Indra: Sonatrach

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The document provides a utility consumption list for a Central Processing Facility (CPF) for the Gassi Touil gas field project in Algeria. It details the expected consumption of various utilities like plant air, instrument air, nitrogen, utility water, potable water, and fuel gases.

The main utility types consumed in the CPF are plant air, instrument air, nitrogen, utility water, potable water, high pressure fuel gas, and low pressure fuel gas.

For plant air, the major consumers are the nitrogen generation package and boosting compressors. For instrument air, the major consumers are the boosting compressors and gas compressors. For nitrogen, the major consumers are the boosting units and onsite/offsite units. For fuel gases, the major consumers are the gas turbine drivers and hot oil heater.

OWNER's DOC. No.

346Z-000-LU-C-00OO101
JOB CODE DOC. No. REV.
SONATRACH 0-5353 S-000-1223-101 5
GASSI TOUIL PROJECT DATE 12-JAN-2010 SHEET 1 OF 9
PREP'D A.SAKAMI
UTILITY CONSUMPTION LIST FOR CPF CHK'D Y.KATO
APP'D T.YOKOYAMA

SONATRACH

GASSI TOUIL PROJECT


(INSTALLATIONS DE TRAITEMENT DE GAZ DES CHAMPS DE GASSI TOUIL)

CONTRACT No. ENC 09 346Z

UTILITY CONSUMPTION LIST FOR CPF

FOR AS BUILT

Rev. DATE PAGE DESCRIPTION PREP'D CHK'D APP'D


0 12-JAN-10 ALL FOR APPROVAL A.SAKAMI Y.KATO T.YOKOYAMA
1 13-AUG-10 ALL FOR APPROVAL A.SAKAMI/R.KIDO Y.KATO T.YOKOYAMA
2 10-SEP-10 6,7,8,9 FOR APPROVAL A.SAKAMI/R.KIDO Y.KATO T.YOKOYAMA
3 05-OCT-10 2 FOR APPROVAL A.SAKAMI Y.KATO T.YOKOYAMA
4 13-OCT-10 - FOR CONSTRUCTION A.SAKAMI Y.KATO T.YOKOYAMA

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Owner's Doc. No.

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GASSI TOUIL PROJECT

OWNER SONATRACH CONSUMPTION LIST SUMMARY


LOCATION ALGERIA

Consumption
Service Note
Value Unit

Plant Air 0 Sm3/h Only for intermittent use.

Instrument Air 2505 Sm3/h

Nitrogen 355 Sm3/h

Utility Water 0 m3/h Only for intermittent use.

Potable Water 1.2 m3/h

High Pressure Fuel Gas 6172 Sm3/h

Low Pressure Fuel Gas 3519 Sm3/h

Notes:
1. For Hot Oil, refer to PFD (346Z-480-DA-C-41OO101, D-480-1223-101)
2. For Electricity, refer to Electrical Load Summary (346Z-000-LE-E-00EX001, C-000-1380-001)
3. For chemicals, refer to Chemical& Catalyst Summary (346Z-000-LU-C-00OO102, S-000-1223-102)

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Owner's Doc. No.

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GASSI TOUIL PROJECT

OWNER SONATRACH SERVICE PLANT AIR


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Corrosion Inhibitor Loading Pump


1 30 Intermittent ( 18 ) Sm3/h 2
(G01-PF-42-303)

Additional Consumption in Future 1 30 Intermittent ( 30 ) Sm3/h 4

Utility station - 20 Intermittent - Sm3/h

TOTAL 0 Sm3/h 5

Notes:
1. Deleted
2. Driving air used every 2 weeks. Not included in total.
3. Deleted
4. For future provision, additional chemical loading pump is considered. Not included in Total.
5. Total consumption is the sum of continuous consumption.

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OWNER SONATRACH SERVICE INSTRUMENT AIR


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Nitrogen Generation Package


1 1272 Continuous 1272 Sm3/h 1
(430-UX-64-101A/B)

1stStage Booster Compressor


2 38 Continuous 76 Sm3/h 2
(G05-KA-23-102A/B)

2nd Stage Booster Compressor


2 47 Continuous 94 Sm3/h 3
(G05-KA-23-102A/B)

Inlet and Boosting Units (G01,G05) 1 129 Continuous 129 Sm3/h 4

Onsite Units (G11, G50, P10) 1 221 Continuous 221 Sm3/h 4

Offsite and Metering Units (300) 1 283 Continuous 283 Sm3/h 4

Utility Units and Others (400, 700, 800) 1 225 Continuous 225 Sm3/h 4

Additional Consumption in Future 1 205 Continuous 205 Sm3/h 5

TOTAL 2505 Sm3/h 6

Notes:
1. One unit is operating (2 x 100%). Nitrogen recovery rate is 27.9%. This figure includes future demand of 20%.
2. For motor purge. 254 Sm3/h is additionally consumed at start up for 15~30 minutes.
3. For motor purge. 296 Sm3/h is additionally consumed at start up for 15~30 minutes.
4. Including continuous and intermittent consumers with their corresponding consumption time factor.
5. 20 % of total consumption is considered. (excluding Nitrogen Generator Package feed air)
6. Future consumption is included.

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OWNER SONATRACH SERVICE NITROGEN


LOCATION ALGERIA

Consumption
Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note
Time Factor
1st Stage Booster Compressor
2 35 1 Continuous 70 Sm3/h 1
(G05-KA-23-101A/B)
2nd Stage Booster Compressor
2 33 1 Continuous 66 Sm3/h 1
(G05-KA-23-102A/B)
Regeneration Gas Compressor
1 32 1 Continuous 32 Sm3/h 1
(G11-KA-24-101)
Residue Gas Compressor
2 51 1 Continuous 102 Sm3/h 1
(G50-KA-27-101A/B)
LPG Rerun Pump
2 3.2 1 Continuous 6.4 Sm3/h 1
(39G-PA-33-101 A/B)
Hot Oil Circulation Pump
2 1.7 1 Continuous 3.4 Sm3/h 1
(480-PA-41-101 A/B)
LP Slug Cacher Condensate Pump
2 3.2 1 Continuous 6.4 Sm3/h 1
(G01-PA-20-101 A/B)
Absober Bottom Pump
3 2.1 1 Continuous 6.3 Sm3/h 1
(G11-PA-32-201 A/B/C)
Hot Oil Drain Drum
1 1.1 5/24 Intermittent 0.2 Sm3/h 2
(480-VL-41-102)
Hot Oil Storage Tank
1 13 5/24 Intermittent 2.7 Sm3/h 2
(480-RL-41-101)
Methanol Storage Vessel
1 0.6 5/24 Intermittent 0.1 Sm3/h 2
(G01-VN-42-301)
Additional Consumption in Future 1 59 1 Continuous 59 Sm3/h 3
Hot Oil Heater
1 4932 - Intermittent ( 4932 ) Sm3/h 4
(480-FA-41-101)
Hot Oil Expansion Drum
1 1130 - Intermittent ( 1130 ) Sm3/h 5
(480-VL-41-101)
Utility Station - 20 - Intermittent - Sm3/h 8

TOTAL 355 Sm3/h 7


Notes:
1. Seal gas.
2. Blanket for daily atmospheric temperature change.
3. 20 % of total consumption is considered.
4. For snuffing of furnace. Not included in total.
5. For start-up only. Not included in total.
6. Oxygen content in nitrogen gas is less than 2 mol%.
7. Future consumption is included.
8. Nitrogen can be supplied to 19 utility stations simultaneously during plant maintenance.

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OWNER SONATRACH SERVICE UTILITY WATER


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Utility Stations - 2.0 Intermittent - m3/h 1

TOTAL 0 m3/h

Notes:
1. Utility water can be supplied to 5 utility stations simultaneously without affecting supply pressure during plant operation.
Whereas Utility water can be supplied to 11 utility stations simultaneously without affecting supply pressure by parallel running of utility water pumps during plant maintenance.

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OWNER SONATRACH SERVICE POTABLE WATER


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Buildings - 29.6m3/day Continuous 1.2 m3/h 1, 3

Utility stations for safety showers &


- 6.8 Intermittent ( 6.8 ) m3/h 2
eyebaths

TOTAL 1.2 m3/h

Notes:
1.Average PW consumption is indicated. The peak consumption is 5.4m3/h.
2. Not included in total.
3. Maximum manning case is considered.

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OWNER SONATRACH SERVICE HIGH PRESSURE FUEL GAS


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Residue Gas Compressor Gas Turbine


2 2683.5 Continuous 5367 Sm3/h 1
(G50-DT-27-101A/B)

Additional Consumption in Future 1 805 Continuous 805 Sm3/h 2

TOTAL 6172 Sm3/h 3

Notes:
1. Combusion fuel in Case1 Winter
2. 15% of total continuous consumption is considered.
3. Future consumption is included.

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OWNER SONATRACH SERVICE LOW PRESSURE FUEL GAS


LOCATION ALGERIA

Consumer Qty Consumption Per Unit Consumption Type Total Consumption Unit Note

Hot Oil Heater


1 2140 Continuous 2140 Sm3/h 1
(480-FA-41-101)

Other LP Fuel Gas Users 1 920 Continuous 920 Sm3/h 2

Additional Consumption in Future 1 459 Continuous 459 Sm3/h 3

Condensate Off-Specification Tank


1 870 Intermittent ( 870.0 ) Sm3/h 4
(39C-RM-35-101)

Cold Dry Flare Ignition System


1 3 Intermittent (3) Sm3/h 5
(810-FC-43-101)

Common Flare Ignition System


1 3 Intermittent (3) Sm3/h 5
(850-FC-43-101)

Burn Pit Ignition System


1 3 Intermittent (3) Sm3/h 5
(850-FP-43-101)

LP Flare Ignition System


1 3 Intermittent (3) Sm3/h 5
(860-FC-43-101)

Methanol Storage Drum


1 11 Intermittent (11) Sm3/h 6
(G01-VN-41-301)

TOTAL 3519 Sm3/h 7

Notes:
1. For burners of Hot Oil Heater in Case 2 Winter, Gas Dehydrator System UOP 6+6 hrs base.
2. For pilot fuel and purge. Figure is based on Case 2 Winter.
3. 15% of total continuous consumption is considered.
4. Inbreathing rate based on API Standard 2000. Not included in total.
5. Ignition for 2-3 minutes each time. Flame pilots are ignited individually. Not included in total.
6. For blanket gas. Not included in total.
7. Future consumption is included.

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