Fuzzy Controller X: Instruction Manual
Fuzzy Controller X: Instruction Manual
Fuzzy Controller X: Instruction Manual
FUZZY
CONTROLLER X
Type: PYX
OUT1
PV
OUT2
ALM1
SV
ALM2
SEL
INP-TN1PYXf-E
Contents
1
III. OPERATION PROCEDURE ...................................... 33
1. OPERATION MODE/PARAMETER SETTING MODE ..... 33
2. VIEWING PARAMETERS ................................................ 33
3. CHANGING PARAMETERS ............................................. 35
IV. SETTING INPUT AND OUTPUT TYPES .................. 37
Changing input ............................................................................. 37
Changing scale (voltage/current input) ......................................... 41
Changing output (universal output) .............................................. 42
V. FUNCTIONS .............................................................. 44
Lock .............................................................................................. 44
Auto-tuning ................................................................................... 47
Control function ............................................................................ 51
Alarm ............................................................................................ 55
Ramp soak ................................................................................... 60
Two set-points .............................................................................. 64
Analog output (AO) ....................................................................... 65
Digital output ................................................................................. 67
Manual operation .......................................................................... 69
Remote SV ................................................................................... 71
Output monitoring ......................................................................... 72
APPENDIX ...................................................................... 83
1. ERROR MESSAGES ........................................................ 83
2. POWER FAILURE ............................................................ 83
3. SPECIFICATIONS ............................................................ 84
4. TROUBLESHOOTING ...................................................... 89
5. PARAMETER LIST ........................................................... 91
3
I. PREPARING THE OPERATION
We thank you for the purchase of this PYX (Fuzzy Temperature
Controller).
Employing FUZZY LOGIC the PYX virtually eliminates system overshoot
and effectively suppresses fluctuation of the process variable due to
external disturbances.
Please read this manual, when programed and operated within the
guidelines setforth in this manual, your PYX controller will give you years of
precise, reliable control.
PYX
Installation of Install the main unit on the panel, using the attached panel
Main Unit mounting bracket. (See page 8 to 18 for details.)
Selecting Input
Power up, then select and check input types (such as types
and Output Types
of sensors), input temperature range, decimal point used or
not used and so on. In case of the universal output type,
set and check the output switch pins inside the main unit.
(See page 37 to 43 for details.)
Selecting PID Either the conventional PID control mode or the fuzzy
or Fuzzy control mode, which is effective in minimizing overshoot
rate and outer condition effects, can be selected. Select by
setting the parameter , where the default set is PID.
(See page 75 for details.)
Normal See page 44, as setting values (SV) can be set in the same
Operation manner as the Lock parameter on page 44.
5
2. CHECK OF SPECIFICATIONS
Please make sure that specifications of this product is according with
your request. The product specifications are provided on the main unit
as model configuration following.
2.1 PYX4 MODEL CONFIGURATION
1 2 3 4 5 6 7 8 9 10 11 12 13
P Y X 4 1 - Contents
Input type
T TC/PT input
A Voltage/Current input
M TC/PT/Voltage/Current multi input
Control output1
Y Without
A Relay (SPST) rev. act.
B Relay (SPST) dir. act.
C SSR drive rev. act.
D SSR drive dir. act.
E Current (DC 4~20mA) rev. act.
F Current (DC 4~20mA) dir. act.
G Relay (SPDT) rev. act.
H Relay (SPDT) dir. act.
Control output2
Y Without
A Relay (SPST) rev. act.
B Relay (SPST) dir. act.
C SSR drive rev. act.
D SSR dirve dir. act.
Alarm function
0 Without
1 1pt.
2 2pts.
3 HB alarm
4 HB alarm + 1pt.
Input type code
See Page 21.
* Input range code
See Page 21.
* Additional function
Y Without
P 2 set points
Q 4 ramp soak with start/reset
R RS-485 transmission Note 1
S RS-485 transmission + 4 ramp soak
Note 1: Fuji Electric CC data line protocol M RS-485 transmission Note 2
R
Note 2: Modbus RTU protocol N RS-485 transmission + 4 ramp soak
A Auxiliary analog output
B Auxiliary analog output + 4 ramp soak
C Remote SV
Front panel
J Japanese
E English (°C)
F English (°F)
K English (%)
6
2.2 PYX5/9 MODEL CONFIGURATION
1 2 3 4 5 6 7 8 9 10 11 12 13
P Y X 1 - Contents
Front panel dimensions:
5 48×96 mm
9 96×96 mm
Input type
T TC/Pt input
A Voltage/Current input
M TC/Pt/Voltage/Current multi-input
Control output 1
Y Without
C SSR/SSC drive rev. act.
D SSR/SSC drive dir. act.
E Current (DC4-20mA) rev. act.
F Current (DC4-20mA) dir. act.
G Relay rev. act. (SPDT)
H Relay dir. act. (SPDT)
J Universal output rev. act.
K Universal output dir. act.
Control output 2
Y Without
C SSR drive rev. act.
D SSR drive dir. act.
E Current (DC4-20mA) rev. act.
F Current (DC4-20mA) dir. act.
G Relay rev. act. (SPDT)
H Relay rev. dir. (SPDT)
Alarm function
0 Without
1 1pt.
2 2pts.
3 HB alarm
4 HB alarm + 1pt.
Input type code
* See Page 21.
Input range code
* See Page 21.
Additional functions
Y Without
P 2 set points
Q 4 ramp soak with start/reset
R RS-485 transmission
Note 1
S RS-485 transmission + 4 ramp soak
Note 1: Fuji Electric CC data line protocol M RS-485 transmission
Note 2
R N RS-485 transmission + 4 ramp soak
Note 2: Modbus RTU protocol
A Auxiliary analog output
B Auxiliary analog output + 4 ramp soak
C Remote SV
Front panel
J Japanese
E English (°C)
F English (°F)
K English (%)
7
3. ACCESSORIES
In addition to the main unit, the following accessories are shipping in
the same package.
Accessories Quat.
Instruction manual (this manual) (INP-TN1PYX-E) 1
4. INSTALLATION
8
4.2 INSTALLATION PROCEDURE
Panel mounting bracket (accessorie)
Panel
Panel Clamping screw
;; ;;
Clamping screw Main unit
;
• For PYX4
Slide the enclosed plastic panel mounting bracket (shipped with
every PYX4) up the back of the controller until it makes contact
with the back of the panel. Push the mounting bracket until the
tabs seat themselves in the molded tab ridges, located on the
front of the controller’s outer case. Tighten the two screw on the
mounting bracket for added pressure; do not use excessive
force.
• For PYX5/9
The mounting bracket’s tabs fit into the two holes on both the top
and bottom of the controller’s outer case. With an instrument
screwdriver, turn the screw in the mounting bracket until the end
of it touches the back of the panel. Do this to both brackets.
Making sure that the face of the controller is flush and straight,
tighten both mounting bracket screws. Your controller should
now be firmly set. If the controller is still loose, tighten the
mounting bracket screw a little more. Do not use excessive
force.
9
4.3 CAUTION ON SAFETY
First of all, read this "Caution on Safety" carefully,
and then use the instrument in the correct way.
The cautionary descriptions listed here contain important information about
safety, so they should always be observed. Those safety precautions are
classified in 2 ranks, WARNING and CAUTION.
The following shows the meaning of WARNING and CAUTION.
Wrong handling may cause a dangerous situation,
WARNING in which there is a possibility of death or heavy
injury.
Wrong handling may cause a dangerous situation,
CAUTION in which there is a possibility of injury or physical
damage.
1. WARNING
10
Prior to operation of the installed system the wiring should be checked to
ensure that the required levels of insulation have been provided.
2) When a fault in the instrument is likely to lead to a serious trouble, use a
suitable protective circuit on the outside for protection against trouble.
3) This unit is not provided with power switch, fuse, etc. These parts can be
installed separately, if required (fuse rating; 250V, 1A).
4) Use of Fuji's Z-Trap is recommended to protect the relay output from switch-
ing surge and to ensure a long life.
Type: ENC241D - 05A (power voltage; 100V)
ENC471D - 05A (power voltage; 200V)
Mounting position: Connected to relay control output terminals
ex) PYZ4 PYZ9
Socket (ATX2PSB)
5
6
7
65 4 3 8
9
11
1.4 Prohibition of use in gas
The instrument is not an intrinsic safety explosion - proof type. Do not use
it in a place exposed to combustible or explosive gas.
1.5 Contact to unit
1) This unit must not be disassembled, modified or repaired to prevent mal-
function, shock hazard or fire accident.
2) When the power is ON, do not touch the terminals to prevent shock hazard
or malfunction.
1.6 Caution on maintenance
1) Before mounting or removing the module or unit, turn OFF the power in
advance to prevent shock hazard, malfunction or trouble.
2) Periodical maintenance is recommended to ensure continuous and safe
operation of the instrument. Some parts of the instrument are limited in life
or are subject to secular change.
WARNING
The equipment must be installed such that with the exception of the
connection to the mains, creepage and clearance distances shown in
the table below are maintained between the temperature probe and
any other assemblies which use or generate a voltage shown in the
12
table below. Failure to maintain these minimum distances would
invalidate the EN61010 safety approval.
13
EXAMPLE INSTALLATION DIAGRAM
TO MAINTAIN SAFETY OF CONTROLLER
Example of how to install Controller into an environment where
hazardous voltages may exist is shown below.
Make sure installed system
has basic insulation around
this connection
Thermocouple, RTD,
Voltage or Current
Make sure
installed
system has
basic
insulation
24V mains
supply
Controller
Heater Break
Circuit
14
2. CAUTION
15
• PYX4
Insert the supplied mounting frame from the rear side and push it in
until the main unit is secured firmly to the panel. If it has a slight play,
tighten the 2 screws until the play is eliminated. (If the screws are tight-
ened forcedly, the mounting frame may be slipped off the stopper)
3) When the unit is exposed to water, it may lead to a short-circuit or fire
hazard. Contact your dealer for inspection.
2.2 Caution on cable connection
1) For thermocouple input, use a suitable compensating cable.
2) For resistance bulb input, use a cable with a small lead wire resistance and
without resistance difference between 3 wires.
3) When external wiring has much noise, use the following step. When a
conducted as load of digital output such as relay contact output or alarm
output, connect a surge absorber to the conductor coil. (Example:
ENC471D-05A for 200V AC)
4) When the power source has much noise, use an insulating transformer
together with a noise filter. Noise filter should be mounted on a panel which
has been earthed. The wiring between the noise filter output and the instru-
ment power terminals should be as short as possible. Do not connect a
fuse or switch to the noise filter output wiring, as it affects the performance
of the filter.
5) Use of a twisted cable for the instrument power source provides better ef-
fects (short twist pitch is effective for noise).
6) When a heater burnout alarm is provided, the heater power and controller
power should be connected using the same power line.
7) Time for preparation of contact output is required at power ON. When the
output signal is used for an external interlock circuit, etc., connect a delay
relay to the circuit.
16
2.3 Other
When cleaning the instrument, do not use organic solvents such as alcohol,
benzine, etc. Use neutral detergent.
17
4.4 PANEL CUT DIMENSIONS
65 115
or more or more
+0.5 +0.8
45 -0 92 -0
+0.5 +0.8
45 -0 92 -0
+0.8 +0.8
92 -0 92 -0
Units 2 3 4 5 6
a 93 141 189 237 285
Units (mm)
For PYX5
18
5. WIRING
11 12
1 6
Control output 1
Alarm 2 7
3 8
Pt
+
4 9 + Input
AC100-240V
–
50/60Hz 5 10
Input
TC input Pt input Voltage input Current input
19
Control output 1
For relay output For SSR drive output For current output
6 6 6
+ +
DC-V DC 4-20mA
7 7 7
Alarm
ALM2 1
ALM1 2
NOTE: Only ALM 1 is available in the case of
ALM-COM 3
the digital output type.
Option
For control output 2 For control output 2 For digital input For AO output
(relay output) (SSR drive output)
11 12 11 12 11 12 11 12
+ +
For current transformer input For RS485 transmission For remote SV input
+
TRX– TRX+
11 12 11 12 11 12
20
5.2 PYX4 WIRING DIAGRAM
[When the output 1 is relay (SPDT) output]
Option
11 12
Control output 1 1 6
Control output 1
2 7
Alarm
3 8
Pt
+ +
4 9 Input
AC100-240V
– –
50/60Hz 5 10
Input
21
Control output 1 Alarm
11 12 1
N.C. N.O.
1 6 ALM 2
2 7 ALM-COM 3
Option
11 12 11 12
11 12 11 12
For current transformer input For RS485 transmission For remote SV input
+
TRX– TRX+
11 12 11 12 11 12
22
5.3 PYX5/9 WIRING DIAGRAM
(Not universal output)
1 10
Option
Control output 1 2 11
3 12
4 13 Control output 2
5 14
Alarm
6 15
Pt
7 16 +
+
8 Input
AC100~240V –
50/60Hz 9 18
Output
For TC input For Pt input For voltage input For current input
23
Control output 1
For relay output For SSR drive output For current output
N.O.
1 1 1
N.C. + +
2 DC-V 2 DC 4-20mA 2
3 3 3
Control output 2
For relay output For SSR drive output For current output
N.O.
12 12 12
N.C. + +
13 13 DC-V 13 DC 4-20mA
14 14 14
Alarm
ALM1 5
ALM2 6
ALM-COM 7
24
Option
For digital input For AO output
10 + 10
11 11
For current transformer input For RS485 transmission For remote SV input
+
10 10 TRX+ 10
11 11 TRX– 11
25
5.4 PYX5/9 WIRING DIAGRAM
(universal output)
1 10
Option
Control output 1 2 11
3 12
4 13 Control output 1
5 14
Alarm
6 15
Pt
7 16 +
+
8 Input
AC100~240V –
50/60Hz 9 18
Input
For TC input For Pt input For voltage input For current input
26
Control output 1
For relay output For SSR drive output For current output
N.O.
1 12 12
N.C. +
2 13 DC-V + 13 DC 4-20mA
3 14 14
Alarm
ALM1 5
ALM2 6
ALM-COM 7
Option
For digital input For AO output
10 + 10
11 11
For current transformer input For RS485 transmission For remote SV input
+
10 10 TRX+ 10
11 11 TRX– 11
27
5.5 NOTES
Connection:
• No power switch and fuse are provided on this product. Install
them separately if necessary.
• Use designated compensating wire in the case of thermo-
couple input.
• Use wire with line resistance lower that 10 Ω for
thermoresistance input.
• To avoid noise induction to input wires separate from the
power and output wires also connected to your controller.
• In case of model equipped with heater break alarms, the
power supply used should be the same for the PYX and
Heater.
• Use shielded wires for input wires. Keep them away from
output wires.
Noise:
Take the following measures when there is serious noise
induction in the external wiring:
• When using a contactor as a load on digital output such as
relay contact output and alarm output, supplement a serge
absorber to the coil side of the contactor.
Z-Trap (ENB461D-14A for AC220V) manufactured by Fuji
Electric
• In the case of noise induction from the power supply, the use
of an insulated transformer and a noise filter is recommended.
Noise Filter (ZMB22R5-11) manufactured by TDK
• It is efficacious against noise induction to twist the power
wires.
28
Connection of Load Circuit:
• When the frequency of operation is rather high, in the case of
proportional operation for instance, maximum load with
respect to the capacity of the output relay will result in shorter
life. Use an auxiliary relay in such a case. Type SSR is
recommended.
electromagnetic switch: proportion cycle 20 sec. and above
SSR: proportion cycle 2 sec. and above
(approximately)
contact output life: mechanical: 10 million times (no load)
electrical: 100 thousand times (nominal
load)
• Relay contacts will be worn out with time. After certain period
has passed, locking (a phenomenon in which a contact cannot
be released once switched on) may happen. It is advisable to
provide an external safety device to protect the system just in
case locking happens.
29
II. FRONT PANEL LAYOUT
➀ PV value display
➁ Set point value display
OUT1
➂ ➂ Control output 1 monitor lamp
PV
OUT2
➀ ➃ Control output 2 or remote operation monitor lamp
➃
ALM 1 ➄ Alarm 1 lamp
SV ➄
➁ ALM 2 ➅ Alarm 2 lamp
➅ ➆ SELECT/Registration
SEL
➇ DOWN key
➈ UP key
➆ ➇ ➈ ➉ ➉ CARRIAGE/Registration
PYX4
➂ ➃ ➄ ➅ ➂ ➃ ➄ ➅
PV PV
➀ ➀
SV SV
➁ ➁
SEL SEL
➆ ➈
➉ ➇ PYX-9
PYX-5
➆ ➇ ➈ ➉
PYX5 PYX9
30
➀ PV value display
PV Displays the measured value, as well as
the failure information. When more than
one failure occurs simultaneously, the
failure information of the highest priority
alone will be displayed.
Display Meaning Priority
Main unit failure High
Heater disconnected
32
III. OPERATION PROCEDURE
Continue to press
Operation Mode SEL Parameter Setting Mode
key for about 3 sec
* indicates an option.
2. VIEWING PARAMETERS
SEL
1. Enter the parameter setting mode. (continue to press key for
about 3 sec)
SEL
2. Display the target parameter with the , , or key.
NOTES: No parameter is displayed if its parameter lock setting is
illegal or if its corresponding option has been mounted in the
system.
33
Operation Mode
Continue to
press SEL
key for about
3 sec
PV
SV
parameter
Parameter Setting Mode
SEL
or
PV
SV
parameter
SEL
or
•
•
•
•
SEL
or
PV
SV
parameter
34
3. CHANGING PARAMETERS
1. Display the parameter to be set (to be changed) on the screen, as
described in the Section 2. “Viewing Parameter” (page 33).
2. Select the digit to be set (to be changed ), with the key (the
selected digit flickers).
3. Set (to be changed ) the data with the and keys.
4. Press the SEL key, or repeat pressing the key until it stops
flickering (the set (changed) data is registered).
NOTES: If no operation is made for about one minute during data
setting (changing), control automatically returns to the
operation mode. The data being changed (set) at this time is
invalidated.
35
Example
<<Changing “Lock” from 1 to 2>>
PV Press PV PV
SV SV SV
➀ Display the target ➁ The leftmost digit ➂ The center left digit
parameter. flickers, and data of that flickers, and data of that
digit is changeable. digit is changeable.
PV PV
SV SV
PV SEL
or PV
SV SV
36
IV. SETTING INPUT AND OUTPUT TYPES
After completing wiring, make sure that the measured value is of the right
type before operating the device.
Parameter to be used
Changing input
PV
SV
SEL
2. Continue to press the key for about 3 sec (parameter
is displayed).
PV
At that time, if is displayed steps 3 and 4 need not
SV be executed.
37
PV
SV
SV
PV
SV
Display unit
0 °C display
1 °F display
Decimal-point display
0 No decimal point
1 0.1°C/°F display
38
Input signal and measurement range
Input signal Input type Measurement Measurement 0.1°C 0.1°F
code range (°C) range (°F) display display
Thermo- Pt100 00 0~150°C 32~302°F Ο Ο
resistance Pt100 01 0~300°C 32~572°F Ο Ο
JIS Pt100 02 0~500°C 32~932°F Ο Ο
Pt100 03 0~600°C 32~1112°F Ο ×
Pt100 04 –50~100°C –58~212°F Ο Ο
Pt100 05 –100~200°C –148~392°F Ο Ο
Pt100 06 –150~600°C –238~1112°F Ο ×
Pt100 07 –150~850°C –238~1562°F Ο ×
Thermo-
resistance JPt100 10 0~150°C 32~302°F Ο Ο
old JIS JPt100 11 0~300°C 32~572°F Ο Ο
JPt100 12 0~500°C 32~932°F Ο Ο
JPt100 13 0~600°C 32~1112°F Ο ×
JPt100 14 –50~100°C –58~212°F Ο Ο
JPt100 15 –100~200°C –148~392°F Ο Ο
JPt100 16 –150~600°C –238~1112°F Ο ×
Thermo-
couple J 20 0~400°C 32~752°F Ο Ο
J 21 0~800°C 32~1472°F Ο ×
K 22 0~400°C 32~752°F Ο Ο
K 23 0~800°C 32~1472°F Ο ×
K 24 0~1200°C 32~2192°F × ×
R 25 0~1600°C 32~2912°F × ×
B 26 0~1800°C 32~3272°F × ×
T 27 –199.9~200°C –328~392°F Ο ×
T 28 –150~400°C –238~752°F Ο ×
E 29 0~800°C 32~1472°F Ο ×
E 2A –199.9~800°C –328~1472°F Ο ×
S 2B 0~1600°C 32~2912°F × ×
N 2C 0~1300°C 32~2372°F × ×
U 2D –199.9~400°C –328~752°F Ο ×
WRe5-26 2E 0~2300°C 32~4172°F × ×
PL-II 2F 0~1300°C 32~2372°F × ×
Power
DC1-5V 40 –1999 to 9999
supply
DC0-5V 41 (Possible scaling range) Ο: Enabled
voltage
Power
×: Disabled
DC4-20mA 40* * For current input, mount the
supply
current 250Ω resistance on input
terminals, and apply the 1-5V
voltage input.
NOTES: •The 0.1°C/F display is impossible for all over the 1000°C/F span.
39
NOTES: Make sure to switch the input selection SW referencing the
following table when changing the type of input by changing
the parameter “ ”.
Input select SW
Input selection SW
Lower V TC. Pt
J4
SEL
ALM2
SV
ALM1
OUT2
PV
OUT1
PYX4
Upper
PYX-5 PYX-9
SEL
SEL
SV
SV
PV
PV ALM2 ALM1 OUT2 OUT1
PYX5 PYX9
Upper
Upper
40
Parameter to be used
Changing scale
(voltage/current input)
NOTES: When setting the scale, set it so that the difference between
and (span) does not exceed 9999. The
following condition must always be satisfied when setting is
made: is larger than .
41
Parameter to be used
In case of the universal output type, the type of the control output 1 can
be selected from the relay (SPDT) output, the SSR drive output and
the current (4-20mA) output. Follow the table below when switching.
Desire type of control output 1 Switching
Switch the pin “J2” in the figure below to the
Relay (SPDT) output “RY” position.
Switch the pin “J2” in the figure below to the
SSR drive output “SSR” position.
Current (4-20mA) output No swtching required.
Output selection SW
Upper Output
selection SW
SSR RY
OUT1 OUT2 ALM1 ALM2 J2
PV
SV
SEL
PYX5
PYX-5
Lower
Output selection SW
Upper
SV
SEL
PYX-9
PYX9
Lower
42
NOTES:
1. The output terminal for each output type is independent in the case
of the universal output. Make sure that connections are properly
made according to the page 27.
2. The current (4-20mA) output is made regardless of the position of
the switching pin “J2” in the case of the universal output. However,
only one type of output can be concurrently used among the relay
output, the SSR drive output and the current output.
43
V. FUNCTIONS
Parameter to be used
Lock
The lock function is to suppress display of those parameters which are not
used frequently in normal operations, and thereby to prevent parameter
miss-settings.
There are four lock levels: 0 to 3. Parameters corresponding to each lock
level are displayed. Setting the lock level to 0 disables changing of all
parameters other than .
<Parameters for each lock level>
PV
Operation screen
SV
44
45
NOTE: Some parameters may not be displayed, depending
upon the option composition.
46
Parameter to be used
Auto-tuning
Autotuning function
This is the function implemented by the controller itself to automatically
perform ON/OFF control, identify the process, and determine control
constants (P, I, D, Cool, Ar).
Operating procedure
(Autotuning Command)
Setting Operation (Autotuning command) Setting
Provides normal control. or in the autotuning
Perform auto-tuning while command starts autotuning (during
(Standard targeting the present [set autotuning, and the set
type) point value (SV)].
value alternate in display on the run
Performs auto-tuning while
(Low PV targeting the present [set screen). Autotuning terminates
type) point value (SV) - 10%FS]. automatically.
Supplementary descriptions
1. There are two types of auto-tuning (AT): ➀ Standard type (including
over-shoot) and ➁ Low PV type (suppressing overshoot).
Type ➀ is the system in which the measured value (PV) exceeds
the set point value (SV) (overshoot) during autotuning. Use this type
where overshoot is permitted.
Type ➁ is the system in which ON-OFF control is provided by
centering upon the value 10% (/full-scale) lower than the set point
value (SV). Use this type where overshoot is to be suppressed.
47
For single output
➀ Standard type (including overshoot)
AT started AT terminated
(PID determined)
AT arithmetic being made
PV (Measured value)
AT started AT terminated
(PID determined)
PV (Measured value)
ON 100% During AT, the ON-OFF
ON ON operation (2-point operation) is
provided where the measured
OFF OFF value (PV) vibrates.
OFF 0%
ON-OFF operation PID control
(Control output)
48
For dual output
➀ Standard type (including overshoot)
AT started AT terminated
(PID determined)
AT arithmetic being made
PV (Measured value)
49
NOTES
1. Avoid applying the auto-tuning to the following processes.
(a) The process must not be disturbed due to temporary ON-OFF
control output from PYX.
(b) Process featuring very quick response such as pressure/flow
rate process.
(c) Process where overshoot must not be generated
2. Auto-tuning cannot be executed under the following conditions. If
the auto-tuning is already being executed, stop it.
(a) Manual operation
(b) Measured value (PV) error occurring
(c) When the set value (SV) has changed by more than 0.5%FS
per 0.5 second during auto-turning
(d) Auto-tuning not terminated within 12 hours
3. Do not execute auto-tuning when the ramp soak function is being
used (i.e. when the parameter “ ” is not ), since it
may result in incorrect tuning.
4. When the operation condition is changed, restart the auto-tuning
5. When the auto-tuning terminates abnormally, the PID value takes
the value prior to auto-tuning, in such cases as abnormal
termination of auto-tuning. The same applies when the auto-tuning
command is switched to during auto-tuning.
50
Parameter to be used
Control function
51
(Anti-reset wind up) When control operation involves
integral operation, the initial over-
integral causes overshoot to occur.
Overshoot is prevented by limiting
the integral range. Set setting value
(SV) high and low limits with
engineering units. (0~100%FS
E.U.)
This parameter is automatically set
by executing auto-tuning.
AR
SV
AR
SV MV +
PID arithmetic Manipulated value (MV)
PV +
Manual resetting
52
2. 2-POINT (ON-OFF) CONTROL
When PID control is specified as the control type, setting P to 0.0
provides the 2-point (ON-OFF) control operation.
(2-point operation hysteresis)
Set the 2-point operation hysteresis
with engineering values. (0~100%
FS D.E.U.)
HYS
Output ON
Output OFF
PV
Set point
3. FUZZY CONTROL
Employing Fuzzy Logic control eliminates system overshoot and
effectively suppresses fluction of the process variable due to external
disturbances. See the section describing control type setting (page75).
NOTES
1. The dual output type does not allow use of fuzzy control.
2. Though the fuzzy control also requires setting of parameters P, I,
and D, these values can be set to those being used in PID control.
Auto tuning is also available.
4. DUAL CONTROL
* This function is an option.
If the process heats itself, cooling control is needed in addition to
heating control. The dual control is used for control of that process.
53
(Cooling-side proportional band coefficient )
Set the cooling-side proportion
band coefficient (0.1~10.0). This
parameter is automatically set with
auto-tuning.
= 50%
Heating side Output Cooling side
COOL=0.5
COOL=1.0
COOL=2.0
Heating-side Cooling-side
proportion band proportion band
Overlap Dead
band band
Set point value
(SV)
54
Parameter to be used
Alarm
* This function is an
option.
This device provides the multi-alarm function (option) that allows
simultaneous detection of a maximum of 4 types of alarming.
Multi-alarming
It allows a maximum of 4 types of alarm settings (among which, one is
dedicated to loop/heater disconnection), detects those types of alarm
individually, and makes logical OR before outputing it to the alarm
relay.
(Multi-alarm)
Decision of Alarm 1
Alarm setting 1
Alarm setting 2 Decision of Alarm 2
Alarm setting 3
Decision of Alarm 3 OR Alarm relay
Operation procedure
(Alarm-1 type)
(Alarm-2 type)
55
Set one type code in each digit (settings 1 to 4). When a code that is
not in the table is specified, it will be regarded as “no alarm (code: 0)”.
(A-group alarm)
Code Type
0 No alarm No alarm used
1 High limit absolute value
PV
Alarm Set point
2 Low limit absolute value
PV
9 Low limit absolute value
with holding feature Alarm Set point
3 High limit deviation Alarm Set point
PV
Set point
4 Low limit deviation Alarm Set point
A Low limit deviation with PV
holding feature Set point
5 High limit deviation Alarm Set point
(inverted) PV
Set point
6 Low limit deviation (inverted) Alarm Set point
B Low limit deviation (inverted) PV
with holding feature Set point
7 High/low limit deviation Alarm Set point
C High/low limit deviation with PV
holding feature Set point
8 High/low limit deviation (inverted)
Alarm Set point
D High/low limit deviation
PV
(inverted) with holding feature
E SV high limit absolute value
SV
Alarm Set point
F SV low limit absolute value
SV
Alarm Set point
NOTE: SV high limit absolute and SV low limit absolute alarms can be
set only in the remote SV type.
56
(B-group alarm)
Code Type
0 No alarm
NOTES: Any code setting does not result in heater break detection
unless the heater break option is provided.
(alarm 1 - set point 1) Sets the value for alarm.
(alarm 1-hysteresis 2)
(alarm 1-hysteresis 3)
(alarm 2-hysteresis 1)
(alarm 2-hysteresis 2)
(alarm 2-hysteresis 3)
57
(loop break detection time)
The loop break detection time is set in
minutes and seconds. By setting 00.00,
the alarm will turned ON only at an
abnormal input (overrange/
underrange, burn-out etc.). (00.00
~99.59)
(heater break detection current value)
The heater break detection current
value is set in the unit of ampere.
(1~50A)
(heater current value)
Displays the current in the heater.
This parameter cannot be changed.
(0~50A)
Supplementary descriptions
1. If during normal operation, the output (MV value) to switch to less 0% or
more 100%, and the input (PV value) not moved more than ±3%FS
elapsed the time defined in parameter, then the
message will appear and loop break alarm turns ON.
2. This device provides the heater current monitor function (for only the
heater break option-fitted type). The current value is displayed in parameter
. This can be used as reference when determining the heater break
detection current value.
3. The heater current measured value is read only when the control output-1
relay is on. When that relay is off, the value at the point immediately before
the relay is set off is retained.
58
4. Detection of the heater current requires the following current
transformer (to be purchased separately).
59
Parameter to be used
Ramp soak
Set point 3
Set point 2
Set point 1
Set point 4
Second Second Third Fourth
PV
First ramp First soak ramp soak ramp Third soak ramp Fourth soak
0 Time
TM1R TM1S TM2R TM3R TM4R
TM2S TM3S TM4S
Program run
(first ramp segment time) Sets the duration (in hours and
minutes) of each time segment
(first soak segment time)
61
(third soak segment time)
(time for rest of the program) The time for rest of the
program is displayed as
follows. This parameter cannot
be set.
When the time for rest is 100 hours or more:
(example: for 100 hours)
When the time for rest is less than 100 hours:
(example: for 99 hours and 59 min)
(present point of program) It displays the program run
status as shown in the
following table. This parameter
cannot be set.
62
When using the start/reset function, connect an external terminal with
reference to the section “5. Wiring” starting on the page 19. The
operations will be as follows. External contact input takes place at the
time when the contact status (ON/OFF) changes (edge detection).
External contact
Operation
(digital input DI)
ON → OFF Program stops.
NOTE:
1. Do not use the auto-tuning function while the ramp soak function is
ON (“ ” is not ).
2. The ramp soak command “ ” will be set off, once the power
supply is switched .
63
Parameter to be used
Two set-points
Operating procedure
(sub-set point) Set the sub-Set point in parameter
. The target value is the
sub-Set point value while DI input is
on and, while it is off, the main Set
point value is the target value.
64
Parameter to be used
65
Example: Input .... K thermocouple, 0 ~ 800°C range
1~5V signals are to be output when PV values are at 200 -
600°C.
Measured
value AO output AO signal type . . . PV value
600°C → 75% of input range
800 200°C → 25% of input range
(°C) 5(V)
;;;
;
600
(°C) (Setting)
•••
200
(°C) 1(V) ••• 75.0%
0 ••• 25.0%
NOTE:
1. must be greater than .
66
Parameter to be used
Digital output
67
NOTES:
1. For the control (parameter save) operation, a maximum of 5 sec is
required for the interval from receiving a command to completing the
operation. Before ending of that interval, never turn the power
for this device off (otherwise, the memory contents are destroyed
and disabled).
2. This unit requires a time length of 100 to 120mS as the interval from
completing reception of a command from the host before returning
the response. It also requires 20mS before it is able to receive the
next command after completing a reply.
100~120mS 20mS
68
Parameter to be used
Manual mode
Direct manipulation
Operating procedure
(control mode) Switches the control mode
Automatic control
Manual control
69
NOTE:
1. For the dual control type, the manual control mode is not available.
2. Though the display of manual output can be set in 0.1% unit, the
actual output resolution is 1%.
3. Autotuning cannot be executed in the manual mode.
4. Power supply is off during manual operation, the value of
becomes 0.0%.
5. When the manipulated variable is changed during manual operation,
the proportion cycle being output at that changing point is followed
by the next proportion cycle which starts the actual output of
changed MV.
70
Parameter to be used
Output monitoring
72
VI. SET-UP PARAMETER
Parameter to be used
Input filter
Input filter
When a PV value becomes unstable due to effects of noise, the filter
helps suppress the unstable status.
Setting procedure
(input filter constant) Set the filter time constant in sec
units (0.0 ~ 900.0 (sec)).
=0, input filter function is not active.
The filter effects increase as this setting becomes larger, and decrease
as it becomes smaller.
73
Parameter to be used
PV shift
PV shift
Shifts the PV. Use this function when the PV is to be adjusted
according to a recorder or an indication instrument, or when the sensor
is not in the right position and therefore the PV must be adjusted.
Setting procedure
(PV shift value) Set the shift value to be added to
PV. (-50 ~ 50%FS E.U.)
+
PV Processor
+
74
Parameter to be used
Control type
Control type
In addition to PID control, this device is fitted with the fuzzy control
suitable for suppressing overshoot. One of the two can be selected as
the control type.
Setting procedure
(control type) Select the control type.
PID control
Fuzzy control
NOTES:
1. When control is made with the fuzzy, the PID parameter must be set
as with PID control. However, it need not be tuned particularly for
the fuzzy. (The values are allowed to be the same as those for PID
control.)
2. The fuzzy control mode also allows use of the autotuning function.
3. Fuzzy control cannot be used in the dual output type.
4. The two-set-point function is not available in the fuzzy control mode.
5. Fuzzy control can only be used when the set values change in
steps. Attention is required when the ramp soak function or remote
SV function is used.
75
Parameter to be used
Supplement:
1. Set the parameter to “0” when the control is desired to
be continued after the ramp soak function (option) program
terminates, with the set value prior to the program termination.
NOTES:
1. The parameter “ ” specifies only one type of output for
both cases of abnormal input and program end. In other words, the
same operation will be made after an input error and after the
program ends.
76
Parameter to be used
Output limits
Output limit
Function to limit the manipulated variable. Used to limit the output
range to favor conditions of the process or operation terminal.
Setting procedure
(MV high limit)
(MV low limit) Set the manipulated-variable high
and low limits (-3.0 ~ 103.0%).
Set point
Set point 3
Set point 2
Set point 1
Set point 4
Second Second Third Fourth
PV
First ramp First soak ramp soak ramp Third soak ramp Fourth soak
0 Time
TM1R TM1S TM2R TM3R TM4R
TM2S TM3S TM4S
77
Parameter to be used
Setting procedure
(Set point high limit)
(Set point low limit) Set the Set point high and low limits
within the input scale 0 ~ 100%
range. (0 ~ 100%FS E.U.)
NOTES: Setting must be made to satisfy the condition of >
.
78
Parameter to be used
Setting procedure
(Output 1 side proportion cycle time)
The output proportion cycle time is
set in sec units (1 ~ 120 sec).
(Output 2 side proportion cycle time)
Normally the following output
proportion cycle time values must
be specified.
79
Supplement:
1. “ ” and “ ” are not displayed in the case of
current output.
2. “ ” is not displayed in the case of single output type.
80
Parameter to be used
NOTE:
1. is not displayed in the case of single output type.
81
Parameter to be used
82
APPENDIX
1. ERROR MESSAGES
Display Cause Control output
1. Heater disconnection
Going on control
1. Control loop error (cause not specifically
determined)
2. POWER FAILURE
a) Operation of this device is not affected in case of instantaneous
power failure with a duration of 20ms or less.
b) In case of power failure with a duration of 20ms or more, operation
is made in the same manner as when re-powering on is made.
83
3. SPECIFICATIONS
• Input block
Indication accuracy • Thermocouple input
±0.5%FS±1digit±1 (at 23°C)
* B thermocouple 0 ~ 400°C ±5%
R thermocouple 0 ~ 500°C ±1%
• Thermoresistance input
±0.5%FS±1digit (at 23°C)
• Voltage input, current input (externally
mounted resistance use)
±0.5%FS±1digit (at 23°C)
Temperature drift • ±0.3%FS/10°C
Reference contact temperature compensation adjustment
• ±1.0°C
Input sampling cycle time • 500msec
Input impedance • Thermocouple: 1MΩ or above
• Current input: externally mounted
resistance of 250Ω
• Voltage input: 1MΩ or above
Allowable signal source resistance • Thermocouple: 250Ω or below
• Voltage input: 1kΩ or below
Allowable wiring resistance • Thermoresistance: 10Ω or below
(for one wire)
84
• Output block
Control output • Relay contact output
Proportion cycle time: 20 ~ 120sec
Contact structure: SPST, SPDT
Contact capacity: AC220V/DC30V 3A
(resistance load)
(Standard load) AC220V/DC30V 1A
(inductive load)
Minimum switching current: 100mA (DC24V)
Mechanical life: 20 million cycles or more
Electrical life: 100 thousand cycles or
more (Standard load)
• Voltage pulse output (SSR/SSC drive output)
Proportion cycle time: 1 ~ 120sec
ON voltage: DC9V ~ 24V
OFF voltage: DC0.5V or below
Maximum current: DC20mA
Load resistance: 600Ω or above
• Current output (DC4 ~ 20mA)
Ensured output range: DC3.52mA ~ 20.48mA
(-3 ~ 103%)
Accuracy: ±5%FS
Linearity: ±2%FS
Resolution: 1.0%FS
Follow-up speed: 2 sec or below
Load resistance: 600Ω or below
• Display block
Display system • 7-segment, 4-digit × 2-stage, red, green
• Power supply block
Power supply voltage AC100 ~ 240V, Free power supply
Power supply voltage variation within -15% ~ +10%
Power supply frequency 50/60Hz (±5%)
Power consumption AC100V: 10VA or below
AC240V: 18VA or below
85
• External dimensions: (W × H × D) mm:
48 × 48×120.5 (PYX4)
48 × 96×112 (PYX5)
96 × 96×112 (PYX9)
• Weight: Approx. 200g (PYX4)
Approx. 300g (PYX5)
Approx. 400g (PYX9)
• Mounting method: Panel-installed type
• External terminals: screw terminals M3.5
• Ambient temperature -10 ~ 50°C
• Ambient humidity 90%RH or below (no condensation)
• Warm up 2 hours or above
• Insulation resistance DC500V, 20MΩ or above
• Control function (PID or fuzzy control selectable)
Basic PID type (Position type)
• Proportional band (P): 0.0 ~ 999.9%, P=0 ON/OFF control
• Integration time (I): 0 ~ 3200 sec, I=0 integration off
• Derivative time (D): 0 ~ 999.9 sec, D=0 derivative off
Fuzzy control
• Digital filter • First-order time-lag filter
• 0.0 ~ 900.0 sec, Set resolution 0.1 sec (0:
OFF)
• PV input compensation • PV shift (±50%FS)
• Over-range, under-range • Outside the range of -5 ~ 105%
86
• Alarm output (ALM1, ALM2 option)
• Output update cycle time: 500msec
• Relay contact output ×2-pts SPST contact
Contact capacity: AC220V/DC30V 1A
(Standard load) (resistance load)
AC220V/DC30V 0.3A
(inductive load)
Minimum switching current: 100mA (DC24V)
Mechanical life: 12 million cycles (200
times/min.)
Electrical life: 100 thousand cycles
(Standard load, 20 times/
min.)
• Loop break alarm output (Option)
• Output update cycle time: 500msec
• Alarm setting range: 0.0 ~ 99 min 59 sec
• Relay contact output: Alarm relay also used for
this
• Heater break alarm input signal (option)
1 ~ 30A: CT (CTL-6-SF)
20 ~ 50A: CT (CTL-12-S36-8F) used
*However, the output proportion cycle time must be 20
sec or above.
• Heater break alarm output (option)
• Output update cycle time: 500msec
• Alarm setting range: 1 ~ 50A
• The alarm output relay is also used for this output.
• Ramp/soak function (option)
Program pattern count: 1 pattern
Number of ramps/soaks
per pattern: Maximum of 4
Time indication range: 0 hour 0 min - 799 hours
Memory backup: EEP-ROM
OFF/run by digital input possible (only when start/reset
option is provided)
87
• Auxiliary analog output (option)
• Number of channels: 1
• Output type: DC1 ~ 5V
Ensured output range: DC0.88V ~ 5.12V (-3 ~
103%)
Accuracy: ±0.5%FS
Ripple voltage: P-P 1.0%FS or below
(50Hz or below)
Temperature drift: ±0.3%FS/10°C
Load resistance: 500kΩ or above
• Attached function: scaling function
• Output update cycle time: 500msec
• Digital input (Input by contact)
DC15V~21V 5mA
• Transmission function (option)
RS-485 (2-wire system)
• Transmission system: Half-duplex, bit serial
• Synchronous system: start-stop synchronization
• Coding: data length 8-bit
Parity odd
• Transmission rate: 9600BPS
• Number of units connectible: 31 units
• Transmission distance: 500m
• Remote SV function (option)
• Instruction setting accuracy: ±0.5%FS±1digit (at 23°C)
• Input filter: Digital filter (First-order
time-lag filter) time
constant 1 second
• Sampling cycle time: 500msec
• Temperature drift: ±0.3%FS/10°C
• Input impedance: 1MΩ or above
• Allowable signal: 1KΩ or below
source resistance
• Attached function: Scaling function
88
4. TROUBLESHOOTING
Phenomenon Possible cause User response
Required parameter • Wrong lock level is specified. • Set the right lock level. (See Page
not displayed 44~46.)
Set point not changed • Set point limits not correct • Set the correct Set point limits. (See
Page78.)
• Ramp/soak command set to other • Set the ramp/soak command to
than (for the type with the . (See Page 60~63.)
ramp/soak function)
Setting of alarm not • Alarm type set to "No alarm" • Set the alarm type to be set. (See
displayed (Code: 0) Page 55~59.)
“----” displayed • Input value incapable of being • Make sure the input is appropriate.
displayed in four digits
89
Phenomenon Possible cause User response
Autotuning not • Input error • Check the input or sensor connec-
available • Ramp/soak command set to other tion. (See page 19~29.)
than " " • Check the input switch pin correctly.
• Manual run being performed (See page 40.)
• Set the ramp/soak command to
• Set point changed during " " during autotuning. (See
autotuning page 60~63.)
• Because of the too slow process, • Switch the manual run mode to the
autotuning is not terminated within automatic run mode. (See page 69.)
12 hours. • Do not change the Set point value
during autotuning.
• Autotuning is not available. Perform
manual tuning. (See page 51~54.)
" " Set point not • The control output relay has been • If the control output relay does not
raised (for the type switched on not long enough. get triggered at least 1 sec after
fitted with heater powering on, the correct heater
break alarming) current value cannot be detected.
(See page 58.)
• Output proportion cycle time too • Set the output proportion cycle time
short of " " to 20 sec or more.
(See page 79.)
Loop break detection • Output limit setting is illegal • Loop break detection is not
not available available when " " is smaller
than 100.0 or " " is larger
than 0.0. (See page 77.)
Digital transmission • Host-side setting is wrong. • Give the right transmission setting
not properly performed to the host. (See page 67~68.)
• Station number is wrong. • Set the right station number. (See
page 67~68.)
• Polarity of transmission • Check if the transmission
connection is wrong. connection are all right. (See pages
19~29.)
90
5. PARAMETER LIST
Initial
Lock value
Display Name level Description during Remarks
shipment
LOCK Lock level 0 Parameter locking 2
(setting range: 0 ~ 3)
CAS Remote set 3 Displays the set value (SV) by – Not displayed when
value remote input. the remote SV
function is disabled.
(Displayed range: 0 to 100% FS E.U.)
D-SV Sub-Set point 2 2-setting function sub-set point 0%FS Not displayed
(setting range: 0 ~ 100%FS E.U.) E.U. unless the 2-setting
function is provided.
92
Initial
Lock value
Display Name level Description during Remarks
shipment
HYS 2-point 2 (setting range:0~100%FS D.E.U.) 0.5%FS Not displayed
operation D.E.U. except when P = 0.
hysteresis
COOL Control output 2 2 Control output 2 proportional band 1.0 Not displayed
proportional coefficiency. ‘0’ for 2-point operation unless control
output 2 is
band (setting range: 0.0~10.0) provided.
coefficient
DB Dead band 3 Control output 2 shift value 0.0
(setting range:–50~50%)
100%
AR Anti- 3 The integration range is set FS
resetting (setting range: 0.0~100.0% D.E.U.) (D.E.U.)
wind up
MAN Manual 3 MV shift 0.0
resetting (setting range:–100.0~100.0%)
value
AL1T Types of 2 0003 Not displayed
alarm-1 1000 for unless alarm 1
Dedicated to loop/heater 1-3 1-2 1-1
the HB is provided.
disconnection type type type fitted
93
Initial
Lock value
Display Name level Description during Remarks
shipment
AL12 Alarm 1-2 2 Alarm 1-2 Set point 0%FS Not displayed
Set point (setting range: 0~100%FS E.U.) E.U. when alarm 1
is not
provided, or
when setting
is not made
A12H Alarm 1-2 3 Alarm 1-2 hysteresis 0.5%FS for alarm 1-2.
hysteresis (setting range: 0~100%FS D.E.U.) (D.E.U.)
AL22 Alarm 2-2 2 Alarm 2-2 Set point 0%FS Not displayed
Set point (setting range: 0~100%FS E.U.) E.U. when alarm 2
is not
A22H Alarm 2-2 3 Alarm 2-2 hysteresis 0.5%FS provided, or
hysteresis (setting range: 0~100%FS D.E.U.) (D.E.U.) when setting
is not made
for alarm 2-2.
94
Initial
Lock value
Display Name level Description during Remarks
shipment
AL23 Alarm 2-3 2 Alarm 2-3 Set point 0%FS
Set point (setting range: 0~100FS E.U.) E.U. Not displayed
when alarm 2
is not provided,
AL23H Alarm 2-3 3 Alarm 2-3 hysteresis 0.5%FS or when setting
hysteresis (setting range: 0~100FS D.E.U.) (D.E.U.) is not made for
alarm 2-3.
Loop Loop break 2 Loop break alarm detection time 00.00 Not displayed
alarm Set (min/sec) (setting range: 00.00~99.59) unless
point alarming is
provided.
HB-A Heater break 2 Heater break alarm detection current 50A Not displayed
alarm Set point (setting range: 1~50A) unless heater
break alarming
is provided.
CT Heater current 2 Heater current monitor –
No setting (display range: 0~50A)
PVF Full scale 3 Scaling full scale 1000 Displayed only in the
(setting range:–1999~9999) voltage or current
input mode.
95
Initial
Lock value
Display Name level Description during Remarks
shipment
SFT PV shift 3 PV shift value 0%FS
(setting range:–50~50%FS D.E.U.) (D.E.U.)
REMF Remote 3 The full scale for remote input scaling 100% FS Not displayed
scaling full (Set range: 0 to 100% FS E.U.) industrial when the
scale value remote SV
function is
REMB Remote 3 The base scale for remote input scaling 0% FS disabled
scaling base (Set range: 0 to 100% FS E.U.) industrial
scale value
TC-1 Control output 1 3 (Setting range: 1~120 sec) Relay Not displayed
output proportion output: 20 when output 1
cycle time sec, SSR is 4 - 20mA.
drive: 2 sec
TC-2 Control output 2 3 (Setting range: 1~120 sec) Relay Not displayed
output proportion output: 20 when 4 - 20mA
cycle time sec, SSR output or
drive: 2 sec without control
output 2.
96
Initial
Lock value
Display Name level Description during Remarks
shipment
MV-H MV high limit 3 (setting range: –3.0~103.0%) 100.0
97