Electrical System

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ELECTRICAL SYSTEM

SECTION EL
When you read wiring diagrams:
● Read GI section, ‘‘HOW TO READ WIRING DIAGRAMS’’.
When you perform trouble diagnoses, read GI section, ‘‘HOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSES’’ and ‘‘HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRI-
CAL INCIDENT’’.

CONTENTS
PRECAUTIONS ......................................................... 1 Trouble Diagnoses............................................... 36
Supplemental Restraint System (SRS) ‘‘AIR Construction ......................................................... 38
BAG’’ (4WD models).............................................. 1 Removal and Installation ..................................... 39
Supplemental Restraint System (SRS) ‘‘AIR Disassembly......................................................... 39
BAG’’ (2WD models).............................................. 1 Inspection............................................................. 39
HARNESS CONNECTOR.......................................... 2 Assembly.............................................................. 40
Description ............................................................. 2 Service Data and Specifications (SDS)............... 41
STANDARDIZED RELAY.......................................... 3 COMBINATION SWITCH ........................................ 42
Description ............................................................. 3 Check ................................................................... 42
POWER SUPPLY ROUTING..................................... 5 Replacement ........................................................ 43
Schematic .............................................................. 5 HEADLAMP - Conventional Type -....................... 44
Wiring Diagram - POWER -................................... 6 Wiring Diagram - H/LAMP -/LHD Models............ 44
Fuse ..................................................................... 13 Wiring Diagram - H/LAMP -/RHD Models ........... 46
Fusible Link.......................................................... 13 Trouble Diagnoses............................................... 48
Circuit Breaker Inspection.................................... 13 Bulb Replacement................................................ 49
GROUND DISTRIBUTION....................................... 14 Aiming Adjustment ............................................... 49
BATTERY................................................................. 18 Low Beam ............................................................ 50
How to Handle Battery......................................... 18 HEADLAMP - Daytime Light System - ................. 51
Battery Test and Charging Chart......................... 21 System Description .............................................. 51
Service Data and Specifications (SDS)............... 25 Schematic ............................................................ 53
STARTING SYSTEM ............................................... 26 Wiring Diagram - DTRL -..................................... 54
Wiring Diagram - START - .................................. 26 Trouble Diagnoses............................................... 57
Trouble Diagnoses............................................... 27 Bulb Replacement................................................ 57
Construction ......................................................... 28 Aiming Adjustment ............................................... 57
Removal and Installation ..................................... 30 HEADLAMP - Dim-dip Lamp System - ................. 58 EL
Inspection............................................................. 30 System Description .............................................. 58
Assembly.............................................................. 32 Schematic ............................................................ 58
Service Data and Specifications (SDS)............... 33 Wiring Diagram - DIMDIP -.................................. 59
CHARGING SYSTEM .............................................. 34 Trouble Diagnoses............................................... 62
Wiring Diagram - CHARGE -/Gasoline Engine ... 34 Bulb Replacement................................................ 62
Wiring Diagram - CHARGE -/Diesel Engine ....... 35 Aiming Adjustment ............................................... 62
HEADLAMP - Headlamp Aiming Control -........... 63 Wiring Diagram - WIPER -/RHD Models with
System Description .............................................. 63 Intermittent ......................................................... 124
Wiring Diagram - H/AIM - .................................... 64 Trouble Diagnoses............................................. 126
PARKING, LICENSE AND TAIL LAMPS ............... 66 Wiper Installation and Adjustment ..................... 127
Wiring Diagram - TAIL/L -/Except for LHD Washer Nozzle Adjustment ............................... 128
Models for Europe ............................................... 66 Washer Tube Layout ......................................... 128
Wiring Diagram - TAIL/L -/LHD Models for Wiper Linkage .................................................... 129
Europe.................................................................. 68 HEADLAMP WASHER .......................................... 130
STOP LAMP ............................................................ 70 Wiring Diagram - HLC - ..................................... 130
Wiring Diagram - STOP/L - ................................. 70 Trouble Diagnoses............................................. 131
BACK-UP LAMP...................................................... 71 Washer Tube Layout ......................................... 131
Wiring Diagram - BACK/L - ................................. 71 Check Valve....................................................... 131
REAR FOG LAMP ................................................... 72 HORN ..................................................................... 132
Wiring Diagram - R/FOG -/LHD Models.............. 72 Wiring Diagram - HORN -.................................. 132
Wiring Diagram - R/FOG -/RHD Models ............. 73 CIGARETTE LIGHTER.......................................... 133
TURN SIGNAL AND HAZARD WARNING Wiring Diagram - CIGAR -................................. 133
LAMPS ..................................................................... 74 CLOCK................................................................... 134
Schematic ............................................................ 74 Wiring Diagram - CLOCK -................................ 134
Wiring Diagram - TURN -/Except 4WD Models REAR WINDOW DEFOGGER............................... 135
for Europe ............................................................ 75 Wiring Diagram - DEF - ..................................... 135
Wiring Diagram - TURN -/4WD Models for Electrical Components Inspection ..................... 136
Europe.................................................................. 77 Filament Check .................................................. 136
Trouble Diagnoses............................................... 80 Filament Repair.................................................. 137
Combination Flasher Unit Check......................... 80 AUDIO .................................................................... 138
ILLUMINATION........................................................ 81 Wiring Diagram - AUDIO -/LHD Models Type-
Wiring Diagram - ILL -/LHD Models .................... 81 2 ......................................................................... 138
Wiring Diagram - ILL -/RHD Models.................... 83 Wiring Diagram - AUDIO -/LHD Models Type-
INTERIOR AND SPOT LAMPS............................... 85 3 ......................................................................... 139
Wiring Diagram - INT/L - ..................................... 85 Wiring Diagram - AUDIO -/RHD Models ........... 141
Combination Meter............................................... 87 Trouble Diagnoses............................................. 142
Schematic ............................................................ 89 CATS (Code) System/For Europe RHD ............ 143
Wiring Diagram - METER -/LHD Models............. 90 NATS Audio Link/For Europe LHD (KA24E) ..... 144
Wiring Diagram - METER -/RHD Models ............ 93 AUDIO ANTENNA ................................................. 146
Unified Control Meter System Description .......... 96 Manual Antenna................................................. 146
Meter/gauge Operation and Odo/Trip Meter Power Antenna/Wiring Diagram - P/ANT -........ 147
Segment Check in Diagnosis Mode .................... 96 Power Antenna .................................................. 148
Flexible Print Circuit (FPC) .................................. 97 POWER DOOR MIRROR ...................................... 150
Trouble Diagnoses............................................... 98 Wiring Diagram - MIRROR -.............................. 150
Electrical Components Inspection ..................... 103 HEATED SEAT ...................................................... 152
WARNING LAMPS ................................................ 105 Wiring Diagram - H/SEAT - ............................... 152
Schematic .......................................................... 105 POWER WINDOW ................................................. 154
Wiring Diagram - WARN -/LHD Models ............ 106 System Description ............................................ 154
Wiring Diagram - WARN -/RHD Models............ 111 Schematic .......................................................... 156
Electrical Components Inspection ..................... 116 Wiring Diagram - WINDOW -/LHD Models ....... 157
WARNING BUZZER .............................................. 117 Wiring Diagram - WINDOW -/RHD Models....... 161
Wiring diagram - BUZZER -/LHD Models for Trouble Diagnoses............................................. 165
Europe................................................................ 117 POWER DOOR LOCK........................................... 166
Wiring diagram - BUZZER -/RHD Models for System Description ............................................ 166
Europe................................................................ 118 Wiring Diagram - D/LOCK -............................... 167
Electrical Components Inspection ..................... 119 Trouble Diagnosis .............................................. 169
FRONT WIPER AND WASHER ............................ 120 MULTI-REMOTE CONTROL SYSTEM/FOR
System Description ............................................ 120 EUROPE ................................................................ 173
Wiring Diagram - WIPER -/LHD Models with System Description ............................................ 173
Intermittent ......................................................... 122 Schematic .......................................................... 174
Wiring Diagram - MULTI -/LHD Models ............ 175 LOCATION OF ELECTRICAL UNITS................... 217
Trouble Diagnoses............................................. 179 Engine Compartment ......................................... 217
ID Code Entry Procedure .................................. 182 Passenger Compartment ................................... 218
NATS (Nissan Anti-Theft System)/Gasoline HARNESS LAYOUT .............................................. 220
engine for LHD models........................................ 183 Outline................................................................ 220
Component Parts and Harness Connector How to Read Harness Layout ........................... 221
Location.............................................................. 183 Main Harness..................................................... 222
System Description ............................................ 183 Engine Room Harness....................................... 232
System Composition .......................................... 184 Engine Control Harness..................................... 240
Wiring Diagram - NATS -................................... 185 Engine Harness ................................................. 242
CONSULT .......................................................... 186 Alternator Harness ............................................. 244
Trouble Diagnoses............................................. 188 Instrument Harness............................................ 245
How to Replace NATS IMMU............................ 197 Room Lamp Harness/LHD Models.................... 246
NATS (Nissan Anti-Theft System)/Diesel Room Lamp Harness/RHD Models ................... 247
engine .................................................................... 198 Chassis Harness and Tail Harness ................... 248
Component Parts and Harness Connector Front Door Harness (LH side) ........................... 249
Location.............................................................. 198 Front Door Harness (RH side)........................... 250
System Description ............................................ 199 Rear Door Harness............................................ 251
System Composition .......................................... 199 BULB SPECIFICATIONS ...................................... 252
Wiring Diagram - NATS -/LHD Models.............. 200 Headlamp........................................................... 252
Wiring Diagram - NATS -/RHD Models ............. 201 Exterior Lamp..................................................... 252
CONSULT .......................................................... 202 Interior Lamp...................................................... 252
Trouble Diagnoses............................................. 205 WIRING DIAGRAM CODES (CELL CODES)....... 253

WIRING DIAGRAM REFERENCE CHART

COOLING FAN .......................................................................................................... LC SECTION


ECCS, IGNITION SYSTEM, QUICK-GLOW SYSTEM, FUEL HEATER SYSTEM .. EC SECTION
ANTI-LOCK BRAKE SYSTEM .................................................................................. BR SECTION
SRS ‘‘AIR BAG’’ ........................................................................................................ RS SECTION
HEATER AND AIR CONDITIONER .......................................................................... HA SECTION
PRECAUTIONS

Supplemental Restraint System (SRS) ‘‘AIR


BAG’’ (4WD models)
The Supplemental Restraint System ‘‘AIR BAG’’, used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable. Information necessary to service the system safely is included in the RS section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.

Supplemental Restraint System (SRS) ‘‘AIR


BAG’’ (2WD models)
The Supplemental Restraint System ‘‘AIR BAG’’, used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp and spiral
cable. Information necessary to service the system safely is included in the RS section of this Service
Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
● Do not use electrical test equipment on any circuit related to the SRS.

EL-1
HARNESS CONNECTOR

Description
HARNESS CONNECTOR
● All harness connectors have been modified to prevent accidental looseness or disconnection.
● The connector can be disconnected by pushing or lifting the locking section.
CAUTION:
Do not pull the harness when disconnecting the connector.

[Example]

SEL769D

EL-2
STANDARDIZED RELAY

Description
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS
Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.

SEL881H

TYPE OF STANDARDIZED RELAYS


1M ................ 1 Make 2M ................ 2 Make
1T ................ 1 Transfer 1Mz1B ................ 1 Make 1 Break

SEL882H

EL-3
STANDARDIZED RELAY
Description (Cont’d)

SEL661TA

EL-4
POWER SUPPLY ROUTING

Schematic

HEL309A

EL-5
POWER SUPPLY ROUTING

Wiring Diagram — POWER —


BATTERY POWER SUPPLY — IGNITION SWITCH IN ANY POSITION

HEL310A

EL-6
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

HEL311A

EL-7
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)
BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION

HEL312A

EL-8
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

HEL313A

EL-9
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)
ACCESSORY POWER SUPPLY — IGNITION SW. IN ‘‘ACC’’ OR ‘‘ON’’

HEL314A

EL-10
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)
IGNITION POWER SUPPLY — IGNITION SW. IN ‘‘ON’’ AND/OR ‘‘START’’

HEL315A

EL-11
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

HEL316A

EL-12
POWER SUPPLY ROUTING

Fuse
a. If fuse is blown, be sure to eliminate cause of problem
before installing new fuse.
b. Use fuse of specified rating. Never use fuse of more than
specified rating.
c. Do not partially install fuse; always insert it into fuse
holder properly.
d. Remove fuse for ‘‘ELEC B’’ if vehicle is not used for a
long period of time.
SEL954JA

Fusible Link
A melted fusible link can be detected either by visual inspection
or by feeling with finger tip. If its condition is questionable, use
circuit tester or test lamp.
CAUTION:
● If fusible link should melt, it is possible that critical cir-
cuit (power supply or large current carrying circuit) is
shorted. In such a case, carefully check and eliminate
cause of problem.
● Never wrap outside of fusible link with vinyl tape. Impor-
GEL186
tant: Never let fusible link touch any other wiring
harness, vinyl or rubber parts.

Circuit Breaker Inspection


For example, when current is 30A, the circuit is broken within 8
to 20 seconds.
Circuit breakers are used in the following systems.
● Power window
● Power door lock
● Multi-remote control system

SBF284E

EL-13
GROUND DISTRIBUTION

EARTH CONNECT TO CONN. NO. CELL CODE


M1/M54 ACCESSORY RELAY (In fuse block) M14 EL-POWER
AIR BAG DIAGNOSIS SENSOR UNIT (4WD M110 RS-SRS
models)
ASHTRAY ILLUMINATION M34 EL-ILL
BLOWER RELAY (In fuse block) M14 EL-POWER
CHECK CONNECTOR (NA engine) M12 EC-CHOKE
CHECK CONNECTOR (Z engine) M13 EC-CHOKE
CIGARETTE LIGHTER SOCKET M37 EL-CIGAR
COMBINATION FLASHER UNIT M15 EL-TURN
DOOR LOCK TIMER M51 EL-D/LOCK
DOOR SWITCH DRIVER SIDE (For Europe) M118 EL-BUZZER EL-MULTI
ECM (ENGINE CONTROL MODULE) M66 EC-GLOW EC-PLA EC-EGRC/V
FAN SWITCH ILLUMINATION (Except for M403 HA-HEATER HA-A/C,M EL-ILL
Europe and Australia)
FAN SWITCH ILLUMINATION (For Europe and M40 HA-HEATER HA-A/C,M EL-ILL
Australia)
FAN SWITCH (Except for Europe and Australia) M404 EC-FIPOT HA-HEATER HA-A/C,M
FAN SWITCH (For Europe and Australia) M39 HA-HEATER HA-A/C,M
FRONT SEAT LH M119 EL-H/SEAT
FRONT SEAT RH M122 EL-H/SEAT
FRONT WIPER AMPLIFIER
(RHD models without KA engine and LHD mod- M220 EL-WIPER
els)
FRONT WIPER AND WASHER SWITCH M28 EL-WIPER
FRONT WIPER MOTOR
(RHD models without KA engine and LHD mod- M221 EL-WIPER
els)
FUEL FILTER SWITCH (LHD models with die- M259 EL-WARN EL-BUZZER
sel engine)
FUEL PUMP CONTROL MODULE M22 EC-FPCM
FUEL RETURN CONTROL SOLENOID VALVE M257 EC-F/RTN
(LHD models with NA engine)
GLOW CONTROL UNIT
(TD27 engine except for cold areas and QD M29 EC-GLOW EC-PLA
engine)
GLOW CONTROL UNIT (TD27 engine for cold M30 EC-GLOW EC-PLA
areas)
GLOW RELAY-1 (LHD models with diesel
engine except for Europe) M253 EC-GLOW
GLOW RELAY-2 (TD27 engine for cold areas) M256 EC-GLOW
HAZARD SWITCH M41 EL-TURN EL-ILL
HEADLAMP WASHER SWITCH M70 EL-ILL EL-HLC
HEATED SEAT SWITCH LH M602 EL-H/SEAT
HEATED SEAT SWITCH RH M603 EL-H/SEAT
IACV-FICD SOLENOID VALVE (KA engine) M203 EC-FICD HA-A/C,M
IGNITION RELAY (In fuse block) M14 EL-POWER
MULTI-REMOTE CONTROL RELAY-3 M706 EL-MULTI
MULTI-REMOTE CONTROL RELAY-4 M707 EL-MULTI
MULTI-REMOTE CONTROL UNIT M703 EL-MULTI
POWER WINDOW RELAY M9 EL-WINDOW
REAR WINDOW DEFOGGER SWITCH M42 EL-DEF
SEAT BELT SWITCH M109 EL-WARN
SPIRAL CABLE (2WD models with air bag) M26 RS-SRS
COMBINATION METER (4WD WARNING
LAMP) N6 EL-WARN
COMBINATION METER (ABS WARNING N6 BR-ABS EL-WARN
LAMP)

EL-14
GROUND DISTRIBUTION

EARTH CONNECT TO CONN. NO. CELL CODE


M1/M54 COMBINATION METER (AIR BAG WARNING N5 RS-SRS EL-WARN
LAMP)
COMBINATION METER (CLOCK ILLUMINA- N6 EL-ILL EL-CLOCK
TION)
COMBINATION METER (DIGITAL CLOCK) N6 EL-CLOCK
COMBINATION METER (FUEL GAUGE) N5 EL-METER
COMBINATION METER (HIGH BEAM INDICA- N5 EL-H/LAMP EL-DTRL EL-DIMDIP
TOR)
COMBINATION METER (METER ILLUMINA- N6 EL-ILL
TION)
COMBINATION METER (ODO/TRIP METER N6 EL-ILL
ILLUMINATION)
COMBINATION METER (REAR FOG LAMP
INDICATOR) N6 EL-R/FOG
COMBINATION METER (TURN LH INDICA- N6 EL-TURN
TOR)
COMBINATION METER (TURN RH INDICA- N6 EL-TURN
TOR)
COMBINATION METER (UNIFIED METER N5 EC-VSS EC-GLOW EL-METER
CONTROL UNIT)
COMBINATION METER (WATER TEMP. N5 EL-METER
GAUGE)
DOOR MIRROR REMOTE CONTROL SWITCH N3 EL-MIRROR
FRONT WIPER AMPLIFIER (RHD models with
KA engine) F20 EL-WIPER
FRONT WIPER MOTOR (RHD models with KA F21 EL-WIPER
engine)
HEADLAMP AIMING SWITCH N7 EL-H/AIM
INTERIOR LAMP (Single cab and King cab) R4 EL-INT/L
SPOT LAMP R3 EL-INT/L
FUEL TANK GAUGE UNIT (With electric fuel C3 EC-FPCM EC-F/PUMP EL-METER
pump) EL-WARN
FUEL TANK GAUGE UNIT (With mechanical C4 EL-METER EL-WARN
fuel pump)
LICENSE PLATE LAMP LH (With step bumper) T7 EL-TAIL/L
LICENSE PLATE LAMP LH (Without step T6 EL-TAIL/L
bumper)
LICENSE PLATE LAMP RH (With step bumper) T3 EL-TAIL/L
LICENSE PLATE LAMP RH (Without step T5 EL-TAIL/L
bumper)
REAR COMBINATION LAMP LH (BACK-UP)
(A-chassis models, and except for Europe, T8 EL-BACK/L
Australia and China)
REAR COMBINATION LAMP LH (BACK-UP)
(For Europe, Australia and China except T9 EL-BACK/L
A-chassis models)
REAR COMBINATION LAMP LH (REAR FOG) T9 EL-R/FOG
(LHD models except A-chassis)
REAR COMBINATION LAMP LH (TAIL AND
STOP) (A-chassis models, and except for T8 EL-TAIL/L EL-STOP/L
Europe, Australia and China)
REAR COMBINATION LAMP LH (TAIL AND
STOP) (For Europe, Australia and China except T9 EL-TAIL/L EL-STOP/L
A-chassis models)
REAR COMBINATION LAMP LH (TURN SIG-
NAL) (A-chassis models, and except for T8 EL-TURN
Europe, Australia and China)
REAR COMBINATION LAMP LH (TURN SIG-
NAL) (For Europe, Australia and China except T9 EL-TURN
A-chassis models)
REAR COMBINATION LAMP RH (BACK-UP)
(A-chassis models, and except for Europe, Aus- T1 EL-BACK/L
tralia and China)
REAR COMBINATION LAMP RH (BACK-UP)
(For Europe, Australia and China except T2 EL-BACK/L
A-chassis models)

EL-15
GROUND DISTRIBUTION

EARTH CONNECT TO CONN. NO. CELL CODE


M1/M54 REAR COMBINATION LAMP RH (REAR FOG) T2 EL-R/FOG
(RHD models except A-chassis)
REAR COMBINATION LAMP RH (TAIL AND
STOP) (A-chassis models, and except for T1 EL-TAIL/L EL-STOP/L
Europe, Australia and China)
REAR COMBINATION LAMP RH (TAIL AND
STOP) (For Europe, Australia and China except T2 EL-TAIL/L EL-STOP/L
A-chassis models)
REAR COMBINATION LAMP RH (TURN SIG-
NAL) (A-chassis models, and except for T1 EL-TURN
Europe, Australia and China)
REAR COMBINATION LAMP RH (TURN SIG-
NAL) (For Europe, Australia and China except T2 EL-TURN
A-chassis models)
REAR FOG LAMP LH (LHD A-chassis models) T12 EL-R/FOG
REAR FOG LAMP RH (RHD A-chassis models) T10 EL-R/FOG
DOOR LOCK ACTUATOR DRIVER SIDE
(Unlock sensor) D10 EL-MULTI
LOCK KNOB SWITCH D8 EL-D/LOCK
POWER WINDOW MAIN SWITCH (Double cab) D5 EL-WINDOW EL-D/LOCK
POWER WINDOW MAIN SWITCH (Single cab D6 EL-WINDOW EL-D/LOCK
and King cab)
M33/M207 CONDENSER M210 EC-IGN/SG
(LHD models DISTRIBUTOR (POWER TRANSISTOR) M214 EC-IGN/SG
with KA
engine) ECM (ECCS CONTROL MODULE) M32 EC-MAIN
M208 DATA LINK CONNECTOR FOR CONSULT M11 EC-MIL/DL
(LHD models DISTRIBUTOR (CAMSHAFT POSITION
with KA SENSOR) M214 EC-CMPS
engine)
ECM (ECCS CONTROL MODULE) M32 EC-MAIN
NATS IMMU M68 EL-NATS
SHIELD WIRE (CAMSHAFT POSITION M214 EC-CMPS
SENSOR)
SHIELD WIRE (MASS AIR FLOW SENSOR) M204 EC-MAFS
SHIELD WIRE (THROTTLE POSITION M302 EC-TPS
SENSOR)
SHIELD WIRE (HEATED OXYGEN SENSOR) E3 EC-HO2S
E6/E39 NATS IMMU (Diesel engine) M69 EL-NATS
ABS ACTUATOR AND ELECTRIC UNIT E4 BR-ABS
BRAKE FLUID LEVEL SWITCH E2 EL-WARN
COOLING FAN MOTOR E24 LC-COOL/F
DAYTIME LIGHT UNIT E64 EL-DTRL
DIM-DIP LAMP UNIT E67 EL-DIMDIP
FRONT COMBINATION LAMP LH (PARKING) E11 EL-TAIL/L
(Except for Europe, Australia and China)
FRONT COMBINATION LAMP LH (PARKING) E12 EL-TAIL/L
(For Europe, Australia and China)
FRONT COMBINATION LAMP LH (TURN SIG- E11 EL-TURN
NAL) (Except for Europe, Australia and China)
FRONT COMBINATION LAMP LH (TURN SIG- E12 EL-TURN
NAL) (For Europe, Australia and China)
FRONT COMBINATION LAMP RH (PARKING) E27 EL-TAIL/L
(Except for Europe, Australia and China)
FRONT COMBINATION LAMP RH (PARKING) E28 EL-TAIL/L
(For Europe, Australia and China)
FRONT COMBINATION LAMP RH (TURN SIG- E27 EL-TURN
NAL) (Except for Europe, Australia and China)
FRONT COMBINATION LAMP RH (TURN SIG- E28 EL-TURN
NAL) (For Europe, Australia and China)
FUEL FILTER (FUEL HEATER) E56 EC-F/HEAT
FUEL FILTER SWITCH (RHD models with die-
sel engine) E5 EL-WARN EL-BUZZER
FUEL RETURN CONTROL SOLENOID VALVE E40 EC-F/RTN
(RHD models with NA engine)

EL-16
GROUND DISTRIBUTION

EARTH CONNECT TO CONN. NO. CELL CODE


E6/E39 GLOW RELAY (RHD models with diesel engine E44 EC-GLOW
except for Europe)
HEADLAMP AIMING MOTOR LH E57 EL-H/AIM
HEADLAMP AIMING MOTOR RH E60 EL-H/AIM
HEADLAMP LH E13 EL-H/LAMP EL-DTRL
HEADLAMP RH E26 EL-H/LAMP EL-DTRL EL-DIMDIP
HEADLAMP WASHER AMPLIFIER E65 EL-HLC
IACV-FICD SOLENOID VALVE (Diesel engine) E37 HA-A/C,M
ISC-FI POT CONTROL SOLENOID VALVE E37 EC-FIPOT HA-A/C,M
POWER ANTENNA E46 EL-P/ANT
SHIELD WIRE (FRONT WHEEL SENSOR LH) E15 BR-ABS
SHIELD WIRE (FRONT WHEEL SENSOR RH) E31 BR-ABS
SIDE TURN SIGNAL LAMP LH E1 EL-TURN
SIDE TURN SIGNAL LAMP RH E45 EL-TURN
THERMOSWITCH E18 LC-COOL/F
TRIPLE-PRESSURE SWITCH E25 LC-COOL/F
VACUUM CONTROL SOLENOID VALVE E20 EC-IDLE
ALTERNATOR (Gasoline engine) E211 EC-CHOKE EC-FPCM EL-CHARGE
EL-WARN
NEUTRAL POSITION SWITCH E220 EC-PNP/SW
POWER STEERING OIL PRESSURE SWITCH
(RHD 2WD models with KA engine and LHD E208 EC-PST/SW
models)
POWER STEERING OIL PRESSURE SWITCH E207 EC-PST/SW
(RHD 4WD models with KA engine)
SHIELD WIRE (REAR WHEEL SENSOR LH) C5 BR-ABS
(4WD models)
SHIELD WIRE (REAR WHEEL SENSOR RH) C5 BR-ABS
(4WD models)
SHIELD WIRE (REAR WHEEL SENSOR) (2WD C6 BR-ABS
models)
F7/F52 CONDENSER F10 EC-IGN/SG
(RHD models DISTRIBUTOR (POWER TRANSISTOR) F14 EC-IGN/SG
with KA
engine) ECM (ECCS CONTROL MODULE) F51 EC-MAIN
F8 DATA LINK CONNECTOR FOR CONSULT M11 EC-MIL/DL
(RHD models DISTRIBUTOR (CAMSHAFT POSITION
with KA F14 EC-CMPS
SENSOR)
engine)
ECM (ECCS CONTROL MODULE) F51 EC-MAIN
SHIELD WIRE (CAMSHAFT POSITION
SENSOR) F14 EC-CMPS
SHIELD WIRE (MASS AIR FLOW SENSOR) F4 EC-MAFS
SHIELD WIRE (THROTTLE POSITION F102 EC-TPS
SENSOR)
A1 (Diesel ALTERNATOR A7 EC-GLOW EL-CHARGE EL-WARN
engine) ENGINE COOLANT TEMPERATURE SENSOR
(Except for Europe) A11 EC-GLOW
R54 REAR WINDOW DEFOGGER R53 EL-DEF

EL-17
BATTERY

CAUTION:
If it becomes necessary to start the engine with a booster
battery and jumper cables,
a. Use a 12-volt booster battery.
b. After connecting battery cables, ensure that they are
tightly clamped to battery terminals for good contact.
c. Never add distilled water through the hole used to check
specific gravity.

How to Handle Battery


METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-dis-
charging a battery.
● The battery surface (particularly its top) should always be
kept clean and dry.
● The terminal connections should be clean and tight.
● At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as ‘‘low mainte-
MEL040F nance’’ and ‘‘maintenance-free’’.
● When the vehicle is not going to be used over a long period
of time, disconnect the negative battery terminal.

MEL041F

● Check the charge condition of the battery.


Periodically check the specific gravity of the electrolyte. Keep
a close check on charge condition to prevent over-discharge.

MEL042F
CHECKING ELECTROLYTE LEVEL
WARNING:
Do not allow battery fluid to come in contact with skin, eyes,
fabrics, or painted surfaces. After touching a battery, do not
touch or rub your eyes until you have thoroughly washed
your hands. If acid contacts eyes, skin or clothing, immedi-
ately flush with water for 15 minutes and seek medical atten-
tion.

EL-18
BATTERY
How to Handle Battery (Cont’d)
● Remove the cell plug using a suitable tool.
● Add distilled water up to the MAX level.

MEL043F

SULPHATION
A battery will be completely discharged if it is left unat-
tended for a long time and the specific gravity will become
less than 1.100. This may result in sulphation on the cell
plates.
To determine if a battery has been ‘‘sulphated’’, note its
voltage and current when charging it. As shown in the
figure, less current and higher voltage are observed in the
initial stage of charging sulphated batteries.
A sulphated battery may sometimes be brought back into
SEL709E service by means of a long, slow charge, 12 hours or more,
followed by a battery capacity test.

SPECIFIC GRAVITY CHECK


1. Read hydrometer and thermometer indications at eye level.

MEL042FA

EL-19
BATTERY
How to Handle Battery (Cont’d)
2. Convert into specific gravity at 20°C (68°F).
Example:
● When electrolyte temperature is 35°C (95°F) and specific
gravity of electrolyte is 1.230, converted specific gravity at
20°C (68°F) is 1.240.
● When electrolyte temperature is 0°C (32°F) and specific
gravity of electrolyte is 1.210, converted specific gravity at
20°C (68°F) is 1.196.

SEL007Z

EL-20
BATTERY

Battery Test and Charging Chart


Chart I

VISUAL INSPECTION
● Check battery case for cracks or bends.
● Check battery terminals for damage.
● If the difference between the max. and min. electrolyte level in cells is within 10 mm (0.39 in), it is OK.

OK NG
.
.
CHECKING SPECIFIC GRAVITY Replace
Refer to ‘‘Specific Gravity Check’’. battery.

. . .
Below 1.100 1.100 - 1.220 Above 1.220

. . .
* .
SLOW CHARGE QUICK CHARGE CAPACITY TEST
Refer to ‘‘A: Slow STANDARD CHARGE Refer to ‘‘C: Quick Charge’’. Refer to ‘‘Chart II’’.
Charge’’. Refer to ‘‘B: Standard
Charge’’. OK NG

.
. .
Ready for use
CAPACITY TEST CAPACITY TEST
● Mount battery again and
Refer to ‘‘Chart II’’. Refer to ‘‘Chart II’’.
check loose terminals.
OK NG OK NG Also check other related
circuits.
. . .
. .
Ready for Replace Ready for use CHECKING SPECIFIC QUICK CHARGE
use battery. GRAVITY Refer to ‘‘C: Quick Charge’’.
Refer to ‘‘Specific Gravity ● Time required: 45 min.
Check’’.

. .
RECHARGE CAPACITY TEST
Refer to ‘‘C: Quick Charge’’. Refer to ‘‘Chart II’’.
● If battery temperature rises above 60°C (140°F), stop
charging. Always charge battery when its temperature OK NG
is below 60°C (140°F).

. .
.
Ready for use Replace
CAPACITY TEST
battery.
Refer to ‘‘Chart II’’.

OK NG
. .
Ready for Replace
use battery.

* ‘‘STANDARD CHARGE’’ is recommended if the vehicle is in storage after charging.

EL-21
BATTERY
Battery Test and Charging Chart (Cont’d)
● Check battery type and determine the specified current
Chart II using the following table.
Fig. 1 DISCHARGING CURRENT
(Load Tester)
CAPACITY TEST
Type Current (A)

28B19R(L) 90

34B19R(L) 99

46B24R(L) 135
. .
Test using battery checker. Test using load tester. 55B24R(L) 135

50D23R(L) 150

. . 55D23R(L) 180
Follow manufacturer’s instruc- Read load tester voltage 65D26R(L) 195
tions to check and determine when specified discharging
if battery is serviceable. current (Refer to Fig. 1.) flows 80D26R(L) 195
through battery for 15 sec-
OK NG 75D31R(L) 210
onds.
95D31R(L) 240

115D31R(L) 240
. .
Ready for use Go to next 95E41R(L) 300
step. 130E41R(L) 330
. .
Above 9.6 Below 9.6
volts volts

OK NG
. .
Ready for use Go to next
step.

SEL008Z

EL-22
BATTERY
Battery Test and Charging Chart (Cont’d)
A: SLOW CHARGE

Determine initial charging current from specific gravity refer-


ring to Fig. 2.
Fig. 2 INITIAL CHARGING CURRENT SETTING (Slow charge)

BATTERY TYPE
.
CON-

115D31R(L)

130E41R(L)
● Charge battery.

50D23R(L)

55D23R(L)

65D26R(L)

80D26R(L)

75D31R(L)

95D31R(L)
28B19R(L)

34B19R(L)

46B24R(L)

55B24R(L)

95E41R(L)
VERTED
● Check charging voltage 30 minutes after starting the bat-
SPECIFIC
tery charge.
GRAVITY

Below 4.0 5.0 7.0 8.0 9.0 10.0 14.0


1.100 (A) (A) (A) (A) (A) (A) (A)

. ● Check battery type and determine the specified current using the table
. shown above.
Below 12 volts or above 15
12 to 15 volts ● After starting charging, adjustment of charging current is not neces-
volts
sary.
OK
NG
.
Continue to charge for 12 . Fig. 3 ADDITIONAL CHARGE (Slow charge)
hours.
Replace battery.
Below 1.150 1.150 - 1.200 1.200 - 1.240 Above 1.240

.
CHECKING SPECIFIC GRAVITY . . .
Refer to ‘‘Specific Gravity Check’’. Charge for 5 Charge for 4 Charge for 2
hours at ini- hours at ini- hours at ini-
tial charging tial charging tial charging
. current set- current set- current set-
Conduct additional charge as per Fig. 3, if necessary. ting. ting. ting.

. . . .
.
Go to ‘‘CAPACITY TEST’’.

.
Go to ‘‘CAPACITY TEST’’.

CAUTION:
● Set charging current to value specified in Fig. 2. If
charger is not capable of producing specified current
value, set its charging current as close to that value as
possible.
● Keep battery away from open flame while it is being
charged.
● When connecting charger, connect leads first, then turn
on charger. Do not turn on charger first, as this may
cause a spark.
● If battery temperature rises above 60°C (140°F), stop
charging. Always charge battery when its temperature is
below 60°C (140°F).

EL-23
BATTERY
Battery Test and Charging Chart (Cont’d)
B: STANDARD CHARGE Fig. 4 INITIAL CHARGING CURRENT SETTING
(Standard charge)

BATTERY TYPE
CON-

115D31R(L)

130E41R(L)
50D23R(L)

55D23R(L)

65D26R(L)

80D26R(L)

75D31R(L)

95D31R(L)
28B19R(L)

34B19R(L)

46B24R(L)

55B24R(L)

95E41R(L)
Determine initial charging current from VERTED
specific gravity, referring to Fig. 4. SPECIFIC
GRAVITY

8.0 13.0
1.100 - 1.130 4.0 (A) 5.0 (A) 6.0 (A) 7.0 (A) 9.0 (A)
. (A) (A)
Charge battery for 8 hours. 7.0 11.0
1.130 - 1.160 3.0 (A) 4.0 (A) 5.0 (A) 6.0 (A) 8.0 (A)
(A) (A)

6.0 9.0
1.160 - 1.190 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A) 7.0 (A)
(A) (A)
.
5.0 7.0
CHECKING SPECIFIC GRAVITY 1.190 - 1.220 2.0 (A) 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A)
(A) (A)
Refer to ‘‘Specific Gravity Check’’.
● Check battery type and determine the specified current using the table shown above.
● After starting charging, adjustment of charging current is not necessary.

Fig. 5 ADDITIONAL CHARGE (Standard charge)


.
Conduct additional charge as per Fig. 5, if Below 1.150 1.150 - 1.200 1.200 - 1.240 Above 1.240
necessary.

. . . .

Go to ‘‘CAPACITY TEST’’. Charge for 3.5 Charge for 2.5 Charge for 1.5
hours at initial hours at initial hours at initial
charging current charging current charging current
setting. setting. setting.

. . . .

.
Go to ‘‘CAPACITY TEST’’.

CAUTION:
● Do not use standard charge method on a battery whose specific gravity is less than 1.100.
● Set charging current to value specified in Fig. 4. If charger is not capable of producing specified
current value, set its charging current as close to that value as possible.
● Keep battery away from open flame while it is being charged.
● When connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
● If battery temperature rises above 60°C (140°F), stop charging. Always charge battery when its
temperature is below 60°C (140°F).

EL-24
BATTERY
Battery Test and Charging Chart (Cont’d)
Fig. 6 INITIAL CHARGING CURRENT SETTING AND CHARGING TIME (Quick
C: QUICK CHARGE charge)

115D31R(L)

130E41R(L)
50D23R(L)

55D23R(L)

65D26R(L)

80D26R(L)

75D31R(L)

95D31R(L)
28B19R(L)

34B19R(L)

46B24R(L)

55B24R(L)

95E41R(L)
BATTERY TYPE
Determine initial charging current setting and charg-
ing time from specific gravity, referring to Fig. 6.
40
CURRENT [A] 10 (A) 15 (A) 20 (A) 30 (A)
(A)

CONVERTED SPECIFIC GRAVITY


. 1.100 - 1.130 2.5 hours
Charge battery.
1.130 - 1.160 2.0 hours

. 1.160 - 1.190 1.5 hours


Go to ‘‘CAPACITY TEST’’.
1.190 - 1.220 1.0 hours

Above 1.220 0.75 hours (45 min.)

● Check battery type and determine the specified current using the table shown
above.
● After starting charging, adjustment of charging current is not necessary.

CAUTION:
● Do not use quick charge method on a battery whose specific gravity is less than 1.100.
● Set initial charging current to value specified in Fig. 6. If charger is not capable of producing
specified current value, set its charging current as close to that value as possible.
● Keep battery away from open flame while it is being charged.
● When connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
● Be careful of a rise in battery temperature because a large current flow is required during quick-
charge operation.
If battery temperature rises above 60°C (140°F), stop charging. Always charge battery when its
temperature is below 60°C (140°F).
● Do not exceed the charging time specified in Fig. 6, because charging battery over the charging
time can cause deterioration of the battery.

Service Data and Specifications (SDS)


Europe
Applied model KA24 TD25
Standard Option
Type 55D23R 95D31R 80D26L, 80D26R
Capacity V-AH 12-48 12-64 12-55

EL-25
STARTING SYSTEM

Wiring Diagram — START —

HEL317A

EL-26
STARTING SYSTEM

Trouble Diagnoses
If any abnormality is found, immediately disconnect battery negative terminal.

Starter does not stop. c


Replace magnetic switch.

Engine does not start.

.
Yes Yes
Does engine turn by cranking? c
Does engine turn normally? c
Check ignition/fuel system.

No No (Turns slowly.)
.
OK
Check battery as follows: c
Repair starter motor.
● Charging condition
● Terminal connections
● Terminal corrosion

.
NG
A
V
.
Yes Yes
Does starter motor turn? c
Does gear shaft turn? c
Check pinion clutch.

No No
.
Check reduction gear, armature
and gear shaft.
.
NG
Check fuse and fusible link. c
Replace.

OK
.
A
V
Check battery as follows:
● Charging condition
● Terminal connections
.
NG
● Terminal corrosion c
● Charge battery.
● Repair connections and corrosion
OK of battery terminals.
.
NG
Check starting system wiring. c
Repair.

OK
.
No
Does magnetic switch operation c
Replace magnetic switch.
sound occur?

Yes
.
OK Yes
Check condition of pinion and ring c
Does starter turn under no load by c
Replace magnetic switch.
gear mesh. connecting wires as follows?

NG

.
No
● Adjust pinion movement. c
Repair starter motor.
● Check pinion moving mecha-
nism.
● Check ring gear.

SEL009Z

EL-27
STARTING SYSTEM

Construction

MEL673EA

.
Unit :

SEL600JA

EL-28
STARTING SYSTEM
Construction (Cont’d)

MEL440H

EL-29
STARTING SYSTEM

Removal and Installation

MEL271H

Inspection
MAGNETIC SWITCH CHECK
● Before starting to check, disconnect battery ground cable.
● Disconnect ‘‘M’’ terminal of starter motor.
1. Continuity test (between ‘‘S’’ terminal and switch body).
● No continuity ... Replace.

SEL036H

2. Continuity test (between ‘‘S’’ terminal and ‘‘M’’ terminal).


● No continuity ... Replace.

SEL038H

PINION/CLUTCH CHECK
1. Inspect pinion teeth.
● Replace pinion if teeth are worn or damaged. (Also check
condition of ring gear teeth.)
2. Inspect reduction gear teeth (If equipped).
● Replace reduction gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.
● If it locks or rotates in both directions, or unusual resistance
SEL630BA is evident. ... Replace.
BRUSH CHECK
Brush
Check wear of brush.
Wear limit length:
Refer to SDS, EL-33.
● Excessive wear ... Replace.

SEL014Z

EL-30
STARTING SYSTEM
Inspection (Cont’d)
Brush spring pressure
Check brush spring pressure with brush spring detached from
brush.
Spring pressure (with new brush):
Refer to SDS, EL-33.
● Not within the specified values ... Replace.

SEL015Z

Brush holder
1. Perform insulation test between brush holder (positive side)
and its base (negative side).
● Continuity exists. ... Replace.
2. Check brush to see if it moves smoothly.
● If brush holder is bent, replace it; if sliding surface is dirty,
clean.

SEL568B

YOKE CHECK
Magnet is secured to yoke by bonding agent. Check magnet to
see that it is secured to yoke and for any cracks. Replace mal-
functioning parts as an assembly.
CAUTION:
Do not clamp yoke in a vice or strike it with a hammer.

SEL305H

ARMATURE CHECK
1. Continuity test (between two segments side by side).
● No continuity ... Replace.
2. Insulation test (between each commutator bar and shaft).
● Continuity exists. ... Replace.

SEL019Z

3. Check commutator surface.


● Rough ... Sand lightly with No. 500 - 600 emery paper.

SEL020Z

EL-31
STARTING SYSTEM
Inspection (Cont’d)
4. Check diameter of commutator.
Commutator minimum diameter:
Refer to SDS, EL-33.
● Less than specified value ... Replace.

SEL021Z

5. Check depth of insulating mold from commutator surface.


● Less than 0.2 mm (0.008 in) ... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in)

SEL022Z

Assembly
Apply high-temperature grease to lubricate the bearing, gears
and frictional surface when assembling the starter.
Carefully observe the following instructions.

PINION PROTRUSION LENGTH ADJUSTMENT


Clearance ‘‘!’’
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance ‘‘!’’ between the front edge
of the pinion and the pinion stopper.
Clearance ‘‘!’’:
Refer to SDS, EL-33.

SEL026Z

EL-32
STARTING SYSTEM
Assembly (Cont’d)
Movement ‘‘!’’
Compare movement ‘‘!’’ in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement ‘‘!’’:
Refer to SDS, EL-33.

SEL497D

● Not in the specified value ... Adjust by adjusting plate.

SEL633BA

Service Data and Specifications (SDS)

STARTER
M3T70381 M3T29482D S13-327
Type MITSUBISHI HITACHI
Non-reduction Reduction
2WD 4WD 2WD
Applied model KA24 TD25
Standard Standard
System voltage V 12
No-load
Terminal voltage V 11.5 11.0
Current A Less than 60 Less than 160
Revolution rpm More than 6,500 More than 4,000
Minimum diameter of commutator
31.4 (1.236) 35.5 (1.398)
mm (in)
Minimum length of brush
11.5 (0.453) 9.0 (0.354)
mm (in)
13.7 - 25.5
Brush spring tension N (kg, lb) —
(1.4 - 2.6, 3.1 - 5.7)
Clearance between bearing metal and
armature shaft — Less than 0.2 (0.008) —
mm (in)
Clearance ‘‘!’’ between pinion front edge
0.5 - 2.0
and pinion stopper —
(0.020 - 0.079)
mm (in)
Movement ‘‘!’’ in height of pinion assembly 0.3 - 1.5

mm (in) (0.012 - 0.059)

EL-33
CHARGING SYSTEM

Wiring Diagram — CHARGE —/Gasoline


Engine

HEL318A

EL-34
CHARGING SYSTEM

Wiring Diagram — CHARGE —/Diesel Engine

HEL319A

EL-35
CHARGING SYSTEM

Trouble Diagnoses
Before conducting an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and
suitable test probes are necessary for the test. The alternator can be checked easily by referring to the
Inspection Table.
● Before starting, inspect the fusible link.
● Use fully charged battery.

GASOLINE ENGINE MODELS


Check the fol-
lowing:
● Warning
Ignition switch Warning lamp Disconnect connector (S, L) and Warning lamp
lamp bulb
‘‘ON’’ ‘‘OFF’’ ground L harness side. ‘‘OFF’’
● Fuse for
warning lamp

Warning lamp Damaged IC


‘‘ON’’ regulator.
Replace.

Warning lamp
‘‘ON’’

Engine start. Warning lamp Check the following: Engine idling Warning lamp OK
Engine speed: ‘‘ON’’ ● Drive belt ‘‘OFF’’
1,500 rpm ● Fuse for S terminal
● Connector (S, L terminal) con-
Warning lamp
nection ‘‘ON’’

Warning lamp OK Engine speed: More than Damaged IC


‘‘OFF’’ 1,500 rpm 15.5V regulator.
(Measure B Replace.
terminal volt-
age) No generation Field circuit is
open.

Warning lamp: ‘‘CHARGE’’ warning lamp in combination meter

Note:
● If the inspection result is OK even though the charging system is malfunctioning, check the B
terminal connection. (Check the tightening torque.)
● When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary,
replace faulty parts with new ones.

Malfunction indicator
The IC regulator warning function activates to illuminate ‘‘CHARGE’’ warning lamp, if any of the following
symptoms occur while alternator is operating:
● Field circuit is open.
● Excessive voltage is produced.

EL-36
CHARGING SYSTEM
Trouble Diagnoses (Cont’d)
DIESEL ENGINE MODELS
Check the fol-
lowing:
● Warning
Ignition switch Warning lamp Disconnect connector (S, L) and Warning lamp
lamp bulb
‘‘ON’’ ‘‘OFF’’ ground L harness side. ‘‘OFF’’
● Fuse for
warning lamp

Warning lamp Damaged IC


‘‘ON’’ regulator.
Replace.

Warning lamp
‘‘ON’’

Engine idling Warning lamp Check the fol-


‘‘ON’’ lowing:
● Drive belt
● Field circuit

Check the fol-


lowing:
● Fuse for S
Warning lamp Engine speed: 1,500 rpm More than terminal
‘‘OFF’’ (Measure B terminal voltage) 15.5V ● Open circuit
for S terminal
● IC regulator

13 - 15V OK

Warning lamp: ‘‘CHARGE’’ warning lamp in combination meter

Note:
● If the inspection result is OK even though the charging system is malfunctioning, check the B
terminal connection (check the tightening torque).
● When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary,
replace faulty parts with new ones.

EL-37
CHARGING SYSTEM

Construction

MEL383I

MEL443HA

EL-38
CHARGING SYSTEM

.
Removal and Installation
CAUTION:
● Start service operation after removing the negative ter-
minal from the battery.
● Also remove the undercover, if equipped, before servic-
ing.

MEL445H

Disassembly
REAR COVER
CAUTION:
Rear cover may be hard to remove because a ring is used
to lock outer race of rear bearing. To facilitate removal of
rear cover, heat just bearing box section with a 200W sol-
dering iron.
Do not use a heat gun, as it can damage diode assembly.

SEL032Z
REAR BEARING
CAUTION:
● Do not reuse rear bearing after removal. Replace with a
new one.
● Do not lubricate rear bearing outer race.

Inspection
ROTOR CHECK
1. Resistance test
Resistance: Refer to SDS, EL-41.
● Not within the specified values ... Replace rotor.
2. Insulator test
● Continuity exists. ... Replace rotor.
3. Check slip ring for wear.
Slip ring minimum outer diameter:
SEL033Z Refer to SDS, EL-41.
● Not within the specified values ... Replace rotor.

EL-39
CHARGING SYSTEM
Inspection (Cont’d)
BRUSH CHECK
1. Check smooth movement of brush.
● Not smooth ... Check brush holder and clean.
2. Check brush for wear.
● Replace brush if it is worn down to the limit line.

SEL631DA

STATOR CHECK
1. Continuity test
● No continuity ... Replace stator.

SEL108E

2. Ground test
● Continuity exists. ... Replace stator.

SEL109E

Assembly
RING FITTING IN REAR BEARING
● Fix ring into groove in rear bearing so that it is as close to
the adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.

SEL044Z

REAR COVER INSTALLATION


1. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushes up with fingers and install them to rotor.
Take care not to damage slip ring sliding surface.

SEL048Z

EL-40
CHARGING SYSTEM
Assembly (Cont’d)

SEL049Z

Service Data and Specifications (SDS)

ALTERNATOR
LR160-727C LR160-728C
Type
HITACHI

Applied model KA24 TD25

Nominal rating V-A 12-60

Ground polarity Negative


Minimum revolution under no-load
Less than 1,000
(When 13.5V is applied) rpm

More than 17/1,300


More than 48/2,500
Hot output current A/rpm
More than 57/5,000
(When 13.5V is applied)

Regulated output voltage V 14.1 - 14.7

Minimum length of brush


6.0 (0.236)
mm (in)

Brush spring pressure


1.0 - 3.4 (102 - 350, 3.60 - 12.34)
N (g, oz)

Slip ring minimum outer diameter


26.0 (1.024)
mm (in)

Rotor (Field coil) resistance Ω 2.58

EL-41
COMBINATION SWITCH

Check
FOR EUROPE AND LHD MODELS

HEL320A

EL-42
COMBINATION SWITCH

Replacement
For removal and installation of spiral cable, refer to RS sec-
tion [‘‘Installation — Air Bag Module and Spiral Cable’’,
‘‘SUPPLEMENTAL RESTRAINT SYSTEM (SRS)’’].
● Each switch can be replaced without removing combination
switch base.

MEL304D

● To remove combination switch base, remove base attaching


screw.

MEL326G

● Before installing the steering wheel, align the steering wheel


guide pins with the screws which secure the combination
switch as shown in the left figure.

SEL151V

EL-43
HEADLAMP — Conventional Type —

Wiring Diagram — H/LAMP —/LHD Models

HEL898

EL-44
HEADLAMP — Conventional Type —
Wiring Diagram — H/LAMP —/LHD Models
(Cont’d)

HEL321A

EL-45
HEADLAMP — Conventional Type —

Wiring Diagram — H/LAMP —/RHD Models

HEL900

EL-46
HEADLAMP — Conventional Type —
Wiring Diagram — H/LAMP —/RHD Models
(Cont’d)

HEL901

EL-47
HEADLAMP — Conventional Type —

Trouble Diagnoses
Symptom Possible cause Repair order
LH headlamps do not operate. 1. Bulb 1. Check bulb.
2. Grounds E6 and E39 2. Check grounds E6 and E39 .
3. 15A fuse 3. Check 15A fuse (No. 32 , located in fusible link and
fuse box). Verify battery positive voltage is present
8 of lighting switch.
at terminal V
4. Lighting switch 4. Check lighting switch.
RH headlamps do not operate. 1. Bulb 1. Check bulb.
2. Grounds E6 and E39 2. Check grounds E6 and E39 .
3. 15A fuse 3. Check 15A fuse (No. 31 , located in fusible link and
fuse box). Verify battery positive voltage is present
at terminal V
5 of lighting switch.
4. Lighting switch 4. Check lighting switch.
LH high beams do not operate, but 1. Bulbs 1. Check bulbs.
LH low beam operates. 2. Open in LH high beams circuit 2. Check R/L wire between lighting switch and LH head-
lamps for an open circuit.
3. Lighting switch 3. Check lighting switch.
LH low beam does not operate, but 1. Bulb 1. Check bulb.
LH high beam operates. 2. Open in LH low beam circuit 2. Check R/G wire between lighting switch and LH head-
lamp for an open circuit.
3. Lighting switch 3. Check lighting switch.
RH high beams do not operate, but 1. Bulbs 1. Check bulbs.
RH low beam operates. 2. Open in RH high beams circuit 2. Check R/Y wire between lighting switch and RH head-
lamps for an open circuit.
3. Lighting switch 3. Check lighting switch.
RH low beam does not operate, but 1. Bulb 1. Check bulb.
RH high beam operates. 2. Open in RH low beam circuit 2. Check R/B wire between lighting switch and RH head-
lamp for an open circuit.
3. Lighting switch 3. Check lighting switch.
High beam indicator does not work. 1. Bulb 1. Check bulb in combination meter.
2. Grounds M1 and M54 2. Check grounds M1 and M54 .
3. Open in high beam circuit 3. Check R/L wire between lighting switch and combina-
tion meter for an open circuit.

EL-48
HEADLAMP — Conventional Type —

Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.
● Grasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.

GEL187

Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver’s position).

CAUTION:
Be sure aiming switch is set to ‘‘0’’ when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.

SEL226P

EL-49
HEADLAMP — Conventional Type —

Low Beam
1. Turn headlamp low beam on.
2. Use adjusting screws to perform aiming adjustment.
● First tighten the adjusting screw all the way and then
make adjustment by loosening the screw.

GEL188

● Adjust headlamps so that main axis of light is parallel to


center line of body and is aligned with point P shown in
illustration.
● Figure to the left shows headlamp aiming pattern for
driving on right side of road; for driving on left side of
road, aiming pattern is reversed.
● Dotted lines in illustration show center of headlamp.
‘‘H’’: Horizontal center line of headlamps
‘‘WL’’: Distance between each headlamp center
‘‘L’’: 5,000 mm (196.85 in)
‘‘C’’: 65 mm (2.56 in)

SEL254I

EL-50
HEADLAMP — Daytime Light System —

System Description
OPERATION
Headlamp system on vehicles for North Europe contains a daytime light system. The unit operates to illu-
minate headlamps low beam, parking, tail, license lamps and illuminations automatically in the following
conditions.
● The engine is running with lighting switch in OFF position.
When the any of following conditions exists, the daytime light operation will be canceled.
● Ignition switch is in any position other than ON
● Engine is stopped
● Lighting switch is turned to 1st or 2nd position.
If the daytime light system is canceled, lighting switch operations are the same as for conventional light sys-
tem.

DAYTIME LIGHT IS OPERATING


(With engine running and lighting switch in OFF position)

SEL667V

With engine running, power is supplied


● from alternator terminal L
● through daytime light control unit terminal V 8
● to base of transistor-2 in the daytime light control unit.
The transistor-2 supplies ground path to all relays. Then the relays energize to illuminate lamps.

EL-51
HEADLAMP — Daytime Light System —
System Description (Cont’d)
DAYTIME LIGHT IS CANCELED
(Lighting switch in 1st or 2nd position or ignition switch in START position)

SEL668V

● Ignition switch is in START position


● Lighting switch is in 1st or 2nd position.
When one of the above conditions exists, power is supplied
● to base of the transistor-1 in daytime light control unit
● through daytime light control unit terminal V11 or V 6 .
And then, power supply path to the base transistor-2 is interrupted to cancel daytime light operation.

EL-52
HEADLAMP — Daytime Light System —

Schematic

HEL322A

EL-53
HEADLAMP — Daytime Light System —

Wiring Diagram — DTRL —

HEL323A

EL-54
HEADLAMP — Daytime Light System —
Wiring Diagram — DTRL — (Cont’d)

HEL324A

EL-55
HEADLAMP — Daytime Light System —
Wiring Diagram — DTRL — (Cont’d)

HEL325A

EL-56
HEADLAMP — Daytime Light System —

Trouble Diagnoses
DAYTIME LIGHT CONTROL UNIT INSPECTION TABLE
Voltage (V)
INPUT (I)/
Terminal No. Connections Operated condition (Approximate
OUTPUT (O)
values)
Power source for illumi-
1 — — 12
nation & tail lamp
Power source for head-
2 — — 12
lamp LH
Power source for head-
3 — — 12
lamp RH
ON (daytime light operating*) 12
4 Headlamp RH O
OFF 0
ON (daytime light operating*) 12
5 Headlamp LH O
OFF 0
START 12
6 Start signal I Ignition switch
ON, ACC or OFF 0
ON or START 12
7 Power source — Ignition switch
ACC or OFF 0
Running 12
8 Alternator ‘‘L’’ terminal I Engine
Stopped 0
9 Ground — — —
ON (daytime light operating*) 12
10 Illumination & tail lamp O
OFF 0
1STz2ND position 12
11 Lighting switch I
OFF 0
*: Daytime light operating: Lighting switch in ‘‘OFF’’ position with engine running.

Bulb Replacement
Refer to ‘‘HEADLAMP’’ (EL-49).

Aiming Adjustment
Refer to ‘‘HEADLAMP’’ (EL-49).

EL-57
HEADLAMP — Dim-dip Lamp System —

System Description
Headlamp system on RHD vehicles for Europe contains a dim-dip lamp system. The unit operates both
headlamp low beams at half illumination in the following conditions.
● Lighting switch is turned to 1st, with ignition switch in ON position. In other conditions, the dim-dip lamp
is canceled and lighting switch operations are the same as in conventional light systems.

Schematic

HEL326A

EL-58
HEADLAMP — Dim-dip Lamp System —

Wiring Diagram — DIMDIP —

HEL327A

EL-59
HEADLAMP — Dim-dip Lamp System —
Wiring Diagram — DIMDIP — (Cont’d)

HEL328A

EL-60
HEADLAMP — Dim-dip Lamp System —
Wiring Diagram — DIMDIP — (Cont’d)

HEL329A

EL-61
HEADLAMP — Dim-dip Lamp System —

Trouble Diagnoses
DIM-DIP LAMP CONTROL UNIT INSPECTION TABLE
Voltage (V)
INPUT (I)/
Terminal No. Connections Operated condition (Approximate
OUTPUT (O)
values)

Lighting switch Low beam ON 12


1 I Lighting switch
(Low beam) Other 0

Lighting switch High beam ON 12


2 I Lighting switch
(High beam) Other 0
3 Power source — — 12
1STz2ND position 12
4 Lighting switch I
OFF 0
ON or START 12
5 Ignition on signal I Ignition switch
ACC or OFF 0
Power source for head-
6 — — 12
lamp LH
Low beam ON 12
Dim-dip lamp
12
7 Headlamp LH O Lighting switch operating
Other
Dim-dip lamp
0
off
ON (dim-dip lamp operating*) 6
8 LH headlamp ground —
OFF 0
High beam ON 12
Dim-dip lamp
6
9 Headlamp RH O Lighting switch operating
Other
Dim-dip lamp
0
off
10 Ground — — —
*: Dim-dip lamp operating: Lighting switch in ‘‘1st.’’ position with ignition switch ON.

Bulb Replacement
Refer to ‘‘HEADLAMP’’ (EL-49).

Aiming Adjustment
Refer to ‘‘HEADLAMP’’ (EL-49).

EL-62
HEADLAMP — Headlamp Aiming Control —

System Description
CIRCUIT OPERATION
[Example]
Aiming switch ‘‘0’’
● When the aiming switch is set to ‘‘0’’, the motor will not start.
This is because the power terminals are positioned at the
nonconductive section of the sensor’s rotary unit.

SEL465M

Aiming switch ‘‘0’’ → ‘‘1’’


● When the aiming switch is moved from ‘‘0’’ to ‘‘1’’, the sen-
sor’s conductive section activates the relay. Power is sup-
plied through the relay to the motor. The headlamps will then
move in the ‘‘DOWN’’ direction.
● The motor continues to rotate while the rotary unit of the
sensor moves from point A to point B.
● The power terminals will then be positioned at the noncon-
ductive section, disconnecting the power to the motor. The
motor will then stop.
SEL364P

Aiming switch ‘‘1’’ → ‘‘0’’


● When the aiming switch is moved from ‘‘1’’ to ‘‘0’’, the sen-
sor’s conductive section activates the relay. Power is sup-
plied through the relay to the motor. The motor will rotate to
move the headlamps in the ‘‘UP’’ direction.
● When the rotary unit of the sensor moves from point B to
point A, the motor will stop.

SEL365P

EL-63
HEADLAMP — Headlamp Aiming Control —

Wiring Diagram — H/AIM —

HEL330A

EL-64
HEADLAMP — Headlamp Aiming Control —
Wiring Diagram — H/AIM — (Cont’d)

HEL331A

EL-65
PARKING, LICENSE AND TAIL LAMPS

Wiring Diagram — TAIL/L —/Except for LHD


Models for Europe

HEL332A

EL-66
PARKING, LICENSE AND TAIL LAMPS
Wiring Diagram — TAIL/L —/Except for LHD
Models for Europe (Cont’d)

HEL333A

EL-67
PARKING, LICENSE AND TAIL LAMPS

Wiring Diagram — TAIL/L —/LHD Models for


Europe

HEL334A

EL-68
PARKING, LICENSE AND TAIL LAMPS
Wiring Diagram — TAIL/L —/LHD Models for
Europe (Cont’d)

HEL335A

EL-69
STOP LAMP

Wiring Diagram — STOP/L —

HEL336A

EL-70
BACK-UP LAMP

Wiring Diagram — BACK/L —

HEL337A

EL-71
REAR FOG LAMP

Wiring Diagram — R/FOG —/LHD Models

HEL338A

EL-72
REAR FOG LAMP

Wiring Diagram — R/FOG —/RHD Models

HEL339A

EL-73
TURN SIGNAL AND HAZARD WARNING LAMPS

Schematic

HEL340A

EL-74
TURN SIGNAL AND HAZARD WARNING LAMPS

Wiring Diagram — TURN —/Except 4WD


Models for Europe

HEL426A

EL-75
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram — TURN —/Except 4WD
Models for Europe (Cont’d)

HEL427A

EL-76
TURN SIGNAL AND HAZARD WARNING LAMPS

Wiring Diagram — TURN —/4WD Models for


Europe
NOTE: For Single cab models with air bag, refer to ‘‘Wiring Diagram — TURN —/Except
4WD Models for Europe’’.

HEL341A

EL-77
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram — TURN —/4WD Models for
Europe (Cont’d)

HEL342A

EL-78
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram — TURN —/4WD Models for
Europe (Cont’d)

HEL343A

EL-79
TURN SIGNAL AND HAZARD WARNING LAMPS

Trouble Diagnoses
Symptom Possible cause Repair order
Turn signal and hazard warning 1. Hazard switch 1. Check hazard switch.
lamps do not operate. 2. Combination flasher unit 2. Refer to combination flasher unit check.
3. Open in combination flasher unit 3. Check wiring to combination flasher unit for open cir-
circuit cuit.
Turn signal lamps do not operate 1. 7.5A fuse 1. Check 7.5A fuse (No. , located in fuse block).
but hazard warning lamps operate. Turn ignition switch ON and verify battery positive
voltage is present at terminal V2 of hazard switch.
2. Hazard switch 2. Check hazard switch.
3. Turn signal switch 3. Check turn signal switch.
4. Open in turn signal switch circuit 4. Check G wire between combination flasher unit and
turn signal switch for open circuit.
Hazard warning lamps do not oper- 1. 10A fuse 1. Check 10A fuse (No. , located in fuse block).
ate but turn signal lamps operate. Verify battery positive voltage is present at terminal
V3 of hazard switch.
2. Hazard switch 2. Check hazard switch.
3. Open in hazard switch circuit 3. Check G wire between combination flasher unit and
hazard switch for open circuit.
Front or side turn signal lamp LH 1. Bulb 1. Check bulb.
or RH does not operate. 2. Grounds E6 and E39 2. Check grounds E6 and E39 .
Rear turn signal lamp LH or RH 1. Bulb 1. Check bulb.
does not operate. 2. Grounds M1 and M54 2. Check grounds M1 and M54 .
LH and RH turn indicators do not 1. Ground 1. Check grounds M1 and M54 .
operate.
LH or RH turn indicator does not 1. Bulb 1. Check bulb in combination meter.
operate.

Combination Flasher Unit Check


● Before checking, ensure that bulbs meet specifications.
● Connect a battery and test lamp to the combination flasher
unit, as shown. Combination flasher unit is properly function-
ing if it blinks when power is supplied to the circuit.

SEL122E

EL-80
ILLUMINATION

Wiring Diagram — ILL —/LHD Models

HEL344A

EL-81
ILLUMINATION
Wiring Diagram — ILL —/LHD Models
(Cont’d)

HEL345A

EL-82
ILLUMINATION

Wiring Diagram — ILL —/RHD Models

HEL346A

EL-83
ILLUMINATION
Wiring Diagram — ILL —/RHD Models
(Cont’d)

HEL347A

EL-84
INTERIOR AND SPOT LAMPS

Wiring Diagram — INT/L —

HEL348A

EL-85
INTERIOR AND SPOT LAMPS
Wiring Diagram — INT/L — (Cont’d)

HEL349A

EL-86
INTERIOR AND SPOT LAMPS

Combination Meter
FOR EUROPE AND THE MIDDLE EAST (With tachometer)

HEL350A

EL-87
INTERIOR AND SPOT LAMPS
Combination Meter (Cont’d)
FOR EUROPE AND THE MIDDLE EAST (Without tachometer)

HEL351A

EL-88
INTERIOR AND SPOT LAMPS

Schematic

HEL352A

EL-89
INTERIOR AND SPOT LAMPS

Wiring Diagram — METER —/LHD Models

HEL353A

EL-90
INTERIOR AND SPOT LAMPS
Wiring Diagram — METER —/LHD Models
(Cont’d)

.
COMBINATION METER

HEL354A

EL-91
INTERIOR AND SPOT LAMPS
Wiring Diagram — METER —/LHD Models
(Cont’d)

HEL355A

EL-92
INTERIOR AND SPOT LAMPS

Wiring Diagram — METER —/RHD Models

HEL356A

EL-93
INTERIOR AND SPOT LAMPS
Wiring Diagram — METER —/RHD Models
(Cont’d)

HEL357A

EL-94
INTERIOR AND SPOT LAMPS
Wiring Diagram — METER —/RHD Models
(Cont’d)

HEL358A

EL-95
INTERIOR AND SPOT LAMPS

Unified Control Meter System Description


UNIFIED CONTROL METER
Speedometer, odo/trip meter, tachometer, fuel gauge and water
temperature gauge are controlled totally by control unit combined
with speedometer.

Meter/gauge Operation and Odo/Trip Meter


Segment Check in Diagnosis Mode
DIAGNOSIS FUNCTION
● Odo/trip meter segment can be checked in diagnosis mode.
● Meters/gauges can be checked in diagnosis mode.

HOW TO ALTERNATE DIAGNOSIS MODE


1. Turn ignition switch to ON and change odo/trip meter to
‘‘TRIP A’’ or ‘‘TRIP B’’.
2. Turn ignition switch to OFF.
3. Turn ignition switch to ON when pushing odo/trip meter
switch.
4. Confirm that trip meter indicates ‘‘000.0’’.
5. Push odo/trip meter switch more than three times within 5
seconds.
6. All odo/trip meter segments should be turned on.
SEL110V NOTE: If some segments are not turned on, speedometer
(unified meter control unit) with odo/trip meter
should be replaced.
At this point, the unified control meter is turned to diagnosis
mode.

7. Push odo/trip meter switch. Indication of each meter/gauge


should be as shown left during pushing odo/trip meter switch
if it is no malfunctioning.
NOTE: It takes about 1 minute for indication of fuel gauge
to become stable.

SEL163V

EL-96
INTERIOR AND SPOT LAMPS
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode (Cont’d)

SEL164V

Flexible Print Circuit (FPC)


Tachometer, fuel gauge and water temperature gauge are con-
nected with unified meter control unit (speedometer) by Flexible
Print Circuit (FPC) connector. When replace or remove and
install unified control unit (speedometer), disconnect and con-
nect FPC connector according to the following steps.

DISCONNECT
1. Remove front cover from combination meter housing.

SEL648V

2. Open connector cover.


3. Release connector lock by holding both ends of it and pull-
ing it up.
4. Disconnect FPC by pulling it up.

SEL109V

CONNECT
1. Insert FPC into connector and lock connector pushing FPC
downward.
2. Check secure connection of FPC.
3. Check continuity of check land terminals for secure connec-
tion of FPC.
Resistance: 0Ω
4. Close connector cover.

SEL162V

EL-97
INTERIOR AND SPOT LAMPS

Trouble Diagnoses
PRELIMINARY CHECK
CHECK-IN

.
Can Diagnosis mode be No Do meter warning Yes Check the screws Can Diagnosis mode be
c c c
activated? Refer to lamps operate? securing speedometer activated?
‘‘Meter/Gauge Opera- and FPC. m
No Yes No
tion and Odo/Trip Meter (The screws are located
Segment Check in behind the combination
Diagnosis Mode’’, meter. For details refer
EL-96. to EL-103.)

Yes
.
Check power supply
and ground circuit.
Refer to ‘‘POWER SUP-
PLY AND GROUND
CIRCUIT CHECK’’,
EL-100.

.
Check meter/gauge
operation in Diagnosis b

mode.

. . .
Malfunction is indicated No malfunction is indi- Replace speedometer
in Diagnosis mode. cated in Diagnosis (unified meter control
mode. unit).

. .
Check the following: SYMPTOM CHART 2
● FPC connector con- Refer to EL-99.
nection
Refer to ‘‘Flexible
Print Circuit (FPC)’’,
NG
EL-97.
● Screws securing the
malfunctioning meter/
gauge
(The screws are
located behind the
combination meter.
For details refer to
EL-103.)

OK
. .
SYMPTOM CHART 1 Reconnect FPC connector and check continuity between
Refer to EL-99. check land terminals and/or repair malfunctioning part.
Refer to ‘‘FLEXIBLE PRINT CIRCUIT (FPC)’’, EL-97.

EL-98
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont’d)
Before starting trouble diagnoses below, perform PRELIMINARY CHECK, EL-98.

SYMPTOM CHART 1 (MALFUNCTION IS INDICATED IN DIAGNOSIS MODE)


Symptom Possible causes Repair order

Speedometer and/or odo/trip ● Speedometer (Unified meter control unit) ● Replace speedometer (unified meter control unit).
meter indicate(s) malfunction
in Diagnosis mode.
Multiple meter/gauge indicate
malfunction in Diagnosis
mode.

One of tachometer/fuel gauge/ ● Meter/Gauge 1. Check resistance of meter/gauge indicating malfunction. If


water temp. gauge indicates ● Speedometer (Unified meter control unit) the resistance is NG, replace the meter/gauge. Refer to
malfunction in Diagnosis ‘‘METER/GAUGE RESISTANCE CHECK’’, EL-103.
mode. 2. If the resistance is OK, replace speedometer (unified meter
control unit).

SYMPTOM CHART 2 (NO MALFUNCTION IS INDICATED IN DIAGNOSIS MODE)


Symptom Possible causes Repair order

Speedometer and odo/trip 1. Sensor 1. Check vehicle speed sensor.


meter are malfunctioning. - Speedometer, Odo/Trip meter INSPECTION/VEHICLE SPEED SENSOR (Refer to EL-101.)
2. FPC connector 2. Check FPC connector. Refer to ‘‘FLEXIBLE PRINT CIRCUIT
(FPC)’’, EL-97.
3. Speedometer (Unified meter control unit) 3. Replace speedometer (unified meter control unit).

Multiple meter/gauge are mal- 1. FPC connector 1. Check FPC connector. Refer to ‘‘FLEXIBLE PRINT CIRCUIT
functioning. (except (FPC)’’, EL-97.
speedometer, odo/trip meter) 2. Speedometer (Unified meter control unit) 2. Replace speedometer (unified meter control unit).

One of tachometer/fuel gauge/ 1. Sensor/Engine revolution signal 1. Check the sensor for malfunctioning meter/gauge.
water temp. gauge is malfunc- - Tachometer INSPECTION/ENGINE REVOLUTION SIGNAL (Refer to
tioning. EL-101.)
- Fuel gauge INSPECTION/FUEL TANK GAUGE (Refer to EL-102.)
- Water temp. gauge INSPECTION/THERMAL TRANSMITTER (Refer to EL-102.)
2. FPC connector 2. Check FPC connector. Refer to ‘‘FLEXIBLE PRINT CIRCUIT
(FPC)’’, EL-97.
3. Speedometer (Unified meter control unit) 3. Replace speedometer (unified meter control unit).

EL-99
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont’d)
POWER SUPPLY AND GROUND CIRCUIT CHECK
Power supply circuit check
Terminals Ignition switch position
⊕ @ OFF ACC ON
Battery Battery Battery
38
V Ground
voltage voltage voltage
Battery
29
V Ground 0V 0V
voltage
SEL165V
If NG, check the following.
● 7.5A fuse [No. , located in fuse block (J/B)]
● 10A fuse [No. , located in fuse block (J/B)]
● Harness for open or short between fuse and combination
meter

Ground circuit check


Terminals Continuity
26
V - Ground Yes

SEL166V

EL-100
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont’d)
INSPECTION/VEHICLE SPEED SENSOR

CHECK VEHICLE SPEED SENSOR OK Vehicle speed sensor is


c
OUTPUT. OK.
1. Remove vehicle speed sensor from
transmission.
2. Check voltage between combination
meter terminals V 8 and V10 while
quickly turning speed sensor pinion.
Voltage: Approx. 0.5V

NG

.
CHECK VEHICLE SPEED SENSOR. NG Replace vehicle speed
c
Check resistance between vehicle speed sensor.
sensor terminals V
1 and V2 .
Resistance: Approx. 250Ω

OK
.
Check harness or connector between
SEL167V speedometer and vehicle speed sensor.

SEL118V

INSPECTION/ENGINE REVOLUTION SIGNAL


(Models with tachometer)
Terminals
Engine Check item Explanation
⊕ @
Injection
Higher rpm = Higher voltage
Diesel DC voltage Lower rpm = Lower voltage
9
V 26
V
(TD25) Voltage should change with
Carburetor AC voltage rpm.

SEL168V
If NG, check the following.
Engine Check item
Injection ● Harness for open or short and connection
● Harness for open or short and connection
Carburetor
● Resistor etc.
● Harness for open or short and connection
Diesel
● Engine revolution sensor etc.

EL-101
INTERIOR AND SPOT LAMPS
Trouble Diagnoses (Cont’d)
INSPECTION/FUEL TANK GAUGE

CHECK GROUND CIRCUIT FOR FUEL NG Repair harness or connec-


c
TANK GAUGE UNIT. tor.
Check harness continuity between fuel
tank gauge unit terminal V
3 and ground.
Continuity should exist.

OK
.
CHECK GAUGE UNITS. NG Repair or replace.
c
SEL169V Refer to ‘‘FUEL TANK GAUGE UNIT Refer to FE section.
CHECK’’ (EL-103).

OK

.
CHECK HARNESS. NG Repair harness or connec-
c
1. Disconnect combination meter connec- tor.
tor N4 and fuel tank gauge unit con-
nector.
2. Check harness continuity between
combination meter terminal V 7 and
fuel tank gauge unit terminal V1 .
Continuity should exist.
3. Check continuity between combination
meter terminal V7 and ground.
Continuity should not exist.

OK
.
Fuel tank gauge is OK.

SEL170V

INSPECTION/THERMAL TRANSMITTER
CHECK THERMAL TRANSMITTER. NG Repair or replace.
c
Refer to ‘‘THERMAL TRANSMITTER
CHECK’’ (EL-104).

OK

.
CHECK HARNESS. NG Repair harness or connec-
c
1. Disconnect combination meter connec- tor.
tor N4 and thermal transmitter con-
nector.
2. Check harness for open or short
between combination meter terminal
V6 and thermal transmitter terminal

V1 .
3. Check continuity between combination
meter terminal V6 and ground.
Continuity should not exist.

OK
.
Thermal transmitter is OK.

SEL171V

EL-102
INTERIOR AND SPOT LAMPS

Electrical Components Inspection


METER/GAUGE RESISTANCE CHECK
1. Disconnect FPC connector. Refer to EL-97.
2. Check resistance between installation screws of meter/
gauge.

Screws Resistance
Tachometer Fuel/Temp. gauge Ω

A-C A-C Approx. 70 - Approx. 140


B-D B-C Approx. 90 - Approx. 170

SEL172V

SEL173V

FUEL TANK GAUGE UNIT CHECK (With electric fuel


pump)
● For removal, refer to FE section.
Check the resistance between terminals 1
V and 4 .
V
Ohmmeter Float position mm (in) Resistance
60! (13-1/4 80! (17-5/8 value
(+) (−) (Ω)
Imp gal) tank Imp gal) tank
*1 Full 253 (9.96) 247 (9.72) Approx. 4 - 6

V1 V4 *2 1/2 130 (5.12) 130 (5.12) 27 - 35


GEL189N *3 Empty 27 (1.06) 26 (1.02) 78 - 85

*1 and *3: When float rod is in contact with stopper.

EL-103
INTERIOR AND SPOT LAMPS
Electrical Components Inspection (Cont’d)
FUEL TANK GAUGE UNIT CHECK (With mechanical
fuel pump)
● For removal, refer to FE section.
Check the resistance between terminals 1
V and 2 .
V
Ohmmeter Float position mm (in) Resistance
60! (13-1/4 80! (17-5/8 value
(+) (−) (Ω)
Imp gal) tank Imp gal) tank
*1 Full 50 (1.97) 247 (9.72) Approx. 4 - 6

V1 V2 *2 1/2 174 (6.85) 130 (5.12) 27 - 35


*3 Empty 277 (10.91) 26 (1.02) 78 - 85

GEL190-A

THERMAL TRANSMITTER CHECK


Check the resistance between the terminals of thermal transmit-
ter and body ground.

Water temperature Resistance


60°C (140°F) Approx. 167 - 211Ω
100°C (212°F) Approx. 47 - 53Ω

MEL424F

VEHICLE SPEED SENSOR SIGNAL CHECK


1. Remove vehicle speed sensor from transmission.
2. Turn vehicle speed sensor pinion quickly and measure volt-
age between terminals Va and V b .

SEL378PA

EL-104
WARNING LAMPS

Schematic

HEL359A

EL-105
WARNING LAMPS

Wiring Diagram — WARN —/LHD Models

HEL360A

EL-106
WARNING LAMPS
Wiring Diagram — WARN —/LHD Models
(Cont’d)

HEL361A

EL-107
WARNING LAMPS
Wiring Diagram — WARN —/LHD Models
(Cont’d)

HEL362A

EL-108
WARNING LAMPS
Wiring Diagram — WARN —/LHD Models
(Cont’d)

HEL363A

EL-109
WARNING LAMPS
Wiring Diagram — WARN —/LHD Models
(Cont’d)

HEL364A

EL-110
WARNING LAMPS

Wiring Diagram — WARN —/RHD Models

HEL365A

EL-111
WARNING LAMPS
Wiring Diagram — WARN —/RHD Models
(Cont’d)

HEL366A

EL-112
WARNING LAMPS
Wiring Diagram — WARN —/RHD Models
(Cont’d)

HEL367A

EL-113
WARNING LAMPS
Wiring Diagram — WARN —/RHD Models
(Cont’d)

HEL368A

EL-114
WARNING LAMPS
Wiring Diagram — WARN —/RHD Models
(Cont’d)

HEL369A

EL-115
WARNING LAMPS

Electrical Components Inspection


FUEL WARNING LAMP SENSOR CHECK
● It will take a short time for the bulb to light.

GEL191

OIL PRESSURE SWITCH CHECK


Oil pressure
Continuity
kPa (bar, kg/cm2, psi)
More than 10 - 20
Engine start NO
(0.10 - 0.20, 0.1 - 0.2, 1 - 3)
Less than 10 - 20
Engine stop YES
(0.10 - 0.20, 0.1 - 0.2, 1 - 3)

Check the continuity between the terminals of oil pressure switch


and body ground.
MEL425F

DIODE CHECK
● Check continuity using an ohmmeter.
● Diode is functioning properly if test results are as shown in
the figure at left.
NOTE: Specification may vary depending on the type of
tester. Before performing this inspection, be sure to
refer to the instruction manual for the tester to be
used.

SEL901F

● Diodes for warning lamps are built into the combination meter
printed circuit.

GEL192

EL-116
WARNING BUZZER

Wiring diagram — BUZZER —/LHD Models


for Europe
LIGHT WARNING BUZZER

HEL370A

EL-117
WARNING BUZZER

Wiring diagram — BUZZER —/RHD Models


for Europe
LIGHT WARNING BUZZER

HEL371A

EL-118
WARNING BUZZER

Electrical Components Inspection


FUEL FILTER WARNING BUZZER CHECK

GEL208

LIGHT WARNING BUZZER


1. Apply 12V direct current to warning buzzer unit terminals V
10
and V4 .
Warning buzzer should sound.

SEL644V

2. Apply 12V direct current to warning buzzer unit terminals V


10 ,
11
V and 4
V .
Warning buzzer should not sound.

SEL645V

EL-119
FRONT WIPER AND WASHER

System Description
WIPER OPERATION
The wiper switch is controlled by a lever built into the combination switch.
There are two or three wiper switch positions:
● LO speed
● HI speed
● INT (Intermittent wiper models only)
With the ignition switch in the ACC or ON position, power is supplied
● through 20A fuse (No. 16 , located in the fuse block)
● to wiper motor terminal V 4 .
Low and high speed wiper operation
Ground is supplied to wiper switch terminal V 17 through body grounds M1 and M54 .
When the wiper switch is placed in the LO position, ground is supplied
● through terminal V 14 of the wiper switch
● to wiper motor terminal V 2 .
With power and ground supplied, the wiper motor operates at low speed.
When the wiper switch is placed in the HI position, ground is supplied
● through terminal V 16 of the wiper switch
● to wiper motor terminal V 3 .
With power and ground supplied, the wiper motor operates at high speed.
Auto stop operation
With wiper switch turned OFF, wiper motor will continue to operate until wiper arms reach windshield base.
When wiper arms are not located at base of windshield with wiper switch OFF, ground is provided
● from terminal V 14 of the wiper switch
● to wiper motor terminal V 2 , in order to continue wiper motor operation at low speed.
Ground is also supplied
● through terminal V 13 of the wiper switch
● to wiper amplifier terminal V 2 (Intermittent wiper models only)
● through terminal V 7 of the wiper amplifier (Intermittent wiper models only)
● to wiper motor terminal V 5
● through terminal V 6 of the wiper motor, and
● through body grounds M1 and M54 .
When wiper arms reach base of windshield, wiper motor terminals V 4 and V 5 are connected instead of ter-
minals V5 and V 6 . Wiper motor will then stop wiper arms at the PARK position.
Intermittent operation
The wiper motor operates the wiper arms one time at low speed at an interval of approximately 7 seconds.
This feature is controlled by the wiper amplifier.
When the wiper switch is placed in the INT position, ground is supplied
● to wiper amplifier terminal V 1
● from wiper switch terminal V 15
● through body grounds M1 and M54 .
● to wiper motor terminal V 2
● through the wiper switch terminal V 14
● to wiper switch terminal V 13
● through wiper amplifier terminal V 2
● to wiper amplifier terminal V 3
● through body grounds M1 and M54 .
With power and ground supplied, the wiper motor operates at low speed intermittently.

EL-120
FRONT WIPER AND WASHER
System Description (Cont’d)
WASHER OPERATION
With the ignition switch in the ACC or ON position, power is supplied
● through 20A fuse (No. 16 , located in the fuse block)
● to washer motor terminal V 1 .
With intermittent wiper
When the lever is pulled to the WASH position, ground is supplied
● to washer motor terminal V 2 , and
● to wiper amplifier terminal V 6
● from terminal V 18 of the wiper switch
● through terminal V 17 of the wiper switch, and
● through body grounds M1 and M54 .
With power and ground supplied, the washer motor operates.
When the lever is pulled to the WASH position for one second or more, the wiper motor operates at low
speed for approximately 3 times after the lever is released. This feature is controlled by the wiper amplifier
in the same manner as the intermittent operation.
Without intermittent wiper
When the lever is pulled to the WASH position, ground is supplied
● to washer motor terminal V 2
● from terminal V 18 of the wiper switch
● through terminal V 17 of the wiper switch, and
● through body grounds M1 and M54 .
With power and ground supplied, the washer motor operates.

EL-121
FRONT WIPER AND WASHER

Wiring Diagram — WIPER —/LHD Models


with Intermittent

HEL934

EL-122
FRONT WIPER AND WASHER
Wiring Diagram — WIPER —/LHD Models
with Intermittent (Cont’d)

HEL935

EL-123
FRONT WIPER AND WASHER

Wiring Diagram — WIPER —/RHD Models


with Intermittent

HEL937

EL-124
FRONT WIPER AND WASHER
Wiring Diagram — WIPER —/RHD Models
with Intermittent (Cont’d)

HEL372A

EL-125
FRONT WIPER AND WASHER

Trouble Diagnoses
DIAGNOSTIC PROCEDURE 1
SYMPTOM: Intermittent wiper does not operate.
NG
Check whether wiper operates with the c Check the following.
wiper switch at Lo position. ● 20A fuse (No. 16 ,
located in fuse block)
OK ● Wiper motor
● Wiper switch
● Harness for open or

SEL140VB short

.
NG
1) Turn front wiper switch to OFF. c Check the following.
2) Disconnect wiper amp. connector. ● Wiper switch
3) Check voltage between wiper amp. ● Harness for open or
terminal V2 and ground. short between wiper
Battery voltage should exist. amp. terminal V 2 and
wiper switch terminal V
13
OK

.
NG
CHECK INTERMITTENT SWITCH INPUT c Check the following.
SIGNAL. ● Wiper switch
SEL141VB Check harness continuity between wiper ● Harness for open or
1 and ground.
amp. terminal V short between wiper
amp. terminal V 1 and
Condition of
Continuity
wiper switch terminal V 15
wiper switch ● Ground circuit for front
OFF No wiper switch terminal V 17
INT Yes

OK

.
NG
CHECK WIPER AMP. POWER SUPPLY c Check the following.
CIRCUIT. ● 20A fuse (No. 16 ,
Check voltage between wiper amp. termi- located in fuse block)
nal V
5 and ground while ignition switch is ● Harness for open or
SEL142VB ‘‘ACC’’. short between wiper
Battery voltage should exist. amp. and fuse
OK

.
NG
CHECK WIPER AMP. GROUND CIR- c Repair harness or connec-
CUIT. tor.
Check harness continuity between wiper
amp. terminal V
3 and body ground.
Continuity should exist.

OK

.
SEL143VB
Replace wiper amp.

EL-126
FRONT WIPER AND WASHER
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 2
SYMPTOM: Wiper and washer activate individually but not
in combination.

CHECK WASHER SWITCH INPUT SIG- NG Check harness for open or


c
NAL. short between wiper amp.
1) Turn ignition switch to ‘‘OFF’’. terminal V6 and wiper
2) Disconnect wiper amp. connector. switch terminal V
18 .
3) Check harness continuity between
SEL145VB wiper amp. terminal V 6 and ground.

Condition of
Continuity
washer switch
OFF No
ON Yes

OK
.
Go to DIAGNOSTIC PROCEDURE 1. NG Replace wiper amp.
c

Wiper Installation and Adjustment


1. Prior to wiper arm installation, turn on wiper switch to oper-
ate wiper motor and then turn it ‘‘OFF’’ (Auto Stop).
2. Lift the blade up and then set it down onto glass surface to
set the blade center to clearance ‘‘L1’’ & ‘‘L2’’ immediately
before tightening nut.
3. Eject washer fluid. Turn on wiper switch to operate wiper
motor and then turn it ‘‘OFF’’.
4. Ensure that wiper blades stop within clearance ‘‘L1’’ & ‘‘L2’’.
Clearance ‘‘L1’’: 20 - 30 mm (0.79 - 1.18 in)
SEL543TA
Clearance ‘‘L2’’: 20 - 30 mm (0.79 - 1.18 in)
● Tighten wiper arm nuts to specified torque.
Front wiper: 12.7 - 17.7 Nzm (1.3 - 1.8 kg-m,
9 - 13 ft-lb)

● Before reinstalling wiper arm, clean up the pivot area as


illustrated. This will reduce possibility of wiper arm
looseness.

SEL024J

EL-127
FRONT WIPER AND WASHER

Washer Nozzle Adjustment


● Adjust washer nozzle with suitable tool as shown in the fig-
ure at left.
Adjustable range: ±10°

GEL013-A

Unit: mm (in)

*1 470 (18.50) *5 60 (2.36)


*2 215 (8.46) *6 225 (8.86)
*3 380 (14.96) *7 255 (10.04)
*4 180 (7.09) *8 460 (18.11)
*: The diameters of these circles are less than 60 mm (2.36 in).

SEL544TA

SEL845T

Washer Tube Layout

GEL193

EL-128
FRONT WIPER AND WASHER

Wiper Linkage

GEL194

REMOVAL
1. Remove 4 bolts that secure wiper motor.
2. Detach wiper motor from wiper linkage at ball joint.
3. Remove wiper linkage.
Be careful not to break ball joint rubber boot.

INSTALLATION
● Grease ball joint portion before installation.
1. Installation is the reverse order of removal.

EL-129
HEADLAMP WASHER

Wiring Diagram — HLC —

HEL373A

EL-130
HEADLAMP WASHER

Trouble Diagnoses
HEADLAMP WASHER AMPLIFIER INSPECTION
TABLE
Voltage should be measured between each terminal of head-
lamp washer amplifier harness connector terminal and ground.

Ter-
Voltage (V)
minal Connections Operated condition
(Approximate value)
No.

Headlamp washer Headlamp washer ON 0V


2
switch switch OFF 12V

Power source for


3 Ignition switch ACC or ON 12V
amplifier

0V
Headlamp washer Headlamp washer ON NOTE: Approx.
4 0.5 sec.
motor switch
OFF 12V

5 Ground — —

Washer Tube Layout

GEL231

Check Valve

GEL175

EL-131
HORN

Wiring Diagram — HORN —

HEL941

EL-132
CIGARETTE LIGHTER

Wiring Diagram — CIGAR —

HEL374A

EL-133
CLOCK

Wiring Diagram — CLOCK —

HEL375A

EL-134
REAR WINDOW DEFOGGER

Wiring Diagram — DEF —

HEL376A

EL-135
REAR WINDOW DEFOGGER

Electrical Components Inspection


REAR WINDOW DEFOGGER SWITCH
Check continuity between terminals when rear window defogger
switch is pushed and released.
Terminals Condition Continuity
Rear window defogger
Yes
switch is pushed
1 - V
V 2
Rear window defogger
No
GEL195 switch is released

Filament Check
1. Attach probe circuit tester (in volt range) to middle portion of
each filament.

SEL263

● When measuring voltage, wrap tin foil around the top of


the negative probe. Then press the foil against the wire
with your finger.

SEL122R

2. If a filament is burned out, circuit tester registers 0 or 12 volts.

SEL265

EL-136
REAR WINDOW DEFOGGER
Filament Check (Cont’d)
3. To locate burned out point, move probe to left and right along
filament. Test needle will swing abruptly when probe passes
the point.

SEL266

Filament Repair
REPAIR EQUIPMENT
1. Conductive silver composition (Dupont No. 4817 or equiva-
lent)
2. Ruler 30 cm (11.8 in) long
3. Drawing pen
4. Heat gun
5. Alcohol
6. Cloth

REPAIRING PROCEDURE
1. Wipe broken heat wire and its surrounding area clean with a
cloth dampened in alcohol.
2. Apply a small amount of conductive silver composition to tip
of drawing pen.
Shake silver composition container before use.
3. Place ruler on glass along broken line. Deposit conductive
silver composition on break with drawing pen. Slightly over-
lap existing heat wire on both sides [preferably 5 mm (0.20
in)] of the break.
BE540

4. After repair has been completed, check repaired wire for


continuity. This check should be conducted 10 minutes after
silver composition is deposited.
Do not touch repaired area while test is being conducted.

SEL012D

5. Apply a constant stream of hot air directly to the repaired


area for approximately 20 minutes with a heat gun. A mini-
mum distance of 3 cm (1.2 in) should be kept between
repaired area and hot air outlet. If a heat gun is not available,
let the repaired area dry for 24 hours.

SEL013D

EL-137
AUDIO

Wiring Diagram — AUDIO —/LHD Models


Type-2
WITH 2 OR 4-SPEAKERS (Without CD deck) AND WITH 1-SPEAKER (For Europe)

HEL377A

EL-138
AUDIO

Wiring Diagram — AUDIO —/LHD Models


Type-3
WITH 4-SPEAKERS (With CD deck)

HEL946

EL-139
AUDIO
Wiring Diagram — AUDIO —/LHD Models
Type-3 (Cont’d)

HEL947

EL-140
AUDIO

Wiring Diagram — AUDIO —/RHD Models

HEL948

EL-141
AUDIO

Trouble Diagnoses
Symptom Possible causes Repair order

Radio inoperative (no digital 1. 10A fuse 1. Check 10A fuse (No. 18 , located in fuse block). Turn igni-
display and no sound from tion switch ON and verify battery positive voltage is present
speakers). at terminal V
10 of radio.
2. Poor radio case ground 2. Check radio case ground.
3. Radio 3. Remove radio for repair.

Radio controls are operational, 1. Radio output 1. Check radio output voltages.
but no sound is heard from 2. Radio 2. Remove radio for repair.
any speaker.

Radio presets are lost when 1. 7.5A fuse 1. Check 7.5A fuse (No. 6 , located in fuse block) and verify
ignition switch is turned OFF. battery positive voltage is present at terminal V
6 of radio.
2. Radio 2. Remove radio for repair.

Individual speaker is noisy or 1. Speaker 1. Check speaker.


inoperative. 2. Radio output 2. Check radio output voltages.
3. Speaker circuit 3. Check wires for open or short between radio and speaker.
4. Radio 4. Remove radio for repair.

Radio stations are weak or 1. Antenna 1. Check antenna.


noisy. 2. Poor radio ground 2. Check radio ground.
3. Radio 3. Remove radio for repair.

Radio generates static noise 1. Poor radio ground 1. Check radio ground.
with engine running. 2. Loose or missing ground bonding straps 2. Check ground bonding straps.
3. Ignition condenser or rear window defogger 3. Replace ignition condenser or rear window defogger noise
noise suppressor condenser suppressor condenser.
4. Alternator 4. Check alternator.
5. Ignition coil or secondary wiring 5. Check ignition coil and secondary wiring.
6. Radio 6. Remove radio for repair.

Radio generates static noise 1. Poor radio ground 1. Check radio ground.
with accessories on (switch 2. Antenna 2. Check antenna.
pops and motor noise). 3. Accessory ground 3. Check accessory ground.
4. Faulty accessory 4. Replace accessory.

SPEAKER INSPECTION
1. Disconnect speaker harness connector.
2. Measure the resistance between speaker terminals V 1 and V2 .
● The resistance should be 2 - 4Ω.
3. Using jumper wires, momentarily connect a 9V battery between speaker terminals 1
V and 2 .
V
● A momentary hum or pop should be heard.

ANTENNA INSPECTION
Using a jumper wire, clip an auxiliary ground between antenna and body.
● If reception improves, check antenna ground (at body surface).
● If reception does not improve, check main feeder cable for short circuit or open circuit.

RADIO INSPECTION
All voltage inspections are made with:
● Ignition switch ON or ACC
● Radio ON
● Radio connected (If removed for inspection, supply a ground to the case using a jumper wire.)

EL-142
AUDIO

CATS (Code) System/For Europe RHD


NOTE:
● This system is used for code indicator-equipped radios on all models.
● The Europe LHD model with KA24E engine has a NATS-linked anti-theft function with radio as
optional equipment that renders the code system inoperable.
DESCRIPTION
By using a personal 4-digit code known only to the vehicle owner, the possibility of the audio unit being sto-
len is effectively reduced, because without the code the unit can not be activated. When in normal use, the
unit is unlocked and accessible in the usual way.
If however, someone attempts to remove the unit or the battery cable is disconnected, the anti-theft system
activates and the unit ‘‘locks’’. The only way it can be unlocked is by entering a personal code number known
only by the owner.

UNLOCKING THE UNIT (How to enter a personal code number)


● If the battery supply to the vehicle is interrupted by accident for some reason, the unit will lock.
To unlock the unit, proceed as follows:
1. Press the power/volume control knob to turn the unit on.
2. ‘‘CODE IN’’ is displayed.
3. Input your personal code by pressing the preset buttons (1 to 4).
4. Press the button.
5. If the entered code number is correct, the radio turns on.

When the code is incorrect


1. If the entered code is incorrect, the unit becomes inoperable for 10 seconds for the first three attempts,
then the code input mode is automatically set (‘‘CODE IN’’ is displayed).
2. If the code is incorrect the fourth time, the unit becomes inoperable for 60 minutes and ‘‘ ’’ is dis-
played. After 60 minutes, the code input mode is automatically set (‘‘CODE IN’’ is displayed).
NOTE:
If the above is repeated 17 times, the unit will lock and ‘‘LOCKED’’ is displayed.
3. After ‘‘LOCKED’’ is displayed, radio can be returned to the code input mode only within three attempts
as follows. (Only three attempts are allowed to unlock the unit.)
a. Press the power/volume control knob while pushing both the MOD and TA switches.
b. The unit then returns to the code input mode.
CAUTION:
If the third attempt is unsuccessful, the unit will lock permanently.

EL-143
AUDIO

NATS Audio Link/For Europe LHD (KA24E)


DESCRIPTION
The Europe LHD model with KA24E engine has a NATS-linked anti-theft function with radio as optional
equipment.
The link with the NATS IMMU implies that the radio can basically only be operated if connected to the
matching NATS IMMU to which the radio was initially fitted on the production line.
Since radio operation is impossible after the link with the NATS is disrupted theft of the radio unit is basi-
cally useless since special equipment is required to reset the radio.

Initialisation process for radios that are linked to the NATS IMMU
New radios will be delivered to the factories in the ‘‘NEW’’ state, i.e. ready to be linked with the vehicle’s
NATS.
When the radio in ‘‘NEW’’ state is first switched on at the factory, it will start up communication with the
vehicle’s immobiliser control unit (IMMU) and send a code (the ‘‘Radio Code’’) to the IMMU. The IMMU will
then store this code, which is unique to each radio, in its (permanent) memory.
Upon receipt of the code by the IMMU, the NATS will confirm correct receipt of the radio code to the radio.
Hereafter, the radio will operate as normal.
During the initialisation process, ‘‘NEW’’ is displayed on the radio display. Normally though, communication
between Radio and IMMU takes such a short time (300 ms) that the radio seems to switch on directly with-
out showing ‘‘NEW’’ on its display.

Normal operation
Each time the radio is switched on afterwards, the radio code will be verified between the radio unit and the
NATS before the radio becomes operational. During the code verification process, ‘‘WAIT’’ is shown on the
radio display. Again, the communication takes such a short time (300 ms) that the radio seems to switch on
directly without showing ‘‘WAIT’’ on its display.

When the radio is locked


In case of a radio being linked with the vehicle’s NATS (immobiliser system), disconnection of the link
between the radio and the IMMU will cause the radio to switch into the lock (‘‘SECURE’’) mode in which the
radio unit is fully inoperative. Hence, repair of the radio is basically impossible, unless the radio is reset to
the ‘‘NEW’’ state for which special decoding equipment is required.
Both Blaupunkt and Clarion have provided their authorized service representatives with so called ‘‘decoder
boxes’’ which can bring the radio unit back to the ‘‘NEW’’ state, enabling the radio to be switched on after
which repair can be carried out. Subsequently, when the repaired radio is delivered to the final user again,
it will be in the ‘‘NEW’’ state as to enable re-linking the radio to the vehicle’s immobiliser system. As a result
of the above, repair of the radio can only be done by an authorized Blaupunkt or Clarion representative.
Note:
Radio manufacturer of Nissan D22 models for Europe is ‘‘Clarion’’.
SERVICE PROCEDURE
Item Service procedure Description
Battery disconnection No additional action required. —
Radio needs repair Repair needs to be done by authorized represen- —
tative of radio manufacturer since radio cannot
be operated unless it is reset to NEW state,
using special decoding equipment.
Replacement of radio by new No additional action required. Radio is delivered in NEW state.
part
Transferring radio to another Radio needs to be reset to NEW state by autho- —
vehicle/replacement of radio rized representative of radio manufacturer.
by an ‘‘old’’ part

EL-144
AUDIO
NATS Audio Link/For Europe LHD (KA24E)
(Cont’d)
Item Service procedure Description
Replacement of IMMU by No additional action required. The new IMMU will be recognized by the radio
new part since a ‘‘blank’’ code is stored in the memory of
the IMMU. In case the radio recognizes this
‘blank’’ code, it will request for input of the cor-
rect CATS code after which the radio will switch
back to the initialisation process.
Replacement of IMMU by old Radio needs to be reset to NEW state by autho- If a radio code has already been stored in
part rized representative of radio manufacturer. memory of the IMMU, the radio cannot be linked
to it. After switching on the radio, it will display
‘‘SECURE’’ after 1 minute.
No communication from 1. If NATS is malfunctioning, check NATS sys- After switching on the radio, the radio will display
IMMU to radio tem. ‘‘SECURE’’ after 1 minute. Further use of radios
2. After NATS is repaired, reset radio to NEW impossible until communication is established
state by authorized representative of radio again, or after radio is reset by authorized repre-
manufacture. sentative of (radio) manufacturer.

NOTE: Authorized radio manufacturer representatives in Europe are listed in the technical bulletin
TB-EL 96-001 issued by Nissan Europe N.V.

EL-145
AUDIO ANTENNA

Manual Antenna
LOCATION OF ANTENNA

GEL196

ANTENNA ASSEMBLY REPLACEMENT


1. Remove antenna cover in cowl top.
2. Remove wiper arm and cowl top.

GEL207

3. Loosen nut at antenna bracket.


4. Disconnect antenna feeder cable jack shown in the above
illustration.
5. Remove fender protector.
6. Remove the grommet and pull the feeder cable out from
fender inner.
7. Remove antenna assembly and replace with a new one.

GEL197

EL-146
AUDIO ANTENNA

Power Antenna/Wiring Diagram — P/ANT —

HEL949

EL-147
AUDIO ANTENNA

Power Antenna
TROUBLE DIAGNOSES
Symptom Possible causes Repair order

Power antenna does not oper- 1. 7.5A fuse 1. Check 7.5A fuse (No. 6 , located in fuse block). Verify that
ate. battery positive voltage is present at terminal V
1 of power
antenna.
2. Radio signal 2. Turn ignition switch and radio ON. Verify that battery positive
voltage is present at terminal V3 of power antenna.
3. Grounds E6 and E39 3. Check grounds E6 and E39 .

LOCATION OF ANTENNA

SEL339V

ANTENNA ROD REPLACEMENT


Removal
1. Remove antenna nut and antenna base.

SEL240V

2. Withdraw antenna rod while raising it by operating antenna


motor.

SEL341V

EL-148
AUDIO ANTENNA
Power Antenna (Cont’d)
Installation
1. Lower antenna rod by operating antenna motor.
2. Insert gear section of antenna rope into place with it facing
toward antenna motor.
3. As soon as antenna rope is wound on antenna motor, stop
antenna motor. Insert antenna rod lower end into antenna
motor pipe.
4. Retract antenna rod completely by operating antenna motor.
5. Install antenna nut and base.

SEL342V

ANTENNA ASSEMBLY REPLACEMENT


1. Remove antenna nut and antenna base.
2. Loosen bolts at antenna bracket and disconnect power
antenna connector.
3. Disconnect antenna feeder cable jack shown in ‘‘LOCATION
OF ANTENNA’’.
4. Remove fender protector.
5. Remove the grommet and pull the feeder cable out from
fender inner.
6. Remove antenna assembly and replace with a new one.
SEL240V

SEL340V

EL-149
POWER DOOR MIRROR

Wiring Diagram — MIRROR —

HEL950

EL-150
POWER DOOR MIRROR
Wiring Diagram — MIRROR — (Cont’d)

HEL951

EL-151
HEATED SEAT

Wiring Diagram — H/SEAT —

HEL378A

EL-152
HEATED SEAT
Wiring Diagram — H/SEAT — (Cont’d)

HEL379A

EL-153
POWER WINDOW

System Description
Power is supplied at all times
● from 30A fusible link (Letter b , located in the fusible link and fuse box)
● to circuit breaker terminal V1
● through circuit breaker terminal V 2
● to power window relay terminal V 3 .
With ignition switch in ON or START position, power is supplied
● through 10A fuse (No. 14 , located in the fuse block)
● to power window relay terminal V 2 .
Ground is supplied to power window relay terminal V 1
● through body grounds M1 and M54 .
The power window relay is energized and power is supplied
● through power window relay terminal V 5
● to power window main switch terminal V 1 ,
● to power window sub-switch terminal V 5 .

MANUAL OPERATION
Driver side door
Ground is supplied
● to power window main switch terminal 3
V
● through body grounds M1 and M54 .

WINDOW UP
When the driver side switch in the power window main switch is pressed in the up position, power is sup-
plied
● to driver side power window regulator terminal V 2
● through power window main switch terminal V 9 .
Ground is supplied
● to driver side power window regulator terminal V 1
● through power window main switch terminal V 8 .
Then, the motor raises the window until the switch is released.

WINDOW DOWN
When the driver side switch in the power window main switch is pressed in the down position, power is sup-
plied
● to driver side power window regulator terminal V 1
● through power window main switch terminal V 8 .
Ground is supplied
● to driver side power window regulator terminal V 2
● through power window main switch terminal V 9 .
Then, the motor lowers the window until the switch is released.

Front passenger side door


Ground is supplied
● to power window main switch terminal 3
V
● through body grounds M1 and M54 .

NOTE:
Numbers in parentheses are terminal numbers, when power window switch is pressed in the up and down
positions respectively.

MAIN SWITCH OPERATION


Power is supplied
● through power window main switch (V 5 , V6 )
● to front power window sub-switch (V4 , V3 ).
The subsequent operation is the same as the sub-switch operation.

EL-154
POWER WINDOW
System Description (Cont’d)
SUB-SWITCH OPERATION
Power is supplied
● through front power window sub-switch (V 2 , V1 )
● to front passenger side power window regulator (V 2 , V
1 ).
Ground is supplied
● to front passenger side power window regulator (V 1 , V
2 )
● through front power window sub-switch (V 1 , V2 )
● to front power window sub-switch (V 3 , V4 )
● through power window main switch (V 6 , V5 ).
Then, the motor raises or lowers the window until the switch is released.
Rear door
Rear door windows will raise and lower in the same manner as front passenger side door window.

AUTO OPERATION
The power window AUTO feature enables the driver to open or close the driver’s window without holding
the window switch in the respective position.
When the AUTO switch in the main switch is pressed and released, the driver’s window will travel to the
fully open or closed position.

POWER WINDOW LOCK


The power window lock is designed to lock operation of all windows except for driver’s door window.
When the lock switch is pressed to lock position, ground of the sub-switches in the power window main switch
is disconnected. This prevents the power window motors from operating.

EL-155
POWER WINDOW

Schematic

HEL952

EL-156
POWER WINDOW

Wiring Diagram — WINDOW —/LHD Models

HEL425A

EL-157
POWER WINDOW
Wiring Diagram — WINDOW —/LHD Models
(Cont’d)

HEL380A

EL-158
POWER WINDOW
Wiring Diagram — WINDOW —/LHD Models
(Cont’d)

HEL381A

EL-159
POWER WINDOW
Wiring Diagram — WINDOW —/LHD Models
(Cont’d)

HEL956

EL-160
POWER WINDOW

Wiring Diagram — WINDOW —/RHD Models

HEL957

EL-161
POWER WINDOW
Wiring Diagram — WINDOW —/RHD Models
(Cont’d)

HEL958

EL-162
POWER WINDOW
Wiring Diagram — WINDOW —/RHD Models
(Cont’d)

HEL959

EL-163
POWER WINDOW
Wiring Diagram — WINDOW —/RHD Models
(Cont’d)

HEL960

EL-164
POWER WINDOW

Trouble Diagnoses
Symptom Possible cause Repair order
None of the power windows can be 1. 10A fuse, 30A fusible link and 1. Check 10A fuse (No. 14 , located in fuse block), 30A
operated using any switch. M52 circuit breaker fusible link (letter b , located in fusible link and fuse
box) and M52 circuit breaker. Turn ignition switch
‘‘ON’’ and verify battery positive voltage is present at
terminal V 1 of power window main switch and termi-
nal V5 of sub-switch.
2. Grounds M1 and M54 2. Check grounds M1 and M54 .
3. Power window relay 3. Check power window relay.
4. Open/short in power window 4. Check W wire between power window relay and power
main switch circuit window main switch for open/short circuit.
Driver side power window cannot be 1. Driver side power window regula- 1. Check harness between power window main switch
operated but other windows can be tor circuit and power window regulator for open or short circuit.
operated. 2. Driver side power window regula- 2. Check driver side power window regulator.
tor
Passenger power window cannot be 1. Power window sub-switches 1. Check power window sub-switch.
operated. 2. Passenger side power window 2. Check passenger side power window regulator.
regulators
3. Power window main switch 3. Check power window main switch.
4. Power window circuit 4-1. Check harnesses between power window main
switch and power window sub-switch for open/short
circuit.
4-2. Check harnesses between power window sub-
switch and power window regulator for open/short
circuit.
Passenger power window cannot be 1. Power window main switch 1. Check power window main switch.
operated using power window main
switch but can be operated by power
window sub-switch.
Driver side power window auto func- 1. Power window main switch 1. Check power window main switch.
tion cannot be operated using power
window main switch.

EL-165
POWER DOOR LOCK

System Description
Power is supplied at all times
● through 30A fusible link (Letter (No. b , located in the fusible link and fuse box)
● to circuit breaker terminal V1
● through circuit breaker terminal V 2
● to door lock timer terminal V 3 .
1 through body grounds M1 and M54 .
Ground is supplied to door lock timer terminal V

INPUT
When the door lock & unlock switch (power window main switch) is in LOCKED position, ground signal is
supplied
● to door lock timer terminal V 5
● through door lock & unlock switch terminal V 14
● to door lock & unlock switch terminal V 3
● through body grounds M1 and M54 .
When the door lock & unlock switch (power window main switch) is in UNLOCKED position, ground signal
is supplied
● to door lock timer terminal V 8
● through door lock & unlock switch terminal V 7
● to door lock & unlock switch terminal V 3
● through body grounds M1 and M54 .
Driver side door key cylinder and driver side lock knob are connected to lock knob switch with a rod. When
lock knob switch is in UNLOCKED position, ground signal is supplied
● to door lock timer terminal V 6
● through lock knob switch terminal V 2
● to driver side lock knob switch terminal V 1
● through body grounds M1 and M54 .
When lock knob switch is in LOCKED position, ground signal is interrupted.
Door lock operates according to the conditions of the door lock & unlock switch (power window main switch)
and lock knob switch.

OUTPUT
Unlock
Ground is supplied
● to passenger side door lock actuator, rear door lock actuator LH and RH terminal V
1 (double cab mod-
els)
● through door lock timer terminal V
2 .
Power is supplied
● to passenger side door lock actuator, rear door lock actuator LH and RH terminal V
2 (double cab mod-
els)
● through door lock timer terminal V
4 .
Then, the doors are unlocked.
Lock
Ground is supplied
● to passenger side door lock actuator, rear door lock actuator LH and RH terminal V2
● through door lock timer terminal V
4 .
Power is supplied
● to passenger side door lock actuator, rear door lock actuator LH and RH terminal V1
● through door lock timer terminal V
2 .
Then, the doors are locked.

EL-166
POWER DOOR LOCK

Wiring Diagram — D/LOCK —

HEL382A

EL-167
POWER DOOR LOCK
Wiring Diagram — D/LOCK — (Cont’d)

HEL962

EL-168
POWER DOOR LOCK

Trouble Diagnosis
SYMPTOM CHART
REFERENCE PAGE EL-169 EL-170 EL-171 EL-172

Main power supply and ground circuit check

(Door lock and unlock switch check)

(Driver side lock knob switch check)


(Door lock actuator check)
Diagnostic procedure 1

Diagnostic procedure 2

Diagnostic procedure 3
SYMPTOM
None of the doors lock/unlock when operat-
X X
ing any switch.
One or more doors are not locked and/or
X
unlocked.
Door lock and unlock switch does not oper-
X
ate.
Lock knob switch on driver’s door does not
X
operate.

MAIN POWER SUPPLY AND GROUND CIRCUIT


CHECK
Main power supply for door lock timer
Terminal Ignition switch

⊕ @ OFF ACC ON
Battery Battery Battery
3
V Ground
voltage voltage voltage

SEL154V

Ground circuit for door lock timer


Terminals Continuity
1
V - Ground Yes

SEL155V

EL-169
POWER DOOR LOCK
Trouble Diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 1
(Door lock and unlock switch check)

CHECK DOOR LOCK AND UNLOCK OK Door lock and unlock


c
SWITCH INPUT SIGNAL. switch is OK.
1. Disconnect door lock timer connector.
2. Check continuity between control unit
terminal V
5 or V 8 and ground.

SEL156V Door lock and


Terminals unlock switch Continuity
condition
Lock Yes
5
V - Ground
N and Unlock No
Unlock Yes
8
V - Ground
N and Lock No

NG

.
CHECK DOOR LOCK AND UNLOCK NG Replace door lock and
c
SWITCH. unlock switch.
1. Disconnect door lock and unlock switch
connector.
2. Check continuity between power win-
dow main switch (Door lock and unlock
switch) terminals.

Terminals
Condition
3 7 14
Lock j j
N No continuity
Unlock j j

OK
.
Check the following.
● Ground circuit for door lock and unlock
switch
● Harness for open or short between door
lock and unlock switch and door lock
timer connector

SEL157VA

EL-170
POWER DOOR LOCK
Trouble Diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 2
(Door lock actuator check)

CHECK DOOR LOCK ACTUATOR CIR- NG Replace door lock timer.


c
CUIT. (Before replacing control
Check voltage for door lock actuator. unit, perform DIAGNOS-
TIC PROCEDURE 1.)
Lock knob switch Terminals Voltage
condition ⊕ @ (V)
Lock 2
V ground Battery
SEL158V
Unlock 4
V ground voltage

OK

.
CHECK DOOR LOCK ACTUATOR. NG Replace door lock actua-
c
1. Disconnect door lock actuator connec- tor.
tor.
2. Apply 12V direct current to door lock
actuator and check operation.

Termi-
SEL159V
Door lock actuator operation nals
⊕ @
Unlocked → Locked 12
V V
Locked → Unlocked 2 1
V V
OK
.
Repair harness between door lock timer
connector and door lock actuator.

EL-171
POWER DOOR LOCK
Trouble Diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 3
(Driver side lock knob switch check)

CHECK LOCK KNOB SWITCH INPUT OK Driver side lock knob


c
SIGNAL. switch is OK.
Check voltage between door lock timer
terminal V
6 and ground.

Lock knob switch Voltage


condition (V)
SEL160V
Lock Approx. 12
Unlock 0

NG

.
CHECK LOCK KNOB SWITCH. NG Replace lock knob switch.
c
1. Disconnect driver side lock knob switch
connector.
2. Check continuity between lock knob
switch terminals.
SEL161V
Terminals Condition Continuity
Locked No
1 - V
V 2
Unlocked Yes

OK
.
Check the following.
● Ground circuit for lock knob switch
● Harness for open or short between lock
knob switch and door lock timer

EL-172
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE

System Description
FUNCTION
Multi-remote control system has the following function.
● Door lock
● Door unlock
● Hazard reminder

LOCK OPERATION
To lock door by multi-remote controller, the following two signals must be received.
● Key switch OFF (when ignition key is not in ignition key cylinder.)
● All door switches CLOSED
When the LOCK signal is input to multi-remote control unit (the antenna of the system is combined with
multi-remote control unit), ground is supplied
● through multi-remote control unit terminal V 10
● to door lock timer terminal V 5 and
● to multi-remote control relay-3 (LOCK) terminal V 1 .
Then door lock timer operates to lock doors (except for driver’s door) and mutli-remote control relay-3
(LOCK) energized to lock driver’s door.

UNLOCK OPERATION
To unlock door by multi-remote controller, the following signal must be received.
● Key switch OFF (when ignition key is not in ignition key cylinder)
When the UNLOCK signal is input to multi-remote control unit (the antenna of the system is combined with
multi-remote control unit), ground is supplied
● through multi-remote control unit terminal V 11
● to door lock timer terminal V 8 and
● to multi-remote control relay-4 (UNLOCK) terminal V 1 .
Then door lock timer operates to unlock doors (except for driver’s door) and mutli-remote control relay-4
(UNLOCK) is energized to unlock driver’s door.

HAZARD REMINDER
When the doors and locked or unlocked by multi-remote controller, ground is supplied
● to terminal V 1 of multi-remote control relay-1 and 2
● through multi-remote control unit terminal V 12 .
Then the relays are energized and hazard warning lamp flashes as follows
● Lock operation: Flash once
● Unlock operation: Flash twice

MULTI-REMOTE CONTROLLER ID CODE ENTRY


A maximum of four remote controllers can be entered. Any attempt to enter a remote controller will erase
all ID codes previously entered. Therefore, be sure to receive all remote controllers from the vehicle owner
when any ID code entry is performed.
To enter ID code entry, the following signals must be input to the multi-remote control unit.
● Driver side LOCKED signal (from driver side door unlock sensor)
● Door switch CLOSED signal
● Key switch signal (INSERTED/WITHDRAWN)
● Accessory power supply
● Signal from remote controller
For detailed procedure, refer to ‘‘ID Code Entry Procedure’’ in EL-182.

EL-173
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE

Schematic

HEL383A

EL-174
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE

Wiring Diagram — MULTI —/LHD Models

HEL384A

EL-175
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE
Wiring Diagram — MULTI —/LHD Models
(Cont’d)

HEL385A

EL-176
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE
Wiring Diagram — MULTI —/LHD Models
(Cont’d)

HEL386A

EL-177
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE
Wiring Diagram — MULTI —/LHD Models
(Cont’d)

HEL387A

EL-178
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE

Trouble Diagnoses
SYMPTOM CHART
Symptom Possible cause Diagnoses/service order
No doors can be locked or un- 1. Remote controller battery 1. Check remote controller battery. Refer to EL-180.
locked by remote control opera- 2. Key switch (insert) 2. Check key switch (insert) signal at terminal V
7 of
tion. (See NOTE.) multi-remote control unit.
3. Door switch 3. Check door switch signal at terminals V 1 and V 2
of multi-remote control unit.
4. Power supply circuit for multi-re- 4. Make sure battery voltage is present at terminal
mote control unit V3 of multi-remote control unit.
5. Ground circuit for multi-remote 5. Check continuity between terminal V 5 of multi-remote
control unit control unit and ground.
6. Remote controller 6. Replace remote controller. Refer to EL-182.
Driver’s door cannot be locked or 1. Driver side door lock actuator cir- 1. Check driver side door lock actuator circuit. Refer to
unlocked by remote controller cuit EL-181.
operation.
Doors other than driver side cannot 1. Lock/unlock signal to smart ● When locking is not possible:
be locked or unlocked by remote entrance control unit Check continuity between terminal V10 of multi-remote
control operation. control unit and terminal V
5 of door lock timer.
(If the power door lock system does ● When unlocking is not possible:
not operate correctly, check power Check continuity between terminal V11 of multi-remote
door lock system. Refer to EL-169.) control unit and terminal V
8 of door lock timer.

Hazard reminder does not operate 1. 10A fuse 1. Check 10A fuse (No. 5 , located in the fuse block).
properly. 2. Multi-remote control relay-1 and 2. Check multi-remote control relay-1 and 2.
2
3. Hazard reminder circuit 3. Check harness for open or short between relays and
multi-remote control unit terminal V
12 .

The new ID of remote controller 1. Remote controller battery 1. Check remote controller battery. Refer to EL-180.
cannot be entered. 2. Key switch (insert) 2. Check key switch (insert) signal at terminal V 7 of
multi-remote control unit.
3. Door switch 3. Check door switch signal at terminals V 1 and V 2 of
multi-remote control unit.
4. Driver’s door unlock sensor 4. Check driver’s door unlock sensor signal at terminal
V6 of multi-remote control unit.
5. Accessory power supply circuit 5. Make sure battery voltage is present at terminal V 8 of
for multi-remote control unit multi-remote control unit while ignition switch is in ACC
position.
6. Remote controller 6. Replace remote controller. Refer to EL-182.

Refer to ‘‘MULTI-REMOTE CONTROL UNIT INSPECTION TABLE’’ on next page to check the control unit
signals.
NOTE:
● The unlock operation of multi-remote control system does not activate with key inserted in the ignition
key cylinder.
● The lock operation of multi-remote controller does not activate with the key inserted ignition key cylin-
der or if one of the door is opened.

EL-179
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE
Trouble Diagnoses (Cont’d)
MULTI-REMOTE CONTROL UNIT INSPECTION TABLE
Voltage (V)
Terminal
Connections Condition (approximate
No.
values)
Opened 0
1 Driver side door switch Driver side door
Closed 12
One of doors is opened 0
2 Door switch (all doors)
All doors are closed 12
3 Power source (BAT) — 12
5 Ground — —
Locked 5
6 Driver side door unlock sensor Driver side door
Unlocked 0
Key is in ignition key cylinder 12
7 Key switch (insert)
Key is not in ignition key cylinder 0
OFF 0
8 Accessory power supply Ignition switch
ACC or ON 12
Remote controller LOCK button is pushed
0
10 Lock signal (All doors are closed and key is not in ignition key cylinder.)
Other than above condition 12
Remote controller UNLOCK button is pushed
0
11 Unlock signal (Key is not in ignition key cylinder.)
Other than above condition 12
Remote controller LOCK/UNLOCK button is pushed
0
12 Multi-remote control relay-1, 2 (All doors are closed and key is not in ignition key cylinder.)
Other than above condition 12

SEL439V

REMOTE CONTROLLER BATTERY CHECK


Remove battery and measure voltage across battery positive
and negative terminals, ⊕ and @.
Measuring terminal
Standard value
⊕ @
Battery positive terminal Battery negative terminal
2.5 - 3.0V
⊕ @

Note:
Remote controller does not function if battery is not set
SEL672U
correctly.
EL-180
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE
Trouble Diagnoses (Cont’d)
DRIVER SIDE DOOR LOCK ACTUATOR CHECK

NG
CHECK MULTI-REMOTE CONTROL c Replace the relay.
RELAY-3, 4.
Continuity existence
condition between terminals
3
V and 4
V 3
V and 5
V
Battery
voltage not
applied
1
V and 2
V Yes No
between
SEL639V each
terminal
Battery
voltage
applied
1
V and 2
V No Yes
between
each
terminal

While applying battery voltage to relay


terminals, insert fuse into the circuit.

OK

.
NG
SEL640V
CHECK POWER SUPPLY FOR THE c Check the following.
RELAYS. ● 30A fuse (No. b , located
Check voltage between multi-remote con- in the fusible link and fuse
trol relay-3, 4 terminal V
2 , V
5 and box).
ground. ● Check harness for open or
Battery voltage should exist. short between fuse and
relay.
OK

.
NG
CHECK GROUND CIRCUIT FOR THE c Repair harness.
RELAYS.
Check continuity between multi-remote
control relay-3, 4 terminal V
4 and
ground.
SEL641V Continuity should exist.

OK

.
NG
CHECK LOCK/UNLOCK SIGNAL FOR c Check harness for open or
THE RELAYS. short between multi-re-
Check voltage between multi-remote con- mote control relay and
trol relay-3, 4 terminal V
1 and ground. multi-remote control unit.
5V should exist.

OK

.
NG
CHECK DOOR LOCK ACTUATOR CIR- c Check harness for open or
SEL642V CUIT. short between multi-re-
1. Connect the relays. mote control relays and
2. Disconnect driver side door lock actua- door lock actuator.
tor.
3. Check continuity between driver side
.
Door lock actuator door lock actuator and relays.
.
driver side Continuity should exist.

OK
.
Replace door lock actuator.

SEL643V

EL-181
MULTI-REMOTE CONTROL SYSTEM/FOR EUROPE

ID Code Entry Procedure


Note:
A maximum of four remote controllers can be entered. Any attempt to enter a remote controller will
erase all ID codes previously entered. Therefore, be sure to receive all remote controllers from the
vehicle owner when any ID code entry is performed.
Enter the identity (ID) code manually when:
● remote controller or control unit is replaced.
● an additional remote controller is activated.
To enter the ID code, follow the procedures below.

PROCEDURE
Close all doors and lock driver side door.

.
Insert and remove the key from the ignition more than seven times within 10 sec-
onds.

.
Turn ignition key switch to ‘‘ACC’’ position. (The hazard warning lamps will then
flash twice.)

.
Turn ignition key switch to ‘‘OFF’’ and remove the key from the ignition.

.
Push any button on the new remote controller once. (The hazard warning lamps will
then flash twice.)
At this time, the new ID code is entered and all previous ID memory is com- b
pletely erased.

.
Do you want to enter any additional remote controller ID codes?
A maximum four ID codes may be entered. (After 4th ID code is entered, the
registration mode is ended.)

No Yes
.
ADDITIONAL ID CODE ENTRY
Release the door lock, then lock again
with driver side knob lock switch.

.
Open driver side door.

.
END.
After entering the identity (ID) code, check the operation of multi-remote con-
trol system.

NOTE:
● If you need to activate more than two additional new remote controllers, repeat the procedure
‘‘Additional ID code entry’’ for each new remote controller.
● Any ID codes cannot be entered after termination of the ‘‘setting mode’’.

EL-182
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models

Component Parts and Harness Connector


Location

SEL649V

System Description
NATS has the following immobiliser functions:
● Since only NATS ignition keys, whose IDs. have been registered into the ECM and IMMU of NATS, allow
the engine to run, operation of a stolen vehicle without a NATS registered key is prevented by NATS.
That is to say, NATS will immobilize the engine if someone tries to start it without the registered key of
NATS.
● Both of the originally supplied ignition key IDs have been NATS registered.
If requested by the vehicle owner, a maximum of four key IDs can be registered into the NATS compo-
nents.
● The NATS security indicator (NATS security ind.) blinks when the ignition switch is in ‘‘OFF’’ or ‘‘ACC’’
position. Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.
● When NATS detects trouble, the malfunction indicator lamp (MIL) blinks.
● NATS trouble diagnoses, system initialisation and additional registration of other NATS ignition key IDs
must be carried out using CONSULT hardware and CONSULT NATS software.
When NATS initialisation has been completed, the ID of the inserted ignition key is automatically NATS
registered. Then, if necessary, additional registration of other NATS ignition key IDs can be carried out.
Regarding the procedures of NATS initialisation and NATS ignition key ID registration, refer to CONSULT
operation manual, NATS.
● When servicing a malfunction of the NATS (indicated by flashing of Malfunction Indicator Lamp)
or registering another NATS ignition key ID no., it may be necessary to re-register original key
identification. Therefore, be sure to receive all keys from vehicle owner.
EL-183
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models

System Composition
The immobiliser function of the NATS consists of the following:
● NATS ignition key
● NATS immobiliser control unit (NATS IMMU) located in the ignition key cylinder
● Engine control module (ECM)
● NATS security indicator
● Malfunction indicator lamp (MIL)

SEL402V

EL-184
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models

Wiring Diagram — NATS —

HEL388A

EL-185
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models

CONSULT
CONSULT INSPECTION PROCEDURE
1. Turn off ignition switch.
2. Connect ‘‘CONSULT’’ to Data link connector for CONSULT.

SEF056U

3. Insert NATS program card into CONSULT.


b : Program card
NATS-E940
4. Turn on ignition switch.
5. Touch ‘‘START’’.

SEL327U

6. Touch ‘‘V.2.0 (GASOLINE)’’.

SEL328U

7. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT Operation
Manual, NATS V2.0 (GASOLINE).

SEL329U

EL-186
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
CONSULT (Cont’d)
CONSULT DIAGNOSTIC TEST MODE FUNCTION
CONSULT DIAGNOSTIC TEST
Description
MODE
C/U INITIALIZATION When replacing any of the following three components, C/U initialization is necessary.
[NATS ignition key/IMMU/ECM]
SELF-FUNCTION CHECK ECM checks its own NATS communication interface by itself.
SELF-DIAGNOSTIC RESULTS Detected items (screen terms) are as shown in the chart below.
NOTE:
When any initialisation is performed, all ID previously registered will be erased. So all NATS ignition
keys must be registered again.
The engine cannot be started with an unregistered key. In this case, the system may show ‘‘DIFFER-
ENCE OF KEY’’ or ‘‘LOCK MODE’’ as a self-diagnostic result on the CONSULT screen.

HOW TO READ SELF-DIAGNOSTIC RESULTS

. .
Result display screen (When no malfunction is detected) Result display screen (When no malfunction is detected)

SEL332UE

NOTE:
● If trip number is more than 1, MIL does not blink.
● Time data is not indicated for this model.

SELF-DIAGNOSTIC RESULTS ITEM CHART


Detected items (Screen terms) Description Reference page
IMMU ECM received the signal from IMMU that IMMU is malfunctioning. EL-190
ECM ECM is malfunctioning. EL-190
CHAIN OF ECM-IMMU Communication impossible between ECM and IMMU. EL-191
IMMU can receive the key ID signal but the result of ID verification between key ID
DIFFERENCE OF KEY EL-193
and IMMU is NG.
CHAIN OF IMMU-KEY IMMU cannot receive the key ID signal. EL-194
The result of ID verification between IMMU and ECM is NG. System initialisation is
ID DISCORD, IMM-ECM EL-194
required.
Noise (interference) mingled into NATS communication lines during communicat-
MINGLE NOISE EL-195
ing.
DON’T ERASE BEFORE CHECKING
Engine trouble data and NATS trouble data have been detected in ECM. EL-188
ENG DIAG
When an unregistered ignition key is used, or if the starting operation is carried out
two or more times consecutively with the ignition key, IMMU or ECM
LOCK MODE EL-196
malfunctioning, NATS will shift the mode to one which prevents the engine from
being started.

EL-187
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models

Trouble Diagnoses
WORK FLOW
CHECK IN *Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
.
For dual malfunctions of NATS and an engine-related part:
Stays ON
Listen to customer complaints or request. (Get symptoms) For single malfunction of an engine-related part: Stays ON

TROUBLE KEY SERVICE REQUEST (Additional key ID registration)


. .
Verify the MIL*. INITIALISATION
(Refer to CONSULT operation
. manual NATS V2.0.)
Using the CONSULT program card for NATS check the ‘‘SELF-
c DIAG RESULTS’’ with CONSULT. b

. .
Self-diagnostic results referring to NATS, but no information Self-diagnostic results referring to NATS and ‘‘DON’T ERASE
about engine self-diagnostic results is displayed on CONSULT. BEFORE CHECKING ENG DIAG’’ are displayed on CONSULT.
(This means that engine trouble data has been detected in
. ECM.)
Turn ignition switch ‘‘OFF’’.

. .
Repair NATS. Turn ignition switch ‘‘OFF’’.
(If necessary, carry out ‘‘SELF-FUNCTION CHECK’’ or ‘‘C/U
INITIALISATION’’ with CONSULT.)

. .
Turn ignition switch ‘‘ON’’. Repair NATS.
(If necessary, carry out ‘‘SELF-FUNCTION CHECK’’ or ‘‘C/U
INITIALISATION’’ with CONSULT.)

. .
Erase the NATS ‘‘SELF-DIAG RESULTS’’ by using CONSULT. Do not erase the NATS ‘‘SELF-DIAG RESULTS’’ by using
(Touch ‘‘ERASE’’.) CONSULT.

.
Start the engine.

. .
NG
Start the engine. Check the NATS ‘‘SELF-DIAG RESULTS’’ by using CONSULT.
OK
. .
NG
Verify no blinking of MIL*. Turn ignition switch ‘‘OFF’’.
OK
. .
CHECK OUT Check the engine ‘‘SELF-DIAG RESULTS’’ with CONSULT by
using the CONSULT generic program card. b
(Engine diagnostic software included)

. .
Perform running test with CONSULT in engine ‘‘SELF-DIAG Repair ECCS. (Refer to EC section.)
RESULTS’’ mode.

. .
NG Verify ‘‘NO FAILURE’’ displayed on the CONSULT screen. Turn ignition switch ‘‘ON’’.
OK
. .
CHECK OUT Erase the engine ‘‘SELF-DIAG RESULTS’’ by using CONSULT.
(Touch ‘‘ERASE’’.)

.
Start the engine.

EL-188
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
SYMPTOM CHART
Displayed ‘‘SELF-DIAG RESULTS’’ DIAGNOSTIC PROCEDURE SYSTEM
SYMPTOM
on CONSULT screen. (Reference page) (Malfunctioning part or mode)

PROCEDURE 1
IMMU IMMU
● MIL blinking (EL-190)
● Engine will start PROCEDURE 2
ECM ECM
(EL-190)

Open circuit in battery voltage line


of IMMU circuit
Open circuit in ignition line of IMMU
circuit

PROCEDURE 3 Open circuit in ground line of IMMU


CHAIN OF ECM-IMMU circuit
(EL-191)
Open or short circuit in communica-
tion line between IMMU and ECM

ECM

IMMU

PROCEDURE 4 Unregistered key


● MIL blinking DIFFERENCE OF KEY
● Engine does not start (EL-193) IMMU

PROCEDURE 5 Malfunction of key ID chip


CHAIN OF IMMU-KEY
(EL-194) IMMU

System initialisation has not yet


been completed.
PROCEDURE 6
ID DISCORD, IMM-ECM
(EL-194) ECM

IMMU
PROCEDURE 7 Noise interference in communica-
MINGLE NOISE
(EL-195) tion line

PROCEDURE 8
LOCK MODE LOCK MODE
(EL-196)

Engine trouble data and NATS


DON’T ERASE BEFORE CHECK- WORK FLOW
● MIL staying ON trouble data have been detected in
ING ENG DIAG (EL-188)
ECM.

Security indicator circuit


● Security indicator does not oper-
PROCEDURE 9
ate properly. — Security indicator
(EL-197)
● Engine starts properly.
Continuation of initialisation mode

*Lighting-up mode of MIL (Malfunction Indicator Lamp)


For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part: Stays ON
For single malfunction of an engine-related part: Stays ON

EL-189
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 1
Self-diagnostic results:
‘‘IMMU’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC RESULTS ‘‘IMMU’’ displayed on CON-


SULT screen.

.
SEL330U ● IMMU is malfunctioning.
1. Replace IMMU.
2. Perform initialisation with CONSULT.
For the initialisation procedure, refer to ‘‘CONSULT operation manual NATS
V2.0 (GASOLINE)’’.

DIAGNOSTIC PROCEDURE 2
Self-diagnostic results:
‘‘ECM’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC RESULTS ‘‘ECM’’ displayed on CON-


SULT screen.

.
SEL331U ● ECM is malfunctioning.
1. Replace ECM.
2. Perform initialisation with CONSULT.
For the initialisation procedure, refer to ‘‘CONSULT operation manual NATS
V2.0 (GASOLINE)’’.

EL-190
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 3
Self-diagnostic results:
‘‘CHAIN OF ECM-IMMU’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘CHAIN OF ECM-
IMMU’’ displayed on CONSULT
screen.

OK
SEL333U
.
CHECK POWER SUPPLY CIRCUIT FOR NG Check the following.
c
IMMU. ● 10A fuse (No. 34 ,
Check voltage between IMMU terminal located in the fusible link
V8 and ground. and fuse box)
Battery voltage should exist. ● Harness for open or
short between fuse and
OK
IMMU connector

.
CHECK IGN SW. ON SIGNAL. NG Check the following.
c
Check voltage between IMMU terminal ● 10A fuse (No. 23 ,
SEL395VC
V 7 and ground while ignition switch is located in the fuse block)
‘‘ON’’ position. ● Harness for open or
Battery voltage should exist. short between fuse and
IMMU connector
OK

.
NG
CHECK GROUND CIRCUIT FOR IMMU. c
Repair harness.
Check continuity between IMMU terminal
V4 and ground.
Continuity should exist.

OK
SEL396VC
.
NG
CHECK COMMUNICATION LINE OPEN c
Repair harness.
CIRCUIT.
Check continuity between IMMU terminal
V1 and ECM terminal V 9 .
Continuity should exist.

OK

.
A
V

SEL397VC

SEL633V

EL-191
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
A
V

.
NG
CHECK COMMUNICATION LINE c
Repair harness.
SHORT CIRCUIT.
1. Disconnect ECM connector and IMMU
connector.
2. Check continuity between IMMU termi-
nal V
1 and ground.
Continuity should not exist.
3. Turn ignition switch to ON.
4. Check voltage between IMMU terminal
V1 and ground.
No voltage should exist.

OK

.
SELF-FUNCTION CHECK
1. Connect ECM connector and
disconnect IMMU connector.
2. Turn ignition switch ‘‘ON’’.
3. Touch ‘‘SELF-FUNCTION
SEL399VC CHECK’’ on CONSULT
‘‘SELECT DIAG MODE’’
screen.

.
Touch ‘‘START’’. ECM will then NG ● ECM is malfunctioning.
c
check its communication interface 1. Replace ECM.
by itself. 2. Perform initialisation
with CONSULT.
OK For the initialisation
procedure, refer to
‘‘CONSULT operation
SEL340U manual NATS V2.0
(GASOLINE)’’.

.
● IMMU is malfunctioning.
1. Replace IMMU.
2. Perform initialisation with CONSULT.
For the initialisation procedure, refer to
‘‘CONSULT operation manual NATS
V2.0’’.

SEL341U

SEL342U

EL-192
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)

SEL343U

DIAGNOSTIC PROCEDURE 4
Self-diagnostic results:
‘‘DIFFERENCE OF KEY’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘DIFFERENCE OF
KEY’’ displayed on CONSULT
screen.

OK
SEL344U
.
PERFORM INITIALISATION. No ● IMMU is malfunctioning.
c
Perform initialisation with CONSULT. 1. Replace IMMU.
Re-register all NATS ignition key IDs. 2. Perform initialisation
For the initialisation procedure, refer to with CONSULT.
‘‘CONSULT operation manual NATS For the initialisation
V2.0’’. procedure, refer to
Can the system be initialized? ‘‘CONSULT operation
Note: If the initialisation is not completed manual NATS V2.0
or fails, CONSULT shows mes- (GASOLINE)’’.
sage on the screen.

SEL372U Yes
.
END.
(The ignition key was unregistered.)

EL-193
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 5
Self-diagnostic results:
‘‘CHAIN OF IMMU-KEY’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘CHAIN OF IMMU-
KEY’’ displayed on CONSULT
screen.

OK
SEL373U
.
CHECK NATS IGNITION KEY ID CHIP. Yes ● Ignition key ID chip is
c
Can the engine start with another regis- malfunctioning.
tered NATS ignition key? 1. Replace the ignition
key.
No
2. Perform initialisation
with CONSULT.
For the initialisation
procedure, refer to
‘‘CONSULT operation
manual NATS V2.0
(GASOLINE)’’.

.
● IMMU is malfunctioning.
1. Replace IMMU.
2. Perform initialisation with CONSULT.
For the initialisation procedure, refer to
‘‘CONSULT operation manual NATS
V2.0’’.

DIAGNOSTIC PROCEDURE 6
Self-diagnostic results:
‘‘ID DISCORD, IMM-ECM’’ displayed on CONSULT screen

* ‘‘ID DISCORD, IMM-ECM’’:


Confirm SELF-DIAGNOSTIC Registered ID of IMMU is
RESULTS ‘‘ID DISCORD, IMM- in discord with that of
ECM*’’ displayed on CONSULT ECM.
screen.

.
No
SEL383U PERFORM INITIALISATION. c ● ECM is malfunctioning.
Perform initialisation with CONSULT. 1. Replace ECM.
Re-register all NATS ignition key IDs. 2. Perform initialisation
For the initialisation procedure, refer to with CONSULT.
‘‘CONSULT operation manual NATS For the initialisation
V2.0’’. procedure, refer to
Can the system be initialized? ‘‘CONSULT operation
Note: If the initialisation is not completed manual NATS V2.0
or fails, CONSULT shows mes- (GASOLINE)’’.
sage on the screen.

Yes
.
END.
(System initialisation was not completed.)
SEL372U

EL-194
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 7
Self-diagnostic results:
‘‘MINGLE NOISE’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC RESULTS ‘‘MINGLE NOISE’’ dis-


b
played on CONSULT screen.

.
Turn off or remove any possible noise sources.
SEL384U

.
Touch ‘‘ERASE’’ on CONSULT SELF-DIAGNOSTIC RESULTS
screen.

.
Can the engine start? No

Yes
SEL385U .
END

EL-195
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 8
Self-diagnostic results:
‘‘LOCK MODE’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘LOCK MODE’’ is dis-
played on CONSULT screen.

.
Yes
SEL790U 1. Turn the ignition switch to OFF posi- c
System is OK.
tion. (Now the system is
2. Turn the ignition key switch to ON escaped from ‘‘LOCK
position with a registered key. MODE’’.)
(Do not start engine.) Wait for 5 sec-
onds.
3. Return the key to the OFF position.
4. Repeat steps 2 and 3 twice (total of
three cycles).
5. Start the engine.
Can the engine start?

No
.
SEL038V NG
CHECK NATS IMMU INSTALLATION. c
Reinstall NATS IMMU cor-
Refer to ‘‘How to Replace NATS IMMU’’ rectly.
in EL-197.

OK
.
Yes
PERFORM INITIALISATION. c
System is OK.
Perform initialisation with CONSULT.
For the initialisation procedure, refer to
‘‘CONSULT operation manual NATS V2.0
(GASOLINE)’’.
Can the system be initialized?
Note: If the initialisation is incompleted or
failed, CONSULT shows mes-
sage on the screen.

No
.
Go to DIAGNOSTIC PROCEDURE 5,
EL-194 to check ‘‘CHAIN OF IMMU-
KEY’’.

EL-196
NATS (Nissan Anti-Theft System)/Gasoline engine for LHD models
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 9
Security indicator check

CHECK INDICATOR CIRCUIT. NG Check the following.


c
1. Disconnect NATS IMMU connector. ● 7.5A fuse (No. 6 ,
2. Check voltage between NATS IMMU located in the fuse block)
terminal V
6 and ground. ● Security indicator
Battery voltage should exist. ● Harness for open or

OK short between fuse and


SEL400VC security indicator
● Harness for open or
short between NATS
IMMU and security indi-
cator

.
PERFORM INITIALISATION.
Perform initialisation with CONSULT.
For the initialisation procedure, refer to
‘‘CONSULT operation manual NATS V2.0
(GASOLINE)’’.

How to Replace NATS IMMU


NOTE:
● If NATS IMMU is not installed correctly, NATS system
will not operate properly and SELF-DIAG RESULTS on
CONSULT screen will show ‘‘LOCK MODE’’ or ‘‘CHAIN
OF IMMU-KEY’’.

SEL498V

EL-197
NATS (Nissan Anti-Theft System)/Diesel engine

Component Parts and Harness Connector


Location

SEL650V

EL-198
NATS (Nissan Anti-Theft System)/Diesel engine

System Description
NATS has the following immobiliser functions:
● Since only NATS ignition keys, whose IDs. have been registered into the NATS immobiliser control unit
(NATS IMMU), allow the engine to run, operation of a stolen vehicle without a NATS registered key is
prevented by NATS.
● Both of the originally supplied ignition key IDs have been NATS registered.
If requested by the vehicle owner, a maximum of four key IDs can be registered into the NATS compo-
nents.
● The NATS security indicator (NATS security ind.) blinks when the ignition switch is in ‘‘OFF’’ or ‘‘ACC’’
position. Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.
● If NATS detects trouble, the NATS security indicator comes on while engine is running or ignition switch
is in ‘‘ON’’ position.
● When servicing NATS (trouble diagnoses, NATS initialisation and additional registration of other NATS
ignition key IDs), CONSULT hardware and CONSULT NATS software is necessary.
● There are two types of NATS initialisation, one is ‘‘SYSTEM INITIALISATION’’ and another is ‘‘IMMU
INITIALISATION’’.
When NATS initialisation has been completed, the ID of the inserted ignition key is automatically NATS
registered. Then, if necessary, additional registration of other NATS ignition key IDs can be carried out.
Regarding the procedures of NATS initialisation and NATS ignition key ID registration, refer to CONSULT
operation manual, NATS V2.0 (Diesel).
● When servicing a malfunction of the NATS (indicated by lighting of NATS security ind.) or reg-
istering another NATS ignition key ID no., it may be necessary to re-register original key identi-
fication. Therefore, be sure to receive all keys from vehicle owner.

System Composition
The immobiliser function of the NATS consists of the following:
● NATS ignition key
● NATS antenna amp. located in the ignition key cylinder
● NATS immobiliser control unit (NATS IMMU)
● Coded solenoid unit installed in the injection pump assembly (CSOLU)
● NATS security indicator (NATS security ind.)

SEL549U

EL-199
NATS (Nissan Anti-Theft System)/Diesel engine

Wiring Diagram — NATS —/LHD Models

HEL389A

EL-200
NATS (Nissan Anti-Theft System)/Diesel engine

Wiring Diagram — NATS —/RHD Models

HEL390A

EL-201
NATS (Nissan Anti-Theft System)/Diesel engine

CONSULT
CONSULT INSPECTION PROCEDURE
1. Turn off ignition switch.
2. Connect ‘‘CONSULT’’ to Data link connector for CONSULT.

SEF056U

3. Insert NATS program card into CONSULT.


b : Program card
NATS-E940
4. Turn on ignition switch.
5. Touch ‘‘START’’.

SEL327U

6. Touch ‘‘V.2.0 (DIESEL)’’.

SEL662U

7. Perform each diagnostic test mode according to each service


procedure.
For further information, see the CONSULT Operation
Manual, NATS V2.0 (Diesel).

SEL663U

NOTE:
Two types of initialisation (system initialisation and IMMU initiali-
sation) are available. For details, refer to ‘‘INITIALISATION’’ in
next page.

SEL718U

EL-202
NATS (Nissan Anti-Theft System)/Diesel engine
CONSULT (Cont’d)
CONSULT DIAGNOSTIC TEST MODE FUNCTION
CONSULT diagnostic test mode Description
C/U INITIALISATION Two types of initialisation are available. For details, refer to ‘‘INITIALISATION’’ shown below.
SELF-FUNCTION CHECK IMMU checks its own NATS communication interface.
SELF-DIAGNOSTIC RESULTS Self-diagnostic results can be read and erased quickly.

INITIALISATION
Initialisation type Description
All registered ignition key IDs in IMMU and CSOLU can be registered.
It takes around 16 minutes.
SYSTEM INITIALISATION When the following component is replaced, this initialisation is required.
● IMMU
● CSOLU
All registered ignition key IDs in IMMU can be initialised and new IDs can be registered.
When the following component is replaced or new NATS ignition key is registered, this ini-
IMMU INITIALISATION
tialisation is required.
● NATS ignition key

NOTE:
When any of initialisation is performed, all of ID codes previously registered will be erased. So all of NATS
ignition keys must be registered again.
If unregistered key is used to try to start the engine, the system may show ‘‘KEY ID [DIFFERENCE]’’ as a
self-diagnostic result on CONSULT screen.

HOW TO READ SELF-DIAGNOSTIC RESULTS

SEL664U

EL-203
NATS (Nissan Anti-Theft System)/Diesel engine
CONSULT (Cont’d)
SELF-DIAGNOSTIC RESULTS ITEM CHART
Detected items (Screen terms) Description Reference page
IMMU IMMU is malfunctioning. EL-207
IMMU received the signal from CSOLU that CSOLU is malfunc-
CSOLU EL-207
tioning.
CHAIN OF CSOLU-IMM Communication impossible between CSOLU and IMMU. EL-208
IMMU can receive the key ID signal but the result of ID verifica-
KEY ID [DIFFERENCE] EL-210
tion between key ID and IMMU is NG.
IMMU cannot receive the key ID signal. In the case of multiple
KEY ID [NO INPUT] malfunctions, just this item can be displayed prior to the other EL-211
malfunctioning items.
The result of ID verification between IMMU and CSOLU is NG.
ID DSCORD, IMM-CSLU EL-213
System initialisation is required.

NOTE:
When CONSULT shows ‘‘IMPOSSIBLE TO PROCEED’’ displayed on its screen, it means that CONSULT
fails to access to the NATS. In this case, perform diagnostic procedure 7, EL-214.

EL-204
NATS (Nissan Anti-Theft System)/Diesel engine

Trouble Diagnoses
WORK FLOW
CHECK IN

.
Listen to customer complaints or request. (Get symptoms.)

KEY SERVICE REQUEST (Additional key ID registration)


TROUBLE

. .
Verify the lighting of security ind. with ignition switch in ‘‘ON’’ IMMU INITIALISATION
position.
[Refer to CONSULT operation
manual NATS V2.0 (Diesel).]
.
Using the CONSULT program card for NATS check the ‘‘SELF-
c DIAG RESULTS’’ with CONSULT.

.
Information about self-diagnostic results referring to NATS is
displayed on CONSULT.

.
Turn ignition switch ‘‘OFF’’.

.
Repair NATS.
(If necessary, carry out ‘‘SELF-FUNCTION CHECK’’ or ‘‘INI-
TIALISATION’’ with CONSULT.)

.
Turn ignition switch ‘‘ON’’.

.
Erase the NATS ‘‘SELF-DIAG RESULTS’’ by using CONSULT.
(Touch ‘‘ERASE’’.)

.
Turn ignition switch ‘‘OFF’’.

.
Wait approx. 5 seconds and turn ignition switch ‘‘ON’’.

.
NG
Verify no lighting of security ind.
OK

.
CHECK OUT

EL-205
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
SYMPTOM CHART
Displayed ‘‘SELF-DIAG
Diagnostic Procedure System
Symptom RESULTS’’ on CONSULT
(Reference page) (Malfunctioning part or mode)
screen
● No lighting/lighting of secu- IMMU PROCEDURE 1 IMMU
rity indicator with ignition (EL-207)
switch in ‘‘ON’’ position
● Hard to start engine
● Lighting of security indica- CSOLU PROCEDURE 2 CSOLU
tor with ignition switch in (EL-207)
‘‘ON’’ position
CHAIN OF CSOLU-IMM PROCEDURE 3 Open circuit in ignition line of CSOLU
● Hard to start engine (EL-208) Open circuit in ground line of CSOLU
Open or short circuit in communication line
between IMMU and CSOLU
IMMU
CSOLU
KEY ID PROCEDURE 5 Open or short circuit in communication line
[NO INPUT] (EL-211) between ANT/AMP and IMMU
Open circuit in power source line of ANT/
AMP circuit
Open circuit in ground of ANT/AMP circuit
Malfunction of key ID chip
IMMU
Antenna amp.
ID DISCORD, IMM-CSLU PROCEDURE 6 System initialisation has not yet been com-
(EL-213) pleted.
CSOLU
IMMU
● Hard to start engine KEY ID PROCEDURE 4 Unregistered key
● Lighting of security indica- [DIFFERENCE] (EL-210)
tor with ignition switch in
‘‘ON’’ position (See note)
● Hard to start engine After touch ‘‘START’’, PROCEDURE 7 Open or short circuit in communication line
● No lighting of security indi- CONSULT screen dis- (EL-214) between IMMU and CONSULT data link
cator. plays ‘‘IMPOSSIBLE TO connector
● Impossible to proceed with PROCEED’’.
Open or short circuit in antenna amp. power
the CONSULT diagnoses source circuit between IMMU and antenna
amp.
Open circuit in power source line of IMMU
circuit
Open circuit in ignition line of IMMU circuit
Open circuit in ground line of IMMU circuit
IMMU
● NATS security ind. does — PROCEDURE 8 NATS security ind.
not blink with ignition (EL-216)
Open circuit between fuse and NATS IMMU
switch in ‘‘OFF’’ or ‘‘ACC’’.
● Engine starts properly. Continuation of initialisation mode

NOTE: NATS security ind. may light off for 1 minute after ignition switch is turned to ‘‘OFF’’ position.

EL-206
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 1
Self-diagnostic results:
‘‘IMMU’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC RESULTS ‘‘IMMU’’ displayed on


CONSULT screen.

.
SEL678U ● IMMU is malfunctioning.
1. Replace IMMU.
2. Perform system initialisation with CONSULT.
For the initialisation procedure, refer to ‘‘CONSULT operation manual
NATS V2.0 (Diesel)’’.

DIAGNOSTIC PROCEDURE 2
Self-diagnostic results:
‘‘CSOLU’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC RESULTS ‘‘CSOLU’’ displayed on


CONSULT screen.

.
SEL679U
● CSOLU is malfunctioning.
1. Replace CSOLU. (See NOTE.)
2. Perform system initialisation with CONSULT.
For the initialisation procedure, refer to ‘‘CONSULT operation manual
NATS V2.0 (Diesel)’’.

NOTE:
When replacing CSOLU, it cannot be removed from injection pump assembly
because of its anti-theft construction. The injection pump assembly should be
removed complete with CSOLU, and a Link Service rebuilt unit (complete with
CSOLU) installed in its place.

EL-207
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 3
Self-diagnostic results:
‘‘CHAIN OF CSOLU-IMM’’ displayed on CONSULT
screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘CHAIN OF CSOLU-
IMM’’ displayed on CONSULT
SEL683U screen.

OK

.
CHECK CSOLU POWER SOURCE CIR- NG Check the following.
c
CUIT. ● 10A fuse (No. 23 ,
Check voltage between CSOLU terminal located in the fuse
V2 and ground. block)
Battery voltage should exist. ● Harness for open or
short between fuse and
OK CSOLU connector

SEL467VA

.
CHECK GROUND CIRCUIT FOR NG Repair harness.
c
CSOLU.
Check harness continuity between
CSOLU terminal V3 and ground.
Continuity should exist.

OK

.
CHECK COMMUNICATION LINE OPEN NG Repair harness.
c
SEL468VA CIRCUIT.
1. Disconnect CSOLU connector and
IMMU connector.
2. Check harness continuity between
CSOLU terminal V1 and IMMU termi-
nal V
5 .
Continuity should exist.

OK
.
A
V

SEL469VA

EL-208
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
A
V

.
CHECK COMMUNICATION LINE NG Repair harness.
c
SHORT CIRCUIT.
1. Disconnect CSOLU connector and
IMMU connector.
2. Check continuity between IMMU termi-
nal V
5 and ground.
Continuity should not exist.
3. Turn ignition switch to ON.
4. Check voltage between IMMU terminal
V5 and ground.
No voltage should exist.

OK

.
SELF-FUNCTION CHECK
1. Connect IMMU connector and
disconnect CSOLU connector.
SEL455VA 2. Turn ignition switch ‘‘ON’’.
3. Touch ‘‘SELF-FUNCTION
CHECK’’ on CONSULT
‘‘SELECT DIAG MODE’’
screen.

.
Touch ‘‘START’’. IMMU will then NG ● IMMU is malfunctioning.
c
check its communication interface 1. Replace IMMU.
by itself. 2. Perform system initiali-
SEL340U sation with CONSULT.
OK
For the initialisation
procedure, refer to
‘‘CONSULT operation
manual NATS V2.0
(Diesel)’’.

.
● CSOLU is malfunctioning.
1. Replace CSOLU.
2. Perform system initialisation with
SEL690U CONSULT. For the initialisation
procedure, refer to ‘‘CONSULT
operation manual NATS V2.0 (Die-
sel)’’.

SEL691U

EL-209
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)

SEL692U

DIAGNOSTIC PROCEDURE 4
Self-diagnostic results:
‘‘KEY ID [DIFFERENCE]’’ displayed on CONSULT
screen

Confirm SELF-DIAGNOSTIC RESULTS


‘‘KEY ID [DIFFERENCE]’’ is displayed on
CONSULT screen.
SEL693U

.
1. Turn the ignition switch to OFF posi- Yes System is OK.
c
tion and wait 1 minute.
(After 1 minute, security indicator will
blink.)
2. Turn the ignition key switch to ON
position with a registered key.
(Do not start engine.) Wait 5 seconds.
3. Return the key to the OFF position.
4. Repeat steps 2 and 3 twice (total of
three cycles).
SEL694U
5. Start the engine.
Can the engine start?

No
.
PERFORM IMMU INITIALISATION. Yes System is OK.
c
Perform IMMU initialisation with CON-
SULT.
For the initialisation procedure, refer to
‘‘CONSULT operation manual NATS V2.0
(Diesel)’’.
Can the system be initialised?
Note: If the initialisation is incompleted or
failed, CONSULT shows mes-
sage on the screen.

No
.
Go to DIAGNOSTIC PROCEDURE 5,
EL-211 to check ‘‘KEY ID [NO INPUT]’’.

EL-210
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 5
Self-diagnostic results:
‘‘KEY ID [NO INPUT]’’ displayed on CONSULT screen

Confirm SELF-DIAGNOSTIC
RESULTS ‘‘KEY ID [NO INPUT]’’
displayed on CONSULT screen.

OK
SEL695U
.
Yes
CHECK NATS IGNITION KEY ID CHIP. c ● Ignition key ID chip is
Start engine with another registered malfunctioning.
NATS ignition key. 1. Replace the ignition
Can the engine start? key.
2. Perform IMMU initialisa-
No tion with CONSULT.
For the initialisation
procedure, refer to
‘‘CONSULT operation
manual NATS V2.0
(Diesel)’’.
.
SEL634V
CHECK IMMU FUNCTION 1.
1. Turn ignition switch ‘‘ON’’.
2. Check voltage between IMMU terminal
V2 and ground.

Time (After turning ignition Voltage [V]


switch ‘‘ON’’.)
For approx. 0.5 sec. Approx. 2.3 - 5
After 1 sec. 0
NG Check harness for open or
Note: c
Do not remove NATS antenna amp. from short between IMMU and
the ignition key cylinder. NATS antenna amp. If
SEL635V harness is OK, replace
OK IMMU. After replacing
IMMU, perform system
initialisation with CON-
.
NG SULT.
CHECK IMMU FUNCTION 2. c For the initialisation
1. Turn ignition switch ‘‘ON’’. procedure, refer to ‘‘CON-
2. Check voltage between NATS antenna SULT operation manual
amp. terminal V 3 and ground. NATS V2.0 (Diesel)’’.
Voltage:
6 sec. after turning ignition switch m
‘‘ON’’
Approx. 4.5 - 5.3V
Note:
SEL636V Do not remove NATS antenna amp. from
the ignition key cylinder.

OK

.
CHECK IMMU OUTPUT VOLTAGE. NG
1. Turn the ignition switch ‘‘ON’’.
2. Check voltage between NATS antenna
amp. terminal V 1 and ground.
Voltage: More than 4.7V

OK
.
A
V

EL-211
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
A
V

.
CHECK ANTENNA AMP. GROUND NG Check harness for open or
c
LINE CIRCUIT. short between NATS
1. Turn ignition switch ‘‘OFF’’. antenna amp. and IMMU.
2. Check continuity between NATS If harness is OK, replace
antenna amp. terminal V 4 and ground. IMMU. After replacing
Continuity should exist. IMMU, perform system
SEL637V initialisation with CON-
OK
SULT. For the initialisation
procedure, refer to ‘‘CON-
SULT operation manual
NATS V2.0 (Diesel)’’.

.
NATS antenna amp. is malfunctioning.
When replacing the amp. hold on to amp.
body. Take care not to pull on amp. har-
ness.

EL-212
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 6
Self-diagnostic results:
‘‘ID DSCORD, IMM-CSLU’’ displayed on CONSULT
screen

* ‘‘ID DSCORD, IMM-CSLU’’:


Confirm SELF-DIAGNOS- Registered ID of IMMU is in discord
TIC RESULTS ‘‘ID with that of CSOLU.
DSCORD, IMM-CSLU*’’
displayed on CONSULT
screen.
SEL696U

.
Initialisation
Perform system initialisa- incompleted Turn the ignition
tion with CONSULT. c key and CONSULT
Re-register all NATS igni- power switch
tion key IDs. ‘‘OFF’’. Then turn
For the operation of sys- the ignition key
tem initialisation, refer to ‘‘ON’’.
‘‘CONSULT operation
manual NATS V2.0 (Die-
sel)’’.
Initialisation
incompleted or
failed with CON-
SEL698U SULT
c Confirm system ini-
tialisation result
Initialisation ‘‘INITIALISATION
completed STOPPED OR
FAILED’’ displayed
on CONSULT
screen.

. .
Start engine. CHECK SELF-DIAG
RESULTS.
OK 1. Turn the ignition switch
‘‘OFF’’ and ‘‘ON’’.
. 2. Touch ‘‘SELF-DIAG
SEL697U RESULTS’’ on CONSULT
END ‘‘SELECT DIAG MODE’’
screen.

‘‘IMMU’’ is displayed. ‘‘CSOLU’’ is displayed.

. .
If ‘‘IMMU’’ is displayed on CON- If ‘‘CSOLU’’ is displayed on CON-
SULT screen, IMMU is malfunc- SULT screen, CSOLU is malfunc-
tioning. tioning.

. .
Replace IMMU. Replace CSOLU.
SEL678U

. . .
Perform system initialisation
with CONSULT.
For the operation of system
initialisation, refer to ‘‘CON-
SULT operation manual NATS
V2.0 (Diesel)’’.

SEL679U

EL-213
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 7
Self-diagnostic results:
‘‘IMPOSSIBLE TO PROCEED’’ displayed on
CONSULT screen

CHECK CONSULT SCREEN.


1. Touch ‘‘V.2.0 (DIESEL)’’ on
‘‘SELECT NATS SYSTEM’’
screen.
SEL719U
2. Confirm ‘‘IMPOSSIBLE TO
PROCEED’’ displayed on CON-
SULT screen.

.
CHECK OPEN CIRCUIT BETWEEN NG Repair harness.
c
IMMU AND CONSULT.
1. Disconnect IMMU connector and CON-
SULT from data link connector.
2. Check continuity between the following
IMMU terminals and data link connec-
SEL470VA tor terminals.

IMMU Data link


connector Continuity
terminal terminal
7
V 13
V Yes
6
V 14
V Yes

OK

.
CHECK SHORT CIRCUIT BETWEEN NG Repair harness.
c
IMMU AND CONSULT. Note:
1. Disconnect IMMU connector and CON- If the circuit is short to
SULT from data link connector. power circuit, IMMU may
2. Check continuity between IMMU con- be damaged. After
nector terminal V 6 , V
7 and ground. repairing, perform self-
Continuity should not exist. diagnosis with CONSULT
3. Turn ignition switch to ON. again.
4. Check voltage between IMMU terminal
V6 , V7 and ground.
No voltage should exist.

OK

.
CHECK NATS ANTENNA AMP. POWER NG NATS antenna amp. +5V
SEL471VA (0V)
SOURCE CIRCUIT. line is short-circuited with
c
1. Disconnect NATS antenna amp. con- ground line.
nector. Repair harness or connec-
2. Turn ignition switch ‘‘ON’’. tors.
3. Check voltage between antenna amp.
terminal V 1 and ground.
Voltage: More than 4.7V

OK
.
A
V

SEL636V

EL-214
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
A
V

.
CHECK POWER SUPPLY CIRCUIT FOR NG Check the following.
c
IMMU. ● 10A fuse (No. 34 ,
Check voltage between terminal V
4 of located in the fusible
IMMU and ground with CONSULT or link and fuse box)
tester. ● Harness for open or
Voltage: Battery voltage short between fuse and
SEL867UE IMMU connector
OK

.
CHECK IGN SW. ON SIGNAL. NG Check the following.
c
Check voltage between terminal V
3 of ● 10A fuse (No. 23 ,
IMMU and ground with CONSULT or located in the fuse
tester. block)
Voltage: Battery voltage ● Harness for open or
short between fuse and
OK
IMMU connector

SEL868UE .
CHECK GROUND CIRCUIT FOR IMMU. NG Repair harness.
c
Check harness continuity between IMMU
terminal V
9 and ground.
Continuity should exist.

OK
.
● IMMU is malfunctioning.
1. Replace IMMU.
2. Perform system initialisation with CON-
SULT.
For the operation of system
SEL453VA initialisation, refer to ‘‘CONSULT opera-
tion manual NATS V2.0 (Diesel)’’.

EL-215
NATS (Nissan Anti-Theft System)/Diesel engine
Trouble Diagnoses (Cont’d)
DIAGNOSTIC PROCEDURE 8
‘‘NATS SECURITY IND. DOES NOT LIGHT UP’’

CHECK INDICATOR POWER SUPPLY NG Check the following.


c
CIRCUIT. ● 7.5A fuse (No. 6 ,
Check voltage between security indicator located in the fuse block)
terminal V
1 and ground. ● Harness for open or
Battery voltage should exist. short between fuse and
OK security indicator
SEL638V
.
Check security indicator. NG Replace security indicator.
c
OK
.
PERFORM INITIALISATION. No Check harness for open or
c
Perform IMMU initialisation with CON- short between NATS
SULT. IMMU and security indica-
For the initialisation procedure, refer to tor.
‘‘CONSULT operation manual NATS V2.0
(Diesel)’’.
Does security indicator operate after
initialisation has completed?

Yes
.
END

EL-216
LOCATION OF ELECTRICAL UNITS

Engine Compartment

HEL391A

EL-217
LOCATION OF ELECTRICAL UNITS

Passenger Compartment
LHD MODELS

HEL392A

EL-218
LOCATION OF ELECTRICAL UNITS
Passenger Compartment (Cont’d)
RHD MODELS

HEL393A

EL-219
HARNESS LAYOUT

LHD MODELS Outline

HEL394A

RHD MODELS

HEL847

EL-220
HARNESS LAYOUT

How to Read Harness Layout

Example:

G2 E1 B/6 : ASCD ACTUATOR

Connector color / Cavity


Connector number
Grid reference

The following Harness Layouts use a map style grid to help locate connectors on the drawings:
● Main Harness (Instrument Panel, Engine Compartment)
● Engine Room Harness
● Engine Control Harness

To use the grid reference


1) Find the desired connector number on the connector list.
2) Find the grid reference.
3) On the drawing, find the crossing of the grid reference letter column and number row.
4) Find the connector number in the crossing zone.
5) Follow the line (if used) to the connector.

CONNECTOR SYMBOL
Main symbols of connector (in Harness Layout) are indicated in the below.

Water proof type Standard type


Connector type
Male Female Male Female
● Cavity: Less than 4
● Relay connector
● Cavity: From 5 to 8

● Cavity: More than 9

● Ground terminal etc.


EL-221
HARNESS LAYOUT

Main Harness
INSTRUMENT PANEL — LHD MODELS FOR EUROPE

HEL395A

EL-222
HARNESS LAYOUT
Main Harness (Cont’d)

HEL396A

EL-223
HARNESS LAYOUT
Main Harness (Cont’d)
INSTRUMENT PANEL — RHD MODELS

HEL397A

EL-224
HARNESS LAYOUT
Main Harness (Cont’d)

HEL398A

EL-225
HARNESS LAYOUT
Main Harness (Cont’d)
BODY SIDE — LHD MODELS

HEL399A

EL-226
HARNESS LAYOUT
Main Harness (Cont’d)
BODY SIDE — RHD MODELS

HEL400A

EL-227
HARNESS LAYOUT
Main Harness (Cont’d)
ENGINE COMPARTMENT — KA24E ENGINE (LHD models)

HEL854

EL-228
HARNESS LAYOUT
Main Harness (Cont’d)

HEL401A

EL-229
HARNESS LAYOUT
Main Harness (Cont’d)
ENGINE COMPARTMENT — EXCEPT KA24E ENGINE (LHD models)

HEL402A

EL-230
HARNESS LAYOUT
Main Harness (Cont’d)

HEL403A

EL-231
HARNESS LAYOUT

Engine Room Harness


LHD MODELS — GASOLINE ENGINE

HEL404A

EL-232
HARNESS LAYOUT
Engine Room Harness (Cont’d)

HEL405A

EL-233
HARNESS LAYOUT
Engine Room Harness (Cont’d)
LHD MODELS — DIESEL ENGINE

HEL406A

EL-234
HARNESS LAYOUT
Engine Room Harness (Cont’d)

HEL407A

EL-235
HARNESS LAYOUT
Engine Room Harness (Cont’d)
RHD MODELS — GASOLINE ENGINE

HEL862

EL-236
HARNESS LAYOUT
Engine Room Harness (Cont’d)

HEL863

EL-237
HARNESS LAYOUT
Engine Room Harness (Cont’d)
RHD MODELS — DIESEL ENGINE

HEL408A

EL-238
HARNESS LAYOUT
Engine Room Harness (Cont’d)

HEL409A

EL-239
HARNESS LAYOUT

Engine Control Harness

HEL866

EL-240
HARNESS LAYOUT
Engine Control Harness (Cont’d)

HEL867

EL-241
HARNESS LAYOUT

Engine Harness
KA ENGINE

HEL870

EL-242
HARNESS LAYOUT
Engine Harness (Cont’d)
TD ENGINE

HEL410A

EL-243
HARNESS LAYOUT

Alternator Harness

HEL411A

EL-244
HARNESS LAYOUT

LHD MODELS Instrument Harness

HEL412A

RHD MODELS

HEL413A

EL-245
HARNESS LAYOUT

SINGLE AND KING CAB Room Lamp Harness/LHD Models

HEL414A

DOUBLE CAB

HEL415A

EL-246
HARNESS LAYOUT

SINGLE AND KING CAB Room Lamp Harness/RHD Models

HEL416A

DOUBLE CAB

HEL417A

EL-247
HARNESS LAYOUT

Chassis Harness and Tail Harness

HEL418A

EL-248
HARNESS LAYOUT

LHD MODELS Front Door Harness (LH side)

HEL419A

RHD MODELS

HEL420A

EL-249
HARNESS LAYOUT

LHD MODELS Front Door Harness (RH side)

HEL880

RHD MODELS

HEL881

EL-250
HARNESS LAYOUT

LH SIDE Rear Door Harness

HEL421A

RH SIDE

HEL422A

EL-251
BULB SPECIFICATIONS

Headlamp
Wattage (W)
High/low (Semi-sealed beam) 60/55 (H4)

Exterior Lamp
Wattage (W)
Front turn signal 21
Front combination lamp
Parking 5
Side turn signal lamp 5
Turn signal 21
Stop/Tail 21/5
Rear combination lamp
Back-up 21
Fog (Except A-chassis) 21
Rear fog lamp (A-chassis) 21
Standard bumper 5
License plate lamp
Step bumper 21

Interior Lamp
Wattage (W)
Interior room lamp 10
Spot lamp 8

EL-252
WIRING DIAGRAM CODES (CELL CODES)

Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.

Code Section Wiring Diagram Name Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve IGN EC Ignition System
ABS BR Anti-lock Brake System IGN/SG EC Ignition Signal
A/C, M HA Manual Air Conditioner ILL EL Illumination
AUDIO EL Audio INJECT EC Injector
BACK/L EL Back-up Lamp INT/L EL Interior and Spot Lamps
BUZZER EL Warning Buzzer MAFS EC Mass Air Flow Sensor
CHARGE EL Charging System Main Power Supply and Ground Cir-
MAIN EC
CHOKE EC Automatic Choke cuit

CIGAR EL Cigarette Lighter Speedometer, Tachometer, Temp.


METER EL
and Fuel Gauges
CLOCK EL Clock
MIL and Data Link Connector For
CMPS EC Camshaft Position Sensor MIL/DL EC
CONSULT
COOL/F LC Cooling Fan Control MIRROR EL Power Door Mirror
DEF EL Rear Window Defogger MULTI EL Multi-remote Control System
Headlamp — With Dim-dip Lamp NATS EL Nissan Anti-theft System
DIMDIP EL
System
P/ANT EL Power Antenna
D/LOCK EL Power Door Lock
Canister Purge
Headlamp — With Daytime Light PGC/V EC
DTRL EL Control Solenoid Valve
System
PLA EC Partial Load Advance Control
Engine Coolant Temperature
ECTS EC PNP/SW EC Park/Neutral Position Switch
Sensor
POWER EL Power Supply Routing
EGRC/V EC EGRC — Solenoid Valve
PST/SW EC Power Steering Oil Pressure Switch
FCUT EC Fuel Cut Solenoid Valve
R/FOG EL Rear Fog Lamp
F/HEAT EC Fuel Heater System
SRS RS Supplemental Restraint System
FICD EC IACV-FICD Solenoid Valve
S/SIG EC Start Signal
FIPOT EC ISC-FI Pot
START EL Starting System
FPCM EC Fuel Pump Control Module
STOP/L EL Stop Lamp
F/PUMP EC Fuel Pump
Swirl Control Valve Control Solenoid
F/RTN EC Fuel Return Control Solenoid Valve SWL/V EC
Valve
GLOW EC Quick-glow System
TAIL/L EL Parking, License and Tail Lamps
H/AIM EL Headlamp Aiming Control
TPS EC Throttle Position Sensor
HEATER HA Heater
Turn Signal and Hazard Warning
H/LAMP EL Headlamp TURN EL
Lamps
HLC EL Headlamp Washer VSS EC Vehicle Speed Sensor
HO2S EC Heated Oxygen Sensor WARN EL Warning Lamps
HORN EL Horn WINDOW EL Power Window
H/SEAT EL Heated Seat WIPER EL Front Wiper and Washer
IATS EC Intake Air Temperature Sensor
IDLE EC IACV-Idle Up Control

EL-253

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