Welding Parameter for HDPE Pipes ID 125 mm

Single low-pressure fusion jointing procedure

Description Calculation formal Unit Parameter
1 Inner Dia ID mm 125
2 Outer dia OD mm 135
3 Wall Thickness t mm 4.8
4 Pipe Section Area A1 mm2 1,090,852.08
Hydraulic cylinder section
5 A2 mm2 17584
area
6 Drag Pressure Pd site measurement Mpa
7 Heating Temperature Standard Range C 200 - 220
Mpa 9.31
8 Pressure for Alignment P1 A1/A2*0.15 + Pd
Bar 93.05
untill bead Created -
9 initial bead-up time T1 s
follow item 10
a
10 Height of the bead Hb1 0.5+(0.1*t) mm 6
reduced to nearly zero < Mpa 0.62
11 Pressure for Heating P2
0.01 N/mm2 Bar 6.20
12 Heating Time T2 10*t s 1230
13 Changeover Time T3 4+(0.01*OD) s 33.46
14 pressure built-up Time T4 2+(0.04*OD) s 119.84
Mpa 9.31
15 Joining Pressure P3 A1/A2*0.15 + Pd
Bar 93.05
16 Cooling Time T5 3+t min 126
a
Maximum 6 mm
 Welding Parameter for HDPE Pipes ID 2700 mm SDR 21
Single low-pressure fusion jointing procedure
Description Calculation formal Unit Parameter
1 Inner Dia ID mm 2700
2 Outer dia OD mm 3000
3 Wall Thickness t mm 150
4 Pipe Section Area A1 mm2 1,343,030.86
Hydraulic cylinder section
5 A2 mm2 17584
area
6 Drag Pressure Pd site measurement Mpa
7 Heating Temperature Standard Range C 200 - 220
Mpa 11.46
8 Pressure for Alignment P1 A1/A2*0.15 + Pd
Bar 114.57
untill bead Created -
9 initial bead-up time T1 s
follow item 10
a
10 Height of the bead Hb1 0.5+(0.1*t) mm 6
reduced to nearly zero < Mpa 0.76
11 Pressure for Heating P2
0.01 N/mm2 Bar 7.64
12 Heating Time T2 10*t s 1500
13 Changeover Time T3 4+(0.01*OD) s 34
14 pressure built-up Time T4 2+(0.04*OD) s 122
Mpa 11.46
15 Joining Pressure P3 A1/A2*0.15 + Pd
Bar 114.57
16 Cooling Time T5 3+t min 153
a
Maximum 6 mm
 Welding Parameter for HDPE Pipes ID 2600 mm SDR 26
Single low-pressure fusion jointing procedure
Description Calculation formal Unit Parameter
1 Inner Dia ID mm 2600
2 Outer dia OD mm 2846
3 Wall Thickness t mm 123
4 Pipe Section Area A1 mm2 1,052,210.49
Hydraulic cylinder section
5 A2 mm2 17584
area
6 Drag Pressure Pd site measurement Mpa
7 Heating Temperature Standard Range C 200 - 220
Mpa 8.98
8 Pressure for Alignment P1 A1/A2*0.15 + Pd
Bar 89.76
untill bead Created -
9 initial bead-up time T1 s
follow item 10
a
10 Height of the bead Hb1 0.5+(0.1*t) mm 6
reduced to nearly zero < Mpa 0.60
11 Pressure for Heating P2
0.01 N/mm2 Bar 5.98
12 Heating Time T2 10*t s 1230
13 Changeover Time T3 4+(0.01*OD) s 32.46
14 pressure built-up Time T4 2+(0.04*OD) s 115.84
Mpa 8.98
15 Joining Pressure P3 A1/A2*0.15 + Pd
Bar 89.76
16 Cooling Time T5 3+t min 126
a
Maximum 6 mm