Deutsche GROVE

Carrier hydraulics:

Cummins powered version.

Circuit example of triple A10V0 DFR pump application showing highway steering
and cooling water fan drive circuits.

Emergency override valve Engine cooling water

for engine thermostat thermostat

Steer circuit I Steer circuit II

The pumps are driven from the transmission auxiliary drive. The engine cooling
radiators are mounted horizontally on both sides of the carrier. The intercooler is also
sandwich mounted on the right hand side.

GMK 6250 Training Information. May 98. Schematic applications. Page 1

 Deutsche GROVE

Carrier hydraulics:

Cummins powered version.

Circuit example of triple A10V0 DFR pump application showing all wheel steering
and cooling water fan drive circuits.

Emergency override valve Engine cooling

for engine thermostat water thermostat

Steer circuit I Steer circuit II

To all wheel
steering/ suspension
/ outriggers
=47-Y11

The pumps are driven from the transmission auxiliary drive. The engine cooling
radiators are mounted horizontally on both sides of the carrier. The intercooler is also
sandwich mounted on the right hand side. With = 47-Y9 & = 47-Y11 now both
energised, the pump flow from P1 is re-routed to the all wheel steering and the pump
pressure cut-off is reduced by the load sense line pressure control valve. The
outriggers & suspension system also requires = 47-Y9 to be energised for system
pressure. However, = 47-Y11 remains de-energised to allow maximum operating
pressure @ 280 bar.

GMK 6250 Training Information. May 98. Schematic applications. Page 2

 Deutsche GROVE

Logic block telescope circuit: (principles of extend normal)

Pressure transducer

Pump Tank

Lift cylinder
connections

GMK 6250 Training Information. May 98. Schematic applications. Page 3

 Deutsche GROVE

Logic block telescope circuit: (principles of extend high speed)

Pressure transducer

Pump Tank

Lift cylinder
connections

GMK 6250 Training Information. May 98. Schematic applications. Page 4

 Deutsche GROVE

Logic block telescope circuit: (principles of retract)

Pressure transducer

Pump Tank

See main schematic

for holding valve detail

Lift cylinder
connections

GMK 6250 Training Information. May 98. Schematic applications. Page 5

 Deutsche GROVE

Telescope cylinder:

1. Flow path to unlock boom section pins

The energised
solenoid valve The slave cylinder is extended to
selects the flow unlock the boom section pins
path through a
check valve

Without pressure, the safety

Both telescope interlock is retracted to allow
cylinder-pin slave cylinder operation
safety interlocks
must be engaged
for oil to reach the See following page
slave cylinder for detail view of
cylinder-pin
safety interlocks

Retract line

Extend lines

25 bar from
charge pump

The energised Pressure to

solenoid selects a slave cylinder &
pressure path to the cylinder pins
transfer tube

GMK 6250 Training Information. May 98. Schematic applications. Page 6

 Deutsche GROVE

Telescope cylinder-pin safety interlock:

View of telescope cylinder-pin safety interlock mechanism removed from cylinder

Two series connected pins are used for the left & right telescope cylinder pins

Without pressure, an internal coil spring

will retract the locking pin

Oil pressure enters this port When the locking pin is

and extends the locking pin extended oil can exit this port

Detail schematic view of

interlock mechanism

Slave cylinder
piston rod is
connected directly
to butterfly levers

The slave cylinder interlock works on

the same principle. Oil pressure must
first fully extend this pin to lock the
slave cylinder. Only when fully
extended, oil pressure can then retract
the telescope cylinder locking pins.

GMK 6250 Training Information. May 98. Schematic applications. Page 7

 Deutsche GROVE

Telescope cylinder:

2: Flow path extending boom section at normal speed

The slave cylinder must remain

extended to unlock & hold the
boom section pins fully retracted
The energised
solenoid valve
traps oil in the
circuit @ 100 bar
to hold the boom
pins fully retracted
while telescoping

The energised
Retract line solenoid valve
charges the transfer
Extend lines tube @ 10 bar
while telescoping

25 bar from
charge pump

GMK 6250 Training Information. May 98. Schematic applications. Page 8

 Deutsche GROVE

Telescope cylinder:

3: Flow path extending boom section at high speed

The slave cylinder must remain

extended to unlock & hold the
boom section pins fully retracted
The energised
solenoid valve
traps oil in the
circuit @ 100 bar
to hold the boom
pins fully retracted
while telescoping

The energised
solenoid valve
prevents operation
of the holding
valves during high
speed extend

The energised
Retract line solenoid valve
charges the transfer
Extend lines tube @ 10 bar
while telescoping

25 bar from
charge pump

The cylinder extends at 16 m

per min in high speed extend

GMK 6250 Training Information. May 98. Schematic applications. Page 9

 Deutsche GROVE

Telescope cylinder:

4: Flow path to lock boom section pins

The slave cylinder retracts to

lock the boom section pins

Without pressure, the safety

interlock is retracted to allow
slave cylinder operation

Retract line

Extend lines

25 bar from
charge pump

GMK 6250 Training Information. May 98. Schematic applications. Page 10

 Deutsche GROVE

Telescope cylinder:

5: Flow path to unlock telescope cylinder pins

The energised
solenoid selects a
flow path through a
check valve

The energised The slave cylinder-

solenoid selects a pin safety interlock
flow path to unlock must be engaged for
the telescope oil to reach the
telescope cylinder
cylinder pins
pins

Without pressure
both telescope
cylinder safety
interlock-pins are
retracted

Telescope Telescope
cylinder locking- cylinder locking-
pin pin

Retract line

Extend lines

25 bar from
charge pump

The energised solenoid Pressure to

valve selects a flow slave cylinder &
path to the transfer tube cylinder pins

GMK 6250 Training Information. May 98. Schematic applications. Page 11

 Deutsche GROVE

Telescope cylinder:

6: Flow path to retract unlocked telescope cylinder

The energised
solenoid valve traps
oil in the circuit @
100 bar to hold the
telescope cylinder
pins fully retracted

The energised
solenoid selects a
flow path to unlock
the telescope
cylinder pins

Telescope Telescope
cylinder locking- cylinder locking-
pin pin

Retract line

Extend lines

25 bar from
charge pump

GMK 6250 Training Information. May 98. Schematic applications. Page 12

 Deutsche GROVE

Telescope cylinder:

7: Flow path to lock telescope cylinder pins

Telescope Telescope
cylinder locking- cylinder locking-
pin pin

Retract line

Extend lines

25 bar from
charge pump

GMK 6250 Training Information. May 98. Schematic applications. Page 13

 Deutsche GROVE

Logic block lift cylinder circuit: (Principles of extend normal)

Pump Tank

Telescope cylinder
connections

GMK 6250 Training Information. May 98. Schematic applications. Page 14

 Deutsche GROVE

Logic block lift cylinder circuit: (Principles of extend high speed)

Pump Tank

Telescope cylinder
connections

GMK 6250 Training Information. May 98. Schematic applications. Page 15

 Deutsche GROVE

Logic block lift cylinder circuit: (Principles of retract high speed)

Pump Tank

Telescope cylinder
connections

See main schematic for

holding valve details

GMK 6250 Training Information. May 98. Schematic applications. Page 16

 Deutsche GROVE

Hoist application:
Hoist raise in Hoist brakes Pressure cut-off
normal speed

16 bar

Hoist motor
high-speed
solenoid valve

10 bar switch for low

charge pressure protection

Hoist brake release

solenoid valve block
2 bar Flushing
pressure = 7 L/min

Pump delivery is proportional 30 bar pilot

to solenoid current pressure 25 bar charge
pressure

Plug

Pump release Pressure transducer.

solenoid must be Pressure cut-off. This is used to measure system
energised for Operation of this valve will pressure and synchronise the
pump to ramp on cause the pump to de-stroke hoist lowering function

GMK 6250 Training Information. May 98. Schematic applications. Page 17