AL DUR II Document number : 184060-DNM-0900MB-0WZZ004

PROJECT N°: 184060

Tank Farm –WELDING BOOK Rev:01 Date:29/09/2019

Order Number :NA Status : N/A POI:IFA

Tank Farm –WELDING BOOK

1 29/09/19 WPS-007 added PM NMC RP

0 18/06/19 Client comment addressed NS NMC CB

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

1 rue Giovanni Batista Pirelli – Bat A – 94417 Saint-Maurice

Cedex – France
www.sidem-desalination.com

THIS DOCUMENT IS THE PROPERTY OF SIDEM. IT CANNOT BE USED, REPRODUCED,TRANSMITTED AND/OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION OF
SIDEM

REVISION LOG
 AL DUR II Document number : 184060-DNM-0900MB-0WZZ004
PROJECT N°: 184060

Rev : 01 Date: 29/09/2019

Tank Farm –WELDING BOOK Status : N/A POI:IFA

Order Number: NA Page 2 of 86

Rev. Revised
Revised Page Description
No. Date

0 All - First revision

1 29/09/19 74 to 86 WPS-07 added.

 AL DUR II Document number : 184060-DNM-0900MB-0WZZ004
PROJECT N°: 184060

Rev : 01 Date: 29/09/2019

Tank Farm –WELDING BOOK Status : N/A POI:IFA

Order Number: NA Page 3 of 86

Table of Contents

A. WELDING BOOK FOR TANK FARM .....................................................Error! Bookmark not defined.

1. Welding book for DMPF BACK WASH WATER TANK....................................................... 4
1.1. Welding plan for DMPF BACK WASH WATER TANK ............................................................... 4
1.2.Welding Map for DMPF BACK WASH WATER TANK …………..…………………….……..……5
2. Welding book for BACKWASH WASTE WATER TANK……….………….…. ………………9
2.1 welding plan for BACKWASH WASTE WATER TANK…………………….………..… . …………9
2.2. Welding Map for BACKWASH WASTE WATER TANK ………………………..…………………11
3. Welding book for PORTABLE WATER STORAGE TANK…………………………………..14
3.1.Welding plan for PORTABLE WATER STORAGE TANK ………………….……....………………14
3.2.Welding Map for PORTABLE WATER STORAGE TANK …………….…….……...………………19
4. Welding book for RO FLUSHING TANK…………………………………………………….…22
4.1.Welding plan for RO FLUSHING TANK………………………………………………………………………………….23
4.2.Welding Map for RO FLUSHING TANK ……………………………...…….……...……………….24
5. Welding book for CIP NEUTRALISATION TANK……………………………………………..26
5.1.Welding plan for CIP NEUTRALISATION TANK ……………………………………………………...…………….26
5.2.Welding Map for CIP NEUTRALISATION TANK ………………………………...… …...……….27
B. WELDING PROCEDURE SPECIFICATION

1. DEW/WPS/02………………..…………………………………………………………….…………………30
2. DEW/WPS/08………………………………………………………………………………………. 39
3. DEW/WPS/49………………………………………………………………………………………..47
4. DEW/WPS/94………………………………………………………………………………………..58
5. DEW/WPS/07………………………………………………………………………………………..74
 DEW-J320-DMPF-WM-001 Rev.0 PAGE 1 OF 5 Exhibit : 5-1
1 of 2
Revision : 2
DANEM ENGINEERING WORKS FZE Date: 18-10-2011

PRELIMINARY WELD PLAN

CLIENT: M/s SIDEM VEOLIA JOB No.: J320

USER: HAYA POWER & DESALINATION COMPANY B.S.C GA. DWG. No.: #: DNM-0900MS-0WZZ001 Rev.A
PROJECT# & NAME : 184060-AL DUR II IWPP DESALINATION PLANT TANK TAG No.: #: W1WSF01BB101,W2WSF01BB101
DESCRIPTION: DMPF BACK WASH WATER TANK WELD MAP DWG. No.: DEW-J320-DMPF-WM-001 Rev.0 Weld Plan# - DEW/J320/DMPF/WP/01
Applicable WPS Material
Joint # Location NDE HT*
WPS # Process Joint type Thk. Grade-1 Grade-2

R1-VJ1

R1-VJ2 SHELL-1- VERTICAL SEAM

R1-VJ3

R2-VJ1

R2-VJ2 SHELL-2- VERTICAL SEAM

R2-VJ3 DEW/WPS/49
& SMAW / FCAW SQ, BUTT 6MM A36/S275 JR A36/S275 JR SPOT -RT N/A
R3-VJ1 DEW/WPS/02
R3-VJ2 SHELL-3- VERTICAL SEAM

R3-VJ3

R4-VJ1

R2-VJ2 SHELL-4- VERTICAL SEAM

R3-VJ3

R1-HJ1 SHELL-1- HORIZONTAL SEAM

DEW/WPS/02
FCAW/SMAW+
R2-HJ1 SHELL-2- HORIZONTAL SEAM & SQ, BUTT 6MM A36/S275 JR A36/S275 JR SPOT -RT N/A
SAW
DEW/WPS/08
R3-HJ1 SHELL-3- HORIZONTAL SEAM

BP-J1
DEW/WPS/02 20 % MPI &
BP-J2 BOTTOM PLATE & SMAW / FCAW FILLET 6MM A36/S275 JR A36/S275 JR VACCUM BOX N/A
DEW/WPS/49 TEST 100%
BP-J3

RG-J1 N/A
SHELL4 TO RING ANGLE DEW/WPS/02 FCAW FILLET 6MM A36/S275 JR A36/S275 JR 20 % MPI
RG-J2

Page-04

DANEM ENGINEERING WORKS FZE

FAX : + 971 4 8835513
P.O.BOX : 17704 E-mail: [email protected]
DUBAI, UAE TEL : +971 4 8835293
 DEW-J320-DMPF-WM-001 Rev.0 PAGE 2 OF 5 Exhibit : 5-1
2 of 2
Revision : 2
DANEM ENGINEERING WORKS FZE Date: 18-10-2011

RF-J1

RF-J2

RF-J3

RF-J4

RF-J5
ROOF PLAT DEW/WPS/49 SMAW FILLET 10MM A36/S275 JR A36/S275 JR 20 % MPI N/A
RF-J6

RF-J7

RF-J8

RF-J9

RF-J10

RF-J11 ROOF PLATE DEW/WPS/49 SMAW BUTT 10MM A36/S275 JR A36/S275 JR 20 % MPI

RF-J12 ROOF PLATE DEW/WPS/49 SMAW FILLET 10MM A36/S275 JR A36/S275 JR 20 % MPI N/A

RF-J13 ROOF PLATE DEW/WPS/49 SMAW FILLET 10MM A36/S275 JR A36/S275 JR 20 % MPI

WNJ1 to WNJ (n) NOZZLE NECK TO FLANGE JOINTS DEW/WPS/94 GTAW+SMAW BUTT 20 MM CS CS SPOT -RT

NSJ1 to NSJ (n) NOZZLE NECK TO SHELL/ ROOF DEW/WPS/49 SMAW FPBW 30 MM CS CS 10%MPI N/A
NRFJ1 to NRFJ (n) NOZZLE NECK RF PAD JOINTS DEW/WPS/49 SMAW FILLET 30 MM CS CS 10%MPI
All other structural CS members DEW-WPS-02 or DEW/WPS/49 will be used.
Prepared By: QA/QC Engineer NANDU.V S REVIEWED BY : CLIENT
Date:14/05/2019

Approved By: QA/QC Manager

Date:

Page-05

DANEM ENGINEERING WORKS FZE

FAX : + 971 4 8835513
P.O.BOX : 17704 E-mail: [email protected]
DUBAI, UAE TEL : +971 4 8835293
 12 11 10 9 8 7 6 3 2 1

L DEW-J320-DMPF-WM-001 Rev.0 PAGE 3 OF 5 L

R4-VJ3
K
R3-HJ1 R4-VJ1 R4-VJ2 K

R3-VJ3
R3-VJ1 R3-VJ2
J R2-HJ1 J

R2-VJ3
R2-VJ1 R2-VJ2
I I

R1-HJ1

R1-VJ3
R1-VJ1 R1-VJ2
H H

G G

F F

RGJ2

FIRST ISSUE 24/04/19 JJ RS MVS

E A E

RGJ1

D D

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

DMPF BACKWASH WATER TANK
SHELL STRETCHOUT A1

184060 1/1 A IFA

Page-06 KKS NTS

A A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L L
DEW-J320-DMPF-WM-001 Rev.0 PAGE 4 OF 5

K K

BPJ2
J J

I I

H H
BPJ1

G G

F F

FIRST ISSUE 12/04/19 PG RS MVS

E A E

D D

C C
BPJ3
HAYA POWER &
DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

DMPF BACKWASH WATER TANK
BOTTOM PLATE DETAILS A1

184060 A IFA
Page-07 KKS NTS
A A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L L
DEW-J320-DMPF-WM-001 Rev.0 PAGE 5 OF 5

K K
RFJ5
RFJ6

RFJ7
J RFJ4 J

RFJ8
I RFJ3 I

RFJ9 RFJ2 RFJ11

H H

RFJ10 RFJ1

G G

RFJ13
F F

FIRST ISSUE 24/04/19 JJ RS MVS

E A E

D D

RFJ12
C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

DMPF BACKWASH WATER TANK
ROOF PLATE DRAWING A1

184060 1/1 A IFA

Page-08 KKS NTS
A A

12 11 10 9 8 7 6 3 2 1
DEW-J320-BWW-WM-001 REV.0 PAGE 1 OF 5

Page-09
DEW-J320-BWW-WM-001 REV.0 PAGE 2 OF 5

Page-10
 DEW-J320-BWW-WM-001 REV.0 PAGE 3 OF 5

12 11 10 9 8 7 6 3 2 1

L L

K K

R3 HJ1 R4-VJ1
R4-VJ3
R4-VJ2
J J
R2 HJ1 R3-VJ1 R3-VJ3
R3-VJ2

R2-VJ3
R1 HJ1
I I

R2-VJ1 R2-VJ2

R1-VJ1 R1-VJ3
H H
R1-VJ2

G G

F F

RG J2

FIRST ISSUE 27/04/19 JJ RS MVS

E A E
REV DESCRIPTION DATE DRAWN CHECKED APPROVED

AL DUR II IWPP DESALINATION PLANT

RG J1

D D

C C

HAYA POWER &

DESALINATION COMPANY
1, rue Giovanni Battista Pirelli - Bât. A, 94417 SAINT-MAURICE CEDEX, FRANCE
B.S.C
Tel. +33 (0)1 49 95 76 76 - Fax. +33 (0)1 49 95 76 95
www.sidem-desalination.com

B TANK DETAIL DRAWING B

FORMAT
BACKWASH WASTE WATER TANK
SHELL STRETCHOUT A1
PROJECT NUMBER DOCUMENT NUMBER FOLIO STATUS POI

184060 DNM-0900MS-0WZZ002 1/1 A IFA

KKS SCALE : NTS
A Page-11 A

12 11 10 9 8 7 6 3 2 1
 12 11 10
DEW-J320-BWW-WM-001
9 8
REV.0
7
PAGE
6
4 OF 5 3 2 1

L L

BP J3

K K

J J

BP J2

I I

H H

BP J1

G G

F F

FIRST ISSUE 27/04/19 PG RS MVS

E A E

D D

C C

HAYA POWER &

BP J4
DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

BACKWASH WASTE WATER TANK
BOTTOM PLATE DETAILS A1

184060 A IFA
Page-12
KKS NTS
A A

12 11 10 9 8 7 6 3 2 1
 DEW-J320-BWW-WM-001 REV.0 PAGE 5 OF 5

12 11 10 9 8 7 6 3 2 1

L L

K RF J 5 K
RF J 6

RF J 7
RF J 4
J J

RF J 8

I I
RF J 3

RF J 9 RF J 2
H H
RF J 11

RF J 1
RF J 10

G G

RF J 13
F F

FIRST ISSUE 27/04/19 JJ RS MVS

E A E
REV DESCRIPTION DATE DRAWN CHECKED APPROVED

AL DUR II IWPP DESALINATION PLANT

D D

RF J 12

C C

HAYA POWER &

DESALINATION COMPANY
1, rue Giovanni Battista Pirelli - Bât. A, 94417 SAINT-MAURICE CEDEX, FRANCE
B.S.C
Tel. +33 (0)1 49 95 76 76 - Fax. +33 (0)1 49 95 76 95
www.sidem-desalination.com

B TANK DETAIL DRAWING B

FORMAT
BACKWASH WASTE WATER TANK
ROOF PLATE DRAWING A1
PROJECT NUMBER DOCUMENT NUMBER FOLIO STATUS POI

184060 DNM-0900MS-0WZZ004 1/1 A IFA

KKS SCALE : NTS
A Page-13 A

12 11 10 9 8 7 6 3 2 1
Page-14
Page-15
Page-16
Page-17
Page-18
 12 11 10 9 8 7 6 3 2 1

L WELD MAP DRW # DEW-J320-PWST--WM-001 Rev.0 PAGE 01 OF 03 L

R6 - VJ6
R6 - VJ3 R5 - HJ1
R6 - VJ2 R6 - VJ4 R6 -VJ5
R6 - VJ1
R5 - VJ6
K R5 - VJ1 R5 - VJ4 R5 - VJ5 K
R5 - VJ2 R5 - VJ3 R4 - HJ1
R4 - VJ1 R4 - VJ3 R4 - VJ4 R4 - VJ5 R4 - VJ6
R4 - VJ2
R3 - HJ1
R3 - VJ2 R3 - VJ4
J R3 - VJ5 R3 - VJ6 J
R3 - VJ1 R3 - VJ3
R2 - HJ1

R2 - VJ1
R2 - VJ6
R2 - VJ3 R2 - VJ4 R2 - VJ5
R2 - VJ2
R1 - HJ1
I I

R1 - VJ4 R1 - VJ5 R1 - VJ6

R1- VJ1 R1 - VJ2 R1 - VJ3

H H

G G

F F

RGJ1

E E

RGJ2
RGJ3
A FIRST ISSUE 09/04/19 LG RS MVS

D D
RGJ4

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

POTABLE WATER TANK
SHELL STRETCH OUT A1

184060 1/1

A Page -19 A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L WELD MAP DRW# DEW-J320-PWST-WM-001 Rev.0 PAGE 02 0F 03 L

BPJ16
BPJ17
K K

BPJ15
J BPJ14 J
BPJ13

BPJ12 BPJ11
I I
BPJ10

BPJ9

H H
BPJ8

BPJ6 BPJ7
G G

BPJ5

BPJ4
F F
BPJ3

E E
BPJ1 BPJ2

A FIRST ISSUE 08/04/19 PG RS MVS

D D

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

POTABLE WATER TANK
BPJ18 BOTTOM PLATE DETAIL A1

Page -20
184060 1/1

A A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L WELD MAP DRG# DEW-J320-PWST-WM-001 Rev.0 PAGE 03 OF 03 L

RFJ1
RF24

RF23 RFJ2 RF 26

K RF22 RFJ3 K

RF21

J J
RFJ4

RF20

I I
RFJ5
RF19

RF 25
H RFJ6 H

G G
RF18
RFJ7
Page -16

RF17
F F

RFJ8

RF16
E E

RFJ9
RF15
A FIRST ISSUE 09/04/19 JJ RS MVS

D RF14 D
RF10
RF13 RF11
RF12

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B RF 27 TANK DETAIL DRAWING B

POTABLE WATER TANK
ROOF PLATE DETAIL A1

184060 1/1

A Page -21 A

12 11 10 9 8 7 6 3 2 1
Page-22
Page-23
 12 11 10 9 8 7 6 3 2 1

L WELD MAP DRG# DEW-J320-ROFT-WM-001 Rev.0 PAGE 01 OF 02 L

R4-VJ3
R4-VJ1 R4-VJ2

R3 - HJ1 NOTES :

K K

R3-VJ2
R3-VJ1
R2-HJ1
J J
R2-VJ2

R2-VJ1
R1-HJ1
I I

R1-VJ2

R1-VJ1

H H

RGJ2
G G

RGJ1

F F

E A FIRST ISSUE 2019/04/29 JA RS MVS E

REV DESCRIPTION DATE DRAWN CHECKED APPROVED

AL DUR II IWPP DESALINATION PLANT

D D

C C

HAYA POWER &

DESALINATION COMPANY
1, rue  Giovanni Battista Pirelli - Bât. A, 94417 SAINT-MAURICE CEDEX, FRANCE
B.S.C
Tel. +33 (0)1 49 95 76 76 - Fax. +33 (0)1 49 95 76 95
www.sidem-desalination.com

B TANK DETAIL DRAWING B

FORMAT
RO FLUSHING TANK
SHELL STRETCH OUT A1
PROJECT NUMBER DOCUMENT NUMBER FOLIO STATUS POI

184060 DNM-0900MS-0WZZ002 1/1 A IFA

KKS SCALE : NTS
A Page-24 A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L WELD MAP DRG# DEW-J320-ROFT-WM-001 RFJ6 L

Rev.0 PAGE 02 OF 02
BPJ6 RFJ7 RFJ5

BPJ4 NOTES :
K K

RFJ4

BPJ5
RFJ11
J J

BPJ3
BPJ2
RFJ8
RFJ3

I RFJ9 I

BPJ1
RFJ2
RFJ10
H RFJ1 H

RFJ12

G G

F F

E A FIRST ISSUE 2019/04/29 JA RS MVS E

REV DESCRIPTION DATE DRAWN CHECKED APPROVED

AL DUR II IWPP DESALINATION PLANT

D D

C C

HAYA POWER &

DESALINATION COMPANY
1, rue  Giovanni Battista Pirelli - Bât. A, 94417 SAINT-MAURICE CEDEX, FRANCE
B.S.C
Tel. +33 (0)1 49 95 76 76 - Fax. +33 (0)1 49 95 76 95
www.sidem-desalination.com

B TANK DETAIL DRAWING B

FORMAT
RO FLUSHING TANK
BOTTOM & ROOF PLATE DETAIL A1
BPJ7
PROJECT NUMBER DOCUMENT NUMBER FOLIO STATUS POI

184060 DNM-0900MS-0WZZ003 1/1 A IFA

KKS SCALE : NTS
A Page-25
A

12 11 10 9 8 7 6 3 2 1
DEW-J320-CIPN-WM-001 REV.0 PAGE 1 OF 4

Page-26
 12 11 10 9 8 7 6 3 2 1

DEW-J320-CIPN-WM-001 REV.0
L PAGE 2 OF 4 L

R4 VJ1 R4 VJ2

K R3 HJ1 K

R3 VJ2

R3 VJ1
J J
R2 HJ1

R2 VJ2

I I
R2 VJ1

R1 HJ1

R1 VJ2
H H
R1 VJ1

G G

DEW-J320-CIPN-WM-001 REV.0
DEW-J320-CIPN-WM-001 REV.0
F F

E RG J2 A FIRST ISSUE 30/04/19 LG RS MVS

E

RG J1
D D

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

CIP-NEUTRALISATION TANK
SHELL STRETCH OUT A1

184060 DNM-0900MS-0WZZ002 1/1 A IFA

KKS NTS
A Page-27 A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

DEW-J320-CIPN-WM-001 REV.0 PAGE 3 OF 4

L L

K K

BP J2
J J

I I

BP J1
H H

G G

F F

FIRST ISSUE 30/04/19 LG RS MVS

E A E

D D

C C

HAYA POWER &

BPJ3 DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

CIP-NEUTRALISATION TANK
BOTTOM PLATE DETAILS A1

184060 DNM-0900MS-0WZZ003 1/1 A IFA

KKS NTS
A Page-28 A

12 11 10 9 8 7 6 3 2 1
 12 11 10 9 8 7 6 3 2 1

L L
DEW-J320-CIPN-WM-001 REV.0 PAGE 4 OF 4

K K

J J

RF J1

I I

H H

G G

F F

FIRST ISSUE 30/04/19 LG RS MVS

E A E

D D

C C

HAYA POWER &

DESALINATION COMPANY
B.S.C
www.sidem-desalination.com

B TANK DETAIL DRAWING B

CIP-NEUTRALISATION TANK
ROOF PLATE DETAILS A1

184060 DNM-0900MS-0WZZ004 1/1 A IFA

KKS NTS
A Page-29 A

12 11 10 9 8 7 6 3 2 1