Endurance Conductivity Sensors: Model 400 Series
Endurance Conductivity Sensors: Model 400 Series
Endurance Conductivity Sensors: Model 400 Series
PDS 71-400
September 1999
Model 400 Series
SUPERIOR BENEFITS
Fast, Easy Start-up. Rosemount Analytical products Versatile Mounting Configurations:
are designed for fast, easy, and trouble free start-up. Screw-In Or Insertion. Model 400 sensors with
Endurance sensors are provided with an accurate 0.01/cm, 0.1/cm, and 1.0/cm cell constants have 316
predetermined factory calibration constant, removing stainless steel 3/4-inch MNPT process connections.
the need for troublesome calibrations with unstable The Model 401 graphite electrode sensors have
conductivity standards. Simply zero the sensor in the Kynar3 fittings. The Model 401-14 has a 3/4-inch
air and enter the Cal constant into the instrument. MNPT connection, and the Model 401-15 has a 1-inch
This feature is available only when used with MNPT connection.
Rosemount Analytical Models 81C, 3081C, 1054B Retractable or Ball Valve. The Model 402
DC, 1054B LC, and 1054B R. retractable sensor fits through a standard 1-1/4-inch
Low Operating Cost. Durability of materials and high NPT full port ball valve. The retraction assembly fits
resistance to corrosion mean Endurance conductivity any like-size valve.
sensors have long life, require less maintenance, and Sanitary Flange. The Model 403 sensor has an inte-
have low total operating cost. Models 400, 402, and gral 1-1/2-inch or 2-inch sanitary flange, compatible
404 sensors have chemical-resistant titanium elec- with Tri-Clover4 sanitary process connections.
trodes and PEEK (polyetheretherketone) insulators,
and Model 403-11/12/13 sanitary sensors have titani- Flow-Through. These low flow, fast response sen-
um electrodes with Kel-F2 insulators. Model 401 and sors have 3/8-inch compression fittings for tubing, 3/8-
403-14 sensors for high conductivity solutions use inch barbed fittings for soft plastic tubing, or 1/4-inch
graphite electrodes with epoxy insulation. FNPT connections.
Accurate Conductivity Measurement. Sensors are Endurance conductivity sensors are designed with
calibrated at the factory to ensure accuracy. Rugged your plant, your process, and your convenience in
design and corrosion-resistant materials keep elec- mind.
trode spacing and surface area constant, so cell con- 1 This feature is available when used with Rosemount Analytical Models
stants remain stable for long periods. For temperature 81C, 3081C, 1054B DC, 1054B LC, and 1054B R.
compensation, a Pt 1000 RTD is standard. A Pt 100 2 Kel-F is a registered trademark of 3M.
RTD and a thermistor option are also available. The 3 Kynar is a registered trademark of Elf Atochem North America, Inc.
Endurance design allows the sensor to closely track 4 Tri-Clover is a registered trademark of Jensen, Inc.
the process temperature. The result is accurate tem-
perature compensated conductivity measurements.
SENSOR SPECIFICATIONS
SPECIFICATIONS MODEL 400 MODEL 401 MODEL 402 MODEL 403 MODEL 404
Cell Constants 0.01/cm, 0.1/cm, 1.0/cm 10.0/cm, 0.01/cm, 0.1/cm, 0.01/cm, 0.1/cm, 0.01/cm, 0.1/cm
0.85/cm (4 electrode type) 1.0/cm, 10.0/cm 1.0/cm, 10.0/cm
Type of Installation Insertion (screw-in) Insertion (screw-in) Retractable (hot tap) Sanitary Flanges Flow-Through (low flow)
Temperature Range 0-105°C (32-221°F) 0-100°C (32-212°F) 0-100°C (32-212°F) -11,-12,-13: 0-105°C -16: 0-60°C (32-140°F)
*-60: 0-200°C (32-221°F), sterilizable up -17: 0-100°C (32-212°F)
(32-392°F) to 135°C (275°F)
-14: 0-100°C (32-212°F)
Maximum 250 psig (1825 kPa) 200 psig (1481 kPa) 200 psig (1481 kPa) 250 psig (1825 kPa) -16: 100 psig (791 kPa)
Pressure maximum retraction at 77°F (25°C)
pressure: 64 psig (542 kPa) 20 psig (239 kPa)
at 140°F (60°C)
-17: 100 psig (791 kPa)
Wetted Materials Titanium, 316 SST, Graphite, Kynar, -11,-12,-13: Titanium, -11,-12,-13: Titanium, -16: Titanium, PEEK, PVC,
PEEK,EPDM Epoxy, EPDM 316 SST, PEEK, 316 SST, Kel-F (Neoflon), EPDM, polyethylene,
EPDM, Graphite, Neoprene EPDM (all FDA compliant) -17: Titanium, 303 SST,
-14: Graphite, 316 SST, -14: Graphite, 316 SST, PEEK, EPDM
Epoxy, EPDM, Neoprene Epoxy, EPDM
Integral Cable 10 ft (3.1 m) standard 10 ft (3.1 m) standard 10 ft (3.1 m) standard 10 ft (3.1 m) standard 10 ft (3.1 m) standard
*optional 50 ft (15.2 m) *optional 50 ft (15.2 m) *Extensions available *optional 50 ft (15.2 m) *optional 50 ft (15.2 m)
w/junction box option -60,-61
Process 3/4 inch MNPT -14 3/4 inch MNPT 1-1/4 inch NPT -20 1-1/2 inch Sanitary Flange 3/8 inch barbed for
Connections -15 1 inch MNPT full port ball valve -21 2 inch Sanitary Flange plastic tubing or
1/4 in. pipe connection
Weights and Shipping Weights for Model 400 Sensors [Fractional weights are rounded up to whole pound values]
MODEL WITH 10 ft. CABLE WITH 50 ft. CABLE WITH JUNCTION BOX
Weight Shipping Weight Weight Shipping Weight Weight Shipping Weight
400 1 lb (0.5 kg) 2 lb (0.9 kg) 4 lb (1.8 kg) 5 lb (2.3 kg) 3 lb (1.4 kg) 4 lb (1.8 kg)
401-14 1 lb (0.5 kg) 2 lb (0.9 kg) -- -- -- --
401-15 1 lb (0.5 kg) 2 lb (0.9 kg) 4 lb (1.8 kg) 5 lb (2.3 kg) -- --
402 3 lb (1.4 kg) 4 lb (1.8 kg) 5 lb (2.3 kg) 6 lb (2.7 kg) 4 lb (1.8 kg) 5 lb (2.3 kg)
403 2 lb (0.9 kg) 3 lb (1.4 kg) 4 lb (1.8 kg) 5 lb (2.3 kg) -- --
404-16 (PVC) 2 lb (0.9 kg) 3 lb (1.4 kg) 4 lb (1.8 kg) 5 lb (2.3 kg) -- --
404-17 (SS) 4 lb (1.8 kg) 5 lb (2.3 kg) 6 lb (2.7 kg) 7 lb (3.2 kg) -- --
NOTE: Connecting cable (P/N 9200275 or 23747-00) weighs 0.6 lb / 10 ft (0.3 kg / 3.1 m). Extended insertion length (option -36) does not change
weight or shipping weight.
2 Rosemount Analytical
ENDURANCE CONDUCTIVITY SENSORS
Model 400 Conductivity Sensors
Model 400 insertion/ screw-in sensors are available in cell constants
of 0.01/cm, 0.1/cm, and 1.0/cm. The sensors are ideal for monitor-
ing the concentration of dissolved solids in cooling water and, with
proper reduction of temperature and pressure, measuring dissolved
solids in boiler and boiler feedwater. Model 400 sensors can also be
used to monitor the performance of reverse osmosis and ion
exchange demineralizers.
Rosemount Analytical 3
ENDURANCE SENSOR DIMENSIONS
MILLIMETER
INCH
12
13
MILLIMETER
INCH
4 Rosemount Analytical
ENDURANCE SENSOR DIMENSIONS
MILLIMETER
INCH
11/12/13
554
Model 402 Dimensions Shown with Options -31, -32, and -60
Rosemount Analytical 5
ENDURANCE SENSOR DIMENSIONS
MILLIMETER
INCH
MILLIMETER
INCH
Model 404-16 Flow Cell (PVC) Model 404-17 Flow Cell (Stainless Steel)
6 Rosemount Analytical
ENDURANCE INSTALLATION DETAILS
Rosemount Analytical 7
ENDURANCE INSTALLATION DETAILS
CLOVER
CLOVER
8 Rosemount Analytical
ORDERING INFORMATION
Model 400 Screw-in Conductivity Sensors have titanium electrodes and a 316 stainless steel 3/4 inch MNPT
process connection. Maximum temperature for the standard sensor is 221°F (105°C). For temperatures up to
392°F (200°C) a sensor-mounted junction box (option 60) must be used. A Pt 1000 RTD and an integral 10 ft
(3.1 m) cable are standard. A 50 ft (15.2 m) cable is available as an option. Consult the factory for cable lengths
greater than 50 ft (15.2 m). The base 400 sensor is compatible with the Solu Comp, 1054B LC, 1054B R,
1054B DC, 54C, 81C, and 3081C instruments and can be made compatible with other instruments by using
code -54, -55, or -56 options.
MODEL
400 SCREW-IN CONDUCTIVITY SENSOR
* NOTE: The junction box option requires cable to be purchased as a separate item. Use part number 9200275 (unprepped) or 23747-00
(prepped) and specify cable length. Consult factory when ordering cable lengths greater than 50 ft (15.2 m).
Model 401 Screw-in High Cell Constant Conductivity Sensors have graphite electrodes and Kynar process
connections. The sensors are intended for the determination of conductivity in the range 500 to 200,000 mS/cm.
Maximum temperature is 212°F (100°C). A Pt 1000 RTD and an integral 10-ft cable are standard. For option 15
(only), a 50-ft cable is available. For longer cable lengths, consult the factory. The base 401-14 sensor is com-
patible with the Solu Comp, 1054B R, 1054B DC, 54C, 81C, and 3081C instruments and can be made compati-
ble with other instruments by using -54 and -55 options. The 401-15 is only available for use with the Solu Comp
SCL-200 or SCL-220.
MODEL
401 SCREW-IN CONDUCTIVITY SENSOR WITH GRAPHITE ELECTRODES
CODE Temperature Compensation (optional selection) [not available with option 15]
54 For 1054C, 1054AC, 1054BC, 2054C, and 2081C (Pt 100 RTD)
55 For 1181C -08 or -10 (10K TC)
CODE Additional Options (optional selection) [not available with option 14]
36 Extended insertion length (6.0 in. from bottom of threads to tip of sensor)
50 Integral 50 ft (15.2 m) cable length
401 15 36 50 EXAMPLE
Rosemount Analytical 9
Model 402 Retractable Conductivity Sensors feature titanium or graphite electrodes, a 316 stainless steel
sensor tube, and 10 ft of integral cable or an optional 4-in. cable for use with a junction box (option -61). The
maximum temperature rating for the Model 402 is 212°F (100°C), and the maximum pressure is 200 psig (1480
kPa). Pt 1000 RTD is the standard thermocompensation used. Optional TCs are also available for compatibility
with other instruments. The base 402 sensor is compatible with the Solu Comp, 1054B LC, 1054B R, 1054B
DC, 54C, 81C, and 3081C instruments.
MODEL
402 RETRACTABLE CONDUCTIVITY SENSORS
CODE Cell Constant (required selection)
11 0.01/cm
12 0.1/cm
13 1.0/cm
14 10.0/cm
Interconnect cable must be ordered separately when ordering the sensor with a junction box. Use PN 9200275 (unprepped) or
PN 23747-00 (prepped). For maximum cable length, consult the factory.
Model 403 Sanitary Flange Sensors are supplied with 1-1/2 inch or 2 inch stainless steel sanitary process
connections. Models 403-11/12/13 have a maximum temperature rating of 221°F (105°C) and are suitable for
sterilization up to 275°F (135°C). The Model 403-14 has a maximum temperature rating of 212°F (100°C).
Maximum pressure rating for all models is 250 psig (1825 kPa). The standard Model 403 sensor has a Pt 1000
RTD and a 10 ft (3.1 m) integral cable. An optional 50 ft (15.2 m) cable is also available. For cable lengths
greater than 50 ft (15.2 m), consult the factory. The base Model 403 sensor features a Pt 1000 RTD for compati-
bility with the Solu Comp, 1054B LC, 1054B R, 1054B DC, 54C, 81C, and 3081C instruments. Optional temper-
ature compensation is also available for compatibility with other instruments.
MODEL
403 SANITARY CONDUCTIVITY SENSORS
CODE Cell Constant (required selection)
11 0.01/cm
12 0.1/cm
13 1.0/cm
14 10.0/cm
10 Rosemount Analytical
Model 404 Flow-Through Conductivity Sensors are designed to closely track rapidly changing process con-
ductivity. The sensors have titanium electrodes and either stainless steel or PVC flow cells. The outer electrode
is incorporated into the flow cell. The stainless steel flow cell is rated for 100 psig (791 kPa) at 212°F (100°C).
The PVC flow cell with the barbed fittings removed is rated for 20 psig (239 kPa) at 140°F (60°C) and 100 psig
(791 kPa) at 77°F (25°C). Standard cable length is 10 ft (3.1 m). Optional cable length is 50 ft (15.2 m). For
extended cable lengths, consult the factory. The base Model 404 sensor features a Pt 1000 RTD for compatibili-
ty with the Solu Comp, 1054B LC, 1054B R, 1054B DC, 54C, 81C, and 3081C instruments. Optional tempera-
ture compensation is also available for use with other instruments.
MODEL
404 FLOW CELL CONDUCTIVITY SENSORS
CODE Cell constant (required selection)
11 0.01/cm
12 0.1/cm
ACCESSORIES
PART NUMBER DESCRIPTION
9200275 Connecting cable (unprepped), specify length
23747-00 Connecting cable (prepped), specify length
661-898540 Extension cable for four-electrode sensor (401-15)
23550-00 Cable extension junction box
9210004 Conductivity standard 2,000 µS/cm, 16 oz (0.47 liter)
SS-6 Conductivity standard 200 µS/cm, 1 qt (0.95 liter)
SS-6A Conductivity standard 200 µS/cm, 1 gal (3.78 liter)
23765-00 Retraction assembly kit with 1-1/4 in. NPT ball valve for use with Models 402-11/12/13
23765-01 Retraction assembly kit with 1-1/4 in. NPT ball valve for use with Model 402-14
23796-00 Packing adapter subassembly with 4.55-in. adapter for Models 402-11/12/13
(excludes ball valve and close nipple, see figure on page 5)
23796-01 Packing adapter subassembly with 5.66-in. adapter for Models 402-14
(excludes ball valve and close nipple, see figure on page 5)
9340078 1-1/4 in. NPT full port ball valve, 316 stainless steel
9160410 Packing rings (replacement item for kit P/N 23765-00/01 and P/N 23796-00/01)
WEIGHTS AND SHIPPING WEIGHTS FOR ACCESSORIES [Fractional weights are rounded up to whole pound values]
Part Number Description Weight Shipping Weight
23765-00 Retraction assembly kit for 402-11/12/13 8 lb (3.6 kg) 9 lb (4.1 kg)
23765-01 Retraction assembly kit for 402-14 8 lb (3.6 kg) 9 lb (4.1 kg)
23796-00 Packing adapter subassembly for 402-11/12/13 4 lb (1.8 kg) 5 lb (2.3 kg)
23796-01 Packing adapter subassembly for 402-14 4 lb (1.8 kg) 5 lb (2.3 kg)
23550-00 Cable connecting junction box 2 lb (0.9 kg) 3 lb (1.4 kg)
9340078 1-1/4 inch ball valve 4 lb (1.8 kg) 5 lb (2.3 kg)
9160410 Packing rings 1 lb (0.5 kg) 1 lb (0.5 kg)
9210004 Conductivity standard 2,000 uS/cm, 16 oz 2 lb (0.9 kg) 3 lb (1.4 kg)
SS-6 Conductivity standard 200 uS/cm, 1 qt 3 lb (1.4 kg) 4 lb (1.8 kg)
SS-6A Conductivity standard 200 uS/cm, 1 gal 9 lb (4.1 kg) 10 lb (4.5 kg)
Rosemount Analytical 11
COMPATIBLE ANALYZERS AND TRANSMITTERS