Tooling Examples

Railway wheel machining

■ Features
▶ Exclusive tools for railway wheel machining
▶ A class wheel : RCMX (32,25,20,16 series)
▶ Repair (returning) wheel : LMUX (30,19 series)

▶ Excellent tool life and chip evacuation from finishing to roughing

■ Machining example (repair)

※ Field Test A B C
Tool : LNUX301940-TM Insert LNUX301940-TF/TM LNUX191940-25/22
Grade : NC3015 Grade NC3015 NC3015
Workpiece : SSW2, Ø920~1000mm
Condition : vc=78m/min (13~18min-1) fn=1.0mm/rev ap=3~4mm Decrease cutting speed at
Ideal Increase cutting speed at part
machining part‘A’.
Result : Better chip evacuation, longer tool life and stable condition ‘B,C’ for better chip evacuation
Because of deep D.O.C
machining than competitor’ s

■ Machining example (A class)

※ Field Test A B C
Tool : RCMX3209M0-SL
>>>

Grade : NC3015
Workpiece : SSW2, Ø840mm Picture
Condition : vc=55~100m/min fn=1.0~1.5mm/rev ap=1~6mm
Result : Better chip evacuation, longer tool life and stable PRDCN5050-U32
machining than competitor’ s Holder PSDNN5050-U25 PSSNR5050-S25
Tooling Examples

PRGCN5050-U32
Insert SNMM250724-GH RCMX3209MO-SL SNMM250724-GH
Grade NC3015 NC3015 NC3015

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 Tooling Examples

Railway machining
■ Cutter for railway track-1

Material : Rail
(High manganese steel)
Cutting condition
vc = 72(m/min)
fz = 0.8(mm/t)
ap = 3(mm)
Dry

Ø160ⅹ54 Insert

SNC55-60-R19-1 SNC55-KH04-S031 SNC44-50-CF04

Milling of Fish Plating NCM325 / PC3525 NCM325 / PC3525 NCM325 / PC3525

■ Cutter for railway track-2

Material : Rail
(High manganese steel)
Cutting condition
vc = 95(m/min)
fz = 0.34(mm/t)
ap = 3(mm)
Dry

>>>

Milling of Running gear & Lowering Ø300ⅹ33 Insert

Tooling Examples

SNC55-S031
SNC55-KH04-S031 SNC55-173-S031 SNC55-172-S031 SNC55-RK13 LSE434-R01
SNC44-50-CF04
NCM325 / PC3525 NCM325 / PC3525 NCM325 / PC3525 NCM325 / PC3525 NCM325 / PC3525
NCM325 / PC3525

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 Tooling Examples

Pipe machining
■ Pipe machining for welding part
Edge Milling Cutter

Pipe Edge Milling Application Available insert Cutter

For LNMG 400924 / LNUX 400924 / LNUX 500924

Pipe SNMG 250616 / TNMG 440912Z / CNHQ 1606
Order
SNMG 190608 / SNMN 250716 / SOCX 2010 -made
For LNEN 160604 /LNUX 501224 / LOCX 3010Z
Edge Milling LOCX 4010Z / SOCX 1810ZZ / LNMN 500604

Breazed bead removal

For External
>>>

For Internal

Machining Application Available insert Cutter

Tooling Examples

SDMX80-R□□ / SEGW54-R□□
SNMG150708-R□□/ SNMN1207(SUN452)-□□R
External
SNMN1507(SNU552)-□□R / SOET1906-254 Order
SEGX2509-R□□ -made

Internal AR□□(AC) / SF□□R-□□

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 Tooling Examples

Gear machining
■ Involute Cutter
Roughing Finishing

M10*PA20*Z83 M20*PA20*Z123

■ Insert for gear

Designation

LNE434-02-1 M10X283 M12-M14ROU M12XZ130-EX M16XZ130 M20-M22-ROU M20XZ123 M40-ROU SNEQ1507-C0.8

Grades - PC230, PC240, PC3545, PC9530 M-Module - Z-Number of tooth / ROU-Roughing / A,T-Special

Edge miller clamp system

Cutter for steel pipe and welding part of ship
Index Locator & Screw on Screw on Locator & Wedge

Cutter
>>>

Clamp
Tooling Examples

90。cutting
Feature 90。cutting 40。cutting 35。cutting 25。cutting
(Helical machining)
Diameter/ Ø850/32/64
Ø1000/64/64 Ø400/42/14 Ø420/30/10 Ø500/30/6
Tooth/Row
Weight 530kg 85kg 65kg 164kg 620kg

* Max. Cutter diameter 3,000mm

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 Automobile Tooling Examples

Automobile tooling example (Knuckle)

Micro Boring bar Micro Boring bar

Indexable Side Cutter(SPB)

>>>

Future Mill(FMP)
Tooling Examples

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 Automobile Tooling Examples

Mach Drill Indexable Side Cutter(tangential type)

Indexable Side Cutter(radial type)

Future Mill(FMP)
>>>
Tooling Examples

Step Drill Drill(SPD)

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 Automobile Tooling Examples

Automobile break tooling example (Carrier)

Drill Drill
>>>
Tooling Examples

Side Cutter

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 Automobile Tooling Examples

Automobile break tooling example (Housing)

Side Cutter Side Cutter

>>>
Tooling Examples

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 Automobile Tooling Examples

Automobile tooling example (Connecting Rod)

Drill Rich Mill(RM4)

Side Cutter

Side Cutter
>>>
Tooling Examples

Rich Mill(RM4)

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 Automobile Tooling Examples

Rich Mill(RM8) Drill(SPD)

Step Drill

>>>
Tooling Examples

Drill

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 Automobile Tooling Examples

Automobile engine tooling example (Block)

Top Face (Roughing) Top Face(Finishing) - High feed Cutter

8 Corner per insert available

Bosses - Alpha Mill

Step burnishing Reamer

>>>
Tooling Examples

Bearing Cap Seat - Form Cutter Crank Bore(Crankshaft Bearing Bore) - Form Cutter

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 Automobile Tooling Examples

Cylinder Bore(Roughing) - Boring Cutter

Front & Rear Face - Cube Couple Mill

High feed cutter made of aluminum
Due to light weight, it’s easy to handle & effective to
prevent accident

Cheek Faces - Gang Cutter

>>>
Tooling Examples

Cheek Faces - Gang Cutter

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 Automobile Tooling Examples

Automobile engine tooling example (Head)

Top Face(Roughing & Finishing) - High Feed Cutter Top Face(Roughing & Finishing) - Aero Mill
Carbide insert, PCD insert Due to the light weight of aluminum body that about 50% of
steel body, excellent cutting performance with high speed
machining can be achieved.

Step Burnishing Reamer

Straight Reamer
>>>
Tooling Examples

Bottom Face(Roughing & Finishing) - High feed Cutter Cam Shaft Bearing Seat - Line Boring Bar
Carbide insert, PCD insert Stable machining at high speed without chattering

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 Automobile Tooling Examples

Counter Bore Tool Valve Seat - Apolo Cutter(Special Boring Holder)

Top Face(Drilling) - Mach Drill

>>>
Tooling Examples

Cam Journal Bore - High Speed Reamer

Available for high speed machining
Excellent surface finish & roundness

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 Automobile Tooling Examples

Automobile engine tooling example (Crank Shaft)

Pin & Journal - Crankshaft Cutter(Internal / External) Oil Bore - Mach Long Drill(MLD) Oil Bore - Mach Long Drill(MLD)
Machining wihout “step feed” operation for deep hole
drilling like 20D
Optimal performance with MQL System

Taper Spline Structure

(Rigidity has been enhanced
due to increased contact area)
>>>
Tooling Examples

Post End - Alpha Mill Flange End - Alpha Mill

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