Service Manual: Room Air Conditioner
Service Manual: Room Air Conditioner
Service Manual: Room Air Conditioner
0083E
RAS-08PH1 RAC-08PH1
RAS-10PH1 RAC-10PH1
SERVICE MANUAL RAS-14PH1 RAC-14PH1
TECHNICAL INFORMATION REFER TO THE FOUNDATION MANUAL
SPECIFICATIONS
DC INVERTER (WALL TYPE)
TYPE
INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
MODEL RAS-08PH1 RAC-08PH1 RAS-10PH1 RAC-10PH1 RAS-14PH1 RAC-14PH1
POWER SOURCE 1 PHASE, 50 Hz, 220-230V 1 PHASE, 50 Hz, 220-230V 1 PHASE, 50 Hz, 220-230V
TOTAL INPUT (W) 580 (155 ~ 1,010) 700 (155 ~ 1,290) 1090 (155 ~ 1,460)
TOTAL AMPERES (A) 3.10-2.97 3.75-3.59 5.22-4.99
COOLING
(kW) 2.00 (0.90 ~ 2.50) 2.50 (0.90 ~ 3.10) 3.50 (0.90 ~ 4.00)
CAPACITY
(B.T.U./h) 6,820 (3,070 ~ 8,530) 8,530 (3,070 ~ 10,580) 11,940 (3,070 ~ 13,650)
TOTAL INPUT (W) 620 (115 ~ 970) 880 (115 ~ 1250) 1,100 (115 ~ 1,440)
TOTAL AMPERES (A) 3.32-3.17 4.71-4.51 5.26-5.03
HEATING
(kW) 2.50 (0.90 ~ 3.20) 3.40 (0.90 ~ 4.40) 4.20 (0.90 ~ 5.00)
CAPACITY
(B.T.U./h) 8,530 (3,070 ~ 10,920) 11,600 (3,070 ~ 15,010) 13,648 (3,070 ~ 17,060)
W 780 700 (+68) 780 700 (+68) 780 750 (+91)
DIMENSIONS H 280 505 280 505 280 548
(mm)
D 218 258 (+48) 218 258 (+48) 218 288 (+47)
NET WEIGHT (kg) 7.5 27 7.5 27 7.5 36
After installation
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of the
unit.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and grounding
terminal of the unit. The insulation resistance should be 1MΩ or more as measured by a 500V DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.
10. Any inflammable thing should never be placed about the location of installation.
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal
goods such as rejected goods being returned).
2. Object parts
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Conductive sponge
IC
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try to
repair the printed circuit board on a grounded metal plate.
Body earth
(Elimik conductive band)
Working
table
Resistor of 1 M (1/2W)
Staple
Earth wire
Soldering iron
Grounding
wire
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of
the measuring instrument shortcircuit a load circuit or the like.
1. In quiet operation or stopping the running, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.
2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug from
the power outlet for safety.
3. The room air conditioner does not start automatically after recovery of the electric power failure for prevent-
ing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and
this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of
blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below -10°C (14°F).
6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
POWER SWITCH NO NO
TRANSFORMER NO NO
VARISTOR NO 450NR
• Please read the “Safety Precaution” carefully before operating the unit to ensure correct usage of the unit. • Do not use any conductor as fuse wire, this could cause fatal accident.
• Pay special attention to signs of “ Warning” and “ Caution”. The “Warning” section contains PROHIBITION
matters which, if not observed strictly, may cause death or serious injury. The “Caution” section
ENGLISH
contains matters which may result in serious consequences if not observed properly. Please observe
all instructions strictly to ensure safety. • During thunder storm, disconnect the plug top or turn off the circuit breaker.
WARNING “OFF”
• The signs indicate the following meanings. (The following are examples of signs.)
This sign in the figure indicates prohibition. Indicates the instructions that must be followed. • Spray cans and other combustibles should not be located within a meter of the air
outlets of both indoor and outdoor units.
• Please keep this manual after reading. As a spray can’s internal pressure can be increased by hot air, a rupture may result. PROHIBITION
PRECAUTIONS DURING INSTALLATION • The product shall be operated under the manufacturer specification and not for
• Do not reconstruct the unit. any other intended use.
Water leakage, fault, short circuit or fire may occur if you reconstruct the unit by PROHIBITION
yourself. PROHIBITION
• Do not attempt to operate the unit with wet hands, this could cause fatal accident.
• Please ask your sales agent or qualified technician for the installation of your
unit. DON’T WET
7
• Make sure that a single phase 220V- 230V power source is used. • Do not place plants or animals directly under the air flow as it is bad for the plants or
The use of other power sources may cause electrical components to overheat animals.
PROHIBITION PROHIBITION
and lead to fire.
• Avoid an extended period of direct air flow for your health. • This appliance especially indoor unit cleaning must be performed by authorized
PROHIBITION
personnel only. Consult your sales agent.
Using a commercially available detergent or similar can damage the plastic parts PROHIBITION
WARNING • Do not connect the power calbe with an extension cable or do not plug too many or clog the drain pipe, causing water to drip with potential electric shock hazard.
leads of the other electric appliance into the socket where this cable is plugged.
In addition, wire the cable with some allowances to prevent the cable from stretching.
• Do not touch the air outlet, bottom surface and aluminum fin of the outdoor
Not doing so will cause an electrical shock, heat generation or fire. PROHIBITION
unit.
You may get hurt.
• Do not bundle the power cable, pull it, put something on it, heat it, process it, or DON’T TOUCH
put it between things. Breakage of the power cable may result.
Use of a damaged cable may cause an electrical shock or a fire. PROHIBITION • Do not touch the refrigerant pipe and connecting valve.
Burns may result.
• Do not put objects like thin rods into the panel of blower and suction side DON’T TOUCH
because the high-speed fan inside may cause danger. • This appliance is not intended for use by young children or infirm persons unless they have been
PROHIBITION
adequately supervised by a responsible person to ensure that they can use this appliance safely.
• Young children should be supervised to ensure that they do not play with the appliance.
–2– –3–
NAMES AND FUNCTIONS OF EACH PART NAMES AND FUNCTIONS OF EACH PART
INDOOR UNIT Air filter INDOOR UNIT INDICATIONS
To prevent dust from coming into the indoor unit.
(Refer page 16)
ENGLISH
Front panel
7(0325$5<
6:,7&+ Indoor unit indicators 7(0325$5<
6:,7&+
OPERATION LAMP (Yellow)
Light indicator showing the operating condition. This lamp lights during operation.
(Refer page 5) The OPERATION LAMP flashes
Horizontal deflector Vertical deflector in the following cases during
(Air Outlet) heating.
(Refer page 15) (1) During preheating
TIMER LAMP (Orange) For about 2-3 minutes after
Remote controller This lamp lights when the
Send out operation signal to the indoor unit. So as starting up.
TEMPORARY SWITCH
Use this switch to start and stop when the remote
controller does not work.
This temporary operation will be at the most recent
8
CAUTION setting made. (The unit will immediately go into
Drain port automatic operation once power is switched on.)
(Bottom) Turn off the circuit breaker or pull out
Earth terminal
the power plug if the unit is not be
(Lower section of the side)
operated for a long period.
Air outlet Drain hose
RAC-14PH1 When “heating” operation is Drains the dehumidified water from the indoor unit to the If the power stays on and the unit is not operated, power is slightly consumed in the control circuit.
performed, cool air blows and outdoor during “cooling” or “dehumidifying” operation. The power is saved by turning off the power switch (or the circuit breaker when the power is supplied
when “cooling” or “dehumidifying” from the outdoor unit).
operation is performed, warm air Piping and Wiring
blows. Air inlets (Rear and left sides)
RAC-18PH1 Attaching the Wasabi-Nano Titanium Air Cleaning Wasabi-Nano Titanium Air Cleaning Mesh
About the outdoor unit:
When “Stop” is selected during operation Mesh (Accessories) to the filter frame.
of the indoor unit, the fan of the outdoor s Attach the Wasabi-Nano Titanium Air Cleaning Mesh
unit continues turning for 10 to 60 to the frame by gently compress its both sides
seconds to cool the electric parts down.
and release after insertion into filter frame. Frame
In heating operation, condensate or
water due to defrosting will flow. s The cooling capacity is slightly weakened and
Do not cover the drain port of the outdoor
Drain port unit because such water may freeze in the cooling speed becomes slower when the
. Air Filter Claw
(Bottom) Earth terminal the chilly area. Wasabi-Nano Titanium Air Cleaning Mesh are used.
(Lower section of the side) When the outdoor unit is hung on the s Wasabi-Nano Titanium Air Cleaning Mesh are washable
ceiling, install the bush and drain pipe
on the drain port and drain water. and reusable up to 20 times by using vacuum
MODEL NAME AND DIMENSIONS cleaner or water rinse under running tap water.
When you want to renew it, please ask your sales Filter Frame
MODEL WIDTH (mm) HEIGHT (mm) DEPTH (mm)
agent. Optional air cleansing and deodorizing
RAS-08PH1, RAS-10PH1, filters.
780 280 218
RAS-14PH1, RAS-18PH1
RAC-08PH1, RAC-10PH1 700 505 258
RAC-14PH1 750 548 288
RAC-18PH1 792 600 299
–4– –5–
NAMES AND FUNCTIONS OF EACH PART VARIOUS FUNCTIONS
REMOTE CONTROLLER ■ Auto Restart Control
• This controls the operation of the indoor unit.
The range of control is about 7 meters. If indoor lighting is controlled electronically, the range of • If there is a power failure, operation will be automatically restarted when the power is resumed with
ENGLISH
control may be shorter, in some cases, the control signal may not be received. previous operation mode and airflow direction.
This unit can be fixed on a wall using the fixture provided. Before fixing it, make sure the indoor unit (As the operation is not stopped by remote controller.)
can be controlled from the remote controller. • If you intend not to continue the operation when the power is resumed, switch off the power supply.
• Handle the remote controller with care. When you switch on the circuit breaker, the operation will be automatically restarted with previous
Dropping it or getting it wet may compromise its signal transmission capability. operation mode and airflow direction.
• After new batteries are inserted into the remote controller, the unit will initially require approximately Note: 1. If you do not require Auto Restart Control, please consult your sales agent.
10 seconds to respond to commands and operate. 2. Auto Restart Control is not available when Timer or Sleep Timer mode is set.
9
the value will change more quickly.)
operation. If the room temperature subsequently changes,
● TIME button
the air conditioner will once again select the appropriate
Use this button to set and check the time and date.
operation (heating or cooling) to adjust the temperature to
● RESET button
Press this button after the batteries are replaced or when some irregular
the preset temperature. The monitoring operation range is
operation is found. + 3°C relative to the preset temperature.
● FUNCTION selector If the mode automatically selected by the unit is not
Use this button to select the operating mode. Every time you press it, the mode satisfactory, manually change the mode setting (heat,
will change from (AUTO) to (HEAT) to (DEHUMIDIFY) to (COOL) and dehumidify, cool or fan).
to (FAN) cyclically.
● FAN SPEED selector
● AUTO SWING button
Press the (START/STOP) button.
● TIMER control START Operation starts with a beep.
Use these buttons to set the timer. STOP Press the button again to stop operation.
● OFF-TIMER button Select the turn OFF time.
● ON-TIMER button Select the turn ON time.
● RESERVE button Time setting reservation. ■ As the settings are stored in memory in the remote controller, you
● CANCEL button Cancel time reservation. only have to press the (START/STOP) button next time.
Precautions for Use You can raise or lower the temperature setting as necessary by
• Do not put the remote controller in the following places. maximum of 3°C.
• In direct sunlight
• In the vicinity of a heater. Press the temperature button and the temperature
• Handle the remote controller carefully. Do not drop it on the floor, and setting will change by 1°C each time.
protect it from water.
• Once the outdoor unit stops, it will not restart for about 3 minutes (unless • The preset temperature and the actual room temperature may
you turn the power switch off and on or unplug the power cord and plug vary somewhat depending on conditions.
it in again).
This is to protect the device and does not indicate a failure.
• If you press the FUNCTION selector button during operation, the device
Press the (FAN SPEED) button to select AUTO, LOW and SILENT.
may stop for about 3 minutes for protection.
–6– –7–
HEATING OPERATION DEHUMIDIFYING OPERATION
• Use the device for heating when the outdoor temperature is under 21°C. Use the device for dehumidifying when the room temperature is over 16°C.
When it is too warm (over 21°C), the heating function may not work in order to protect the device. When it is under 15°C, the dehumidifying function will not work.
• In order to keep reliability of the device, please use this device above -15°C of the outdoor
ENGLISH
temperature.
Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting). START Press the (START/STOP) button.
(AUTO) : The fan speed changes automatically according STOP
to the temperature of the air which blows out.
10
(START/STOP) button. Heating operation starts • Dehumidifying takes place with a target temperature which is slightly lower than the room
START Press the temperature setting. (However, target temperature is 16°C for a temperature setting of 16°C.)
STOP with a beep. Press the button again to stop operation. If the room temperature becomes lower than the target value, operation stops. If the room
temperature becomes higher than the target value, operation restarts.
■ As the settings are stored in memory in the remote controller, you • The preset room temperature may not be reached depending on the number of people present in
only have to press the (START/STOP) button next time. the room conditions.
■ Defrosting
Defrosting will be performed about once an hour when frost forms on the heat exchange of the outdoor unit,
for 5~10 minutes each time.
During defrosting operation, the operation lamp blinks in cycle of 3 seconds on and 0.5 second off.
(If the piping length used is longer than usual, frost will likely to form.)
–8– –9–
COOLING OPERATION FAN OPERATION
Use the device for cooling when the outdoor temperature is -10 to 42°C. You can use the device simply as an air circulator. Use this function to dry the interior of the indoor unit
If humidity is very high (over 80%) indoors, some dew may form on the air outlet grille of the indoor at the end of summer.
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unit.
Press the FUNCTION selector so that the display indicates Press the FUNCTION selector so that the display indicates
1 (COOL). 1 (FAN).
11
Press the (START/STOP) button. Cooling operation starts
• The fan speed will automatically change according to the temperature of
with a beep. Press the button again to stop operation. The cooling discharged air.
function does not start if the temperature setting is higher than For the heating operation • As room temperature reaches the preset temperature, a very light breeze
START
the current room temperature (even though the (OPERATION) will blow.
STOP lamp lights).
The cooling function will start as soon as you set the temperature
below the current room temperature. • Operation starts in the “HI” mode to reach the preset temperature.
For the cooling operation • As room temperature approaches the preset temperature, fan speed auto-
■ As the settings are stored in memory in the remote controller, you matically switches to “LOW”.
only have to press the (START/STOP) button next time.
– 10 – – 11 –
HOW TO SET THE TIMER
ENGLISH
RESERVE
12
ON/OFF-Timer 1 Press the (OFF- 2 Set the turn-off time 3 Press the (ON-
TIMER) button so that with the TIMER control TIMER) button so that the 4 Set the turn-on time with 5 Point the signal window of the remote controller toward the indoor unit,
the (OFF) mark button. (OFF) mark lights and the TIMER control button. and press the (RESERVE) button.
Start Stop
blinks. Press the (RESERVE) the (ON) mark blinks. The (ON) mark starts lighting instead of flashing and the (RESERVED)
button. sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
• The device will turn on (off) and PM
PM PM
off (on) at the designated times. PM
PM
• The switching occurs first at the Example:
preset time that comes earlier. For heating, the device will turn off at 10:30 p.m.,
• The arrow mark appearing on the and then turn on early so that the preset
display indicates the sequence of AM temperature be almost reached at 7:00 a.m.;
AM
switching operations. AM for cooling and dehumidifying, it will simply
turned on at 7:00 a.m. The settings of the turn
on/off times are now complete.
How to Cancel Reservation • The timer may be used in three ways: off-timer, on-timer and ON/OFF (OFF/ON)-timer. Set the
current time at first because it serves as a reference.
Point the signal window of the remote controller toward the indoor unit, and press the (CANCEL)
button. • As the time settings are stored in memory in the remote controller, you only have to press the
The (RESERVED) sign goes out with a beep and the (TIMER) lamp turns off on the indoor unit. (RESERVE) button is order to use the same settings next time.
NOTE
You can set only one of the OFF-timer,
ON-timer and ON/OFF-timer.
– 12 – – 13 –
HOW TO SET THE SLEEP TIMER ADJUSTING THE AIR DEFLECTORS
Set the current time at first if it is not set before (see the pages for setting the current time). Press the
(SLEEP) button and the display changes as shown below. 1
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Mode Indication
When cooling,
1 hour 2 hours 3 hours 7 hours dehumidifying
Sleep Timer
Sleep timer off Vertical
about 10°
Sleep Timer: The device will continue working for the desired number of
hours and then turn off. about 40°
Point the signal window of the remote controller toward the indoor unit, and
AM
Example: If you set 3 hours sleep time at Vertical
11:38 p.m., the turn-off time is 2:38 a.m. about 10°
about 45°
13
1 Set the ON-timer. 2
2 Press the (SLEEP) button and set the sleep timer.
AM For heating:
In this case, the device will turn off in
2 hours (at 1:38 a.m.) and turn on early
so that the preset temperature will be
almost reached at 6:00 next morning.
AM
NOTE
If you set the sleep timer when the off-time or on/off-
timer has been set earlier, the sleep timer becomes Push and pull to the
effective instead of the off - or on/off-timer set earlier. direction of arrow.
– 14 – – 15 –
MAINTENANCE
stop operation and switch off the power supply. Remove the front panel and wash with clean water.
Wash it with a soft sponge.
After using neutral detergent, wash thoroughly with
clean water.
1. AIR FILTER
When front panel is not removed, wipe it with a soft
Please clean the filter once about every two weeks. By doing so, the power rates are saved. In dry cloth. Wipe the remote controller thoroughly with
case the air filter is full of dust, the air flow will decrease and the cooling capacity will be reduced. a soft dry cloth.
Further, noise may occur. Be sure to clean the filter following the procedure below.
Wipe the water thoroughly.
PROCEDURE If water remains at indicators or signal receiver of
indoor unit, it causes trouble.
Shaft Shaft
Hole Hole
14
Set the filter with “FRONT” mark facing front, and
3 slot them into the original state. When the front panel is fully opened with both Move the shafts of the left and right arms into
After attaching the filters, push the front panel at hands, push the right arm to the inside to the steps in the unit and securely insert them
three arrow portions as shown in figure and close release it, and while closing the front panel into the holes.
it. slightly, put it out forward.
CAUTION
CAUTION Do not splash or direct water to the body of the unit when cleaning it as A
C
B E N Z IN E T H I NN E R
this may cause short circuit. I
Do not wash with hot water at more than 40°C. The filter may shrink. D
Never use hot water (above 40°C), benzine, gasoline, acid, thinner or a
When washing it, shake off moisture completely and dry it in the shade; do not expose it directly
brush, because they will damage the plastic surface and the coating.
to the sun. The filter may shrink.
Don't operate the unit without filter. Fault may occur if you continue.
– 16 – – 17 –
INFORMATION REGULAR INSPECTION
PLEASE CHECK THE FOLLOWING POINTS EVERY EITHER HALF YEARLY OR YEARLY. CONTACT
CAPABILITIES YOUR SALES AGENT SHOULD YOU NEED ANY HELP.
ENGLISH
Heating Capability Check to see if the unit’s earth line has been con-
This room air conditioner utilizes a heat pump system that absorbs CAUTION
exterior heat and brings it into a room to be heated. As the ambient nected correctly.
Do not use a stove 1
temperature gets lower, heating capability will also lower. In such a WARNING If the earth line is disconnected or faulty, unit failure or
or any other
situation, the inverter work to increase compressor rpm to keep the h i g h t e m p e ra t u r e electric shock hazard may result.
unit’s heating capability from decreasing. If the unit’s heating perfor- devices in proximity
mance is still unsatisfactory, other heating appliances should be used to the indoor unit. PROHIBITION
to augment this unit’s performance.
The air conditioner is designed to heat an entire room so that it may take some time before you feel warm. Check to see if the mounting frame has rusted ex-
Timer operation is recommended for effective preheating ahead of the desired time. 2 cessively or if the outdoor unit has tilted or become
WARNING unstable.
Cooling and Dehumidifying Capabilities It could collapse or fall, causing injury.
If the heat present in a room exceeds the unit’s cooling capacity (for example, if there are many people in
15
operating conditions. If the remote controller is not
transmitting a signal. s Do the batteries need replacement?
s Is the polarity of the inserted batteries correct?
(Remote controller display is
TIMER PROGRAMMING/SLEEP TIMER OPERATION dim or blank.)
s Is the fuse all right?
s When the timer has been programmed, the unit will not operate even if the set time is reached unless the
unit receives a signal from the remote controller. Confirm that timer programming is complete (beep) and s Is the voltage extremely high or low?
When it does not operate. s Is the circuit breaker “ON”?
the TIMER lamp of the indoor unit lights.
s If the (SLEEP) button is pressed while the ON/OFF timer is programmed, the sleep timer takes priority. s Is the power plug inserted?
s During sleep timer operation, the fan speed sets to (SILENT) regardless of the preset speed. The s Do you have any power cut?
remote controller display indication will remain unchanged even with the (SILENT) setting.
s Is the air filter blocked with dust?
s Is the set temperature suitable?
When it does not cool well. s Have horizontal air deflectors been adjusted to their correct
When it does not heat well. positions according to the operation mode selected?
s Are the air inlets or air outlets of indoor and outdoor units
blocked?
s Is the fan speed “LOW”or “SILENT”?
The following phenomena do not indicate unit failure.
<Operation start>
During heating, the operation The unit is preparing to blow warm air. Please wait.
indicator blinks and air blow stops <In operation>
The outdoor unit is defrosting. Please wait.
Hissing or fizzy sounds Refrigerant flow noise in the pipe or valve sound generated when flow rate is
adjusted.
Squeaking noise Noise generated when the unit expands or contracts due to temperature changes.
Rustling noise Noise generated with the indoor unit fan’s rpm changing such as operation start
times.
Clicking noise Noise of the motorized valve when the unit is switched on.
– 18 – – 19 –
Noise of the ventilation fan sucking in air present in the drain hose and blowing out
Perking noise dehumidifying water that had accumulated in the condensed water collector. For
details, consult your sales agent.
Operation noise changes due to power variations according to room temperature
Changing operation noise
changes.
Mist emission Mist is generated as the air within the room is suddenly cooled by conditioned air.
Steam emitted from the outdoor unit Water generated during defrosting operation evaporates and steam is emitted.
Caused as the smells and particles of smoke, food, cosmetics, etc. present in room
Odors
air become attached the unit and blown off into the room again.
The outdoor unit continues to operate Defrosting is underway (as the heating operation is stopped, the microcomputer
even if operation is stopped. checks frost accumulated in the outdoor unit and instructs the unit to perform
automatic defrosting if necessary).
Shows preheating or defrosting operation is underway.
As the protective circuit or preheat sensor operates when unit operation is stopped
If the unit still fails to operate Contact your sales agent immediately if the
normally after performing the
following phenomena should occur:
above inspections, turn the
circuit breaker off, or pull the The circuit breaker switches off or the fuse blows
power plug out, and contact frequently.
your sales agent immediately. The switch operation is not stable.
Foreign matter or water accidentally enters the unit interior.
The power cord gets excessively hot or its insulation is torn or stripped.
16
TIMER lamp on the indoor unit display blinks.
As the nature of the failure can be identified by the blinking cycle,
( check the blinking cycle before turning off the circuit breaker. )
Notes
In quiet operation or stopping the running, the following phenomena may
occasionally occur, but they are not abnormal for the operation.
(1) Slight flowing noise of refrigerant in the refrigerating cycle.
(2) Slight rubbing noise from the fan casing which is cooled and then
gradually warmed as operation stops.
The odor will possibly be emitted from the room air conditioner because
the various odor, emitted by smoke, foodstuffs, cosmetics and so on,
sticks to it. So please clean the air filter and the evaporator regularly to
reduce the odor.
Please contact your sales agent immediately if the air conditioner still fails to operate normally after
the above inspections. Inform your agent of the model of your unit, production number, date of
installation. Please also inform him regarding the fault.
Please note:
On switching on the equipment, particularly when the room light is dimmed, a slight brightness
fluctuation may occur. This is of no consequence.
The conditions of the local Power Supply Companies are to be observed.
– 20 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAS-08PH1, RAS-10PH1, RAS-14PH1
INDOOR UNIT
218
17
RAS_AW_015-018e
18
Handle
Handle
Rear side
Drain hole
Service space
More
than
50
19
THERMOSTAT
Thermostat Specifications
THERMOSTAT MODEL IC
FAN MOTOR
RED
35V 120- RED
BLK 380V
0V
BLK
WHT 0V
CONNECTION
5V
YEL
M WHT
0 - 5V 15V
YEL
M
BLU 0-6V
FG
BLU
0-15V
20
RAS_AW_015-018e
(U) WHITE
WINDING M
M M
(W)
(V) YELLOW RED
RESISTANCE 20e
C 2M=1.15
( ) 75e
C 2M=1.40
YELLOW
WHITE
RED
COMPRESSOR
! CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.
21
RAS_AW_015-018e
N
L
Timer functions
Start / stop button
Reserve button
Cancel button
Operation lamp
(Off -> On timer) (On -> Off timer) (On -> Off timer) (Off -> On timer)
during operation during stop
Changes from "Hi" to "Med" Set to "ultra-Lo", "Lo", "Med", "Hi", "ultra-Hi" or "stop" depending on the room temperature, Operating mode is judged by room temperature and outdoor temperature.
or "Lo" depending on room time and heat exchange temperature. Set to "stop" if the room temperature is 18˚C in the
temperature. "ultra-Lo" mode other than during preheating (cooling is recovered at 18.33˚C). (1) Judging by outdoor temperature
Room temperature
Auto ・ Operating mode is judged by outdoor temperature.
1℃
When the compressor is running at maximum speed In modes other than
Temperature set Only when the mode is not restricted by this judgment, the judgment by room temperature in the
for cooling during hot dash or when recovered from defrosting. left. next paragraph will be performed.
˚C (a) Outdoor temperature ≧ 27℃ : Restricted to cooling
1.33℃
0.66℃
On On (TDTMPH) + (TDSFNP) + (TDSFLH)
Thermo judgment Off (b) Outdoor temperature ≦ 16℃ : Restricted to heating
Compressor TDTMPH (TDTMPM) + (TDSFNP)
Hi TDTMPM
Med (TDTMPL) + (TDSFNP)
Lo TDTMPL (2) Judging by room temperature
3' (Compressor stopped Heat exchanger Operating mode at start up is judged (Initial judgment)
forcibly for 3 minutes)
temperature
Hi or ultra-Hi (a) Conditions for judgment (any of the followings)
1. Runs at "Hi" until first (fan speed set
thermo off after operation to "auto")
・ When auto operation is started after 1 hour has elapsed since the operation was stopped.
is started. ・ When auto operation is started after the previous manual mode operation.
Med
2. Runs at "Lo" when thermo ・ When the operating mode is switched to auto while operating at manual mode.
is off. Lo
(b) Judging method
Hi Operates at "Hi" regardless of Set to "Ultra-Hi" when the Set to "Ultra-Lo", "Lo", "Med", "Hi", "Ultra-Hi" or "Stop" depending on the room ・ Room temperature ≧ 25℃ ( 3℃ : Cooling Room
the room temperature. compressor runs at maximum temperature and time. ・ Room temperature < 25℃ ( 3℃ : Heating temperature
Cooling
speed, and to "Hi" in other Set to "Stop" if the room temperature is 18℃ in the "Ultra-Lo" mode other ※ (3℃ is the fine adjustment value from the remote controller. 25℃
modes. than during preheating (cooling is recovered at 18.33℃).
Heating
Set to "Ultra-Hi" when the compressor is running at maximum speed during
hot dash or when recovered from defrosting. 16℃ 27℃ Outdoor
Judging operating mode change during operation (Continuous judgment) temperature
Operates at "Med" regardless Same as at left. Set to "Ultra-Lo", "Lo", "Med" or "Stop" depending on the room temperature and time.
Fan
speeds
Lo
Hi Med Lo final preset temperature +3℃
Sleep operation Enters sleep operation after ・Same as at left. ・Same as at left. ・Same as at left. ・Same as at left.
(with sleep button ON) set as on the left. ・See page 32. ・See page 33. ・See page 35. ・Performs the sleep operation of each operation mode.
Action during sleep operation
silent (sleep) operation.
Notes:
1. The speed set of rotaion for the fan motor in each operation mode are as shown in Table 1.
2. The set room temperatures in the diagram include the shift values in Table 2.
27
Mode data file RAS-08PH1 Table 1 Fan speed by mode
REQUIRED VALUE
LABEL NAME OF UNIT SIDE Operation
mode Fan speed mode Label name
WMAX 3800 min-1
WMAX 2 3800 min-1 Ultra Lo FWSS
WSTD 3000 min-1 Silent, Sleep FWSOY
WJKMAX 2800 min-1 Lo FWS
WBEMAX 2800 min-1 Overload FWKAF
Heating
WSZMAX 2800 min-1 Med FWL
operation
CMAX 4000 min-1 Hi FWAH
CSTD 2900 min-1 Ultra Hi Set fan speed "AUTO" FWAHH
CJKMAX 2500 min-1 Hi FWH
Set fan speed "Hi"
CBEMAX 2300 min-1 Ultra Hi FWHH
CSZMAX 1950 min-1 Silent, Sleep FCSOY
SDMAX 2400 min-1 Lo FCS
SDRPM 2000 min-1 Cooling Med FCL
WMINHI 2150 min-1 operation Hi Set fan speed "AUTO" FCAH
WMIN 2150 min-1 Hi FCH
Set fan speed "Hi"
CMINHI 2150 min-1 Ultra Hi FCHH
CMIN 1950 min-1 Silent, Sleep FDSOY
Dehumidifying Lo 1 FDS1
DMIN 2150 min-1 operation
STAROTP 5 ˚C Lo 2 FDS2
STARCPL 3250 min-1
STARCPH 3250 min-1
STARCP2 300 min-1
STARCP3 0 min-1
STARTMW 60 sec
STARTMC 90 sec
STARTMD 90 sec
STARTM2 0 sec
STARTM3 0 sec
PKOU 400 min-1
FZZY_GN 1.0
FZZYTM 3 min
SHIFTW 2.00 ˚C
SFTSZW 2.00 ˚C
SHIFTC 1.33 ˚C
SHIFTD 3.33 ˚C
TEION 2.00 ˚C
TEIOF 9.00 ˚C
DFTIM_COL
Table 2 Room temperature shift value
35 min
DFTIM_FST 43 min Operation mode Shift value
DFTIM_0TP0 43 min Fan speed "AUTO, Hi, Med" SHIFTW
Heating operation
DFTIM_0TP5 60 min Fan speed "Lo, Silent, Sleep" SFTSZW
DFTIM_0TP10 60 min Cooling operation SHIFTC
TDF411 0 sec Dehumidifying operation SHIFTD
TDF412 30 sec
TDF413 30 sec
DFRPM3 2500 min-1
STARCPDL 3000 min-1
STARCPDH 2500 min-1
STARCPD2 500 min-1
STARTDF1 60 sec
STARTDF2 0 sec
DFMXTM 20 min
DFMAX 5500 min-1
TDF431 60 sec
TDF431_CHG 30 sec
DEFCOL 8 min
FCLN 200 min-1
FWSS 300 min-1
FWSOY 450 min-1
FWS 540 min-1
FWKAF 790 min-1
FWL 790 min-1
FWAH 790 min-1
FWH 900 min-1
FWAHH 1070 min-1
FWHH 1030 min-1
FCSOY 450 min-1
FCS 500 min-1
FCL 740 min-1
FCAH 820 min-1
FCH 820 min-1
FCHH 990 min-1
FDSOY 560 min-1
FDS1 600 min-1
FDS2 600 min-1
28
29
30
CLMXTP Condensation
32˚C
condition (released)
1℃
△TCMAX
Temperature set for cooling and Condensation
dehumidifying (value set by remote 33˚C
control: (+) SHIFTC) condition (released)
0.66℃
0.66℃
1.33℃
OFTMPC
Dash period
Operation lamp
1min.
Max.
(CMAX)
Rating
(CSTD)
1min.
3000
Notes:
(1) Cool dash is started when the operation is started at fan speed "AUTO" or "Hi" or when the fan speed is changed to "AUTO" or "Hi" during cooling operation, and when the
compressor speed reaches CMAX or higher.
(2) The maximum compressor speed period during cool dash is finished ① when 25 minutes have elapsed after cool dash was started ② when the room temperature reaches
the cooling set temperature -1˚C (including cooling shift) and then becomes lower than the preset temperature by 0.66˚C after the steady speed period, ③ when thermo is
OFF.
(if cool dash finished in the above ①, the compressor does not go through the steady speed period but it starts fuzzy control.)
(3) The thermo OFF temperature during cool dash is cooling set temperature (including cooling shift) -3˚C. After thermo OFF, cool dash is finished and fuzzy control starts.
(4) The compressor minimum ON time and minimum OFF time is 3 minutes.
(5) The time limit for which the maximum compressor speed (CMAX) during normal cooling can be maintained is less than 60 minutes when the room temperature is less than
CLMXTP: it is not provided when the room temperature is CLMXTP or more.
(6) If the fan speed is set to "Med" by remote control, the maximum compressor speed is CJKMAX.
(7) If the fan speed is set to "Lo" or "Silent" by remote control, the maximum compressor speed is CBEMAX.
(8) If the fan speed is set to "Hi" by remote control and both the room temperature and outside temperature (data from the outdoor unit) satisfy the condensation condition in Table
3, the maximum compressor speed is CKYMAX.
(9) While the cooling thermo is OFF, the indoor fan speed is maintained at the preset fan speed.
31
Cooling Sleep Operation Cooling Defrost
Sleep key
TEION
Operation lamp
Med Lo
Reversing valve
Outdoor fan (Heating "ON" mode)
3 minutes Balance period
1min.
CMINHI
Compressor speed
Compressor speed
Notes:
(1) The sleep operation starts when the sleep key is pressed.
(2) When the sleep key is set, the maximum compressor speed is limited to CBEMAX, and the indoor
fan is set to “Sleep Silent” (FCSOY).
(3) If the operation mode is changed during sleep operation, the set temperature is cleared, and shift
starts from the point when switching is made.
(4) The indoor fan speed does not change even when the fan speed mode is changed.
(5) When operation is stopped during sleep operation, the set temperature when stopped, as well as
the time, continue to be counted.
(6) If the set time is changed during sleep operation, all data including set temperature, time, etc. is
cleared and restarted.
(7) If sleep operation is canceled by the cancel key or sleep key, all data is cleared.
(8) The indoor fan is stopped while the thermo is OFF during sleep operation.
(9) There is no preset temperature shift due to time elapse.
32
Dehumidifying Dehumidifying Sleep Operation
3˚C
2.33˚C
Dehumidifying
Operation lamp
preset
temperature [SLEEP] on the remote
controller is lit
Timer lamp
Hi
1.33˚C
0.66˚C
Med
Indoor fan Lo
Silent See basic operation
Fan speed set to "Lo" Sleep
Lo S
Start / Stop switch Outdoor fan
Operation lamp
Reversing valve
1min. 1min.
STARCPL SDMAX
Notes:
(1) The sleep operation starts when the sleep key is pressed.
SDRPM
Compressor
rotation speed
(2) When the sleep key is set, the indoor fan is set to "Sleep Silent" (FDOY).
(3) If the operation mode is changed during sleep operation, the set tempera-
ture is cleared, and shift starts from the point when switching is made.
(4) The indoor fan speed does not change even when the fan speed mode is
changed.
Notes: (5) When operation is stopped during sleep operation, the set temperature
(1) The indoor fan is operated in the "Lo" or "Silent" mode, OFF for 5 minutes and ON for when stopped, as well as the time, continue to be counted.
1 minute, repeatedly according to the humidity judgement when the thermostat is turned (6) If the set time is changed during sleep operation, all data including set
OFF. temperature, time, etc. is cleared and restarted.
(2) When the operation is started by the thermostat turning ON, the start of the indoor fan (7) If sleep operation is canceled by the cancel key or sleep key, all data is
is delayed 32 seconds after the start of compressor operation. cleared.
(3) The compressor is operated forcedly for 3 minutes after operation is started. (8) The indoor fan is stopped while the thermo is OFF during sleep operation.
(4) The minimum ON time and OFF time of the compressor are 3 minutes. (9) There is no preset temperature shift due to time elapse.
33
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Notes:
(1) Hot dash is engaged if the difference between the room temperature and set temperature is equal to that between the room temperature, at which the compressor reaches maximum speed, and set temperature (△TWMAX), and the room and outdoor
temperatures are less than 10℃; when the fan speed is "auto", operation is started at "Hi", or the fan speed is changed to "Hi" during heating.
(2) The maximum compressor speed period during hot dash is finished ① when the room temperature reaches the heating set temperature (including heating shift) plus SFTDSW or ② when the thermo is off.
(3) The thermo OFF temperature during hot dash is heating set temperature (including heating shift) plus 3℃. After thermo OFF, hot dash finishes, and fuzzy control starts.
(4) The compressor minimum ON time and minimum OFF time is 3 minutes.
(5) The time limit for which the maximum compressor speed (WMAX) or (WMAX2) during normal heating (except for hot dash) can be maintained is less than 120 minutes when the room temperature is 18℃ or more; it is not provided when the room
temperature is less than 18℃ and outdoor temperature is less than 2℃.
(6) The operation indicator blinks every second during initial cycle operation, preheating, defrosting (including balance time after defrosting is finished), or auto fresh defrosting.
(7) For preheating judgment, preheating starts if the heat exchange temperature is lower than YNEOFC and is cancelled if the heat exchange temperature is YNEOF plus 0.33℃ or higher at the start of operation using the START / STOP button.
(8) During the operation at the fan speed of "Lo" or "Silent", the compressor speed is set to WBEMAX or below. It is restricted to WJKMAX or below when the fan speed is "Med".
(9) If the outdoor temperature (data from outdoor unit) is 6℃ or more, the maximum compressor speed is WSTD.
(10) If the room temperature falls to less than 18℃ in the "Ultra-Lo" mode, the indoor fan stops. When the room temperature is 18℃+0.33℃ or more, the ultra-Lo operation restarts. However, the ultra-Lo operation during preheating or preheating after
defrosting does not stop if the room temperature is less than 18℃.
(11) WMAX2 is used as the maximum compressor speed during hot dash, when the outdoor temperature is less than -5℃.
(12) With thermo OFF or in approximately 1 minute after operation is stopped using the remote controller, the fan operates in the "Ultra-Lo" mode.
This operation is for discharging heat from the indoor unit.
34
Reversing Valve Defrosting Heating Sleep Operation
0.5hr 6.5hr
Set to 7 hours
Sleep key
Operation lamp
[SLEEP] on the remote
controller is lit
Timer lamp
Hi
Med
Indoor fan Lo
Silent See basic
Sleep operation
See basic
operation Med Lo
Outdoor fan
Compressor speed
Notes:
(1) The defrosting inhibit period is set as shown in the diagram below. When defrosting has
finished once, the inhibit period is newly set, based on the outdoor temperature when the
compressor was started. During this period, the defrost signal is not accepted.
(2) If the difference between the room and outdoor temperatures is large when defrosting is Notes:
finished, the maximum compressor speed (WMAX) or (WMAX2) can be continued for 120 (1) The sleep operation starts when the sleep key is pressed.
minutes maximum. (2) When the sleep key is set, the maximum compressor speed is limited to WBEMAX, and the indoor fan
(3) The defrosting period is 20 minutes maximum. is set to “Sleep Silent” (FWSOY).
(4) When operation is stopped during defrosting, it is switched to auto refresh defrosting. (3) If the operation mode is changed during sleep operation, the changed operation mode is set and sleep
(5) Auto refresh defrosting cannot be engaged within 15 minutes after operation is started or control starts.
defrosting is finished. (4) The indoor fan speed does not change even when the fan speed mode is changed. (Lo)
(5) When defrosting is to be set during sleep operation, defrosting is engaged and sleep operation is restored
after defrosting.
(6) When operation is stopped during sleep operation, the set temperature when stopped, as well as the time,
continue to be counted.
(7) If the set time is changed during sleep operation, all data including set temperature, time, etc. is cleared
and restarted.
(8) If sleep operation is cancelled by the cancel key or sleep key, all data is cleared.
(9) There is no preset temperature shift due to time elapse.
Setting Defrosting Inhibit Period
DEFTIM_OTP5
DEFTIM_OTP10
Time
DEFTIM_OTP0
Notes:
(1) The first inhibit time after operation start is set to DEFTIM_FST.
(2) From the second time onwards, the inhibit time is set according to the time required for
defrosting.
Reverse cycle operation time ≧ [DEFCOL] : DEFTIM_COL is set.
Reverse cycle operation time < [DEFCOL] : The time corresponding to outdoor tempera-
ture is set.
35
MODEL RAS-08PH1/RAC-08PH1
RAS-10PH1/RAC-10PH1
MODEL RAS-14PH1/RAC-14PH1
36
1. Reset Circuit
NORMAL : HI
RESET : LO
5V
7 RES
Microcomputer
R551
2
R552
C524
C521
5 1
C522
IC521
0V
Fig. 1-1
Power "OFF"
Power "ON"
Voltage
5.0V
Voltage supply to
pin 2 of IC521
Voltage
Fig. 1-2
The reset circuit initializes the microcomputer program when power is ON or OFF.
Low voltage at pin resets the microcomputer and Hi activates the microcomputer.
When power “ON” 5V voltage rises and reaches 4.4V, pin of IC521 is set to “Hi”. At this time the microcomputer
starts operation.
When power “OFF” voltage drops and reaches 4.2V, pin of IC521 is set to “Low”. This will RESET the
microcomputer.
37
Fig.2-1
IRR (light receiver unit) receives the infrared signal from the wireless remote controller. The receiver
amplifies and shapes the signal and outputs it.
3. Buzzer Circuit
38
Microcomputer 18 7 10
17 6 11
Rotor
16 5 12
4 13
15
Fig.4-1
Fig. 4-1 shows the Auto sweep motor drive circuit; the signals shown in Fig.4-2 are output from pin E~ H of
microcomputer.
15
16
17
18
As the microcomputer’s outputs change as shown in Fig.4-2, the coils of the auto sweep motor is excite to turn the
rotor. Table 4-1 shows the rotation angle of horizontal air deflectors.
Table 4-1 Auto sweep Motor Rotation
39
• When power is supplied, the microcomputer reads the data in IC401 or IC402 (E2PROM) and sets
the preheating activation value and the rating and maximum speed of the compressor, etc. to their
initial values.
• Data of self-diagnosis mode is stored in IC401 or IC402; data will not be erased even when power is
turned off.
5V
5V 5V
1 8
R404
R403
Microcomputer
2 7 C401
0V 0V
3 6 27 SCL
4 5 26 SDA
} External ROM
IC401 or IC402 (E2PROM)
0V Fig. 5-1
6. Power Supply
Fig. 6-1
First, 35V power which operates the indoor unit is generated by the power source section of the outdoor unit and
supplied to the indoor unit through the C and D lines of the connecting cable.
Second, use the DC/DC converter and the 35 V power supply from the outdoor unit to generate 12 V control
power, which drives the stepping motor during the operation.
In addition, use the regulator IC 121 to generate 5 V power required for driving the micro computer and controlling
fan motor.
If the terminal block was overheated due to a connecting cable improper connection, the thermal fuse built in the
terminal block will burnt to shut off the 12 V line and stop the operation of the indoor unit. Then, the outdoor unit
cannot be communicated with the indoor unit and a communication error occurs (the outdoor LD301 will blink 9
times), stop all operations.
40
CN10
35V
0V
Micro computer
A B 5V M
DC fan
24
motor output Fan motor
R751 C751
DC fan motor
0V
Speed 14
feedback R631
C631
C
0V
Fig. 7-1
Voltage at point A
Waveform
T2
T1
Voltage at point B
Waveform
T1
Voltage at point C
Waveform
T2
Fig. 7-2
s For the point A , 15.7 kHz PWM pulse will be output from
the pin 1 on1 the micro computer as shown in Fig. 7-2.
The pulse range will vary with different command speed.
s The pulse is converted into the analog voltage by the
R751 and C751 and applied to the fan motor as the speed
command voltage.
Fig. 7-3 shows the relation between the voltage at the
point B and the speed. (Some differences will occur
due to the condition of the unit.)
s The fan motor outputs the feedback pulse of the speed,
' the micro computer. This
which is input into the pin ' on Voltage at point B (V)
pulse is equivalent to a frequency of 12/60 speed. Fig. 7-3
41
Main parts
(1) DB2
The DB2 rectifies the AC voltage.
The possible causes for the DB2 failure are as follows. The 15 A fuse may be blown out or the IPM
for the main P.W.B. may have a failure. In such a case, check the 15 A fuse for blowout and replace
the main P.W.B. if necessary.
DB3 I1
L1 IS
I1
+
I2
C023 L2
I2
1-2 1-3
42
Voltage
Input
This smoothes the voltage rectified for operating the
compressor. 0V
When the input voltage is taken for the sine wave as
shown in the top of Fig. 1-4, it is rectified by the DB2
and becomes the waveform as shown in the middle
of Fig. 1-4. After that, the voltage is smoothed by the
C021 and C022, and becomes the waveform shown
Voltage
in the bottom of Fig. 1-4.
Smoothed
Voltage
If the units above have any failure, the control power
supply won’t operate. In such a case, replace the
main P.W.B.
0V
43
44
CONTROL P.W.B .
6.5V
5V
R801
C802
I/F RECEPTION
27 (SDI)
51
0V
0V 5V
C808 C807
5V
R262
R259
R255
R258
C806
R263
L802 5 R254
R257
7
Q205
C213
6
R261
R260
R214
R256
NF COIL 2 D206
4
I / F0V IC5(1/2) 0V
0V 0V
45
Pin 5
51 5V
0V
100ms. 33ms.
Leader 1 frame
Fig. 2-2 Voltages Waveforms of Indoor / Outdoor Microcomputers (Outdoor to Indoor Communications)
Pin 5
51 5V
0V
4.95ms. 33ms.
Transmit/receive 1 frame
switching time
Fig. 2-3 Voltages Waveforms of Indoor / Outdoor Microcomputers (Indoor to Outdoor Communications)
46
Outdoor message
Character No.
(2)In
ndoor microcomputer to outdoor microcomputer (HIC)
Indoor message
47
Transmit/
receive NO
When reset switching time 0 1 2 3
(approx.10ms.) (4.95ms.) (33.3ms.) (33.3ms.) (33.3ms.) 33.3ms.
Bit No.=0 7 0 70 7 0 7
(3)Communications waveforms
36(V)
35(V)
34(V)
Fig. 2-4
0 1/0 1/0 1/0
0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0
Fast feed 1/10000 for commercial test Compressor minimum rotation speed(4 MSB)
7
Fast feed 1/1000 for commercial test Compressor minimum rotation speed(3)
6
Rotary reversing valve being ON Compressor minimum rotation speed(2)
5
Compressor minimum rotation speed(1)
4
3
3
3
3
0
Compressor minimum rotation speed(0 LSB)
Outdoor new communication bit
2
Indoor new communication bit
2
1
1 Fan-7-step request OVL up
1
1
0
0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 0
0
15/20(A)
Actual compressor rotation speed(7 MSB)
7
7
Compressor command speed(7 MSB)
6
6
Compressor command speed(6)
Actual compressor rotation speed(5)
5
5
Compressor command speed(5)
Actual compressor rotation speed(4)
4
4
2
2
Actual compressor rotation speed(3) Compressor command speed(3)
3
3
Actual compressor rotation speed(2) Compressor command speed(2)
2
2
Actual compressor rotation speed(1) Compressor command speed(1)
1
1
Actual compressor rotation speed(0 LSB)
0
0
7
7
Outside temperature(7 MSB) Compressor ON
Main power ON request
6
Outside temperature(6)
6
Quick heating
5
Outside temperature(5)
4
1
1
Outside temperature(3)
3
2-way valve
3
Outside temperature(2)
2
2
Fan(2 MSB)
Outside temperature(1) 1 Fan(1)
1
Self-diagnosis(2)
6
Capacity code(2)
0
Self-diagnosis(1) Capacity code(1)
5
0
Self-diagnosis(0 LSB)
4
Operation mode(1)
1
1
0
(2)Indoor message
Character No.
Character No.
Contents
Contents
Bit No.
Bit No.
Data
Data
48
49
Fig. 3-1 System power module circuit (U+ is ON, V- is ON)
Intelligent power module switches power supply current according to position of the compressor motor
rotor.
The switching order is as shown in Fig. 3-2.
At point E: U+ is ON, V- is ON (circuit in Fig. 3-1)
At point F: U+ is chopped (OFF), V- is ON (circuit in Fig. 3-4)
E F
+ + U+ V+
V W
Upper arm
transistor
Time
Lower arm
transistor
U- V- W-
T
Upper arm transistor is controlled to ON/OFF by 2.5kHz-5kHz chopper signal. Rotation speed of the
compressor is proportional to duty ratio (ON time/ ON time + OFF time) of this chopper signal.
Time T in Fig. 3-2 shows the switching period, and relation with rotation speed (N) of the compressor is
shown by formula below;
N = 60/2 X 1/T
Fig. 3-3 shows voltage waveform at each point shown in Figs. 3-1 and 3-4. First half of upper arm is
chopper, second half is ON, and first half of lower arm is chopper, second half is ON.
+
U transistor chopped U - transistor ON
Voltage at A
V
280V-300V
Chopping period
T
ON
Upper arm transistor
Current at B
When power is supplied U+→ V- , because of that U+ is chopped, current flows as shown below;
(1) When U+ transistor is ON: U+ transistor → U coil → V coil → V- transistor → DC current detection
resistor → Point B (Fig. 3-3)
(2) When U+ transistor is OFF: (by inductance of motor coil) U coil → V coil → V-transistor →
U- diode → Point A (Fig. 3-4)
50
Since current flows at point B only when U+ transistor and V– transistor are ON, the current waveform
at point B becomes intermittent waveform as shown in Fig. 3-3. Since current at point B is approximately
proportional to the input current of the air conditioner, input current is controlled by using DC current
(Id) detection resistor.
<Reference>
If power module is defected, self diagnosis lamps on the MAIN P.W.B. may indicate as shown below:
LD303
RAC-08PH1/RAC-10PH1 Table 3-1
MAIN P.W.B. LD302
LD301
Fig. 3-5
RAC-14PH1
DC VOLTAGE CHECKPOINT(-)IPM(33)#PIN
DC VOLTAGE CHECKPOINT(+)IPM(25)#PIN
TEST SWITCH
SELF-CHECK
CONNECTOR(CN30)
51
Fig. 5-1
• In the power circuit for P.W.B., power supply for microcomputer, peripheral circuits, and IPM driver
circuit and, as well as DC 35V, are produced by switching power circuit.
• Switching power circuit performs voltage conversion effectively by switching transistor IC1 to convert
DC 330V voltage to high frequency of about 20kHz to 200kHz.
54
Compressor
Microcomputer EEPROM
Motor current (ID)
A-D
Detection converter
resistor ID OVL
value
Motor
Amplifier control
process
IS OVL
value
Smoother A-D
converter
Detection
transformer CT1
58
DC voltage : Low
DC current : High
DC voltage : 260V
DC current
DC voltage : High
DC current : Low
0
0 Rotation speed
Fig. 6-8
(3) Start current control
It is required to maintain the start current (DC current) constant to smooth the start of the DC motor
of the compressor.
RAC-18YH6, RAC-25YH6 uses software to control the start current.
The start current varies when the supply voltage varies. This control method copes with variations in
the voltages as follows.
1. Turns on the power module’s U+ and V- transistors so the current flows to the motor windings as
shown in Fig. 6-9.
2. Varies the turn-ON time of the U+ transistor according to the DC voltage level and the start is
controlled so the start current is approx. 10A .
IPM
DC current
P Compressor motor
U+ V+ W+
U
DC V
W
Voltage
U- V- W-
N Detection
resistor
Fig. 6-9
60
HIC
12V 5V
R287 D208
C215
8 Microcomputer
R286
R289
R284
2 - 0V 19 RESET OUT.
1
3 + R252
7
C225
C226
RESET
C204
R292
R285
IC5(1/2)
0V
0V 0V 0V 0V R288
Fig. 6-10
The reset circuit initializes the microcomputer program when Power is “ON” from “OFF” .
Low voltage at pin 7 resets the microcomputer, and HI activates the microcomputer.
Fig. 6-10 shows the reset circuit and Fig. 6-11 shows waveform at each point when power is turned on
and off.
When power is turned on, 12V line and 5V line voltages rise and 12V line voltage reaches 10.9V an
reset voltage input to pin 7 of microcomputer is set to Hi.
Reset voltage will be hold “Hi” until the 12V line voltage drops to 9.90V even though the power shuts
down.
12V line
12 10.9V
Power is ON
Voltage (V)
6 5V line
Reset voltage
0
Time
12V line
12
Power is OFF
9.9V
Voltage (V)
6 5V line
Reset voltage
0
Time
Fig. 6-11
61
+5V
HIC
O.H. thermistor
CN8
1
R304
2 20 59 OH
+5V C304
R301
DEF. thermistor 0V
CN9 Microcomputer
1 0V AX-8V11
R305
2 21 63 DEF
C303
+5V R302
Outdoor temperature
thermistor 0V
CN10
1 0V
R306 Outdoor
2 22 64 temperature
C302
R303
0V
0V
Fig. 6-12
The Over heat thermistor circuit detects the temperature at the surface of the compressor head, the Defrost.
thermistor circuit detects the defrosting operation temperature.
A thermistor is a negative resistor element which has the characteristics that the higher (lower) the temperature,
the lower (higher) the resistance.
When the compressor is heated, the resistance of the Over heat thermistor becomes low and voltage to a
pin s of microcomputer is increased.
Microcomputer compares the voltage at pin s with the internal set value, if it is exceeded the set value
microcomputer judges that the compressor is overheated and stops operation.
When frost forms on the outdoor heat exchanger, the temperature at the exchanger drops abruptly. Therefore
the resistance of the Defrost. thermistor becomes high and the voltage at pin w of microcomputer drops.
If this voltage becomes lower than the set value stored inside, the microcomputer starts defrosting control.
During defrosting operation the microcomputer transfers the defrosting condition command to the indoor
microcomputer via the circuit interface.
The microcomputer always reads the outdoor temperature via a thermistor (microcomputer pin x ), an
transfers it to the indoor unit, thus controlling the compressor rotation speed according to the value set at the
EEPROM in the indoor unit, and switching the operation status (outdoor fan on/off, etc.) in the dehumidifying
mode.
The following shows the typical values of outdoor temperature in relation to the voltage:
Table 6-2
Outdoor temperature (OC) -10 0 10 20 30 40
R303 Voltage (V) 1.19 1.69 2.23 2.75 3.22 3.62
<Reference>
When the thermistor is open, in open status, or is disconnected, microcomputer pins s,w,x are approx.
0V; when the thermistor is shorted, they are approx. 5 V, and LD301 blinks seven times.
However, an error is detected only when the OH thermistor is shorted; in such a case, the blinking mode
is entered 12 minutes after the compressor starts operation.
62
In this unit, reversing valve control circuit turns ON/OFF the power to the reversing valve coil by
opening/closing the reversing valve relay.
Opening/closing of relay will differ depending on the operation condition. (In the cooling cycle,
reversing valve relay is normally ON (close).)
Table 6-3 shows the circuit operation of each operation mode. If the following result is not obtained,
reversing valve control circuit may be defective.
Table 6-3
Point Between Pin 29 Between Pin 32 of HIC Between 1 and 3 CN2
Operation mode of microcomputer and 0V and 0V
Cooling In normal cooling operation Hi 0V approx. 35 V
In normal heating operation Lo 12V 0V (not fixed)
Heating
In defrosting operation Hi 0V approx. 35 V
C − 35V
Reversing Main P.W.B.
CN2
valve
3
Reversing valve relay
2 D701 RL5
D − 0V
12V
HIC
Reversing valve
relay coil
Microcomputer
(RL5) IC2
32 16 1 29
Fig. 6-13
63
HIC
IC6
Electric expansion valve is driven by B-12V. Opening of the valve is controlled by feeding power to 1
or 2 phases of the 4-phase coil to switch the polarity of the coil.
The relation between the conducting phase switching direction and open/close direction is as shown
below. When the power is turned on, approx. 0.9 V is applied to CN15 pins 1 to 4 ; when no power
is supplied, approx. 12 V is applied. When the power is reset, expansion valve performs initial
operation for 5 to 10 seconds.During initial operation, measure pins 1 to 4 of CN15 using
multimeter: If no change is found around 0.9 V or 12V, expansion valve or microcomputer is
defective.
Fig. 6-15 shows logic waveform during the operation of expansion valve.
4
3
2
1
64
HIC
1
46
45
24
44
53
This model uses DC Fan Motor which has a controller circuit built in the Motor.
This DC Fan Motor will rotate by control voltage apply to Vsp input. (V(Voltage range: 1.7 to 7V DC)
Vsp high : Faster ;
Vsp low : slower ;
Vsp lower than 1.7V : stop
V
Motor will output FG pulse by following this motor revolution.
Outdoor microcomputer will output PWM control signal from 24 by following the instruction from
indoor microcomputer.
This PWM control signal will convert to Vsp voltage by smoothing circuit. (R242 & C209)
Fan motor will start to rotate when Vsp was proceeding over than 1.7V, and generate FG pulse by
rotation speed.
FG pulse will feed back to Outdoor microcomputer 53 .
DC Fan Motor circuit has to match the Fan Motor revolution with instructed revolution. Such as...
FG feedback: Faster Instruction: Slower ... Decrease pulse width
FG feedback: Slower Instruction: Faster ... Increase pulse width
FG pulse is also used for Fan Motor failure detection.
Microcomputer will monitor FG pulse 30 seconds after start the fan motor. If there is no signal detected,
it will consider that the Fan Motor was malfunction and stop the operation. In this case, LD302 on main
P.W.B. will blink 12 times. (Fan Motor lock detected)
R107 and IC4 are used for Fan Motor over current.
65
66
−
−
−
/
−
1
%2$5'
−
−
−
Fig. 1-1
67
Voltage
Input
This smoothes the voltage rectified for operating the
compressor. 0V
When the input voltage is taken for the sine wave as
shown in the top of Fig. 1-2, it is rectified by the
DB601 and becomes the waveform as shown in the
middle of Fig.1-2. After that, the voltage is smoothed
by the C021 and C022, and becomes the waveform
Voltage
shown in the bottom of Fig.1-2.
Smoothed
Voltage
If the units above have any failure, the control power
supply won’t operate. In such a case, replace the
main P.W.B.
0V
Fig. 1-2
68
<Check points>
35V 33.5-38V Indoor unit electrical parts D103 R109 (“0V-35V” display) Indoor unit won’t operate
(Terminal C,D) (“C-35V” display) Terminal D (red line)
Reversing valve (CN2) Terminal C (blown line)
• Check each voltage. If each voltage meets the voltage specification above, the power circuit is normal.
• If any error is found after checking, remove all loads and recheck each voltage.
If no error is found in this step, the power circuit is normal. Check the removed loads.
If any error is found in this step, the power circuit has any failure. Replace the power circuit for P.W.B.
* A short-circuited load may cause an output error not only in the load but also in the others. Be sure to
check all outputs of the loads.
* Be sure to wait 15 minutes or more in order to discharge all the remaining voltage in the circuit to
connect/disconnect the wiring, other wise, the components may be damaged.
• The failures of the loads are as follows.
69
70
Control P.W.B.
5V
5V
R336
C332 L301 R335 Q334 R332
R333
88
R334
35V Q333
C333
CJ301
Q332
52 IF Transmission
C334
C335
Q331
L101
Terminal board 0V 5V
0V
Microcomputer
R329
R324
R322
R326 R330 IC301
C321
3 8 R327 (2/2)
1 6 R650
R321 2 7 51 IF Reception
R322
R323
0V 4 5
C324
R325
R328
D321
C650
R328
C323 R320
IC301
0V (1/2) 0V
Terminal board
D C
Indoor P.W.B.
Outdoor P.W.B.
D C
Terminal board
+,&
71
Fig. 3-2 Voltages Waveforms of indoor / Outdoor Microcomputers (Outdoor to Indoor Communications)
35V
35V DC line
Fig. 3-3 Voltages Waveforms of indoor / Outdoor Microcomputers (Indoor to Outdoor Communications)
72
䇭 䋵䌖
䋱䋲䌖
䌃䋲䋸䋱
䌒䋲䋸䋳
䌒䋲䋸䋱
䇭 䌍䌉 䌃䌒䌏䇭 䋰䌖
䌃䋲䋸䋵
䋸
䌒䋲䋸䋶
䇭 䌃䌏䌍䌐䌕䌔䌅䌒
− 䋶 䋳䋰
䋷
䋫 䋵
䋫
䌉 䌃䋵䋨 䋲 䋯䋲 䋩
䌃䋲䋸䋴
䌒䋲䋸䋲
䌒䋲䋸䋷
䌃䋲䋸䋳
䌃䋲䋸䋲
䌒䋲䋲䋵
䇭 䇭 䇭 䇭 䌒䌅䌓䌅䌔 䋵䋲
䌃䋲䋱䋱
䌒䋲䋸䋵
䋰䌖 䋰䌖 䇭 䇭 䋰䌖
Fig. 4-1
The reset circuit initializes the microcomputer program when Power is “ON” from “OFF”
Low voltage at pin 52 resets the microcomputer, and HI activates the microcomputer
Fig. 4-1 shows the reset circuit and Fig. 4-2 shows waveform at each point when power is turned on and
off.
When power is turned on, 12V line and 5V line voltages rise and 12V line voltage reaches 10.9V an
reset voltage input to pin 52 of microcomputer is set to Hi.
Reset voltage will be hold “Hi” until the 12V line voltage drops to 9.90V even though the power shuts
down.
12V line
12 10.9V
Power is ON
Voltage (V)
6 5V line
Reset voltage
0
Time
12V line
12
9.9V
Power is OFF
Voltage (V)
6 5V line
Reset voltage
0
Time
Fig. 4-2
73
MAIN P.W.B.
R302 C216
+5V
Outdoor temperature
thermistor 0V
CN10 0V
1
R240
2 12 67 Outdoor
temperature
C217
R303
0V
0V
Fig. 5-1
The Over heat thermistor circuit detects the temperature at the surface of the compressor head, the Defrost.
thermistor circuit detects the defrosting operation temperature.
A thermistor is a negative resistor element which has the characteristics that the higher (lower) the temperature,
the lower (higher) the resistance.
When the compressor is heated, the resistance of the Over heat thermistor becomes low and voltage to a
pin 66 of microcomputer is increased.
Microcomputer compares the voltage at pin 66 with the internal set value, if it is exceeded the set value
microcomputer judges that the compressor is overheated and stops operation.
When frost forms on the outdoor heat exchanger, the temperature at the exchanger drops abruptly. Therefore
the resistance of the Defrost. thermistor becomes high and the voltage at pin 65 of microcomputer drops.
If this voltage becomes lower than the set value stored inside, the microcomputer starts defrosting control.
During defrosting operation the microcomputer transfers the defrosting condition command to the indoor
microcomputer via the circuit interface.
The microcomputer always reads the outdoor temperature via a thermistor (microcomputer pin 67 ), an
transfers it to the indoor unit, thus controlling the compressor rotation speed according to the value set at the
EEPROM in the indoor unit, and switching the operation status (outdoor fan on/off, etc.) in the dehumidifying
mode.
The following shows the typical values of outdoor temperature in relation to the voltage:
Table 5-1
Outdoor temperature (㷄) -10 0 10 20 30 40
<Reference>
When the thermistor is open, in open status, or is disconnected, microcomputer pins 65 - 67 are approx.
0V; when the thermistor is shorted, they are approx. 5 V, and LD301 blinks seven times.
However, an error is detected only when the OH thermistor is shorted; in such a case, the blinking mode
is entered 12 minutes after the compressor starts operation.
74
䌖 䋳
䋲 䌄䋴䋰䋱
䋱
䋰䌖
䌃䌎䋲
䋱䋲䌖
䌉 䌃䋲 䌍䌉 䌃䌒䌏䌃䌏䌍䌐䌕䌔䌅䌒
䋳䋶 䋱䋲 䋵 䋳䋶 REVERSING VALVE
䌒䌌䋵
Hybrid IC BOARD
Fig. 6-1
Reversing valve control circuit will switch reversing valve ON/OFF according to instruction from indoor
microcomputer depending on the operation condition shows in Table 6-1.
Voltage at D401 (between anode and cathode) in each operation condition is approximately as shown
in Table 6-1 when measured by multimeter.
Table 6-1
75
䌒䋴䋱䋸
䌒䋴䋱䋱
䌒䋴䋱䋲
䋹
䋱䋶 䋱
䌃䌎䋱䋵 䋱䋵 䋲
䋶 䋱䋴 䋳 䋵䌖
䋵 䋱䋳 䋴 䌍䌉 䌃䌒䌏䇭
䋴 䌉 䌃䋲
䋱䋲 䋵 䌃䌏䌍䌐䌕䌔䌅䌒
䋳
䋱䋱 䋶 䌐䌑䋴䋰䋱 䌒 219 䌒 219
䋲 䋴䋸 䋱䋳 䋴 䋳䋴 VALVE4
䋱 䋱䋰 䋷
䌅䌌䌅䌃䌔䌒䌉 䌃 䇭 䌐䌑䋴䋰䋲 䌒 220 䌒 220
䌃䋴䋰䋱
䋸 䋴䋷 䋱䋴 䋳 䋳䋲 VALVE䋳
䌅䌘䌐䌁䌎䌓䌉 䌏䌎䇭
VALVE䇭 䌉 䌃䋱䋱
䌐䌑䋴䋰䋳 䌒221 䌒 221
䋴䋶 䋱䋵 䋲 䋳䋰 VALVE䋲
䌂䋭䋰䌖
䌐䌑䋴䋰䋴 䌒䋴䋲䋴 䌒 222
䋴䋵 䋱䋶 䋱 䋲䋹 VALVE䋱
Fig. 7-1
• To drive the expansion valve, use the B-12 V output. Use a 4-phase coil and feed power to the phases
1 and 2, then switch over the filed poles to control the opening of the valve.
• The reference between conducting phase switch over direction and the open/close direction are
shown in Table 7-1. When the power is turned on, approx. 0.9 V is applied to the CN15 and the pins
(㽲 to 㽵) and when no power is supplied, 12 V is applied. When the power is reset, the expansion
valve starts initial operation for 5 to 10 seconds.
• During the initial operation, measure each pin of the CN15 (㽲 to 㽵) with a multimeter. If no change
is found around 0.9 V or 12V in this step, the expansion valve or the microcomputer has failure.
• The logic waveform during the operating of the expansion valve is shown in Fig. 7-2.
Table 7-1
CN15 Lead Driving state
pin# wire 1 2 3 4 5 6 7 8
㽵 White ON ON OFF OFF OFF OFF OFF ON
㽴 Yellow OFF ON ON ON OFF OFF OFF OFF
㽳 Orange OFF OFF OFF ON ON ON OFF OFF
㽲 Blue OFF OFF OFF OFF OFF ON ON ON
Operation mode
1→2→3→4→5→6→7→8 VALVE CLOSE
8→7→6→5→4→3→2→1 VALVE OPEN
12V
㽵
0.9V
50ms. 75ms.
200ms.
Fig.7-2
76
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䌑䋷䋱䋴
䌃䋷䋵䋲 䌃䋷䋵䋱
䌑䋷䋱䋱
䌑䋷䋱䋳 䌑䋷䋱䋲
䌒䋷䋵䋲
䌒䋷䋵䋱
䌒䋷䋵䋳
DRIVE CIRCUIT
MICROCOMPUTER
DIRECT CURRENT Id
Fig. 8-1
77
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81
RAC-08PH1,RAC-10PH1, RAC-14PH1
PRECAUTIONS FOR CHECKING
Outdoor Controller
Point
L
Power
I.P.M.
N
375 F
Compressor
WARNING Indoor Controller motor
Ground voltage
350V
82
WARNING
Caution
s Voltage of about 350 V is charged between the terminal of smoothing capacitors (375μF x 2).
s During continuity check for each circuit part of the outdoor unit, be sure to discharge the smoothing
capacitors.
Discharge Procedure
1. Turn off the power of the indoor unit or pull out the power supply plug.
2. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover
and apply soldering iron of 30 to 75 W for 15 seconds or more to TAB05 and R001 terminals
on the main P.W.B. as shown in the figure below, in order to discharge voltage in smoothing
capacitor.(RAC-08PH1,RAC-10PH1)
3. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover
and apply soldering iron of 30 to 75 W for 15 seconds or more to IPM(25) and IPM(33)
terminals on the main P.W.B. as shown in the figure below, in order to discharge voltage
in smoothing capacitor.(RAC-14PH 1)
RAC-08PH1, RAC-10PH1 Do not use a soldering iron with
transformer: Otherwise, thermal fuse
inside transformer will be blown.
LEAD WIRE
RAC-14PH1
LEAD WIRE
83
RAS_AW_063-082e
RAS-08PH1,RAS-10PH1, RAS-14PH1
ELEC. COVER
FIXTURE SCREW
FIXTURE SCREW
CN3
CN10
CN16
CN4
CN1
5V
5V line
Power circuit
ZD121
20V
Zener Diode
0V
(2) The CN3 (power supply) and CN10 (fan motor) are the connectors with lock mechanism. Press
the lock with your fingers to unlock and remove the connector.
Press here
Unlock
Lock
(3) When checking the voltage and waveform, do not connect the probes to the forbidden areas show
below. Touching them may cause the ICP1 blowout and Q111 failure.
OK
Q111
ICP1 S D
35 V line
G
OK
S: Source
D: Drain
G: Gate
The Q111 is a MOS-FET and its gate terminal is a high impedance. When a probe such as a multimeter
is contacted with the gate G, the Q111 may have the continuous ON state to supply overcurrent in the
circuit, causing the ICP1 blowout and Q111 failure.
When checking the switching waveform of the Q111, set the source S to the base and measure the
gate G and drain D.
(4) During power feeding to the P.W.B., do not remove and insert the CN10 (fan motor connector).
Failure to do so may cause overcurrent to the fan motor and P.W.B.s (micro computer, IC and the
like) and a failure may occur. To remove or insert the CN10, be sure to shut off the power.
85
<Indicating a failure on the outdoor • The “LD301” indicates a mode of failure detected on
unit side>
the outdoor unit side by blinking frequency.
Upon failure detection, the outdoor unit will shut down
and the LD301 continues to blink until the unit is reset.
(In the event of communication errors, the LD301
continues to blink until communication is restored.)
86
Model: RAS-08PH1,RAS-10PH1,RAS-14PH1
Perform troubleshooting according to the number of times the indoor timer lamp and outdoor LD301
blink.
<Cautions>
(1) If the interface circuit is faulty when power is supplied, the self-diagnosis display will not be displayed.
(2) If the indoor unit does not operate at all, check if the connecting cable is connected to the outdoor unit.
(3) To check operation again when the timer lamp is blinking, you can use the remote control for operation
(except for mode mark 1).
87
RAS_AW_063-082e
88
RAS_AW_063-082e
89
Model: RAC-14PH1
LD301
LD302
LD303
COMORESSOR
CONNECTOR(CN1)
TEST SWITCH
SELF-CHECK
CONNECTOR(CN30)
90
No
No Yes
91
1 No
Is DC35V or 20V being generated Is AC220-230V being generated No
between terminals C and D on the between terminals L and N on the
indoor unit terminal board? outdoor unit terminal board?
Check the indoor/outdoor unit
Yes connection cable, and correct any
Yes defective section (wrong connection,
incomplete insertion).
Is DC35V is being generated between Yes
terminals C and D on the outdoor unit
terminal board?
No
Yes
Are C and D connection cables
reversed? Connect the cables correctly.
No
Check the outdoor unit power circuit,
and repair any defective part.
Is the control voltage being
generated normally?
12V line: 12V or 7V No
5V line: 5V Check according to the proper method
for checking the power circuit.
Yes
Yes
Do the air deflectors perform initial
operation when the power supply is Check the wireless light receiving unit.
turned on after off?
No
No
Is the microcomputer reset input Check the reset circuit, and repair
(pin7) "Hi"? any defective section.
Yes
No
Is the microcomputer clock signal Replace the microcomputer and
10MHz at pins 0 and A being oscillator.
generated normally?
Yes
1: When not in operation, the unit will enter into a low-power standby state, possibly causing a voltage drop to the 12V and 35V lines
as shown below.
25V - 20V
12V - 7V
92
No No
Replace the fan motor.
Yes
Yes
Is a voltage over 15 or below 10V
being generated on the 12V line? Replace IC111.
93
No
Is 35V or 20V being output Check to see if the connection cables are
1 at pin 5 relative to 0V at disconnected or reversed.
pin 3 of CN3? If normal, check the outdoor unit P.W.B.
Yes
No
Is 12V or 7V being output
Is ICP1 normal?
No
2 at (+) relative to 0V at (-) of Replace ICP1. Check if the air
Normal if it is less than 1 .
C114? deflector motor is shorted, and
Blown (open) if it is 1 or more.
IC111, Q111, C114, ZD121 are
Yes defective.
Yes If shorted / defective, ICP1 will be
(Normal) open again.
Yes
(Open)
Has the terminal board Replace the terminal board.
thermal fuse blown (open)? Insert the connection cable
securely.
No
1: When the unit is not in operation, the voltage across the 35V line may drop to 20V.
2: When the unit is not in operation, the voltage across the 12 V line may drop to 7V.
94
Yes
No Correct properly.
Are the connections for The SW power supply s overcurrent protection is
Be sure to turn the power off activated, disabling the microcomputer.
terminals C and D correct? before correcting the connection.
No
Is the power circuit normal?
Check to see if C and D cables are
96
See the description on power
circuit for details. connected correctly.
If reversed or incompletely inserted,
Yes Power is OK correct the cable connection.
No
Is 5V being generated between
Is the switching power
Pin 6 (0V) and Pin 10 (5V) at CN Replace any defective parts.
18 (test pin)?
circuit OK?
Has the 3A fuse blown?
NG If the 3A fuse has blown, the varistor 2, etc.
Yes (Fuse blown) may also be defective.
Yes
No
Yes
Is the propeller fan Remove any
locked? obstructions.
Yes
Have the 1A fuse and Replace the fan motor
R107 blown? and main P.W.B.
No
97
P.W.B., and between +15V No
and 15-0V (silk-screened) on
the main P.W.B.
Yes
Yes
Is the voltage between 4
and 6 at CN24 normal?
(Normally, the voltage is No
above approx. DC1.7V.) Replace the main
P.W.B.
Yes No
LD 301 blinks 10 times. Is AC220-230V being output Apply AC220-230V
.
Defective power supply at terminals L and N on Check the interior wiring.
voltage. the terminal board?
Yes
No
Yes
Replace the main P.W.B.
Possible causes include:
Power relay malfunction
Defective microcomputer
terminal
99
Yes
102
Normally, pin 7 of Replace the main P.W.B.
Reset stop. CN18 is approx. 5V.
Possible
malfunctioning Compressor Gas Compressor
leakage
part
YES
(R410 A)
The values above are the theoretical ones.
Normal
Stop to operate and check the gas Checking the IPM (main P.W.B.)
pressure in balancing mode.
Gas leaks.
Repair and seal refrigerant. The compressor is defective. Replace it
and seal refrigerant.
If the compressor checker for an
(
inverter type air conditioner is
available, re-check using it. )
103
LD303
Never operate the unit for
more than 5 minutes. LD302
MAIN P W B LD301
Service switch
RAC-08PH1, RAC-10PH1
DC VOLTAGE CHECKPOINT(-)IPM(33)#PIN
DC VOLTAGE CHECKPOINT(+)IPM(25)#PIN
TEST SWITCH
SELF-CHECK
CONNECTOR(CN30)
RAC-14PH1
(Cautions)
(1) If interface signal (DC 35V) terminals C and D are not connected when the outdoor unit is in forced cool mode,
the outdoor unit defect indicator (LD301) will blink 9 times during operation to indicate communication error.
(2) If checking is done with the compressor connector disconnected, the unit will stop and LD301 will blink 4 times.
Be sure to push the service switch for a second again to stop the forced cool operation.
Copper pipe
(2/8”)
Charge refrigerant of 300g
after vacuuming ( 1) Do not operate for more than 5
Small diameter
service valve minutes
The operation method is the same as “How to operate using the connector to servicing the outdoor unit”.
1 The charging amount of 200g is equivalent to the load in normal operation.
104
Control P.W.B.
Fig. 1
Indicating P.W.B.
7(0325$5<
6:,7&+
Fig. 4
Fig. 2
2. Front cover
(1)Check that the drain pan is securely attached.
(2)After installing the front cover onto the unit,
hook three claws at upper side of the cover
securely. Then, push the center of the front
cover to lock the claws.
(3)Tighten the two screws.
Fig. 3
105
Fig. 5
(3) Remove the screws from the upper and lowerbearing covers.
Fig. 9
(4) Remove the locking hook of the lower bearingcover from the
Cabinet.
Upper bearing cover (7) Remove P lock which binds lead wires.
(8) Set the electrical box upside down.
Cabinet
Fig. 6
(5) Remove two lock screws from the fan motorholder.
(6) Pull up the evaporator by holding it at the lowerside. Insert a
screwdriver through the spacebetween the evaporator and drain Fig. 10
chute andloosen the fan lock screw to remove the fanand fan
motor.
(9) Remove P.W.B. fixing screws (2 locations) and radiation fin fixing
screws (5 locations), and remove the P.W.B. from the support.
Fig. 7
Fig. 11
Fig. 8
106
Support hooks
Main
P.W.B.
Support hooks
Fig. 12 Fig. 14
Fig. 13
107
INDOOR UNIT
MODEL: RAS-08PH1,RAS-10PH1,RAS-14PH1
30
108
109
33 37 43
32
34 36
35
31 36
33
24 32
41
27
38
41
25 49 42
30
29
11
46
44
40 39
5 47
26
48
10
20
21
22
17 12
18 16 50
2
23 19
1 15
13
4
8
3
14
45
110
RAS_AW_083-093e
111
30
44
25
42
45
24
32
43
29
26
41 40
39
9
28
31
11
18
27
20
19
22
17
21
23
112
113
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