Twincvi-Cvi-II V5.1 EN Operator-Manual 6159932210-03 PDF

Part no
6159932210
Issue no 03
Date 11/2011
Page 1 / 72
TWINCVI II / CVI II
Release 5.1x
Operator’s manual
EN
FR
ES
DE
IT
PT
Original instructions.
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© Copyright 2011, Desoutter HP2 7BW UK

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All rights reserved. Any unauthorized use or copying of the contents or part thereof is
prohibited. This applies in particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or malfunction caused by the use of
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unauthorised parts is not covered by Warranty or Product Liability.

www.desouttertools.com
6159932210
Issue no: 03 TWINCVI II / CVI II
TABLE OF CONTENTS
1 - Safety instructions......................... 5 4 - PROGRAMMING..................................... 17
1.1 - Statement of use............................................ 5 4.1 - Station.......................................................... 17
1.2 - General instructions....................................... 5 4.2 - Spindle......................................................... 19
4.2.1 - "Spindle parameters" menu............................... 19
1.3 - Work area hazards......................................... 5
4.2.2 - How to use the redundant transducer............... 20
1.4 - Electrical safety.............................................. 5
4.3 - Cycle............................................................ 20
1.5 - Personal safety.............................................. 5 4.3.1 - Main parameters for cycles............................... 20
1.5.1 - General............................................................... 5 4.3.2 - Creating, copying and deleting a cycle............. 20
1.5.2 - Earthing connection............................................ 6 4.3.3 - Main parameters for phases............................. 21
1.5.3 - Differential circuit-breaker................................... 6 4.3.4 - Creating, copying and deleting a phase............ 21
4.3.5 - Motor Settings and Other Parameters.............. 21
1.6 - Tool use hazards............................................ 6
4.3.6 - Search sequence phase................................... 21
1.7 - Tool care and service..................................... 7 4.3.7 - RunDown speed phase..................................... 21
4.3.8 - Final speed phase............................................. 22
2 - DESCRIPTION AND OPERATION............ 8 4.3.9 - Action on NOK phase........................................ 22
4.3.10 - Run reverse phase.......................................... 23
2.1 - General.......................................................... 8 4.3.11 - Prevailing torque phase................................... 23
2.1.1 - TWINCVI II.......................................................... 8 4.3.12 - Jump phase..................................................... 23
2.1.2 - CVI II................................................................... 8 4.3.13 - "Synchro Waiting" phase................................. 24
2.1.3 - Defining a station................................................ 8 4.3.14 - "Empty" phase................................................. 24
2.1.4 - Tightening and untightening strategies............... 8
4.4 - Tightening curves......................................... 24
2.1.5 - Number of cycles and phases............................. 8
2.1.6 - Memory size........................................................ 8 4.5 - Peripherals and miscellaneous.................... 24
2.1.7 - Number of curves................................................ 8 4.5.1 - Parallel printer................................................... 24
2.2 - Overview........................................................ 9 4.5.2 - Serial ports........................................................ 24
4.5.3 - "ETHERNET" menu.......................................... 25
2.2.1 - Report LEDs........................................................ 9
4.5.4 - PLC................................................................... 25
2.2.2 - Symbols used for screen display........................ 9
4.5.5 - Report output.................................................... 26
2.2.3 - Keyboard............................................................. 9
4.5.6 - Bar code............................................................ 26
2.2.4 - Navigation keys................................................. 10
4.5.7 - ISaGRAF workshop.......................................... 27
2.2.5 - Menu block diagram...........................................11
4.5.8 - Network data collector....................................... 27
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3 - INITIAL START-UP.................................. 12
5 - RESULTS................................................. 28
3.1 - On receiving the controller........................... 12
5.1 - Tightening results......................................... 28
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3.2 - Installation.................................................... 12
5.2 - Statistical computations............................... 28
3.2.1 - Mains connection.............................................. 12
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5.2.1 - Control Charts................................................... 29

3.2.2 - Instant stop wiring............................................. 12
3.2.3 - Power consumption........................................... 12 5.3 - Tightening curves......................................... 29
3.2.4 - Overall size, weight and fastening.................... 12
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3.2.5 - Temperature...................................................... 12
3.3 - Start-up........................................................ 13
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3.3.1 - Control Screens................................................ 13

3.3.2 - Initial start-up flowchart..................................... 15
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3.3.3 - "Service" Menu.................................................. 15

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TWINCVI II / CVI II Issue no: 03
6 - MAINTENANCE....................................... 30 8 - TIGHTENING STRATEGIES................... 51

6.1 - "Maintenance" menu.................................... 30 8.1 - Torque - Controlled tightening...................... 51
6.1.1 - "Checking channel" menu................................. 30 8.1.1 - Adjusting the bandwidth.................................... 51
6.1.2 - "Start spindle".................................................... 31
8.2 - Torque + Angle controlled tightening............ 51
6.1.3 - "Cycle Test" Menu............................................. 31
6.1.4 - "Static Calibration" Menu................................... 31 8.3 - Angle + Torque controlled tightening............ 52
6.1.5 - "Dynamic Calibration" Menu.............................. 31
8.4 - Torque + Angle + Torque rate controlled
6.1.6 - "Ergostop calibration" menu.............................. 31 tightening...................................................... 52
6.1.7 - "Inputs/Outputs" Menu...................................... 32
8.4.1 - Tightening with an "accept" report..................... 52
6.1.8 - "LED Test" Menu............................................... 32
8.4.2 - Tightening with a "reject" report: max. torque
6.1.9 - "Cycle Counters" Menu..................................... 32 rate.................................................................... 52
6.2 - Other maintenance operations..................... 32 8.4.3 - Tightening with a "reject" report: min. torque
6.2.1 - Resetting the controller..................................... 32 rate.................................................................... 53
6.2.2 - Backup battery for parameters and results....... 32 8.5 - Angle + Torque + Torque rate controlled
6.2.3 - Replacing the fuses........................................... 33 tightening...................................................... 53
6.2.4 - Testing the differential circuit-breaker................ 33
8.6 - Torque & Angle controlled tightening............ 53
6.2.5 - Autotest cycle.................................................... 33
6.3 - Trouble-shooting help................................... 34 8.7 - Strategy including additional control
(current)........................................................ 53
6.3.1 - Warning............................................................. 34
6.3.2 - Coded messages.............................................. 34 8.8 - Stall torque controlled tightening.................. 54
6.3.3 - Messages in plaintext........................................ 35
8.9 - Prevailing torque controlled tightening......... 54
6.3.4 - Operating problems due to adjustment
problems........................................................... 37 8.9.1 - Prevailing torque monitoring, with time- or
6.3.5 - Operating problems due to wear angle controlled stop......................................... 54
or breakdown.................................................... 38 8.9.2 - Prevailing torque monitoring, with torque-
controlled stop................................................... 55
7 - Connections and installation... 42 8.10 - Torque + Angle controlled untightening...... 55
7.1 - Internal view, TWINCVI II............................. 42 8.11 - Angle + Torque controlled untightening...... 55
7.2 - Internal view, CVI II...................................... 42 8.12 - Yield point controlled tightening................. 56
7.3 - Connections and peripherals....................... 42

9 - PRINTING FORMATS FOR RESULTS... 57
EN
7.3.1 - Connection side view, TWINCVI II.................... 42
7.3.2 - Connection side view, CVI II............................. 43 9.1 - PC2 format................................................... 57
7.3.3 - List of connectable tools.................................... 43
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7.3.4 - Input / Output Description................................. 44
9.2 - PC3 format................................................... 57
7.3.5 - PC connection................................................... 47 9.3 - PC4 format................................................... 58
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7.3.6 - Serial port connector RS-A................................ 48 9.3.1 - Title.................................................................... 58
7.3.7 - Serial port connector RS-B............................... 49 9.3.2 - Result................................................................ 58
7.3.8 - Parallel printer................................................... 50
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7.3.9 - Instant stop connector....................................... 50 9.4 - PC5-A format................................................ 59

7.3.10 - Field bus network port..................................... 50 9.4.1 - Report per spindle: torque rate, torque,
angle................................................................ 59
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7.3.11 - Ethernet port.................................................... 50

9.4.2 - Reading results of spindle 1
7.4 - Connection diagram for synchronizing (x times the number of spindles)....................... 59
the controllers............................................... 50
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9.5 - PC5-B format............................................... 59

9.5.1 - Report per spindle: torque, angle, torque rate.. 59
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9.5.2 - Available parameters programmed for 1

spindle (x times the number of spindles)........... 60
9.5.3 - Results of spindle 1
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(x times the number of spindles)....................... 60

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10 - STATISTICAL COMPUTATIONS........... 61
10.1 - CNOMO standard...................................... 61
10.2 - ISO standard.............................................. 61
10.3 - Normal distribution test: population
under 50 measurements.............................. 63
over 50 measurements................................ 64
10.5 - "Control charts" computations.................... 65
11 - CYCLE FLOWCHART AND TIMING

CHART..................................................... 65
11.1 - Cycle flowchart........................................... 65
11.2 - Cycle timing chart....................................... 66
11.3 - Timing chart when using a crowfoot tool.... 66
12 - CABLES AND CONNECTORS............. 67

12.1 - PC / Controller cable.................................. 67
13 - OPTION 400V........................................ 67
14 - ELECTRONIC BOARDS....................... 67
14.1 - Power supply board................................... 67
14.1.1 - Function.......................................................... 67
14.1.2 - Technical features........................................... 67
14.1.3 - Description...................................................... 67
14.1.4 - Connection...................................................... 67
14.2 - Microprocessor board................................ 68
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14.2.1 - Function.......................................................... 68
14.2.2 - Technical features........................................... 68
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14.2.3 - Description...................................................... 68
14.3 - Servodrive board........................................ 68
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14.3.1 - Features.......................................................... 68
14.3.2 - Function.......................................................... 68
14.3.3 - Description...................................................... 68
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15 - PARTS LIST........................................... 69
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16 - GLOSSARY........................................... 70
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1 - Safety instructions ●● Never use the cable to carry the tool or pull the plug
from an outlet.
1.1 - Statement of use ●● Keep cable away from heat, oil, sharp edges or
moving parts.
This product is intended to be used to drive, monitor and
control the ER/ EM / EME range tools. ●● Replace damaged cables immediately. Damaged
cables increase the risk of electric shock.
No other use permitted.
●● When operating a power tool outside, use an outdoor
For professional use only. extension cord marked "W-A" or "W". These cables
EMC restriction of use: for industrial use only. are rated for outdoor use and reduce the risk of
electric shock.
1.2 - General instructions
1.5 - Personal safety
To reduce risk of injury, everyone using,
installing, repairing, maintaining, changing 1.5.1 - General
accessories on, or working near this tool must
●● The operator must stay alert, watch what he/she
read and understand the safety instructions
is doing and use common sense when operating a
before performing any such task. Failure to
power tool.
follow all instructions listed below may result in
electric shock, fire and/or serious personal injury. ●● Do not use tool while tired or under the influence of
drugs, alcohol, or medication.
●● A moment of inattention while operating power tools
SAVE THESE INSTRUCTIONS CAREFULLY. may result in serious personal injury.
●● Dress properly.
●● Do not wear loose clothing or jewellery.
1.3 - Work area hazards
●● Contain long hair.
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents. Do not ●● Keep your hair, clothing, and gloves away from
operate power tools in explosive atmospheres, such as moving parts.
in the presence of flammable liquids, gases, or dust. ●● Loose clothes, jewellery or long hair can be caught in
Power tools create sparks which may ignite the dust or moving parts.
fumes. Keep bystanders, children, and visitors away ●● Avoid accidental starting.
while operating power tool. Distractions can cause the
●● Be sure switch is off before plugging in.
operator to lose control.
●● Carrying tools with your finger on the switch or
plugging in tools that have the switch on invites
1.4 - Electrical safety
accidents.
It is not possible to open the door of the ●● Remove adjusting keys or switches before turning the
controller when the controller is switched on. tool on.
Only experienced and qualified personnel ●● A wrench or a key that is left attached to a rotating
(authorised electricians) are entitled to open the
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part of the tool may result in personal injury.
door and access to the inside of the controller.
●● Do not overreach.
●● The tools and electrical equipment must be plugged
●● Keep proper footing and balance all times.
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into an outlet properly installed and grounded in
accordance with all relevant codes and ordinances. ●● Proper footing and balance enables better control of
●● Never remove the grounding prong or modify the plug the tool in unexpected situations.
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in any way. ●● Use safety equipment.
●● Do not use any adaptor plugs. ●● Always wear impact-resistant eye and face
●● Check with a qualified electrician if you are in doubt protection.
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as to whether the outlet is properly grounded. ●● Serious injury can result from over-torqued or under-
●● If the tools should electrically malfunction or break torqued fasteners, which can break, or loosen and
down, grounding provides a low resistance path to
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separate.
carry electricity away from user.
●● Released assemblies can become projectiles.
●● Never replace the fuses by fuses of higher value.
●● Assemblies requiring a specific torque must be
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●● Never replace fuses by a short-circuit.

checked using a torque meter.
●● Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. There So called "click" torque wrenches do not
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is an increased risk of electric shock if your body is check for potentially dangerous over-torqued
grounded. conditions.
●● Do not expose power tools to rain and wet conditions.
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Do not use hand sockets.

Water entering a power tool will increase the risk of
electric shock. Use only power or impact sockets in good
condition.
●● Do not abuse the cable.
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1.5.2 - Earthing connection 1.6 - Tool use hazards
●● Make sure that the controller is grounded via a There is a real burning risk when in contact with the
protective conductor. accessible parts of the tool. The selection of the tool
●● The tool is connected to earth by means of a green/ and of the controller takes account of the operating
yellow conductor via the controller. conditions as stated by the user, who shall not exceed
●● This protects the operator from any electric shock. the operating limits as specified by the manufacturer at
the time of the selection.
●● The earthing contact of the tool connectors is longer
than all other connectors. Any excessive internal temperature of the tool electric
motor if higher than 100°C is detected by the controller
●● Should the tool be connected or disconnected while and stops the tool.
voltage is applied, the "earthing" connection will take
priority and protect the operator from any electric It can start again only if the temperature decreases to
shock. under 80°C.
●● It is recommended not to carry out this operation Use clamps or other practical way to secure and support
when voltage is applied. the work piece to a stable platform. Holding the work
piece by hand or against your body is unstable and may
lead to loss of control. Be ready to counteract normal or
1.5.3 - Differential circuit-breaker
sudden movements, using both hands.
1.5.3.1 - Internal device Do not force tool. Use the correct tool for your
The controller is fitted with a differential circuit-breaker application. The correct tool will do the job better and
for user protection. safer at the rate for which it is designed.
Any insulation defect in the cable or in the tool is Do not use tool if switch doesn't turn it on or off: any tool
detected by this device. that cannot be controlled with the switch is dangerous
and must be repaired.
The tool motor stops when a leakage current exceeding
150 mA in 50 μs is detected by the device and a warning Disconnect the plug from power source before making
message is displayed on the screen of the machine. any adjustments, changing accessories or storing the
tool. Such preventive safety measures reduce the risk of
The device protects the operator from any electric shock
starting the tool accidentally.
and protects the servodrive from the deterioration of the
power stage. Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands of
The device is reset as from the next start cycle order (if
untrained persons.
the short-circuit is no longer present). See test procedure
in the "Maintenance" section. Maintains tools with care. Keep cutting tools sharp and
clean. Properly maintained tools, with sharp cutting
1.5.3.2 - External device edges are less likely to bind and are easier to control.
The decision to install an external differential circuit- Check for misalignment or binding of moving parts,
breaker depends on the type of internal electric network breakage of parts, and any other condition that may
in the customer's plant. affect the tools operation. If damaged, have the tool
This device detects any insulation defect between one serviced before using. Many accidents are caused by
EN
of the phases of the network and the earth, immediately poorly maintained tools.
stops the tool by automatic power cutoff and protects the Use only accessories that are recommended by the
operator from any electric shock. manufacturer for your model. Accessories that may be
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Should circuit-breakers be installed at line head, we suitable for one tool may become hazardous when used
recommend that you select equipment with the following on another one.
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specifications: Although our cables are designed to work under drastic

-- Single-phased 230V: 10 A - curve D conditions, we recommend that you check the following
-- Single-phased 115V: 20A - curve D points for longer service life:
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●● Bending radii should not be lower than 10 times the

cable diameter.
●● Friction with the outer sheath should be restricted.
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●● Any direct pull on the cable should be avoided.

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1.7 - Tool care and service

Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
Only experienced and qualified personnel (authorised
electricians) are entitled to open and have access to the
inside of the controller. To eliminate the risk of electric
shock, the inside of the controller shall not be serviced
until at least one minute has elapsed after switching off
the controller. It is necessary to check that the capacitors
are completely discharged. Since the temperature of the
internal radiator can reach 75°C, it is important to check
that this temperature cannot cause burns.
In order to eliminate the risk of electric shock and
damage to components, the controller MUST be
switched off prior to any tool change. The new tool is
automatically recognised as soon as the rack is switched
on.
When servicing a tool, use only identical replacement
parts. Use of unauthorised parts or failure to follow
Maintenance instructions may create a risk of electric
shock injury.
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2 - DESCRIPTION AND OPERATION 2.1.2 - CVI II
The CVI II controller can control 1 portable ER type or
2.1 - General fixed EM type electric power tool.
It is supplied ready to operate.
2.1.1 - TWINCVI II The default settings meet a large number of applications.
The TWINCVI II controller can control 1 or 2 portable The CVI II includes one station only and its operating
ER type and/or fixed EM type electric power tools. It is mode is synchronous (see above diagram).
supplied ready to operate. The default settings meet a
large number of applications.
2.1.3 - Defining a station
The TWINCVI II includes 1 or 2 stations depending
In general, the station name is the name of the
on whether the operating mode is synchronous or
application.
asynchronous.
Examples:
The operating mode shall be selected according to the
application and the number of spindles. Number Operating Number
By default, the controller is in asynchronous mode. Application of of
stations Mode spindles
2.1.1.1 - Asynchronous operating mode Station 44 2 Asynchronous 2
Con-rod caps 1 Synchronous 1
Control box
or PLC Station 222 1 Synchronous 2
TWINCVI II
Input / Tool 1 2.1.4 - Tightening and untightening strategies
Output 1
1 2
NOK NOK
Tightening types:
MAX MAX
OK OK
MIN MIN
α α
MAX MAX
OK OK
MIN MIN
End
F1
F6
F2
F7
F3
F8
F4
F9
F5
F10
●● Torque, Torque+Angle, Angle+Torque,
1
4 ghi
2 abc
5 jkl
3 def
6 mno Ins
Esc
Torque+Angle+Torque rate, Angle+Torque+Torque
Input / Tool 2 rate, Stall torque, Prevailing torque, Yield point/plastic
7 pqrs 8 tuv 9 wxyz Del
Valid
- *:; 0 +/ .
zone, Torque & Angle.

TWINCVI II
Output 2
●● Optional current monitoring.
Asynchronous mode
Control box Untightening types:
or PLC
●● Torque, Torque+Angle, Angle+Torque.
The 2 tools connected to the controller make up 2 2.1.5 - Number of cycles and phases
independent stations. The system allows you to run 250 tightening cycles of 20
The cycles and commands are independent. phases each per spindle.
If you change the operating mode The cycles are numbered from 1 to 250.
subsequently, all the data already recorded
2.1.6 - Memory size
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will be erased.
Between 2,500 and 8,500 tightening results per station
2.1.1.2 - Synchronous operating mode according to the number of cycles and operating mode
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Control box (asynchronous or synchronous).

TWINCVI II or PLC
2.1.7 - Number of curves
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4 curves per spindle, 2 whose cycle reports are OK, 2

1 2
NOK NOK
MAX MAX
OK OK
Input / whose cycle report is not OK.

MIN MIN
α α
MAX MAX
OK OK
MIN MIN
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End
F1
F6
F2
F7
F3
F8
F4
F9
F5
F10 Output 1
1
4 ghi
2 abc
5 jkl
3 def
6 mno Ins
Esc
Tool 1 &
Tool 2
Valid
- *:; 0 +/ .
TWINCVI II
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Synchronous mode
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The tool(s) connected to the controller make up 1 single

station.
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They use one or more common cycles but they can be

programmed with different parameters.
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The commands are common to both tools.

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2.2 - Overview 2.2.2 - Symbols used for screen display

TWINCVI II
* Star Used when an option is to be
selected, to mean "all the values".
For example: spindle no.: * means
that the 2 spindles have been
1
NOK
2
NOK selected.
♦ Diamond Option to be selected among several
MAX MAX
OK OK
1
MIN MIN
values.
a a
MAX MAX
OK OK
MIN MIN
No entry Unauthorised entry, tool not

connected or in operation.
F1 F2 F3 F4 F5
End F6 F7 F8 F9 F10
2
1 2 abc 3 def
Esc Cycle in On the top left-hand side of the
progress screen.
4 ghi 5 jkl 6 mno Ins
X
Valid
.
- 0 +/
Reject Reject report.
*:;
3
TWINCVI II report
OK Accept Accept report.
report
CVI II . Decimal
point
The decimal point format is "." ; since
its position is not set, the operator
must type it in, using the keyboard.
NOK
2.2.3 - Keyboard
a
MAX MAX
1 2.2.3.1 - Keys common to all modes

OK OK
MIN MIN
F1 F2 F3 F4 F5 Beginning of menu.
End F6 F7 F8 F9 F10
2
1 2 abc 3 def
Esc
End of menu
2.2.3.2 - Shortcut keys in Control mode

Valid
- *:; 0 +/ .
3
CVI II
Help screen displaying the list of shortcut keys.

Report detail:
Legend ●● cycle parameters
1 Keyboard / Display ●● time and date of tightening
2 Door locking system ●● type of error
3 On/Off switch
Display of cycle time
Inputs/Outputs:
2.2.1 - Report LEDs
●● displays the status of the inputs
1 ●● allows you to change the outputs
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1
NOK NOK
2 Displays the programming screen of the cycles.
Results, curves and statistics:
MAX MAX
OK OK
MIN MIN
2
a a
MAX MAX
OK OK
MIN MIN
●● displays the results
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F1 F2 F3 F4 F5
End F6 F7 F8 F9 F10
3
1
4 ghi
2 abc
5 jkl
3 def
6 mno Ins
Esc
●● programs the curves
7 pqrs 8 tuv 9 wxyz
4
●● starts the statistical computations
Del
Valid
- *:; 0 +/ .
TWINCVI II
Cycle counters: displays the number of ES

5 tightenings performed by the tool and the
controller.
6
Man/Station Interface: specific screen of the PLC
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7 ISaGRAF module.
Print in order of occurrence: to print the results at
Legend the end of the cycle.
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1 Reject report per spindle To get back to the previous menu AFTER saving
2 Torque higher than programmed tolerances the parameters.
3 Correct torque
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4 Torque lower than programmed tolerances

Direct access to the Contrast menu.
5 Angle higher than programmed tolerances
6 Correct angle
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7 Angle lower than programmed tolerances

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2.2.4 - Navigation keys
1 2
NOK NOK
MAX MAX
OK OK
MIN MIN
a a
MAX
OK
MIN
MAX
OK
MIN Esc
End
F1
F6
F2
F7
F3
F8
F4
F9
F5
F10
Ins
1 2 abc 3 def
Esc
Del
Valid
- *:; 0 +/ .
TWINCVI II
Valid
► To scroll through a list.

◄ To scroll through a data entry field.
▲ To scroll through a menu.

▼ To scroll through a data entry screen.
To validate a change.
To display the next screen.
Text, cycle or phase insertion.
Text, cycle or phase deletion.
Back to the previous menu WITHOUT saving the
parameters.
Back to previous screen AFTER saving the
parameters (same as F10).
Previous page, previous spindle.
Next page, next spindle.
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2.2.5 - Menu block diagram
Control
Results Results
Statistics
Curves
Parameters Spindle Spindle parameters
Cycle Other parameters
Station 2nd transducer
Curves 2nd EEPROM programming
Peripherals Parallel printer
Serial ports
Maintenance Channel test
Ethernet
Spindle run
PLC link
Cycle test
Report output
Static calibration
Bar code
Dynamic calibration
CVI Net Data Collector
Ergostop calibration
ToolsNet Data Collector
Inputs / Outputs
EN
LED test
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Cycle counters
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Service Contrast
Date
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Language
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Access code
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Serial number
activation code
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3 - INITIAL START-UP 3.2.3 - Power consumption
Although the peak power can reach 3 KVA per channel
3.1 - On receiving the controller during the final speed phase, it is recommended to
Check that the following items are included in the kit adjust the power circuits according to the maximum
supplied with the controller: average power.
●● The SubD 37 pt (input/output) connectors. The average power consumption per channel depends
on the type of tool which is connected, on the type of
●● The triangular wrench to open the controller.
joint and on the tightening frequency.
●● The certificate of conformity and the safety
However, due to the heat dissipation of the servodrives,
instructions.
the maximum average power should not exceed 0.5 KVA
●● The CDROM. per channel.
On delivery, a separate kit can be provided according to ●● 1 channel: AvP < 0.5 KVA.
the country of destination.
●● 2 channels: AvP > 1 KVA.
The kit includes the following items:
●● The mains plug 3.2.4 - Overall size, weight and fastening
●● The Operator's Manual When installing the controller, a minimum clearance of
5 cm shall be provided on the right-hand side for the
3.2 - Installation cables.
Weight:
3.2.1 - Mains connection ●● CVI II: 18.5 kg
The controller can operate equally from 115 to
●● TWINCVI II: 27 kg
230V ±10% / 50 to 60Hz without adjustment and without
fuse change. Fastening screw type to be used: M6
Option : 400V power supply. See wiring diagram (page 67)
and part number (page 69). The dimensions indicated are the upper limits.
TWINCVI II
3.2.2 - Instant stop wiring 420
400
Emergency stop
CVI II
Outlet Plug 300
280
Ch. 1 Ch. 2
At the time of power up, check that the "INSTANT STOP"

270
330
345
(EMERG. STOP) plug is connected correctly on the
EN
right-hand side of the controller.

The instant stop can be connected either to the PLC, or
FR
to a push-button close to the tightening station.

If it is not connected, check that the strap is correctly
positioned in the plug (see diagram).
ES
The opening of the Instant Stop contact disables the

power circuit.
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Note that it is recommended to wire the

"INSTANT STOP" when using handheld tools
but that this is absolutely mandatory for
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fixed tools.
465
430
PT
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3.2.5 - Temperature
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●● The maximum temperature of use is 45°C.

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3.3 - Start-up 3.3.1 - Control Screens

●● Connect the tool(s) cable(s) on the right-hand side of If everything is OK when switching on, the control screen
the controller. of one of the cycles is displayed by the controller.
●● Rotate the switch on the front side (on the bottom In "Control" mode, the results are saved in real time.
right-hand corner) to switch on the controller. The result is displayed at the end of the cycle or at the
An initialisation message is shown and the front side end of the phase according to the programming.
LEDs glow for a few seconds. To print the results at the end of each cycle, press .
The language option screen is displayed.
3.3.1.1 - TWINCVI II control screens
Use the ► and ◄ keys to select the language used by
the controller. 8 1 2 3
Specify wether this screen should be displayed next time CONTROL 002
the controller is switched via "start-up selection: yes/no". 4 4/1 4
9 SDF V
Press to validate. Airbag 4 5
10 9242011821
When the controller is switched on, the correct operation Accept Accept
of the servodrive, transducer and tool(s) is detected by 11
49.17
0.01% 1°
Nm 47.2 Nm 6
the controller itself. 12
If nothing is displayed on the screen, switch on the 110.5 ° 107.4 ° 7

controller and simultaneously press any key.
F1 Help ( function key )
The "Contrast" screen is displayed and shows a
percentage. Legend
Press any key to validate your option. 1 Results spindle 1
Use the ► or ◄ keys to modify the display contrast 2 Results spindle 2
3 Screen number
and press to validate. 4 Number of OK cycles/ programmed number of OK
cycles
5 Current cycle
6 Torque
7 Angle
8 Next cycle to be run
9 Comment
10 Fastener number
11 Report
12 Percentage of error between the 2 torque and/or angle
transducers (optional)
●● To shift to another cycle, press ◄ or ►

●● To shift to another station, press ▲ or ▼
●● To shift to another screen, press or
EN
In addition, the following is displayed on screen no 001:
FR
CONTROL 001 1
4
SDF V
4 ES
002
Accept Accept
46.12 Nm 48.9 Nm
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105.4 °
7.85 A
109.8 °
4.45 A 2
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Legend
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1 Screen 001
2 Maximum value of the motor current
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The maximum value of the motor current reached during

the cycle (2).
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In addition, the following is displayed on screen no 003: 3.3.1.2 - CVI II control screens
003 1 CONTROL 002 1
4 CONTROL
4/1 7 4 SDF V 4/1 2
SDF V
Airbag 8 Airbag
4 4 3
9242011821
9242011821
Accept 9 OK
Accept Accept 4
49.170.47
Nm 47.2 0.5
Nm 10 46.12
0.01% 1°
Nm
5
50.07 47.3
45.00 55.00 45.0 55.0
110.5 °0.2
111.6
107.4 °0.7
108.3
11 105.4 ° 6
100.0 120.0 100.0 120.0

F1 Help ( function key ) F1 Help ( function key )
Legend Legend
1 Screen 003 1 Screen number
2 Number of OK cycles/ programmed number of OK
On the left, the average value of the last 5 results cycles
of the cycle. 3 Current cycle
On the right, the range of the last 5 results of the 4 Report
cycle. 5 Torque
6 Angle
Minimum and maximum tolerances programmed
in the cycle. 7 Next cycle to be run
8 Comment
9 Fastener number
In addition, the following is displayed on screen no 004: 10 Report
11 Percentage of error between the 2 torque and/or angle
CONTROL 004 1 transducers (optional)
4 4/1
SDF V ●● To shift to another cycle, press ◄ or ►
4
●● To shift to another station, press ▲ or ▼
46.12
46.05
Nm 48.9
48.4
Nm 2
●● To shift to another screen, press or
46.12 48.9
105.4 ° 109.8 °
4.45A
3 In addition, the following is displayed on screen no 001:
CONTROL 001 1
4 SDF V
4
Legend
1 Screen 004 OK
Accept
2 Final torque 46.12 Nm
3 Peak torque
105.4 °
EN
25.30 A 2
The final torque
The peak torque

FR
Legend
1 Screen 001
Press or to display the "Main" menu. 2 Maximum value of the motor current
ES
The maximum value of the motor current reached during

the cycle (2).
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In addition, the following is displayed on screen no 003: 3.3.2 - Initial start-up flowchart
CONTROL 003 1
Start
4 SDF V 4/1
Airbag 4
9242011821
OK Connect the tool
Accept
49.12
50.07
Nm
0.47
45.00 55.00 Switch on the controller
105.4
111.6
°
0.2
100.0 120.0
F1 Help ( function key ) Yes Does the screen No
light up?
Legend
1 Screen 003 Check the presence
of the main voltage
On the left, the average value of the last 5 results
of the cycle.
On the right, the range of the last 5 results of the Yes Is the language No
cycle. used appropriate
for you?
Minimum and maximum tolerances programmed
in the cycle. See language changing
procedure in the manual
In addition, the following is displayed on screen no 004:

Yes Is the programming No
CONTROL 004 1 cycle suited to the
4 SDF V 4/1 application?
4
One or several error
Accept OK messages are displayed.
46.12 Nm Press Enter for further
details.
3 46.12 46.05 2
105.4 °
Yes Is the "Control" No
F1 Help ( function key ) screen displayed?
Legend See "Programming"

1 Screen 004 section
2 Final torque
3 Peak torque
Start tightening cycle
EN
The final torque
End
The peak torque
FR
3.3.3 - "Service" Menu
ES
3.3.3.1 - Language selection
Use the ◄ and ► keys to select the language used by
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the controller.
Specify wether this screen should be displayed next time
the controller is switched via "start-up selection: yes/no".
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Press to validate.
3.3.3.2 - Contrast adjustment

PT
The "Contrast" screen is displayed and shows a

percentage.
SV
Use the ◄ or ► keys to modify the display contrast

and press to validate.
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3.3.3.3 - Setting the date and time
You can choose among 3 formats: DD/MM/YY, MM/DD/
YY, YY/MM/DD.
Press the ◄ or ► keys to select the date format.
Press to validate.
The cursor blinks on the first digits of the date.
Press to highlight the date.
Use the ▲ and ▼ keys to change the number and use
the ◄ and ► keys to move through the field.
Press to validate or to exit the screen without
saving changes.
3.3.3.4 - Access Code

With the access code, the user can protect the data
(parameters, spindle, cycles, etc.) against any keying
error.
To enter an access code, enter the code (twice) using 8
characters as a maximum and press to validate the
code.
In this way, the data will be protected and the padlock
in the bottom left-hand corner of the screen will lock.
To enter new data, enter the code again.
If the code is correct, the padlock will unlock .
As a result, the data will no longer be protected.
At any time, the existing code can be modified or
suppressed.
A special code has been created for
maintenance technicians. It overcomes the
acces code (or user code) and also allows
you to modify the parameters stored in the
tool memory. The superuser code is for
Desoutter technicians only.
EN
FR
ES
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4 - PROGRAMMING
The programming of the controller is done via the
"PARAMETERS" menu to:
●● Customise the station according to the application.
●● Display and modify the features of the spindles.
●● Program the tightening cycles.
●● Define the parameters of the curves.
●● Program the peripherals and miscellaneous.
Use the ▲ and ▼ keys to move the cursor and press
to validate.
4.1 - Station
From the main menu, cursor to "PARAMETERS" then to
"STATION" and press to validate.
Move the cursor using the ▲ and ▼ keys, modify the
mode using the ◄ and ► keys, then press to
validate.
The cursor is positioned on the name of the station.
Operating Mode Asynchronous / Synchronous
230V / 120V: 230V by default Indicates mains voltage to the controller. This parameter is used
in the "ergo-stop" function.
Station name 10 alphanumeric characters as a maximum.
Comment (under the name) 25 alphanumeric characters as a maximum.
Torque unit Nm, Ft.Lb, In.Lb, kg.m, kg.cm
Cycle source ●● The keyboard (by default).
●● The "cycle no." inputs from a PLC, a socket tray, etc.
●● A UniTelway/Modbus link connected to a PLC.
●● The PC connected to the controller.
●● A code read by a bar code reader. In this case, a "cycle no./code" cross
reference table indicates the cycle number to be selected. The parameters of this
table can be defined in the CVIPCFFBPC software.
Spindle validation none (by default), This function prohibits the start of the tool as long as the "Spindle
I/O, PLC. Validation" signal is not enabled via the I/O or the PLC:
EN
●● In the Tightening direction only if the "Spindle validation on
Run reverse" parameter is not selected.
●● In both directions, tightening and untightening, if the "Spindle
FR
validation on Run reverse" parameter is selected.
●● Selecting "none", which is the default value, prohibits this
function. ES
Error acknowledgement Yes / No When this function is programmed on "yes" the start of
the spindle is not validated after a reject report. The "error
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acknowledgement" input (contact no. 26 of the Input/Output

connector) must be validated (for example with a push-button) to
let the spindle start again.
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Report acknowledgement Yes / No When this function is set to "yes", the spindle will not start until
the "RP request" input is validated.
Pulse start cycle Yes / No When this mode is enabled, the cycle is started on the pulse of
PT
the "start cycle" signal and is not maintained at "1" throughout

the run. If "no" is selected, the signal remains enabled throughout
the cycle. For safety reasons, this function is not available when
SV
using portable tools.

Run reject spindles Yes / No When this mode is enabled, the system only runs the spindles
with a reject report from the previous cycle. A Reset command
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must be sent to start all the spindles.

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Lock on Ncycle OK Yes / No When this function is enabled, the controller will lock the cycle
start as soon as the number of OK cycles run has reached the
programmed "NCYCOK. A reset command must be sent to
unlock the cycle start.
Spindle validation on run Yes / No This parameter is always combined with the "Spindle validation"
reverse parameter and allows the run reverse to be validated, or not, by
the external monitoring system via the I/O or the PLC.
AZC on cycle start Yes / No This mode allows you or not to run the tests at the cycle start.
It is useful not to run the tests for spindles already subjected to
stress when the cycle starts.
Reject report on start cycle Yes / No This mode prevents or not the reject report from being
release systematically printed when the SCY signal drops during the
cycle.
Reject report on stop Yes / No This mode allows a reject report to be sent or not at the end of
because of timeout the maximum duration of the cycle
Self Test Cycle Cycle number This cycle is used in auto-test. It is programmed like a standard
cycle.
Current monitoring Yes / No When this function is enabled, you can enter current tolerances
in the cycle parameters.
Pulse RP 0-4s
≠ 0: the accept or reject report is a variable pulse.
0: the accept or reject report is a maintained level.
Sensitivity coefficient Normal/Per cycle Available for all cycles or individually per cycle.
Reverse one shot Yes / No When this function is enabled, the reverse mode will exit as soon
as trigger is released in reverse mode.
Double Press Reverse Yes / No When this function is enabled, you need to press twice on the
reverse button to enter reverse or exit reverse mode.
Press to go to untightening parameters:
Run reverse speed 0 to 100% This speed can be used for any untightening operation (except
for a cycle run reverse phase).
Warning: when speed equals to 0, untightening is forbidden.
Minimum torque Minimum torque allowing to detect a real untightening of the
assembly.
Minimum angle Minimum angle allowing to detect a real untightening of the
assembly.
Maximum time Maximum untightening duration (when it equals to 0, untightening
is continuous).
EN
A real untightening of the screw is detected

when torque ≥ minimum torque AND angle ≥
FR
minimum angle (the angle being measured from

the minimum torque).
ES
When both programmed values equal to 0, there

is no detection.
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4.2 - Spindle
The "Spindle" menu allows you to display the features of To change the tool, switch off the controller,
the tools which are connected. replace the tool and switch on the controller.
It allows the programming of the main and secondary The "tool change" message is displayed on
transducers. the screen to inform the operator that the
new tool has been recognised and taken into
With their integrated memory, the tightening tools are
account.
automatically recognised by the system.
The icon means that these parameters cannot be
changed.
4.2.1 - "Spindle parameters" menu

Some parameters can be changed:
Use and keys to shift to another spindle.
Comment 15 alphanumerical characters as a maximum.
Fastener number 3 alphanumeric characters as a maximum.
Reduction coefficient 1.0 by default This coefficient allows you to take into account an additional reducing
gear. For example, when using a gear reduction of 2, the gear reduction
coefficient will be 2.
Nominal load coefficient 1.0 by default This coefficient allows you to take into account the efficiency of a
reduction gear added to the tool. For example: 1.8 for a reduction of 2
with an efficiency of 90%.
Crowfoot Yes / No This parameter cannot be modified. When the cursor is positioned on
this field, press to modify the tool behaviour during the indexing
phase.
Three different parameters can then be programmed:
●● Target torque:
10% by default. Target torque of the crowfoot indexing, programmed
as a % of the maximum torque of the spindle; between 1 and 20%.
●● Maximum current:
15% by default. Maximum current during the crowfoot indexing,
programmed as a % of the maximum current of the spindle; between
1 and 20%.
●● Baud rate:
20% by default. Crowfoot indexing speed, programmed as a % of the
maximum speed of the spindle; between 1 and 75%.
Ergo-stop Yes / No When this functionality is enabled, the jerk felt by the operator at the end
of the tightening operation is attenuated.
EN
Torsion coefficient 0 to 1 °/Nm This coefficient allows to compensate a possible mechanical torsion of
an extension of spindle or of a crowfoot (which you can use only when
tightening with target angle).
FR
2nd trigger mode Inactive / Yes When using a second trigger lever, you can decide if it has not to be
/ No used (inactive), or if it can start cycle independently of the tool trigger
(OR), or if it has to be used in combination with the tool trigger (AND).
ES
This coefficient can be measured on the curve

registered on the machine from the back torsion
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angle and the torque reached.

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Example:
Torque reached
Target Angle 100°
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Final Angle 97°

Angular thershold 20Nm
Back torsion angle
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Final Torque 120Nm
●● Coefficient = (100 - 97)° / (120 - 20)Nm = 0.03°/Nm

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4.2.2 - How to use the redundant transducer 4.3 - Cycle
Some of the spindles are fitted with two built-in torque A tightening cycle consists of a sequence of phases run
transducers: consecutively.
●● C1: main torque transducer used to stop the spindle. Each phase is defined by main parameters, tightening
●● C2: secondary torque transducer used to check the instructions and motor settings.
first one. The different phases available are as follows:
An additional module on a standard spindle also allows
S Search sequence
you to have a secondary torque transducer and a
secondary angle transducer. D Run down speed
●● C1: main torque transducer used to stop the spindle. F Final speed
●● C2: secondary torque transducer used to check the V Action on NOK
first one. R Run reverse
●● A1: main angle transducer of the spindle. P Prevailing torque
●● A2: secondary angle transducer of the additional J Phase jump
module.
W Synchro waiting
Why use a secondary transducer?
The secondary torque transducer is used to check the 4.3.1 - Main parameters for cycles
main torque transducer during the tightening.
In the main menu, cursor to "PARAMETERS" then to
If the difference between them exceeds the programmed
"CYCLE" using the ▲ and ▼ keys and press to
"C1/C2 Tolerance" percentage, it means that the
validate.
tightening result is incorrect (report code: "m min" or "M
Max"). Comment Allows you to customise the cycle (40
characters as a maximum).
This check is available only for the following tightening
strategies: Torque+Angle, Angle+Torque and Yield point. Number of 1 - 999.
cycles OK This function activates the output no. 5
The secondary angle transducer is used in the same of the Input/Output receptacle when the
way as the secondary torque transducer. number of cycles run with an accept
report is equal to the programmed
The angle is performed from the "angle threshold" value number of cycles.
up to the "target torque" value. For example: if the number of OK
For the final angle, if the difference between A1 and A2 cycles = 3, it is necessary to run 3 "OK"
cycles to have the output signal shift to
exceeds the "A1/A2 tolerance", the tightening result is "1".
incorrect ("reject" report code or "Ang").
Result per Yes / No
4.2.2.1 - "2nd transducer" menu phase The tightening results will be saved for
every phase being run.
The following parameters can be programmed in the
"2nd transducer" menu:
4.3.2 - Creating, copying and deleting a cycle
Type of The various types of check are the
EN
check following: To create a cycle, press .

1 + 2 by C1 main C2 secondary Select the number of the new cycle in the list of available
FR
default transducer checking cycles and press to validate.

transducer The list of phases is displayed.
1 C1 main C2 not used
Press to select a phase and validate.
ES
transducer
2 C2 main C1 not used Press to display the list of keys and their functions
transducer at any time.
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Torque Torque tolerance (in % of the nominal To copy a cycle to another, press then press
tolerance load) between C1 and C2. to validate.
Angle Angle tolerance (in °) between A1 and A2. To delete a cycle, press , confirm by yes or no and
IT
tolerance press to validate.

PT
4.2.2.2 - "2nd EEPROM programming" menu

If a secondary torque transducer is used, the following
parameters are displayed in this menu:
SV
Sensitivity xmV/V
coeff(x) 1.000 (sensitivity correction coefficient)
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These values can be modified only after entering

the maintenance access code.
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4.3.3 - Main parameters for phases External stop Yes / No
Press to program the main parameters of the To have the system stop the current
phase and shift to the next one, the
phase, then press to enter the specific instructions following conditions
and press again to program the motor settings and must be met:
other parameters. ●● The "external stop" parameter must
Use the and keys to shift to another spindle. be on "yes" in this screen.
Press to validate the screen. ●● The signal at the "external stop"
input of the Input/Output connector
Spindles to 0/1/2/1-2. must raise up/down.
run Depending on the operating mode:
synchronous or asynchronous.
Minimum 0 - 99 s 4.3.6 - Search sequence phase
time Minimum phase running time. Press to program the main parameters of the
Maximum 0 - 99 s phase then press to enter the specific instructions.
time Maximum phase running time.
Interphase 0 - 20 s Maximum time 0 - 99 s
time Time programmed between this phase Phase running time: simply
and the next one. displayed for the Search sequence
phase as the timeout is implicitely
equal to the number of rotations
4.3.4 - Creating, copying and deleting a phase multiplied by the rotation time + stop
To create or modify a type of phase, press , select time.
the type of phase and press to validate. Rotation type Time / Angle
Rotation time 0 - 20 s
4.3.5 - Motor Settings and Other Parameters or
Rotation angle 0 - 9999.5°
Press [F4] in the phase instructions menu to Number of 1 - 99
access the other parameters. rotations
Stop time 0,01 - 20 s
Bandwidth 2/4/8/16/32/64/128/256/512/1024 Hz.
Direction Right / Left / Alternate
Thread type right/left. If the direction is alternate, half
Rotational 0 - 100 % (0% to secure the motor in the rotations are clockwise and
speed position). the other half are in the opposite
Up to 130% in some cases for the run direction.
down speed. Rotational 0 - 100%
Acceleration 0.1 - 40.00 s. speed
rate The transition between the speeds of 2 Acceleration 0.01 - 40.00 s
consecutive phases can be adjusted as rate
follows (if the interphase time is o s).
●● "Acceleration rate" < 0.02 s: Power 1 - 100 %
EN
Transition as quick as possible,
with braking. To be used on hard 4.3.7 - RunDown speed phase
tightening.
FR
Press to program the main parameters of the
●● "Acceleration rate" ≥ 0.02 s: phase, then press to enter the specific instructions
More flexible transition. To be used and press again to program the motor settings and
on standard or soft tightening. 0.04s ES
other parameters.
as a minimum is recommended.
Power 0 - 100 %. Target torque 0 to max. value of the spindle
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(screw approach torque).

Torque reset / Yes / No Angle threshold 0 to max. value of the spindle.
Angle reset The reset function set to "yes" allows
you to reset the torque and/or angle The tightening results of the Run Down speed phase are
IT
values at the beginning of the current not saved.

phase.
These are only digital values (standard
PT
display and memory); there is no

compensation at the transducer.
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4.3.8 - Final speed phase 4.3.9 - Action on NOK phase
Press to program the main parameters of the Press to program the main parameters of the
phase, then press to enter the specific instructions phase, then press to enter the specific instructions.
and press again to program the motor settings and When a report is rejected (max. torque or angle
other parameters. reached, etc.), it is possible to apply a specific corrective
The torque and angle instructions are within the following action to the cycle, either by stopping the cycle or by
range: programming a corrective phase.
Examples: untighten the screw or the 2 screws, restart
Torque 0 to max. value of the spindle.
tightening, etc.
Angle threshold 0 to max. value of the spindle. In the "Main Parameters" screen, the following tests are
Angle 0 - 9999.5°. available.
The other instructions depend on the tightening strategy End End of cycle.
(see table below).
Rrv+end Run reverse + End of cycle.
Tightening strategies Jump / Jump Jump to phase "x" and go on with
(spindle accept) the cycle (Only with the spindles
with an accept report. The spindles
Angle + Torque + t. rate
Torque + Angle + t. rate
with a reject report are left aside).

Rrv + Jump / Run reverse + jump to phase "x"
Rrv + Jump and go on with the cycle (only with
Torque & Angle
Angle + Torque
Torque + Angle
(spindle accept) the spindles with an accept report).

Stall torque
Yield point
Torque
Number of tests How many time this phase has to be

checked.
Instructions When more than one, you can
Mini, maxi torque X X X X X X X X choose which action to perform on
firsts tests and a different one for
Target torque X X X X X the last test.
Safety torque X X X X Run reverse 0 - 99 s
time
Angular threshold X X X X X X X
Grouped Yes / No.
Mini, maxi angle X X X X X X X spindles This function is allowed is
synchronous mode only: in case
Target angle X X X of fault on 1 spindle, the corrective
Safety angle X X X X X action shall be performed on the 2
spindles even if one of them has an
Mini, maxi torque rate X X X accept report.
% of target torque rate X In the "Instructions" screen, you must select:
EN
Nb samples for torque ●● The defect(s) to which you want to apply a corrective
X X X
rate computed action.
Angle in plastic zone X ●● The rotation direction of the spindle.
FR
Bandwidth X X X X X X X
Stall time X
ES
Mini, maxi current X X X

(optional)
Optional: current monitoring.
DE
The minimum and maximum electric current values are

programmed experimentally: the max. current value
IT
must be read during the test cycle, then the cycle must
be run at least 3 times to define the electric current
values to be programmed.
PT
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4.3.10 - Run reverse phase 2 Prevailing torque monitoring, with torque-
controlled stop
Press to program the main parameters of the
phase, then press to enter the specific instructions Minimum angle 0 - 9999.5 degrees
and press again to program the motor settings and Min., max. torque 0 - max. value of the spindle
other parameters.
Target torque 0 - max. value of the spindle
In general, the torque and angle instructions are within
the following range: Threshold type < -angle
Torque 0 to max. value of the spindle. Angle 0 - 9999.5 degrees
Angle threshold 0 to max. value of the spindle.

Angle 0 - 9999.5° Prevailing offset Ignore/Add to the measurement/
Subtract from the measurement.
The other instructions depend on the untightening The average value of the
strategy (see table below). prevailing torque is used as
an offset, to be added to or
Tightening strategies subtracted from the reading in the
following phases.
Reset on phase Yes/No.
Angle + Torque
Torque + Angle
start Allows you to reset the offset

value previously detected on
starting the phase.
Torque
Constant shift 0-9999.

When this value is 0, the average
Instructions value of the prevailing torque is
Mini, maxi torque X X X used as an offset, to be added to
or subtracted from the reading in
Target torque X X the following phases.
Breakaway torque When it is different from 0, this
X X value is subtracted from the
Safety torque X X X prevailing torque value.
Min, max angle X X
Target angle For further information, refer to "Tightening
X
strategies" page 51.
Angular threshold X X
Bandwidth X X X 4.3.12 - Jump phase
This phase allows you to design more sophisticated
4.3.11 - Prevailing torque phase cycles.
This phase allows you to check the load moment For example:
(prevailing torque) in a mechanical assembly.
EN
Examples of mechanical assembly: gearbox, crankshaft,
etc. The initial timeout (expressed in time or angle units) D F1 V1 F2 --- F3 J1
allows you to eliminate the "shock" when starting the
FR
motor and the mechanism.
Press to program the main parameters of the D Run down speed
phase, then press to enter the specific instructions ES
F1 Final speed
and press again to program the motor settings and
V1 Action on NOK:
other parameters.
●● If NOK, jump to phase 6 (F3).
DE
1 Prevailing torque monitoring, with time- or angle- ●● Otherwise, run phase F2 then stop the cycle.
controlled stop
--- Empty phase:stops the cycle
IT
Target angle 0 - 9999.5 degrees F3 SCY phase in case of NOK on phase 4

Min., max. torque 0 - max. value of the spindle. J1 Jump to phase 4 (F2) to finish
PT
Safety torque 0 - max. value of the spindle.

Threshold type Time or Angle
SV
Time or angle 0 - 20 s or 0 - 9999.5 degrees

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4.3.13 - "Synchro Waiting" phase 4.5 - Peripherals and miscellaneous
The "Synchro Waiting" phase is used to synchronise:
4.5.1 - Parallel printer
●● The phases of several controllers when the operating
mode is synchronous. Type EPSON by default/IBM/IBM pro
●● The phases of several spindles if the operating mode / HP DeskJet / HP LaserJet /
is asynchronous. EPSON LQ / HP840
Page length 6-80
It is necessary to begin by connecting the "synchro"
signals of all the controllers then to program a waiting Upper margin 0-74
phase for each controller. Page width 1-80
The connexion diagram is located in the "Connections
Left margin 0-79
and installation" section (page 50).
Working principle: Press to validate the screen.
1 S D F W F 4.5.2 - Serial ports
The controller is equipped with 3 serial ports (RS-A, RS-
2 S D W F B, RSPC) allowing the connection of various peripherals;
Legend it is also equipped with an Ethernet port, which enables
1 Controller n° 1 you to combine up to 3 functions with virtual inputs called
2 Controller n° 2 "sockets".
The allocation of peripherals to the serial ports and
No need for synchro phase in case of sockets and the programming of their parameters are
synchronous twin. performed in this menu.
Each controller reports to the others that it has reached
4.5.2.1 - Channel RS-A
its waiting phase by resetting to "0" the "synchro"signal.
Then it waits until the other controllers reach their own Associated Unused / Report output / Bar code
peripheral channel 1 / Bar code channel 2
waiting phase by scanning the "synchro" input.
Port type RS232
In the example, the controller no. 2 runs the beginning
of the cycle (Search Sequence, Run down speed), then Speed 300-9600 bauds (default)
waits until the controller no.1 has completed its phases Data bits 7/8
(Search Sequence, Run down speed, Final speed) to run
together the end of the cycle. Stop bits 1
After a 10 second delay (max. time programmed by Parity None / Even / Odd
default), the controller continues or stops the cycle.
4.5.2.2 - Channel RS-B
4.3.14 - "Empty" phase
Associated Unused / PLC / Bar code channel 1 /
An "empty" phase" is a phase which has not been peripheral Bar code channel 2 / IsaGraf workshop
EN
programmed. / Report output

The tightening cycle is run from the first programmed Port type RS232 / RS485 intermediate / RS485
phase until the first "empty" phase is reached. end of line / 4-20mA
FR
If any other phases are programmed after an "empty" Speed 300-115200 bauds (9600 default)
phase, they can only be run if a conditional jump is Data bits 7/8
ES
executed from the main program to one of these phases

Stop bits 1
(refer to "jump" and "action on NOK" phases).
Parity None / Even / Odd
DE
4.4 - Tightening curves

The "Curves" menu is used to define the parameters for 4.5.2.3 - RSPC port
memorising the curves. Associated Unused / ISaGRAF workshop /
IT
peripheral Transfer to PC
Measuring time 0.5 - 1 - 2 - 5 - 10 - 20 seconds.
Port type RS232 / RS422 intermediate / RS422
Torque threshold 0 to max. spindle. end of line
PT
A value equal to 0 allows you to Speed 300-115200 bauds (default)

memorise the last x seconds of
the tightening before the motor Data bits 7/8
SV
stops.
A value which is different from Stop bits 1
0 allows you to memorise the Parity None / Even / Odd
CN
last x seconds of the tightening

after overstepping the triggering slave number 1-255 but slaves numbers 125 and 126
threshold. are reserved
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Press to validate the screen. Press to validate the screen.

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4.5.2.4 - Socket 1 4.5.3.2 - Screen no. 2
Associated Unused/PC transfer (to use This screen is used to limit access to the PC
peripheral CVIPC2000 via Ethernet) programming to authorized operators only.
Port no. 10 000 by default When the list of IPaddresses for authorized PC's is
(> 1024) "unvalidate",any PC can be used for programming.
IP address 0.0.0.0 by default (remote IP address)
The file is not protected.
When the list of IPaddresses for authorized PC's is
4.5.2.5 - Socket 2
"validate", only the PC whose IP address is on the list
Associated Unused/report output (to send can be used for programming.
peripheral tightening results to a TCP server via The list can include up to 10 addresses.
Ethernet) / CVI-Net data collector /
ToolsNet data collector For further information, refer to ETHERNET
Port no. 10002 by default documentation reference 6159932700.
(> 1024)
Remote 0.0.0.0 by default (IP address distant 4.5.4 - PLC
address from the TCP server)
Depending on the network board installed as an option in
4.5.2.6 - Socket 3 the controller (MODBUS+, PROFIBUS, INTERBUS S),
the following screens will be displayed:
Associated Unused / IsaGraf workshop (to use
peripheral this workshop on PC via Ethernet) / 4.5.4.1 - PLC link on RSB
MODBUS TCP (to use input/output
controls and tightening results through Network address 1-253
a PLC connected via Ethernet) / Open
Protocol JBUS / MODBUS / Selection of the protocol
UniTelway
Port no. 1100 by default
(> 1024) Master/Slave Selection of the type of
equipment
Remote 0.0.0.0 by default (IP address distant
address from the TCP server) Data swapping / Option for UniTelway
No data swapping
Press to validate the screen.
This PLC is a peripheral that can be configured on the
RSB port only.
4.5.3 - "ETHERNET" menu
The programming menu is displayed only if an Ethernet 4.5.4.2 - PLC link network board (PROFIBUS DP)
board has been detected in the equipment.
Network 1-127 (PROFIBUS DP only).
You must program the serial ports first. address INTERBUS S: no network address.
When the word "ETHERNET" is displayed Slave Slave type of equipment only.
in parentheses in the "Peripherals" menu, Acyclic / Cyclic PROFIBUS-DP or INTERBUS S
this means that the Ethernet board has been operating mode.
detected but cannot be used.
EN
The microprocessor board (P.N. 6159188035) Press to get diagnostic information about the
must be changed for the Ethernet board to network board.
be usable. Press to save the parameters and switch off the
FR
controller.
4.5.3.1 - Screen no. 1
For further information, refer to PROFIBUS-
IP address u.v.w.x ES
IP address of the controller in the DP documentation reference 6159932660
network or INTERBUS S documentation reference
Gateway u.v.w.x 6159932670.
DE
To be programmed if the network uses

a gateway.
Subnet mask 255.255.255.0
IT
For integration in an existing network,

contact the network administrator to
program the mask.
PT
MAC 00:09:99:xx:yy:zz
(read only MAC address of the ethernet
board).
SV
Ping IP u.v.w.x
IP address of another unit in the
network
CN
PING Press to test the Ethernet link

with an IP address known on the
network.
JA
Press to validate the screen.
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4.5.4.3 - PLC link network board (DeviceNet)
To insert a controller into a DeviceNet network, the
following parameters must be configured:
●● Controller address in the network.
●● Use of memory transfer.
Default Value Values Description

Address 3 0...63 Controller address in the DeviceNet network.
I/O configuration Standard I/O Standard I/O "Standard I/O".
Reading and writing the controller I/O's.
E.g.: Cycle start, Accept RP, Reject RP, etc.
Memory transfer "Memory transfer".
Allows you to access memory mapping data.
E.g.: reading the digital results of a spindle.
Memory transfer
I/O Input Output
configuration
Standard I/O 6 words (96 bits) 6 words (96 bits)
Memory transfer 6 words 6 words
2 bytes 2 bytes
2 words 2 words
3 bytes 3 bytes
24 bytes 24 bytes
=> 360 bits => 360 bits
The slave address and the I/O configuration are
programmed as follows:
●● In a controller, program in the menu: "Parameters\
Peripherals \ PLC".
●● With the CVIPC2000 software, program in the menu:
"Controller \ Peripherals \ PLC ".
For further information, refer to DeviceNet

documentation reference 6159932680.
4.5.5 - Report output 4.5.6 - Bar code

The code read by a bar code reader can be used to start
format (Rp output) PC2/PC3/PC4/Specific/PC5A/
EN
PC5B/PC5C. a tightening cycle (See the "Station/Parameters" menu).

Print at end of When this parameter is validated, The code will be saved with the tightening result and
cycle the tightening results are displayed on the control screen.
FR
transmitted on the serial link at As the bar code is read by the controller, it can perform
each end of cycle.
one of the following actions:
ES
Press to save the parameters.

None No action.
Reset Reading the code trips an action
DE
which is identical to a reset.

Reset on NCYCOK Reading the code leads to a
Reset when the programmed
number of cycles OK is reached.
IT
Read by PLC The PLC connected on the serial

link replaces the code reader.
PT
Press to display the connection status.

SV
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4.5.7 - ISaGRAF workshop Time synchronisation
The ISaGRAF workbench is integrated in the controller. CVIPC / CVI Net / Choose how to set the machine
It allows you to control the inputs/outputs and peripherals CVIPC & CVI Net on time.
according to the customer's specifications.
Press the key to access the maintenance screen
Temporary de-activation of an ISaGRAF application: with the following data:
When the controller is in "maintenance" or "superuser" Minimum size necessary
mode (special access code), you can temporarily disable ●● Minimum size of the FIFO necessary so that a cycle
an ISaGRAF program if the case arises, by pressing the is allowed.
key.
After confirming, the TWINCVI II is reset. Alarm threshold
To reactivate this application, press again or switch ●● Alarm threshold and size of the FIFO.
off the equipment.
Memory space used in the FIFO
4.5.8 - Network data collector ●● Memory space used in the FIFO.
The CVI Net software can be used to recover the Free space in the FIFO
tightening results and the curves on PC via Ethernet. ●● Free memory space in the FIFO ( >> indicates an
In this case you must set up the following parameters: overstepping of the alarm threshold).
Collected data type Connection status
Results Yes / No ●● NN/PP = Status codes of the connection.
Tightening results. ●● NN = CVINET task status.
Curves of good Yes / No
results Tightening curves with tightening 0 Unused.
report=accept.
1 Waiting for connection to CVINET.
Curves of bad Yes / No
resuls Tightening curves with tightening 2 to 4 Connection request to CVINET in
report=reject. process (controller identification).
5 to 6 Connection request to CVINET in
FIFO operation process (item station identification).
7 to 8 Connection request to CVINET in
Blocking when Yes / No process (item spindle identification).
FiFo is full When the result memory to be 9 to 10 Connection request to CVINET in
transmitted is full, the start cycle that process (item curve identification).
follows can be locked or not (the 21 to 24 Connection to CVINET completed.
start cycle is not locked on, but next
results are not saved).
Alarm threshold 0 to 100% ●● PP = Status of the Ethernet socket control
When the memory filling rate
0 Initial status.
EN
reaches this value, an alarm can
be launched (through an IsaGraf 1 Waiting for closing.
application).
2 Control for opening socket.
FR
3 Waiting for opening socket.
4 Waiting for connection to the server. ES
5 Connection to the server completed.
DE
IT
PT
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5 - RESULTS 5.2 - Statistical computations
The statistical computations are performed from the
5.1 - Tightening results tightening results which have been stored for a given
This screen allows you to edit the tightening results spindle, cycle and phase.
which have been stored, with the date and time they The spindle number is on the first line of the right-hand
were stored. side of the screen.
Using the and keys, scroll through the Use the / keys to select the spindle.
tightening results. Move the cursor with the ▲ / ▼ keys.
You can also enter a measurement no. to be displayed:
move the cursor with the ▲ / ▼ keys and press to Also select the cycle number using the ◄ and ► keys.
validate. It is possible to perform statistical computations from the
tightening results of a given phase when the "tightening
results: per phase" information is validated in the "Cycle/
In synchronous mode, the results of each spindle scroll Parameters" screen.
at the same time.
In asynchronous mode, press ▲ / ▼ to select the Date and time Reference date and time (of the last
spindle no. tightening result).
Number of -250 by default.
readings The statistical computations will be
To erase the results of a station, press , confirm by
performed from the 250 tightening
yes or no and press to validate.
results taken before ("-" sign) the
To print, press . reference date.
A new screen allows you to set up the printing: Type Torque / Angle
The computations will be performed
It is possible to edit the results per spindle, per cycle, per with the torque or angle values.
result type and per date. Standard ISO (n° 8258 for the control charts)
The PC2/PC3/PC4/specific/PC5A/PC5B format allows or
you to select the layout of the results. CNOMO (standard n° E41.32.110N).
Sampling This function is available only if
Peripheral Printer/Computer filter values have been entered
For the "computer" peripheral, the header beforehand.
and the footer are not printed.
A packet of 5 measurements is
Press again to start printing. eliminated through the sampling
measurement if one of the values in
this packet is outside the filter range.
With the key you have access to the historical Tolerance Reference values for computing the
report of the results per date, which provides an CAM and CPK.
overview of the results.
EN
By default, they are equal to the

Use the and and ▲ / ▼ keys to scroll the minimum and maximum values
results. already programmed in the cycles.
FR
If 2 results are saved in the same second, the Filter Through the filtering, the nonsense
number of results saved in the controller may be values are excluded from the
higher than the number of results saved in the statistical computation.
ES
PC by the CVIPC2000. In particular when "save CAM 1.33 by default.

per phase" has been selected, the last phase CPK 1.1 by default.
DE
then the cycle result are saved in the same

second. Press to print immediately the results of the
computation, the histogram with or without tolerances,
IT
the control charts and the chart of values.

Press to validate the programming, start the
computations and display the results.
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In CNOMO standard, the results displayed are the 5.2.1 - Control Charts
following: ●● Evolution of the mean (M) and the range (E) of
Readings Number of measurements selected the measurements taken in packets of 5. Each
for the computations. point represents a packet. The end horizontal lines
represent the lower and upper check limits and the
Sample Number of samples of 5
intermediary line represents the mean.
measurements.
Min. Lowest value of the population. ●● Evolution of the mean (M) and the standard deviation
(S) in the measurements taken in packets of 5.
Max. Highest value of the population.
●● Evolution of the mean (M) and the range (E) of the
TI Interval of Tolerance. measurements taken in packets of 5.
x Mean of population. The horizontal lines represent the mean and the
tolerances set in the cycle parameters.
DI Instantaneous Dispersion.
The vertical bars represent the mean and the min. and
σi Instantaneous standard deviation. max. values of each packet.
σ0 Global standard deviation. Press to print immediately the results of the
CAM Process capability. computation, the histogram with or without tolerances,
the control charts and the chart of values.
CPK Coefficient of position and
dispersion.
5.3 - Tightening curves
Normal Indicates if the law is normal or not.
Angle Torque
Regular Indicates if the population is
Peak torque
homogeneous or not.
Max
Capable Indicates if the CAM is higher than Target
the specified CAM or not. Min
Tuning X incorrect: the CPK is lower than Max
the specified CPK. Final angle
OK correct: the CPK is higher than Min
the specified CPK.
In ISO standard σ is replaced by σ (estimated
Angle
standard deviation). threshold
CAM is replaced by CP.
σ0 is replaced by σ (standard
deviation). See page 61. Time
Use the / keys to display the next screen. Using the / keys, select the curve to be
displayed according to the type of curve (correct or
The histogram shows the number of values in each
incorrect) or to its date of creation.
"class".
Using the ◄ and ►, select the mode of representation
EN
CI Class Interval (in Nm or degree according to of the curve:
whether the computations are carried out from ●● Torque vs time.
FR
the torque or the angle values).
●● Torque+angle versus time.
M Mean.
●● Torque+angle+torque rate versus time.
-3σ₀ Mean -3σ. ES
●● Torque versus angle.
+3σ₀ Mean +3σ. Press to validate and display the curve.
DE
Press to start printing.

IT
PT
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6 - MAINTENANCE Torque Unbalance Test
The purpose of this test is to monitor the drift of the
6.1 - "Maintenance" menu torque transducer and amplifier line gain versus time.
The "Maintenance" menu is used for the following: It is automatically started when displaying this menu or
●● Checking that the tools connected and the at each cycle start or each Reset request.
servodrives are operating correctly. A reference unbalance is sent to the torque transducer.
●● Testing the rotation of the tool at free speed. The measurement is compared with the last saved
●● Testing that the cycles are running correctly. measurement (reference value) and displayed on the
"measured value" line.
●● Tuning the measuring system.
A deviation lower than ± 0.5% is the sign of a correct
●● Displaying and testing the inputs/outputs.
setting.
●● Testing the LEDs on the front side of the controller.
If the setting is not correct, the cycle start is not validated
●● Checking the number of cycles run by the controller and the sensitivity will have to be corrected again before
and/or the tools. getting back to this screen to save the new reference
value.
6.1.1 - "Checking channel" menu Press to test the transducer again.
This menu gives the user the possibility of detecting
what happens for each of the channels when: 6.1.1.3 - Servodrive Test
●● The tool memory is not read correctly by the This screen provides further details on the servodrive
controller. board failure.
●● There is a transducer failure. Press to test the servodrive again.
●● There is a servodrive failure. 6.1.1.4 - Motor Drive Test
●● The motor does not run. This screen allows you to test the motor rotation at
Select the element about which you want to know more reduced speed and low current, rightward and then
details and press . leftward.
6.1.1.1 - Reading the tool EEPROM The actual speed and current are checked and the test
report is displayed on the last line.
The following tests are automatically run when this
screen is displayed. ●● V<< : means the actual speed is too low.
When the tool does not operate, a message indicates ●● I>> : indicates that Imax has been exceeded.
the type of failure. Press to test the motor drive again.
Press to read the tool memory again.
6.1.1.2 - Checking the torque transducer

The following tests are automatically run when this
screen is displayed.
EN
Zero compensation
The purpose is to correct the zero drift of a torque
FR
transducer.
The torque transducer being stress-free, the transducer
zero is measured and this value will be subtracted from
ES
the next torque measurement.

If the compensation voltage exceeds 400 mV, there is a
DE
"compensation error" and the cycle cannot start.

The spindle must be changed.
This test is performed at each cycle start or at each
IT
Reset command.
When this screen is displayed, a compensation
PT
measurement is taken (measured value) and compared

with the former value.
Press to save this measurement as a reference
SV
value.
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6.1.2 - "Start spindle" 6.1.5 - "Dynamic Calibration" Menu
This menu allows you to check that the tool operates The sensitivity of the spindle is calibrated with a dynamic
correctly at free speed. torque transducer, connected with the tool:
2 operating modes are available: ●● 1st method:
●● "Speed" -- The last 5 results of the cycle in progress are
-- The tool runs in the selected direction with the displayed.
desired speed as long as the operator keeps it -- Key in the 5 standard values read on the
running. instrument.
-- The correction coefficient is automatically
●● "360°"
computed.
-- The tool output rotates 360° in the required ●● 2nd method:
direction and with the required speed then stops.
-- Limited to +/- 10%.
-- This operating mode is used to check the similarity
-- Select a cycle and run it manually.
between the angle measured by the controller
-- The cycle results are displayed and the correction
and the angle rotated by the tool (2 marks can be
coefficient is automatically computed.
drawn on the tool output, one on a moving part,
●● Option 1:
the other on a stationery part. The marks are in
line before the test and should be in line again -- It is possible to compute the correction
after the test and thus prove that the tool has coefficient individually for each cycle (see station
performed a 360° rotation). parameters).
Select the speed and rotation direction. ●● Option 2:
Press the trigger to run a portable tool or to run a -- In the specific case of a spindle with a double
fixed tool. torque transducer, both results are displayed.
-- Key in the standard value.
On the left-hand side of the screen, the speed, torque,
-- The two correction coefficients will be computed
rotation angle, instantaneous current and peak current
automatically.
values are displayed.
Press to print the results of this calibration.
On the right-hand side of the screen, the values applying
to the torque transducer, compensation and unbalance, Automatic calibration with controller and Delta
are displayed. station can be used.
Please contact your local support for further
6.1.3 - "Cycle Test" Menu information.
This screen allows you to run a cycle manually.
6.1.6 - "Ergostop calibration" menu
Select the number of the cycle to be run using the ▲
The ergostop allows for a smoother final stop of the tool,
and ▼ keys.
to reduce torque reaction on the operator.
Press to start the cycle. Ergostop is recommended for handheld tools, but is of
Press for a run reverse. no interest whatsoever for fixed tools.
EN
To access the Ergostop configuration screen :
6.1.4 - "Static Calibration" Menu ●● Select "MAINTENANCE" => "ERGOSTOP
It is possible to calibrate the system using a static torque CALIBRATION" menu.
FR
transducer. ●● Select the checkbox “Activate Ergostop”.
The tightening method used is: "Stall torque" (see the
●● Press to validate.
programming of the cycles). ES
The results are displayed in the left-hand column. The message “Tool is not calibrated” indicates
Key in the values read on the standard instrument. that the tool has never been calibrated with
DE
this new Ergostop screen. In this case, default

The sensitivity correction coefficient is automatically parameters stored in the controller will be used
computed and saved in the tool memory. for Ergostop.
IT
If you want better Ergostop effect, you have now to

calibrate the tool. Those new parameters will be stored
in the tool memory board.
PT
You should perform the calibration on a soft joint, that is

able to be tightened at the max torque of the calibration
(it depends on the tool; it is indicated in the Ergostop
SV
screen).
If you do not have the convenient joint, you can limit the
CN
torque of the calibration in the calibration screen:

●● Enter the new value and press to validate.
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You’re now ready to do the calibration: 6.2.2 - Backup battery for parameters and
●● Press to start the calibration. results
The controller will ask you to perform 8 tightenings on The backup battery is located on the microprocessor
the calibration torque range. board.
At the time of supply, the battery is connected.
As the torque values are increasing, you have It allows you to backup parameters and results in case of
not to loosen between each tightening. mains power failure.
When the 8 tightenings are done, the message “Tool is A maximum lifetime of 10 years is indicated in the
calibrated” is displayed to indicate that the calibration manufacturer's specifications.
has been done successfully. For safety purposes, it is recommended to change the
battery every 5 years.
The calibration is stored in the tool memory. It
means that the calibration will follow the tool, on Located beside the memory battery, strap JP1 allows
any controller it is connected on. you to connect the battery or not.
The strap can be disconnected to prevent the battery
6.1.7 - "Inputs/Outputs" Menu from running down if the board is stored a long time.
This menu is used to test the inputs/outputs of the 6.2.2.1 - Schematic representation of the board
station.
Press to visualise the on-off inputs/outputs, 24Volts
(24V), or those accessible via a field bus network (Map).
Press to enable or disable the outputs.
6.1.8 - "LED Test" Menu

J3'
J3
This menu is used to test the LEDs on the front side of
U1
the controller.
Press or to select the tool.
1
BT1
R1
6.1.9 - "Cycle Counters" Menu
Y1
This screen allows you to check the number of cycles
run by each tool and per controller. D1
SW1
The overall counter of the tool shows the number or

J1
U6
U7
cycles run since it was manufactured.
The dates shown are those of the latest resets.
R30
To reset a counter, key in "0" using the keypad and press

to validate. Legend
1 Memory battery
EN
6.2 - Other maintenance operations

6.2.2.2 - Diagram showing how to extract the board
6.2.1 - Resetting the controller
FR
It may be useful to erase all the data stored in a

controller when you want to switch to a new application.
ES
The procedure is as follows:

●● Switch off the controller.
DE
●● Press "0" and simultaneously switch on the controller.

●● Hold the key pressed down until the LED blink and
the contrast adjustment is displayed.
IT
●● Press either of the ◄ / ► keys to stop the

automatic contrast adjustment.
●● Adjust the contrast using the ◄ / ► keys.
PT
●● Press to validate
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The controller has been reset.

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6.2.3 - Replacing the fuses 6.2.5.1 - Autotest cycle flowchart
●● One 10 x 38 8 A main fuse located in the controller's
fuse box.
Start
●● One 5 x 20 1.6A 250V delayed-action fuse for the
Power Supply Board +5/+15/-15/+24.
●● One 6.3 x 32 20A 250V fast-working fuse for the Automatic zero
correction AZC
servodrive.
6.2.4 - Testing the differential circuit-breaker

No Transducer zero test Yes
The test procedure is as follows: correction ≤ 400mV
●● Open the door with the triangular wrench.
●● Switch on the controller. Unbalance test
●● Run the tool.
●● Press the "test" button on the front right-hand side of
the servodrive board. No -0.5% ≤ drift ≤ 0.5% Yes
●● The lamp lights up a short instant and the motor
stops.
Rotation test during the
●● Close the controller with the triangular wrench. programmed time
●● Switch on the controller. Control of prevailing torque
and angle
6.2.5 - Autotest cycle

The auto test cycle allows you to check that: No Yes
OK ?
●● The prevailing torque is lower than the programmed
maximum torque setting.
●● The rotation angle ranges between the programmed Accept report
minimum and maximum angle settings.
As for any other cycle, the automatic zero correction and
the unbalance test are performed at the beginning of the Reject report Accept report
cycle.
The auto test cycle usually includes a single tightening
End End
phase.
At the end of the cycle, according to the 3 tests in the
following flowchart, the "accept report" or "reject report"
EN
information gives the result.
The following parameters are for information only:
FR
Max time 1s
Tightening type Torque and angle
ES
Tmin 0 Nm
Ttarget 5 Nm
DE
Tmax 4.5 Nm
Amin 300 °
IT
Amax 3000 °
Asafe 3000 °
PT
Angle threshold 0 Nm
Baud rate 100 %
SV
Power 20 %
CN
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6.3 - Trouble-shooting help
6.3.1 - Warning
Choose one of these 2 methods to look for information in
this document:
●● Locate the error message(s) displayed on the
screen of the controller among the messages listed
in the document. A detailed explanation helps you
understand the message(s). Cross-references
leading to the error causes are suggested whenever
this is possible.
●● Select the relevant symptom among those listed.
Each possible cause is numbered to make the search
easier when cross-references are used.
6.3.2 - Coded messages

Message Meaning of the message Refer to
displayed cause no.
E01 Emergency stop or Thermal contact activated.
The emergency stop also generates a Thermal Default error on the servodrive.
E02 Station busy.
Downloading in progress (for instance).
E03 NbCycleOK reached
The number of cycle OK has been reached and the option “Lock on NCycle OK” of the
station menu is activated.
E04 No cycle to run
No cycle programmed in the controller or the cycle validated by the input/output port is
nonexistent.
A question mark will be displayed on the screen where the number of the cycle should be.
E05 Spindle validation.
The tool does not start when error is present.
No Spindle validation although the corresponding parameter of the station menu is
activated.
No spindle programmed in the cycle.
E06 Not Ready
Station “Ready” signal fault.
Example : for MULTICVI, it could be:
-- Communication problem with a slave.
-- Communication problem with servodrive.
EN
-- Communication problem with tool.

E07 Reject Report acknowledgement
The tool does not start following a reject report.
FR
If the Reject Report acknowledgement parameter of the station menu is activated, the cycle
start is inhibited.
To release the tool start, you must activate the Error acknowledgement signal on the input
ES
port.
E08 CAZ or unbalance fault
Unbalance or compensation fault of the tool transducer as a result of an external Reset
DE
request.
e09 CVINET FIFO is full
The cycle can start but there is no free memory space left in the FIFO.
IT
Problem with the Ethernet connection.

E09 CVINET FIFO is full
The cycle can not start because the Locking on when FIFO is full option is validated and
PT
there is no free memory space left in the FIFO.

SV
E10 Report acknowledgement

The tool doesn't start when error is present.
If the Report acknowledgement parameter of the station menu is activated, the cycle start is
inhibited.
CN
To release the tool start, you must send a rising edge to the Request Report signal on the
input port.
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Message Meaning of the message Refer to

displayed cause no.
E11 Not used
Not used in CVI2 firmware.
e12 ToolsNET FIFO is full
The cycle can start but there is no free memory space left in the FIFO.
E12 ToolsNET FIFO is full
The cycle can not start because the Locking on when FIFO is full option is validated and
there is no free memory space left in the FIFO.
6.3.3 - Messages in plaintext

Message displayed Meaning of the message Refer to
cause no.
- The spindle has not completed the full cycle. In complex cycles, the spindle
may have completed a phase correctly without completing the cycle.
Accept Accept report.
AMAX The angle measured from the angle threshold is higher, at the end of the
cycle, than the programmed maximum angle.
Amin The angle measured from the angle threshold is lower, at the end of the 01, 02
cycle, than the programmed minimum angle.
Ang The difference between the main angle transducer and the secondary angle
transducer is higher than the programmed tolerance.
Board missing Servodrive board not found.
Compensation fault At rest, the torque transducer signal is above the ±300mV acceptable 18, 28
threshold (offset).
This means that a significant drift of the strain gauge has begun; the only
answer is to change the transducer.
Control or The cycle cannot start because parameters are being downloaded from the
downloading in PC.
progress
Dcy The cycle has been prematurely stopped by the "run" signal drop.
If this occurs little time before the normal end of the cycle, the tightening
settings can be within the programmed tolerances but there is a reject report.
Ext The cycle has been stopped by activation of the "external stop" signal (if this
option has been programmed in the relevant phase).
EN
Grou A spindle report is "rejected" because the spindle has been "grouped" with
another spindle which has a reject report.
Imax The cycle has been stopped because the current has reached x% of the
FR
maximum threshold programmed in the tool.
Check that the "power" (x%) programmed in the cycle is sufficient.
This overconsumption can also be the result of a short-circuit, a cable
problem, a resolver problem or a loss of adjustment of this resolver, etc. ES
Maximum filter lower The statistical calculation parameters are incorrect.
than maximum
DE
tolerance
Minimum filter higher The statistical calculation parameters are incorrect.
than maximum filter
IT
Minimum filter higher The statistical calculation parameters are incorrect.

than minimum
tolerance
PT
Minimum tolerance The statistical calculation parameters are incorrect.

higher than maximum
tolerance
SV
MMAX The torque reached at the end of the cycle is higher than the programmed
maximum torque of the secondary checking transducer or current monitoring.
CN
Mmin The torque reached at the end of the cycle is lower than the programmed
minimum torque of the secondary checking transducer or current monitoring.
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cause no.
Motor drive fault The motor rotation test with a low speed setting gives a speed value lower
than a given value or the current is higher than a given value.
No cycle programmed No cycle programmed in the controller or the cycle validated by the input/
output port is nonexistent.
A question mark will be displayed on the screen where the number of the
cycle should be.
Nval The spindle has not been programmed in the cycle, or has not been validated
if the "spindle validation" function is used.
This happens on multi-spindle stations.
This is information displayed on the screen; it is not an error.
PLC task error Internal error.
Prg The cycle has been stopped by a programming fault.
For example: the programmed torque is higher than the capacity of the
spindle connected.
Printer busy The printing has stopped due to a full buffer or a lack of paper.
R Reject report.
Res Unsteady resolver signal. 19
Fault detected on the signal given by the main angle transducer (resolver).
RMAX The torque rate ΔC/Δ∝ at the end of the cycle, is higher than the programmed
maximum torque rate.
Rmin The torque rate ΔC/Δ∝ at the end of the cycle, is lower than the programmed
minimum torque rate.
Servodrive board The controller has detected a thermal contact fault, a differential fault or 15, 17, 19,
fault maximum current reached. 20, 25, 26
Servodrive fault The cycle has been stopped by a fault on the servodrive board: temperature 15, 17, 19,
fault, differential fault or maximum current reached. 20, 25, 26
Spi There has been a fault during access to the tool memory (reading or writing).
Srv The cycle has been stopped by a fault on the servodrive board: temperature
fault, differential fault or maximum current reached (50A).
Syn The cycle has stopped on a synchro waiting phase.
The number of The statistical calculation cannot be performed due to the lack of tightening
measurements is results.
under 15 readings.
Time The cycle has been stopped after runout of the programmed maximum time
to run the last phase of the tightening cycle.
EN
This means that the stop conditions have not been met.
TMAX The torque reached at the end of the cycle is higher than the programmed 01, 02, 06,
FR
maximum torque. 07, 08

Tmin The torque reached at the end of the cycle is lower than the programmed 04, 05, 09,
minimum torque. 10, 19, 20,
ES
21, 22, 23,

24, 25, 26,
27, 28
DE
Tool change The serial number of the connected tool is different from the number saved in 12
the controller memory.
Tool fault The controller has detected tool parameters which are different from the ones 12
IT
saved in the controller memory. It may be a link error.

Tool link error The tool parameters cannot be read in its memory. 14, 24, 29
PT
Tool programming It has not been possible to program the tool parameters in its memory. 14, 24, 29
error
Tool version error The data contained in the tool memory is not compatible with the data
SV
contained in the controller memory.

The tool cannot run when connected to this controller.
You must update either the tool memory or the controller software so that the
CN
tool and controller become compatible.

Transducer fault The controller has detected a compensation fault or an unbalance fault in the 18, 28
tranducer.
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cause no.
Trd The cycle does not start due to a transducer fault: the offset or the unbalance 18, 28, 33
test are too important.
Unbalance fault The unbalance measured at the beginning of the cycle is more than ±0.5% 18, 28
different from the one which was last saved in the tool memory.
Wrong day The date and time entered are incorrect.
Wrong hour The hour entered is incorrect
Wrong minute The minutes entered are incorrect.
Wrong month The month entered is incorrect.
Wrong second The seconds entered are incorrect.
Wrong year The year entered is incorrect.
6.3.4 - Operating problems due to adjustment

problems
Symptoms Possible causes N° Check
The tool starts then The "stall torque" instruction is too low. 01 Check the values programmed for the run
stops immediately The programmed current is too low. down and final speed sequences.
without running the The acceleration time is too short
rundown speed cycle. compared to the maximum time.
The maximum time is too short or null.
A machine part impedes the rotation of 02 Switch off the controller, disconnect the tool
the tool. and check that the tool is driven by the output
shaft in both directions of rotation.
Make sure there is no hard spot.
The tool skips the The "current" instruction is too low. 03 Check the values programmed for the run
rundown sequence. The acceleration time is too short. down sequence.
The rundown instruction is too low.
The maximum rundown time is too
short.
The spindle is not validated in the
sequence.
Seen from the controller The power programmed during the 04 Check and increase the programmed value if
side, the tool does not relevant phase is not sufficient. necessary.
reach the programmed
torque or hardly The tool is not suited to the task. 05 Check that the tool performances are
EN
reaches it. compatible with the required torque.
Dispersion or abnormal The rundown torque is too high as 06 Check the torque rise curves.
deviation in the compared to the final torque. Reduce the speed of the tool in case of hard
FR
tightening results. joints.
Check the value of the rundown torque: The
recommended value is close to a quarter of
the final torque. ES
The deceleration between the rundown 07 Reduce the transition interval between the
phase and the final phase is too slow. rundown and tightening phases.
DE
The tightening speed is too high; 08 Reduce the speed of the tightening phase.
the consequence of inertia is the The technology of electric motors equipped
significant overstepping of the set with a "resolver" allows the speed reduction
IT
value. up to 1 % of the maximum speed of the tool.

The torque displayed by The coefficient of the tool nominal load 09 This coefficient should be equal to 1, except
PT
the controller is far from has been updated by mistake. in the case of additional reduction gears.
the actual torque. Check its value in the "Parameter/Tool"
menu.
SV
The torque value is The coefficient of the tool nominal load 10 This coefficient should be equal to 1, except
constantly equal to has been set to 0 by mistake. in the case of additional reduction gears.
0; there is no error Check its value in the "Parameter/Tool"
CN
message. menu.
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6.3.5 - Operating problems due to wear or
breakdown
The tool does not start whether The controller is switched off. 11 Check:
in tightening, or run reverse ●● The condition of the On/Off switch of the
mode. controller.
The screen is idle.
●● That the mains voltage on the input side
of the controller is not null.
●● The condition of the controller fuses.
The tool does not start whether The tool has been changed. 12 The "Tool fault" message is displayed.
in tightening, or run reverse You must read the parameters of the new
mode. tool.
MESSAGE: "Tool fault" If validating the new tool does not correct the
problem, check the following points:
Note: Following a tool change, it is
recommended NOT to update the transducer
unbalance and compensation values and to
keep the ones saved in the memory tool.
This task should only be performed after
repairing or changing the transducer.
MESSAGE: E01 Missing Emergency stop 13 Check for links in the emergency stop
connector or emergency stop connector and check that the emergency
button engaged. stop button is not engaged.
MESSAGE: "Tool fault"" (tool The electrical links between 14 The cable(s) is (are) not connected.
link error) the controller and the tool are The connectors are insufficiently screwed or
faulty. inserted.
There are twisted contacts or contacts
pushed back in one of the connectors.
Check the continuity and insulation of every
electrical link in the cables; change them if
necessary.
Tightening report: "Srv" Insulation defect, stop 15 Check that the "Differential" message is
inducedby the differential displayed correctly by pressing the Enter key
circuit-breaking. twice.
In that case, look for the insulation defect: it
could be in the tool (motor), in the cable or in
the controller.
MESSAGE: "None" The tool trigger is faulty. 16 Check that the cycle starts: a report is
generated.
EN
In the "Maintenance - Inputs/Outputs" menu,

check the switching of input no. 6.
If there is a fault, test the switch between 6
and D in the tool connector (≤ 6 Ω).
FR
MESSAGE: "not ready" Servo-drive not ready: 17 Check the condition of the "thermal contact"
(blinking) Open thermal contact. LED on the front side of the servo-drive.
ES
(Control menu) or "servo-drive Could also result from a If theLED is lit, check the motor temperature
error" (Channel Test menu) resolver fault or a resolver link and the connections (if necessary).
fault.
DE
IT
PT
SV
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MESSAGE: "Trd" The unbalance value measured 18 This means that the transducer sensitivity or
at the beginning of the cycle is the amplifier gain has changed.
more than 0.5% different from In the "Maintenance" menu, perform a
the value saved in the tool dynamic calibration to calculate the new
memory. sensitivity coefficient.
The compensation value is > Then read and save the new unbalance and
300mV. compensation values in the tool.
If the value is sligthly above 300mV, one
of the strain gauges is probably being
disintegrated by chemicals.
Changing the transducer is necessary.
If the value is far above 300mV, before
deciding it is due to a drift of the strain
gauge, you must check the electrical
continuity between the transducer and the
amplifier.
Check the impedances of the transducer:
Mains supply section:
●● 375 Ω±2.5 or 750 Ω±5
Measuring section:
●● 350 Ω±2.5 or 700 Ω±5
Caution: the "memory" board could be
involved.
Check its connectors or contact the
aftersales dept.
The tool does not start, but the ●● Interruption of at least 2 19 Check the AB/BC/CA impedances of the
tightening cycle is performed. phases of the motor motor (some Ω, the values must be ± 0.1).
Tightening report: "Dcy" (if the Check the AA/BB/CC continuities of the
operator releases the trigger ●● Resolver fault or resolver motor cable.
before the end of the time link fault: this incident can be If the first 2 points are OK, then the
delay). detected in different ways, breakdown comes from the controller:
depending on the position change the servodrive of the faulty channel
of the motor. Refer also to or change the controller.
Check the impedances of the motor:
cause No. 20.
●● if ER
18-19 (excitation) 38Ω±10
20-21 (sine) 105Ω±30
8-9 (cosine) 105Ω±30
●● if EM
1-2 (excitation) 38Ω±10
3-4 (sine) 105Ω±30
5-6 (cosine) 105Ω±30
EN
Check the insulation between those signals.
Check the 1-1/2-2/3-3/4-4/5-5/6-6 continuities
of the motor cable.
FR
Tightening report: "Tmin Amin". Resolver fault or resolver link 20 Check cause No. 19 for the points about the
If you look up the "information" fault. resolver.
entry, the cycle has been ES
stopped by the "maximum
current" instruction.
DE
The tool does not always start. Faulty contact in the trigger 21 In the "Maintenance - Inputs/Outputs" menu,
switch. check the switching of input no. 6.
If there is a fault, test the switch between 6
and D in the tool connector (≤ 6 Ω).
IT
PT
SV
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Seen from the controller side, The sensitivity programmed 22 When the controller is switched on, it reads
the tool does not reach the in the tool is incorrect. In that the sensitivity saved in the tool memory.
programmed torque or hardly case, the actual torque is much To check the sensitivity, connect a standard
reaches it. higher than the one given by torque measuring line in series with the tool.
The motor overheats. the controller: Check if the results between the 2 measuring
The tool is stopped by the If the tool transducer is faulty, lines are consistent.
"maximum current" instruction. the cycle will not start because To modify the sensitivity, refer to the
the "compensation" and Operator's Manual.
"unbalance" measurements To check the tranducer, refer to No. 18.
detect the fault at every cycle
start.
The angle-head efficiency has 23 Check the torque ripple of the "torque versus
deteriorated to a large extent. time" curve saved in the unit.
Disconnect the tool angle-head and check
manually for any hard spot.
Change the angle-head.
The "memory" board is faulty. 24 Check the data in the tool memory, and
especially the sensitivity and the associated
load compared to the calibration certificate
issued with the tool.
Change the memory board: in that case,
it will be necessary to program the tool
memory again.
This operation can only be performed in
"superuser" mode by authorized operators
(access code).
One of the three phases is not 25 Check the impedances between AB/BC/CA
activated. The values are equal to a few ohms and
The possible causes are: should be balanced.
Refer to No. 19.
●● Damaged winding in the Test the AA;BB;CC links
motor. Check that the contacts are neither twisted
●● Faulty cable. nor pushed back.
If the former points are correct, change the
●● Faulty speed servodrive. servodrive, (a phase changeover can be
idle).
The tuning of the resolver is 26 No check is possible.
disturbed. Rule out every other possible cause.
Change the motor and send it back to
Desoutter for maintenance.
Dispersion or abnormal The angle head is faulty. 27 This can be confirmed by checking the
EN
deviation in the tightening torque ripple of the "torque versus time"

results. curve saved in the unit.
If so, please contact your local Customer
FR
Center
Faulty welding in the torque 28 Measure the impedances of the transducer
transducer. when stress-free then apply torque stress
ES
An electrical link is disrupted and make sure the impedances remain

when the transducer is under identical.
stress. After having ruled out every other possible
DE
cause, change the transducer.

Abnormal noise. 29 Check the position of the strands of wire in
Damaged or cut shielding. the tool handle.
IT
Change the cables.

The tool does not run in run The Tightening / Untightening 30 In the "Tests, Inputs/outputs" menu, check
PT
reverse mode. reversing gearbox is faulty. the switching of bit 7 when the reversing
The run reverse speed is set gearbox is activated.
to 0. Check the "Spindle validation on run reverse"
parameter.
SV
Test commutation between pins 2 and 5 of

the tool connector.
Check the value of the run reverse speed in
CN
the "Parameters/Station" menu.

If the reversing gearbox is running correctly,
the tool LEDs should blink.
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The motor stops suddenly; The serial link between the tool 31 Check the value of the noise shown on the
performing another action on and the controller is disrupted. "torque versus time" curve saved in the
the trigger starts the tool again. This could be due to faulty controller memory.
shielding. Change the cables.
The tool does not run in Loss of controller memory. 32 Check the presence of tightening cycles.
tightening mode, but runs in Check that the selected cycle is programmed
run reverse mode. correctly.
Transducer fault. 33 Refer to No. 18 and 22.
The Tightening / Untightening 34 Refer to No. 30.
reversing gearbox is stuck in
run reverse mode.
EN
FR
ES
DE
IT
PT
SV
CN
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7 - Connections and installation 7.3 - Connections and peripherals
7.1 - Internal view, TWINCVI II 7.3.1 - Connection side view, TWINCVI II

1 5 4 3 2 1 10
4
11
2 5
11
3
6
7 6
6 8 8
Legend
Legend
1 Interface board (Inputs/Outputs)
2 Servodrive board channel 2 1 PC (serial port)
3 Servodrive board channel 1 2 Serial port RS-B
4 Microprocessor board 3 Serial port RS-A
5 Power supply board 4 Inputs/Outputs SubD 37 points
6 Fuse box (1 connector per channel)
7 On/Off switch 5 Option: field bus network port
6 Torque connectors for fixed tools (EM range)
7 Option: Ethernet port
The diagram, characteristics and references 8 Motor connectors for fixed tools (EM range)
used to order boards are detailed at the end of Connectors for portable tools (ER range)
this document. 9 Instant stop
10 Parallel printer
7.2 - Internal view, CVI II 11 Option: secondary torque and angle transducers
1 4
2
EN
5
FR
ES
DE
6
IT
Legend
1 Interface board (Inputs/Outputs)
2 Servodrive board
PT
3 Microprocessor board
4 Fuse box
5 Power supply board
SV
6 On/Off switch
The diagram, characteristics and references

CN
used to order boards are detailed at the end of

this document.
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7.3.2 - Connection side view, CVI II
3 2 2 1
7
8
4
10
5
Legend
1 PC (serial port)
2 Input/Output SubD 37 points
3 Option: field bus network port
4 Option: Ethernet port
5 Serial port RS-B
6 Parallel printer
7 Serial port RS-A
8 Torque connector for fixed tools (EM range)
9 Motor connector for fixed tools (EM range)
Connector for portable tools (ER range)
10 Instant stop
7.3.3 - List of connectable tools

The controller automatically recognises the tool features
by reading the tool-integrated memory. serial number,
type of tool, sensitivity, nominal load, gear ratio.
This controller is intended to be used to drive, monitor
and control the ER / EM / EME range tools.
EN
FR
ES
DE
IT
PT
SV
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7.3.4 - Input / Output Description
7.3.4.1 - Inputs
The 13 input connections are optocoupled and active at
"1" (24 Volts).
The current consumed per input is 10mA.
Inputs Comments
Cycle number Binary coding 1-2-4-8-16.
Beyond number 31, the cycle is selected via a field bus network/keyboard/PC/bar
code/ISaGRAF application.
The cycles are numbered from cycle n°1 to cycle n° 250 (250 cycles per channel).
Start cycle The cycle runs as long as the signal is on "1".
When the signal drops, the cycle stops and the report is sent to the PLC.
Run reverse Authorises the untightening of the spindles at the "cycle start", at the programmed
speed and high-potential current.
Reset Reset tightening reports.
Error acknowledgement Deletes report ouputs without erasing the memory of the "cycle OK" counter.
Spindle validation Allows, or not, the start of the spindle in the tightening or untightening directions or
both, depending on the programming of the "Station" menu.
Report request Upon request of the PLC, the controller sends the latest result and tightening report on
serial link.
External stop When the parameter is programmed to"yes" in the programming screen of the rundown
speed, final speed and run reverse phases, the system stops the current phase and
shifts to the next one as soon as the signal shifts to "1".
Synchro Allows you to synchronise the tightening phases of several controllers.
7.3.4.2 - Outputs
The 16 outputs are active at "1" and relayed in the
controller.
I max DC = 1A Vmax DC = 150V,Pmax DC = 30W.
Outputs Comments
Ready This signal is at "1" when the controller is in working order.
Cycle acknowledge Binary coding 1-2-4-8-16.
The cycle acknowledge is sent back only if it corresponds to a programmed cycle.
Otherwise it is at "0".
Beyond number 31, the cycle echo is returned via a field bus network/keyboard/PC/bar
EN
code/ISaGRAF application.
Cycle in progress Response to the Start Cycle request. Drops to "0" at the end of the cycle.
FR
Number of cycles OK This signal switches to "1" when the number of cycles run with an Accept report is
equal to the programmed number of cycles OK.
Accept report Sent to the PLC when the cycle is over and the report is OK.
ES
Reject report Sent to the PLC when the cycle is over and the report is NOK.
Run reverse detected A real untightening has been detected during continuous untightening operation (torque
DE
and angle went beyond the programmed thresholds)

"Commons" of the relays ●● Reject report common (pin 21)
●● Accept report common (pin 22)
IT
●● Reset common (pin 23)

●● General common (pin 4 for all other outputs except 21-22-23)
PT
In synchronous operating mode, the spindles

are controlled by the channel 1 connector.
SV
The global report of the cycle is on this

connector.
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7.3.4.3 - Input/Ouput wiring diagrams
The connector on channel 1 in the CVI II
controller is exactly the same as in the
TWINCVI II in synchronous operating mode.
The connector on channel 2 is available for
ISaGRAF applications.
 Signal input
 Signal output
 General for station
Channel 1 connector in synchronous operating Channel 2 connector in synchronous operating
mode mode
1 GND 1 GND
2  Ready 2  Available (ISaGRAF application)
3  Cycle in progress 3  Available (ISaGRAF application)
4  General common 4  Reports common
5  Number of cycles OK 5  Available (ISaGRAF application)
6   Reject report 6  Available (ISaGRAF application)
7   Accept report 7  Available (ISaGRAF application)
8  Cycle 16 acknowledge 8  Available (ISaGRAF application)
9  Cycle 8 acknowledge 9  Reject spindle 2 report
10  SYN OUT 10  Available (ISaGRAF application)
11  Cycle 4 acknowledge 11  Reject spindle 1 report
12  Available (IsaGraf application) 12  Available (ISaGRAF application)
13  Cycle 2 acknowledge 13  Accept spindle 2 report
14  Run reverse detected 14  Available (ISaGRAF application)
15  Cycle 1 acknowledge 15  Accept spindle 1 report
16 GND 16 GND
17  +24V 17  +24V
18  Available (ISaGRAF application) 18  Available (ISaGRAF application)
20  +24V 20  +24V
21   Common (Reject Rp) 21
22  Common (Accept Rp) 22
23  Common (Reset) 23
EN
24  Cycle 1 24  Available (ISaGRAF application)
26  Error acknowledgement 26  Available (ISaGRAF application)
FR
28  Spindle validation 28  Spindle validation 2
29  Cycle 8 29  Available (ISaGRAF application) ES
30  SYN IN 30  Available (ISaGRAF application)
DE
32  Start cycle 32  Available (ISaGRAF application)

33  Run reverse 33  Available (ISaGRAF application)
34  Report request 34  Available (ISaGRAF application)
IT

36  Reset 36  Available (ISaGRAF application)
PT
37  External stop 37  External stop spindle 2

SV
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Channel 1 and 2 connectors in asynchronous 7.3.4.4 - Controller output, PLC input wiring
operating mode Two available wiring configurations of the controller
1 GND relayed output connections are available as shown
2 è Ready below:
3 è Cycle in progress ●● The PLC 24 V is connected to the output common.
4 ç General common ●● The PLC inputs do not receive external 24 V.
5 è Number of cycles OK
6 è Reject report 1 3 2
7 è Accept report
4
8 è Cycle 16 acknowledge +24V
9 è Cycle 8 acknowledge
10 è SYN OUT
12 è Available (IsaGraf application) 0V
14 è Run reverse detected
15 è Cycle 1 acknowledge Legend
16 GND 1 Controller output
17 è +24V 2 PLC input
18 è Available (ISaGRAF application) 3 Output common
19 è Available (ISaGRAF application) ●● The controller 24 V is connected to the output
20 è +24V common.
21 ç Common (Reject Rp) ●● The PLC inputs receive the 24 V from the controller.
22 ç Common (Accept Rp)
23 ç Common (Reset) 1 2
24 ç Cycle 1
25 ç Cycle 2 24V(17/20)
26 ç Error acknowledgement
27 ç Cycle 4 4
28 ç Spindle validation
3
29 ç Cycle 8
30 ç SYN IN
31 ç Cycle 16 0V
0V(1/16)
32 ç Start cycle
33 ç Run reverse
Legend
34 ç Report request
EN
35 è Available (ISaGRAF application) 1 Controller output

2 PLC input
36 ç Reset 3 Output common
FR
37 ç External stop
The inputs are as per type II of standard CEI 1132-2
(24V/13mA per input).
ES
In some cases (capacitance on the PLC inputs),

it may be necessary to insert a 47Ω/1W resistor
DE
on the outputs used, in order to limit surges.

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7.3.4.5 - PLC output, controller input wiring 7.3.5 - PC connection
Two configurations are available: The PC connection is necessary for:
●● The controller 24 V (contacts 17, 19 and 20) is used ●● Networking up to 32 spindles.
as"common" of a PLC relay board. ●● Programming the parameters of several controllers in
real time while controlling the spindles.
1 2
●● Editing and printing the statistical computations on
the torque and angle results.
+24V (17/20) ●● Increase memory capacity to save the results and
tightening curves.
5.6kΩ
●● Saving the parameters and results on floppy disk to
2.7kΩ
secure the traceability of the applications.
●● Transferring data to spreadsheet (results and curves)
0V
for subsequent analysis.
0V (1/16) 0V
7.3.5.1 - "Point-to-point" connection in RS232
between the PC and a single controller
Legend Wiring diagram of the PC connector:
1 Controller input ●● Link RS232
2 PLC output
Pin Signal
●● By default, the PLC 24 V is sent to the inputs of the 1 -
controller. 2 RXD
3 TXD
1 2 4 -
5 0V
+24V PLC
6 -
7 RTS
5.6kΩ 8 CTS
9 -
2.7kΩ
0V
7.3.5.2 - "Network" connection at RS422 between the
0V (1/16) 0V
PC and several controllers
Wiring diagram of the PC connector:
●● Link RS422
Legend
1 Controller input Pin Signal
2 PLC output 1 R-
EN
2 R+
3 T-
FR
4 -
5 0V
6 -
ES
7 -
8 -
9 T+
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Example of a "network" connection:
PC Conversion box
(DTE) GMI V24V11SI
(DCE)
1
DCD
2 2 1 main shielding with 2 twisted pair
RD TD T-
3 3
TD RD T+
4 4
DTR RTS R-
5 5
0V CTS R+
6 6
DSR DSR C
7 7
RTS 0V
8 8 3 9 1 2 5 3 9 1 2 5
CTS DCD
T- T+ R- R+ 0V T- T+ R- R+ 0V
9 20
DTR
SubD 9pts V24 V11

contact socket
SubD 25pts TWINCVI II TWINCVI II
contact pin Built-in terminal resistor Built-in terminal resistor
inactive active
7.3.6 - Serial port connector RS-A

Diagram of RS-A connector:
●● Link RS232
Pin Signal
1 -
2 RXD
3 TXD
4 DTR
5 0V
6 DSR
7 -
8 -
9 5V optional (SW3)
EN
FR
ES
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7.3.7 - Serial port connector RS-B
Diagram of RS-B connector.
Link RS232 Current loop link Link RS485
Pin Signal Signal Signal
1
2 TXD
3 RXD
4 RTS
5 CTS
6
7 0V 0V
8
9 T+ (20mA)
10 T- (20mA)
11 RT+ (DA)
12 R+ (20mA)
13 R- (20mA)
14 -R (20mA)
15
16 -T (20mA)
17
18
19 RT- (DB)
20
21 0V (24V)
22 5V optional (SW1)
23 24V
24
25 5V optional (SW2)
1 SW4
C3 AGND OVE
SW2
SW1
EN
R3
J5
R4
FR
J6
J22 J35 ES
RS3 J7 J33
SW3
DE
RS0
RS2 RS1 PRINTER //

2
IT
PT
Legend Legend
1 Optional +5V to supply power to the bar code on the 2 Optional +5V to supply power to the bar code on the
RSB port (jumper SW1 or SW2) RSA port (jumper SW3)
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7.3.8 - Parallel printer 7.4 - Connection diagram for synchronizing
The main types of printers are recognised by the system. the controllers
The connection is provided by the 25 pt connector Controller 1
located on the controller side, by means of a standard 1 0V
cable for parallel printer.
4
7.3.9 - Instant stop connector 10
The description and wiring diagram of the instant stop 17

are described in section 3 - Initial start-up.
30 synchro
7.3.10 - Field bus network port
Refer to the following manuals:
●● MODBUS+ : 6159932650 Controller 2
●● PROFIBUS-DP: 6159932660 1 0V
●● INTERBUS-S: 6159932670 4
●● DEVICENET: 6159932680 10
7.3.11 - Ethernet port 17

Refer to the following manual:
●● ETHERNET: 6159932700 30 synchro
Controller n
1 0V
4
10
17
30 synchro
Caution: the 0 Volts (pin 1) of the 37 point

connectors of each controller are connected
EN
to one another.
All the other signals (cycle number, on, etc.)
should be connected to each controller.
FR
ES
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8 - TIGHTENING STRATEGIES 8.2 - Torque + Angle controlled tightening

Angle Torque
8.1 - Torque - Controlled tightening Peak torque
Torque Max
Target
Target torque Min
Max
Target Max
Min Final angle
Min
Angle
threshold
Run down torque
Time
The start of the angle threshold counting should be

within the linear area of the torque increase.
Time The angle measurement takes into account the torsion
Search Run down Final
sequence speed speed / back torsion of the spindle by measuring the angle
during the torque drop phase, until the threshold value of
The recorded value is: the peak torque the angle counting start is overstepped.
Spindle stop The recorded values are the following: peak torque and
●● IF torque ≥ target torque final angle.
Accept report Spindle stop
●● IF min. torque ≤ peak torque ≤ max. torque ●● IF torque ≥ target torque
Accept report with current monitoring (optional) ●● OR angle > safety angle
●● IF min. torque ≤ peak torque ≤ max. torque Accept report
●● AND min. current ≤ final current ≤ max. current ●● IF min. torque ≤ peak torque ≤ max. torque
●● AND min. angle ≤ final angle ≤ max. angle.
8.1.1 - Adjusting the bandwidth Optional: current monitoring
To obtain a correct joint, it is necessary to apply a given ●● IF min. torque ≤ peak torque ≤ max. torque
torque, but it is also necessary for this torque to be
●● AND min. angle ≤ final angle ≤ max. angle.
converted into a load in the fastener.
●● AND min. current ≤ final current ≤ max. current
Yet, at the end of the final speed phase, on a very hard
joint, if a high torque is applied during a very short time
period (shock), the torque measured can be very high
EN
without generating a significant load increase in the
fastener.
FR
In this case, the bandwidth is not adapted to the joint and
it must be adapted through successive approaches.
In most joints, the bandwidth is equal to 128 Hz. ES
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8.3 - Angle + Torque controlled tightening 8.4 - Torque + Angle + Torque rate
Angle Torque controlled tightening
Max 8.4.1 - Tightening with an "accept" report
Final torque
Torque
Min
Final angle
Max
Target torque
Max torque rate
Min Angle
Angle Min torque rate

threshold
Angle
Time threshold
Tightening + spindle
torsion
Angle measured
during spindle back torsion Time
(up to angle threshold) 16°
The start of the angle threshold counting should be Spindle stop

within the linear area of the torque increase. ●● IF torque ≥ target torque
The angle measurement takes the torsion of the spindle ●● OR angle > safety angle
into account.
Accept report
This is obtained by measuring the torsion angle of the
spindle when the torque drops at the end of the final ●● IF min. torque < final torque < max. torque
speed phase until the moment when the torque is again ●● IF min. angle < final angle < max. angle
equal to its value at the beginning of the angle counting. ●● IF min. torque rate < final torque rate < max. torque
The recorded values are the following: final torque and rate
final angle The torque rate computation is based on the principle of
Spindle stop the yield point computation.
●● IF angle ≥ target angle Starting from the angle threshold, the system measures
●● OR torque > max. torque the rotation angle of the spindle.
Accept report After 16° (or 32°), the first torque rate computation is
performed.
●● IF min. torque < final torque < max. torque
Then a computation is carried out every degree and the
●● IF min. angle < final angle < max. angle final result is the value read at the time the target torque
is reached.
EN
This principle allows you to detect an abnormal torque

rate (missing washer, presence of 2 washers, etc.).
FR
8.4.2 - Tightening with a "reject" report: max.

torque rate
ES
Torque
DE
Max torque rate

IT
Min torque rate

PT
Angle
Angle
SV
threshold
Time
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16°
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8.4.3 - Tightening with a "reject" report: min. 8.7 - Strategy including additional control
torque rate (current)
Torque To make the fastening task even more reliable, it is
possible to add a current control to most tightening
strategies (torque, torque+angle, angle+torque, etc.).
Max torque rate This additional control enables you to check the
coherence between the value of the torque measured by
Angle
the torque transducer, and the current consumed by the
motor.
Min torque rate
This "current" information varies from one tool to another
and is not calibrated against the torque.
Angle It is thus necessary to establish a similarity on an
threshold experimental basis for each tool: you must read the
value of the maximum current reached at the end of
a cycle and then execute that cycle at least 3 times to
Time
16°
define the "minimum current" and "maximum current"
value to be programmed.
8.5 - Angle + Torque + Torque rate
Intensity
Torque
Angle
controlled tightening
Peak torque
Spindle stop
Peak current
●● IF angle ≥ target angle Max
Max
●● OR torque > max. torque Objective

Min
●● OR torque rate < min. torque rate Max Min
●● OR torque rate > max. torque rate Final angle

Min
Accept report
●● IF min. torque < final torque < max. torque
●● IF min. angle < final angle < max. angle
Angle
●● IF min. torque rate < final torque rate < max. torque threshold
rate
According to the option selected (mean torque or min./ Time
max. torque).
Spindle stop
8.6 - Torque & Angle controlled tightening ●● Stop condition for the tightening strategy selected
Torque
●● OR current ≥ max. current
Accept report
EN
Abort torque ●● Accept report condition for the tightening strategy
Max torque selected
FR
Target torque ●● AND min. current < current < max. current
Min torque
ES
DE
Angle threshold
IT
Cycle start torque Angle

0
Min angle
Target angle
PT
Max angle
Abort angle
This strategy allows to control the torque AND the angle

SV
at the same time.

Once both values reach their target, the tightening stops
CN
and a report is generated.

If one of the control data (torque OR angle) goes over its
safety limit, the tightening aborts and gives a bad report
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8.8 - Stall torque controlled tightening 8.9 - Prevailing torque controlled tightening
This tightening strategy is used to check the tuning of This phase allows you to check the friction torque
a tightening unit in static mode with the possibility of (prevailing torque) of a mechanical assembly.
monitoring the linearity of its torque transducer. Examples of mechanical assemblies: gearbox,
The stall torque tightening is also used when you want to crankcase, etc.
keep a constant torque on a joint, either to compensate This phase is useful to know if there is a mechanical
a creep in a seal, or to keep a load on a joint during a "hard" spot in the assembly and also to detect the
complex operation. absence of a component in the joint (crankshaft or
During this phase, as long as the motor has not reached connecting rod bearing shell, gear, control of the friction
its torque value, the motor is controlled on the speed torque of a Nylstop nut) when the residual torque is
loop. higher than the min. torque.
When the stall torque is reached, the torque control and Two types of monitoring are available, according to an
stall are performed on the current loop. angle or to a torque.
The stall time can be set between 0.1 and 10 seconds.
To avoid the overheating of the motor, in this type of 8.9.1 - Prevailing torque monitoring, with time-
application it is recommended to oversize the tightening or angle controlled stop
unit. The initial timeout (threshold), expressed in time or angle
The thermal contact located in the motor provides units, allows you to mask the torque peak when starting
protection in case of overheating. the motor and the mechanism.
The max. torque must be programmed to a value higher The memorised result includes the minimum and
than the desired stall torque. maximum values and the mean of the torque
measurements during the acquisition phase.
The recorded values are the following: final torque in bolt
and final angle. The system stops the acquisition of the torque and angle
when the motor stops.
Torque
The torque pulse at the motor stop is not taken into
account.
Max.
The recorded values are the following: mean torque,
Stall torque
minimum torque read and maximum torque read.
Final Angle Torque
angle
Target angle
Safety
Angle
threshold Max
Mean torque
EN
Stall Time
time
Min
Spindle stop
FR
●● IF stall time elapsed

●● OR torque > max. torque Time
ES
Rise delay Data aquisition

●● OR angle > max. angle time or angle
Accept report
Spindle stop
DE
●● IF min. torque ≤ final torque ≤ max. torque

●● IF angle ≥ target angle OR torque > safety torque
●● IF min. angle ≤ final angle ≤ max. angle
Accept report
IT
●● IF min. torque ≤ instant torque ≤ max. torque (by

Bandwidth has to be set to 8Hz. default)
OR
PT
●● IF min. torque ≤ torque average ≤ max. torque

(optional)
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8.9.2 - Prevailing torque monitoring, with 8.10 - Torque + Angle controlled
torque-controlled stop untightening
The phase is stopped when the target torque is reached. In addition to monitoring the untightening of the fastener,
Then the prevailing torque is controlled between the the system monitors the number of degrees reached
angle 1 ("angle" parameter) and the angle 2 ("minimum while maintaining a residual torque in the fastener.
angle" parameter), which are measured back from this The control phase starts IF torque > breakaway torque.
target point.
The recorded values are the following: final torque and
The stored torque values are: final angle.
●● The lower torque (detected in this 1-2 angle area). Spindle stop
●● The upper torque (detected in this 1-2 angle area). ●● IF torque ≤ target torque
●● The peak torque measured during the phase. ●● OR torque > safety torque
The torque is OK if it is contained inside this angle area ●● OR angle > max. angle
between the minimum and maximum torque parameters.
Accept report
If the angle covered from the start is lower than the
●● IF torque < safety torque
"minimum angle" parameter (i.e. the angle 2), there is a
"minimum angle" error. ●● AND min. torque ≤ final torque ≤ max. torque
Torque
●● AND min. angle ≤ final angle ≤ max. angle
Angle 2 Minimum angle
8.11 - Angle + Torque controlled
Angle 1 Angle
untightening
Final torque The recorded values are the following: final torque and
Final torque final angle.
Max Torque
Zone OK
Safety
Min
torque
Angle
"Offset" use: ignore/add/subtract Target Final angle

angle
The average value of the measurements is memorised
and considered as a positive or negative "offset" for the
torque measurements of the next phases of the cycle.
Angle
For example: a cycle consist of a Prevailing torque threshold
phase (P) followed by a Final speed phase (F). Final torque
The prevailing torque phase gives an average value of

Time
10 Nm.
EN
If the final speed phase instruction is 50 Nm and if the Spindle stop
"offset" parameter is programmed to "subtract", the ●● IF angle ≥ target angle
torque will actually rise to 60 Nm.
FR
●● OR torque > safety torque
Accept report
●● IF torque < safety torque ES
●● AND min. torque ≤ final torque ≤ max. torque
●● AND min. angle ≤ final angle ≤ max. angle
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8.12 - Yield point controlled tightening
The principle of the yield point controlled tightening is
based on the fact that the torque rate (ΔC / Δα) remains
constant as long as the tension stresses applied to the
screw are lower than the yield point and then decrease
beyond that point.
The torque rate is calculated throughout the torque
increase and it is compared to a reference torque rate
calculated at the beginning of the tightening cycle, in an
area where the constraints are much lower than those of
the yield point.
The calculation starts from the angle threshold.
The reference torque rate is known when the spindle has
run the first N degrees, N being the Δα value (number of
samples) allowing the calculation of the torque rate.
The system stops when the torque rate becomes lower
than the "reference torque rate" by X%, X being the
percentage of the target torque rate. It is the yield point.
The default values are: N = 16 and X% = 50.
When tightening in the plastic zone, the system waits
until the spindle reaches a given angle (angle in plastic
zone) after the yield point, then it stops the motor.
The recorded values are the following: final torque, final
angle and final torque rate.
Torque rate
Angle (°)
(mNm/°)
Torque
Plastic zone
(Nm)
beyond yield
Reference torque rate point
150 250 800 Maxi torque rate

Angle and
750
Final torque torque
700 Mini torque rate
tolerances
Final angle
200
600
100 150 500 1st sample

of 16 or 32°
400
Target torque rate
100 =
300 Angle Programmed % of
threshold
EN
50 reference torque rate

50 200 e.g.:70%
100
FR
10
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
Time
ES
Spindle stop
●● IF (torque rate ≤ x% of the reference torque rate
DE
OR angle in plastic zone exceeded

OR "reference torque rate" > max. torque rate
OR < min. torque rate)
IT
●● OR torque > max. torque

●● OR angle > safety angle
PT
●● OR torque rate > max. torque rate

Accept report
●● IF reference torque rate ≤ max. torque rate
SV
●● AND reference torque rate ≥ min. torque rate

●● AND min. torque ≤ torque ≤ max. torque
CN
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9 - PRINTING FORMATS FOR RESULTS

9.1 - PC2 format 9.2 - PC3 format
Char Char
Designation Designation
number number
1 char. <CR> 1 char. A (frame type)
2 range or cycle number 3 station number (1 to 250)
2 fastener number 3 port number (1 to 32)
3 "T=+" 1 configuration (A to O correspond to
5 torque in 1/10 of Nm configurations 1 to 15)
1 <LF> 1 Z (system identifier)
1 ““ 1 char. A (frame type)
1 <CR> 1 report code (see chart below)
2 range or cycle number 6 date (year, month, day)
2 fastener number 6 time (hour, minute, second)
3 "A=+" 8 torque
5 angle in 1/10 of degree 5 angle
1 <LF> 1 <CR>
1 ““ 1 Checksum (modulo sum 256 of the previous
characters) not calculated for the moment
1 <CR>
1 <LF>
2 range or cycle number
The last result in the list ends with <LF><LF> instead of
2 fastener number
<LF>
3 "TR=+"
Report code: ASCII code 0100 :
5 torque rate in 1/1000 Nm/dg
1 <LF> 1 2 3 4
1 ““ X X X X
Example of result: Legend

<CR>0109T=+00400<LF> <CR>0109A=+01200<LF> 1 1 = max. angle
<CR>0109TR=+00580<LF> 2 1 = min. angle
3 1 = max. torque
The last result in the list ends with <LF><LF> instead of
4 1 = min. torque
<LF>""
According to the various combinations, the following
characters will be obtained:
EN
@ accept torque accept angle
A min. torque accept angle
FR
B max. torque accept angle
D accept torque min. angle
E min. torque min. angle ES
F max. torque min. angle
H accept torque max. angle
DE
I min. torque max. angle

J max. torque max. angle
on servodrive fault
IT
or spindle belonging to reject group

0x00 or cycle start drop
or cycle not completed for spindle
PT
or transducer fault
Example of result:
SV
[email protected]<CR>
<CS><LF>
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9.3 - PC4 format 9.3.2.1 - Report code
The codes emitted on letters are used for digital report
9.3.1 - Title outputs or printouts.
All these codes correspond to specific displays.
Char number Designation (*)
The table below shows the corresponding codes
XXXX Rdg N°
displayed.
XX Sp
On the contrary, if some messages on the screen do not
XX Cy
correspond to a letter, it means that they are not emitted.
XX Ph
XX/XX/XX Date Code emitted on 3 letters
Code displayed on
XX:XX:XX Time 1st 2nd 3rd the screen
XXXXXX Torque (Nm) Letter Letter Letter
XXXXXX Angle (dg) “A” “Accept”
XXXXXX Torque rate (Nm/dg) “R” “R”
XXXXXX Standby characters “t” “Tmin”
XXXX CR “T” “TMAX”
“a” “Amin”
(*) depending on the language.
“A” “AMAX”
Example of result: “r” “Rmin”
<CR>1223 01 03 01 18/04/03 09:03:45 0030.2 “R” “RMAX”
0120.50.5680 B <LF> “m” “Mmin”
“M” “MMAX”
9.3.2 - Result
“G” ‘Grou”
Char “V” “Srv”
number Designation
“P” “Prg”
1 char. <CR>
“S” "Esc"
4 Reading number
"A" "Ang"
1 ““
"S" "Dcy"
2 Spindle number
“i” “Imax”
1 ““
“t” “Time”
2 Cycle number
“e” “Ext”
1 ““
"o" "Syn"
2 Phase number (= 2 blanks if cycle result)
“-“ “---“
1 ““
8 Date in DD/MM/YY format
EN
1 ““
8 Time in hh:mm:ss format
2 ““
FR
6 Torque
2 ““
ES
6 Angle
2 ““
DE
6 Torque rate
2 ““
6 Stanby characters
IT
2 ““
3 Report code in 3 letters
PT
1 <LF>
In "Print at end of cycle" mode, the reading number is
replaced by blanks.
SV
If one of the values is missing in the unit (eg: torque

rate), it is replaced by blanks.
CN
Example of result:
<CR>1223 02 03 00 18/04/03 09:03:45 0030.2 0120.5
0.5680 B <LF>
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9.4 - PC5-A format 9.5 - PC5-B format
9.4.1 - Report per spindle: torque rate, torque, 9.5.1 - Report per spindle: torque, angle, torque
angle rate
Char Designation Char Designation
F0 start of frame character F0 start of frame character
01 01
xx report (in hexadecimal notation) xx report (in hexadecimal notation)
02 02
xx 00 xx 00
03 TR torque rate report (*) 03 TT torque report (*)
xx AA angle report (*) xx AA angle report (*)
04 TT torque report (*) 04 TR torque rate report(*)
xx where TR, AA or TT =01 if low report xx where TR, AA or TT =01 if low report
05 11 if accept report 05 11 if accept report
xx 10 if high report xx 10 if high report
06 on servodrive fault 06 on servodrive fault
xx spindle belonging to reject group xx spindle belonging to reject group
07 cycle start drop 07 cycle start drop
xx cycle not completed for spindle xx cycle not completed for spindle
08 transducer fault 08 transducer fault
(*) in binary notation. (*) in binary notation.
e.g.: if accept report for all the spindles: e.g.: if accept report for all the spindles:
F0 01 3F 02 3F 03 3F 04 3F 05 3F 06 3F 07 3F 08 3F F0 01 3F 02 3F 03 3F 04 3F 05 3F 06 3F 07 3F 08 3F
9.4.2 - Reading results of spindle 1

(x times the number of spindles)
Char Designation
01 spindle number
xx
xx applied torque (ASCII notation)
xx e.g.:100.1 Nm
xx 30 31 30 30 31
EN
xx
xx angle (ASCII notation)
FR
xx e.g.:40.0 °
xx 30 30 34 30 30
xx ES
xx
xx torque rate (ASCII notation)
DE
xx e.g.:0.900 Nm/°
xx 30 30 39 30 30
xx
IT
xx
FF end of frame character
PT
SV
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9.5.2 - Available parameters programmed for 1 9.5.3 - Results of spindle 1
spindle (x times the number of spindles) (x times the number of spindles)
Char Designation Char Designation
01 spindle number in BCD 01 spindle number
xx xx
minimum torque in 1/10th of Nm xx
xx
(ASCII notation) xx applied torque (ASCII notation)
xx e.g.: 90.0 Nm xx e.g.:100.1 Nm
xx 30 30 39 30 30 xx 30 31 30 30 31
xx xx
target torque in 1/10th of Nm xx angle (ASCII notation)
xx
(ASCII notation)
xx e.g.:40.0 °
xx e.g.: 100.0 Nm
xx 30 30 34 30 30
xx 30 31 30 30 30
xx
xx
xx
maximum torque in 1/10th of Nm
xx xx torque rate (ASCII notation)
(ASCII notation)
xx e.g.: 110.0 Nm xx e.g.:0.900 Nm/°
xx 30 31 31 30 30 xx 30 30 39 30 30
xx xx
xx FF end of frame character
minimum angle in 1/10th of degree
xx
(ASCII notation)
xx e.g.: 100.0 °
xx 30 31 30 30 30
xx
xx
xx target angle in 1/10th of degree (ASCII notation)
xx e.g.: 105.0 °
xx 30 31 30 35 30
xx
xx
maximum angle in 1/10th of degree
xx
(ASCII notation)
EN
xx e.g.: 110.0 °
xx 30 31 31 30 30
xx
FR
xx
minimum torque rate in 1/100th of Nm/degree
xx
(ASCII notation)
ES
xx e.g.: 1.22 Nm/°

xx 30 30 31 32 32
DE
xx
xx
target torque rate in 1/100th of Nm/degree
IT
xx
(ASCII notation)
xx e.g.: 0.98 Nm/°
PT
xx 30 30 30 39 38
xx
SV
xx
maximum torque rate in 1/100th of Nm/degree
xx
(ASCII notation)
CN
xx e.g.: 1.30 Nm/°

xx 30 30 31 33 30
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10 - STATISTICAL COMPUTATIONS 10.2 - ISO standard
10.1 - CNOMO standard Estimated standard deviation: σ

Instantaneous standard deviation: σi σ W
d2
Estimated from the mean range W of the samples of 5
measurements which form the population. where:
W ∑W ∑W
σi where : W W
d5 K K
●● W = range of measurements on each sample = max. d2 = 2.326
value - min. value.
Process Capability: CP
●● K = number of samples of 5 measurements.
IT
1.645 x 0.864 CP
d5 2.326 6s
K
Coefficient for a 95% confidence threshold. where:
IT = tolerance interval = max. Tol. - min.Tol.
Instantaneous dispersion: Di 6 x σi
IT s = sample standard deviation
Process capability: CAM
Di Standard deviation: σ
where IT (Tolerance Interval) = Max. tolerance - Min. N
tolerance. ∑ (xi - X)²
i=1
Testing the homogeneity of the population: σ
Each sample of measurements W must comply with:
N-1
where :
W < 0.643 x IT
N
CAM cdc
∑ xi
Specified CAM ≥ 1.3
i=1
X population mean.
N
xi: population value.
N: number of measurements of the population.
Corrected standard deviation:
EN
σ0 Cxσ
FR
where C is a function of the number of measurements N
N C ES
15 1.51
20 1.41
DE
30 1.28
50 1.21
100 1.14
IT
200 1.09
Coefficient of position and dispersion:

PT
CPK min ( Tolmax - X X - Tolmin )

3σ0 3σ0
SV
The station is " capable " if the CAM is higher than the
"specified CAM".
CN
The setting is correct if the CPK is higher than the

"specified CPK".
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Distribution histogram:
selection of the number of classes Kt
10 log N
Kt 1 +
3
rounded up to the nearest higher integer
Class interval: ht
val. max - val. min
ht
Kt
ht is rounded up to a multiple of the smallest difference
between 2 consecutive values (the class limits are
selected with a resolution of 0.5 times the resolution of
the measurement).
Class interval: s
n
∑ (xi - x)²
i=1
s
N-1
Coefficient of position and dispersion:
CPK min ( Tolmax - X X - Tolmin )

3s 3s
Distribution histogram:
Kt N
EN
FR
ES
DE
IT
PT
SV
CN
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under 50 measurements
(SHAPIRO-WILK test)
Calculation of:
N
S² ∑ (xi - x )²
i=1
where:
n
∑ xi
i=1
X
N
N : number of measurements of the population.
Calculation of:
k
b ∑ ai di
i=1
where:
di X
N- i+1 -xi
Carried out on the sequence of measurements classified
in ascending order
ai : see table
K=N/2 if N is even
K=(N-1)/2 if N is uneven
I/N 15 20 25 30 35 40 45 50
1 0.5150 0.4734 0.4450 0.4254 0.4096 0.3964 0.3850 0.3751
2 0.3306 0.3211 0.3069 0.2944 0.2834 0.2737 0.2635 0.2574
3 0.2495 0.2565 0.2543 0.2487 0.2427 0.2368 0.2313 0.2260
4 0.1878 0.2085 0.2148 0.2148 0.2127 0.2098 0.2065 0.2032
5 0.1353 0.1686 0.1822 0.1870 0.1883 0.1878 0.1865 0.1847
EN
6 0.0880 0.1334 0.1539 0.1630 0.1673 0.1691 0.1695 0.1691
7 0.0433 0.1013 0.1283 0.1415 0.1487 0.1526 0.1545 0.1554
FR
8 0.0000 0.07111 0.1046 0.1219 0.1317 0.1376 0.1410 0.1430
9 0.0422 0.0823 0.1036 0.1160 0.1237 0.1286 0.1317
10 0.0140 0.0610 0.0862 0.1013 0.1108 0.1170 0.1212 ES
11 0.0403 0.0697 0.0873 0.0986 0.1062 0.1113
12 0.0200 0.0537 0.0739 0.0870 0.0959 0.1020
DE
13 0.0000 0.0381 0.0610 0.0759 0.0860 0.0932

14 0.0227 0.0484 0.0651 0.0765 0.0846
15 0.0076 0.0361 0.0546 0.0673 0.0764
IT
16 0.0239 0.0444 0.0584 0.0685

17 0.0119 0.0343 0.0497 0.0608
18 0.0000 0.0244 0.0412 0.0532
PT
19 0.0146 0.0328 0.0459

20 0.0049 0.0245 0.0386
SV
21 0.0163 0.0314
22 0.0081 0.0244
23 0.0000 0.0174
CN
24 0.0104
25 0.0035
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Calculation of: 10.4 - Normal distribution test: population
W = b² S² over 50 measurements
There is a 5% probability of not having a normal (CHI-SQUARED c² test)
distribution if W is lower than W95 given in table:
1) Distribute into classes of at least 4 or 5
N W95 measurements.
15 0.881 2) Calculate the mean and standard deviation.
20 0.905
25 0.918 X ∑ xi
30 0.927 N
35 0.934 and
40 0.940
45 0.945 ∑ (xi - X)²
50 0.947 σ
N-1
3) Calculate for each class limit li:
(Ii - X)
ui
σ
4) Calculate:
(ni - ni’)²
X² ∑
ni’
where:
n = number of measurements in class i
n' = theoretical number of measurements for a normal
distribution.
ni’ N [ F(ui) - F(ui-1)]
F(ui): reduced table of normal distribution.
There is a 5% probability of not having a normal
distribution if X² is higher than X² given in table below.
d X² d X²
1 3.84 11 19.67
EN
2 5.99 12 21.03
3 7.81 13 22.36
4 9.49 14 23.68
FR
5 11.07 15 25.00
6 12.59 16 26.30
7 14.07 17 27.59
ES
8 15.51 18 28.87
9 16.92 19 30.14
DE
10 18.31 20 31.41
where d = the number of degrees of freedom (nb of
classes -3).
IT
PT
SV
CN
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10.5 - "Control charts" computations 11 - CYCLE FLOWCHART AND TIMING

CHART
"Mean - Range" control chart (ISO)
1) Upper and lower check limits of X² 11.1 - Cycle flowchart
Ii X - A2W Start
Is X + A2W
No
where: Ready = 1
A2 = 0.577 for samples of 5 measurements.
W = mean range for each sample. No External reset Yes
2) Upper and lower check limits of W Reset = 1

Ii D3W
Accept report & No
Is D4W Reject report = 0
where:
D3 = 0
D4 = 2.114 Select cycle number
"Mean - Standard deviation" control chart ISO

Read (optional)
1) Upper and lower check limits of X . "cycle ackno"
Ii X - A3σ
Spindle validation = 1
Is X + A3σ (if necessary)
where:
A3 = 1.427 Start cycle = 1
2) Upper and lower check limits of σ.

Ii B3σ Start cycle in No
cycle = 1
Is B4σ
where:
EN
Cycle end in No
cycle = 0
B3 = 0
B4 = 2.089
FR
Start cycle = 0
σ : mean of the standard deviations for each sample (5
measurements). ES
Read results
OK / NOK
For each sample, the standard deviation is calculated as
DE
follows:
Read (if necessary)
∑ (xi - X)² digital result
σ
IT
n-1
End
PT
SV
CN
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11.2 - Cycle timing chart 11.3 - Timing chart when using a crowfoot
tool
Ready
Cycle 1 Start cycle
Cycle 2 Cycle in progress
Cycle 4
Screwdriver status A B C
Cycle acknowl. 1
Report
Cycle acknowl. 2
Reset
Cycle acknowl. 4
Spindle validation Nutrunner LEDs D E F
Cycle start
Display result
In cycle
Accept / Reject report Controller LEDs G
Reset NCYOK
Phase 1 2 3 4 5
A : Tightening (n)
B : Indexing (n)
Phase Designation C : Tightening (n+1)
D : Accept / Reject
1 The Reset signal is sent by the PLC =>
E : Blinking Accept or Reject
resets the report (this PLC command is not F : Accept or Reject
compulsory). G : Torque & Angle OK / Max / Min
2 The controller receives cycle n°1 => cycle
acknowledgement n°1 is validated (if the
cycle is programmed).
3 The controller receives the "Start cycle" =>
validates the "in cycle" signal.
4 At the end of the cycle, the controller
validates an "accept" or "reject" report which
is sent to the PLC.
5 The "in cycle" signal returns to zero when all
the operations of the system are over.
EN
To optimise cycle time, the PLC or digital

control can be synchronised with the "accept
FR
report" or "reject report" signal but the

tightening system is not ready to receive
new commands (resetting, etc.) until the "in
ES
cycle" signal has dropped.

DE
IT
PT
SV
CN
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12 - CABLES AND CONNECTORS 14 - ELECTRONIC BOARDS

12.1 - PC / Controller cable 14.1 - Power supply board
A B 14.1.1 - Function
To supply DC current (24V, 5V, ±15V) for the
1 - DCD 1 (a) (d) 1 1 - DCD microprocessor and Input/Output boards.
2 - RD 6 2 6 2 2 - RD
3 - TD
(b) (c) 3 - TD
4 - DTR 7 3 (c) (b) 7 3 4 - DTR 14.1.2 - Technical features
5 - GND 8 4 (a) 8 4 5 - GND
(d)
6 - DSR
9 5 (e) (e) 9 5
6 - DSR Installed power 110VAC or 230VAC
7 - RTS 7 - RTS
8 - CTS 8 - CTS (automatic switching)
Input protection 1.6A / 250V fuse
against surges and
Legend overcharges
A Sub D 9 contacts socket (PC side) Output protections ●● Output current limitation
B Sub D 9 contacts socket (Controller side)
●● Protection against surges
a White Working temperature -20°C to +70°C
b Brown
c Blue Output voltages ●● +5V (+/- 2%) 2A
d Red ●● +15v (+/- 4%) 500mA
e Black
●● -15v (+/- 4%) 500mA
●● +24v (+/- 5%) 1A insulated
13 - OPTION 400V
1 4 14.1.3 - Description
Rackable shielded ●● Height: 3U (1U=44,45mm)
2 supply ●● Width: 10TE (1TE=5,08mm)
5
PH 1 ●● Length: 220 mm
PH 2
Back connector DIN41612 series 37 shape H15.
PH 3
3
6
14.1.4 - Connection
D Z
+ 5V
04
7 0V (+5V)
06
EN
08
+24V
10
FR
0v (24V)
12
14
Legend
1 Terminal box +15V ES
16
2 400 V supply 0V (+15V)
18
3 Autotransformer
0V (-15V)
DE
4 Polar circuit-breaker 20
5 Differential block -15V
22
6 230V mains outlet controller supply
7 Stuffing box 24
IT
26
V input
28
PT
V input
30
Frame earthing
32
SV
CN
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6159932210
14.2 - Microprocessor board 14.3.3 - Description
6U board, integrated in a shielded 12TE drawer and
14.2.1 - Function fitted with two 48-point connectors, type 41612 shape F.
Controls the electric motor, the tightening cycles and
communication (serial lines; parallel input and output
links, field bus), together with the storing of the results.
14.2.2 - Technical features

Power supply 5 VDC / 300mA
Microprocessor Motorola 68332
1
Communication 68302 (3 serial links)
processor TEST
Flash EPROM 512 ko
Saved RAM 1 Mo
14.2.3 - Description
Daughterboard without front face, in 100 x 160 format,
slotted in the I/O board.
14.3 - Servodrive board 2

3
14.3.1 - Features +VP 4
+18V
Working voltage From 110 to 250 VAC 5
+5V 6
Maximum current 50 A
7
Installed power Single-phase : 1.8 kW
OK
Protections ●● Ceramic quick-acting fuse
20A (6.3x32)
●● Excess current 60A
●● Integrated differential circuit-
breaking
14.3.2 - Function
Controls autosynchronous 6-pole motors, equipped with
a resolver type location sensor.
EN
Legend
1 Differential test
2 Power voltage
FR
3 Voltage 18 V
4 Voltage 5 V
5 Motor thermal contact error
6 Differential error
ES
7 Servodrive ready
●● Overall size: 261.75 x 60.62 x 250 mm.

DE
IT
PT
SV
CN
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6159932210
15 - PARTS LIST
Part number Description
6159188715 Servodrive board
6159189925 Power Supply board 5V/+15V/-15V/24V
6159188005 Input/Output board only
6159188035 Microprocessor board only
6159188045 Input/Output boards + microprocessor kit
6159189995 TWINCVI II keyboard
6159189975 CVI II keyboard
6159234625 Display
6159188115 Display board
6159224770 Chemical condenser 5600 μF/400V
2050478153 Warning label
6159228870 Lithium button battery 3V48mAh CR2450
6159153890 Instant stop connector
6159229920 10x38 8A AM Fuses
6159305190 Wall-hanging system
Options
6159290080 PROFIBUS-DP
6159290050 MODBUS+
6159290110 INTERBUS S
6159275280 SFP Advanced
6159290180 CVI Ethernet kit
6159174090 Equipped Ethernet cable
6159360260 1-dongle BRD unit
6159324600 400V power supply
6159188125 Display board CVI2
6159154740 Main filters
EN
6159187505 Coils board twincvi2
6159188165 Motherboard twincvi2
FR
6159188095 Motherboard CVI2
6159187515 Torque connector with cable twincvi2
ES
6159188175 Torque connector with cable CVI2
6159159745 Start switch
DE
6159159755 Knob for star switch

6159326225 Front panel twincvi2
IT
6159326235 Front panel cvi2

PT
SV
CN
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6159932210
16 - GLOSSARY
Acceleration rate This is the time expressed in seconds for the tool to switch from the initial speed (the
speed during the previous phase) to the speed requested in the next phase. The
acceleration rate characterises the acceleration or deceleration of the tool.
Angle reset This is the action for resetting the angle value. It is usually performed at the beginning
of the cycle for the whole cycle but it can also be performed at the beginning of any
phase of the cycle. In the latter case, the final torque report takes the events into
account from the latest Resetting action.
Angle threshold This is the torque value from which the angle measurement is started in a phase
which takes the screw angle as a basis. It is usually set to 50% of the final torque for a
"Torque+Angle" tightening strategy. It is set as low as possible from the linear zone of
the joint for an "Angle + Torque" strategy.
Autotest cycle It is possible to run an autotest cycle to regularly check the correct operation of the
tool at free speed. This autotest cycle can be any cycle among the tightening cycles;
only its programming is specific to check that the tool runs at a given angle and that
the torque transducer provides correct indications. This function is recommended for
automatic stations.
AZC This is an Automatic Zero Control. This task consists in measuring the residual signal
of the transducer (offset) when the latter is stress-free, to store it then to subtract it
from the measurement. This allows you to display a torque equal to zero when no
torque is applied.
Bandwidth The bandwidth of a system is expressed in Hertz. This is the ability of a system
to react more or less rapidly or to eliminate (filter) more or less interferences. For
most tightening applications, a 128 Hz bandwidth is defined which allows to find a
compromise between speed and filtering. When the bandwidth is reduced, the system
filters to a higher extent (eliminates more interferences) but it is slower, which may
result in a difference between the torque applied and the torque measured by the
system.
Cycle A cycle is a tightening program which consists of several concatenated phases, each
phase being adapted to the various stages of the tightening cycle. Depending on the
systems, it is possible to pre-program and select one or several tightening cycles. This
allows the same tool to perform tightenings with various adjustments.
Ergo–stop When this functionality is enabled, the jerk felt by the operator at the end of the
tightening operation is attenuated.
External stop Generally speaking, the tool is stopped when the magnitude being monitored (torque,
angle, torque rate) has been reached. It is an internal stop. It is possible to cause the
tool to stop through an external event generated by a PLC for example. In this case,
the "external stop" function must be enabled and the "external stop" input must be
connected to the source of the event. The internal stops are no longer active.
Gear ratio coefficient This coefficient is used when a mechanical subassembly is added to a standard
tool and when it modifies the overall mechanical gear ratio of the tool. This is the
EN
case when an additional gear ratio stage is positioned on the tool output shaft. The
angle value displayed is the angle value measured when the tool is of standard type,
multiplied by this coefficient.
FR
Nominal load The "nominal load" is the value of the torque for which the transducer generates the
"sensitivity" signal. This data is stored in the tool. The unit reads the nominal load
each time it is switched on and each time there is a tool change in order to constantly
ES
compute the correct torque value. This data can be displayed but cannot be modified.
Nominal load coefficient This coefficient is used when a mechanical subassembly is added to a standard tool
and when it modifies the output torque of the tool. This is the case when an additional
DE
gear ratio stage is positioned after the torque transducer. The torque value displayed is
the torque value measured by the tool transducer, multiplied by this coefficient.
Phase A phase corresponds to a basic program step of the cycle. The program runs the
IT
phases one after another, from the first one to the last one. As an example: a typical
cycle includes a runDown speed phase (D) then a final speed phase (F), each
containing the data required for their execution. The maximum number of phases
PT
varies according to the systems.

Power This is the word used to define the maximum current and therefore the maximum
torque allowed in a phase. It is expressed as a percentage of the maximum current
SV
for a given tool. For instance, 100% corresponds to the full power available to run
a phase. 50% indicates that the tool will not be able to supply more than 50% of its
maximum torque. The Torque / Power correlation is given for information. There is no
CN
calibration between these magnitudes.

JA
70 / 72 11/2011
6159932210
Safety angle This is an angle value which causes the tool to stop when the said value is reached
whereas all the other stop conditions have failed. This applies to the strategies where
the stop magnitude is different from the angle. It allows you to protect the tool or the
joint in the event of a fault.
Safety torque This is a torque value which causes the tool to stop when the said value is reached
whereas all the other stop conditions have failed. This applies to the strategies where
the stop magnitude is different from the torque. The safety torque allows you to protect
the tool or the joint in the event of a fault.
Sensitivity Sensitivity is a coefficient expressed in mV/V which indicates the value of the signal
generated by the torque transducer when the said transducer is supplied with 1V and
for a torque equal to the "nominal load". This data is stored in the tool. The unit reads
the sensitivity each time it is switched on and each time there is a tool change in order
to constantly compute the correct torque value. This data can be displayed but cannot
be modified.
Station A station is a combination of tools operating together in a synchronous mode. The
simplest station consists of one tool only. The maximum number of tools depends on
the system. An overall report is produced for the station.
Torque reset This is the action for resetting the torque value. It is usually performed at the beginning
of the cycle for the whole cycle but it can also be performed at the beginning of any
phase of the cycle. In the latter case, the final torque report takes the events into
account from the latest Resetting action.
EN
FR
ES
DE
IT
PT
SV
CN
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11/2011 71 / 72
More Than Productivity
EN
FR
ES
DE
IT
PT
SV
CN
6159932210_03
www.desouttertools.com
JA
11/2011

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What are the main safety instructions mentioned in the document?

What are the main safety instructions mentioned in the document?

What are the main components and features of the TWINCVI II / CVI II system described?

What are the main components and features of the TWINCVI II / CVI II system described?

Part no

© Copyright 2011, Desoutter HP2 7BW UK

unauthorised parts is not covered by Warranty or Product Liability.

5.2.1 - Control Charts................................................... 29

3.3.1 - Control Screens................................................ 13

3.3.3 - "Service" Menu.................................................. 15

6 - MAINTENANCE....................................... 30 8 - TIGHTENING STRATEGIES................... 51

7 - Connections and installation... 42 8.10 - Torque + Angle controlled untightening...... 55

7.3 - Connections and peripherals....................... 42

7.3.9 - Instant stop connector....................................... 50 9.4 - PC5-A format................................................ 59

7.3.11 - Ethernet port.................................................... 50

9.5 - PC5-B format............................................... 59

9.5.2 - Available parameters programmed for 1

(x times the number of spindles)....................... 60

11 - CYCLE FLOWCHART AND TIMING

12 - CABLES AND CONNECTORS............. 67

●● Never replace fuses by a short-circuit.

Do not use hand sockets.

specifications: Although our cables are designed to work under drastic

●● Bending radii should not be lower than 10 times the

●● Any direct pull on the cable should be avoided.

1.7 - Tool care and service

zone, Torque & Angle.

Control box (asynchronous or synchronous).

4 curves per spindle, 2 whose cycle reports are OK, 2

Input / whose cycle report is not OK.

The tool(s) connected to the controller make up 1 single

They use one or more common cycles but they can be

The commands are common to both tools.

2.2 - Overview 2.2.2 - Symbols used for screen display

No entry Unauthorised entry, tool not

7 pqrs 8 tuv 9 wxyz Del

1 2.2.3.1 - Keys common to all modes

7 pqrs 8 tuv 9 wxyz Del

2.2.3.2 - Shortcut keys in Control mode

Help screen displaying the list of shortcut keys.

●● displays the results

Cycle counters: displays the number of ES

4 Torque lower than programmed tolerances

7 Angle lower than programmed tolerances

► To scroll through a list.

▲ To scroll through a menu.

Parameters Spindle Spindle parameters

Cycle Other parameters

Station 2nd transducer

Curves 2nd EEPROM programming

Peripherals Parallel printer

At the time of power up, check that the "INSTANT STOP"

right-hand side of the controller.

to a push-button close to the tightening station.

The opening of the Instant Stop contact disables the

Note that it is recommended to wire the

●● The maximum temperature of use is 45°C.

3.3 - Start-up 3.3.1 - Control Screens

If nothing is displayed on the screen, switch on the 110.5 ° 107.4 ° 7