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    Design of Lifting Lug: Inputs

    Uploaded by

    Bahtiar Anak LaNang
    The document provides design calculations for lifting lugs used to lift a 1 kg load. It calculates the required thickness of the lugs, diameter of the lifting pin, and weld sizes to connect the lugs to a pad plate and the pad plate to the vessel. The provided lug thickness, pin diameter, and weld sizes are all determined to be sufficient based on allowable stresses for bearing, shear, bending, and welding. The lifting lug design is therefore deemed safe based on the calculations.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Design of Lifting Lug: Inputs

    Uploaded by

    Bahtiar Anak LaNang
    182 views4 pages
    The document provides design calculations for lifting lugs used to lift a 1 kg load. It calculates the required thickness of the lugs, diameter of the lifting pin, and weld sizes to connect the lugs to a pad plate and the pad plate to the vessel. The provided lug thickness, pin diameter, and weld sizes are all determined to be sufficient based on allowable stresses for bearing, shear, bending, and welding. The lifting lug design is therefore deemed safe based on the calculations.

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    Lifting Lug

    Original Title

    Lifting Lug

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    The document provides design calculations for lifting lugs used to lift a 1 kg load. It calculates the required thickness of the lugs, diameter of the lifting pin, and weld sizes to connect the lugs to a pad plate and the pad plate to the vessel. The provided lug thickness, pin diameter, and weld sizes are all determined to be sufficient based on allowable stresses for bearing, shear, bending, and welding. The lifting lug design is therefore deemed safe based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    182 views4 pages

    Design of Lifting Lug: Inputs

    Uploaded by

    Bahtiar Anak LaNang
    The document provides design calculations for lifting lugs used to lift a 1 kg load. It calculates the required thickness of the lugs, diameter of the lifting pin, and weld sizes to connect the lugs to a pad plate and the pad plate to the vessel. The provided lug thickness, pin diameter, and weld sizes are all determined to be sufficient based on allowable stresses for bearing, shear, bending, and welding. The lifting lug design is therefore deemed safe based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4
    At a glance
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    The document discusses the design of lifting lugs for a vessel, including calculating the design load, sizing the pin, determining lug thickness, and checking the weld designs.

    The design load is calculated by multiplying the weight to be lifted by the impact factor of 1.6.

    The thickness of the lifting lugs is designed to withstand both bearing stress from the pin and shear stress at the edge of the hole, and must be greater than calculated minimum thicknesses.

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    1
    DESIGN OF LIFTING LUG

    Parts Included : Complete Exchanger

    INPUTS :-
    Total No. of lift lugs N 2

    Yield Stress Fy 24.47 Kg/mm²

    Load to be lifted/ Weight of vessel P 1 Kgs

    Details of lug
    (Refer a sketch below for inputs)
    Hole dia provided in lug D 50 mm
    Thickness of Lug S 16 mm
    Width of lug B 80 mm
    Distance from bottom of lug to centre line of lug A 50 mm
    Distance from top point of lug to the centre line of hole R 30 mm
    Pad Size
    Length of pad ap 150 mm
    Width of pad bp 50 mm
    Pad Thickness 8 mm
    Weld size
    Size of fillet for lug 6 mm
    Size of fillet for pad plate 6 mm
    2
    DESIGN LOAD :-
    Load to be lifted = P = 1 Kgs
    Impact factor = I 1.6
    Design Load = PxI = Pd = 1.6 Kgs

    Load Per Lifting Lug :-


    Pd1 = Pd/N = 0.8 Kgs

    PIN FOR LIFTING LUG :-


    Allowable shear stress :-
    Fs = 0.4 x Fy = 9.8 Kg/mm²
    Pd1 = (2 x pi x d² x Fs)/4
    Therefore,
    d = sqrt ((Pd1 x 4)/(2 x pi x Fs)) = 0.23 mm
    Say, 20 mm
    Hole dia provided in lug :- 50 mm

    THICKNESS OF LIFTING LUGS


    a) For bearing
    d x S x Fb = Pd1
    where d = 30 mm ( pin dia )
    Fb = 0.66 x Fy = 16.1502 Kg/mm²

    Asuming smaller permissible dia of pin = 20 mm


    t = Pd1 / (d x Fb) = 0.00 mm

    Thickness of provided Lug = 16 mm


    Provided thickness is greater than required hence, Design is Safe

    b) For shear
    Distance from top point of lug to the centre of hole R = 30 mm

    Dia of hole provided, D = 50 mm

    Actual edge distance available - K


    K = R - D/2 = 5 mm

    Thickness of Lug = Pd1/ (Fs x 2 K) = 0.01 mm


    Provided thickness is greater than required hence, Design is Safe
    3
    c) Design of weld joint between Lug and Pad

    Length of weld = (2 x a) + (2 x b)

    where, a is the width of lug = 80 mm


    b is the thickness of lug = 16 mm
    Length of weld (Lw) = 192 mm
    Size of fillet Sf = 6 mm
    Throat Dimension = 0.707 x Sf = 4.24 mm

    Weldment Area (Aw) = Throat dimension x Length of weld (Lw)


    = 814.464 sq mm

    Stress = Pd1 / Aw = 0.00 Kg/mm²

    Allowable stress (weld joint)


    = 0.49 x Fy = 11.9903 Kg/mm²

    Since allowable stress 11.9903 Kg/mm² > stress 0.00 Kg/mm²

    Actual Stress is less than allowable stress hence, Design is Safe

    d) Design of weld joint between Pad and Shell

    Length of Weld (Lw) = (2 x ap) + (2 x bp)


    Where, ap - Length of pad = 150 mm
    bp - Width of pad = 50 mm
    Therefore,
    Lw2 = 400 mm
    Size of fillet 6 mm
    Throat dimension = 0.707 x size of filet = 4.24 mm

    Weldment area (Aw2)


    = Throat dimension x Length of weld (Lw2) 1696.8 sq mm

    Stress = Pd1 / Aw2 = 0.00 Kg/mm²


    Allowable stress = 11.9903 Kg/mm²

    Actual Stress is less than allowable stress hence, Design is Safe


    4
    e) Check for bending of Lugs

    Angle bet rope & vertical theta = 15 °

    Pull in Ropes = Pd1 / cos ( theta ) = 0.83 Kg


    Distance from bottom of lug to centre line of lug pin = 50 mm

    Pull in rope X Distance from bottom of lug to centre line of lug pin
    = 41.41105 Kg mm
    Section modulous Z = (S x B²) / 6 = 17066.67 mm³
    Maximum bending stress in lug = M / Z = 0.00 Kg/mm²
    Allowable bending stress = 0.66 x Fy = 16.15 Kg/mm²

    Maximum bending stress is less than allowable bending stress hence, Design is Safe

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