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    WPS-Shell To Tubesheet (CS-SS)

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    suria qaqc
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) of groove and fillet welds on pipe and tube sheet joints. Key details include: - Welding process is manual GTAW - Root pass is done with GTAW, plate thickness can be up to 120mm - Base metals are ASTM A-36 steel and stainless steel 304 - Filler metals are ER-309L and ER-309 stainless electrodes - Welding positions include horizontal and all fillet positions - Preheating temperature is minimum 10°C, interpass temperature is maintained at 150°C - Shielding gas is 99.9% argon at a flow

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    © All Rights Reserved
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    WPS-Shell To Tubesheet (CS-SS)

    Uploaded by

    suria qaqc
    225 views1 page
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) of groove and fillet welds on pipe and tube sheet joints. Key details include: - Welding process is manual GTAW - Root pass is done with GTAW, plate thickness can be up to 120mm - Base metals are ASTM A-36 steel and stainless steel 304 - Filler metals are ER-309L and ER-309 stainless electrodes - Welding positions include horizontal and all fillet positions - Preheating temperature is minimum 10°C, interpass temperature is maintained at 150°C - Shielding gas is 99.9% argon at a flow

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    WPS-Shell to Tubesheet (CS-SS)

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    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) of groove and fillet welds on pipe and tube sheet joints. Key details include: - Welding process is manual GTAW - Root pass is done with GTAW, plate thickness can be up to 120mm - Base metals are ASTM A-36 steel and stainless steel 304 - Filler metals are ER-309L and ER-309 stainless electrodes - Welding positions include horizontal and all fillet positions - Preheating temperature is minimum 10°C, interpass temperature is maintained at 150°C - Shielding gas is 99.9% argon at a flow

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    225 views1 page

    WPS-Shell To Tubesheet (CS-SS)

    Uploaded by

    suria qaqc
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) of groove and fillet welds on pipe and tube sheet joints. Key details include: - Welding process is manual GTAW - Root pass is done with GTAW, plate thickness can be up to 120mm - Base metals are ASTM A-36 steel and stainless steel 304 - Filler metals are ER-309L and ER-309 stainless electrodes - Welding positions include horizontal and all fillet positions - Preheating temperature is minimum 10°C, interpass temperature is maintained at 150°C - Shielding gas is 99.9% argon at a flow

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 1

    SURIA ENGINEERING

    WELDING PROCEDURE SPECIFICATION (WPS)

    Client: EPCL Date:


    Welding Procedure Specification No.: SE-QC-WPS-CN.2F-02 Project: CN-2F
    Revision: 01 Supporting PQR No.: SE-QC-PQR-CN2F-02
    Welding Process (es): GTAW Type(s) : Manual
    Code / STD: As per ASME Section IX

    Note:
    Root to be done by GTAW process
    Plate Thickness Maximum120mm
    Shell to tube sheet

    BASE METAL (QW.403) 1


    P.NO. 1 Group No. 2 to P.No. 8 Group No.
    OR

    Specification type and Grade ASTM A-36


    to Specification type and Grade SS 304
    OR

    Base Metal : Groove 2~4mm Tube Sheet: 40mm Thickness. Fillet Fillet All thickness
    Base Plate Shell: Thickness 10mm. Fillet
    Other: Pipe Dia range unlimited Fillet
    FILLER METALS POSTWELD HEAT TREATMENT
    (QW.404) (QW.407)
    GTAW GTAW
    ROOT HOT PASS FILL/CAP ROOT FILL CAP Temperature Range : N/A
    Spec. No. (SFA) 5.9 5.9 5.9 Time Range : N/A
    AWS No. (Class) ER-309L ER-309L ER-309L Soaking Time at Max Temp : N/A
    F.No. 6 6 6
    A. No. 8 8 8
    Size of Filler Metals 1.6mm/2.4mm 1.6mm/2.4 1.6mm/2.4mm GAS
    mm
    Weld Metal ER309 ER309 ER309 (QW-408)
    Fillet All Thickness All Thickness All Thickness Shielding Gas (es) : Argon

    Electrode Flux (Class) BARE METAL Percent Composition (mixture) : 99.90%


    Flux Trade Name MAGMAWELD/LINKON / ESSAB Flow Rate : 8 - 10 LIT / P.M
    Consumable I n s e r t ` Gas Backing : N/A
    Other Trailing Shielding Gas Composition : N/A
    Each base & filler metal combination should record individually

    QW.482
    POSITIONS (QW.405) POSTWELD HEAT TREATMENT (QW.407)
    Position(s) of Groove HOR Temperature Range
    Welding Position: Up F5 Time Range -
    Position(s) of Fillet ALL

    PREHEAT (QW.406) GAS (QW.408)


    Percent Composition
    Preheat Temp. Min. 10 Deg C Gas(es) (Mixture) Flow Rate
    Interpass Temp Maintain . 150 Deg C Shielding ARGON 99.90% 8-10 LIT/M.P
    Preheat Maintenance (If Required) By Propane Torch Trailing - - -
    Baking of electrode Backing - - -

    ELECTRICAL CHARACTERISTICS (QW.409)


    Current AC or DC DC Polarity GTAW DCEN
    Amps. (Range) GTAW 80-140
    Volts (Range) 18-28

    Electrode wire feed speed range


    Tungsten Electrode Size and Type Dia 2.4mm 2% THORATED

    TECHNIQUE (QW.410)
    String of Weave Bead All String
    Orifice or Gas Cup Size 4 - 6 mm
    Initial and interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding / Power grinding

    Method of Back Gouging Power Brush


    Oscillation Power Grinding Contact
    Tube to Work Distance N/A
    Multiple or Single Pass (per side) Multiples
    Multiple or Single Electrodes Single
    Travel Speed (Range) 3" -6" Penning

    Other

    Filler Metal Current


    Weld Type Amp Volt Travel Other
    Layers Process Class Dia. Polar Range Range Speed
    ROOT GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
    FILLING 1 GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
    FILLING 2(If Req.) GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
    CAPPING GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"

    Prepared By Reviewed By Approved By


    Suria Engineering Suria Engineering EPCL

    Name: Altaf Khan Name: Nauman Suria Name:

    Signature: Signature: Signature:

    Date: Date: Date:

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