Supplement To The Instruction Manual and Parts List For The Series 1180, 3701, 5483
Supplement To The Instruction Manual and Parts List For The Series 1180, 3701, 5483
Supplement To The Instruction Manual and Parts List For The Series 1180, 3701, 5483
296-12-18 959/002
engl. 06.09
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or
in part, is only permitted with our previous authorization and with written reference to the
source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Index
2 Controls .............................................................................................................................. 5
2.01 Puller functions .................................................................................................................... 5
2.02 Aligning the puller ................................................................................................................ 5
2.03 Control panel ........................................................................................................................ 6
2.03.01 Screen displays .................................................................................................................... 6
2.03.02 Function keys ....................................................................................................................... 6
2.03.03 Selecting and altering parameters ........................................................................................ 9
2.03.04 Selecting the user level ...................................................................................................... 10
3 Commissioning ................................................................................................................ 11
3.01 Basic position of the machine drive ................................................................................... 11
3.02 Testing the function of the start inhibitor ........................................................................... 12
4 Setting up ......................................................................................................................... 13
4.01 Entering the puller feed stroke (stitch length) .................................................................... 13
4.02 Setting the puller pressure ................................................................................................. 13
4.03 Entering the maximum speed ............................................................................................ 14
4.04 Entering the start and end backtacks ................................................................................. 14
4.05 Setting the stitch counting function for the bobbin thread control ..................................... 15
5 Sewing ................................................................................................................................ 1
5.01 Manual sewing ..................................................................................................................... 1
5.02 Programmed sewing ............................................................................................................ 2
5.03 Error messages .................................................................................................................... 3
7 Software-Update .............................................................................................................. 21
9 Partslist ............................................................................................................................. 23
1 Proper use
With the puller the workpiece is fed continously, which makes it possible to sew to a great
extent without shifting and puckering. The puller’s linear motor enables an individual
clearance space between the needle plate and the puller roller.
All adjustments, such as e.g. puller feed stroke, puller roller clearance etc. are carried out by
altering the parameter values, see Chapter 2.03.03 Selecting and altering parameters.
Any use of these machines which is not approved by the manufacturer shall be
considered as improper use! The manufacturer shall not be liable for any dam-
age arising out of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures speci-
fied by the manufacturer!
4
Controls
2 Controls
Fig. 2 - 02
5
Controls
1 3 2
Speed
The control panel consists of display 1 and the function keys described below. Display 1
consists of a two-row, alpha-numerical display with 16 symbols per row. The texts 3 show
the respective status of the function keys and the operating modes of the machine.
During the power-on phase the control panel automatically switches on all LCD segments
and the horn. The number of the version of the installed software then appears on the
display, until the higher-ranking control unit sends commands to the control panel.
Start backtacks
If this key is pressed, the backtacks at the beginning of the seam (start backtacks) are
switched on or off. The number of forward stitches (A) or reverse stitches (B) for the start
backtacks can be changed by pressing the +/- key underneath. To convert from double
backtack to single backtack set the corresponding number of stitches at zero.
6
Controls
End backtacks
● If this key is pressed, the backtacks at the end of the seam (end backtacks) are switched
on or off. The number of reverse stitches (C) or forward stitches (D) can be changed by
pressing the +/- key underneath. To convert from double backtack to single backtack set
the corresponding number of stitches at zero.
Needle position
● If this key is pressed the corresponding function is switched on or off. When the function
is switched on, the needle positions at t.d.c. after sewing stops.
Thread trimmer
● If this key is pressed the thread trimming function is switched on or off.
Reverse sewing
● If this key is pressed the corresponding function is switched on or off. When the function
is switched during programmed sewing, the corresponding seam section is sewn in
reverse.
Stop
● If this key is pressed the corresponding function is switched on or off. When the function
is switched on, the machine stops automatically at the end of a seam section.
Sensor
● In manual sewing the number of compensating stitches from the point where the
photocell is light to the end of the seam can be set under parameter 111, and in
programmed sewing directly.
7
Controls
Stitch counting
● If this key is pressed the corresponding function is switched on or off. When the function
is switched on, the machine moves to the next seam section after sewing the number of
stitches entered.
TE/Speed
● In the programmed sewing mode, the number of stitches is entered by stitching them off.
● If this key is pressed once, the machine changes to parameter input.
● If this key is pressed twice (within 5 seconds) the machine changes to stitch input.
Scrolling
● If this key is pressed in the programmed sewing mode, the machine scrolls through the
input menus on the display.
PM
● If this key is pressed the programmed sewing function is switched on or off. When the
function is switched on, the letters "PM" appear on the display of the control panel. The
parameters related to the program are shown in the alpha-numerical part of the display.
F1
No function assigned
F2
No function assigned
F3
No function assigned
F4
No function assigned
8
Controls
TE
No VAL
A 101 OFF
No ● By pressing the corresponding +/- key select the desired parameter group, e.g. "600".
TE
No
A 600
No ● By pressing the corresponding +/- key select the desired parameter, e.g. "660" for the
bobbin thread monitoring function.
TE
No VAL
A 660 1
VAL ● By pressing the corresponding +/- key set the desired value for the parameter selected,
e.g. "2" for the "bobbin rest thread counter on" function.
TE
No VAL
A 660 2
● Press the TE/Speed key to take over the value and change to the sewing mode.
9
Controls
TE
No
A 101
No ● By pressing the corresponding +/- key select the parameter group "700".
TE
No
A 798 0
TE
No VAL
B 798 1
VAL ● By pressing the corresponding +/- key select the desired user level:
"0" = operator level A
"1" = technician level B
"11" = service level C
The respective level is displayed on the screen. (see arrow)
● Press the TE/Speed key to take over the value and change to the sewing mode.
10
Commissioning
3 Commissioning
Speed
● Select the technician level B (value "1") with parameter "798", see Chapter 2.03.04
Selecting the user level.
TE
No VAL
B 798 1
No ● By pressing the corresponding +/- key select the parameter group "700".
TE
No
BB 700 0
● Turn the balance wheel in the direction of sewing until the needle point is level with the
top edge of the needle plate.
● Press the TE/Speed key to take over the setting and to conclude the input.
11
Commissioning
ERROR
9
PRESS TE/SPEED
● Switch the machine on at the main switch and tilt back the sewing head.
The error message "9" must appear on the control panel.
● If the message does not appear, check the setting of the safety switch
(in the machine instruction manual).
● Set the sewing head upright again and acknowledge the error message by pressing the
TE/Speed key. The machine is ready for operation again.
12
Setting up
4 Setting up
Speed
The puller feed stroke setting must match the stitch length setting of the basic
machine!
Speed
13
Setting up
Speed
2x ● Press the TE/Speed key twice to select the input menu for start and end backtacks.
PM
A B C D
3 3 3 3
A ● By pressing the corresponding +/- key select the desired value for the number of forward
stitches (A) of the start backtack.
B ● By pressing the corresponding +/- key select the desired value for the number of reverse
stitches (B) of the start backtack.
C ● By pressing the corresponding +/- key select the desired value for the number of reverse
stitches (C) of the end backtack.
D ● By pressing the corresponding +/- key select the desired value for the number of forward
stitches (D) of the end backtack.
In the programmed sewing mode it is possible to call up the input menu for
start and end backtacks by pressing the scroll key, see Chapter 5.02
Programmed sewing.
14
Setting up
4.05 Setting the stitch counting function for the bobbin thread control
TE
No VAL
A 101 ON
TE
No VAL
A 760 5
VAL ● Press the corresponding +/- key to set the number of remaining stitches, which can still
be sewn after recognition by the bobbin thread control function.
The selected value is multiplied by 10* or 200** and the result is the number of stitches.
Example display 5 x 200** = 1000 stitches. The setting depends among other things on
the thread strength.
● If the TE/Speed key is pressed, the value is taken over and the machine changes into the
sewing mode.
The bobbin thread rest counter can only be used, if parameter "660" is set at
value "1" or "2".
* If for parameter 660 the value is "1", the multiplier is 10
** If for parameter 660 the value is "2", the multiplier is 200
15
Sewing
5 Sewing
In the sewing mode all relevant adjustments for the sewing operation are shown on the
display and can be altered directly. Functions can be switched on and off by pressing the
key.
In this mode a difference is made between manual sewing and programmed sewing. To
change from manual to programmed sewing, press the PM key. In programmed sewing the
text "PM" appears on the display.
Speed
On the basic machine the stitch length is adjusted with the balance wheel.
The stitch length for the puller is adjusted on the control panel
16
Sewing
After the machine has been switched on and the programmed sewing mode has been
selected with the PM key, the display appears for selecting the program number, seam
section and number of stitches.
PM
current 1 1 13
program number
With the scroll key other menus can be selected for entering the values for start and end
backtacks and the maximum speed in the corresponding seam section.
PM
speed
1000 5 0 program number
in current
of linked program
seam segment
number
of seam segments
Further functions in programmed sewing, also see Chapter 2.02.02 Function keys:
17
Sewing
ERROR
9
PRESS TE/SPEED
18
Parameter Settings
6 Parameter Settings
Standard value
Access level
Adjustment
Description
Parameter
Group
range
2 252 Puller roller clearance B, C 5 - 200 30
for start backtack ca. 4 mm
19
Parameter Settings
Standard value
Access level
Adjustment
Description
Parameter
Group
range
9 985 Switch on angle for thread trapper B, C 0 -255 67
V
See Chapter 3 Specifications in the machine Instruction Manual.
* Adjustment see Chapter 3.01 Basic position of the machine drive unit.
The standard values listed in the table are basic settings, which can be
altered if necessary.
Further parameters are contained in the Motor Instruction Manual
20
Software-Update
The machine software can be updated with PFAFF flash programming. For this purpose the
PFP boot program and the appropriate control software for the machine type must be
installed on a PC. To transfer the data to the machine, the PC and the machine control unit
must be connected with an appropriate null modem cable (part no. 91-291 998-91).
The PFP boot program and the control software of the machine type
can be downloaded from the PFAFF-homepage using the following path:
www.pfaff-industrial.com/pfaff/de/service/downloads
If this message does not appear, the entire procedure must be repeated!
The operational reliability of the machine is not restored until the programming
has been carried out successfully and without errors.
● Switch off the machine, end the quickloader and PFP-boot program.
● End the connection between the PC and the machine control unit.
● Switch on the machine.
A plausibility control is carried out and, if necessary, a cold start.
21
Reset / Cold start
After selecting the reset menu, by pressing the corresponding key it is possible to delete
seam parameters, to delete seam programs or to carry out a cold start.
A D
● Press and hold "+" on keys A and D and switch on the machine.
Select Reset
1 2 3
A B D
1 = Resetting the seam parameters
● Press "+" on key A.
All seam parameters are deleted, "MASTER-RESET 1" is displayed for a short time on the
screen.
3 = Cold start
● Press "+" on key D.
The values of the machine control unit are set back to their basic values, except the value
for the machine class. "COLD START" is displayed for a short time on the screen.
After a cold start, all programmed values are reset to their state at the time of
delivery. For this reason, after a cold start, the parameters 799, 800 and 700
must be checked and reset if necessary.
22
Partslist
9 Partslist
16
14
4
3
6
7 8 13 10
11
12
9 15
23
Circuit diagrams
10 Circuit diagrams
10.01 Reference lists for the circuit diagrams of the 1180 and 3701 series
(Connection diagram 91-191 504-95)
H1 Sewing lamp
H10 LED Stitch counter
M1 Sewing motor
M2 Linear motor lift puller
M3 Stepping motor roller presser
Q1 Main switch
Y2 -900/..Thread trimmer
Y4 -910/..Automatic presser foot lift
Y5 -911/Backtacking / condensed stitches
Y60 Edge guide (optional
24
91-191 504-95 Page 1 Version 03.07.06 Circuit diagrams
25
Circuit diagrams Version 03.07.06 91-191 504-95 Page 2
26
91-191 504-95 Page 3 Version 03.07.06 Circuit diagrams
27
Circuit diagrams
H1 Sewing lamp
H10 LED Stitch counter
M1 Sewing motor
M2 Linear motor lift puller
M3 Stepping motor roller presser
Q1 Main switch
Y2 -900/..Thread trimmer
Y4 -910/..Automatic presser foot lift
Y5 -911/Backtacking / condensed stitches
Y60 Edge guide (optional
28
91-191 503-95 Page 1 Version 30.06.06 Circuit diagrams
29
Circuit diagrams Version 30.06.06 91-191 503-95 Page 2
30
91-191 503-95 Page 3 Version 30.06.06 Circuit diagrams
31
© PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Hotlines:
Technical service: +49 - 175/2243-101
Application consultance: +49 - 175/2243-102
Spare-parts hotline: +49 - 175/2243-103
Printed in Germany