Composite Insulator 
 
 
With Integrated Research and Production Capacity of International 
Advanced Level 
 
 
 Production Types: 
 
±500kV～±800kV DC longrod insulator   
 
Anti‐wind drift longrod insulator
 
35kV～110kV line post insulator 
  Composite Longrod Insulator 
110kV～500kV line spacer
 
25kV insulator for railway traction line 
 
 
110kV～550kV composite hollow insulator for CT 
  Composite Hollow Insulator 
66kV～1100kV composite hollow insulator for GIS 
 
 
12kV～252Kv composite post insulator 
  Composte Post Insulator 
126kV～1000kV composite post insulator with porcelain core

 
Product Features： 
 
● Insulator shed is with good Hydrophobicity and degradation resistance; 
● Small size and light weight; 
● High mechanical strength and invulnerability to breakage; 
● Good seismat resistance; 
● With Ⅲ and Ⅳ anti‐pollution level; 
● Convenient for transportation and mounting; 
● Easy performance and maintenance 
 
Order Guide: 
  
Please state below ratings when ordering 
 
1. Product type (Cat No. ) 
2. Rated voltage and rated mechanical load 
3. Creepage distance 
4. Customized design is also available upon requirements based on technical agreement with clients.

5
1. Composite Long Rod Insulator for AC HV Line 
The composite longrod insulator is to be used as electrical insulation for overhead lines suspension or tension conductor with high mechanical 
strength in medum polluted regions and above at ambient temperature of ‐40℃～+50℃. 

  Electromechanical characteristics of insulator meet all requirements specified in National Standard GB/T 19519‐2004 “Composite insulators for 
a.c.overhead lines with a nominal voltage greater than 1000V‐Definitions, test methods and acceptance criteria.” and GB/T 20876.2‐2007 “Composite 
insulators for a.c. overhead lines with nominal voltage greater than 1000V part two: dimensions and characteristics.” The main dimensions and 
characteristics are given in Table 1‐1~1‐8 and outlines in Fig. 1‐1~1‐8. 
 
Type Designation 
 
Example: CS 100 S16 B16—550 / 3150 
                  CS‐longrod insulator 
                  100‐rated mechanic tensile load 100 kN 
                  S16‐top coupling‐socket, 16 
                  B16‐bottom coupling‐ball, 16 
                  550‐standard lightning impulse withstand voltage 550kV peak 
3150‐min.nominal creepage distance 3150mm 
 
    Operation condition：  Anti-ice covering and bird composite insulator
  
•  Altitude: 1000m~4000m 
•  Ambient condition: ‐45℃~+50℃ 
•  Without chemical gas, extreme contamination   
and salt fog area 
 

6
800kVcomposite longrod insualtor
 1.1 10kV～110kV composite longrod insulator 
 
 
 
 
 
 
 

D
h
H
 
Fig.1-1 Outline for 10kV~110kV AC longrod insulator
 
Table 1-1 Main dimensions and characteristics of 10kV~110kV composite longrod insulator

Wet
Min. Lightnin power
Min. nomi g frequenc Max.
Rated Refer
Rated arc nal impulse y dia. of
meche Spacing ence
voltage dista cree withstan withstan insulatio
Type Cat. No. Fig. nical H weigh
kV nce page d voltage d voltage n part
load mm t
(r.m.s) h dista kV D
kN ㎏
mm nce (Peak) kV mm
mm ≥ (r.m.s)
≥
FXBW4-10/70
111111 1 10 70 350±15 180 450 95 40 142 1.5
CS70S16B16-95/450
FXBW4-10/100
111121 1 10 100 390±15 180 450 110 50 142 1.82
CS100S16B16-110/450
FXBW4-35/70
112211 1 35 70 750±15 580 1500 230 95 142 3.5
CS70S16B16-250/1500
FXBW4-35/100
112021 1 35 100 650±15 440 1100 230 95 142 2.6
CS100S16B16-230/1100
FXBW4-66/100
111122 1 66 100 910±15 700 1900 410 185 142 4.1
CS70S16B16-410/1900
FXBW4-66/70
111112 1 66 70 870±15 700 1900 410 185 142 4.0
CS70S16B16-410/1900
FXBW4-110/70 1210
111113 1 110 70 1000 3150 550 230 142 5.3
CS70S16B16-550/3150 ±15
FXBW4-110/100 1240
112023 1 110 100 1000 3150 550 230 142 5.5
CS100S16B16-550/3150 ±15
FXBW4-110/100 112023 1240
1 110 100 1000 3150 550 230 142 6.2
CS100S16B16-550/3150 A ±15
FXBW4-110/100 1340
112123 1 110 100 1050 3300 550 230 142 5.7
CS100S16B16-550/3300 ±15
FXBW4-110/100 112123 1340
1 110 100 1100 3400 550 230 142 6.5
CS100S16B16-550/3400 A ±15
FXBW4-110/100 1420
112223 1 110 100 1130 3500 550 230 142 6.0
CS100S16B16-550/3500 ±15
FXBW4-110/100 112223 1420
1 110 100 1130 3650 550 230 142 6.9
CS100S16B16-550/3650 A ±15
FXBW4-110/100 112323 1 110 100 1500 1210 3700 550 230 142 6.3

7
CS100S16B16-550/3700 ±15
FXBW4-110/100 112323 1500
1 110 100 1250 3910 550 230 142 7.0
CS100S16B16-550/3910 A ±15
FXBW4-110/100 1590
112423 1 110 100 1290 3900 550 230 142 6.6
CS100S16B16-550/3900 ±15
FXBW4-110/100 1670
112523 1 110 100 1370 4100 550 230 142 6.9
CS100S16B16-550/4100 ±15
FXBW4-110/100 112523 1670
1 110 100 1400 4250 550 230 142 7.7
CS100S16B16-550/4250 A ±15
FXBW4-110/100 1250
114023 1 110 100 1000 3750 550 230 142 6.4
CS100S16B16-550/3750 ±15
FXBW4-110/100 114023 1250
1 110 100 1000 3900 550 230 142 7.3
CS100S16B16-550/3900 A ±15
FXBW4-110/100 1340
114123 1 110 110 1050 4000 550 230 142 6.8
CS100S16B16-550/4000 ±15
FXBW4-110/100 114123 1340
1 110 100 1100 4100 550 230 142 7.6
CS100S16B16-550/4100 A ±15
FXBW4-110/160 1350
116133 1 110 160 1000 3200 550 230 142 8.1
CS160S20B20-550/3200 ±15
FXBW4-110/160 1450
116233 1 110 160 1100 3500 550 230 142 8.5
CS160S20B20-550/3500 ±15
FXBW4-110/160 1650
116433 1 110 160 1300 4100 550 230 142 9.4
CS160S20B20-550/4100 ±15

 
   

8
 1.2 220kV composite longrod insulator 

300
D
h
H
 
Fig.1-2 Outline for 220kV AC longrod insualtor
 
Table1-2    Main dimensions and characteristics of 220kV composite longrod insulator
 
Lightni
Min. Wet
ng
Rated Rate Min. nomi power Max.dia. Refe
Spacin impulse
voltag d arc nal frequency of renc
g withsta
Cat. e mech dista cree withstand insulatio e
Type Fig. height nd
No. kV enica nce page voltage n part weig
H voltage
(r.m.s l load h dista kV D ht
mm kV
) kN mm nce (r.m.s) mm kg
(Peak)
mm ≥
≥
FXBW4-220/100 2160
111224 2 220 100 1800 5900 1000 395 142 9.7
CS100S16B16-1000/5900 ±30
FXBW4-220/100 2240
111124 2 220 100 1900 6300 1000 395 142 10
CS100S16B16-1000/6300 ±30
FXBW4-220/100 2250
114124 2 220 100 1980 7400 1000 395 142 11.9
CS100S16B16-1000/7400 ±30
FXBW4-220/100 2430
111424 2 220 100 2060 6500 1000 395 142 10.6
CS100S16B16-1000/6500 ±30
FXBW4-220/160 2250
111334 2 220 160 1800 6100 1000 395 142 10.6
CS160S20B20-1000/6100 ±30

9
  
1.3 330kV composite longrod insulator 
 
 

350
250

D
 
 
Fig.1-3   Outline for 330kV AC longrod insualtor 
 
 
Table1-3   Main dimensions and characteristics of 330kV composite longrod insulator
 
 
Switch Wet
Lightni
Min. ing power
Rate ng Max.dia
Spaci Min. nomin impuls frequenc
d impulse . of Refer
Rated ng arc al e y
mec withsta insulato ence
Fi voltage heigh dista creepa withsta withstan
Type Cat. No. heni nd r part weigh
g. kV t nce ge nd d voltage
cal voltage
(r.m.s) H H distan voltage t㎏
load kV D
mm mm ce kV kV
kN (Peak) mm
mm (Peak) (r.m.s)
≥
≥ ≥
FXBW4-330/100 3000
112125 3 330 100 2680 8300 1425 950 570 142 12.7
CS100S16B16-1425/8300 ±40
FXBW4-330/100 3250
112425 3 330 100 2900 9075 1425 950 570 142 13.6
CS100S16B16-1425/9075 ±40
FXBW4-330/160
3650
CS160S20B20-1425/1040 111235 3 330 160 3200 10400 1425 950 570 142 19.2
±40
0
FXBW4-330/160
4150
CS160S20B20-1425/1190 111335 3 330 160 3700 11900 1425 950 570 142 22.5
±40
0
FXBW4-330/210
3100
CS210S20B20-1425/1050 114055 3 330 210 2600 10500 1425 950 570 236 21
±40
0

10
 1.4 500kV composite longrod insulator 
 

370
370

D
h
H
 
Fig.1-4    Outline for 500kV AC longrod insualtor 
 

 
Table1-4 Main dimensions and characteristics of 500kV composite longrod insulator

Wet
Switchi
Min. power Max.
Rate Lightnin ng
Spa Min. nomi frequen dia.
Rated d g impulse impulse Refe
cing arc nal cy of
voltag mec withstan withsta renc
Cat. Fi heig distan creep withsta insul
Type e heni d voltage nd e
No. g. ht ce age nd ator
kV cal kV voltage weig
H h dista voltage part
(r.m.s) load (Peak) kV ht ㎏
mm mm nce kV D
kN ≥ (Peak)
mm (r.m.s) mm
≥
≥
FXBW4-500/160（180） 4450
111336 4 500 160 4000 13750 2250 1240 740 142 24.6
CS160S20B20-2250/13750 ±50
FXBW4-500/210（240） 4500
111156 4 500 210 4000 13750 2250 1240 740 142 25
CS210S20B20-2250/13750 ±50
FXBW4-500/300 4520
111166 4 500 300 4000 13750 2250 1240 740 195 45
CS300S24B24-2250/13750 ±50
FXBW4-500/400 4540
111176 4 500 400 3950 13750 2250 1240 740 200 46.8
CS400S28B28-2250/13750 ±50

 
   

11
 1.5 750kV composite longrod insulator 
 

400

400
D
h

H
 
 
Fig.1-5   Outline for 750kV AC longrod insualtor 
 
Table1-5 Main dimensions and characteristics of 750kV composite longrod insulator

Lightn
Wet
ing Switchi
Min. power
Rate impuls ng
Min. nomin frequen Max.di
d e impulse
Rated Spacing arc al cy a. of Refe
mec withst withsta
Cat. voltage height dista creep withstan insulat rence
Type Fig. heni and nd
No. kV H nce age d or part weig
cal voltag voltage
(r.m.s) mm H distan voltage D ht ㎏
load e kV
mm ce kV mm
kN kV (Peak)
mm (r.m.s)
(Peak) ≥
≥
≥
FXBW4-750/100
111127 5 750 100 6530±50 6000 23500 2700 1850 1125 236 48.5
CS100S16B16-2700/23500
FXBW4-750/160
111137 5 750 160 6600±50 6000 23500 2700 1850 1125 236 49.5
CS160S20B20-2700/23500
FXBW4-750/210
111157 5 750 210 6650±50 6000 23500 2700 1850 1125 236 50.5
CS210S20B20-2700/23500
FXBW4-750/300
111267 5 750 300 6650±50 6000 23500 2700 1850 1125 194 77
CS300S24B24-2700/23500
FXBW4-750/400
111277 5 750 400 6680±50 6000 23500 2700 1850 1125 200 89
CS400S28B28-2700/23500
FXBW4-750/530
111287 5 750 530 6720±50 6000 23500 2700 1850 1125 208 104
CS530S32B32-2700/23500

12
  

 
1.6 1000kV composite longrod insulator 
 
 

700

700
D
h
H
 
Fig.1-6    Outline for 1000kV AC longrod insualtor 
 
 
Table1-6 Main dimensions and characteristics of 1000kV composite longrod insulator

Standa
rd Wet
Switchi
Min. lightni power
Rate ng Max.d
Min. nomin ng frequenc
d Spaci impulse ia. of Refer
Rated arc al impuls y
mec nghei withsta insula ence
Cat. Fi voltage distan creep e withstan
Type heni ght nd tor weigh
No. g. kV ce age withsta d
cal H voltage part
(r.m.s) H distan nd voltage t㎏
load mm kV D
mm ce voltage kV
kN (Peak) mm
mm kV (r.m.s)
≥
(Peak) ≥
≥
FXBW4-1000/300 8030±
111168 6 1000 300 7000 27500 2900 1950 1300 195 88.5
CS300S24B24-3000/27500 50
FXBW4-1000/400 8050±
111178 6 1000 400 7000 27500 2900 1950 1300 200 100.5
CS400S28B28-3000/27500 50
FXBW4-1000/530 8090±
111188 6 1000 530 7000 27500 2900 1950 1300 200 110.2
CS530S32B32-3000/27500 50
FXBW4-1000/400 10530
111278 6 1000 400 9600 34000 2900 1950 1300 200 110
CS400S28B28-3000/27500 ±50

13
 

 
1.7 ±500kV~±800kV DC composite longrod insulator 
 

370
370

800
700
D

D
h
h
H H

                   a ±500kV                                                                b ±800Kv

Fig.1-7 Outline for ±500kV~±800kV DC longrod insualtor

 

 
Table1-7 Main dimensions and characteristics of ±500kV~±800kV composite longrod insulator

Lightn Switch
Min. ing ing
Rate DC wet
Spa Min. nomi impuls impuls
d withsta
Rated cing arc nal e e Refere
mec nd
Cat. Fi voltage heig dista creep withsta withst nce
Type heni voltage
No. g. kV ht nce age nd and weight
cal kV
(r.m.s) H h distan voltage voltage ㎏
load (r.m.s)
mm mm ce kV kV
kN ≥
mm (Peak) (Peak)
≥ ≥
FXBZW4-500/160 18113 5440
7a ±500 160 4980 20000 +2250 +1550 +600 34
CS160S20B20-2250/20000 6 ±50
FXBZW4-500/2550 18126 5590
7a ±500 300 5000 18100 +2550 +1550 +780 68
CS300S24B24-2250/18100 6 ±50
FXBZW4-500/2550 18128 5680
7a ±500 530 5000 18100 +2550 +1550 +780 91
CS530S32B32-2250/18100 6 ±50
FXBZW4-800/300 18126 8690
7b ±800 300 7800 28840 +2900 +1950 +1200 106
CS300S24B24-2900/28840 8 ±50
FXBZW4-800/400 18127 8750
7b ±800 400 7800 28840 +2900 +1950 +1200 122
CS400S28B28-2900/28840 8 ±50
FXBZW4-800/530 18128 8780
7b ±800 530 7800 28840 +3000 +1800 +1200 141
CS530S32B32-3000/28840 8 ±50
 
 
 
 
 
 
14
 
 
1.8 Anti‐wind drift composite longrod insulator 
 
 

250
2- 21.5

h
H
 
Fig.1-8   Outline for anti-wind drift composite longrod insulator
 
 
Table1-8 Main dimensions and characteristics of anti-wind drift composite longrod insulator

Lightni Wet
Min. ng power
Max.d
Min. nomi impuls frequen
Rated ia. of
Rated Spacing arc nal e cy Refer
meche insula
voltage height dista creep withsta withsta ence
Type Cat. No. nical tor
kV H nce age nd nd weigh
loadk part
(r.m.s) mm h dista voltage voltage t㎏
N D
mm nce kV kV
mm
mm (Peak) (r.m.s)
≥ ≥
FXBW4-110/100 131323 110 100 1460±15 1180 3700 550 230 142 9
FXBW4-110/100 131323A 110 100 1460±15 1180 3800 550 230 142 10.2
FXBW4-110/100 131423 110 100 1560±15 1280 4000 550 230 142 9.8
FXBW4-110/100 131423A 110 100 1560±15 1280 4100 550 230 142 10.6
 
 

 
15
 
1.9 35kV~110kV composite line post insulator 
The composite line insulator is suitable for renovation of urban power grid, which can make use of 
narrow pass to save room. With high bending strength and anti‐pollution performance, it can not be 
replaced by porcelain insulator. The main dimensions and characteristics are given in Table 1‐9 and 
outlines in Fig.1‐9~1‐10. 

2- 11 2- 22 R14

131
40
485
620
 
Fig.1-9 Outline for 35kV composite line post insulator

4 25
190

52
1100
1242

 
Fig.1-10 110kV Outline for 110kV composite line post insulator
Table1-9 Main dimensions and characteristics of 35kV~110kV composite line post insulator
Lightni
Rat Min. ng Wet
ed Min. nomin impuls power Max.di
Rated mec Spacing arc al e frequency a. of Refere
F
voltage hen height dista creep withsta withstand insulat nce
Type Cat. No. ig
kV ical H nce age nd voltage or part weight
.
(r.m.s) loa mm h distan voltage kV D ㎏
dk mm ce kV (r.m.s) mm
N mm (Peak) ≥
≥
FS2—35/5 
121111  9  35  5  620  485 1050  290  160  131  8 
R5ET290N 
FS2—110/10  1
121113  110  10  1242  1100 2760  500  230  190  73.25 
R10EH290N  0 
Note: designation of new type
Example: R5ET290N:
R—line post insulator;
5—min. bending failure load 5kN；
E—external cementing；
T or H—binding on top or clamp on top of horizontal mounting；
290—standard lightning impulse withstand voltage 290kV peak；
N—nominal creepage distance. 

16
  
 
1.10 110kV~500kVcomposite line spacer 
 
Composite spacers are used at compact lines and lines with small phase space in severe environment 
conditions for eliminating conductor galloping which might lead to short circuiting between phases. The 
composite insulator is ideal for compact line for its core consisting of organic based materials, having 
appropriate rigidity and elasticity, capable to sbsorb temporary shock and withstand vibration fatigure. 
Main dimension and specification of typical 220kV spacer are given in Table 1‐10. 
 
Table1-10 220kV Main dimensions and characteristics of 220kV composite line spacer
Withstand
Wet
Lightning voltage at
power
impulse 0.4mg/cm2 Min.
frequency
Rated withstand Equivalent nominal
Cat. withstand Spacingheight Weight
No. Type mechenical voltage salt creepage
No. voltage mm ㎏
loadkN kV deposit distance
kV
(peak) density mm
(r.m.s)
≥ kV
≥
(r.m.s)
1 FXG1-220/100 100 1050 550 146 6920 2865 9
Note：Designation of old type
G—spacer.

 
1.11 25kVcomposite insulator for railway traction lines 
 
This line of insulators are used in tunnels of electrified railway under severe conditions. They can 
effectively prevent from pollution flashover and be free from cleaning maintanence work. With a very 
small size, they can not be substituted by porcelain or glass insulators in case of small tunnel space. The 
dimensions and characteristics are given in Table 1‐11, shed shape and coupling style in Fig.1‐11~1‐13。 
 
 
 
 
 
 
 
 
 
 
 
 

17
        
a                                                                b                                                                  c 
Fig.1-11 Shed shape
20

15 28
16
16
30
20
2- 16
21 2- 11 25
11
29

  
    a                                    b                                c                                  d 
 
36
78
28
20
10
20
30
20

17 2- 11
11

  
    e                                    f                                      g                                    h 
Fig.1-12 coupling of metal fittings 
 
50

26
37

18
20

 
Fig.1-13
 
18
 Table1-11 Main dimensions and characteristics of composite insulator for railway traction lines

 
Rat Distanc
Lightni Wet Withstand Min.
ed e
Coupl ng power voltage at nomin
me betwee
ing of Rated impulse frequenc 0.4mg/cm2 al
Shed che n wire
Cat. menta voltage withsta y Equivalent creepa Weig
Type shape nic groove
No. l kV nd withstan salt deposit ge ht kg
Fig. al and
fitting (r.m.s) voltage d voltage density distan
loa mounti
Fig. kV kV kV ce
dk ng hole
(peak) (r.m.s) (r.m.s) mm
N mm
FQX1-25 171211 11b 12aa 25 60 270 130 40 1400 650 2.1
FQX2-25 171311 11a 12bb 25 60 270 130 40 1400 840 2.8
FQX3-25 171411 11a 12bb 25 60 270 130 40 1400 930 3.2
FQE1-25a 171111 11a 12ac 25 20 270 130 40 1400 760 3.0
a
FQE2-25 171511 11a 12gh 25 20 270 130 40 1400 806 3.3
FQX4-25 171611 11b 12af 25 60 270 130 40 1400 645 2.0
FQX5-25 171711 11b 12ff 25 60 270 130 40 1400 640 2.0
a
FQE3-25 11a 12ge 25 20 270 130 40 1400 836 3.1
FQE4-25a 171911 11c 12de 25 20 270 130 40 1400 695 2.5
FQE6-25 172211 11c 12aa 25 20 270 130 40 1400 675 2.5**
FQX7-35 172111 11b 12aa 35 40 185 80 / 700 430 1.5
FQX6-35 172011 13 13 35 40 185 80 / 360 405 1.1
Note: Designation
Example：FQX5-25
FQ—composite insulator for railway traction lines；
X or E—suspension type of fixed type；
5—design number；
25—system nominal voltage.
a Deflection shall be less than 12mm, at 4kN tensile load and 100mm eccentricity distance in bending tensile load test.
b Distance between wire groove and mounting hole can be customized, which weight will be groved accordingly.

 
 

19
2. Composite hollow insulator 
Composite hollow insulators are composed of FRP tube with silicon rubber housing and metal flanges, which is suitable for indoor and outdoor HV 
equipment. Developed since thirty years ago while gained experience in service near twenty years, composite hollow insulators are more advanced than 
porcelain insulator, expecially in specific requirement and operation environment, it behaves pretty well in respect of service safety and handling. The 
insulators comform to GB/T 21429‐2008 (MOD IEC61462：1998). he dimensions and characteristics are given in Table2‐1~2‐8. 
 
 
 
 
 
.                                               
                    
 
 
 

 
 
 
 
 
252kV 避雷器用空心复合绝缘子
 

 
 
   

126kV Composite hollow insulator for GIS 252kV Composite hollow insulator for CT

20
 Designation: 
 
Example：FKW1‐126 
          F—composite； 
          K—hollow； 
          W—anti‐pollution； 
          1—design code； 
                  126—max. voltage level.                                               
                    
 
 
 

Operation conditions: 
 
∙ Altitude：1000m‐4000 m 
∙ Ambient temperature：－40℃~＋50℃ 
∙ Free of chemical gas, extreme contamination   
and salt fog area 
 

21
2.1    Cyclindrical hollow core composite insulators 
 
H1
n1- d1 H2
n2- d2

D1
D6

D3
D2
D4

D7
D5
SW
H
 
  
Fig.2-1 Schematic diagram of hollow core composite insulators (cyclindrical)

Table2-1 Main performance diameters of hollow core composite insulators (cyclindrical)

Creepage Acr Mechanical performance
height
distance distance
Type Cat. No. H MML SML MSP SIP
L SW
mm
mm mm kN kN MPa MPa
56013A 1395 ≥2860 995 8 20 1.0 4.0
FKW2-126
56063A 1086 ≥2100 686 8 20 0.8 3.2
FKW3-126 55023B 1285 ≥3906 1080 8 20 1.0 4.0
51113A/51213A* 1200 ≥3150 1020 8.3 20.75 0.65 2.6
FKW4-126
51143A/51153A 1360 1180 8.1 20.25
51123A/51223A* 1380 ≥3906 1200 8 20 0.65 2.6

FKW5-126 51163A/51243A 1500 1320 7.3 18.25

51173E* 1800 ≥5140 1520 12 30 1.0 4
FKW6-126 52113A* 1500 ≥3906 1340 5 12.5 0.5 2.0
51144A ≥6930 2036
FKW1-252 2336 8.1 20.3 0.8 3.2
51084A
≥7812
51154A 2500
2200 8 20 0.8 3.2
51164A 2500 ≥8593
FKW2-252
56014A 8 20
2640 ≥8584 2200 1.0 4.0
56024A 12 30
FKW4-252 51064A/51074A 2584 ≥8674 2184 8 20 0.8 3.2

22
 Acr Mechanical performance 
Creepage
height dista MM
distance SML  MSP  SIP 
Type  Cat. No.  H nce L 
L
mm SW
mm MP
mm kN  kN  MPa 
a 
51015A  3200  ≥9983  2900 8.1  20.25  0.65  2.6 
FKW1‐363 
51025A  3500  ≥11253  3200 8  20  0.65  2.6 
FKW1‐550  52116B  5000  ≥18755  4690 10.4 26  0.7  2.8 
51016A /51116A*  4600  ≥17050  4200 8  20 
FKW2‐550 
51076A  5400  ≥20460  5000 6.7  16.75  0.8  3.2 
 
51176A  6700  ≥24700  6300 8.2  20.5 
FKW1‐800  52117B  8100  ≥24800  7650 14  35  0.6  2.4 
52118B  10650 ≥33000  10000
FKW1‐1100  15  37.5  0.85  3.4 
52128B  11050 ≥34000  10400

23
 Table2-2 Main dimensions of hollow core composite insulators (cyclindrical)
Upper/lower
Max. dia mounting holes Upper/
Insulation Upper/lower
of Upper/lower n1-φd1 lower
cyclinder mounting
small/large flange outer / n2-φd2 flange
Cat. No. diameter holes dia.
shed D2/ dia. D4/D5 (only one mark height
D1 D6/D7
D3 mm for the same H1/H2
mm mm
mm with up and mm
down)
(heteroideus
56013A/56063A 300 431/471 with spray □348 4-φ28 200/200
arc mouth)
55023B 185 318/348 345/345 310/310 16-φ14 95/110
51113A/51213A*//51153A/51123A/51223A* 385/385 16-φ18 90/90
51163A 370/400 425/425 14-φ18+2-M20
240 395/395
51143A/51243A 16-φ14

51173E* 386/422 390/390 360/360 16-φ14 140/140

52113A* 145 247/277 250/250 230/230 12-φ12 100/100

51144A/51154A 510/540 150/150

16-φ18
51084A 375 600/600 560/560
51164A 14-φ18+2-M20
56014A 514/546 (heteroideus

with spray □434 4-φ32 220/220

56024A 360
arc mouth)
51015A/51025A 375 510/540 600/600 560/560 14-φ18+2-M20 150/150
52116B 440 580/620 700/700 650/650 12-φ24 180/180
51064A/51016A/51076A 14-φ22+2-M24 200/200
600 754/784 800/800 740/740
51116A*/51074A* 15-φ22+1-M24
24-φ24/
52117B 720 840/880 945/1070 885/1010 280/300
24-M24+24-M16
52118B 30-φ28 300/450
1000 1120/1160 1240/1280 1180/1200
52128B 30-φ28+2-M24
Note: * in the code is product with triangular sealing structure, the rest is product with flat sealing structure.

24
2.2 Hollow composite insulator (cone‐shape) for GIS products. 
Shpae and structure of the product is shown in Fig. 2‐2, main characteristics and dimensions are 
shown in Table 2‐3 and Table 2‐4. 

 
Fig.2-2 Draw of hollow composite insulator (cone-shape) for GIS products
Table2-3 Performance parameters of hollow composite insulator (cone-shape) for GIS products
Acr distance SW
Creepage mm
height height
Cat. distance
Type H H MML SML MSP SIP
No. L
mm mm
mm kN kN MPa MPa
FKW1-72.5 52112C 880 ≥2248 710 5.1 12.75 0.7 2.8
52113C
FKW1-126 52123C 1500 ≥3906 1300 5.4 13.5 0.6 2.4
52133C
52114C
FKW3-252 2400 ≥7812 2190 8.3 20.75 1.0 4.0
52124C

 
Table2-4 Main dimensions of hollow composite insulator (cone-shape) for GIS products 
Upper/lowe
r mounting
Insulatio Max. dia Upper/low holes
Upper/lowe Insulation
n of er n1-φd1 Upper/ lower
r flange cyclinder
cyclinder small/larg mounting / n2-φd2 flange height
Cat. No. outer dia. Cat. No. diameter
diameter e shed D2/ holes dia. (only one H1/H2
D4/D5 D1
D1 D3 D6/D7 mark for mm
mm mm
mm mm mm the same
with up and
down)
52112C  98/120  268  8‐φ12  215/230  242/260  260/290  8‐φ15  100/100 
a
52113C  
220/330  250/365  8‐φ14 
52123Cb  102/195  247  8‐φ12  310/340  90/110 
52133C  220/314  250/345  12‐φ14 
52114C  8‐φ14 
180/330  345  310/500  345/540  465/495  12‐φ18  95/130 
52124C  12‐φ14 
Note: a，52113C depth of upper flange mounting hole 15mm，depth of lower flange mounting hole 18mm；
b，52123C depth of upper flange mounting hole 16mm，depth of lower flange mounting hole 22mm 

25
3. Composite post insulator for station equipment 
3.1    12kV~252kV composite post insulator   
All‐composite 2kV~252kV station post insulators, used at A.C. system of 2kV~252kV, are of new generation insulators, suitable for service at 
polluted regions for successful preventing from pollution flashover and reducing maintainance work. They were granted of state new product patent 
(Patent No. 00226046.8, 00226499.4、和 200620079147.5）from year of 2000 to 2007. 
The composite shed of insulator is possedssed of well hydrophobicity and degradation resistance as well. The mechanical load of insulator is mainly 
borne on FRP core having tensile and bending strength of higher than 500MPa, 5‐10 times of that of high strength porcelain material, with monor 
devation (coefficient of deviation less than 3%) and high reliability. 
Composite post insulator features small size, light weight (1/3—1/5 of that of porcelain one),   
which is more convenient for handling, mounting maintainance and seismat resistance.   
The dimensions and characteristics are given in Table 2‐1, and outline in Fig. 2‐1~2‐3. 
 
 
Type description: 
Example：FZSCW1—126/12.5K‐Z 
                            FZS——composite post insulator； 
                            C——porcerlain core (default)； 
                            W——anti‐pollution； 
                            1——design number； 
                            126——nominal voltage； 
                            12.5——rated mechanical bending load； 
                            K——connection type at both ends； 
                            Z——used for DC system (AC system default)； 
Specific meaning of type can be found in JB/T 9683‐1999。 
   

126kV～252kV Composite post insulator

26
 Table3-1 Main dimensions and characteristics of 12kV~252kV composite post insulator
Standar
Wet d
Nom
Rate power lightnin
Rated ical frequenc g
d
Rated bendi Heig cree Shed y impulse
torsi Bottom
Cat. No. Type volta ng htm page dia. Top fittings withstan withstan
on fittings
ge kV load m dista mm d voltage d
load
kN nce kV voltage
kN·m
mm
（r.m.s） kV
（peak）
2310 FZSW1-12/4 12 4 0.6 215 250 Φ90 4-M12-Φ76 4-Φ13-Φ76 30 75
2311 FZSW1-24/8 24 8 1.2 350 450 Φ131 4-M12-Φ140 4-Φ18-Φ210 50 125
Φ142/
2312 FZSW2-24/4L 24 4 0.6 260 600 4-M10-Φ50 4-M10-Φ50 70 145
Φ112
Φ135/
2313 FZSW2-40.5/6L 40.5 6 1.5 445 1020 4-M12-Φ76 4-M12-Φ76 90 200
Φ105
Φ135/
23130A FZSW2-40.5/8L 40.5 8 2.0 445 1020 4-M12-Φ76 4-M12-Φ76 90 200
Φ105
Φ135/
D2313 FZSW2-40.5/6L 40.5 6 1.5 445 1020 4-M12-Φ76 4-M12-Φ76 90 200
Φ105
Φ135/
23131B 4-M12-Φ140 4-Φ18-Φ178 90 200
Φ105
Φ135/
23131C FZSW2-40.5/8C 40.5 8 2.0 463 1020 4-M12-Φ140 4-Φ14-Φ140 90 200
Φ105
Φ135/
23131D 4-M12-Φ140 4-Φ14-Φ178 90 200
Φ105
Φ135/
23131E FZSW2-40.5/8K 40.5 8 2.0 463 1020 4-Φ14-Φ140 4-Φ14-Φ140 90 200
Φ105
2120 FZSW6-72.5/10 72.5 10 6 620 1220 Φ190 4-M12-Φ127 4-Φ18-Φ178 140 325
2320 770 2100 Φ213/
FZSW1-72.5/12.5 72.5 12.5 6 4-M12-Φ140 4-Φ18-Φ178 165 325
23202B 710 1900 Φ183

2130 FZSW6-126/10 126 10 6 1220 2750 Φ190 4-M12-Φ127 4-Φ18-Φ178 230 500
213010 1200 2730
213020 1150 2600
FZSW6-126/10 126 10 6 Φ190 4-M12-Φ127 4-Φ18-Φ178 230 500
213030 1100 2460
213040 1060 2420
21300A 1220 2750
21301A 1200 2730
21302A FZSW6-126/10K 126 10 6 1150 2600 Φ190 4-Φ13-Φ127 4-Φ18-Φ178 230 500
21303A 1100 2460
21304A 1060 2420
21300B 1220 2750
21301B 1200 2730
21302B FZSW6-126/10 126 10 6 1150 2600 Φ190 4-M12-Φ140 4-Φ18-Φ178 230 500
21303B 1100 2460
21304B 1060 2420
21300C 1220 2750
21301C 1200 2730
FZSW6-126/10K 126 10 6 Φ190 4-Φ13-Φ140 4-Φ18-Φ178 230 500
21302C 1150 2600
21303C 1100 2460
 Standar
Wet d
Nom
Rate power lightnin
Rated ical frequenc g
d
Rated bendi Heig cree Shed y impulse
torsi Bottom
Cat. No. Type volta ng htm page dia. Top fittings withstan withstan
on fittings
ge kV load m dista mm d voltage d
load
kN nce kV voltage
kN·m
mm
（r.m.s） kV
（peak）
21304C FZSW6-126/10K 126 10 6 1060 2420 Φ190 4-Φ13-Φ140 4-Φ18-Φ178 230 500
21300D 1220 2750
21301D 1200 2730
21302D FZSW6-126/12.5 126 12.5 6 1150 2600 Φ190 4-M12-Φ127 4-Φ18-Φ225 230 500
21303D 1100 2460
21304D 1060 2420
21300E 1220 2750
21301E 1200 2730
FZSW6-126/12.5
21302E 126 12.5 6 1150 2600 Φ190 4-Φ13-Φ127 4-Φ18-Φ225 230 500
K
21303E 1100 2460
21304E 1060 2420
21300F 1220 2750
21301F 1200 2730
21302F FZSW6-126/12.5 126 12.5 6 1150 2600 Φ190 4-M12-Φ140 4-Φ18-Φ225 230 500
21303F 1100 2460
21304F 1060 2420
21300G 1220 2750
21301G 1200 2730
FZSW6-126/12.5
21302G 126 12.5 6 1150 2600 Φ190 4-Φ13-Φ140 4-Φ18-Φ225 230 500
K
21303G 1100 2460
21304G 1060 2420
21300H 1220 2750
21301H 1200 2730
21302H FZSW6-126/12.5 126 12.5 6 1150 2600 Φ190 4-M12-Φ127 4-Φ18-Φ270 230 500
21303H 1100 2460
21304H 1060 2420
21300I 1220 2750
21301I 1200 2730
FZSW6-126/12.5
21302I 126 12.5 6 1150 2600 Φ190 4- -Φ127 4-Φ18-Φ270 230 500
K
21303I 1100 2460
21304I 1060 2420
21300J 1220 2750
21301J 1200 2730 4-Φ18-Φ270
FZSW6-126/12.5 126 12.5 6 Φ190 4-M12-Φ140 230 500
21302J 1150 2600
21303J 1100 2460

28
 Standar
Wet d
Nom
Rate power lightnin
Rated ical frequenc g
d
Rated bendi Heig cree Shed y impulse
torsi Bottom
Cat. No. Type volta ng htm page dia. Top fittings withstan withstan
on fittings
ge kV load m dista mm d voltage d
load
kN nce kV voltage
kN·m
mm
（r.m.s） kV
（peak）
21304J 1060 2420
21300K 1220 2750
FZSW6-126/12.5 126 12.5 6 Φ190 4-Φ13-Φ140 4-Φ18-Φ270 230 500
21301K 1200 2730
21302K 1150 2600
21303K FZSW6-126/12.5 126 12.5 6 1100 2460 Φ190 4-Φ13-Φ140 4-Φ18-Φ270 230 500
21304K 1060 2420
Φ183/
2330 FZSW8-126/10 126 10 6 1220 3650 4-M12-Φ140 4-Φ18-Φ178 250 500
Φ213
233010 1200 3630 Φ183/
FZSW8-126/10 126 10 6 4-M12-Φ140 4-Φ18-Φ178 250 500
233020 1150 3550 Φ213

23300A 1220 3650

Φ183/
23301A FZSW8-126/10K 126 10 6 1200 3630 4-Φ13-Φ140 4-Φ18-Φ178 250 500
Φ213
23302A 1150 3550
23300B 1220 3650
23301B 12.5 1200 3630 250 500
23302B 1150 3550
Φ183/
23303B FZSW8-126/12.5 126 6 1500 4800 4-M12-Φ140 4-Φ18-Φ225
8 Φ213 275 650
23304B 1460 4500
23305B 10 1300 3950 250 500
23306B 8 1400 4300 275 650
23300C 1220 3650
FZSW8-126/12.5 Φ183/
23301C 126 12.5 6 1200 3630 4-Φ13-Φ140 4-Φ18-Φ225
K Φ213
23302C 1150 3550
23300D 1220 3650
Φ183/
23301D FZSW8-126/12.5 126 12.5 6 1200 3630 4-M12-Φ140 4-Φ18-Φ270 250 500
Φ213
23302D 1150 3550
23300E 1220 3650
FZSW8-126/12.5 Φ183/
23301E 126 12.5 6 1200 3630 4-Φ13-Φ140 4-Φ18-Φ270 250 500
K Φ213
23302E 1150 3550
23307F Φ183/ 4-Φ13-Φ140 4-Φ18-Φ178
FZSW1-126/8 126 8 6 1433 4400 275 650
D23307F Φ213 4-Φ18-Φ178 4-Φ13-Φ140
D2330 1220 3650
Φ183/
D233010 FZSW8-126/10 126 10 6 1200 3630 4-Φ18-Φ178 4-M12-Φ140 250 500
Φ213
D233040 1060 3350
Φ183/
2340 FZSW1-252/8 252 8 6 2370 7060 4-M12-Φ140 4-Φ18-Φ225 500 1000
Φ213

29
 Standar
Wet d
Nomm
Rate power lightnin
Rated
R icall
d frequenc g
Rated b
bendi Heig creee Shed
torsi Bottom y impulse
C No.
Cat. Type volta ng htm page dia. Top fittings
on fittings withstan withstan
ge kV l
load m dista mm
load d voltage d
kN ncee
kN·m kV voltage
mm m
（r.m.s） kV
（peak）
Φ183/
234010 FZSW1-252/8 252 8 6 2300 6950
0 4-M12-Φ140 4-Φ18-Φ225
5 500 1000
Φ213
Φ183/
2
23400A 2370 7060
0
Φ213
F
FZSW1-252/8K
K 252 8 6 4-Φ13-Φ140 4-Φ18-Φ225
5 500 1000
Φ183/
2
23401A 2300 6950
0
Φ213
2
23400B 2370 7060
0 Φ183
FZSW1-252/8 252 8 6 4-M12-Φ140 4-Φ18-Φ270
0 500 1000
2
23401B 2300 6950
0 Φ213
2
23400C 2370 7060
0 Φ183/
F
FZSW1-252/8K
K 252 8 6 4-Φ13-Φ140 4-Φ18-Φ270
0 500 1000
2
23401C 2300 6950
0 Φ213

2
23400D 2370 7060
0 Φ183/
4-M12-Φ140 4-Φ18-Φ250
0 500 1000
2
23401D 2300 6950
0 Φ213
FZSW1-252/8 252 8 6
Φ183/
D2340 2370 7060
0 4-Φ18-Φ225 4-M12-Φ140
0 500 1000
Φ213
Notee: 1. Minimum creepage
c distancee may differ a litttle in line with heeight of product；
；
2. Mounting dim mensions and heeight of product maym be chosen frrom parameters listed l in table；
3. It is preferablle to choose insuulator of nominal bending and or torsion
t strength if
i required one iss bit lower than；
4.126kV~252kkVpost insulator rating can be suued so far as insulator for busbar support or juumping. For insuulator used in disconnecting swiitch, technical
negoociation is needeed.

                        

Fig. 3‐1                                          Fig. 3
3‐2                                  Fig. 3‐3       
 
 
 
30
0
3.2    12
26kV~252kV V anti‐pollu
ution compoosite post insulator wiith porcelaiin core 
The insulatorss were awarrded with sttate new prroduction p
prize on 199 99 and total 6 new 
producctpatents frrom year off 2000 to 20
007, in details, one pateent of inven
ntion (Certifficate No. 
200610042963.3)), four utilityy models (C
Certificate N
No. 0022649 99.4, 00226 6500.1, 2006 620079148.X 
and 20 0062007914 47.5). The m
main dimensions and characteristiics are given n in Table3‐‐2~Table3‐3 3 and 
outlinees in Fig.3‐4
4。 
 
                  
 
 
 
 
 
 
 
 
 
 
 
 
                  
 
 
Fiig. 3-4 126kV～252k
kV Compossite post insulator witth porcelain
n core
 
T
Table3-2 Main charracteristics of 126kV~
~252kV antti-pollution
n compositee post insulaator
with porceelain core
Sttandard
Wet power
Raated ligghtning Mominal
M
Rated frequ uency
Cat. Rated torrsion im
mpulse crreepage
Tyype b
bending withhstand
No.. v
voltagekV looad wiithstand distance
d
load kN volltage
kNN·m volltage kV mm
kV（rr.m.s）
（
（peak）

24300 FZSCW3—
—126/12.5 126 12.5 4 2
250 500 3500

24400 FZSCW
W3—252/8 252 8 4 5
500 1000 7000

Taable3-3 M
Main dimeensions of 126kV~252k kV anti-polllution com
mposite post insulator with
porcelaiin core

Height
H Sh
hed dia.
Cat. Weight
Tyype H D
D2/D1 Top fittings Botttom fittings
No. kg
mm mm

2430 FZSCW3—
—126/12.5 1150 φ3000/φ270 4—M12—φ1440 4—φ
φ18—φ225 74

2440 FZSCW33—252/8 2300 φ3000/φ270 4—M12—φ1440 4—φ

φ18—φ250 154

31
 
3.3 Com mosite post insulator fo or EHV and d UHV system 
 
In o
order to fullfill great inccreasing req
quirement iin power industrial in C
China, compposite post 
insulato or for AC 50
00kV, 750kV V, 1000kV an nd DC ±8000kV system h hane been successfullyy developedd by 
new maaterial experiments and d innovation on techniique and process in reccent years. Patent suchh as 
utility m models 2007 720311493..6, etc. has been award ded and appplied in EHV
V and UHV ppost insulator 
producttion which w will received d by internaational marrket and maatched the aadvanced te
echnique in the 
world.   
 
Outtlines are giiven in Fig.3 3‐5 and main dimensions and charracteristics are given in
n Table3‐4~~3‐5. 
 
 
 

 
±800kV
V Compo site post insulatorr with paoorcelain ccore unit
 

 
特）高压系统用棒形支
Fig..3‐5  超（特 支柱负荷绝
绝缘子基本外
外形 Spacin
ng 
 

 
   

32
2
 Table3-4 Main characteristics of EHV/UHV anti-pollution composite post insulator with
porcelain core

Wet
power Standard
Rate Rate Switching
frequenc lightning
d d impulse Cree
Rated impulse
Cat. volta bend y withstand page
Type voltag withstan
No. ge ing withstan voltage dista
e d voltage
kVr load d voltage kV(Peak) nce
kV kV
ms kN ≥
(peak)
（r.m.s）
FZSW1—800/12.5K—
2870 ±816 12.5 10 +1500 +2700 +2000 35600
Z
2480 FZSW1—1100/16K 1100 16 10 1500 2700 1950 33000
2450 FZSW1-363/16K 363 16 20 680 1760 1050 11253
2460 FZSW1-550/16K 550 16 20 800 2150 1240 15125

 
Table3-5 Main dimensions of EHV/UHV anti-pollution composite post insulator with
porcelain core
 
Max. Max. dia. of
Cat. Core
Height shed grading Top fittings Bottom fittings Weight Units
No. material
dia. ring
2870 10500 φ469 φ1350 8—φ18—φ254 8—φ26—φ400 1920 porcelain 5
2480 10000 φ469 φ1350 4—φ18—φ254 8—φ18—φ400 2000 porcelain 5
2450 3400 φ368 φ1000 4—φ18—φ254 8—φ18—φ325 390 porcelain 2
2460 4700 φ407 φ1000 4—φ18—φ254 8—φ22—φ356 647 porcelain 3
 
Note: Only one typical product is showed in table 3‐4~3—5, total series is under developing. Any requirements on parameter change 
other than above table are welcome.   

   

33
Typical Project A
Applicatio
ons   
  

  

  800kV AC C Compositee longrod insulator 1000kV/4400kN AC Composite lon ngrod insulattor

Running in the line of Qain
Q and Bin
n County Runningg in Wuhan u
ultra high vo
oltage test baase
 

 
550kV Composite holllow insulatorr with
  transform
mer in Henan
n Shou yangsshan Power

  ±500kV compposite hollow

w insulater foor arrester
under DC
C wet withstaand test for 1 hour
 

     
±800kkV Compositte post insuaaltor with porrcelain Com mposite longrrod insulatorr and
core in
n Chuxiong DC ±800Kv Converter post in
nsulater in L
Lingbao backk to back
station
n —Yyungguang Projecct 34
4 DC vaalve hall