Citizen A32 Brochure

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The document discusses a Cincom A32 sliding headstock CNC automatic lathe and its improved productivity capabilities for complex machining applications.

The Cincom A32 can machine diameters up to 32mm and lengths up to 320mm. It has a rapid feed rate of 45m/min and 8000rpm spindle speed. It comes equipped with 4 gang rotary tools, front and back drilling capabilities, and C-axis functions for the main and back spindles.

The Cincom A32 uses technologies like streamline control, direct C-axis indexing, axis motion overlap, and increased rigidity to achieve 30% higher productivity than previous models through reduced idle time and the ability to machine at higher speeds and feeds.

Improved productivity for complex machining

Sliding Headstock Type CNC Automatic Lathe


45m/min Rapid Feed Rate —This φ32mm
Machine Offers Exceptional Productivity
The A32 offers φ32mm large diameter Rotary tools on the Front spindle
machining at an unbeatable low price. gang tool post • Max: 8,000min –1
This cost-effective machine is strong, • Max: 5,000min –1 • 320mm/1 chucking (GB)
powerful and rigid for exceptional cutting (rating: 4,000min –1) • 2.5D/1 chucking (NGB)
performance. With features like a rapid feed *One tool is half speed/ • Spindle C-axis standard
rate of 45m/min, high-speed processing double torque
with the latest NC unit, and Citizen’s unique
X1
streamline control, it achieves 30% higher
productivity than previous machines. Special Back spindle Y1
consideration for thermal displacement • Max: 8,000min –1
makes high accuracy machining possible • Back Spindle C-axis
and the design features an ingenious bed standard
shape and electric cabinet placement. The
NC unit (that has been acclaimed for its Z1
screen clarity and ease of operation) has
also been remodeled and is now compatible X2
with network LAN to enable network control
of NC programs. Standard equipment has
Z2
been enhanced, providing a production-
ready, value-for-the-money manufacturing
solution.

Standard Tool Layout

Cross Machining Rotary Tools


4 (3: ER16, 1: Quill type ER16)

Turning Tools on
the gang tool post
6 (□16)

Front Drilling
Tools The gang tool post for rotary tools supplied as a standard
4 (φ25.4) accessory (U30B) is configured with three built-in and one
quill type tool. Of the three built-in tools with ER16, two are
max. 5,000 rpm and one is max. 2,500 rpm (half speed/
double torque). The quill type section is fitted as standard
with a GSC1110 ER16 cross diameter milling spindle.

Back Drilling Tools


9 (5+4, φ25.4)

01 Cincom A32
30% Higher Productivity Achieved
by Faster and Heavier Machining
The biggest benefit of the A32 is productivity— 30% higher than previous models. Increasing the machine’s rigidity has enabled
machining under higher cutting conditions (deep depths of cut, fast feed rates, high spindle speeds, etc.). We have substantially
increased the chip discharge volume per unit time, which is a significant benefit towards higher machine productivity.

Streamline Control Rapid feed rate of 45 m/min


Streamline Control is Citizen’s unique control technique that en- The rapid feed rate of previous φ32 machines is 20 m/min, but the
sures high speed and smooth motion. It reduces idle time, hence A32 more than doubles this with a feed rate of 45m/min (32m/min
reducing cycle time with no effect on cutting performance. Direct on the X-axis). Because time constants are taken into account too,
C-axis indexing function achieves spindle index position directly high-speed operation is possible even over short travel distances.
from revolution during C-axis positioning. The axis motion over- These unbeatable high feed rates considerably cut cycle times.
lap function starts the next axis motion without waiting for the Keeping in line with the increase of rapid feed rates, the 10%
completion of the current one thus eliminating wasteful idle time. increments that have been used up until now when setting overrides
have been supplemented with 1%, 3% and 5% increments.
Direct C-axis indexing function
Substantially improved machine rigidity
Advanced CAD techniques have enabled rigidity to be substantially
increased. When compared with the construction of previous
Conventional machines, total rigidity has increased by 30%. This makes powerful
Operation
cutting possible and achieves chatter-free and uniform machined
Stopping Zero
surfaces.
the point
spindle return
High rigidity bed
The bed has been designed for increased rigidity and optimal weight.
Rotating Indexing
The weight of the bed is the same as that of the previous φ32
machine but the construction has been revised so that it is more
A32 compact and the torsional rigidity has been considerably increased.

Thick, highly rigid spindle & high output motor


Direct The built-in spindle configuration is applied for the front and back
C-axis
indexing
spindle, which are key elements in machining. This provides high
accuracy, low noise, low energy and stable high-speed rotation.
Rotating Indexing
The output of the front spindle motor has been increased from
the 3.7/7.5kW of previous machines to 5.5/7.5kW and torque in
the effective rotational speed range has been increased by 40%.
As with the bed, the spindle has been designed for high rigidity.
The spindle bearings have been made one increment larger than
on previous machines and the thickness of the spindle has also
been increased so the enhanced spindle output can be supported.
User Friendly Operation
By utilizing the latest NC unit, the start-up time and screen switching times are considerably shorter
than on other machines. An illustration is displayed for each item so it can be immediately visualized.

CF Card Slot Swing-out Operation Panel High Speed Program Check Function
NC programs can be input and output using The operation panel can be swiveled to a This function enables checks for program
the Compact Flash card slot located on the convenient position to make tasks, such syntax without actually operating the ma-
front face of the operation panel. as changing the front spindle chuck or chine. The cycle time is also displayed.
adjusting the guide bushings, easier.

Cincom A32 02
Machine Specifications
Item A32VII A32VIIC Standard accessories
Guide bushing Non-guide bushing Main spindle chucking unit
Back spindle chucking unit
Maximum machining diameter (D) φ32mm
4-gang rotary tool driving device
Maximum machining length (L) 320mm/1 chucking 2.5 D/1 chucking Coolant device (with level detector)
(Z1 stroke: 325mm) (Z1 stroke 85mm) Lubrication oil supply unit (with level detector)
Maximum front drilling diameter φ12mm Machine relocation detector
Door lock function
Maximum front tapping diameter M12 (cutting tap)
Workpiece separator
Spindle through-hole diameter φ36mm Pneumatic device for air sealing
Main spindle speed 8,000min –1 Cut-off tool breakage detection
Maximum drilling diameter of gang rotary tool φ10mm Lighting
Rotary guide bush drive
Maximum tapping diameter of gang rotary tool M8 (cutting tap)
Spindle speed of gang rotary tool 3-stations: max. 5,000min –1 (rating 4,000min –1) Optional accessories
1-station: max. 2,500min –1 (rating 1,500min –1) Rotary tool driving device for back machining
Maximum chuck diameter of back spindle φ32mm Knock-out jig for through-hole workpiece
Workpiece conveyor
Maximum workpiece length for front side ejection 150mm
Chip conveyor
Maximum drilling diameter in back spindle φ10mm Workpiece basket on back spindle
Max. tapping diameter (for back spindle) M10 (cutting tap) Coolant flow rate detector
Back spindle speed max. 8,000min –1 Patrol light
3-color signal tower
Number of tools to be mounted 23
Long workpiece unit
Turning Tools on the gang tool post 6
Cross rotary tools 4 Standard NC functions
Tools for front drilling 4 NC unit dedicated to the A32
8.4 inch color LCD
Tools for back drilling 9 (4+5)
Program storage capacity: 80m
Tool size Sub program running in PCMCIA card
Turning Tools (gang tool post) □5/8", □16mm Tool off-set pairs: 80
Sleeves φ1" (25.4mm) Product counter indication (up to 8 digits)
Spindle speed change detector (main & back)
Chuck and Bushing
Automatic power-off function
Main spindle collet chuck TF37SP 72-199 (Shaublin) Main & Back spindle C-axis function
Back spindle collect chuck TF37SP On-machine program check function
Rotary tool collet chuck ER16 High speed program check function
Constant surface speed function (main & back)
Drill sleeve chuck ER16
Variable lead threading
Guide bushing TD32 – Chamfering, Corner R
Rapid feed rate Direct input of drawing dimension
X2, Y1, Z1, Z2 axes 45m/min Spindle synchronized function
Milling interpolation function
X1 axis 32m/min
Helical Interpolation function
Motors Multiple repetitive cycle for turning
Spindle drive 5.5/ 7.5kW Canned cycle for drilling
Tool spindle drive 1.0kW Rigid tapping function
Differential speed rigid tapping function
Back spindle drive 2.2 / 3.7kW
Tool life management I
Coolant oil 0.4kW Tool life management II
Lubrication oil 0.003kW User macro
Center height 1,050mm Inch/metric conversion
Sub-inch command
Input power capacity 15kVA
B code I/ F
Air pressure and air fl ow rate for pneumatic devices 0.5MPa ・ 50Nl/min (max. 170Nl/min) Bar feeder interface
(at the time of air blow)
Weight 3,500kg Optional NC functions
Program storage capacity: 160m
L
Machine Layout I
500

Machine Body
2250
1250

Bar Loader

Maintenance Area
500

500 2530 500 Maximum height:


3530 1820mm (including mount)

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Catalog No. A32 0109

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