Advanced Genset Controller: Operator's Manual

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Operator's manual Document no.

: 4189341186A

Advanced Genset Controller


AGC 150
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com
1. Introduction
1.1 About the operator's manual............................................................................................................................................................................................... 3
1.1.1 General purpose................................................................................................................................................................................................................. 3
1.1.2 Intended users of the Operator's manual.................................................................................................................................................................3
1.1.3 List of technical documentation for AGC 150......................................................................................................................................................... 3
1.2 Warnings and safety.................................................................................................................................................................................................................4
1.2.1 Factory settings...................................................................................................................................................................................................................4
1.2.2 Data security........................................................................................................................................................................................................................ 4
1.3 Legal information....................................................................................................................................................................................................................... 4
1.3.1 Third party equipment...................................................................................................................................................................................................... 4
1.3.2 Warranty.................................................................................................................................................................................................................................4
1.3.3 Disclaimer..............................................................................................................................................................................................................................4
1.3.4 Copyright................................................................................................................................................................................................................................4

2. Controller overview
2.1 Overview of buttons and LEDs...........................................................................................................................................................................................5
2.1.1 Display overview.................................................................................................................................................................................................................5
2.1.2 Display settings................................................................................................................................................................................................................... 6
2.2 Controller types.......................................................................................................................................................................................................................... 7
2.2.1 Genset controller layouts................................................................................................................................................................................................ 7
2.2.2 Mains controller layouts...................................................................................................................................................................................................9
2.2.3 Bus tie breaker controller layouts............................................................................................................................................................................. 10
2.2.4 Mimic control......................................................................................................................................................................................................................10

3. Menu structure
3.1 About display and menu structures..............................................................................................................................................................................12
3.1.1 Menu structure.................................................................................................................................................................................................................. 12
3.1.2 The View menu.................................................................................................................................................................................................................12
3.1.3 Status line texts................................................................................................................................................................................................................ 13
3.1.4 Texts only related to power management............................................................................................................................................................. 15
3.1.5 Default display views......................................................................................................................................................................................................16
3.1.6 Available display texts................................................................................................................................................................................................... 21
3.1.7 The Settings menu.......................................................................................................................................................................................................... 25
3.1.8 The Service View............................................................................................................................................................................................................. 25
3.1.9 Menu numbers.................................................................................................................................................................................................................. 26
3.1.10 Jump function................................................................................................................................................................................................................. 26
3.1.11 Mode overview............................................................................................................................................................................................................... 27

4. Alarm handling and log list


4.1 Alarm handling and log list................................................................................................................................................................................................ 28
4.1.1 Alarm handling.................................................................................................................................................................................................................. 28
4.1.2 Logs menu.......................................................................................................................................................................................................................... 29

OPERATOR's MANUAL 4189341187A UK Page 2 of 30


1. Introduction

1.1 About the operator's manual


1.1.1 General purpose

The general purpose of this document is to give the operator important information to be used in the daily operation of the controller.

DANGER!
Read this document before working with the AGC 150 controller. Failure to do this may result in human injury or damage to
the equipment.

1.1.2 Intended users of the Operator's manual

The Operator's manual is primarily intended for the operator that performs daily operations with the controller.

The manual includes an overview of the LEDs, push-buttons and screens on the controller, as well as general operator tasks,
alarms, and logs.

1.1.3 List of technical documentation for AGC 150

Document Contents

• Short description
• Controller applications
• Main features and functions
Product sheet
• Technical data
• Protections
• Dimensions

• General description
• Functions and features
• Controller applications
Data sheet • Controller types and variants
• Protections
• Inputs and outputs
• Technical specifications

• Principles
• General controller sequences, functions and protections
• GENSET controller
• Mains controller
• BTB controller
• Protections and alarms
Designer's handbook
• AC configuration and nominal settings
• Breaker and synchronisation
• Regulation
• Load sharing
• Hardware characteristics
• Modbus

• Tools and materials


Installation instructions
• Mounting

OPERATOR's MANUAL 4189341187A UK Page 3 of 30


Document Contents

• Minimum wiring for the controller


• Wiring communication

• Controller equipment (push-buttons and LEDs)


• Operating the system
Operator's manual
• Alarms
• Log

• Modbus address list


◦ PLC addresses
Modbus tables
◦ Corresponding controller functions
• Descriptions for function codes, function groups

1.2 Warnings and safety


1.2.1 Factory settings

The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical values
and may not be correct for your system. You must therefore check all parameters before using the controller.

1.2.2 Data security

To minimise the risk of data security breaches DEIF recommends to:


• As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.
• Use additional security layers like a VPN for remote access, and install firewall mechanisms.
• Restrict access to authorised persons.

1.3 Legal information


1.3.1 Third party equipment

DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset
company if you have any doubt about how to install or operate the genset.

1.3.2 Warranty

CAUTION
The AGC 150 controller is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.

1.3.3 Disclaimer

DEIF A/S reserves the right to change any of the contents of this document without prior notice.

The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.

1.3.4 Copyright
© Copyright DEIF A/S 2019. All rights reserved.

OPERATOR's MANUAL 4189341187A UK Page 4 of 30


2. Controller overview

2.1 Overview of buttons and LEDs


2.1.1 Front overview

2 3 3

1 3
3

6
18

17
7

16 8

15 14 11 12 13 12 11 10

No. Name Function

Green: The controller power is ON.


1 Power ON
OFF: The controller power is OFF.

Resolution: 240 x 128 px.


2 Display screen Viewing area: 88.50 x 51.40 mm.
Six lines, each with 25 characters.

3 Navigation Move the selector up, down, left and right on the screen.

Enter the Menu system.


4 OK
Confirm the selection on the screen.

5 Back Go to the previous page.

The controller automatically starts and stops gensets according to the system settings. No
6 AUTO mode
operator actions are needed.

7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.

8 Shortcut menu Gives access to: Jump menu, mode selection, test and Lamp test.

The controller cannot automatically start, stop, connect or disconnect the genset.
The operator can start, stop, connect or disconnect the genset.
9 SEMI-AUTO mode
The controller automatically synchronises before closing a breaker, and automatically de-loads
before opening a breaker.

Green: The mains voltage and frequency are OK, and the controller can synchronise and close
10 Mains symbol the breaker.
Red: Mains failure.

OPERATOR's MANUAL 4189341187A UK Page 5 of 30


No. Name Function

11 Close breaker Press to close the breaker.

12 Open breaker Press to open the breaker.

Green: Breaker is ON.


13 Breaker symbols Green flashing: Synchronising or de-loading.
Red: Breaker failure.

Green: The generator voltage and frequency are OK, and the controller can synchronise and
close the breaker.
14 Generator Green flashing: The generator voltage and frequency are OK, but the V&Hz OK timer is still
running. The controller cannot close the breaker.
Red: The generator voltage is too low to measure.

Green: There is running feedback.


15 Engine Green flashing: The engine is getting ready.
Red: The engine is not running, or there is no running feedback.

16 Stop Stops the genset if SEMI-AUTO or Manual is selected.

17 Start Starts the genset if SEMI-AUTO or Manual is selected.

OFF: Power management application.


18 Load symbol Green: The supply voltage and frequency are OK.
Red: Supply voltage/frequency failure.

2.1.2 Display settings

It is possible to adjust the settings for the display to compensate for ambient lighting. Configure these settings under Settings >
Basic settings > Controller settings > Display > Display control.

Parameter no. Text Range Default

9151 Backlight dimmer 0 to 15 12

9152 Green LEDs dimmer 1 to 15 15

9153 Red LEDs dimmer 1 to 15 15

9154 Contrast level -20 to +20 0

9155 Sleep mode timer 1 to 1800 s 60 s

OFF
9156 Enable (Sleep mode timer) ON
ON

OPERATOR's MANUAL 4189341187A UK Page 6 of 30


2.2 Controller types
2.2.1 Genset controller layouts

Single genset controller in Island mode

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation

4
4. OK
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18

17
7 10. -
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13
15. Engine
16. Stop
17. Start
18. Load symbol

Single genset controller with Automatic Mains Failure (AMF)

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4

1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18

17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 12 11 10 15. Engine
16. Stop
17. Start
18. Load symbol

OPERATOR's MANUAL 4189341187A UK Page 7 of 30


Single genset controller in parallel without mains breaker

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation

4
4. OK
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18

17
7 10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 10
15. Engine
16. Stop
17. Start
18. Load symbol

Genset controller in power management systems

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4

1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
17
7
10. -
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 15. Engine
16. Stop
17. Start
18. Load symbol

OPERATOR's MANUAL 4189341187A UK Page 8 of 30


2.2.2 Mains controller layouts

Mains controller

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4

1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18

17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. -
13 12 11 10 15. -
16. Stop
17. Start
18. Load symbol

Mains controller with tie breaker

2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4

1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18

17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. -
11 12 13 12 11 10 15. -
16. Stop
17. Start
18. Load symbol

OPERATOR's MANUAL 4189341187A UK Page 9 of 30


2.2.3 Bus tie breaker controller layouts

Bus tie braker controller

2 3 3

1. Power ON
2. Display screen (monochrome)
3. Navigation
4

1 3 4. OK
3 5. Back
5
6. AUTO mode
7. Silence horn
6 8. Short cut menu for commands

7
9. SEMI-AUTO mode
10. -
8 11. Close breaker
9 12. Open breaker
13. Breaker symbols
11 12 13

2.2.4 Mimic function

With the Mimic function the operator can choose how the control buttons and LED's are shown on AGC 150, and thereby get a
better overview of the controller in different applications.

Configure the Mimic function under Settings > Basic settings > Controller settings > Display > LED mimic.

Parameter no. Item Range

Standard with genset


Standard
6082 LED mimic
Guided with genset
Guided

Standard
Control buttons and LED's are continuously visible.
If the genset is stopped, the motor/generator symbols are OFF.

Standard with genset


Control buttons and LED's are continuously visible.
If the genset is stopped, the motor/generator symbols are shown in red.

OPERATOR's MANUAL 4189341187A UK Page 10 of 30


Guided
Active control buttons and LED's are visible, inactive are not shown.
Example: AGC 150 is in SEMI-AUTO mode. The generator is stopped.
The only possible action is to start the generator, and so only the Start
button is visible.

Guided with genset


Active control buttons, LED's and motor/generator symbols are visible,
inactive are not shown.
Example: AGC 150 is in SEMI-AUTO mode. The generator is stopped.
The only possible action is to start the generator, and so only the Start
button and the red motor/generator symbols are visible.

All Mimic settings


The breaker symbol flashes green:
• Controller is synchronising
• Controller is de-loading

The breaker symbol turns red:


• Breaker position failure
• Breaker close failure

OPERATOR's MANUAL 4189341187A UK Page 11 of 30


3. Menu structure

3.1 About display and menu structures


3.1.1 Menu structure

The AGC 150 has two menu systems, which can be used without password entry:
• View menu system: The commonly used menu system, with 20 configurable windows that can be entered with the arrow push-
buttons.
• Setup menu system: The menu system for setting up the controller, and to see detailed information that is not available in the
view menu system.

Changes to the parameter settings are password protected.

3.1.2 The View menu

When AGC 150 is powered up, the View menu appears. It is the daily use menu for the operator, which shows various measured
values. If an alarm is present, the event and alarm list is shown at power-up.

Figure 3.1 The View menu

1. Status line.
2. Operational status or measurements.
3. View Page number, Power Management priority (if available) or Engine DEF level (if available).

The View menu contains up to 20 different pages. Navigate through the pages with the Up and Down push-buttons.

Figure 3.2 Example: Navigating the View menu

DG BLOCKED FOR START DG BLOCKED FOR START


U-Supply 25.9V BB L1 0.00Hz 0kW
G 0.00PF 0kW Press G L1 0.00Hz 0kW
G 0kVa 0kvar G 0.00PF 0kvar
Energy Total 0kWh Energy Total 0kWh
Run absolute 0hrs Run absolute 0hrs
PM-Prio:01 1/20 PM-Prio:01 2/20

OPERATOR's MANUAL 4189341187A UK Page 12 of 30


3.1.3 Status line texts

Status text Condition Comment

BLOCK Block mode is activated.

SIMPLE TEST

LOAD TEST Test mode is activated.

FULL TEST

SIMPLE TEST ###.#min


Test mode is activated and test timer
LOAD TEST ###.#min
counting down.
FULL TEST ###.#min

ISLAND MAN Genset stopped or running and no other


ISLAND SEMI action taking place.

ISLAND AUTO
Genset stopped in AUTO.
READY ISLAND AUTO

ISLAND ACTIVE Genset running in AUTO.

AMF MAN Genset stopped or running and no other


AMF SEMI action taking place.

AMF AUTO
Genset stopped in AUTO. Genset is stopped, ready to auto start with
READY AMF AUTO
mains failure.

AMF ACTIVE Genset running in AUTO.

FIXED POWER MAN Genset stopped or running and no other


FIXED POWER SEMI action taking place.

READY FIXED P AUTO Genset stopped in AUTO.

FIXED POWER ACTIVE Genset running in AUTO.

PEAK SHAVING MAN Genset stopped or running and no other


PEAK SHAVING SEMI action taking place.

PEAK SHAVING AUTO

READY PEAK SHAV AUTO Genset stopped in AUTO.

PEAK SHAVING ACTIVE Genset running in AUTO.

LOAD TAKE OVER MAN Genset stopped or running and no other


LOAD TAKE OVER SEMI action taking place.

LOAD TAKE OVER AUTO

Genset is stopped, ready to start and load


READY LTO AUTO Genset stopped in AUTO.
take-over.

Genset is running, ready for load take-


LTO ACTIVE Genset running in AUTO.
over.

MAINS P EXPORT MAN Genset stopped or running and no other


MAINS P EXPORT SEMI action taking place.

MAINS P EXPORT AUTO

READY MPE AUTO Genset stopped in AUTO.

OPERATOR's MANUAL 4189341187A UK Page 13 of 30


Status text Condition Comment

Genset running in mains power export


MPE ACTIVE
mode.

Generator stopped and active alarm(s) on


DG BLOCKED FOR START
the generator.

Generator running, GB open and an


GB ON BLOCKED
active Trip GB alarm.

SHUTDOWN OVERRIDE The configurable input is active.

The configurable input is activated, and


ACCESS LOCK the operator tries to activate one of the
blocked keys.

Some external equipment has tripped the


GB TRIP EXTERNALLY An external trip is logged in the event log.
breaker.

Some external equipment has tripped the


MB TRIP EXTERNALLY An external trip is logged in the event log.
breaker.

The Idle run function is active. The genset


IDLE RUN
will not stop until a timer has expired.

The Idle run function is active and the


IDLE RUN ###.#min
timer is counting down.

The frequency is not at the nominal


COMPENSATION FREQ Compensation is active.
setting.

Battery test activated, and the timer is


Aux. test ##.#V ####s
counting down.

Decreasing the load of the genset in order


DELOAD
to open the breaker.

START DG(s) IN ###s The start genset set point is exceeded. Genset will start when timer expires.

STOP DG(s) IN ###s The stop genset set point is exceeded. Genset will stop when timer expires.

START PREPARE The start prepare relay is activated.

START RELAY ON The start relay is activated.

The start relay is deactivated during the


START RELAY OFF
start sequence.

Mains failure and mains failure timer


MAINS FAILURE
expired.

Frequency or voltage measurement is The timer shown is the mains failure


MAINS FAILURE IN ###s
outside the limits. delay.

MAINS U OK DEL ####s Mains voltage is OK after a mains failure. The timer shown is the mains OK delay.

Mains frequency is OK after a mains


MAINS f OK DEL ####s The timer shown is the mains OK delay.
failure.

The voltage and frequency on the genset When the timer runs out, it is allowed to
Hz/V OK IN ###s
is OK. operate the generator breaker.

COOLING DOWN ###s Cooling-down period is activated.

This info is shown when cooling down has


GENSET STOPPING
finished.

EXT. STOP TIME ###s

This info is shown if the language file is


PROGRAMMING LANGUAGE
downloaded from the Utility Software.

OPERATOR's MANUAL 4189341187A UK Page 14 of 30


Status text Condition Comment

The "xx" marks the actual generator


phase angle position in the
---xx-------- >00< ------------ Generator is synchronising. synchronisation. When the "xx" is aligned
over the 00 centre, the generator is
synchronised.

Generator running too slow during


TOO SLOW 00<-------------
synchronisation.

Generator running too fast during


-----------> 00 TOO FAST
synchronisation.

There is no failure on the mains during


EXT. START ORDER A planned AMF sequence is activated.
this sequence.

Power management has been deactivated


SELECT GENSET MODE and no other genset mode has been
selected.

QUICK SETUP ERROR Quick setup of the application failed.

Connect the power management CAN


MOUNT CAN CONNECTOR
line.

The AGC 150 is receiving the application,


ADAPT IN PROGRESS
to which it has just been connected.

The new AGC is being added to the


SETUP IN PROGRESS
existing application.

Successful update of the application in all


SETUP COMPLETED
AGC 150 controllers.

Remove the power management CAN


REMOVE CAN CONNECTOR
lines.

The power ramp is ramping in steps, and


RAMP TO #####kW the next step that will be reached after the
timer has expired will be displayed.

DERATED TO #####kW Displays the ramp-down set point.

Another generator breaker is closed on to This indicates that other breakers cannot
UNEXPECTED GB ON BB the busbar (due to a GB position failure) close to the busbar because of position
while no voltage is present on the busbar. failure on one or more GBs.

The available power is limited until the


predefined temperature is reached or
WARM UP RAMP Warm up ramp is active.
when the input which activated warm up
ramp is set low.

3.1.4 Texts only related to power management

Table 3.1 All controller types

Status text Condition Comment

Broadcasts one of the four applications


Broadcast of an application through the
BROADCASTING APPL. # from one AGC 150 to the other controllers
CAN line.
in the power management system.

RECEIVING APPL. # Receiving an application.

BROADCAST COMPLETED Successful broadcast of an application.

RECEIVE COMPLETED Application received successfully.

OPERATOR's MANUAL 4189341187A UK Page 15 of 30


Status text Condition Comment

BROADCAST ABORTED Broadcast terminated.

RECEIVE ERROR Application is not received correctly.

Table 3.2 DG controller

Status text Condition Comment

This info is shown if a CAN failure is


BLACKOUT ENABLE present in a power management
application.

If redundant mains units are present, this


UNIT STANDBY
message is shown on the redundant unit.

DG units are load sharing asymmetrically


DELOADING BTB XX to de-load BTB XX dividing two sections in
an island application.

BTB XX is dividing two sections in an


BTB XX DIVIDING SEC.
island application.

SYNCHRONISING TB XX TB XX is synchronising.

SYNCHRONISING MB XX MB XX is synchronising.

SYNCHRONISING BTB XX BTB XX is synchronising.

Displays that a tie breaker is being de-


De-loading TB XX
loaded in SEMI-AUTO mode.

Table 3.3 Mains controller

Status text Condition Comment

If redundant mains units are present this


UNIT STANDBY
message is shown on the redundant unit.

Some external equipment has tripped the


TB TRIP EXTERNALLY An external trip is logged in the event log.
breaker.

Table 3.4 BTB controller

Status text Condition Comment

A BTB unit is dividing two sections in an


DIVIDING SECTION
island application.

BTB unit in AUTO and ready for breaker


READY AUTO OPERATION
operation (no active BTB trip alarm).

SEMI OPERATION BTB unit in SEMI-AUTO.

BTB unit in Auto, but not ready for breaker


AUTO OPERATION
operation (active BTB trip alarm).

BLOCKED FOR CLOSING Last open BTB in a ring bus.

Some external equipment has tripped the


BTB TRIP EXTERNALLY An external trip is logged in the event log.
breaker.

3.1.5 Default display views

Overview of the default display views 1 to 20. The display views are customisable via the Utility Software .

OPERATOR's MANUAL 4189341187A UK Page 16 of 30


Table 3.5 Display view 1

Line Generator Mains BTB

1 U-Supply 0.0V U-Supply 0.0V U-Supply 0.0V

2 G 0.00PF 0kW M 0.00PF 0kW M 0.00PF 0kW

3 G 0kVA 0kvar M 0kVA 0kvar M 0kVA 0kvar

4 Energy Total 0kWh Energy Total 0kWh M 0 0 0A

5 Run absolute 0 hrs M 0.00PF 0kW M 0.00PF 0kW

Table 3.6 Display view 2

Line Generator Mains BTB

1 BB L1 0.0Hz 0V BB L1 0.0Hz 0V BB L1 0.0Hz 0V

2 G L1 0.0Hz 0V M L1 0.0Hz 0V M L1 0.0Hz 0V

3 G 0.00PF 0kW M 0.00PF 0kW M 0.00PF 0kW

4 G 0kVA 0kvar M 0kVA 0kvar M 0.00PF 0kW

5 G 0 0 0A M 0 0 0A M 0 0 0A

Table 3.7 Display view 3

Line Generator Mains BTB

1 No text No text No text

2 Synchroniser (graphic) Synchroniser (graphic) Synchroniser (graphic)

3 No text No text No text

4 No text No text No text

5 No text No text No text

Table 3.8 Display view 4

Line Generator Mains BTB

1 BB L1 0.0Hz 0V BB L1 0.0Hz 0V BB L1 0.0Hz 0V

2 G 0.00PF 0kW M 0.00PF 0kW M 0.00PF 0kW

3 G 0kVA 0kvar M 0kVA 0kvar M 0kVA 0kvar

4 G 0 0 0A M 0 0 0A M 0 0 0A

5 G L1 0.0Hz 0V M L1 0.0Hz 0V M L1 0.0Hz 0V

Table 3.9 Display view 5

Line Generator Mains BTB

1 G U-L1L2 0V M 0 0 0A M 0 0 0A

2 G U-L2L3 0V M 0.00PF 0kW M 0.00PF 0kW

3 G U-L3L1 0V M 0kVA 0kvar M 0kVA 0kvar

4 G U-Max 0V Energy Total 0kWh M 0 0 0A

5 G U-Min 0V M 0.00PF 0kW M 0.00PF 0kW

OPERATOR's MANUAL 4189341187A UK Page 17 of 30


Table 3.10 Display view 6

Line Generator Mains BTB

1 G I-L1 0A M I-L1 0A M I-L1 0A

2 G I-L2 0A M I-L2 0A M I-L2 0A

3 G I-L3 0A M I-L3 0A M I-L3 0A

4 No text M 0.00PF 0kW M 0.00PF 0kW

5 No text Energy Total 0kWh M 0 0 0A

Table 3.11 Display view 7

Line Generator Mains BTB

1 G f-L1 0.00Hz M f-L1 0A M f-L1 0A

2 G f-L2 0.00Hz M f-L2 0A M f-L2 0A

3 G f-L3 0.00Hz M f-L3 0A M f-L3 0A

4 No text Energy Total 0kW M 0 0 0A

5 No text M 0.00PF 0kW M 0.00PF 0kW

Table 3.12 Display view 8

Line Generator Mains BTB

1 G P 0kW M P 0kW M P 0kW

2 G Q 0kvar M Q 0kvar M Q 0kvar

3 G S 0kVA M S 0kVA M S 0kVA

4 G PF 0.00 M PF 0.00 M 0.00PF 0kW

5 No text No text M 0 0 0A

Table 3.13 Display view 9

Line Generator Mains BTB

1 P Available 0kW P Available 0kW No text

2 P Consumed 0 kW P Consumed 0 kW No text

3 P 0kW 0% P 0kW 0% No text

4 No text Energy Total 0kWh M 0 0 0A

5 No text M 0.00PF 0kW M 0.00PF 0kW

Table 3.14 Display view 10

Line Generator Mains BTB

1 G U-L1N 0A M U-L1L2 0A M U-L1L2 0A

2 G U-L2N 0A M U-L2L3 0A M U-L2L3 0A

3 G U-L3N 0A M U-L3L1 0A M U-L3L1 0A

4 Energy Total 0kWh M 0.00PF 0kW M 0.00PF 0kW

5 Run absolute 0hrs Energy Total 0kWh M 0 0 0A

OPERATOR's MANUAL 4189341187A UK Page 18 of 30


Table 3.15 Display view 11

Line Generator Mains BTB

1 BB U-L1L2 0V BB U-L1L2 0V BB U-L1L2 0V

2 BB U-L2L3 0V BB U-L2L3 0V BB U-L2L3 0V

3 BB U-L3L1 0V BB U-L3L1 0V BB U-L3L1 0V

4 BB U-Max 0V Energy Total 0kWh M 0 0 0A

5 BB U-Min 0V M 0.00PF 0kW M 0.00PF 0kW

Table 3.16 Display view 12

Line Generator Mains BTB

1 G Angle L1L2 0deg M U-L1N 0V No text

2 G Angle L2L3 0deg M U-L2N 0V No text

3 G Angle L3L1 0deg M U-L3N 0V No text

4 BB-Gen Angle 0deg M 0.00PF 0kW M 0.00PF 0kW

5 No text Energy Total 0kWh M 0 0 0A

Table 3.17 Display view 13

Line Generator Mains BTB

1 Run absolute 0hrs No text No text

2 GB Operations 0 TB Operations 0 TB Operations 0

3 MB Operations 0 MB Operations 0 No text

4 No text Energy Total 0kWh M 0 0 0A

5 No text M 0.00PF 0kW M 0.00PF 0kW

Table 3.18 Display view 14

Line Generator Mains BTB

1 U-Supply 0.0V No text No text

2 Date and Time Date and Time Date and Time

3 No text No text No text

4 No text M 0.00PF 0kW M 0.00PF 0kW

5 No text M 0 0 0A M 0 0 0A

Table 3.19 Display view 15

Line Generator Mains BTB

1 BB-Gen Angle 0deg BB-M Angle 0deg BB-M Angle 0deg

2 G Angle L1L2 0deg M Angle L1L2 0deg M Angle L1L2 0deg

3 BB Angle L1L2 0deg BB Angle L1L2 0deg BB Angle L1L2 0deg

4 BB Angle L2L3 0deg Energy Total 0kWh M 0 0 0A

5 No text M 0.00PF 0kW M 0.00PF 0kW

OPERATOR's MANUAL 4189341187A UK Page 19 of 30


Table 3.20 Display view 16

Line Generator Mains BTB

1 EIC T. Coolant No text No text

2 EIC T. Turbo Oil No text No text

3 EIC T. Exh. Right No text No text

4 EIC T. Oil M 0.00PF 0kW M 0.00PF 0kW

5 EIC T. Fuel Energy Total 0kWhk M 0 0 0A

Table 3.21 Display view 17

Line Generator Mains BTB

1 Start attempts 0 No text No text

2 GB Operations 0 TB Operations 0 TB Operations 0

3 MB Operations 0 MB Operations 0 No text

4 No text Energy Total 0kWhk M 0 0 0A

5 No text M 0.00PF 0kW M 0.00PF 0kW

Table 3.22 Display view 18

Line Generator Mains BTB

1 Multi input 20 0 Multi input 46 0 No text

2 Multi input 21 0 Multi input 47 0 No text

3 Multi input 22 0 Multi input 48 0 No text

4 No text No text M 0.00PF 0kW

5 MPU 0rpm No text M 0 0 0A

Table 3.23 Display view 19

Line Generator Mains BTB

1 P available 0% P available 0% No text

2 P consumed 0% P consumed 0% No text

3 G 0.00PF 0%P M 0.00PF 0%P No text

4 BB f-L1 0.00Hz BB f-L1 0.00Hz M 0 0 0A

5 BB Angle L1L2 0deg BB Angle L1L2 0deg M 0.00PF 0kW

Table 3.24 Display view 20

Line Generator Mains BTB

1 P 0kW 0% P 0kW 0% Multi Input 46 0

2 Q 0kvar 0% Q 0kvar 0% Multi Input 47 0

3 S 0kVA 0% S 0kVA 0% Multi Input 48 0

4 BB Angle L2L3 0deg BB Angle L2L3 0deg M 0.00PF 0kW

5 BB-Gen Angle 0deg BB-MAngle 0deg M 0 0 0A

OPERATOR's MANUAL 4189341187A UK Page 20 of 30


3.1.6 Available display texts

The display views can be configured to apply with the user's wishes. This is made with the Utility Software:

• In the taskbar, select Configuration of the user views .


• In the pop-up box, select the display view to be changed.

• Select the display line to be changed.


• In the new pop-up box, navigate to the desired text line, then select OK.

Generator Mains BTB

No text No text No text

G 0 0 0V M 0 0 0V BA 0 0 0V

BB 0 0 0V M 0 0 0V BB 0 0 0V

G 0 0 0A M 0 0 0A BA 0 0 0A

G 0.00PF 0kW M 0.00PF 0kW BA 0.00PF 0kW

G 0.00cosphi M 0.00cosphi BA 0.00cosphi

G 0kVA 0kvar M 0kVA 0kvar BA 0kVA 0kvar

G L1 0.0Hz 0V M L1 0.0Hz 0V BA L1 0.0Hz 0V

BB L1 0.0Hz 0V BB L1 0.0Hz 0V BB L1 0.0Hz 0V

G U-L1N 0V M U-L1N 0V BA U-L1N 0V

G U-L2N 0V M U-L2N 0V BA U-L2N 0V

G U-L3N 0V M U-L3N 0V BA U-L3N 0V

G U-L1L2 0V M U-L1L2 0V BA U-L1L2 0V

G U-L2L3 0V M U-L2L3 0V BA U-L2L3 0V

G U-L3L1 0V M U-L3L1 0V BA U-L3L1 0V

G U-Max 0V M U-Max 0V BA U-Max 0V

OPERATOR's MANUAL 4189341187A UK Page 21 of 30


Generator Mains BTB

G U-Min 0V M U-Min 0V BA U-Min 0V

G I-L1 0A M I-L1 0A BA I-L1 0A

G I-L2 0A M I-L2 0A BA I-L2 0A

G I-L3 0A M I-L3 0A BA I-L3 0A

G f-L1 0.00Hz M f-L1 0.00Hz BA f-L1 0.00Hz

G f-L2 0.00Hz M f-L2 0.00Hz BA f-L2 0.00Hz

G f-L3 0.00Hz M f-L3 0.00Hz BA f-L3 0.00Hz

G P 0kW M P 0kW BA P 0kW

G P L1 0kW M P L1 0kW BA P L1 0kW

G P L2 0kW M P L2 0kW BA P L2 0kW

G P L3 0kW M P L3 0kW BA P L3 0kW

P 0kW U-Gen L1N 0V

G Q 0kvar M Q 0kvar BA Q 0kvar

G Q L1 0kvar M Q L1 0kvar BA Q L1 0kvar

G Q L2 0kvar M Q L2 0kvar BA Q L2 0kvar

G Q L3 0kvar M Q L3 0kvar BA Q L3 0kvar

G S 0kVA M S 0kVA BA S 0kVA

G S L1 0kVA M S L1 0kVA BA S L1 0kVA

G S L2 0kVA M S L2 0kVA BA S L2 0kVA

G S L3 0kVA M S L3 0kVA BA S L3 0kVA

G PF 0.00 M PF 0.00 BA PF 0.00

G Angle L1L2 0deg M Angle L1L2 0deg BA Angle L1L2 0deg

G Angle L2L3 0deg M Angle L2L3 0deg BA Angle L2L3 0deg

G Angle L3L1 0deg M Angle L3L1 0deg BA Angle L3L1 0deg

BB U-L1N 0V BB U-L1N 0V BB U-L1N 0V

BB U-L2N 0V BB U-L2N 0V BB U-L2N 0V

BB U-L3N 0V BB U-L3N 0V BB U-L3N 0V

BB U-L1L2 0V BB U-L1L2 0V BB U-L1L2 0V

BB U-L2L3 0V BB U-L2L3 0V BB U-L2L3 0V

BB U-L3L1 0V BB U-L3L1 0V BB U-L3L1 0V

BB U-Max 0V BB U-Max 0V BB U-Max 0V

BB U-Min 0V BB U-Min 0V BB U-Min 0V

BB f-L1 0.00Hz BB f-L1 0.00Hz BB f-L1 0.00Hz

BB f-L2 0.00Hz BB f-L2 0.00Hz BB f-L2 0.00Hz

BB f-L3 0.00Hz BB f-L3 0.00Hz BB f-L3 0.00Hz

BB Angle L1L2 0deg BB Angle L1L2 0deg BB Angle L1L2 0deg

BB Angle L2L3 0deg BB Angle L2L3 0deg BB Angle L2L3 0deg

BB-Gen Angle 0deg BB-M Angle 0deg Angle BB-BA 0deg

I neutral 0A I neutral 0A I neutral 0A

OPERATOR's MANUAL 4189341187A UK Page 22 of 30


Generator Mains BTB

I earth 0A I earth 0A I earth 0A

4th CT P 0kW 4th CT P 0kW 4th CT P 0kW

Energy Total 0kWh Energy Total 0kWh Energy Total 0kWh

Energy Day 0kWh Energy Day 0kWh Energy Day 0kWh

Energy Week 0kWh Energy Week 0kWh Energy Week 0kWh

Energy Month 0kWh Energy Month 0kWh Energy Month 0kWh

Import Total 0kWh Import Total 0kWh Import Total 0kWh

Import day 0kWh Import day 0kWh Import day 0kWh

Import week 0kWh Import week 0kWh Import week 0kWh

Import month 0kWh Import month 0kWh Import month 0kWh

Energy Total 0kvarh Energy Total 0kvarh Energy Total 0kvarh

Energy Day 0kvarh Energy Day 0kvarh Energy Day 0kvarh

Energy Week 0kvarh Energy Week 0kvarh Energy Week 0kvarh

Energy Month 0kvarh Energy Month 0kvarh Energy Month 0kvarh

Import Total 0kvarh Import Total 0kvarh Import Total 0kvarh

Import day 0kvarh Import day 0kvarh Import day 0kvarh

Import week 0kvarh Import week 0kvarh Import week 0kvarh

Import month 0kvarh Import month 0kvarh Import month 0kvarh

I max. demand L1 0A I max. demand L1 0A I max. demand L1 0A

I max. demand L2 0A I max. demand L2 0A I max. demand L2 0A

I max. demand L3 0A I max. demand L3 0A I max. demand L3 0A

I thermal demand L1 0A I thermal demand L1 0A I thermal demand L1 0A

I thermal demand L2 0A I thermal demand L2 0A I thermal demand L2 0A

I thermal demand L3 0A I thermal demand L3 0A I thermal demand L3 0A

Pulse counter 1 0 Pulse counter 1 0 Pulse counter 1 0

Pulse counter 2 0 Pulse counter 2 0 Pulse counter 2 0

P consumed 0kW P consumed 0kW

P available 0% P available 0%

P consumed 0% P consumed 0%

G 0%S 0%Q M 0%S 0%Q

G 0.00PF 0%P M 0.00PF 0%P

P 0kW 0% P 0kW 0%

Q 0kvar 0% Q 0kvar 0%

S 0kVA 0% S 0kVA 0%

Multi Input 20 0 Multi Input 20 0 Multi Input 20 0

Multi Input 21 0 Multi Input 21 0 Multi Input 21 0

Multi Input 22 0 Multi Input 22 0 Multi Input 22 0

Multi Input 23 0 Multi Input 23 0 Multi Input 23 0

MPU 0rpm

OPERATOR's MANUAL 4189341187A UK Page 23 of 30


Generator Mains BTB

U-Supply 0.0V U-Supply 0.0V U-Supply 0.0V

Gov Mode Text Gov Mode Text Gov Mode Text

Synchroniser Synchroniser Synchroniser

Date and Time Date and Time Date and Time

MB operations 0 MB operations 0

GB Operations 0 TB Operations 0 BTB Operations 0

Start attempts 0

Start att Std 0

Start att Dbl 0

Run absolute 0hrs

Run relative 0Hour

Run Time load profile 0Hour

Run ShtD O 0Hour

Next prio 0H 0m

Serv 1 0d 0h

Serv 2 0d 0h

P mains 0kW P mains 0kW

P available 0kW P available 0kW

P mains (PM) 0kW

P DG total 0kW P DG total 0kW

Negtive volt. 0.0% Negtive volt. 0.0% Negtive volt. 0.0%

Negtive curr. 0.0% Negtive curr. 0.0% Negtive curr. 0.0%

Zero volt. 0.0% Zero volt. 0.0% Zero volt. 0.0%

Zero curr. 0.0% Zero curr. 0.0% Zero curr. 0.0%

Positive volt 0.0% Positive volt 0.0% Positive volt 0.0%

P ref. actual 0kW

P ref. current 0kW P ref. current 0kW

P tie breaker 0kW P BTB Ana21 0kW

Cosphi ref. current 0.00 Cosphi ref. current 0.00

Fan A pr: 0 0hrs

Fan B pr: 0 0hrs

Fan C pr: 0 0hrs

Fan D pr: 0 0hrs

Parameter ID Parameter ID Parameter ID

GOV reg. type

AVR reg. type

External analogue readings

EIC readings

OPERATOR's MANUAL 4189341187A UK Page 24 of 30


3.1.7 The Settings menu

The Settings menu is used for setting up the controller, and if the operator needs detailed information that is not available in the view
menu system.

Navigate through the different setup parameters with the Up , Down and OK push-buttons.

Figure 3.3 Example: Navigating the Settings menu

DG BLOCKED FOR START DG BLOCKED FOR START


Logs
U-Supply 25.9V Press Press Settings
G 0.00PF 0kW
G 0kVa 0kvar
Service View
Energy Total 0kWh
Run absolute 0hrs ! Alarm list
PM-Prio:01 1/20

Press

DG BLOCKED FOR START


Basic settings

Press

DG BLOCKED FOR START


Nom inal settings

Press

DG BLOCKED FOR START


Voltage

Press

DG BLOCKED FOR START


Generator nom inal U 6004

3.1.8 The Service View

The Service View is used to view the status of the controller. The controller settings can not be changed through the Service View,
except for changing the Passwords.

Navigate through the different status views with the Up , Down and OK push-buttons.

OPERATOR's MANUAL 4189341187A UK Page 25 of 30


Figure 3.4 Example: Navigating the Service View

DG BLOCKED FOR START DG BLOCKED FOR START


Logs
U-Supply 25.9V Press Press Service View
G 0.00PF 0kW Settings
G 0kVa 0kvar
Energy Total 0kWh
Run absolute 0hrs ! Alarm list
PM-Prio:01 1/20

Press

DG BLOCKED FOR START


I/O status

Press

DG BLOCKED FOR START


Service view
1
0
0
0
0

3.1.9 Menu numbers

In AGC 150 each setting or parameter has a unique menu number. On the display screen, the menu number can be seen in the
upper right corner:

DG BLOCKED FOR START


Generator nom inal U 6004

Voltage: 400V

Menu numbers can also be found in the Utility Software:

1. From the toolbar, select the Parameters page .


2. In View mode, choose the List view.
3. The menu numbers are shown in the Channel column.

3.1.10 Jump function

If you know the menu number for a setting, you can use the Jump function to select and display settings without navigating through
the menus.

To activate the Jump function from the controller, press the Shortcut menu push-button.

OPERATOR's MANUAL 4189341187A UK Page 26 of 30


DG BLOCKED FOR START

Scroll to the Jump menu with the Up and Down push-buttons, and select the menu with the OK push-button.

Enter the menu number and select with the OK push-button.

To activate the Jump function in the Utility Software, select the Parameter page and then the Jump menu.

3.1.11 Mode overview

AGC 150 has four different running modes and one block mode:
• AUTO: In AUTO mode, the controller will operate automatically, and the operator cannot initiate any sequences manually.
• SEMI-AUTO: In SEMI-AUTO mode, the operator has to initiate all sequences. This can be done via the push-button functions,
Modbus commands or digital inputs. When started in SEMI-AUTO mode, the genset will run at nominal values.
• Test: The test sequence will start when the test mode is selected.
• Manual: When Manual mode is selected, the digital increase/decrease inputs can be used (if they have been configured) as well
as the Start and Stop push-buttons. When starting in Manual mode, the genset will start without any subsequent regulation.
• Block: When the block mode is selected, the controller is not able to initiate any sequences, for example the start sequence.
Block mode must be selected when maintenance work is carried out on the genset.

CAUTION
The genset will shut down if block mode is selected while the genset is running.

OPERATOR's MANUAL 4189341187A UK Page 27 of 30


4. Alarm handling and log list

4.1 Alarm handling and log list


4.1.1 Alarm handling

If the function Alarm Jump is ON, the controller will automatically show the Alarm list on the display screen, when an alarm occurs.
Activate the function under Service View > Display > Alarm Jump.

Table 4.1 Parameters for Alarm jump

Parameter Text Range Default

OFF
9157 Alarm Jump ON
ON

Access the Alarm list from the display unit

1. From the View menu, press the button.

2. Scroll to the Alarm list with the and buttons.

Logs

Settings

Service View

3. Press the button to select the Alarm list.

4. Press the button to leave the Alarm list.

The Alarm list contains both acknowledged and unacknowledged alarms that are active (that is, the alarm condition is still present).
Once an alarm is acknowledged and the condition has disappeared, the alarm will no longer be displayed in the Alarm list.

If no alarms are present, the Alarm list will read No alarms.

The display screen can show only one alarm at a time. The number of alarms is shown in the bottom line.

Figure 4.1 Example of an unacknowledged alarm

DG BLOCKED FOR START


Alarm list:

1/2 alarm(s)

OPERATOR's MANUAL 4189341187A UK Page 28 of 30


To see the other alarms, scroll with the and buttons.

To acknowledge an alarm, select the alarm and press the button.

Access the Alarm list with the Utility Software

To open the Alarm list with the Utility Software, press the Alarms icon .

CAUTION
If an alarm is blocking a genset in AUTO mode from starting, the genset will automatically start and close the breaker if the
condition that triggered the alarm has disappeared and the alarm has been acknowledged.

4.1.2 Logs menu

The log shows three menus:


1. Event log: Shows up to 500 events, for example: Auto Mains Failure.
2. Alarm log: Shows up to 500 alarms, for example: Emergency STOP. Only the latest 100 alarms are shown on the display unit,
while the remaining alarms is shown in the Utility Software.
3. Battery test log: Shows up to 52 tests, either Test OK or Test failed.

Access the Log menu from the display unit

1. From the View menu, press the button.

2. Scroll to Logs with the and buttons.

Settings

Service View

! Alarm list

3. Press the button to select Logs.


4. Choose the preferred Log list.

DG BLOCKED FOR START

5. Press the button to select the preferred Log list.

Press the button to leave the Log list.

OPERATOR's MANUAL 4189341187A UK Page 29 of 30


Access the Log list with the Utility Software
Open the Log menu with the Utility Software:

1. In the left menu, press the Logs icon .

2. In the task bar, press the Read logs icon .


3. Choose the preferred Log list.

OPERATOR's MANUAL 4189341187A UK Page 30 of 30

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