Service Manual: Room Air Conditioner

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HHAW NO.

0083E
RAS-08PH1 RAC-08PH1
RAS-10PH1 RAC-10PH1
SERVICE MANUAL RAS-14PH1 RAC-14PH1
TECHNICAL INFORMATION REFER TO THE FOUNDATION MANUAL

FOR SERVICE PERSONNEL ONLY


CONTENTS

OUTDOOR UNIT INDOOR UNIT SPECIFICATIONS ------------------------------------------------------------------- 6

HOW TO USE ----------------------------------------------------------------------- 7

CONSTRUCTION AND DIMENSIONAL DIAGRAM --------------------- 19

MAIN PARTS COMPONENT --------------------------------------------------- 20

WIRING DIAGRAM ---------------------------------------------------------------- 22

CIRCUIT DIAGRAM --------------------------------------------------------------- 23

BLOCK DIAGRAM ----------------------------------------------------------------- 26


RAC-08PH1 RAS-08PH1
RAS-10PH1 BASIC MODE ----------------------------------------------------------------------- 27
RAC-10PH1
RAS-14PH1 REFRIGERATING CYCLE DIAGRAM --------------------------------------- 36

DESCRIPTION OF MAIN CIRCUIT OPERATION ----------------------- 37

SERVICE CALL Q & A ---------------------------------------------------------- 79

TROUBLE SHOOTING ----------------------------------------------------------- 82

Procedure for Disassembly and Reassembly -------------------------------------- 105

PARTS LIST AND DIAGRAM -------------------------------------------------- 108


RAC-14PH1

SPECIFICATIONS
DC INVERTER (WALL TYPE)
TYPE
INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
MODEL RAS-08PH1 RAC-08PH1 RAS-10PH1 RAC-10PH1 RAS-14PH1 RAC-14PH1
POWER SOURCE 1 PHASE, 50 Hz, 220-230V 1 PHASE, 50 Hz, 220-230V 1 PHASE, 50 Hz, 220-230V
TOTAL INPUT (W) 580 (155 ~ 1,010) 700 (155 ~ 1,290) 1090 (155 ~ 1,460)
TOTAL AMPERES (A) 3.10-2.97 3.75-3.59 5.22-4.99
COOLING
(kW) 2.00 (0.90 ~ 2.50) 2.50 (0.90 ~ 3.10) 3.50 (0.90 ~ 4.00)
CAPACITY
(B.T.U./h) 6,820 (3,070 ~ 8,530) 8,530 (3,070 ~ 10,580) 11,940 (3,070 ~ 13,650)
TOTAL INPUT (W) 620 (115 ~ 970) 880 (115 ~ 1250) 1,100 (115 ~ 1,440)
TOTAL AMPERES (A) 3.32-3.17 4.71-4.51 5.26-5.03
HEATING
(kW) 2.50 (0.90 ~ 3.20) 3.40 (0.90 ~ 4.40) 4.20 (0.90 ~ 5.00)
CAPACITY
(B.T.U./h) 8,530 (3,070 ~ 10,920) 11,600 (3,070 ~ 15,010) 13,648 (3,070 ~ 17,060)
W 780 700 (+68) 780 700 (+68) 780 750 (+91)
DIMENSIONS H 280 505 280 505 280 548
(mm)
D 218 258 (+48) 218 258 (+48) 218 288 (+47)
NET WEIGHT (kg) 7.5 27 7.5 27 7.5 36
After installation

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

ROOM AIR CONDITIONER


INDOOR UNIT + OUTDOOR UNIT

Hitachi Household Appliances(Wuhu)


1
Co.,Ltd.

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SAFETY DURING REPAIR WORK

1. In order to disassemble and repair the unit


in question, be sure to disconnect the power
ct
cord plug from the power outlet before
c o nne
starting the work. is
m u st d plug
t, I ord let.
Firs ower c er out
p w
the the po
from

2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of the
unit.

If the contacts of electrical


parts are defective, replace the
electrical parts without trying to
repair them.

3. After completion of repairs, the initial state should


be restored.

4. Lead wires should be connected and laid as in the


initial state.

5. Modification of the unit by user himself should


absolutely be prohibited.

6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.

7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.

8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and grounding
terminal of the unit. The insulation resistance should be 1MΩ or more as measured by a 500V DC megger.

9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.

10. Any inflammable thing should never be placed about the location of installation.

11. Check the grounding to see whether it is


proper or not, and if it is found improper,
connect the grounding terminal to the earth. DANGER

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WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS

1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal
goods such as rejected goods being returned).

2. Object parts

(1) Micro computer


(2) Integrated circuits (IC)
(3) Field-effect transistors (FET)
(4) P.C. boards or the like on which the parts mentioned in (1) and (2) of this paragraph are equipped.

3. Items to be observed in handling

(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).

A conductive polyvinyl bag IC

Conductive sponge
IC

Fig. 1 Conductive Container

(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).

(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.

(4) Be sure to place a part on a metal plate with grounding.

(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try to
repair the printed circuit board on a grounded metal plate.

Body earth
(Elimik conductive band)

Clip for connection with a


1M grounding wire

Fig. 2 Body Earth

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(6)Use a three wire type soldering iron including a grounding wire.

Metal plate (of aluminium, stainless steel, etc.)

Working
table

Resistor of 1 M (1/2W)

Staple
Earth wire

Bare copper wire (for body earth)

Fig. 3 Grounding of the working table

Soldering iron

Grounding
wire

Screw stop at the screwed


part using a rag plate

Fig. 4 Grounding a soldering iron

Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.

(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of
the measuring instrument shortcircuit a load circuit or the like.

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! CAUTION

1. In quiet operation or stopping the running, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.

2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug from
the power outlet for safety.

3. The room air conditioner does not start automatically after recovery of the electric power failure for prevent-
ing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.

4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and
this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of
blowing fuse or damaging parts even if operation is restarted accidentally.

5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below -10°C (14°F).

6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.

7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.

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SPECIFICATIONS
RAS-08PH1
MODEL RAS-10PH1 RAC-08PH1
RAC-10PH1 RAC-14PH1
RAS-14PH1

FAN MOTOR DC35V 25W DC120-380V 40W DC120-380V 47W

FAN MOTOR CAPACITOR NO NO

FAN MOTOR PROTECTOR NO NO

COMPRESSOR – ASD084SF-A7JK 5RS102ZBC21

COMPRESSOR MOTOR CAPACITOR NO NO

OVERLOAD PROTECTOR NO YES

OVERHEAT PROTECTOR NO YES

FUSE (for MICROPROCESSOR) NO 3.0A

POWER RELAY NO G4A

POWER SWITCH NO NO

TEMPORARY SWITCH YES NO

SERVICE SWITCH NO YES

TRANSFORMER NO NO

VARISTOR NO 450NR

NOISE SUPPRESSOR NO YES

THERMOSTAT YES(IC) YES(IC)

REMOTE CONTROL SWITCH (LIQUID CRYSTAL) YES NO

REFRIGERANT CHARGING UNIT ---------- 820g 1000g


VOLUME
(Refrigerant 410A) WITHOUT REFRIGERANT BECAUSE
PIPES (MAX. 20m)
COUPLING IS FLARE TYPE.

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SAFETY PRECAUTION PRECAUTIONS DURING OPERATION

• Please read the “Safety Precaution” carefully before operating the unit to ensure correct usage of the unit. • Do not use any conductor as fuse wire, this could cause fatal accident.
• Pay special attention to signs of “ Warning” and “ Caution”. The “Warning” section contains PROHIBITION
matters which, if not observed strictly, may cause death or serious injury. The “Caution” section
ENGLISH

contains matters which may result in serious consequences if not observed properly. Please observe
all instructions strictly to ensure safety. • During thunder storm, disconnect the plug top or turn off the circuit breaker.
WARNING “OFF”
• The signs indicate the following meanings. (The following are examples of signs.)
This sign in the figure indicates prohibition. Indicates the instructions that must be followed. • Spray cans and other combustibles should not be located within a meter of the air
outlets of both indoor and outdoor units.
• Please keep this manual after reading. As a spray can’s internal pressure can be increased by hot air, a rupture may result. PROHIBITION

PRECAUTIONS DURING INSTALLATION • The product shall be operated under the manufacturer specification and not for
• Do not reconstruct the unit. any other intended use.
Water leakage, fault, short circuit or fire may occur if you reconstruct the unit by PROHIBITION
yourself. PROHIBITION
• Do not attempt to operate the unit with wet hands, this could cause fatal accident.
• Please ask your sales agent or qualified technician for the installation of your
unit. DON’T WET

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Water leakage, short circuit or fire may occur if you install the unit by yourself.
WARNING • Please use earth line. • When operating the unit with burning equipments, regularly ventilate
Do not place the earth line near water or gas pipes, lightning-conductor, or the the room to avoid oxygen insufficiency. STRICTLY OBSERVE
earth line of telephone. Improper installation of earth line may cause electric CONNECT EARTH LINE PRECAUTIONS
shock. • Do not direct the cool air coming out from the air-conditioner panel to
• Be sure to use the specified piping set for R410A. Otherwise, this may result in face household heating apparatus as this may affect the working of
broken copper pipes or faults. PROHIBITION apparatus such as the electric kettle, oven etc.
• A circuit breaker should be installed depending on the mounting site of the unit.
Without a circuit breaker, the danger of electric shock exists. • Please ensure that outdoor mounting frame is always stable, firm and
• Do not install the unit near a location where there is flammable gas. without defect. If not, the outdoor unit may collapse and cause danger.
The outdoor unit may catch fire if flammable gas leaks around it. Piping shall be PROHIBITION PROHIBITION
suitable supported with a maximum spacing of 1m between the supports.
• Do not wash the unit with water or place a water container such as a
CAUTION • Please ensure smooth flow of water when installing the drain hose. If any failure vase on the indoor unit.
is found in the drain path, water drops from the indoor and outdoor units, causing PROHIBITION Electrical leakage could be present and cause electric shock.
wet household effects.

7
• Make sure that a single phase 220V- 230V power source is used. • Do not place plants or animals directly under the air flow as it is bad for the plants or
The use of other power sources may cause electrical components to overheat animals.
PROHIBITION PROHIBITION
and lead to fire.

• Do not climb on the outdoor unit or put objects on it.


PRECAUTIONS DURING SHIFTING OR MAINTENANCE
PROHIBITION
• Should abnormal situation arise (like burning smell), please stop operating the CAUTION
unit and remove plug from the socket or turn off the circuit breaker. Contact your • When operating the unit with the door and windows opened, (the room humidity
agent. Fault, short circuit or fire may occur if you continue to operate the unit “OFF” is always above 80%) and with the air deflector facing down or moving automati-
under abnormal situation. cally for a long period of time, water will condense on the air deflector and drips PROHIBITION
down occasionally. This will wet your furniture. Therefore, do not operate under
• Please contact your agent for maintenance. such condition for a long time.
Improper self maintenance may cause electric shock and fire.
• If the amount of heat in the room is above the cooling or heating capability of the
• Please contact your agent if you need to remove and reinstall the unit. unit (for example: more people entering the room, using heating equipments and
Electric shock or fire may occur if you remove and reinstall the unit yourself improperly. PROHIBITION etc.), the preset room temperature cannot be achieved.

• Avoid an extended period of direct air flow for your health. • This appliance especially indoor unit cleaning must be performed by authorized
PROHIBITION
personnel only. Consult your sales agent.
Using a commercially available detergent or similar can damage the plastic parts PROHIBITION
WARNING • Do not connect the power calbe with an extension cable or do not plug too many or clog the drain pipe, causing water to drip with potential electric shock hazard.
leads of the other electric appliance into the socket where this cable is plugged.
In addition, wire the cable with some allowances to prevent the cable from stretching.
• Do not touch the air outlet, bottom surface and aluminum fin of the outdoor
Not doing so will cause an electrical shock, heat generation or fire. PROHIBITION
unit.
You may get hurt.
• Do not bundle the power cable, pull it, put something on it, heat it, process it, or DON’T TOUCH
put it between things. Breakage of the power cable may result.
Use of a damaged cable may cause an electrical shock or a fire. PROHIBITION • Do not touch the refrigerant pipe and connecting valve.
Burns may result.
• Do not put objects like thin rods into the panel of blower and suction side DON’T TOUCH

because the high-speed fan inside may cause danger. • This appliance is not intended for use by young children or infirm persons unless they have been
PROHIBITION
adequately supervised by a responsible person to ensure that they can use this appliance safely.
• Young children should be supervised to ensure that they do not play with the appliance.

–2– –3–
NAMES AND FUNCTIONS OF EACH PART NAMES AND FUNCTIONS OF EACH PART
INDOOR UNIT Air filter INDOOR UNIT INDICATIONS
To prevent dust from coming into the indoor unit.
(Refer page 16)
ENGLISH

Front panel

7(0325$5<
6:,7&+ Indoor unit indicators 7(0325$5<
6:,7&+
OPERATION LAMP (Yellow)
Light indicator showing the operating condition. This lamp lights during operation.
(Refer page 5) The OPERATION LAMP flashes
Horizontal deflector Vertical deflector in the following cases during
(Air Outlet) heating.
(Refer page 15) (1) During preheating
TIMER LAMP (Orange) For about 2-3 minutes after
Remote controller This lamp lights when the
Send out operation signal to the indoor unit. So as starting up.

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to operate the whole unit. timer is working. (2) During defrosting
(Refer page 6) Defrosting will be performed
OUTDOOR UNIT about once an hour when frost
forms on the heat exchanger
Air outlet Drain hose of the outdoor unit, for 5-10
RAC-08PH1 When “heating” operation is Drains the dehumidified water from the indoor unit to the
performed, cool air blows and minutes each time.
RAC-10PH1 outdoor during “cooling” or “dehumidifying” operation.
when “cooling” or “dehumidifying”
operation is performed, warm air Piping and Wiring
blows. Air inlets (Rear and left sides)

TEMPORARY SWITCH
Use this switch to start and stop when the remote
controller does not work.
This temporary operation will be at the most recent

8
CAUTION setting made. (The unit will immediately go into
Drain port automatic operation once power is switched on.)
(Bottom) Turn off the circuit breaker or pull out
Earth terminal
the power plug if the unit is not be
(Lower section of the side)
operated for a long period.
Air outlet Drain hose
RAC-14PH1 When “heating” operation is Drains the dehumidified water from the indoor unit to the If the power stays on and the unit is not operated, power is slightly consumed in the control circuit.
performed, cool air blows and outdoor during “cooling” or “dehumidifying” operation. The power is saved by turning off the power switch (or the circuit breaker when the power is supplied
when “cooling” or “dehumidifying” from the outdoor unit).
operation is performed, warm air Piping and Wiring
blows. Air inlets (Rear and left sides)
RAC-18PH1 Attaching the Wasabi-Nano Titanium Air Cleaning Wasabi-Nano Titanium Air Cleaning Mesh
About the outdoor unit:
When “Stop” is selected during operation Mesh (Accessories) to the filter frame.
of the indoor unit, the fan of the outdoor s Attach the Wasabi-Nano Titanium Air Cleaning Mesh
unit continues turning for 10 to 60 to the frame by gently compress its both sides
seconds to cool the electric parts down.
and release after insertion into filter frame. Frame
In heating operation, condensate or
water due to defrosting will flow. s The cooling capacity is slightly weakened and
Do not cover the drain port of the outdoor
Drain port unit because such water may freeze in the cooling speed becomes slower when the
. Air Filter Claw
(Bottom) Earth terminal the chilly area. Wasabi-Nano Titanium Air Cleaning Mesh are used.
(Lower section of the side) When the outdoor unit is hung on the s Wasabi-Nano Titanium Air Cleaning Mesh are washable
ceiling, install the bush and drain pipe
on the drain port and drain water. and reusable up to 20 times by using vacuum
MODEL NAME AND DIMENSIONS cleaner or water rinse under running tap water.
When you want to renew it, please ask your sales Filter Frame
MODEL WIDTH (mm) HEIGHT (mm) DEPTH (mm)
agent. Optional air cleansing and deodorizing
RAS-08PH1, RAS-10PH1, filters.
780 280 218
RAS-14PH1, RAS-18PH1
RAC-08PH1, RAC-10PH1 700 505 258
RAC-14PH1 750 548 288
RAC-18PH1 792 600 299

–4– –5–
NAMES AND FUNCTIONS OF EACH PART VARIOUS FUNCTIONS
REMOTE CONTROLLER ■ Auto Restart Control
• This controls the operation of the indoor unit.
The range of control is about 7 meters. If indoor lighting is controlled electronically, the range of • If there is a power failure, operation will be automatically restarted when the power is resumed with
ENGLISH

control may be shorter, in some cases, the control signal may not be received. previous operation mode and airflow direction.
This unit can be fixed on a wall using the fixture provided. Before fixing it, make sure the indoor unit (As the operation is not stopped by remote controller.)
can be controlled from the remote controller. • If you intend not to continue the operation when the power is resumed, switch off the power supply.
• Handle the remote controller with care. When you switch on the circuit breaker, the operation will be automatically restarted with previous
Dropping it or getting it wet may compromise its signal transmission capability. operation mode and airflow direction.
• After new batteries are inserted into the remote controller, the unit will initially require approximately Note: 1. If you do not require Auto Restart Control, please consult your sales agent.
10 seconds to respond to commands and operate. 2. Auto Restart Control is not available when Timer or Sleep Timer mode is set.

● Signal emitting window/transmission sign


Point this window toward the indoor unit when controlling it.
AUTOMATIC OPERATION
The transmission sign blinks when a signal is sent.
● Display The device will automatically determine the mode of operation, HEAT or COOL depending on the
initial room temperature. The selected mode of operation will change when the room temperature

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This indicates the room temperature selected, current time, timer status,
function and intensity of circulation selected. varies.
● START/STOP button
Press this button to start operation. Press it again to stop operation.
● AUTO SWING button Press the FUNCTION selector so that the display indicates the
Controls the angle of the horizontal air deflector. (AUTO) mode of operation.
● FAN SPEED selector
This determines the fan speed. Every time you press this button, the intensity of 1  When AUTO has been selected, the device will automatically
circulation will change from (AUTO) to (HI) to (MED) to (LOW) to
(SILENT). (This button allows selecting the optimal or preferred fan speed for determine the mode of operation, HEAT or COOL depending
each operation mode.) on the current room temperature.
 When AUTO is first selected, the device will determine the
● SLEEP button
current room temperature and select the proper operation
Use this button to set the sleep timer.
mode accordingly.
● TEMPERATURE buttons  When the air conditioner has adjusted the room's temperature
Use these buttons to raise or lower the temperature setting. (Keep pressed, and
to the near preset temperature, it will begin to monitor

9
the value will change more quickly.)
operation. If the room temperature subsequently changes,
● TIME button
the air conditioner will once again select the appropriate
Use this button to set and check the time and date.
operation (heating or cooling) to adjust the temperature to
● RESET button
Press this button after the batteries are replaced or when some irregular
the preset temperature. The monitoring operation range is
operation is found. + 3°C relative to the preset temperature.
● FUNCTION selector  If the mode automatically selected by the unit is not
Use this button to select the operating mode. Every time you press it, the mode satisfactory, manually change the mode setting (heat,
will change from (AUTO) to (HEAT) to (DEHUMIDIFY) to (COOL) and dehumidify, cool or fan).
to (FAN) cyclically.
● FAN SPEED selector
● AUTO SWING button
Press the (START/STOP) button.
● TIMER control START Operation starts with a beep.
Use these buttons to set the timer. STOP Press the button again to stop operation.
● OFF-TIMER button Select the turn OFF time.
● ON-TIMER button Select the turn ON time.
● RESERVE button Time setting reservation. ■ As the settings are stored in memory in the remote controller, you
● CANCEL button Cancel time reservation. only have to press the (START/STOP) button next time.

Precautions for Use You can raise or lower the temperature setting as necessary by
• Do not put the remote controller in the following places. maximum of 3°C.
• In direct sunlight
• In the vicinity of a heater. Press the temperature button and the temperature
• Handle the remote controller carefully. Do not drop it on the floor, and setting will change by 1°C each time.
protect it from water.
• Once the outdoor unit stops, it will not restart for about 3 minutes (unless • The preset temperature and the actual room temperature may
you turn the power switch off and on or unplug the power cord and plug vary somewhat depending on conditions.
it in again).
This is to protect the device and does not indicate a failure.
• If you press the FUNCTION selector button during operation, the device
Press the (FAN SPEED) button to select AUTO, LOW and SILENT.
may stop for about 3 minutes for protection.
–6– –7–
HEATING OPERATION DEHUMIDIFYING OPERATION
• Use the device for heating when the outdoor temperature is under 21°C. Use the device for dehumidifying when the room temperature is over 16°C.
When it is too warm (over 21°C), the heating function may not work in order to protect the device. When it is under 15°C, the dehumidifying function will not work.
• In order to keep reliability of the device, please use this device above -15°C of the outdoor
ENGLISH

temperature.

Press the FUNCTION selector so that the display indicates


Press the FUNCTION selector so that the display indicates
1 (DEHUMIDIFY).
1 (HEAT).
Press the (FAN SPEED) button to select LOW and SILENT.

Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting). START Press the (START/STOP) button.
(AUTO) : The fan speed changes automatically according STOP
to the temperature of the air which blows out.

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2 ■ When you want to change the operation mode, please use the
(HI) : Economical as the room will become warm FUNCTION selector.
quickly. ■ Set the desired temperature is available.
But you may feel a chill at the beginning. ■ You also can use the FUNCTION selector to select this operation.
(MED) : Quiet.
(LOW) : More quiet.
(SILENT) : Silent.

Set the desired room temperature with the TEMPERATURE


buttons (the display indicates the setting).
3 The temperature setting and the actual room temperature may
vary somewhat depending on conditions. ■ Dehumidifying Function

10
(START/STOP) button. Heating operation starts • Dehumidifying takes place with a target temperature which is slightly lower than the room
START Press the temperature setting. (However, target temperature is 16°C for a temperature setting of 16°C.)
STOP with a beep. Press the button again to stop operation. If the room temperature becomes lower than the target value, operation stops. If the room
temperature becomes higher than the target value, operation restarts.
■ As the settings are stored in memory in the remote controller, you • The preset room temperature may not be reached depending on the number of people present in
only have to press the (START/STOP) button next time. the room conditions.

■ Defrosting

Defrosting will be performed about once an hour when frost forms on the heat exchange of the outdoor unit,
for 5~10 minutes each time.

During defrosting operation, the operation lamp blinks in cycle of 3 seconds on and 0.5 second off.

The maximum time for defrosting is 20 minutes.

(If the piping length used is longer than usual, frost will likely to form.)

–8– –9–
COOLING OPERATION FAN OPERATION

Use the device for cooling when the outdoor temperature is -10 to 42°C. You can use the device simply as an air circulator. Use this function to dry the interior of the indoor unit
If humidity is very high (over 80%) indoors, some dew may form on the air outlet grille of the indoor at the end of summer.
ENGLISH

unit.

Press the FUNCTION selector so that the display indicates Press the FUNCTION selector so that the display indicates
1 (COOL). 1 (FAN).

Press the (FAN SPEED) button.


Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting). (HI) : The strongest air blow.
(AUTO) : The FAN SPEED is HI at first and varies to MED 2 (MED) : Quiet.
automatically when the preset temperature has

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(LOW) : More quiet.
2 been reached.
(SILENT) : Silent.
(HI) : Economical as the room will become cool quickly.
(MED) : Quiet. Press the (START/STOP) button. Fan operation starts with a
START beep.
(LOW) : More quiet. STOP Press the button again to stop operation.
(SILENT) : Silent.

Set the desired room temperature with the TEMPERATURE


buttons (the display indicates the setting).
3 The temperature setting and the actual room temperature may FAN SPEED (AUTO) … When the AUTO fan speed mode is set in the cooling/heating operation:
vary somewhat depending on conditions.

11
Press the (START/STOP) button. Cooling operation starts
• The fan speed will automatically change according to the temperature of
with a beep. Press the button again to stop operation. The cooling discharged air.
function does not start if the temperature setting is higher than For the heating operation • As room temperature reaches the preset temperature, a very light breeze
START
the current room temperature (even though the (OPERATION) will blow.
STOP lamp lights).
The cooling function will start as soon as you set the temperature
below the current room temperature. • Operation starts in the “HI” mode to reach the preset temperature.
For the cooling operation • As room temperature approaches the preset temperature, fan speed auto-
■ As the settings are stored in memory in the remote controller, you matically switches to “LOW”.
only have to press the (START/STOP) button next time.

– 10 – – 11 –
HOW TO SET THE TIMER
ENGLISH

OFF-Timer 1 Press the (OFF-TIMER)


button. The (OFF) mark blinks 2 Set the turn-off time with 3 Point the signal window of the remote controller toward the indoor unit,
on the display. the TIMER control button. and press the (RESERVE) button.
Start Stop The (OFF) mark starts lighting instead of flashing and the (RESERVED)
AM
OFF TIMER sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
PM

ON TIMER You can set the device to turn off at


the present time. Example: The device will turn off at 11:00p.m.
PM
The setting of turn-off time is now complete.

RESERVE

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CANCEL

ON-Timer 1 Press the (ON-TIMER)


Stop Start button. The (ON) mark blinks on 2 Set the turn-on time with 3 Point the signal window of the remote controller toward the indoor unit,
The device will turn on at the the display. the TIMER control button. and press the (RESERVE) button.
designated times. The (ON) mark starts lighting instead of flashing and the (RESERVED)
AM
sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
Example:
The device will turn on early so that the preset
AM
AM
temperature be almost reached at 7:00 a.m.
The setting of the turn-on time is now complete.

12
ON/OFF-Timer 1 Press the (OFF- 2 Set the turn-off time 3 Press the (ON-
TIMER) button so that with the TIMER control TIMER) button so that the 4 Set the turn-on time with 5 Point the signal window of the remote controller toward the indoor unit,
the (OFF) mark button. (OFF) mark lights and the TIMER control button. and press the (RESERVE) button.
Start Stop
blinks. Press the (RESERVE) the (ON) mark blinks. The (ON) mark starts lighting instead of flashing and the (RESERVED)
button. sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
• The device will turn on (off) and PM
PM PM
off (on) at the designated times. PM
PM
• The switching occurs first at the Example:
preset time that comes earlier. For heating, the device will turn off at 10:30 p.m.,
• The arrow mark appearing on the and then turn on early so that the preset
display indicates the sequence of AM temperature be almost reached at 7:00 a.m.;
AM
switching operations. AM for cooling and dehumidifying, it will simply
turned on at 7:00 a.m. The settings of the turn
on/off times are now complete.

How to Cancel Reservation • The timer may be used in three ways: off-timer, on-timer and ON/OFF (OFF/ON)-timer. Set the
current time at first because it serves as a reference.
Point the signal window of the remote controller toward the indoor unit, and press the (CANCEL)
button. • As the time settings are stored in memory in the remote controller, you only have to press the
The (RESERVED) sign goes out with a beep and the (TIMER) lamp turns off on the indoor unit. (RESERVE) button is order to use the same settings next time.

NOTE
You can set only one of the OFF-timer,
ON-timer and ON/OFF-timer.

– 12 – – 13 –
HOW TO SET THE SLEEP TIMER ADJUSTING THE AIR DEFLECTORS
Set the current time at first if it is not set before (see the pages for setting the current time). Press the
(SLEEP) button and the display changes as shown below. 1
ENGLISH

Mode Indication
When cooling,
1 hour 2 hours 3 hours 7 hours dehumidifying
Sleep Timer
Sleep timer off Vertical
about 10°

Sleep Timer: The device will continue working for the desired number of
hours and then turn off. about 40°
Point the signal window of the remote controller toward the indoor unit, and

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● SLEEP
press the SLEEP button.
The timer information will be displayed on the remote controller. The TIMER
lamp lights with a beep from the indoor unit. When the sleep timer has
been set, the display indicates the turn-off time.
When heating

AM
Example: If you set 3 hours sleep time at Vertical
11:38 p.m., the turn-off time is 2:38 a.m. about 10°

about 45°

Sleep The device will be turned off by the sleep timer


Start and turned on by on-timer.
timer

13
1 Set the ON-timer. 2
2 Press the (SLEEP) button and set the sleep timer.
AM For heating:
In this case, the device will turn off in
2 hours (at 1:38 a.m.) and turn on early
so that the preset temperature will be
almost reached at 6:00 next morning.
AM

HOW TO EXCHANGE THE BATTERIES IN THE REMOTE CONTROLLER

How to Cancel Reservation


Point the signal window of the remote controller toward the indoor unit, and press the (CANCEL)
button.
The (RESERVED) sign goes out with a beep and the (TIMER) lamp turns off on the indoor unit.

NOTE
If you set the sleep timer when the off-time or on/off-
timer has been set earlier, the sleep timer becomes Push and pull to the
effective instead of the off - or on/off-timer set earlier. direction of arrow.

– 14 – – 15 –
MAINTENANCE

CAUTION 2. CLEANING OF FRONT PANEL


Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
ENGLISH

stop operation and switch off the power supply. Remove the front panel and wash with clean water.
Wash it with a soft sponge.
After using neutral detergent, wash thoroughly with
clean water.
1. AIR FILTER
When front panel is not removed, wipe it with a soft
Please clean the filter once about every two weeks. By doing so, the power rates are saved. In dry cloth. Wipe the remote controller thoroughly with
case the air filter is full of dust, the air flow will decrease and the cooling capacity will be reduced. a soft dry cloth.
Further, noise may occur. Be sure to clean the filter following the procedure below.
Wipe the water thoroughly.
PROCEDURE If water remains at indicators or signal receiver of
indoor unit, it causes trouble.

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Open the front panel carefully and remove the filter.
1
Method of removing the front panel.
Be sure to hold the front panel with both hands to
detach and attach it.
Vacuum dust from the air filter using vacuum cleaner.
2 Removing the Front Panel Attaching the Front Panel
If there is too much dust, wash the filter with a detergent
and rinse it thoroughly. After that, dry it in the shade. 2 1
2 1

Shaft Shaft
Hole Hole

14
Set the filter with “FRONT” mark facing front, and
3 slot them into the original state. When the front panel is fully opened with both Move the shafts of the left and right arms into
After attaching the filters, push the front panel at hands, push the right arm to the inside to the steps in the unit and securely insert them
three arrow portions as shown in figure and close release it, and while closing the front panel into the holes.
it. slightly, put it out forward.

CAUTION
CAUTION Do not splash or direct water to the body of the unit when cleaning it as A
C
B E N Z IN E T H I NN E R
this may cause short circuit. I
Do not wash with hot water at more than 40°C. The filter may shrink. D
Never use hot water (above 40°C), benzine, gasoline, acid, thinner or a
When washing it, shake off moisture completely and dry it in the shade; do not expose it directly
brush, because they will damage the plastic surface and the coating.
to the sun. The filter may shrink.
Don't operate the unit without filter. Fault may occur if you continue.

3. MAINTENANCE AT BEGINNING OF LONG OFF PERIOD

Run the unit by setting the operation mode to


(FAN) and the fan speed to HI for about half a day
on a fine day, and dry the whole of the unit.
Air
Switch off the power plug or turn off the circuit breaker. Blow

– 16 – – 17 –
INFORMATION REGULAR INSPECTION
PLEASE CHECK THE FOLLOWING POINTS EVERY EITHER HALF YEARLY OR YEARLY. CONTACT
CAPABILITIES YOUR SALES AGENT SHOULD YOU NEED ANY HELP.
ENGLISH

Heating Capability Check to see if the unit’s earth line has been con-
This room air conditioner utilizes a heat pump system that absorbs CAUTION
exterior heat and brings it into a room to be heated. As the ambient nected correctly.
Do not use a stove 1
temperature gets lower, heating capability will also lower. In such a WARNING If the earth line is disconnected or faulty, unit failure or
or any other
situation, the inverter work to increase compressor rpm to keep the h i g h t e m p e ra t u r e electric shock hazard may result.
unit’s heating capability from decreasing. If the unit’s heating perfor- devices in proximity
mance is still unsatisfactory, other heating appliances should be used to the indoor unit. PROHIBITION
to augment this unit’s performance.
The air conditioner is designed to heat an entire room so that it may take some time before you feel warm. Check to see if the mounting frame has rusted ex-
Timer operation is recommended for effective preheating ahead of the desired time. 2 cessively or if the outdoor unit has tilted or become
WARNING unstable.
Cooling and Dehumidifying Capabilities It could collapse or fall, causing injury.
If the heat present in a room exceeds the unit’s cooling capacity (for example, if there are many people in

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the room or other heating appliances are used), the preset room temperature may not be reached.
Check to see if the power plug is securely inserted
into the wall socket.
If the power plug is not inserted into the wall socket
VARIOUS FUNCTIONS 3
WARNING securely or becomes hot, an electric shock or fire may result.
If dust or dirt is found on the power plug, clean the plug
s When fan speed, room temperature are set with the remote controller before starting manual operation and and insert it into the wall socket.
the buttons are released, the indication of settings will go off in 10 seconds and only the operation mode
will be displayed.
s Pressing the button while the unit is in operation will let the protective circuit work so that the unit will AFTER SALES SERVICE AND WARRANTY
not operate for approximately 3 minutes.
s During heating operation, the indoor unit’s color indicator lamp may flash with no air emitted for a while. WHEN ASKING FOR SERVICE, CHECK THE FOLLOWING POINTS.
s If you feel cold wind during heating operation with the (HI) fan speed or want to make the unit operation
quieter after the room is heated, use of (AUTO) setting is recommended.
s With the (LOW), (SILENT) settings, the unit’s cooling capacity will lower slightly. CONDITION CHECK THE FOLLOWING POINTS
s With the (LOW), (SILENT) settings, the unit’s fan speed of heating operation will vary with the

15
operating conditions. If the remote controller is not
transmitting a signal. s Do the batteries need replacement?
s Is the polarity of the inserted batteries correct?
(Remote controller display is
TIMER PROGRAMMING/SLEEP TIMER OPERATION dim or blank.)
s Is the fuse all right?
s When the timer has been programmed, the unit will not operate even if the set time is reached unless the
unit receives a signal from the remote controller. Confirm that timer programming is complete (beep) and s Is the voltage extremely high or low?
When it does not operate. s Is the circuit breaker “ON”?
the TIMER lamp of the indoor unit lights.
s If the (SLEEP) button is pressed while the ON/OFF timer is programmed, the sleep timer takes priority. s Is the power plug inserted?
s During sleep timer operation, the fan speed sets to (SILENT) regardless of the preset speed. The s Do you have any power cut?
remote controller display indication will remain unchanged even with the (SILENT) setting.
s Is the air filter blocked with dust?
s Is the set temperature suitable?
When it does not cool well. s Have horizontal air deflectors been adjusted to their correct
When it does not heat well. positions according to the operation mode selected?
s Are the air inlets or air outlets of indoor and outdoor units
blocked?
s Is the fan speed “LOW”or “SILENT”?
The following phenomena do not indicate unit failure.
<Operation start>
During heating, the operation The unit is preparing to blow warm air. Please wait.
indicator blinks and air blow stops <In operation>
The outdoor unit is defrosting. Please wait.
Hissing or fizzy sounds Refrigerant flow noise in the pipe or valve sound generated when flow rate is
adjusted.
Squeaking noise Noise generated when the unit expands or contracts due to temperature changes.
Rustling noise Noise generated with the indoor unit fan’s rpm changing such as operation start
times.
Clicking noise Noise of the motorized valve when the unit is switched on.

– 18 – – 19 –
Noise of the ventilation fan sucking in air present in the drain hose and blowing out
Perking noise dehumidifying water that had accumulated in the condensed water collector. For
details, consult your sales agent.
Operation noise changes due to power variations according to room temperature
Changing operation noise
changes.
Mist emission Mist is generated as the air within the room is suddenly cooled by conditioned air.
Steam emitted from the outdoor unit Water generated during defrosting operation evaporates and steam is emitted.
Caused as the smells and particles of smoke, food, cosmetics, etc. present in room
Odors
air become attached the unit and blown off into the room again.
The outdoor unit continues to operate Defrosting is underway (as the heating operation is stopped, the microcomputer
even if operation is stopped. checks frost accumulated in the outdoor unit and instructs the unit to perform
automatic defrosting if necessary).
Shows preheating or defrosting operation is underway.
As the protective circuit or preheat sensor operates when unit operation is stopped

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The OPERATION lamp is blinking.
during preheating and then restarted, or when operation mode is switched from cooling
to heating, the lamp continues to blink.
Does not reach the temperature Actual room temperature may deviate slightly from the remote controller's
setting temperature setting depending on the number of people in the room, indoor or
outdoor conditions.

If the unit still fails to operate Contact your sales agent immediately if the
normally after performing the
following phenomena should occur:
above inspections, turn the
circuit breaker off, or pull the The circuit breaker switches off or the fuse blows
power plug out, and contact frequently.
your sales agent immediately. The switch operation is not stable.
Foreign matter or water accidentally enters the unit interior.
The power cord gets excessively hot or its insulation is torn or stripped.

16
TIMER lamp on the indoor unit display blinks.
As the nature of the failure can be identified by the blinking cycle,
( check the blinking cycle before turning off the circuit breaker. )
Notes
In quiet operation or stopping the running, the following phenomena may
occasionally occur, but they are not abnormal for the operation.
(1) Slight flowing noise of refrigerant in the refrigerating cycle.
(2) Slight rubbing noise from the fan casing which is cooled and then
gradually warmed as operation stops.
The odor will possibly be emitted from the room air conditioner because
the various odor, emitted by smoke, foodstuffs, cosmetics and so on,
sticks to it. So please clean the air filter and the evaporator regularly to
reduce the odor.

Please contact your sales agent immediately if the air conditioner still fails to operate normally after
the above inspections. Inform your agent of the model of your unit, production number, date of
installation. Please also inform him regarding the fault.

Please note:
On switching on the equipment, particularly when the room light is dimmed, a slight brightness
fluctuation may occur. This is of no consequence.
The conditions of the local Power Supply Companies are to be observed.

– 20 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1

INDOOR UNIT

218

17
RAS_AW_015-018e

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CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAC-08PH1, RAC-10PH1
OUTDOOR UNIT

18

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CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAC-14PH1
OUTDOOR UNIT

Handle

Handle

Air Suction grill Air outlet

Rear side

Holes for anchor bolt


(2 – ø12 x 6 slots for ø8.0 bolt)

Notch for anchor bolt


(for 2 – ø8.0 bolt)

Drain hole Fixing hole

Drain hole

Service space
More
than
50

More than More than


100 200
More
than
300

19

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MAIN PARTS COMPONENT

THERMOSTAT

Thermostat Specifications

MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1

THERMOSTAT MODEL IC

OPERATION MODE COOL HEAT

INDICATION ON 16.7 (62.1) 18.7 (65.7)


16
OFF 16.0 (60.8) 19.3 (66.7)
TEMPERATURE ON 24.7 (76.5) 26.7 (80.1)
INDICATION
eC (e
F)
24
OFF 24.0 (75.2) 27.3 (81.1)

INDICATION ON 32.7 (90.9) 34.7 (94.5)


32
OFF 32.0 (89.6) 35.3 (95.5)

FAN MOTOR

Fan Motor Specifications

MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1 RAC-08PH1, RAC-10PH1 RAC-14PH1

POWER SOURCE DC 35V DC 120 - 380V


OUTPUT 25W 40W 47W

RED
35V 120- RED
BLK 380V
0V
BLK
WHT 0V
CONNECTION
5V
YEL
M WHT
0 - 5V 15V
YEL
M
BLU 0-6V
FG
BLU
0-15V

(Control circuit built in)

BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE


GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED
BLK : BLACK PNK : PINK VIO : VIOLET

MAIN ELECTRIC COMPONENTS FOR OUTDOOR UNIT

NAME RATING APPLICABLE MODELS

REVERSING VALVE COIL 135 1 (20 ˚C) RAC-08PH1,10PH1, 14PH1


REACTOR L1 13 (mH), 0.224 1 RAC-08PH1,10PH1, 14PH1
COMPRESSOR CAPACITOR 45 (嘕 F) RAC-08PH1,10PH1,14PH1

20
RAS_AW_015-018e

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COMPRESSOR MOTOR

Compressor Motor Specifications

MODEL RAC-08PH1,RAC-10PH 1 RAC-14PH1


ITEM
COMPRESSOR TYPE ASD084SF-A7JK 5RS102ZBC21
POWER SOURCE DC 220 - 350 V
OUTPUT 710W 700W

(U) WHITE

WINDING M
M M
(W)
(V) YELLOW RED

RESISTANCE 20e
C 2M=1.15
( ) 75e
C 2M=1.40

YELLOW

WHITE

RED
COMPRESSOR

FRONT SIDE OF OUTDOOR UNIT

! CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.

21
RAS_AW_015-018e

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WIRING DIAGRAM
RAS-08PH1, RAC-08PH1 RAC-08PH1 RAC-14PH1
RAS-10PH1, RAC-10PH1 RAC-10PH1
RAS-14PH1, RAC-14PH1

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22
23
MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1
CIRCUIT DIAGRAM

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24
MODEL RAC -08PH1, RAC -10PH1

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25
MODEL RAC-14PH1


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RAS-08PH1, RAC-08PH1
RAS-10PH1, RAC-10PH1
RAS-14PH1, RAC-14PH1

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26
RAS_AW_022_A3e 22
BASIC MODE
MODEL RAS-08PH1,RAS-10PH1,RAS-14PH1
Operation mode
Fan Cooling Dehumidifying Heating Auto

Start Stop Start Stop


Basic operation of Start / stop switch
start / stop switch Operation lamp

Start / stop switch


Reserve switch
Cancel switch
Operation lamp
Off-timer Timer lamp
Timer memory
(Off-timer during stop) (Change in reserved time)

Start / stop switch


Reserve switch
Cancel switch
Operation lamp
On-timer Timer lamp
Timer memory
(Change in reserved time) (On-timer during operation)

Timer functions
Start / stop button
Reserve button
Cancel button
Operation lamp

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Off On Timer lamp
On Off timer Timer memory OFF ON ON OFF ON OFF OFF ON

(Off -> On timer) (On -> Off timer) (On -> Off timer) (Off -> On timer)
during operation during stop

Changes from "Hi" to "Med" Set to "ultra-Lo", "Lo", "Med", "Hi", "ultra-Hi" or "stop" depending on the room temperature, Operating mode is judged by room temperature and outdoor temperature.
or "Lo" depending on room time and heat exchange temperature. Set to "stop" if the room temperature is 18˚C in the
temperature. "ultra-Lo" mode other than during preheating (cooling is recovered at 18.33˚C). (1) Judging by outdoor temperature
Room temperature
Auto ・ Operating mode is judged by outdoor temperature.

1℃
When the compressor is running at maximum speed In modes other than
Temperature set Only when the mode is not restricted by this judgment, the judgment by room temperature in the
for cooling during hot dash or when recovered from defrosting. left. next paragraph will be performed.
˚C (a) Outdoor temperature ≧ 27℃ : Restricted to cooling

1.33℃
0.66℃
On On (TDTMPH) + (TDSFNP) + (TDSFLH)
Thermo judgment Off (b) Outdoor temperature ≦ 16℃ : Restricted to heating
Compressor TDTMPH (TDTMPM) + (TDSFNP)
Hi TDTMPM
Med (TDTMPL) + (TDSFNP)
Lo TDTMPL (2) Judging by room temperature
3' (Compressor stopped Heat exchanger Operating mode at start up is judged (Initial judgment)
forcibly for 3 minutes)
temperature
Hi or ultra-Hi (a) Conditions for judgment (any of the followings)
1. Runs at "Hi" until first (fan speed set
thermo off after operation to "auto")
・ When auto operation is started after 1 hour has elapsed since the operation was stopped.
is started. ・ When auto operation is started after the previous manual mode operation.
Med
2. Runs at "Lo" when thermo ・ When the operating mode is switched to auto while operating at manual mode.
is off. Lo
(b) Judging method
Hi Operates at "Hi" regardless of Set to "Ultra-Hi" when the Set to "Ultra-Lo", "Lo", "Med", "Hi", "Ultra-Hi" or "Stop" depending on the room ・ Room temperature ≧ 25℃ ( 3℃ : Cooling Room
the room temperature. compressor runs at maximum temperature and time. ・ Room temperature < 25℃ ( 3℃ : Heating temperature
Cooling
speed, and to "Hi" in other Set to "Stop" if the room temperature is 18℃ in the "Ultra-Lo" mode other ※ (3℃ is the fine adjustment value from the remote controller. 25℃
modes. than during preheating (cooling is recovered at 18.33℃).
Heating
Set to "Ultra-Hi" when the compressor is running at maximum speed during
hot dash or when recovered from defrosting. 16℃ 27℃ Outdoor
Judging operating mode change during operation (Continuous judgment) temperature
Operates at "Med" regardless Same as at left. Set to "Ultra-Lo", "Lo", "Med" or "Stop" depending on the room temperature and time.

Fan speed mode (indoor fan)


Med (a) Conditions for judgment (any of the followings)
of the room temperature. Set to "Stop" if the room temperature is 18℃ in the "Ultra-Lo" mode other than during
・ The mode is reviewed at every interval time.
preheating (cooling is recovered at 18.33℃).
・ When auto operation is started again before 1 hour has elapsed since the operation was
stopped.
Lo Operates at "Lo" regardless of Same as at left. Set to "Lo" in modes other than Set to "Ultra-Lo", "Lo", or "Stop" depending on (b) Judging method
the room temperature. when the compressor stops. the room temperature and time. ・ Judge by setting the hysteresis on the final preset temperature.
Set to "Stop" if the room temperature is 18℃ Heat exchanger temperature
The final preset temperature is the actually targeted preset temperature which is the sum of
in the "Ultra-Lo" mode other than during KAFON
KAFOF the basic preset temperature and each type of shift value (e.g.( 3℃ by remote controller,
preheating (cooling is recovered at 18.33℃). On On preset temperature correction value, powerful shift value, etc.).
Operates at "Silent" regardless Same as at left. Set to "Silent" in modes other than Off
Silent The fan speed is controlled by the heat "Med" with overload
of the room temperature. when the compressor stops. "Lo" [Currently cooling]
exchanger temperature; the overload control is ・ Room temperature ≦ Final preset temperature −2℃ Change to heating
executed as in the following diagram: ・ Room temperature > Final preset temperature −2℃ Continue cooling
[Currently heating]
Basic operation of Performs only fan operation at See page 31. See page 33. See page 34. ・ Room temperature ≧ Final preset temperature +3℃ Change to cooling
temperature controller the set speed regardless of ・ Room temperature < Final preset temperature +3℃ Continue heating
the room temperature.
Start / stop swith
Operation lamp −2℃ Cooling
Hi
Med Heating

Fan
speeds
Lo
Hi Med Lo final preset temperature +3℃

Sleep operation Enters sleep operation after ・Same as at left. ・Same as at left. ・Same as at left. ・Same as at left.
(with sleep button ON) set as on the left. ・See page 32. ・See page 33. ・See page 35. ・Performs the sleep operation of each operation mode.
Action during sleep operation
silent (sleep) operation.
Notes:
1. The speed set of rotaion for the fan motor in each operation mode are as shown in Table 1.
2. The set room temperatures in the diagram include the shift values in Table 2.

27
Mode data file RAS-08PH1 Table 1 Fan speed by mode
REQUIRED VALUE
LABEL NAME OF UNIT SIDE Operation
mode Fan speed mode Label name
WMAX 3800 min-1
WMAX 2 3800 min-1 Ultra Lo FWSS
WSTD 3000 min-1 Silent, Sleep FWSOY
WJKMAX 2800 min-1 Lo FWS
WBEMAX 2800 min-1 Overload FWKAF
Heating
WSZMAX 2800 min-1 Med FWL
operation
CMAX 4000 min-1 Hi FWAH
CSTD 2900 min-1 Ultra Hi Set fan speed "AUTO" FWAHH
CJKMAX 2500 min-1 Hi FWH
Set fan speed "Hi"
CBEMAX 2300 min-1 Ultra Hi FWHH
CSZMAX 1950 min-1 Silent, Sleep FCSOY
SDMAX 2400 min-1 Lo FCS
SDRPM 2000 min-1 Cooling Med FCL
WMINHI 2150 min-1 operation Hi Set fan speed "AUTO" FCAH
WMIN 2150 min-1 Hi FCH
Set fan speed "Hi"
CMINHI 2150 min-1 Ultra Hi FCHH
CMIN 1950 min-1 Silent, Sleep FDSOY
Dehumidifying Lo 1 FDS1
DMIN 2150 min-1 operation
STAROTP 5 ˚C Lo 2 FDS2
STARCPL 3250 min-1
STARCPH 3250 min-1
STARCP2 300 min-1
STARCP3 0 min-1
STARTMW 60 sec
STARTMC 90 sec
STARTMD 90 sec
STARTM2 0 sec
STARTM3 0 sec
PKOU 400 min-1
FZZY_GN 1.0
FZZYTM 3 min
SHIFTW 2.00 ˚C
SFTSZW 2.00 ˚C
SHIFTC 1.33 ˚C
SHIFTD 3.33 ˚C
TEION 2.00 ˚C
TEIOF 9.00 ˚C
DFTIM_COL
Table 2 Room temperature shift value
35 min
DFTIM_FST 43 min Operation mode Shift value
DFTIM_0TP0 43 min Fan speed "AUTO, Hi, Med" SHIFTW
Heating operation
DFTIM_0TP5 60 min Fan speed "Lo, Silent, Sleep" SFTSZW
DFTIM_0TP10 60 min Cooling operation SHIFTC
TDF411 0 sec Dehumidifying operation SHIFTD
TDF412 30 sec
TDF413 30 sec
DFRPM3 2500 min-1
STARCPDL 3000 min-1
STARCPDH 2500 min-1
STARCPD2 500 min-1
STARTDF1 60 sec
STARTDF2 0 sec
DFMXTM 20 min
DFMAX 5500 min-1
TDF431 60 sec
TDF431_CHG 30 sec
DEFCOL 8 min
FCLN 200 min-1
FWSS 300 min-1
FWSOY 450 min-1
FWS 540 min-1
FWKAF 790 min-1
FWL 790 min-1
FWAH 790 min-1
FWH 900 min-1
FWAHH 1070 min-1
FWHH 1030 min-1
FCSOY 450 min-1
FCS 500 min-1
FCL 740 min-1
FCAH 820 min-1
FCH 820 min-1
FCHH 990 min-1
FDSOY 560 min-1
FDS1 600 min-1
FDS2 600 min-1

28

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Mode data file RAS-10PH1 Table 1 Fan speed by mode
REQUIRED VALUE
LABEL NAME OF UNIT SIDE Operation
mode Fan speed mode Label name
WMAX 4500 min-1
WMAX 2 5500 min-1 Ultra Lo FWSS
WSTD 4200 min-1 Silent, Sleep FWSOY
WJKMAX 3800 min-1 Lo FWS
WBEMAX 3300 min-1 Overload FWKAF
Heating
WSZMAX 3100 min-1 Med FWL
operation
CMAX 4000 min-1 Hi FWAH
CSTD 3100 min-1 Ultra Hi Set fan speed "AUTO" FWAHH
CJKMAX 2500 min-1 Hi FWH
Set fan speed "Hi"
CBEMAX 2100 min-1 Ultra Hi FWHH
CSZMAX 2000 min-1 Silent, Sleep FCSOY
SDMAX 2300 min-1 Lo FCS
SDRPM 2200 min-1 Cooling Med FCL
WMINHI 2000 min-1 operation Hi Set fan speed "AUTO" FCAH
WMIN 2000 min-1 Hi FCH
Set fan speed "Hi"
CMINHI 2000 min-1 Ultra Hi FCHH
CMIN 2000 min-1 Silent, Sleep FDSOY
Dehumidifying Lo 1 FDS1
DMIN 2000 min-1 operation
STAROTP 5 ˚C Lo 2 FDS2
STARCPL 3250 min-1
STARCPH 3250 min-1
STARCP2 300 min-1
STARCP3 0 min-1
STARTMW 60 sec
STARTMC 90 sec
STARTMD 90 sec
STARTM2 0 sec
STARTM3 0 sec
PKOU 400 min-1
FZZY_GN 1.0
FZZYTM 3 min
SHIFTW 2.00 ˚C
SFTSZW 2.00 ˚C
SHIFTC 1.33 ˚C
SHIFTD 3.33 ˚C
TEION 2.00 ˚C
TEIOF 9.00 ˚C
DFTIM_COL
Table 2 Room temperature shift value
35 min
DFTIM_FST 43 min Operation mode Shift value
DFTIM_0TP0 43 min Fan speed "AUTO, Hi, Med" SHIFTW
Heating operation
DFTIM_0TP5 60 min Fan speed "Lo, Silent, Sleep" SFTSZW
DFTIM_0TP10 60 min Cooling operation SHIFTC
TDF411 0 sec Dehumidifying operation SHIFTD
TDF412 30 sec
TDF413 30 sec
DFRPM3 2000 min-1
STARCPDL 3000 min-1
STARCPDH 2500 min-1
STARCPD2 500 min-1
STARTDF1 60 sec
STARTDF2 0 sec
DFMXTM 20 min
DFMAX 5200 min-1
TDF431 60 sec
TDF431_CHG 30 sec
DEFCOL 8 min
FCLN 200 min-1
FWSS 300 min-1
FWSOY 500 min-1
FWS 580 min-1
FWKAF 820 min-1
FWL 820 min-1
FWAH 960 min-1
FWH 960 min-1
FWAHH 1030 min-1
FWHH 1030 min-1
FCSOY 450 min-1
FCS 500 min-1
FCL 740 min-1
FCAH 900 min-1
FCH 900 min-1
FCHH 960 min-1
FDSOY 560 min-1
FDS1 600 min-1
FDS2 600 min-1

29

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Mode data file RAS-14PH1 Table 1 Fan speed by mode
REQUIRED VALUE
LABEL NAME OF UNIT SIDE Operation
mode Fan speed mode Label name
WMAX 5500 min-1
WMAX 2 6000 min-1 Ultra Lo FWSS
WSTD 4600 min-1 Silent, Sleep FWSOY
WJKMAX 4200 min-1 Lo FWS
WBEMAX 3800 min-1 Overload FWKAF
Heating
WSZMAX 3500 min-1 Med FWL
operation
CMAX 4700 min-1 Hi FWAH
CSTD 4000 min-1 Ultra Hi Set fan speed "AUTO" FWAHH
CJKMAX 2500 min-1 Hi FWH
Set fan speed "Hi"
CBEMAX 2300 min-1 Ultra Hi FWHH
CSZMAX 2200 min-1 Silent, Sleep FCSOY
SDMAX 2300 min-1 Lo FCS
SDRPM 2200 min-1 Cooling Med FCL
WMINHI 2200 min-1 operation Hi Set fan speed "AUTO" FCAH
WMIN 2200 min-1 Hi FCH
Set fan speed "Hi"
CMINHI 2200 min-1 Ultra Hi FCHH
CMIN 2200 min-1 Silent, Sleep FDSOY
Dehumidifying Lo 1 FDS1
DMIN 2200 min-1 operation
STAROTP 5 ˚C Lo 2 FDS2
STARCPL 2500 min-1
STARCPH 2500 min-1
STARCP2 500 min-1
STARCP3 500 min -1
STARTMW 60 sec
STARTMC 90 sec
STARTMD 80 sec
STARTM2 90 sec
STARTM3 90 sec
PKOU 400 min-1
FZZY_GN 1.0
FZZYTM 3 min
SHIFTW 0.33 ˚C
SFTSZW 0.33 ˚C
SHIFTC 0 ˚C
SHIFTD 0 ˚C
TEION 2.00 ˚C
TEIOF 9.00 ˚C
Table 2 Room temperature shift value
DFTIM_COL 35 min
DFTIM_FST 43 min Operation mode Shift value
DFTIM_0TP0 43 min Fan speed "AUTO, Hi, Med" SHIFTW
Heating operation
DFTIM_0TP5 60 min Fan speed "Lo, Silent, Sleep" SFTSZW
DFTIM_0TP10 60 min Cooling operation SHIFTC
TDF411 0 sec Dehumidifying operation SHIFTD
TDF412 30 sec
TDF413 30 sec
DFRPM3 2000 min-1
STARCPDL 2500 min-1
STARCPDH 2500 min-1
STARCPD2 200 min-1
STARTDF1 60 sec
STARTDF2 90 sec
DFMXTM 20 min
DFMAX 6000 min-1
TDF431 60 sec
TDF431_CHG 30 sec
DEFCOL 8 min
FCLN 200 min-1
FWSS 300 min-1
FWSOY 650 min-1
FWS 700 min-1
FWKAF 940 min-1
FWL 900 min-1
FWAH 1020 min-1
FWH 1000 min-1
FWAHH 1150 min-1
FWHH 1150 min-1
FCSOY 560 min-1
FCS 600 min-1
FCL 820 min-1
FCAH 980 min-1
FCH 980 min-1
FCHH 1030 min-1
FDSOY 560 min-1
FDS1 600 min-1
FDS2 600 min-1

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Table 3 Condensation Condition Criterion Value
Basic Cooling Operation
Item Temperature
Room Condensation
30˚C
temperature condition (engaged)

CLMXTP Condensation
32˚C
condition (released)

Room temperature Outdoor Condensation


32˚C
temperature condition (engaged)

1℃

△TCMAX
Temperature set for cooling and Condensation
dehumidifying (value set by remote 33˚C
control: (+) SHIFTC) condition (released)

0.66℃
0.66℃

1.33℃

OFTMPC
Dash period

Fan speed set to "auto"

Fan speed set


to "auto" Stop Stop
Start Start
Start / stop switch
Thermo judgment Thermo OFF

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10sec.
Ultra-Hi
Hi
Med
Indoor fan
Lo
Silent
Ultra-Lo (Engaged in the set fan speed in cases other than "auto" fan speed)

Operation lamp

1min.
Max.
(CMAX)

Rating
(CSTD)
1min.

3000

Compressor rotation speed


Min.
(WMIN' at Hi, CMIN
in other modes)
0
Reversing valve 3min.
(heating "on" mode)
15sec. 15sec. 15sec.
Lo Lo Lo
Outdoor fan

Notes:
(1) Cool dash is started when the operation is started at fan speed "AUTO" or "Hi" or when the fan speed is changed to "AUTO" or "Hi" during cooling operation, and when the
compressor speed reaches CMAX or higher.
(2) The maximum compressor speed period during cool dash is finished ① when 25 minutes have elapsed after cool dash was started ② when the room temperature reaches
the cooling set temperature -1˚C (including cooling shift) and then becomes lower than the preset temperature by 0.66˚C after the steady speed period, ③ when thermo is
OFF.
(if cool dash finished in the above ①, the compressor does not go through the steady speed period but it starts fuzzy control.)
(3) The thermo OFF temperature during cool dash is cooling set temperature (including cooling shift) -3˚C. After thermo OFF, cool dash is finished and fuzzy control starts.
(4) The compressor minimum ON time and minimum OFF time is 3 minutes.
(5) The time limit for which the maximum compressor speed (CMAX) during normal cooling can be maintained is less than 60 minutes when the room temperature is less than
CLMXTP: it is not provided when the room temperature is CLMXTP or more.
(6) If the fan speed is set to "Med" by remote control, the maximum compressor speed is CJKMAX.
(7) If the fan speed is set to "Lo" or "Silent" by remote control, the maximum compressor speed is CBEMAX.
(8) If the fan speed is set to "Hi" by remote control and both the room temperature and outside temperature (data from the outdoor unit) satisfy the condensation condition in Table
3, the maximum compressor speed is CKYMAX.
(9) While the cooling thermo is OFF, the indoor fan speed is maintained at the preset fan speed.

31
Cooling Sleep Operation Cooling Defrost

Indoor heat exchange temperature

1hr 2min TEIOF

Set to 7 hours 7hr

Sleep key
TEION

Operation lamp

Timer lamp Cooling defrost signal


Hi
Med See basic operation
Indoor fan
Hi Lo
See basic operation Silent Sleep
Med
Indoor fan 15sec.
Lo Med Med
Outdoor fan
Silent Sleep

Med Lo
Reversing valve
Outdoor fan (Heating "ON" mode)
3 minutes Balance period
1min.

CMINHI
Compressor speed

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Compressor speed

Compressor speed

Notes:
(1) The sleep operation starts when the sleep key is pressed.
(2) When the sleep key is set, the maximum compressor speed is limited to CBEMAX, and the indoor
fan is set to “Sleep Silent” (FCSOY).
(3) If the operation mode is changed during sleep operation, the set temperature is cleared, and shift
starts from the point when switching is made.
(4) The indoor fan speed does not change even when the fan speed mode is changed.
(5) When operation is stopped during sleep operation, the set temperature when stopped, as well as
the time, continue to be counted.
(6) If the set time is changed during sleep operation, all data including set temperature, time, etc. is
cleared and restarted.
(7) If sleep operation is canceled by the cancel key or sleep key, all data is cleared.
(8) The indoor fan is stopped while the thermo is OFF during sleep operation.
(9) There is no preset temperature shift due to time elapse.

32
Dehumidifying Dehumidifying Sleep Operation

Room temperature judgement


0.5 h r 1hr 2hr
Room temperature
Set to 2 hours
Sleep key

3˚C
2.33˚C
Dehumidifying
Operation lamp
preset
temperature [SLEEP] on the remote
controller is lit
Timer lamp
Hi

1.33˚C
0.66˚C
Med
Indoor fan Lo
Silent See basic operation
Fan speed set to "Lo" Sleep
Lo S
Start / Stop switch Outdoor fan
Operation lamp

Thermostat judgement Vertical air Facing up


deflector Horizontal

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Hi
Med 5min. OFF / 1min. ON 32sec. Shut
Indoor fan
Lo
Silent Sleep 15sec. 15sec.
Outdoor fan Compressor speed

Reversing valve

1min. 1min.
STARCPL SDMAX

Notes:
(1) The sleep operation starts when the sleep key is pressed.
SDRPM

Compressor
rotation speed
(2) When the sleep key is set, the indoor fan is set to "Sleep Silent" (FDOY).
(3) If the operation mode is changed during sleep operation, the set tempera-
ture is cleared, and shift starts from the point when switching is made.
(4) The indoor fan speed does not change even when the fan speed mode is
changed.
Notes: (5) When operation is stopped during sleep operation, the set temperature
(1) The indoor fan is operated in the "Lo" or "Silent" mode, OFF for 5 minutes and ON for when stopped, as well as the time, continue to be counted.
1 minute, repeatedly according to the humidity judgement when the thermostat is turned (6) If the set time is changed during sleep operation, all data including set
OFF. temperature, time, etc. is cleared and restarted.
(2) When the operation is started by the thermostat turning ON, the start of the indoor fan (7) If sleep operation is canceled by the cancel key or sleep key, all data is
is delayed 32 seconds after the start of compressor operation. cleared.
(3) The compressor is operated forcedly for 3 minutes after operation is started. (8) The indoor fan is stopped while the thermo is OFF during sleep operation.
(4) The minimum ON time and OFF time of the compressor are 3 minutes. (9) There is no preset temperature shift due to time elapse.

33

  

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Notes:
(1) Hot dash is engaged if the difference between the room temperature and set temperature is equal to that between the room temperature, at which the compressor reaches maximum speed, and set temperature (△TWMAX), and the room and outdoor
temperatures are less than 10℃; when the fan speed is "auto", operation is started at "Hi", or the fan speed is changed to "Hi" during heating.
(2) The maximum compressor speed period during hot dash is finished ① when the room temperature reaches the heating set temperature (including heating shift) plus SFTDSW or ② when the thermo is off.
(3) The thermo OFF temperature during hot dash is heating set temperature (including heating shift) plus 3℃. After thermo OFF, hot dash finishes, and fuzzy control starts.
(4) The compressor minimum ON time and minimum OFF time is 3 minutes.
(5) The time limit for which the maximum compressor speed (WMAX) or (WMAX2) during normal heating (except for hot dash) can be maintained is less than 120 minutes when the room temperature is 18℃ or more; it is not provided when the room
temperature is less than 18℃ and outdoor temperature is less than 2℃.
(6) The operation indicator blinks every second during initial cycle operation, preheating, defrosting (including balance time after defrosting is finished), or auto fresh defrosting.
(7) For preheating judgment, preheating starts if the heat exchange temperature is lower than YNEOFC and is cancelled if the heat exchange temperature is YNEOF plus 0.33℃ or higher at the start of operation using the START / STOP button.
(8) During the operation at the fan speed of "Lo" or "Silent", the compressor speed is set to WBEMAX or below. It is restricted to WJKMAX or below when the fan speed is "Med".
(9) If the outdoor temperature (data from outdoor unit) is 6℃ or more, the maximum compressor speed is WSTD.
(10) If the room temperature falls to less than 18℃ in the "Ultra-Lo" mode, the indoor fan stops. When the room temperature is 18℃+0.33℃ or more, the ultra-Lo operation restarts. However, the ultra-Lo operation during preheating or preheating after
defrosting does not stop if the room temperature is less than 18℃.
(11) WMAX2 is used as the maximum compressor speed during hot dash, when the outdoor temperature is less than -5℃.
(12) With thermo OFF or in approximately 1 minute after operation is stopped using the remote controller, the fan operates in the "Ultra-Lo" mode.
This operation is for discharging heat from the indoor unit.

34
Reversing Valve Defrosting Heating Sleep Operation

0.5hr 6.5hr
Set to 7 hours

Sleep key

Operation lamp
[SLEEP] on the remote
controller is lit

Timer lamp
Hi
Med
Indoor fan Lo
Silent See basic
Sleep operation
See basic
operation Med Lo
Outdoor fan

TDF 431 Facing up


TDF TDF TDF TDF421 Vertical air
411 412 413 1 min Horizontal
WMAX deflector
DFMAX Shut
4000min -1

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TDF
422 STARCPL STARCPL
Maximum speed = WBEMAX
WMIN
Compressor speed

Compressor speed
Notes:
(1) The defrosting inhibit period is set as shown in the diagram below. When defrosting has
finished once, the inhibit period is newly set, based on the outdoor temperature when the
compressor was started. During this period, the defrost signal is not accepted.
(2) If the difference between the room and outdoor temperatures is large when defrosting is Notes:
finished, the maximum compressor speed (WMAX) or (WMAX2) can be continued for 120 (1) The sleep operation starts when the sleep key is pressed.
minutes maximum. (2) When the sleep key is set, the maximum compressor speed is limited to WBEMAX, and the indoor fan
(3) The defrosting period is 20 minutes maximum. is set to “Sleep Silent” (FWSOY).
(4) When operation is stopped during defrosting, it is switched to auto refresh defrosting. (3) If the operation mode is changed during sleep operation, the changed operation mode is set and sleep
(5) Auto refresh defrosting cannot be engaged within 15 minutes after operation is started or control starts.
defrosting is finished. (4) The indoor fan speed does not change even when the fan speed mode is changed. (Lo)
(5) When defrosting is to be set during sleep operation, defrosting is engaged and sleep operation is restored
after defrosting.
(6) When operation is stopped during sleep operation, the set temperature when stopped, as well as the time,
continue to be counted.
(7) If the set time is changed during sleep operation, all data including set temperature, time, etc. is cleared
and restarted.
(8) If sleep operation is cancelled by the cancel key or sleep key, all data is cleared.
(9) There is no preset temperature shift due to time elapse.
Setting Defrosting Inhibit Period

DEFTIM_OTP5

DEFTIM_OTP10

Time
DEFTIM_OTP0

–10˚C – 5˚C 0˚C Outdoor temperature

Notes:
(1) The first inhibit time after operation start is set to DEFTIM_FST.
(2) From the second time onwards, the inhibit time is set according to the time required for
defrosting.
Reverse cycle operation time ≧ [DEFCOL] : DEFTIM_COL is set.
Reverse cycle operation time < [DEFCOL] : The time corresponding to outdoor tempera-
ture is set.

35
MODEL RAS-08PH1/RAC-08PH1
RAS-10PH1/RAC-10PH1

MODEL RAS-14PH1/RAC-14PH1

36

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DESCRIPTION OF MAIN CIRCUIT OPERATION
MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1

1. Reset Circuit
NORMAL : HI
RESET : LO
5V

7 RES
Microcomputer
R551
2
R552

C524
C521

5 1
C522

IC521

0V

Fig. 1-1

Power "OFF"
Power "ON"
Voltage
5.0V

Voltage supply to
pin 2 of IC521

Reset release at 4.4V Reset enter at 4.2V

Voltage

Voltage at pin 7 5.0V


of microcomputer

Fig. 1-2

The reset circuit initializes the microcomputer program when power is ON or OFF.
Low voltage at pin  resets the microcomputer and Hi activates the microcomputer.
When power “ON” 5V voltage rises and reaches 4.4V, pin  of IC521 is set to “Hi”. At this time the microcomputer
starts operation.
When power “OFF” voltage drops and reaches 4.2V, pin  of IC521 is set to “Low”. This will RESET the
microcomputer.

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2. Receiver Circuit











Fig.2-1

IRR (light receiver unit) receives the infrared signal from the wireless remote controller. The receiver
amplifies and shapes the signal and outputs it.

3. Buzzer Circuit

Fig.3-1 Buzzer circuit

When the buzzer sounds, an approx 3.9kHz


square signal is output from buzzer output pin
of the microcomputer. After the amplitude of this
signal has been set to 12Vp-p by IC711, it is Metal diaphragm Pizoelectric element

applied to the buzzer. The piezoelectric element in


the buzzer oscillates to generate the buzzer’s
sound. V V
Sound wave

Fig. 3-2 Buzzer Operation

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4. Auto Sweep Motor Circuit 12V

Auto sweep motor for


CN4 horizontal air defectors
IC711

Microcomputer 18 7 10
17 6 11
Rotor
16 5 12
4 13

15

Fig.4-1
Fig. 4-1 shows the Auto sweep motor drive circuit; the signals shown in Fig.4-2 are output from pin E~ H of
microcomputer.

Micro computer pins Step width : 10ms

Horizontal air deflectors 1 2 3 4 5 6 7 8

15

16

17

18

Fig.4-2 Microcomputer Output Signals

As the microcomputer’s outputs change as shown in Fig.4-2, the coils of the auto sweep motor is excite to turn the
rotor. Table 4-1 shows the rotation angle of horizontal air deflectors.
Table 4-1 Auto sweep Motor Rotation

Rotation angle per step ) Time per step (ms.)

Horizontal air deflectors 0.0882 10

39

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5. Initial Setting Circuit (IC401)

• When power is supplied, the microcomputer reads the data in IC401 or IC402 (E2PROM) and sets
the preheating activation value and the rating and maximum speed of the compressor, etc. to their
initial values.
• Data of self-diagnosis mode is stored in IC401 or IC402; data will not be erased even when power is
turned off.

5V

5V 5V

1 8

R404

R403
Microcomputer
2 7 C401
0V 0V
3 6 27 SCL
4 5 26 SDA
} External ROM
IC401 or IC402 (E2PROM)

0V Fig. 5-1

6. Power Supply

Fig. 6-1

First, 35V power which operates the indoor unit is generated by the power source section of the outdoor unit and
supplied to the indoor unit through the C and D lines of the connecting cable.
Second, use the DC/DC converter and the 35 V power supply from the outdoor unit to generate 12 V control
power, which drives the stepping motor during the operation.
In addition, use the regulator IC 121 to generate 5 V power required for driving the micro computer and controlling
fan motor.
If the terminal block was overheated due to a connecting cable improper connection, the thermal fuse built in the
terminal block will burnt to shut off the 12 V line and stop the operation of the indoor unit. Then, the outdoor unit
cannot be communicated with the indoor unit and a communication error occurs (the outdoor LD301 will blink 9
times), stop all operations.

40

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7. Fan Motor Drive Circuit

CN10
35V

0V
Micro computer
A B 5V M
DC fan
24
motor output Fan motor
R751 C751

DC fan motor
0V
Speed 14
feedback R631
C631
C
0V
Fig. 7-1

Voltage at point A
Waveform

T2
T1

Voltage at point B
Waveform

T1

Voltage at point C
Waveform

T2

Fig. 7-2
s For the point A , 15.7 kHz PWM pulse will be output from
the pin 1 on1 the micro computer as shown in Fig. 7-2.
The pulse range will vary with different command speed.
s The pulse is converted into the analog voltage by the
R751 and C751 and applied to the fan motor as the speed
command voltage.
Fig. 7-3 shows the relation between the voltage at the
point B and the speed. (Some differences will occur
due to the condition of the unit.)
s The fan motor outputs the feedback pulse of the speed,
' the micro computer. This
which is input into the pin ' on Voltage at point B (V)
pulse is equivalent to a frequency of 12/60 speed. Fig. 7-3

(Example: 1000 min-1 x 12/60 = 200 Hz)


The micro computer monitors the frequency and adjusts
the output pulse range of the pin 1 so 1 as to keep the
command speed.
s If the feedback pulse is 100 min-1 or less due to a locked fan motor or failure, the fan output will be
stopped temporarily as fan lock error. After 10 seconds, restart the output of the pulse. If fan lock
error is detected twice within 30 minutes, all units are stopped and the unit will come in the failure
mode. (The timer lamp will blink 10 times.)

41

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MODEL RAC-08PH1 RAC-10PH1
1. Power circuit
This circuit is to convert the power from AC which is provided from the terminal A and B to DC voltage.
And produces an AC current which does not exceed the harmonic amplitude limit of the IEC61000-3-2.
When the compressor is stopped, the AC voltage becomes about 300 V and while the compressor
operates, it is about 280 V.

Main parts
(1) DB2
The DB2 rectifies the AC voltage.
The possible causes for the DB2 failure are as follows. The 15 A fuse may be blown out or the IPM
for the main P.W.B. may have a failure. In such a case, check the 15 A fuse for blowout and replace
the main P.W.B. if necessary.

(2) DB3, L1, C023 and L2


The DB3, L1, C023 and L2 shape waveform of the input current.
When the current runs through the L1 is taken for I1 and the current runs through the L2 is taken for
I2 as shown in Fig. 1-2, I1 becomes an input current to the capacitor which peak value was crushed
by the L1 and I2 becomes a resonance current which causes the LC resonance using the L2 and
C023. By combining the I1 and I2, the input current from the main power shapes a waveform shown
in the right side of Fig. 1-3, indicating that the waveform is similar to sine wave. The more the
waveform is similar to the sine wave, the lower the harmonic current becomes.
If the C023 has any failure, the protection unit activates and the C023 in open mode. In such a case,
replace the failed parts.

DB3 I1
L1 IS
I1
+
I2
C023 L2
I2

1-2 1-3

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(3) C021 and C022

Voltage
Input
This smoothes the voltage rectified for operating the
compressor. 0V
When the input voltage is taken for the sine wave as
shown in the top of Fig. 1-4, it is rectified by the DB2
and becomes the waveform as shown in the middle
of Fig. 1-4. After that, the voltage is smoothed by the
C021 and C022, and becomes the waveform shown

Voltage
in the bottom of Fig. 1-4.

(4) DB1 and C41 0V


The DB1 rectifies the input voltage and the C41
smoothes it for the control power supply.

Smoothed
Voltage
If the units above have any failure, the control power
supply won’t operate. In such a case, replace the
main P.W.B.
0V

(5) C001 to C003, C011, L101, and L102


They absorb electrical noise generated during Fig. 1-4
operation of compressor, and also absorb external
noise entering from power line to protect electronic
parts.
Be sure to connect the earth cable between the indoor unit and the outdoor unit. Otherwise, the
noise filter circuit won’t operate properly.

(6) SA1 and VS1 to VS3


These surge absorber and varistors absorb external power surge such as induced thunder.
Be sure to connect the earth cable between the indoor unit and the outdoor unit. Otherwise, the
surge absorber and the varistors won’t operate.

(7) R002 and R007


The resistor R002 protects the rush current when the power is turned on while the resistor R007
protects the rush current when the compressor starts.
When the R002 has any failure, the control power supply won’t operate. When the R007 has any
failure and a strong rush current is generated, the DB2, C021 or C022 may be damaged.

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2. Indoor/Outdoor Interface Circuit
The interface circuit superimposes an interface signal on the DC 35V line to perform communications
between indoor and outdoor units. This circuit consists of a transmitting circuit which superimposes an
interface signal transmit from the microcomputer on the DC 35V line and a circuit which detects the
interface signal on the DC 35V line.
Communications are performed alternatively transmitting and receiving.

2-1 Communication signal from outdoor microcomputer to indoor microcomputer.


At first outdoor microcomputer will send a request signal (SDO) to indoor microcomputer.
38 KHz of carrier signal is generated and modulated by the request signal (SDO) from the outdoor
microcomputer pin h.
This signal is superimposed to DC 35V line via C801 and L801.
To prevent erroneous reception, the outdoor microcomputer is designed so that it cannot receive a
signal while it is outputting a request signal.
The receiving circuit in the indoor unit consists of a comparator and transistor. The interface signal
from the outdoor unit on the DC 35V line is supplied to C821, where DC components are eliminated,
and is then shaped by the comparator. The shaped signal is detected by diode, amplified by amp,
and output to pin i of the indoor microcomputer.
Fig. 2-2 shows the waveforms at each component when data is transferred from the outdoor
microcomputer to the indoor microcomputer.

2-2 Communication signal from indoor microcomputer to outdoor microcomputer.


The request signal (SDO) generates by indoor microcomputer is output to pin j , and amplifies by
Q801.
I/F signal approx. 38 kHz is generated by comparator, then modulated by the signal from pin j of
indoor microprocessor.
This modulated I/F signal is then amplified and superimposed to DC 35V line via L801 and C802 of
indoor interface circuit.
Fig. 2-3 shows the waveforms at each component when data is transferred from outdoor
microcomputer to indoor microcomputer.
The circuit operation of the outdoor receiving circuit is same as indoor receiving circuit.

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Fig. 2-1 shows the interface circuit used for the indoor and outdoor microcomputers to communicate
with each other.

CONTROL P.W.B .

6.5V
5V
R801

C801 Q801 R268


35V
R802 28 Q204
R803 I/F TRANSMISSION
48
12V 0V (SDO)
L801

C802
I/F RECEPTION
27 (SDI)
51
0V
0V 5V
C808 C807

5V
R262

R259

R255
R258
C806

R263
L802 5 R254
R257
7
Q205

C213
6
R261

R260

R214

R256
NF COIL 2 D206
4
I / F0V IC5(1/2) 0V

0V 0V

(Communications from indoor microcomputer to outdoor microcomputer)

(Communications from outdoor microcomputer to indoor microcomputer)

Fig. 2-1 Indoor / Outdoor interface circuit

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5V
Outdoor microcomputer Pin 48 0V

Pin 5
51 5V
0V

Indoor microcomputer Pin 50 5V


0V
Pin 49 5V
0V

35V DC line 35V

100ms. 33ms.
Leader 1 frame

Fig. 2-2 Voltages Waveforms of Indoor / Outdoor Microcomputers (Outdoor to Indoor Communications)

Outdoor microcomputer Pin 48 0V

Pin 5
51 5V
0V

Indoor microcomputer Pin 50 5V


0V
Pin 49 5V
0V

35V DC line 35V

4.95ms. 33ms.
Transmit/receive 1 frame
switching time

Fig. 2-3 Voltages Waveforms of Indoor / Outdoor Microcomputers (Indoor to Outdoor Communications)

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Serial Communications Format during Normal Communications

(1)Outdoor microcomputer (HIC) to indoor microcomputer

Outdoor message

Character No.

When reset Leader 0 1 2 3 Leader


(approx.100ms.) 100ms. (33.3ms.) (33.3ms.) (33.3ms.) (33.3ms.) 100ms.

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Bit No.=0 7 0 7 0 7 0 7

(2)In
ndoor microcomputer to outdoor microcomputer (HIC)

Indoor message

47
Transmit/
receive NO
When reset switching time 0 1 2 3
(approx.10ms.) (4.95ms.) (33.3ms.) (33.3ms.) (33.3ms.) 33.3ms.

Bit No.=0 7 0 70 7 0 7

(3)Communications waveforms

Example When the outdoor message is all 0s


and indoor message is all 1s:

36(V)
35(V)
34(V)

Fig. 2-4
0 1/0 1/0 1/0

0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0
Fast feed 1/10000 for commercial test Compressor minimum rotation speed(4 MSB)

7
Fast feed 1/1000 for commercial test Compressor minimum rotation speed(3)

6
Rotary reversing valve being ON Compressor minimum rotation speed(2)

5
Compressor minimum rotation speed(1)

4
3

3
3

3
0
Compressor minimum rotation speed(0 LSB)
Outdoor new communication bit
2
Indoor new communication bit

2
1
1 Fan-7-step request OVL up

1
1
0

0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 0

0
15/20(A)
Actual compressor rotation speed(7 MSB)
7

7
Compressor command speed(7 MSB)
6

Actual compressor rotation speed(6)

6
Compressor command speed(6)
Actual compressor rotation speed(5)
5

5
Compressor command speed(5)
Actual compressor rotation speed(4)
4

Compressor command speed(4)

4
2

2
Actual compressor rotation speed(3) Compressor command speed(3)
3

3
Actual compressor rotation speed(2) Compressor command speed(2)
2

2
Actual compressor rotation speed(1) Compressor command speed(1)
1

1
Actual compressor rotation speed(0 LSB)
0

Compressor command speed(0 LSB)

0
7

7
Outside temperature(7 MSB) Compressor ON
Main power ON request
6

Outside temperature(6)

6
Quick heating
5

Outside temperature(5)

0 1/0 1/0 1/0 0 1/0 0


Outside temperature(4) Reversing valve
4

4
1

1
Outside temperature(3)
3

2-way valve

3
Outside temperature(2)
2

2
Fan(2 MSB)
Outside temperature(1) 1 Fan(1)
1

Outside temperature(0 LSB) Fan(0 LSB)


0

Self-diagnosis(3 MSB) Capacity code(3 MSB)


7

Self-diagnosis(2)
6

Capacity code(2)

0
Self-diagnosis(1) Capacity code(1)
5

0
Self-diagnosis(0 LSB)
4

1/0 1/0 1/0 1/0 0


Capacity code(0 LSB)
0

Defrost request signal


3

Indoor in-operation bit


3
Serial Communications Data

During forced operation Operation mode(2 MSB)


2

Operation mode(1)
1

1
0

Operation mode(0 LSB)


0
0
(1)Outdoor message

(2)Indoor message
Character No.

Character No.
Contents

Contents
Bit No.

Bit No.
Data

Data

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3. Intelligent power module circuit (IPM circuit)

Fig. 3-1 shows peripheral circuits of intelligent power


module (IPM).
In the diagram, U+,V+ and W+ are called the

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"upper arm", U-, V- and W-, the "lower arm".

49
Fig. 3-1 System power module circuit (U+ is ON, V- is ON)
Intelligent power module switches power supply current according to position of the compressor motor
rotor.
The switching order is as shown in Fig. 3-2.
At point E: U+ is ON, V- is ON (circuit in Fig. 3-1)
At point F: U+ is chopped (OFF), V- is ON (circuit in Fig. 3-4)
E F
+ + U+ V+
V W

Upper arm
transistor
Time
Lower arm
transistor

U- V- W-
T

Fig. 3-2 Switching order of power module

Upper arm transistor is controlled to ON/OFF by 2.5kHz-5kHz chopper signal. Rotation speed of the
compressor is proportional to duty ratio (ON time/ ON time + OFF time) of this chopper signal.
Time T in Fig. 3-2 shows the switching period, and relation with rotation speed (N) of the compressor is
shown by formula below;
N = 60/2 X 1/T
Fig. 3-3 shows voltage waveform at each point shown in Figs. 3-1 and 3-4. First half of upper arm is
chopper, second half is ON, and first half of lower arm is chopper, second half is ON.
+
U transistor chopped U - transistor ON
Voltage at A
V
280V-300V

Chopping period
T

Chopping period (208μ sec.)

ON
Upper arm transistor

Current at B

Fig. 3-3 Voltage waveform at each point

When power is supplied U+→ V- , because of that U+ is chopped, current flows as shown below;
(1) When U+ transistor is ON: U+ transistor → U coil → V coil → V- transistor → DC current detection
resistor → Point B (Fig. 3-3)

(2) When U+ transistor is OFF: (by inductance of motor coil) U coil → V coil → V-transistor →
U- diode → Point A (Fig. 3-4)

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Fig. 3-4 Power module circuit (U+ is OFF, V– is ON)

Since current flows at point B only when U+ transistor and V– transistor are ON, the current waveform
at point B becomes intermittent waveform as shown in Fig. 3-3. Since current at point B is approximately
proportional to the input current of the air conditioner, input current is controlled by using DC current
(Id) detection resistor.

<Reference>
If power module is defected, self diagnosis lamps on the MAIN P.W.B. may indicate as shown below:
LD303
RAC-08PH1/RAC-10PH1 Table 3-1
MAIN P.W.B. LD302

LD301

IPM HIC SERVICE SWITCH

Fig. 3-5

RAC-14PH1

DC VOLTAGE CHECKPOINT(-)IPM(33)#PIN

DC VOLTAGE CHECKPOINT(+)IPM(25)#PIN

TEST SWITCH

SELF-CHECK
CONNECTOR(CN30)

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5. Power Circuit for P.W.B.

• Fig. 5-1 shows the power circuit for P.W.B.


AC220-230V

Fig. 5-1
• In the power circuit for P.W.B., power supply for microcomputer, peripheral circuits, and IPM driver
circuit and, as well as DC 35V, are produced by switching power circuit.
• Switching power circuit performs voltage conversion effectively by switching transistor IC1 to convert
DC 330V voltage to high frequency of about 20kHz to 200kHz.

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6-2. Overload control circuit (OVL control circuit)
Overload control is to decrease the speed of the compressor and reduce the load when the load on
the air conditioner increases to an overload state, in order to protect the compressor, electronic
components and power breaker.
Overloads are judged by comparing the DC current level and set value.
Fig.6-4 shows the overload control system configuration and Fig. 6-7 is a characteristic diagram on
overload judgement values. There are two types of control which has named IS OVL and ID OVL.
IS OVL is limiting the whole input of this room air conditioner system through the current sensor CT1
in order to keep the maximum rating of components by reading total operating current.
ID OVL is watching and limits the compressor current through the detection resistor, which is built in
IPM in order to control the compressor reliability. Since the compressor reliability is related with its
speed, the ID OVL value is also linked with the compressor speed. Fig. 6-7 shows an ID OVL limitation
curve.
All of OVL operation values were programmed into EEPROM memory.

Compressor

Microcomputer EEPROM
Motor current (ID)

A-D
Detection converter
resistor ID OVL
value
Motor
Amplifier control
process
IS OVL
value
Smoother A-D
converter

Detection
transformer CT1

Whole current (IS)

Fig. 6-4 Overload Control System

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R003,R004,R608,R613, detect the DC voltage at the power circuit. The microcomputer receives a DC
voltage and applies correction to the overload set value so the DC current will be low when the DC
voltage is high.
(Since the load level is indicated by the DC voltage multiplied by DC current, R247, R248, R249 are
provided to perform the same overload judgement even when the voltage varies.)

DC voltage : Low
DC current : High

DC voltage : 260V

DC current
DC voltage : High
DC current : Low

0
0 Rotation speed

Fig. 6-8
(3) Start current control
It is required to maintain the start current (DC current) constant to smooth the start of the DC motor
of the compressor.
RAC-18YH6, RAC-25YH6 uses software to control the start current.
The start current varies when the supply voltage varies. This control method copes with variations in
the voltages as follows.

1. Turns on the power module’s U+ and V- transistors so the current flows to the motor windings as
shown in Fig. 6-9.
2. Varies the turn-ON time of the U+ transistor according to the DC voltage level and the start is
controlled so the start current is approx. 10A .

IPM
DC current
P Compressor motor
U+ V+ W+

U
DC V
W
Voltage
U- V- W-

N Detection
resistor

Fig. 6-9

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6-3. Reset Circuit

HIC
12V 5V
R287 D208

C215
8 Microcomputer

R286

R289
R284
2 - 0V 19 RESET OUT.
1
3 + R252
7

C225
C226

RESET
C204
R292

R285

IC5(1/2)

0V
0V 0V 0V 0V R288

Fig. 6-10

The reset circuit initializes the microcomputer program when Power is “ON” from “OFF” .
Low voltage at pin 7 resets the microcomputer, and HI activates the microcomputer.
Fig. 6-10 shows the reset circuit and Fig. 6-11 shows waveform at each point when power is turned on
and off.
When power is turned on, 12V line and 5V line voltages rise and 12V line voltage reaches 10.9V an
reset voltage input to pin 7 of microcomputer is set to Hi.
Reset voltage will be hold “Hi” until the 12V line voltage drops to 9.90V even though the power shuts
down.

12V line
12 10.9V
Power is ON
Voltage (V)

6 5V line

Reset voltage

0
Time

12V line
12
Power is OFF

9.9V
Voltage (V)

6 5V line
Reset voltage

0
Time
Fig. 6-11

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6-4. Temperature Detection Circuit
Main P.W.B.

+5V
HIC
O.H. thermistor
CN8
1
R304
2 20 59 OH
+5V C304
R301
DEF. thermistor 0V
CN9 Microcomputer
1 0V AX-8V11
R305
2 21 63 DEF
C303
+5V R302
Outdoor temperature
thermistor 0V
CN10
1 0V
R306 Outdoor
2 22 64 temperature
C302
R303
0V
0V

Fig. 6-12

The Over heat thermistor circuit detects the temperature at the surface of the compressor head, the Defrost.
thermistor circuit detects the defrosting operation temperature.
A thermistor is a negative resistor element which has the characteristics that the higher (lower) the temperature,
the lower (higher) the resistance.
When the compressor is heated, the resistance of the Over heat thermistor becomes low and voltage to a
pin s of microcomputer is increased.
Microcomputer compares the voltage at pin s with the internal set value, if it is exceeded the set value
microcomputer judges that the compressor is overheated and stops operation.
When frost forms on the outdoor heat exchanger, the temperature at the exchanger drops abruptly. Therefore
the resistance of the Defrost. thermistor becomes high and the voltage at pin w of microcomputer drops.
If this voltage becomes lower than the set value stored inside, the microcomputer starts defrosting control.
During defrosting operation the microcomputer transfers the defrosting condition command to the indoor
microcomputer via the circuit interface.
The microcomputer always reads the outdoor temperature via a thermistor (microcomputer pin x ), an
transfers it to the indoor unit, thus controlling the compressor rotation speed according to the value set at the
EEPROM in the indoor unit, and switching the operation status (outdoor fan on/off, etc.) in the dehumidifying
mode.
The following shows the typical values of outdoor temperature in relation to the voltage:

Table 6-2
Outdoor temperature (OC) -10 0 10 20 30 40
R303 Voltage (V) 1.19 1.69 2.23 2.75 3.22 3.62

<Reference>
When the thermistor is open, in open status, or is disconnected, microcomputer pins s,w,x are approx.
0V; when the thermistor is shorted, they are approx. 5 V, and LD301 blinks seven times.
However, an error is detected only when the OH thermistor is shorted; in such a case, the blinking mode
is entered 12 minutes after the compressor starts operation.

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6-5. Reversing valve control circuit

In this unit, reversing valve control circuit turns ON/OFF the power to the reversing valve coil by
opening/closing the reversing valve relay.

Opening/closing of relay will differ depending on the operation condition. (In the cooling cycle,
reversing valve relay is normally ON (close).)

Table 6-3 shows the circuit operation of each operation mode. If the following result is not obtained,
reversing valve control circuit may be defective.

Table 6-3
Point Between Pin 29 Between Pin 32 of HIC Between 1 and 3 CN2
Operation mode of microcomputer and 0V and 0V
Cooling In normal cooling operation Hi 0V approx. 35 V
In normal heating operation Lo 12V 0V (not fixed)
Heating
In defrosting operation Hi 0V approx. 35 V

C − 35V
Reversing Main P.W.B.
CN2
valve
3
Reversing valve relay
2 D701 RL5

D − 0V

12V

HIC
Reversing valve
relay coil

Microcomputer
(RL5) IC2

32 16 1 29

Fig. 6-13

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6-6. Electric expansion valve control circuit

HIC

IC6

Electric expansion valve is driven by B-12V. Opening of the valve is controlled by feeding power to 1
or 2 phases of the 4-phase coil to switch the polarity of the coil.
The relation between the conducting phase switching direction and open/close direction is as shown
below. When the power is turned on, approx. 0.9 V is applied to CN15 pins 1 to 4 ; when no power
is supplied, approx. 12 V is applied. When the power is reset, expansion valve performs initial
operation for 5 to 10 seconds.During initial operation, measure pins 1 to 4 of CN15 using
multimeter: If no change is found around 0.9 V or 12V, expansion valve or microcomputer is
defective.
Fig. 6-15 shows logic waveform during the operation of expansion valve.

4
3
2
1

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6-7. Outdoor DC Fan Motor control circuit

HIC

1
46

45
24
44

53

This model uses DC Fan Motor which has a controller circuit built in the Motor.
This DC Fan Motor will rotate by control voltage apply to Vsp input. (V(Voltage range: 1.7 to 7V DC)
Vsp high : Faster ;
Vsp low : slower ;
Vsp lower than 1.7V : stop
V
Motor will output FG pulse by following this motor revolution.
Outdoor microcomputer will output PWM control signal from 24 by following the instruction from
indoor microcomputer.
This PWM control signal will convert to Vsp voltage by smoothing circuit. (R242 & C209)
Fan motor will start to rotate when Vsp was proceeding over than 1.7V, and generate FG pulse by
rotation speed.
FG pulse will feed back to Outdoor microcomputer 53 .
DC Fan Motor circuit has to match the Fan Motor revolution with instructed revolution. Such as...
FG feedback: Faster Instruction: Slower ... Decrease pulse width
FG feedback: Slower Instruction: Faster ... Increase pulse width
FG pulse is also used for Fan Motor failure detection.
Microcomputer will monitor FG pulse 30 seconds after start the fan motor. If there is no signal detected,
it will consider that the Fan Motor was malfunction and stop the operation. In this case, LD302 on main
P.W.B. will blink 12 times. (Fan Motor lock detected)
R107 and IC4 are used for Fan Motor over current.

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< Reference >
When operation stop with LD301 blinks 12 times, it may be caused by faulty DC fan motor.
In this case, please check CN6 and CN12 connection first. It makes Fan Motor Lock also if those
connectors are in misconnection.
DC Fan Motor has broken invites 1A Fuse burned. Please replace both DC Fan Motor and 1A Fuse
together.
It will makes “Fan Lock Stop” when something has disturb the Fan rotation by inserting materials into
propeller fan or ice has growing inside of outdoor unit by snowing.
It may make “Fan Lock Stop” by strong wind (ex. 17m/sec or above) against the Fan rotation. In this case
unit will be restart again after a while.
In case of “ Fan Lock Stop” even though the DC Fan Motor is rotating correctly, the possible cause in Fan
Motor problem or control board problem. Stop after the Fan motor runs 2 minutes, Fan Motor may be
broken.
< Caution >
Please take care for the electrical shock by high voltage of DC Fan Motor power source which is common
with compressor when you are servicing this unit.
You can not confirm the coil and wiring of Motor directly due to the built in control circuit in Fan Motor.

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MODEL RAC-14PH1
1. Power circuit
This circuit rectifies the 230 V AC voltage applied between terminals L and N of the terminal board to produce a DC voltage.
However, the DC voltage rises to approximately 280 to 350 V at the time of compressor operation.




/


1

%2$5'


Fig. 1-1

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Main parts
(1) DB601 DB1
This operates to rectify the DC voltage applied between terminals L and N of the terminal board to
a DC voltage.

(2) C021 and C022

Voltage
Input
This smoothes the voltage rectified for operating the
compressor. 0V
When the input voltage is taken for the sine wave as
shown in the top of Fig. 1-2, it is rectified by the
DB601 and becomes the waveform as shown in the
middle of Fig.1-2. After that, the voltage is smoothed
by the C021 and C022, and becomes the waveform

Voltage
shown in the bottom of Fig.1-2.

(3) DB1 and C041 0V

The DB1 rectifies the input voltage and the C041


smoothes it for the control power supply.

Smoothed
Voltage
If the units above have any failure, the control power
supply won’t operate. In such a case, replace the
main P.W.B.
0V

Fig. 1-2

(4) C001, C002, C003, C011, C013, C014, L004


Together with suppressing the electrical noise generated at the time of compressor operation, the
external noise entering via the power supply line is absorbed as well, protecting the electronic
parts of the system.

(5) SA1, VS1, VS2, VS5


This operates to suppress external surges from indirect lightning etc.

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2. Power circuit for P.W.B.
• The voltage specification of the power circuit is as follows.

<Check points>

Output Voltage Main load Measuring points Potential failure modes


spec. + –
12V 11-13V MAIN P.W.B. R117 (“12V” display) R117 (“0V” display) The unit won’t operate
MAIN P.W.B. error
5V 4.5-6V MAIN P.W.B. C123+ (“5V” display) R117 (“0V” display) The unit won’t operate
MAIN P.W.B. error
B-12V 11-16V Expansion valve L104 (“B-12V” display) R110 (“B-0V” display) LD301 blinks 5 times;
Expansion valve error
15V 14-17V DC fan motor (CN24) L105 (“15V” display) R117 (“0V” display) LD301 blinks 3 times,
MAIN P.W.B. Abnormal low speed rotation

35V 33.5-38V Indoor unit electrical parts D103 R109 (“0V-35V” display) Indoor unit won’t operate
(Terminal C,D) (“C-35V” display) Terminal D (red line)
Reversing valve (CN2) Terminal C (blown line)

• Check each voltage. If each voltage meets the voltage specification above, the power circuit is normal.
• If any error is found after checking, remove all loads and recheck each voltage.
If no error is found in this step, the power circuit is normal. Check the removed loads.
If any error is found in this step, the power circuit has any failure. Replace the power circuit for P.W.B.
* A short-circuited load may cause an output error not only in the load but also in the others. Be sure to
check all outputs of the loads.
* Be sure to wait 15 minutes or more in order to discharge all the remaining voltage in the circuit to
connect/disconnect the wiring, other wise, the components may be damaged.
• The failures of the loads are as follows.

Failed Possible causes Criterion


output
35V Reversed connection of the cable. Connect the cable correctly.
Electrical part for the indoor unit has Remove the connection cable and measure the
a failure. voltage. If the voltage is correct, check the electrical
parts for the indoor unit.
Short-circuited reversing valve Remove the CN2 and measure the voltage. If the
voltage is correct, check the reversing valve.
15V DC fan motor error Remove the CN24 and measure the voltage.
If the voltage is correct, check the DC fan motor.
Also, check the main P.W.B. 1 A fuse for blow
Main P.W.B. error out in this step.

12V, 5V Main P.W.B. error Check the main P.W.B.

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3. Indoor/Outdoor Interface Circuit
The interface circuit superimposes an interface signal on the DC 35V line to perform communications
between indoor and outdoor units. This circuit consists of a transmitting circuit which superimposes an
interface signal transmit from the microcomputer on the DC 35V line and a circuit which detects the
interface signal on the DC 35V line.
Communications are performed alternatively transmitting and receiving.

3-1 Communication signal from outdoor microcomputer to indoor microcomputer.


At first outdoor microcomputer will send a request signal (SDO) to indoor microcomputer.
38 KHz of carrier signal is generated and modulated by
microcomputer pin 44 .the request signal (SDO) from the outdoor
This signal is superimposed to DC 35V line via C801 and L801.
To prevent erroneous reception, the outdoor microcomputer is designed so that it cannot receive a
signal while it is outputting a request signal.
The receiving circuit in the indoor unit consists of a comparator and transistor. The interface signal
from the outdoor unit on the DC 35V line is supplied to C321, where DC components are eliminated,
and isthen shaped by the comparator. The shaped signal is detected by diode, amplified by amp, and
output to pin 51 of the indoor microcomputer.
Fig. 3-2 shows the waveforms at each component when data is transferred from the outdoor
microcomputer to the indoor microcomputer.

3-2 Communication signal from indoor microcomputer to outdoor microcomputer.


The request signal (SDO) generates by indoor microcomputer is output to pin 52 , and amplifies by
Q331.
I/F signal approx. 38 kHz is generated by pin 88 of indoor microprocessor.
This I/F signal is then amplified and superimposed to DC 35V line via L301 and C332 of indoor
interface circuit.
Fig. 3-3 shows the waveforms at each component when data is transferred from indoor microcomputer
to outdoor microcomputer.
The circuit operation of the outdoor receiving circuit is same as indoor receiving circuit.

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Fig. 3-1 shows the interface circuit used for the indoor and outdoor microcomputers to communicate with each other.

Control P.W.B.

5V
5V

R336
C332 L301 R335 Q334 R332
R333
88

R334
35V Q333

C333
CJ301
Q332
52 IF Transmission

C334
C335
Q331
L101
Terminal board 0V 5V
0V
Microcomputer

R329
R324
R322
R326 R330 IC301
C321
3 8 R327 (2/2)
1 6 R650
R321 2 7 51 IF Reception

R322

R323
0V 4 5

C324
R325

R328
D321

C650
R328
C323 R320

IC301
0V (1/2) 0V

Terminal board
D C
Indoor P.W.B.

Outdoor P.W.B.
D C

Terminal board

 +,&

(Communications from outdoor microcomputer to indoor microcomputer)


(Communications from indoor microcomputer to outdoor microcomputer)

Fig. 3-1 Indoor/outdoor interface Circuit

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0.7V
Outdoor microcomputer 44 Pin
0V
62 Pin 5V
0V

Indoor microcomputer 52 Pin 5V


0V
51 Pin 5V
0V

35V DC line 35V

Fig. 3-2 Voltages Waveforms of indoor / Outdoor Microcomputers (Outdoor to Indoor Communications)

Outdoor microcomputer 44 Pin 0V


62 Pin 5V
0V

Indoor microcomputer 52 Pin 5V


0V
51 Pin 5V
0V

35V
35V DC line

Fig. 3-3 Voltages Waveforms of indoor / Outdoor Microcomputers (Indoor to Outdoor Communications)

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4. Reset Circuit
HYBRID IC BOARD MAIN
P.W.B.
䌄䋲䋷䋳
䌒䋲䋸䋸
䇭䌉 䋯䌆 䇭 䌒䌅䌌䌁䌙 䋴䋰

䇭 䋵䌖
䋱䋲䌖

䌃䋲䋸䋱

䌒䋲䋸䋳

䌒䋲䋸䋱
䇭 䌍䌉 䌃䌒䌏䇭 䋰䌖

䌃䋲䋸䋵

䌒䋲䋸䋶
䇭 䌃䌏䌍䌐䌕䌔䌅䌒

− 䋶 䋳䋰

䋫 䋵


䌉 䌃䋵䋨 䋲 䋯䋲 䋩

䌃䋲䋸䋴
䌒䋲䋸䋲

䌒䋲䋸䋷
䌃䋲䋸䋳

䌃䋲䋸䋲
䌒䋲䋲䋵
䇭 䇭 䇭 䇭 䌒䌅䌓䌅䌔 䋵䋲

䌃䋲䋱䋱
䌒䋲䋸䋵

䋰䌖 䋰䌖 䇭 䇭 䋰䌖

Fig. 4-1

The reset circuit initializes the microcomputer program when Power is “ON” from “OFF”
Low voltage at pin 52 resets the microcomputer, and HI activates the microcomputer
Fig. 4-1 shows the reset circuit and Fig. 4-2 shows waveform at each point when power is turned on and
off.
When power is turned on, 12V line and 5V line voltages rise and 12V line voltage reaches 10.9V an
reset voltage input to pin 52 of microcomputer is set to Hi.
Reset voltage will be hold “Hi” until the 12V line voltage drops to 9.90V even though the power shuts
down.

12V line
12 10.9V
Power is ON
Voltage (V)

6 5V line

Reset voltage

0
Time

12V line
12
9.9V
Power is OFF
Voltage (V)

6 5V line

Reset voltage

0
Time

Fig. 4-2

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5. Temperature Detection Circuit

MAIN P.W.B.

+5V Hybrid IC BOARD


O.H. thermistor
CN8
1
R203
2 10 66 O.H.

R301 C202 Microcomputer


+5V
DEF. thermistor 0V
CN9 0V
1
R239
2 11 65 DEF.

R302 C216
+5V
Outdoor temperature
thermistor 0V
CN10 0V
1
R240
2 12 67 Outdoor
temperature
C217
R303

0V
0V

Fig. 5-1
The Over heat thermistor circuit detects the temperature at the surface of the compressor head, the Defrost.
thermistor circuit detects the defrosting operation temperature.
A thermistor is a negative resistor element which has the characteristics that the higher (lower) the temperature,
the lower (higher) the resistance.
When the compressor is heated, the resistance of the Over heat thermistor becomes low and voltage to a
pin 66 of microcomputer is increased.
Microcomputer compares the voltage at pin 66 with the internal set value, if it is exceeded the set value
microcomputer judges that the compressor is overheated and stops operation.
When frost forms on the outdoor heat exchanger, the temperature at the exchanger drops abruptly. Therefore
the resistance of the Defrost. thermistor becomes high and the voltage at pin 65 of microcomputer drops.
If this voltage becomes lower than the set value stored inside, the microcomputer starts defrosting control.
During defrosting operation the microcomputer transfers the defrosting condition command to the indoor
microcomputer via the circuit interface.
The microcomputer always reads the outdoor temperature via a thermistor (microcomputer pin 67 ), an
transfers it to the indoor unit, thus controlling the compressor rotation speed according to the value set at the
EEPROM in the indoor unit, and switching the operation status (outdoor fan on/off, etc.) in the dehumidifying
mode.
The following shows the typical values of outdoor temperature in relation to the voltage:

Table 5-1
Outdoor temperature (㷄) -10 0 10 20 30 40

R303 Voltage (V) 1.19 1.69 2.23 2.75 3.22 3.62

<Reference>
When the thermistor is open, in open status, or is disconnected, microcomputer pins 65 - 67 are approx.
0V; when the thermistor is shorted, they are approx. 5 V, and LD301 blinks seven times.
However, an error is detected only when the OH thermistor is shorted; in such a case, the blinking mode
is entered 12 minutes after the compressor starts operation.

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6. Reversing valve control circuit

REVERSING VALVE 䋳䋵䌖


䌒䌌䋵

䌖 䋳

䋲 䌄䋴䋰䋱

䋰䌖
䌃䌎䋲
䋱䋲䌖
䌉 䌃䋲 䌍䌉 䌃䌒䌏䌃䌏䌍䌐䌕䌔䌅䌒

䋳䋶 䋱䋲 䋵 䋳䋶 REVERSING VALVE
䌒䌌䋵
Hybrid IC BOARD

Fig. 6-1

Reversing valve control circuit will switch reversing valve ON/OFF according to instruction from indoor
microcomputer depending on the operation condition shows in Table 6-1.
Voltage at D401 (between anode and cathode) in each operation condition is approximately as shown
in Table 6-1 when measured by multimeter.

Table 6-1

Operation condition Collector voltage of D401

Cooling General operation of Cooling About 35V

In normal heating operation About 0V

MAX. rotation speed instructed


Heating by indoor microcomputer after About 0V
defrost is completed

Defrosting About 35V

Dehumidifying Sensor dry About 35V

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7. Electric expansion valve control circuit
䌂䋭䋱䋲䌖

䌒䋴䋱䋸

䌒䋴䋱䋱
䌒䋴䋱䋲

䋱䋶 䋱
䌃䌎䋱䋵 䋱䋵 䋲
䋶 䋱䋴 䋳 䋵䌖
䋵 䋱䋳 䋴 䌍䌉 䌃䌒䌏䇭
䋴 䌉 䌃䋲
䋱䋲 䋵 䌃䌏䌍䌐䌕䌔䌅䌒

䋱䋱 䋶 䌐䌑䋴䋰䋱 䌒 219 䌒 219
䋲 䋴䋸 䋱䋳 䋴 䋳䋴 VALVE4
䋱 䋱䋰 䋷
䌅䌌䌅䌃䌔䌒䌉 䌃 䇭 䌐䌑䋴䋰䋲 䌒 220 䌒 220
䌃䋴䋰䋱

䋸 䋴䋷 䋱䋴 䋳 䋳䋲 VALVE䋳
䌅䌘䌐䌁䌎䌓䌉 䌏䌎䇭
VALVE䇭 䌉 䌃䋱䋱
䌐䌑䋴䋰䋳 䌒221 䌒 221
䋴䋶 䋱䋵 䋲 䋳䋰 VALVE䋲
䌂䋭䋰䌖
䌐䌑䋴䋰䋴 䌒䋴䋲䋴 䌒 222
䋴䋵 䋱䋶 䋱 䋲䋹 VALVE䋱

Fig. 7-1
• To drive the expansion valve, use the B-12 V output. Use a 4-phase coil and feed power to the phases
1 and 2, then switch over the filed poles to control the opening of the valve.
• The reference between conducting phase switch over direction and the open/close direction are
shown in Table 7-1. When the power is turned on, approx. 0.9 V is applied to the CN15 and the pins
(㽲 to 㽵) and when no power is supplied, 12 V is applied. When the power is reset, the expansion
valve starts initial operation for 5 to 10 seconds.
• During the initial operation, measure each pin of the CN15 (㽲 to 㽵) with a multimeter. If no change
is found around 0.9 V or 12V in this step, the expansion valve or the microcomputer has failure.
• The logic waveform during the operating of the expansion valve is shown in Fig. 7-2.

Table 7-1
CN15 Lead Driving state
pin# wire 1 2 3 4 5 6 7 8
㽵 White ON ON OFF OFF OFF OFF OFF ON
㽴 Yellow OFF ON ON ON OFF OFF OFF OFF
㽳 Orange OFF OFF OFF ON ON ON OFF OFF
㽲 Blue OFF OFF OFF OFF OFF ON ON ON
Operation mode
1→2→3→4→5→6→7→8 VALVE CLOSE
8→7→6→5→4→3→2→1 VALVE OPEN

12V

0.9V

50ms. 75ms.
200ms.
Fig.7-2

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8. Outdoor DC Fan Motor control circuit

䌕 䌑䋷䋱䋶 䌖 䌑䋷䋱䋵 䌗
䌑䋷䋱䋴

䌃䋷䋵䋲 䌃䋷䋵䋱
䌑䋷䋱䋱
䌑䋷䋱䋳 䌑䋷䋱䋲

䌒䋷䋴䋱 䌃䌎䋲䋴 FAN MOTOR









䌒䋷䋵䋲
䌒䋷䋵䋱
䌒䋷䋵䋳
DRIVE CIRCUIT

MICROCOMPUTER

DIRECT CURRENT Id
Fig. 8-1

The external fan motor is controlled by the outdoor microcomputer.


This outdoor fan motor estimates the actual speed, based on the DC current flowing to R741; it then
adjusts this value as necessary, so that it becomes the speed corresponding to the operation command
transmitted from the indoor unit. In addition, overcurrent detection and other fault detection is
performed, based on the DC current.

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< Reference >
When operation stop with LD301 blinks 12 times, it may be caused by faulty DC fan motor.
In this case, please check CN24 connection first. It makes Fan Motor Lock a lso if those䇭 connectors
are in misconnection.
DC Fan Motor has broken invites 2A Fuse burned. Please replace both DC Fan Motor and 2A Fuse䇭
together.
It will makes “Fan Lock Stop” when something has disturb the Fan rotation by inserting materials into
propeller fan or ice has growing inside of outdoor unit by snowing.
It may make “Fan Lock Stop” by strong wind (ex. 17m/sec. or above) against the Fan rotation. In this
case unit will be restart again after a while.
In case of “ Fan Lock Stop” even though the DC Fan Motor is rotating correctly, the possible cause in
Fan Motor problem or control board problem. Stop after the Fan motor runs 2 minutes, Fan Motor
may be broken.
< Caution >
Please take care for the electrical shock by high voltage of DC Fan Motor power source which is
common with compressor when you are servicing this unit.
You can not confirm the coil and wiring of Motor directly due to the built in control circuit in Fan Motor.

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SERVICE CALL Q & A
Model RAS-08PH1 / RAC-08PH1
RAS-10PH1 / RAC-10PH1
RAS-14PH1 / RAC-14PH1

 

 

    
  
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79

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80

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81

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TROUBLE SHOOTING

RAC-08PH1,RAC-10PH1, RAC-14PH1
PRECAUTIONS FOR CHECKING

Outdoor Controller

Point
L

Power

I.P.M.
N
375 F

Compressor
WARNING Indoor Controller motor

Control line Point


Remember that P.W.B.
Main
voltage of 175 V is P.W.B.

applied to the 0V line


on the P.W.B. or the
like as shown in the
right diagram.
Voltage at point A

Ground voltage
350V

Point B (0V line)

Always keep your hands


and metallic things away
WARNING from the cabinet. DANGER!
Don't install
When using an the ground
oscilloscope, never line.
ground it.
Don't forget that high
voltage as noted in
the figure above may
apply to the
oscilloscope.

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DISCHARGE, PROCEDURE AND POWER SHUT OFF METHOD FOR
POWER CIRCUIT

WARNING
Caution

s Voltage of about 350 V is charged between the terminal of smoothing capacitors (375μF x 2).
s During continuity check for each circuit part of the outdoor unit, be sure to discharge the smoothing
capacitors.

Discharge Procedure
1. Turn off the power of the indoor unit or pull out the power supply plug.
2. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover
and apply soldering iron of 30 to 75 W for 15 seconds or more to TAB05 and R001 terminals
on the main P.W.B. as shown in the figure below, in order to discharge voltage in smoothing
capacitor.(RAC-08PH1,RAC-10PH1)
3. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover
and apply soldering iron of 30 to 75 W for 15 seconds or more to IPM(25) and IPM(33)
terminals on the main P.W.B. as shown in the figure below, in order to discharge voltage
in smoothing capacitor.(RAC-14PH 1)
RAC-08PH1, RAC-10PH1 Do not use a soldering iron with
transformer: Otherwise, thermal fuse
inside transformer will be blown.
LEAD WIRE

RAC-14PH1

LEAD WIRE

83
RAS_AW_063-082e

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STRUCTURE OF AN INDOOR UNIT ELECTRIC PARTS

RAS-08PH1,RAS-10PH1, RAS-14PH1

ELEC. COVER

FIXTURE SCREW

FIXTURE SCREW

Removing electrical parts When installing the parts, use


1. Remove the electrical parts cover. caution not to pinch any code
2. Remove the connectors from the CN1 (heat exchange between the part and cabinet.
thermistor), CN4 (stepping motor) and CN10 (fan motor).
3. Remove two lock screws.
4. Remove the electrical parts in the direction of arrow.

CN3
CN10
CN16

CN4

CN1

Removing control P.W.B. Removing the indicating P.W.B.


1. Remove the connectors from the CN16. 1. Remove the connector from the CN16 on
the control P.W.B.
2. Remove the P.W.B. from the P.W.B. support. 2. Remove the upper hook from the indicating
P.W.B. lock resin, pull the P.W.B. forward a
little and remove it.
84

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Other Cautions

(1) Cautions concerning ICP (IC Protector)


1. Use due caution for short circuit in servicing.
Short circuit will open the ICP immediately.
2. When the ICP opens, remove the cause of this phenomenon and replace the ICP.
If the remedy is improper, the ICP may open again.
35V line
M
ICP2
Indoor unit fan motor

12V Power circuit 12V line


ICP1

5V
5V line
Power circuit
ZD121
20V
Zener Diode

0V
(2) The CN3 (power supply) and CN10 (fan motor) are the connectors with lock mechanism. Press
the lock with your fingers to unlock and remove the connector.

Press here

Unlock

Lock
(3) When checking the voltage and waveform, do not connect the probes to the forbidden areas show
below. Touching them may cause the ICP1 blowout and Q111 failure.
OK
Q111
ICP1 S D
35 V line
G
OK
S: Source
D: Drain
G: Gate

IC111 Forbidden area (Gate (G) to 0 V)


Forbidden
area
0V

The Q111 is a MOS-FET and its gate terminal is a high impedance. When a probe such as a multimeter
is contacted with the gate G, the Q111 may have the continuous ON state to supply overcurrent in the
circuit, causing the ICP1 blowout and Q111 failure.

When checking the switching waveform of the Q111, set the source S to the base and measure the
gate G and drain D.

(4) During power feeding to the P.W.B., do not remove and insert the CN10 (fan motor connector).
Failure to do so may cause overcurrent to the fan motor and P.W.B.s (micro computer, IC and the
like) and a failure may occur. To remove or insert the CN10, be sure to shut off the power.

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THE SUPPORT FUNCTION OF FAILURE DIAGNOSIS
No. Function Name Description
1 Self-diagnosis indication function • The “timer lamp” indicates a mode of failure detected
<Indicating a failure on the indoor on the indoor or outdoor unit side by blinking
unit side> frequency.
• A failure detected on the outdoor unit side will be
indicated by the “timer lamp” blinking 4 times after a
retry operation has been performed several times.
Note: In some failure modes, only the retry operation is
repeated without lamp indication.

<Failure modes that will repeat a retry operation without


the indoor unit lamp indication are as follows:>
OH thermistor temperature rise
Outdoor unit communication error
Power voltage abnormal
Less frequent defects

<Indicating a failure on the outdoor • The “LD301” indicates a mode of failure detected on
unit side>
the outdoor unit side by blinking frequency.
Upon failure detection, the outdoor unit will shut down
and the LD301 continues to blink until the unit is reset.
(In the event of communication errors, the LD301
continues to blink until communication is restored.)

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TROUBLESHOOTING WHEN TIMER LAMP BLINKS.

Model: RAS-08PH1,RAS-10PH1,RAS-14PH1
Perform troubleshooting according to the number of times the indoor timer lamp and outdoor LD301
blink.

SELF-DIAGNOSIS LIGHTING MODE

1 2 Interface voltage error

( Lights for 0.35 sec. at interval of 0.35 sec.)

<Cautions>
(1) If the interface circuit is faulty when power is supplied, the self-diagnosis display will not be displayed.
(2) If the indoor unit does not operate at all, check if the connecting cable is connected to the outdoor unit.
(3) To check operation again when the timer lamp is blinking, you can use the remote control for operation
(except for mode mark 1).

87
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SELF-DIAGNOSIS LIGHTING MODE
MODEL RAC-08PH1, RAC-10PH1

SELF-DIAGNOSIS LIGHTING MODE


MODEL RAC-E10H2

88
RAS_AW_063-082e

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SELF-DIAGNOSIS LIGHTING MODE
MODEL RAC-14PH1

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OUTDOOR UNIT
Remove the compressor connector.
Model: RAC-08PH1, RAC-10PH1
LD303
LD302
C. I. PRINCIPAL
LD301

IPM HIC COMMUTATEUR DE MAINTENANCE

Model: RAC-14PH1
LD301
LD302
LD303
COMORESSOR
CONNECTOR(CN1)

TEST SWITCH

SELF-CHECK
CONNECTOR(CN30)

If your first attempt • Check the drive


With the unit set in the operating Yes circuit (IMP) using
fails, wait 3 minutes state, press the start/stop
(for the unit to re- the PRD checker.
button.
start) and check the • Check the position
Does the unit operate for
self-diagnosis lamp approximately 2 seconds (the sensor circuit.
status again. LD303 coming on) and then
stop due to a failure of switching
(the lamp blinking 4 times)?
Normal
No

Check the refrigerating


cycle.

Check outdoor electrical parts.

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CHECKING THE INDOOR/OUTDOOR UNIT ELECTRICAL
PARTS AND REFRIGERATING
Yes
Trouble shoot according to the
Is the indoor unit "timer lamp" blinking? self-diagnosis lighting mode.

No

Open the indoor unit and check the voltage


No between pins Nos.1 and 3 of CN3 on the
indoor unit control P.W.B.
Normal: DC35V (32-38V)

Is the voltage correct?


Brown
Red
Yes
No Yes
Is the compressor running?
Check if the connecting cable
connected incorrectly? inserted
Running Not running incompletely? or disconnected?

Open the outdoor unit and observe the self-diagnosis


lamp (LD301). Count how many times the lamp blinks.

Blinks other than 1 time. Blinks 1 time.

Can the unit be operated using the outdoor unit


service switch?
(See the nameplate on the outdoor unit for operating
instructions.)

No Yes

Check the refrigerating cycle.

In the event of overload limit cut or OH


thermistor temperature rise, use the
self-diagnosis memory function because
such failure may evade detection due to
ambient temperature variations or other
Check the outdoor Check the indoor
factors. electrical parts. electrical parts.

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CHECKING THE INDOOR UNIT ELECTRICAL PARTS
1. Power does not come on (no operation)

1 No
Is DC35V or 20V being generated Is AC220-230V being generated No
between terminals C and D on the between terminals L and N on the
indoor unit terminal board? outdoor unit terminal board?
Check the indoor/outdoor unit
Yes connection cable, and correct any
Yes defective section (wrong connection,
incomplete insertion).
Is DC35V is being generated between Yes
terminals C and D on the outdoor unit
terminal board?

No
Yes
Are C and D connection cables
reversed? Connect the cables correctly.

No
Check the outdoor unit power circuit,
and repair any defective part.
Is the control voltage being
generated normally?
12V line: 12V or 7V No
5V line: 5V Check according to the proper method
for checking the power circuit.

Yes
Yes
Do the air deflectors perform initial
operation when the power supply is Check the wireless light receiving unit.
turned on after off?

No
No
Is the microcomputer reset input Check the reset circuit, and repair
(pin7) "Hi"? any defective section.

Yes
No
Is the microcomputer clock signal Replace the microcomputer and
10MHz at pins 0 and A being oscillator.
generated normally?

Yes

Replace the control P.W.B.

Perform final operation check.

1: When not in operation, the unit will enter into a low-power standby state, possibly causing a voltage drop to the 12V and 35V lines
as shown below.
25V - 20V
12V - 7V

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2. Indoor fan does not operate (others are normal)
Yes Yes
Can the fan be stopped by remote The microcomputer fan PWM
control? output (at pin 24 ) is 1-5V. Replace the microcomputer.

No No
Replace the fan motor.

Replace the microcomputer.

Perform final operation check.

3. Air deflector does not move (others are normal)


No
Are pulse signals output at Replace the microcomputer.
microcomputer pins 15 - 18 when
auto swing is turned on in the fan
mode?

Yes

Yes
Is a voltage over 15 or below 10V
being generated on the 12V line? Replace IC111.

Check IC711. If it is normal,


replace the air deflector motor.
No

Perform final operation check.

93

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4. Check the control P.W.B. (power circuit)

No
Is 35V or 20V being output Check to see if the connection cables are
1 at pin 5 relative to 0V at disconnected or reversed.
pin 3 of CN3? If normal, check the outdoor unit P.W.B.

Yes

No
Is 12V or 7V being output
Is ICP1 normal?
No
2 at (+) relative to 0V at (-) of Replace ICP1. Check if the air
Normal if it is less than 1 .
C114? deflector motor is shorted, and
Blown (open) if it is 1 or more.
IC111, Q111, C114, ZD121 are
Yes defective.
Yes If shorted / defective, ICP1 will be
(Normal) open again.

Yes
(Open)
Has the terminal board Replace the terminal board.
thermal fuse blown (open)? Insert the connection cable
securely.

No

Replace Q111 and IC111.

No Replace IC121. Check if a short


Is DC5V being generated? occurs in the 5V line.
If the 5V line is shorted, ICP1 will
be open again.
Yes

Perform final operation check.

1: When the unit is not in operation, the voltage across the 35V line may drop to 20V.
2: When the unit is not in operation, the voltage across the 12 V line may drop to 7V.

94

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95

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CHECKING OUTDOOR UNIT ELECTRICAL PARTS
[No operation or abnormal operation]

Is AC220-230V being generated at


terminals L and N?

Yes
No Correct properly.
Are the connections for The SW power supply s overcurrent protection is
Be sure to turn the power off activated, disabling the microcomputer.
terminals C and D correct? before correcting the connection.

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Yes If the 15A fuse has blown,
No be aware that other parts
may also be defective.
Is the 15A fuse normal?

mainly, varistor (VS2), 3A fuse, Replace defective parts.


Yes smoothing capacitors, IPM, etc.

No
Is the power circuit normal?
Check to see if C and D cables are

96
See the description on power
circuit for details. connected correctly.
If reversed or incompletely inserted,
Yes Power is OK correct the cable connection.
No
Is 5V being generated between
Is the switching power
Pin 6 (0V) and Pin 10 (5V) at CN Replace any defective parts.
18 (test pin)?
circuit OK?
Has the 3A fuse blown?
NG If the 3A fuse has blown, the varistor 2, etc.
Yes (Fuse blown) may also be defective.

With the piping and lines (A,


B, C, D) connected, operate
the unit in the forced cooling
mode using the outdoor unit
service switch.

How did the self-diagnosis See the self-diagnosis


lamp (LD301) blink? lamp mode.
Yes No
LD301 blinks 12 times.
Is CN24 connected? Connect the connector.
Fan lock error.

Yes
No
Yes
Is the propeller fan Remove any
locked? obstructions.

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No

Yes
Have the 1A fuse and Replace the fan motor
R107 blown? and main P.W.B.

No

Is +15V being generated?


Check voltage both between
CN18 3 and 6 on the main

97
P.W.B., and between +15V No
and 15-0V (silk-screened) on
the main P.W.B.

Yes

Is the voltage between 4 and


Yes 7 at CN24 normal? No
Is the fan operating? Check to see if the voltage is
(An error occurs after the within 2.5V 0.5V using a Replace the fan motor.
fan operates for 2 minutes.) tester. Yes
(In effect, the output voltage
No is alternately switched
between 5V and 0V.)

Yes
Is the voltage between 4
and 6 at CN24 normal?
(Normally, the voltage is No
above approx. DC1.7V.) Replace the main
P.W.B.
Yes No
LD 301 blinks 10 times. Is AC220-230V being output Apply AC220-230V
.
Defective power supply at terminals L and N on Check the interior wiring.
voltage. the terminal board?

Yes
No

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98
TAB05, TAB11, reactor, No
and C023 (yellow green) Connect properly.
connected properly?

Yes
Replace the main P.W.B.
Possible causes include:
Power relay malfunction
Defective microcomputer
terminal
99

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100

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101

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Yes No
LD301 blinks 2 times.
Is the intelligent power Replace the intelligent power
Peak current-cut. module (IPM) normal? module (the main P.W.B.).

Yes

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Yes Is the reset circuit normal? No
LD301 blinks 1 time.

102
Normally, pin 7 of Replace the main P.W.B.
Reset stop. CN18 is approx. 5V.

However, the unit always resets and


stops just after power is supplied:
this does not indicate a fault.

Make sure again that


connectors are connected
securely.

Perform final operation


check.
(JUDGING BETWEEN GAS LEAKAGE AND
CHECKING THE REFRIGERATING CYCLE COMPRESSOR DEFECTIVE)

1. Troubleshooting procedure (No operation, No heating, No cooling)


Lighting mode
Blinks Blinks Blinks Blinks Blinks Blinks
Connect U,V,W phase leads to the Self- 2 times 3 times 4 times 5 times 6 times 8times
diagnosis lamp
power module again and operate the
air conditioner. LD301

Time until the Approx. Within Approx.


Approx. 10 seconds 10 Approx. 10
lamp lights seconds 30 seconds
seconds

Possible
malfunctioning Compressor Gas Compressor
leakage
part

Is the self-diagnosis lamp mode as Blinking off


shown on the right?

YES

(R410 A)
The values above are the theoretical ones.

Normal
Stop to operate and check the gas Checking the IPM (main P.W.B.)
pressure in balancing mode.

Error (Gas leaking)


When the
self-diagnosis lamp
lights in the same
condition as above.

Gas leaks.
Repair and seal refrigerant. The compressor is defective. Replace it
and seal refrigerant.
If the compressor checker for an
(
inverter type air conditioner is
available, re-check using it. )

Perform a final check of operation.

103

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HOW TO OPERATE USING THE SERVICE SWITCH THE OUTDOOR UNIT
MODEL RAC-08PH1, RAC-10PH1,RAC-14PH1
1. Turn off the power switch.
2. Remove the electrical box cover.
3. Turn on the power switch.
4. After waiting for 30 seconds, push the service switch for a second.
LD303 (red) will light and the unit will operate in the forced cooling mode at this time.

LD303
Never operate the unit for
more than 5 minutes. LD302

MAIN P W B LD301

Service switch

HIC SERVICE SWITCH

RAC-08PH1, RAC-10PH1

Electrical box cover

DC VOLTAGE CHECKPOINT(-)IPM(33)#PIN
DC VOLTAGE CHECKPOINT(+)IPM(25)#PIN

Unit top cover

TEST SWITCH

SELF-CHECK
CONNECTOR(CN30)

RAC-14PH1
(Cautions)
(1) If interface signal (DC 35V) terminals C and D are not connected when the outdoor unit is in forced cool mode,
the outdoor unit defect indicator (LD301) will blink 9 times during operation to indicate communication error.
(2) If checking is done with the compressor connector disconnected, the unit will stop and LD301 will blink 4 times.

Be sure to push the service switch for a second again to stop the forced cool operation.

HOW TO OPERATE THE OUTDOOR UNIT INDEPENDENTLY


1. Connect the large dia. pipe side and small dia. pipe side service valve using a pipe.
Parts to be prepared

Outdoor unit (1) Reducing union


Connect the small diameter service
Compressor 2/8” (6.35 mm)
value and the large diameter service
Large dia. service valve 3/8” (9.52 mm)
valve using the reducing union and Reversing (2) Copper pipe (2/8” and 3/8”)
copper pipe as shown on the right. valve Reducing union
(2/8” and 3/8”)

Copper pipe
(2/8”)
Charge refrigerant of 300g
after vacuuming ( 1) Do not operate for more than 5
Small diameter
service valve minutes

The operation method is the same as “How to operate using the connector to servicing the outdoor unit”.
1 The charging amount of 200g is equivalent to the load in normal operation.

104

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Procedure for Disassembly and Reassembly
INDOOR UNIT RAS-08PH1,RAS-10PH1, RAS-14PH1
1. Front Panel 3. Control P.W.B. and Indicating
(1)Pull up the washable panel by holding it at both P.W.B.
lower sides with both hands. (1)Remove each connector from the lead wire.
(2)Remove the four P.W.B. supports from the
control P.W.B.
(3)Pull the support hook at the upper side of the
indication lamp of the indicating P.W.B. and pull
out the P.W.B. forward.

Control P.W.B.

Fig. 1

(2)When the panel opens full, push the inner part


of the right arm into the inside and pull the panel
forward while closing it gradually.
Support hook

Indicating P.W.B.
7(0325$5<
6:,7&+

Fig. 4

Fig. 2

2. Front cover
(1)Check that the drain pan is securely attached.
(2)After installing the front cover onto the unit,
hook three claws at upper side of the cover
securely. Then, push the center of the front
cover to lock the claws.
(3)Tighten the two screws.

Fig. 3

105

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4. Tangential
T air flow fan and fan motor
(1) Remove two screws locking the drain pan. (5) Remove the electrical box fixing screws and GND wire fixing
(2) Press to lower the hook at the center of theunit a little and pull the screw.
claw forward to removethe drain pan. (6) Remove the terminal plate fixing screw.

Fig. 5
(3) Remove the screws from the upper and lowerbearing covers.
Fig. 9
(4) Remove the locking hook of the lower bearingcover from the
Cabinet.
Upper bearing cover (7) Remove P lock which binds lead wires.
(8) Set the electrical box upside down.

Lower bearing cover

Cabinet
Fig. 6
(5) Remove two lock screws from the fan motorholder.
(6) Pull up the evaporator by holding it at the lowerside. Insert a
screwdriver through the spacebetween the evaporator and drain Fig. 10
chute andloosen the fan lock screw to remove the fanand fan
motor.
(9) Remove P.W.B. fixing screws (2 locations) and radiation fin fixing
screws (5 locations), and remove the P.W.B. from the support.

Radiation fin fixing screw

Fig. 7

<OUTDOOR UNIT> MODEL RAC-08PH1,RAC-10PH1


1. Electrical Parts
(1) Remove the upper cover fixing screws and lift the cover to remove it.
(2) Remove the service valve cover.
(3) Remove the terminal plate cover.
(4) Remove the right side cover.

P.W.B. fixing screw

Fig. 11

Fig. 8

106

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OUTDOOR UNIT RAC-14PH1
1. Electrical parts
(1)Remove the service value cover lock screws (6)Remove each connector and earth cable from
and lower the cover to remove it. the lead wire.
(2)Remove the top cover lock screw and raise the (7) Remove four lock screws from the main P.W.B.
cover to remove it. and pull two support hooks at the front side to
remove the P.W.B.
(8) Pull three support hooks at the rear side of the
Power P.W.B. to remove the P.W.B.

Support hooks

Main
P.W.B.

Support hooks

Fig. 12 Fig. 14

(3)Remove the front cover lock screw.


(4)Lower the right side of the front cover and pull
it forward. Then, remove the cover from the
hook.
(5)Pull the right side of the front cover a little and
pull up the left side to remove it from the hook.

Fig. 13

107

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PARTS LIST AND DIAGRAM

INDOOR UNIT
MODEL: RAS-08PH1,RAS-10PH1,RAS-14PH1






30










108

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INDOOR UNIT
02'(/5$63+5$63+5$63+
4
7<8
12 ++$:3$57612 3$5761$0(
1,7
 +:5$63+   &$%,1(7$66
<
 +:5$.3($   9(57,&$/$,5'()/(&725
 +:5$6(+   )$102725
 +:5$6(+   7$1*(17,$/$,5)/2:)$1
 +:5$6<+   )$16833257$66
<
 +:5$6(+   )$1&29(5
 +:5$6(+   )$1027256833257
 +:5$6(+   (9$325$725$66
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 +:5$6(+   3,3,1*$66
<
 +:5$6(+   833(5&29(5
 +:5$6<+ $  635,1*
 +:5$6(+   7(50,1$/%2$5' 3
 +:5$6(+   7+(50,6725$66
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 +:5$6(+   &29(5˄(/(&75,&˅
+:5$63+   3:% 0$,1
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 +:5$6(+   (/(&&29(5/
 +:5$6(+   (/(&&29(55
 +:5$6(+   3:% ,1',&$7,21
 +:5$6(+   /('&29(5
 +:5$6(+   )&*8,'(
 +:5$6(+   3,3(&29(5
 +:5$63+   '5$,13$1$66
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 +:5$6<+ $  '5$,1&$3
 +:5$6<+ $  )23,3(
 +:5$6(+   '5$,1$*(3,3(
 +:5$6(+   67(33,1*02725
 +:5$6<+ $  '()/(&7256833257
 +:5$63+   +25,=217$/$,5'()/(&725
 +:5$6(+   $,5),/7(5
 +:5$6(+   )52173$1(/$6
 +:5$6(+   5(027(&21752/$66
<
 +:5$63+   )5217&29(5
 +:5$6(+   7&29(5$66
<
 +:5$6(+   &$3
 +:5$63+   +/$%(/
 +:5$6(+   6&29(55
 +:5$6(+   6&29(5/
 +:5$6(+   02817,1*3/$7(

109

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OUTDOOR UNIT
MODEL: RAC-08PH1,RAC-10PH1
28

33 37 43
32
34 36

35

31 36
33
24 32
41
27

38
41

25 49 42

30
29

11

46
44

40 39
5 47

26
48
10
20

21
22

17 12

18 16 50

2
23 19

1 15

13
4
8
3
14
45

110
RAS_AW_083-093e

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OUTDOOR UNIT
02'(/5$&3+5$&3+

NO HHAW PARTS NO Q'TY/UNIT PARTS NAME

1 HWRAC-E10H2 A01 1 BASE


2 HWRAC-10EH4 A01 1 COMPRESSOR
3 HWRAC-25YH4 A03 3 COMPRESSOR RUBBER
4 HWRAC-25YH4 A04 3 PUSH NUT
5 HWRAC-10EH4 A02 1 CONDENSER
6 HWRAC-10EH4 A03 1 REVERSING VALVE(WITH COIL)
7 HWRAC-SX10HAK A07 1 2S-VALVE
8 HWRAC-SX10HAK A08 1 3S-VALVE
9 HWRAC-10EH4 A04 1 SOUND PROOF COVER ASS'Y
10 HWRAC-E10H2 A07 1 O.L.R COVER
11 HWRAC-10EH4 A05 1 SOUND PROOF COVER ASS'Y
12 HWRAC-E10H2 A08 1 CONNECTING CORD(COMP)
13 HWRAC-E10H2 A09 1 THERMISTOR (DEFROST)
14 HWRAC-D10EX A08 1 THERMISTOR SUPPORT
15 HWRAC-25YH4 A14 1 ELECTRIC EXPAN. VALVE
16 HWRAC-E08H A09 1 COIL(EXPAN. VALVE)
17 HWRAC-10EH4 A06 1 PARTITION
18 HWRAC-E10H2 A11 1 REARCTOR COVER
19 HWRAC-E10H3 901 1 REACTOR 1
20 HWRAC-E10H2 A14 1 FAN MOTOR SUPPORT
21 HWRAC-10EH4 A07 1 FAN MOTOR
22 HWRAC-25YH4 A23 1 PROPELLER FAN
23 HWRAC-25YH4 A24 1 NUT (PROPELLER.FAN)
24 HWRAC-E10H2 A16 1 SIDE COVER (L)
25 HWRAC-10EH4 A08 1 FRONT COVER
26 RAC-E10CYK 005 1 DISCHARGE GRILL
27 HWRAC-10EH4 A09 1 ELECTRIC PARTS PLATE
28 HWRAC-10EH4 A10 1 ELECTRIC PARTS COVER
29 HWRAC-E10H2 A21 1 TERMINAL PLATE
30 HWRAC-25YH4 A32 2 TERMINAL BOARD (2P)
31 HWRAC-10EH4 A11 1 HEAT SINK(REGURATOR 1)
32 HWRAC-E08H A11 1 FUSE (15A)
33 HWRAC-D10EX2 A09 1 FUSE (3A)
34 HWRAC-25YH4 A37 1 VARISTOR
HWRAC-08PH1 A01 1 P.W.B.(MAIN)
35
HWRAC-10PH1 A02 1 P.W.B.(MAIN)
36 HWRAC-D10EX2 A11 1 FUSE (1A)
37 HWRAC-E10H2 A24 1 SUPPORT (P.W.B.)
38 HWRAC-25YHA3 A15 1 CAPACITOR
39 HWRAC-10EH4 A13 1 COVER(OUT DOOR THERMISTOR)
40 HWRAC-D10EX A17 1 THERMISTOR(OUT DOOR TEMP.)
41 HWRAC-E10H2 A25 1 SIDE COVER (R)
42 HWRAC-E10H2 A26 1 TERMINAL COVER
43 HWRAC-10EH4 A14 1 TOP COVER
44 HWRAC-X10HAK A04 1 SERVICE VALVE COVER
45 HWRAC-25YH4 A50 1 DRAIN PIPE
46 HWRAC-10EH4 A15 1 SOUND PROOF COVER ASS
ASS'Y
Y
47 HWRAC-10EH4 A16 1 SOUND PROOF COVER ASS'Y
48 HWRAC-10EH4 A17 1 SOUND PROOF COVER ASS'Y
49 HWRAC-08PH1 A01 1 CAPACITOR COVER
50 HWRAC-E14H3 904 1 COIL(REVERS. VALVE)

111

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OUTDOOR UNIT
MODEL: RAC-14P H1

30

 


  
 44
25

  42
45

24

32
43

29
26
41 40
39

9
28
31
11

18
27

20
19 

22
17



21

 

23
 



 







112

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OUTDOOR UNIT
02'(/5$&3+
Q'TY
NO HHAW PARTS NO /UNI PARTS NAME
T
1 HWRAC-14EH4 A01 1 BASE
2 HWRAC-14EH4 A02 1 COMPRESSOR
3 HWRAC-25YH4 A04 3 PUSH NUT
4 HWRAC-E14H3 902 1 ELECTRIC EXPAN. VALVE
5 HWRAC-E14H3 901 1 CONDENSER
6 HWRAC-14EH4 A03 1 REVERSING VALVE(WITH COIL)
7 HWRAC-SX10HAK A07 1 2S-VALVE
8 HWRAC-SX10HAK A08 1 3S-VALVE
9 HWRAC-14EH4 A04 1 SOUND PROOF COVER ASS'Y
10 HWRAC-14EH4 A05 1 O.L.R COVER
11 HWRAC-SX10HAK A09 1 SOUND PROOF COVER ASS'Y
12 HWRAC-14EH4 A06 1 CONNECTING CORD(COMP)
13 HWRAC-D10EX A08 1 THERMISTOR (DEFROST)
14 HWRAS-25YH4 A15 1 SPRING
15 HWRAC-E14H3 904 1 COIL(REVERS. VALVE)
16 HWRAC-E14H3 905 1 COIL(EXPAN. VALVE)
17 HWRAC-14EH4 A07 1 PARTITION
18 HWRAC-SX10HAK A10 1 SOUND PROOF COVER ASS'Y
19 HWRAC-E14H3 906 1 REACTOR 1
20 HWRAC-14EH4 A08 1 FAN MOTOR SUPPORT ASS'Y
21 HWRAC-50NX2 A23 1 FAN MOTOR
22 HWRAC-14EH4
HWRAC 14EH4 A09 1 PROPELLER FAN
23 HWRAC-25YH4 A24 1 NUT (PROPELLER.FAN)
24 HWRAC-25YH4 A25 1 SIDE COVER (L)
25 HWRAC-25YH4 A26 1 HANDLE
26 HWRAC-14EH4 A10 1 FRONT COVER
27 HWRAC-14PH1 A01 1 DISCHARGE GRILL
28 HWRAC-14EH4 A11 1 COVER(CAPACITOR)
29 HWRAC-14EH4 A12 1 ELECTRIC PARTS PLATE
30 HWRAC-14EH4 A13 1 ELECTRIC PARTS COVER
31 HWRAC-25YH4 A32 2 TERMINAL BOARD (2P)
32 HWRAC-25YHA3 A09 1 HEAT SINK(REGURATOR 1)
33 HWRAC-E08H A11 1 FUSE (15A)
34 HWRAC-25YHA3 A10 1 FUSE (3.15A)
35 HWRAC-25YHA3 A11 1 VARISTOR
36 HWRAC-14EH4 A14 1 P.W.B.(MAIN)
37 HWRAC-25YHA3 A13 1 FUSE (2A)
38 HWRAC-25YHA3 A14 1 SUPPORT (P.W.B.)
39 HWRAC-25YHA3 A15 1 CAPACITOR
40 HWRAC-14EH4 A15 1 COVER(OUT DOOR THERMISTOR)
41 HWRAC-E14H3 914 1 THERMISTOR(OUT DOOR TEMP.)
42 HWRAC-E14H3 915 1 SIDE COVER (R)
43 HWRAC-25YHA3 A17 1 TERMINAL COVER
44 HWRAC-14EH4 A16 1 TOP COVER
45 HWRAC-25YH4 A47 1 SERVICE VALVE COVER
46 HWRAC-25YH4 A48 1 BUSH ASS'Y
47 HWRAC 25YH4
HWRAC-25YH4 A49 1 BUSH
48 HWRAC-25YH4 A50 1 DRAIN PIPE

113
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HITACHI

RAS-08PH1/RAC-08PH1 HHAW NO. 0083E


RAS-10PH1/RAC-10PH1
RAS-14PH1/RAC-14PH1 114

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