Speedtronic Mark Vie: Maintenance Training

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SGD 3053 for

2
Participants
SPEEDTRONIC MARK VIE MAINTENANCE or More

TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

TOPICS COVERED
MARK VIe SYSTEM OVERVIEW &
ARCHITECTURE

CIMPLICITY STARTUP AND


NAVIGATION

ToolboxST BASICS

MONITORING I/O

ALARM TRACING using


Expert Course Faculty Leader WorkstationST

TROUBLESHOOTING CIMPLICITY
Has over 32 years industrial/training experience in SCREENS
commissioning and project management,
instrumentation and control engineering, development VIEWING TRIP LOG DATA
and delivery of engineering courses, business
development and sales to a variety of customers CONTROLLER CARD
mainly associated with oil/gas industries and power REPLACEMENT
engineering in the UK and overseas.

Another Quality Training By


SPEEDTRONIC MARK VIE MAINTENANCE TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

Course Description
This program is intended for all control technicians and engineers of existing, installed turbines (steam or gas) on which a
new Mark VIe control system has been installed. It is expected that the technicians will have hands-on experience with
their turbine systems. This training will familiarize them with the hardware and software components of the control
system, providing detailed knowledge to work with the Mark VIe control system in application with their turbine.

The course is modular and includes custom training material derived from the site specific Mark VIe system. Training is
performed with short lectures followed by labs. The hands-on computer based labs teach the student the fundamental
skills to navigate and use the GE controls software. The simulation of the Operator’s HMI computer gives the trainee the
opportunity to fully explore the control’s interface while building confidence to diagnose and troubleshoot alarms.

Course Objectives
The objective of this course is to train the participants to become familiar and comfortable using the GE Mark VIe hardware and
software.

The participants will learn:


 Major components of the Mark VIe system
 How to start the HMI screen viewing software and navigate the screens
 Terminology used within the ToolboxST software
 How to start the software and use the on-line mode to view live values in the hardware
 Software structure, terminology, and view live values in the software
 Finder tool and its uses for troubleshooting
 Familiarization of the Trender Tool
 How to use the Trender Tool to view historical data, and events (trips,alarms,SOEs)
 How to Troubleshoot basic software blocks and adjusting live values
 How Finder, Trender, Watch Windows, and Online Modifications are used together for troubleshooting & maintenance
functions.
 How to view alarms using CIMPLICITY
 How to trace an alarm to its origin in the ToolboxST software
 How to use the Trender Tool in conjuction with the Finder Tool and troubleshoot system problems
 Procedures and precautions when placing a Terminal Board and I/O Module
 Procedures and precautions for replacing a Controller
 PDM components and review the procedures and precautions when replacing
 Servo calibration procedure in the software and review documentation GEH-6700 Chapter 13 (p347) & Control Specification
(Chapter 5)
 How to move a hardwired point
 How to disable or enable a digital or analog signal
 The software structure (Programs, User Blocks, and Function Blocks)
 How to add software (Programs/User Blocks) To monitor data on-line
 How to make software changes.

www.poweredgeasia.com
SPEEDTRONIC MARK VIE MAINTENANCE TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

About Our Expert Course Trainer


He has over 32 years industrial/training experience in commissioning and project management, instrumentation and
control engineering, development and delivery of engineering courses, business development and sales to a variety of
customers mainly associated with oil/gas industries and power engineering in the UK and overseas.

CAREER HISTORY
Education, Qualifications and Training:

1976-80 University of Teesside, UK:


B.Sc. (Hons) in Instrumentation & Systems Eng.
1986-87 University of Malmo, Sweden: M.Sc. in Marine Engineering.

Professional Training:
• Moor Products, U.K. (PSC-352 SLDC and 320 Interface)
• Allen Bradley (PLC 25), U.K.
• General Electric, USA: (Mark V ,Mark VI & Mark VIe)
• DCS (WDPF), USA. : (Oper.& Maintenance), Foxboro
• MACutils software.
• DCS (VALMET), U.K.: (Oper. / Maint.)
• DCS (BAILEY- INFI 90), U.K.: Oper. /Maint.
• SENTINEL / LA-RR1 G.T. Control System, U.K.
• PC S/W Packages: Excel, Access, Project, Ppoint, etc.

www.poweredgeasia.com
SPEEDTRONIC MARK VIE MAINTENANCE TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

3 Day Course Outline


DAY 1 - Effectively collect and view data
MARK VIe SYSTEM OVERVIEW & ARCHITECTURE - Save and Export collected data
 Identify major hardware components in the Mark VIe - Locate and change configurable options
 Understand Basic Mark VIe Functionality
 Identify basic Mark VIe Configurations CONSTANTS AND VARIABLES
 Identify monitoring and troubleshooting packages  Identify variables and constants
Lab: Use GE documentation to answer questions  Temporarily modify constants
 Force (override) internal signals
CIMPLICITY STARTUP AND NAVIGATION Hands-on Labs
 Start CIMPLICITY HMI Interface - Troubleshooting Blocks and Forcing Values
 Navigate and use CIMPLICITY screens - Practice forcing variables and constants
 View and acknowledge alarms
Lab: CIMPLICITY Basics WATCH WINDOWS
 Finder, Trender, Watch Windows, and On-line
ToolboxST BASICS Modifications used together for troubleshooting and
 Basic .tcw file concepts maintenance functions
 File management of .tcw Hands-on Lab
 Basic operation of the GE ToolboxST software - Valve Gain Tuning
Hands-on Labs
- Practice application upload/downloads DAY 2
- Practice use of shortcuts for .tcw startup ALARM TRACING using WorkstationST
- Practice navigating in the outline  View alarms
- Setting Options Hands-on Lab
- Managing Windows - Trace an alarm from CIMPLICITY through the
software to its origin in hardware
MONITORING I/O
 Different I/O types TROUBLESHOOTING CIMPLICITY SCREENS
 Locate, identify and monitor any I/O Point  Identifying Mark VIe CIMPLICITY screen signals
 Force (override) any I/O Point Hands-on Labs
 Generate and Read I/O reports - Practice finding the signal that drives an animation
Hands-on Labs - Practice finding the signal that drives a command
- Identify and Monitor I/O Points button
- Open and Locate hardware section of .tcw - Practice finding objects embedded in screens
- Locate and open individual I/O points in .tcw - Practice finding the signal that drives a numeric
- Monitoring and Forcing I/O Points animation
- Generate I/O Report - Practice finding the signal that drives a color / text
animation
MONITORING SOFTWARE
Locate and identify software patterns and areas of control VIEWING TRIP LOG DATA
 Understanding software architecture and control  Locate and View Trip Log
parameters  Analyzing turbine trips with Trender Tool
 Basic block functionality  Non-Trip Analysis
 Find help for any software block
Hands-on Labs I/O PACK & TERMINAL BOARD REPLACMENT
- Identify and Monitor Internal Software  Replace an I/O Pack or Terminal Board
- Identify Programs, Task and User Blocks Hands-on Lab
- I/O Pack Firmware Download
ToolboxST TRENDER
 Familiarization of the Trender Tool CONTROLLER CARD REPLACEMENT
Hands-on Labs  Replace a Mark VIe Controller
- Create continuous and triggered trends - Hands-on Labs

www.poweredgeasia.com
SPEEDTRONIC MARK VIE MAINTENANCE TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

- Download product code CIMPLICITY SCREEN EDITING


- Download application  Creating a CIMPLICITY Screen
- Replace/load compact flash  Edit a CIMPLICITY Screen
- Use serial loader to set IP address Hands-on Labs
- CIMPLICITY Screen Editing
DAY 3 - Create a CIMPLICITY Screen
PERMANENT SOFTWARE CHANGES - Configure a CIMPLICITY Screen
 Code Generation - Add Objects to a Screen
Hands-on Lab - Code generation
- Digital I/O Lab MODIFYING CIMPLICITY SCREENS AND NAVIGATION
- Analog I/O Lab  Modifying a CIMPLICITY Screen
- Add or Modify alarms or SOE  Add a new Navigation Button
Hands-on Lab
EDITING APPLICATION SOFTWARE - Add a new HMI Screen
 Modify Software Logic - Add Screen to Navigation Template
 Add Software Logic
 Comment Software Logic HARDWARE MAINTENANCE
 Diagnose Software While Monitoring Data On-Line  LVDT Calibration Procedure
Hands-on Labs  PDM - Power Distribution Module
- Troubleshoot software errors using Trender Tool  I/O Packs and Terminal Boards
- Troubleshoot software errors using Finder Tool
CAPTURE BLOCKS AND DDRs
MODULE 20 - CONFIGURING I/O POINTS  Using Capture Block with Trender Tool
 Moving a hardwired point  Using Dynamic Data Recorder (DDR) with Trender Tool
 Disabling or enabling a digital or analog signal Hands-on Labs
Hands-on Labs - Add a capture block
- Orientation of Mark VIe digital I/O - View the data
- Orientation of Mark VIe analog I/O - Add a DDR

ADD OR MODIFY ALARMS TRIP HISTORY


 Adding a new alarm  Modify Existing Trip History (Recorder)
 Modifying an existing alarm (Events and Holds) Hands-on Lab
 Sequence of Events (SOE) - Modify, Configuration, and Capture Blocks in
 Import Alarm or SOE Data to CIMPLICITY ToolboxST
Hands-on Labs - Configure Trip History (Recorder) in WorkstationST
- Enable a New Alarm - Test and View Trip History
- Transfer Alarm Information to Workstation ST
- Enable an I/O Point SOE Course Evaluation and Closure

CIMPLICITY COMMUNICATIONS
 Configure Pushbuttons
Hands-on Lab
- Configure pushbuttons from imported Mark VIe
data

www.poweredgeasia.com
SPEEDTRONIC MARK VIE MAINTENANCE TRAINING
12 – 14 NOVEMBER 2018, KUALA LUMPUR, MALAYSIA

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CANCELLATIONS & SUBSTITUTIONS
You may substitute delegates at any time. POWEREDGE PTE LTD does not provide refunds for cancellations. For cancellations received in writing more than seven (7) days prior to the training course you will receive a 100% credit to be used
at another POWEREDGE PTE LTD training course for up to one year from the date of issuance. For cancellations received seven (7) days or less prior to an event (including day 7), no credits will be issued. In the event that POWEREDGE PTE
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postpones an event, delegate payments at the postponement date will be credited towards the rescheduled date. If the delegate is unable to attend the rescheduled event, the delegate will receive a 100% credit

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