EPX Data Sheet

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Magnetic-inductive flow meter for

hazardous areas

EPX / UMF3
Technical Datasheet

 high accuracy: 0.3 % of actual


 maintenance-free
 no pressure drop
 numerous lining materials
 numerous electrode materials
 low-cost grounding electrode instead of earthing rings,
also available in special materials e.g. Tantalum.

Subject to change without prior notice 1


Function

An electrically conductive medium flowing through an orientated magnetic field in accordance to Faraday's
law of induction will induce a voltage proportional to the mean flow velocity rate and hence the volumetric
flow. A magnetic inductive flowmeter consist of an isolated lined tube, through which a conductive liquid
flows, a magnetic field coil and two electrodes. The electrode voltage is detected by a transmitter and
converted into standardized electrical signal such as 4-20 mA or pulses. The sensor EPX can be used in
combination with the Heinrichs Messtechnik UMF3 transmitter. The transmitter can be mounted compact
or separately to the sensor.

Application
The magnetic-inductive flow sensor EPX is used to measure the volume flow of liquids, slurries, pastes
and other electrically conductive media without any pressure drop. Pressure, temperature, density and
viscosity do not affect the volume measurements. Solid particles and small gas bubbles should be
avoided.

The sensor EPX has the following significant characteristics:


 Wide variety of lining materials
 Electrodes in Hastelloy C4, Tantalum, Platinum
 Deployable in harsh environments

2 Subject to change without prior notice


Technical Data Sensor EPX
Armature painted steel (Ex IIG), stainless steel (Ex IID)

Nominal sizes: DN15 to DN300 - ½“ to 12“ ANSI

Process connections: Flanges of steel or stainless steel (1.4301)


(EN1092 und ASME B16.5),

Lining material: Wagunit (Hard-rubber), Soft-rubber, PTFE, E-CTFE

Electrode material: Hastelloy C4, stainless steel 1.4571/316 TI


Titanium, Tantalum and Platinum-Rhodium
Grounding rings (optional)

Nominal pressure: PN 40, (40 bar) DN 15-50 (½“-2“)


PN 16, (16 bar) DN 65-200 (½“-8“)
PN 10, (10 bar) DN 250-300 (10”-12”)
(higher pressure on request)

Process temperature: -35 °C to +64 °C Wagunit (Hard rubber)


+5 °C to +64 °C Soft rubber
-35°C to +64 °C PTFE / E-CTFE
-35°C to +79 °C PTFE / E-CTFE
-35°C to +114 °C PTFE / E-CTFE
-35°C to +139 °C PTFE
Ambient temperature: -35 °C to +60 °C, depending on process temperature

Conductivity: >= 5 µS/cm


>=20 µS/cm for demineralised water

Measuring range: 0,1 m/s – 10 m/s

Accuracy: ± 0,3 % of measured value ± 0,01 % * (Q at 10 m/s)


(under reference conditions)
Repeatability: ± 0,15 % of measured value ± 0,005 % * (Q at 10 m/s)
(under reference conditions)

Degree of protection: IP 67 (EN60529), IP68 on request


Explosion protection: Ex II 2G Ex e ia IIC Gb
Ex II 2D Ex tb IIIC Db

Subject to change without prior notice 3


Flow specific values

Recommended flow according to sensor size EPX

Measuring ranges
Nominal Min/Max flow (0,1-10m/s) Recommended measuring range (0,5-5m/s)
diameter

[mm] [inch] Qmin (0,1m/s) Qmax (10m/s) Qmin (0,5m/s) Qmax (5m/s)
15 1/2" 0,065 m³/h 6,5 m³/h 0,325 m³/h 3,25 m³/h
20 3/4" 0,12 m³/h 12 m³/h 0,6 m³/h 6 m³/h
25 1 0,18 m³/h 18 m³/h 0,9 m³/h 9 m³/h
32 - 0,3 m³/h 30 m³/h 1,5 m³/h 15 m³/h
40 1-1/2 0,45 m³/h 45 m³/h 2,25 m³/h 22,5 m³/h
50 2 0,72 m³/h 72 m³/h 3,6 m³/h 36 m³/h
65 - 1,2 m³/h 120 m³/h 6 m³/h 60 m³/h
80 3 1,8 m³/h 180 m³/h 9 m³/h 90 m³/h
100 4 2,8 m³/h 280 m³/h 14 m³/h 140 m³/h
125 - 4,3 m³/h 430 m³/h 21,5 m³/h 215 m³/h
150 6 6,5 m³/h 650 m³/h 32,5 m³/h 325 m³/h
200 8 11,5 m³/h 1150 m³/h 57,5 m³/h 575 m³/h
250 10 18 m³/h 1800 m³/h 90 m³/h 900 m³/h
300 12 25,2 m³/h 2520 m³/h 126 m³/h 1260 m³/h

Accuracy
+/- 0,3 % of measured value + 0,0001 * (Q at 10 m/s)

Repeatability
+/- (0,15 % of measured value + 0,00005 * (Q at 10 m/s))

Accuracy

1,40 %
1,20 %
1,00 %
0,80 %
0,60 %
0,40 %
0,20 %
0,00 %
0 1 2 3 4 5 6 7 8 9 10

Flow velocity v [m/s]

4 Subject to change without prior notice


Installation conditions

To avoid vacuum, emptying of pipes or gas aggregation please take notice of the following mounting
advice

Emptying possible Emptying avoided

Upstream of pump, vacuum possible

Mount in ascending main Do not mount downstream of a valve

Use support to prevent vibrations Pipe narrowing with maximum 8° angle

Subject to change without prior notice 5


Material load curves

[bar]  
50

45

40

35

30 PN6

25 PN10
PN16
20
PN40
15

10

0
‐40 ‐20 0 20 40 60 80 100 120 140 [°C]

For stainless steel flanges (1.4404 / 316L) according to EN1092-1

[psi g]  

240

220

200

180

160 class 150

140

120

100
‐40 ‐20 0 20 40 60 80 100 200 280 300 [°F]

For stainless steel flanges (1.4404 / 316L) according to ASME B16.5

6 Subject to change without prior notice


Ambient conditions

As the sensors are an element of the pipe, these are normally thermally isolated when installed to save
energy and prevent accidental physical contact. The heat of the process temperature will be transferred
through the supports neck of the compact mounted transmitter or the terminal box. For this reason the
thermal insulation of the sensor should only extend half way up the support of the transmitter. It is essen-
tial not to include the transmitter or the terminal box into the thermal insulation. The maximum permissible
fluid temperature range is stated on the rating plate of the respective version.

Maximum ambient temperature according to medium temperature with a direct mounted transmit-
ter

70

65
Max. ambient temperature[°C]

60

55

50

45

40

35

30

25

20
60 70 80 90 100 110 120 130 140

Max. Medium temperature [°C]

Maximum ambient temperature according to medium temperature with a mounted connection box

70

65
Max. ambient temperature[°C]

60

55

50

45

40
70 80 90 100 110 120 130 140

Max. Medium temperature [°C]

Apply the medium temperatures of the lining materials.

Subject to change without prior notice 7


Transmitter UMF3

Mounting options: compact or remote

Degree of protection: IP68 (EN60529)

Housing: die cast Aluminum, painted

Power supply: 90-253 VAC 50/60Hz, 10 VA


24 VDC +/- 20%, 10W

Indication: LCD, 2-lines, 16 digits, background lighted

Interface language: English, German

Output:

Standard
1x Analogue: 1 x 0/4-20 mA HART®, passive, galvanically isolated

2x Binary output: passive, galvanically isolated


1 pulse output - max. 1 kHz free configurable
1 status output - free configurable e.g. empty pipe
Option
1x Analogue: 1 x 0/4-20 mA HART®, passive, galvanically isolated

3x Binary output: passive, galvanically isolated


1 pulse output - max. 1 kHz free configurable
1 status output - free configurable e.g. empty pipe
1 status output - free configurable
1x Binary input: passive, galvanically isolated

Ambient temperature: -40 °C to +60 °C, dependant on process temperature

Communication: HART®

Diagnostic functions: Empty pipe detection, coil current surveillance

Electromagnetic tolerance: EMC-Directive 2004/108/EG

8 Subject to change without prior notice


Explosion protection: For compact mounted transmitter
Ex de ib[ia IIC Ga] IIB T4/T3 Gb
Ex tb ib [ia Da] IIIC T125°C / T150°C Db
Ex de ib IIB T4/T3 Gb
Ex tb ib IIIC T125°C / T150°C Db

For remote transmitter with junction box (>10m)


Ex de [ib IIB Gb][ia IIC Ga] IIB T4/T3 Gb
Ex tb [ib Db][ia Da] IIIC T125°C / T150°C Db
Ex de [ib IIB] T4/T3 Gb
Ex tb [ib] IIIC T125°C / T150°C Db

For remote transmitter with cable tail (bis 10m)


Ex d [ia IIC Ga] IIB T4/T3 Gb
Ex tb ib [ia Da] IIIC T125°C / T150°C Db
Ex d ib IIB T4/T3 Gb
Ex tb ib IIIC T125°C / T150°C Db

Potential equalization

The potential equalization is achieved via the grounding terminal of the junction box.

For metallic pipelines we recommend con- For non-metallic pipelines we recommend


necting the grounding terminal to the pipe. connecting the grounding terminal to the
grounding discs.

Subject to change without prior notice 9


Electrical connections

Mounting types

Compact IP65 according Remote IP65 according to Remote IP68 according to


to DIN/EN 60529 DIN/EN 60529 DIN/EN 60529
Dust tight, protected Dust tight, protected Dust tight,suitable for continu-
against powerful water against powerful water jets. ous immersion.
jets.
with 2.5m, 5m and 10m For distances > 10m, factory
factory mounted cable on mounted cable on transmitter,
transmitter junction box on sensor resin
filled.

Terminal compartment Transmitter

L Power supply
N Power supply
PE Protective conductor
11 Current output active (-)
12 Current output active (+)
16 Pulse output passive (-)
17 Pulse output passive (+)
19 Status output passive (-)
20 Status output passive (+)
21 Reserved
22 Reserved
33 Reserved
34 Reserved

L, N max. 90-253V AC, 50/60Hz or 24V DC

10 Subject to change without prior notice


PE
SP- yellow
SP+ green

2 (FE)
1 brown
PE 3 white
SP- yellow
SP+ green

2 (FE)
1 brown
3 white

Remote version up to 10m cable Remote version >10m cable

Ex d junction box (remote version, Sensor and Transmitter)

SP- Field coil (-) yellow


SP+ Field coil (+) green
PE Shield protective conductor
2 FE (Sensor protective conductor)
1 Electrode (intrinsically safe circuit Ex i) brown
3 Electrode (intrinsically safe circuit Ex i) white

For remote configuration with 2.5m, 5m or 10m cables, the connecting cable is factory mounted on the
transmitter. The terminal configuration is valid for the sensor junction box. For greater distances between
sensor and transmitter there are two junction boxes mounted as in the above image, one on the sensor
and one on the transmitter.

To sustain best possible interference free measurements, you may consider the following hints:

To avoid errors from cable movement for media with low conductivity,use a protective conduit
and/or fasten the interconnecting cable.

Avoid laying the cable close to electrical machines, control gears or other electrical fields.

Make sure you have the potential equalization between sensor and transmitter connected.

Subject to change without prior notice 11


Dimensions of the Transmitter UMF3
(All measures in mm)

Transmitter compact mounted

Transmitter for remote mounting

Junction box (sensor) for remote mounting

12 Subject to change without prior notice


Dimensions of the Sensor EPX
(All measures in mm)

(standard
pressure D D A A
weight
rating) DIN/EN ANSI DIN/EN ANSI
DN ASME** d L l [ kg ]
Flange Flange Flange Flange
15 ½” 95 88,9 62 164 172 200 66 3
20 ¾" 105 98,4 62 170 177 200 66 3
25 1” 115 107,9 72 180 187 200 96 3
PN 40*
32 1¼" 140 117,5 82 199 197 200 96 4
40 1½" 150 127 92 209 207 200 96 4
50 2" 165 152,4 107 223 227 200 96 6
65 2½" 185 177,8 127 244 249 200 96 9
80 3" 200 190,5 142 260 263 200 96 14
100 4" 220 228,6 162 280 292 250 96 16
PN16*
125 5" 250 254 192 310 320 250 126 19
150 6" 285 279,4 218 340 346 300 126 25
200 8" 340 342,9 274 398 405 350 211 41
250 10" 395 406,4 370 480 485 450 211 54
PN 10*
300 12" 445 482,6 420 535 548 500 320 77

Approximate weights are stated.


Take into account an additional weight of 2,4kg for the transmitter.
*(other pressure ratings on request)
** pressure rating on ASME flanges is Class 150 for all diameters

Subject to change without prior notice 13


Modelcode
EPX- Lining Temperature
V Wagunit (Hardrubber) Standard 3 stainless steel electrodes 0°C...80°C

W Softrubber Standard 3 stainless steel electrodes

P PTFE Standard 3 Hastelloy electrodes -20°C...150°C

Max. measuring range Installation


- Process Connection
(Water 20°C, 1 mPas) length
305B DN15 PN40 Form B1 DIN EN 1092-1 6 m³/h 200 mm
3A5B DN20 PN40 Form B1 DIN EN 1092-1 8 m³/h 200 mm
309B DN25 PN40 Form B1 DIN EN 1092-1 17 m³/h 200 mm
313B DN32 PN40 Form B1 DIN EN 1092-1 28 m³/h 200 mm
317B DN40 PN40 Form B1 DIN EN 1092-1 38 m³/h 200 mm
321B DN50 PN40 Form B1 DIN EN 1092-1 62 m³/h 200 mm
325B DN65 PN16 Form B1 DIN EN 1092-1 112 m³/h 200 mm
326B DN65 PN40 Form B1 DIN EN 1092-1 112 m³/h 200 mm
330B DN80 PN16 Form B1 DIN EN 1092-1 163 m³/h 200 mm
331B DN80 PN40 Form B1 DIN EN 1092-1 154 m³/h 200 mm
335B DN100 PN16 Form B1 DIN EN 1092-1 288 m³/h 250 mm
336B DN100 PN40 Form B1 DIN EN 1092-1 288 m³/h 250 mm
340B DN125 PN16 Form B1 DIN EN 1092-1 456 m³/h 250 mm
341B DN125 PN40 Form B1 DIN EN 1092-1 456 m³/h 250 mm
345B DN150 PN16 Form B1 DIN EN 1092-1 670 m³/h 300 mm
346B DN150 PN40 Form B1 DIN EN 1092-1 670 m³/h 300 mm
349B DN200 PN10 Form B1 DIN EN 1092-1 1188 m³/h 350 mm
350B DN200 PN16 Form B1 DIN EN 1092-1 1188 m³/h 350 mm
351B DN200 PN40 Form B1 DIN EN 1092-1 1188 m³/h 350 mm
355B DN250 PN10 Form B1 DIN EN 1092-1 1896 m³/h 450 mm
356B DN250 PN16 Form B1 DIN EN 1092-1 1896 m³/h 450 mm
358B DN250 PN40 Form B1 DIN EN 1092-1 1896 m³/h 450 mm
362B DN300 PN10 Form B1 DIN EN 1092-1 2717 m³/h 500 mm
363B DN300 PN16 Form B1 DIN EN 1092-1 2682 m³/h 500 mm
365B DN300 PN40 Form B1 DIN EN 1092-1 2682 m³/h 500 mm
362B DN300 PN10 Form B1 DIN EN 1092-1 / ECTFE 2717 m³/h 500 mm
201R ½ "Class 150 RF ASME B16.5-2003 6 m³/h 200 mm
221R ½ "Class 300 RF ASME B16.5-2003 6 m³/h 200 mm
202R ¾" Class 150 RF ASME B16.5-2003 8 m³/h 200 mm
222R ¾" Class 300 RF ASME B16.5-2003 8 m³/h 200 mm
203R 1" Class 150 RF ASME B16.5-2003 17 m³/h 200 mm
223R 1" Class 300 RF ASME B16.5-2003 17 m³/h 200 mm
204R 1¼" Class 150 RF ASME B16.5-2003 28 m³/h 200 mm
224R 1¼" Class 300 RF ASME B16.5-2003 28 m³/h 200 mm
205R 1½" Class 150 RF ASME B16.5-2003 38 m³/h 200 mm
225R 1½" Class 300 RF ASME B16.5-2003 38 m³/h 200 mm
206R 2" Class 150 RF ASME B16.5-2003 62 m³/h 200 mm
226R 2" Class 300 RF ASME B16.5-2003 62 m³/h 200 mm
207R 2½" Class 150 RF ASME B16.5-2003 112 m³/h 200 mm
227R 2½" Class 300 RF ASME B16.5-2003 112 m³/h 200 mm
208R 3" Class 150 RF ASME B16.5-2003 163 m³/h 200 mm
228R 3" Class 300 RF ASME B16.5-2003 163 m³/h 200 mm
210R 4" Class 150 RF ASME B16.5-2003 288 m³/h 250 mm
230R 4" Class 300 RF ASME B16.5-2003 288 m³/h 250 mm
211R 5" Class 150 RF ASME B16.5-2003 456 m³/h 250 mm
231R 5" Class 300 RF ASME B16.5-2003 456 m³/h 250 mm
212R 6" Class 150 RF ASME B16.5-2003 670 m³/h 300 mm
232R 6" Class 300 RF ASME B16.5-2003 670 m³/h 300 mm
213R 8" Class 150 RF ASME B16.5-2003 1188 m³/h 350 mm
233R 8" Class 300 RF ASME B16.5-2003 1188 m³/h 350 mm
214R 10" Class 150 RF ASME B16.5-2003 1896 m³/h 450 mm
234R 10" Class 300 RF ASME B16.5-2003 1896 m³/h 450 mm
215R 12" Class 150 RF ASME B16.5-2003 2717 m³/h 500 mm
235R 12" Class 300 RF ASME B16.5-2003 2717 m³/h 500 mm
XXXX Special XXX m³/h XXX mm

- Material flanges
1 steel (painted)
2 stainless steel (1.4301) required for ATEX Gas & Dust
X Special
Material electrodes
SS Stainless steel incl. grounding electrode standard for hard rubber, soft rubber
HH Hastelloy C-4 incl. grounding electrode standard for PTFE
TT Tantalum
NN Platin
MM Titanium
XX Special

14 Subject to change without prior notice


Transmitter mounting Protection class sensor
1 compact transmitter IP67
2 remote transmitter IP65
3 remote transmitter IP67
Approval
0 without
1 ATEX -Gas
2 ATEX -Gas & Dust only with stainless steel flanges

- Certificate
0 without
1 certificate of compliance with order 2.1
2 test report 2.2
3 inspection/material certificate 3.1 DIN/EN 10204:2004
4 inspection/material certificate 3.2 DIN/EN 10204:2004

Modelcode Description Index


UMF3-
Power supply
1 90-253V AC, 50/60Hz
2 24V DC +/- 20%

Marking approval configuration output signal


Output:
0 without
A, B
Ex de ib[ia IIC Ga] IIB T4/T3 Gb Output:
A compact mounted intrinsically safe
Ex tb ib [ia Da] IIIC T125°C / T150°C Db C, D
Ex de ib IIB T4/T3 Gb Output:
B compact mounted not intrinsically safe
Ex tb ib IIIC T125°C / T150°C Db A, B
Ex de [ib IIB Gb][ia IIC Ga] IIB T4/T3 Gb Output:
C junction box intrinsically safe
Ex tb [ib Db][ia Da] IIIC T125°C / T150°C Db C, D
Ex de [ib IIB] T4/T3 Gb Output:
D junction box not intrinsically safe
Ex tb [ib] IIIC T125°C / T150°C Db A, B
Ex d [ia IIC Ga] IIB T4/T3 Gb Output:
E cable end intrinsically safe
Ex tb ib [ia Da] IIIC T125°C / T150°C Db C, D
Ex d ib IIB T4/T3 Gb Output:
F cable end not intrinsically safe
Ex tb ib IIIC T125°C / T150°C Db A, B
Approval
0 without
1 ATEX - only Gas Ex see sensor approval
2 ATEX - Gas Ex and Dust Ex see sensor approval
Output
Standard:
1x Current output: 4 - 20mA (passive) HART®
A not intrinsically safe
1x Pulse output: 1 kHz, passive 24V DC (Um=30V DC)
1x Status output: passive 24V DC (Um=30V DC)
Standard:
1x Current output: 4 - 20mA (passive) HART®
C intrinsically safe
1x pulse output: 1 kHz, passive 24V DC (Um=30V DC)
1x Status output: passive 24V DC (Um=30V DC)

Transmitter mounting
1 IP67 compact transmitter
2 IP65 remote transmitter, cable factory mounted Connecting cable: 0, 1, 2
3 IP65 remote transmitter, junction box at transmitter Connecting cable: 3, 4, 5, 6, 7
5 IP68 remote transmitter, cable factory mounted Connecting cable: A, B, C
6 IP68 remote transmitter, junction box at transmitter Connecting cable: D, E, F, G, H
Thread for cable gland (signal and power supply)
1 M20x1,5 (Ex and Not -Ex)
2 1/2" NPT(f) non Ex (via Adaptor) only with approval "0"
3 1/2" NPT(f) Ex d (via Adaptor) not with approval "0"
Design
H Heinrichs
K Kobold

Subject to change without prior notice 15


Connecting cable
IP 65
0 without
1 2m standard on remote version breakout cable
2 5m breakout cable
3 10m breakout cable
4 15m add. Junction box on transmitter
5 20m add. Junction box on transmitter
6 30m add. Junction box on transmitter
7 40m add. Junction box on transmitter
8 50m add. Junction box on transmitter
IP 67 / IP 68
A 2m standard on remote version breakout cable
B 5m breakout cable
C 10m breakout cable
D 15m add. Junction box on transmitter
E 20m add. Junction box on transmitter
F 30m add. Junction box on transmitter
G 40m add. Junction box on transmitter
H 50m add. Junction box on transmitter

Heinrichs Messtechnik GmbH


Postfach 600260 Robert-Perthel-Straße 9 Tel. +49-221-49708-0 www.heinrichs.eu
D-50682 Köln D-50739 Köln Fax +49-221-49708-178 [email protected]

16 Subject to change without prior notice

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