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    24.tank Oil Chalk Test

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    Shubham Shukla
    The document outlines the procedure for conducting an oil chalk test of tank welds to check for defects in the weld joint between the shell and bottom or annular plate. The test involves applying chalk solution to the inside weld and spraying diesel on the outside to check for wicking that would indicate defects. Any defects found must be repaired and retested according to the approved procedure.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    24.tank Oil Chalk Test

    Uploaded by

    Shubham Shukla
    207 views3 pages
    The document outlines the procedure for conducting an oil chalk test of tank welds to check for defects in the weld joint between the shell and bottom or annular plate. The test involves applying chalk solution to the inside weld and spraying diesel on the outside to check for wicking that would indicate defects. Any defects found must be repaired and retested according to the approved procedure.

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    Oil test

    Original Title

    24.Tank Oil Chalk Test

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    The document outlines the procedure for conducting an oil chalk test of tank welds to check for defects in the weld joint between the shell and bottom or annular plate. The test involves applying chalk solution to the inside weld and spraying diesel on the outside to check for wicking that would indicate defects. Any defects found must be repaired and retested according to the approved procedure.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    207 views3 pages

    24.tank Oil Chalk Test

    Uploaded by

    Shubham Shukla
    The document outlines the procedure for conducting an oil chalk test of tank welds to check for defects in the weld joint between the shell and bottom or annular plate. The test involves applying chalk solution to the inside weld and spraying diesel on the outside to check for wicking that would indicate defects. Any defects found must be repaired and retested according to the approved procedure.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    Document No:- 9560/NBEL/SITE/QAC/024, REV.

    PROJECT : 500 TPD Sulphuric Acid Plant with 5.0 MW Power Generations

    LOCATION: 10th of Ramadan City, Industrial Area A1, Egypt

    CLIENT EPC CONTRACTOR

    SPREA FOR CHEMICALS NUBERG ENGINEERING LIMITED

    DOCUMENT TITLE

    JOB PROCEDURE FOR OIL CHALK TEST OF TANKS


    DOCUMENT NUMBER

    9560/NBEL/SITE/QAC/024, REV.0

    Document Category Document Review Status (by Owner/PMC)


    (Submission Purpose)
    Approval ☐ 1. Approved / Reviewed
    ☐ Review ☐ 2. Approved / Reviewed with comments as marked
    ☐ Information ☐ 3. Not Approved / Resubmit
    FOR REVIEW AND ANAND ASHWANI
    ☐00 Implementation ☐ R. Retained for Information TYAGI
    / Records RAJEEV SHARMA
    APPROVAL SHARMA
    Rev Date: ___/____/____ Name: ____________________
    Checked By
    Date Document Status Prepared By Approved By
    . This approval does not absolve the Contractor from meeting their contractual obligations of delivering a
    complete, safe and efficiently operating units/facilities meeting all requirements of the contract
    Document No:- 9560/NBEL/SITE/QAC/024, REV.0

    JOB PROCEDURE FOR OIL CHALK TEST OF TANKS

    TABLE OF CONTENTS

    Sl. No. Description


    1 SCOPE
    2 PURPOSE
    3 SURFACE PREPARATION
    4 APPLICATION CODE
    5 PROCEDURE
    6 INSPECTION AND ACCEPTANCE CRITERIA
    7 REPAIR AND RETEST
    8 INSPECTION TEST REPORT

    Page:-2/3
    Document No:- 9560/NBEL/SITE/QAC/024, REV.0

    JOB PROCEDURE FOR OIL CHALK TEST OF TANKS


    1. SCOPE:
    This test procedure shall be used to check the weld joint of shell to bottom / annular plate.

    2. PURPOSE:
    The purpose of this procedure is to provide a necessary guide line to carry out oil chalk Test to
    check the weld joint of shell to bottom / annular plate.

    3. SURFACE PREPARATION:
    The surface to be examined and the adjacent area within at least 1” shall be Cleaned thoroughly,
    must be dry and free from dirt, oil, grease, scale, welding flux, spatters, paint and other foreign
    matter that could obstruct surface openings or otherwise interfere with the examination.

    4. APPLICABLE CODE:
    API 650 Sec (Clause 7.2.4 (d))
    NBEL ITP- 9560/SITE/QAC/022/ITP-13

    5. PROCEDURE:
    After completion of root weld from inside of the shell to bottom joint, apply wet chalk solution by
    brush on the root weld uniformly. Allow the weld joint to dry thoroughly and then spray diesel on the
    opposite side of the weld (outside) by using the hand spray pump.

    6. INSPECTION AND ACCEPTANCE CRITERIA:

    After the application of the penetrant oil, hold it as per the instruction of the QC-in-charge. (Duration
    time - 4 hrs for light diesel , high flash point penetrating oil) API 650 Cl 7.2.4 (d) Edition
    XIth.Examine the root weld visually for the evidence of wicking.

    7. REPAIR AND RETEST:


    If any defect found then the same shall be repaired as per the approved procedure. Re examine the
    repair spot and additionally minimum 150mm for repair spot on both directions.
    Repeat the process until there is no evidence of leaking.
    After completion of the test thoroughly clean the joint from both sides for the further welding.

    8. INSPECTION REPORT:
    Test shall be carried out jointly and to the satisfaction of the QC-in-charge of NBEL.
    Test to be recorded in the approved format.

    Page:-3/3

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