Northstart Meat Mercant Inc PDF

REVISI - 1
MECHANICAL STRENGTH CALCULATION
AS PER ASME SECTION I - 2007 EDITION

RULES FOR CONSTRUCTION OF POWER BOILERS
BOILER TYPE : FIRE TUBE
JOB NO. :
CLIENT : NORTHSTAR MEAT MERCHANT INC.
PROJECT :
CALCULATION SHEET NO. : TWA-2019-01
NAME SIGN DATE
Made by :
Checked by :
Approved by :
Job No. Rev. 1
MANUFACTURER'S DATA REPORT
Item No. Page 1
MECHANICAL STRENGTH CALCULATION
As per ASME Section I - 2007 Edition
Client :
Address :
Project :
Item Name :
Boiler Type :
Job No :
Year Built :
DRAWING
No. Drawing Title Drawing No. Date of Issue Rev.

1 -
2 -
3 -
4 -
5 -
CALCULATION SHEET
Rev. Date Description Page Prepared Checked Approved
0 - - -
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 3
1 CALCULATION OF SHELL, TUBE SHEET, AND NOZZLE THICKNESS
1.1 SHELL
STEAM DRUM (Ø 1600)
Assy Drawing No. : -
Sub Drawing No. : -
Quantity : 1 unit
OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 191.7 0C
DIMENSIONS DATA
Outside diameter of shell D = 1600 mm
Thickness of shell tn = 12 mm
Shell material = A 516 Gr. 70
Max. Allowable Stress Value S = 138 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 0
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Plate undertolerance pu = 0.3 mm [see PG-16.4]
Corrosion allowance CA = 0.8 mm
The minimum available wall thickness after deducting plate undertolerance and corrosion allowance from nominal
wall thickness [PG-16.5]
ta = tn - pu - CA
= 10.90 mm
Parameter : [PG-16.3] The minimum thickness of any boiler plate under pressure shall be 1/4" (6mm)
= Yes, wall thickness of boiler plate is over 6mm
STRENGTH CALCULATION
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :

PD
tr, shell = + C
2SE+2yP
1.2 x 1600
tr, shell = + 0 mm
2 x 1 + 2 x 0.4 x 1.2
= 6.93 mm
Minimum allowed efficiency (Ea) which is calculated from the formula above when inserting t a for t
Ea PD-(2yP(t-C)) 1913
= = = 1.000
2S(t-C) 1913
Parameter
• The minimum required wall thickness tr, shell = 6.93 mm
• The minimum available wall thickness ta = 10.90 mm
Conclusion : The provided shell thickness is sufficient

Opening in shell [PG-32]

Calculating K value
PD
K = = 0.70
1.82 S t
dmax = 8.08 * [ D t ( 1 -K ) ]1/3 = 140.1 mm
Based on above calculation < 140.1 mm no need reinforced calculation

all nozzles with ID
1.2 TUBE SHEET
Assy Drawing No. :

Sub Drawing No. :
Quantity : 2 units
OPERATING DATA
TUBE SHEET MATERIAL DATA

Material Type = A 516 Gr. 70
Tube Sheet Diameter Dts = 1576 mm
Nominal Thickness tts = 14 mm
Outside Diameter Tube d = 38 mm
Maximum pitch measured between p = 235 mm
the centers of tubes in different rows
[see PFT-31.2] C = 2.2 mm 2.1 for tubesheets not over 11 mm thick
2.2 for tubesheets over 11 mm thick
= 14.62 mm Required thickness of tubesheet
The minimum available wall thickness after deducting plate undertolerance and corrosion allowance
ttsa = ttn - pu - CA
= 12.9 mm (Thickness excluded allowance )
Minimum Thickness as follows; (PFT-9.2.1)

If inside diameter Di <= 1100 mm, Tickness tmr 10 mm
> 1100 mm <= 1350 ,tmr 11 mm
> 1350 mm <= 1800 ,tmr 13 mm
> 1800 mm ,tmr 14 mm
ttsa < tmr thickness of the tube sheet has fulfil minimum requirement of PFT 9.2.1
The maximum allowable working pressure on a tubesheet of a combustion chamber
14 * 52 - 32.2
= 186
669 * 52
Out Ø Tube = 38 MAWP = 1.48 Mpa

Thk Tube = 2.9
D = 52
d = 32.2
t = 14
W = 669
1.2 LIGAMENTS
Assy Drawing No. :

Sub Drawing No. :
Quantity : 2 units
OPERATING DATA
TUBE SHEET MATERIAL DATA

Material Type = A 516 Gr. 70
Tube Sheet Diameter Dts = 1576 mm
Nominal Thickness tts = 14 mm
Tube Diameter d = 38 mm 1.50 inch
Longitudinal Pitch p = 52 mm 2.05 inch
Diagonal Pitch p' = 52 mm 2.05 inch
Longitudinal Eficiency 2.05 - 1.50

= = 26.9 %
2.05
Diagonal Eficiency 2.05

= = 100 %
2.05
1.2.1 CALCULATION OF MANHOLE COVER [PG-31.3.3]

Sub Drawing No. : -
Quantity : 1 units
OPERATING DATA
Design Temperature = 192 0C
DIMENSIONS DATA
Length of long side D = 420 mm
Legth of short side d = 320 mm
Manhole material = A 516 Gr. 70
Nominal thickness tn = 25.0 mm
wall thickness [PG-16.5]
ta = tn - pu - CA
= 23.9 mm
Flat Unstayed Head [PG-31.3.3]
CALCULATION OF HEAD MINIMUM THICKNESS

ZCP
tr = d = 20.5 mm
S
3 .4 
2 .4 d , Shall not be greater than 2½
where, Z = D = 1.57
C = 0.3 [see PG-31.4]
Parameter
• The minimum required wall thickness tr = 20.49 mm
Conclusion : The provided manhole cover thickness is sufficient

1.2.1 CALCULATION OF MANHOLE FRAME [PG-27]

ITEM N9 - MANHOLE (420/320X120X25.4)
Sub Drawing No. : -
Quantity : 1 units
OPERATING DATA
DIMENSIONS DATA
Outside major axis of the ellipse a = 420 mm
Outside minor axis of the ellipse b = 320 mm
Manhole material = ASTM A 516 Gr70
Nominal thickness tn = 25.0 mm
`
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm `
C = 0
wall thickness [PG-16.5] `
ta = tn - pu - CA
= 23.9 mm
`
CALCULATION OF MANHOLE FRAME MINIMUM THICKNESS

PD
tnr = + C
2SE+2yP
1.2 x 551
tnr = + 0 mm
2 x 138 x 1 + 2 x 0.4 x 1.2
= 18.2 mm
where,
D = a2 = 551.3 mm
b
Minimum allowed efficiency (Ea) which is calculated from the formula above when inserting t a for t
PD-(2yP(t-C)) = 0.10
Ea =
2S(t-C)
Parameter
• The minimum required wall thickness tnr = 18.2 mm
Conclusion : The provided manhole frame thickness is sufficient

2 NOZZLES
2.1 NOZZLES THICKNESS CALCULATION
2.1.1 ITEM N7 - N10 SIZE : Ø 3/4" (SERVICE : WATER LEVEL GLASS)
Sub Drawing No. : -
Quantity : 4 unitS
Location : attached on the boiler shell
OPERATING DATA
DIMENSIONS DATA
Outside diameter of pipe D = 26.7 mm
Nominal wall thickness of pipe tn = 5.6 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 2.9 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
C = 1.65
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Min. required thickness of shell tr,shell = 6.93 mm
The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 4.1 mm
Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5
Nozzle neck thickness requirement [PG-43]
A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 26.7

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.785 mm
B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :
B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm
B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 3.34 mm
The smaller of two value (B1 and B2) tr,B = 3.34 mm
Parameter
• The minimum required wall thickness based on calculation A tr,A = 1.785 mm
• The minimum required wall thickness based on calculation B tr,B = 3.338 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES
Conclusion : The provided nozzle neck thickness is sufficient
Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
2.1.2 ITEM N6, N11 Size : Ø 1½"

(SERVICE : BLOWDOWN, WATER INLET)

Sub Drawing No. : -
Quantity : 2 units
OPERATING DATA
DIMENSIONS DATA
C = 1.65
ta = tn x mf - CA
= 5.4125 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 48.3

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.895 mm
= 7.73 mm
= 4.04 mm
Parameter

2.1.3 ITEM N4, N5 Size : Ø 1"

( SERVICE : SAFETY VALVE, MAINSTEAM(SPARE) )

Sub Drawing No. : -
Quantity : 3 unitS
OPERATING DATA
DIMENSIONS DATA
C = 1.65
ta = tn x mf - CA
= 4.8 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 33.4

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.819 mm
= 7.73 mm
= 3.78 mm
Parameter

2.1.4 ITEM N2 Size : Ø 4"

(SERVICE : WATER LEVEL ELECTRODE)

Sub Drawing No. : -
Quantity : 1 unit
OPERATING DATA
DIMENSIONS DATA
C = 0
ta = tn x mf - CA
= 6.725 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 114.3

+ 0.00 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 0.579 mm
= 7.73 mm
= 6.07 mm
Parameter

2.1.5 ITEM N3 Size : Ø 2 1/2"

(SERVICE : MAINSTEAM)

Sub Drawing No. : -
Quantity : 1 unit
OPERATING DATA
DIMENSIONS DATA
C = 1.65
ta = tn x mf - CA
= 7.5125 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 73
+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 2.020 mm
= 7.73 mm
= 5.35 mm
Parameter

2.1.6 ITEM N1 Size : Ø 1"

(SERVICE : PRESSURE INDICATOR)

Sub Drawing No. : -
Quantity : 1 unit
OPERATING DATA
DIMENSIONS DATA
C = 1.65
ta = tn x mf - CA
= 4.8 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 33.4

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.819 mm
= 7.73 mm
= 3.78 mm
Parameter

2.1.7 ITEM N12 Size : Ø 3/8"

(SERVICE : SAMPLE)

Sub Drawing No. : -
Quantity : 1 unit
OPERATING DATA
DIMENSIONS DATA
C = 1.65
ta = tn x mf - CA
= 2 mm
tr,A = PD
+ C
2SE+2yP
tr,A = 1.2 x 17.1

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.737 mm
= 7.73 mm
= 2.81 mm
Parameter
• Is the nozzle thickness sufficient based on calculation A and B ? No,=Please Recalculated..!!!
Conclusion : The provided nozzle neck thickness is not sufficient


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REVISI - 1

MECHANICAL STRENGTH CALCULATION

AS PER ASME SECTION I - 2007 EDITION

BOILER TYPE : FIRE TUBE

CLIENT : NORTHSTAR MEAT MERCHANT INC.

CALCULATION SHEET NO. : TWA-2019-01

NAME SIGN DATE

MECHANICAL STRENGTH CALCULATION

As per ASME Section I - 2007 Edition

No. Drawing Title Drawing No. Date of Issue Rev.

Rev. Date Description Page Prepared Checked Approved

1 CALCULATION OF SHELL, TUBE SHEET, AND NOZZLE THICKNESS

Minimum required thickness (t) :

Conclusion : The provided shell thickness is sufficient

Opening in shell [PG-32]

Based on above calculation < 140.1 mm no need reinforced calculation

1.2 TUBE SHEET

Assy Drawing No. :

TUBE SHEET MATERIAL DATA

= 14.62 mm Required thickness of tubesheet

Minimum Thickness as follows; (PFT-9.2.1)

The maximum allowable working pressure on a tubesheet of a combustion chamber

Out Ø Tube = 38 MAWP = 1.48 Mpa

Assy Drawing No. :

TUBE SHEET MATERIAL DATA

Longitudinal Eficiency 2.05 - 1.50

Diagonal Eficiency 2.05

1.2.1 CALCULATION OF MANHOLE COVER [PG-31.3.3]

Assy Drawing No. : -

CALCULATION OF HEAD MINIMUM THICKNESS

C = 0.3 [see PG-31.4]

Conclusion : The provided manhole cover thickness is sufficient

1.2.1 CALCULATION OF MANHOLE FRAME [PG-27]

CALCULATION OF MANHOLE FRAME MINIMUM THICKNESS

Conclusion : The provided manhole frame thickness is sufficient

Location : attached on the boiler shell

tr,A = 1.2 x 26.7

The smaller of two value (B1 and B2) tr,B = 3.34 mm

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

2.1.2 ITEM N6, N11 Size : Ø 1½"

Assy Drawing No. : -

Location : attached on the boiler shell

tr,A = 1.2 x 48.3

The smaller of two value (B1 and B2) tr,B = 4.04 mm

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

2.1.3 ITEM N4, N5 Size : Ø 1"

Assy Drawing No. : -

Location : attached on the boiler shell

tr,A = 1.2 x 33.4

The smaller of two value (B1 and B2) tr,B = 3.78 mm

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

2.1.4 ITEM N2 Size : Ø 4"

Assy Drawing No. : -

Location : attached on the boiler shell

tr,A = 1.2 x 114.3

The smaller of two value (B1 and B2) tr,B = 6.07 mm