameters and Units

Stress = Force /Area [Pa, or dyne/cm2 ]


σ = shear stress
Strain = Geometric Shape Change [no units]
γ = shear strain
Strain Rate or Shear Rate = Velocity Gradient [1/s]
γ = shear strain rate
Modulus = Stress / Strain [Pa or dyne/cm2 ]
G = Shear Modulus
Compliance = Strain / Stress [1/Pa or cm2/dyne]
Typically denoted by J
Viscosity = Stress /Strain Rate [Pa·s or Poise]
Denoted by η
S.I. units 10 = c.g.s. units
X

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Common Symbols used in Rheology

Greek Latin
aT: Temperature shift factor
γ (gamma): Shear Strain
B: Bulk Creep Compliance
 (gamma dot): Shear Rate
D: Tensile Compliance
δ (delta): Phase Angle
E: Young’s (Tensile) Modulus
ε (epsilon): Elongational Strain
E’: Tensile Storage Modulus
f (epsilon dot): Elongational Strain Rate
E”: Tensile Loss Modulus
η (eta): Shear Viscosity
G: Shear Modulus
ηE (eta E): Elongational Viscosity
G’: Shear Storage Modulus
η* (eta star): Complex Viscosity
G”: Shear Loss Modulus
µ (mu): Microns
E* or G*: Complex Modulus
ν (nu): Frequency (Hz)
J: Shear Compliance
ρ (rho): Density
K: Bulk Modulus (or also Stiffness)
σ (sigma): Shear Stress
N1: Normal Force in Steady Flow
τ (tau): Elongational Stress
T: Temperature
ω (omega): Angular Frequency (rad/sec)
Tg: Glass Transition Temperature

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Sample Preparation
Polymers

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Know Your Sample – Polymers

 Polymer samples come in different forms (e.g. powder, flakes,


pellets) and can be sensitive to environmental conditions
 Careful sample preparation techniques are required to prepare
good test specimens for reproducible testing
 Molding a sample

 Handling powders, flakes

 Controling the environment

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Molding Polymer Pellets

 The best approach is to mold a sample plate (50x50 mm2 or 100x100 mm2)
 Molding temperature: 10 - 20°C > than test temperature
 Apply pressure: 8 – 12,000 lbs
 Keep at elevated temperature long enough to let the sample relax
 Cool down slowly under pressure to avoid orientations
 Punch out a sample disk (8 or 25 mm)

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Molding Powders and Flakes

 Before molding at high temperature, the sample has to be compacted


cold to reduce the volume
 The compacted samples are transferred to the mold
 Follow steps from the molding pellets procedure
 Note: Sample may need to be stabilized or dried to avoid degradation

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Preparing Semi-solid Samples

 Cut rectangular sheets of prepreg or adhesive (30x30mm)


 Alternate direction of layer approx. 5 layer on top of each other
(remove release paper from PSA)
 Compress the stack of sample layers in a press (4 – 5000 lbs)
 Punch out 25 mm disks

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Controlling Environmental Conditions During Sample Prep

 Polypropylene and Polyolefines in general tend


to degrade fast – need to be stabilized by
adding antioxidents
 Moisture sensitive materials such as
polyamides and polyester require drying in
vacuum or at temperatures around 80°C.
 Materials such as Polystyrene or Polymethyl-
methacrylate (PMMA) also absorb moisture. In
the melt phase, the gas separates into bubbles
and the sample foams
 Pre-drying in vacuum is essential prior to
Vacuum oven
testing

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Loading a Molded Disk

Geometry gap and Trim gap icons

Set Environmental
System to test
temperature

Load molded disk


onto lower plate

Close the oven and Monitor Axial or After sample Close the oven and
bring the upper Normal force relaxes, open the adjust gap to
plate to the trim during this oven and trim geometry/test gap
gap position period excess sample

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Loading Polymer Pellet Samples

Set Environmental
System to test
temperature

Mount melt ring


onto the lower plate
and load pellets

Bring the upper After few minutes, After sample Close the oven and
plate close to top of open the oven, relaxes, open the adjust gap to
melt ring and close remove melt ring oven and trim geometry/test gap
the oven and go to trim gap excess sample

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Sample Preparation
Structured Fluids

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Know Your Sample – Structured Fluids

 Structured fluids can range in consistency from low viscosity (e.g. milk)
to high viscosity, pasty materials (e.g. tooth paste)
 Structured materials are very sensitive to mechnical and
environmental conditions
 Be aware of largest particle size in sample and choose the geometry
appropriately (cone vs parallel plate vs vane geometry)
 Samples can also be time dependent – how you treat the sample
(handling, loading, pre-conditioning) may affect test results!
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Handling Low Viscosity Fluids

 Fluid samples which pour freely are relatively easy to handle prior to loading
 Keep the container closed to avoid evaporation of solvent or continuous phase
 Shake or stir sample to remove concentration gradients in suspensions
 Adequate shelf temperature may be necessary to avoid phase separation in
emulsions
 Never return used sample into original flask to avoid contamination

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Loading Low Viscosity Fluids

 Deposit fluid in the middle of the plate


 Set a motor velocity of ~ 1 rad/s and move to geometry gap
 Add additional material along the sides of the geometry – capillary forces will
draw the sample between the gap
 When finished, click on the “Stop Motor” button
 NOTE: If the sample is a structured fluid, setting a motor velocity will introduce
shear history onto the sample and can destroy the sample structure!

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Handling Paste/Slurry & Gel Materials

 The structure of high viscosity pastes and slurries may change with time
 Food samples, like dough, can change continuously
 The test samples need to be prepared carefully and consistently for
each experiment to obtain reproducibility
 Slurries that may settle can gradually build a cake – these samples
have to be tested before sedimentation

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Loading Pastes and Slurries

 Scoop up the paste with a spatula and deposit it at the center of the lower plate
 For less viscous materials, a syringe with a cut-off tip can be used
 Load ~ 10-20 excess material to ensure complete sample filling
 Set the gap to the trim gap and use exponential gap closure profile to minimize
shear in the sample
 Lock the bearing, trim excess material and set final gap

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Handling Gels

 Gels, especially chemical gels, may change irreversibly when large deformations
are applied (for example, while loading)
 Prepare (formulate) the sample in the final shape required for the measurement
so it can be loaded without deforming (cut, punch, …)
 Alternatively, prepare the sample in situ – on the rheometer  systemic rheology
 Take care to avoid introducing air bubbles!

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