Welding Procedure Specification: Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

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Dodsal Pte Ltd

Q-Chem Ethylene Project


Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/30 Rev.1 Date:29.04.01 Supporting PQR : DOD/Q-Chem/PQR/09 Dated : 01.04.01
2 Applicable Code ASME Sec. IX (1999 Edition) & B31.3 Joint Design
3 Joint Design Single 'v' groove 37.5° ± 2.5°
4 Backing None
5 Joint Prep. Machining and/or Grinding T
6 Base Metal Spec. -
7 Base Metal ASTM A608 (MANAURITE 900 to MANAURITE XM) 2-4mm 1.6mm +0.8mm
-0.8mm
8 Pipe Dia >2½" NB Max offset - 1.6mm
9 Thickness Range 1.6 to 17mm. (7.4mm GTAW, 8.7mm SMAW)
10 Process GTAW SMAW
11 Type Manual Manual 1.6mm +0.8mm
12 F.No 43 43 37.5°±2.5° -0.0mm
13 A.No - -
14 S.F.A No. 5.14 5.11 T 2-4mm
15 AWS No. ER NiCrComo - 1 E NiCrComo - 1 T
16 Flux N.A. N.A.
17 Insert N.A. N.A.
18 Position Of Groove All 19 Progression Vertical Uphill
20 Pre Heat Temp Range 10°C minimum 21 Interpass Temp. 150°C Max.
22 PWHT Temp. Range N.A. 23 Time Range N.A.
24 Shielding Gas & % Comp Argon 99.99% Purity 25 Flow Rate Shielding 20-30CFH
Purging 20-35CFH
26 Purging Argon 99.99% Purity 27 Trailling Gas Cup Size N.A.
28 Tungsten Type : 2% Thoriated 2.4 dia 29 Orifice or Gas Cup Size 8-13mm
30 Wire Feed Speed N.A. 31 Mode Of Metal Transfer N.A.
32 Contact Tube to Work Distance N.A. 33 Oscillations N.A.
34 No. of Electrodes/ Filler Wire Single 35 String & Weave String & Weave
36 Number of Passes (per side) Multiple 37 Peening Not Allowed
38 Initial/ interpass cleaning Grinding and/or Brushing 39 Method of Gouging where unrestricted access
permits ,root shall be back
40 Pre Heat Maintenance 41
gouged to sound metal prior to
42 Weave width not to exceed 8mm for GTAW, 2 times the core dia.for SMAW. back welding.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL ER NiCrComo - 1 2.4 65-90 9-12 35-60
Hot GTAW DCEN UPHILL ER NiCrComo - 1 1.6 65-90 9-12 50-70
Fill 2.4 /
SMAW DCEP UPHILL E NiCrComo - 1 60-85 20-26 70-100
(Multi) 3.2
Cap
SMAW DCEP UPHILL E NiCrComo - 1 3.2 60-85 20-26 80-115
(Multi)
Notes : 1. Purging to be maintained for Root and Hot Pass.
2. KBRT approved electrodes shall be used.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


SIGNATURE
NAME Shrikant Ajgaonkar
DATE 29.04.01

Format No : DOD/Q-Chem/F082 Rev 0


c:\DIR00001\wps\pp30-1

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