SHEET 1 OF 26

Vendor’s Name: BORRI

P.O. No.: P4045ZOR-PO-EL-CM-801

PO Title : AC UPS SYSTEM

DOCUMENT TITLE: Battery Calculation & Gas Release

VENDOR’s Doc. No . : MCT77012

KIPIC Al-Zour Refinery Project

Vendor
ISSUE PURPOSE: □IFA □IFI □IFR ☒IFC □IAB □IFX
Approval or review hereunder shall not be construed to relieve Vendor / Sub
contractor of his responsibilities and liability under the Contract.
CTR DEPT. / NAME
Contractor Review Result &SIGNATURE
1 : Approved ELE / KUMARAVEL
27-Jan-2019
2 : Approved with Comments
3 : Rejected

CTR. NO. ZOR/EPC-0045 Doc Type & Discipline E042 / EL

Next Vendor Issue Purpose
REV
COMPANY V-P4045ZOR-PO-EL-CM-801-
DOC.no.
000-EL-E042-001 C
 RECORD OF REVISION

Rev. Date Description

O 28/02/2018 Issue for Review

A 21/09/2018 Issue for Review

B 13/11/2018 Issue for Review

C 03/12/2018 Issue for Construction

CHANGE LOG

Rev. Section Change Description

O 28/02/2018 Issue for Review

A 21/09/2018 Issue for Review

B 13/11/2018 Issue for Review

C 03/12/2018 Issue for Construction

Battery Calcu
ulation & Gas Release

GAS
S EMISSION for:

 98-UP-01FG03
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Folder name Al-Zour Refinery Project - Unit 98

Folder reference 2017OF0195_rev.1
System name 98-UP-01FG03 - IEEE/UPS
System reference 98-UP-01FG03
Customer KNPC
Customer reference 98-UP-01FG01

Battery proposal

Proposed battery 1 x 171 x SBH 157

Electrical data Rated capacity 157 Ah

Fast charge voltage 247,95 V
Floating charge voltage 239,4 V
Final voltage/cell 1,053 V
Short-circuit current 5 489 A
Topping-up interval 10,0 years

Physical data Battery weight 2 616,3 Kg

Technical specifications

Sizing method UPS P

Minimum system voltage 180,00 V

Voltage window
Maximum system voltage 300,00 V
Nominal system voltage 205,20 V

Charge method Dual rate

Load profile Time

Number Power KVA / ˤCos˳
(hh:mm:ss)
1 40,889 kW 46 / 0,9 / 0,8 00:30:00

Options Nominal temperature 20 °C

Minimum temperature 18 °C
Maximum temperature 27 °C
Design margin 1
Aging factor 1,1

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 1/3
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Load profile

kWatts

Minutes

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 2/3
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Battery calculation worksheet IEEE 1115-2014

Range SBH
No. of cells 171
Final voltage/cell 1,053 V
Nominal temperature 20 °C
Minimum temperature 18 °C
Maximum temperature 27 °C

(7) (8)
(3) (4) (6)
(2) (5) Temp Required
(1) Changes in Duration of Kt Factor
Load End of Section Derating Section Size
Period Load Period *
(Watts) (minutes) Factor (3)x(6)x(7)
(Watts) (minutes) **
** =Rated Ah
Section 1 - First 1 Periods Only - If A2>A1, go to Section 2-No
A1-0=
1 A1=239,12 M1=30,00 t=M1=30,00 0,5741 1,0172 139,64
239,12
Total 139,64
(*) In this calculation, constant potential charging effects are included in our Kt factors
(**) The factors is interpolated when needed and rounded down to 4 decimals in the calculation

Maximum Section size 139,64 + Random size 0,00 = Uncorrected Size 139,64.
Uncorrected Size 139,64 x Design margin 1 x Aging factor 1,1 = 153,60.
When the cell size is greater than a standard cell size, the next larger cell is required.
The Required cell size is 153,60 Amperes-hours. Therefore cell SBH 157 is required.
The Kt factor is a way to present the performance of a cell.
Kt=Nominal capacity (Ah)/Performance (A)
It is valid for a specific cell type, discharge time and final voltage.

Temperature compensated charge voltage

Not mandatory. If used the value to apply is -3 mV/°C (-1,7 mV/°F) starting from +20°C to +25°C (+68°F to +77°F).

Storage
Store the battery indoors in a dry, clean, cool location (0°C to +30°C / +32°F to+ 86°F) and well ventilated space.
Do not store in direct sunlight or expose to excessive heat.
Cells filled and charged
• If cells are stored filled, they must be fully charged prior to storage.
• Cells may be stored filled and charged for a period not exceeding 12 months from date of dispatch from factory. Storage of a
filled battery at temperatures above +30°C (+86°F) can result in loss of capacity. This can be as much 5% per 10°C (18°F)
above +30°C (+86°F) per year.
Cells empty and discharged
• The cells are recommended to be stored empty and discharged.
• Cells can be stored like this for many years.

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 3/3
Article No: SL2565 Rack type: E-SGL 2-56 Battery: 84 x SBH 157 (2) + 1 x SBH 157 (3)

HB
1290

1190
190
L 430
500

Length: L = 5550 mm
Height incl. battery: HB = 1639 mm
Footprint for the racktype E-SGL 2-56

1470 1500 1050 1470

5550

Battery: 84 x SBH 157 (2) + 1 x SBH 157 (3)

Projected surface load: 904,86 kg/m²

Load per insulator: 313,88 kg
B: 460 mm
 Thursday, September 20, 2018

IEC 62485-2 / EN 50272-2 ventilation requirement / heat dissipation

Battery 171 x SBH 157

H2 emissions
The calculated H2 emission value is the amount of H2 that will be released from the cells under normal charging
conditions without safety factors.

H2 Emission = 0.42 x 0.001 x Crt x Ihydrogen x n dm³/h (litre/h)

Actual gassing = 0.63 x 0.001 x Crt x Ihydrogen x n dm³/h (litre/h)

Variable Description Value

Ihydrogen = Ifloat/Boostx(1-Rv) Current producing gas during overcharge when charged with
constant voltage
Ifloat = current for the float charge under fully charged condition at 1 mA/Ah
1.4 V to 1.43 V at + 20 °C
IBoost = current for the boost charge under fully charged condition 10 mA/Ah
at 1.5 V to 1.55 V at + 20 °C
Rv = recombination degree, proportion of hydrogen that is 0,3
recombined into water
Ihydrogen = Icommissioning Current for commissioning at constant current charge at 0,2 C5 A 200 mA/Ah
n Number of cells 171
Crt Rated capacity 157 C5 Ah

At float At boost Commissioning

H2 Emission (dm³/h) 7.89 78.9 2255
H2+O2 Emission (dm³/h) 11.8 118 3383

Heat dissipation

The heat dissipation during float is normally used for dimensioning the cooling system. The cells will also generate
heat during discharge and recharge but the generated heat will be absorbed by the plates and the electrolyte and will
slowly dissipate to the surrounding air.
At float At boost At discharge
1.40V Per cell 1.45V Per cell av.current of 5.5A
av.voltage of 1.24V
Per cell
Heat dissipation per system (W) 11.3 119.5 N/A

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(377524) Version: 2.3, Last updated on 05/2018 P 3/4
Battery Calcu
ulation & Gas Release

GAS
S EMISSION for:

 98-UP-01FG04

NOTE: EACH UPS IS PROVIDED WITH 2 X 304 SBLE600 (2X50%)

 Wednesday, September 19, 2018

Stationary Ni-Cd battery sizing

project name Al-Zour Refinery Project - Unit 98

project reference JCB173876
System name 98-UP-01FG04 - IEEE/UPS
System reference 98-UP-01FG04
Customer KNPC
Customer reference 98-UP-01FG01

Battery proposal

Proposed battery 1 x 304 x SBLE 600

Electrical data Rated capacity 600 Ah

Fast charge voltage 446,88 V
Floating charge voltage 431,68 V
Final voltage/cell 1,053 V
Short-circuit current 4.991 A
Topping-up interval 2,7 years

Physical data Battery weight 7.934,4 Kg

Technical specifications

Sizing method IEEE P (I= P/Vnom)

Minimum system voltage 320,00 V

Voltage window
Maximum system voltage 500,00 V
Nominal system voltage 364,80 V

Charge method Dual rate

Load profile Time

Number Power KVA / η / Cosφ
(hh:mm:ss)
1 32,656 kW 33 / 0,96 / 0,95 03:00:00
2 20,781 kW 21 / 0,96 / 0,95 05:00:00

Options Nominal temperature 20 °C

Minimum temperature 18 °C
Maximum temperature 27 °C
Design margin 1
Aging factor 1,1

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.3, Last updated on 05/2018 P 1/4
 Wednesday, September 19, 2018

Stationary Ni-Cd battery sizing

Load profile

kWatts

Hours

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.3, Last updated on 05/2018 P 2/4
 Wednesday, September 19, 2018

Stationary Ni-Cd battery sizing

Battery calculation worksheet IEEE 1115-2014

Range SBLE
No. of cells 304
Final voltage/cell 1,053 V
Nominal temperature 20 °C
Minimum temperature 18 °C
Maximum temperature 27 °C

(7) (8)
(3) (4) (6)
Specified (2) (5) Temp Required
(1) Changes in Duration of Kt Factor
power Load End of Section Derating Section Size
Period Load Period *
(kW) (Amperes) (minutes) Factor (3)x(6)x(7)
(Amperes) (minutes) **
** =Rated Ah
Section 1 - First 1 Periods Only - If A2>A1, go to Section 2-No
A1-0=
1 32,66 A1=89,52 M1=180,00 t=M1=180,00 3,2622 1,0147 296,32
89,52
Total 296,32
Section 2 - First 2 Periods Only - If A3>A2, go to Section 3-No
A1-0= t=M1+M2=480,0
1 32,66 A1=89,52 M1=180,00 7,8934 1,0111 714,44
89,52 0
A2-A1=
2 20,78 A2=56,97 M2=300,00 t=M2=300,00 5,0703 1,0111 -166,88
-32,55
Total 547,56
(*) In this calculation, constant potential charging effects are included in our Kt factors
(**) The factors is interpolated when needed and rounded down to 4 decimals in the calculation

Maximum Section size 547,56 + Random size 0,00 = Uncorrected Size 547,56.
Uncorrected Size 547,56 x Design margin 1 x Aging factor 1,1 = 602,32.
When the cell size is greater than a standard cell size, the next larger cell is required.
The Required cell size is 602,32 Amperes-hours. Therefore cell SBLE 600 is required.
The Kt factor is a way to present the performance of a cell.
Kt=Nominal capacity (Ah)/Performance (A)
It is valid for a specific cell type, discharge time and final voltage.

Temperature compensated charge voltage

Not mandatory. If used the value to apply is -3 mV/°C (-1,7 mV/°F) starting from +20°C to +25°C (+68°F to +77°F).

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.3, Last updated on 05/2018 P 3/4
 Wednesday, September 19, 2018

Stationary Ni-Cd battery sizing

Storage
Store the battery indoors in a dry, clean, cool location (0°C to +30°C / +32°F to+ 86°F) and well ventilated space.
Do not store in direct sunlight or expose to excessive heat.
Cells filled and charged
• If cells are stored filled, they must be fully charged prior to storage.
• Cells may be stored filled and charged for a period not exceeding 12 months from date of dispatch from factory. Storage of
a filled battery at temperatures above +30°C (+86°F) can result in loss of capacity. This can be as much 5% per 10°C (18°F)
above +30°C (+86°F) per year.
Cells empty and discharged
• The cells are recommended to be stored empty and discharged.
• Cells can be stored like this for many years.

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.3, Last updated on 05/2018 P 4/4
Article No.: S33685 Rack Type: 3E-SGS 3-68 Battery: 304 x SBLE 600

HB
2190

1990
900
190
L 870
940

Length: L = 6750 mm
Height incl. Battery: HB = 2600 mm
Rack Type Footprint 3E-SGS 3-68

1470 1200 1500 1050 1470

6750

Battery: 304 x SBLE 600

Projected Surface Load: 1336,78 kg/m²

Load per Insulator: 848,19 kg
B: 900 mm
Battery Calcu
ulation & Gas Release

GAS
S EMISSION for:

 98-UP-01FG05
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Folder name Al-Zour Refinery Project - Unit 98

Folder reference 2017OF0195_rev.1
System name 98-UP-01FG05 - IEEE/UPS
System reference 98-UP-01FG05
Customer KNPC
Customer reference 98-UP-01FG01

Battery proposal

Proposed battery 1 x 171 x SBLE 1200

Electrical data Rated capacity 1200 Ah

Fast charge voltage 251,37 V
Floating charge voltage 242,82 V
Final voltage/cell 1,053 V
Short-circuit current 9 983 A
Topping-up interval 2,6 years

Physical data Battery weight 8 652,6 Kg

Technical specifications

Sizing method IEEE P (I= P/Vnom)

Minimum system voltage 180,00 V

Voltage window
Maximum system voltage 300,00 V
Nominal system voltage 205,20 V

Charge method Dual rate

Load profile Time

Number Power KVA / ˤCos˳
(hh:mm:ss)
1 28 kW 31,5 / 0,9 / 0,8 08:00:00

Options Nominal temperature 25 °C

Minimum temperature 18 °C
Maximum temperature 27 °C
Design margin 1
Aging factor 1,1

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 1/3
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Load profile

kWatts

Hours

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 2/3
 Friday, July 28, 2017

Stationary Ni-Cd battery sizing

Battery calculation worksheet IEEE 1115-2014

Range SBLE
No. of cells 171
Final voltage/cell 1,053 V
Nominal temperature 25 °C
Minimum temperature 18 °C
Maximum temperature 27 °C

(7) (8)
(3) (4) (6)
Specified (2) (5) Temp Required
(1) Changes in Duration of Kt Factor
power Load End of Section Derating Section Size
Period Load Period *
(kW) (Amperes) (minutes) Factor (3)x(6)x(7)
(Amperes) (minutes) **
** =Rated Ah
Section 1 - First 1 Periods Only - If A2>A1, go to Section 2-No
A1-0=
1 28,00 A1=136,45 M1=480,00 t=M1=480,00 7,8934 1,0111 1 089,03
136,45
Total 1 089,03
(*) In this calculation, constant potential charging effects are included in our Kt factors
(**) The factors is interpolated when needed and rounded down to 4 decimals in the calculation

Maximum Section size 1 089,03 + Random size 0,00 = Uncorrected Size 1 089,03.
Uncorrected Size 1 089,03 x Design margin 1 x Aging factor 1,1 = 1 197,93.
When the cell size is greater than a standard cell size, the next larger cell is required.
The Required cell size is 1 197,93 Amperes-hours. Therefore cell SBLE 1200 is required.
The Kt factor is a way to present the performance of a cell.
Kt=Nominal capacity (Ah)/Performance (A)
It is valid for a specific cell type, discharge time and final voltage.

Temperature compensated charge voltage

Not mandatory. If used the value to apply is -3 mV/°C (-1,7 mV/°F) starting from +20°C to +25°C (+68°F to +77°F).

Storage
Store the battery indoors in a dry, clean, cool location (0°C to +30°C / +32°F to+ 86°F) and well ventilated space.
Do not store in direct sunlight or expose to excessive heat.
Cells filled and charged
• If cells are stored filled, they must be fully charged prior to storage.
• Cells may be stored filled and charged for a period not exceeding 12 months from date of dispatch from factory. Storage of a
filled battery at temperatures above +30°C (+86°F) can result in loss of capacity. This can be as much 5% per 10°C (18°F)
above +30°C (+86°F) per year.
Cells empty and discharged
• The cells are recommended to be stored empty and discharged.
• Cells can be stored like this for many years.

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(3061) Version: 2.0, Last updated on 07/2017 P 3/3
Article No: ST2846 Rack type: E-SGT 2-84 H Battery: 171 x SBLE 1200 (1)

HB
1290

1190
190
L 860
930

Length: L = 8400 mm
Height incl. battery: HB = 1695 mm
Footprint for the racktype E-SGT 2-84 H
B

1170 1200 1200 1200 1200 1200 1170

8400

Battery: 171 x SBLE 1200 (1)

Projected surface load: 1160,54 kg/m²

Load per insulator: 647,58 kg
B: 890 mm
 Thursday, September 20, 2018

IEC 62485-2 / EN 50272-2 ventilation requirement / heat dissipation

Battery 171 x SBLE 1200

H2 emissions
The calculated H2 emission value is the amount of H2 that will be released from the cells under normal charging
conditions without safety factors.

H2 Emission = 0.42 x 0.001 x Crt x Ihydrogen x n dm³/h (litre/h)

Actual gassing = 0.63 x 0.001 x Crt x Ihydrogen x n dm³/h (litre/h)

Variable Description Value

Ihydrogen = Ifloat/Boostx(1-Rv) Current producing gas during overcharge when charged with
constant voltage
Ifloat = current for the float charge under fully charged condition at 1 mA/Ah
1.4 V to 1.43 V at + 20 °C
IBoost = current for the boost charge under fully charged condition 10 mA/Ah
at 1.5 V to 1.55 V at + 20 °C
Rv = recombination degree, proportion of hydrogen that is 0,3
recombined into water
Ihydrogen = Icommissioning Current for commissioning at constant current charge at 0,2 C5 A 200 mA/Ah
n Number of cells 171
Crt Rated capacity 1200 C5 Ah

At float At boost Commissioning

H2 Emission (dm³/h) 60.3 603 17237
H2+O2 Emission (dm³/h) 90.5 905 25855

Heat dissipation

The heat dissipation during float is normally used for dimensioning the cooling system. The cells will also generate
heat during discharge and recharge but the generated heat will be absorbed by the plates and the electrolyte and will
slowly dissipate to the surrounding air.
At float At boost At discharge
1.43V Per cell 1.47V Per cell av.current of 5.5A
av.voltage of 1.24V
Per cell
Heat dissipation per system (W) 57.2 966.5 N/A

SAFT confidential and proprietary. The data herein given are for information purposes only and are not binding on SAFT. They may be modified
without prior notice. Please contact a SAFT representative in order to obtain confirmation of the above data.
Visit our website at www.saftbatteries.com
(377524) Version: 2.3, Last updated on 05/2018 P 3/4