J45 Parts Manual 28-06-2017

J45
Parts Manual
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
Issue Date: 27/06/2017

McCloskey International Ltd
Head Office
1 McCloskey Road
Keene, Ontario K9J OG6
Canada
Toll Free: 7-877-876-6635 (1-877-TROMMEL)
Phone: 1 (705) 295-4925
Fax: 1 (705) 295-4777
Europe/UK Office
47 Moor Road
Coalisland, Co Tyronne
BT71 4QB
Northern Ireland
Phone: (+44) 28 8774 0926
Fax: (+44) 28 8774 7242
www.mccloskeyinternational.com
Serial Number
Year of Construction
Dealer Stamp
Notes
This page has been intentionally left blank
Table of Contents
Figure Page Number
INSIDE COVER 2
BLANK 3
BLANK 7
02-01-A J45 Chassis 8
02-01-B J45R Chassis 10
02-02-A Side Guards 12
02-03-A Adblue Tank 14
02-03-B Adblue Tank Volvio 16
03-01-A Tracks 18
04-01-A Hopper 20
04-02-A Pan Feeder 22
04-02-B Pan Feeder Vibrator 24
04-03-A.1 Pre-Screen Media 26
04-03-A.2 Pre-Screen Sides 28
04-04-B.1 Pre Screen Shaft Drive 28
04-04-B.2 Pre Screen Shaft Non-Drive 30
05-01-A Powerunit Canopy 32
05-01-B.1 Powerunit RH Control Box NIMCO 34
05-01-B.2 Powerunit Recirc Control Box J45R NIMCO 36
05-01-C.1 Powerunit RH Control Box GALTECH 38
05-01-C.2 Powerunit LH Control Box 40
05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN 42
05-02-A Powerunit Engine C-9 Tier 3 44
05-02-B Tier 3 Exhaust 48
05-02-C Donaldson Filter for Cat Tier 3 C9 Engine 50
05-03-A Powerunit Engine C-9.3 Tier 4i 52
05-03-B Tier 4i Assemblies 54
05-04-A Powerunit Engine C-9.3 Tier 4 Final 56
05-04-B Tier 4 Final Assemblies 58
05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine 60
05-03-A Powerunit Engine Volvo Tier 4i & Final 62
05-05-B Volvo Assemblies 64
05-05-C Air Filter For Volvo From 21/04/2015 66
05-05-D ADBLUE TANK FILTERS Volvo 68
05-05-E VOLVO Tier 4 Repair Parts 70
05-06-A CRUSHER CONTROL VALVE BLOCK BREAKDOWN 72

Table of Contents
Figure Page Number
06-01-A Hydraulic Tank 74
07-01-A Diesel Tank 76
08-01-A Jaw Section (Non-Current) 78
08-02-A Jaw Guards Main 80
08-02-B Jaw Drive Side Guards and Fly Wheel 82
08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel 84
08-03-A Jaw Chamber Lay out Navigation Page 86
08-03-B Jaw Toggle Rod Ram 88
08-03-C Jaw Toggle, Wedges and Rams 90
08-03-D Jaw Pitman Bearing Breakdown 92
08-03-E Jaw Pitman Internals 94
08-03-C Jaw Plates and Components 96
08-04-A Crusher Feed Complete 98
08-04-B Crusher Motor Breakdown 100
08-05-B Hydro Toggle Adjust 102
08-05-A Pitman 104
08-05-C Outer Bearing Housing 106
09-01-A Screenbox Section and Subframe J45R 108
09-01-B Screenbox Subframe Breakdown J45R 110
09-01-C Screenbox Mesh J45R 112
09-01-E Screenbvox Shaft 114
10-01-A Main Conveyor 116
10-01-B Main Conveyor Lower Section J45/J45R 118
10-01-C Main Conveyor Head Section J45 120
10-01-E Extended Conveyor Magnet (Option) 122
10-01-F Main Conveyor 124
10-01-G Main Conveyor Head Section J45R 126
10-02-A Side Conveyor Section 128
10-02-B Side Conveyor Head Section J45 130
10-04-A Fines Conveyor J45R 132
10-05-A Transfer Conveyor J45R 134
10-06-A Recirculating Conveyor J45R 136
11-01-A Walkway (Non-Current) J45 140
11-02-A Walkway (Current) J45 142
11-03-A Walkway (Recerc/J45R) 144
12-01-A Electrical Components 146

Table of Contents
Figure Page Number
12-01-B Electrical Components 148
13-01-A Return Chute J45R 150
13-02-A Muck Chute (Feeder Option) 152
13-02-B Muck Chute (Pre-Screen Option) 154
13-02-C Straight Muck Chute (Feeder Option) 156
13-02-D Straight Muck Chute (Pre-Screen Option) 158
13-01-A Magnet 160
BLANK 162
BACK PAGE 163

02-01-A J45 Chassis
12
15
16
12
1
14
13
2
11
3
10
4
6 5
2
7
9
3
8
Page 8
02-01-A J45 Chassis
Item Part Number Description Qty Notes
1 514-021-050 MANUAL DIVERTER VALVE (4-WAY) 1

2 520-001-024 ROLL IN BOGIE JACK LEG RAM 4
3 550-001-006 JACKING LEG INNER 4
4 551-012-005 CHASSIS ADJUSTER BLOCK 4
5 550-001-020-HD I44 TRACK RH HD VERSION 1
6 550-001-029 JACKING LEG COVER 2
7 550-001-048 CHASSIS JACKLEG PIN 4
8 520-001-024-001 SEAL KIT FOR 520-001-024 RAM 4
9 550-001-003 DIESEL TANK 1
10 550-001-037 DIESEL TANK COVER 1
11 550-001-021 I44 TRACK LH 1
12 504-011-031-CSA CRUSHER JACKING LEGS 50:50 & CHECK VALVE COMPLETE 2
13 504-013-103-CSA2 HOSE CLAMP DOUBLE 18MM COMPLETE 2 HIGH 22
14 504-013-100-CSA1 HOSE CLAMP DOUBLE 35MM COMPLETE 1 HIGH 4
15 504-011-024-CSA JAW WEDGE RAM CHECK AND 50:50 DIVIDER VALVE COMPLETE 1
16 516-006-013 55 X 195 RUBBER BUMPER BLOCK 2
Page 9
02-01-B J45R Chassis
2
12
10
1
3
9
5
4
6
11
8
7
Page 10
02-01-B J45R Chassis

2 551-012-000 CHASSIS SECTION J45 1 SEE FIGURE 02-01-A
3 551-026-016 HOSE COVER LH BASE J45R 1
4 520-004-020 MAIN CONVEYOR SLIDE RAM 1
5 551-026-026 RECIRC MTG LOCATING PIN 1
6 551-026-006 RETUEN CONVEYOR PIVOT ARM 1
7 551-026-017 RETURN CONVEYOR MAIN PIVOT 1
8 551-026-007 RETURN CONVEYOR MTG 1
9 551-026-008 RETURN CONVEYOR MTG TOWER 1
10 551-026-009 RETURN CONVEYOR TRANSPORT ARM 1
11 551-026-032 ROLLIN BOGIE MTG 1
12 551-026-003 TOP PIVOT 1
Page 11
02-02-A Side Guards
3
2
Page 12
02-02-A Side Guards
1 501-011-015 BACKFLAP 5 HOLE HINGE 277 2

2 552-001-005 LUBE SYSTEM SIDE GUARD RH 1
2 552-001-006 LUBE SYSTEM SIDE GUARD LH 1
3 520-011-104 SLAM LATCH TRIMARK 116891 1
Page 13
02-03-A Adblue Tank
4 2
1
5
3
6
Page 14
02-03-A Adblue Tank
1 501-019-056 CAT 34.5 L DEF (ADD BLUE) TANK 1

2 551-012-088 ADBLUE TANK COVER 1
3 550-019-060 CAT 35L ADBLUE TANK STRAPS 1
4 551-012-089 FILLER NECK COVER 1
5 551-012-090 HOSE & CABLE COVER 1
6 551-012-087 T4 FINAL CAT ADBLUE TANK MTG 1
Page 15
02-03-B Adblue Tank Volvio
1
6
2
10
9 4
Page 16
02-03-B Adblue Tank Volvio
1 502-019-104-010 VOLVO ADD BLUE PUMP 1

2 502-019-103-036 FILTER, SCR ADBLUE PUMP 1
3 502-019-104-021 70 LITRE VOLVO ADBLUE TANK 1
4 502-019-103-037 FILTER FOR BREATHER ADBLUE TANK (STRAINER IN NECK OF ADBLUE TANK) 1
5 502-019-103-045 ADBLUE TANK LEVEL SENSOR SOCK FILTER 1
6 502-019-103-040 FILTER ELEMENT FOR THE ADBLUE TANK BREATHER 1
7 502-019-103-044 1
8 502-019-103-043 INLET PORT ON PUMP (GAUZE FILTER) 1
9 501-011-091 ANTILUCE FASTENER M12 1
10 520-011-079 SOUTHCO HINGE 1
Page 17
03-01-A Tracks
1
10
2 9 7
3 11
13
12
24
6 22
23
21
28 18
4 25 26
8 15
19
20 14
16
17
5
27
Page 18
03-01-A Tracks
1 GEARBOX GEARBOX 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
2 550-001-020-002 SOCKET HEAD CAPSCREW 32
3 MOTOR MOTOR 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
4 550-001-020-031 TRACK SHOE (400MM WIDE) 102
5 550-001-020-032 TRACK SHOE BOLT 408
6 SHOE NUT SHOE NUT 408 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
7 REPAIR KIT REPAIR KIT 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
8 MASTER PIN MASTER PIN 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
9 SPROCKET SPROCKET 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
10 CAPSCREW CAPSCREW 40 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
11 501-001-020-018 ROLLER 16
12 501-001-020-020 HEX HEAD BOLT (ROLLER TO TRACK FRAME ) 64
13 501-001-020-021 HARDENED WASHER 64
14 550-001-020-016 FRONT IDLER GROUP 2
15 IDLER YOKE IDLER YOKE 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
16 HEX HEAD BOLT HEX HEAD BOLT 8 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
17 WASHER WASHER GENERIC FAMILY TABLE 8
18 RECOIL RECOIL 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
19 HEX HEAD BOLT HEX HEAD BOLT 8 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
20 550-001-020-022 SPRING WASHER 8
21 550-001-020-023 GREASE TENSIONER 2
22 550-001-020-024 Hex Head Bolt (Tensioner to Track Frame) 8
23 WASHER WASHER GENERIC FAMILY TABLE 8
24 550-001-020-026 TENSIONER GREASE FITTING 2
25 550-001-020-027 GASKET FOR GREASE FITTING 2
26 550-001-020-028 GREASE GUN ADAPTER 1
27 550-001-020-029 TRACK GROUP 2
28 LINK ASSY LINK ASSY 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER
Page 19
04-01-A Hopper
10
2
Page 20
04-01-A Hopper
1 501-002-005 HOPPER CROSSBEAM 1

2 520-002-028 LANDING LEG PIN 25MM DIA X 171MM LENGTH 2
3 507-002-007 HOPPER SIDE LH WEAR PLATE 1 LONG OPTION
3 507-024-007 HOPPER SIDE LH WEAR PLATE 1 STANDARD
4 501-008-010 PAN FEEDER COIL SPRING 345 X 125 X 27 8
5 520-006-048 SIDE CONVEYOR FOLD RAM 2
6 507-024-022 HOPPER WEDGE SMALL 2
7 520-006-047 M20 EYEBOLT 4
8 551-002-003 HOPPER REAR DOOR LIFT RAM 1
9 507-002-006 HOPPER SIDE RH WEAR PLATE 1 LONG OPTION
9 507-024-006 HOPPER SIDE RH WEAR PLATE 1 STANDARD
10 507-002-008 HOPPER REAR DOOR WEAR PLATE 1
Page 21
04-02-A Pan Feeder
16
1
2
3
4
5
15 6
14
13
12
17
8
11
9
10
Page 22
04-02-A Pan Feeder
1 551-008-008 PAN FEEDER SIDEPLATE WEARPLATE 2

1 551-022-008 PAN FEEDER SIDEPLATE WEARPLATE 1 Short Pan Feeder OPTION
2 551-008-013 PAN FEEDER BOFOR 35MM TO 70MM 1 OPTIONAL Replaced by 551-008-047
2 551-008-015 PAN FEEDER BOFOR 35MM TO 70MM FOR RECIRC 1 OPTIONAL
2 551-008-017 PAN FEEDER BOFOR 25MM TO 50MM 1 OPTIONAL Replaced by 551-008-046
2 551-008-020 PAN FEEDER BOFOR 25MM TO 50MM FOR RECIRC 1 OPTIONAL
2 551-008-043 25-50MM BOFOR DECK RECIRC 1 OPTIONAL
2 551-008-044 35-70MM BOFOR DECK RECIRC 1 OPTIONAL
2 551-008-045 45-90MM BOFOR DECK 1 OPTIONAL
2 551-008-046 25-50MM BOFOR DECK 1 OPTIONAL
2 551-008-047 35-70MM BOFOR DECKS 1 OPTIONAL
2 551-021-016 PRE SCREEN BOFOR 25MM TO 50MM 1 OPTIONAL
2 551-021-023 PRE SCREEN BOFOR 55MM TO 85MM 1 OPTIONAL
3 551-008-019 PAN FEEDER SIDEPLATE LH LOWER WEARPLATE 1
4 551-008-011 PAN PEEDER EXIT SIDE LINER LH 1
5 551-008-012 PAN PEEDER EXIT LIP LINER 1
6 551-008-005 FRONT CHUTE LINER 1
7 551-008-031 PAN FEEDER EXIT RUBBER 1
8 551-008-002 FRONT CHUTE 1
9 551-008-030 PAN FEEDER CHUTE RUBBER 2
10 551-008-004 CHUTE JOINING PLATE 2
11 551-008-003 REAR CHUTE 1
12 550-008-002-CSA PAN FEEDER VIBRATOR COMPLETE 1 SEE FIGURE 04-00
13 551-008-006 REAR CHUTE LINER 1
14 551-008-010 PAN PEEDER EXIT SIDE LINER RH 1
15 551-008-018 PAN FEEDER SIDEPLATE RH LOWER WEARPLATE 1
16 551-008-007 PAN FEEDER WEARPLATE 1
16 551-022-007 PAN FEEDER WEARPLATE 1 Short Pan Feeder OPTION
17 504-008-010 PAN FEEDER COIL SPRING (SMALL) 8
Page 23
04-02-B Pan Feeder Vibrator
21
20
2
3
19 4
5
18 6
17
7
8
16
15
14
13
12 9
11 10
Page 24
04-02-B Pan Feeder Vibrator
1 501-008-020 KEY 2
2 501-008-027 PAN FEEDER GEAR 57T 2
3 501-008-031 PAN FEEDER GEAR SPACER 2
4 BSP-034-020 BSP 4/3" X 1" M/M P/P ADAPTOR 2
4 M20_NYLOC NYLOC NUT 1
5 BSP-38-005 ADAPTOR 1
5 M20HPW M20 HARDENED PIP WASHER 1
6 514-019-018 BOLT 1
7 550-008-004 PAN FEEDER WEIGHT 2
8 550-008-003 PAN FEEDER SHAFT 2
9 ADAPTOR_MALECAP GENERIC MALE CAP 4
10 DOWTY-008 IMP 1 1/2" DOWTY SEAL 2
11 501-008-036 SITE GLASS 2
12 206-232 HRC 150 COUPLING COMPLETE 1
13 514-008-036 MOTOR DAVID BROWN 1
14 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
15 501-008-042 HRC 150 COUPLING INSERT/CENTRE 1
16 206-231 HRC 150 COUPLING FLANGE 2
17 501-008-021 KEY 1
18 501-008-044 TAPERLOCK 2012 50MM 2
19 501-008-006 PAN FEEDER BEARING 4
20 501-008-048 SKF VIBRATOR BOX SEAL 110X130X12 4
21 501-001-095 AIR BREATHER SAP054L03AP01 1
Page 25
04-03-A.1 Pre-Screen Media
4
5
Page 26
04-03-A.1 Pre-Screen Media
1 551-021-013 PRE SCREEN BOFOR 35MM TO 70MM 1 (Option)

2 551-021-040 PRE SCREEN PUNCH PLATE 2" 1 (Option) Please Specify Application Before ordering
3 551-021-018 PRE SCREEN BOTTOM DECK MESH 2 (Option) Please Specify Aperture to Spares before ordering
4 551-021-034 PRESCREEN LOWER DECK REAR RUBBER 1
5 520-003-036 RUBBER CLAMP 6
6 551-021-063 PRESCREEN LOWER DECK SIDE RUBBER 2
Page 27
04-03-A.2 Pre-Screen Sides
25
24
5
2
26 1
3 6
A 7
4
8
9
23
10
11
A 12
22
13
21
20 18
14
19
17
16 15
Page 28
04-03-A.2 Pre-Screen Sides
1 551-021-033 PRE SCREEN TOP DECK REAR SIDE RUBBER 2

2 520-003-036 RUBBER CLAMP 4
3 551-021-061 PRESCREEN REAR CHUTE SEALING RUBBER 1
4 551-021-064 1
5 520-008-060 M20 TENSION BOLT 4
6 M24_WASHER M24_WASHER 4
7 551-021-005 CAMBER BAR 1220 LONG 1
8 520-008-039 SCREEN TENSIONER 2
9 M12-NYLOC-NUT M12 NYLOC NUT 12
10 M12_WASHER WASHER 1
11 551-021-060 1
12 00012035 M12X035 SETSCW8.8ZP 12
13 551-021-003 PRE SCREEN SIDE LH 1
14 551-021-026 SPRINGPOD LH UPPER 1
15 503-074-005 PRE SCREEN COIL SPRING 289X123X20 1
16 551-021-028 SPRINGPOD LH LOWER 1
17 551-008-011 PAN PEEDER EXIT SIDE LINER LH 1
18 551-021-015 PRE SCREEN SIDE LINER LH 1
19 551-021-007 FRONT CHUTE 1
20 551-021-031 PRE SCREEN EXIT RUBBER 1
21 551-008-012 PAN PEEDER EXIT LIP LINER 1
22 551-008-010 PAN PEEDER EXIT SIDE LINER RH 1
23 551-021-002 PRE SCREEN SIDE RH 1
24 551-021-027 SPRINGPOD RH LOWER 1
25 551-021-025 SPRINGPOD RH UPPER 1
26 551-021-014 PRE SCREEN SIDE LINER RH 1
Page 29
04-04-B.1 Pre Screen Shaft Drive
1 28
30
29
31
2 28
4
5
6
7 32
8
9
22 23 10
11
23 12
13
23 14
23
15
24
16 19
25 16
15
25 17
18
25
26 20
27
21
Page 30
04-04-B.1 Pre Screen Shaft Drive
1 551-021-020 SCREEN SHAFT 1

2 502-012-021 5X10 MOTOR HOUSING 1
3 903-002-020 BEARING HOUSING 1
4 203-033 SCREEN BEARING 22220 EAKE4 1
5 203-034 ADAPTOR SLEEVE 1
6 203-035 LOC RING FRB 12/180 1
7 209-021 90MM SEAL 1
8 903-002-019 BEARING HOUSING CAP 1
9 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1 SEE ITEMS 22-27 FOR INTERNAL
10 520-008-056 M3020 X 3" TAPERLOCK 1
11 501-008-044 TAPERLOCK 2012 50MM 1
12 206-232 HRC 150 COUPLING COMPLETE 1
13 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
15 BSP-034-020 BSP 4/3" X 1" M/M P/P ADAPTOR 2
16 DOWTY-006 IMP 1" DOWTY SEAL 2
17 DOWTY-003 IMP 3/8" DOWTY SEAL 1
18 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 1
19 502-012-023 5X10 FLYWHEEL HOUSING COVER 1
20 518-008-027 SCREEN INSPECTION COVER 1
21 209.314V SEAL KIT FOR 514-008-043 1 SEAL KIT FOR ITEM 14
22 00016130 M16X130 BOLT8.8ZP 4
23 502-012-017 10X5 FLYWHEEL WEIGHT INNER 4
24 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
25 502-012-016 10X5 FLYWHEEL WEIGHT 1
27 M16 NUT NYLOC M16 NYLOC NUT 4
31 DOWTY-001 IMP 1/8" DOWTY SEAL 400.020.4490.41 1
32 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 FULL BEARING
Page 31
04-04-B.2 Pre Screen Shaft Non-Drive
1
16
17
2
4
10 18
12 5
11
12 6
12
12 7
13
8
14
9
14
14
11
15
Page 32
04-04-B.2 Pre Screen Shaft Non-Drive
1 551-021-020 SCREEN SHAFT 1

2 502-012-020 5X10 FLYWHEEL HOUSING 1
3 903-002-020 BEARING HOUSING 1
6 903-002-019 BEARING HOUSING CAP 1
7 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1
8 520-008-056 M3020 X 3" TAPERLOCK 1
9 502-012-022 5X10 FLYWHEEL HOUSING COVER 1
10 00016130 M16X130 BOLT8.8ZP 4
15 M16 NUT NYLOC M16 NYLOC NUT 4
18 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 FULL BEARING
Page 33
05-01-A Powerunit Canopy
20
2 3
4
5 5
6
9
19 7
18 16
1
17 8
15 14
11
12 10
13
Page 34
05-01-A Powerunit Canopy
1 201-259 6 HOLE ZINC PLATED HINGE 13

2 504-019-019-CSA 2
3 501-011-125 POWERUNIT TOP HANDLE 2
4 504-019-013 POWERUNIT TOP COVER RH 2
5 501-011-045 GAS STRUT 250x500 600N 1245/7841 8
6 551-011-170 ESTOP SWITCH AND HOUSING (TEDD) 2
7 551-019-033 POWERUNIT CONTROL PANEL DOOR 1
8 550-019-072 ENGINE DOOR LOUVRE 1
10 520-011-079 SOUTHCO HINGE 6
11 551-019-056 FILTER ACCESS PLATE 1
12 504-011-102 POWERUNIT BACK DOOR LOWER 1
13 551-019-076 1
14 501-011-061-CSA CRUSHER CONTROL VALVE BLOCK COMPLETE 1 SEE FIGURE 05-01-D
15 551-019-075 1
16 504-011-101 POWERUNIT BACK DOOR 1
17 551-019-006 ENGINE DOOR LH 1
18 551-019-066 C9 ENGINE DOOR LOUVRE 1
19 551-019-048 OIL COOLER HOUSING 1
20 504-019-027 WALKWAY 1
Page 35
05-01-B.1 Powerunit RH Control Box NIMCO
13
9 11
27
25
NIMCO
14
22 12
5
15
19
10 30
4 16
18
8
20
23
6 29
17
1
2 3
21
28
26
24
Page 36
05-01-B.1 Powerunit RH Control Box NIMCO
1 516-011-084 TEST POINT 4

2 502-011-106 AIR FILTER INDICATOR MTG. 1
4 501-011-103 BLIND GROMMET 2
5 501-011-187 BSP 3/8" X 3/8" M/M P/P EXTENDED ADAPTOR 2
6 501-011-106 AIR FILTER INDICATOR 1
7 501-011-027 VALVE 1
8 514-001-008 CLOSE COUPLER 1
9 551-011-143 DOGLEAD HANDSET 5000MM 1
10 550-011-031 DOOR LATCH LOCATOR TRIMARK TYPE 1
12 501-011-084 FEEDER PROPORTIONAL CONTROL VALVE 1
13 501-011-044 GAS STRUT 100x290 500N 1245/7441 2
14 551-011-047 J44 CONTROL PANEL 1
15 520-001-013 NIMCO CV110 SERIES VALVE HPCO ADAPTOR 2
16 516-001-008 NIMCO CV115 CONTROL VALVE 2 Please Observe Label on Your Valve before ordering
17 520-001-008 NIMCO CV601 CONTROL VALVE 1 Please Observe Label on Your Valve before ordering
18 520-001-009 NIMCO CV691 CONTROL VALVE 2
19 520-001-014 SERIES VALVE HPCO ADAPTOR 1
20 514-001-009 CONTROL VALVE 1
21 504-019-031 POWERUNIT CONTROL BOX DOOR LARGE 1
22 504-019-007 POWERUNIT RH CONTROL BOX 1
23 501-011-174 PRESSURE SENSOR 1
24 504-011-026 PULL HANDLE JAGGER 0847/003 1
25 504-019-030 REMOTE CONTROL MTG 1
27 JMG-11692 TRACK SOCKET 1
28 504-019-024 VALVE FRONT PLATE LOWER LH 1
29 504-019-025 VALVE FRONT PLATE LOWER RH 1
30 504-019-026 VALVE FRONT PLATE UPPER 1
Page 37
05-01-B.2 Powerunit Recirc Control Box J45R NIMCO
NIMCO
1
6 8
2
3
5
7
9
Page 38
05-01-B.2 Powerunit Recirc Control Box J45R NIMCO
1 504-011-130 3/4" BSP BALL VALVE 1

2 520-001-004 CV112 CONTROL VALVE NIMCO 1
3 520-001-013 NIMCO CV110 SERIES VALVE HPCO ADAPTOR 1
6 504-019-007-CSA POWERUNIT RH CONTROL BOX COMPLETE 1 SEE FIGURE 21-00
7 550-011-037 RECIRC CONTROL VALVE BULKHEAD PLATE 1
8 551-026-030 RECIRC CONTROL VALVE MTG 1
9 551-026-031 RECIRC CONTROL VALVE STICKER PLATE 1
Page 39
05-01-C.1 Powerunit RH Control Box GALTECH
24 25
GALTECH
23 5
2 4
14
7 15
8
13
1
3
3
9
18 12 12
22
21 12
16
17
19
14
12 6
10
18
26 4
11
20
Page 40
05-01-C.1 Powerunit RH Control Box GALTECH

2 JMG-11692 TRACK SOCKET 1
3 520-001-195 VALVE 2 Please Observe Label on Your Valve before ordering
4 520-001-194-002 GALTECH VALVE M50 PLUG 3 Please Observe Label on Your Valve before ordering
5 520-001-195-SK SEAL KIT 1 Please Observe Label on Your Valve before ordering
6 520-001-191-HANDLE-MECHANISIM TR55 GALTECH VALVE HANDLE MECHANISIM 12 Please Observe Label on Your Valve before ordering
7 520-001-191-001 TR55 GALTECH VALVE HANDLE 12 Please Observe Label on Your Valve before ordering
8 501-011-044 GAS STRUT 100x290 500N 1245/7441 2
12 520-001-189 VALVE 4 Please Observe Label on Your Valve before ordering
13 520-001-189-SK SEAL KIT FOR 520-001-189 1 Please Observe Label on Your Valve before ordering
14 520-001-199 VALVE HANDLE 6 Please Observe Label on Your Valve before ordering
15 520-001-189-003 GM115 HANDLE MECHANISM 1 Please Observe Label on Your Valve before ordering
16 520-001-192 TR55/2 GALTECH VALVE 1 Recirc (OPTION) Please Observe Label on Your Valve before ordering
18 520-001-198 Q95 GALTECH VALVE 2 Please Observe Label on Your Valve before ordering
20 520-001-198-002 Q95 HANDLE MECHANISM 2 Please Observe Label on Your Valve before ordering
21 504-019-051 CONTROL PANEL (TEDD ENGINEERING) 1
22 501-011-106 AIR FILTER INDICATOR 1
23 501-011-084 FEEDER PROPORTIONAL CONTROL VALVE 1
24 501-011-027 VALVE 1
26 520-001-198-001 Q95 PRESSURE RELIEF VALVE 1
Page 41
05-01-C.2 Powerunit LH Control Box
3 4
5
15
11
14
18 2
6
10
12
13
9
16
10
5
4
17
Page 42
05-01-C.2 Powerunit LH Control Box
1 BSP-114-004 ADAPTOR 2
2 551-011-010 FUSE PANEL 1
3 520-011-067 MANUAL BOX 1
4 501-011-044 GAS STRUT 100x290 500N 1245/7441 4
5 504-019-032 POWERUNIT CONTROL BOX DOOR 2
9 550-019-047 BATTERY STRAP 1
10 501-011-043 BATTERY 12V 2
11 520-011-065 BATTERY ISOLATOR SWITCH 20.00.1024 1
12 501-011-109 DUST SUPPRESSION FILTER MTG 1
13 501-011-107 DUST SUPPRESION MTG PLATE 1
14 501-011-172 BALL VALVE 3/4" 2
15 550-011-113-001 JUMP LEAD PLUG 1
16 501-011-108 DUST SUPPRESSION FILTER 1
17 501-011-105 JABSCO 24V INDUSTRIAL DIAPHRAGM PUMP 1
18 520-004-009 MACHINE STOP BOX C/W PUSH BUTTON & PAC 1
Page 43
05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN
8 8
65
5
6
7
7
17
18
5
15 6
2 2 15
12 13 14 12
20
19 1 19
1 10 13 14 20
11 3
4 16
9
9
9
3 9 9
4
5
6
3
3 10 4
4
5 6
Page 44
05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN
1 501-011-143 CHECK VALVE 1/2" BSP 2

2 501-011-290 Pressure plug Zero leak gold Size 04 8
3 501-011-291 Allen headed plug, 3/4'' BSP 4
4 501-011-292 Bonded seal washer, 3/4" BSP, self centre 4
5 501-011-293 Allen Head Plug 1"BSP 5
6 501-011-294 Bonded seal washer, 1'' BSP . Self centre. 5
7 501-011-140 4W 3P PILOT DIRECTIONAL VALVE 2
8 501-011-199 FIXED PRESSURE REDUCER 30 BAR SIZE 10 2
9 501-011-295 Pressure test point, 1/4" BSP, 5
10 501-011-144 CHECK VALVE 0.3BAR 2
11 501-011-296 M12 Shouldered Eye Bolts 1
12 501-011-296 M12 Shouldered Eye Bolts 2
13 501-011-146 24V COIL 2
14 501-011-139 CONNECTOR 2
15 501-011-297 Pressure plug Zero leak gold Size 02 2
16 501-011-142 FAST RESPONSE RELIEF VALVE 330BAR 2
17 501-011-298 Allen head plug, 1/4" BSP 1
18 501-011-299 G1/4" Bonded Washer 1
19 501-011-300 G1/2" Bonded Washer 2
20 501-011-301 Allen head plug, 1/2" BSP 2
Page 45
05-02-A Powerunit Engine C-9 Tier 3
33
32
3
2
1
6
5
4
31
30
29
28
8
25
24
23
16
15
22
27 14 10
26 9
21
17
11
18
19
20
12
34 13
Page 46
1 551-011-113 RADIO RECEIVER HIGH SPEED 433MHZ REGION 1 EU 1

2 504-011-023 ACCUMULATOR 1
4 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1 HYDRO TOGGLE OPTION
4 551-019-116 WEDGE CLAMP RAM PRESSURE DUMP VALVE 1
5 504-011-120 TOGGLE RAM CONTROL BLOCK 1
6 501-011-126 PILOT UNLOADER BLOCK 1
7 550-011-041 AIR INTAKE PIPE ONE PIECE RUBBER 1
8 501-011-032-001 AIR CLEANER 1
8 501-011-076 ACCUMULATOR LOWER MTG 1
9 501-011-017 PUMP 1
10 501-011-097 SUCTION CONNECTOR 1
11 501-011-038 PRE CLEANER 1
12 502-011-025 PUMP DAVID BROWN 1 RECIRC MACHINE
13 551-019-090 TUROLLA 45CC (CW) 1
14 501-011-059 PUMP MOUNTING PLATE 1
15 501-011-060 FLYWHEEL DRIVE PLATE 1
15 550-011-060 FLYWHEEL DRIVE PLATE 1 RECIRC MACHINE
16 501-011-070 ACCUMULATOR 2
17 501-011-191 3/8" TEST POINT 2
18 501-011-075 PILOT MANIFOLD 1
20 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 SEE FIGURE 05-06-A
21 501-011-078 HYDRAULIC OIL WATER FILTER 1
22 550-011-026 PRESURE RELIEF VALVE 1
23 501-011-184 CAT C13 OIL FILTER COMPLETE 1
24 503-011-076 ADAPTOR 1
25 503-011-077 PRESSURE GUAGE 1
26 501-011-114 PRESSURE FILTER 1
27 501-011-282 CAT C9 WATER SEPARATOR C/W ELECTRIC PRIMER 1
28 550-011-025 GEAR PUMP 1
29 551-019-038-008 TEDD FUSE BOX 1
30 501-011-016 ENGINE 1
31 551-019-054 OIL COOLER 1
32 520-011-044 START DELAY SIREN 1
33 EXHAUST EXHAUST 1 SEE FIGURE 05-02-B
Page 47
33
32
3
2
1
6
5
4
31
30
29
28
8
25
24
23
16
15
22
27 14 10
26 9
21
17
11
18
19
20
12
34 13
Page 48
34 551-019-090-SK SEAL KIT FOR 551-019-090 1 SEAL KIT FOR ITEM 13
Page 49
05-02-B Tier 3 Exhaust
1
2
6 4 5
6
11
13
4
A 10
10
12
9
4
12 A
Page 50
05-02-B Tier 3 Exhaust
1 504-011-042 EXHAUST SILENCER HEAT SHIELD 1

2 504-011-048 EXHAUST RAINCAP 4" 1
3 504-011-043 Exhaust exit pipe 1
4 504-011-103 Mikalor supra clamp 104-112MM 0301924-0 5
5 504-011-041 Exhaust silencer 1
6 551-019-094 C9 EXHAUST COVER 1
7 551-019-096 C9 EXHAUST TURBO PIPE 1
8 551-019-053 4" 2 PLY BELLOW 1
9 551-019-041 C9 T3 EXHAUST BRK 1
10 551-019-046 EXHAUST MUFFLER PIPE 1
11 551-019-097 C9 EXHAUST COVER CLAMP 1
12 551-019-097 C9 EXHAUST COVER CLAMP 2
13 551-019-089 EXHAUST MUFFLER PIPE TOP 1
Page 51
05-02-C Donaldson Filter for Cat Tier 3 C9 Engine
9 1
4
7
Page 52
05-02-C Donaldson Filter for Cat Tier 3 C9 Engine
1 1-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to Be confirmed

2 551-019-138 AIR FILTER TOP MOUNT 1
3 551-019-137 C9 AIR FILTER MTG 1
4 551-019-128 DONALDSON AIR FILTER (D140088) H 1 Full Filter
5 551-019-133 PRIMARY FILTER ELEMENT 1
6 551-019-134 SAFETY FILTER ELEMENT 1
7 518-011-051 AIR INTAKE TEMP SENSOR CAT PART NO 256-6453 1
9 551-019-136 "SILICONE AIR INTAKE HOSE 1
Page 53
05-03-A Powerunit Engine C-9.3 Tier 4i
29 30
4
3
2
1 6
5
7
28 8
9
27
26
17
25 10
18
15
19 14
20
24
13 12 11
23
22 16
21
31
Page 54
05-03-A Powerunit Engine C-9.3 Tier 4i

7 551-019-055 TIER 4 AIR INTAKE HOSE 1
7 551-019-057 AIR PIPE SENSOR ADAPTOR 1
8 501-011-032-001 AIR CLEANER 1
9 501-011-038 PRE CLEANER 1
11 551-019-090 TUROLLA 45CC (CW) 1
12 501-011-017 PUMP 1
12 550-011-022 PUMP 1 RECIRC MACHINE
16 501-011-070 ACCUMULATOR 2
17 550-011-025 GEAR PUMP 1
18 501-011-191 3/8" TEST POINT 2
21 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 See Figure 17-04 For Breakdown
27 551-019-038-008 TEDD FUSE BOX 1
28 551-019-054 OIL COOLER 1
30 EXHAUST EXHAUST 1 SEE FIGURE 44-00
31 551-019-090 TUROLLA 45CC (CW) 1 SEAL KIT FOR ITEM 11
Page 55
05-03-B Tier 4i Assemblies
8
3
1 4
12
9
10
11 15
14
13
Page 56
05-03-B Tier 4i Assemblies
1 551-019-044 INTRIM EXHAUST BRK 1

2 501-011-035 RAIN CAP 1 Replaced by 551-019-131
2 551-019-131 5" STAINLESS STEEL RAIN CAP 1
3 551-019-047 C9.3 T4 INTRIM EXHAUST 1
4 551-019-037 EXHAUST CLAMP 1
5 501-011-088 MIKALOR SUPRA CLAMP 124-135MM 0301941-8 3
6 501-019-091 5" 2 PLY STAINLESS BELLOW 1
7 551-019-043 C9.3 T4I EXHAUST 1
8 551-019-083 C9.3 EXHAUST WRAP 1
9 551-019-032 ENGINE MTG SPACER BLOCK 2
10 551-019-021-001 CAT VIBE MTG 4
11 551-019-017 COOLING PACK BASE LH FRAME 1
12 551-019-020 SPREADER PLATE ASM 1
13 551-019-016 FRONT ENGINE MTG 1
14 551-019-018 COOLING PACK BASE RH FRAME 1
15 551-019-013 ENGINE MTG 2
Page 57
05-04-A Powerunit Engine C-9.3 Tier 4 Final
30
29
4
1 3
2
5
28 6
7
27
8
10
26
9
17 11
25
16
15
24 18
13 12
23
22
14
21
19
20 31
Page 58
05-04-A Powerunit Engine C-9.3 Tier 4 Final

7 551-019-055 TIER 4 AIR INTAKE HOSE 1
7 551-019-057 AIR PIPE SENSOR ADAPTOR 1
8 501-011-032-001 AIR CLEANER 1
9 501-011-038 PRE CLEANER 1
10 501-011-017 PUMP 1
10 550-011-022 PUMP 1 RECIRC MACHINE
12 551-019-090 TUROLLA 45CC (CW) 1
14 501-011-070 ACCUMULATOR 2
15 501-011-191 3/8" TEST POINT 2
20 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 See Figure 05-06-A For Breakdown
26 550-011-025 GEAR PUMP 1
27 551-019-038-008 TEDD FUSE BOX 1
28 551-019-054 OIL COOLER 1
30 EXHAUST EXHAUST 1 SEE FIGURE 05-04-B
31 551-019-090 TUROLLA 45CC (CW) 1 SEAL KIT FOR 12
Page 59
05-04-B Tier 4 Final Assemblies
4
2 5
6
7
Page 60
05-04-B Tier 4 Final Assemblies
1 501-011-035 RAIN CAP 1 Replaced by 551-019-131

2 551-019-042 EXHAUST EXIT PIPE 1
6 551-019-031 C9.3 T4F EXHAUST 1
7 551-019-034 HEAT SHIELD 1
8 551-019-021-001 CAT VIBE MTG 4
9 551-019-020 SPREADER PLATE ASM 1
10 551-019-017 COOLING PACK BASE LH FRAME 1
11 551-019-016 FRONT ENGINE MTG 1
12 551-019-018 COOLING PACK BASE RH FRAME 1
13 551-019-013 ENGINE MTG 2
Page 61
05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine
9 1
Page 62
05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine
1 1-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to Be Confirmed

2 551-019-128 DONALDSON AIR FILTER (D140088) H 1 Full Filter
4 551-019-139 C9.3 AIR FILTER MTG 1
7 518-011-051 AIR INTAKE TEMP SENSOR CAT PART NO 256-6453 1
9 551-019-136 "SILICONE AIR INTAKE HOSE 1
Page 63
05-03-A Powerunit Engine Volvo Tier 4i & Final
34
1
A
36
3
35
36 2
32
33 5
6
8 7
31 9
11
10
23 17
22 18
29 16
25
28 30 A 15 12
26
19
21 20 14
24
13
27
Page 64
05-03-A Powerunit Engine Volvo Tier 4i & Final
1 1-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 05-02-C

6 501-001-029 SINGLE OVERCENTRE VALVE 1
7 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1
8 551-019-082 GEAR PUMP 1
9 551-019-082-SK SEALKIT FOR 551-019-082 1
10 501-011-017 PUMP 1
11 501-011-017-SK SEAL KIT FOR (501-011-017) 1
12 551-019-090 TUROLLA 45CC (CW) 1
13 551-019-090-SK SEAL KIT FOR 551-019-090 1 SEAL KIT FOR ITEM 12
15 501-011-097-005 SUCTION CONNECTOR TEST POINT 1
19 502-019-103-039 FILTER ELEMENT FOR FUEL PRE-FILTER & WATER SEPERATOR 1
20 502-019-103-038 ADDITIONAL FUEL PRE-FILTER & WATER SEPERATOR 1 COMPLETE FILTER
21 502-019-104-005B HAND OIL PUMP 1
22 502-019-103-031 FUEL FILTER (ENGINE PRE-FILTER) 1
23 502-019-103-030 FUEL FILTER 1
25 501-011-114-002 PRESSURE FILTER ELEMENT 1
26 501-011-114 PRESSURE FILTER 1 COMPLETE FILTER
27 501-011-070 ACCUMULATOR 2
28 501-011-078-002 ELEMENT OIL FILTER CW150 P10 1
29 501-011-078 HYDRAULIC OIL WATER FILTER 1 COMPLETE FILTER
30 502-019-103-049 OIL FILTER FOR VOLVO D11 ENGINE 2 OFF 2
31 502-019-103-048 OIL FILTER FOR VOLVO D11 ENGINE 1 OFF 1
32 502-019-103-050 CRANKCASE VENTILATION SEPARATOR 1
33 552-020-030-002 D11 RUBBER SEAL 1
34 501-019-124 ENGINE DOOR 1
35 502-019-103-002 502-019-103-002 1
36 501-011-191 3/8" TEST POINT 2
Page 65
05-05-B Volvo Assemblies
14
13
12
11
10
9 1
3
2
4
7 5
Page 66
05-05-B Volvo Assemblies
1 551-019-112 D11 EXHAUST SECTION 2 1

5 501-019-118 D13 EXHAUST BRK 1
6 551-019-111 D11 EXHAUST SECTION 1 1
7 502-019-103-008 VOLVO DOSING UNIT 1
8 502-019-103-009 VOLVO D11 MUFFLER 1
9 551-019-115 EXHAUST EXIT PIPE 1
10 551-019-115-009 TAKE OFF PIPE 1
11 551-019-115-008 INNER CONE 1
12 551-019-115-010 INNER REDUCER 1
13 551-019-115-007 OUTTER CONE 1
Page 67
05-05-C Air Filter For Volvo From 21/04/2015
Page 68
05-05-C Air Filter For Volvo From 21/04/2015
1 551-019-122 AIR FILTER BRACKET 1

2 551-019-128 DONALDSON AIR FILTER (D140088) H 1 Full Air Filter
5 551-019-119 D11 AIR INTAKE 1
6 502-019-104-014 AIR FILTER RUBBER ELBOW 1
Page 69
05-05-D ADBLUE TANK FILTERS Volvo
1
6
Page 70
05-05-D ADBLUE TANK FILTERS Volvo
1 502-019-104-010 VOLVO ADD BLUE PUMP 1

2 502-019-103-036 FILTER, SCR ADBLUE PUMP 1 Split for Illustration Purposes
3 502-019-102-010 45 LITRE VOLVO ADBLUE TANK 1
4 502-019-103-037 FILTER FOR BREATHER ADBLUE TANK (STRAINER IN NECK OF ADBLUE TANK) 1
5 502-019-103-045 ADBLUE TANK LEVEL SENSOR SOCK FILTER 1
6 502-019-103-040 FILTER ELEMENT FOR THE ADBLUE TANK BREATHER 1
7 502-019-102-014 ADBLUE TANK LEVEL SENSOR 1
8 502-019-103-043 INLET PORT ON PUMP (GAUZE FILTER) 1
Page 71
05-05-E VOLVO Tier 4 Repair Parts
Page 72
05-05-E VOLVO Tier 4 Repair Parts
1 502-019-101-016 NOX SENSOR D5 1

2 502-019-101-040 D5&D8 VOLVO DOSING UNIT 1
3 502-019-101-037 STARTER MOTOR (24V / 5.5 KW) 1
4 502-019-101-038 ALTERNATOR (28V 110A) 1
5 502-019-101-039 BELT TENSIONER, MULTI-V BELT 1
Page 73
05-06-A CRUSHER CONTROL VALVE BLOCK BREAKDOWN
SEAL KIT ILLUSTRATION 1
11
1
10
2
9
8
7
3
10 3
9
8
BACK
7
4
6
5 4
5
6
FRONT
Page 74
05-06-A CRUSHER CONTROL VALVE BLOCK BREAKDOWN
1 501-011-140 4W 3P PILOT DIRECTIONAL VALVE 2

1 501-011-140-SK SEAL KIT 2 Seal Kit For 501-011-140
2 501-011-199 FIXED PRESSURE REDUCER 30 BAR SIZE 10 2
3 501-011-142 FAST RESPONSE RELIEF VALVE 330BAR 2
4 501-011-144 CHECK VALVE 0.3BAR 2
5 501-011-145 SPOOL 2
6 501-011-146 24V COIL 2
7 501-011-148 RELIEF VALVE 2
8 501-011-147 PILOT VALVE 2
9 501-011-151 COIL 2
10 501-011-150 POPPET VALVE 2
11 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 Full Block
Page 75
06-01-A Hydraulic Tank
17 2
3
16
15
7
8
12
11
14
13 10 9
Page 76
06-01-A Hydraulic Tank

2 501-011-058 CRYSTAL BREATHER 1
3 501-011-235 FILLER CAP 1
4 501-011-068 FILTER FLANGE ADAPTOR A-101 1
5 BSP-034-006 TEE 1
6 520-011-178 FL211 5" HYD LEVEL GAUGE 1
7 520-011-052 HYDRAULIC OIL LEVEL SWITCH FOZMULA 1
8 501-011-120 HYDRAULIC OIL TEMPERATURE SWITCH 1
9 520-046-047 HYDRAULIC FLUID WARMER 4 OPTIONAL
10 520-011-025 FILTER SUCTION ELEMENT 4
11 520-011-072 BALL VALVE 1 1/2" 4
12 520-025-013 GF FEMALE CAP 1
13 501-011-097-005 SUCTION CONNECTOR TEST POINT 1
14 501-019-018 RETURN LINE MANIFOLD 1
15 501-011-057 HYDRAULIC TANK GASKET 2
16 501-011-073 RKM 800 RETURN LINE FILTER 2
17 501-011-133 FILTER ELEMENT 2
Page 77
07-01-A Diesel Tank
7
8
4
6
5
Page 78
07-01-A Diesel Tank
1 501-001-095 AIR BREATHER SAP054L03AP01 1

2 501-001-079 DIESEL FUEL SENDER 680mm 1
3 501-001-110 DIESEL TANK ACCESS COVER GASKET 1
4 206-517 FL313 10" LEVEL GAUGE 1
5 520-001-077 WISCO DIESEL STRAINER 1
6 520-001-075 WISCO PRODUCTS INC DIESEL CAP 400 SERIES 1
7 550-001-038-001 CHASSIS DIESEL TANK TOP RUBBER 2
8 550-001-039-001 CHASSIS DIESEL TANK TOP RUBBER 2
9 550-001-040 DIESEL TANK STRAP 2
Page 79
08-01-A Jaw Section (Non-Current)
18
19
15
17 1
16
12
14
11
10 2
9
8 7
13 6 3
5
Page 80
08-01-A Jaw Section (Non-Current)
1 551-015-040-CSA CRUSHER FEED COMPLETE 1 SEE FIGURE 08-04-A

2 551-015-031-CSA CRUSHER MOTOR COMPLETE 1
2 551-035-004-CSA CRUSHER MOTOR COMPLETE 1 REVERSED JAW
3 501-003-031 C50 CRUSHER DRIVE RIGGING SCREW 2
4 551-003-054 JAW CRUSHER DEFLECTOR WEAR PLATE 1
5 551-015-012 JAW MOUNTING RUBBER RETAINER 4
6 551-015-009 JAW MOUNTING RUBBER FRONT 2
7 551-015-011 JAW MOUNTING RETAINER LH 2
8 HEXM20 PLAIN NUT 4
9 M20X60HTS M20X060 BOLT8.8ZP 4
10 551-015-010 JAW MOUNTING RETAINER RH 2
11 551-015-008 JAW MOUNTING RUBBER REAR 2
12 551-015-001-CSA 4426 V2 JAW COMPLETE WEDGE ADJUST 1 SEE FIGURE 08-03-A
12 551-015-001-CSA2 4426 V2 JAW COMPLETE HYDRO TOGGLE ADJUST 1 OPTIONAL
14 551-003-056 V BELT 2
15 551-011-111 ESTOP_SWITCH 1
16 551-003-060 SENSOR MTG 1
17 551-003-061 SENSOR LEG 1
18 551-003-062 SENSOR BRACKET 1
19 551-003-063 ULTRASONIC SENSOR LONG RANGE 1
Page 81
08-02-A Jaw Guards Main
2
4
1
5 6
A 7
6
A 8
9
27
26
10
25
24
23 11
12
22 13
21
15
14
16
17
15 B
B 20
19
18
Page 82
08-02-A Jaw Guards Main
1 1-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 33-00 For Breakdown

2 551-035-005 SENSOR LEG 1
3 551-003-062 SENSOR BRACKET 1
7 551-003-060 SENSOR MTG 1
8 M12 X 120 BOLT M12X120 BOLT8.8ZP 1
9 551-015-051 PITMAN FRONT COVER MTG LH 1
10 551-015-049 PITMAN FRONT COVER 1
11 11-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-B For Drive Side Guards
12 551-015-058 FRONT BEAM COVER 1
13 551-015-068 COVER PLATE FOR JAW 1
14 551-015-069-001 COVER BOLT ON PLATE 1
15 551-015-052 DEFLECTOR PLATE MTG 2
16 551-003-053 JAW CRUSHER DEFLECTOR ASSY 1
17 551-003-054 JAW CRUSHER DEFLECTOR WEAR PLATE 1
18 M12X35_CSK COUNTERSUNK BOLT 6
19 M12HPW M12 WASHER HARDENED 6
21 21-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-C For Non Drive Side Guards
22 551-015-013 CABLE COVER LOWER 1
23 551-015-050 PITMAN FRONT COVER MTG RH 1
24 551-015-027 CABLE COVER UPPER RH 1
25 551-011-111 ESTOP_SWITCH 1
26 504-015-125 E-STOP RUBBER MOUNT 1
27 504-003-115 FEED CHUTE STOP MTG 1
Page 83
08-02-B Jaw Drive Side Guards and Fly Wheel
26 2
7
6 8
4
5
5
3
6
25 2
A
1
27
9
24
10
23 10
19
16
11
18
15
22
A 17
21
B 12
20
B 13
12
14
Page 84
08-02-B Jaw Drive Side Guards and Fly Wheel
Item Part No Description 0 Notes

1 551-035-061 V BELT GUARD UPPER 1
5 M20_PLAIN_HALF M20 PLAIN HALF NUT 2
9 551-015-015 FLYWHEEL DRIVE SIDE 1
10 504-003-056 4 BANDED V BELT 2
11 551-035-073 V-BELT GUARD COVER UPPER 1
13 504-015-072 FLYWHEEL GUARD ACCESS LOUVRE 1
14 551-035-062 V-BELT GUARD COVER LOWER 1
15 551-015-017 FLYWHEEL BALANCE WEIGHT 3
16 551-015-032 PULLEY 1
17 501-015-009 V BELT GUARD MTG 1
18 551-015-030 FLYWHEEL GUARD MOUNTING RUBBER 1
19 551-035-060 V BELT GUARD LOWER 1
20 M30X100-BOLT M30X100 BOLT8.8ZP 3
22 551-015-018 FLYWHEEL RETAINING PLATE 1
23 501-003-013 TAPERLOCK 1
24 24-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 34-00 For Breakdown
25 551-035-038 MOTOR STEP 1
26 26-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-C For NON-Drive Side Guards
27 504-015-073 V BELT GUARD ACCESS COVER 1
Page 85
08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel
17
1
10 3
14 15
13 16
13
4
14 8
12
11 7
10 6
9 5
Page 86
08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel
1 551-035-064 FLYWHEEL GUARD UPPER 1

2 551-015-016 FLYWHEEL NON DRIVE SIDE 1
3 501-015-012 FLYWHEEL GUARD COVER 1
5 504-015-072 FLYWHEEL GUARD ACCESS LOUVRE 1
8 551-015-030 FLYWHEEL GUARD MOUNTING RUBBER 1
9 501-015-009 V BELT GUARD MTG 1
13 M20_PLAIN_HALF M20 PLAIN HALF NUT 2
17 551-015-066 FLYWHEEL GUARD BRACE 1
Page 87
08-03-A Jaw Chamber Lay out Navigation Page
Page 88
08-03-A Jaw Chamber Lay out Navigation Page
1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-D & 08-03-E

2 2-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-B
3 3-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-C
4 4-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-F
Page 89
08-03-B Jaw Toggle Rod Ram
10 6
9
9
8
Page 90
08-03-B Jaw Toggle Rod Ram
1 00039002 M39 NYLOC NUT 1

2 504-015-121 SPRING CUP 1
3 501-008-010 PAN FEEDER COIL SPRING 345 X 125 X 27 1
4 504-003-154 TENSION SPRING SEAT BASE MTG 1
5 504-003-151 HYDRAULIC TENSION SPRING SEAT 1
6 504-015-120 TOGGLE ROD RAM (NEW DESIGN) 1
7 504-015-120-004 SEAL KIT FOR 504-015-120 RAM 1 SEAL KIT FOR ITEM 6
8 M30X160 M30X160 HEX BOLT 1
10 M30_PLAIN M30 PLAIN NUT 1
Page 91
08-03-C Jaw Toggle, Wedges and Rams
1
6
7
6
7
1
10
2
9
8 5 2
6
4
7
7
6
Page 92
08-03-C Jaw Toggle, Wedges and Rams
1 551-003-027 ADJUST WEDGE 2

2 504-003-035 RAM SADDLE 4
3 504-015-037 ADJUST RAM 90MM BORE 2
4 503-015-037-003 SEAL KIT FOR 504-015-076 2 SEAL KIT FOR ITEM 3
5 504-003-029 TOGGLE SEAT MTG 1
6 501-016-028 ADJUST WEDGE GUIDE 4
7 504-003-082 SLIDER END CAP 4
8 504-003-157 TOGGLE PLATE 1
9 551-035-077 TOGGLE STOPPER WEDGE SIDE 2
10 551-015-034 WEDGE SIDE TOGGLE SEAT 1
Page 93
08-03-D Jaw Pitman Bearing Breakdown
13
1
A
14
2
10 8
19 3 9
B 18
5
B 6
6
5
2
7
8 11
10
9
12
13
A
15
17
14
16
Page 94
08-03-D Jaw Pitman Bearing Breakdown
1 501-023-011-CSA OUTER BEARING HOUSING FLOATING COMPLETE 1 See Detail B for Breakdown
2 501-016-018 KEY 2
3 501-023-002-CSA PITMAN COMPLETE 1 See Figure 08-02-E For Breakdown
4 501-023-010 OUTER BEARING HOUSING FIXED 1
5 501-023-012 BEARING 2
6 501-023-009 V RING SEAL 2
7 501-023-013 OUTER BEARING CAP FIXED 1
10 501-023-008 OUTER BEARING LABYRINTH 2
11 501-023-010-CSA OUTER BEARING HOUSING FIXED COMPLETE 1 See Detail A for Breakdown
12 551-015-015 FLYWHEEL DRIVE SIDE 1
15 551-015-090 SPEED SENSOR MOUNT 1
16 501-023-001 JAW BOX 1 See figure 08-03-F
17 501-023-011 OUTER BEARING HOUSING FLOATING 1
18 501-023-014 OUTER BEARING CAP FLOATING 1
19 551-015-016 FLYWHEEL NON DRIVE SIDE 1
Page 95
08-03-E Jaw Pitman Internals
6
1 5
4 6
3
2
21 7
20 8
16 17 17 18 19
9
10
11
12
15
13
14
Page 96
08-03-E Jaw Pitman Internals
1 551-015-003 JAW ECCENTRIC SHAFT 1

2 551-003-038 TOGGLE RUBBER 1
3 551-003-037 TOGGLE RUBBER CLAMP 1
4 551-015-035 PITMAN TOGGLE SEAT 20MM SPACER 1
5 551-015-033 PITMAN TOGGLE SEAT 1
6 551-035-076 TOGGLE STOPPER LH 2
7 501-016-004 BEARING 23148 CAgME4 C3 2
8 501-016-005 PITMAN OUTER BEARING CAP 2
9 501-016-007 V RING SEAL 290 DIA VR1 2
10 501-016-006 PITMAN LABYRINTH 2
12 501-016-009 V RING SEAL 250 DIA VR1 2
13 551-015-160 REMOVEABLE PITMAN SEAT 1
14 BOLT_SOCKET_HEAD M24X220 SOCKET HEAD BOLT 4
15 551-015-081 SWING JAW DIE MULTITOOTH 1 (OPTIONAL)
15 551-015-082 SWING JAW DIE 30MM CORRUGATED 1 (OPTIONAL)
15 551-015-084 SWING JAW DIE SQUARE TOOTH 1 (OPTIONAL)
16 M48 X 750 HTB M48 X 750 HTB 2
17 551-015-028 DISC SPRING 125X51X5 SCHNORR 019700 8
18 551-015-014 M48 HEAVY DUTY TENSION WASHER 2
19 00048002 M48 NYLOC NUT 2
20 551-015-021 SWING JAW DIE CLAMP PLAIN TYPE 1
21 551-015-022 PITMAN WEAR PLATE 1
Page 97
08-03-C Jaw Plates and Components
15 A 1
14
A 2
14
17
13
16
12 3
9 9
10
11
8
7
Page 98
08-03-C Jaw Plates and Components
1 551-015-021 SWING JAW DIE CLAMP PLAIN TYPE 1

2 551-015-081 SWING JAW DIE MULTITOOTH 1 (OPTIONAL)
3 551-015-023 CHEEK PLATE UPPER RH 1
4 551-015-025 CHEEK PLATE LOWER RH 1
5 551-015-001 JAW BOX 1
6 551-015-007 FIXED DIE LOCKING SLIDE 1
7 551-015-004 FIXED DIE LOCKING WEDGE 2
8 551-015-006 FIXED DIE LOCKING TUBE 2
9 M30_PLAIN M30 PLAIN NUT 4
11 551-015-005 FIXED DIE LOCKING ROD 1
12 551-015-086 FIXED JAW DIE MULTITOOTH 1 (OPTIONAL)
12 551-015-087 FIXED JAW DIE 30MM CORRUGATED 1 (OPTIONAL)
12 551-015-088 FIXED JAW DIE 50MM CORRUGATED 1 (OPTIONAL)
13 M24X90MM 8.8 BOLT M24X090 BOLT8.8ZP 18
15 M24 8.8 NYLOC NUT M24 NYLOC NUT 18
16 551-015-026 CHEEK PLATE LOWER LH 1
17 551-015-024 CHEEK PLATE UPPER LH 1
Page 99
08-04-A Crusher Feed Complete
9 1
3
6
Page 100
08-04-A Crusher Feed Complete
1 551-015-044 TOP COVER 1

2 551-015-042 CRUSHER FEED CHUTE LH 1
3 551-015-043 CRUSHER FEED CHUTE BACK PLATE 1
4 551-003-074 FEED CHUTE - PITMAN SEALING RUBBER 1
5 520-003-036 RUBBER CLAMP 8
6 551-015-048 FEEDBOX SIDE RUBBER 2
7 551-015-041 CRUSHER FEED CHUTE RH 1
8 551-015-045 FEED CHUTE REAR CHUTE 1
Page 101
08-04-B Crusher Motor Breakdown
24 1
26
25
27
3
25 B 4 4 5
24
A
22
A
23 5
2
21
6
7
8
8
9
20
19 20 6
10 11
16
15
18
12 13
14
B
17
Page 102
08-04-B Crusher Motor Breakdown
1 551-035-038 MOTOR STEP 1

2 551-035-004 CRUSHER MOTOR MTG 1
3 501-003-002-004 SEAL KIT 1 Seal Kit For Item 26
6 501-003-012 SEAL 100X125X12 2
7 501-003-010 BEARING 1
8 501-003-036 KEY 2
9 501-003-011 BEARING 1
10 501-003-006 CRUSHER MOTOR MTG CAP 1
11 551-015-067 MOTOR SLOT COVER 1
12 501-003-013 TAPERLOCK 1
13 551-015-032 PULLEY 1
15 501-003-049 CRUSHER MOTOR LAYSHAFT (PLAIN) 1
16 501-003-009 CRUSHER MOTOR MTG PIVOT SHAFT 1
17 551-015-057 COUPLING CENTA 1 For Full Coupling Order Item 21
18 551-015-056 COUPLING CENTA INSERT 1 For Full Coupling Order Item 21
19 551-015-055 COUPLING 1 For Full Coupling Order Item 21
20 501-003-031 C50 CRUSHER DRIVE RIGGING SCREW 2
21 551-015-055-CSA COUPLING COMPLETE 1 For Split see Items 17, 18 and 19
22 501-003-050 MOTOR MOUNT 1
23 504-015-100 JAW MOTOR TEST BLOCK 1
25 DOWTY-005 IMP 3/4" DOWTY SEAL 2
26 501-003-002 HYDRAULIC MOTOR 1
27 501-003-052 MOTOR COUPLING COVER 1
Page 103
08-05-B Hydro Toggle Adjust
1
5
2
3
4
Page 104
08-05-B Hydro Toggle Adjust
1 504-003-150-001 AUTO TOGGLE BODY 1

2 504-003-150-003 AUTO TOGGLE CAP 3
3 504-003-150-005 AUTO TOGGLE CROSSBEAM 1
4 504-003-150-002 AUTO TOGGLE REPLACEABLE END 4
5 504-003-150-004 AUTO TOGGLE ROD 3
6 551-015-155 TOGGLE SEAT MTG 1
7 551-015-034 WEDGE SIDE TOGGLE SEAT 1
Page 105
08-05-A Pitman
19
18
17
1
2
3
4
16
15
14
13 5
6
7
8
9
10
11
12
Page 106
08-05-A Pitman
1 551-003-037 TOGGLE RUBBER CLAMP 1

2 551-003-038 TOGGLE RUBBER 1
3 551-035-076 TOGGLE STOPPER LH 2
4 551-015-033 PITMAN TOGGLE SEAT 1
5 501-016-004 BEARING 23148 CAgME4 C3 2
6 501-016-007 V RING SEAL 290 DIA VR1 2
7 501-016-005 PITMAN OUTER BEARING CAP 2
8 501-016-006 PITMAN LABYRINTH 2
10 501-016-009 V RING SEAL 250 DIA VR1 2
11 551-015-160 REMOVEABLE PITMAN SEAT 1
12 BOLT_SOCKET_HEAD M24X220 SOCKET HEAD BOLT 4
13 M24X60 M24X60 BOLT 6
15 551-015-022 PITMAN WEAR PLATE 1
16 BOLT_HEX m30x100 bolt8.8zp 2
17 551-015-028 DISC SPRING 125X51X5 SCHNORR 019700 8
18 551-015-014 M48 HEAVY DUTY TENSION WASHER 2
19 00048002 M48 NYLOC NUT 2
Page 107
08-05-C Outer Bearing Housing
Page 108
08-05-C Outer Bearing Housing
1 501-016-012 BEARING 1
4 501-016-013 OUTER BEARING CAP FIXED 1
4 501-016-014 OUTER BEARING CAP FLOATING 1
5 501-016-010 OUTER BEARING HOUSING FIXED 1
5 501-016-011 OUTER BEARING HOUSING FLOATING 1
6 501-016-008 OUTER BEARING LABYRINTH OUTER 1
7 501-016-009 V RING SEAL 250 DIA VR1 1
Page 109
09-01-A Screenbox Section and Subframe J45R
13
12
1
11
10
9
2
NIMCO
3
7
8
GALTECH
4
5
6
Page 110
09-01-A Screenbox Section and Subframe J45R
1 551-030-001-CSA RECIRC SCREEN SCREEN SUBFRAME COMPLETE 1 SEE FIGURE 09-01-B

2 520-002-033 SIDE CONVEYOR SUPPORT PIN 4
3 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 6
4 502-012-077 SUPPORT LANDING LEG INNER FRONT 2
5 200-221 NUT 4
6 BOLT_HEX m30x100 bolt8.8zp 4
8 520-001-006 CONTROL VALVE 1 Please Observe Label on Your Valve before ordering
9 502-012-078 SUPPORT LANDING LEG INNER REAR 2
10 550-016-003 SCREEN LIFT LEG PIN 2
11 550-016-016 RECIRC SCREEN SUPPORT ARM INNER 2
12 550-016-015 RECIRC SCREEN SUPPORT ARM OUTER 2
13 520-012-008 TIPPING GRID RAM 2
Page 111
09-01-B Screenbox Subframe Breakdown J45R
6 7 1
2
5 3
4
Page 112
09-01-B Screenbox Subframe Breakdown J45R
1 551-030-001 RECIRC SUBFRAME 1

2 520-008-047 SCREEN FLOW CONTROL VALVE 1
3 HF-90-12 HF-90-12 1
4 BSP-034-005 TEE 1
5 BSP-034-016 SWEPT BEND 1
6 520-008-015 20X5 COIL SPRING 8
7 550-014-001 SCREEN TRANSPORT BRACKET 4
Page 113
09-01-C Screenbox Mesh J45R
1
2
3
4
5
7
8
14
9
13
10
12 11
Page 114
09-01-C Screenbox Mesh J45R
1 502-012-033 10X5 BREAKER BOX WEAR PLATE 1

2 514-008-048 TOP DECK MESH 1
3 514-008-035 5X14 SIDE TENSION SCREEN CLAMP SHORT 2
4 520-008-048 TOP DECK MESH 5X4 2
5 520-008-035 SIDE TENSION SCREEN CLAMP 4
6 502-012-034 10X5 BREAKER BOX LIP PLATE 1
7 502-012-062 RECIRC SCREENBOX WEARPLATE SIDE UPPER RH 1
8 502-012-064 RECIRC SCREENBOX WEARPLATE SIDE LOWER RH 1
9 502-012-024 RECIRC SCREEN SIDE RUBBER 2
10 502-012-025 RECIRC SCREEN BACK RUBBER 1
11 502-012-065 RECIRC SCREENBOX WEARPLATE SIDE LOWER LH 1
12 502-012-060 5X10 RECIRC SCREENBOX FRONTPLATE WEARPLATE 1
13 502-012-063 RECIRC SCREENBOX WEARPLATE SIDE UPPER LH 1
14 502-012-061 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1
Page 115
09-01-E Screenbvox Shaft
3
2
17 1
16
15
14
13
11
10
9
12 4
5
6
7
8
Page 116
09-01-E Screenbvox Shaft
1 502-012-014 SCREEN SHAFT 1

2 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 DRIVE SIDE COMPLTE BEARING
2 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 NON-DRIVE SIDE COMPLTE BEARING
3 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 2
7 520-008-056 M3020 X 3" TAPERLOCK 2
9 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
12 206-232 HRC 150 COUPLING COMPLETE 1 COMPLETE COUPLING
13 501-008-044 TAPERLOCK 2012 50MM 1
14 209-021 90MM SEAL 1
15 203-035 LOC RING FRB 12/180 1 NON-DRIVE SIDE ONLY
Page 117
10-01-A Main Conveyor
20
19
21
14
1
6
12 5
13 9
3 10
7
8
22 18 17
15 23
11
16
Page 118
10-01-A Main Conveyor
1 551-004-068 DEFLECTOR PLATE DISCHARGE 2 OPTIONAL

2 551-004-062 DEFLECTOR PLATE LOWER 2 OPTIONAL
3 551-004-063 DEFLECTOR PLATE LOWER MIDDLE 2 OPTIONAL
4 551-004-064 DEFLECTOR PLATE MIDDLE 2 OPTIONAL
5 551-004-067 DEFLECTOR PLATE UPPER LH 1 OPTIONAL
6 551-004-066 DEFLECTOR PLATE UPPER RH 1 OPTIONAL
7 551-004-061 FEEDBOOT DEFLECTOR PLATE LH 1 OPTIONAL
8 551-004-060 FEEDBOOT DEFLECTOR PLATE RH 1 OPTIONAL
9 551-004-009 J44 MAIN CONV HEADDRUM GUARD 1 OPTIONAL
10 551-020-030-CSA J45 MAIN CONV HEAD SECTION 1 SEE FIGURE 11-00
11 551-020-001-CSA J45 MAIN CONVEYOR LOWER SECTION 1 SEE FIGURE 10-00
12 550-004-113 MAIN CONVEYOR ALLOY COVER 5 2
13 550-004-114 MAIN CONVEYOR ALLOY COVER 6 1 OPTIONAL
14 551-020-066 MAIN CONVEYOR UPPER ALLOY COVER 7 1 OPTIONAL
15 551-004-024 MAIN CONVEYOR BELT 1
16 501-004-031 MAIN CONVEYOR LIFT CYLINDER 2
17 551-020-023 MAIN CONVEYOR SUPPORT ARM INNER 2
18 551-004-008 MAIN CONVEYOR SUPPORT ARM OUTER 2
23 520-012-008 TIPPING GRID RAM 2
Page 119
10-01-B Main Conveyor Lower Section J45/J45R
17
15
18
16
23
21
19
5
22
7
6
9
20 8
26
14 1 30
12
2
31
11 24
28
32
27 10
25
13
29
33
Page 120
10-01-B Main Conveyor Lower Section J45/J45R
1 520-003-009 30 DEGREE SIDE ROLLER LH 3

2 520-003-008 30 DEGREE SIDE ROLLER RH 3
3 520-004-011 DISC RETURN ROLLER L1280 1
4 551-020-013 FEEDBOOT LH FRONT SIDE COVER 1
5 551-020-015 FEEDBOOT LH REAR SIDE COVER 1
6 551-020-016 FEEDBOOT REAR COVER 1
7 551-020-012 FEEDBOOT RH FRONT SIDE COVER 1
8 551-020-004 FEEDBOOT RH REAR MOUNT 6
9 551-020-014 FEEDBOOT RH REAR SIDE COVER 1
10 203-213 GUIDE ROLLER 2
11 520-021-006 IMPACT BAR 5
12 501-004-074 L648 CENTRE ROLLER 3
13 516-005-010 LOWER IMPACT CUSHIN 2
14 516-005-011 LOWER IMPACT CUSHIN 2
15 551-020-021 MAIN CONV FEEDBOOT LH WEAR PLATE 1
16 551-020-020 MAIN CONV FEEDBOOT RH WEAR PLATE 1
17 551-020-019 MAIN CONVEYOR FEED BOOT LH EXT PLATE 1 NON-CURRENT (OPTION)
17 551-020-076 MAIN CONVEYOR FEED BOOT LH EXT PLATE 1 Replaces 551-020-019 (OPTION)
18 551-020-018 MAIN CONVEYOR FEED BOOT RH EXT PLATE 1 NON-CURRENT (OPTION)
18 551-020-075 MAIN CONVEYOR FEED BOOT RH EXT PLATE 1 Replaces 551-020-018 (OPTION)
19 551-020-002 MAIN CONVEYOR FEED BOOT RH SIDE 1
20 551-020-022 MAIN CONVEYOR FEEDBOOT BACK RUBBER 1
21 551-020-003 MAIN CONVEYOR FEEDBOOT LH SIDE 1
22 551-020-010 MAIN CONVEYOR FEEDBOOT REAR PLATE 1
23 551-020-017 MAIN CONVEYOR FEEDBOOT SIDE RUBBER 2
24 550-015-001 MAIN CONVEYOR LOWER FRAME 1
25 550-004-092 MAIN CONVEYOR RETURN ROLLER GUARD LOWER 1
26 551-020-011 MAIN CONVEYOR RUBBER SKIRTING 2
27 501-004-025 MAIN CONVEYOR TAIL DRUM SPOKED 1
28 550-004-039-001 MAIN CONVEYOR V SCRAPER RUBBER 1
29 520-003-036 RUBBER CLAMP 22
30 504-004-055 MAIN CONVEYOR FEEDBOOT CLAMP 4
31 520-006-013 SIDE CONVEYOR FEEDBOOT SIDE CLAMP 2
32 550-004-038 TAIL DRUM SCRAPER CENTRE SECTION 1
33 520-003-004 TNP 2 1/2" BEARING 2
Page 121
10-01-C Main Conveyor Head Section J45
27
26
27
26
25
25
2
3
5
1 4
11
10
24 6
9 8 7
23
20
12
21
22
16
15 14 13
17
19 18
17
Page 122
10-01-C Main Conveyor Head Section J45
1 550-004-002 MAIN CONVEYOR DRIVE DRUM MOUNTING 1

2 501-004-011 MAIN CONVEYOR DRIVE DRUM SHAFT 1
3 501-004-010 MAIN CONVEYOR DRIVE DRUM 1 COMPLETE DRUM
4 520-003-027 M3020 X 2 1/2" TAPERLOCK 2
5 520-005-018 COUPLING COVER GUARD 1
6 514-004-008 OMV 630 1
7 520-004-006 50 MM SOLID MOTOR COUPLING 1
8 520-004-005 80MM COUNTERSUNK WASHER 1
10 520-004-003 2.5" SOLID SHAFT COUPLING 1
11 520-003-005 TSF 2 1/2" BEARING 2
12 520-004-025 1100MM BELT CLEANER 1
13 501-004-077 BELT CLEANER BRACKET 2
14 203-179 SE 27 ROSTA TENSIONER 2
15 520-004-026 960MM POLYURETHANE CLEANER 1
16 520-004-027 960MM POLYURETHANE CLEANER CLAMP 1
21 501-004-074 L648 CENTRE ROLLER 7
23 520-005-056 TAIL DRUM ADJUSTER NUT (HEAVY THREAD) 2
23 520-005-057 BEARING ADJUSTER THREADED BAR (HEAVY THREAD) 2
24 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 2
25 551-020-081 MAIN CONVEYOR LOWER RUBBER SKIRTING 2
26 551-020-082 MAIN CONVEYOR MAGNET SECTION RUBBER SKIRTING 2 (OPTION) ONLY WHEN MAGNET NOT USED
27 551-020-083 MAIN CONVEYOR HEAD SECTION RUBBER SKIRTING 2
Page 123
10-01-E Extended Conveyor Magnet (Option)
5 1
3 3
4
2
1 5
Page 124
10-01-E Extended Conveyor Magnet (Option)
1 504-004-031 MAGNET SECTION DISCHARGE LIP END PL RH 2

2 503-047-033 MAGNET SECTION IMPACT PAD 2
3 504-004-032-001 MAGNET SECTION DISCHARGE LIP END PL LH 2
4 503-047-024 MAIN CONVEYOR MAGNET DISCHARGE SKIRTING 2
5 503-047-027 MAGNET SECTION DISCHARGE LIP 2
6 503-047-025 MAIN CONVEYOR MAGNET DISCHARGE LIP 2
Page 125
10-01-F Main Conveyor
36
35
30
34 29
25
24
23
33 22
28 21
20
32 27
19
31
26 18 1
2
17
3
4
11
16
12 13 14
6
15
9 8 7
10
Page 126
10-01-F Main Conveyor
1 501-004-075 MAIN CONVEYOR SPRAYBAR 1 OPTIONAL

2 502-003-049-001 1/4" SPRAY NOZZLE 2410104M 7 OPTIONAL
3 502-003-048-001 FEMALE CAP 1 OPTIONAL
4 552-021-003-CSA MAIN CONV HEAD SECTION 1 SEE FIGURE 13-00
5 552-004-025 CHUTE WEAR PLATE 1 OPTIONAL
6 552-004-022 MAIN CONVEYOR DISCHARGE CHUTE 1 OPTIONAL
7 552-004-026 MAIN CONVEYOR CHUTE RUBBER 1 OPTIONAL
8 550-015-024 MAIN CONVEYOR BELT 1
9 552-021-001-CSA MAIN CONVEYOR LOWER SECTION C38V2/C38RV2 1
10 501-004-031 MAIN CONVEYOR LIFT CYLINDER 2
11 501-004-031-010 RAM SEAL KIT 1 Seal Kit For Item 10
12 GF-BEND-1 GF-SWEPT BEND 1
13 520-005-074 TAIL CONVEYOR SPRAYBAR 1
14 552-017-027 LOWER COVER FRONT RUBBER 1
15 502-003-023 GF FEMALE CAP 1" 1
17 552-004-010 DUST COVER MTG. PLATE RH 1 OPTIONAL
19 552-004-014 DUST COVER LOWER PLATE RH 1 OPTIONAL
20 550-004-112 MAIN CONVEYOR ALLOY COVER MAGNET SECTION 1 OPTIONAL
22 552-004-018 DUST COVER MID SECTION PLATE 1 OPTIONAL
24 550-004-076 DUST COVER UPPER RH PLATE 1 OPTIONAL
25 552-004-020 DUST COVER HEAD SECTION RH PLATE 1 OPTIONAL
26 550-004-068 DUST COVER MID SECTION TOP PLATE 4 OPTIONAL
27 552-004-012 MAIN CONVEYOR DUST COVER CROSS SUPPORT 1 OPTIONAL
28 550-004-063 MAIN CONVEYOR DUST COVER MIDDLE PLATE 1 OPTIONAL
29 550-004-077 DUST COVER SUPPER LH PLATE 1 OPTIONAL
30 552-004-021 DUST COVER HEAD SECTION LH PLATE 1 OPTIONAL
31 552-004-011 DUST COVER MTG. PLATE LH 1 OPTIONAL
32 552-004-015 DUST COVER LOWER PLATE LH 1 OPTIONAL
33 552-004-013 MAIN CONVEYOR DUST COVER LOWER 1 OPTIONAL
34 552-004-019 MAIN CONVEYOR DUST COVER UPPER 1 OPTIONAL
35 552-004-017 DUST COVER MID SECTION 1 OPTIONAL
36 552-004-016 MAIN CONVEYOR DUST COVER LOWER 1 OPTIONAL
Page 127
10-01-G Main Conveyor Head Section J45R
2
3
4
5
6
7
8
10
11 9
12
13
25 14
24
23 15
16
17
18
19
20
21
22
Page 128
10-01-G Main Conveyor Head Section J45R
1 552-021-026 MAIN CONVEYOR RUBBER SKIRTING 1

2 520-003-005 TSF 2 1/2" BEARING 2
3 501-004-010 MAIN CONVEYOR DRIVE DRUM 1
9 514-004-008 OMV 630 1
10 550-004-002 MAIN CONVEYOR DRIVE DRUM MOUNTING 1
14 520-004-025 1100MM BELT CLEANER 1
16 501-004-077 BELT CLEANER BRACKET 2
17 520-004-026 960MM POLYURETHANE CLEANER 1
18 520-004-027 960MM POLYURETHANE CLEANER CLAMP 1
19 550-004-093 MAIN CONVEYOR RETURN ROLLER GUARD UPPER 1
24 501-004-074 L648 CENTRE ROLLER 6
Page 129
10-02-A Side Conveyor Section
3
2
19
18
1
17
16
15
14
10
4
13
12
11 5
6
7
8
Page 130
10-02-A Side Conveyor Section
1 504-006-018 FEEDBOOT RUBBER 2

2 520-003-036 RUBBER CLAMP 15
3 551-006-045 HEADDRUM GUARD 1 OPTIONAL
4 550-007-002-CSA TELESCOPIC SIDE CONVEYOR HEAD SECTION 1 SEE FIGURE 10-02-B
7 550-007-041 SIDE CONVEYOR BELT (TELESCOPIC) 1
8 520-005-025 BEARING ADJUSTER OUTER BOX 2
9 518-006-009 BEARING ADJUSTER INNER BOX SHORT 2
10 516-006-018 SIDE CONVEYOR FOLD RAM 1
11 501-006-019 8" TAIL DRUM SPOKED 1
12 520-003-006 TNP 2" BEARING 2
13 518-006-008 BEARING ADJUSTER SHORT COMPLETE 2
15 514-006-015 L314 CENTRE ROLLER 3
17 501-006-016 FEEDBOOT RUBBER 1
18 501-006-017 FINE SIDE CONV F/BOOT REAR RUBBER 1
19 504-006-015 FINE SIDE CONV F/BOOT RUBBER 2
Page 131
10-02-B Side Conveyor Head Section J45
1
3
4
5
6
9
8
22
21
7
20
10
11
12
13
14
19 15
18 16
17
Page 132
10-02-B Side Conveyor Head Section J45
1 206-918 OMT 400 CYLINDRICAL SHAFT MOTOR 1

4 520-006-046 2" DRUM COUPLER 1
5 520-003-007 TSF 2" BEARING 2
6 501-006-009 SIDE CONVEYOR DRIVE DRUM 1
7 501-006-048 NON DRIVE SIDE BEARING GUARD 1
9 520-006-045 40MM MOTOR COUPLER 1
10 501-006-006 SIDE BELT CLEANER FRAME 1
12 520-004-024 SE 27 BELT CLEANER BRACKET 2
13 501-006-007 SIDE CONV POLYURETHANE BELT CLEANER 1
14 501-006-008 SIDE BELT CLEANER STRAP 1
15 501-006-046 SIDE CONVEYOR RETURN ROLLER GUARD 1
18 514-006-015 L314 CENTRE ROLLER 3
21 501-006-039 SIDE CONVEYOR TELESCOPIC RAM 1
Page 133
10-04-A Fines Conveyor J45R
1
2
3
4 5
6
26 7
8
28 9
1 10
25
11
12
13
14
20
21
16 15
24 22 17
18
19
23
Page 134
10-04-A Fines Conveyor J45R
1 550-012-003 FINES CONVEYOR BELT 1

2 550-012-013 UPPER SIDE RUBBER 2
3 520-005-006 TAIL CONVEYOR DRIVE DRUM 1
4 520-003-005 TSF 2 1/2" BEARING 2
10 514-004-008 OMV 630 1
11 550-012-002 BEARING MOUNT 1
15 520-005-038 SE 38 BELT CLEANER BRACKET 2
17 520-005-020 1200MM BELT CLEANER 1
18 520-005-021 1100MM POLYEURATHANE BELT CLEANER 1
19 520-005-022 1100MM POLYEURATHANE BELT CLEANER CLAMP 1
21 520-005-023 TAIL CONVEYOR RETURN ROLLER GUARD 2
22 520-003-021 L1485 DISC RETURN ROLLER 2
23 519-003-009 FEEDER CONVEYOR TAIL DRUM 1
24 520-003-004 TNP 2 1/2" BEARING 2
25 550-012-014 FEEDBOOT BACK RUBBER 1
26 550-012-012 FEEDBOOT SIDE RUBBER 2
28 520-003-020 L804 CENTRE ROLLER 1
Page 135
10-05-A Transfer Conveyor J45R
17
16
15
13
14
12
2
3
11 4
5
10 6
9 7
Page 136
10-05-A Transfer Conveyor J45R
1 551-031-011 TRANSFER CONVEYOR BELT 1

2 520-003-007 TSF 2" BEARING 1
3 520-021-009 CROSS CONVEYOR DRIVE DRUM 1
4 520-021-021 40MM MOTOR TO 8" DRUM COUPLER 1
5 206-918 OMT 400 CYLINDRICAL SHAFT MOTOR 1
6 550-013-033 TRANSFER CONVEYOR WEAR PLATE 1
7 551-031-012 DISCHARGE HOOP RUBBER 1
8 517-007-030 L840 RETURN ROLLER 1
9 520-021-006 IMPACT BAR 5
11 520-003-006 TNP 2" BEARING 2
12 520-021-020 CROSS CONVEYOR SPOKED TAIL DRUM 1
13 520-003-043 FEED CONVEYOR ADJUSTER (HEAVY THREAD) 2
15 551-031-006 FEEDBOOT SIDE RUBBER 2
16 551-031-014 FEEDBOOT BACK RUBBER 1
17 520-003-036 RUBBER CLAMP 3
Page 137
10-06-A Recirculating Conveyor J45R
3
1
4
46
2 5
41
40 45 6
44 7
8
43 9
42
39 10
11
12
34
33
38
32
37 13
36
35
18
31 17
14
30 16 15
29
19
24 20
26 21
27 23
28
22
25
Page 138
1 551-026-012 RADIAL LINK CHAIN 2

2 551-026-011 RECIRC RAISE LOWER RAM 1
3 551-026-010 RETURN CONVEYOR CHAIN 2
4 551-026-005 RAM FRONT PIVOT 1
5 551-032-014 RECIRC CONVEYOR TOP COVER UPPER SECTION 1 OPTIONAL
6 551-032-013 AUX SKIRTING UPPER 2
7 551-032-015 RECIRC CONVEYOR IMPACT CUSHIN 2
8 206-917 MOTOR 1
9 520-039-048 M3020 X 40MM TAPERLOCK 1
10 520-039-002 AUX CONVEYOR DRIVE DRUM 1
11 520-039-004 STUB SHAFT ASSY 1
12 520-039-006 ROUND FYH 2" 1
13 520-039-039 BEATER_ROLLER_L575 1
14 550-009-017 RECIRC CONVEYOR PIVOT BAR 2
15 551-032-023 RECIRC CONVEYOR PIVOT BAR 1
16 550-003-032 10MM DIA SPLIT PIN 1
19 520-005-025 BEARING ADJUSTER OUTER BOX 2
21 520-039-019 AUX CONVEYOR RETURN ROLLER GUARD 2
22 551-032-012 RECIRC CONVEYOR BELT 1
23 520-039-024 AUX CONVEYOR V SCRAPER RUBBER 1
24 520-039-031 BEARING ADJUSTER INNER 1
25 551-032-010 RETURN CONVEYOR UNDER COVER LOWER 1
26 520-039-033 BEARING MTG RH 1
27 520-003-007 TSF 2" BEARING 2
28 520-039-032 TAIL DRUM SIDE GUARD 2
29 503-046-030 RECIRC CONVEYOR TAIL DRUM COVER 1 NEW
29 551-032-019 RECIRC CONVEYOR TAIL DRUM COVER 1 OLD
30 520-039-029 TAIL DRUM SPOKED 1
31 520-039-034 BEARING MTG LH 1
32 551-032-022 IMPACT CUSHIN 2
33 520-039-008 AUX CONVEYOR IMPACT CUSHIN 2
34 520-008-071 CONICAL RUBBER BUFFER 1
35 520-003-018 30 DEG SHORT ROLLER RH 2
Page 139
3
1
4
46
2 5
41
40 45 6
44 7
8
43 9
42
39 10
11
12
34
33
38
32
37 13
36
35
18
31 17
14
30 16 15
29
19
24 20
26 21
27 23
28
22
25
Page 140
36 520-039-009 L120 CENTRE ROLLER 10

37 520-003-019 30 DEG SHORT ROLLER LH 2
38 551-032-011 AUX SKIRTING 2
39 520-039-031 BEARING ADJUSTER INNER 2
40 551-032-018 RECIRC CONVEYOR FEEDBOOT RUBBER 1
41 551-032-024 RECIRC CONVEYOR FEEDBOOT 1
42 550-009-021 RECIRC CONVEYOR TOP COVER LOWER SECTION 1 OPTIONAL
43 550-009-022 RECIRC CONVEYOR TOP COVER CENTRE SECTION 3 OPTIONAL
44 520-039-038 AUX CONVEYOR ANTI ROLLBACK RUBBER 2
45 520-003-036 RUBBER CLAMP 6
46 551-026-004 RAM REAR PIVOT 1
Page 141
11-01-A Walkway (Non-Current) J45
7
2
Page 142
11-01-A Walkway (Non-Current) J45
1 504-014-028 DOOR LH 2
2 504-014-027 DOOR RH 1
3 504-014-041 LADDER UPPER 1
4 501-010-014 HANDRAIL CLOSING SPRING 2
5 504-014-042 LADDER LOWER 3
7 504-014-048 LADDER UPPER LONG 2
Page 143
11-02-A Walkway (Current) J45
2 1
6
5
Page 144
11-02-A Walkway (Current) J45
1 504-014-027 DOOR RH 2
3 504-014-041 LADDER UPPER 1
5 504-014-042 LADDER LOWER 2
Page 145
11-03-A Walkway (Recerc/J45R)
9
1
8
2
7
5
6
4
Page 146
11-03-A Walkway (Recerc/J45R)
1 504-014-028 DOOR LH 1
2 551-013-014 SIDE HANDRAIL J45R 1
3 551-013-011 LADDER UPPER J45R 1
4 551-013-012 LADDER LOWER J45R 1
6 504-014-042 LADDER LOWER 1
9 504-014-027 DOOR RH 1
Page 147
12-01-A Electrical Components
1 2
8
4 5
6
9
17
10
11
12
13
16
15
14
Page 148
12-01-A Electrical Components
1 551-019-039-016 CAT ENGINE LOOM 1

2 501-019-051-010 LOOM A - VALVE BLOCK WITH BREAKOUT 1
3 551-019-039-002 UNIVERSAL MASTER MODULE 1
4 551-019-039-001 CRUSHER UNIVERSAL CONTROL PANEL 1
5 551-019-039-003 LCD DISPLAY SCREEN 1
6 551-011-164 SLAVE MODULE 1
7 504-019-051-002 TERMINATION CAP FOR LOOM D - RADIO CONNECTION 1
8 551-011-127 LOOM D - DOGLEAD EXTENSION 1
9 551-011-129 LOOM E - FEEDER LOOM 1
10 551-019-039-004 ESTOP 5750MM 1
11 551-019-039-005 ESTOP 2000MM 1
12 551-019-039-006 ESTOP 6900MM 1
13 551-019-039-007 ESTOP 8000MM 1
14 550-019-051-008 OIL COOLER - SIREN & BEACON LOOM 1
15 551-019-039-009 TEDD FUSE BOX 1
16 551-019-039-008 FUSE AND RELAY BOX 1
17 551-011-128 LOOM B - PUMP LOOM 1
Page 149
12-01-B Electrical Components
1
2 4 7
5
8
22 6
3
21
20
10
9
19
18
12 11
15 13
17 14
16
Page 150
12-01-B Electrical Components

1 551-011-114 RADIO RECEIVER HIGH SPEED 914MHZ REGION 2 US 1
1 551-011-117 RADIO RECEIVER HIGH SPEED REGION 3 VARIOUS 1
1 551-011-120 RADIO RECEIVER HIGH SPEED 429MHz REGION 4 JAPAN 1
2 551-011-112 RADIO TRACK HANDSET 433MHZ REGION 1 EU 1
2 551-011-115 RADIO TRACK HANDSET 914MHZ REGION 2 US 1
2 551-011-118 RADIO TRACK HANDSET REGION 3 VARIOUS 1
2 551-011-121 RADIO TRACK HANDSET 429.5MHZ REGION 4 JAPAN 1
3 551-011-110 RADIO FEEDER HANDSET 433MHz REGION EU 1
3 551-011-116 RADIO FEEDER HANDSET 914MHZ REGION 2 US 1
3 551-011-119 RADIO FEEDER HANDSET REGION 3 VARIOUS 1
3 551-011-122 RADIO FEEDER HANDSET 429.5MHZ REGION 4 JAPAN 1
5 551-011-145 Hydraulic Oil Level Sensor 1
6 551-011-146 HYD OIL TEMPERATURE SENSOR (FAIL SAFE) 1
7 551-001-147 PRESSURE TRANSDUCER 600 BAR 1
8 551-001-148 PRESSURE TRANSDUCER 250 BAR 1
10 551-011-132 JAW CHAMBER LEVEL LOOM 8500MM + 2200MM 1
11 551-019-039-014 CRUSHER SPEED SENSOR LOOM 1
12 550-011-103 M30 PROX SENSOR 1
13 551-019-039-010 BATTERY LEAD RED 3000MM 70MM2 1
14 551-019-039-011 BATTERY LEAD BLACK 2500MM 70MM2 1
15 550-019-051-007 BATTERY TO BATTERY LEAD 600MM 1
16 551-011-136 BATTERY LEAD BLACK 550MM 1
17 520-011-065 BATTERY ISOLATOR SWITCH 20.00.1024 1
18 551-019-039-013 FUEL SENDER LOOM 1
19 501-001-079 DIESEL FUEL SENDER 680mm 1
20 551-011-142 SIREN ALARM 900MM 1
21 551-011-124 RADIO RECEIVER COMMS LOOM 1
22 520-046-136 Dog Lead 1
Page 151
13-01-A Return Chute J45R
Page 152
13-01-A Return Chute J45R
1 551-026-020 RETURN CHUTE 1

2 551-026-021 RETURN CHUTE BASE WEARPLATE 1
3 551-026-024 RETURN CHUTE SIDE RUBBER LH 1
4 551-026-023 RETURN CHUTE SIDE RUBBER RH 1
5 551-026-022 RETURN CHUTE SIDE WEARPLATE 1
Page 153
13-02-A Muck Chute (Feeder Option)
Page 154
13-02-A Muck Chute (Feeder Option)
1 551-012-012 FINES CHUTE 1

2 551-012-014 FINES CHUTE DOOR 1
3 551-012-016 FINES CHUTE DOOR HANDLE 1
4 550-001-014 FINES CHUTE DOOR PIVOT 1
5 550-001-018 FINES CHUTE RUBBER 1
6 551-012-018 MUCK CHUTE EXTENSION 2
7 551-012-015 MUCK CHUTE EXTENSION J45 1
8 551-012-013 MUCK CHUTE FRONT HARDOX WEARPLATE 1 Optional
Page 155
13-02-B Muck Chute (Pre-Screen Option)
12 11
5
4
7 13
10 9
1
2
Page 156
13-02-B Muck Chute (Pre-Screen Option)
1 551-012-040 FINES CHUTE 1

4 551-012-047 MUCK CHUTE LOWER LINER 2
5 551-012-042 MUCK CHUTE REAR LINER LH 1
6 551-012-041 MUCK CHUTE REAR LINER RH 1
7 551-012-044 MUCK CHUTE SIDE LINER LH 1
8 551-012-043 MUCK CHUTE SIDE LINER RH 1
9 551-012-046 PRE SCREEN MUCK CHUTE FRONT RUBBER 1
10 551-012-045 PRE SCREEN MUCK CHUTE SIDE RUBBER 2
11 551-012-049 PRESCREEN CHUTE LOWER PLASTIC WEARPLATE 1
12 551-012-048 PRESCREEN CHUTE UPPER PLASTIC WEARPLATE 1
13 520-003-036 RUBBER CLAMP 32
Page 157
13-02-C Straight Muck Chute (Feeder Option)
8
6
10 11 5
Page 158
13-02-C Straight Muck Chute (Feeder Option)
1 550-001-100 MUCK CHUTE ACCESS PANEL 1

2 551-012-070 FINES CHUTE 1
3 550-001-105 FINES CHUTE PLASTIC LINER 2 OPTIONAL
6 550-001-104 FINES CHUTE UPPER WEARPLATE 1 OPTIONAL
7 550-001-102 MUCK CHUTE ACCESS HATCH LINER 1 OPTIONAL
8 550-001-101 MUCK CHUTE BASE LINER 2 OPTIONAL
9 550-001-098 MUCK CHUTE BASE LINER UPPER 2 OPTIONAL
10 551-012-018 MUCK CHUTE EXTENSION 2
Page 159
13-02-D Straight Muck Chute (Pre-Screen Option)
8
11
12
10
Page 160
13-02-D Straight Muck Chute (Pre-Screen Option)

3 550-001-104 FINES CHUTE UPPER WEARPLATE 3 OPTIONAL
4 551-012-060 J45 FINES CHUTE PRESCREEN 1
5 550-001-100 MUCK CHUTE ACCESS PANEL 1
6 550-001-102 MUCK CHUTE ACCESS HATCH LINER 1 OPTIONAL
7 550-001-101 MUCK CHUTE BASE LINER 2 OPTIONAL
8 550-001-107 MUCK CHUTE BASE LINER LOWER 4 OPTIONAL
9 550-001-098 MUCK CHUTE BASE LINER UPPER 2 OPTIONAL
11 551-012-062 PRE SCREEN STRAIGHT CHUTE SIDE RUBBER 2
12 551-012-061 STRAIGHT CHUTE RUBBER FLAP 1
Page 161
13-01-A Magnet
18
1 2
3
6
17
5
4
16
15
3
7
14
13
12
4
9
5
8
10
11
Page 162
13-01-A Magnet
1 501-005-000-005 Frame - CP20/80-100-120 SC2 1

2 507-049-001-005 Bearing Spacer Plate - MS - NP40 2
3 507-049-001-002 UCP208 Bearing (NP40 Equivalent) 4
4 507-049-001-001 UCP208 BEARING OUTER CAP 3
5 501-005-000-017 Eyenut 8.8 BZP 4
6 501-005-000-007 NP40 BEARING TAKEUP PLATE ASSEMBLY 2
7 501-005-000-013 Deflector - CP20/80-100-120 SC2 RH 1
8 507-049-001-004 Non Drive Pulley - CP20/CP15 1
9 501-005-000-016 Deflector - CP20/80-100-120 SC2 LH 1
10 501-005-000-006 Magnet Assembly - CP20/100 SC2 (6 Hole 1
11 501-005-000-015 CP & TP20/120 SC2 Belt (4505 mm) 1
12 501-005-000-016 Deflector - CP20/80-100-120 SC2 LH 1
13 501-005-016 Danfoss OMS400 1
14 501-005-016-SK SEAL KIT FOR DANFOSS OMS 400 1 SEAL KIT FOR ITEM 13
15 516-019-002-017 MOTOR MOUNTING PLATE 1
16 501-005-000-010 Fenner RM1615 Taper Lock Rigid Coupling 1
17 501-005-000-012 Hydraulic Motor Mount Coupling Guard 1
18 501-005-000-009 Drive Pulley - CP20/CP15 Hydraulic 1
Page 163
McCloskey International Ltd
www.mccloskeyinternational.com
Printed in the UK

J45 Parts Manual 28-06-2017

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J45

Issue Date: 27/06/2017

02-01-A J45 Chassis 8

02-01-B J45R Chassis 10

02-02-A Side Guards 12

02-03-A Adblue Tank 14

02-03-B Adblue Tank Volvio 16

04-02-A Pan Feeder 22

04-02-B Pan Feeder Vibrator 24

04-03-A.1 Pre-Screen Media 26

04-03-A.2 Pre-Screen Sides 28

04-04-B.1 Pre Screen Shaft Drive 28

04-04-B.2 Pre Screen Shaft Non-Drive 30

05-01-A Powerunit Canopy 32

05-01-B.1 Powerunit RH Control Box NIMCO 34

05-01-B.2 Powerunit Recirc Control Box J45R NIMCO 36

05-01-C.1 Powerunit RH Control Box GALTECH 38

05-01-C.2 Powerunit LH Control Box 40

05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN 42

05-02-A Powerunit Engine C-9 Tier 3 44

05-02-B Tier 3 Exhaust 48

05-02-C Donaldson Filter for Cat Tier 3 C9 Engine 50

05-03-A Powerunit Engine C-9.3 Tier 4i 52

05-03-B Tier 4i Assemblies 54

05-04-A Powerunit Engine C-9.3 Tier 4 Final 56

05-04-B Tier 4 Final Assemblies 58

05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine 60

05-03-A Powerunit Engine Volvo Tier 4i & Final 62

05-05-B Volvo Assemblies 64

05-05-C Air Filter For Volvo From 21/04/2015 66

05-05-D ADBLUE TANK FILTERS Volvo 68

05-05-E VOLVO Tier 4 Repair Parts 70

05-06-A CRUSHER CONTROL VALVE BLOCK BREAKDOWN 72

06-01-A Hydraulic Tank 74

07-01-A Diesel Tank 76

08-01-A Jaw Section (Non-Current) 78

08-02-A Jaw Guards Main 80

08-02-B Jaw Drive Side Guards and Fly Wheel 82

08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel 84

08-03-A Jaw Chamber Lay out Navigation Page 86

08-03-B Jaw Toggle Rod Ram 88

08-03-C Jaw Toggle, Wedges and Rams 90

08-03-D Jaw Pitman Bearing Breakdown 92

08-03-E Jaw Pitman Internals 94

08-03-C Jaw Plates and Components 96

08-04-A Crusher Feed Complete 98

08-04-B Crusher Motor Breakdown 100

08-05-B Hydro Toggle Adjust 102

08-05-A Pitman 104

08-05-C Outer Bearing Housing 106

09-01-A Screenbox Section and Subframe J45R 108

09-01-B Screenbox Subframe Breakdown J45R 110

09-01-C Screenbox Mesh J45R 112

09-01-E Screenbvox Shaft 114

10-01-A Main Conveyor 116

10-01-B Main Conveyor Lower Section J45/J45R 118

10-01-C Main Conveyor Head Section J45 120

10-01-E Extended Conveyor Magnet (Option) 122

10-01-F Main Conveyor 124