Scribd Logo
Upload

Welcome to Scribd!

  • 27 views

    Tsubaki Conveyor Lubricator

    Uploaded by

    Ade Iman Arif
    The document discusses an automatic lubricator for conveyor chains. It requires no external power as it is powered by the movement of the chain. It provides precise lubrication through nozzles as the chain moves. It is compact and affordable compared to other lubricators. The lubricator reduces chain wear, resistance, and noise. It details the parts, lubrication process, installation, and specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Tsubaki Conveyor Lubricator

    Uploaded by

    Ade Iman Arif
    27 views8 pages
    The document discusses an automatic lubricator for conveyor chains. It requires no external power as it is powered by the movement of the chain. It provides precise lubrication through nozzles as the chain moves. It is compact and affordable compared to other lubricators. The lubricator reduces chain wear, resistance, and noise. It details the parts, lubrication process, installation, and specifications.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document discusses an automatic lubricator for conveyor chains. It requires no external power as it is powered by the movement of the chain. It provides precise lubrication through nozzles as the chain moves. It is compact and affordable compared to other lubricators. The lubricator reduces chain wear, resistance, and noise. It details the parts, lubrication process, installation, and specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    27 views8 pages

    Tsubaki Conveyor Lubricator

    Uploaded by

    Ade Iman Arif
    The document discusses an automatic lubricator for conveyor chains. It requires no external power as it is powered by the movement of the chain. It provides precise lubrication through nozzles as the chain moves. It is compact and affordable compared to other lubricators. The lubricator reduces chain wear, resistance, and noise. It details the parts, lubrication process, installation, and specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    “The Chain Specialists”

    CONVEYOR CHAIN USE


    AUTOMATIC LUBRICATOR
    CONVEYOR CHAIN USE
    AUTOMATIC LUBRICATOR
    No external power necessary Accurate lubrication
    As the chain movement drives the As lubrication is performed through
    lubricator, electrical or hydraulic chain movement and operation,
    power is not required allowing easy precise and consistent lubrication is
    set up and maintenance. possible.

    Compact and low cost


    Compared with existing conveyor
    use lubricators it is lightweight, easy
    to install and economically priced.

    The AUTOMATIC LUBRICATOR reduces Conveyor Chain


    wear, running resistance and running noise.

    Parts
    Pump body: 1
    Lubricant tank (5l): 1
    Rubber hose (2m): 1 Lubricant tank
    Copper piping (2m): TCL2 type 2
    TCL4 type 4
    Nozzle TCL2 type 2
    TCL4 type 4
    Nozzle attachments: TCL2 type 1 set
    L-shaped plate: 1 TCL4 type 2 sets
    Attachment plates: 2

    Supply pipe (Copper)

    Plug
    Pump body
    (2 ports)

    Inlet pipe
    Nozzle

    Lubricator
    Chain

    Checker arm

    Return side chain running direction

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    TCL type Conveyor chain use Automatic Lubricator
    The TCL type Lubricator is for application with Conveyor chains. The lubricator is
    automatically activated by the chain roller pushing the pump’s checker arm up to release
    the set amount of lubricant through the nozzle. Accordingly, external power for the pump is
    unnecessary, set up is simple and, precise and reliable lubrication is possible.

    Parts functions
    Part TCL4 TCL2
    Supply ports 4 2
    Max. 3 times/second
    Allowable operation
    Allowable chain pitch and chain speed data is shown below
    Supply amount Fixed 0.05CC/shot/port
    Timing sensor Checker arm
    When the conveyor has been stopped, the checker arm can be
    Operation/Stopping
    moved manually.
    Oil tank 5l
    Operating
    -10oC ~ +120oC
    Temperature

    Allowable operation chain pitch and speed


    Chain speed
    (m/min)
    5 10 15 20 25 30
    Chain pitch
    (mm)
    75 O X X X X X
    100 O O *S X X X
    150 O O O O O *S
    200 O O O O O *S
    250~600 O O O O O O
    *S: Only S roller type can be used.

    Lubricant
    Lubrication oil with a viscosity index of ISO VG32 ~ 100 can be used.
    Note: Lubricants containing additives such as MoS2 (Disulfide) cannot be used as they may obstruct the
    nozzle.

    Model Identification

    TCL 4 R
    Conveyor
    Chain running direction
    lubricator
    R: Facing the checker
    arm the direction is to
    the right.
    No. of nozzles
    L: Facing the checker
    (2 or 4)
    arm the direction is to
    the left.

    Chain running direction


    R L

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    Stopping lubrication
    To stop lubrication, first, after stopping the conveyor turn the checker arm 90o using the
    lever at the top until it locks into the fixing hole and cannot contact the chain. Turn off the
    pump.

    Lubrication position
    Lubrication stopped
    position

    Chain roller

    Safeguard for chain backlash


    If the chain backlashes or reverses direction the checker arm’s roller part will spring
    backwards and up to prevent catching on the chain.

    Lubrication

    Lubricates between the Inner and outer


    plates (Lubrication for area between
    Pin and bushing)

    Lubricates between the Inner plate and


    the roller (Lubrication for area between
    bushing and roller)

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    Main Pump TCL_R

    Checker arm locking hole


    10mm pitch X 5
    40

    TCL4R TCL2R
    Type
    TCL4L TCL2L
    Supply ports 4 2
    Allowable operation Max. 3 times/second
    M10 X l35
    Supply amount Fixed 0.05CC/shot/port
    Supply pressure 2kg/cm2
    Colour Cream
    Weight 5.3kg
    Attachment parts Bolts (M10X35l) Nuts X 2

    Running direction
    R

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    Main Pump TCL_L

    30
    100
    60
    10
    1010

    12
    87
    Checker arm locking hole
    10mm pitch X 5
    105
    40
    15

    64
    152
    79

    M10X35l
    44
    9

    43 16 41
    145

    Running direction
    L

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    Oil Tank

    φ11 hole (M10Xl30)


    4-φ Cap

    Approx.
    Oil gauge

    Oil Tank
    Size 5l
    Filter Built-in 50 mesh
    Tank colour Dark green
    Weight 5.3kg
    Attachment parts Bolts (M10X30l) Nuts X 4

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR


    Nozzle
    PF1/8

    HEX.17 HEX.17

    Nozzle attachment parts


    When using one attachment plate When using two attachment plates
    40X40X8t
    40X40X8t
    32~100

    MAX 132

    Piping(Attachments nuts for each end)


    Piping Outlet pipe Inlet pipe
    Material Copper Rubber hose (Black)
    Outer Dia. φ5 Outer Dia. φ16
    Dimensions
    Inner Dia. φ3 Inner Dia. φ8.5
    Length 2000 2000

    CONVEYOR CHAIN USE AUTOMATIC LUBRICATOR

    You might also like