Scribd Logo
Upload

Welcome to Scribd!

  • 204 views

    Azar Lab1 Mem564

    Uploaded by

    AZAR DANFUDI NAMAZI
    The document summarizes a laboratory report for a course on Manufacturing Processes Laboratory. It includes the objective to learn how to use CAD/CAM software and a CNC milling machine. The procedures describe using CATIA to model a block with student ID and generate NC code. The conclusions note the generated NC code and errors in the experiment from device inaccuracies and human error.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Azar Lab1 Mem564

    Uploaded by

    AZAR DANFUDI NAMAZI
    204 views9 pages
    The document summarizes a laboratory report for a course on Manufacturing Processes Laboratory. It includes the objective to learn how to use CAD/CAM software and a CNC milling machine. The procedures describe using CATIA to model a block with student ID and generate NC code. The conclusions note the generated NC code and errors in the experiment from device inaccuracies and human error.

    Original Description:

    lab

    Original Title

    azar lab1 mem564

    Copyright

    © © All Rights Reserved

    Available Formats

    DOC, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document summarizes a laboratory report for a course on Manufacturing Processes Laboratory. It includes the objective to learn how to use CAD/CAM software and a CNC milling machine. The procedures describe using CATIA to model a block with student ID and generate NC code. The conclusions note the generated NC code and errors in the experiment from device inaccuracies and human error.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    204 views9 pages

    Azar Lab1 Mem564

    Uploaded by

    AZAR DANFUDI NAMAZI
    The document summarizes a laboratory report for a course on Manufacturing Processes Laboratory. It includes the objective to learn how to use CAD/CAM software and a CNC milling machine. The procedures describe using CATIA to model a block with student ID and generate NC code. The conclusions note the generated NC code and errors in the experiment from device inaccuracies and human error.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 9

    FACULTY OF MECHANICAL ENGINEERING

    UNIVERSITI TEKNOLOGI MARA (UiTM)


    LABORATORY REPORT
    Program : Bachelor of Engineering (Hons) Mechanical (EM220)
    Course : Manufacturing Processes Laboratory
    Course Code : MEM564
    Title of Topic : CAD/CAM CNC Milling Machine
    Class : EMD5M6A
    Date of Report
    : 12 November 2020
    Submission
    Lecturer/ Instructor :

    No. Student Name Student ID Number


    1. Azar Danfudi bin Namazi 2018801898

    General Guidelines:

    LEVEL Weak Marginal Satisfactory Good Excellent


    Scale 1 2 3 4 5

    Level Marks
    Criteria Scale
    Achieved Obtained
    Qualifying requirements:
    Cover - Acceptable? * Yes / No
    Introduction 2
    CLO1
    Apparatus 2
    CLO3 Safety and Experimental Procedure 4
    Conclusions 3
    CLO2
    Recommendation 3
    References 1
    CLO5
    Report delivery 1
    Total Marks (80%)
    LABORATORY REPORT ASSESSMENT FORM
    General Guidelines:

    LEVEL Weak Marginal Satisfactory Good Excellent


    Scale 1 2 3 4 5

    CONTENTS OF THE LABORATORY REPORT & GRADING CRITERIA

    Scale
    Report Contents Content Description Weightage Factor Score
    (1-5)

    1.0 Title Refer to title of topic. - - - -

    State the purpose that describes


    the intention of the computer
    2.0 Objective(s) - - - -
    simulations/demo videos to the
    topic.

    Provide an understanding of the


    computer simulations/demo
    3.0 Introduction
    videos to relate with the body of
    (Theory and knowledge of the topic which 10 % 2
    Background) includes necessary diagrams,
    theory or equations. [CLO1 -
    PO1]

    List equipment, machine,


    accessories, and components,
    involved in the computer
    simulations/demo videos with
    the necessary picture/diagram.
    4.0 Apparatus 10 % 2
    May include a brief description
    of the instrumentation/set-up if
    necessary, to connect with the
    main body of knowledge of the
    topic. [CLO1 - PO1]

    Describe safety, standard


    operating procedures and
    5.0 Safety and methods applied to relate with
    Experimental appropriate techniques of the 20 % 4
    Procedure topic using available modern
    engineering set up/ machineries
    and IT tools. [CLO3 – PO5]

    Summarize the outcome of the


    computer simulations/demo
    6.0 Conclusions videos. Relate this to the 15% 3
    objectives.
    [CLO2 – PO4]
    Scale
    Report Contents Content Description Weightage Factor Score
    (1-5)

    Recognize a need for


    improvement/ modification in
    7.0 Recommendation the system/process for further 15% 3
    investigation (At least 3).
    [CLO2 – PO4]

    List references to methods and


    related studies with appropriate
    8.0 References style of report writing. (At least 5% 1
    10).
    [CLO5 – PO10]

    Able to comprehend and write


    effective reports and design
    documentation; and give and
    receive clear instructions
    9.0 Report delivery 5% 1
    (Formatting and writing skill,
    Language, include Turnitin
    report)
    [CLO5 – PO10]

    Please note:
    Compulsory to
    include/attach this lab
    report assessment TOTAL MARKS 80%
    form in your report
    submission. NO
    MARK be given if
    failure to do so.
    TITLE

    CAD/CAM CNC MILLING MACHINE

    INTRODUCTION

    The use of computers or workstation in the analysis, modification, creation, or optimization


    of a design CAD software is Computer-aided design (CAD. Which is used to increase the
    designer’s productivity, the quality of design improved, communication through
    documentation improved and a database for manufacturing created. The form of electronic
    files for print, machining, or other manufacturing operations are often the CAD output.

    OBJECTIVE

    1. Knowledge of the process that involved, and tools in manufacturing processes.


    2. To be able to perform the laboratory works properly with appropriate techniques with
    standard operating procedure.
    3. To learn to use CNC Milling Machine to produce product.
    4. To generate NC code.

    APPARATUS

    In order for this to be done, student must acquire all of this equipment and software
    such as: -

    1. Computer
    2. SOLIDWORK or CATIA V5 Software installed in the system

    3. CNC Milling Machine (SIEMEN840) nearby


    SAFETY AND EXPERIMENTAL PROCEDURE

    1. Create block in CATIA with dimension 100mm x 50mm


    2. Add the block thickness of 25mm
    3. Create student ID in BOLD in drafting and save the file in “.ig2”
    4. Open the student ID file that saved then copy then paste the student ID into the block
    5. Then, click “geometrical set”
    6. Then, click “start >> shape>>Generative design”
    7. Click on “create rough stock”
    8. Then, click “insert>>axis system”
    9. Set Part Operation 1
    10. Set reference machining axis system, rough stock, design part and safety plane
    11. Proceed with roughing
    12. Generate NC code by clicking “genereate NC code in a batch mode”
    13. Use SIEMEN840 IMS post-processor file for NC code to produce

    CONCLUSION

    The NC code that produced is: -

    STARTFIFO

    N1 G54 G64 G40 G90 G17 G94 G49 G80


    N2 M8

    N3 G53

    N4 T1 M6

    N5 G0 X19.192 Y31.955 S70 M3

    N6 Z50.

    N7 Z10.001

    N8 G1 Z.001 F300.

    N9 X19.195 Y32.004 Z-.012

    N10 X19.197 Y32.1 Z-.038

    N11 X19.19 Y32.281 Z-.087

    N12 X19.172 Y32.44 Z-.129

    N13 X19.143 Y32.589 Z-.17

    N14 X19.104 Y32.729 Z-.209

    N15 X19.054 Y32.862 Z-.247

    N16 X19.024 Y32.924 Z-.266

    N17 X18.993 Y32.989 Z-.285

    N18 X19.02 Y32.922 Z-.304

    N19 X19.027 Y32.903 Z-.309

    N20 X19.033 Y32.884 Z-.315

    N21 X19.083 Y32.721 Z-.361

    N3983 X89.717 Y30.464

    N3984 X89.627 Y30.488

    N3985 X89.512 Y30.527

    N3986 X89.386 Y30.581

    N3987 X89.296 Y30.628


    N3988 X89.263 Y30.647

    N3989 X89.152 Y30.719

    N3990 X89.041 Y30.805

    N3991 X89.014 Y30.826 Z-.991

    N3992 X88.983 Y30.842 Z-.981

    N3993 X88.949 Y30.852 Z-.972

    N3994 X88.915 Y30.857 Z-.963

    N3995 X88.88 Y30.855 Z-.953

    N3996 X88.846 Y30.847 Z-.944

    N3997 X88.814 Y30.834 Z-.935

    N3998 Z9.065

    N3999 G0 Z50.

    N4000 M5

    N4001 M30

    N4002 M2

    N4003 M30

    During the experiment, we found out there are errors identified that affects the results.
    The percentage error obtain was quite large due to several error or during calculation.

     Device error – The apparatus used is not reliable because of the apparatus
    (protractor) in the lab is not maintained or located accurately to the interest level. But
    the angle still can be obtained by using the protractor which is drawn by pencil.

     Human error – This experiment is conducted by human so there must be some error
    in terms of results readings and maybe the procedure. Parallax error is one of the most
    common errors in conducting the experiment besides the handling of the motor is not
    accurate also lead to cause in large percentage error.
     Environment factors –This factor slightly effecting the values and thus causing
    error. The experiment was done in a very conducive laboratory but possibilities of the
    present of blowing wind must be considered.

    REFERENCE

    1. https://www.medicalexpo.com/medical-manufacturer/cad-cam-milling-machine-
    28407.html

    2. https://asean.autodesk.com/solutions/cad-cam

    3. https://www.inc.com/encyclopedia/computer-aided-design-cad-and-computer-aided-
    cam.html

    4. https://en.wikipedia.org/wiki/Computer-aided_manufacturing

    5.

    You might also like