Advanced Genset Controller: Operator's Manual
Advanced Genset Controller: Operator's Manual
Advanced Genset Controller: Operator's Manual
: 4189341186A
2. Controller overview
2.1 Overview of buttons and LEDs...........................................................................................................................................................................................5
2.1.1 Display overview.................................................................................................................................................................................................................5
2.1.2 Display settings................................................................................................................................................................................................................... 6
2.2 Controller types.......................................................................................................................................................................................................................... 7
2.2.1 Genset controller layouts................................................................................................................................................................................................ 7
2.2.2 Mains controller layouts...................................................................................................................................................................................................9
2.2.3 Bus tie breaker controller layouts............................................................................................................................................................................. 10
2.2.4 Mimic control......................................................................................................................................................................................................................10
3. Menu structure
3.1 About display and menu structures..............................................................................................................................................................................12
3.1.1 Menu structure.................................................................................................................................................................................................................. 12
3.1.2 The View menu.................................................................................................................................................................................................................12
3.1.3 Status line texts................................................................................................................................................................................................................ 13
3.1.4 Texts only related to power management............................................................................................................................................................. 15
3.1.5 Default display views......................................................................................................................................................................................................16
3.1.6 Available display texts................................................................................................................................................................................................... 21
3.1.7 The Settings menu.......................................................................................................................................................................................................... 25
3.1.8 The Service View............................................................................................................................................................................................................. 25
3.1.9 Menu numbers.................................................................................................................................................................................................................. 26
3.1.10 Jump function................................................................................................................................................................................................................. 26
3.1.11 Mode overview............................................................................................................................................................................................................... 27
The general purpose of this document is to give the operator important information to be used in the daily operation of the controller.
DANGER!
Read this document before working with the AGC 150 controller. Failure to do this may result in human injury or damage to
the equipment.
The Operator's manual is primarily intended for the operator that performs daily operations with the controller.
The manual includes an overview of the LEDs, push-buttons and screens on the controller, as well as general operator tasks,
alarms, and logs.
Document Contents
• Short description
• Controller applications
• Main features and functions
Product sheet
• Technical data
• Protections
• Dimensions
• General description
• Functions and features
• Controller applications
Data sheet • Controller types and variants
• Protections
• Inputs and outputs
• Technical specifications
• Principles
• General controller sequences, functions and protections
• GENSET controller
• Mains controller
• BTB controller
• Protections and alarms
Designer's handbook
• AC configuration and nominal settings
• Breaker and synchronisation
• Regulation
• Load sharing
• Hardware characteristics
• Modbus
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical values
and may not be correct for your system. You must therefore check all parameters before using the controller.
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset
company if you have any doubt about how to install or operate the genset.
1.3.2 Warranty
CAUTION
The AGC 150 controller is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.
1.3.3 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
1.3.4 Copyright
© Copyright DEIF A/S 2019. All rights reserved.
2 3 3
1 3
3
6
18
17
7
16 8
15 14 11 12 13 12 11 10
3 Navigation Move the selector up, down, left and right on the screen.
The controller automatically starts and stops gensets according to the system settings. No
6 AUTO mode
operator actions are needed.
7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.
8 Shortcut menu Gives access to: Jump menu, mode selection, test and Lamp test.
The controller cannot automatically start, stop, connect or disconnect the genset.
The operator can start, stop, connect or disconnect the genset.
9 SEMI-AUTO mode
The controller automatically synchronises before closing a breaker, and automatically de-loads
before opening a breaker.
Green: The mains voltage and frequency are OK, and the controller can synchronise and close
10 Mains symbol the breaker.
Red: Mains failure.
Green: The generator voltage and frequency are OK, and the controller can synchronise and
close the breaker.
14 Generator Green flashing: The generator voltage and frequency are OK, but the V&Hz OK timer is still
running. The controller cannot close the breaker.
Red: The generator voltage is too low to measure.
It is possible to adjust the settings for the display to compensate for ambient lighting. Configure these settings under Settings >
Basic settings > Controller settings > Display > Display control.
OFF
9156 Enable (Sleep mode timer) ON
ON
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4
4. OK
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18
17
7 10. -
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13
15. Engine
16. Stop
17. Start
18. Load symbol
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18
17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 12 11 10 15. Engine
16. Stop
17. Start
18. Load symbol
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4
4. OK
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18
17
7 10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 10
15. Engine
16. Stop
17. Start
18. Load symbol
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
17
7
10. -
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. Generator
15 14 11 12 13 15. Engine
16. Stop
17. Start
18. Load symbol
Mains controller
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18
17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. -
13 12 11 10 15. -
16. Stop
17. Start
18. Load symbol
2 3 3 1. Power ON
2. Display screen (monochrome)
3. Navigation
4. OK
4
1 3 5. Back
3 6. AUTO mode
5
7. Silence horn
8. Short cut menu for commands
6 9. SEMI-AUTO mode
18
17
7
10. Mains symbol
11. Close breaker
16 8 12. Open breaker
9 13. Breaker symbols
14. -
11 12 13 12 11 10 15. -
16. Stop
17. Start
18. Load symbol
2 3 3
1. Power ON
2. Display screen (monochrome)
3. Navigation
4
1 3 4. OK
3 5. Back
5
6. AUTO mode
7. Silence horn
6 8. Short cut menu for commands
7
9. SEMI-AUTO mode
10. -
8 11. Close breaker
9 12. Open breaker
13. Breaker symbols
11 12 13
With the Mimic function the operator can choose how the control buttons and LED's are shown on AGC 150, and thereby get a
better overview of the controller in different applications.
Configure the Mimic function under Settings > Basic settings > Controller settings > Display > LED mimic.
Standard
Control buttons and LED's are continuously visible.
If the genset is stopped, the motor/generator symbols are OFF.
The AGC 150 has two menu systems, which can be used without password entry:
• View menu system: The commonly used menu system, with 20 configurable windows that can be entered with the arrow push-
buttons.
• Setup menu system: The menu system for setting up the controller, and to see detailed information that is not available in the
view menu system.
When AGC 150 is powered up, the View menu appears. It is the daily use menu for the operator, which shows various measured
values. If an alarm is present, the event and alarm list is shown at power-up.
1. Status line.
2. Operational status or measurements.
3. View Page number, Power Management priority (if available) or Engine DEF level (if available).
The View menu contains up to 20 different pages. Navigate through the pages with the Up and Down push-buttons.
SIMPLE TEST
FULL TEST
ISLAND AUTO
Genset stopped in AUTO.
READY ISLAND AUTO
AMF AUTO
Genset stopped in AUTO. Genset is stopped, ready to auto start with
READY AMF AUTO
mains failure.
START DG(s) IN ###s The start genset set point is exceeded. Genset will start when timer expires.
STOP DG(s) IN ###s The stop genset set point is exceeded. Genset will stop when timer expires.
MAINS U OK DEL ####s Mains voltage is OK after a mains failure. The timer shown is the mains OK delay.
The voltage and frequency on the genset When the timer runs out, it is allowed to
Hz/V OK IN ###s
is OK. operate the generator breaker.
Another generator breaker is closed on to This indicates that other breakers cannot
UNEXPECTED GB ON BB the busbar (due to a GB position failure) close to the busbar because of position
while no voltage is present on the busbar. failure on one or more GBs.
SYNCHRONISING TB XX TB XX is synchronising.
SYNCHRONISING MB XX MB XX is synchronising.
Overview of the default display views 1 to 20. The display views are customisable via the Utility Software .
5 G 0 0 0A M 0 0 0A M 0 0 0A
4 G 0 0 0A M 0 0 0A M 0 0 0A
1 G U-L1L2 0V M 0 0 0A M 0 0 0A
5 No text No text M 0 0 0A
5 No text M 0 0 0A M 0 0 0A
The display views can be configured to apply with the user's wishes. This is made with the Utility Software:
G 0 0 0V M 0 0 0V BA 0 0 0V
BB 0 0 0V M 0 0 0V BB 0 0 0V
G 0 0 0A M 0 0 0A BA 0 0 0A
P available 0% P available 0%
P consumed 0% P consumed 0%
P 0kW 0% P 0kW 0%
Q 0kvar 0% Q 0kvar 0%
S 0kVA 0% S 0kVA 0%
MPU 0rpm
MB operations 0 MB operations 0
Start attempts 0
Next prio 0H 0m
Serv 1 0d 0h
Serv 2 0d 0h
EIC readings
The Settings menu is used for setting up the controller, and if the operator needs detailed information that is not available in the view
menu system.
Navigate through the different setup parameters with the Up , Down and OK push-buttons.
Press
Press
Press
Press
The Service View is used to view the status of the controller. The controller settings can not be changed through the Service View,
except for changing the Passwords.
Navigate through the different status views with the Up , Down and OK push-buttons.
Press
Press
In AGC 150 each setting or parameter has a unique menu number. On the display screen, the menu number can be seen in the
upper right corner:
Voltage: 400V
If you know the menu number for a setting, you can use the Jump function to select and display settings without navigating through
the menus.
To activate the Jump function from the controller, press the Shortcut menu push-button.
Scroll to the Jump menu with the Up and Down push-buttons, and select the menu with the OK push-button.
To activate the Jump function in the Utility Software, select the Parameter page and then the Jump menu.
AGC 150 has four different running modes and one block mode:
• AUTO: In AUTO mode, the controller will operate automatically, and the operator cannot initiate any sequences manually.
• SEMI-AUTO: In SEMI-AUTO mode, the operator has to initiate all sequences. This can be done via the push-button functions,
Modbus commands or digital inputs. When started in SEMI-AUTO mode, the genset will run at nominal values.
• Test: The test sequence will start when the test mode is selected.
• Manual: When Manual mode is selected, the digital increase/decrease inputs can be used (if they have been configured) as well
as the Start and Stop push-buttons. When starting in Manual mode, the genset will start without any subsequent regulation.
• Block: When the block mode is selected, the controller is not able to initiate any sequences, for example the start sequence.
Block mode must be selected when maintenance work is carried out on the genset.
CAUTION
The genset will shut down if block mode is selected while the genset is running.
If the function Alarm Jump is ON, the controller will automatically show the Alarm list on the display screen, when an alarm occurs.
Activate the function under Service View > Display > Alarm Jump.
OFF
9157 Alarm Jump ON
ON
Logs
Settings
Service View
The Alarm list contains both acknowledged and unacknowledged alarms that are active (that is, the alarm condition is still present).
Once an alarm is acknowledged and the condition has disappeared, the alarm will no longer be displayed in the Alarm list.
The display screen can show only one alarm at a time. The number of alarms is shown in the bottom line.
1/2 alarm(s)
To open the Alarm list with the Utility Software, press the Alarms icon .
CAUTION
If an alarm is blocking a genset in AUTO mode from starting, the genset will automatically start and close the breaker if the
condition that triggered the alarm has disappeared and the alarm has been acknowledged.
Settings
Service View
! Alarm list