Exhaust System: Section

ENGINE
SECTION
EXHAUST SYSTEM
EX EX
E
CONTENTS
HRA2DDT REMOVAL AND INSTALLATION ............... 11 F
PRECAUTION ............................................... 3 EXHAUST SYSTEM .......................................... 11

Exploded View .........................................................11 G
PRECAUTIONS ................................................... 3 Removal and Installation .........................................11
Removal and Installation ........................................... 3 Inspection ................................................................12
K9K
PREPARATION ............................................ 4 H
PREPARATION ................................................... 4 PRECAUTION .............................................. 13

Special Service Tools ................................................ 4 PRECAUTIONS ................................................. 13 I
Commercial Service Tools ........................................ 4 Removal and Installation .........................................13
PERIODIC MAINTENANCE .......................... 5 PERIODIC MAINTENANCE ........................ 14
J
EXHAUST SYSTEM ............................................ 5 EXHAUST SYSTEM .......................................... 14
Inspection .................................................................. 5 Inspection ................................................................14
REMOVAL AND INSTALLATION ................ 6 K
REMOVAL AND INSTALLATION ............... 15
EXHAUST SYSTEM ............................................ 6 EXHAUST SYSTEM .......................................... 15
Exploded View .......................................................... 6 Exploded View .........................................................15 L
Removal and Installation ........................................... 6 Removal and Installation .........................................15
Inspection .................................................................. 7 Inspection ................................................................16
MR20DD M
PARTICLE FILTER ........................................... 17
PRECAUTION ............................................... 8 Exploded View .........................................................17
Removal and Installation .........................................17
PRECAUTIONS ................................................... 8 Inspection ................................................................19 N
Removal and Installation ........................................... 8
R9M
Precautions for Removing Battery Terminal ............. 8
PRECAUTION .............................................. 20 O
PREPARATION ............................................ 9
PRECAUTIONS ................................................. 20
PREPARATION ................................................... 9
Precaution for Procedure without Cowl Top Cover....20
Special Service Tools ................................................ 9 P
Removal and Installation .........................................20
Commercial Service Tools ........................................ 9
PERIODIC MAINTENANCE ........................ 21
PERIODIC MAINTENANCE ......................... 10
EXHAUST SYSTEM .......................................... 21
EXHAUST SYSTEM ...........................................10
Inspection ................................................................21
Inspection ................................................................ 10
REMOVAL AND INSTALLATION ............... 22
EX-1
EXHAUST SYSTEM .......................................... 22 EXHAUST GAS TEMPERATURE SENSOR ON
Exploded View ........................................................ 22 THE EXHAUST GAS COOLER ................................ 27
Removal and Installation ........................................ 22 EXHAUST GAS TEMPERATURE SENSOR ON
Inspection ............................................................... 23 THE EXHAUST GAS COOLER : Removal and in-
stallation .................................................................. 27
PARTICLE FILTER ............................................ 24
Exploded View ........................................................ 24 EXHAUST GAS PRESSURE SENSOR ............ 29
Removal and installation ........................................ 24 Removal and installation ......................................... 29
EXHAUST GAS TEMPERATURE SENSOR ..... 27 PARTICLE FILTER PRESSURE SENSOR ....... 30
Removal and installation ......................................... 30
EXHAUST GAS TEMPERATURE SENSOR UP-
STREAM OF THE TURBOCHARGER ..................... 27 PARTICLE FILTER TEMPERATURE SEN-
EXHAUST GAS TEMPERATURE SENSOR UP- SORS ................................................................. 32
STREAM OF THE TURBOCHARGER : Removal Removal and installation ......................................... 32
and installation ........................................................ 27
EX-2
PRECAUTIONS
< PRECAUTION > [HRA2DDT]
PRECAUTION A
PRECAUTIONS
Removal and Installation INFOID:0000000010287084
EX
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape. C
• Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
• Be careful not to cut your hand on the heat insulator edge. D
EX-3
PREPARATION
< PREPARATION > [HRA2DDT]
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000010287085
Tool number
Description
Tool name
KV10114400 Loosening or tightening heated oxygen sen-
Heated oxygen sensor wrench sor 2
For 22 mm (0.87 in) width hexagon nut
S-NT636
Commercial Service Tools INFOID:0000000010287086
Tool name Description
Heated oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below.)
a: 18 mm (0.71 in) dia. for zirconia heated
oxygen sensor
b: 12 mm (0.47 in) dia. for titania heated ox-
ygen sensor
AEM488
Anti-seize lubricant (Permatex 133AR Lubricating heated oxygen sensor thread

or equivalent meeting MIL specifica- cleaner when reconditioning exhaust system
tion MIL-A-907) threads
AEM489
EX-4
EXHAUST SYSTEM
< PERIODIC MAINTENANCE > [HRA2DDT]
PERIODIC MAINTENANCE A
EXHAUST SYSTEM
Inspection INFOID:0000000010287087
EX
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts. C
SMA211A
EX-5
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [HRA2DDT]
REMOVAL AND INSTALLATION

EXHAUST SYSTEM
Exploded View INFOID:0000000010287088
E1BIA1125GB
1. Gasket 2. Mounting rubber 3. Exhaust front tube

4. Center muffler 5. Main muffler
Refer to GI-4, "Components" for symbol marks in the figure.

REMOVAL
1. Remove main muffler.
2. Remove center tube.
3. Remove front tube.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets with new ones when reassembling.
EX-6
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [HRA2DDT]
• If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insula-
tor, remove them. A
• When installing the insulator avoir large gaps or interference between the insulator and each
exhaust pipe.
• Remove desits from the sealing surface or each connection. Connect them securely to avoid gas
EX
leakage.
• If it is difficult to install mounting rubber, use mild detergent for smooth installation.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions. C
• Temporarily tighten mounting nuts. Check each part for unusual interference, and then tighten them
to the specified torque.
D
INSPECTION AFTER INSTALLATION

• Make sure clearance between tail tube and rear bumper is even. E
• With engine running, check exhaust tube joints for gas leakage and unusual noises.
• Ensure that mounting brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration. F
EX-7
PRECAUTIONS
< PRECAUTION > [MR20DD]
PRECAUTION
PRECAUTIONS
CAUTION:
resistance, corrosion resistance, and shape.
• Be careful not to cut your hand on the heat insulator edge.
• Never use silicon-containing products (e.g. oil) to prevent malfunctions such as the interference with
the conduction of electricity and the occurrence of noise in the radio.
• Prevent rust preventives from adhering to the sensor body.
Precautions for Removing Battery Terminal INFOID:0000000010665050
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition
switch is turned OFF. If the battery terminal is removed before ECU
stops, then a DTC detection error or ECU data corruption may
occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
SEF289H
main battery and sub battery disconnected, then DTC may be
detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
EX-8
PREPARATION
< PREPARATION > [MR20DD]
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000010665051
EX
Tool number
Description C
Tool name
KV10114400 Loosening or tightening heated oxygen sen-
Heated oxygen sensor wrench sor 2
a: For 22 mm (0.87 in) width hexagon nut D
E
S-NT636
Commercial Service Tools INFOID:0000000010665052 F
Tool name Description

G
Power tool Loosening nuts and bolts
I
PBIC0190E
Heated oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor J
(Use with anti-seize lubricant shown below.)
A: J-43897-18 [18 mm (0.71 in) dia.] for zir-
conia heated oxygen sensor
B: J-43897-12 [12 mm (0.47 in) dia.] for tita- K
nia heated oxygen sensor
C: Mating surface shave cylinder
JPBIA0238ZZ D: Flutes
L
Anti-seize lubricant (Permatex 133AR Lubricating heated oxygen sensor thread
or equivalent meeting MIL specifica- cleaner when reconditioning exhaust system
tion MIL-A-907) threads
M
N
AEM489
EX-9
EXHAUST SYSTEM
< PERIODIC MAINTENANCE > [MR20DD]
PERIODIC MAINTENANCE
EXHAUST SYSTEM
Check exhaust pipes, muffler, and mounting for improper attach-

ment, leakage, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts.
SMA211A
EX-10
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [MR20DD]
REMOVAL AND INSTALLATION A

EXHAUST SYSTEM
EX
E1BIA1179GB J
Gasket Exhaust front tube Heat insulator

Heat insulator (If equipped) Heated oxygen sensor 2 Mounting rubber K
Gasket Mounting rubber Main muffler
Mounting rubber Mounting rubber
L
To exhaust manifold
: Always replace after every disassembly.
: N·m (kg-m, in-lb) M
: N·m (kg-m, ft-lb)
N
REMOVAL
O
• Disconnect each joint and mounting.
• Remove heated oxygen sensor 2 with following procedure.
EX-11
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [MR20DD]
- Using heated oxygen sensor wrench [SST: KV10114400] (A),
removal heated oxygen sensor 2 .
: Exhaust front tube

: Vehicle front
CAUTION:
Discard any sensor which has been dropped from a height of
more than 0.5 m (19.7 in) onto a hard surface such as a con-
crete floor; use a new one.
JSBIA4404ZZ
INSTALLATION
CAUTION:
• Always replace gaskets with new ones when reassembling.
• Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a con-
crete floor. Use a new one.
• Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-
gen sensor thread cleaner [commercial service tool (J-43897-18 or J-43897-12)] and apply anti-seize
lubricant (commercial service tool).
• Never over torque heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat
insulator, remove them.
• When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid gas
leakage.
• Temporarily tighten mounting nuts and bolts. Check each part for unusual interference and mount-
ing rubber interference, and then tighten them to the specified torque.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear
and right/left directions.
• Install mounting rubber, refer to the following instructions,
- Install slit of the mounting rubber is in a horizontal direction.
: RH
: LH
: Vehicle upper
JPBIA6874ZZ

• Check clearance between tail tube and rear bumper is even.
• With engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
E X - 1 2
PRECAUTIONS
< PRECAUTION > [K9K]
PRECAUTION A
PRECAUTIONS
EX
CAUTION:
resistance, corrosion resistance, and shape. C
• Never cut your hand on the heat insulator edge. D
EX-13
EXHAUST SYSTEM
< PERIODIC MAINTENANCE > [K9K]
PERIODIC MAINTENANCE
EXHAUST SYSTEM

• If anything is found, repair or replace damaged parts.
SMA211A
EX-14
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [K9K]
REMOVAL AND INSTALLATION A

EXHAUST SYSTEM
EX
E1BIA1126GB
M
4. Exhaust shutter 5. Exhaust center tube 6. Main muffler
N
Refer to GI-4, "Components" for symbols in the figure.
O
CAUTION:
resistance, corrosion resistance and shape. P
• Perform the operation with the exhaust system fully cooled down because the system is still hot just
after the engine stops.
• Never cut your hand on the insulator edge.
REMOVAL
2. Remove center tube.
EX-15
EXHAUST SYSTEM
3. Disconnect exhaust throttle valve connector.
4. Unclip and move aside exhaust throttle valve harness.
5. Remove front tube.
INSTALLATION
Exhaust Front Tube and Main Muffler
1. When replacing the Exhaust electric throttle control actuator, this procedure must be performed. Refer to
ECK-130, "Special Repair Requirement List" .
CAUTION:
• If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insula-
tor, remove them.
• When installing the insulator avoid large gaps or interference between the insulator and each
exhaust pipe.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid gas
leakage.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.

• With the engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting insulators are installed properly and free from undue
EX-16
PARTICLE FILTER
PARTICLE FILTER
A
EX
J
E1BIA0896GB
1. DPF pressure sensor bracket 2. Clamp 3. Hose K

4. Turbocharger 5. DPF temperature sensor 6. Gasket
7. DPF heat insulator 8. V-band clamp 9. Diesel Particle Filter
10. DPF oxygen sensor 11. DPF Bracket 12. DPF bracket strip L
13. DPF exhaust gas exit 14. Exhaust gas pressure sensor 15. Exhaust gas pressure sensor bracket
16. Lock plate 17. Exhaust manifold 18. Exhaust gas temperature sensor
19. Exhaust gas pressure sensor tube M

Removal and Installation INFOID:0000000010427909 N
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat O
resistance, corrosion resistance and shape.
after the engine stops.
• Be careful not to cut your hand on the insulator edge. P
REMOVAL
1. Remove exhaust front tube. Refer to EX-15, "Exploded View".
2. Remove front suspension member. Refer to FSU-21, "Removal and Installation"
3. Unclip and move aside:
• exhaust gas temperature sensor harness. Refer to EX-17, "Exploded View".
• DPF temperature sensor harness. Refer to EX-17, "Exploded View".
EX-17
PARTICLE FILTER
4. Remove DPF temperature sensor (1).
E1BIA0892ZZ
5. Remove:
• DPF temperature sensor gasket nut (1).
• DPF temperature sensor gasket (2).
E1BIA0893ZZ
6. Remove DPF pressure sensor fixing nut (1).
E1BIA0891ZZ
7. Remove EGR cooler tube nut (1) from DPF.
E1BIA0894ZZ
EX-18
PARTICLE FILTER
8. Remove bolts (1), nut (2) and DPF bracket (3).
A
EX
E1BIA0890ZZ
D
9. Remove:
• DPF heat insulator. Refer to EX-17, "Exploded View".
• DPF bracket strip. Refer to EX-17, "Exploded View".
E
• DPF from turbocharger. Refer to EX-17, "Exploded View".
10. Remove oxygen sensor on the workbench using [SST: — (Mot.1495)].
11. Remove DPF pressure sensor hose from DPF.
F
INSTALLATION
1. When replacing the differential pressure sensor, this procedure must be performed. Refer to ECK-130,
"Special Repair Requirement List". G
2. When replacing the diesel particle filter, this procedure must be performed. Refer to ECK-130, "Special
Repair Requirement List".
• Install in the reverse order of removal. H
I
stress. Improper installation could result in excessive noise and vibration. J
EX-19
PRECAUTIONS
< PRECAUTION > [R9M]
PRECAUTION
PRECAUTIONS
Precaution for Procedure without Cowl Top Cover INFOID:0000000010502618
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
CAUTION:
resistance, corrosion resistance, and shape.
• Be careful not to cut your hand on the heat insulator edge.
EX-20
EXHAUST SYSTEM
< PERIODIC MAINTENANCE > [R9M]
PERIODIC MAINTENANCE A
EXHAUST SYSTEM
EX
• If anything is found, repair or replace damaged parts. C
SMA211A
EX-21
EXHAUST SYSTEM
< REMOVAL AND INSTALLATION > [R9M]
REMOVAL AND INSTALLATION

EXHAUST SYSTEM
E1BIA1126GB

4. Exhaust shutter 5. Exhaust center tube 6. Main muffler

REMOVAL
2. Disconnect exhaust valve.
3. Unclip and move aside harness of exhaust throttle valve.
4. Remove exhaust front tube.
INSTALLATION
Exhaust Front Tube and Main Muffler
EX-22
EXHAUST SYSTEM
1. Perform "Exhaust throttle valve position learning". Refer to EC9-150, "Work Procedure". when replacing
or removing exhaust throttle valve. Refer to EC9-143, "Special Repair Requirement List". A
CAUTION:
• If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insula- EX
tor, remove them.
• When installing the insulator avoid large gaps or interference between the insulator and each
exhaust pipe.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid gas C
leakage.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left D
directions.
E
INSPECTION AFTER INSTALLATION F

G
EX-23
PARTICLE FILTER
PARTICLE FILTER
E1BIA0618GB
1. Exhaust gas pressure sensor 2. Exhaust gas pressure sensor take-off 3. Exhaust manifold
pipe
4. Exhaust gas temperature sensor 5. Turbocharger heat shield gasket 6. Oxygen sensor
7. Particle filter temperature sensor 8. Particle filter pressure sensor 9. Particle filter pressure pipe
10. Particle filter temperature sensor 11. Diesel particle filter 12. Particle filter heat shield
13. Particle filter bracket 14. Particle filter mounting 15. Particle filter mounting
Refer to GI-4, "Components" for symbol marks in the figure.

Removal and installation INFOID:0000000010287097
CAUTION:
after engine stops.
• Be careful not to cut your hand on the insulator edge.
REMOVAL
1. Disconnect the batterie negative terminal.
2. Remove cowl top cover and extension cowl top. Refer to EXT-29, "Exploded View"
3. Remove the air inlet pipe
4. Remove the air duct inlet.
5. Drain the manuel gearbox. Refer to TM-81, "Draining" (2WD) or TM-140, "4WD : Draining" (4WD)
6. Remove the front wheels.
7. Remove the drive shaft (right side). Refer to FAX-22, "Removal and Installation (LH)" and FAX-26,
"Removal and Installation (RH)" (2WD) or FAX-60, "Removal and Installation (LH)" and FAX-63, "Removal
and Installation (RH)" (4WD)
EX-24
PARTICLE FILTER
8. Remove the drive shaft relay bearing nut (1) and the drive shaft
relay bearing. A
EX
E1BIA0619ZZ
D
9. Remove the rear torque rod. Refer to EM-429, "Exploded View"
10. Remove the rear engine mounting bracket.
E
11. Remove transfer assembly. (if equipped). Refer to DLN-155, "Removal and Installation"
12. Remove front suspension member. Refer to FSU-21, "Removal and Installation".
F
13. Remove exhaust tube bracket nuts.
I
E1BIA0620ZZ
14. Remove the particle filter bracket. Refer to EX-24, "Exploded View" J
15. Remove the oxygen sensor. Refer to EX-24, "Exploded View"
16. Disconnect the turbocharging pressure regulation vacumm hose K

from turbocharger (1).
17. Unclip the turbocharging pressure regulation vacumm hose (2)
L
E1BIA0625ZZ
N
18. Remove the turbocharging pressure regulation solenoide valve

nuts (1) O
19. Move aside the turbocharging pressure regulation solenoide
valve
P
E1BIA0626ZZ
EX-25
PARTICLE FILTER
bracket bolts (1)
bracket.
E1BIA0627ZZ
22. Disconnect the particle filter sensor (1), (2) and (3).
23. Remove the particle sensor connector bracket.
E1BIA0628ZZ
24. Remove the bolts (1) of the particle filter straps and the straps.
E1BIA0621ZZ
25. Move the engine forward and remove the particle filter from under.
CAUTION:
Be careful not to impact or damage particle filter pressure sensor.
INSTALLATION
• Note the following, and install in the reverse order of removal.
CAUTION:
• Be careful not to impact or damage particle filter sensor.
• When installing never use such tools as an air impact wrench.
1. Perform "Diesel particulate filter data clear". Refer to EC9-157, "Description". when replacing diesel partic-
ulate filter. Refer to EC9-143, "Special Repair Requirement List"
EX-26
EXHAUST GAS TEMPERATURE SENSOR
A
EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF THE TURBO-
CHARGER
EX
EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF THE TURBOCHARGER
: Removal and installation INFOID:0000000010287098
C
REMOVAL
1. Disconnect the batterie negative cable.
2. Remove cowl top cover and extension cowl top. Refer to EXT-29, "Removal and Installation". D
3. Remove engine undercover.
4. Remove the diesel particle filter. Refer to EX-24, "Removal and installation".
5. Disconnect the exhaust gas temperature sensor upstream of the
turbocharger (1). E
E1BIA0622ZZ
H
6. Remove the exhaust gas temperature sensor upstream of the turbocharger. Refer to EX-27, "EXHAUST
GAS TEMPERATURE SENSOR UPSTREAM OF THE TURBOCHARGER : Removal and installation".
CAUTION: I
Be careful not to impact or damage exhaust gas temperature sensor.
INSTALLATION J
CAUTION:
• Before installing a new exhaust gas temperature sensor, clean exhaust manifold thread. K
• Be careful not to impact or damage exhaust gas temperature sensor.
• When installing, never use such tools as an air impact wrench
L
EXHAUST GAS TEMPERATURE SENSOR ON THE EXHAUST GAS COOLER
EXHAUST GAS TEMPERATURE SENSOR ON THE EXHAUST GAS COOLER : Re-
M
moval and installation INFOID:0000000010287099
REMOVAL
1. Disconnect the batterie negative cable. N
2. Remove cowl top cover and extension cowl top. Refer to EXT-29, "Removal and Installation".
3. Remove engine undercover.
4. Remove the injector rail protector. O
5. Remove the oil separator. Refer to EM-402, "Exploded View"
6. Remove the exhaust gas recirculation low pressure solenoide valve. Refer to EM-385, "Exploded View"
7. Remove ther exhaust gas cooler. Refer to EM-385, "Exploded View"
P
CAUTION:
Be careful not to impact or damage exhaust gas temperature sensor.
8. Remove the exhaust gas temperature sensor from the exhaust gas cooler on the workbench using the
tool [SST: — (Mot.1807)]. Refer to EX-24, "Exploded View".
INSTALLATION
EX-27
• Install the exhaust gas temperature sensor on the exhaust gas cooler on the workbench using the tool [SST:
— (Mot.1807)] and the tool [SST: — (Ms.1973)].
CAUTION:
• Before installing a new exhaust gas temperature sensor, clean exhaust gas cooler thread.
• Be careful not to impact or damage exhaust gas temperature sensor.
• When installing, never use such tools as an air impact wrench
EX-28
EXHAUST GAS PRESSURE SENSOR
EXHAUST GAS PRESSURE SENSOR
A
REMOVAL EX
3. Remove the oxygen sensor. Refer to EX-24, "Exploded View" C
4. Disconnect the exhaust gas pressure sensor connector.
5. Remove: D
- the bolt (1) from the exhaust gas pressure sensor bracket.
- the clip (2) between the exhaust gas pressure sensor hose and
take-off pipe.
E
E1BIA0623ZZ
G
6. Remove the exhaust gas pressure sensor and hose assembly.

7. Remove the exhaust gas pressure sensor clamp. Refer to EX-24, "Exploded View" H
8. Separate the exhaust gas pressure sensor from hose. Refer to EX-24, "Exploded View"
9. Separate the exhaust gas pressure sensor from bracket.
INSTALLATION I
NOTE:
Always replace the clamp between the exhaust gas pressure sensor hose and the take-off pipe.
J
EX-29
PARTICLE FILTER PRESSURE SENSOR
REMOVAL
5. Disconnect the turbocharging pressure regulation vacumm hose

E1BIA0625ZZ

nuts (1)
valve
E1BIA0626ZZ

bracket bolts (1)
bracket.
E1BIA0627ZZ
E1BIA0628ZZ
EX-30
13. Remove the particle filter. Refer to EX-24, "Removal and installation". A
14. Remove the particle filter pressure sensor from the Particle filter on the workbench Refer to EX-24,
"Exploded View".
INSTALLATION EX
CAUTION:
• Before installing particle filter pressure sensor, clean particle filter thread.
• Be careful not to impact or damage particle filter pressure sensor. C
EX-31
PARTICLE FILTER TEMPERATURE SENSORS
REMOVAL
5. Disconnect the turbocharging pressure regulation vacumm hose

E1BIA0625ZZ

nuts (1)
valve
E1BIA0626ZZ

bracket bolts (1)
bracket.
E1BIA0627ZZ
E1BIA0628ZZ
EX-32
13. Remove the particle filter. Refer to EX-24, "Removal and installation". A
14. Remove the particle filter pressure sensor from the Particle filter on the workbench Refer to EX-24,
"Exploded View".
INSTALLATION EX
CAUTION:
• Before installing particle filter pressure sensor, clean particle filter thread.
• Be careful not to impact or damage particle filter pressure sensor. C
EX-33

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ENGINE

PRECAUTION ............................................... 3 EXHAUST SYSTEM .......................................... 11

PREPARATION ................................................... 4 PRECAUTION .............................................. 13

Commercial Service Tools INFOID:0000000010287086

Tool name Description

Anti-seize lubricant (Permatex 133AR Lubricating heated oxygen sensor thread

REMOVAL AND INSTALLATION

1. Gasket 2. Mounting rubber 3. Exhaust front tube

Refer to GI-4, "Components" for symbol marks in the figure.

INSPECTION AFTER INSTALLATION

Commercial Service Tools INFOID:0000000010665052 F

Tool name Description

Check exhaust pipes, muffler, and mounting for improper attach-

REMOVAL AND INSTALLATION A

Gasket Exhaust front tube Heat insulator

: N·m (kg-m, in-lb) M

: N·m (kg-m, ft-lb)

: Exhaust front tube

INSPECTION AFTER INSTALLATION

Check exhaust pipes, muffler and mounting for improper attachment,

REMOVAL AND INSTALLATION A

INSPECTION AFTER INSTALLATION

1. DPF pressure sensor bracket 2. Clamp 3. Hose K

Refer to GI-4, "Components" for symbols in the figure.

4. Remove DPF temperature sensor (1).

6. Remove DPF pressure sensor fixing nut (1).

7. Remove EGR cooler tube nut (1) from DPF.

Removal and Installation INFOID:0000000010287091

REMOVAL AND INSTALLATION

1. Gasket 2. Mounting rubber 3. Exhaust front tube

Refer to GI-4, "Components" for symbols in the figure.

INSPECTION AFTER INSTALLATION F

Refer to GI-4, "Components" for symbol marks in the figure.

16. Disconnect the turbocharging pressure regulation vacumm hose K

18. Remove the turbocharging pressure regulation solenoide valve

6. Remove the exhaust gas pressure sensor and hose assembly.

5. Disconnect the turbocharging pressure regulation vacumm hose

7. Remove the turbocharging pressure regulation solenoide valve

9. Remove the turbocharging pressure regulation solenoide valve

5. Disconnect the turbocharging pressure regulation vacumm hose

7. Remove the turbocharging pressure regulation solenoide valve

9. Remove the turbocharging pressure regulation solenoide valve

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