Service Manual: Room Air Conditioner

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PM NO.

0366E
RAD-18NH7
RAD-25NH7/RAC-25NH5
SERVICE MANUAL RAD-35NH7/RAC-35NH5
TECHNICAL INFORMATION RAD-50NH7/RAC-50NH5
FOR SERVICE PERSONNEL ONLY REFER TO THE FOUNDATION MANUAL
CONTENTS

SPECIFICATIONS ------------------------------------------------------------------- 4

HOW TO USE ------------------------------------------------------------------------ 6

CONSTRUCTION AND DIMENSIONAL DIAGRAM --------------------- 24

MAIN PARTS COMPONENT --------------------------------------------------- 27

WIRING DIAGRAM ---------------------------------------------------------------- 29

CIRCUIT DIAGRAM --------------------------------------------------------------- 31


RAD-18NH7
BLOCK DIAGRAM ----------------------------------------------------------------- 37
RAD-25NH7
RAD-35NH7 BASIC MODE ----------------------------------------------------------------------- 39
RAD-50NH7 REFRIGERATING CYCLE DIAGRAM --------------------------------------- 53

DESCRIPTION OF MAIN CIRCUIT OPERATION ----------------------- 55

SERVICE CALL Q & A ---------------------------------------------------------- 87

TROUBLE SHOOTING ----------------------------------------------------------- 90

PARTS LIST AND DIAGRAM ------------------------------------------------- 110

RAC-25NH5
RAC-35NH5
RAC-50NH5
SPECIFICATIONS
DC INVERTER (DUCT TYPE)
TYPE
INDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
MODEL RAD-18NH7 RAD-25NH7 RAC-25NH5 RAD-35NH7 RAC-35NH5 RAD-50NH7 RAC-50NH5
POWER SOURCE 1 PHASE, 50 Hz, 220-240V 1 PHASE, 50 Hz, 220-240V 1 PHASE, 50 Hz, 220-240V 1 PHASE, 50 Hz, 220-240V
TOTAL INPUT (W) 560 (155-850) 695 (155-1,050) 1,240 (155-1,280) 2,000 (155-2,060)
TOTAL AMPERES (A) 2.56-2.35 3.20-2.92 5.70-5.24 9.20-8.40
COOLING
(kW) 1.80 (0.9 ~ 2.5) 2.50 (0.9 ~ 3.0) 3.50 (0.9 ~ 4.0) 5.0 (0.9 ~ 5.6)
CAPACITY
(B.T.U./h) 6,150 (3,070-8,540) 8,540 (3,070-10,240) 11,950 (3,070-13,660) 17,070 (3,070-19,120)
TOTAL INPUT (W) 690 (155-1,050) 970 (155-1,400) 1,700 (155-1,920) 2,300 (155-2,530)
TOTAL AMPERES (A) 3.20-2.92 4.50-4.10 7.84-7.19 10.60-9.70
HEATING
(kW) 2.50 (0.9 ~ 3.2) 3.50 (0.9 ~ 5.0) 4.80 (0.9 ~ 6.6) 6.0 (0.9 ~ 7.5)
CAPACITY
(B.T.U./h) 8,540 (3,070-10,930) 11,950 (3,070-17,070) 16,390 (3,070-22,530) 20,490 (3,070-25,610)
W 750 750 750 750 750 750 850
DIMENSIONS H 235 235 570 235 570 235 650
(mm)
D 400 400 280 400 280 400 298
NET WEIGHT (kg) 19 19 38 19 38 19 60

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

ROOM AIR CONDITIONER


INDOOR UNIT + OUTDOOR UNIT

APRIL 2007 Refrigeration & Air-Conditioning Division


SAFETY DURING REPAIR WORK

1. In order to disassemble and repair


the unit in question, be sure to t
disconnect the power cord plug o n nec
c
from the power outlet before starting
u s t dis lug
p
the work.
i r s t, I m r cord utlet.
F e o
pow wer
the the po
from

2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of
the unit.

If the contacts of electrical parts


are defective, replace the
electrical parts without trying to
repair them.

3. After completion of repairs, the initial state


should be restored.

4. Lead wires should be connected and laid as


in the initial state.

5. Modification of the unit by user himself should


absolutely be prohibited.

6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.

7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.

8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and
grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V
DC megger.

9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.

10. Any inflammable thing should never


be placed about the location of
installation. DANGER

11. Check the grounding to see whether


it is proper or not, and if it is found
improper, connect the grounding
terminal to the earth.

– i –
WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS

1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods
such as rejected goods being returned).

2. Object parts

(1) Micro computer


(2) Integrated circuits (IC)
(3) Field-effect transistors (FET)
(4) P.C. boards or the like on which the parts mentioned in (1) and (2) of this paragraph are equipped.

3. Items to be observed in handling

(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).

A conductive polyvinyl bag IC

Conductive sponge
IC

Fig. 1. Conductive Container

(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).

(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.

(4) Be sure to place a part on a metal plate with grounding.

(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try
to repair the printed circuit board on a grounded metal plate.

Body earth
(Elimik conductive band)

Clip for connection with a


1M grounding wire

Fig. 2. Body Earth

– 1 –
(6) Use a three wire type soldering iron including a grounding wire.

Metal plate (of aluminium, stainless steel, etc.)

Working
table

Resistor of 1 M (1/2W)

Staple
Earth wire

Bare copper wire (for body earth)

Fig. 3. Grounding of the working table

Soldering iron

2 Grounding
wire

Screw stop at the screwed


part using a rag plate

Fig. 4. Grounding a soldering iron

Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.

(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.

– 2 –
! CAUTION
1. In quiet operation or stopping the running, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.

2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug
from the power outlet for safety.

3. The room air conditioner does not start automatically after recovery of the electric power failure for
preventing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.

4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal
and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no
danger of blowing fuse or damaging parts even if operation is restarted accidentally.

5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below 10°C (50°F).

6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.

7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.

– 3 –
SPECIFICATIONS
RAD-18NH7
RAD-25NH7 RAC-25NH5 RAC-50NH5
MODEL RAD-35NH7 RAC-35NH5
RAD-50NH7

FAN MOTOR 20W 40 W

FAN MOTOR CAPACITOR NO NO

FAN MOTOR PROTECTOR NO NO

COMPRESSOR – JU1012D JU1013D

COMPRESSOR MOTOR CAPACITOR NO NO

OVERLOAD PROTECTOR NO YES

OVERHEAT PROTECTOR NO YES

FUSE (for MICROPROCESSOR) NO 3.0A

POWER RELAY NO G4A

POWER SWITCH NO NO

TEMPORARY SWITCH NO NO

SERVICE SWITCH NO YES

TRANSFORMER NO NO

VARISTOR NO 450NR

NOISE SUPPRESSOR NO YES

THERMOSTAT YES(IC) YES(IC)

REMOTE CONTROL SWITCH (LIQUID CRYSTAL) YES NO

REFRIGERANT CHARGING UNIT ---------- 1150g 1400g


VOLUME
(Refrigerant 410A) WITHOUT REFRIGERANT BECAUSE
PIPES (MAX. 20m)
COUPLING IS FLARE TYPE.

– 4 –
[Indoor unit installation]

! CAUTION
Always install the indoor unit at level. If the
indoor unit is inclined, water may leak.

275

Be sure to completely
seal any gap with putty.

● The connecting pipe, no


matter big or small,
should all be insulated
with insulation pipe and
then wrapped with vinyl
tape. (The insulator will
deteriorate if it is not
wrapped with tape).

The indoor piping should be


Drain pipe must be installed insulated with the enclosed
separately. Insulate indoor part insulation pipe. (If the
of pipe to prevent condensation. insulator is insufficient,
please use commercial
products.)

Electrical
Air outlet box

Remote
Filter Air inlet controller

● “Height difference” and “Piping length” of Indoor and Outdoor unit are different by Outdoor unit.
Please refer to the installation manual in Outdoor unit.

– 5 –
SAFETY PRECAUTION
● Please read the “Safety Precaution” carefully before operating the unit to ensure correct usage of the unit.
● Pay special attention to signs of “ ! Warning” and “ ! Caution”. The “Warning” section contains matters which,
if not observed strictly, may cause death or serious injury. The “Caution” section contains matters which may
result in serious consequences if not observed properly. Please observe all instructions strictly to ensure safety.
● The sign indicate the following meanings.

Make sure to connect earth line. The sign in the figure indicates prohibition.
Indicates the instructions that must be followed.

● Please keep this manual after reading.

PRECAUTIONS DURING INSTALLATION


● Do not reconstruct the unit.
Water leakage, fault, short circuit or fire may occur if you reconstruct the
unit by yourself.
● Please ask your sales agent or qualified technician for the installation of
! your unit. Water leakage, short circuit or fire may occur if you install the unit
WARNING by yourself.
● Please use earth line.
Do not place the earth line near water or gas pipes, lightning-conductor, or
the earth line of telephone. Improper installation of earth line may cause
electric shock.
● A circuit breaker should be installed depending on the mounting site of the
unit. Without a circuit breaker, the danger of electric shock exists.
! ● Do not install near location where there is flammable gas. The outdoor unit
CAUTION may catch fire if flammable gas leaks around it.
● Please ensure smooth flow of water when installing the drain hose.

PRECAUTIONS DURING SHIFTING OR MAINTENANCE


● Should abnormal situation arises (like burning smell), please stop operating the unit
! and turn off the circuit breaker. Contact your agent. Fault, short circuit or fire may
occur if you continue to operate the unit under abnormal situation.
W
A ● Please contact your agent for maintenance. Improper self maintenance may cause
R electric shock and fire.
N ● Please contact your agent if you need to remove and reinstall the unit. Electric
I shock or fire may occur if you remove and reinstall the unit yourself improperly.
N
G ● If the supply cord is damaged, it must be replaced by the special cord obtainable
at authorized service/parts centers.

PRECAUTIONS DURING OPERATION


● Avoid an extended period of direct air flow for your health.
!
W ● Do not insert a finger, a rod or other objects into the air outlet or inlet. As the
fan is rotating at a high speed, it will cause injury. Before cleaning, be sure
A
to stop the operation and turn the breaker OFF.
R
N
● Do not use any conductor as fuse wire, this could cause fatal accident.
I
N
G ● During thunder storm, disconnect and turn off the circuit breaker.

– 6 –
PRECAUTIONS DURING OPERATION
● The product shall be operated under the manufacturer specification and
not for any other intended use.

● Do not attempt to operate the unit with wet hands, this could cause fatal
accident.

● When operating the unit with burning equipments, regularly ventilate the
room to avoid oxygen insufficiency.

● Do not direct the cool air coming out from the air-conditioner panel to face
household heating apparatus as this may affect the working of apparatus
such as the electric kettle, oven etc.

● Please ensure that outdoor mounting frame is always stable, firm and
without defect. If not, the outdoor unit may collapse and cause danger.

● Do not splash or direct water to the body of the unit when cleaning it as this
may cause short circuit.

● Do not use any aerosol or hair sprays near the indoor unit. This chemical
can adhere on heat exchanger fin and blocked the evaporation water flow
to drain pan. The water will drop on tangential fan and cause water splashing
! out from indoor unit.
C
A ● Please switch off the unit and turn off the circuit breaker during cleaning, the
U high-speed fan inside the unit may cause danger.
T
I
O ● Turn off the circuit breaker if the unit is not to be operated for a long period.
N

● Do not climb on the outdoor unit or put objects on it.

● Do not put water container (like vase) on the indoor unit to avoid water
dripping into the unit. Dripping water will damage the insulator inside the unit
and causes short-circuit.

● Do not place plants directly under the air flow as it is bad for the plants.

● When operating the unit with the door and windows opened, (the room humidity is always above
80%) and with the air deflector facing down or moving automatically for a long period of time,
water will condense on the air deflector and drips down occasionally. This will wet your furniture.
Therefore, do not operate under such condition for a long time.
● If the amount of heat in the room is above the cooling or heating capability of the unit (for
example: more people entering the room, using heating equipments and etc.), the preset room
temperature cannot be achieved.

● This appliance is not intended for use by young children or infirm persons unless they have been
adequately supervised by a responsible person to ensure that they can use the appliance safely.
● Young children should be supervised to ensure that they do not play with the appliance.

– 7 –
MULTI-AIR CONDITIONER
With this multi-air conditioner, several indoor units can be connected to one outdoor unit to be driven. You
can operate the required number of indoor units.

Combination of Operations:
When operation mode is selected:

● You cannot operate the indoor units in


the following combinations. ● The indoor unit which is switched on first continues
to operate, but other indoor units which is switched
One unit Other unit on later does not operate while the lamp lights.

Cooling ● To re-start an indoor unit which was operated later,


stop the indoor unit which was operated first or
Heating Dehumidifying
later and reset the type of operation, then perform
Circulating (fan) operation again.

During automatic operation:

● When heating operation is automatically selected for the first indoor unit, the next indoor unit will then
start to heat. Also, if cooling or dehumidifying is automatically selected for the first indoor unit, the next
indoor unit will also start to cool or dehumidify.

Adjusting the Number of Indoor Stopped Indoor Units:


Units: When an indoor unit is operated in the
Decrease the number of cooling, heating or dehumidifying mode in
indoor units to be operated the room, the sound of refrigerant flow may
especially when it is very be heard from a stopped indoor unit or a
hot or cold or when you stopped indoor unit may become warm.
want to reach the present This is because the indoor unit returns
temperature quickly. refrigerant to the outdoor unit to be ready
for operation.

– 8 –
NAMES AND FUNCTIONS OF EACH PART

INDOOR UNIT

Electrical
Air outlet box

Filter Air inlet

MODEL NAME AND DIMENSIONS


MODEL WIDTH (mm) HEIGHT (mm) DEPTH (mm)

RAD-18NH7/RAD-25NH7/RAD-35NH7/RAD-50NH7 750 235 400

– 9 –
NAMES AND FUNCTIONS OF REMOTE CONTROL UNIT
■ This controls the operation function and timer setting of the room air conditioner.

START/STOP Button

Use this button to select the Hr.


operating mode. Every time you
press it, the mode will change from
(AUTO) to (HEAT) to
(DEHUMIDIFY) and to (COOL)
cyclically.

This determines the fan speed.


Every time you press this button,
the intensity of circulation will
16 change from (AUTO) to (HI)
to (MED) to (LOW) (This
button allows selecting the optimal
or preferred fan speed for each
operation mode).

Precautions for Use


● Do not put the remote controller in the following places.
● Under direct sunlight.
● In the vicinity of a heater.
● Handle the remote controller carefully. Do not drop it on the floor, and protect it from water.
● Once the outdoor unit stops, it will not restart for about 3 minutes (unless you turn the power
switch off and on or unplug the power cord and plug it in again).
This is to protect the device and does not indicate a failure.
● If you press the FUNCTION selector button during operation, the device may stop for about
3 minutes for protection.

– 10 –
VARIOUS FUNCTIONS
■ Auto Restart Control

● If there is a power failure, operation will be automatically restarted when the power is resumed with previous operation mode.
(As the operation is not stopped by remote controller.)
● If you intend not to continue the operation when the power is resumed, switch off the power supply.
When you switch on the circuit breaker, the operation will be automatically restarted with previous operation mode.
Note: 1. If you do not require Auto Restart Control, please consult your sales agent or OFF by remote control.
2. Auto Restart Control is not available when Timer or Sleep Timer mode is set.

AUTOMATIC OPERATION
The device will automatically determine the mode of operation, HEAT, COOL or DEHUMIDIFY depending on the current room
temperature. The selected mode of operation will change when the room temperature varies. However the mode of operation will
not change when indoor unit connected to multi type outdoor unit.

Press the FUNCTION selector so that the display indicates the (AUTO)
mode of operation.
● When AUTO has been selected, the device will automatically determine

1 the mode of operation, HEAT, COOL or DEHUMIDIFY depending on


the current room temperature. However the mode of operation will
not change when indoor unit connected to multi type outdoor unit.
● If the mode automatically selected by the unit is not satisfactory,
manually change the mode setting (heat, dehumidify, cool or fan).

Press the (START/STOP) button.


START Operation starts with a beep.
STOP Press the button again to stop operation.

■ As the settings are stored in memory in the remote controller, you only have
to press the (START/STOP) button next time.

FAN SPEED (AUTO) ..... When the AUTO fan speed mode is set in the cooling/heating operation:

● The fan speed will automatically change according to the temperature of


discharged air.
● When the difference of room temperature and setting temperature is large,
For the heating operation
fan starts to run at HI speed.
● When the room temperature reaches setting temperature, fan speed changes
to LOW automatically.

● When the difference of room temperature and setting temperature is large,


fan starts to run at HI speed.
For the cooling operation ● After room temperature reaches the preset temperature, the cooling operation,
which changes the fan speed and room temperature to obtain optimum
conditions for natural healthful cooling will be performed.

– 11 –
HEATING OPERATION

● Use the device for heating when the outdoor temperature is under 21°C.
When it is too warm (over 21°C), the heating function may not work in order to protect the device.
● In order to keep reliability of the device, please use this device above -15°C of the outdoor temperature.

Press the FUNCTION selector so that the display indicates


1 (HEAT).

Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting).
(AUTO): The fan speed is HI at first and varies to
MED or LOW automatically when the preset
2 temperature has been reached.
(HI) : Economical as the room will become warm
quickly.
But you may feel a chill at the beginning.
(MED) : Fan speed slow.
(LOW) : Fan speed slower.

Set the desired room temperature with the TEMPERATURE


buttons (the display indicates the setting).

3 The temperature setting and the actual room temperature may


vary somewhat depending on conditions.

START Press the (START/STOP) button. Heating operation starts


STOP with a beep. Press the button again to stop operation.

■ As the settings are stored in memory in the remote controller, you only
have to press the (START/STOP) button next time.

– 12 –
DEHUMIDIFYING OPERATION

Use the device for dehumidifying when the room temperature is over 16°C.
When it is under 15°C, the dehumidifying function will not work.

Press the FUNCTION selector so that the display indicates


(DEHUMIDIFY).
1 The FAN SPEED is set at LOW automatically.
The FAN SPEED button does not work.

Set the desired room temperature with the TEMPERATURE


button (the display indicates the setting).

2 The range of 20-26˚C is recommended as


the room temperature for dehumidifying.

START Press the (START/STOP) button. Dehumidifying operation


STOP starts with a beep. Press the button again to stop operation.

■ As the settings are stored in memory in the remote controller, you


only have to press the (START/STOP) button next time.

■ Dehumidifying Function

When the room temperature is higher than the temperature setting: The device will dehumidify the room,
reducing the room temperature to the preset level.
When the room temperature is lower than the temperature setting: Dehumidifying will be performed at
the temperature setting slightly lower than the current room temperature, regardless of the temperature
setting. The function will stop (the indoor unit will stop emitting air) as soon as the room temperature
becomes lower than the setting temperature.

– 13 –
COOLING OPERATION

Use the device for cooling when the outdoor temperature is –10 ~ 43°C.
If indoor humidity is very high (80%), some dew may form on the air outlet grille of the indoor unit.

Press the FUNCTION selector so that the display indicates


1 (COOL).

Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting).

(AUTO): The FAN SPEED is HI at first and varies to


MED or LOW automatically when the preset
2 temperature has been reached.
(HI) : Economical as the room will become cool
quickly.
(MED) : Fan speed slow.
(LOW) : Fan speed slower.

Set the desired room temperature with the TEMPERATURE

3 button (the display indicates the setting).


The temperature setting and the actual room temperature may
vary some how depending on conditions.

Press the (START/STOP) button. Cooling operation starts


with a beep. Press the button again to stop operation. The
START cooling function does not start if the temperature setting is
STOP higher than the current room temperature (even though the
(OPERATION) lamp lights). The cooling function will start as
soon as you set the temperature below the current room
temperature.

■ As the settings are stored in memory in the remote controller, you


only have to press the (START/STOP) button next time.

– 14 –
TIMER RESERVATION
■ ON Timer and OFF Timer are available.
■ Operation stop at setting time
OFF Timer Reservation

1 OFF TIME setting


● Select the OFF TIME by pressing the (OFF) Hr.
Button.
● Setting time will change according to the below
sequence when you press the button.
0.5 hour interval 1 hour interval

0.5 1.0 1.5 9.5 10 11 12

● The value change quicker if you keep pressing the


button.

2 Press the (Reserve) button Hr.

● OFF TIMER reserved with a signal received sound


“beep”.
● The (OFF) Mark starts lighting instead of blinking.

ON Timer Reservation

1 ON TIME setting
● Select the ON TIMER by pressing the (ON) ■ Operation will start for setting
Button. temperature at setting time (The starting
● At the beginning of setting, time 6 hours was set. time may different depend on the room
● Setting time will change according to the below temperature and set temperature).
sequence.
0.5 hour interval 1 hour interval

0.5 1.0 1.5 9.5 10 11 12 Hr.

● The value change quicker if you keep pressing the


button.

2 Press the (Reserve) button


● ON TIMER reserved with a signal received sound
“beep”.
● The (ON) Mark starts lighting instead of blinking.

CANCELLATION of Timer Reservation


Hr.

1 Press the (Cancel) button


● As the time settings are stored in remote controller
memory, you only have to press the (Reserve)
button in order to use the same setting next time.

– 15 –
HOW TO SET THE SLEEP TIMER

Mode Indication
41 hour 42 hours 4 3 hours 47 hours
Sleep timer
Sleep timer off 1
Hr.

Sleep Timer: The device will continue working for the designated
number of hours and then turn off.
Press the SLEEP button, indoor unit will produce a beep.
The timer information will be displayed on the remote controller.

Example: Setting 3 hours


sleep time.

How to Cancel Reservation


Press the (CANCEL) button. The (RESERVED) sign goes out with a beep.

– 16 –
Explanation of the sleep timer

The device will control the FAN SPEED and room temperature
automatically so as to be quiet and good for people’s health.

NOTE
● If you set the sleep timer after the off or on-timer has been
set, the sleep timer becomes effective instead of the off or
on-timer set earlier.
● You can not set other timer during sleep timer operation.
● After sleep timer time is up and when press sleep button
again, the sleep timer will be set as last setting.
● Sleep timer effective only once.

– 17 –
CIRCUIT BREAKER
When you do not use the room air conditioner, set the circuit breaker to “OFF”.

HOW TO USE THE AIR CONDITIONER EFFECTIVELY


1. An average room temperature setting is probably the best for you as well as
being economical.
 Excessive cooling or heating is not recommended for health reasons. High electricity
bills may also result.
 Close the curtains or blinds to prevent heat from flowing into or escaping the room
as well as to make more effective use of electricity.

2. At intervals, the doors and windows should be opened to let fresh air in.
Make sure the room is ventilated when operating the air conditioner
! CAUTION
at the same time as other heating appliances.

3. Using the timer is recommended before going to sleep or going out.

4. The following must never be used for cleaning the indoor and outdoor units.
 Benzine, thinner and scrub can damage plastic surfaces or coating.
 Hot water above 40°C can shrink the filter and deform plastic parts.

5. Do not block the air intake and air outlet.


 Do not block the air outlets and intakes of the indoor and outdoor units with curtains
or other obstacles which could degrade air conditioner performance and cause unit
failure.

– 18 –
THE IDEAL WAYS OF OPERATION

Suitable Room Temperature Install curtain or blinds

! Warning It is possible to
Freezing temperature reduce heat
is bad for health and a entering the
waste of electric power. room through
windows.

Ventilation Effective Usage Of Timer


At night, please use the “OFF or ON timer
! Caution operation mode”, together with your wake up
Do not close the room for a long period of time in the morning. This will enable you to
time. Occasionally open the door and windows enjoy a comfortable room temperature. Please
to allow the use the timer effectively.
entrance of
fresh air.

Do Not Forget To Clean The Air Filter Please Adjust Suitable Temperature
Dusty air filter will reduce the air volume and For Baby And Children
the cooling efficiency. To prevent from wasting
Please pay attention to the room temperature
electric energy, please clean the filter every 2
and air flow direction when operating the unit
weeks.
for baby, children and old folks who have
difficulty in movement.

– 19 –
FOR USER’S INFORMATION

The Air Conditioner And The Heat Source In The Room

! Caution
If the amount of heat in the room is above the cooling
capability of the air conditioner (for example: more
people entering the room, using heating equipments
and etc.), the preset room temperature cannot be
achieved.

Not Operating For A Long Time

When the indoor unit is not to be used for a long


period of time, please switch off the power from the
mains. If the power from mains remains “ON”, the
indoor unit still consumes about 8W in the operation
control circuit even if it is in “OFF” mode. OFF

When Lightning Occurs

! Warning
To protect the whole unit during lightning, please
stop operating the unit and remove the plug from the
socket.

Interference From Electrical Products

! Caution Inverter-type
fluorescent
To avoid noise interference, please place the indoor lamp.
unit and its remote controller at least 1m away from
To prevent TV
electrical products. interference,
place at least
1m away.

– 20 –
MAINTENANCE

! WARNING
● Before cleaning, stop unit operation with the remote controller and turn off the circuit breaker.

! CAUTION
● Do not expose the unit to water as it may cause an electric shock.
● For cleaning inside the air conditioner, consult your sales agent.
● Avoid using detergent when cleaning the heat exchanger of the indoor unit. Unit failure may result.
● When cleaning the heat exchanger with a vacuum cleaner, make sure to wear gloves so as not to injure
your hands on the heat exchanger fins.

1. AIR FILTER
Clean the air filter, as it removes dust inside the room. Be sure to clean
the filter once every two weeks so as not to consume electricity
unnecessarily.

PROCEDURE

1 Pull the filter toward the center until it detached from the holders.
Then take it out from holders Pull
(refer to diagram).

2 Remove dust from the filter using a vacuum cleaner. If there is


too much dust, use neutral detergent. After using neutral
detergent, wash with clean water and dry in the shade. Indoor unit
Holders
Holders

3 Install the filters.


Gently insert back the filter into the holders.

! CAUTION
● Do not wash with hot water at more than 40°C. The filter may shrink.
● When washing it, shake off moisture completely and dry it in the shade; do not expose it directly to
the sun. The filter may shrink.
● Do not operate the air conditioner with the filter removed. Dust may enter the air conditioner and
cause trouble.

– 21 –
REGULAR INSPECTION
PLEASE CHECK THE FOLLOWING POINTS BY QUALIFIED SERVICE PERSONAL EITHER
EVERY HALF YEARLY OR YEARLY. CONTACT YOUR SALES AGENT OR SERVICE SHOP.

Is the earth line disconnected or broken?


1

Is the mounting frame seriously affected by rust and is the


2 outdoor unit tilted or unstable?

3 Is the plug of power line firmly plugged into the socket?


(Please ensure no loose contact between them).
Confirm

AFTER SALE SERVICE AND WARRANTY


WHEN ASKING FOR SERVICE, CHECK THE FOLLOWING POINTS.

CONDITION CHECK THE FOLLOWING POINTS


● Is the fuse all right?
When it does not operate ● Is the voltage extremely high or low?
● Is the circuit breaker “ON”?

● Was the air filter cleaned?


● Does sunlight fall directly on the outdoor unit?
When it does not cool well ● Is the air flow of the outdoor unit obstructed?
When it does not hot well ● Are the doors or windows opened, or is there any source of
heat in the room?
● Is the set temperature suitable?

Notes
● In quiet or stop operation, the following phenomena may occassionally occur, but
they are not abnormal for the operation.
(1) Slight flowing noise of refrigerant in the refrigerating cycle.
(2) Slight rubbing noise from the fan casing which is cooled and then gradually
warmed as operation stops.
● The odor will possibly be emitted from the room air conditioner because the
various odor, emitted by smoke, foodstuffs, cosmetics and so on, sticks to it. So
the air filter and the evaporator regularly must be cleaned to reduce the odor.

● Please contact your sales agent immediately if the air conditioner still fails to operate normally after the above
inspections. Inform your agent of the model of your unit, production number, date of installation. Please also
inform him regarding the fault.

● Power supply shall be connected at the rated voltage, otherwise electronic component of the unit will be
broken or could not reach the specified capacity.

– 22 –
Please note:
On switching on the equipment, particularly when the room light is dimmed, a slight brightness fluctuation
may occur. This is of no consequence.
The conditions of the local Power Supply Companies are to be observed.

Note
● Avoid to use the room air conditioner for cooling operation when the outside temperature is below
21°C (70°F).
The recommended maximum and minimum operating temperatures of the hot and cold sides
should be as below:

Cooling Heating
Minimum Maximum Minimum Maximum
Dry bulb °C 21 32 20 27
Indoor
Wet bulb °C 15 23 12 19
Dry bulb °C 21 43 2 21
Outdoor
Wet bulb °C 15 26 1 15

MEMO

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– 23 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM FOR INDOOR
MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7*
Unit: mm

– 24 –
BACK SUCTION

13

DISCHARGE

BOTTOM SUCTION

Cautions:
1. Use insulated pipes for both large and small diameters.
2. An connection cable.

– 25 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM FOR OUTDOOR
MODEL RAC-25NH5, RAC-35NH5

852
28 750 76 16 280 26
56 165

559
570

166
95
195

280
340
MODEL RAC-50NH5
955 340
26 850 79 22 298 20
64 104

Handle
Handle
638
650

169.5
96

Air suction Air outlet 201


grille

Holes for anchor bolt


More than

(2-ø12)
57
10

700

More than
100
320
340

More than
100
10

100
More than

Fixing hole 12
10

37
507 198

Notch for anchor bolt


Service space
(2-ø12 Notchs)

– 26 –
MAIN PARTS COMPONENT

THERMOSTAT

Thermostat Specifications

MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

THERMOSTAT MODEL IC

OPERATION MODE COOL HEAT

INDICATION ON 14.9 (59.3) 20.4 (68.8)


16
OFF 14.3 (58.3) 21.0 (69.1)
TEMPERATURE ON 22.9 (73.7) 28.4 (83.1)
INDICATION
°C (°F)
24
OFF 22.3 (72.7) 29.0 (84.1)

INDICATION ON 30.9 (88.1) 36.4 (97.7)


32 30.3 (87.1) 37.0 (98.8)
OFF

FAN MOTOR

Fan Motor Specifications

RAD-18NH7, RAD-25NH7,
MODEL RAC-25NH5, RAC-35NH5, RAC-50NH5
RAD-35NH7, RAD-50NH7

POWER SOURCE DC: 0 ~ 35V DC360V


OUTPUT 20W 40W

RED RED
360V
BLK
0V
YEL
0~35V M 15V
WHT
M
CONNECTION 5V YEL
BLU 0~6V
BLU
0~15V

BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE

GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED

BLK : BLACK PNK : PINK VIO : VIOLET

– 27 –
COMPRESSOR MOTOR

Compressor Motor Specifications

MODEL RAC-25NH5. RAC-35NH5 RAC-50NH5


COMPRESSOR MODEL JU1012D JU1013D
PHASE SINGLE
RATED VOLTAGE AC 220 ~ 240 V
RATED FREQUENCY 50 Hz
POLE NUMBER 4

(U) WHITE

M
CONNECTION
M M
(W)
(V) YELLOW RED

20°C
(68°F) 2M = 1.05
RESISTANCE VALUE
( ) 75°C
(167°F) 2M = 1.28

WHITE

RED
YELLOW

! CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.

– 28 –
WIRING DIAGRAM
MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7
RAC-25NH5, RAC-35NH5, RAC-50NH5

OUTDOOR UNIT

INDOOR UNIT

OPTION PARTS

– 29 –
CIRCUIT DIAGRAM
Wired Remote Control

– 31 –
CIRCUIT DIAGRAM

MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

(OPTION PART)

– 33 –
MODEL RAC-25NH5, RAC-35NH5, RAC-50NH5

– 35 –
MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7
RAC-25NH5, RAC-35NH5, RAC-50NH5

SPM2
L
N
Outdoor
unit
Terminal
board

Trip signal
synthesis circuit

Wired remote control


Wired remote control receiver circuit Buzzer circuit

Outdoor microcomputer / HIC (AX-8N00)


Room temperature thermistor Operation
Indicating lamp
Timer
Indoor microcomputer (AX-7W20)

Heat exchanger thermistor

Static pressure select switch

Drain pump test switch Stepping motor

Temporary switch Electric


Drain pump motor Expansion
valve
Initial setting circuit
Electric Expansion valve
Reset circuit drive circuit
Indoor/Outdoor interface circuit

H-link
DC fan motor drive circuit

Wireless remote Wireless remote control


control receiver circuit
Option parts
Indoor fan motor

Micro computer clock


circuit

– 37 –
RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

27
16

25
25
25
wireless remote controller.

16 27

47.

– 39 –
Table 1 Mode data file

RAD-18NH7 RAD-25NH7 RAD-35NH7 RAD-50NH7

LABEL NAME VALUE


WMAX 4400 min–1 4400 min–1 5500 min–1 5100 min–1

WMAX2 4500 min–1 4500 min–1 5600 min–1 5100 min–1

WSTD 3500 min–1 3500 min–1 4950 min–1 5100 min–1


WBEMAX 3000 min–1 2800 min–1 2800 min–1 3500 min–1

CMAX 2700 min–1 2700 min–1 4400 min–1 5500 min–1

CSTD 2450 min–1 2450 min–1 4000 min–1 5500 min–1


CKYMAX_TY1 2200 min–1 2200 min–1 3500 min–1 3500 min–1

CJKMAX 1800 min–1 1800 min–1 2800 min–1 2700 min–1

CBEMAX 1600 min–1 1600 min–1 2200 min–1 2000 min–1


WMIN 1500 min–1 1500 min–1 1500 min–1 1800 min–1

CMIN 1500 min–1 1500 min–1 1500 min–1 1800 min–1

STARTMC 60 Seconds 60 Seconds 60 Seconds 60 Seconds


DWNRATEW 80% 80% 80% 80%

DWNRATEC 80% 80% 80% 80%

SHIFTW 5.00°C 5.00°C 5.00°C 5.00°C


SHIFTC 1.66°C 1.66°C 1.66°C 1.66°C

CLMXTP 30.00°C 30.00°C 30.00°C 30.00°C

YNEOF 20.00°C 20.00°C 20.00°C 20.00°C


TEION 0.00°C 0.00°C 0.00°C 0.00°C

TEIOF 9.00°C 9.00°C 9.00°C 9.00°C

– 41 –
Table 2 ∆TCMAX
Temperature Calculated
difference compressor rpm
1.66 2265 min–1
2 2435 min–1
2.33 2600 min–1
2.66 2765 min–1
3 2935 min–1
3.33 3100 min–1
3.66 3265 min–1
4 3435 min–1
4.33 3600 min–1
4.66 3765 min–1
5 3935 min–1
5.33 4100 min–1
5.66 4265 min–1
6 4435 min–1
6.33 4600 min–1
6.66 4765 min–1
7 4935 min–1
7.33 5100 min–1
7.66 5265 min–1
NOTE (9) 8 5435 min–1
8.33 5600 min–1
8.66 5765 min–1
9 5935 min–1
9.33 6100 min–1
9.66 6265 min–1
10 6435 min–1
10.33 6600 min–1
10.66 6765 min–1
11 6935 min–1
Reversing valve (heating “on” mode)

Note:
1. See the data in Table 1 on
page 43 for each constant in
capital letters in the diagrams.
Notes:
(1) Condition for entering into Cool Dashed mode. When fan set to “Hi” or “Auto mode” and temperature difference between indoor temperature and set temperature has a
corresponding compressor rpm (calculated value in Table 7) larger than WMAX.
(2) Cool Dashed will release when i) a maximum 25 minutes is lapsed and ii) room temperature is lower than set temperature –3°C (thermo off) and iii) when room temperature
has achieved setting temperature –1°C then maximum Cool Dashed time will be revised to 20 minutes. And iv) indoor fan is set to Lo and Med fan mode and v) change operation
mode.
(3) During Cool Dashed operation, thermo off temperature is set temperature (with shift value) –3°C. After thermo off, operation continue in Fuzzy control mode.
(4) Compressor minimum “ON” time and “OFF” time is 3 minutes.
(5) During normal cooling mode, compressor maximum rpm CMAX will maintain for 60 minutes if indoor temperature is lower than CLMXTP. No time constrain if indoor temperature
is higher than CLMXTP.
(6) When fan is set to “Hi”, compressor rpm will be limited to CKYMAX-TY1.
(7) When fan is set to “Med”, compressor rpm will be limited to CJKMAX.
(8) When fan is set to “Lo”, compressor rpm will be limited to CBEMAX.
(9) During Cool Dashed, when room temperature reaches set temperature –1°C compressor rpm is actual rpm x DWNRATEC.

– 43 –
Cooling Sleep Operation

Final set temperature


(Cooling/dehumidifying set
temperature (+) sleep shift)

(Cooling/dehumidifying set 0.5hr 1.5hr 2.5hr 3.5hr 6hr 7hr


temperature = Remote control set
temperature (+) SHIFTC) 3hr
Set to 7 hours
Sleep key

Operation lamp

Timer lamp

Indoor fan Hi
See basic operation
Med
Lo (sleep)

Outdoor fan Lo

Horizontal air Shut


deflector
Horizontal

Facing down

Compressor speed
Maximum speed

P1

Notes:
(1) The sleep operation starts when the sleep key is pressed.
(2) When the sleep key is set, the maximum compressor speed is limited, and the indoor fan is set to “sleep Lo”.
(3) 30 minutes after the sleep key is set, the sleep shift of temperature starts, and upper shift is made at least 6 times. If 25˚C
is not reached after 6 shifts, shifts repeat unit 25˚C is reached.
(4) The sleep shift upper value of set temperature is 28˚C.
(5) After 6 hours, a shift down to the initial set temperature is made at a rate of 0.33˚C/5 min.
(6) If the operation mode is changed during sleep operation, the set temperature is cleared, and shift starts from the point when
switching is made.
(7) The indoor fan speed does not change even when the fan speed mode is changed.
(8) When operation is stopped during sleep operation, the set temperature when stopped, as well as the time, continue to be
counted.
(9) If the set lime is changed during sleep operation, all data including set temperature, time, etc. is cleared and restarted.
(10) If sleep operation is canceled by the cancel key or sleep key, all data is cleared.

– 45 –
+
+

–1.33˚C
–0.66˚C

Delay

Notes:
(1) If the room temperature is (cooling preset temperature) - (1.33°C) or less after 30 seconds from starting the operation, the operation is done assuming
as the preset temperature = (room temperature at the time) - (2°C).
(2) The indoor fan is operated in the “Lo” mode. During thermo OFF indoor fan will be OFF for 5 minutes and ON for 1 minute.
(3) When the operation is started by the themostat turning ON, the start of the indoor fan is delayed 32 seconds after the start of compressor operation.
(4) The compressor is operated forcedly for 3 minutes after operation is started.
(5) The minimum ON time and OFF time of the compressor are 3 minutes.

– 47 –
Table 3 ∆TWMAX
Basic Heating Operation Temperature Calculated
difference compressor rpm
1.66 1965 min–1

SFTDSW

1.33˚C.
2 2135 min–1

0.66˚C.
2.33 2300 min–1
Heating set temperature
(remote control set temperature 2.66 2465 min–1
(+))
3 2635 min–1
Dash period 18˚C 3.33 2800 min–1

TWMAX
3.66 2965 min–1
4 3135 min–1
4.33 3300 min–1
4.66 3465 min–1
Fan speed set to "auto" 5 3635 min–1
Stop Start Stop Start Stop
Start/stop switch Start
Thermo OFF 5.33 3800 min–1
Thermo judgment
Defrost signal Max. 3 min.
Thermo
OFF
Thermo
OFF 5.66 3965 min–1
Preheating released Preheat released
Preheating judgment 6 4135 min–1
Ultra-Hi 30sec. 30sec. 30sec. 30sec. 30sec. 30sec. 30sec. 30sec.

Indoor fan Hi 30sec. 30sec. 10sec. 10sec. 10sec. 6.33 4300 min–1
Med 15sec. 15sec. 15sec.
Control by Control by Control by Control by Control by
6.66 4465 min–1
Lo 10sec. heat exchanger temperature heat exchanger temperature heat exchanger temperature 10sec. heat exchanger temperature heat exchanger temperature

Ultra-Lo 7 4635 min–1


7.33 4800 min–1
Operation lamp
7.66 4965 min–1
1 min.
8 5135 min–1
WMAX2
Max.
(WMAX)
8.33 5300 min–1
NOTE (11)
8.66 5465 min–1
Compressor speed

Rating
(WSTD) 9 5635 min–1
9.33 5800 min–1
Wtd
3000 9.66 5965 min–1
WMIN
10 6135 min–1
0 10.33 6300 min–1
3min.

ultra Hi 15sec. 15sec. 15sec. 15sec. 15sec.


10.66 6465 min–1
Lo Hi Hi Hi Hi
Outdoor fan 11 6635 min–1
Reversing valve (heating "on" model)
150sec. Delay 150sec. Delay 150sec. Delay
Notes:
1. See the data in Table 1 on
Notes: page 43 for each constant in
(1) Condition for entering into Hot Dashed mode. When fan set to “Hi” or “Auto mode” and i) Indoor temperature is lower than 18°C, and ii) outdoor temperature is lower than 10°C, capital letters in the diagrams.
and iii) Temperature difference between indoor temperature and set temperature has a corresponding compressor rpm (calculated value in Table 3) larger than WMAX.
(2) Hot Dashed will release when i) Room temperature has achieved the set temperature + SFTDSW. ii) Thermo off.
(3) During Hot Dashed operation, thermo off temperature is set temperature (with shift value) +3°C. After thermo off, operation continue in Fuzzy control mode.
(4) Compressor minimum “ON” time and “OFF” time is 3 minutes.
(5) During normal heating mode, compressor maximum rpm WMAX will maintain for 120 minutes if indoor temperature is higher than 18°C. No time limit constrain if indoor temperature
is lower than 18°C and outdoor temperature is lower than 2°C.
(6) During Hotkeep or Defrost mode, indoor operation lamp will blink at interval of 3 seconds “ON” and 0.5 second “OFF”.
(7) When heating mode starts, it will enter into Hotkeep mode if indoor heat exchanger temperature is lower than YNEOF + 0.33°C.
(8) When fan is set to “Med” or “Lo”, compressor rpm will be limited to WBEMAX.
(9) In “Ultra-Lo” fan mode, if indoor temperature is lower than 18°C, indoor fan will stop. If indoor temperature is higher than 18°C + 0.33°C, fan will continue in “Ultra-Lo” mode.
During Hotkeep or Defrost mode, fan will continue in “Ultra-Lo” mode.
(10) During Hot Dashed or outdoor temperature is lower than –5°C, compressor rpm is WMAX2.
(11) During Hot Dashed, when room temperature reaches set temperature + SFTDSW compressor rpm is actual rpm x DWNRATEW.

– 49 –
TDF
TDF TDF TDF
TDF 1 min

TDF

WMIN

Notes:
(1) The sleep operation starts when the sleep key is pressed.
(2) When the sleep key is set, the maximum compressor speed is limited to WSTD+2000/2, and the indoor fan is set
to “sleep Lo”.
(3) 30 minutes after the sleep key is set, the sleep shift of set temperature starts.
(4) The maximum sleep shift of set temperature is 5°C, and the minimum is 12°C.
(5) If the operation mode is changed during sleep operation, the changed operation mode is set and sleep control
Setting Defrosting Inhibit Period starts.
(6) The indoor fan speed does not change even when the fan speed mode is changed. (Lo)
(7) When defrosting is to be set during sleep operation, defrosting is engaged and sleep operation is restored after
defrosting.
(8) When operation is stopped during sleep operation, the set temperature when stopped, as well as the time, continue
DFTIM3 to be counted.
(9) If the set time is changed during sleep operation, all data including set temperature, time, etc. is cleared and
restarted.
Time

DFTIM2
(10) If sleep operation is canceled by the cancel key or sleep key, all data is cleared.

DFTIM1

–10 – 5˚C 0˚C Outdoor temperature

Notes:
(1) The first inhibit time after operation start is set to DFTIM1.
(2) From the second time onwards, the inhibit time is set according to the time required for
defrosting.
Reverse cycle operation time ≥ [DEFCOL] : DFTIM1 is set.
Reverse cycle operation time < [DEFCOL] : The time corresponding to outdoor tempera-
ture is set.

– 51 –
REFRIGERATING CYCLE DIAGRAM
MODEL RAD-18NH7/RAD-25NH7/RAC-25NH5,
RAD-35NH7/RAC-35NH5

COOLING, DEHUMIDIFYING, DEFROSTING

OUTDOOR UNIT SERVICE VALVE INDOOR UNIT


(3/8) SINGLE-ENDED

COMPRESSOR
UNION (3/8)

SUCTION
TANK
REVERSING
VALVE

ELECTRIC
EXPANSION VALVE

SERVICE VALVE
(1/4)

SINGLE-ENDED
STRAINER UNION (1/4)
STRAINER
CHARGING PIPE

HEATING

OUTDOOR UNIT SERVICE VALVE INDOOR UNIT


(3/8) SINGLE-ENDED
COMPRESSOR

UNION (3/8)

SUCTION
TANK
REVERSING
VALVE

ELECTRIC
EXPANSION VALVE

SERVICE VALVE
(1/4)

SINGLE-ENDED
STRAINER UNION (1/4)
STRAINER
CHARGING PIPE

– 53 –
REFRIGERATING CYCLE DIAGRAM
MODEL RAD-50NH7
RAC-50NH5

COOLING, DEHUMIDIFYING, DEFROSTING

OUTDOOR UNIT SERVICE VALVE INDOOR UNIT


(1/2)

COMPRESSOR
SINGLE-ENDED
UNION (1/2)

SUCTION 12.7
TANK
REVERSING
VALVE

ELECTRIC
EXPANSION VALVE

SERVICE VALVE
(1/4)

STRAINER
SINGLE-ENDED
UNION (1/4)
STRAINER

HEATING

OUTDOOR UNIT SERVICE VALVE INDOOR UNIT


(1/2)
SINGLE-ENDED
COMPRESSOR

UNION (1/2)

SUCTION 12.7
TANK
REVERSING
VALVE

ELECTRIC
EXPANSION VALVE

SERVICE VALVE
(1/4)

STRAINER
SINGLE-ENDED
UNION (1/4)
STRAINER

– 54 –
DESCRIPTION OF MAIN CIRCUIT OPERATION
MODEL RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7
1. Reset Circuit

5V

R419

Wireless input
R611
Light receiving 13
unit
C611
Microcomputer

C405 0V

0V 0V

Fig. 1-1

Voltage
5.0V

Voltage supply to
pin 2 of IC521

Reset release at 4.4V Reset enter at 4.2V

voltage

Voltage at pin 7 5.0V


of microcomputer

Fig. 1-2

● The reset circuit initializes the microcomputer program when power is ON or OFF.
● Low voltage at pin 7 resets the microcomputer and Hi activates the microcomputer.
● When power “ON” 5V voltage rises and reaches 4.4V, pin 1 of IC521 is set to “Hi”. At this time the
microcomputer starts operation.
● When power “OFF” voltage drops and reaches 4.2V, pin 1 of IC521 is set to “Low”. This will RESET the
microcomputer.

– 55 –
2. Receiver Circuit
5V

R419

Wireless input
R611
Light receiving 13
unit
C611
Microcomputer

C405 0V

0V 0V

Fig. 2-1

● The light receiver unit receives the infrared signal from the wireless remote control (option part). The
receiver amplifies and shapes the signal and outputs it.

3. Buzzer Circuit
12V

R722 BZ BZ

Microcomputer

Buzzer output 30 Q722

0V

Fig. 3-1 Buzzer Circuit

● When the buzzer sounds, an approx.


3.9kHz square signal is output from buzzer
output pin 30 of the microcomputer. After
the amplitude of this signal has been set
to 12Vp-p by a transistor, it is applied to
the buzzer. The piezoelectric element in
the buzzer oscillates to generate the Metal diaphragm Pizoelectric element
buzzer’s sound.

V V
Sound wave

Fig. 3-2 Buzzer Operation

– 56 –
4. Room Temperature Thermistor Circuit

● Fig. 4-1 shows the room temperature ● The voltage at A depends on the room
thermistor circuit. temperature as shown in Fig. 4-2.

5
5V

Room Microcomputer 4
temperature

Voltage at A (V)
thermistor
R305
3
62 Room
temp. input
R301 C302
A 2
0V 0V

Fig. 4-1 1

0
0 10 20 30 40

Fig. 4-2

5. Heat exchanger temperature thermistor circuit

5V

Heat exchanger
temperature thermistor Microcomputer
R306
61 Heat
exchanger
R302 C303 temperature
A
input
0V 0V

Fig. 5-1

● The circuit detects the indoor heat 5


exchanger temperature and controls
the following.
4
(1) Preheating.
Voltage at A (V)

(2) Low-temperature defrosting during


3
cooling and dehumidifying
operation.
(3) Detection of the reversing valve 2
non-operation or heat exchanger
temperature thermistor open.
1
The voltage at A depends on the
heat exchanger temperature as shown
0
in Fig. 5-2. -10 0 10 20 30 40

Fig. 5-2

– 57 –
6. Initial Setting Circuit (IC401)

● When power is supplied, the microcomputer reads the data in IC401 (E2PROM) and sets the preheating
activation value and the rating and maximum speed of the compressor, etc. to their initial values.
● Data of self-diagnosis mode is stored in IC401; data will not be erased even when power is turned off.

5V

5V 5V

1 8

R404

R403
Microcomputer
2 7 C401
0V 0V
3 6 27 SCL
4 5 26 SDA
} External ROM
IC401 (E2PROM)

0V

Fig. 6-1

7. Temporary Switch

Option
INDICATION P.W.B.
5V
5V
Micro computer
C1 1 R601
C2 2 48 HA input
Temporary M1 3 33 HA output
Switch 1 R701
M2 4 C601
R602
CN9
0V 0V

CN11A
7
Temporary Switch 2

Fig. 7-1

● The temporary switch is used to operate the air conditioner temporarily when the wireless remote control
is lost or faulty.

– 58 –
8. Drain pump drive circuit
When cool or dehumidifying operation, pin K of the micro computer goes “Hi”, Q333 and Q932 turn on
and the drain pump drive.

21V
Drain pump motor
RED
3
D932
Micro computer
Q933 L932 BLK
L933 R931 1
Drain pump 58
Q932 CN3
R932 C932

0V 0V 0V

Fig. 8-1

9. Drain pump trial run switch

5V

R533
R534
52
Microcomputer Drain pump
trial run SW
(normally, Hi)

0V

● This switch forcibly turns the drain pump on. When the drain pump trial run switch is turned on, the
timer indicator will blink seven times, and no remote signal will be accepted.

10. Float switch

5V
+
FLOAT SW
1

53 2 —
R620
Microcomputer R539 C620 R621 CN16

0V 0V 0V
Normally Hi (4.5V)

● This is a float type switch that monitors the drain level of drain pan. The switch will be activated and
will stop operation if the drain pump is faulty or drain hose is stopped up, disabling drainage, causing the
drain level to rise abnormally.
● When the float switch is activated, the timer indicator will flash six times. Note that the float switch will
also be activated, disabling operation if the connector of float switch has defective contact or is
connected incompletely.

– 59 –
11. High static-pressure switch (Full duct type and semi duct type)

Main P.W.B.

Temporary
Operate switch
LED
Timer
LED Buzzer

Micro computer

Fig.
Static pressure sw 13-1
Normal High
Drain pump test drive sw

Fig. 11-1

● For full duct type and semi duct type, set the high to HIGH STATIC-PRESSURE.
● If not set to HIGH, there will be reduction of cooling and heating capacities.

12. Wired remote control receiver circuit

5V

+

CN18 Wired input
C551 C550 R771 R770 R611
13
1 Microcomputer
C611

Wired remote control 2


0V
3 PC101

0V

● In wired remote control receiver circuit, the signal will transmit to micro computer pin 3 by using
photocoupler PC101.

– 60 –
Model RAC-25NH5, RAC-35NH5, RAC-50NH5
1. Power Circuit
REACTOR
L1 L2
DIODE
SPM2
TERMINAL
BOARD COIL STACK 1 TB7 TB6
25A FUSE NF COIL1 POWER RELAY (D25VB60) TB8
L
VARISTOR1

C001
SURGE-

C004

C006
TB10
ABSORBER R007 R008 U
TB11

R001
a ICP RELAY b Vd V
TB12

C003
C002 W
VARISTOR3

C005
TB2
N
CT1
L001 C009
0V N1
0V P1

3A FUSE
L002 JW6

DIODE
STACK 2 (RC2)
POWER CIRCUIT

C010

R010

R002
C014 C012 C007
VARISTOR2

C015 C013 C008


C011

R011

Fig. 1-1

● This circuit full-wave rectifies 220-240V AC applied between terminals L and N, and boosts it to a required
voltage with the active module, to create a DC voltage.

The voltage becomes 260-360V when the compressor is operated

(1) Active module < Reference >


The active filter, consisting of a reactor and ● In case of malfunction or defective connection:
switching element, eliminates higher Immediately after the compressor starts, it may stop
harmonic components contained in the due to “abnormally low speed” active error, etc.
current generated when the compressor is The compressor may continue to operate normally,
operated, and improves the power-factor. but the power-factor will decrease, the operation
current will increase, and the overcurrent breaker
(2) Diode stacks of the household power board will probably activate.
These rectify the 220-240V AC from ● In case of active module faulty or defective
terminals L and N to a DC power supply. connection:
Although the compressor continues to operate
normally, the power-factor will decrease, the
operation current will increase, and the overcurrent
breaker of the household power board will probably
activate.
< Reference >
● If diode stack 1 is faulty, the compressor may stop
due to “lp”, “anbormally low speed”, etc. immediately
after it starts, or it may not operate at all because
no DC voltage is generated between the positive e
and negative d terminals.
If diode stack 1 is faulty, be aware that the 25A
fuse might also have blown.
● If diode stack 2 is faulty, DC voltage may not be
generated and the compressor may not operate at
all. Also, be aware that the 3A fuse might have
blown.

– 61 –
(3) Smoothing capacitor (C501, C502, C503)
This smoothes (averages) the voltage rectified by the diode stacks.
<Notes> Smoothing capacitor C501 is not available for model RAC-25NH5 and RAC-35NH5.

Smoothing Capacitors
SPM2

Fig. 1-2

● Be careful to avoid an electric shock as a


high voltage is generated. Also take care
a OV
not to cause a short-circuit through incorrect
connection of test equipment terminals. The
circuit board could be damaged.

b OV

Vd DC voltage
(approx. 260-360V during operation)
OV

Fig. 1-3

(4) Smoothing capacitor (C010, C011) < Reference >


This smoothes (averages) the voltage rectified by the diode ● When inrush protective resistor is
stack2. A DC voltage is generated in the same way as in defective, diode stack may
Fig. 1-3. malfunction. As a result, DC voltage
Voltage between + side of C010 and – side of C011 is about is not generated and no operation can
330V. be done.
(5) C001 to C003, C012 to C015, C007, C008, NF COIL1, COIL,
absorb electrical noise generated during operation of
compressor, and also absorb external noise entering from
power line to protect electronic parts.
(6) Surge absorber, Varistor 1, 2, 3,
absorbs external power surge.
(7) Inrush protective resistor (R007, R008)
This works to protect from overcurrent when power is turned
on.

– 62 –
2. Indoor/Outdoor Interface Circuit

● The interface circuit superimposes an interface signal on the DC 35V line supplied from the outdoor unit
to perform communications between indoor and outdoor units. This circuit consists of a transmiting circuit
which superimposes an interface signal transmit from the microcomputer on the DC 35V line and a
transmiting circuit which detects the interface signal on the DC 35V line and outputs it to the microcomputer.
● Communications are performed by mutually transmiting and receiving the 4-frame outdoor request signal
one frame of which consists of a leader of approx. 100 ms., start bit, 8-bit data and stop bit and the
command signal with the same format transmit from the indoor unit.
● Communication signal from outdoor microcomputer to indoor microcomputer. At first outdoor microcomputer
will send a request signal (SDO) to indoor microcomputer. A high-frequency IF signal approx. 38 KHz is
generated and modulated by the request signal (SDO) inside the outdoor microcomputer then output to
pin 11 of microcomputer. This modulated IF signal is output to pin 30 of HIC and amplified by amp. This
signal is superimposed to DC 35V line via C801 and L801.
To prevent erroneous reception, the outdoor microcomputer is designed so that it cannot receive a signal
while it is outputting a request signal.
The receiving circuit in the indoor unit consists of a comparator and transistor. The interface signal from
the outdoor unit on the DC 35V line is supplied to C821, where DC components are eliminated, and is
then shaped by the comparator. The shaped signal is detected by diode, amplified by amp, and output
to pin 49 of the indoor microcomputer.
Fig. 2-2 shows the voltages at each component when data is transferred from the outdoor microcomputer
to the indoor microcomputer.
● Communication signal from indoor microcomputer to outdoor microcomputer. The request signal (SDO)
generates by indoor microcomputer is output to pin 50 , and amplifies by C801. IF signal approx. 38 kHz
is generated by comparator, then modulate by the request signal from pin 50 of indoor microprocessor.
This modulated IF signal is then amplified and superimposed to DC 35V line via L801 and C802 of indoor
interface circuit.
Fig. 2-3 shows the voltages at each component when data is transferred from outdoor microcomputer to
indoor microcomputer.
The circuit operation of the outdoor receiving circuit is same as indoor receiving circuit.

– 63 –
● Fig. 2-1 shows the interface circuit used for the indoor and outdoor microcomputers to communicate with
each other.

5V 5V
5V 5V

R807
R805
R813 R803
IC801 5
L801 R812
R810 7
Q803
Q802
6 50 IF transmit
output (SDO)
C803 R811 R806 R804
C802 C801
C804
0V
0V 0V 0V 0V MICROCOMPUTER
5V 5V 5V 5V Q801

R822 R824 R826


R829
C821 R821 D821 R827
3 1 49 IF receive
2 R830 input (SDI)
I/F 0V Q821 C824

R828
R823

C822 IC801
R825

D101 0V
C823
0V 0V 0V 0V 0V

D C Terminal board
Indoor P.W.B.

Outdoor P.W.B.
D C

Terminal board

5V HIC
35V

11 IF transmit
0V output (SDO)
5V
L801
R801 0V

C801 R802 Q801

C809 30 MICROCOMPUTER
R803

0V
5V
0V 0V

Interface 5V 5V 5V IF receive
12V 68 input (SDI)
relay

29
0V C811 C807
C802 0V

C806 C810
0V 0V 0V
0V
C812 C808 NF COIL2 0V
I/F 0V
L802

0V

(Communications from outdoor microcomputer to indoor


microcomputer)
(Communications from indoor microcomputer to outdoor
microcomputer)

Fig. 2-1 Indoor/outdoor interface Circuit

– 64 –
0.7V
Outdoor HIC Pin 30 0V

Pin 29 5V
0V

Indoor microcomputer Pin 50 5V


0V

Pin 49 5V
0V

DC 35V line 35V

100ms. 33ms.
Leader 1 frame

Fig. 2-2 Voltages Waveforms of indoor / Outdoor Microcomputers (Outdoor to Indoor Communications)

Outdoor HIC Pin 30 0V

Pin 29 5V
0V

Indoor microcomputer Pin 50 5V


0V
Pin 49 5V
0V

DC 35V line 35V

4.95ms. 33ms.
Transmit / receive 1 frame
switching time

Fig. 2-3 Voltages Waveforms of indoor / Outdoor Microcomputers (Indoor to Outdoor Communications)

– 65 –
[Serial Communications Format during Normal Communications]
(1) Outdoor microcomputer (HIC) to indoor microcomputer
1 frame = 100ms. + 33.3ms. x 8 + 4.95ms. = 371.35ms.

Outdoor message

Character No.
When reset Leader 0 1 2 3 Leader
(approx. 10ms.) (100ms.) (33.3ms.) (33.3ms.) (33.3ms.) (33.3ms.) (100ms.)

Bit No = 0 7 0 7 0 7 0 7

(2) Indoor microcomputer to outdoor microcomputer (HIC)

Indoor message
Transmit/
receive Character No.
When reset switching time 0 1 2 3

– 66 –
(approx. 10ms.) (4.95ms.) (33.3ms.) (33.3ms.) (33.3ms.) (33.3ms.)

Bit No = 0 7 0 7 0 7 0 7

(3) Communications waveforms

[Example] When the outdoor message is all 0s


and indoor message is all 1s:

36 (V)
35 (V)
34 (V)

Fig. 2-4
0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0
Compressor minimum rotation speed (4 MSB)

7
Compressor minimum rotation speed (3)
6

6
Compressor minimum rotation speed (2)
5

5
Compressor minimum rotation speed (1)
4

4
3

3
Compressor minimum rotation speed (0 LSB)
3

3
2

2
Fan-7-step request OVL up
1

1
15/20(A)
0

1/0 0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 0

0
Actual compressor rotation speed (5 MSB) Compressor command speed (7 MSB)
7

7
Actual compressor rotation speed (4) Compressor command speed (6)
6

6
Actual compressor rotation speed (3) Compressor command speed (5)
5

5
Actual compressor rotation speed (2) Compressor command speed (4)
4

4
2

2
Actual compressor rotation speed (1) Compressor command speed (3)
3

3
Actual compressor rotation speed (0 LSB) Compressor command speed (2)
2

2
Compressor during operation Compressor command speed (1)
1

1
Compressor during operation Compressor command speed (0 LSB)
0

Outside temperature (7 MSB) 0 Compressor ON


7

7
Outside temperature (6)
6

Outside temperature (5)


5

0 1/0 1/0 1/0 0 1/0 0


Outside temperature (4) Reversing valve
4

4
1

Outside temperature (3) 2-way valve


3

Outside temperature (2) Fan (2 MSB)


2

Outside temperature (1 Fan (1


1

Outside temperature (0 LSB) Fan (0 LSB)


0

Self-diagnosis (3 MSB) Capacity code (3 MSB)


7

Self-diagnosis (2) Capacity code (2)


6

0
Self-diagnosis (1) Capacity code (1)
5

Self-diagnosis (0 LSB) Capacity code (0 LSB) 0


4

1/0 1/0 1/0 1/0 0


0

Defrost request signal Indoor in-operation bit


3

3
[ Serial Communications Data ]

During forced operation Operation mode (2 MSB)


2

Operation mode (1)


1

1
(1) Outdoor message

(2) Indoor message

Multi-bit Operation mode (0 LSB)


0

0
Character No.

Character No.
Contents

Contents
Bit No.

Bit No.
Data

Data

– 67 –
● Fig. 3-1 shows the system power module and its peripheral circuit.
The three transistors on the positive e side are called the upper arm, and the three transistors on the negative d side, the lower arm.

System Power module 2


3. Power Module Circuit

Coil 0.35mH
Power relay
FUSE (25A) +
L DC
Compressor
R007 motor

+ + + A U coil
R008 Inrush current U V W
protection U
relay
V
+ + +
W

C501
C502
C503
– – –

C006

R001

– 68 –
V coil

W coil
U– V – W–

N
Noise filter R24
Terminal
coil
board

Fig. 3-1 Power module circuit (U+ is ON, V– is ON)


● DC 260-360V is input to system power module and system power module switches power supply current
according to rotation position of magnet rotor. The switching order is as shown in Fig. 3-2.

[At point E: U+ is ON, V– is ON (circuit in Fig. 3-1)


]
At point F: U+ is chopped (OFF), V– is ON (circuit in Fig. 3-4)
E F

V+ W+ U+ V+

Upper arm
transistor

Lower arm Time


transistor

U – V – W–
T

Fig. 3-2 Switching order of power module

● Upper arm transistor is controlled to ON/OFF by 3.3kHz chopper signal. Rotation speed of the compress
is proportional to duty ratio (ON time/ ON time + OFF time) of this chopper signal.
● Time T in Fig. 3-2 shows the switching period, and relation with rotation speed (N) of the compressor is
shown by formula below;
N = 60/2 X 1/T
● Fig. 3-3 shows voltage waveform at each point shown in Figs. 3-1 and 3-4. First half of upper arm is
chopper, second half is ON, and first half of lower arm is chopper, second half is ON.

+ -
U transistor chopped U transistor ON
Voltage at A

260V-360V

Chopping period
T

ON
Upper arm transistor

Current at B

Fig. 3-3 Voltage waveform at each point

● When power is supplied U+ [ U–, because of that U+ is chopped, current flows as shown below; B
(1) When U+ transistor is ON: U+ transistor [ U coil [ V coil [ V– transistor [ DC current detection
resistor [ Point B (Fig. 3-1)
(2) When U+ transistor is OFF: (by inductance of motor coil) U coil [ V coil [ V– transistor [ Return
diode [ Point A (Fig. 3-4)

– 69 –
260V-360V System Power Module 2

DC compressor
A U coil motor
U+ V + W+
U
V
W

B U— V — W—
V coil
R24 _
W coil

DC current (Id)
detection resistor

Fig. 3-4 Power module circuit (U+ is ON, V– is ON)

● Since current flows at point B only when U+ transistor is ON, the current waveform at point B becomes
intermittent waveform as shown in Fig. 3-3. Since current at point B is approximately proportional to the
input current of the air conditioner, input current is controlled by using DC current (Id) detection resistor.

<Reference>
If power module is detective, self diagnosis lamps on the control P.W.B. may indicate as shown below:

Table 3-1
Self-diagnosis lamp
Self-diagnosis
and mode

lp (peak current cut) Blinks 2


LD301
times

Abnormal low speed Blinks 3


rotation LD301
times

Self diagnosis lamps Switching incomplete Blinks 4


P.W.B (Main) LD301
(LD303, 302, 301) times
Fig. 3-5

● Simplified check of power module (Lighting mode when operated with compressor leads disconnected)
(1) Disconnect connector of 3-pole (WHT, YEL, RED) lead wire connecting to compressor located at the
lower part of electric parts box.
(2) Set to compressor operation state (other than FAN mode) and press Start/stop switch of remote
control.
(3) If normal operation continues for more than 1 minute (LD303 lights), power module is considered
normal.
❈ Refer to other item (troubleshooting on page 94) for independent checking of power module.

– 70 –
4. Power Circuit for P.W.B.

● Fig. 4-1 shows the power circuit for P.W.B. and waveform at each point.

Switching transformer (T1)


C909 35V
20

Diode stack 2 21 D907 +


C910 R914
(RC2)
1 22
R902
I/F0V 17V
R901 R915 D908 L902
C901

R904
R903
18 +
C911 R916
D911 19
R010

+
C010

9 FM–15V
R002 R917 D909 0V
16
+

R925
IC901 C912
D903 R910 R918
3 4
12 17
D912
D904
3 PQ1 C913 FM–0V 12V 5V
1 C
R011

+
C011

2 5 15 1 2
R909

R908

R924 ZD904
+ L903
C905

L901 4 D910 4 3
REG1 +
D902

+ +
C903

R919
C914

C919

C920

C921
JW8

JW8
14
R907
C907

D905
R906

13
11
C906 0V
R920
C918

R921
4 1
VR1

R911 C908 1
1

PQ1
D906 3 PQ2 REG2
2 2 2

R923
C924 3
R922

Q706
Fig. 4-1 Power circuit for P.W.B.
0V

● In the power circuit for P.W.B., power supply for microcomputer, peripheral circuits, and system power
module driver circuit and, as well as DC 35V, are produced by switching power circuit.
● Switching power circuit performs voltage conversion effectively by switching transistor IC901 to convert
DC 330V voltage to high frequency of about 20kHz to 200kHz.
● Transistor IC901 operates as follows:

(1) Shifting from OFF to ON


● DC about 330V is applied from smoothing capacitors C010 Œ and C011 œ in the control power circuit.
With this power, current flows to pin 4 of IC901 via R903 and R904 and IC901 starts to tum ON. Since
voltage in the direction of arrow generates at point C at the same time, current passing through R910 and
D903 is positive-fed back to IC901.

– 71 –
(2) During ON
● The drain current at IC901 increases linearly. During this period, the gate voltage and current become
constant because of the saturation characteristics of the transformer.
(3) Shifting from ON to OFF
● This circuit applies a negative feedback signal from the 12V output. When the voltage across C919
reaches the specified value, REG2 turns on and current flows to PQ2 1-2. This turns the secondary
circuits on, sets IC901 pin 1 to “Hi”, and turns IC901 off.
(4) During OFF
● While IC901 is on, the following energy charges the primary windings of the transformer:

Energy=LI2/2. Here, L : Primary inductance


I : Current when IC1 is off
This energy discharges to the secondary windings during power off. That is, C910, C911, C912, C914 is
charged according to the turn ratio of each winding.
● At the start, an overcurrent flows to IC901 because of the charged current at C910, C911, C912, C914.

● The drain current at IC901 generates a voltage across R906. If it exceeds the IC901 base voltage, it sets
the IC901 gate voltage to “HI”.
● R906 limits the gate voltage to prevent excessive collector current from flowing to IC901.

<Reference>
If the power circuit for P.W.B. seems to be faulty:

(1) Make sure that 5V and 12V on the control P.W.B., upper arm U, V and W, and the lower arm power
voltage are the specified values.
(2) When only the 5V output is low:
REG 1 (regulator) faulty, 5V-0V shorted, output is too high, or REG 1 is abnormal.
(3) When 12V and 5V are abnormal:
The following defects can be considered:
1 Fan, operation, power, rush prevention relay (shorting in relay, etc.)
2 Microcomputer is abnormal.
3 REG 1 (regulator is abnormal), etc.
Shorting on primary circuits.
When shorting occurs in the secondary circuits, there is no abnormality in the primary circuits because
of overcurrent protection.
The voltage rises when an opening occurs in the primary circuits, or the feedback system is abnormal.
(4) When 15V and 17V are abnormal:
D908, D909 or drive circuit is abnormal.
(5) When all voltage are abnormal:
IC901, R906, etc. are possibly abnormal.
* If IC901 is abnormal, be aware that other components, such as the power module, REG (regulator), etc.
are possibly defective.

[When the switching power supply seems to be abnormal, the voltage between IC901 pin 4 (to be measured
at the leads of R904 and R903) and IC901 pin 5 (to be measured at R906 lead) may be between 11 and
16V. This is because the protection circuit of IC901 is operating.]

– 72 –
5. Reversing valve control circuit

I/F 35V

5V HIC
Reversing
valve CN2 FUSE RESISTOR
3
4 1
D702
PQ701

1
3 2

MICROCOMPUTER
R703
Q701
Q705
R701 R219
16 24

R702
DC voltmeter V
or tester
0V

I/F 0V

Fig. 5 – 1

● Reversing valve control circuit can switch reversing valve ON/OFF according to instruction from indoor
microcomputer depending on the operation condition shows in Table 5-1.
Voltage at each point in each operation condition is approximately as shown below when measured by
tester. (When collector voltage of Q701 is measured)

Table 5-1

Operation condition Collector voltage of Q701

Cooling General operation of Cooling About 35V


In normal heating operation About 0.8V
MAX. rotation speed instructed
Heating by indoor microcomputer after About 0.8V
defrost is completed
Defrosting About 35V
Dehumidifying Sensor dry About 35V

– 73 –
6. Rotor magnetic pole position detection circuit

System power module


DC brushless
motor for compressor

C501

C502

C503
W V U A

B
0V
36 33 34 35 47
+5V C608 +12V
R601

R603
R602
Outdoor microcomputer

C R604
18
C605 D R605
19 0V
C606 E R606
20 0V
C607 R607
R604

R603
R602

R608

R611

R610

R609
0V

0V
HIC

No power Upper arm No power Lower arm No power


supplied ON supplied ON supplied

60 120 60 120 60

Induced voltage
U phase
Vd 150 ~ 330
terminal voltage
A (B) reference
voltage (1/2Vd)

Detection point
Spike voltage Comparing process

C
Pole position
detection signal D

+ U+ V+ W+ U+
Drive signal W
V— W— U— V—

Fig. 6-1 Rotor magnetic pole position detection circuit and voltage waveform at each point

 To detect U phase, voltage at point C is produced by driving motor induced voltage signal (voltage at point A ) and
1/2 voltage of Vd (voltage at point B ), and comparing with comparator.
 For V phase and W phase, voltage at point D and voltage at point E are produced in the same way as above. Voltage
at point C is taken into indoor unit microcomputer, switching timing to U+ transistor from W+ transistor is produced by
delaying 30° from rise waveform, ignoring spike voltage. In addition, switching timing to U-transistor from W-transistor is
produced by delaying 30° from fall waveform.
 For V phase and W phase, in the same way as above, drive signals are produced from voltages at point D and point
E . Phases are shifted by 120° and 240°, respectively, comparing with U phase.

– 74 –
● In low speed rotation mode (PWM range), as shown in Fig. 7-2, 0-5V chopper signal is ouput from microcomputer for each phase. Signal
output from microcomputer is ouput to IC1 and is inverted by active Lo to become 0-15V chopper signal; it is then drive the transistor
of each phase.
● In high speed rotation mode (PWM range), as shown in Fig. 7-3, 0-5V drive signal is ouput from microcomputer for each phase (with
no chopper because of full duty). Signal output from microcomputer is input to IC1 and is inverted by active Lo to become 0-15V drive
7. Drive Circuit

signal; it is then drive the transistor of each phase.


Fig. 7-1 shows the drive circuit.

P2
phase have the same Configuration.

17V
SPM2
PWB (MAIN)
The circuits for U phase, V phase and W

17V
HIC
HIC
46 B B B
0V 23
0V – 10 1 22
+ 17V

R512
R511
R510
R509
R508
R507
9 2 13
R521 C404 U+
45 8 3 14
Q501 R501 IC1
R531 R522 V+
44 7 4 15 1 28
Q502 R502 VCC VCU COMPRESSOR MOTOR
W+

– 75 –
R532 R523 43 6 5 16 2 SUT PGU 27 12
Q503 R503
R524 U– 3 SVT U 26 11
42 5 6 17 U
R533 Q504 R504 4 SWT 25
4 7
V– V
R534 R525 41 18 5 SUB 24
Q505 R505 VCV W
R526 3 8
W– 19 23 8
40 6 SVB PGV
R535 Q506 R506 IP 22 7
R536 39 2 9 20
7 SWB V
8 F VCW 21
38 1 10
Id 21
6 5 4 3 2 1 9 OC PGW 20 5
0V 10 CB 19 4
CN14 W
IP CUTTER Id CONTROL CIRCUIT 11 A0 18
MICROCOMPUTER A GRY 12 A– NGU 17 10
13 GL1 NGV 16 6
14 GL2 NGW 15 3

N1 R24

Fig.. 7-1
[Low speed rotation mode]

U+ V+ W+ U+ V+
V- W- U- V- W-
U+ 5V
Drive signal at point A

0V
V+
W+
U-
V-
W-

15V
U+ 0V

V+
Drive signal at point B

W+

U-

V-

W-

Fig. 7-2

[High speed rotation mode]

U+ V+ W+ U+ V+
- - - - -
V W U V W
U+ 5V
Drive signal at point A

0V
V+
W+
U-
V-
W-

15V
U+ 0V

V+
Drive signal at point B

W+

U-

V-

W-

Fig. 7-3

– 76 –
8. HIC and Peripheral Circuits
● Fig. 8-1 shows the micro computer and its peripheral circuits, Table 8-1, the basic operations of each
circuit block, and Fig. 8-2, the system configuration.
Detection Resistor
R24
DC Current
N1
SPM2 – HIC

IC1

R41 OC
9 9
F

R43

C34
8

R42
0V 0V Direct Current
P2
20 DC260-380V

R500
SPM2
10 9 1
CN14 CN13
MAIN P.W.B
1 2 5
+

C205
0V HIC
38 39 37

59 Vd

R253

C222
0V 0V

17 Ip
5V

D204
R249

6
R245 – 7
60 Id
+
+ 5 IC4 R248

C224
L
R247
C217

0V IC1
5V
Is MICROCOMPUTER
N
D205

CT1
D104 R005 R222
58 61 Is
+
R221
C009

R006

C218
C105

0V
0V 0V 0V
0V
12V
C215

R289
R284

R286

2 0V
62 – 1
JW10 +
C107

+ 3 IC5
R292

C226

R285

C225

48 RESET
R288 R252
C204

0V
0V 0V 0V 0V

0V
Fig. 8-1 Microcomputer and Peripheral Circuits

Table 8-1

Circuit block Basic operation

Detects DC current flowing power module and during overcurrent (instantaneous


Peak current
value) flows, stops upper/lower arm drive circuits and also produces lp signal by
cutoff circuit
which drive signal output is stopped.

Compares voltage detected, amplified and input to HIC with set voltage value in
Set value circuit
microcomputer, and controls overload when set value exceeds input voltage.

Voltage amplifier Voltage-amplifies DC current level detected by the detection resistor and inputs
circuit this to microcomputer. Internal or external overload is judged in microcomputer.

Reset circuit Produces reset voltage.

Trip signal Modulates chopper signal to drive signal and stops according to presence/ab-
synthesis circuit sence of lp signal or reset signal.

– 77 –
5V

Reset Voltage

synthesis circuit
Reset circuit

Trip signal
Chopper Chopper Drive
signal signal Drive signal
Circuit Compressor

Outdoor microcomputer
Over-load external
motor
setting circuit
DC 260V
-360V Power
module
IP signal
DC Peak current
Current cut off circuit
level
Current amplified
circuit

Detection
resistor
DC current

Fig. 8-2

● The following describes the operations of each circuit in detail.

(1) Peak current cut off circuit


Fig.8-3 Peak Current Cut off Circuit and Waveforms at Each Section.

SPM2 Main P.W.B

Negative —
Terminal HIC
B
DC current Id DC SPM2 — HIC CN14
current R42
21A (27A, for RAC-50NH5)
A 20 9 2 39 17
IC1 IP
8 Outdoor
F microcomputer
R41
9 9 QC
Voltage at point A
R43

R43

1.05V (1.35V for RAC-50NH5)

Detection 0V 0V
resistor

Voltage at point B

0V

Fig.8-3

● The Ip cut off circuit detects an instantaneous excessive current and stops inverter to protect parts such
as SPM2, etc.
● As shown in diagram, if current exceeding 21A (27A for RAC-50NH5) flows, voltage at point A recognized
by detecting resistor is input to pin 10 of SPM2 – HIC, and voltage divided by R41 and R43 is input to pin
9 of IC1. Since threshold of IC1 is exceeded in this case, Lo signal is input from pin 8 (Voltage at point
B . When Lo signal is input to pin 17 of microcomputer, microcomputer stops drive output.

● When drive output from microcomputer is stopped, all drive output goes Hi, and microcomputer is initialized
to enter drive signal standby mode. 3 minutes later, microcomputer outputs drive signal again, to start
operation.

– 78 –
(2) Overload control circuit (OVL control circuit)

● Overload control is to decrease the speed of the compressor and reduce the load when the load on the
air conditioner increases to an overload state, in order to protect the compressor, electronic components
and power breaker.
● Overloads are judged by comparing the DC current level and set value.
● Fig. 8-4 shows the overload control system configuration and Fig. 8-5 is a characteristic diagram of
overload judgement values. There are two judgement methods-external judgement which compares the
externally set value with the DC current value regardless of the rotation speed and internal judgement
which compares the set value that varies according to the rotation speed programmed in the microcomputer
software with the DC current value.

Microcomputer
To power module
DC current

negative terminal
OVL judgement
with respect to Motor control
externally set process
(R24) value

Rotation speed data


Detection
resistor
Judgement OVL
Voltage amp A/D according to the rotation
circuit converter speed

(Internal judgement)

Selects data according


DC voltage A/D to the rotation speed and
converter DC voltage

OVL start current data

Fig. 8-4 Overload Control System Configuration


DC current

Judgement value according to the rotation speed


(internal judgement value)

Rotation speed

Fig. 8-5

1. Overload external judgement circuit


● Fig. 8-1. The filter consisting of R245 and C217 removes high harmonic components from the voltage
generated by the current flowing to Detection resistor; R245 and C217 average the voltage. This voltage
is then input to IC4 pin 5 is then amplified and supplied to microcomputer pin 60 . The microcomputer
compares this input with the internally set value, and if the input exceeds the set value, it enters overload
control status.
● Fig. 8-7 shows the rotation speed control. When the voltage at pin 60 of the microcomputer exceeds the
set value, the microcomputer decreases the rotation speed of the compressor and reduces the load
regardless of the rotation speed commanded by the indoor microcomputer.

– 79 –
Detection Resistor
R24
DC Current Direct Current
N1 P2
DC 260-380V

R500
SPM2
10 1
CN14 CN13
1 5
+

C205 MAIN P.W.B.


0V HIC
38 39 37

59 Vd

R253

C222
0V 0V
5V

D204
R249
6
R245 – 7
60 Id IC1
+
+ 5 IC4 R248

C224
L Microcomputer

R247
C217
0V
5V
Is

D205
CT1
D104 R005 R222
58 61 Is
+
R221 C218
C009

R006

C105

0V
0V 0V 0V 0V 0V

Fig. 8-6

Voltage at microcomputer pin 60

Rotation speed of compressor Commanded rotation speed

Actual rotation speed

Deceleration Acceleration Deceleration Acceleration

Fig. 8-7

2. Voltage amp. circuit


● The voltage amp. circuit amplifies the DC current level detected by the detection resistor after being
converted to a voltage and supplies it to the microcomputer. Receiving this, the microcomputer converts
it to a digital signal and compares it with the internal data to judge whether or not overload control is
required.

< During overload control >


● The filter consisting of R245 and C217 removes high harmonic components from the voltage generated
from the DC current flowing to the detection resistor, and supplies it to IC4 pin 5 IC4 forms a non-inverting
voltage amp. circuit together with the peripheral elements.
● The microcomputer stores the set values which vary according to the rotation speed. When the DC current
level exceeds the set value, the microcomputer enters the overload control state.
● The set Value is determined by the amplification of the voltage amp. circuit.

{ ●


Amplification : high [ DC current : low
Amplification : low [ DC current: high

– 80 –
● R500, R253, detect the DC voltage at the power circuit. The microcomputer receives a DC voltage (260-
380V) via HIC U
and applies correction to the overload set value so the DC current is low (high) when
the DC voltage is high (low).
(Since the load level is indicated by the DC voltage multiplied by DC current, R247, R248, R249 are
provided to perform the same overload judgement even when the voltage varies.)

Amplification : low
DC voltage : low
DC current : high

Amplification : 8.5 times


DC voltage : 260V
DC current

Amplification : high
DC voltage : high
DC current : low

G 00 Rotation speed

Fig. 8-8

< During start current control >


● It is required to maintain the start current (DC current) constant to smooth the start of the DC motor for
the compressor.
● RAC-25NH5, RAC-35NH5, RAC-50NH5 uses software to control the start current.

● The start current varies when the supply voltage varies. This control method copes with variations in the
voltages as follows.
(1) Turns on the power module's U+ and V– transistors so the current flows to the motor windings as
shown in Fig8-9.
(2) Varies the turn-ON time of the W+ transistor according to the DC voltage level and the start is
controlled so the start current is approx. 10A as shown in Fig. 8-10.

Power module
DC current
Compressor motor
U+ V+ W+

U
V
DC 260-360V W
U— V— W—

Detection
resistor

Fig. 8-9

Chopper duty: high


W transistor

DC voltage: low
ON-time

DC voltage: 280V
DC voltage: high

20 DC voltage (start current)


DC current (A)

15 Set value

10
5
0
Time
Start

Fig. 8-10

– 81 –
9. Temperature Detection Circuit
HIC
+5V
O.H. thermistor
Normal 2.7V or less
Over heat 2.7V or more
Reset 2.3V or less
7 62 O.H.
CN8

+5V Microcomputer
DEF. thermistor 0V
Normal 2.4V or more
Over heat 2.4V or less
Reset 2.9V or more
6 63 DEF.
CN9

Outdoor temperature +5V


thermistor 0V

Refer to the table 10-1


5 64 Outdoor
CN10 temperature

0V

Fig. 9-1

● The Over heat thermistor circuit detects the temperature at the surface of the compressor head, the
Defrost. thermistor circuit detects the defrosting operation temperature.
● A thermistor is a negative resistor element which has the characteristics that the higher (lower) the
temperature, the lower (higher) the resistance.
● When the compressor is heated, the resistance of the Over heat thermistor becomes low and voltage at
pin 62 of microcomputer is increased.
● Microcomputer compares the voltage present at pin 62 with the internal set value, if it is exceeded the
set value microcomputer judges that the compressor is overheated and stops operation.
● When frost forms on the outdoor heat exchanger, the temperature at the exchanger drops abruptly.
Therefore the resistance of the Defrost. thermistor becomes high and the voltage at pin 63 of microcomputer
drops.
If this voltage becomes lower than the set value stored inside, the microcomputer starts defrosting control.
● During defrosting operation the microcomputer transfers the defrosting condition command to the indoor
microcomputer via the circuit interface.
● The microcomputer always reads the outdoor temperature via a thermistor (microcomputer pin 64 ), and
transfers it to the indoor unit, thus controlling the compressor rotation speed according to the value set
at the EEPROM in the indoor unit, and switching the operation status (outdoor fan on/off, etc.) in the dry
mode.
The following shows the typical values of outdoor temperature in relation to the voltage:

Table 9-1

Outdoor temperature (°C) -10 0 10 20 30 40

Microcomputer pin 5 voltage (V) 1.19 1.69 2.23 2.75 3.22 3.62

<Reference>
When the thermistor is open, in open status, or is disconnected, microcomputer pins 62 – 64 are approx. 0V;
when the thermistor is shorted, they are approx. 5 V, and LD301 blinks seven times.
However, an error is detected only when the OH thermistor is shorted; in such a case, the blinking mode is
entered 12 minutes after the compressor starts operation.

– 82 –
10. Reset Circuit

Main HIC
P.W.B

12V

5V
Microcomputer

C215
R286
R284
8
R289
2 –
62 1
+ JW10 + R252
3
C107

48 RESET

C204
R292

C226

R285

C225
IC5 (1/2)

0V 0V 0V 0V 0V R288 0V

Fig. 10-1

● The reset circuit initializes the microcomputer program when Power is “ON” or “OFF”.
● Low voltage at pin 48 resets the microcomputer, and HI activates the microcomputer.
● Fig. 10-1 shows the reset circuit and Fig. 10-2 shows waveform at each point when power is turned on
and off.
● When power is turned on, 12V line and 5V line voltages rise and 12V line voltage reaches 10.9V and
reset voltage input to pin 48 of microcomputer is set to Hi.
● Reset voltage will be hold “Hi” until the 12V line voltage drops to 9.90V even though the power shuts down.

12V line
12
Power is ON
Voltage (V)

6 5V line

Reset voltage

0
Time

12V line
12
Power is OFF
Voltage (V)

6 5V line

Reset voltage

0
Time
Fig. 10-2

– 83 –
11. Outdoor DC Fan Motor control circuit.
System power module

Smoothing Capacitor
U
+ + + V Power supply for DC fan motor from smoothing
W capacitor in system power module

3 2 1 1 2 3 4 5

CN12 RC Filter
1 2 3
Main P.W.B

2A-FUSE
Motor coil
1

ONE CHIP DRIVER IC


2
C101
3
R115

FM-15V FM-15V 0V
4
R107
Vcc
R103 R104

5
R105
C103

Q101 PWM control voltage VSD


6
+ D101
ZD101

C106

FG Pulse
R101 7
R102
CN6
FM-0V BOARD
5V
Ap 7V
4 1
DC Fan motor with control board
5V
C104

PQ102 HIC 12V


D105

3 2 R108

t FM-0V 0V C208
R106

0V Microcomputer
33.3KHz 0V

R243
IC4 8

2 – R244
R283 1 65
5V +
R114

3
C219

T/2 +
R246
T 61 0V 0V
0V
60
R297
Q201 75
59

R242 0V R298
15 FM–60˚ el
C209

FG Pulse
input

Fig. 11-1

● This model uses DC Fan Motor which has a controller circuit in the Motor.
● This DC Fan Motor will rotate by control voltage apply to Vsp input. (Voltage range: 1.7 to 7V DC)
Vsp high : Faster ; Vsp low : slower ; Vsp lower than 1.7V : stop
● Motor will output FG pulse by following this motor revolution.
● Outdoor Microprocessor will output PWM control signal from FMCHOP terminal by following the instruction
from indoor Microprocessor.
● This PWM control signal will convert to Vsp voltage by smoothing circuit (Q101 & RC filter)
● Fan motor will start to rotate when Vsp was proceeding over than 1.7V, and generate FG pulse by rotation
speed.
● FG pulse will feed back to Outdoor Microprocessor through PQ102.
● PQ102 is the isolator between Microprocessor circuit and DC Fan Motor circuit, which has to match the Fan
Motor revolution with instructed revolution. Such as...
FG feedback: Faster – Instruction: Slower ... Decrease pulse width
FG feedback: Slower – Instruction: Faster ... Increase pulse width
● FG pulse is also used for Fan Motor failure detection
● Microprocessor will monitor FG pulse 30 seconds after start the fan motor. If there is no signal detected, it
will consider that the Fan Motor was malfunction and stop the operation. In this case, LD302 on control PWB
will blink 12 times. (Fan Motor lock detected)
● R107 and IC4 are used for Fan Motor over current

– 84 –
< Reference >
● When operation stop with LD301 blinks 12 times, it may be caused by faulty DC fan motor.

● In this case, please check CN6 and CN12 connection first. It makes Fan Motor Lock also if those
connectors are in misconnection.
● DC Fan Motor has broken when 2A Fuse was burned. Please replace both DC Fan Motor and 2A Fuse
together.
● It will makes “Fan Lock Stop”when something has disturb the Fan rotation by inserting materials into
propeller fan or ice has growing inside of outdoor unit by snowing.
● It may make “Fan Lock Stop” by strong wind (ex. 17m/sec or above) against the Fan rotation. In this case,
unit will be restart again after a while.
● In case of “Fan Lock Stop” even though the DC Fan Motor is rotating correctly, the possible casue is
Fan Motor problem or PQ102 on board or control board problem. Stop after the Fan motor runs 2 minutes,
Fan Motor may be broken.

< Caution >


● Please take care for the electrical shock by high voltage of DC Fan Motor power source which is common
with compressor when you are servicing this unit.
● You can not confirm the coil and wiring of Motor due to the built in control circuit in Fan Motor.

– 85 –
12. Power Factor Control Circuit
Power factor is controlled to almost 100%. (Effective use of power)
With IC in ACT module, control is performed so that input current waveform will be similar to waveform of input
voltage

I (input current)
input voltage

V (input voltage)

Effective input current


voltage
area

Effective
voltage area

Invalid power area


(Even if voltage is applied. current does not flow)

* Assuming the same current capacity (20A), power can be used about 10% effective, comparing with curent use
(power factor of 90%), and maximum capacity is thereby improved.

– 86 –
SERVICE CALL Q & A
Model RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

COOLING MODE

Q1 The compressor has A1


stopped suddenly during Check if the indoor heat If the air conditioner operates
cooling operation. exchanger is frosted. in cooling mode when it is
Wait for 3-4 minutes cold, the evaporator may get
until it is defrosted. frosted.

DEHUMIDIFYING MODE

Q2 Sound of running water is heard from A2


Normal sound when refrigerant flows in pipe.
indoor unit during dehumidifying.

Q3 A3 Compressor may not operate when room


Compressor occasionally does not
temperature is 10°C or less. It also stops
operate during dehumidifying.
when the humidity is preset humidity or less.

HEATING MODE

Q4 The circulation stops


A4 It occurs during defrost-
ing. Wait for 5-10
occasionally during
minutes until the
Heating mode.
condenser is defrosted.

Q5 A5 At the beginning of heating,


When the fan speed is set the fan speed remains
at HIGH or MED, the flow LOW for 30 seconds. If
is actually Weak. HIGH is selected, it
switches to LOW and again
to MED after additional 30
seconds.

Q6 Heating operation stops A6 If temperature is high in


the outdoor, heating
while the temperature is
operation may stop to
preset at "30".
protect internal devices.

– 87 –
AUTO FRESH DEFROSTING

Q7 After the ON/OFF button is pressed A7 Auto Fresh Defrosting is carried out : the
to stop heating, the outdoor unit is system checks the outdoor heat exchanger
still working with the OPERATION and defrosts it as necessary before stopping
lamp lighting. operation.

AUTO OPERATION

Q8 Fan speed does not change when A8


fan speed selector is changed At this point fan speed is automatic.
during auto operation.

NICE TEMPERATURE RESERVATION

Q9 When on-timer has been A9 This is because “Nice temperature reservation”


function is operating. This function starts
programmed, operation starts before
operation earlier so the preset temperature is
the preset time has been reached.
reached at the preset time. Operation may start
maximum 60 minutes before the preset time.

Q10 Does “Nice temperature reservation” A10 It does not work. It works only during cooling
function operate during dehumidifying? and heating.

Q11 Even if the same time is preset, A11 This is because “Nice temperature reservation”
the operation start time varies. function is operating. The start time varies
according to the load of room. Since load varies
greatly during heating, the operation start time is
corrected, so it will vary each day.

INFRARED REMOTE CONTROL

Q12 Timer cannot be set.


A12
Has the clock been set? Timer cannot be set
unless the clock has been set.

Q13 The current time display A13 The current time disappears When the current time is
disappears soon. in approx. 10 seconds. The set the display flashes for
time set display has priority. approx 3 minutes.

Q14 The timer has been programmed, A14 Is the current time past the preset time?
but the preset time disappears. When the preset time reaches the current
time, it disappears.

– 88 –
OTHERS

The heat exchanger temperature


Q15 The indoor fan varies among A15 This is because the cool
is sensed in the auto speed mode.
high air flow, low air flow and wind prevention function
When the temperature is low, the
breeze in the auto fan speed is operating, and does
fan speed varies among high air
mode. (Heating operation) not indicate a fault.
flow, low air flow and breeze.

Q16 A16 When operation is started, the compressor


Loud noise from the outdoor unit is
rotation speed goes to maximum to increase the
heard when operation is started.
heating or cooling capability, so noise becomes
slightly louder. This does not indicate a fault.

Q17 Noise from the outdoor unit A17 The compressor rotation speed changes according to
the difference between the thermostat set temperature
occasionally changes.
and room temperature. This does not indicate a fault.

Q18 There is a difference between the set A18 There may be a difference between the set
temperature and room temperature. temperature and room temperature because of
construction of room, air current, etc. Set the
temperature at a comfortable for the space.

Q19 Air does not flow immediately A19 Preliminary operation is performed for one
after operation is started. minute when the power switch on and heating
or dehumidifying is set. The operation lamp
blinks during this time for heating. This does
not indicate a fault.

– 89 –
TROUBLE SHOOTING
Model RAC-25NH5, RAC-35NH5, RAC-50NH5

PRECAUTIONS FOR CHECKING

Power source System power module 2


220V-240V
a
L N
+

Power module
~

ACT Module
+ + +
DANGER ~ M
— — —
1. Remember that the Compressor motor
0V line is biased to
155-170V in (0V)
b
reference to the
ground level.
Indoor unit
2. Also note that it takes electric parts
about 10 minutes C DC35V
until the voltage fall Control
D 0V MAIN P.W.B.
P.W.B.
after the power switch
is turned off.

Across a – b (0V line).................... approx 260-360V


Across a – ground.......................... approx 155-170V
Across b (0V line)– ground............ approx 155-170V

Outdoor unit P.W.B. Always keep your hands


DANGER and metallic things away
DANGER!
from the enclosure of the
oscilloscope. Don’t install
When using an the ground
oscilloscope, never Oscilloscope line.
ground it. Don't forget
that high voltages as
noted above may
apply to the
oscilloscope.

– 90 –
DISCHARGE PROCEDURE AND POWER SHUT OFF METHOD FOR POWER CIRCUIT

Caution
● Voltage of about 300-330V is charged between both ends of smoothing capacitors
WARNING ● During continuity check for each part of circuit in indoor unit electrical parts, disconnect red/gray
lead wire connected from diode stack to system power module (SPM2) to prevent secondary
trouble. (Be sure to discharge smoothing capacitor)

1. Turn OFF the Power supply to the outdoor unit.


2. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover and apply soldering
iron of 30 to 75W for 15 seconds or more to P2 and N1 terminals on system power module, in order to
discharge voltage in smoothing capacitor.
3. Remove receptable of red/gray lead wire connected to system power module from diode stack before
performing operation chech of each circuit.

P1 Do not use a soldering iron with


transformer: If one is used, thermal fuse
N1
inside transformer will be blown

As shown above, apply soldering iron to metal


Soldering parts (receptable) inside the sleeve
iron corresponding to P1 and N1 terminals of
system power module: Do this with smoothing
capacitors kept connected. By removing red/
gray lead wire from diode stack, power supply
can be shut off. (corresponding to + and –
System power module terminals of system power module)

RAC-25NH5, RAC-35NH5
SPM2 Smoothing capacitors

RAC-50NH5
SPM2 Smoothing capacitors

– 91 –
TROUBLESHOOTING WHEN TIMER LAMP BLINKS
Model RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7
Perform troubleshooting according to the number of times the indoor timer lamp and outdoor LD301 blink.

SELF-DIAGNOSIS LIGHTING MODE


Model: RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

<Remark>
If using wired remote controller, electrical cover have to be opened so that timer lamp at indoor p.w.b can be seen as
Fig. 1.

If using wireless remote controller (optional part), no need to open electrical cover. Refer the timer lamp at panel-as (Fig. 2).

TIMER LAMP PANEL-AS


(LED6-GREEN)
D
C

TIMER LAMP
Fig. 1 Fig. 2

No. Timer indicator flashing mode Reason for display Section of estimated fault
Four-way valve faulty
(1) Four-way valve faulty.
The room heat exchange temperature is low
1 5 sec. – ––––––– Once
during heating, or it is high during cooling.
(2) Disconnection in heat exchange
thermistor (only during heating)

Outdoor unit forced operation Service SW in outdoor electrical parts


– – – – – – – Twice The outdoor unit is in forced operation or turned ON.
2 5 sec.
undergoing balancing after forced operation.

Indoor/outdoor interface faulty (1) Indoor interface circuit


3 5 sec. – – – – – – 3 times The interface signal from the outdoor unit has (2) Outdoor interface circuit
been interrupted.

Outdoor electrical assembly defective. Please check at the outdoor electrical


led lamp blinking (LD301) and refer to
4 5 sec. – – 4 times
self diagnosis lighting mode for outdoor
unit.

Abnormal water level detection (1) Drain stopped up


5 5 sec. – – 6 times All stop when the float switch has been activated. (2) Drain pump
(3) Float switch

Drain pump forced operation. (1) Indoor P.W.B. Main.


6 5 sec. – – 7 times When the knob of drain pump test switch at
Indoor P.W.B main slide to ‘test’ position.

Room thermistor or heat exchanger (1) Room thermistor


thermistor is faulty (2) Heat exchanger thermistor
7 5 sec. – – 9 times When room thermistor or heat exchanger
thermistor is opened circuit or short circuit.

DC fan motor overcurrent detection (1) Indoor fan locked


8 5 sec. – – 10 times Overcurrent in indoor DC fan motor has been (2) Indoor fan motor
detected. (3) Indoor P.W.B. Main

IC401 data reading fault IC401 faulty


1 9 5 sec. – – 13 times There was error in the data read from IC401

( – 5–sec.
Lights for 0.35 sec. at interval of 0.35 sec..)

<Cautions>

(1) If the interface circuit is faulty when power is supplied, the self-diagnosis display will not be displayed.
(2) If the indoor unit does not operate at all, check to see if the F-cable is connected or disconnected.
(3) To check operation again when the timer lamp is blinking, you can use the remote control for operation (except for
mode mark 1).

– 92 –
SELF-DIAGNOSIS LIGHTING MODE

MODEL: RAC-25NH5, RAC-35NH5, RAC-50NH5

– 93 –
CHECKING THE INDOOR/OUTDOOR UNIT ELECTRICAL PARTS AND REFRIGERATING CYCLE
Model RAC-25NH5
RAC-35NH5
RAC-50NH5
Unit does not operate.

Yes

Open electrical cover of indoor unit.


Timer
lamp
See Troubleshooting when the timer lamp
Does the timer lamp on the indoor unit blink? blinks . Refer page 92.
No
Remove the terminal cover and check the voltage
between terminal (C) and terminal (D)

Is approx. DC 33 to 37V being generated? Is the


polarity correct?

No Yes
Does the operation lamp on the indoor unit
start to light or blink?
No
Yes

Is the compressor in the outdoor unit operating?

Yes No

Remove the outdoor unit cover and


electrical parts cover, and check
self-diagnosis lamp LD301

CN17
Check to see whether the F-
IC3
022527 cable is connected incorrectly
or disconnected
Normal

P.W.B
Self diagnosis lamps
Service switch (LD303, 302, 301)

Does LD301 blink one time ?


* Repeats 0.25-second on and
2-second off.

Blinking other than One-time blinking


one time

Press the service switch for 1 sec.


Does the compressor operate?
(After checking, be sure to press Yes
the service switch to stop the
operation).

No

See Out door unit self-diagnosis lamp


lighting mode .

Check the refrigerating cycle. Check the outdoor electrical parts. Check the indoor electrical parts.

– 94 –
CHECKING INDOOR UNIT ELECTRICAL PARTS
1. Power does not come on (no operation)

No No
Is DC 35V being generated between Is AC 220-240V AC being generated
between terminals L and N on the Check AC outlet and breaker, and
terminals C and D on the terminal repair any defective part.
board? outdoor unit terminal board?

Yes

Is DC 35V being generated between Yes Check the indoor/outdoor unit


terminals C and D on the outdoor connection cable, and correct any
unit terminal board? defective section (wrong connection,
incomplete insertion reversed).

No
Check the outdoor unit power circuit,
and repair the defective section.

No
Are control voltages (12V, 5V) Check according to the proper method
being generated normally? for checking the power circuit.

Yes

Do the air deflectors perform initial Yes Check the indication P.W.B.
operation when the power supply is connection cord and light receiving
turned on and off? unit.

No

No
Is the microcomputer reset input Check the reset circuit, and repair
(pin 7 ) Hi ? any defective section.

Yes

Is the microcomputer clock signal No


Replace the microcomputer and
10MHz at pin 10 11 being oscillator.
generated normally?
Yes

Replace the P.W.B Main

Perform final operation check.

– 95 –
2. Outdoor unit does not operate (but receives remote infrared signal)

– 96 –
3. Only indoor fan does not operate (other is normal)

Yes Yes
Is approx 20 V DC generated
between pins 2 (blue) and 4 (red) Is 5 V DC generated between pins
2 (blue) and 1(yellow) of CN10?
Replace indoor fan motor.
of CN 10 when operated at high fan
speed during cooling?
No No Check disconnection, etc of lead
wires.
Are pulses of approx. 33 Vp-p
generated at the collectors of Q901 No Yes
in the fan operation mode? Are Is there 1 or less between L901
collectors of Q903 approx. and L902? Replace Q901.
O V?
No
Replace L901.
Yes

Are microcomputer fan PWM Yes


outputs (micro computer pins r)“Hi” Replace Q903.
or are pulses output
in the fan operation mode?

No
Replace micro computer.

Perform final operation check.

4. Indoor fan speed does not change (other is normal)


Yes Yes
Has the fan been stopped by Are microcomputer fan PWM
F “Hi”?
Replace micro computer.
remote control? outputs micro computer pins

No No
Yes
Are the collectors of Q903 approx Replace Q903.
OV?

No
Replace Q901.

Replace micro computer.

Perform final operation check.

– 97 –
5. All systems stop from several seconds to several minutes after operation is started
(all indicators are also off)

Set to the "Hi" fan mode.

The operation lamp lights once and goes out in


5-10 seconds.

Yes

Disconnect, CN10 and set to the fan mode again.

Yes Check to see if shorting, etc.


The operation lamp lights once and goes out in
5-10 seconds. has occurred in the P.W.B.
pattern.
No

Can the indoor fan be lightly turned by hand? No Check to see if the indoor fan is
(Set the power switch to "off" to check.) touching the chassis, etc.
If it does, repair.

Yes

Replace the indoor fan motor.

– 98 –
[No operation or abnormal operation]
Is AC220-240V being
supplied to terminal L and N?

If the 25A fuse has blown, be aware


Yes
that other parts may also be
No defective (mainly, varistor 2, diode
Is the 25A fuse normal? stack, smoothing capacitors, system
power module, etc.).
Replace any defective parts.

Is the power circuit normal?


See the description on Check to see whether the
power circuit for details. connected C and D cable
correctly? If reversed, correct the
Yes No cable connection.
No Yes
Is the switching power circuit OK? Replace any defective parts.
Is 5V being generated
Has the 3A fuse blown?

– 99 –
MODEL RAC-25NH5, RAC-35NH5, RAC-50NH5

between Pin 4 (0V) and pin


3 (5V) at CN 18 (test pin)? If the 3A fuse has blown, the
switching transformer (T1),
( R906, etc. may also be )
Yes defective.

Operate the outdoor unit


CHECKING THE OUTDOOR UNIT ELECTRICAL PARTS

according to the instruction


“How to operate the outdoor
unit independently”.

How did the self-diagnosis See the self-diagnosis lamp


lamp (LD301) light? lighting mode.
LD301 blinks 9 time.
Is DC 35V being output at
Communication error. terminals C and D? (Normally,
DC 33-38.5V is output.)

Yes

No
Is DC 35V being output across R914? D907 and C910 may be defective.

Yes

– 100 –
No There is a defective section between the
Is DC 12V being supplied across 12V output of switching power supply on
Interface relay the control side (coil terminal) of the main P.W.B. and interface relay (also,
interface relay? check for contact with solder, etc.).
Yes

Coil terminal
Yes
Is a voltage (at least 10V) being
Contact terminal generated between the contact Repalce the interface relay.
terminals of interface relay?

No

Check the interface curcuit.


Yes No
LD301 blinks 8 time.
Is the power module normal? Replace the power module.
Acceleration defect.
Yes
No Check continuity of pattern and
lead wires according to the
Is the drive circuit normal? Replace any defective parts. P.W.B. and schematic diagrams.

Is the thermistor connector Yes


LD301 blinks 7 time. disconnected?

– 101 –
Connect the thermistor.
Thermistor abnormal. ❈ The problem may be “forgetting
to connect after servicing”.

No

No

Is the continuity of thermistor normal? Replace the thermistor.

Yes

No Check continuity of pattern and


Replace parts in the lead wires according to the
Is the thermistor circuit normal? P.W.B. and schematic diagrams.
thermistor circuit.
LD301 blinks 6 time. No
Is the thermistor circuit normal? Replace parts in the
The temperature at the
thermistor circuit.
OH thermistor rises.

Are R503, R541, R542, R549 No


LD301 blinks 5 time. Replace system power
and peripheral circuits of Check continuity of new parts.
Overload lower limit cut. module or defective parts.
system power module normal?

Yes

Replace the main P.W.B.

– 102 –
LD301 blinks 4 time. No
Is the system power module Replace the system power
Failure of switching. normal? module.

Yes

Check continuity of pattern and


Replace any defective lead wires according to the
Is the drive circuit normal?
parts. P.W.B. and schematic diagrams.
LD301 blinks 3 time.
Abnormal low speed.
– 103 –
POWER CIRCUIT

Phenomenon 1 <Rotation speed does not increase>

No
Recheck cord, etc. of the
Is the DC voltage at least 350V? system power module. If
they are disconnected,
connect them securely.

Yes

Is the OVL lamp lit?


If the lamp is lit, it does not If abnormality continues,
indicate fault, but the unit replace the system
is overload status. power module.

Overvoltage defect: system power


module faulty (15-times blinking)

– 104 –
(JUDGING BETWEEN GAS LEAKAGE AND
CHECKING THE REFRIGERATING CYCLE COMPRESSOR DEFECTIVE)

1. Troubleshooting procedure (No operation, No heating, No cooling)


Lighting mode
Blinks Blinks Blinks Blinks Blinks Blinks
Connect U,V,W phase leads to the Self- 2 times 3 times 4 times 5 times 6 times 8times
diagnosis lamp
power module again and operate the
air conditioner. LD301

Time until the Approx. Within Approx.


Approx. 10 seconds 10 Approx. 10
lamp lights seconds 30 seconds
seconds

Possible
malfunctioning Compressor Gas Compressor
leakage
part

Is the self-diagnosis lamp mode as Blinking off


shown on the right?

YES

Normal
(0.39-0.98 MPaG)
(4-10 kg/cm2G)
Stop to operate and check the gas Checking the system power module
pressure in balancing mode.

Gas leaking
(less than 4kg/cm2G)
When the
(less than 0.39 MPaG) self-diagnosis lamp
lights in the same
condition as above.

Gas leaks.
Repair and seal refrigerant. The compressor is defective. Replace it
and seal refrigerant.
If the compressor checker for an
(
inverter type air conditioner is
available, re-check using it. )

Perform a final check of operation.

– 105 –
HOW TO CHECK SYSTEM POWER MODULE
Checking system power module using tester
Set tester to resistance range (X 100)
If indicator does not swing in the following conductivity check, the system power module is normal.
(In case of digital tester, since built-in battery is set in reverse direction, + and – terminals are reversed.)

CAUTION

If inner circuit of system power module is disconnected (open), the indicator of tester will not swing and this may
assumed as normal. In this case, if indicator swings when + and – terminals are connected in reverse of diagram
below, it is normal. Furthermore, compare how indicator swings at U, V and W phases. If indicator swings the same way
at each point, it is normal.

– + – +

– + + –

P1 N1 P2 U P1 N1 P2 U

L2 L1 + – + + L2 L1 + – – –
W V W V

– 106 –
HOW TO OPERATE USING THE SERVICE SWITCH THE OUTDOOR UNIT
MODEL RAC-25NH5, RAC-35NH5, RAC-50NH5

1. Turn off the power supply to outdoor unit and then turn on again.
2. Remove the electrical box cover.
LD303 (red) will light and the unit will operate in the forced cooling mode at this time.

Never operate the unit for


more than 5 minutes. Service switch
(forced-cooling mode is set by
Electrical Box Cover
pressing for 1 second or more,
and stopped by pressing again.)

RAC-25NH5
RAC-35NH5

Electrical Box Cover

Self diagnosis lamps


(LD303, 302, 301)

RAC-50NH5

(Cautions)
(1) If interface signal (DC 35V) terminals C and D are not connected when the outdoor unit is in forced cool mode, the outdoor
unit defect indicator (LD301) will blink 9 times during operation to indicate communication error.
(2) If checking is done with the compressor connector disconnected, the unit will continue normal operation when the
electrical parts are normal, or it will repeat operating for approx. one minute and stop due to overload power limit cut,
or it will operate in the overload status.

Be sure to push the service switch again to stop the forced cool operation.

HOW TO OPERATE THE OUTDOOR UNIT INDEPENDENTLY


1. Connect the large dia. pipe side and small dia. pipe side service valves using a pipe.
Parts to be prepared
Outdoor unit
Connect the small diameter Compressor (1) Reducing union
service value and the large Large dia. service valve
2/8” (6.35mm)
diameter service valve using the Reversing
1/2” (12.7mm)
valve Reducing union
reducing union and copper pipe (2/8” and 3/8”) (2) Copper pipe (2/8” and 1/2”)
as shown on the right. (3) Shorting leads
2 leads approx. 10 cm long
Copper pipe
(2/8”) with alligator clip or IC clip
Charge refrigerant of 300g
after vacuuming ( 1 )
Small diameter Do not operate for more than 5
service valve minutes

The operation method is the same as “How to operate using the connector to servicing the outdoor unit”.
1 The charging amount of 300g is equivalent to the load in normal operation.

– 107 –
SYSTEM POWER MODULE DIAGNOSIS

Circuit diagram of Collector


the device
(excepting the
reflux diode) BASE

Emitter

+
Circuit diagram of
the module PGU PGV PGW

U V W

NGU NGV NGW

P1 N1 P2 U

Terminals symbol
mark of the module

See next page


for measuring
value using
tester

L2 L1 + – W V

– 108 –
PARTS LIST AND DIAGRAM
INDOOR UNIT
MODEL : RAD-18NH7, RAD-25NH7, RAD-35NH7, RAD-50NH7

67

53

– 109 –
MODEL RAD-18NH7

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAD-18NH7

1 PMRAD-28MX R01 1 DRAIN PAN


2 PMRAMD-350BW R03 2 FAN MOTOR SUPPORT RUBBER
3 PMRAMD-350BW R04 2 SPECIAL SCREW

4 PMRAD-28MX R02 1 DRAIN PUMP


5 PMRAMD-350BW R05 1 DRAIN HOSE ASSY
7 PMRAMD-350BW R11 1 FLOAT SWITCH
8 PMRAD-18NH7 R01 1 CYCLE ASSY

10 PMRAS-10C8M R03 1 BULB SUPPORT


11 PMRAD-32CNH2 S06 2 SIROCCO FAN
12 PMRA-353B R04 2 FAN BOLT
13 PMRAD-32CNH2 S05 1 FAN MOTOR 20W, 1kg

15 PMRAMD-40GX R02 1 THERMISTOR (HEAT)


16 PMRAD-28MX R05 1 THERMISTOR (TEMPERATURE)
17 PMRAD-18NH7 S01 1 P.W.B. (MAIN)
24 PMRAC4010KX2 S08 1 FERITE CORE (935)

43 PMRAM-90QH5 901 1 TERMINAL BOARD (2P)


53 PMRAD-18NH7 001 1 REMOTE CONTROL ASSEMBLY
54 PMRAMJ-250BW R09 1 INSULATOR PIPE
56 PMRAD-28MX R09 1 INSULATOR PIPE (236L)

58 PMRAD-18NH7 S03 1 UPPER PLATE (2)


59 PMRAD-25QH4 S04 1 UPPER PLATE (1)
61 PMRAD-28QH1 S07 1 FAN MOTOR SUPPORT
62 PMRAD-25QH4 S01 1 BASE (FAN MOTOR)

67 PMRAD-18NH7 002 1 FILTER


76 PMRAD-28MX R03 1 DRAIN PIPE
77 PMRAS5645TWU R08 1 DRAIN CAP
78 PMRAS-287AX S01 1 UNION (2)

79 PMRAS-287AX S02 1 UNION (3)

– 110 –
MODEL RAD-25NH7

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAD-25NH7

1 PMRAD-28MX R01 1 DRAIN PAN


2 PMRAMD-350BW R03 2 FAN MOTOR SUPPORT RUBBER

3 PMRAMD-350BW R04 2 SPECIAL SCREW


4 PMRAD-28MX R02 1 DRAIN PUMP
5 PMRAMD-350BW R05 1 DRAIN HOSE ASSY
7 PMRAMD-350BW R11 1 FLOAT SWITCH

8 PMRAD-18NH7 R01 1 CYCLE ASSY


10 PMRAS-10C8M R03 1 BULB SUPPORT
11 PMRAD-32CNH2 S06 2 SIROCCO FAN
12 PMRA-353B R04 2 FAN BOLT

13 PMRAD-32CNH2 S05 1 FAN MOTOR 20W, 1kg


15 PMRAMD-40GX R02 1 THERMISTOR (HEAT)
16 PMRAD-28MX R05 1 THERMISTOR (TEMPERATURE)
17 PMRAD-25NH7 S01 1 P.W.B. (MAIN)

24 PMRAC4010KX2 S08 1 FERITE CORE (935)


43 PMRAM-90QH5 901 1 TERMINAL BOARD (2P)
53 PMRAD-18NH7 001 1 REMOTE CONTROL ASSEMBLY
54 PMRAMJ-250BW R09 1 INSULATOR PIPE
56 PMRAD-28MX R09 1 INSULATOR PIPE (236L)

58 PMRAD-18NH7 S03 1 UPPER PLATE (2)


59 PMRAD-25QH4 S04 1 UPPER PLATE (1)
61 PMRAD-28QH1 S07 1 FAN MOTOR SUPPORT
62 PMRAD-25QH4 S01 1 BASE (FAN MOTOR)

67 PMRAD-18NH7 002 1 FILTER


76 PMRAD-28MX R03 1 DRAIN PIPE
77 PMRAS5645TWU R08 1 DRAIN CAP
78 PMRAS-287AX S01 1 UNION (2)

79 PMRAS-287AX S02 1 UNION (3)

– 111 –
MODEL RAD-35NH7

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAD-35NH7

1 PMRAD-28MX R01 1 DRAIN PAN


2 PMRAMD-350BW R03 2 FAN MOTOR SUPPORT RUBBER
3 PMRAMD-350BW R04 2 SPECIAL SCREW
4 PMRAD-28MX R02 1 DRAIN PUMP

5 PMRAMD-350BW R05 1 DRAIN HOSE ASSY


7 PMRAMD-350BW R11 1 FLOAT SWITCH
8 PMRAD-18NH7 R01 1 CYCLE ASSY
10 PMRAS-10C8M R03 1 BULB SUPPORT

11 PMRAD-32CNH2 S06 2 SIROCCO FAN


12 PMRA-353B R04 2 FAN BOLT
13 PMRAD-32CNH2 S05 1 FAN MOTOR 20W, 1kg
15 PMRAMD-40GX R02 1 THERMISTOR (HEAT)

16 PMRAD-28MX R05 1 THERMISTOR (TEMPERATURE)


17 PMRAD-35NH7 S01 1 P.W.B. (MAIN)
24 PMRAC4010KX2 S08 1 FERITE CORE (935)
43 PMRAM-90QH5 901 1 TERMINAL BOARD (2P)

53 PMRAD-18NH7 001 1 REMOTE CONTROL ASSEMBLY


54 PMRAMJ-250BW R09 1 INSULATOR PIPE
56 PMRAD-28MX R09 1 INSULATOR PIPE (236L)
58 PMRAD-18NH7 S03 1 UPPER PLATE (2)

59 PMRAD-25QH4 S04 1 UPPER PLATE (1)


61 PMRAD-28QH1 S07 1 FAN MOTOR SUPPORT
62 PMRAD-25QH4 S01 1 BASE (FAN MOTOR)
67 PMRAD-18NH7 002 1 FILTER

76 PMRAD-28MX R03 1 DRAIN PIPE


77 PMRAS5645TWU R08 1 DRAIN CAP
78 PMRAS-287AX S01 1 UNION (2)
79 PMRAS-287AX S02 1 UNION (3)

– 112 –
MODEL RAD-50NH7

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAD-50NH7

1 PMRAD-28MX R01 1 DRAIN PAN


2 PMRAMD-350BW R03 2 FAN MOTOR SUPPORT RUBBER
3 PMRAMD-350BW R04 2 SPECIAL SCREW
4 PMRAD-28MX R02 1 DRAIN PUMP

5 PMRAMD-350BW R05 1 DRAIN HOSE ASSY


7 PMRAMD-350BW R11 1 FLOAT SWITCH
8 PMRAD-50NH7 R01 1 CYCLE ASSY
10 PMRAS-10C8M R03 1 BULB SUPPORT

11 PMRAD-32CNH2 S06 2 SIROCCO FAN


12 PMRA-353B R04 2 FAN BOLT
13 PMRAD-32CNH2 S05 1 FAN MOTOR 20W, 1kg
15 PMRAMD-40GX R02 1 THERMISTOR (HEAT)

16 PMRAD-28MX R05 1 THERMISTOR (TEMPERATURE)


17 PMRAD-50NH7 S01 1 P.W.B. (MAIN)
24 PMRAC4010KX2 S08 1 FERITE CORE (935)
43 PMRAM-90QH5 901 1 TERMINAL BOARD (2P)

53 PMRAD-18NH7 001 1 REMOTE CONTROL ASSEMBLY


54 PMRAMJ-250BW R09 1 INSULATOR PIPE
56 PMRAD-28MX R09 1 INSULATOR PIPE (236L)
58 PMRAD-18NH7 S03 1 UPPER PLATE (2)

59 PMRAD-25QH4 S04 1 UPPER PLATE (1)


61 PMRAD-28QH1 S07 1 FAN MOTOR SUPPORT
62 PMRAD-25QH4 S01 1 BASE (FAN MOTOR)
67 PMRAD-18NH7 002 1 FILTER

76 PMRAD-28MX R03 1 DRAIN PIPE


77 PMRAS5645TWU R08 1 DRAIN CAP
78 PMRAS-287AX S01 1 UNION (2)
79 PMRAS-287AX S03 1 UNION (4)

– 113 –
OUTDOOR UNIT
MODEL : RAC-25NH5, RAC-35NH5, RAC-50NH5

30

23
29

20
16

21 17

34

28 31

22

35 26

27
24 11
12 7
10

15

38
14
2
3
32

4
33
9

– 114 –
MODEL RAC-25NH5

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAC-25NH5

2 PMRAC-25NH4 908 1 COMPRESSOR


3 KPNT1 001 6 PUSH NUT

4 RAC-2226H 805 3 COMPRESSOR RUBBER

5 PMRAC-25NH4 S01 1 CONDENSER


6 PMRAC-50YHA1 905 1 REVERSING VALVE

7 PMRAC-25NH4 S03 1 ELECTRICAL EXPANSION COIL

8 PMRAC-25NH4 904 1 VALVE (2S)


9 PMRAC-25NH4 905 1 VALVE (3S)

10 PMRAC-40CNH2 914 1 THERMISTOR (OH)

11 PMRAC-25NH4 S09 1 OVERHEAT THERMISTOR SUPPORT


12 PMRAC-25NH4 910 1 OVERLOAD RELAY COVER

14 PMRAC-40CNH2 915 1 THERMISTOR (DEFROST)

15 PMRAC-50YHA1 903 1 COIL (REVERSING VALVE)


16 PMRAC-18SH4 S01 1 REACTOR

17 PMRAC-25NH5 S01 1 P.W.B (MAIN)

20 PMRAC-25NH4 S12 1 SYSTEM POWER MODULE


21 PMRAC-40CNH2 902 1 DIODE STACK (D25VB60)

22 PMRAC-25NH4 S13 1 TERMINAL BOARD (4P)

23 PMRAC-40CNH2 916 1 THERMISTOR (OUTSIDE TEMPERATURE)


24 PMRAC-25CNH2 902 1 PROPELLER FAN

26 PMRAC-25NH4 S14 1 SUPPORT (FAN MOTOR)

27 PMRAC-40CNH2 S19 1 FAN MOTOR (40W)


28 PMRAC-51CA1 S01 1 CABINET

29 PMRAC-51CA1 908 1 NET

30 PMRAC-51CA1 909 1 TOP COVER


31 PMRAC-25NH4 S17 1 SIDE PLATE-R

32 PMRAC-25NH4 915 1 STRAINER

33 PMRAC-25NH4 907 1 STRAINER (COND)


34 PMRAC-25NH4 917 1 SIDE PLATE-L

35 PMRAC-09CHA1 903 1 GRILL

38 PMRAC-25NH4 S16 1 EXPANSION VALVE

– 115 –
MODEL RAC-35NH5

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAC-35NH5

2 PMRAC-25NH4 908 1 COMPRESSOR


3 KPNT1 001 6 PUSH NUT

4 RAC-2226H 805 3 COMPRESSOR RUBBER

5 PMRAC-25NH4 S01 1 CONDENSER


6 PMRAC-50YHA1 905 1 REVERSING VALVE

7 PMRAC-25NH4 S03 1 ELECTRICAL EXPANSION COIL

8 PMRAC-25NH4 904 1 VALVE (2S)


9 PMRAC-25NH4 905 1 VALVE (3S)

10 PMRAC-40CNH2 914 1 THERMISTOR (OH)

11 PMRAC-25NH4 S09 1 OVERHEAT THERMISTOR SUPPORT


12 PMRAC-25NH4 910 1 OVERLOAD RELAY COVER

14 PMRAC-40CNH2 915 1 THERMISTOR (DEFROST)

15 PMRAC-50YHA1 903 1 COIL (REVERSING VALVE)


16 PMRAC-18SH4 S01 1 REACTOR

17 PMRAC-35NH5 S01 1 P.W.B (MAIN)

20 PMRAC-25NH4 S12 1 SYSTEM POWER MODULE


21 PMRAC-40CNH2 902 1 DIODE STACK (D25VB60)

22 PMRAC-25NH4 S13 1 TERMINAL BOARD (4P)

23 PMRAC-40CNH2 916 1 THERMISTOR (OUTSIDE TEMPERATURE)


24 PMRAC-25CNH2 902 1 PROPELLER FAN

26 PMRAC-25NH4 S14 1 SUPPORT (FAN MOTOR)

27 PMRAC-40CNH2 S19 1 FAN MOTOR (40W)


28 PMRAC-51CA1 S01 1 CABINET

29 PMRAC-51CA1 908 1 NET

30 PMRAC-51CA1 909 1 TOP COVER


31 PMRAC-25NH4 S17 1 SIDE PLATE-R

32 PMRAC-25NH4 915 1 STRAINER

33 PMRAC-25NH4 907 1 STRAINER (COND)


34 PMRAC-25NH4 917 1 SIDE PLATE-L

35 PMRAC-09CHA1 903 1 GRILL

38 PMRAC-25NH4 S16 1 EXPANSION VALVE

– 116 –
MODEL RAC-50NH5

PART N0.
NO. Q’TY / UNIT PARTS NAME
RAC-50NH5

2 PMRAC-50NH4 S07 1 COMPRESSOR


3 KPNT1 001 4 PUSH NUT
4 RAC-2226HV 805 3 COMPRESSOR RUBBER
5 PMRAC-50NH4 S02 1 CONDENSER
6 PMRAC-50YHA1 905 1 REVERSING VALVE
7 PMRAC-25NH4 S03 1 ELECTRICAL EXPANSION COIL
8 PMRAC-50NH4 S03 1 VALVE (2S)
9 PMRAC-50NH4 S04 1 VALVE (4S)
10 PMRAC-40CNH2 S14 1 THERMISTOR (OH)
11 PMRAC-25NH4 S09 1 OVERHEAT THERMISTOR SUPPORT
12 PMRAC-25NH4 910 1 OVERLOAD RELAY COVER
14 PMRAC-40CNH2 S15 1 THERMISTOR (DEFROST)
15 PMRAC-50YHA1 903 1 COIL (REVERSING VALVE)
16 PMRAC-18SH4 S01 1 REACTOR
17 PMRAC-50YH5 S01 1 P.W.B (MAIN)
20 PMRAC-40CNH2 S01 1 SYSTEM POWER MODULE
21 PMRAC-40CNH2 S02 1 DIODE STACK (D25VB60)
22 PMRAC-25NH4 S13 1 TERMINAL BOARD (4P)
23 PMRAC-19SH4 S01 1 THERMISTOR (OUTSIDE TEMPERATURE)
24 PMRAC-40CNH2 S17 1 PROPELLER FAN
26 PMRAC-40CNH2 S18 1 SUPPORT (FAN MOTOR)
27 PMRAC-40CNH2 S19 1 FAN MOTOR (40W)
28 PMRAC-40CNH2 S04 1 CABINET
29 PMRAC-40CNH2 921 1 NET
30 PMRAC-40CNH2 922 1 TOP COVER
31 PMRAC-50NH4 S10 1 SIDE PLATE-R
32 PMRAC-50NH4 906 1 STRAINER (PIPE)
33 PMRAC-50NH4 909 1 STRAINER (COND)
34 PMRAC-40CNH2 926 1 SIDE PLATE-L
35 PMRAC-40CNH2 928 1 GRILL
38 PMRAC-25NH4 S16 1 EXPANSION VALVE

– 117 –
HITACHI

RAD-18NH7/RAD-25NH7/RAD-35NH7RAD-50NH7 PM NO. 0366E


RAC-25NH5/RAC-35NH5/RAC-50NH5
Printed in Malaysia

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